Asean
Asean
Asean
APPENDIX VI
PREAMBLE
The GMP Guidelines have been produced to offer assistance to the cosmetic industry in
compliance with the provisions of the ASEAN Cosmetic Directive. As this document is particularl
y intended for cosmetic products, clear delineation from drug or pharmaceutical product GMP sh
ould be kept in mind.
The Good Manufacturing Practices presented here is only a general guideline for the
manufacturers to develop its own internal quality management system and procedures. The imp
ortant objective must be met in any case, i.e. the final products must meet the quality standards
appropriate to their intended use to assure consumer’s health and benefit.
1. INTRODUCTION
1.2.2 The quality system should be structured and adapted to the company’s
activities and to the nature of its products and should take into
consideration appropriate elements stated in this Guidelines.
1.2.3 The quality system operation should ensure that if necessary, samples of
starting materials, intermediate, and finished products are taken, tested
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to determine their release or rejection on the basis of test results and oth
er available evidence related to quality.
2. PERSONNEL
2.1.1 The organisational structure of the company shall be such that the
production and the quality control sections are headed by different perso
ns, neither of whom shall be responsible to the other.
2.2 Training
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3. PREMISES
The premises for manufacturing should be suitably located, designed, constructed and
maintained.
3.1 Effective measures should be taken to avoid any contamination from the
surrounding environment and from pests.
3.3 Painted line, plastic curtain and flexible barrier in the form of rope or tape may
be employed to prevent mix-up.
3.4 Appropriate changing rooms and facilities should be provided. Toilets should be
separated fromthe production areas to prevent product contamination/cross
contamination.
3.5 Defined areas should be provided for, wherever possible and applicable:
3.5.6 Processing.
3.5.8 Packaging.
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3.5.12 Laboratories.
3.6 Wall and ceiling, where applicable should be smoothand easy to maintain. The
floor in processing areas should have a surface that is easy to clean and sanitise
.
3.7 Drains should be of adequate size and should have trapped gullies and proper
flow. Open channels should be avoided where possible, but if required they sho
uld be able to facilitate cleaning and disinfection.
3.8 Air intakes and exhausts and associated pipework and ducting, when applicable,
should be installed in such a way as to avoid product contamination.
3.9 Buildings should be adequately lit and properly ventilated appropriate to the
operations. .
3.10 Pipework, light fittings, ventilation points and other services in manufacturing
areas should preferably be installed in such a way as to avoid uncleanable reces
ses and run outside the processing areas.
3.12 Storage areas should be of adequate space provided with suitable lighting,
arranged and equipped to allow dry, clean and orderly placement of stored
materials and products.
4. EQUIPMENT
Equipment should be designed and located to suit the production of the product.
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4.1.1 The equipment surfaces coming into contact with any in-process
material should not react with or adsorb the materials being process
ed.
4.1.2 Equipment should not adversely affect the product through leaking
valves, lubricant drips and through inappropriate modifications or ad
aptations.
4.3 Maintenance
5.1 Personnel
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5.1.5 Direct physical contact with the product should be avoided to ensure
protection of the product from contamination. Personnel should wear
protective and clean attire appropriate to the duties they perform,.
5.1.6 Smoking, eating, drinking and chewing, , food, drinks and smoking
materials and other materials that might contaminate are not permitt
ed in production, laboratory, storage or other areas where they might
adversely affect product quality.
5.2 Premises
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6. PRODUCTION
6.1.1 Water
6.2.2 A batch numbering system should be specific for the product and a
particular batch number should not be repeated for the same produc
t in order to avoid confusion.
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6.3.1 Weighing should be carried out in the defined areas using calibrated
equipment.
6.3.2 All weighing and measurement carried out should be recorded and ,
where applicable, counterchecked.
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7. QUALITY CONTROL
7.1 Introduction
7.2 Reprocessing
7.2.2 Additional testing of any finished product which has been reprocessed
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should be performed.
7.3.3 Returned products which do not comply with the original specification
should be rejected.
