Recoveries

Rougher 1st Clean 2nd Clean Description Stream Tons/Hour % Iron

32.0 MM 0.10 0.15 0.20 Feed 1 160.00 17.49
22.6 MM 0.13 0.18 0.23 Tails 11 146.52 12.84
16.0 MM 0.16 0.21 0.26 Rougher Conc. 12 53.15 40.00
11.3 MM 0.19 0.24 0.29 1st Cleaner Conc. 22 24.35 54.00
8.00 MM 0.22 0.27 0.32 Final Conc. 32 13.48 68.00
5.66 MM 0.25 0.30 0.35
4.00 MM 0.28 0.33 0.38
2.83 MM 0.31 0.36 0.41
2.00 MM 0.34 0.39 0.44
1.41 MM 0.37 0.42 0.47
1.00 MM 0.40 0.45 0.50
707 MI 0.43 0.48 0.53
500 MI 0.46 0.51 0.56
354 MI 0.49 0.54 0.59
250 MI 0.52 0.57 0.62
177 MI 0.55 0.60 0.65
125 MI 0.58 0.63 0.68
88 MI 0.61 0.66 0.71
63 MI 0.64 0.69 0.74
44 MI 0.67 0.72 0.77
31 MI 0.70 0.75 0.80
22 MI 0.73 0.78 0.83
16 MI 0.76 0.81 0.86
11 MI 0.79 0.84 0.89
7.8 MI 0.82 0.87 0.92
% H2O New Feed
95.00
44.61
75.00
75.00
75.00

