Flowserve

37M | Worcester Control Valves for Cryogenic Service
Cryogenics
RATERMANN
INDEX
C4, C44, AND C51 BALL VALVES
Cryogenic Valve Configurations....................................................... 37M-5
Specifications................................................................................... 37M 8-9
Dimensions ...................................................................................... 37M 11-12
How to Order................................................................................... 37M-13
THREE PIECE BALL VALVES

Series 44, Series 45, Series 59
Series 44 Ball Valve ......................................................................... 37M 15-18
Series 45 Ball Valve ......................................................................... 37M-19
Series 59 Full-Port Ball Valves.......................................................... 37M-20
Specifications................................................................................... 37M 25-26
How to Order................................................................................... 37M 31-32
SERIES 51/52 FLANGED BALL VALVES

About Series 51/52 .......................................................................... 37M 34-36
Dimensions ...................................................................................... 37M 37-38
How to Order................................................................................... 37M-40
SERIES F39 PNEUMATIC ACTUATOR

Product Specifications ..................................................................... 37M-44
Torque Output ................................................................................. 37M 46-47
Dimensions ..................................................................................... 37M 48-49
Accessories and Options.................................................................. 37M-51
SERIES 75 ELECTRIC ACTUATOR

About Series 75 ............................................................................... 37M-53
Options to Fit Your Applications ...................................................... 37M-54
Product Dimensions......................................................................... 37M-56
How to Order Series 75 Electric Actuator ........................................ 37M-59
ROTARY SWITCHES
About Rotary Switches .................................................................... 37M-61
Featured Products............................................................................ 37M 62-69
Fieldbusses for Process Control ....................................................... 37M-68
Material Guide for Harsh Environments .......................................... 37M-70
CPT CHARACTERIZED SEAT CONTROL VALVE

About CPT Characterized Seat Control Valves................................. 37M 72-74
Complete Piping Versitility............................................................... 37M-75
Advanced Stem Design.................................................................... 37M-76
Applications..................................................................................... 37M 77-78
New Technology .............................................................................. 37M 79-80
Specifications................................................................................... 37M-81
Actuator Mounting Kits ................................................................... 37M-83
How to Order Characterized Seat Control Valves ............................ 37M-85
Flow Coefficient – Cv – Characterized Seat Control Valves............. 37M 87-90
Actuator Sizing – Determination of Valve Torque ............................ 37M-91
Dimensions for Seat Control Valves................................................. 37M 94-101
LOOP POWERED MICROPROCESS

OR CONTROLLED POSITIONER
About PULSAIR III............................................................................ 37M-103
Features and Benefits ...................................................................... 37M-104
Technical Specifications ................................................................... 37M-105
WORCESTER CONTROL VALVES – CRYOGENIC

All About Worcester Cryogenic Control Valves ................................ 37M 106-117
Terminology ..................................................................................... 37M-108
Bonnet Extension............................................................................. 37M-112
Rev: 3/26/18, N: 2/8/18
RATERMANN Cryogenics T (844) 341-3433 ❙ F (844) 341-3444 ❙ Website: www.rmicryo.com ❙ Email: sales@rmicryo.com 37M-1
Worcester Controls
RATERMANN CRYOGENICS
Worcester Controls
C4, C44, and C51

Ball Valves
for Cryogenic Service
High-performance, shutoff
valves for intermittent and
continuous flow applications
with temperatures to -425°F
N: 1/31/18
37M-2 RATERMANN Cryogenics T (844) 341-3433 ❙ F (844) 341-3444 ❙ Website: www.rmicryo.com ❙ Email: sales@rmicryo.com
Flow Control
Flowserve Worcester Controls presents the
quality solution to problems of manual and
automatic control of cryogens.
Flowserve Worcester Controls has the quality solution for tough applications
involving all types of cryogens; oxygen, hydrogen, methane, ammonia,
nitrogen, fluorine, LNG and deuterium.
Our complete line of cryogenic valves, backed by years of successful field
experience, incorporates superior technology and design. This means
automatic or manual control of cryogenic fluids with no contamination, no
fluid degradation and no waste while assuring safety for workers, property
and the environment. The wrong specifications here can turn an inferior
valve into a time bomb. Tough applications demand Worcester Controls’
Worcester Controls
special service cryogenic valves.
Here’s Why:
Positive Ball Cavity Relief – An upstream relief
hole in the ball prevents dangerous overpressure
due to thermal expansion. On extended stem
valves through 2”, a one-piece stem with
alignment pin assures proper orientation of
the ball.
Pressure Safe Stem – Both one-piece and two-
piece, assembled-inside-the-body stems are safe
from blowout and are supported with Polyfill®
thrustwashers.
Zero Leak Packing – Belleville live-loaded TFE
packing rings and stem centering followers assure
zero leakage through the toughest, high-cycle
applications.
Effective Bonnet Extensions – The stem extensions
of Worcester Controls’ cryogenic valves conform to Upstream relief
standard industrial practices. That means wall hole standard
thickness and lengths that keep heat transfer
down, the packing frost-free, operational torques
low, and actuators solidly supported.
High-Performance/Low-Thermal Stress – The
special “part compatibility” design of valve parts,
Polyfill seats and body seals assure tight shutoff,
zero body leakage and low torque through large
thermal excursions from ambient to -425°F.
Valves Designed for Automation – Approximately
40% of cryogenic installations require fail-safe
operation or automatic on/off control. Worcester
Controls has the pneumatic and electronic,
computer-compatible controls for your installation.
Valves Designed for Fire Safety – A Series 94
double-graphite, stem-sealed fire-tight version
of our cryogenic valve is available through the
Custom Products Department. These valves are
especially effective in hydrogen and liquefied
natural gas systems.
N: 1/31/18
Flow Control
Worcester Controls
No Leak Seats and Seals

Mounting Pad
for Automation
Bonnet Extension
Stainless Steel
S-Gasket Body
One-Piece Seals
Heavy-Duty
Stem
Orientation-
Controlled
Stem/Ball Central to the Worcester
Thrust Bearing Connection cryogenic design is a rugged,
one-piece, pressure safe stem
with a Polyfill thrust bearing
and stainless steel split ring.
You get design safety and low
operational torque. Polyfill
Low-Torque
Polyfill Seats seats give you tight shutoff
Quarter-Turn throughout the temperature
High Flow Capacity range. With an orientation-
Ball Valve controlled stem/ball
connection and an upstream
hole in the ball, you get
positive overpressure
protection.
N: 1/31/18
Flow Control
Cryogenic Valve Configurations
Flowserve Worcester Controls cryogenic valves
are available in four basic body configurations;
C44 (1/4”-2”), C44 Diverter (1/2”-2”),
C4 Wafer (3”-6”), and C51 Flanged (3”-6”).
All four valve styles offer the same features: exclusive
Polyfill seats, all stainless steel construction, pressure-
safe stem, extension bonnet lengths, positive ball
cavity relief and low operational torques.
C44 – The Worcester cryogenic valve incorporates many

of the features of the Series 44 line of valves. Three-
piece construction makes it easy to install, versatile in
application and simple to maintain. By removing three
Worcester Controls
of the body bolts and loosening the fourth, the valve
may be swung out of line. In welded or soldered piping
systems, all four body bolts may be removed and the
center section lifted out for maintenance or replace-
ment. A variety of connections are available; screwed C44 Brass or Stainless Steel C44 Diverter
end, socket weld, butt weld and solder/sweat ends.
C44 Diverter – The cryogenic diverter valve accepts
media through the bottom inlet port and directs it to
one of two side ports. There are two ball porting config-
urations; Porting No. 1 directs flow from one outlet port
to the other through a 90° rotation. Porting No. 2 diverts
media from one outlet port to the other through a 180°
rotation. With Porting No. 2, the flow can be turned off
by positioning the valve at 90° rotation. A Porting No.1
diverter valve can be automated pneumatically or electri-
cally. A Porting No. 2 valve may be operated by a Series
75 electric actuator. Bottom connection options are the
same as standard valve (except butt weld).
C4 Wafer – The Worcester wafer is a flangeless cryo-
genic valve that mounts between ANSI Class 150 or 300
flanges. The extension construction is slightly different
than the smaller C4 valves and includes a two-piece
pinned stem extension and solid ring 15% glass-filled
TFE stem seals and a virgin TFE body seal. C4 Wafer C4 Flanged
C51 Flanged – The C51 is identical in internal construc-
tion to the wafer cryogenic valve. The body is cast with
ANSI Class 150 flanges.
Valves Without Stem Extension – Valves in all four Valves Without Stem Extensions
configurations are available without stem extensions for
intermittent cryogenic service.
Codes and Standards: Praxair® Specification GS-38 and
GS-40. Valves may comply with ANSI B16.34 if ordered
with V58 suffix. Brass and wafer valve bodies are not
covered by ANSI B16.34.
N: 1/31/18
Flow Control
Worcester Controls
Applications Clean Room Assembly

Environmental Control
Over-the-Road LNG-LPG Trailers
Before final assembly, valve components are cleaned and
Terminal Unloading Stations degreased. Cleaning and tagging procedures for Flowserve
Worcester cryogenic valves are based on Praxair
Specification GS-38 and GS-40.
High-Purity Cryogenic/Gas Systems
Assembly occurs in a Class 100 environment, per Federal
LNG Storage and Distribution

Standard 209B for assembly and test.
The Stainless Steel Passivation – Worcester engineering

CO2 and Nitrogen Injection for Enhanced specifications strictly define procedures for cleaning, descaling
and passivating stainless steel parts. Inspection is performed
Oil Recovery with a copper sulfate test per ASTM A380.
Over-the-Road CO2, LNG, Food Carriers Wipe Test – All wetted components are wipe tested using
Whatman® #44 paper.
Petroleum Refining Unleaded Gasoline Helium Leak Test – Valves are dry tested, internally
(Gas Treatment Skids) pressurized with 80 psi helium and checked with a helium
leak detector (Helium Mass Spectrometer sensitive to
1 x 10-5 cc/sec.).
Lyophilization Systems
Vacuum Sealed – After all testing has been completed,
Air Separation Plants cryogenic valves are capped with protective plastic end caps,
stamped, tagged and heat sealed in 4 mil polyethylene bags.
This ensures valve integrity up to the point of installation.
Liquid and Gaseous Oxygen for
Steel Production* Custom Testing – On request, special material, valve
integrity, tightness and operational testing can be performed
with valves submerged in liquid nitrogen.
Inerting and Heat Treatment
Liquid Ammonia Systems
(consult factory)
* Consult factory prior to ordering
N: 1/31/18
Flow Control
Throttling Control of Cryogenics
Worcester’s characterized metal-seated control valves for
modulating service offer many advantages over traditional
globe valves for demanding cryogenic applications. Pneumatic and Electric Automation
Easy automation for on/off service is assured by our
Series 39 pneumatic or Series 75 electric actuators.
Both are backed by our exclusive two-year warranty.
The Series 39 actuator is the toughest and most versatile
rotary actuator available. Fail-safe capability, and mechanical
and proximity limit switches provide system safety and
valve position feedback.
Rotary Concept
Mount a Series 75 electric actuator and you have a high-
Eliminates expensive high-maintenance stuffing box
design of rising stem globe valves.
performance control valve package specifically designed for
Worcester Controls
computer or PLC control. A variety of options allow you to
Eliminates the unbalanced, heavy actuators of extended select the performance criteria and feedback information
bonnet globe valves. you desire. The Series 75 is available with TYPE 1, 4, 7
Reduces the size of the control valve package by one third. or 9 enclosures.
Characterized Seats
• High accuracy
• High rangeability
• Class VI shutoff or better
• Modified characteristics for better control
• Smaller valve sizes than conventional globe valves
Lower Material Cost

For applications such as oxygen, the added cost is
significantly lower than globe valves.
Choice of Pneumatic or Electric Actuation

Pneumatic Series 39 actuators available with Pulsair® loop-
powered, intrinsically safe positioner or all-pneumatic
positioners for precise throttling control.
Economical, Series 75 electric actuators with Series DFP17
DataFlo™ positioner or Series DFC17 DataFlo controller
Series 75 Series 39
allow for dependable throttling control in colder
Electric Actuator Pneumatic Actuator
environments where moisture in the airlines can freeze
or in systems where compressed air is not available.
Easier direct electronic interface.
Characterized seat control valves for cryogenic service are
available through Worcester’s Custom Products
Department.
Series 39 Pneumatic Actuator

with Pulsair Positioner
N: 1/31/18
Flow Control
Worcester Controls
Specifications
C44 and C44 Diverter Valves C44 and C44 Diverter Valves
Without Extensions With Stem Extensions
Valve Sizes: 1/4”, 3/8”, 1/2”, 3/4”, 1”, 1 1/2” and 2” Valve Sizes: 1/4”, 3/8”, 1/2”, 3/4”, 1”, 1 1/2” and 2”
(diverter not available in 1/4” and 3/8”). (diverter not available in 1/4” and 3/8”)
Styles: Unidirectional flow, three-piece design Styles: Unidirectional flow, three-piece design
Bottom entry, one-piece, blowout-proof stem Extended, one-piece, blowout-proof stem diverter-V1,
diverter-V1, V2 porting V2 porting
Body: ASTM A351 CF8M, 316 or CF3M, 316L stainless steel Body: ASTM A351 CF3M, 316L stainless steel
ASTM B283 C37700, brass ASTM B283 C37700, Brass

Pipe Ends: ASTM A351 CF3M (316L) stainless steel
Pipe Ends: ASTM A351 CF3M (316L) stainless steel
ASTM A351 CF8M (316) stainless steel
ASTM A351 CF8M (316) stainless steel ASTM B283 C37700, brass
ASTM B283 C37700, brass
Ball: ASTM A479 316 Condition A stainless steel or
Ball: ASTM A479 316 Condition A stainless steel or ASTM A351 CF8M stainless steel
ASTM A351 CF8M stainless steel ASTM B16 HO2
ASTM B16 HO2 Stem: ASTM A479 316L, 316L Condition A solution annealed.
Upstream relief hole (V3) in ball to relieve cavity One-piece stem with alignment pin in bottom and
pressure. arrow on top for proper orientation of ball in valve.
Stem: ASTM A479 316 stainless steel, Condition A Gives positive external indication of ball position.
ASTM B16 HO2 Seats: Polyfill
Seats: Polyfill Body Seals: TFE coated 316 stainless steel gaskets
Body Seals: TFE coated 316 stainless steel gaskets Stem Packing: V-ring packing (TFE style C-VH rings)
Externals: 300 series stainless steel Optional “G7” graphite chevron packing available for
valve horizontal applications
End Connections: SE – Screwed pipe ends (NPT) (dimensions to
ANSI B1.20.1) Thrust bearing
SW – Socket weld ends (dimensions to ANSI B16.34) Upper: (2) Polyfill
SW0 – Socket weld ends for O.D. tubing to ASTM A269 Followers: ASTM A479 316L
(stainless steel only) Split Ring: ASTM A479 316L
BW1 – Butt weld ends for schedule 10 pipe Split Thrust
(dimensions to ANSI B16.25) (stainless steel only) bearing Lower: Polyfill (1”-2”), PBI (1/2”, 3/4”)
TE – Tube ends (sweat ends for type K, L and M copper Externals: 300 series stainless steel
tubing to ASTM B88) (brass only) End Connections: SE – Screwed pipe ends (NPT) (dimensions to ANSI
Follower: AISI 316L stainless steel B1.20.1)
Packing: Polyfill SW – Socket weld ends (dimensions to ANSI B16.34)
SW0 – Socket weld ends for O.D. tubing to ASTM A269
(stainless steel only)
BW1 – Butt weld ends for schedule 10 pipe
C4 Wafer Valves and C51 Flanged (dimensions to ANSI B16.25) (stainless steel only)
Valves with and without Extensions TE – Tube ends (sweat ends for type K, L and M copper
tubing to ASTM B88) (brass only)
Valve Sizes: 3”, 4” and 6”
Style: Unidirectional flow, wafer/flangeless and
flanged design
General Specifications
Blowout-proof stem Worcester’s stainless steel cryogenic valves are designed to meet B16.34
specifications. For compliance to the code, special hydro testing is required.
Valve Ratings: Wafer – fits between ANSI Class 150 and 300 flanges Full CMTRs (Certified Material Tests Reports) on pressure vessels are avail-
Flanged – ANSI Class 150 able. Please order V-58 for complete B16.34 compliance and CMTRs.
Body and End Plug: ASTM A351 CF8M stainless steel Shutoff: The valve exceeds the tightness requirements of
ASTM B584 C83600 brass (wafer only) recognized industry standards (.10 SCFH per inch of
Ball: ASTM A351 CF8M valve @ 100 psi helium and -320°F maximum leakage).
ASTM B584 C83600 brass (wafer only) Packaging: End connections are capped or plugged, and valves
Stem: ASTM A479 316 stainless steel Condition A are placed in 4 mil thick (minimum) polyethylene
Seats: Polyfill bags and heat sealed.
Body Seal: TFE Virgin Operation: Lever handle, pneumatic or electric actuators.
Valve must be installed with extension bonnet
Stem Seals: TFE – 15% glass filled within 30° of true vertical.
Centering Washers: AISI 316 stainless steel Cleaning: Cleaning for all valves is based on the oxygen cleaning
ASTM B121 C34200 brass (wafer only) procedures of Praxair (formally Linde Division) Spec. GS38
Thrust bearing: TFE – 25% glass filled and GS40. Body, ball, stem and pipe ends degreased.
Follower: 3”, 4” ASTM A479 316 stainless steel Lubrication: Molykote® 321
6” ASTM A269 300 stainless steel Assembly: Assembly and test in a Class 100 environment per
Externals: 300 series stainless steel Federal Standard 299B is available upon request.
Testing: Valves are dry tested, internally pressurized with 80 psi
helium, check with helium leak detector (Helium Mass
Spectrometer) sensitive to 1 x 10-5 cc/sec.
Upstream relief hole (V3) in ball to relieve cavity pressure.
Slot in top of ball for insertion of stem alignment pin
to ensure proper orientation in valve. Gives external
positive indication of ball position (¹⁄₄” - 2” valves).
Temperature
Range: -425°F to +180°F
N: 1/31/18
Flow Control
Specifications
Body Temperature vs Bonnet Temperature
1/4”– 2” Standard and Diverter Valves with
Worcester Controls
Temperature °F (°C)
Body Temperature °F (°C)
Flow Coefficient
Cv Values and Equivalent Lengths of Pipe
Pressure and Torque for Automated Valves

Before the actuator can be sized for any given valve application,
the amount of torque required by the valve must be determined.
The operating torque of the ball valve is influenced by a
number of factors. Some are design and materials related,
others are application (service conditions) related. Design
related factors include the type of materials of the valve seats
while application factors include system pressure, media, and
frequency of operation.
N: 1/31/18
Flow Control
Worcester Controls
Parts Identification
¹⁄₄” - 2” Cryogenic C44 and C44 Diverter Valves ¹⁄₄” - 2” Cryogenic C44 and C44 Diverter Valves
with Extension without Extension
3” - 6” Cryogenic C4 and C51 Valves 3” - 6” Cryogenic C4 and C51 Valves

with Extension without Extension
N: 1/31/18
Flow Control
Dimensions
Worcester Controls
¹⁄₄” - 2” Cryogenic C44 Ball Valves Extended and Non-extended Bonnets
¹⁄₂” - 2” Cryogenic C44 Diverter Ball Valves Extended and Non-extended Bonnets
N: 1/31/18
Flow Control
Worcester Controls
Dimensions
3” - 6” Cryogenic C4 Wafer Ball Valves Extended and Non-extended Bonnets
3” - 6” Cryogenic C51 Flanged Ball Valves Extended and Non-extended Bonnets
N: 1/31/18
Flow Control
How to Order
WC-CN44 – 66 66 – P M SE – 34 – V58
BODY: BALL: BODY

SERIES SEAT CONNECTION SIZE VARIATIONS
PIPE ENDS STEM SEAL
WC-C44 with Stem 1- Brass 1- Brass P- Polyfill M- TFE Coated SE- Screw End any 14- 1/4” V5- Hydrostatic Testing
Extension 6- 316 Stainless 6- 316 Stainless Stainless Sch. pipe Brass or
Steel Steel Steel 316 S.S.† 38- 3/8”
WC-CN44 without Stem SW- Socket Weld any
Extension Sch. Pipe Brass 12- 1/2” V6- Source Inspection
or 316L S.S.†
SWO- Socket Weld OD 34- 3/4”
Tube 316L S.S.** V14- Handleless Valves
1- 1”
BW1- Butt Weld Sch. 3”‐6”
TE- Solder/Sweat 112- 1 1/2”
Worcester Controls
Ends. Brass only
Type K, L, or M 2- 2” V32- Stainless Steel
1/4” ‐ 2”
Copper Tube Oval Handle
Diverter (Porting option 1)
WC-C44V1 with Stem 1- Brass 1- Brass P- Polyfill M- TFE Coated SE- Screw End any 12- 1/2”
Extension 6- 316 Stainless 6- 316 Stainless Stainless Sch. pipe Brass or
Steel 316 S.S.† 34- 3/4” V36- Certificate of
Steel Steel Compliance
WC-CN44V1 without SW- Socket Weld any
Stem Sch. Pipe Brass 1- 1”
Extension or 316L S.S.†
SWO- Socket Weld OD 112- 1 1/2” V48- Extended Lever
Diverter (Porting option 2)
Tube 316L S.S.** Handle
WC-C44V2 with Stem 2- 2”
Extension TE- Solder/Sweat
Ends. Brass only
WC-CN44V2 without Type K, L, or M V58- B16.34
Stem Copper Tube Compliance
Extension
Handle 1/4” ‐ 2”
Wafer V59- Extended Oval
WC-C4 with Stem 1- Brass 1- Brass P- Polyfill T- TFE 151- between ANSI 3- 3”
Extension 6- 316 Stainless 6- 316 Stainless 150# flanges
Steel Steel 301- between ANSI 4- 4”
WC-CN4 without Stem 300# flanges
Extension 6- 6” V60- Locking
Mechanism on
Std. Lever Handle
Flanged
WC-C51 with Stem 1- Brass 1- Brass P- Polyfill T- TFE 151- ANSI 150 (ANSI 300 3- 3”
Extension 6- 316 Stainless 6- 316 Stainless available as a
Steel Steel custom product) 4- 4”
WC-CN51 without Stem
Extension 6- 6”
* Non-extended stem valves are designed for intermittent cryogenic service (drains, vents, Place the designation V-58 for B16.34 compliance at the end of the valve
sampling and small Dewar drain and fill). ordering code. See page 37M-5.
**SWO not available in ¹⁄₄”, ³⁄₈”. Ordering example above is a ³⁄₄” three-piece cryogenic ball valve with
††All stems are stainless steel with brass or stainless steel balls. stainless steel body, pipe ends, ball and stem, Polyfill seats, TFE coated
†All IPS schedules of stainless steel pipe, S.P.S. copper pipe and red brass pipe. stainless steel body seal, screw ends with no extension, B16.34 Compliant.
NOTE: For low temperature ammonia applications, welded extended bonnet must be used.
CAUTION: Ball valves can retain pressurized media in the body cavity when closed. Use care when disassembling. Always open valve to relieve pressure prior to disassembly.
Due to continuous development of our product range, we reserve the right to alter the product specifications contained in this leaflet as required.
CRYOGENS CAN CAUSE SEVERE BURNS, SUFFOCATION OR OTHER SERIOUS INJURIES. ENVIRONMENTS CONTAINING CRYOGENIC VALVES NEED PROPER VENTILATION
AND LOW OXYGEN WARNING DEVICES.
Polyfill® is a registered trademark of Flowserve Corporation. Molykote® is a registered trademark of The Alpha Molykote Corporation.
Pulsair® is a registered trademark of Flowserve Corporation. DataFlo™ is a trademark of Worcester Controls.
Praxair® is a registered trademark of Praxair Technology, Inc. Whatman® is a registered trademark of Whatman Limited.
Rev: 3/2/18, 2/28/18, 2/25/18, N: 1/31/18
Worcester Controls
Worcester Controls
Three Piece Ball Valves
Series 44, Series 45, Series 59
Experience In Motion
N: 2/2/18
Worcester Controls
Series 44 Ball Valves
A quantum advance in ball valve durability, cycle life, High Performance
leak tightness and automation. An improved stem seal design, consisting of live-loaded PEEK
Flowserve Worcester Controls Series 44 three-piece ball valves, and Polyfill® thrust bearings and seals, significantly increases
for many years the most respected ball valve design in the valve cycle life over conventional ball valves and extends time
industry, are now better than ever. A major research, design, between adjustments. In manual valves, the two spring
and testing program brings you a new valve, designed to ANSI washers are compressed by two retaining nuts. A single
B16.34 specifications with advanced seal technology and body Nylon-insert locking nut and four spring washers are used
mount bracket design. This means a very strong, tough valve on automated valves.
that can handle pressure and unforeseen piping strains with a
stem seal that extends operational cycle life and a standardized Stem Seals
overall design that keeps parts inventory to a minimum. Then
there’s documentation. B16.34 means complete traceability of
assembly and testing procedures, heat codes, and foundry
identification. Full Certified Material Test Reports (CMTRs) on
pressure vessel parts are optionally available. Valve identification
is provided on a stainless steel nameplate meeting MSS SP-25.
Automated Valve Manual Valve
High cycle life stem seals
Full ANSI B16.34 compliance
Standardized center
body mounting pad
for actuators
Heavy-duty bolting
and valve construction New, stronger handle design
Stainless steel nameplate

to meet MSS SP-25
N: 2/2/18
Worcester Controls

The range of
Worcester Controls’
seat materials is
unmatched and
includes Buna,
Neoprene, TFE,
Reinforced TFE,
Polyfill, Lubetal™,
High-per Fill and
UHMWPE.
Body-Mounted Actuator Design Multiple End Connections,

Actuators for Worcester Controls Series 44 three-piece valves are Seat and Seal Combinations
mounted on rigid, precisely machined, box-style brackets bolted Available through a nationwide network of distributors,
to the valve center section. This brings a number of advantages Worcester Controls Series 44 quarter-turn ball valves and
to the valve user: replacement parts are stocked and ready to be adapted to
• Actuator loads are on the valve body; each individual application.
• Actuators and brackets can be removed for service without Features that make this tough, reliable ball valve so unique
affecting valve or piping integrity; include tight shutoff, smooth two-way flow, advanced seat
• Easy access for stem seal adjustment; materials, a variety of interchangeable end connections,
swing away three-piece construction, and a design ready
• Inventory simplification. Mounting brackets are common to
three-piece and equivalent flanged valves. for automation.
A variety of pipe ends, including socket weld, screw ends, butt
weld or any combination of these, enables Series 44 valves to
be adapted to fit standard and more unusual piping situations.
Series 44 (V67) valves can also be welded in place, fully
assembled with “G” graphite-coated 316 stainless steel body
seals and reinforced TFE, Polyfill, or High-per Fill® seats.
The range of Worcester Controls’ seat materials is unmatched
and includes Buna, Neoprene, TFE, Reinforced TFE, Polyfill,
Lubetal™, High-per Fill and UHMWPE. These seats easily handle
a great majority of industrial fluids with temperatures from
1/4”–1” -50°F to +600°F including steam, chemicals, petrochemicals,
petroleum products, caustics and fluids containing solids, fibrous
or abrasive materials.
1 1/4”–2”
N: 2/2/18
Swing-Out Design For Easy Special Service and Approvals

Maintenance
Underwriter Laboratory Listed
Flammable liquid shutoff (YRBX)
Gas shutoff (YRPV)
LP gas shutoff (YSDT)
Anhydrous ammonia shutoff (YQAR)
Compressed gas shutoff, including oxygen (YQNZ)
The Series 44 is especially well suited for use in piping systems Trim and Drain Valves (VQGU)
where line breaks are required and total entry into the line is
necessary. The center section can swing out, eliminating the Factory Mutual Approval for:
Worcester Controls
need to cut a valve out of line and having to replace both the Gas and Oil Safety Shutoff
valve and the pipe. Because of this design, the seats, seals and
ball can all be replaced quickly and easily without disturbing pipe Other Approvals
alignment. Acting as both a valve and a union, the Series 44 U.S.C.G. – United States Coast Guard
eliminates the need for a separate union. U.S.D.A. – United States Dept. of Agriculture
Consult Ratermann Cryogenics when ordering

Tight Shutoff and Bidirectional Sealing approved valves.
Worcester’s three-piece ball valves are designed to seal bidirec-

tionally against resilient seats. Relief slots assist in downstream
sealing and reduce torque. The ball is forced to the downstream
Seat Pressure/Temperature Ratings
side under pressure and forced against the downstream seat to
effect and maintain a seal. Consequently, the valve will give
bubble-tight shutoff throughout a long service life even with
seats of relatively non-resilient materials such as TFE or Polyfill.
The seats are also designed to perform a wiping action during
each cycle—cleaning foreign materials off both the seat and
ball, assuring leak-tight sealing.
Valve shown in closed position, full pressure
The downstream sealing of Worcester Controls’ three-piece

valves overcomes the two most common difficulties in the use
of conventional ball valves: seat damage and high operating
torque. A hole in the stem slot prevents any possibility of
damage due to trapped cavity pressure when the ball is open.
An optional ball cavity vent is available for specific applications.
The Flowserve Worcester Controls design results in smoother,
more efficient valve operation.
N: 2/2/18
Worcester Controls
• Maximum Temperature for Seals: Flow Coefficient

UHMWPE: 200°F Neoprene: 250°F
Buna: 250°F EPR: 350°F Valve Cv Equivalent Length of Schedule 40 Pipe
TFE: 400°F Viton: 450°F Size (feet)
TFE coated Graphite coated 1/4”, 3 ⁄8” 8 0.9

Stainless Steel: 650°F Stainless Steel: 1000°F 1/2” 8 3.1
• “R” (Reinforced TFE) and “P” (Polyfill) seats may be 3/4” 12 6.3
used up to a maximum of 1480 psig as shown. Some
1” 32 3.1
decrease in optimum seat life may be expected in some
cases above 1000 psig. 1 1/4” 46 6.3
1 1/2” 82 4.3
• TFE body seals are limited to 200°F temperature swings.
(Thermal cycles) 2” 120 7.5
• For high-pressure applications to 3000 psi, Flowserve

recommends the Series 4 three-piece valves with
Lubetal seats. For pressures to 5000 psi, specify the
Series H44 Dyn-O-Miser® valve with Lubetal or
High-per Fill seats.
Caution: For high pressure media that are

highly flammable, explosive or toxic, consult
Ratermann Cryogenics.
NOTE: Standard Worcester Controls valves are
assembled with silicon-based break-in lubricant.
For other options, consult Ratermann Cryogenics.
Operating Torque for

Automated Valves
Valve Torque:
Before the actuator can be sized for any given
valve application, the operating torque required
for the valve must be determined. The operating
torque of the ball valve is influenced by a number
of factors—some are design- and materials-related,
others are application- (service conditions) related.
Design-related factors include the type and material
of the valve seats, while application factors include Bubbles aren’t always a good thing.
system pressure, media and frequency of operation.
Find leaks fast with Ratermann Leak Check!
Oxygen Safe, Designed to detect compressed gas leaks.
Ratermann Leak Check is designed to quickly
identify leaks on contact. It works well with
Chemically Inert,
small molecule gases such as Helium and
and Odor Free
PTFE Paste & Tape Hydrogen. Reduce product loss, find those
FORMULA-8 is used by leaks fast and eliminate them.
To find leaks, apply a small
thousands of welding and
amount of leak check to area

general supply companies
being inspected. The compound

and equipment
works quickly to provide long

manufacturers
lasting bubbles at the leak point.