8. DOCUMENTATION
8.1 Introduction
The documentation system should include the complete history of each batch,
from starting materials to finished products. The system should record executed
activities for maintenance, storage, quality control, primary distribution and other
specific matters related to GMP.
8.1.1 There should be a system for preventing the use of any superseded
document.
8.2 Specifications
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(b) Description
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i. Name of product
ii. Batch formula
iii. Brief manufacturing process
iv. Batch or code number
v. Date of the start and finish of processing and packaging
vi. Identity of individual major equipment and lines or
location used
vii. Records of cleaning of equipment used for processing
as appropriate
viii. In-process control and laboratory results, such as pH
and temperature test records
ix. Packaging line clearance inspection records
x. Any sampling performed during various steps of
processing
ix. xi. Any investigation
of specific failure or discrepancies
xii. Results of examinations on packed and labelled
products
(a) Records for each testing, assay result and release or rejection of starting
materials, intermediates, bulk and finished product should be
maintained.
i. Date of test
ii. Identification of the material
iii. Supplier name
iv. Date of receipt
v. Original batch number if any
vi. Batch number
vii. Quality control number
viii. Quantity received
ix. Date of sampling
x. Quality control results
9. INTERNAL AUDITS
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10. STORAGE
10.1.3 Receiving and dispatch bays should protect materials and products
from weather. Reception areas should be designed and equipped t
o allow incoming materials to be cleaned if necessary before storage
.
10.2.2 Control
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The conditions of contract manufacturing and analysis should be clearly defined, agreed,
and controlled so as to avoid misunderstandings, which could result in a product or work of
unsatisfactory quality. All aspects of contracted work should be specified to obtain a qualit
y product conforming to the agreed standards.
There should be a written contract between the principal and the contract manufacturer to
clearly establish the duties and responsibilities of each party.
12. COMPLAINTS
12.1 A person responsible for handling complaints and deciding the measures to
be taken should be designated. If this person is different from the authorised
person, the latter should be made aware of any complaint, investigation or re
call.
12.3 Complaints involving product defects should be recorded with all the original
details and investigated.
12.6 All the decisions and measures taken as a result of a complaint should be
recorded and referenced to the corresponding batch records.
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There should be a system of recall from the market of products known or suspected to
be defective.
13.1 A person responsible for the execution and co-ordination of recalls should be
designated, as well as sufficient personnel, to handle all aspects of recalls
with the appropriate degree of urgency.
13.2 Written procedures for recall should be established and regularly reviewed.
Recall operations should be capable of being initiated promptly.
13.3 The primary distribution records should be readily available to the person(s)
responsible for recalls, and they should contain sufficient information of
distributors.
13.4 The progress of the recall process should be recorded and a final report
issued, including a reconciliation between the delivered and recovered quant
ities of the products.
13.5 The effectiveness of the arrangements for recalls should be evaluated from
time to time.
14. GLOSSARY
14.1 Batch
Any processed product which will have to undergo the packaging operation in
order to become a finished product.
14.4 Calibration
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14.6 Documentation
All written procedures, instructions and records involved in the manufacture and
quality control of products.
14.7 Product
Checks and tests instituted and carried out in the course of the manufacture of a
product including checks and tests done on environment and equipment in order
to ensure that the end product will comply with its specification.
14.12 Packaging
The part of production cycle applied to a bulk product to obtain the finished
product.
Any material used in the packaging of a bulk product to obtain the finished
product.
14.14 Processing
The part of production cycle starting from weighing of raw materials to obtaining
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a bulk product.
14.15 Production
All measures taken during manufacturing which are designed to ensure the
uniform output of product that will conform to established specifications.
14.17 Quarantine
14.19 Rejected
The status of materials or products which are not permitted to be used for
processing, packaging or distribution.
14.20 Released
The status of materials or products which are allowed to be used for processing,
packaging or distribution.
14.22 Sanitation
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15. REFERENCES
15.2 Good Storage Practice, 1st Edition, January 1995, ISBN 983-9870-14-9, National
Pharmaceutical Control Bureau, Malaysia
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