Rougher

Tailings

1st cleaner

2nd
cleaner

Concentrate
Concentrate
Feed tph 50.00
Grade 8.80
% Solids Set 30.00
Acid tph 0.00
Tank Inv 1071.15
Tank Level 1.00
% SOL 29.99
Slurry m3/h 115.69
Spec Grav 1.36
Cur. Den. 38.98
Cu Prod tpd 72.33
Feed M3/hr 4708 Floc. Comp. Clar. Overflow
Feed Solids tph 500 gm/ton mm/min. mm/min. ppm
Feed % Solids 10 0 4.00 15.00 500
Flocculant gm/t 42 20 4.50 20.00 300
Tuning Factor 0.7000 40 5.00 25.00 100
Surface Level 1.0000 60 5.50 30.00 50
Slime Level 0.4106 80 6.00 35.00 30
Compaction Level 0.1191 100 6.50 40.00 10
Underflow M3/hr 500
Underflow tph 328 4.00 15.00
Underflow % Solids 47.34
Overflow M3/hr 4272
Overflow ppm 95
STREAM NO. 1 2 3 4 5
Description RUN OF MINE GRIZZLY UNDR GRIZZLY OVER CRUSHER PRODSTOCKPILE
ST/HR SOLIDS 600 378.71916 221.28084 221.28084 600
ST/HR TOTAL 600 378.71916 221.28084 221.28084 600
Percent Solids 100 100 100 100 100
Sp.Gr.SOLIDS 2.65 2.65 2.65 2.65 2.65
Sp.Gr.TOTAL 2.65 2.65 2.65 2.65 2.65
Temperature C 33 33 33 33 33
Enthalpy kcal/hr 10332.134 6521.6287 3810.5055 3810.5055 10332.134
Enthalpy kJ/hr 43229.65 27286.494 15943.155 15943.155 43229.65
Sol/Liq m3/day 6572.8102 4148.7486 2424.0616 2424.0616 6572.8102
Sol/Liq cfm 161.19208 101.74422 59.447866 59.447866 161.19208
Gas am3/hr 0 0 0 0 0
SOLIDS mol/HR 0 0 0 0 0
1 ROCK mol/HR 9.9858866 6.3030777 3.6828089 3.6828089 9.9858866
Total wt.% 0 0 0 0 0
2 O 8 wt.% 53.256065 53.256065 53.256065 53.256065 53.256065
3 Si 14 wt.% 46.743935 46.743935 46.743935 46.743935 46.743935
Total MOL/HR 0 0 0 0 0
2O 8 19.971773 12.606155 7.3656179 7.3656179 19.971773
3 Si 14 9.9858866 6.3030777 3.6828089 3.6828089 9.9858866
Percent Solids 100 100 100 100 100
Solids Flowrate 600 378.71916 221.28084 221.28084 600
Liquid Flowrate 0 0 0 0 0
Total Flowrate 600 378.71916 221.28084 221.28084 600
P80 330542.28 157581.14 416141.78 116893.32 138085.32
 6 7
COARSE ORE 7
600 600
600 600
100 100
2.65 2.65
2.65 2.65
33 33
10332.134 10332.134
43229.65 43229.65
5477.3418 9859.2153
134.32674 241.78813
0 0
0 0
9.9858866 9.9858866
0 0
53.256065 53.256065
46.743935 46.743935
0 0
19.971773 19.971773
9.9858866 9.9858866
100 100
600 600
0 0
600 600
138085.32 138085.32
STREAM NO. 7 8 9 10 12 14
Stream Number 7 8 9 10 12 14
ST/HR SOLIDS 600 0 764.5276 764.5276 164.5276 600
ST/HR AQUEOUS 0 240.1019 254.8425 254.8425 14.7406 240.1019
ST/HR TOTAL 600 240.1019 1019.37 1019.37 179.2682 840.1019
Percent Solids 100 0 75 75 91.77734 71.41991
Sp.Gr.SOLIDS 2.65 0 2.65 2.65 2.65 2.65
Sp.Gr.AQUEOUS 0 0.994738 0.994738 0.994738 0.994738 0.994738
Sp.Gr.TOTAL 2.65 0.994738 1.871463 1.871463 2.331051 1.795907
P80-MICRONS 138085.3 0 121070.5 17379.96 32397.66 6583.472
SCREEN MICRON P 0 0 0 0 0 0
16.800 IN 426720 100 100 100 100 100 100
11.879 IN 301727 100 100 100 100 100 100
8.400 IN 213360 95.59658 100 96.5442 100 100 100
5.940 IN 150876 83.69457 100 87.20353 100 100 100
4.200 IN 106680 69.23833 100 75.85829 100 100 100
2.970 IN 75438 55.60042 100 65.15528 100 100 100
2.100 IN 53340 45.45373 100 57.19217 100 100 100
1.485 IN 37719 37.3719 100 50.84957 100 100 100
1.050 IN 26670 30.8502 100 35.92134 90.19 54.41484 100
.742 IN 18847 25.88471 100 23.39444 81.56 14.31291 100
.525 IN 13335 21.98172 100 17.70241 74.9 2.096595 94.86361
.371 IN 9423 19.22829 100 15.14826 68.76 0.269174 87.54105
3 TY 6730 16.83938 100 13.22345 63.16 0.036826 80.46917
4 TY 4760 15.08649 100 11.84072 57.36 0.004005 73.08774
6 TY 3360 13.083 100 10.26762 52.63 0.000489 67.06167
8 TY 2380 11.55154 100 9.065644 48.27 6.19E-05 61.50623
10 TY 1680 10.26146 100 8.053179 44.08 7.76E-06 56.16729
14 TY 1190 9.009995 100 7.07103 40.12 1.01E-06 51.12141
20 TY 841 7.894389 100 6.195504 36.18 1.25E-07 46.10101
28 TY 595 6.711882 100 5.267474 32.51 1.55E-08 41.42465
35 TY 420 5.759716 100 4.520216 29.06 2.06E-09 37.02862
48 TY 297 5.035133 100 3.951564 25.59 2.85E-10 32.6071
65 TY 210 4.235374 100 3.323915 21.91 3.59E-11 27.918
100 TY 149 3.157683 100 2.478144 18.34 3.80E-12 23.36906
150 TY 105 2.199299 100 1.726006 15.13 -2.22E-14 19.27884
200 TY 74 1.657465 100 1.300775 11.04 -2.22E-14 14.06731
270 TY 53 1.029422 100 0.807889 5.97 -2.22E-14 7.607049
