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Elektrogas VMR

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VMR

Safety solenoid valves for air and gas


Fast opening and fast closing type
DN10 … DN150

www.elektrogas.com

VMR6 - VMR9

Certified Quality System


Printed in Italy - EE161/0705
VMR
Fast safety solenoid valves
Class A – Group 2

The VMR type valve is a fast opening single-stage


solenoid valve, normally closed.
This type of device is suitable for air or gas blocking and
releasing controls, required in gas power burners,
atmospheric gas boilers, furnaces and others gas
consuming appliances.
The VMR type valves are made in accordance with
EN161 standard.
(EC type examination certificate no. 0063AQ1350).

1- Features

‰ Wide range for inlet/outlet connections, from 3/8” to


6” pipes sizing.
‰ Provided with G1/4” pressure gauge on two sides in
the inlet pressure chamber (except brass model).
Others gauge points on request.
‰ Optional G1/8” connection for closed position
indicator micro switch (on request from 3/4" to 6").
‰ Fine mesh filter incorporated prevents dirty
contamination of the seal seat.
‰ Maximum operating pressure 200 mbar or 360
Fig. 1
mbar.
‰ Suitable for air and non-aggressive gases (EN 437,
1, 2 and 3 families). 2- Technical specifications
‰ Easy adjustable flow rate, provided of locking screw
(except 4", 5", 6" and brass models). Connections ………………. Gas threaded ISO 7/1
‰ Qualified for continuous service (100% ED) and from Rp3/8 to Rp2
endless ON/OFF cycles. Flanged PN16 - ISO 7005
from DN40 to DN150
‰ Coil insulation is class H (180°C).
Voltage rating …………….. 230 VAC 50/60 Hz
‰ Terminal box with PG connector or ISO 4400 plug
Voltages on request ………. 110 VAC 50/60 Hz
on 1/2".
24 V AC/DC
‰ The large models are provided with a power saving 12 V AC/DC
electronic device, to reduce power consumption and
working temperature. Voltage tolerance ……….… -15% / +10%
‰ Valves are 100% tested by computerized testing Power consumption …….… see charts
machineries and are fully warranted. Environment temperature .. -15°C / +60°C
‰ For valve identification see the following charts.
Max. working pressure …… 200 / 360 mbar
Flow capacity ……………… see charts

WARNING: Disc sealing ……………… NBR

This control must be installed in compliance Opening/Closing time …….. < 1 sec.
with the laws in force. Protection class …………… IP 54 (EN 60529)
Read instructions before use. Cable gland ………………... PG09
Elettromeccanica Delta S.p.a. reserves the Overall dimensions ……….. see charts
right to update or make technical changes
without prior notice.

2 Printed in Italy - EE161/0705


3- Operation
The VMR type valve is a safety shutting device using
auxiliary power supply.
When it is de-energized, the spring pushes on the seal
disc, keeping the gas passage closed. Now, the inlet
chamber is under the gas line pressure, and it forces on
the disc too, improving the seal.
When the coil is powered the valve opens rapidly,
against the strength of the spring and gas pressure. The
flow may be adjusted using the regulating screw on the
top (see the Service Instruction Section).
If the power supply is shut off, the valve rapidly closes,
interrupting the gas flow.

4- Accessories
A fine mesh filter is provided, to prevent dirty
contamination of the seal seat. However, an external
strainer must be installed upstream of the valve. Brass
models are available without internal filter only.
Inlet pressure area is provided with bilateral G1/4"
gauges, to connect min/max adjustable pressure
switches, leakage tester or other gas equipments.
Flanged models are provided with gauges in the outlet
chamber too. Brass models are available without gauges Fig. 2
only.
On request, valves are supplied with a G1/8” connection
on the bottom, to installed a closed position indicator 6- General information
micro switch (from 3/4" to 6"). An adapting rod is
provided too. ‰ Testing pressure must not exceed 1,5 bar.
‰ Backpressure sealing is compliant with the Class A:
the maximum backpressure admitted, with leakage
within the EN161 requirements, is 150mbar.
5- Coil features ‰ Maximum torsional stresses admitted are compliant
The continuous service (100% ED) causes inevitable coil with the Group 2 of the EN161 standard.
heating, depending of working environment. This ‰ All components are design to withstand any
situation is absolutely normal and has not to worry. To mechanical, chemical and thermal condition
improve the coil cooling, install the valve allowing free air occurring during typical service.
circulation. ‰ Effective impregnation and surface treatments has
The models from 1"¼ up to 6" are provided with a power been used to improve mechanical sturdiness,
saving electronic device. It has two stages of operation: sealing and resistance to corrosion of the
full power is supplied to the coil while the valve is components.
opening; low power is supplied while the valve is ‰ Valves are suitable for use with air and non-
opened. aggressive gases included in the 1, 2 and 3 families
Coil and terminal box are provided with suitable gaskets, (EN 437).
to avoid water and dirty contamination (see the Service ‰ Materials in contact with gas:
Instruction Section).
• Aluminium
• Brass
• Stainless steel
• Plated steel
• Anaerobic adhesive
• Nitrile rubber (NBR)
• Polytetrafluoroethylene (PTFE)