worldwide.
For additional
Use extending tube
Pt # LC-1GAL Pt # LC-8OZ
sizes and tapes
available to get in the hard
to reach areas.
see page Call 1-800-264-7793 for
PTFE Tape
reliably
37M-26 Pt # TAPE-1 more information.
reliably PTFE Paste
RATERMANN
Pt # OXY-PTFE-8
RATERMANN
Rev: 2/26/18, N: 2/2/18
Series 45 Ball Valve
Compact, Large Diameter, Three-piece Ball Valves Easily Automated for On/Off
or Modulating Control
Substantially Reduced Installation
The lightweight, compact design of the Series 45 valves
and Maintenance Costs combined with Worcester Controls’ own Series 39 pneumatic
For OEM equipment and packaged piping systems, Worcester actuators creates a control package that’s small yet efficient.
Controls Series 45 ball valves provide the best performance for Worcester Controls’ actuators are engineered to match the
the least installed cost in the 2 1/2”–6” size range. Flanges are performance of the valve for optimum power and safety.
an integral part of the valve design, providing savings in flanges, A wide range of options is available to complement your
nuts, bolts and labor. Three-piece construction also means that pneumatic or electric package, from computer compatible
the valve functions as both valve and union. This is a valuable controls to limit switches to Cycle Length Control. For
feature in welded piping systems where line breaks are required. on/off or throttling applications, when used with a positioner,
the actuated 45 Series valve is a dependable, precise unit.
Worcester Controls
Because Flowserve Worcester Controls supplies all the
elements of your control packages, we are your single source
if you ever need replacement parts or service.
Flow Coefficient
The Series 45 valves offer all the advantages of Worcester’s Valve Equivalent Length of Schedule 40 Pipe
Cv
Series 44 three-piece and Series 51/52 flanged valves: Size (feet)
downstream seat sealing, low operational torque, and bottom 2 1/2” 240 5
entry, blowout-proof stem. Multiple stem seal rings in a deep 3” 350 8.3
packing box assure zero leakage and Worcester Controls’ unique
4” 720 1 0.4
seat design assures positive shutoff.
6” 1020 20.4
Body seals have pressure/temperature ratings that equal or

exceed the rating of the seat.
Quarter-turn for ease of operation. Three-piece body
Wrench indicates direction of flow. design. Serves as both
Wrench extension may be fitted in a valve and a union. Seat Pressure/Temperature Ratings
midposition or extended to either side.
Unique stem seal

compensates
for wear and
temperature
fluctuations. Easily
adaptable
Resilient seats to either
give bubbletight pneumatic
sealing. Unique or
design gives electric
low torque and actuators
reduced seat
wear.
for field
mounting.
Available with
variety of pipe
ends: screwed, Smooth two-way
socket weld or flow path for
butt weld. maximum CV.
Compact, safe, bottom Separate body seals

entry adjustable stem. prevent atmospheric
Cannot be removed leakage.
when valve is under
pressure.
N: 2/2/18
Worcester Controls
Series 59
Full-Port Ball Valves 1/4”–2” Series 59 valves are rated to ANSI Class 600. 3” and
4” valves are rated to ANSI Class 300.
Manual and automated valves for Flowserve Worcester Controls offers a complete line of
processes requiring maximum flow area pneumatic and electric automation packages for on/off or
throttling control, including the Series 39 twin piston
Full-port ball valves are recommended for processes requiring pneumatic actuator and the Series 75 electric actuator.
minimum restriction through piping, shutoff valves, and other
equipment. For example, pump inlet valves are often full-port Series 59 full-port valves are available in a fire-rated configu-
valves. Full-port valves are also useful in systems handling ration AF59 in sizes 1/2”, 3/4”, 1”, 1 1/2”, and 2”. Flanged
slurries, viscous fluids and fluids with residues, and where the ANSI Class 150 and 300 full-port valves are available in sizes
capacity to pig lines is desired. 1/2”–10”.
Standardized center New, stronger

body mounting pad for handle design
actuators
High cycle life
stem seals
Stainless steel nameplate

Full ANSI B16.34 compliance
to meet MSS SP-25
Heavy-duty bolting and

valve construction
Seat Pressure/Temperature Ratings Flow Coefficient

Valve Cv Equivalent Length of Schedule 40 Pipe
Size (feet)
1/4", 3⁄8" 8 0.9
1/2" 38 1.4
3/4" 71 1.0
1" 110 1.9
1 1/4" 230 2.1
1 1/2" 350 2.1
2" 600 2.1
3" 1330 3.0
4" 2420 2.7
NOTE: Body seals have a pressure/temperature rating that

equals or exceeds the seat. Oxygen service valves use
Polyfill in place of PEEK.
N: 2/4/18
Series 44
Dimensions
Worcester Controls
Series 44
inches / millimeters
Continued on next page
N: 2/5/18
Worcester Controls
Series 44
Dimensions Continued from previous page

Socket weld O.D. Tube End* Tube End TE Butt Weld BW

SW SWO K, L or M Sch. 5, 10 (Stainless Steel)
(Copper Tube) Sch. 40, 80 (Carbon Steel)
* The inside configuration of O.D. tube pipe ends varies by size and material.
NOTE: For XBO and TC ends, call Ratermann Cryogenics.
Series 44 (continued)
Dimensions are for reference only. For tolerances, consult Ratermann Cryogenics.
N: 2/5/18
Series 45
Dimensions
Worcester Controls
Series 45
Dimensions are for layout purposes only. For tolerances, contact Ratermann
Cryogenics. Metric dimensions are converted from standard English.
N: 2/5/18
Worcester Controls
Series 59
Dimensions
Series 59
Dimensions are given for layout purposes only. For tolerances, consult Ratermann Cryogenics. Metric equivalents are
converted from Standard English.
N: 2/5/18
Specifications
Series 44 Ball Valves Series 45 Ball Valves
Valve Sizes: 1/4”, 3/8”, 1/2”, 3/4”, 1”, 1 1/4”, 1 1/2” and 2” Sizes: 2 1/2", 3", 4", 6"
Valve Body Pressure Rating For Carbon Steel, Stainless Style: Three-piece
Steel, Alloy 20 Valves: ANSI Class 600
Rating: ANSI Class 300
1/4"–2" Carbon Steel 1480 psi
1/4"–2" Stainless Steel 1440 psi Ends: Screwed, Socket Weld, Butt Weld Schedule 40 (CS),
1/4"–2" Alloy 20® 1200 psi Butt Weld Schedule 10 (SS)
Valve Body Pressure Rating for Brass Valves: Body: Carbon Steel, Type 316 Stainless Steel
1/4"–1" 1500 psi Ball & Stem: Type 316 Stainless Steel
1 1/4"–2" 1000 psi
Seats: Reinforced fluoropolymer, Polyfill®, fluoropolymer,
This is the body pressure rating. Seat selection may UHMWPE
lower the valve pressure rating. Example: A 3/4" Series 44
Worcester Controls
brass valve has a rating of 1500 psi at 70°F. Selection Body Seals: TFE (TFE coated Stainless Steel “S” gasket
of TFE seats, operating at a fluid temperature of 160°F, with Polyfill seats) or UHMWPE with
limits total allowable pressure in the valve to 800 psi. UHMWPE seats optional on 21/2" valve.
Body and Pipe End Materials: Max. Pressure: 720 psi

Brass, Carbon Steel, 316 Stainless Steel, Alloy 20 Max. Temp: 450°F – TFE and Reinforced TFE seats
Ball: Brass, 316 Stainless Steel, Monel®, Alloy 20, Hastelloy C® 500°F – Polyfill seats
Design Specifications: Leakage Rate: Bubble-tight

ANSI B16.34 (if ordered with Hydro Test and CMTRs) Service*: Manual on/off, Automated on/off (electric or
ANSI B16.25 – Butt weld ends (weld end preparation) pneumatic actuation), Throttling Control (electric
ANSI B16.11 or pneumatic actuation)
ANSI B1.20.1 – NPT pipe threads
MSS SP-25 – Valve marking Flow: Bidirectional
MSS SP-72 – Socket weld ball valves Standards: SE valves meet ANSI B2.1
NACE – MRO I-75 1984 Rev. Category 3 SW valves meet ANSI B16.11
Seats: Buna, Neoprene, TFE, glass-reinforced TFE, BW valves meet ANSI B16.25
UHMWPE (ultra high molecular weight polyethylene), All styles: Meet Coast Guard requirements
Polyfill (carbon, graphite filled TFE), High-per Fill, Meet NACE MR01-75
Lubetal
Seal Your Oxygen Based Lines

Body Seals, Choice of: Buna, Neoprene, Viton , EPDM,
and Pipes with Green Oxygen

TFE, UHMWPE, TFE-coated 316 Stainless Steel,
graphite-coated 316 Stainless Steel
Seals and Thrust Bearings: PEEK, Graphite and Polyfill
PTFE Threaded Seal Tape
A color-
Temperature Range: Dependent upon seal and seat choice,
coded,
will operate from -50°F to 600°F.
Pressure Range: Valves will operate from 1 micron oxygen
compatible,
full density,
absolute to 1480 psi.
Seat/Seal Leakage: Standard valves, less than 1 x 10-6 cc
PTFE
thread-
He/sec in board and through (bubble-tight is 1 x 10-4 cc
sealing
He/sec). With preparation, leakage will be less than 2 x
tape.
10-9 cc He/sec. All valves 100% tested to bubble-tight
standards.
Green PTFE Tape
Optional External Valve Trim: 300 Series stainless steel
external components are available as an option on brass Part # Description
and carbon steel valves. They are standard on stainless TAPE-2-GREEN 1/2” x 520” Green PTFE Tape
steel and Alloy 20 valves. TAPE-34-GREEN 3/4” x 520” Green PTFE Tape
S-7: Complete stainless steel trim: handle, handle nut, lock
washer, retaining nut, Belleville washers, body bolts,
nuts, stop pin. PTFE Tape
Part # Description
reliably
TAPE-1 1/4” PTFE Tape
RATERMANN
1-800-264-7793
TAPE-3 1” PTFE Tape
Rev: 2/27/18, N: 2/5/18
Worcester Controls
Specifications
Series 59 Ball Valves External Valve Trim: External components are available
as an option on brass and carbon steel valves. They are
Sizes: 1/4", 3⁄8", 1/2", 3/4", 1", 1 1/4", 11/2", 2", 3", 4" standard on 1/4"–11/2" stainless steel valves. For 2"–4",
they are available through custom products. Certified
Style: Three-piece, four-bolt (1/4"–2")
Material Testing Reports (CMTRs) are available with
Three-piece, eight-bolt (3"–4")
B16.34.
Valve Pressure Rating*: 1/4"–2" Carbon Steel and Stainless
*These are valve body pressure ratings. Seat selection
Steel Valves, ANSI Class 600
may derate the valve. Example: a 1" carbon steel Series
3"–4" Carbon Steel and Stainless Steel Valves, ANSI
59 valve has a rating of 1480 psi at 70°F. Selection of
Class 300
reinforced TFE seats operating at fluid temperature of
1/4"–1" Brass Valves, 1500 psi
200°F limits allowable pressure in the valve to 1000 psi.
1 1/4"–11/2" Brass Valves, 1000 psi
Body: Carbon Steel, 316 Stainless Steel, Brass
(valve sizes 1/4"–11/2")
Pipe Ends: Screw End, Socket Weld, Butt Weld, Tube End
Ball: Chrome Plated Brass
316 Stainless Steel
Temp. Range: Depends on seat and seal choice;
will operate from -20°F to 600°F
Seat/Seal Leakage: Standard valves, less than 1 x 10-6
cc He/sec inboard and through (bubbletight is
1 x 10-4 cc He/sec). With preparation, leakage will
be less than 2x 10-9 cc He/sec. All valves 100%
tested to bubbletight standards.
Flow: Bidirectional
Design Specifications:
ANSI B16.34 (1/4"- 2", if ordered with Hydro Test
and CMTRs)
ANSI B16.25 – Butt Weld Ends (Weld End Preparation)
ANSI B16.11
ANSI B1.20.1 – NPT Pipe Threads
MSS SP25 – Valve Marking
MSS SP72 – Socket Weld Ball Valves
NACE – MRO 1-75 Category 3
Bubbles aren’t always a good thing.
Find leaks fast with Ratermann Leak Check!
UL Listed: Flammable liquid shutoff (YRBX)
(1/4"–2") Anhydrous ammonia shutoff (YQAR)
Compressed gas shutoff, including oxygen
Designed to detect
(YQNZ)
compressed gas leaks.

Trim and drain valves (VQGU)
Weld-in-Place Valves (V67): 1/4"–1 1/2" Series 59 valves
with “G” body seals and seats of reinforced TFE (R),
Ratermann Leak Check is
designed to quickly identify
Polyfill® (P), or High-per Fill® (X) may be welded
leaks on contact. It works well

to the pipeline in the assembled condition.
with small molecule gases such

(Must have V67 suffix in ordering code).
as Helium and Hydrogen.

Optional S-7: (1/4"–1 1/2") Complete stainless steel trim:
Reduce product loss, find those

handle, nut, lock washer, retaining nut, Belleville
leaks fast and eliminate them.

washers, body bolts, nuts, stop pin.
PTFE Paste To find leaks, apply a small

amount of leak check to area
Oxygen Safe, being inspected. The compound
Pt # LC-1GAL Pt # LC-8OZ
Chemically works quickly to provide long Use extending

lasting bubbles at the leak point. tube to get in
Inert, and the hard to
Call 1-800-264-7793
Odor Free reach areas.
for more information.

See 37M-29 for
additional product reliably
information. Pt # OXY-PTFE-8
RATERMANN
Rev: 2/27/18, N: 2/5/18
Series 44
Worcester Controls
N: 2/5/18
Worcester Controls
Series 45
N: 2/5/18
Series 59
Worcester Controls
Continued on next page
PTFE Paste
Oxygen Safe, Chemically
Inert, and Odor Free
FORMULA-8 is used by thousands
of welding and general supply
companies and equipment
manufacturers worldwide.
IDEAL APPLICATIONS
FOR PTFE PASTE
• Oxygen cylinders to eliminate leaks
• Fine instrument threads
• Oxygen systems below 125˚ C
reliably
• Valves on bottled gases
Part # Description RATERMANN

See 37R-19 for Nitrile Latex-Free Gloves OXY-PTFE-8 PTFE Paste 1-800-264-7793
Rev: 2/27/18, N: 2/5/18
Worcester Controls
Parts Identification Continued from previous page
Series 59
NOTE: 2" Series 59 valve has wrench

block handle and stem seal package
similar to 3" and 4" valves.
NOTE: Standard Worcester Controls

valves are assembled with silicon-
based break-in lubricant.
For other options consult
N: 2/5/18
How to Order
Series 44
WC-44 – 66 66 – T T SW – 114 –
BODY: BALL: BODY

SERIES SEAT END TYPE SIZE OPTIONS
PIPE ENDS STEM SEAL
WC-44 1- Brass 1- Brass B- Buna B- Buna SE- Screwed Pipe Ends 14- 1/4” (blank) Built with
4- Carbon (chrome plated) N- Neoprene N- Neoprene (NPT) Any Sch. Pipe† Level Handle
Steel 4- Carbon Steel Carbon Steel, 38- 3/8”
T- TFE T- TFE Stainless Steel Alloy E- No Handle
6- 316 (chrome plated)
R- Reinforced E- EPR 12- 1/2” valve built for
Stainless 6- 316 S.S. Butt Weld (BW) ends: automation
TFE V- Viton
A- Alloy 20 7- Monel BW1- Stainless Steel Sch. 10 34- 3/4”
P- Polyfill M- TFE Coated
A- Alloy 20 BW4- Carbon Steel Sch. 40 A- No Handle††
U- UHMWPE 316 S.S. 1- 1”
C- Hastelloy C BW4- Stainless Steel Sch. 40
Worcester Controls
X- High-per Fill G- Graphite – B- No Handle††
Coated BW5- Stainless Steel Sch. 5 1 14- 1 1/4”
Y- Lubetal G- Stem Grounding
316 S.S. BW8- Carbon Steel Sch. 80
1 12- 1 1/2” Spring
U- UHMWPE
TE- Solder/Sweat Ends
Brass – Type K, L, or 2- 2” K- Locking Handle
M Copper
V- Vacuum Service
SW- Socket Weld Ends, Prep
Any Sch. Pipe†,
Carbon Steel, Stainless X- Oxygen Service
Steel, Alloy 20 Prep
SWO- Socket Weld Ends OD
Tube S.S.
(not available in 1/4”
and 3/8” sizes)
TC- Quick Disconnect
XBO- Extended Butt Weld
NP- No Pipe Ends, body
bolts and nuts
**Variations (V–Numbered Options) are noted at the end of Variations (V-numbers): Listing of V-Number Descriptions
the order number if needed. Leave blank if no variations. See
list to the right for details. V3 Upstream Relief Hole
NOTE: TO ORDER V67 WELD–IN–PLACE VALVES: Series 44 valves V5 Hydrostatic Testing
with “G” body seals and seats of Reinforced TFE (R), Polyfill (P), V6 Source Inspection
or High–per Fill (X) may be welded in a line in the assembled
condition. V17 Grounding Thrust bearing
V20 Oxygen Service
Add V58 to ordering code if full B16.34 compliance is required.
V32 Oval Handle
Full ANSI B16.34 compliance requires a hydrotest and certified
material test reports. V33 Oxygen Service without Source Inspect.
ORDERING EXAMPLE: 11/4" Series 44 valve with 316 S.S. body, V36 Certificate of Compliance
ball and stem, TFE seats and seals, and socket weld ends. V37 Certificate of Compliance and Hydro Testing
EXTERNALS: Externals, including handles, are normally con- V38 Assemble without Lubricant
structed of zinc plated carbon steel. Handles are vinyl coated.
V46 Silicon-free Lubricant
When required, the body bolts, nuts, retaining nut, handle nut,
lock washer, stop pin and handle are also available in stainless V48 Extended Lever Handle
steel by special order (S–7 suffix in ordering code), and come V58 B16.34 Compliance
standard when ordering 4466 Stainless Steel or 44AA Alloy 20
valves. V59 Extended Oval Handle
V60 OSHA Lockout
†All IPS schedules of stainless, carbon and alloy steel pipe, S.P.S.
copper pipe and red brass pipe. V67 Weld-in-Place Valves
††To order a Series 44 valve for use with: 34 or 36 actuators, V72 Cert. of Comp. European Pressure
use prefix ordering code “A”. EXAMPLE: 1" A 4446 6 PMSE, or V73 Valves or repair kits with cavity filler seat
with 39 or 75 actuators, use prefix ordering code “B”.
V74 CMTRs and Hydro Testing and report
CAUTION: Ball valves can retain pressurized media V77 CMTRs
in the body cavity when closed. Use care when
disassembling. Always open valve to relieve pressure
prior to disassembly.
Monel® is a registered trademark of Inco Alloys International. Hastelloy® is a registered trademark of Haynes International. Tri-Clamp® is a registered trademark of Ladish Co. Viton® is a registered trademark of
E.I. duPont. Polyfill® is a registered trademark of Flowserve Corp. Lubetal™ is a trademark of Garlock, Inc. ACCESS™ is a trademark of Flowserve Corp. Alloy 20® is a trademark of CRS Holdings, Inc. Pulsair® is a
registered trademark of Flowserve Corp. High-per Fill® is a registered trademark of Flowserve Corp. Dyn-O-Miser® is a registered trademark of Flowserve Corp. Viton®, PTFE, and Delrin® are registered trademarks
of The DuPont Company.
Rev: 3/2/18, 2/28/18, 2/25/18, N: 2/5/18
Worcester Controls
How to Order
Series 45
WC-45 – 66 66 – R T SE – 4
BODY: BALL: BODY

SERIES SEAT END TYPE SIZE
PIPE ENDS STEM SEAL
WC-45 4- Carbon Steel 6- 316 S.S. T- TFE T- TFE SE- Screw Ends 212- 2 1/2”
6- 316 Stainless R- Reinforced TFE M- TFE Coated SW- Socket Weld 3- 3”
Steel P- Polyfill 316 S.S. BW4- Butt Weld Carbon Steel Sch. 40
(2 1/2” only 4- 4”
U- UHMWPE BW1- Butt Weld Stainless Steel Sch. 10
(2 1/2” only) U- UHMWPE
(2 1/2” only) NP- No Pipe Ends 6- 6”
Series 59
WC-59 – 66 66 – T T SW – 114 –
BODY: BALL: BODY

SERIES SEAT END TYPE SIZE OPTIONS
PIPE ENDS STEM SEAL
WC-59 1- Brass 1- Brass B- Buna B- Buna SE- Screw Ends 14- 1/4” (blank) Built with
4- Carbon Steel 6- 316 S.S. N- Neoprene N- Neoprene SW- Socket Weld Level Handle
38- 3/8”
6- 316 Stainless T- TFE T- TFE TE- Tube End (brass only) E- No Handle valve built
Steel R- Reinforced E- EPR 12- 1/2” for automation
TFE BW4- Butt Weld Carbon
V- Viton Steel Sch. 40
P- Polyfill 34- 3/4” A- No Handle††
M- TFE Coated BW1- Butt Weld Stainless
U- UHMWPE 316 S.S. Steel Sch. 10 1- 1” B- No Handle††
X- High-per Fill G- Graphite – NP- No Pipe Ends
Coated 114- 1 1/4” G- Stem Grounding
Y- Delrin AF Spring
316 S.S.
U- UHMWPE 112- 1 1/2” K- Locking Handle
2- 2” V- Vacuum Service Prep
X- Oxygen Service Prep
4- Carbon Steel 6- 316 S.S. T- TFE T- TFE SE- Screw Ends 2- 1/4” E- No Handle valve built
6- 316 Stainless R- Reinforced Z- Graphite SW- Socket Weld for automation
Steel TFE (2” only) 3- 3/8”
V- Vacuum Service Prep
P- Polyfill BW4- Butt Weld Carbon
Steel Sch. 40 4- 1/2” X- Oxygen Service Prep
BW1- Butt Weld Stainless
Steel Sch. 10
NP- No Pipe Ends
Rev: 3/2/18, 2/28/18, N: 2/5/18
Worcester Controls
AN ISO 9001
REGISTERED COMPANY
Series 51/52 Flanged

Ball Valves
Standard and Anti-Static Valves

in ANSI Class 150 and 300
N: 2/3/18
Series 51/52 Flanged Ball Valves
Worcester Controls
S
Designed to Automate, Control, Contain and Shut Off Your Process
F
lowserve’s Series 51/52 is a standardized line of flanged ball Performance to Match Your Process
valves in sizes 1/2"–10" with flange ratings of ANSI Class 150 and A wide variety of body, seat and seal materials coupled with advanced
300. The combination of elements of this standardization seat technology means dependable, high-cycle control on steam,
provides a manually operated or automated valve which exceeds the petroleum products, chemicals, and abrasive liquids.
production requirements of your process. Such requirements include
high-cycle operation, pressure integrity, material compatibility, speed of Series 51/52 flanged ball valves are used for manual on/off operation with
operation, automatic control and high temperature endurance. lever handles or gear operators. They are also easy to automate
pneumatically or electrically, as detailed on page 3. In addition, these
valves can be very flexible in operation. You can open and close them as
Tight Shutoff
frequently as necessary and at any speed you choose. Closing too rapidly,
Series 51/52 valves are two-way flow ball valves designed to seal bi-
however, may cause pressure shock (hammer) in the piping system.
directionally against resilient seats. The ball is forced downstream under
pressure against the downstream seat to effect and maintain a seal. The As for special applications, Flowserve can provide flanged valves to handle
resiliency of the seats is a result of design as well as the characteristics them. Special applications include toxic chemicals, cryogenics, viscous
of materials used. Consequently, the valve will give bubble-tight shutoff fluids, vacuum sealing, chlorine, steam and high-cycle production.
throughout a long service life. The seats are also designed to perform a
For the Series 51/52 solution to your control problems, contact your
wiping action during each cycle. This wiping action cleans foreign
local Worcester Controls stocking distributor or area sales manager.
materials off both the seat and ball, assuring leak-tight sealing.
TOP VIEW
A pair of seats with relief slots makes downstream sealing

possible. The result is less friction, lower operating torque, less seat
wear, and longer service life. The seats also permit the valve to
operate at a higher pressure differential with lower torques than double-
sealing valves in which there is sealing between both seats and the ball.
Downstream sealing prevents seat damage and lowers operating torque

while providing full bidirectional capability. The Flowserve design results
in smoother, more efficient valve operation.
Leak-Tight Stem Design

Flowserve’s Series 51/52 valves outperform globe and gate valves. Not
only are they easier to automate, best of all, they won’t leak as sliding • One-Piece Body Construction
stem valves often do. The no-leak rotary stem seal features a bottom- • High-Cycle Stem Seals
entry, adjustable, self-compensating stem design. A hole in the ball’s • Compact, Safe, Blowout-Proof Stem
stem slot prevents any possibility of damage due to trapped cavity
• Smooth, Two-Way Flow Path
pressure when the ball is open. The stem seal package consists of one
• Seat Design Downstream Sealing
or two thrust washers and one or a series of stem seal rings, depending
on valve size. On 1/2"–2" valves, a pair of Belleville washers acts as a • Separate Body Seal
spring to compensate for wear and thermal expansion. On larger valves, • 150# or 300# ANSI Flanges
the deep stuffing box with additional packing provides resiliency. • Pre-Drilled Mounting Pad For Actuation
N: 2/3/18
Worcester Controls
Fire Rated Valves
In recent years, many factors have contributed to an increased
demand for fire-safe valves. Engineers and plant managers have faced
the rising cost of insurance against liability and property damage.
There has been an across the board tightening of environmental and
Automation Pneumatic, Electric and
safety regulations. Computer-Compatible Controls
Special models of Flowserve’s Series 51/52 flanged ball valves meet Easy modulating or on/off automation is assured by our Series 39
virtually all fire safety standards for structural integrity and external pneumatic or Series 75 electric actuators.
and through-valve shutoff:
The Series 39 actuator is the toughest and most reliable rotary
API 607 Edition 4 actuator available. Also available with positioners (including the
BS-5351 – Anti-Static new Pulsair® loop-powered positioner, shown opposite), that
provides accurate control for your system.
FM 7440 – Fire-Safe Valves
EXES 3-14-1-2A (Fire-Safe) Mount a Series 75 electric actuator and you have a high-performance
automated valve package specifically designed for computer or PLC
control. For proportional control, the Series 75 can be operated by
pulses or with an analog signal. A variety of options allow you to
select the performance criteria and feedback information you desire.
The Series 75 is available with TYPE 1, 4, 7 or 9 enclosures.
The Standards
EXES 3-14-1-2A is a petroleum API 6D approval has been granted to NACE MR-01-75, a material standard API 607 Edition 4 is a fire test for soft
company’s Fire Test. Flowserve’s line of Flowserve for 2"–8" carbon steel and developed by the National seated valves, developed by the Refinery
FZ Fire Rated Ball Valves meet this stainless steel flanged valves. These Association of Corrosion Engineers, Division of the American Petroleum
standard. The AF 51/52 Valves do not. valves meet the American Petroleum requires that metallic components of oil Institute (API). This standard measures
Institute’s rigid requirements. Available field equipment exposed to sour the ability of a ball valve in the closed
as an option by specifying V 39 when environments be sulfide stress cracking position to retard fire propagation. Valves
ordering. Certification is available upon (SSC) resistant. Prevention of SSC is meeting API 607 are designed to inhibit
request. Available on Series 51/52 and assured by proper selection of materials and control fires that are fueled by
AF 51/52. of controlled composition and hardness. volatile fluids. Series FZ 51/52 valves
Available on Series 51/52 and AF 51/52. meet this standard.
Rev: 2/25/18, N: 2/3/18
Worcester Controls
Features and Benefits

Sizes: 1
/2", 3/4", 1", 11/2", 2", 3", 4", 6", 8", 10" Body Seals: TFE, Buna (through 8"), Viton® (through 8"),
Graphite (3"–10"), EPR (1/2"–2"),
Flanges: Series 51 – ANSI 150# 316 "S" Gasket (1/2"–2"), UHMWPE (1/2"–8")
Series 52 – ANSI 300#
Ball: 316 S.S., Monel (through 8"), Alloy 20
Body Materials: Cast Carbon Steel to ASTM A216 (through 4"), Hastelloy C (through 8")
Grade WCB
Cast Stainless Steel to ASTM A351 End Plug: Retention bolt style (3"–10"), threaded style (1/2"–2")
Grade CF8M (316)
Ductile Iron to ASTM A536 Operation: /2"–8" with handle. 10" supplied without handle.
1
(Series 51 3"–8" only) For use with gear operators and electric or
pneumatic actuators.
Thrustbearing: (1/2"–2" only) Polyfill® or UHMWPE
(3"–10" only) 25% glass filled TFE Standards: ANSI B16.10, face-to-face dimensions
ANSI B16.5, 150# and 300# flange dimensions
Stem: One-piece bottom-entry design. 316 S.S. stem MSS SP-72, ball valves for general service
available with all body materials and sizes. Alloy 20® NACE MR-01-75, Pipeline valve standard for sour
(through 4"), Monel® (through 8"), Hastelloy® C gas service (1/2"–8" only).
(through 8") API 6D, Pipeline valves (2"–8" carbon steel and
stainless steel). Specify V-39 option.
Stem Seals: (1/2"–2") Polyfill or UHMWPE ANSI B16.34.
(3"–10") 15% glass filled TFE MSS SP6 flange finish (125–250 Ra)
Seats*: TFE, Reinforced TFE, Polyfill and UHMWPE Factory Mutual Approval for Oil & Gas Safety
Shutoff. Consult Ratermann Cryogenics.
NOTE: Certifications to above standards are available upon request.
Specify when ordering.
Pressure/Temperature Rating Cv Data

800 C.S. 300# NOTE: Max. working Equiv. Length of
pressure/temperature Sched. 40 pipe,
limited by both flange Valve Size Cv feet
700 S.S. 300# rating, seat and body
seal capability. ½" 8 3.9
UHMWPE
Pressure (psig)
600 ¾" 12 8.7
RTFE 1" 32 3.6

500
1½ " 82 3.7
TFE
400 2" 120 6.5
POLYFILL
3" 350 7.1
300 C.S. 150#
4" 720 6.9
S.S. 150#
200 6" 1020 20.4
8" 1800 37.7

100
10" 2970 42.6
-20 0 100 200 300 400 500 600

(38) (93) (149) (204) (260)
Variation (V-Numbered Options)

V3 Upstream Relief Hole V 37 Certificate of Compliance & Hydro Testing
V5 Hydrostatic Testing V 39 API-6D Approved Valves (2"–8")
V6 Source Inspection V 46 Silicone Free Lubricant
V 14 Handleless Valves (3"–8") V 48 Extended Lever Handle (1/2"–2")
V 17 Grounding Thrust Bearing V 51 High Cycle Stem Build (3"–8")
V 20 Oxygen Service (1/2"–2") V 58 B16.34 Compliance
V 32 Oval Handle (1/2"–2") V 59 Extended Oval Handle (1/2"–2")
V 33 Oxygen Service w/o Source Inspect. (1/2"–2") V 66 Certificate of Compliance for European Valve Orders
V 34 51/52 Threaded End Plug (3"–8") V 72 Cert. of Comp. for European Pressure Equipment Directive Conformance
V 36 Certificate of Compliance
N: 2/3/18
Dimensions – inches (mm) — See Page 37M-38 for Class 150 and 300 flange dimensions
C
M
E
D E
M
N Port D
Port
N
B (51)
B1 (52)
A
B
/2"–2"
1
A
Worcester Controls
Threaded End Plug Retention
3"–10"
(shown with antistatic option 3"–10" AF 51/52 only)
Bolted End Plug Retention
(Threaded Retention available)
Valve 51,AF51 52,AF52 Weight lb. (kg)

Size Port A A B B1 C D E M N 51/AF51 52, AF52
½" .44 4.25 5.50 1.81 2.31 5.53 .94 1.55 2.88 .59 4.5 5.5
(11.2) (108.0) (139.7) (46.0) (58.7) (140.5) (23.9) (39.4) (73.2) (15.0) (2.0) (2.5)
.56 4.62 6.00 1.94 2.44 5.53 1.03 1.64 2.98 .83 6.6 7.5
¾" (14.2) (117.4) (152.4) (49.3) (62.0) (140.5) (26.2) (41.7) (75.7) (21.1) (3.0) (3.4)
.81 5.00 6.50 2.25 2.75 6.53 1.27 2.19 3.40 1.05 7.9 9.5
1" (20.1) (127.0) (165.1) (57.0) (70.0) (165.9) (32.3) (55.6) (86.4) (26.7) (3.6) (4.3)
1.25 6.50 7.50 2.45 2.95 8.10 1.73 2.88 4.58 1.63 13.0 16.1
1½" (31.8) (165.0) (109.5) (62.2) (74.9) (205.7) (43.9) (73.1) (116.3) (41.4) (5.9) (7.3)
2" 1.50 7.00 8.50 2.67 3.17 8.10 1.92 3.06 4.77 2.01 18.1 22.1
(38.1) (178.0) (215.9) (67.8) (80.5) (205.7) (48.8) (77.8) (121.2) (51.1) (8.2) (10.0)
2.50 8.00 11.12 3.62 22.0 3.88 5.69 7.22 3.06 39.5 50
3" (63.5) (203.2) (282.6) (92.0) — (558.8) (98.6) (144.5) (183.4) (77.7) (17.9) (22.7)
3.25 9.00 12.00 4.00 22.0 4.48 6.31 7.84 4.03 62 80
4" (82.6) (228.6) (304.8) (101.6) — (558.8) (113.8) (160.3) (199.1) (102.4) (28.1) (36.3)
6" 4.38 10.50 15.88 4.25 26.0 6.19 8.96 11.21 6.06 125 150
(111.3) (266.7) (403.3) (108.0) — (660.4) (157.2) (227.6) (284.7) (153.9) (56.7) (68.0)
5.69 11.50 16.50 5.69 26.0 7.28 10.05 12.31 8.00 184 225
8" (144.5) (292.0) (419.1) (144.5) — (660.4) (184.9) (255.3) (312.7) (203.2) (83.5) (102.1)
10" 7.38 13.00 18.00 7.12 — 9.28 12.76 — 10.00 310 490
(187.5) (330.2) (457.0) (180.9) — — (235.7) (324.1) — (254.0) (139.5) (220.5)
Valve
Size F G H J F G Thread
K L
K
.217 3/8 .28 — 1.89 ¼-20 H
½"
(5.51) UNF (7.11) — (48.01)
.217 3/8 .28 — 2.13
¾" ¼-20
(5.51) UNF (7.11) — (54.10) 1
/2"–1" L
7/16
1" .296 .43 — 2.50 ¼-20
(7.52) UNF (10.92) — (63.50) /2"–2"
1
1½" .343 9/16 .61 — 1.39 ¼-20 K sq.