400 TY 37 0.512412 100 0.40214 4 -2.22E-14 5.09685
600 TY 26 0.003678 100 0.002886 0 -2.22E-14 1.11E-14
800 TY 19 0 100 0 0 -2.22E-14 1.11E-14
STREAM NO. 8 14 15 18 19 20 21
Description 8 SCREEN USI SUMP WATER
MAG REJECT 19 SAG CYC FE SAG CYC OV
ST/HR SOLIDS 0 600 0 600 0.00E+00 600 78.54
ST/HR AQUEOUS 240.1019 240.1019 250.8072 490.9091 0.00E+00 490.9091 267.4262
ST/HR TOTAL 240.1019 840.1019 250.8072 1090.909 0 1090.909 345.9662
Percent Solids 0 71.41991 0 55 0 55 22.70164
Sp.Gr.SOLIDS 0 2.65 0 2.65 0.00E+00 2.65 2.65
Sp.Gr.AQUEOUS 0.994738 0.994738 0.994738 0.994738 0 0.994738 0.994738
Sp.Gr.TOTAL 0.994738 1.795907 0.994738 1.515318 0 1.515318 1.159099
Temperature C 33 33 33 33 20 33 33
Enthalpy kcal/hr 0 39019.3 0 69594.9 0 69594.9 33099.35
Enthalpy kJ/hr 0 163256.8 0 291185.1 0 291185.1 138487.7
Sol/Liq m3/day 10510.51 20369.73 6099.52 17416.04 0 17416.04 7220.673
Sol/Liq cfm 257.7606 499.5487 149.5851 427.1121 0 427.1121 177.0803
Gas am3/hr 0 0 0 0 0 0 0
SOLIDS mol/HR 0 0 0 0 0 0 0
1 ROCK mol/HR 0 9.985887 0 9.985887 0 9.985887 1.307153
AQUEOUS mol/HR 0 0 0 0 0 0 0
2 WATER mol/HR 13.32764 13.32764 13.92187 27.24951 0 27.24951 14.84436
Total wt.% 0 0 0 0 0 0 0
1 H 1 wt.% 11.19013 3.19815 1.12E+01 5.035559 0 5.04E+00 8.65E+00
2 O 8 wt.% 88.80987 63.41738 88.80987 69.25528 0 69.25528 80.73857
3 Si 14 wt.% 0 33.38448 0 25.70916 0 25.70916 10.61164
Total MOL/HR 0 0 0 0 0 0 0
1H 1 26.65527 26.65527 27.84374 54.49901 0 54.49901 29.68873
2O 8 13.32764 33.29941 13.92187 47.22128 0 47.22128 17.45867
3 Si 14 0 9.985887 0 9.985887 0 9.985887 1.307153
Percent Solids 0 71.41991 0 55 0 55 22.70164
Solids Flowrate 0 600 0 600 0 600 78.54
Liquid Flowrate 240.1019 240.1019 250.8072 490.9091 0 490.9091 267.4262
Total Flowrate 240.1019 840.1019 250.8072 1090.909 0 1090.909 345.9662
P80 0 6583.472 0 6583.472 0 6583.472 118.8873
 22 23 24 25 26 27 28 29 30 31
SAG CYC UN BML WATERBML DISCHRBML SUMPBML
W CYC FE 27 28 BML CYC UN BML CYC OV 31
521.46 0 1457.523 0 1457.523 0 1457.523 936.0626 521.4602 0
223.4829 45.59507 670.2477 457.7035 1127.951 0 1127.951 401.1697 726.7815 994.2076
744.9429 45.59507 2127.771 457.7035 2585.474 0 2585.474 1337.232 1248.242 994.2076
70 0 68.5 0 56.37352 0 56.37352 70 41.77558 0
2.65 0 2.65 0 2.65 0 2.65 2.65 2.65 0
0.994738 0.994738 0.994738 0.994738 0.994738 0 0.994738 0.994738 0.994738 0.994738
1.767603 0.994738 1.738656 0.994738 1.535384 0 1.535384 1.767603 1.345953 0.994738
33 33 33 33 33 33 33 33 33 33
36495.55 0 126772.1 0 210475.5 0 210475.5 83694.26 126781.3 149548.5
152697.4 0 530414.6 0 880629.7 0 880629.7 350176.8 530452.9 625710.8
10195.36 1108.852 29605.71 11131.147 40736.86 0 40736.86 18301.5 22435.37 24178.69
250.0318 27.19357 726.0527 272.9811 999.0338 0 999.0338 448.8272 550.2066 592.9601
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
8.678734 0 24.25776 0 24.25776 0 24.25776 15.57903 8.678737 0
0 0 0 0 0 0 0 0 0 0
12.40514 2.530903 37.20428 25.40632 62.6106 0 62.6106 22.26823 40.34237 55.18673
0 0 0 0 0 0 0 0 0 0
3.36E+00 1.12E+01 3.524891 11.19013 4.881859 0.00E+00 4.88E+00 3.357039 6.52E+00 1.12E+01
63.92221 88.80987 64.45551 88.80987 68.76694 0 68.76694 63.92221 73.95706 88.80987
32.72076 0 32.0196 0 26.3512 0 26.3512 32.72075 19.52755 0
0 0 0 0 0 0 0 0 0 0
24.81029 5.061805 74.40856 50.81264 125.2212 0 125.2212 44.53646 80.68473 110.3735
29.76261 2.530903 85.7198 25.40632 111.12612 0 111.12612 53.42628 57.69984 55.18673
8.678734 0 24.25776 0 24.25776 0 24.25776 15.57903 8.678737 0
70 0 68.5 0 56.37352 0 56.37352 70 41.77558 0
521.46 0 1457.523 0 1457.523 0 1457.523 936.0626 521.4602 0
223.4829 45.59507 670.2477 457.7035 1127.951 0 1127.951 401.1697 726.7815 994.2076
744.9429 45.59507 2127.771 457.7035 2585.474 0 2585.474 1337.232 1248.242 994.2076
7454.713 0 459.7017 0 459.7017 0 459.7017 658.7256 145 0
 34
34
600.0002
994.2077
1594.208
37.63626
2.65
0.998259
1.304208
20
0
0
26613.68
652.6759
0
0
9.98589
0
55.18673
0
6.98E+00
75.42875
17.59267
0
110.3735
75.15851
9.98589
37.63626
600.0002
994.2077
1594.208
141.3376
 Stream Solids Liquids Gases
1 600.00 0.00 0.00
19 0.00 0.00 0.00
27 0.00 0.00 0.00
31 0.00 994.21 0.00
Total Input 600.00 994.21 0.00