3 Printed in Italy - EE161/0705


7- Valve identification
Connections type 230V AC 110V AC 24V AC/DC 12V AC/DC
Threaded Flanged 360 mbar 200 mbar 360 mbar 200 mbar 200 mbar 130 mbar 200 mbar 130 mbar
Rp 3/8 brass VMR02OTN VMR02OTN.B
Rp 1/2 brass VMR12OTN VMR12OTN.B
Rp 3/8 VMR0 VMR02A VMR0.B VMR02A.B VMR02.C VMR02.D
Rp 1/2 VMR1 VMR12A VMR1.B VMR12A.B VMR12.C VMR12.D
Rp 3/4 VMR2 VMR2.B VMR22.C VMR22.D
Rp 1 VMR3 VMR3.B VMR32.C VMR32.D
Rp 1¼ VMR35.L VMR35.BL VMR352.C (2) VMR352.D (2)
Rp 1½ VMR4.L VMR4.BL VMR42.C (2) VMR42.D (2)
Rp 2 VMR6.L VMR6.BL VMR62.C (2) VMR62.D (2)
1 2 2
DN 40 ( ) VMR4F.L VMR4F.BL VMR42F.C ( ) VMR42F.D ( )
1
DN 50 ( ) VMR6F.L VMR6F.BL VMR62F.C (2) VMR62F.D (2)
DN 65 VMR7 VMR72 VMR7.B VMR72.B VMR72.C
DN 80 VMR8 VMR82 VMR8.B VMR82.B VMR82.C
DN 100 VMR9 VMR92 VMR9.B VMR92.B VMR92.C (2)
DN 125 VMR93 VMR932 VMR93.B VMR932.B
DN 150 VMR95 VMR952 VMR95.B VMR952.B

Fig. 3

Model Connections Max. Power Overall dimensions Weight


Pressure Consump.
@230VAC (mm)
Threaded Flanged (mbar) (W) A B C D Int h (Kg)
VMR02OTN Rp 3/8 brass 200 16 30 58 95 110 - - 0,4
VMR12OTN Rp 1/2 brass 200 16 30 58 95 110 - - 0,4
VMR0 Rp 3/8 200/360 20 88 77 124 140 - - 1,4
VMR1 Rp 1/2 200/360 20 88 77 124 140 - - 1,4
VMR2 Rp 3/4 360 45 88 96 150 164 - - 2,5
VMR3 Rp 1 360 45 88 96 150 164 - - 2,5
3
VMR35 Rp 1¼ 360 20/80 ( ) 120 153 188 220 - - 5,7
3
VMR4 Rp 1½ 360 20/80 ( ) 120 153 188 220 - - 5,7
3
VMR6 Rp 2 360 20/80 ( ) 106 156 192 230 - - 6
1 3
VMR4F DN 40 ( ) 360 20/80 ( ) 150 193 188 262 110 4x18 7,4
1 3
VMR6F DN 50 ( ) 360 20/80 ( ) 165 196 192 274 125 4x18 8
3
VMR7 DN 65 200/360 60/240 ( ) 200 305 266 355 145 4x18 14
3
VMR8 DN 80 200/360 60/240 ( ) 200 305 266 355 160 8x18 14
3
VMR9 DN 100 200/360 80/320 ( ) 252 350 352 492 180 8x18 36
3
VMR93 DN 125 200/360 90/360 ( ) 310 460 430 600 210 8x18 58
3
VMR95 DN 150 200/360 90/360 ( ) 310 460 430 600 240 8x23 60
1 2 3
( ) Optional kit ( ) Class B ( ) Working/Opening