(8.71) UNF (15.49) — (35.31)
9/16
.343 .61 — 1.39 ¼-20
2" (8.71) UNF (15.49) — (35.31)
L F
.745 — .653 1.75 3.38 11/2"–2"
3" (18.92) — (16.6) (44.45) (85.85) M10
L J
.745 — .653 1.75 3.38 H
4" (18.92) — (16.6) (44.45) (85.85) M10
1.120 — 1.031 3.00 4.00
6" (28.45) — (26.2) (76.2) (101.6) M12
1.120 — 1.031 3.00 4.00 K
8" (28.45) — (26.2) (76.2) (101.6) M12
3"–10"
1.375 — 1.252 2.25 8.25 58 / -11
10" (34.93) — (31.8) (57.15) (209.5) 3"–10"
N: 2/3/18
Worcester Controls
Dimensions
D – inches
Class 150 and 300 Flanged Valves ASME B16.5-1966
Class 150 Flanges

Outside Diameter Diameter Length of Length
Nominal Diameter of of Number Diameter Stud Bolts of
Pipe of Flange Bolt Circle Bolt Holes of of with 2 Nuts Bolts
Size A B C Bolts Bolts D E
½" 3.50 2.38 0.62 4 ½" 2.25 2.00
¾" 3.88 2.75 0.62 4 ½" 2.25 2.00
1" 4.25 3.12 0.62 4 ½" 2.50 2.25
1½" 5.00 3.88 0.62 4 ½" 2.75 2.50
2" 6.00 4.75 0.75 4 5/8" 3.25 2.75
3" 7.50 6.00 0.75 4 5/8" 3.50 3.00
4" 9.00 7.50 0.75 8 5/8" 3.50 3.00
6" 11.00 9.50 0.88 8 ¾" 4.00 3.25
8" 13.50 11.75 0.88 8 ¾" 4.25 3.50
10" 16.00 14.25 1.00 12 7/8" 4.50 4.00
Class 300 Flanges

Outside Diameter Diameter Length of Length
Nominal Diameter of of Number Diameter Stud Bolts of
Pipe of Flange Bolt Circle Bolt Holes of of with Nuts Bolts
Size A B C Bolts Bolts D E
½" 3.75 2.62 0.62 4 ½" 2.50 2.25
¾" 4.62 3.25 0.75 4 5/8"

3.00 2.50
5/8"
1" 4.88 3.50 0.75 4 3.00 2.50
1½" 6.12 4.50 0.88 4 ¾" 3.50 3.00
2" 5/8"
6.50 5.00 0.75 8 3.50 3.00
3" 8.25 6.62 0.88 8 ¾" 4.25 3.50
4" 10.00 7.88 0.88 8 ¾" 4.50 3.75
6" 12.50 10.62 0.88 12 ¾" 4.75 4.25

7/8"
8" 15.00 13.00 1.00 12 5.50 4.75
10" 17.50 15.25 1.12 16 1" 6.25 5.50

Flowserve flanged valves are designed to conform to ASME B16.5-1996 standards. Selected dimensions from that publication are shown here for basic planning purposes only.
For detailed flange dimensions, always refer to ASME B16.5-1996, available from the American Society of Mechanical Engineers, 345 East 47th Street, New York, NY 10017.
N: 2/3/18
Parts Identification and Materials of Construction
27
13
25
14
26 24
15
23
/2"–2"
1 13 3"–10"
12 21
7
11
10
19
16
20
Worcester Controls
16
1 1
3
5
17
6
2 22 17
5 8 18
9 3
6
2 4
4
Part No. Part Name Quantity Materials

1 Body 1 Carbon Steel ASTM A216-WCB, Black Oxide Coated; S.S. ASTM A351-CF8M; Ductile Iron (3"–8" 51 Series Only)
2 End Plug 1 Carbon Steel, Black Oxide Coated; Stainless Steel, Ductile Iron (3"–8" 51 Series Only)
3 Ball 1 316 S.S.; Monel, Hastelloy C, Alloy 20
4 Stem 1 Stainless Steel ASTM A479-316 COND. A., Monel, Hastelloy C, Alloy 20
5 Seat 2 TFE, Reinforced TFE, Polyfill, UHMWPE
6 Body Seal 1 TFE, Buna, Viton, EPR, UHMWPE, 316 "S" Gasket; Graphite
7 Stem Seals (½"–2") 2 Polyfill or UHMWPE
8 Thrust Bearing 1 Polyfill
9 Thrust Bearing Protector 1 PEEK
10 Seal Protector 1 PEEK
11 Follower 1 Stainless Steel AISI 316L
12 Belleville Washers 2 (manual) Carbon Steel, Zinc-Plated on Carbon Steel Valves; 301 Stainless Steel on Stainless Steel Valves
4 (automated)
13 Retaining Nuts 2 Carbon Steel, Zinc-Plated on Carbon Steel Valves; AISI-300 Stainless Steel, Zinc-Plated on Stainless Steel Valves
14 Lockwasher 1 Carbon Steel, Zinc-Plated on Carbon Steel Valves; AISI-300 Stainless Steel on Stainless Steel Valves
15 Handle 1 Carbon Steel, Zinc-Plated, Vinyl Coated, on Carbon Steel Valves; ASTM A167-300 Stainless Steel, Vinyl Coated on
Stainless Steel Valves
16 Stop Screw 2 (½"–1") Carbon Steel, Zinc-Plated on Carbon Steel Valves; AISI 300 Stainless Steel, Zinc-Plated on Stainless Steel Valve
1 (1½"–2")
2 (3"–8")
17 Nameplate 1 AISI 304 Stainless Steel
18 Thrustbearing 1 TFE – 25% Glass Filled
19 Stem Seals (3"–10") 3 TFE – 15% Glass Filled
20 Centering Washer 1 AISI 316 Stainless Steel
21 Follower 1 ASME A276-316 COND. A Stainless Steel
22 End Plug Retention Screw 4–12 Stainless Steel, Zinc-Plated on Carbon Steel Valves; AISI 304 Stainless Steel on Stainless Steel Valves
23 Stop Plate 1 ASME A366 Carbon Steel, Zinc-Plated
24 Retaining Nut 1 Carbon Steel, Zinc-Plated on Carbon Steel Valves; AISI 303 Stainless Steel, Zinc-Plated on Stainless Steel Valves
25 Wrench Block 1 Carbon Steel
26 Wrench Extension 1 Carbon Steel
27 Hex Head Bolt 1 Carbon Steel, Black Oxide Coated
N: 2/3/18
Worcester Controls
How to Order
WC-51 – 66 66 – T T 150 – 112 –
BODY: BALL:
SERIES SEAT SEALS** END TYPE SIZE OPTIONS
END PLUGS STEM
WC-51 Series 51 2- Ductile Iron* 6- 316 S.S. T- TFE T- TFE 150- ANSI 150# 12- 1/2” (blank) No Variations
4- Carbon Steel 7- Monel R- Reinforced B- Buna Flanges 34- 3/4” S7- Complete S.S.
WC-52 Series 52
6- 316 Stainless A- Alloy 20 TFE V- Viton 300- ANSI 300# 1- 1” Externals (manually
B
Steel P- Polyfill Flanges operated valves only)
C- Hastelloy C E- EPR 112- 1 1/2” Flanges
U- UHMWPE V- Numbers
Z- Graphite TFE 2- 2” 3 See page 37M-36
P
M- TFE Coated 3- 3” Flanges
for listings
316 S.S. 4- 4”
U- UHMWPE 6- 6”
Gasket
U 8- 8”
10- 10”
**Use only one letter if body seal is same material as seat. TM, RM, PM, TZ, RZ, PZ qualified to API 607.
*Ductile Iron valves available in Style 51, sizes 3"–8" only.
†To order a 1/2"–2" Series 51 or 52 valve for use with: 34 or 36 actuators, use prefix ordering code "A". (EXAMPLE: 1" A 5146 6 PM150)
39 or 75 actuators, use prefix ordering code "B".
Ordering Example: A 3" Series 51 with Ductile Iron body and end plug, Stainless Steel ball and Stainless Steel stem, Reinforced TFE seats, TFE seals and 150# flanges.
NOTE: Please refer to Specification sections for material availability. Standard Flowserve valves are assembled with silicon-based break-in lubricant.
For other options, consult Ratermann Cryogenics.
Caution: Ball valves can retain pressurized media in the body cavity when closed. Use care when disassembling. Always open valve to relieve pressure prior to disassembly. Due to continuous
development of our product range, we reserve the right to alter the product specifications contained in this brochure, as required.
Worcester® is a registered trademark of Worcester Controls. • Polyfill® is a registered trademark of Worcester Controls. • Pulsair® is a registered trademark of Worcester Controls.
Electri-SAFE® is a trademark of Worcester Controls. • Energy/Thermal Mizer™ is a trademark of Worcester Controls. • Viton® is a registered trademark of The DuPont Co.
Alloy 20® is a registered trademark of CRS Holdings, Inc. • Hastelloy® is a registered trademark of Haynes International. • Monel® is a registered trademark of Inco Alloys International.
Pneumatic and Electric Actuators

for Series 51/52 Valves
For Details...
Series 39 Series 75
Pneumatic Actuator Electric Actuator
See pages See pages
37M 41-51 37M 52-59
Rev: 3/9/18, 3/7/18, 3/2/18, 2/28/18, 2/25/18, N: 2/3/18
Worcester Controls
Worcester Controls
Series F39
Pneumatic Actuator
Twin-piston, double rack-and-pinion
Series F39 Pneumatic Actuators
Worcester Controls
High cycle ppneumatic power for on/off or throtttling

control of rrotary valves and dampers
d
NAMUR (VDI/ VDE) top
m unting for easy fitting and
mo Position indicator
interchangeability of switches, provides external indication
One-piece steel pinion of valve position
drive with full-length, black positioners, etc.
nitrided rack-and-pinion
Coro-lube™ coated aluminum
tooth engagement for greater

operational life construction for corrosion
resistance and superior wear
Stainless steel fasteners performa
m nce on internal and
improve aesthetics and ease external surfaces
of maintenance
Corrosion-
protected springs
for long service
life
Unique unrestricted air

flow through guide rods
gives fast operation
speeds as standard
Long screws
to allow complete release
of spring energy for safe
Balanced double disassembly when required
rack-and-pinion ISO 5211 mounting pattern Multi-spring concept
eliminates sidde loads for interchangeability of mounting provides variable torque/air
kits and greater mechanical strength pressure performance from
the same actuator * Size 05F39 does not utilize piston guide rods.
Features an
nd Benefits
• Available as spring-return • Safe disassembly, no • Standard NAAMUR ancillary

or double-actingg special tools required attachment
• Large range of sizes

s for • Can be mounted for fail-open • International ISO5211 actuator
efficient torque matching or fail-closed operation mounting paattern
• Internal parts arre factory lubricated for • Limit stop for accurate
maximum servicce life rotational positioning
N: 2/6/18
Operating Principle
The Series F39 Pneumatic Actuator design is based on the opposed rack-
and-pinion principle utilizing piston guide rods to guarantee part alignment.
The fully supported guide rods minimize friction and wear between the
pistons and the body bore.
In the double-acting actuator, compressed air is applied to Port 1. The air

flows through the rear guide rod and enters the center chamber to push
the pistons apart, turning the shaft counterclockwise (as seen from above)
to open the valve. During this action, air in the end caps is vented through
Port 2 via the front guide rod. Action is reversed, i.e., the valve is closed by
applying air to Port 2 and venting air through Port 1.
Worcester Controls
In a fail-safe spring-return actuator, springs are located in the end caps.
The number of springs in each cap depends on the available supply air
pressure and required torque output. Air is supplied through Port 1 to the
center chamber to push the pistons apart, which compresses the springs.
During this action, air in the end caps is vented through Port 2 via the front
guide rod. When air is vented out through Port 1 (via a three-way solenoid
valve) the springs push the pistons back together thus closing the valve.
Port 2 is continuously vented. The springs provide a dependable, safe
closure in the event of electrical or air supply failure.
DOUBLE-ACTING ACTUATOR F39 SPRING-RETURN ACTUATOR F39S

TOP VIEW TOP VIEW
PORT 1 PORT 1
AIR SUPPLY AIR SUPPLY
PORT 2 PORT 2
VENT OUT VENT OUT
STROKE OPENING STROKE OPENING

TOP VIEW TOP VIEW
PORT 1 PORT 1
AIR EXHAUST AIR EXHAUST
PORT 2 PORT 2
VENT IN VENT IN
STROKE CLOSING STROKE CLOSING
N: 2/6/18
Worcester Controls
Product Specifications
• Pneumatic Actuators are of a dual-piston • The rack is machined as part of the • Actuators can have optional integral
design for compactness, highest torque piston in order to extend the actuator life end-mounted limit switches, reducing
output, minimal air consumption and and eliminate hysteresis. overall height and allowing the use of
even weight distribution (balanced) on the actuator pinion for manual override
• Actuator housings are protected both
the valve stem. (cannot be combined with limit stops).
internally and externally from corrosion
• Actuators are equipped with two piston using an anodizing process. • Actuators can be supplied with integral
guide rods to bear the lateral rack-and- solenoid valving without the use of
• Single-acting actuators use multi-springs

pinion thrust forces, increasing piston transfer tubes. Valving incorporates fail-
at each end to eliminate uneven forces
seal life and eliminating the possibility safe action upon interruption of electrical
on the pistons and are field adaptable to
of cylinder scratching by the pistons. signal.
balance reduced pressure air supplies.
Elastomeric seals are not loaded as
bearings. • Actuators are supplied with end mounted
limit stops for accurate position control
• The torque is generated through a double
rack-and-pinion gearing mechanism with
full-length, uninterrupted engagement of
the rack-and-pinion teeth.
Parts List/Material Specifications

2 10
1 3
4
11
7 5
9
8
Item No. Description Material/Finish

1 Body Aluminum (Extrusion) Anodized
2 Pinion Carbon Steel (Corrosion-Resistant Nitride Treatment)
3 Pistons Aluminum
4 End Caps Aluminum Anodized
5 Guide Rods Stainless Steel
6 Bearings Acetal
7 “O” Rings Nitrile Rubber
8 End Cap Screws Stainless Steel
9 Springs Chrome Silicon (Corrosion-Resistant Coated)
10 Position Indicator Polyethylene
11 Limit Stops Stainless Steel
N: 2/6/18
End Mounted Limit Stops
3° 10°
96°
10°
3°
Recognizing the increasing need for accurate rotation travel and therefore adjust the rotation of the actuator in both
adjustment on many applications within the process industry, directions.
Worcester Controls
Worcester Controls has developed a unique method of The design allows for a nominal rotation of 90° providing 3° of
providing this feature which is now standard on the actuator. adjustable over travel at each end of the actuator stroke. The limit
The design takes advantage of the moving guide rods within stop screws can also be used to adjust the under travel of the
the actuator and uses two stops in the end cap to limit their actuator by 10° at each end of the actuator stroke.
Watertight Class F Coil (Type 4, 4x)

End Mounted Solenoid Block Voltage
Inrush Holding
amps Amps
The solenoid end cap of each actuator is pre-drilled to VDE/
24/60. 22/50 VAC 0.36 0.24
VDI NAMUR 3845 to allow rapid attachment of either a double-
acting or spring-return solenoid control block. 120/60. 110/50 VAC 0.08 0.05
240/60. 220/50 VAC 0.04 0.03
The double-acting solenoid control block provides extremely fine 12 VDC 0.38 0.38
and independent adjustments for speed control on the opening 24 VDC 0.20 0.20
and closing strokes of a double-acting actuator (20:1 ratio). 120 VDC 0.04 0.04
The double-acting solenoid control block can be overridden by
manual operation of the control block spool. Hazardous Class H Coil (Type 4, 4x, 7, 9)
Inrush Holding Type 7 (UL & CSA listed
The spring-return solenoid control block provides an optional Voltage
amps Amps for Class I, Division I,
adjustment for speed control on the spring stroke of a spring- 24/60. 22/50 VAC Consult Factory groups A, B, C & D) and
return actuator. The advanced design prohibits environmental
120/60. 110/50 VAC 0.10 0.05 Type 9 (UL & CSA listed
ingress to spring chamber during piston stroke extending actuator
240/60. 220/50 VAC 0.05 0.03 for class II E, F & G)
life.
12 VDC 0.38 0.38 The type 7 solenoid is
Both double-acting and spring-return styles return to the 24 VDC 0.19 0.19 also rated 4, 4x
actuator “closed” position (pistons together) upon electrical failure. 120 VDC Consult Factory
An extensive range of Weatherproof and Explosionproof coil options

is available, along with a wide voltage selection including low-power
and intrinsically safe.
W25NFA 2-position, 3-Way, Single Operator and

W25NAA 2-position, 4-way, Single Operator
• NAMUR mounting
• Weatherproof and Hazardous Area
• Speed control – Standard
• Momentary override – Standard
• Interchangeable coils – Standard
• -40F to 180F - Standard
• Rebreather design - Standard W25NFA Three-Way W25NAA Four-Way
Spring-Return Solenoid Double-Acting Solenoid
N: 2/6/18
Worcester Controls
Torque Output
Sizing
Determine appropriate valve torque requirements from valve literature. For double-acting actuators, select the actuator whose torque output at
available air supply exceeds breakaway torque requirements of the valve. For detailed instructions, consult Worcester Controls Ball Valve Actuator
Selection Manual.
For fail-closed, spring-return actuators, select the appropriate size actuator whose torque output at the end of the spring stroke (at available air
supply) is sufficient to close the valve.

Spring-Return Actuator Torque Output Series 05F39 (in-lb/Nm)
For fail-open spring-return actuators, select appropriate actuator whose
torque output at the end of the air stroke is sufficient to close the valve Operating Pressure psi (Bar)
Model 50 (3.4) 60 (4.1) 70 (4.8) 80 (5.5)
For fail-open actuators, it is also necessary to determine that the torque No. 2 Springs 2 Springs 2 Springs 4 Springs
output at the start of the spring stroke exceeds breakaway requirements Stroke Start End Start End Start End Start End
27 16 35 24 49 38 53 37
of the valve. Air
3.1 1.8 4.0 2.7 5.5 4.3 6.0 4.2
05F39
42 32 42 32 42 32 53 41
Spring
4.7 3.6 4.7 3.6 4.7 3.6 6.0 4.6
Spring-Return Actuator Torque Output (in-lb/Nm)

Operating Pressure psi (Bar)
Model 30 (2.0) 40 (2.7) 50 (3.4) 60 (4.1) 70 (4.8) 80 (5.5) 90 (6.2)
No. 4 Springs 4 Springs 6 Springs 8 Springs 8 Springs 10 Springs 10 Springs
Stroke Start End Start End Start End Start End Start End Start End Start End
57 27 89 60 105 60 118 60 152 91 168 89 201 114
Air
6.4 3.0 10.0 6.8 11.9 6.8 13.3 6.8 17.2 10.3 19.0 10.0 22.7 12.9
10F39
70 42 70 42 105 63 140 84 140 84 175 104 175 104
Spring
7.9 4.7 7.9 4.7 11.9 7.1 15.8 9.5 15.8 9.5 19.8 11.8 19.8 11.8
115 70 181 133 193 140 239 145 284 193 335 219 399 282
Air
13.0 7.9 20.5 15.0 21.8 15.8 27.0 16.4 32.1 21.8 37.8 24.8 45.1 31.9
15F39
115 74 115 74 173 112 231 149 231 149 289 186 289 186
Spring
13.0 8.4 13.0 8.4 19.5 12.6 26.1 16.8 26.1 16.8 32.6 21.0 32.6 21.0
210 128 332 243 389 257 443 274 558 389 612 404 735 513
Air
23.7 14.5 37.5 27.5 44.0 29.0 50.0 31.0 63.0 44.0 69.2 45.6 83.0 58.0
20F39
210 135 210 135 315 212 419 272 419 272 525 339 525 339
Spring
23.7 15.3 23.7 15.3 35.6 23.9 47.4 30.7 47.4 30.7 59.3 38.3 59.3 38.3
345 188 549 381 637 398 730 398 925 549 1009 611 1212 797
Air
39.0 21.2 62.0 43.0 72.0 45.0 82.5 45.0 104.5 62.0 114.0 69.0 137.0 90.0
25F39
379 232 379 232 568 348 758 465 758 465 947 581 947 581
Spring
42.8 26.2 42.8 26.2 64.2 39.3 85.6 52.5 85.6 52.5 107.0 65.6 107.0 65.6
577 320 912 628 1044 646 1204 690 1531 991 1682 1027 2009 1345
Air
65.2 36.2 103.0 71.0 118.0 73.0 136.0 78.0 173.0 112.0 190.0 116.0 227.0 152.0
30F39
609 372 609 372 912 558 1221 744 1221 744 1522 929 1522 929
Spring
68.8 42.0 68.8 42.0 103.0 63.1 138.0 84.1 138.0 84.1 172.0 105.0 172.0 105.0
1053 564 1682 1177 1947 1221 2213 1221 2832 1859 3098 1850 3735 2460
Air
119 64 190 133 220 138 250 138 320 210 350 209 422 278
33F39
1257 804 1257 804 1885 1204 2513 1611 2513 1611 3151 2009 3151 2009
Spring
142 91 142 91 213 136 284 182 284 182 356 227 356 227
1345 780 2133 1522 2478 1593 2814 1682 3717 2434 3938 2487 4752 3230
Air
152 88 241 172 280 180 318 190 420 275 445 281 537 365
35F39
1451 929 1451 929 2177 1398 2903 1859 2903 1859 3629 2328 3629 2328
Spring
164 105 164 105 246 158 328 210 328 210 410 263 410 263
2142 1080 3407 2301 3983 2354 4469 2390 5620 3452 6257 3567 7523 4779
Air
242 122 385 260 450 266 505 270 635 390 707 403 850 540
40F39
2487 1496 2487 1496 3726 2239 4974 2982 4974 29798 6213 3735 6213 3735
Spring
281 169 281 169 421 253 562 337 562 337 702 422 702 422
3717 1797 5974 3983 6859 3938 7744 3894 9912 6018 10859 6000 13054 8142
Air
420 203 675 450 775 445 875 440 1120 680 1227 678 1475 920
42F39
4390 2593 4390 2593 6584 3885 8779 5177 8779 5177 10974 6469 10974 6469
Spring
496 293 496 293 744 439 992 585 992 585 1240 731 1240 731
8 springs 12 springs 16 springs 20 springs 20 springs 24 springs 24 springs
6275 3142 7965 3452 9735 3717 11505 3894 14868 6992 16470 7204 19736 10399
Air
709 355 900 390 1100 420 1300 440 1680 790 1861 814 2230 1175
45F39
6107 3159 9160 4735 12213 6319 15266 7894 15266 7894 18320 9478 18320 9478
Spring
690 357 1035 535 1380 714 1725 892 1725 892 2070 1071 2070 1071
9717 4876 12169 5310 15045 5664 17700 5753 20355 10399 24877 10585 30533 15488
Air
1098 551 1375 600 1700 640 2000 650 2300 1175 2811 1196 3450 1750
50F39
9647 4885 14470 7319 19293 9762 24116 12204 24116 12204 28940 14638 28940 14638
Spring
1090 552 1635 827 2180 1103 2725 1379 2725 1379 3270 1654 3270 1654
N: 2/6/18
Double-Acting Actuator Torque Output (in-lb/Nm)
Model Operating Pressure psi (Bar)
No. 30 (2.0) 40 (2.7) 50 (3.4) 60 (4.1) 70 (4.8) 80 (5.5) 90 (6.2) 100 (6.9) 110 (7.6) 120 (8.3)
34 49 60 73 87 97 106 126 137 148
05F39
3.8 5.5 6.8 8.3 9.8 11.0 12.0 14.2 15.5 16.7
89 130 173 202 239 274 310 350 385 425
10F39
10.0 14.7 19.5 22.8 27.0 31.0 35.0 39.6 43.5 48.0
177 248 319 389 460 531 602 673 743 814
15F39
20.0 28.0 36.0 44.0 52.0 60.0 68.0 76.0 84.0 92.0
327 451 584 708 841 965 1097 1221 1354 1478
20F39
37.0 51.0 66.0 80.0 95.0 109 124 138 153 167
540 752 965 1177 1389 1620 1841 2062 2283 2505
25F39
61.0 85.0 109 133 157 183 208 233 258 283
885 1239 1593 1947 2301 2655 3009 3363 3717 4071
30F39
100 140 180 220 260 300 340 380 420 460
1735 2390 3053 3717 4514 5195 5885 6638 7346 8054
Worcester Controls
33F39
196 270 345 420 510 587 665 750 830 910
2124 2974 3806 4691 5531 6372 7213 8098 8983 9824
35F39
240 336 430 530 625 720 815 915 1015 1110
3390 4717 6062 7390 8717 10169 11505 12921 14337 15753
40F39
383 533 685 835 985 1149 1300 1460 1620 1780
5885 8319 10620 12833 15222 17638 20134 22568 25001 27435
42F39
665 940 1200 1450 1720 1993 2275 2550 2825 3100
8806 12213 15753 19293 22833 26408 29913 33630 37170 40710
45F39
995 1380 1780 2180 2580 2984 3380 3800 4200 4600
13620 19028 24338 29913 35400 40860 46374 51861 57348 62835
50F39
1539 2150 2750 3380 4000 4617 5240 5860 6480 7100
Engineering Data
Stroke Time (seconds)* Actuator Free Internal Volume Tubing Requirements Weights lb. (kg)
With Max.* Open Close DA Only
Model Double Spring Under Over
Speed Cubic Inches Cubic Inches Double Acting Spring Return
No. Acting Return Control Litres Litres 4 ft. Run 4 ft. Run
(in3) (in3)
05F39 Less than 1 Less than 1 10 3 0.05 3 0.05 1/8" 1/4" 1.6 (0.7) 1.8 (0.8)
10F39 Less than 1 Less than 1 10 10 0.17 13 0.22 1/8" 1/4" 3 (1.3) 3.5(1.6)
15F39 Less than 1 1 15 21 0.35 24 0.39 1/8" 1/4" 6 (2.7) 7 (3.1)
20F39 1 1-2 15 42 0.69 45 0.74 1/8" 1/4" 10 (4.5) 12 (5.5)
25F39 2-3 2-3 18 74 1.22 80 1.31 1/8" 1/4" 16 (7.4) 18.5 (8.4)
30F39 3-4 3-4 20 114 1.86 125 2.05 1/4" 1/2" 24 (11) 27 (12)
33F39 4-5 7-8 25 207 3.39 292 4.79 1/4" 1/2" 50 (22.5) 57 (26)
35F39 4-5 8-9 25 240 3.93 338 5.54 1/4" 1/2" 57 (26) 66 (30)
40F39 5-6 9-10 30 411 6.73 500 8.19 1/4" 1/2" 96 (43.6) 107 (48.6)
42F39 10-11 11-12 36 732 12.00 848 13.89 1/4" 1/2" 158 (71.8) 177 (80.6)
45F39 10-12 11-13 40 824 13.51 1220 20.00 1/4" 1/2" 213 (97) 253 (115)
50F39 12-14 13-15 60 1457 23.87 1861 30.50 1/4" 1/2" 304 (138) 354 (161)
* NOTE: These figures are meant as an indication of obtainable speeds only. For more precise figures for any particular application, contact your Ratermann Cryogenic rep. Faster
speeds are obtainable, if required, by using additional control equipment. Speed control with spring-return actuators only available on exhaust air (spring stroke).
Operating Conditions
Pressure Range 30–120 psi Double-Acting, 40–120 psi All Spring-Return Versions (Standard spring-return units require 80 psi minimum. Reduced-pressure versions are available).
Media Air or non-corrosive gas.
Temperature Range Standard temperature option:

Actuator only 0° to 212°F (-18° to 100°C)
Actuator with Watertight Type 4, 4x or Hazardous Locations Type 4, 4x, 7 & 9 solenoid to 180°F (82°C) continuous
High temperature option to 250°F continuous, to 300°F intermittent (without solenoid)
Low temperature option to -40°F (without Solenoid)
Rotation Actuators rotate in counterclockwise direction when the outer air connection is pressurized.
Movement 90° with 3° over travel and 10° under travel controllable
Supply Air The Series F39 Actuator is factory lubricated. For optimum performance, standard filtered and lubricated air is recommended.
N: 2/6/18
Worcester Controls
Dimensions Sizes 10F39 - 50F39 S
Inches (mm) Sizes 10 to 35 = 80

Sizes 4080.0
to 50 = 130
U HOLES
4 POSITIONS
30.0
M6 x 14.0 DEEP M5 x 6.0 DEEP

From TOP FACE 4 POSITIONS
EN 15714-3 NAMUR TOP ACCESSORY MOUNTING
NAMUR
14.0 M6 REF.
SLOT
NAMUR SLOT
VENT PLUG
(SPRING RETURN
Y
X. F
KE
/
QA
ACTUATORS)
HE
THIS HOLE ONLY
EN ISO 5211
STAR DRIVE
RA T
NU
/F
1/4 NPT PORTS
MIN.
EN 15714-3 NAMUR
LIMIT STOP ENDCAP INLET ENDCAP
EN ISO 5211 F PATTERN I REF.