34 600.00 994.21 0.00

Total Output 600.00 994.21 0.00

Balance 0.00 0.00 0.00

 Nominal Nominal Nominal Operating Operating Operating Operating Design
Stream Solids Liquid Gas Time Solids Liquid Gas Design
Number ST/HR ST/HR ST/HR % ST/HR ST/HR ST/HR Factor
1 600.00 0.00 0.00 0.750 800.00 0.00 0.00 1.250
2 378.72 0.00 0.00 0.750 504.96 0.00 0.00 1.250
3 221.28 0.00 0.00 0.750 295.04 0.00 0.00 1.250
4 221.28 0.00 0.00 0.750 295.04 0.00 0.00 1.250
5 600.00 0.00 0.00 0.750 800.00 0.00 0.00 1.250
6 600.00 0.00 0.00 0.900 666.67 0.00 0.00 1.250
7 600.00 0.00 0.00 0.500 1200.00 0.00 0.00 1.250
8 0.00 240.10 0.00 0.500 0.00 480.20 0.00 1.300
9 764.53 254.84 0.00 0.500 1529.06 509.69 0.00 1.250
10 764.53 254.84 0.00 0.500 1529.06 509.69 0.00 1.250
12 164.53 14.74 0.00 0.500 329.06 29.48 0.00 1.250
14 600.00 240.10 0.00 0.500 1200.00 480.20 0.00 1.300
15 0.00 250.81 0.00 0.900 0.00 278.67 0.00 1.300
18 600.00 490.91 0.00 0.900 666.67 545.45 0.00 1.300
19 0.00 0.00 0.00 0.900 0.00 0.00 0.00 1.300
20 600.00 490.91 0.00 0.900 666.67 545.45 0.00 1.300
21 78.54 267.43 0.00 0.900 87.27 297.14 0.00 1.300
22 521.46 223.48 0.00 0.900 579.40 248.31 0.00 1.300
23 0.00 45.60 0.00 0.900 0.00 50.66 0.00 1.300
24 1457.52 670.25 0.00 0.900 1619.47 744.72 0.00 1.300
25 0.00 457.70 0.00 0.900 0.00 508.56 0.00 1.300
26 1457.52 1127.95 0.00 0.900 1619.47 1253.28 0.00 1.300
27 0.00 0.00 0.00 0.900 0.00 0.00 0.00 1.300
28 1457.52 1127.95 0.00 0.900 1619.47 1253.28 0.00 1.300
29 936.06 401.17 0.00 0.900 1040.07 445.74 0.00 1.300
30 521.46 726.78 0.00 0.900 579.40 807.53 0.00 1.300
31 0.00 994.21 0.00 0.900 0.00 1104.68 0.00 1.300
34 600.00 994.21 0.00 1.000 600.00 994.21 0.00 1.000
Design Design Design Density Density Density Density
Solids Liquid Gas Solids Temp Solids Liquid Gas Total
ST/HR ST/HR ST/HR % C t/m3 t/m3 t/m3 t/m3
1000.00 0.00 0.00 100.0 33.0 2.650 0.000 0.000 2.650
631.20 0.00 0.00 100.0 33.0 2.650 0.000 0.000 2.650
368.80 0.00 0.00 100.0 33.0 2.650 0.000 0.000 2.650
368.80 0.00 0.00 100.0 33.0 2.650 0.000 0.000 2.650
1000.00 0.00 0.00 100.0 33.0 2.650 0.000 0.000 2.650
833.33 0.00 0.00 100.0 33.0 2.650 0.000 0.000 2.650
1500.00 0.00 0.00 100.0 33.0 2.650 0.000 0.000 2.650
0.00 624.26 0.00 0.0 33.0 0.000 0.995 0.000 0.995
1911.32 637.11 0.00 75.0 33.0 2.650 0.995 0.000 1.871
1911.32 637.11 0.00 75.0 33.0 2.650 0.995 0.000 1.871
411.32 36.85 0.00 91.8 33.0 2.650 0.995 0.000 2.331
1560.00 624.26 0.00 71.4 33.0 2.650 0.995 0.000 1.796
0.00 362.28 0.00 0.0 33.0 0.000 0.995 0.000 0.995
866.67 709.09 0.00 55.0 33.0 2.650 0.995 0.000 1.515
0.00 0.00 0.00 0.0 20.0 0.000 0.000 0.000 0.000
866.67 709.09 0.00 55.0 33.0 2.650 0.995 0.000 1.515
113.45 386.28 0.00 22.7 33.0 2.650 0.995 0.000 1.159
753.22 322.81 0.00 70.0 33.0 2.650 0.995 0.000 1.768
0.00 65.86 0.00 0.0 33.0 0.000 0.995 0.000 0.995
2105.31 968.14 0.00 68.5 33.0 2.650 0.995 0.000 1.739
0.00 661.13 0.00 0.0 33.0 0.000 0.995 0.000 0.995
2105.31 1629.26 0.00 56.4 33.0 2.650 0.995 0.000 1.535
0.00 0.00 0.00 0.0 33.0 0.000 0.000 0.000 0.000
2105.31 1629.26 0.00 56.4 33.0 2.650 0.995 0.000 1.535
1352.09 579.47 0.00 70.0 33.0 2.650 0.995 0.000 1.768
753.22 1049.80 0.00 41.8 33.0 2.650 0.995 0.000 1.346
0.00 1436.08 0.00 0.0 33.0 0.000 0.995 0.000 0.995
600.00 994.21 0.00 37.6 20.0 2.650 0.998 0.000 1.304
TAG NUMBER
0100-SEC-0001
0100-SCR-0001