4 Printed in Italy - EE161/0705


8- Loss of pressure

Natural gas

Town gas
dP [mmH 2O]

LPG
Air
1

4
5
6
7
8
10

20

30

40
50
60
70
80
100

200

300

700
800
1000

2000
5000
4000 5000 3000
4000 5000
3000
4000 2000
3000
2000 3000
2000
2000 1000
800
1000 700
800 1000 600
700 1000 500
600 800
700 800 400
500 600 700
400 500 600 300
400 500
300
400 200
300
200 300
200
200 100
80
100 70
DN 150 80 100 60
DN 125 70 100 50
60 80
70 80 40

V [Nm³/h]
50 60 70
30
DN 100 40 50 60
40 50
30
40 20
30
DN 80 20 30
DN 65 20
20 10
Rp 2 10
8
7
8 10 6
Rp 1½ 7 10 5
6 8
Rp 1¼ 7 8 4
5 6 7
4 5 6 3
Rp 1 4 5
3
4 2
3
Rp 3/4 3
2
2
2 1
0.8
Rp 1/2 1 0.7
0.6
Rp 3/8 0.8 1
0.7 1 0.5
0.6 0.8
0.7 0.8 0.4
0.5 0.6 0.7
0.4 0.5 0.6 0.3
0.4 0.5
0.3
Rp 1/2-OT 0.4 0.2
0.3
Rp 3/8-OT 0.2 0.3
0.2
0.2 0.1
0.1

0.2

0.3
0.4
0.5
0.6
0.7
0.8
1

4
5
6
7
8
10

20

30

40
50
60
70
80
100

200

dP [mbar]

Formula of conversion from air to other gases


Gas type Specific gravity K
(Kg/m³)
Air 1,25 1,00
Natural gas 0,80 1,25
Town gas 0,57 1,48
LPG 2,08 0,77

+15°C, 1013 mbar, dry

5 Printed in Italy - EE161/0705


9- Valve installation 10- Electrical connections (IEC 730-1)
Verify the line pressure is lower of the maximum working Check correspondence between valve voltage rating and
pressure admitted to the valve. line power supply, before making any electrical
Check correspondence of flow direction with arrow connections.
printed on valve body. 1. Switch off power supply and remove protection
Check correct alignment of connecting pipes and allow cover.
enough space from the walls to allow free air circulation. 2. Connect power cables to rectifier circuit terminal
board. In case of 12V or 24V, when use "+,-"
Remove the end caps and make sure no foreign terminals, do not reverse the polarity.
body is entered into the valve during handling.
3. Should cables pass through originally closed
Install in an area that is protected from rain and opening, use the rubber disc placed underneath the
water splashes or drops. box plug to close any other opening.
Threaded models: 4. Screw back the box cover, taking care to use all
gaskets properly, because this could condition the
1. Put sealing agent onto the pipe thread (avoid
valve life duration.
excessive quantities of fittings glue which could
enter in the valve and damage the seal seat).
2. Screw the pipes using proper tools only. Do not use
unit as lever because damage to the valve stem
could result.
Flanged models:
1. Position the gasket and insert the bolts.
2. Screw the nuts tightening them crosswise and using
proper tools only.
Avoid overtightening and mount tension free.
Following chart shows the maximum values of bending
moment (Fmax), torque (Tmax) and screws driving torque
(Cmax), according to EN161.

Connections Fmax Tmax Cmax


(Nm) t<10 s (Nm) (Nm)
Rp3/8 70 35 -
Fig. 5
Rp1/2 105 50 -
Rp3/4 225 85 -
Rp1 340 125 -
Rp1¼ 475 160 -
Rp1½ DN40 610 200 50 WARNING:
Rp2 DN50 1100 250 50 To prevent product damage and dangerous
DN 65 1600 - 50 situations, read the Installation and Service
DN 80 2400 - 50 Instructions carefully.
DN 100 5000 - 80
DN 125 6000 - 160 Turn off all power before servicing any part of
DN 150 7600 - 160 the system.
Perform leak and functional tests after
mounting. A gas leak detection spray may be
used also.
Fmax
Coil and terminal box must be replaced with
Tmax identical spare parts only.
If the coil is turned, make sure the cap is
properly tightened and the coil is locked.
Cmax Use all gaskets properly (void warranty).
All wiring must be in compliance with local
and national codes.
Make sure all works are performed by
qualified technicians only.