G PCD H HOLES
J A/F
I REF.
Legacy Mount Dimensions

Model
V W X
U HOLES 2.00 1.37 10-32 UNF x
4 POSITIONS 10F39
50.8 34.9 0.3 (7.7) DP
2.00 1.37 10-32 UNF x
15F39
VE
50.8 34.9
I
0.31 (8.0) DP
DR
AR
2.00 1.37 10-32 UNF x

ST
20F39
50.8 34.9 0.31 (8.0) DP
ACTUATOR MOUNTING
ATTACHMENT EN ISO 5211
Basic Dimensions Bottom ISO Mounting Dimensions Top Pinion Dimensions Limit Stop Dimensions Ancillary Hole Dimensions (Note 2)
Model
A B C D E F G H I J K L M N O P Q R S T U
6.11 3.06 3.02 3.37 1.69 1.65 1.17 0.43 0.47 0.59 0.35 0.79 0.63 0.39 0.16 0.51 2.87 1.25
10F39 F04 M5 x 0.25 6.25 DP M5 x 0.25 6.3 DP
155.3 77.7 76.8 85.5 42.8 42.0 29.7 11.0 12.0 15.0 9.0 20.0 16.0 10.0 4.0 13.0 73.0 31.8
7.69 3.84 3.70 4.09 2.05 1.97 1.39 0.55 0.63 0.63 0.50 0.79 0.55 0.43 0.16 0.51 2.87 1.25
15F39 F05 M6 x 0.30 7.5 DP M5 x 0.24 6.0 DP
195.3 97.7 94.0 104.0 52.0 50.0 35.4 14.0 16.0 16.0 12.6 20.0 13.9 11.0 4.0 13.0 73.0 31.8
9.27 4.63 4.57 4.92 2.46 2.76 1.95 0.67 0.75 0.80 0.50 0.79 0.54 0.59 0.20 0.67 4.22 1.94
20F39 F07 M8 x 0.40 10.0 DP M6 x 0.27 7.0 DP
235.4 117.7 116.0 125.0 62.5 70.0 49.5 17.0 19.0 20.3 12.6 20.0 13.8 15.0 5.0 17.0 107.2 49.2
10.67 5.33 5.33 5.77 2.89 2.76 1.95 0.67 0.75 0.75 0.75 1.18 0.87 0.83 0.24 0.75 4.22 1.94
25F39 F07 M8 x 0.40 10.0 DP M6 x 0.4 10.0 DP
271.0 135.5 135.5 146.6 73.5 70.0 49.5 17.0 19.0 19.0 19.0 30.0 22.2 21.0 6.0 19.0 107.2 49.2
12.80 6.40 6.10 6.59 3.30 4.02 2.84 0.87 0.94 0.87 0.87 1.18 0.86 0.91 0.24 0.75 6.34 2.87
30F39 F10 M10 x 0.50 12.5 DP M6 x 0.4 10.0 DP
325.1 162.6 155.0 167.5 83.8 102.0 72.1 22.0 24.0 22.1 22.1 30.0 21.9 23.0 6.0 19.0 161.1 73.0
15.70 7.85 8.11 8.43 4.21 4.92 3.48 1.06 1.14 1.12 1.12 1.18 0.83 0.91 0.31 0.94 6.34 3.39
33F39 F12 M12 x 0.70 18.0 DP M8 x 0.5 13.0 DP
398.7 199.4 206.0 214.0 107.0 125.0 88.4 27.0 29.0 28.5 28.5 30.0 21.2 23.0 8.0 24.0 161.1 86.0
16.69 8.34 8.39 8.54 4.27 4.92 3.48 1.06 1.14 1.12 1.12 1.18 0.82 1.18 0.31 0.94 8.37 4.00
35F39 F12 M12 x 0.63 16.0 DP M8 x 0.6 14.0 DP
423.9 212.0 213.0 217.0 108.5 125.0 88.4 27.0 29.0 28.5 28.5 30.0 20.9 30.0 8.0 24.0 212.7 101.6
20.15 10.07 9.64 10.87 5.87 5.51 3.90 1.42 1.57 1.37 1.37 1.97 1.46 1.06 0.39 1.18 9.59 4.63
40F39 F14 M16 x 0.95 24.0 DP M10 x 0.6 15.0 DP
511.8 255.9 244.9 276.0 149.0 140.0 99.0 36.0 40.0 34.9 34.9 50.0 37.0 27.0 10.0 30.0 243.6 117.5
24.40 12.20 11.14 12.44 6.69 6.50 4.59 1.81 1.97 2.00 2.00 1.97 1.36 1.18 0.39 1.18 5.25 4.00
42F39 F16 M20 x 1.20 30.0 DP M8 x 0.5 13.0 DP
619.7 309.9 283.0 316.0 170.0 165.0 116.7 46.0 50.0 50.8 50.8 50.0 34.5 30.0 10.0 30.0 133.4 101.6
22.67 11.34 13.19 14.70 7.99 6.50 4.59 1.81 1.89 2.00 2.00 1.97 1.36 1.10 0.39 1.18 13.00 6.25
45F39 F16 M20 x 1.20 30.0 DP M16 x 0.95 24.0 DP
575.9 288.0 334.9 373.5 203.0 165.0 116.7 46.0 48.0 50.8 50.8 50.0 34.5 28.0 10.0 30.0 330.2 158.7
24.65 12.32 15.26 16.70 8.95 10.00 2.17 2.24 2.24 2.24 1.97 1.29 1.38 0.39 1.18 9.59 4.63
50F39 F25 M16 x 0.95 24.0 DP Note 1 M10 x 0.6 15.0 DP
626.0 313.0 387.5 424.2 227.4 254.0 55.0 57.0 57.0 57.0 50.0 32.8 35.0 10.0 30.0 243.7 117.5
1. The model 50F39 uses 8 mounting holes on a 10.0 inch (254mm) PCD distributed evenly about the center lines of the actuator.
2. On models 42F39, 45F39 and 50F39 ancillary mounting holes are only on the top of the actuator, on 40F39, only on the base. These sizes also have a location spigot on the base of the actuator in accordance with IS0 5211
N: 2/6/18
Dimensions Size 05F39
Inches
.70
#8-32 UNF DIA
.28 DEEP
.50
1.00
8 HOLES (4 PER FACE)

M5-.8P-6H x .236 DP. MIN.
.50
2.64 1.00
NOTE: MOUNTING PATTERN IDENTICAL
1.51 1.89
Worcester Controls
TOP AND BOTTOM
.47 DIA .236/.232 - ACROSS FLATS 1.500
.32 .319
2 HOLES 1/8˝ NPT
1.64 .169
.375
2.25
1.13 .375
VENT PLUG
(SPRING RETURN)
2.72 .093
.49 #10-32 UNF
1.687
5.44 x .20 DEEP
TYP: 3.77
.358/.354 SQ. 4.16

.394 MIN. DEEP
Double-Acting Actuator End Cap Detail
.476
4.16
Spring Return Actuator End Cap Detail
How to Order
WCA-F39 – 10 W – E Z – 120A – –
E F39 S W Z 120A ----- ----
E ACTUATORF39 S W
SPECIAL Z
END MOUNT SOLENOID 120A
SPRING RETURN----- ----
A SERIES SIZES SOLENOID SERVICES LIMIT SWITCHES VOLTAGE SUPPLY PRESSURE OPTIONS
A
WCA-F39 Double - 05 33 W- Watertight (blank)- None Must specify “E” in 12D- 12 DC 8- 80 psig V54- SST Springs
Acting 10 35 Solenoid 9- Fail Open Mount under Special Services† (sizes 10-30 only)
(type 4, 4x) 24D- 24 DC 1 7- 70 psig
15 40 H- High Z- Watertight/ 1 V90- Reverse Rotation
WCA-F39S Spring X- Hazardous Acting Solenoid Hazardous 24A- 24/60 AC 6- 60 psig (FCCW) (Sizes 10-30
Temperature**
Return 20 42 Location Acting (N &Solenoid
SN (Type
models 4, 4x) Locations, SPDT (Sizesonly)
V95- NorGuard Servere
10-30
S
Solenoid Switches 120A- 120/60 AC 5- 50 psig only)
25 45 S 4, 4x, R only)(Type 4, 4x)
(type Locations, SPDT240A-
Switches
Service Actuator***
30 50 R E- End X
Mounted ZD- Locations,
Watertight/ SPDT Switches 240/60 AC 4- 40 psig V96- CE Marking***
7 & 9) X Hazardous
Limited Locations Z Rotation
Locations
Solenoid Z Locations, DPDT Rotation
Switch Module* Locations, DPDT Switches (FCCW)
Solenoid Switches (FCCW)
L- Low (Type (Type 4, 4x, Locations, DPDT Switches
Temperature**
4, 4x, Z1- Watertight/
(N, SN, W models
7 & 9) Z Z
only)7 & 9) Hazardous - NorGuard
Locations,
Locations, 2-Wire2-Wire AC/DC Severe Service
N Locations, 2-Wire
Proximity AC/DC
Sensors Severe Service
Actuator***
N AC/DC Proximity
Proximity Sensors Actuator***
Sensors
N- No Solenoid n/a without Solenoid n/a without n/a without Solenoid - CE Marking***
Solenoid
† Not available on Series 05F39.

* NOTE: Not available with end mounted travel stops. Top-mounted travel stops available on 10-30 Sizes only - consult factory.
*
End-mounted travel stops standard on all size 10-42 actuators, excluding end mount switches.
** NOTE: Consult Factory for high and low temperature solenoid variations.
*
*** NOTE: Applies to actuator only.
Rev: 3/20/18, 3/12/18, 3/7/18, 3/2/18, 3/1/18, N: 2/6/18
Worcester Controls
Positioners and limit switches

Pulsair® Zero Air Bleed Positioner
For pneumatically actuated control valves such as the characterized seat
control valve shown here, Flowserve offers the Pulsair® loop-powered
positioner with auto-calibration and zero air bleed. Operated by a 4-20 mA
analog signal, Pulsair’s® microprocessor and three-button keypad provide

on-site automatic calibration, split-range, speed adjustment, fault delay
etc. Available with HART Protocol®, FOUNDATION Fieldbus and Profibus.
Position Indication Switches

The UltraSwitch series of position indicators provides
a compact and economical package for both visual and
remote electrical indication of valve position. Hazardous
location approvals and corrosion resistant materials make
the Worcester Controls rotary position indicators ideal for
even the most hostile environments.
End-mounted Limit Switches (CSA and FM approved)

Where compact installation is required, an end-mounted limit switch module
is available. This module comes as a combined Watertight TYPE 4 and
Hazardous Location (Class I, Division 1,2, Group C, D; and Class II, Division
1, 2, Group E, F, G) and comes with two SPDT or two DPDT mechanical
switches. It is also available with SPST AC or DC proximity switches.
Solenoid Accessories
S25N NAMUR / In-Line solenoid
• Standard NAMUR or In-Line options
• 3-way or 4-way convertible
• Interchangeable coils
NAMUR accessories include speed control, actuator

ingress protection and lockout and vent module
N: 2/6/18
Accessories and Options
NorGuard surface treatment can be supplied for severe service protection.
NorGuard coating complies with:
• MIL-A-63576A-Type 1-Aluminium Oxide Coating - Lubrication
• MIL-A-8625 (Anodic Coatings)
• ASTM B 117 (Salt Spray Testing)
Worcester Controls
Declutchable Gear Override
Also Available: • Top-Mounted, Stainless Steel Rotary Switches
• Stainless Steel Springs
• Fast Acting
ACCESS™
Limit switches, solenoid and diagnostics integrated with the actuator
There’s never been this much performance in such a small

package - until now. ACCESS is an industry innovation which
integrates the pneumatic actuator, limit switches, solenoid and
diagnostics into a single package!
The ACCESS is available for either conventional wiring

applications or for simple communications with the most
common digital protocols.
The ACCESS is significantly more compact than conventional

actuators with accessories and eliminates unnecessary brackets,
couplings and additional enclosures. Advanced digital technology
provides instant valve/actuator status. A simple cable connection
- for both power supply and communications - reduces
engineering time, wiring and installation costs.
Member of ASI Trade Organization and the
Open DeviceNet Vendor Association
Rev: 2/25/18, N: 2/6/18
Worcester Actuation Systems

AN ISO 9001 REGISTERED COMPANY
Series 75
Electric Actuator
Specifically designed for

rotary valve applications,
on/off and modulating
Series 75 Electric Actuator
Worcester Controls Series 75
A time-tested, high-quality state-of-the-art electric actuator for remote control of quarter-turn valves and
other rotary devices. Simple, compact and reliable.

Series 75 Electric Actuators from Worcester Actuation Systems add a Watertight, and TYPE 7, Class 1, Division 1 and 2, Group C, D and
new dimension of operational dependability and flexibility to modern TYPE 9, Class II, Division 1 and 2, Group E, F, G. A combined location
processes controlled by computers, programmable controllers and TYPE 4, 4X, 7, 9 enclosure is also available as a “Z” option. A baked
other electric control equipment. A multi-function capability permits use polyester finish is the standard coating, but special coatings are avail-
of the Series 75 actuator throughout the process for on/off, throttling, able for extreme hazardous-environment applications.
variable-cycle and any analog or digital control. One of the most reliable
electric actuators on the market, the Series 75 is lightweight, compact Series 75 actuators may be used on Worcester Controls complete line
and powerful. Its split phase capacitor AC reversing motor or DC motor of ball valves, other quarter-turn valves or devices requiring rotary
drives a valve through a sealed, permanently lubricated gear train which operators. Moreover, their ability to provide power in both directions
offers virtually lifetime maintenance-free dependable operation. through selected arcs from 20° through 300° makes them ideal for
control of heating, ventilating and air conditioning duct systems and
The Series 75 is available in eight sizes and produces torques to 3000 automatic, remotely operated equipment.
in-lbs. Housings are designed to TYPE 1 General Purpose, TYPE 4
N: 2/6/18
Options to Fit Your Applications

The Series 75 can be ordered with a variety of options to tailor it to
the needs of your application.
Cycle Length Control – This speed control feature allows field adjust-
ment of opening and closing cycle times, 19 minutes for 25% duty
and 57 minutes for 75% duty actuators.
Feedback (0-1000 ohm) Potentiometer – provides a variable resis-

tance to signal the exact position of the output shaft and the valve it
is powering.
TYPE 4
Position Indicator Board – provides a 4-20 mA valve position feedback Sizes 10, 12, 15, 20, 22
(Enclosure Option – W)
signal to the control room.
Heater/Thermostat – prevents condensation from collecting inside the

actuator.
Condensation Drain Plug – drains accumulated water.

TYPE 1
180° Center-Off Kit – provides an extra position for three-way valves Sizes 10, 12, 15, 20, 22
and is used for dribble-feed applications in quarter-turn valves. (Enclosure Option – Blank)
Additional Limit Switches – may be used to operate lights that indi-

cate valve position or to operate other equipment.
AF-17 Positioner Board – for control valves positions the actuator

based on an input signal of current, voltage or resistance.
DFP17 DataFlo P™ – is a microprocessor-controlled electronic posi-
tioner with software for on-site or remote operation and diagnostics.
This new, smart positioner for Series 75 actuator driven control
Combined TYPE 4, 4X, 7 & 9
valves is controlled by a 4-20 mA analog signal from a PLC or digital-
Sizes 10, 12, 15, 20, 22, 23
ly from a computer. (Enclosure Option – Z)
DFC17 DataFlo C™ – is a microprocessor based PID single-loop con-
troller that accepts a variety of process inputs. All process parameters
are easily programmed through the keypad or via a simple RS-485
computer interface. TYPE 7 & 9
Sizes 10, 12, 15, 20, 22
I 75 Low-Current Circuit Interface – is a solid-state interface/relay (Enclosure Option – X)
between the PC/controller/computer and actuator motor(s). It pro-
tects controlling device outputs from destructive feedback. This
high-voltage feedback is due to limit switch action, auto transformer
effect of unused winding, and capacitor voltage. The unit, as a printed
circuit board, is conveniently mounted inside of standard enclosures.
Maximum output ratings are 4 A for 120 VAC and 2 A for 240 VAC.
Controllers with outputs that have low current ratings cannot be con-
nected to electric actuator motor(s) that require a current greater than
the controller rating.
R 75 Remote Terminal Unit (RTU) – is an interface for DC powered DFP17 Positioner for Control
actuators. This solid-state interface card allows you to control a DC- Valves
powered electric actuator by a control signal from the Remote
Terminal or any low current system (such as a solar powered sys-
tem). It is equipped with a field-adjustable current limiting circuit,
which will trip the power in case of abnormal conditions (it will reset
by reengaging the control signal). Optional contact closure to indicate Combined TYPE 4, 7 & 9
the tripped condition; 0-5 VDC, 0-1000 ohm position feedback, and Sizes 25, 30
end of travel SPDT gold contact switches are available. (Enclosure – Z)
N: 2/6/18
Specifications
Sizes: Actuator Stall Start-up Voltages Duty Current at rated stall torque – amps Approx.
90$ Time
Small: 10, 12, 15, 20, 22, 23 Model Torque Torque
AC DC
Cycles seconds 120 VAC 240 VAC 12 VDC 24 VDC
Weight
in.-lbs. in.-lbs. Lbs. (kg.)
Large: 25, 30 120, 240 — 10% 2.5 1.5 .60 — —
120, 240 12, 24 25% 5 .70 .40 1.40 .70 8.20
Torque: 1075 150 120
120, 240 12, 24 75% 17, 15 .30 .15 .50 .25 (3.70)
150-3000 in-lbs. 120 — 100% 17 .25 — — —
120, 240 — 10% 4 1.5 .60 — —
Enclosures: 120, 240 12, 24 25% 8 .70 .40 1.20 .60 8.20
1275 225 180
TYPE 1 General Purpose 120, 240 12, 24 75% 27, 25 .30 .15 .50 .25 (3.70)
TYPE 4 Watertight 120 — 100% 27 .25 — — —

8.50
TYPE 7, Class I, Division 1, 2, 1575 325 260 120 — 20% 5 .70 — — —
(3.83)
Group C, D 120, 240 — 10% 2.5 2.90 1.30 — —
TYPE 9, Class II, Division 1, 2, 120, 240 12, 24 25% 5 1.50 .90 5 2.50 9.50
2075 600 480 1.60 (4.31)

120, 240 12, 24 75% 17, 15 .70 .30 .80
Group E, F, G Hazardous .50 —
120 — 100% 27 — —
Locations 120, 240 — 10% 4 2.90 1.30 — —
TYPE 4, 4X, 7, & 9 Combined 2275* 900 720 120, 240 12, 24 25% 8 1.50 .90 4.20 2.10 9.50
(4.31)
Locations 120 12, 24 75% 27, 25 .70 .30 1.50 .75
25 .70 2 1 17.70
2375 1200 950 120, 240 12, 24 75% .30
Enclosure Coatings: Corrosion (8.04)
resistant baked polyester finish 1800
120, 240 — 25% 10 2.70 1.30 — — 48
2575 1440 — (21.80)
— —
standard. Consult Ratermann for 120, 240 75% 15 2.20 1.20
— — —
special applications. 3075 3000 2400 120, 240 25% 15 3.50 1.40 48
120, 240 — 75% 23 2.20 1.20 — — (21.80)
Voltages:
120 V and 240 VAC, 12 V and
Options:
24 VDC
All sizes, all enclosures. Cycle
Connection: Length Control (CLC), dual- or Actuator Sizing
Male output shaft (female shaft single-feedback potentiometer,
There are a few terms associated with electric actuators that
available on request) 4-20 mA position indicator, require definition. Actuator Start-up Torque is the amount of
heater/thermostat, condensation torque initially produced by an actuator when starting from
Gearing: drain plug (V-53), 180° center-
Small: Sealed, permanently lubri- rest. Use start-up torque when sizing an electric actuator for a
off (three-position), additional ball valve that is used for either on/off or throttling service.
cated spur gear module driving a limit switches, mechanical
final dual-torque bull gear Actuator Stall Torque is the amount of torque produced by the
brake, I-75 computer interface actuator just prior to the point where the motor stalls. Do not
Large: Two-stage planetary gear, unit, various duty cycles, posi-
permanently lubricated self-lock- use stall torque for sizing.
tioner, set point controller.
ing gear train
Temperature Limits (All models):
OVERCURRENT PROTECTION WARNING!
Overload Protection: -40°F (with heater and thermo- Where overcurrent protection is used in the actuator power
AC only. Thermal overload pro- stat) to 150°F max. (At elevated circuit, it is recommended that the protection rating not be
tector with automatic reset. temperatures, duty cycle must less than the values listed in the table:
Travel Stop Limit Switches: be derated. Consult Ratermann.)
Actuator Size Voltage Protection Rating
Two SPDT, all sizes; internal, Lubrication:
independent, adjustable. 10-23 120 VAC 5 amps
Permanently lubricated gear
Actuated by cams mounted on train. Self-lubricated bearings. 25/30 120 VAC 10 amps
drive shaft. Adjustable from 20°
to 300°. Conduit Connection: 10-23 240 VAC 3 amps
One 1/2" NPT - Two 1/2" Optional
Manual Override: (Size 23 has 3/4" NPT) 25/30 240 VAC 5 amps
All sizes, TYPE 4, 7 and 9 only.
Lift position indicator and turn Operation: 10-23 12 VDC 10 amps
shaft: Sizes 10,12,15, 20, Reversing (bidirectional) for 10-23 24 VDC 5 amps
22, 23. use with quarter-turn valves
Turn side-mounted handwheel: or rotating equipment to full
Sizes 25 and 30. rotation.
N: 2/6/18
Dimensions inches (mm) 6.53

(165.9)
5.53
(140.5)
3.00
(76.2)
Sizes 10, 12, 15, 20, 22

TYPE 1 (General Purpose)
1/4" - 20 UNC TAP x .38 (9.7) DEEP
(4 HOLES)
.69
(17.5) 6.31
(160.3
1.06
(27.0) 1.38 (35.1)
1.44 (36.6)
.53 A B
(13.5) #10 - 32 UNF TAP x .31(7.9) DEEP
1.00 (4 HOLES) 1.00
(25.4) 1/2" NPT (25.4)
2.00 C (Main Outlet)
(50.8) D
.94
(23.9)
Cover Removal Allowance: 3.62 inches min.
E F
Sizes 10, 12,15, 20, 22, 23 G
TYPE 4 (Watertight) Enclosure - W,

TYPE 7 & 9 (Hazardous Locations) Enclosure - X,
TYPE 4, 7 & 9 (Combined) Enclosure - Z (shown)
1/4" - 28 UNF TAP x.62 (15.7) DEEP 1/4" - 20 UNC TAP x .38 (9.7) DEEP
(4 HOLES) (4 HOLES) H
(2375 ONLY) MAX. 1 Main Outlet
3/4 "NPT
(Sizes 10-23
.69 (17.5) .97 (24.6) Z-enclosures)
1.06 (27.0) SQ 1.38 (35.1) 1.94 (49.2)

1 Main Outlet
.53 (13.5) TYP 1 Optional
1/2 " NPT
(Sizes 10-22
A C W&X enclosures) B
1.00 #10 - 32 UNF TAP x .31 (7.9) DEEP Cover Removal Allowance: 6.27 inches min. D
(25.4) (4 HOLES)
2.00
(50.8) 2.11
4.22 (53.6)
(107.2)
Sizes 25, 30
TYPE 4 (Watertight) and
TYPE 7 & 9 (Hazardous Locations)
Combined Enclosure - Z
6.34
(161.0)
3.17
(10.5)
1
" - 28 UNC TAP X .50(12.7) DEEP
4 1.44 TYP
( 4 HOLES) (36.6)
2.88 TYP
(73.2)
MOUNTING PATTERN
Type 1, Sizes 10, 12, 15, 20, 22 All other types and sizes
DIMENSIONS INCHES (mm) DIMENSIONS
Size Enclosure A B C D E F G H
Size A B C D
10, 12 .74 .53 .59 .36 10, 12 W .74 .53 .59 .36 7.80 6.75 3.61 8.50
(18.80) (13.50) (15) (9.14) X (18.80) (13.50) (15.00) (9.14) (198.10) (171.50) (91.70) (215.9)
15, 20, .90 .66 .80 .50 15, 20 W .90 .66 .80 .50 7.80 6.75 3.61 8.50
22 (22.86) (16.80) (20.32) (12.70) 22 X (22.86) (16.80) (20.32) (12.70) (198.10) (171.50) (91.70) (215.9)
15-23 Z .90 .66 .80 .50 8.45 7.45 3.97 9.68
(22.86) (16.80) (20.32) (12.70) (124.60) (189.20) (100.90) (245.90)
10-23 Z .74 .53 .59 .36 8.45 7.45 3.97 9.68
(18.80) (13.50) (15.00) (9.14) (124.60) (189.20) (100.90) (245.90)
N: 2/6/18
Wiring Diagrams Design Options
IMPORTANT! Feedback Potentiometer Mechanical Brake
10 11 12 A feedback
EACH ACTUATOR SHOULD BE ELECTRICAL- C D (AC) A mechanical brake is
LY POWERED THROUGH ITS OWN potentiometer is used for all butterfly
INDIVIDUAL SINGLE-POLE SWITCH CON- used when remote
WHITE / BLK
valve applications or
PURPLE
TACTS TO ISOLATE THE UNUSED WINDING. indication is desired.
GREEN
when the actuator
Potentiometers are must be stopped
NOTE: ACTUATOR SHOWN IN COUNTER- available in instantaneously and
CLOCKWISE EXTREME OF TRAVEL, OR FEEDBACK 1000 ohms.
POTENTOMETER securely. (Used on
"OPEN" POSITION.
MECHANICAL BRAKE 10-23 sizes only.)
Available for AC
actuators only.

Heater/Thermostat NOTE: A 2" CPT valve should not be sized with
1 2
A heater/thermostat an electric actuator smaller than 2275, and a
kit for cold ambient mechanical brake must be ordered.
temperatures or
BLACK
WHITE
humid environments
uses a 15-watt
HEATER / THERMOSTAT
heater and a ther- Cycle Length Control (CLC)
mostat set to close
at temperatures CLC
BROWN
below 70°F ambient. PULSE CCW
BLACK
RED
WHITE
OR OPEN
ACTUATOR
180° Center-off
TERMINALS
1 2 3 4 5 6 7
(three positions) CUSTOMER WIRING
4 7 3
Used with three- NEUT.
120 V
AC HOT
way valves or
Sizes 10-30 AC Power similar products
ORANGE
BLACK
RED
requiring a mid- CLC

NC NC
BROWN
PULSE CW
WHITE
BLACK
RED
position stop OR CLOSE
NO NO
capability for ACTUATOR
C.C.W. SWITCH
N.O.
C.W. SWITCH
SWITCHES SHOWN IN
shutoff. May be TERMINALS
1 2 3 4 5 6 7
C CENTER - OFF POSITION
N.C.
S.W. - 2
ARMATURE adjusted for travel
N.O. NOTE: A three-posi- other than 180°. CUSTOMER WIRING
BLUE
C SW - 1
N.C. BLUE BLACK

tion switch is required NEUT.
120 V
AC HOT
C 20 THRU 23
SIZES ONLY
for operation.
BRN.
BLK.
YEL.
RED
RED
1 2 3 4 5 6 7 8 9 10 11 12
Limit Switches CLC

WHITE TO
CUSTOMER PROVIDED LIGHTS

PULSE CW & CCW
MOTOR
AND SWITCHING: L2
BROWN
OR BOTH OPEN & CLOSE

BLACK
WHITE
7 8 9 7 8 9 10 11 12
RED
L1
ACTUATOR
TERMINALS 1 2 3 4 5 6 7
BRN/WHITE
ORANGE
ORANGE
ORANGE
BRN/WHITE
GRAY
BLUE
GREY
RED
+ CUSTOMER
WIRING
DC
VOLTS NEUT. AC HOT
_
ONE EXTRA LIMIT TWO EXTRA LIMIT 10 -30 C 75 120A/240A

SWITCH WITH CAM SWITCHES WITH CAMS
Sizes 10-23 DC Power
Prevents destructive pipeline shock caused by
fast opening or closing valves on steam or
One Limit Switch Two Limit Switches
hydraulic service. The CLC units allow field
NOTE: AC and DC wiring diagrams shown May be mounted to either operate lights, adjustment of the standard actuator’s cycle
are for W, X and Z enclosures only. DC indicate valve position, or operate other time up to approximately 19 minutes for 25%
wiring diagram shown is for size 10, 20 and equipment such as pumps, compres- duty and 57 minutes for 75% duty actuators.
23 actuators. For size 12 and 22 actuators, sors, mixers, etc.
the red/black motor leads are reversed.
Additional Options Available.
Consult Ratermann Cryogenics.
N: 2/6/18
Sizes 10-23 Sizes 25, 30

Sizes 10-23
Item Qty. Description Material Item Qty. Description Material
1 1 Base Aluminum Casting 16 4 Hex Screw (GP) Steel
2 1 Cover Aluminum Casting 17 1 Position Indicator (W,X,Z) Molded Phenolic
3 1 Base Plate Zinc Casting 18 1 Indicator Set Screw (W,X,Z) Steel
4 1 Motor Module Zinc Casting 19 1 Seal (W,X,Z) Reinforced Rubber
5 1 Output Shaft Steel 20 1 Gasket (W only) Neoprene
6 2 Gear Drive Pin Steel 20 1 Flange Seal (Z only) Buna N
7 1 Bull Gear Steel 21 1 Bearing Bronze
8 1 Capacitor (w/Fiber Phenolic Encapsulated 22 1 Seal Reinforced Nitrile
Washer if Required) 23 4 Screw Steel
9 1 Capacitor Bracket Steel 24 4 Lock Washer Steel
10 1 Terminal Strip Polyethylene Based Material 25 1 Conduit Plug Polyethylene
11 2 Limit Switch Phenolic Encapsulated 26 1 Capacitor Tie Plastic
12 2 Limit Switch Cam Zinc Casting 27 1 Bearing (W, X, Z) Bronze
13 1/Cam Cam Set Screw Steel 28 1 Roller Bearing (size 23 only) Steel
14 4 Limit Switch Screw Steel 29 1 Bearing, Base Plate Nylon
15 6 Base Plate Screw Steel 30 1 O-Ring (W, X, Z) Buna
16 8 Hex Screw (W,X,Z) Stainless Steel 31 2 Insulator (not shown) Nylon
Sizes 25, 30
Item Qty. Description Material Item Qty. Description Material
1 1 Base Aluminum 28 4 Lock Washer Steel
2 1 Cover Aluminum 29 1 Capacitor (w/Fiber Washer Phenolic Encapsulated
3 1 Gear Train Support Aluminum if Required)
4 1 Motor 30 1 Input Gear Steel
5 1 Output Gear Steel Casting 31 1 Nut Steel
6 2 Planet Gear Hardened Steel 32 1 Cap Screw Steel
7 1 Planetary Gear Ductile Iron 33 1 Position Indicator Aluminum
8 1 Worm Gear Steel 34 1 Bushing Bronze
9 1 Sensing Shaft Steel 35 1 Motor Support Plate Aluminum
10 2 Pin, Spring Steel 36 1 Gear, Pinion Steel
11 2 Shaft Hardened Steel 37 2 Set Screw Steel
12 2 Bushing Bronze 38 1 Terminal Strip Polyethylene Based Material
13 2 Thrust Washer Steel 39 2 Limit Switch Cam Zinc Casting
14 1 Pin, Spring Steel 40 1/Cam Cam Set Screw Steel
15 4 Belleville Washer Steel 41 1 Fan Plastic
16 1 Nut Steel 42 2 Limit Switches Phenolic Encapsulated
17 2 Seal Rubber, Steel 43 1 O-Ring Buna
18 1 Manual Override Shaft Steel 44 9 Cap Screw Steel
19 1 Pin, Cotter Steel 45 9 Lock Washer Steel
20 1 Pin, Spring Steel 46 12 Cap Screw Steel
21 1 Handwheel, Manual Override Aluminum 47 1 Sensing Shaft Ret. Ring Steel
22 1 Thrust Washer Steel 48 1 Conduit Plug Polyethylene
23 1 Tru-arc Ring Steel 49 1 Capacitor Bracket Steel
24 1 Seal Rubber, Steel 50 1 Capacitor Tie Plastic
25 1 Sun Gear Steel 51 1 Capacitor Bracket Screw Steel
26 1 Bushing Bronze
27 4 Cap Screw Steel
N: 2/6/18
How to Order
A
WCA-75 – 20 – X MI – 120A –
SERIES ACTUATOR OPTIONS DUTY CYCLE ENCLOSURES SECONDARY VOLTAGE OPTION STD
SIZES OPTIONS OPERATION VARIATIONS
WCA-75 10 (Blank)- No special service 2- 10% duty cycle Size (Blank)- General purpose (Blank)- No 120A- 120 VAC CLC (Blank)- No
12 option 10, 12, 20, 22 only TYPE 1. Sizes 10, additional 60 Hz† (Blank)-Counter variations
15* A- AF17 or DRC17 or (Blank)- 25% duty cycle 12, 15, 20, 22 switches 240A- 240 VAC clockwise (open) V49- Anodized
20 ** DFP17/DFC17 (240 VAC) W- Watertight TYPE 4. M1- One additional 60 Hz† and clockwise and painted cover
22 4- 75% duty cycle
Positioner/Controller ** Sizes 10, 12, 15, 20, 22 switch 12D- 12 DC (closed) and base
†23* 5- 100% duty cycle.
25 B- For DFP17/DFC17 Sizes 10, 12, 20 only. X- Hazardous Locations M2- Two additional 24D- 24 DC C- Clockwise V53-
30 (DC only) *** ** (120 AC) TYPE 7, Class 1, Div. 1, switches (closed) Condensation
C- CLC Module for cycle Group C, D, TYPE 9, D2- 180° O- Counter drain
length control†† Class 2, Div. 1, operation clockwise V65- CE Marking
Note: All duty cycles are Group E, F, G for 180° (open) Declaration of
D- Feedback Dual at 70°F ambient Sizes 10, 12, 15, 20, 22 directional Conformity for