0100-CRJ-0001

0100-CVB-0001

0100-STK-0001

0100-CVR-0001

0200-SEC-0002
0200-LND-0001

0200-MLS-0001

0200-SCR-0001

0300-SEC-0003
0300-SMP-0001
0300-PMC-0001

0300-CYH-0001

0300-MLB-0001

0300-SMP-0002

0300-PMC-0002

0300-CYH-0002
0300-HDR-0001

0300-PIX-0001
 COMMINUTION EXAMPLE
SAG/BALL MILL CIRCUIT
EQUIPMENT LIST FOR PROJECT
DESCRIPTION
Section, 0100-CRUSHING
Screen, Vibrating, GRIZZLY
4.0 feet wide by 10.0 feet long; Screen Opening(s), 10 , 0 , 0 inches
Solids Mass Flow: Nominal 600 stph, Operating 800 stph, Design 1000 stph
Bulk Density 1590.0 kg/m3, 100.0 % Solids
Crusher, Jaw, JAW CRUSHER
1 parallel crushers, 5 in. close side, 7 in. open side
Solids Mass Flow: Nominal 221 stph, Operating 295 stph, Design 369 stph
Bulk Density 1590.0 kg/m3, 100.0 % Solids
Conveyor, Belt, Inclined, CONVEYOR
Design Factor 1.25 , Width 750 mm, Length(XX)m, Angle of Repose 20 degrees
Speed 2.5 m/s, Skirt Length 0.0 m
Bulk Density 1643 kg/m3, 100.0 % Solids
Flowsheet capacity 725.7 kg/min; Design capacity 907.2 kg/min
Solids Mass Flow: Nominal 544 mtph, Operating 726 mtph, Design 907 mtph
Stockpile, Blended, STOCKPILE
Dimensions: Diameter 85.7 ft, Capacity 2862.1 tons
Conveyor, Reclaim,
Design Factor 1.25 , Width 650 mm, Length(XX)m, Angle of Repose 21 degrees
Speed 2.5 m/s, Skirt Length 0.0 m
Bulk Density 1643 kg/m3, 100.0 % Solids
Flowsheet capacity 604.8 kg/min; Design capacity 756.0 kg/min
Solids Mass Flow: Nominal 544 mtph, Operating 1089 mtph, Design 1361 mtph
Section, 0200-SAG MILLING
Launder, MILL FEED
Width 0.0 m, Height 0.0 m, Length 0.0 m, Design Factor 0.00
Total Mass Flow: Nominal 925 mtph, Operating 1850 mtph, Design 2312 mtph
Pressure 87.7 kPa, Temperature 33.00 C, 75.0 % Solids
Spec. Grav.: Liquid 0.995 kg/m3, Solids 2.650 kg/m3, Slurry 1.871 kg/m3,
Viscosity: Liquid 0.8 cP, Slurry 23.2 cP
Chloride 0.0 g/L, Free Acid 0.0 g/L, 7.0 pH
Mill, SAG, SAG MILL
SAG mill, 36 meters in diameter by 12 meters long.
Solids Mass Flow: Nominal 765 stph, Operating 1529 stph, Design 1911 stph
Bulk Density 1590.0 kg/m3, 75.0 % Solids
Screen, Vibrating, SCREEN
8.0 feet wide by 18.0 feet long; Screen Opening(s), 1 , 0 , 0 inches
Solids Mass Flow: Nominal 765 stph, Operating 1529 stph, Design 1950 stph
Bulk Density 1590.0 kg/m3, 91.8 % Solids
Section, 0300-BALL MILLING
Sump, SAG SUMP
Normal Flow: Nominal 647.1 scfm, Operating 719.0 scfm, Design 934.7 scfm
Diameter 12.0 ft., Freeboard 3.0 ft., Height 14.3 ft.
Retention Time 3.0 min., Working Volume 1281.3 ft.3
Pressure 12.7 psi, Temperature 91.40 F, 55.0 % Solids
Spec. Grav.: Solids 2.650 , Liquid 0.995 , Slurry 1.515
 Viscosity: Liquid 0.8 cp, Slurry 2.7 cp
Chloride 0.0 g/L, Free Acid 0.0 g/L, 7.0 pH
Pump, Centrifugal, PUMP
20 x 14 in. Pump, 1 Operating, 0 Spare, Design Factor 1.25
Suction: Static Head 10 ft, Suction Loss 2 ft, NPSH 8 ft
Discharge: Dynamic Head 10 ft., Static Head 20 ft., Surface Pressure 0 kPa(g)
Total System Head 30 ft., Pump Vapor Pressure 136 kPa(a)
Normal Flow: Nominal 425.6 scfm, Operating 472.9 scfm, Design 614.8 scfm
Pressure 12.7 psi, Temperature 91.40 F, 55.0 % Solids
Spec. Grav.: Solids 2.650 , Liquid 0.995 , Slurry 1.515
Viscosity: Liquid 0.8 cp, Slurry 2.7 cp
Chloride 0.0 g/L, Free Acid 0.0 g/L, 7.0 pH
Hydrocyclone, Cluster, CYCLONE
Diameter 26.0 in., (XX)Operating, (XX)Spare
Diameter Inlet 8 in., Vortex 9.1 in., Apex 5.5 in., Design Factor 1.25
Diameter: 26 in., Vortex 9.10 in., Apex 5.50 in.
Total Mass Flow: Nominal 1091 stph, Operating 1212 stph, Design 1576 stph
Normal Flow: Nominal 425.6 scfm, Operating 472.9 scfm, Design 614.8 scfm
Underflow: 745 stph, 70.0 % Solids, 70 cfm, Density 1.768 t/m3
Overflow: 346 stph, 22.7 % Solids, 23 cfm, Density 1.159 t/m3
Pressure 12.7 psi, Temperature 91.40 F, 70.0 % Solids
Spec. Grav.: Solids 2.650 , Liquid 0.995 , Slurry 1.768
Viscosity: Liquid 0.8 cp, Slurry 8.6 cp
Chloride 0.0 g/L, Free Acid 0.0 g/L, 7.0 pH
Mill, Ball, BALL MILL
Diameter 15.8 ft., Length 23.5 ft., Feed Opening Size 6.00 ft, 13.15 rpm
Bond Work Index 10.9 kWh/t, Design Factor 0.000
Total Mass Flow: Nominal 2128 stph, Operating 2364 stph, Design 3073 stph
Pressure 12.7 psi, Temperature 91.40 F, 68.5 % Solids
Density: Solids 2650 kg/m3, Liquid 995 kg/m3, Slurry 1739 kg/m3,
Sump, BML SUMP
Normal Flow: Nominal 995.6 scfm, Operating 1106.3 scfm, Design 1438.1 scfm
Diameter 15.0 ft., Freeboard 3.0 ft., Height 14.3 ft.
Retention Time 2.0 min., Working Volume 1998.1 ft.3
Pressure 12.7 psi, Temperature 91.40 F, 56.4 % Solids
Spec. Grav.: Solids 2.650 , Liquid 0.995 , Slurry 1.535
Viscosity: Liquid 0.8 cp, Slurry 2.9 cp
Chloride 0.0 g/L, Free Acid 0.0 g/L, 7.0 pH
Pump, Centrifugal,
0 x 610 mm Pump, 1 Operating, 0 Spare, Design Factor 1.25
Suction: Static Head 10 m, Suction Loss 2 m, NPSH 8 m
Discharge: Dynamic Head 10 m, Static Head 6 m, Surface Pressure 0 kPa(g)
Total System Head 16 m, Pump Vapor Pressure 71 kPa(a)
Normal Flow: Nominal 1691.6 Nm3/h, Operating 1879.6 Nm3/h, Design 2443.4 Nm3/h
Pressure 87.7 kPa, Temperature 33.00 C, 56.4 % Solids
Spec. Grav.: Liquid 0.995 kg/m3, Solids 2.650 kg/m3, Slurry 1.535 kg/m3,
Viscosity: Liquid 0.8 cP, Slurry 2.9 cP
Chloride 0.0 g/L, Free Acid 0.0 g/L, 7.0 pH
Hydrocyclone, Cluster, BML CYCLONE
Diameter 26.0 in., (XX)Operating, (XX)Spare
 Diameter Inlet 7 in., Vortex 9.0 in., Apex 5.0 in., Design Factor 1.25
Diameter: 26 in., Vortex 9.00 in., Apex 5.00 in.
Total Mass Flow: Nominal 2585 stph, Operating 2873 stph, Design 3735 stph
Normal Flow: Nominal 995.6 scfm, Operating 1106.3 scfm, Design 1438.1 scfm
Underflow: 1337 stph, 70.0 % Solids, 70 cfm, Density 1.768 t/m3
Overflow: 1248 stph, 41.8 % Solids, 42 cfm, Density 1.346 t/m3
Pressure 12.7 psi, Temperature 91.40 F, 70.0 % Solids
Spec. Grav.: Solids 2.650 , Liquid 0.995 , Slurry 1.768
Viscosity: Liquid 0.8 cp, Slurry 8.6 cp
Chloride 0.0 g/L, Free Acid 0.0 g/L, 7.0 pH
Piping, Header,
Total Mass Flow: Nominal 902 mtph, Operating 1127 mtph, Design 1466 mtph
Pressure 87.7 kPa, Temperature 33.00 C, 0.0 % Solids
Piping,