Fig. 4
Valve may be mounted with coil in horizontal or vertical
position. Coil may be oriented 360 degrees in any
direction.

6 Printed in Italy - EE161/0705


11- Flow rate adjustment (Vmax)
Flow rate may be adjusted from 0 cubic meters/h to the
maximum (excepting 4", 5", 6" and brass models).
To perform regulation do the following:

1. Remove coil fastener cap.


2. Using a 4 mm Allen wrench, remove the locking
dowel.
3. Located under the locking dowel is the flow
regulation screw. Use the Allen wrench to set it.
4. Turn wrench clockwise to decrease or counter-
clockwise to increase flow rate (factory setting is
max. flow rate).
5. When adjustment is completed, screw back the
locking dowel and cap.

WARNING:
Make sure that capacity adjustments are
made while burner is operating.
Check the regulation is not changed during
reassembly.
Adjustments below 40% of capacity are
unadvisable because they may cause
turbulence.

Fig. 7

12- Coil replacement


Before to start with coil replacement, make sure it is the
cause of failure.
To perform coil replacement do the following:
1. Make sure an identical one spare part is available.
2. Switch off power supply and remove the box cover.
3. Disconnect the wires from terminal board.
4. Remove coil fastener cap and replace the coil.
5. Reassemble following the inverse sequence.

WARNING:
When reassemble, use all gaskets properly.
Perform functional test after mounting.
All works must be executed by qualified
technicians only and in compliance with local
Fig. 6 and national codes.

7 Printed in Italy - EE161/0705


13- Maintenance Cap

O-ring
To maintain a good performance of the system, almost
once a year, an inspection of the valve is recommended.

External inspection Coil assembly


Turn off all power before servicing any part of the
system.
Check the conditions of the terminal board gasket. If
gasket is deteriorated, replace it with a new one.
Check the electrical connections are clean, dry and
Stem
correctly tightened.
Check the conditions of pipe connections: cover them Screw
with a soap solution and check for leakages.

Upper flange
Internal inspection
Main O-ring
To make an internal inspection of the valve, do the
following:
1. Close ball valve upstream the system.
Spring
2. Remove the coil like shown in the section 12.
3. Using an Allen key, remove the screws on the upper
flange, in cross way. The gas in the valve will come
out during this step.
4. Check the main O-ring and, if it’s necessary, replace Sliding ring
it with a new one.
Plunger
5. Clean the internal side of the stem with a clean cloth
and compressed air.
6. Remove the spring and blow it with compressed air.
Check the spring is corrosion free. Take attention to Disc + gasket
the assembly direction of the spring.
Filter
7. Check the wear conditions of the sliding rings and, if
it’s necessary, replace them.
8. Clean the plunger assembly with a clean cloth and
compressed air. G1/4” plug
9. Check the conditions of the sealing gasket. If gasket
is deteriorated, replace it with a new one. Valve body
10. Clean the sealing lip with a clean cloth. Do not use
tools, because a lip damage could result.
11. Remove the filter and blow it with compressed air.
Fig. 8
12. Reassemble the valve following the inverse
sequence.
When the reassembly is finished, verify the correct
sealing between the upper flange and the valve body:
To assemble the sliding rings, wind them onto a lower
diameter (ex. Screw driver), then insert them from the 1. Open ball valve to restore pressure into the valve.
top. 2. Apply a soap solution between the upper flange and
When reassembling, take attention to the correct the valve body and check for leakages.
position of the sliding rings and spring. 3. Remove the soap solution with a clean cloth, before
to reassemble the coil.

WARNING:
When reassemble, use all gaskets properly.
Perform functional test after mounting.
All works must be executed by qualified
technicians only and in compliance with local
and national codes.

8 Printed in Italy - EE161/0705

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