Potentiometer temperature. At I75
Z- Combined Locations valves Electric Actuator
H- Heater and thermostat elevated TYPE 4, 4X, 7, 9 I-75 Input Voltage European Orders
for low-temperature and temperatures duty D3- Center off
Sizes 10, 12, 15, 20, for 180° Signal:
high humidity cycle has to be 22, 23, 25, 30
applications derated. Consult operation 5V- 5 VDC
I- I-75 Interface Relay Unit Ratermann XV- 10 VDC
(120/240 VAC only) Cryogenics.
XX- 24 VDC
M- Mechanical Brake 15- 120 VAC
(AC Only)
P- Feedback Single
Potentiometer
R- Remote terminal relay
board or AF17 Positioner
(DC only) *** **
4- Position Indicator
9- Cross-line mount
*1575 can only be ordered with a 20% duty 120 VAC motor. The 2375 can only be ordered with a 75% duty motor.
†† Specify operation in Option Operation column for CLC.
† 120 and 240 VAC actuators will operate on 50 Hz. Torque will remain the same, cycle time will increase by a factor of 1.2 and duty cycle will be reduced by a factor of approximately 20%.
**These options must be ordered as a separate item in addition to being specified in the actuator code.
***Can only be ordered with a 75% duty motor.
NOTE: TYPE 7, 9, (X) UL approved units are available on request. TYPE 4, 7, 9, (X, W, Z) are furnished CSA Approved.
Due to continuous development of our product range, we reserve the right to alter the product specifications contained in this brochure as required.
Rev: 3/2/18, 2/28/18, 2/25/18, N: 2/6/18
Worcester Controls
Worcester Controls
Worcester Controls
Rotary Switches
High Performance,
Reliability and User Friendly
Rotary Switches
Worcester Controls
Flowserve Flow Control Worcester Switches
Flowserve Corporation’s Worcester Valve Automation Quality, Dependability and Productivity
Systems provides complete valve and damper automa-
Recognized as the leaders in position indication and
tion to the worldwide processing industries. We provide positioning control, Worcester limit switch and positioner
maximum value to the end user through a broad products provide unparalleled performance combined with
offering of products, services, application engineering ease of calibration and maintenance.
and our systematic approach to automation. Worcester rotary position indicators and positioners have
a proven track record in industries such as chemical and
petrochemical processing, oil and gas, pulp and paper,
pharmaceutical, and energy-related industries. Hazardous
location approvals and corrosion resistant materials make
the Worcester rotary position indicators and positioners
ideal for even the most hostile environments.
Rev: 2/25/18, N: 2/6/18
Rotary Switches
Worcester Controls
Page 37M 63-65

Featured Products
UltraSwitch™ WGL/WXCL/WPL Series Rotary Position Indicators
The UltraSwitch series of position indicators provides a compact and
economical package for both visual and remote electrical indication
of valve position. Models are available in both die cast aluminum and
engineered resin versions with UL and C-UL ratings suitable for NEMA 4,
4x and NEMA 4, 4x, 7 & 9 applications.
Aviator™/BUSwitch™ Integrated Valve Controller

Page 37M 66-67
The Aviator Integrated Valve Controller with internal pilot solenoid
coil provides a truly integrated package for both visual and electrical
position indication as well as control of supply air to rotary actuators.
The Worcester BUSwitch provides all of the features of the Aviator but
enables control and monitoring of automated on-off valves through
digital fieldbus technology. Available in both aluminum and non-metallic
enclosures, the Aviator/BUSwitch is suitable for NEMA 4, 4x and NEMA
4, 4x, 7 & 9 applications.
Internal Switch Options

An extensive range of both mechanical and proximity limit switches Page 37M-69
makes the UltraSwitch and Aviator the perfect choices for a wide range
of applications.
AutoBrakits
Stainless steel NAMUR mounting kits provide consistent and reliable Page 37M-69
direct coupling to NAMUR compliant actuators.
N: 2/6/18
Rotary Switches
WGL Series UltraSwitch™ Position Indicators
The WGL Series rotary limit switch enclosure provides a Features:
compact, economical package for visual and remote elec- • Pharos visual indicator for high
trical indication of valve position. The die cast aluminum contrast, wide-angle viewing.
housing is electrostatic powder coated and designed to • NAMUR mounting compliance
meet NEMA 4x standards. The housing can also be config- eliminates coupler and
maximizes interchangeability.
ured for sanitary applications.
• Captive stainless steel cover
screws.
• Sanitary options include captive
stainless steel hex head cover screws.
Worcester Controls
Standard housing offers a no “nooks and crannies” design to
Terminal Strip is multipoint facilitate washdown.
and prewired.
S
T Switches are available in
a wide range of options.
Dual ½” conduit entries are
standard; optional third entry is
available
Housing is die cast

aluminum with internal and
external electrostatic powder
Quick-Set™ spring loaded
coating, designed to meet
cams are extra wide and
NEMA 4x standards.
splined to allow tool free
limit switch calibration.
H
How to Order (Select Bold Type Code from each column that applies)
W
WC-WGL
D
1 – 0 0 – – 2
( T
SOLENOID EXTRA TERMINAL

(
SERIES OPTION COVER SWITCH* H
OPTIONS
E OPTIONS LOCATIONS
4
W D P 2
WC-WGL
(
(blank)- Double D 1- Flat Top 0- No Switches (Empty Housing) 0- No Solenoid (blank)- No Options (blank)- 2 Open Terminal
Shaft (1/4” Flats) T Locations (Standard)
Hex Head Cover 2- Pharos Indicator 1- (2) SPDT Mechanical
(2) SPDT Mechanical Gold Contacts T- Third Conduit Entry 6 Open Terminal
S
N- NAMUR Shaft C- Pharos 90˚ 3-way 4- (2)P SPST Proximity H L( Terminal
4- 4 Open
Hex Head Cover H- Heavy-Duty Terminal
E- Epoxy Coated D- Pharos 180˚ 3-way 5- (2) SPDT Proximity Block 4 Locations (2 SPST
E S P ( Switches)
B- Epoxy Coating / E- Pharos 180˚ 3-way 8- (2) P&F NJ2-V3-N (NAMUR) 8
Center Blocked 6- 6 Open Terminal
Hex Head Cover NAMUR shaft E- (2) SPDT Sabre Proximity
T- Flat Indicator (2) SPDT Mechanical Gold Contacts 6 Locations (2 SPDT
Open Terminal
S H- Hex Head Cover G- (2) SPDT Mechanical Gold Contacts Switches)
Screws P L
Hex Head Cover P- (2) Phazer II SPDT Proximity 8- 8 Open Terminal
S D- Hex Head Cover ( Locations (2 SPST
Screws / NAMUR T- (2) Phazer II BRS SPST Proximity 8 Switches)
Shaft Z- AS-I Communications Card
Note: Example: WGL210, WNGL130T

For Replacement Pharos Kit part numbers, see UltraSwitch Nomenclature
* Consult Ratermann Cryogenics for additional switch options
Rev: 3/2/18, 3/1/18, N: 2/6/18
Rotary Switches
Worcester Controls
WPL-Series UltraSwitch™ Position Indicators

The WPL-Series UltraSwitch is provided with an engi- Features:
neered resin enclosure making it ideal for harsh corrosive • UltraDome™ visual indicator provides high contrast, wide-angle
environments. It is certified to UL/CSA/ATEX standards viewing of valve position. Also available with snap-on Pharos
indicator or a low-profile flat indicator.
for nonincendive Class 1, Div. 2 hazardous locations.
Designed to meet NEMA 4, 4x standards, the housing • Quick-Set™ spring loaded cams are extra wide and splined to
allow tool free limit switch calibration.
features a unique labyrinth cover seal.
• Switches available in a wide range of options.

• Terminal Strip is multipoint and prewired.
• Housing is an engineered resin suitable for corrosive
environments.
• Dual ¾" conduit entries are standard.
• NAMUR mounting compliance eliminates coupling and
• Captive stainless steel cover screws.
• Internal Potting Wells within housing at the conduit entries
available for factory sealed leads. They may be filled with
conduit potting compound or RTV silicone sealant to prevent
the ingress of corrosive vapors or liquids.
(Select Bold Type Code from each column that applies)
H
How to Order
WC-WPL
W
W
D
D
Z
Z
1 – 0N N
– 0 – – 2
2
Pharos 4 He
I Pharos (2) SPDT Mechanical 4 He
I (2) SPDT Mechanical
P 2 (4) SPDT Mechanical ANALOG1 SOLENOID EXTRA TERMINAL
SERIES H OPTION COVER P SWITCH*
2 (4) SPDT Mechanical
A (2) SPDT Mechanical withOUTPUT
1 OPTIONSS 4 Open Terminal
H A (2) SPDT Mechanical with T
OPTIONS S LOCATIONS L 4 Open Terminal
Pharos 180° 3 L
WC-WPL (blank)- Double D 1- Flat Top 0- None T
Hex Head 3 0- No Switches
Pharos 180° (Empty3 Housing)
Gold 45°/60° 0- None
Travel (blank)- No (blank)- 2 Open
C Shaft
Hex (1/4”
Head Flats) 2- 3 (2) SPDT Mechanical
Pharos Indicator Pharos
1- 18 C T- 4-20 mA
Gold 4 45°/60° Travel Options Terminal Locations
6 Open Terminal
C Transmitter T 4 (Standard) L 6 Open Terminal
N- NAMUR Shaft C- Pharos 90˚ 3-way Pharos 18 Mechanical
2- (4) SPDT C
( H- Heavy-Duty L
D- 180˚ Travel 4-20 T
D- Pharos 180˚ 3-way A- (2) SPDT Mechanical ( with 0 Terminal 4- 4 Open Terminal
H- Hex Head Cover (
Screws 3-Position Control (
mA Transmitter 0 Block Locations (28 SPST
Open Terminal
E- Pharos 180˚ 3-way
E- 45˚/60˚ Travel
0 4-20 P- Seal/Potted Switches) L 8 Open Terminal
D- Hex Head Cover Center Blocked Ul G- (2) SPDT Mechanical Gold L
Ul Contacts ( mA Transmitter 0 Leads 6- 6 Open Terminal
Screws / T- Flat Indicator (
NAMUR (2) Sabre SPDT A- 0-1k
Proximity Ohm Locations (2 SPDT
3- (2) DPDT Mechanical 0 Switches)
Shaft U- UltraDome Potentiometer 0
(2) Sabre SPDT Proximity
Indicator F (
4- (2) SPST Proximity
F ( B- 0-5k Ohm 8- 8 Open Terminal
(
5- (2) SPDT Proximity Potentiometer Locations (2 SPST
( Switches)
6- (4) SPST Proximity C- 0-10k Ohm
(4) Phazer II SPDT Potentiometer
E- (2) SPDT SabrePProximity
(4) Phazer II SPDT
F- P
(4) SPDT Sabre( Proximity
P- (2) Phazer II SPDT(Proximity
H- (4) Phazer II SPDT
(4) Proximity
Phazer II BRS SPDT
T- (2) Phazer II BRS (4) Phazer
P SPST II BRS SPDT
Proximity
P
W- ( SPST Proximity
(4) Phazer II BRS
(
8- (2) P&F NJ2-V3-N(2) GO Proximity,
(NAMUR)
3 (2) GO Proximity,
U- (2) GO Proximity, 35-13319-A1A
3
A
Z- AS-I Communications A Card
*Consult Ratermann Cryogenics for additional switch options.
Zytel® is a registered trademark of DuPont.
Rev: 3/2/18, 3/1/18, N: 2/6/18
Rotary Switches
WXCL-Series UltraSwitch™ Position Indicators
The WXCL-Series UltraSwitch is a globally-certified explo- Features:
sionproof/flameproof position indicator for use throughout • UltraDome™ visual
the world. The rugged die cast aluminum enclosure has indicator provides high
contrast, wide-angle
a dichromate undercoat and electrostatic powder topcoat
viewing of valve position.
for superior corrosion resistance. The housing is certified
• Quick-Set™ spring
to UL/CSA/ATEX standards and is available with optional
loaded cams are extra
position transmitter and a wide range of switches. wide and splined to allow
tool free limit switch
calibration.
Optional 4-20 mA
• Switches available in a
Worcester Controls
transmitter shown
wide range of options.
• Terminal Strip is multipoint and prewired.
• Housing is die cast aluminum with dichromate undercoat
and electrostatic powder topcoat, UL/CSA/ATEX approved for
hazardous locations.
• Dual ¾" conduit entries are standard.
• NAMUR mounting compliance eliminates coupling and
• Potting compartments available for factory sealed leads.
How To Order (Select Bold Type Code from each column that applies)
WC-WXCL – D U 0 – 00 14 – 0 0 2 – 0 0
ANALOG OPEN
SHAFT INDICATOR SWITCH WIRING SPECIAL COATING
SERIES SWITCH CERTIFICATIONS OUTPUT TERMINALS
OPTION OPTION TYPE* OPTIONS OPTIONS OPTIONS
OPTIONS (Minimum)
WC-WXCL (2) 3/4" NPT D-Double D 1- Flat Top 0- No Switches 00- No Switches 14- General 0- None 0- None (std) 2- 2 open (std) 0- None (std) 0- Black Polyester
Conduit Shaft (no indicator) Purpose Powdercoat (std)
1- 1 Switch M1- SPDT T- 4-20 mA H- Heavy-Duty 4- 4 open P- 180°
(1/4" Flats)
WC-WXML (2) M25 U- Red/Green (std) 2- 2 Switches Mechanical 18- UL/CSA/ATEX Transmitter Terminal Strip Potentiometer E- White Epoxy
6- 6 open
Conduit Explosionproof Gearing
C- Pharos 90° MG- SPDT D- 180° Travel
4- 4 Switches
3-way Mechanical 19- ATEX 4-20 mA V- Viton O-rings
Gold Plated Explosionproof Transmitter
D- Pharos 180°
3-way M3- DPDT M1- Metal A- 0-1k Ohm
Mechanical Nameplate Potentiometer
E- Pharos 180°
UL/CSA/ATEX
3-way Center MA- 3-Position B- 0-5k Ohm
Explosionproof
Blocked Control Potentiometer
(Mechanical
K- Ektar Red/Green MD- DA 3-Position Switch) C- 0-10k Ohm
Control Potentiometer
H- Black/Gray/Yellow M2- Metal
w/Indication
(Red - Open,
R- Reverse Nameplate
MS- SR 3-Position
Green - Closed)
UL/CSA/ATEX
Control Explosionproof
w/Indication (Proximity
P4- SPST Proximity Switch)
P5- SPDT Proximity M3- Metal

Nameplate
PE- SPDT Sabre ATEX
PP- SPDT Phazer Explosionproof
PT- SPST BRS
N8- P+F NJ2-V3-N
FZ- AS-I
Communications
*Consult Ratermann Cryogenics for additional switch options.

Card
Rev: 3/7/18, 3/2/18, N: 2/6/18
Rotary Switches
Worcester Controls
Aviator™ Integrated Valve Controller

WXV Series • Fieldbus Upgradeability. The Aviator has been designed to
accommodate the circuitry required to interface with various
The Aviator integrated valve controller enclosure and solenoid fieldbus protocols.
valve provides an integrated package for position indication and
control of supply air to rotary actuators. The WXV Series housing • NAMUR mounting compliance eliminates coupler and
is designed for hazardous locations for NEMA 4, 4x, 7 & 9 and maximizes interchangeability.
CENELEC EEx d IIB.
WWR Series
The WWR Series offers many features of the WXV Series in an
engineered resin housing. The WWR Series housing is a non-
metallic engineered resin and provides an excellent enclosure
for harsh corrosive environments. The WWR Series Aviator
is designed for easy upgrading to fieldbus communication
protocols.
Features
• UltraDome visual position indicator provides high contrast,
wide-angle viewing of valve position.
Quick-Set™ spring loaded

cams are extra wide and
Internal Pilot Solenoid Coil offers the
splined to allow tool free Switches are
advantage of having the solenoid coil
limit switch calibration. available in a wide
contained and protected within the Aviator
range of options.
housing. This provides a high degree of
protection in hazardous environments and
washdown applications.
Corrosion Resistant Materials all exposed

parts are either stainless steel, anodized
aluminum, or aluminum treated with dichromate
undercoat and polyester electrostatic powder
top coat. The WWR Series provides further
protection with an engineered resin enclosure. Three ½” conduit entries
are standard (WXV Series).
N: 2/6/18
Rotary Switches
BUSwitch™ Integrated Valve Controller
The BUSwitch™ integrated valve Dry-contact external input enables • AS-i BUSwitch provides simple on-
controller provides all of the features integration of emission-detecting off valve control in a very economical
pressure switch or other simple device. package. It is available in all limit switch
of the Aviator but enables control
• PROFIBUS DP BUSwitch features cycle enclosures, including the WGL, WPL
and monitoring of automated on-off
counter, timer and alarm functions. and WXCL UltraSwitches.
valves through fieldbus technology.
User-selectable failure modes permit
The BUSwitch communication valves to move to desired position on
cards provide a gateway to fieldbus loss of communications. Dry-contact
networks allowing seamless integra- external input enables integration of
tion of the limit switches and solenoid emission-detecting pressure switch or
valves. The integral BUSwitch func- other simple device.
Worcester Controls
tions assist the user with predictive • DeviceNet BUSwitch offers basic on-off
and preventative maintenance. The valve control with limited diagnostic
capabilities. Solenoid coil continuity,
intelligent valve automation package
stroke timer, and stroke counter provide
features AS-i,FOUNDATION Fieldbus, important information for effective valve
DeviceNet, and PROFIBUS DP and actuator maintenance. A dry-contact
protocols. The BUSwitch is available external input enables integration of
in both explosionproof aluminum or emission-detecting pressure switch or
corrosion resistant engineered resin other simple device.
housings.
Protocol-Specific Features:
• FOUNDATION Fieldbus BUSwitch
controls include cycle counter and
timer functions. User-selectable failure
modes permit valves to move to desired
position on loss of communications.
H How to Order (Select Bold Type Code from each column that applies)
WC-WXV – U M1 – 0 A 2 – N R
W A UltraDome ( 1 3-way N Thermoplastic Rain
I D 220 VAC 50/60 Hz A C
NUMBER SOLENOID SPOON
3-way SHAFTS
E & SPOOL VALVE
Thermoplastic Rain
SERIES
A
INDICATOR SWITCH OF COILS
F - 12 VDC
COIL SVALVE COATINGS C OPTIONS
(2) SPST Proximity G - 24 VDC
WC-WXV Aluminum 1
U- UltraDome M1- SPDT (2) Sabre SPDT 0- Single ECoil
P Mechanical A-- 110
H 1 VAC 50/60 Hz 1- 3-Way N- NAMUR R- Thermoplastic
R
NEMA Indicator P 4 Aluminum Shaft Thermoplastic Rain
Rain Caps (Standard)
MG- SPDT Mechanical- 1- Dual Coil P VAC 50/60 Hz
C- 220
4, 4x, C
C- 90˚ 3-way Gold Contacts
(2) Phazer II SPDT (WWR Series F- 212 VDC 2- 3-Way B- Epoxy M- Thermoplastic Rain
7 Resin
& 9 I.S. Only 4 Stainless Coating/ Caps/Momentary
D- 180˚ 3-way P Proximity
R4- (2) SPST
C
WC-WCV Aluminum G- P24 VDC Steel NAMUR Sintered
ManualBronze Exhaust
Override
E- 180˚ 3-way ( SPDT
P1- (2) Sabre 2- External Solenoid
Eex d IIB Coil (BUSwitch H- 2412 VDC
VDC Low Power 3- 4-way Shaft L-M Thermoplastic Rain
Center Proximity I (WXV
WC-WWR Resin Blocked Only F4 option) J- 24 VDC Low Power Aluminum Caps/Locking
Sintered Bronze Exhaust
NEMA ( II SPDT
PP- (2) Phazer Series
4- 4-way Only) M Manual Override
4, 4x Proximity K- 24 VDC Instrinsically
Safe Stainless X- Sintered Bronze
WC-WFR Resin I.S. B4- (2) BRS(2)SPST
Efector Type Steel ExhaustBronze
Sintered Mufflers
Exhaust
2
BUSwitch Only
Class 1, Proximity
I
P Y-M Sintered Bronze
Div. 1 G- 24 VDC Exhaust Mufflers/
Groups A-D S4- (2) P&F2-wire
NJ2-V2-N 24 VDC Piezo
FO J- U24 VDC Low Power Momentary Manual
Stainless Steel Exhaust
(F2 (NAMUR) Override
Foundation- P- 24 VDC Piezo M
Fieldbus SE- (2) Efector Type IN- Ultra-Low Power Z- Sintered Bronze
4-wire FO Stainless
protocol 2002-ABOA (F2 Protocol only) ExhaustSteel Exhaust
Mufflers/
only) M Locking Manual
Communication Protocol 0- None
P Override
F2-
S-Stainless
StainlessSteel
SteelExhau
F4- Exhaust Mufflers
FD- T- Stainless Steel
FA- Exhaust Mufflers/
Momentary Manual
FN- Override
U- Stainless Steel
Exhaust Mufflers/
Locking Manual
Override
Rev: 3/2/18, N: 2/6/18
Rotary Switches
Worcester Controls
Fieldbusses for Process Control

Process Control
Function
Block FOUNDATION
Level Fieldbus
Process Control
Networks
PROFIBUS
DP
Cost/ Byte
Funtionality Level Device Bus
Networks
DeviceNet
Logic Control
Sensor Bus
Networks
Bit AS-i
Level
Simple Devices Complex Devices
AS-i HART, Profibus PA, FOUNDATION Fieldbus

• WGL, WPL and WXCL Series UltraSwitch (requires external 24 • L93 “Pulsair” positioner
VDC solenoid valve)
• WWR and WXV Series BUSwitch with integral coil and spool ASi(2.1) PROFIBUS DP F OUNDATION Fieldbus DeviceNet
valve Max. No. of

63 32 32 64
Devices/Segment
• Series 75 electric actuator Cable Length (ft) 328-984 328 to 3937 2953 328-1640
Data Speed
DeviceNet (kbps)
167 9.6 to 12,000 31.25 125 to 500
• WGL, WPL and WXCL Series UltraSwitch (requires external 24

VDC solenoid valve)
• WWR and WXV Series BUSwitch with integral coil and spool
valve
• Series 75 electric actuator
PROFIBUS DP
• WWR and WXV Series BUSwitch with integral coil and spool
valve
FOUNDATION Fieldbus
• WWR, WFR and WXV Series BUSwitch with integral coil and
spool valve
N: 2/6/18
Rotary Switches
UltraSwitch™/Aviator™ Internal Switch Options
Mechanical Switches
Type 1 / M1 Type G / MG Type 3

(2) SPDT Mechanical (2) SPDT Mechanical (2) DPDT Mechanical
15 amp @ 125 VAC, Gold-Plated Contacts 15 amp @ 125 VAC
½ amp @ 125 VDC 1 amp @ 125 VAC Minimum 50 mA
Worcester Controls
Minimum 50 mA 1 amp @ 24 VDC Consult factory for DC voltages
Minimum 1 mA
Proximity Switches
hermetically sealed for
long life.
Type 4 / R4 Type 5 Type 8

(2) SPST Proximity (2) SPDT Proximity (2) Solid State Pepperl & Fuchs
0.35 amp @ 140 VAC, ¼ amp @ 120 VAC, Proximity
1 amp @ 50 VDC, 50 Watt Max. ¼ amp @ 28 VDC, 3 Watt Max. 2-wire NAMUR per
Minimum 1 mA Minimum 5 mA DIN 19234
High Performance
Proximity Switches
hermetically sealed for severe
service and long life.
Many additional switch Type E / P1 Sabre Switch Type P / PP Phazer II Type T / B4 BRS
options are available. (2) SPDT Proximity (2) SPDT Proximity (2) SPST Proximity
1 amp @ 120 VAC, 3 amp @ 120 VAC, 3 amp VAC,
Consult factory for details. 1 amp @ 24 VDC, 25 Watt Max. 2 amp @ 24 VDC, 100 Watt Max. ½ amp @ 24 VDC, 100 Watt Max.
Minimum 1 mA Minimum 50 mA Minimum 1 mA
AutoBrakits
NAMUR mounting kits and NAMUR shaft options permit direct
coupling of Automax limit switches or positioners to NAMUR
actuators. Our NAMUR shaft options include an integral
alignment pin to ensure accurate fit between accessory and
actuator. The kits feature stainless steel construction at an
economical price.
N: 2/6/18
Rotary Switches
Worcester Controls
Material Guide for Harsh Environments

Worcester limit switch products are WWR Series Aviator™/BUSwitch™ WPL Series UltraSwitch™ – DuPont
designed with harsh chemical envi- – General Electric Noryl® Zytel®
ronments in mind. Although users do Noryl ®, a modified PPO resin, features Zytel ®, a polyamide resin, features
high hydrolytic stability, meaning that it resistance to low concentrations of
not normally expose valve automation
does not absorb moisture readily, making bases, solvents and salts. This high-
accessories directly to concentrated it well suited for high humidity and steam strength engineered resin provides an
chemicals, mild concentrations do environments. Noryl offers good resis- excellent enclosure for harsh corrosive
exist in plant atmospheres. This guide tance to most acids, bases, detergents environments.
provides chemical compatibility for and aqueous solutions. Halogenated and
UltraDome™ & Pharos™ Visual
materials used in exposed parts, aromatic solvents may soften or dissolve
Indicators – General Electric Lexan ®
this material.
i.e., housings, covers and visual Lexan®, a polycarbonate resin, is
indicators. extremely tough and generally is not
affected by low concentrations of acids,
Chemical Concentration Noryl ® Zytel ® Lexan ® Polyester Epoxy
alcohols and alkalis. High concentrations
Acids
should be avoided. Mild detergents, pure
Acetic 5% E C C U U
petroleum greases and pure silicone
Acetic 90% E U — U U greases are generally compatible. Avoid
Citric 5% — C C E E solvents.
Formic 90% — U U U E
WGL & WXCL Series UltraSwitch™,
Hydrochloric 10% E U E C E
WXV Series Aviator™/BUSwitch™
Nitric 10% E U C (D) U E
- Dichromate Conversion Undercoat
Nitric 75% C U C (D) U C
with Polyester Powder Top Coat
Phosphoric 5% E U E C C
The dichromate conversion coating
Sulfuric 5% E U C C C
provides improved adhesion of the
Sulfuric 30% E U C C C
top-coat, retards mildew formation, and
Bases
provides extra protection against oxida-
Ammonium Hydroxide 10% — C (L) U U E tion, particularly on unpainted surfaces
Potassium Hydroxide 10% E C U U E such as the interior. Polyester provides
Sodium Hydroxide 10% E C (L) U U E general protection against low concentra-
Solvents tions of some acids and alkalis. Avoid
Acetone — C U U U bases. Optional epoxy coating provides
Ethyl Acetate (Ester) C E U C C better chemical resistance, but has a
Methanol E E U E E tendency to chalk under direct exposure
Methylene Chloride — C U U U to ultraviolet light.
Toluene — E U C E
Salts
Sodium Bicarbonate E E — E E
Sodium Chloride 10% E C (L) E E E
Miscellaneous
Ammonia E C — — —
Chlorox E C — — —
Mineral Oil E — — E E
E = Excellent (chemical has no effect)
C = Compatible, but material slightly affected by chemical:
L = greater than 1% dimensional change
D = discoloration
U = Unsatisfactory (chemical attacked material)
— = No test data or experience available
N: 2/6/18
Worcester Controls
Worcester Controls
Worcester Controls
CPT Characterized Seat
Control Valve
Customized Control for Severe
Throttling Services
CPT Characterized Seat Control Valve
Worcester Controls
Flowserve Worcester CPT Characterized Seat Control Valves

After years of research and performance evaluation under
severe throttling services, where precise computer control
was required, Flowserve Worcester Controls has developed
the CPT characterized seat control valve series. These
valves exceed the performance features of traditional linear
valves, as well as that of segmented ball and eccentric plug
designs.
The CPT characterized seat control valve is a ball valve,
but that’s where the similarity ends. The control capacity is
defined by a revolutionary seat technology. These
seats consist of a sintered stainless steel material that has
been fully impregnated with TFE or Graphite, then laser-cut
to a customized shape to best suit the individual application.
Combine these capabilities with Flowserve’s high-cycle
pneumatic, electric, or electro-pneumatic actuators,
positioners, and accessories, and you have a control valve
package that will meet the performance capabilities available
with computers and PLC controllers.
• Precision control • Tight shutoff–bubbletight

• Zero external leakage • Low maintenance, few parts
• High cycle capability • Compact design, light weight
• Interchangeable characterized seats • High flow capacity
• High rangeability (turn down) • Energy efficient
• Efficient shearing action for solids and fibers
N: 2/6/18
Worcester Controls
Advanced Control Technology
Look beyond traditional globe control valves to a valve The characterized seat design allows use of exotic materials
technology that gives you high pressure drop capability with such as Inconel 600®, Hastelloy C22®, Stellite 6 or
straight-through flow, precision control, shearing action, Monel®.
erosion control and bubbletight shutoff. This technology
is the CPT’s self-lubricated, full contact seat of sintered FM Oil and Gas Safety Shutoff
stainless steel impregnated with TFE or graphite. The flow
characteristic is laser cut to a “V” shape, slots, or custom- The ¼"–2" CPT 44 series valves and ½"–4" CPT 51/52 valves
ized shapes to meet any control requirement. The V-shaped with Pulsair III are approved by Factory Mutual for oil and
port is available in seven standard angles for equal-percent gas safety shutoff service and flow control. For further
characteristic with capacity closely matched to system information, contact the Custom Products Department.
needs. The lubricating action of the special coating on the
ball and TFE or graphite impregnation throughout the thick- Standard ∆P Capabilities
ness of the characterized seat results in amazingly smooth, Liquids to 500 psi
stable throttling control.
Steam to 300 psi
316 sintered metal seats are impregnated

with TFE or graphite to provide positive
shutoff and lubrication when contacting
the hard coated ball.
Characterized Seats with Metal

A (TFE impregnation) or Metal G
(graphite impregnation) are available
in sizes ¼"–4".
N: 2/6/18
Worcester Controls
A High Pressure Drop Control Valve with

Custom Characteristics and Bubbletight Shutoff
The characterized seat control valve gives you extremely
accurate control through the entire valve stroke with seat
openings designed specifically for your process. This design
• Characterized seat
means efficient, straight-through flow, rotary shaft sealing
and bubbletight shutoff. • Resilient or round
metal seat
The seat design makes a throttling control valve that is both
forgiving and accommodating. If a valve is sized incorrectly or The characterized
if process conditions change, you can change the Cv and/or seat control valve
the control characteristic by merely changing out the seat. is a bi-directional
valve.
At last! A control valve that shuts off bubbletight. The floating
ball concept and Worcester Controls proprietary metal CPT Flowserve recommends that the CPT seat be located in the
seat design allows the valve to be bi-directional and still downstream position in applications where the potential for
exceed ASME Class VI shutoff. The unique design of the erosion exists so any potential damage will occur away from
Worcester CPT utilizes both a 316 stainless steel metal seat the valve body. This is a major improvement in applications
and a resilient seat, allowing for less operating torque than where damage by erosion in the valve body has been an
traditional ball control valves. expensive and time consuming problem.
1
Control Valve Sizing Software 4
2
Flowserve Performance! Software is now available to support
your applications and project activities. Order your copy of 3
Performance! today! For more information, or to download a Cv
trial version, go to http://performance.flowserve.com. 5
Virtually Limitless Seat Designs % Open

Simple changeout of the seat permits change of valve
The V-shape of the standard seat (1) in CPT characterized
characteristic to match your process requirements.
seat control valves is precision laser cut and offers inherent
modified equal percentage flow characteristic. Slotted seat 1 2 3 4
valves (3) have inherent linear flow characteristics. If your
requirements are different, we change the seat cut. Seats
with multiple ports and custom openings (2, 4, and 5) are
available to meet your unique control needs.
Vee-Twin Valves for the Most Severe Applications