Total Weight, Power Draw and Horsepower

INSTALLED EQUIPMENT ELECTRIC DRIVER
UNITS WEIGHT POWER POWER
NO KG KW HP
1 0 255.0 0
1 0 0.0 0

1 0 52.5 75

1 0 93.2 125

1 0 0.0 0

1 0 93.2 125

1 0 0.0 0
1 0 0.0 0

1 0 6440.0 9000

2 0 123.0 0

1 0 0.0 0
1 0 0.0 0
1 0 78.7 100

2 0 0.0 12

2 0 2774.9 4000

1 0 0.0 0

1 0 308.2 400

6 0 0.0 12
1 0 0.0 0

1 0 0.0 0

0 13116.5 17921
Stream Nominal Oper. Oper. Design Design Design Solids Density Temp Visc.
Number m3/hr Time m3/hr Factor m3/hr gpm % t/m3 C Cp
1 205.4 0.75 273.9 1.25 342.3 1507.2 100.0 2.650 33.0 0.0
2 129.6 0.75 172.9 1.25 216.1 951.4 100.0 2.650 33.0 0.0
3 75.8 0.75 101.0 1.25 126.3 555.9 100.0 2.650 33.0 0.0
4 75.8 0.75 101.0 1.25 126.3 555.9 100.0 2.650 33.0 0.0
5 205.4 0.75 273.9 1.25 342.3 1507.2 100.0 2.650 33.0 0.0
6 205.4 0.90 228.2 1.25 285.3 1256.0 100.0 2.650 33.0 0.0
7 205.4 0.50 410.8 1.25 513.5 2260.9 100.0 2.650 33.0 0.0
8 219.0 0.50 437.9 1.30 569.3 2506.6 0.0 0.995 33.0 0.8
9 494.1 0.50 988.3 1.25 1235.3 5439.0 75.0 1.871 33.0 23.2
10 494.1 0.50 988.3 1.25 1235.3 5439.0 75.0 1.871 33.0 23.2
12 69.8 0.50 139.5 1.25 174.4 767.9 91.8 2.331 33.0 243.4
14 424.4 0.50 848.7 1.30 1103.4 4857.9 71.4 1.796 33.0 11.1
15 228.7 0.90 254.1 1.30 330.4 1454.7 0.0 0.995 33.0 0.8
18 653.1 0.90 725.7 1.30 943.4 4153.5 55.0 1.515 33.0 2.7
19 0.0 0.90 0.0 1.30 0.0 0.0 0.0 0.000 20.0 0.0
20 653.1 0.90 725.7 1.30 943.4 4153.5 55.0 1.515 33.0 2.7
21 270.8 0.90 300.9 1.30 391.1 1722.0 22.7 1.159 33.0 1.0
22 382.3 0.90 424.8 1.30 552.2 2431.5 70.0 1.768 33.0 8.6
23 41.6 0.90 46.2 1.30 60.1 264.4 0.0 0.995 33.0 0.8
24 1110.2 0.90 1233.6 1.30 1603.6 7060.6 68.5 1.739 33.0 7.2
25 417.4 0.90 463.8 1.30 602.9 2654.6 0.0 0.995 33.0 0.8
26 1527.6 0.90 1697.4 1.30 2206.6 9715.2 56.4 1.535 33.0 2.9
27 0.0 0.90 0.0 1.30 0.0 0.0 0.0 0.000 33.0 0.0
28 1527.6 0.90 1697.4 1.30 2206.6 9715.2 56.4 1.535 33.0 2.9
29 686.3 0.90 762.6 1.30 991.3 4364.7 70.0 1.768 33.0 8.6
30 841.3 0.90 934.8 1.30 1215.2 5350.5 41.8 1.346 33.0 1.6
31 906.7 0.90 1007.4 1.30 1309.7 5766.3 0.0 0.995 33.0 0.8
34 1108.9 1.00 1108.9 1.00 1108.9 4882.3 37.6 1.304 20.0 1.8
Tees Elbow Reducr Check ShutOf Contrl Length Equiv. ID OD Pipe
# # # Valve Valve Valve meters meters mm mm Code
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 219.1 202.7
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 219.1 202.7
0 0 0 0 0 0 0 0 355.6 333.3
0 0 0 0 0 0 0 0 10.3 6.8
0 0 0 0 0 0 0 0 355.6 333.3
0 0 0 0 0 0 0 0 273.1 254.5
0 0 0 0 0 0 0 0 323.9 303.2
0 0 0 0 0 0 0 0 114.3 102.3
0 0 0 0 0 0 0 0 508 477.8
0 0 0 0 0 0 0 0 355.6 333.3
0 0 0 0 0 0 0 0 609.6 574.6
0 0 0 0 0 0 0 0 10.3 6.8
0 0 0 0 0 0 0 0 609.6 574.6
0 0 0 0 0 0 0 0 457.2 428.7
0 0 0 0 0 0 0 0 457.2 428.7
0 0 0 0 0 0 0 0 508 477.8
0 0 0 0 0 0 0 0 0 0 0
Material Rough Friction Dynamic Elev. In Elev. Out Static Pres In Pres Out Design
Code mm Factor meters meters meters meters kPa kPa kPa
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 1200 1200 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 1200 1200 0 0 0 0
0 0 0 1200 1200 0 0 0 0
0 0 0 1200 1200 0 0 0 0
0 0 0 1200 1200 0 0 0 0
0 0 0 1200 1200 0 0 0 0
0 0 0 1200 1200 0 0 0 0
0 0 0 1200 1200 0 0 0 0
0 0 0 1200 1200 0 0 0 0
0 0 0 1200 1200 0 0 0 0
0 0 0 1200 1200 0 0 0 0
0 0 0 1200 1200 0 0 0 0
0 0 0 1200 1200 0 0 0 0
0 0 0 1200 1200 0 0 0 0
0 0 0 1200 1200 0 0 0 0
0 0 0 1200 1200 0 0 0 0
0 0 0 0 0 0 0 0 0 0
Design
psi
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
 MESH MICRON 1 2 3 4 5 6 7
16.800 IN 426720 94.00 100.00 83.73 100.00 100.00 100.00 100.00
11.879 IN 301727 75.00 100.00 32.21 100.00 100.00 100.00 100.00
8.400 IN 213360 60.50 93.02 4.84 100.00 95.60 95.60 95.60
5.940 IN 150876 49.50 78.13 0.50 93.22 83.69 83.69 83.69
4.200 IN 106680 41.50 65.72 0.05 75.27 69.24 69.24 69.24
2.970 IN 75438 35.00 55.45 0.00 55.86 55.60 55.60 55.60
2.100 IN 53340 30.50 48.32 0.00 40.55 45.45 45.45 45.45
1.485 IN 37719 26.70 42.30 0.00 28.94 37.37 37.37 37.37
1.050 IN 26670 23.30 36.91 0.00 20.47 30.85 30.85 30.85
.742 IN 18847 20.50 32.48 0.00 14.60 25.88 25.88 25.88
.525 IN 13335 18.00 28.52 0.00 10.80 21.98 21.98 21.98
.371 IN 9423 16.10 25.51 0.00 8.48 19.23 19.23 19.23
3 TY 6730 14.20 22.50 0.00 7.16 16.84 16.84 16.84
4 TY 4760 12.80 20.28 0.00 6.20 15.09 15.09 15.09
6 TY 3360 11.20 17.74 0.00 5.11 13.08 13.08 13.08
8 TY 2380 10.00 15.84 0.00 4.21 11.55 11.55 11.55
10 TY 1680 9.00 14.26 0.00 3.42 10.26 10.26 10.26
14 TY 1190 8.00 12.67 0.00 2.74 9.01 9.01 9.01
20 TY 841 7.10 11.25 0.00 2.15 7.89 7.89 7.89
28 TY 595 6.10 9.66 0.00 1.66 6.71 6.71 6.71
35 TY 420 5.30 8.40 0.00 1.25 5.76 5.76 5.76
48 TY 297 4.70 7.45 0.00 0.91 5.04 5.04 5.04
65 TY 210 4.00 6.34 0.00 0.64 4.24 4.24 4.24
100 TY 149 3.00 4.75 0.00 0.43 3.16 3.16 3.16
150 TY 105 2.10 3.33 0.00 0.27 2.20 2.20 2.20
200 TY 74 1.60 2.53 0.00 0.16 1.66 1.66 1.66
270 TY 53 1.00 1.58 0.00 0.08 1.03 1.03 1.03
400 TY 37 0.50 0.79 0.00 0.03 0.51 0.51 0.51
600 TY 26 0.00 0.00 0.00 0.01 0.00 0.00 0.00
800 TY 19 0.00 0.00 0.00 0.00 0.00 0.00 0.00
 9 10 12 14 18 20 21 22 24