Flowserve offers the CPT Vee-Twin for more severe applica-
tions. The Vee-Twin design combines two CPT seats into one
body for staged pressure reduction. This results in better
resistance to cavitation and reduced noise.
In addition to providing excellent resistance to cavitation,
the dual Characterized V-port seats are not subject to fouling
like conventional anticavitation trims that utilize many small
holes. The Vee-Twin allows relatively large particles to pass Seat leakage is less than allowed by ANSI Class IV. The
through the valve, and the shearing action of the ball against Vee-Twin option is available on all versions of the CPT, but
the seat slices off fibrous contaminants and cleans the special actuator sizing applies. Refer to page 37M-91 for actuator
seating surface in every cycle. sizing data and for flow coefficients, refer to pages 37M 86-90.
N: 2/6/18
Complete Piping Versatility
One Control Valve, Six Valve Configurations, Hundreds of Characteristics
The CPT control valve is not locked into one body style. Now you can choose a characterized seat control valve for the
compactness of skid-mounted systems, the ruggedness of flanged piping, the high pressure integrity of welded systems,
and the leakproof containment of sterile fluids*, cryogenics*, and chemicals in the EPA’s Toxic Release Inventory.
Valve Configuration Valve Configuration

Cryogenic design, Wafer
Three-piece (shown) or flanged
Model
Model
CPT 151, CPT 301
C44, C51/C52
Worcester Controls
Sizes
Sizes
3", 4"
¼", ½", ¾", 1", ½", 2", 3", 4"
Pressure Rating
Pressure Rating
ASME Class 150, ASME Class 300
1000 psi max.
End Connections
End Connections
Wafer – for use between ASME
Screw end, socket weld, butt weld, Class 150 or Class 300 flanges
ASME Class 150 or 300 flanges

Flanged Three-piece
Model Model
CPT 51, CPT 52 CPT 44
Sizes Sizes
½", ¾", 1", 1½", 2", 3", 4" ¼", ½", ¾", 1", ½", 2"
Pressure Rating Pressure Rating
ASME Class 150, ASME Class 300 1000 psi max.
End Connections End Connections
ASME Class 150 or Class 300 Screw end, socket weld, butt weld
raised face flanges

Anti-fugitive emission three-piece Anti-fugitive emission flanged
Model Model
CPT 94 CPT 94
Sizes Sizes
¼", ½", ¾", 1", 1½", 2" ½", ¾", 1", 1½", 2", 3", 4"
Pressure Rating Pressure Rating
1000 psi max. ASME Class 150, 300, 600
End Connections End Connections
Screw end, socket weld, butt weld Raised face flanges
* Characterized seat clean valves and cryogenic valves are available through Ratermann Cryogenics Custom Products Department.
Rev: 2/25/18, N: 2/6/18
Worcester Controls
Advanced Stem Design for Low Hysteresis, High Repeatability

and Leak-Free, Stick-Free, High-Cycle Operation
Flowserve Worcester Controls CPT characterized seat Direct Shaft
control valves represent a profound improvement over Position Feedback
traditional globe and rotary valves that use heavy linear
actuators, crank arms, and associated linkage. Worcester
Controls has eliminated significant hysteresis and assured
repeatability by powering through a solidly clamped, in-line NAMUR Interface

stem. All shafts operate together: actuator, positioner, valve
stem. The design also eliminates side load on the valve
stem because components (valve, actuator, positioner)
are mounted symmetrically and forces are balanced. This
extends valve seal life far beyond conventional valves.
High-Performance Stem Seals

A new stem seal design, consisting of PEEK and Polyfill®
thrust bearings and seals, significantly increases valve High Strength Stem
Clamped
cycle life over conventional control valves and extends
Couplings
time between adjustments. The stem seal is live loaded
to compensate for wear or thermal effects. Valve action
Matched Ball and
is rotary. This means that toxic fluids, flammable fluids,
Stem Connection
and fluids that tend to crystallize or oxidize upon contact
Live-Loaded
with atmosphere are fully contained and do not inhibit the
Stem Seal
freedom of motion of the valve.
Stem Seals for EPA Requirements

For an extended leak-free process environment, extended
temperature application, and to meet EPA requirements,
Worcester Controls offers the CPT 94 Control Valve. The
Series CPT 94 valve is a NACE compatible, rugged,
throttling ball control valve for fluids such as chlorine,
phosgene, and many toxic liquids and gases. All Worcester
Controls standard and characterized seats are available in
this valve configuration. The heart of the Series 94 valve is
a large diameter stem with double, live-loaded seal, and a Standard high-
Lantern-Ring connection. The connection may be used to cycle, live-loaded,
detect and channel unlikely leakage from the primary seal, high-performance
or may be used to create a liquid/gas seal for the stem, or stem seal
for a steam purge to provide a sterile packing. A second
connection is optional. Seal loading is kept constant with a
series of Belleville washers. The standard seal consists of
Series CPT 94 high-cycle,
a TFE box ring with TFE V-ring packing. Graphite packing is
anti-fugitive emission stem seal
optional.
N: 2/6/18
Steam Control
Controlling steam pressure is not easy. Typical problems
associated with globe control valves in steam service
have been stem leakage, sticking, poor shutoff, and high
maintenance. Linear stem valves require frequent packing
adjustment and over-tight packing may create added stem
friction that could cause controller instability. Furthermore,
Class V, IV, or III shutoff is usually too much leakage for
many applications requiring tight shutoff.
Worcester Controls characterized seat valves solve
Worcester Controls
these problems with tight shutoff exceeding Class VI.
Self-compensating rotary stem seals and tailored seat
characteristics provide a ramp-up condition quickly while
maintaining precision low-flow control. Thousands of CPT
valves are successfully operating in steam systems where
globe valves were originally used. A typical user reaction:
“We are removing our globe valves and replacing them
with Worcester Controls characterized seat control valves
because they work better and control better.”
Toxic Fluids pH Control

Traditional rising Low flow rates associated with pH process control loops
stem globe valves require valves with very small openings. This creates a
cannot stand up to the major problem in traditional rising stem control valves if
demanding specifica- any solids larger than the valve opening are in the system.
tions implemented by Unfortunately, in most pH systems, it is impossible to
the EPA, OSHA and eliminate solids in the liquid stream. They often clog
other regulating agen- control valves. This results in having to shut the line down
cies. The very nature and disassemble the valve for cleaning.
of the design, even
The CPT is the ideal control valve for pH control when using
with double packing
a low flow opening and solid removal hole. The special
and/or bellows seals
opening of the pH control seats, shown, provide the most
have relatively short
ideal throttling characteristics and turndown while allowing
cycle lives compared
solids to move out of the larger opening. Also, erosion
to rotary seals. The
problems are minimized and the valve body is protected
Series CPT 94 control valve shown on page 6 has been
since the vena contracta is located outside the valve body.
certified by third party testing, allowing less than 25 ppm
leakage, whereas EPA requirements are 500 ppm. Self-
adjusting stem seals with multiple Belleville washers make
this valve ideal for throttling toxic chemicals.
N: 2/6/18
Worcester Controls
Applications
Cryogenics Series 39 Actuator
Compactness, balanced
The heart of our pneumatic automation package is the
weight, precision control,
Series 39 actuator. A Worcester Controls innovation,
tight shutoff, and long service
the Series 39 is an accurate,
life are features considered
compact, powerful,
unique and unmatched by
double-piston, rack-
conventional control valve

and-pinion actuator
designs and styles. The
with an impressive
cryogenic characterized
track record for
seat valve is also designed
reliability. That’s
to handle large temperature
why we back it
swings with its special seats
with an exclusive
and self-compensating rotary
two-year warranty.
stem seal design. All this has
One plant reported
made CPT an ideal control
14 million complete
valve for low temperature and
cycles without
cryogenic applications such as freezing systems,
appreciable original
lyophilization systems, high-purity gas systems, terminal
seal wear.
loading stations, over-the-road CO2, LNG food carriers,
and air separation systems. The characterized valve Piston tilting is prevented due to unique guide rods that
provides tailored flow characteristics for each process—in always keep the pistons parallel with each other and
the body and trim materials you require. CPT valves can be perpendicular to the cylinder. This feature enables the
easily and economically controlled by Worcester Controls Series 39 actuator to match the performance of diaphragm
Series 39 pneumatic or Series 75 electric actuators. actuators in terms of high resolution. Internal friction
is reduced with a nickel acetate-coated cylinder, low
coefficient-of-friction acetal resin bearings and a special
permanent lubricant with corrosion inhibitors.
Worcester’s control valve packages are designed to func-
tion with virtually no inherent hysteresis, an important
feature in throttling control. Precision parts within the
Series 39 actuator permit very high torque performance
with minimum backlash.
Series 75 Actuator
Presenting the ultimate actuator package for electronic process control: the
Series 75. Ideal for analog or digital controlled systems where pneumatic
control is neither possible nor desirable.
The Series 75 actuator adds a new dimension of operational dependability and
flexibility to modern processes controlled by computers and programmable
logic controllers. It is compact and powerful. Its brushless, split phase capac-
itor, start/run reversing AC motor or rugged and powerful DC motor, drives
the valve through a permanently lubricated gear train which offers virtually
lifetime maintenance-free, dependable operation. Precision throttling control is achieved by a choice of electronic positioners
and controllers that can work with digital or analog control loops. A variety of options allow you to select the performance
criteria, diagnostic data and feedback information you desire.
N: 2/6/18
New Technology – Positioners and Accessories
Now is your opportunity to stop oscillation or hunting in istic curve of the positioner for each process loop. Install
your process. Most process control loops are unstable due our control valve package in any of your flow, temperature,
to an improper valve characteristic, positioner characteristic pressure, vacuum or other demanding or critical control
or both. The Worcester Controls CPT characterized seat applications and find out how our new technology can
control valve with either the Pulsair III or DataFlo positioner give you the precise control you have always looked for
puts a permanent stop to these problems. It is done by but couldn’t achieve with traditional control valves and
tailoring the characterized seat opening and free character- positioners.
Valve Rotation
Worcester Controls
100 20 mA
18 mA
60
Cv
40
6 mA
4 mA
0
0% 50% 70% 100%
0% 30% 80% 100% Set Point
20% Cv change for 50% valve rotation is a tailored Above free tailored characteristic programmed in Pulsair III
CPT valve characteristic. Result is 0.1°F control of or DataFlo uses 75% of the available signal to move the valve
temperature or 0.1 psi pressure control. around the set point position by only 20%.
Flowserve offers all the accessories you need for

precise control valve positioning and position feedback.
For pneumatically actuated control valves
The Pulsair III loop-powered valve positioner with auto calibration and zero air bleed is
a totally new concept in pneumatic control valve positioning. Operated and controlled
by a 4–20 mA analog signal, Pulsair III is microprocessor-based with piezoelectric
valves. Air is pulsed to the actuator pistons, eliminating constant air bleed and
providing very accurate positioning without overshoot. With a 100-plus-function menu
and a five-button keypad, you can automatically calibrate the positioner, change valve
action, split range, modify the control characteristic and select many other control Through-cover display
parameters. Intrinsically safe option available. XP enclosure
For electrically actuated control valves

The DataFlo P™ Positioner, controlled by a 4–20 mA analog signal from a PLC or digi-
tally from a computer, gives you calibration, monitoring and diagnostics both on-site ®
or from a control room computer. This dramatically increases system dependability

and lowers valve calibration, monitoring, and maintenance costs. SMART POSITIONER
An electronic positioner with a built-in microcontroller for precise process
control
DataFlo P controls your process better and turns your final control element into an
efficient digital communications platform. Standard PM15 positioners are offered for
3–15 psi pneumatic control and AF17 positioners for analog control of electrically Three-button keypad for on-site
actuated control valves. calibration and functional setup
N: 2/6/18
Worcester Controls
New Technology – Direct Process Control

The DataFlo C™ controller is a fresh approach to PID
control. This combination microcontroller-based PID PC/PLC
single-loop controller and final control element brings

control to the point of use. The rugged compact package
simplifies wiring requirements by directly accepting RTD, RS-485
OPTIONAL
analog or thermocouple inputs.The signal does not have SET-
POINT
to be conditioned, improving reliability. All the parameters SET-POINT

are easily programmable through the local keypad or via a CONTROLLER
simple RS-485 computer interface. The control valve/PID

controller is easily tuned to the loop with the built-in auto SENSOR
DATA TRANSMITTER
tune program (excluding level control).
SENSOR
PC/PLC/Computer Interface and Manual Valve Control
VALVE
Remote interface capability allows the user to monitor their
process and change the controller settings. An additional between PID control and a linear positioning mode by a
feature allows the user to take the controller off-line and discrete 24 VDC output from the PLC. An operator can also
operate in a manual positioning mode. The user can switch change set point input via an analog input to the controller.
4–20 mA
DRC
DSC
Feedback
RS-485
PCV-3
Process Control Solutions

P
LCV-1 LCV-1: Level control – differential pressure
DataFlo supervisory controller (process interface)
PUMP
RS-485 FCV-2: Flow control (tank discharge) – flow meter
4–20 mA
DataFlo supervisory controller (process interface)

PRIMARY
FCV-2
4–20 mA STORAGE TANK
FM
DP PCV-3: Pressure control (pump bypass) – pressure transducer
DataFlo remote controller (process interface)
REMOTE
STORAGE TANK
DRC/DSC
Flowserve introduces two new products that allow the customer the
capability to control and monitor their process control valves from a
remote location.
The DataFlo Remote Controller (DRC) is specifically designed to interface
with electrically actuated control valves. This combined positioner-
controller accommodates multiple I/O options for both set point and
process inputs. Performance monitoring and maintenance diagnostic data
is available locally for “real time” user interface and remotely for predictive maintenance programs. The DRC is packaged in a
NEMA 4X enclosure and features a splash-proof keypad and bright alphanumeric LED display for user-friendly interface.
The DataFlo Supervisory Controller (DSC) is designed to interface with multiple process control valves via a two-wire
fieldbus network. The DSC provides interface process control and performance monitoring for a maximum of 31 process
control loops. (Performance monitoring and maintenance diagnostic data is available locally for “real time” user interface
and remotely for predictive maintenance programs.) The DSC is packaged in a NEMA 4X enclosure and features a 16-key
splash-proof keypad and four-line “avionics” grade LED display for user-friendly interface. The DSC is a cost effective solu-
tion that eliminates expensive traditional “PLC” type systems with central control and point-to-point wiring.
N: 2/6/18
Specifications
Characterized Seat Control Valves
CPT 51/52 Flanged Control Valves Body and Pipe End Materials:
Carbon steel, 316 stainless steel
Valve Size: ½", ¾", 1", 1½", 2", 3", 4"
Other materials available upon request.
Valve Pressure Class:
End Connections:
CPT 51 – ASME Class 150 flanges
Screw end, socket weld, butt weld
CPT 52 – ASME Class 300 flanges
Stem Seal Assembly:
Body and End Plug Materials:
PEEK and Polyfill
Carbon steel, 316 stainless steel
Other materials available upon request. Maximum Valve Temperature: 650°F
For higher temperatures consult Ratermann Cryogenics.
Worcester Controls
Stem Seal Assembly:
PEEK and Polyfill (½"–2")
Maximum Valve Temperature: 650°F CPT 151/301 Wafer Control Valves

For higher temperatures consult Valve Size: 3" and 4"
Valve Pressure Ratings: To ASME Class 150 and 300
Body and End Plug Materials:
C44, C51/C52 Cryogenic Control Valves Carbon steel, 316 stainless steel
Valve Size: ¼", ½", ¾", 1", 1½", 2" (three-piece valves)
Stem Assembly:
1"–4" flanged valves
PEEK and Polyfill
Maximum Valve Temperature: 650°F
ASME Class 600 (This is the body pressure rating.)
For higher temperatures consult Ratermann Cryogenics.
Seat selection may derate the valve.
Body and Pipe End Materials:
Carbon steel, 316 stainless steel CPT 94 Three-Piece and Flanged Control Valves
Other materials available upon request. Valve Size: ¼", ½", ¾", 1", 1½", 2" – three-piece valves
End Connections: ½", ¾", 1", 1½", 2", 3", 4" – flanged valves
Screw end, socket weld, butt weld Valve Pressure Class:
Stem Seal Assembly: ASME Class 600 – three-piece valves
PEEK and Polyfill ASME Class 150 and 300 – flanged valves
Maximum Valve Temperature: 600°F Body and Pipe End or End Plug Materials:
For higher temperatures consult Carbon steel, 316 stainless steel
Stem Assembly:
Dual stem seal of TFE and/or Grafoil, 35% carbon-filled
CPT 44 Three-Piece Control Valves TFE or Grafoil
Valve Size: ¼", ½", ¾", 1", 1½", 2" Maximum Valve Temperature:
600°F with Metal “A” characterized seat
800°F with Metal “G” characterized seat
ASME Class 600 (This is the body pressure rating.)
Seat selection may derate the valve.
N: 2/6/18
Worcester Controls
Series 44, 4, 51/52, 151/301

Pressure/Temperature Ratings*
1500
(10346) T h r ee-p iece S .S . an d
600# flanged
T h r ee-p iece C .S . an d
600# flanged
High-per Fill
1000
(6897) Polyfill
Pressure in psig (kPa)
Flanged C.S. 300# Metal “A”
TFE
Metal “G”
Flanged S.S. 300#
500
(3449)
Flanged C.S. 150#
Flanged S.S. 150#
0
(0) -20 100 200 300 400 500 600 700 800
(-29 ) (38 ) (93 ) (149 ) (204 ) (260 ) (316 ) (371 ) (427 )
Media Temperature in °F (°C)

* For applications above 650°F, use Series CPT 94 valve.
Series CPT 94 Pressure / Temperature Rating

NOTES: Body seals have pressure/temperature ratings that equal or exceed the rating of the seat. TFE body seals will not
withstand thermal cycles in excess of 200°F.
1500 1500
(10346) (10346) Three-piece C.S. and
Three-piece S.S. and 600# flange
600# flange
Three-piece S.S. and
Three-piece C.S. and 600# flange
600# flange
High-per Fill
R T FE
1000 1000
(6897) Polyfil
(6897)
Metal "A"
Flanged C.S. 300# Flanged C.S. 300#
Metal "G"
Flanged S.S. 300# Flanged S.S. 300#
500 500
(3449) (3449)
UHMWPE
Flanged C.S. 150# Flanged C.S. 150# TFE
Flanged S.S. 150#

Flanged S.S. 150#
0 0
(0) -20 100 200 300 400 500 600 700 800 -20 100 200 300 400 500
(-29 ) (38 ) (93 ) (149 ) (204 ) (260 ) (316 ) (371 ) (427 ) (-29 ) (38 ) (93 ) (149 ) (204 ) (260 )
Maximum Temperature in °F (°C) Maximum Temperature in °F (°C)
N: 2/6/18
Actuator Mounting Kits for ¼" – 4" CPT Control Valves
Valve Actuator Series
Series Size 1039 15-2072 2375 2539 3039 33-3539 4039
10-1275 15-2039 25-3075
20-2275
MK501S MK506S
CPT 44 ¼"& ½" — — — — —
SSMK501S SSMK506S
MK502S MK507S
S 44 ¾" — — — — —
SSMK502S SSMK507S
MK503S MK508S
S 51 - S 52 1" — — — — —
SSMK503S SSMK508S
MK505S MK510S MK515S SSMK505S SSMK510S
CPT 51/52 1 ½" – 2" MK520S MK525S
SSMK515S SSMK520S SSMK525S — —
Worcester Controls
CPT 51/52 3" – 4" — MK248S MK248S MK171S MK119S MK120S MK121S
CPT 44
3" – 4" — MK248S MK248S MK171S MK375S MK120S MK121S
(151/301)
Mounting Kit Options

The composition of parts and materials for top-mount mounting kits is different from earlier mounting kits. Therefore, the
kits are designated differently. Mounting kits for top-mounted control valves are available in two configurations:
Ordering Examples
MK501S: Carbon steel polyester coated bracket, on/off zinc coated carbon steel control coupling* and stainless steel parts
including mounting bolts, lockwashers, Belleville washers, and locknut.
SSMK501S : All stainless steel parts with control coupling.*
*Control couplings are necessary for control valves.
N: 2/6/18
Worcester Controls
General Specifications
CPT Control Valves Ball to be round and be coated with a hard nickel coating to
provide for smooth control and long life.
Valve Size: ¼" ½", ¾", 1", 1½", 2" three-piece valves
Ball and stem engagement to be free of play to eliminate
Characterized Seat:
hysteresis.
Metal “A”, TFE-impregnated sintered stainless steel Metal
The characterized seat to provide for shearing action in
“G”, graphite-impregnated sintered stainless steel
handling slurries and to be abrasion resistant.
Optional materials available, consult Ratermann Cryogenics.
Valve to be equipped with compact rotary pneumatic or

Characterized Seat Back Seal:
electric actuator.
Graphite; optional Polyfill, silicone
The valve should be available with inherent characteristics,
Encapsulated TFE O-ring or Viton
linear and equal percentage or other characteristics as needed.
Second Seat (Round):
The valve to be rotary design, compact and low weight.
TFE, Polyfill, High-per Fill, Metal “A”, Metal “G”
The valve to be available in one-piece flanged, flangeless wafer
Ball: 316 stainless steel, hard nickel-coated; optional design, or three-piece body with various end connections.
materials available.
The valve should be constructed with minimum parts and be
Valve Orientation and Shutoff: easy to repair if necessary.
Characterized seat upstream standard. Valve Torque:
Shutoff is bubbletight. Before the actuator can be sized for any given application,
determine the amount of torque required by the valve.
Characterized seat downstream recommended for
applications involving cavitation and flashing. For complete valve operating torque data, call
Ratermann Cryogenics for information.
Shutoff exceeds requirements of ASME and ISA Class VI.
Standard Pressure Drop Limits: Pneumatic Control:
300 psi – Steam Series 39 Actuator

500 psi – Liquid service Pneumatic Control Options:
Note: Consult Ratermann Cryogenics for applications
about this pressure. PM-15 Pneumatic and Electro-Pneumatic Positioners
MAStermind dribble feed control
Recommended Product Specification
for Characterized Seat Control Valves Pulsair Analog/Digital Positioner
Available with special stem design to meet fugitive emission

requirements. Electronic/Computer Control:
Impregnated Metal Seats – Graphite or TFE-impregnated in Series 75 Actuator

316 stainless steel or other metals. Electronic Control Options:
Metal seats to be full size (same as the resilient seats) in Step Control: I-75 Circuit Board
order to provide for ability to handle 800°F, pressures up to
1440 psig and pressure drops to 500 psi for liquids and Analog control: AF 17 Positioner
300 psi for steam. Digital/Analog Control: DFP-17 Positioner
Seats to be available in various openings for specific Cv and P.I.D. Control: DFC-17 Controller
specific characteristics.
Seats to be available with a slotted opening for linear control
characteristics.
Call Ratermann Cryogenics with any questions.
Valves to offer rangeability in excess of two hundred to one if
needed.
Valves to be bi-directional.
Valves to be available with a resilient upstream or down-
stream seat to reduce torque and provide tight shutoff.
N: 2/6/18
How to Order Characterized Seat Control Valves
WC-CPT44 – 44 66 – P M SE – 34 – 30
ROUND SPECIFY
SERIES BODY/PIPE BALL/STEM PORT SEAL BODY SEALS END CONNECTIONS SIZE CHARACTERIZED SEAT
WC-CPT44 4- Carbon 6- 316 Ni Pit Ball, T- Virgin PTFE M- 316/TFE “S” SE- Female NPT 14- 1/4” Specify Metallic seat material
WC-CPT94 3-Piece Steel 17-4 Stem P- Polyfill gasket BW1- Buttweld Sch 10 (SS only) 12- 1/2” code and configuations
WC-CPTC44 Cryogenic* 6- 316 S- Stellite Ball H- High-Per-Fill G- Grapite/316 BW4- Buttweld Sch 40 34- 3/4” 15- 15˚
Stainless 17-4 Stem “S” gasket
Steel A- Metal A BW5- Buttweld Sch 5 (SS only) 1- 1” 30- 30˚
C- Hastelloy C Ball, T- PTFE
7- Monel*** Hast-C stem*** C- Hastelloy C BW8- Buttweld Sch 80 112- 1 1/2” 60- 60˚
Ball B- Buna
A- Alloy 20*** XBO- Extended Buttweld 2- 2” 90- 90˚
G- Metal G N- Neoprene (OD Tube)
C- Hastelloy- 120- 120˚
S- Stellite 6 E- EPDM XB(n)- Buttweld Sch 10 (SS only)
C*** 02- 1/64 SLOT
Worcester Controls
U- UHMWPE U- UHMWPE SW- Socketweld (pipe sizes)
1- Brass 03- 1/32 SLOT
V- Vee-Twin**** V- Viton SWO- Socketweld (Tube OD sizes) 06- 1/16 SLOT
12- 1/8 SLOT
WC-CPT151 Wafer 150 150- ASME Class 150 Flanges 3- 3”
WC-CPT301 Wafer 300 300- ASME Class 300 Flanges 4- 4”
WC-CPTC151 Cryogenic**
WC-CPTC301 Cryogenic**
WC-CPT51 Flgd 150 12- 1/2”

WC-CPT52 Flgd 300 1- 1”
WC-CPT94 Flgd 150/300 112- 1 1/2”
WC-CPTC51 Cryogenic** 2- 2”
WC-CPTC52 Cryogenic** 3- 3”
4- 4”
94 rated to -20°F *Cryo: Brass and stainless only

**Cryo in stainless only
***3-piece only
****All 3-piece valves. Flanged bodies 3" & 4" only
CAUTION: Ball valves can retain pressurized media in the body cavity when closed. Use care when disassembling. Always open valve to relieve
pressure prior to disassembly.
DataFlo C™, DataFlo P™, Polyfill® and PULSAIR® are registered trademarks of Flowserve Corporation.
Hastelloy® is a registered trademark of Haynes International.
Inconel® and Monel® are registered trademarks of Inco Alloys International.
Grafoil® is a registered trademark of Union Carbide.
Rev: 3/2/18, N: 2/7/18
Worcester Controls
Characterized Seat Selection/Sizing Information

Below is Cv information for standard seats.
Please contact Ratermann Cryogenics if you need special Cv or information regarding the Cv of a special opening.
Flow Coefficient – Cv – Characterized Seat Control Valves

Percent of Rated Travel (Degree of Rotation)
Valve Line 0 10 20 30 40 50 60 70 80 90 100

Size Size (0) (9) (18) (27) (36) (45) (54) (63) (72) (81) (90)
½"
½" 0 .02 .025 .035 .06 .08 .09 .10 .11 .125 .14
( 1⁄64 " wide slot)
½" 0 .02 .03 .07 .12 .16 .20 .24 .28 .32 .36
¼" ½"
¾" 0 .02 .03 .07 .10 .14 .18 .21 .25 .29 .32
( 1/32 " wide slot)
1" 0 .02 .03 .06 .10 .13 .16 .18 .21 .27 .30
½" 0 .02 .07 .20 .33 .46 .60 .73 .86 .99 1.10
¼" ½"
¾" 0 .02 .06 .18 .29 .41 .53 .65 .77 .88 .98
( 1/16 " wide slot)
1" 0 .02 .06 .17 .27 .38 .50 .61 .71 .82 .91
½" 0 .02 .07 .19 .30 .45 .73 .94 1.29 1.64 1.91
½"
¾" 0 .02 .06 .16 .26 .40 .64 .83 1.14 1.44 1.68
15°V
1" 0 .02 .06 .13 .20 .30 .48 .62 .85 1.08 1.26
½" 0 .02 .10 .20 .34 .55 .83 1.11 1.59 2.08 2.50
¼" ½"
¾" 0 .02 .09 .18 .30 .49 .74 .99 1.41 1.85 2.22
30°V
1" 0 .02 .08 .17 .28 .46 .69 .92 1.32 1.73 2.07
½" 0 .02 .12 .33 .90 .84 1.35 1.95 3.10 4.37 5.92
¼" ½"
¾" 0 .02 .10 .29 .44 .75 1.20 1.74 2.76 3.90 5.27
60°V
1" 0 .02 .10 .27 .41 .70 1.12 1.62 2.57 3.63 4.91
½" 0 .02 .25 .39 .49 .92 1.49 2.20 3.60 5.40 6.80
½"
¾" 0 .02 .23 .35 .44 .83 1.34 1.98 3.24 4.86 6.12
90°V
1" 0 .02 .21 .32 .41 .76 1.24 1.83 2.99 4.48 5.64
½"
½" 0 .02 .27 .43 .66 1.00 1.70 2.40 4.00 6.00 7.50
120°V
¾" 0 .02 .04 .08 .13 .18 .23 .27 .32 .37 .41
¾"
1" 0 .02 .03 .08 .12 .17 .21 .23 .27 .34 .39
( 1/32 " wide slot)
1½" 0 .02 .02 .07 .11 .15 .20 .19 .22 .32 .36
¾" 0 .02 .08 .23 .38 .52 .68 .83 .98 1.13 1.25
¾"
1" 0 .02 .07 .20 .32 .46 .59 .73 .87 .99 1.10
( 1/16 " wide slot)
1½" 0 .02 .06 .18 .28 .41 .52 .64 .76 .86 .97
¾" 0 .02 .14 .39 .65 .90 1.18 1.44 1.69 1.94 2.16
¾"
1" 0 .02 .12 .33 .55 .77 1.00 1.22 1.44 1.65 1.84
( 1/8 " wide slot)
1½" 0 .02 .10 .28 .47 .65 .85 1.03 1.22 1.40 1.57
Cv is defined as the flow of liquid in gallons per minute through a valve with a pressure drop of 1 psi across the valve.
FL 0 .96 .95 .94 .93 .92 .90 .88 .86 .82 .75
Xt 0 .98 .77 .71 .67 .64 .63 .62 .55 .43 .40
FL = Liquid Pressure Recovery Factor Xt = Pressure Drop Ratio Factor (Gas)
Rev: 2/25/28, N: 2/7/18
Valve Line 0 10 20 30 40 50 60 70 80 90 100
Size Size (0) (9) (18) (27) (36) (45) (54) (63) (72) (81) (90)
¾" 0 .02 .08 .20 .28 .44 .71 .86 1.20 1.52 1.81
¾"
1" 0 .02 .07 .18 .27 .43 .70 .85 1.18 1.49 1.76
15°V
1¼" 0 .02 .06 .16 .23 .37 .60 .74 1.00 1.29 1.52
¾" 0 .02 .11 .24 .41 .67 1.00 1.39 1.94 2.55 3.04
¾"
1" 0 .02 .09 .21 .35 .59 .88 1.23 1.69 2.24 2.66
30°V
1½" 0 .02 .08 .19 .31 .51 .78 1.08 1.47 1.96 2.33
¾" 0 .02 .13 .36 .55 .97 1.55 2.25 3.56 5.01 6.74
¾"
1" 0 .02 .13 .34 .51 .91 1.44 2.10 3.32 4.66 6.28
Worcester Controls
60°V
1½" 0 .02 .13 .31 .48 .84 1.35 1.95 3.09 4.34 5.85
¾" 0 .02 .38 .60 .75 1.42 2.29 3.38 5.53 8.31 10.46
¾"
1" 0 .02 .33 .53 .66 1.25 2.02 2.97 4.87 7.31 9.20
90°V
1¼" 0 .02 .32 .50 .63 1.19 1.92 2.84 4.65 6.98 8.79
1" 0 .02 .06 .14 .22 .29 .37 .45 .53 .60 .68
1"
1½" 0 .02 .06 .13 .19 .26 .33 .40 .47 .54 .61
( 1/32 wide slot)
2" 0 .02 .05 .12 .18 .24 .31 .33 .39 .50 .57
1" 0 .02 .13 .38 .63 .87 1.14 1.39 1.63 1.88 2.09
1"
1½" 0 .02 .11 .34 .55 .78 1.01 1.23 1.46 1.67 1.86
( 1/16 wide slot)
2" 0 .02 .11 .32 .51 .72 .95 1.16 1.35 1.56 1.73
1" 0 .02 .23 .66 1.09 1.52 1.99 2.42 2.85 3.28 3.64
1"
1½" 0 .02 .20 .57 .95 1.32 1.73 2.10 2.48 2.85 3.17
( 1/8 wide slot)
2" 0 .02 .19 .54 .89 1.25 1.63 1.98 2.34 2.69 2.98
1" 0 .02 .14 .42 .66 1.04 1.70 2.13 2.87 3.68 4.32
1"
1¼" 0 .02 .12 .37 .57 .90 1.48 1.85 2.50 3.20 3.76
15°V
1½" 0 .02 .11 .33 .52 .82 1.34 1.68 2.27 2.91 3.41
1" 0 .02 .21 .56 .96 1.58 2.39 3.43 4.62 6.15 7.26
1"
1½" 0 .02 .16 .44 .75 1.23 1.86 2.68 3.60 4.80 5.66
30°V
2" 0 .02 .15 .40 .69 1.14 1.72 2.47 3.33 4.43 5.23
1" 0 .02 .30 .78 1.24 2.27 3.59 5.28 8.29 11.60 15.50
1"
1½" 0 .02 .23 .61 .97 1.77 2.80 4.12 6.47 9.05 12.10
60°V
2" 0 .02 .22 .56 .89 1.63 2.58 3.80 5.97 8.35 11.20
1" 0 .02 .48 1.23 2.30 3.50 5.40 7.70 10.80 12.10 19.70
1"
1¼" 0 .02 .42 1.08 2.02 3.08 4.75 6.78 9.50 10.65 17.34
90°V
1½" 0 .02 .38 .98 1.84 2.80 4.32 6.16 8.64 9.68 15.76
1"
1" 0 .02 1.10 1.80 2.60 4.00 6.50 9.80 15.80 24.20 29.80
120°V
FL 0 .96 .95 .94 .93 .92 .90 .88 .86 .82 .75
Xt 0 .98 .77 .71 .67 .64 .63 .62 .55 .43 .40
N: 2/7/18
Worcester Controls

Valve Line 0 10 20 30 40 50 60 70 80 90 100
Size Size (0) (9) (18) (27) (36) (45) (54) (63) (72) (81) (90)
1½" 0 .02 .10 .22 .34 .46 .58 .70 .82 .94 1.06
1½"
2" 0 .02 .09 .20 .31 .42 .54 .59 .69 .88 1.00
( 1/32 wide slot)
2½" 0 .02 .08 .19 .29 .39 .50 .49 .58 .81 .93
1½" 0 .02 .21 .59 .98 1.36 1.78 2.16 2.55 2.93 3.26
1½"
2" 0 .02 .21 .56 .91 1.26 1.68 2.03 2.35 2.73 3.03
( 1/16 wide slot)
2½" 0 .02 .20 .53 .85 1.17 1.58 1.90 2.17 2.55 2.82
1½" 0 .02 .36 1.05 1.73 2.41 3.15 3.83 4.51 5.20 5.77
1½"
2" 0 .02 .31 .88 1.47 2.04 2.68 3.25 3.84 4.41 4.91
( 1/8 wide slot)
2½" 0 .02 .25 .74 1.26 1.73 2.28 2.75 3.27 3.75 4.18
1½" 0 .02 .23 .71 1.42 2.35 3.44 5.04 6.92 9.24 11.06
1½"
2" 0 .02 .19 .59 1.18 1.95 2.86 4.18 5.74 7.67 9.18
15°V
2½" 0 .02 .17 .53 1.05 1.74 2.55 3.73 5.12 6.84 8.18
1½" 0 .02 .41 1.16 2.12 3.51 5.22 7.56 10.28 13.71 16.28
1½"
2" 0 .02 .38 1.05 2.00 3.14 4.83 6.80 9.51 12.66 15.04
30°V
2½" 0 .02 .36 .96 1.80 2.80 4.47 6.11 8.80 11.68 13.90
1½" 0 .02 .57 1.74 2.99 5.59 9.07 13.16 19.80 28.42 37.51
1½"
2" 0 .02 .53 1.60 2.76 5.15 8.36 12.13 18.27 26.23 34.74
60°V
2½" 0 .02 .48 1.47 2.54 4.74 7.70 11.19 16.87 24.21 32.16
1½" 0 .02 .66 2.48 4.59 8.74 14.55 20.63 30.07 44.25 57.75
1½"
2" 0 .02 .55 2.08 3.86 7.34 12.22 17.33 25.26 37.17 48.51
90°V
2½" 0 .02 .51 1.84 3.40 6.47 10.77 15.27 22.25 32.75 42.74
2" 0 .02 .33 1.02 2.03 3.36 4.92 7.20 9.88 13.20 15.80
2"
2½" 0 .02 .29 .91 1.81 2.99 4.38 6.41 8.79 11.75 14.06
15°V
3" 0 .02 .26 .82 1.62 2.69 3.94 5.76 7.51 10.56 12.64
2" 0 .02 .55 1.72 3.41 5.65 8.26 12.10 16.60 22.20 26.50
2"
3" 0 .02 .45 1.41 2.80 4.63 6.77 9.92 13.60 18.20 21.70
30°V
4" 0 .02 .41 1.27 2.52 4.18 6.11 8.95 12.30 16.40 19.60
2" 0 .02 .70 2.64 4.90 9.32 15.50 22.20 32.10 47.20 61.60
2"
3" 0 .02 .57 2.16 4.02 7.64 12.70 18.20 26.30 38.70 50.50
60°V
4" 0 .02 .52 1.95 3.63 6.90 11.50 16.40 23.80 34.90 45.60
2" 0 .02 .88 3.30 6.13 11.65 19.40 27.50 40.10 59.00 77.00
2"
2½" 0 .02 .79 2.94 5.46 10.39 17.27 24.48 35.69 52.51 68.53
90°V
3" 0 .02 .73 2.74 5.09 10.37 17.27 22.83 33.28 48.97 63.91
2"
2" 0 .02 1.86 5.25 10.30 15.80 25.30 37.10 59.50 91.80 110.80
120°V
FL 0 .96 .95 .94 .93 .92 .90 .88 .86 .82 .75
Xt 0 .98 .77 .71 .67 .64 .63 .62 .55 .43 .40
N: 2/7/18

Valve Line 0 10 20 30 40 50 60 70 80 90 100
Size Size (0) (9) (18) (27) (36) (45) (54) (63) (72) (81) (90)
3" 0 .02 .56 1.90 4.20 6.10 8.50 12.30 16.90 20.20 24.40
3"
4" 0 .02 .39 1.33 2.94 4.27 5.95 8.61 11.83 14.14 17.08
15°V
6" 0 .02 .31 1.05 2.31 3.36 4.68 6.77 9.30 11.11 13.42
3" 0 .02 .75 2.68 6.00 10.20 16.90 24.50 33.90 44.80 54.20
3"
4" 0 .02 .54 1.93 4.32 7.34 12.20 17.60 24.40 32.30 39.00
30°V
6" 0 .02 .41 1.47 3.30 5.61 9.30 13.50 18.60 24.60 29.80
3" 0 .02 .95 4.25 10.10 18.60 29.40 46.30 67.20 94.40 124.60
Worcester Controls
3"
4" 0 .02 .68 3.06 7.27 13.40 21.20 33.30 48.40 68.00 89.70
60°V
6" 0 .02 .52 2.34 5.56 10.20 16.20 25.50 37.00 51.90 68.50
3" 0 .02 1.22 5.50 14.00 26.00 44.00 67.00 102.00 151.00 230.00
3"
4" 0 .02 .85 3.85 9.80 18.20 30.80 46.90 71.40 105.70 161.00
90°V
6" 0 .02 .67 3.03 7.70 14.30 24.20 36.85 56.10 83.05 126.50
3"
3" 0 .02 2.40 11.50 26.00 39.70 65.00 96.00 157.00 235.00 293.00
120°V
4" 0 .02 4.20 10.00 13.90 17.90 21.70 27.90 34.00 41.20 45.00
4"
6" 0 .02 2.77 6.66 9.17 11.81 14.32 18.41 22.44 27.19 29.70
15°V
8" 0 .02 2.31 5.50 7.65 9.85 11.94 15.35 18.70 22.66 24.75
4" 0 .02 .80 3.59 8.50 16.10 26.80 40.20 56.60 72.50 89.80
4"
6" 0 .02 .52 2.33 5.53 10.50 17.40 26.10 36.80 47.10 58.40
30°V
8" 0 .02 .44 1.97 4.68 8.86 14.70 22.10 31.10 39.90 49.40
4" 0 .02 .90 5.69 15.40 28.80 48.60 73.40 107.00 150.70 200.00
4"
6" 0 .02 .59 3.70 10.00 18.70 31.60 47.70 69.60 98.00 130.00
60°V
8" 0 .02 .50 3.13 8.47 15.80 26.70 40.40 58.90 82.90 110.00
4" 0 .02 2.00 9.00 23.00 42.00 72.00 110.00 167.00 250.00 380.00
4"
6" 0 .02 1.28 5.76 14.72 26.88 46.08 70.40 106.88 160.00 243.20
90°V
8" 0 .02 1.10 4.95 12.65 23.10 39.60 60.50 91.85 137.50 209.00
4" 4" 0 .02 3.00 14.00 35.00 64.00 110.00 168.00 255.00 383.00 580.00
120°V 6" 0 .02 2.00 9.00 22.00 40.00 69.00 106.00 161.00 240.00 365.00
FL 0 .96 .95 .94 .93 .92 .90 .88 .86 .82 .75
Xt 0 .98 .77 .71 .67 .64 .63 .62 .55 .43 .40
N: 2/7/18
Worcester Controls
Flow Coefficient – Cv – Vee-Twin Valves

0 10 20 30 40 50 60 70 80 90 100
Size Type
(0) (9) (18) (27) (36) (45) (54) (63) (72) (81) (90)
1/64 slot 0.00 0.01 0.02 0.02 0.04 0.06 0.06 0.07 0.08 0.09 0.10
1/32 slot 0.00 0.01 0.02 0.05 0.08 0.11 0.14 0.17 0.20 0.23 0.25
1/16 slot 0.00 0.01 0.05 0.14 0.23 0.33 0.42 0.52 0.61 0.70 0.78
15° V 0.00 0.01 0.05 0.13 0.21 0.32 0.52 0.66 0.91 1.16 1.35
¼ or ½
30° V 0.00 0.01 0.07 0.14 0.24 0.39 0.59 0.78 1.12 1.47 1.77
60° V 0.00 0.01 0.08 0.23 0.64 0.59 0.95 1.38 2.19 3.09 4.19
90° V 0.00 0.01 0.18 0.28 0.35 0.65 1.05 1.56 2.55 3.82 4.81
120° V 0.00 0.01 0.19 0.30 0.47 0.71 1.20 1.70 2.83 4.24 5.30
1/32 slot 0.00 0.01 0.03 0.06 0.09 0.13 0.16 0.19 0.23 0.26 0.29
1/16 slot 0.00 0.01 0.06 0.16 0.27 0.37 0.48 0.59 0.69 0.80 0.88
1/8 slot 0.00 0.01 0.10 0.28 0.46 0.64 0.83 1.02 1.19 1.37 1.53
15° V 0.00 0.01 0.06 0.14 0.20 0.31 0.50 0.61 0.85 1.07 1.28
¾
30° V 0.00 0.01 0.08 0.17 0.29 0.47 0.71 0.98 1.37 1.80 2.15
60° V 0.00 0.01 0.09 0.25 0.39 0.69 1.10 1.59 2.52 3.54 4.77
90° V 0.00 0.01 0.27 0.42 0.53 1.00 1.62 2.39 3.91 5.88 7.40
120° V 0.00 0.01 0.30 0.47 0.58 1.10 1.78 2.63 4.30 6.46 8.13
1/32 slot 0.00 0.01 0.04 0.10 0.16 0.21 0.26 0.32 0.37 0.42 0.48
1/16 slot 0.00 0.01 0.09 0.27 0.45 0.62 0.81 0.98 1.15 1.33 1.48
1/8 slot 0.00 0.01 0.16 0.47 0.77 1.07 1.41 1.71 2.01 2.32 2.57
15° V 0.00 0.01 0.10 0.30 0.47 0.74 1.20 1.51 2.03 2.60 3.05
1
30° V 0.00 0.01 0.15 0.40 0.68 1.12 1.69 2.43 3.27 4.35 5.13
60° V 0.00 0.01 0.21 0.55 0.88 1.60 2.54 3.73 5.86 8.20 10.96
90° V 0.00 0.01 0.34 0.87 1.63 2.47 3.82 5.44 7.64 8.55 13.93
120° V 0.00 0.01 0.78 1.27 1.84 2.83 4.60 6.93 11.17 17.11 21.07
1/32 slot 0.00 0.01 0.07 0.16 0.24 0.33 0.41 0.49 0.58 0.66 0.75
1/16 slot 0.00 0.01 0.15 0.42 0.69 0.96 1.26 1.53 1.80 2.07 2.30
1/8 slot 0.00 0.01 0.25 0.74 1.22 1.70 2.23 2.71 3.19 3.68 4.08
15° V 0.00 0.01 0.16 0.50 1.00 1.66 2.43 3.56 4.89 6.53 7.82
1½
30° V 0.00 0.01 0.29 0.82 1.50 2.48 3.69 5.34 7.27 9.69 11.51
60° V 0.00 0.01 0.40 1.23 2.11 3.95 6.41 11.43 14.00 20.09 26.52
90° V 0.00 0.01 0.47 1.75 3.25 6.18 10.29 14.59 21.26 31.28 40.83
120° V 0.00 0.01 0.71 2.65 4.91 9.35 15.56 22.06 32.16 47.32 61.76
15° V 0.00 0.01 0.23 0.72 1.44 2.38 3.48 5.09 6.99 9.33 11.17
30° V 0.00 0.01 0.39 1.22 2.41 3.99 5.84 8.55 11.74 15.70 18.74
2 60° V 0.00 0.01 0.49 1.87 3.46 6.59 10.96 15.70 22.69 33.37 43.55
90° V 0.00 0.01 0.62 2.33 4.33 8.24 13.72 19.44 28.35 41.71 54.44
120° V 0.00 0.01 1.32 3.71 7.28 11.17 17.89 26.23 42.07 64.90 78.34
15° V 0.00 0.01 0.40 1.34 2.97 4.31 6.01 8.70 11.95 14.28 17.25
30° V 0.00 0.01 0.53 1.89 4.24 7.21 11.95 17.32 23.97 31.67 38.32
3 60° V 0.00 0.01 0.67 3.00 7.14 13.15 20.79 32.73 47.51 66.74 88.09
90° V 0.00 0.01 0.86 3.89 9.90 18.38 31.11 47.37 72.11 106.76 162.61
120° V 0.00 0.01 1.70 8.13 18.38 28.07 45.25 67.87 111.00 166.15 207.15
15° V 0.00 0.01 2.97 7.07 9.83 12.66 15.34 19.73 24.04 29.13 31.82
30° V 0.00 0.01 0.57 2.54 6.01 11.38 18.95 28.42 40.02 51.26 63.49
4 60° V 0.00 0.01 0.64 4.02 10.89 20.36 34.36 51.89 75.65 106.54 141.40
90° V 0.00 0.01 1.41 6.36 16.26 29.69 50.90 77.77 118.07 176.75 268.66
120° V 0.00 0.01 2.12 9.90 24.75 45.25 77.77 118.78 180.29 270.78 410.06
Fl 1 0.99 0.99 0.98 0.98 0.98 0.97 0.96 0.96 0.95 0.925
Xt 1 0.99 0.93 0.91 0.9 0.89 0.88 0.88 0.86 0.82 0.81
N: 2/7/18
Actuator Sizing – Determination of Valve Torque
Standard Reduced Port Ball Valves Actuator Selection
The valve torque curve (37M-92) shows the torque require- Once the torque requirements of the valve have been
ments of ¼" through 10" Worcester ball valves as a function determined, the actuator can be properly sized.
of differential pressure across the valve when the ball is in
Pneumatic Actuators
the closed position.
Before sizing the actuator for the valve, there are a few
NOTE: These curves have been developed for applications
pieces of information which must be determined, including
involving CLEAN media.
the style of actuator (Series 34 or 39), the minimum air
Based on valve size, seat material and differential pressure supply pressure available, and the type of operation (double-
across the valve (in the closed position), the amount of acting or spring-return) that the actuator is to perform. If the
torque required by the ball valve can be determined by the actuator is to be spring-return, the failure mode (fail closed
Worcester Controls
following procedures: or fail open) must also be determined.
1. Find the valve torque from the torque curves on page 1. Double-acting operation — Select the actuator whose
37M-92 by using the differential pressure across the valve torque output, at the minimum air supply pressure, exceeds
in the closed position. To do this, locate the differential the calculated torque requirements of the valve. Actuator
pressure on the horizontal axis of the chart and move up torque output charts are shown on pages 37M-92 and -93.
until you arrive at the appropriate valve size, transfer the
2. Spring-return operation, fail closed — Select the actuator
intersecting point across to the vertical axis of the graph,
whose torque output, at the minimum air supply pressure,
and read the required torque.
at the end of spring stroke, exceeds the torque required to
2. Multiply this torque value by one or more of the applica- close the valve.
tion factor multipliers shown below. Maximum cumulative
3. Spring-return operation, fail open — Select the actuator
multiplier = 2.
whose torque output, at the minimum air supply pressure,
Application factor Multiplier at the end of air stroke, exceeds the torque required to
A. Service close the valve.
On-off ..................................................................................1.0 Electric Actuators
Emergency shutdown cycled
There are a few terms associated with electric actuators that
less than once per month ...................................................2.0
require definition. Actuator startup torque is the amount of
Throttling control with positioner .......................................1.2
torque initially produced by an actuator when starting from rest.
Applications with less than two cycles/day ........................1.2
Use startup torque when selecting an electric actuator for a ball
Applications below -20°F ..................................................1.25
valve. Actuator stall torque is the amount of torque produced by
B. Media the actuator just prior to the point where the motor stalls.
Saturated steam ..................................................................1.2 Select the actuator whose startup torque output exceeds
Clean saturated steam ........................................................1.0 the breakaway torque requirements of the valve. Electric
Liquid, clean (particle free) .................................................1.0 actuator torque outputs are shown on page 37M-92.
Liquid, dirty (slurry), raw water ..........................................1.8
For valves other than ball valves, actuators must be selected
Gas, clean and wet ..............................................................1.2
such that startup torque exceeds the maximum torque rating
Gas, clean and dry (super heated steam) ...........................1.0
of the valve.
Gas, dirty (natural gas) .......................................................1.5
Chlorine ...............................................................................1.5 Before making a final selection, make sure that the electric
actuator selected is available in the required voltage. Not all
Series 94 Valves electric actuators are available in all voltages.
Series 94 valves with TFE, reinforced TFE, Polyfill and Metal

“A” seats with TFE stem seals use the same torque values
as standard valves shown on page 37M-92. Series 94 valves with
UHMWPE, High-per Fill and Metal “G” seats use Grafoil stem
seals, which have higher operating torques. See the note
at the bottom of the curves on page 37M-92 for the additional
torque required with Grafoil packing.
N: 2/7/18
Worcester Controls
Pressure Torque Data for CPT Control Valves

Metal “A” and Metal “G” Characterized Seats with Metal “A” (A), Metal “G” (G),
High-per Fill (X), fluoropolymer (T), Polyfill (P) Round Seats or Vee-Twin Configuration
Valve size/seat 0 100 200 300 400 500
½" T,P 70 72 74 76 78 80
½" X,G,A 95 104 113 122 131 140
¾" T,P 80 86 92 98 104 110

¾" X,G,A 120 134 148 162 176 190
1" T,P 175 180 185 190 195 200
1" X,G,A 220 227 234 241 248 255
1 ½" T,P 280 288 296 304 312 320
1 ½" X,G,A 360 364 368 372 376 380
2" T,P 440 458 476 494 512 530
2" X,G,A 540 556 572 588 604 620
3" All seats 1200 1300 1400 1500 1600 1700
4" All seats 1800 2220 2640 3060 3480 3900
½" Vee-Twin 110 114 118 122 126 130
¾" Vee-Twin 140 145 150 155 160 165
1" Vee-Twin 260 264 268 272 276 280
1 ½" Vee-Twin 425 430 435 440 445 450
2" Vee-Twin 640 658 676 694 712 730
3" Vee-Twin 1400 1500 1600 1700 1800 1900
4" Vee-Twin 2300 2520 2740 2960 3180 3400
*For Series CPT 94 control valves with Grafoil stem seals, add the following torque values to the curve values above: ½" – ¾", 90 in-lb; 1½"
– 2", 150 in-lb; 3" – 4", 200 in-lb.
Actuator Output Charts (in-lb)

Series 39 – Double-acting
Actuator Operating Pressure (psi)
Size 30 40 50 60 70 80 90 100 110 120
5 33.6 48.6 59.7 73.5 86.3 97.4 106 126 137 148
10 80 125 160 200 245 270 310 350 385 425
15 155 240 300 370 460 510 580 650 725 790
20 285 435 545 680 840 935 1070 1200 1330 1460
25 590 785 980 1180 1375 1570 1770 1965 2160 2355
30 790 1200 1500 1860 2305 2580 2935 3290 3645 4000
33 1600 2230 2280 3520 4160 4800 5430 6070 6720 7330
35 2220 2975 3900 4800 5600 6400 7200 8000 8800 9600
40 Rev. 3 3510 4710 6170 7390 8710 10040 11400 12700 13970 15270
42 Rev. 3 6500 8700 10900 13090 15330 17530 19720 21920 24120 26310
45 Rev. 1 9000 12700 16100 19500 22700 26000 29400 32600 36000 39500
50 Rev. 1 13145 19000 24000 29000 34000 40000 45000 50000 55000 60000
N: 2/7/18
Actuator Output Charts (in-lb)
Series 75 – Electric
Actuator Startup
Size Torque (in-lb)
10 120
12 180
15 260
20 480
22 720
23 950
25 1440
Worcester Controls
30 2400
Series 39 – Spring-Return
Operating Pressure
30 psi 40 psi 50 psi 60 psi 70 psi 80 psi
Size Stroke Start End Start End Start End Start End Start End Start End
No. of Springs 2 2 2 4
Air 28 15 35 30 50 40 45 30
0539
Spring 41 31 41 31 41 31 53 40
No. of Springs 2 4 6 8 8 10
Air 70 40 85 60 105 60 125 70 170 120 175 95
1039
Spring 58 35 60 35 95 55 25 75 125 75 160 95
Air 140 80 130 85 200 125 240 150 200 165 325 190
1539
Spring 100 60 105 74 105 105 220 145 220 145 200 105
Air 220 150 300 240 340 235 415 280 575 440 600 360
2039
Spring 140 96 190 126 300 195 400 265 400 265 505 335
Air 220 110 560 400 600 350 730 420 925 655 980 550
2539
Spring 240 170 345 210 540 330 720 450 720 450 915 575
Air 324 180 840 610 965 600 1130 690 1575 1145 1650 920
3039
Spring 456 264 560 340 870 535 1160 730 1160 730 1470 920
Air 1550 1160 1810 1200 2060 1220 2700 1860 2950 1900
3339
Spring 1070 680 1680 1070 2300 1460 2300 1460 2900 1850
Air 1560 1260 2100 1470 2360 1450 2850 1730 3570 2615 3850 2210
3539
Spring 900 720 1330 850 2070 1330 2770 1815 2770 1815 3500 2300
Air 3410 2300 3980 2350 4470 2390 5620 3450 6150 3500
4039
Spring 2490 1500 3730 2240 4970 2980 4970 2980 6210 3740
Air 6550 4520 7280 4140 7960 3390 10510 6190 10920 5590
4239
Spring 4560 2390 6900 3800 9290 4870 9290 4890 11720 6370
No. of Springs 12 16 18 22 24
Air 8700 4000 10600 4300 13200 5900 14900 6100 17600 8000
4539
Spring 8300 4000 11800 5500 15600 6300 16600 7800 18000 8400
Air 12500 6000 15500 6000 19500 8500 21800 8000 26500 11500
5039
Spring 13000 6500 18000 8500 20500 9500 26000 12200 13500
N: 2/7/18
Worcester Controls
Dimensions for CPT 44 Control Valves

D
C B
Port
G F
H K M I.D. O.D.
J
L N
Socket Weld O.D. Tube End Tube End TE Butt Weld BW

SW SWO K, L, OR M SCH. 5, 10 (Stainless Steel)
(Copper Tube) SCH. 4, 80 (Carbon Steel)
*The inside configuration of O.D. tube pipe ends varies by size and material.
*For XBO and TC ends, call Ratermann Cryogenics.
Dimensions in inches (mm)
Carbon Steel
N: 2/7/18
Dimensions for 94 Three-Piece
G
F
D
Worcester Controls
C
K
N Port
M
H B
¼"– 2" 94 Three-Piece

Valve Weight
Size A B C D E F G H K M N Port lb (kg)
¼" 2.54 .813 2.67 4.40 .70 4.75 8.00 1.75 .296 .44 .555 .44 2
(64.52) (20.65) (67.82) (111.76) (17.78) (120.65) (203.20) (44.45) (7.52) (11.18) (14.10) (11.18) (.91)
3/ " 2.54 .813 2.67 4.40 .70 4.75 8.00 1.75 .296 .44 .690 .44 2
8
(64.52) (20.65) (67.82) (111.76) (17.78) (120.65) (203.20) (44.45) (7.52) (11.18) (17.53) (11.18) (.91)
½" 2.54 .813 2.67 4.40 .70 4.75 8.00 1.75 .296 .44 .855 .44 3
(64.52) (20.65) (67.82) (111.76) (17.78) (120.65) (203.20) (44.45) (7.52) (11.18) (21.72) (11.18) (1.4)
¾" 2.76 .969 2.76 4.49 .70 4.84 8.00 2.00 .296 .56 1.065 .56 4
(70.10) (24.61) (70.10) (114.05) (17.78) (122.94) (203.20) (50.80) (7.52) (14.22) (27.05) (14.22) (1.8)
1" 3.66 1.250 3.18 4.91 .70 5.26 8.00 2.38 .343 .72 1.330 .81 5
(92.96) (31.75) (80.77) (124.71) (17.78) (133.60) (203.20) (60.45) (8.71) (18.29) (33.78) (20.57) (23)
1¼" 4.16 1.625 3.37 5.10 .70 5.45 8.00 2.70 .343 .72 1.675 1.00 10
(105.66) (41.27) (85.60) (129.54) (17.78) (138.43) (203.20) (68.58) (8.71) (18.29) (42.55) (25.40) (4.5)
1½" 4.50 1.906 3.82 5.66 .75 6.14 10.00 3.16 .500 .72 1.915 1.25 11
(114.36) (48.41) (97.03) (143.76) (19.05) (155.96) (254.00) (80.26) (12.70) (18.29) (48.64) (31.75) (5.0)
2" 4.94 2.213 4.01 5.85 .75 6.33 10.00 3.56 .500 .84 2.406 1.50 13
(125.48) (56.21) (101.85) (148.59) (19.05) (160.78) (254.00) (90.42) (12.70) (21.34) (61.11) (38.1) (5.9)
N: 2/7/18
Worcester Controls
Dimensions for 1 ¼"–2" CPT 44 Series Valves Mounted to

25 and 30 39 Series Actuators with L9 3W Pulsair III Positioner
Actuator shown in the closed position with pistons together.

Dimensions for high temperature actuators are the same as the equivalent size standard temperature actuators.
Actuator
Dimensions 2539 3039
Valve Act. Valve
Size A B C D Size E F G H J K L M N Size P
1¼" 4.16 2.70 4.46 5.00 2539 5.34 5.31 10.62 4.07 3.00 7.91 4.00 3.23 8.29 1¼" 11.42 12.24
1½" 4.50 3.16 4.73 5.00 3039 6.10 6.39 12.77 4.48 3.00 7.91 4.00 3.23 8.70 1½" 11.69 12.51
2" 4.94 3.56 4.92 5.00 2" 11.88 12.70
N: 2/7/18
Dimensions for 39 Pneumatic Actuator
with Pulsair ® and Pulsair III Positioner
Dimensions in inches
Actuator Size 8.9"

4.0"
D.A. or S.R. C E
3.05 1.52
10
(77.5) (38.6)
SERIES L93
3.84 1.86
15
(97.5) (47.2)
4.62 2.30 B, B 1
20 SERIES 39
(117.4) (58.4)
C
5.31 2.67
Worcester Controls
25 E
(134.9) (67.8)
6.39 3.05
30
(162.3) (77.5)
A 2, A 3
A, A 1
39 Actuator with Pulsair III Positioner
½"– 2" CPT 51/52 and ½"–2" CPT 94 Flanged Control Valves
½"– 2" S 51/52 Flanged Standard Seat Control Valves
Face-to-face Center-to-face 39 Pneumatic Actuator

Direct-acting or Spring-return
with Pulsair III Positioner
Valve A 51 A1 52 A2 51 A3 52 B - S 51/52, B1
Size (150#) (300#) (150#) (300#) Size CPT 51/52 CPT 94
4.25 5.50 1.81 2.31 11.31 14.06
½" 10
(108.0) (139.7) (45.97) (58.67) (287) (357)
11.40 14.15
10
4.62 6.0 1.94 2.44 (290) (359)
¾"
(117.4) (152.4) (49.28) (61.98) 12.12 14.87
15
(308) (378)
12.36 15.29
15
5.00 6.50 2.25 2.75 (314) (388)
1"
(127.0) (165.1) (57.15) (69.85) 13.19 16.12
20
(335) (409)
14.15 16.80
20
6.50 7.50 2.45 2.95 (359) (427)
1½"
(165.0) (190.5) (62.23) (74.93) 15.91 18.59
25
(404) (472)
14.34 16.99
20
(364) (432)
7.00 8.50 2.67 3.17 16.10 18.78
2" 25
(178.0) (215.9) (67.82) (80.52) (409) (477)
16.92 19.60
30
(430) (498)
N: 2/7/18
Worcester Controls
Dimensions for 39 Pneumatic Actuator

7.0" 9.3"
Actuator Size
D.A. or S.R. C E 8.9"
4.0"
5.31 2.67
25
(134.9) (67.8)
SERIES L93
6.39 3.05
30
(162.3) (77.5)
B, B1 SERIES 39
7.83 4.04
33 C
(119.0) (102.5)
E
8.31 4.17
35
(211.1) (105.9)
10.00 4.82
40
(254.0) (122.4
12.12 5.57
42
(307.8) (141.5) A2
A, A1
11.43 6.60
45
(290.3) (167.6) 39 Actuator with Pulsair III Positioner
3" & 4" CPT 51/52 and 3" and 4" CPT 94 Flanged Control Valves
3"– 8" 51/52 Flanged Standard Seat Control Valves
Face-to-face 39 Pneumatic Actuator
Direct-acting or Spring-return
A A1 A2 B B B1
Valve Size (150#) (300#) (150, 300#) Size 51/52 CPT 51/52 CPT 94
18.21 18.21 19.13
25
(463) (463) (486)
19.26 19.26 19.95
30
8.00 11.12 3.62 (489) (489) (507)
3"
(203.2) (282.5) (91.9) 21.42 21.42 22.55
33
(544) (544) (573)
21.52 21.52 22.65
35
(547) (547) (575)
19.86 19.86 20.55
30
(504) (504) (522)
22.02 22.02 23.15
33
9.00 12.00 4.00 (559) (559) (588)
4"
(228.6) (304.8) (101.6) 22.12 22.12 23.25
35
(562) (562) (591)
24.89 24.89 25.58
40
(632) (632) (650)
N: 2/7/18
Dimensions for Series CPT 1 51/301/4
Wafer-Style Control Valves
Worcester Controls
Approx.
Port Weight
Valve Size A B C D G H J Diameter lb (kg)
4.50 2.25 5.31 3.88 7.22 22.00 5.88 2.50 21
3"
(114.3) (57.2) (134.9) (98.6) (183.4) (558.8) (149.4) (63.5) (9.5)
5.81 2.90 6.81 4.48 7.84 22.00 7.50 3.25 34
4"
(147.6) (73.7) (173.0) (113.8) (199.1) (558.8) (190.5) (82.6) (15.4)
N: 2/7/18
Worcester Controls
Dimensions for Valve and 75 Electric Actuator

Three-piece Valves
Flanged Valves
¼"– 2" S44, CPT 44, CPT 94 Three-piece Control Valves