100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
96.54 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
87.20 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
75.86 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
65.16 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
57.19 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
50.85 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
35.92 90.19 54.41 100.00 100.00 100.00 100.00 100.00 100.00
23.39 81.56 14.31 100.00 100.00 100.00 100.00 100.00 100.00
17.70 74.90 2.10 94.86 94.86 94.86 100.00 94.09 100.00
15.15 68.76 0.27 87.54 87.54 87.54 100.00 85.66 99.96
13.22 63.16 0.04 80.47 80.47 80.47 100.00 77.53 99.82
11.84 57.36 0.00 73.09 73.09 73.09 100.00 69.03 99.54
10.27 52.63 0.00 67.06 67.06 67.06 100.00 62.10 99.07
9.07 48.27 0.00 61.51 61.51 61.51 100.00 55.71 98.38
8.05 44.08 0.00 56.17 56.17 56.17 100.00 49.57 97.01
7.07 40.12 0.00 51.12 51.12 51.12 100.00 43.76 94.65
6.20 36.18 0.00 46.10 46.10 46.10 100.00 37.98 90.95
5.27 32.51 0.00 41.42 41.42 41.42 100.00 32.60 85.57
4.52 29.06 0.00 37.03 37.03 37.03 99.99 27.55 78.05
3.95 25.59 0.00 32.61 32.61 32.61 99.74 22.50 68.14
3.32 21.91 0.00 27.92 27.92 27.92 97.09 17.50 57.21
2.48 18.34 0.00 23.37 23.37 23.37 88.27 13.59 47.51
1.73 15.13 0.00 19.28 19.28 19.28 75.45 10.82 38.94
1.30 11.04 0.00 14.07 14.07 14.07 56.22 7.72 31.14
0.81 5.97 0.00 7.61 7.61 7.61 30.90 4.10 24.21
0.40 4.00 0.00 5.10 5.10 5.10 20.80 2.73 18.62
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 13.38
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
 26 28 29 30 34
100.00 100.00 100.00 100.00 100.00
100.00 100.00 100.00 100.00 100.00
100.00 100.00 100.00 100.00 100.00
100.00 100.00 100.00 100.00 100.00
100.00 100.00 100.00 100.00 100.00
100.00 100.00 100.00 100.00 100.00
100.00 100.00 100.00 100.00 100.00
100.00 100.00 100.00 100.00 100.00
100.00 100.00 100.00 100.00 100.00
100.00 100.00 100.00 100.00 100.00
100.00 100.00 100.00 100.00 100.00
99.96 99.96 99.93 100.00 100.00
99.82 99.82 99.72 100.00 100.00
99.54 99.54 99.28 100.00 100.00
99.07 99.07 98.54 100.00 100.00
98.38 98.38 97.49 100.00 100.00
97.01 97.01 95.34 100.00 100.00
94.65 94.65 91.68 100.00 100.00
90.95 90.95 85.91 100.00 100.00
85.57 85.57 77.54 100.00 100.00
78.05 78.05 65.85 99.94 99.95
68.14 68.14 51.03 98.84 98.96
57.21 57.21 37.54 92.53 93.13
47.51 47.51 28.84 81.01 81.96
38.94 38.94 22.78 67.96 68.94
31.14 31.14 17.87 54.96 55.12
24.21 24.21 13.75 42.99 41.41
18.62 18.62 10.52 33.15 31.54
13.38 13.38 7.54 23.87 20.75
0.00 0.00 0.00 0.00 0.00
INSTRUMENT INSTRUMENT CURRENT EQUIPMENT
NUMBER TYPE VALUE NUMBER
50101 MA 0.4 AL-1234-01
120101 MA 0 xx-1234-01
40201 LT 0.5224989496 SI-1234-01
40201 LH 0.5224989496 SI-1234-01
40201 Lh 0 SI-1234-01
40201 Ll 0 SI-1234-01
40201 LL 0 SI-1234-01
50201 IT 0 AL-1234-01
50202 ST 0 AL-1234-01
60201 LT 0 xx-1234-01
70201 LT 0 xx-1234-02
90201 LT 0 xx-1234-03
100201 LT 0 xx-1234-04
110201 IT 0 AL-1234-01
120201 IT 0 xx-1234-01
120202 ST 0 xx-1234-01
120203 WT 0 xx-1234-01
120204 ZT 0 xx-1234-01
50301 AD 0 AL-1234-01
50302 DD 1 AL-1234-01
50303 LO 1 AL-1234-01
50304 MD 1 AL-1234-01
50305 SS 1 AL-1234-01
80301 AD 1 AL-1234-01
80302 LD 1 AL-1234-01
80303 MD 1 AL-1234-01
80304 OD 1 AL-1234-01
110301 AD 1 AL-1234-01
110302 LD 1 AL-1234-01
110303 MD 1 AL-1234-01
110304 OD 1 AL-1234-01
120301 DD 1 xx-1234-01
120302 HS 1 xx-1234-01
120303 HS 1 xx-1234-01
120304 LD 1 xx-1234-01
120305 OD 1 xx-1234-01
120306 RS 1 xx-1234-01
120307 SS 1 xx-1234-01
120308 SS 1 xx-1234-01
120309 ZD 1 xx-1234-01
120310 ZD 1 xx-1234-01
50401 IS 1 AL-1234-01
50402 TS 1 AL-1234-01
110401 IS 1 AL-1234-01
120401 IS 1 xx-1234-01
120402 TS 1 xx-1234-01
60304 LD 1 0100-CVR-0001
60305 OD 1 0100-CVR-0001
 90301 AD 1 0200-MLS-0001
90302 LD 1 0200-MLS-0001
90303 MD 1 0200-MLS-0001
90304 OD 1 0200-MLS-0001
100301 AD 1 0200-SCR-0001
100302 LD 1 0200-SCR-0001
100303 MD 1 0200-SCR-0001
100304 OD 1 0200-SCR-0001
130301 AD 1 0300-PMC-0001
130302 LD 1 0300-PMC-0001
130303 MD 1 0300-PMC-0001
130304 OD 1 0300-PMC-0001
150301 AD 1 0300-MLB-0001
150302 LD 1 0300-MLB-0001
150303 MD 1 0300-MLB-0001
150304 OD 1 0300-MLB-0001
170301 AD 1 0300-PMC-0002
170302 LD 1 0300-PMC-0002
170303 MD 1 0300-PMC-0002
170304 OD 1 0300-PMC-0002
30401 IS 1 0100-CRJ-0001
30402 TS 1 0100-CRJ-0001
40401 IS 1 0100-CVB-0001
40402 TS 1 0100-CVB-0001
60401 SS 1 0100-CVR-0001
60402 TS 1 0100-CVR-0001
90401 IS 1 0200-MLS-0001
150401 IS 1 0300-MLB-0001
150402 TS 1 0300-MLB-0001
 EQUIPMENT
DESCRIPTION
Feeder
Conveyor
SI-1234-01
SI-1234-01
SI-1234-01
SI-1234-01
SI-1234-01
Feeder
Feeder
Spillage
Chute
Fines
Coarse
Grizzly
Conveyor
Conveyor
Conveyor
Conveyor
Feeder
Feeder
Feeder
Feeder
Feeder
Static;Grizzly
Static;Grizzly
Static;Grizzly
Static;Grizzly
Grizzly
Grizzly
Grizzly
Grizzly
Conveyor
Conveyor
Conveyor
Conveyor
Conveyor
Conveyor
Conveyor
Conveyor
Conveyor
Conveyor
Feeder
Feeder
Grizzly
Conveyor
Conveyor
SAG MILL
SAG MILL
SAG MILL
SAG MILL
SCREEN
SCREEN
SCREEN
SCREEN
PUMP
PUMP
PUMP
PUMP
BALL MILL
BALL MILL
BALL MILL
BALL MILL

JAW CRUSHER
JAW CRUSHER
CONVEYOR
CONVEYOR

SAG MILL
BALL MILL
BALL MILL
UNIT OP ITEM UNITS QUANTITY COST
0100-CRUSHING
1 Ore Feed Tonnes 13063.46 -$32,658.65
1 Foreman 1 24 -$98.63
1 Operator 4 96 -$1,497.60
1 Maintenance 1 24 -$367.51
3 Electric Power kwh 52.45434 -$80.57
3 Crusher Liners Set 0.0096356448 -$144.53
4 Electric Power kwh 93.2125 -$143.17
6 Electric Power kwh 93.2125 -$143.17
TOTAL AREA COSTS -$35,133.84
0200-SAG MILLING
9 Electric Power kwh 6440 -$9,891.84
9 5" Balls Tons 22.194167 -$4,438.83
9 Lub Oil Gallons 19 -$19.95
9 SAG Mill Liners Set 0.016645626 -$582.60
10 Electric Power kwh 123 -$377.86
10 Screen Decking Panels 1.6645626 -$665.83
TOTAL AREA COSTS -$15,976.90
0300-BALL MILLING
11 Operator 2 48 -$748.80
11 Maintenance 1 24 -$367.51
13 Electric Power kwh 78.664753 -$120.83
14 Cyclone Fittings Set 0.1306346 -$104.51
15 Electric Power kwh 2774.8855 -$8,524.45
15 Ball Mill Liners Set 0.031733815 -$793.35
15 2" Balls Tons 3.1733815 -$634.68
17 Electric Power kwh 308.22555 -$473.43
18 Cyclone Fittings Set 0.31733818 -$253.87
TOTAL AREA COSTS -$12,021.42
TOTAL PROJECT COSTS -$63,132.17
 AREA $100.00 $200.00 $300.00 Total
DESCRIPTION CRUSHING SAG MILLING BALL MILLING

100 LABOR $0.00 $0.00 $0.00 $0.00

101 Supervision -$98.63 $0.00 $0.00 -$98.63
102 Operator -$1,497.60 $0.00 -$748.80 -$2,246.40
103 Maintenance -$367.51 $0.00 -$367.51 -$735.02
200 MATERIALS $0.00 $0.00 $0.00 $0.00
201 Raw Materials -$144.53 -$5,707.21 -$1,786.40 -$7,638.14
202 Reagents $0.00 $0.00 $0.00 $0.00
203 Electric Power -$366.92 -$10,269.70 -$9,118.71 -$19,755.33
204 Feed Stock -$32,658.65 $0.00 $0.00 -$32,658.65
TOTAL -$35,133.84 -$15,976.90 -$12,021.42 -$63,132.17