½"– 2" S 51/52, CPT 51/52, CPT 94 Flanged Control Valves
inches (mm)
Series 75 Electric Actuator†

A Face-to-face Center to face
B B1
A 51 A 1 52 A 2 51 A 3 52
Valve Size Three-piece Size
(SW, BW1, BW4) S 44/51/52 &
(150#) (300#) (150#) (300#) CPT 94
CPT 44/51/52
2.54 4.25 5.50 1.81 2.31 11.44 14.19
¼", ½" 10 through 23
(64.5) (108.0) (139.7) (45.97) (58.67) (291) (360)
2.76 4.62 6.0 1.94 2.44 11.53 14.28
¾" 10 through 23
(70.1) (117.4) (152.4) (49.28) (61.98) (293) (363)
3.66 5.00 6.50 2.25 2.75 11.77 14.70
1" 10 through 23
(93.0) (127.0) (165.1) (57.15) (69.85) (299) (373)
1¼" 4.16 11.96
— — — — 10 through 23 —
(S 44 only) (105.7) (304)
4.50 6.50 7.50 2.45 2.95 12.73 15.38
1½" 10 through 23
(114.3) (165.0) (190.5) (62.23) (74.93) (323) (391)
4.94 7.00 8.50 2.67 3.17 12.92 15.56
2"* 22, 23*
(125.5) (178.0) (215.9) (67.82) (80.52) (328) (395)
Actuator Size C D E F *A 2" CPT should not be sized with an electric actuator smaller
than a 2275; a mechanical brake must also be ordered with this
3.90 3.90 3.14 3.61 combination.
10 through 22
(99.1) (99.1) (79.8) (91.7)
† B dimensions are for actuator sizes 10-22. Add 1.15" for 2375.
23 (and sizes 10 through 22 4.23 4.23 3.48 3.97
with “Z” enclosures) (107.4) (107.4) (88.4) (100.9)
N: 2/7/18
Worcester Controls
Wafer Valves Flanged Valves
3"–4" CPT 44 Wafer Control Valves

3"–4" 151/301 Wafer Standard Seat Control Valves
Face-to-face
Valve Size Size B
A A2
4.50 2.25 21.64
3" 25 and 30
(114.3) (57.2) (550)
5.81 2.90 22.24
4" 25 and 30
(147.6) (73.7) (565)
3"–4" CPT 51/52/94 Flanged Valves

3"–4" 51/52 Standard Seat Control Valves
Face-to-face B B1
Valve Size A A1 A2 Size
CPT 51/52 CPT 94
(150#) (300#) (150/300#)
8.00 11.12 3.62 21.64 22.33
3" 25 and 30
(203.2) (282.5) (91.9) (550) (567)
9.00 12.00 4.00 22.24 22.93
4" 25 and 30
(228.6) (304.8) (101.6) (565) (582)
Rev: 2/25/18, N: 2/7/18
Worcester Control Valves
PULSAIR
AN ISO 9001 REGISTERED COMPANY
Loop Powered
Microprocessor
Controlled Positioner
Accurate, High-Speed Digital

Process Control
Loop Powered Microprocessor Controlled Positioner
PULSAIR III
Digital Valve Positioner combines exceptional performance with user friendly
HMI — Human Machine Interface
Control Valves
Through Cove r D i spl ay Through Cove r D i spl ay
Type 4X Encl osure XP Encl osure
®
The new PULSAIR III has increased air delivery for superior performance with "sealed" piezoelectric elements to reduce
moisture contamination.
The Simplicity of Advanced Technology

Secondary In-line Easy-to-Read
Air Filter Graphic Display
Ajustable
Dampening
Screws
Self-Calibrating Simple Pushbutton

F eedback Sensor Interface
Menu and Pushbuttons

The positioner is programmed and calibrated using
the five pushbuttons which are accessible when the
aluminum cover is removed.
Auto Calibration includes:
• Leak Test
• Air Delivery Optimization
• Diagnostic Message Center
Programming Options:
• Basic, Advanced and Expert
N: 2/8/18
Control Valves
Features and Benefits

Sealed Piezoelectric Element HART® Communication Protocol
Reduce downtime caused by moisture-laden air Remote configuration
Internal Piezoelectric Air Filter Selectable Fail Mode
Additional protection from contaminated air Open, closed, last position
Sealed Electrical Compartment Advanced Performance Programming

Protects electronics from conduit moisture Improves process control
Single and Double Acting Advanced Diagnostics
Combines both options Performance status with alarm monitoring
Rotary and Linear
Program selectable
Terminal Block
Explosion Proof Enclosure Positioner Cover
"T hread-On"
Access cover
"Thread-On"
Two 1/2"
Conduit Ports Primary
Terminal Block
NAMUR/ISO
Remote Mount
Mounting
Terminal Block
Piezoelectric Elements
The core is a piezoelectric ceramic element, which is built in
several layers. When voltage is applied, this element bends a
few hundredths of a millimeter, which allows air to flow
through the piezoelectric valve through port 1 to port 2.
Pneumatic Block
The pneumatic block contains "poppet" valves that are con-
trolled by piezoelectric elements, all in a glass fiber reinforced
resin enclosure.
This unique design offers a true digital function, very low air
consumption at steady state and high air delivery to provide
good dynamic performance for large actuators.
The two piezoelectric elements control servo poppet valves
which control larger poppet valves.
This design offers very high air delivery capacity together with
low air consumption.
N: 2/8/18
Technical Specifications
Input signal 4-20mA OPTIONAL FEEDBACK ACCESSORIES
Air supply 30-105 psi (2-7 bar) Free from oil, water Type 4 Housing-only
& moisture, (dewpoint at least 18°F below lowest expected MECHANICAL SWITCHES (Optional)
ambient) filtered to min. 30 micron. Type SPDT
Air delivery 13.8 scfm (400 nl/min) Size Sub Sub miniature
Air consumption 0.01 scfm (<0.3 nl/min) Rating 3A/125VAC
Air connections 1/4" NPT 2A/30VDC
Cable entry Three 1/2" NPT (Z enclosure two 1/2" NPT) NAMUR SENSORS (Optional)
Electrical connections One 14 point terminal strip, 14-22 GA wire Type Proximity DIN 19234 NAMUR
(Z enclosure : one 8 point and one 3 point) Load Current (On) ) 1mA, (Off) * 3 mA
Voltage range 5-25 VDC
Linearity <1% Hysteresis 0.2%
Repeatability <0.5% Temp -4°F to 185°F (-20°C to 85°C)
Hysteresis <0.4% PROXIMITY SWITCHES (Optional)
Dead band 0.2-10% adjustable Type SPDT
Control Valves
Display Graphic, view area 0.6 x 1.6" (15 x 41 mm) Rating 5W/250mA/30VDC/125VAC
HMI 5 push buttons Operating time 0.7ms
Breakdown voltage 200V DC
Processor 16 bit
Contact resistance 0.11
CE directives 93/68EEC, 89/336/EEC, 92/31/EEC Mechanical/electrical life > 50x106 operations
EMC EN 50 081-2, EN 50 082-2
4-20 mA TRANSMITTER (Optional)
Voltage drop <10.1V Supply 9-28VDC
Enclosure Type 4x / IP66 Output 4-20 mA
(Type 4X & 7 (Class I, Div I, Group B,C,D)* Resolution 0.1%
Material Die-cast aluminum, A2/A4 fasteners Linearity full span +/- 0.5%
Surface treatment Powder epoxy Output current limit 30 mA DC
Load impedance 800 1 @ 24 VDC
Temperature range -22 to 185°F (-30 to +85°C)
*Industry Approvals:
Weight 3 lbs (1.4 kg)
FM: Class I, Divi 1 Groups B,C,D
Alarm output Transistor RI 1K1 Class II, Divi 1 Groups, E,F,G
Alarm Supply Voltage 8-28V CSA: Class I, Divi 1, Groups C,D
Class II, Divi 1, Groups E,F,G
How to Order
-4
WC-93 – – L W – P 4
SPECIAL
SERIES OPTIONS CIRCUITRY ACTUATOR ENCLOSURE LIMIT SWITCHES POSITIONER INPUT SIGNAL
B -4
WC-93 (blank)- No Options L- Loop powered not S- Spring Return W- Type 4x / IP66 (blank)- No Switches P 4- 4-20 MA
instrinically safe (blank)- Double Acting H4- HART
4- 4-20mA output M2- 2 SPDT mechanical
R- Remote Mount switches
P2- NAMUR sensors
R2- Proximity (REED)
switches
W WC-93 (blank)- No Options 4L- S- Spring Return Z- Type 4x / IP66 N/A P 4- 4-20 MA
Note: 4-20 ma std. (blank)- Double Acting Type 7 H4- HART
R- Remote Mount with type z
enclosure
Due to continuous development of our product range, we reserve the right to alter the product specifications contained in this brochure as required.
Worcester® is a registered trademark of Worcester Controls. Pulsair® is a registered trademark of Worcester Controls. HART® is a registered trademark of The Hart Communications Foundation.
Flowserve® is a registered trademark of Flowserve.
Rev: 3/2/18, N: 2/8/18
Worcester Controls
Cryogenics
The word cryogenic has its origin in the Greek word meaning cold. Figure 1
Generally, it’s applied to science and engineering applications at very
low temperatures. -150$F
THE CRYOGENS — The range of cryogenic temperatures is
commonly restricted to temperatures below -150˚C. (123K or -238˚F).
Above this temperature, the normal design procedures used in the
refrigeration industry are usually adequate, and most materials

behave in a fairly normal manner. But below this temperature, special
techniques must often be used. -200$F
With the definition just given, there are about a dozen common
substances having normal boiling points in the cryogenic range.
These cryogenic substances, frequently referred to in their liquid state
as cryogens, are helium, hydrogen, deuterium, neon, nitrogen, carbon
Nitric Oxide (-241.0$)
monoxide, fluorine, argon, oxygen, methane, krypton, and nitric
oxide. In addition, liquid air is often considered to be a cryogen, -250$F Krypton (-244.0$)
although actually it is a mixture of other cryogens.
Methane (-258.6$)
Figure 1 shows these substances arranged on a temperature scale at
points corresponding to their normal boiling points. The normal
boiling point is the temperature at which a liquid changes into a vapor
at atmospheric pressure. Note that helium has the lowest boiling
point of any substance, very close to the lowest possible temperature Oxygen (-297.3$)
-300$F
of absolute zero. Argon (-302.6$)
Table 1 shows some of the important properties of the cryogens Fluorine (-306.2$)
listed above. Note that, except for helium, the cryogens all become Carbon Monoxide (-312.6$)
solid at some temperature in the range above the boiling point of
helium. Another important fact is that all of the cryogens have critical Nitrogen (-320.5$)
temperatures below normal ambient temperatures but critical
-350$F
pressures above normal atmospheric pressure.
-400$F
TABLE OF CONTENTS Neon (-410.7$)
Physics of Low Temperature . . . . . . . . . .37M 106-108 Deuterium (-417.3$)
Hydrogen (-423.0$)
Design of Cryogenic Valves . . . . . . . . . . .37M 108-113
Oxygen Service Valves . . . . . . . . . . . . . .37M-114 -450$F Helium (-452.1$)
Testing and Leak Rates . . . . . . . . . . . . . .37M 114-115 Absolute Zero (-460$)
Applications and Competitors . . . . . . . . . 37M-116

Customer Lists . . . . . . . . . . . . . . . . . . . . 37M-117
HERE'S HOW the normal boiling points of
cryogens compare.
N: 2/8/18
Properties of Cryogens
Table 1
Normal Normal Liquid Vapor Vapor Enthalpy of

boiling point melting point density density density vaporization Critical Critical
(at 1 atm) (at 1 atm) (at nbp)† (at nbp) (at 70°F.,1 atm) (at nbp)† temperature pressure
Cryogen °F °F lb/ft3 lb/ft3 lb/ft3 Btu/lb °F psia
Helium 4 -452.1 -453.5* 7.80 1.06 0.01035 9.9 -450.2 33.2

Hydrogen -423.0 -434.5 4.43 0.0803 0.0522 194.2 -399.8 188
Deuterium -417.3 -426.0 10.7 0.16 0.01041 134 -390.8 239
Neon -410.7 -415.4 74.9 0.593 0.0522 39.4 -379.7 395
Nitrogen -320.5 -345.9 50.4 0.2756 0.0725 85.9 -232.8 492
Worcester Controls
Carbon monoxide -312.6 -337.1 50.6 0.312 0.0725 92.8 -218.2 509
Fluorine -306.2 -363.2 94.5 0.537 0.0989 77.7 -200 808
Argon -302.6 -308.7 87.4 0.37 0.1033 70.2 -187.6 706
Oxygen -297.3 -361.8 71.2 0.296 0.0828 93.5 -181.8 730
Methane -258.6 -296.4 26.3 0.11 0.0416 219 -116.5 673
Krypton -244.0 -250.9 135.0 0.52 0.2149 46.8 -81.4 720
Nitric Oxide -241.0 -262.6 79.3 0.204 0.0777 199 -137.2 945
*at 1,514 psia. †nbp = normal boiling point
Carbon monoxide and nitric oxide, although classed as cryogens by DEUTERIUM – Liquid deuterium is liquified heavy hydrogen or an
the definition, are not of significant commercial importance in the isotope of hydrogen with a neutron in the nucleus of each atom, in
liquid state to consider further. addition to the proton contained in atoms of ordinary hydrogen.
Deuterium is useful for making heavy water, a moderator in certain
The inert cryogens: neon, argon, and krypton, are used primarily in types of nuclear reactors.
the gaseous form in electrical lighting, particularly in advertising
signs. They occur in the liquid state during manufacture from air, OXYGEN – Liquid oxygen or LOX has become important in recent
however, and are thus sometimes called cryogens. They have some years not only because of its usefulness in rockets but also because it
use in scientific work where their special properties in the liquid state is a convenient method of storing large quantities of oxygen in a
are needed, but they will not be discussed in detail in this bulletin. relatively small space. An important application is the storage of
oxygen for breathing in high-altitude airplane and space-vehicle flight.
The seven remaining cryogens are commercially significant and will Although liquid oxygen is odorless and nontoxic, it is extremely
be discussed in more detail. reactive. Its storage creates some hazard. Containers and piping must
HELIUM – Liquid helium is of particular interest to physicists because be very clean. Such reactive materials as most plastics, titanium, and
of its very low boiling point. Temperatures approaching absolute zero aluminum should be avoided.
to within a fraction of a degree can be obtained by equipment using a FLUORINE – Liquid fluorine is primarily of interest because of its
special isotope of helium designated He3. Normal helium, designated potential as an oxidizer with hydrogen and other fuels for rocket
He4, cannot be cooled to the low temperatures obtainable by the He3 propulsion. It is very hazardous to handle and store, however. It
but is a useful cryogen and is particularly of interest because of its produces toxic exhaust gases, and is used much less frequently than
behavior below 2.2°F. oxygen.
Normal helium gas is quite useful because of its lightness, inertness, NITROGEN – Liquid nitrogen is probably the most commonly used of
high thermal conductivity, and the fact that it does not normally the cryogens because of its inertness and the fact that it is relatively
condense into liquid even at the cryogenic temperatures of liquid inexpensive. In fact, liquid nitrogen can be purchased for about the
hydrogen and other cryogens. same price as gasoline, including taxes. It is used as a pressurant gas
HYDROGEN – Liquid hydrogen has become very important in recent and for general-purpose cooling in the cryogenic temperature range.
years because of its usefulness as a rocket fuel. It is a clean fuel that It is quite helpful in flushing out cryogenic systems using oxygen or
burns with no smoke or soot. It is commonly used with either liquid hydrogen. It is finding increasing use in the freezing and transporting
oxygen or liquid fluorine as the oxidizer. of food and other perishables, in medicine and surgery, in the
preservation of biological specimens, and in the operation of
Liquid hydrogen is also used as an additive in gasoline and in the chambers which simulate the conditions of outer space. It is odorless,
production of synthetic compounds from hydrocarbons. Hydrogen colorless, and nontoxic.
is normally produced from natural gas or other hydrocarbons and
is currently produced at the rate of several tons per day in the
United States.
N: 2/8/18
Worcester Controls
METHANE – Liquid methane is sometimes referred to as liquified TERMINOLOGY

natural gas since methane is the main constituent of natural gas. The Some of the terminology normally used in discussing heat transfer
primary interest in the liquefaction of methane is the reduction in properties and phase (i.e., state = gas, liquid, vapor) properties is
volume for ease or economy of transport and storage. Table 1 shows defined below:
that liquid methane at its normal boiling point temperature has about
1/600 of the volume of its gas at ordinary temperatures and 1 atm of A. Heat Transfer Properties (Figure 3)
pressure. It represents a solution to the problem of getting fuel from
1. Heat of vaporization – the quantity of heat required to evaporate
remote areas where it is produced, such as Indonesia, to the heavily
a unit weight of liquid at constant temperature.
populated industrialized areas where it is needed, such as Japan.
2. Heat of condensation – equal to heat of vaporization.

Storage of methane in liquid form near heavy usage areas is also
becoming commercially feasible. This helps the supplier meet peak 3. Heat of fusion – the quantity of heat required to convert a unit
demands without unreasonably large pipeline and storage systems. weight of a solid substance to a liquid at constant temperature.
The -258°F storage temperature and hazards involved in storing large
amounts of concentrated fuel have created some real engineering 4. Heat of crystallization – equal to heat of fusion.
problems but most of the difficulties appear to have been resolved. 5. Sublimation – the case of a solid moving directly to the vapor
state without going through a liquid state. (moth balls)
6. Specific heat – heat required to raise the temperature of 1 gram
LIQUEFACTION of a substance through 1 degree centigrade.
All cryogens exist as a gas under normal conditions. To liquefy any
gas, one must remove the thermal energy. This takes two steps: (1) 7. Absolute zero – a state in which all energy has been removed
cooling the gas to its condensation temperature, and (2) removing its from a material. Absolute zero is defined as -460°F, -273°C, 0°R,
latent heat of condensation. For cryogens this energy removal must and 0K.
take place at very low temperatures. The manufacturing process of
these liquids is based on the principle that expansion of a gas causes
the gas to become cooler. Warm high pressure gas passes through a
nozzle, (Joule-Thompson valve), expanding and becoming cooler. This
cool gas is partly used to cool the nozzle and is partly recirculated
through the nozzle. Eventually some of the nozzle discharge liquifies,
Figure 2.
Figure 2
Joule-Thompson Valve
Intake
Purifier
Compressor
Counterflow Heat Exchanger Liquid
HAMPSON Liquefaction Process
Figure 3
Gas
Boiling Point
Temperature
Liquid
Melting or Freezing Point
Solid
Heat Flow
N: 2/8/18
B. Phase Properties (Figure 4) Common types of insulation used in cryogenic equipment include:
1. The critical temperature is the temperature above which a gas a. expanded foams
cannot be liquified by compression alone. b. gas-filled powders and fibrous materials
c. vacuum jacketing
2. The critical pressure is the saturation pressure corresponding to
the critical temperature. d. evacuated powders and fibrous materials
e. multi-layer or super-insulation
3. Triple point is the state of equilibrium between liquid, vapor and
solid phases. Each of these types of insulation is effective to a greater or lesser
degree in preventing heat transfer by convection, conduction or
radiation.
Figure 4
The problems created by thermal contractions due to large
temperature changes are overcome by the selection of materials and
the use of proper manufacturing techniques. As an example, a 50 ft.
Worcester Controls
PC Critical length of 304 stainless steel piping will contract approximately 2¹⁄₄"
Point when cooled from 40°F to -32°F.
Liquid An unusual situation which can occur with cryogenic piping is the
bowing of a pipe which is only partially filled with a cryogenic fluid. In
Solid
L in e
on a horizontal pipe, the liquid might stratify and flow along the bottom
r ati
S atu of the pipe with the vapor flowing along the top. In this case there
Pressure
would be an uneven temperature distribution around the pipe and the

Triple Point bottom of the pipe would contract more than the top. The resulting
bowing of the pipe can be severe.
Gas
CRYOGENIC VALVES
Critical In selecting commercial valves for low temperature applications, there
Temperature TC
Temperature are several basic design objectives that must be met:
1. Materials must be selected which maintain their ductility at
temperatures to -320°F and below. It is extremely important in
selecting shafts, seat materials, and seals which have the
PIPING strength and physical properties over wide temperature ranges,
yet meet the compatibility of the individual fluids. This material
There are two major problems in the transport of cryogens through
selection is critical in services such as high pressure oxygen,
piping. These are: (1) the evaporation of liquid caused by initial cool
abrasive service or sour gas service which could cause sulfide
down and heat gains from the surroundings, and (2) the thermal
stress cracking.
contractions caused by the large temperature changes which occur.
2. Valves must be designed to give tight shutoff with large thermal
In order to minimize the evaporation due to initial cool down, piping
excursions and be able to go from ambient temperatures to -
walls and other components should contain as little mass as possible
320°F in less than a few seconds.
so they can be cooled quickly to near cryogenic temperatures.
Controlling evaporation due to heat gains from the surroundings is 3. The design of the body must be such that piping stresses or
accomplished by using insulation or vacuum jacketing. The decision distortion due to uneven temperature will not affect the ability of
to insulate is made based on economic factors including cost of the valve to seal. Seats should be able to give liquid-tight shutoff
insulation versus value of cryogen lost through evaporation and other over the complete temperature ranges and give reasonably long
factors such as whether formation of frost on the lines can be cycle life. Most valves must perform a minimum of 10,000
tolerated and whether sufficient mass flow rates can be attained in the trouble-free cycles.
uninsulated lines.
4. Because of the cost of the energy necessary to make cryogenic
Thermal insulation is of vital importance in the safe and economic liquids, there should be a minimal amount of metal exposed to
storage and handling of fluids at cryogenic temperatures. The choice cryogenic fluids, therefore, one major design objective is to have
of insulation material is determined by the cost of material, ease of the lowest possible thermal mass.
installation, effectiveness of the insulation, and the weight and
durability of the insulation. 5. Low seating torque is desirable. This torque should be
consistent over the operating range and should not be affected
by the valve being cooled in the open or closed position.
6. Block valves should have high flow capacity and good flow
characteristics. Such dynamics as torque reversals or valves
which are unstable should be properly identified and steps taken
to prevent rapid closure which could damage the equipment.
N: 2/8/18
Worcester Controls
Figure 5
7. Valves must be easy to disassemble for cleaning and Figure 6

maintenance. There should be minimum blind spots in the
bodies for contamination of possible trapping of fluids.
8. The valves should be capable of being automated. About 40% of
the installations require some type of fail-safe operation and the
extensions must be strong enough to take the weight of these
spring return operators.
9. The final consideration is that the valves must be cost effective
for the installation that they are being used on. Needless to say,
the emphasis on each of these design objectives varies with the
application for particular valves. Generally, globe, plug, or ball
valves are used in line sizes up through 6". Above that, the cost
and performance dictate the use of gate or butterfly valves. The
design of cryogenic valves requires materials that have ductility
at -320°F, so 316 S.S. or brass are used to prevent rupture at
low temperature. The seats are a special Teflon mixture that
provide liquid-tight shutoff over 500°F yet keep a constant
seating torque.
Cryogenic fluids can flash and revert to gas when heat seeps into the
valve. This can be very dangerous and pressures above 200,000 psi STEM
could cause the valves to explode. We use a V-3 vented ball to THRUST BEARING
prevent pressure build-up inside the valve. The system piping must
also provide pressure relief venting. See Figure 7.
The flow arrow on the valve has the V-3 upstream and shutoff of the
liquid on the downstream seat.
SPLIT COLLAR
N: 2/8/18
Bonnet Extension
Mounting Pad for

Automation
One-piece Heavy-duty Stem
Worcester Controls
Thrust Bearing
Orientation Controlled
Stem/Ball Connection
Stainless Steel S-Gasket

Body Seals
Low Torque
Polyfill Seats
Series 75 Series 39
Electric Actuator Electric Actuator
Figure 7
VALVE CLOSED
N: 2/8/18
Worcester Controls
BONNET EXTENSION
The main objective of the bonnet extension is to keep the seal away bonnet extension and become a gas generator which would
from the cryogenic liquids and to make seals replaceable in an increase boil-off. In extreme cases there would be a buildup of
insulated line. There are several criteria that dictate the design of ice and possible trapping of the cryogenic fluid. All cryogenic
these extensions. valves must be designed to prevent trapping of fluid because
critical flashing of liquid to gas could generate pressures which
1. The fluid should not come in contact with the seal. Generally a may rupture the pressure vessel.
60% frost line is used in most extended bonnets. The amount of
metal in the bonnet extension should be kept at a minimum in 3. The use of bonnet extensions can be illustrated in Figure 8. This
order to minimize boil-off and heat transfer to the fluid. The stem also shows the cold box seals used for retaining the pearlite
extension for rotary type valves should be at least one size larger insulation. Two types of seals are normally used: the rubber boot
than the conventional valve stem to minimize wind-up and give or weld fabricated plate.
necessary rigidity for tight shutoff.
4. Another consideration is the method of attaching the extension
2. Bonnet extensions should be rugged enough to take the stresses tube through the valve body and the bonnet. Generally either
associated with the torque of the valve and the weight of a fail silver brazing or welding should be used. Attention should be
safe or spring return operator which is traditionally used in given to valves that are going to be exposed to sour gas or
cryogenic valve applications. Side loads must be prevented from corrosive media so proper heat treating and material selection
deflecting the stem which could change torque or prevent proper can be made in order to meet the NACE MR-01-75 specifications.
functioning of the valve. The extension itself should meet the material compatibility of the
process, be able to meet all ANSI pressure vessel ratings, handle
As a general rule, most cryogenic valves are mounted in the the weight of the top-works and associated equipment and be
vertical position with no more than ±30° from the vertical, able to take the necessary torsional wind-up, vibration and shock
otherwise the cryogenic fluids can flow down one side of the associated with these types of applications.
Figure 8
STEM
THRUST BEARING
SPLIT COLLAR
N: 2/8/18
CRYOGENIC DESIGN FEATURES
• ¹⁄₂" – 6" Flanged Valves
• ¹⁄₄" – 2" Three-Piece
• 3" – 6" Wafer Body
• ³⁄₄" – 2" Diverter
• -450°F to 500°F
• Complete thermal cycle capability Figure 8 HANDLE ASSY BOLT
• Vacuum 20 micron to 1500 psi

• TFE Polyfill seat
RETAINING NUT
• TFE Chevron Packing
STOP
• 316 Stainless Steel Body Seal (TFE coated) HANDLE ASSEMBLY
Worcester Controls
FOLLOWER
1. Blowout Proof – rugged single piece tamper proof stem.
VALVE STEM SPACER
2. Fully-adjustable TFE, high-cycle, zero-leak packing. Belleville Life REVISION RO-R12 NON-EXTENDED
STEM SEAL (3) (ACTUATED VALVES ONLY)
Loaded Design.
WASHER
3. Multiple end connections and pressure class valves.
STOP SCREW (2)
4. One-piece rugged, oxygen-compatible, Long Life Seat design.
5. Easy cleaning, low maintenance, swing out body style.
SEAT
6. High flow, Low pressure drop, quarter turn design. BODY
BALL
7. Positive ball cavity relief – fully tamper proof.
SEAT
8. Modular construction – hard valve, pneumatics, electrics and BODY SEAL END PLUG
RETAINING SCREW
control package and failsafe operations. (2-8)
*WASHER
END PLUG
THRUST BEARING
STEM
BODY STEM
BODY SEAL SELF-LOCKING NUT

"S" GASKET HANDLE ASSY BOLT
FOLLOWER BELLEVILLE WASHERS-4
PIPE END
SEAT AUTOMATED VALVE
HANDLE ASSEMBLY RETAINING NUT
VIEW A-A
VALVE STEM SPACER
HANDLE NUT STOP
(ACTUATED VALVES ONLY)
PACK. FOLLOWER (TOP) LOCKWASHER
FOLLOWER STEM
PACKING RINGS
ONE-PIECE EXTENSION
HANDLE AND STOP
PACK. FOLLOWER (BOT.) STEM SEAL (3) BODY ASSEMBLY

RETAINING NUT
THRUST BEARINGS BELLEVILLE STOP SCREW (2)

WASHERS WASHER
STEM
STOP PIN PIN
BODY BOLTS
REVISION RO-R12 EXTENDED
SPLIT THRUST BEARING
BONNET PLATE
SPLIT RING (HALVES) SEAT
EXTENSION BALL
V2 SEAT
PIPE END END PLUG
BODY SEAL
V1 RETAINING SCREW
BODY SEAL GASKET (2-8)
STD. (See View A-A) *WASHER
BALL END PLUG
SEAT
THRUST BEARING
PIPE END BODY VALVE
1/2" — 2"
BOTTOM TANG
BODY VALVE
1/4" — 2" SEAT
BODY SEAL GASKET REVISION R7 ASSEMBLY NOTE:

(See View A-A)
FLANGED VALVE IS SHOWN. FOR WAFER VALVE, DISASSEMBLY IS EXACTLY THE SAME.
*THIS WASHER IS NOT USED ON ALL 3"–6" VALVES, USE EXISTING WASHER WHEN PRESENT.
BODY NUTS
N: 2/8/18
Worcester Controls
OXYGEN SERVICE Figure 9
All the cryogenic valves are provided with oxygen cleaning to Level III Velocity/Pressure Rating:
on the specific cleaning and testing required by Air Products, Airco,
Praxair, NASA, etc.
200
The materials and lubrication is oxygen tested and approved by the
Steel Valve Body
above customers and packaging and handling will be done in a class at 200$F Gas Temp. (Max)
Maximum Allowable Velocity

1000 clean room.
150
ft/sec (at line conditions)

For oxygen, special materials and applications are required. The

pressure drop and velocity should be to Compressed Gas Association
G-4.4 per the attached curve. Figure 9.
100
For high pressure oxygen, 500 psi or greater, we provide brass,
bronze or Monel parts. Special pipe ends with thicker cross sections
are available to reduce adiabatic heating.
50
TESTING OF CRYOGENIC VALVES 0

200 600 800 1000
Zero leakage of cryogenic valves is a relative term. Beyond a certain
point, the cost involved in obtaining lower leak rates becomes too Internal Pressure, psi
great to be justified for most cryogenic systems. Since most
cryogenic valves are made from commercial products, it is realistic to Liquid nitrogen is used because of its relatively low cost and safety,
impose commercial industrial tests, such as hydrotesting, gas under although care should be taken toward proper ventilation and safety
water, and even functional performance testing of the complete valve. of personnel.
The problem comes in trying to qualify the product for low
temperature applications. In most manufacturing operations, a special In performing cryogenic qualifications of valves, it is critical that they
cryogenic test facility is built similar to that shown in Figure 10. The be qualified in both the open and closed position during cool-down.
valve is installed between dome flanges immersed in liquid nitrogen. This will give you indications of possible torque problems and
differences in performance of the seat due to distortion of an
supported seat. Generally torque and gas leakage should be taken as
Figure 10 the valve cools from ambient down to -320°F. Multiple seat tests
Liquid Nitrogen should be performed to establish a normal range of production
from Storage Tank
variations on gas leakage, stem seal performance and torque
characteristics. Table 2 illustrates a typical data point for valve tests.
V1 V2
Calibrated Line Helium

Pressure Gauge Pressure Bottle
Gauge Gauge
Main
Vent Helium Helium
Valve Bottle Valve Valve
Helium Line Pressure

Flowmeter Bleed
Shut-Off Valves Regulator
Valve
Helium
Bottle
V3 V4
Vaccum Shut-Off Valve
To Vacuum Pump
Schematic - Cryogenic Test Facility
N: 2/8/18
Worcester Controls
C44 Brass or S.S. C44 Diverter C4 Wafer C4 Flanged
Maximum Allowable Seat Leak Rates At Cryogenic Temperatures

BODY STEM
(Using Gaseous Helium @ 100 PSIG with valve at Minus 32°F
and measuring devices at ambient temperature) BODY SEAL SELF-LOCKING NUT
"S" GASKET
FOLLOWER BELLEVILLE WASHERS-4
Leak rate per inch part Diameter – SCFH (SCC/Min)
Valve Type Level I Level II *Level III PIPE END

SEAT AUTOMATED VALVE
Globe VIEW A-A
(2" and Smaller) 0.8 (380) 0.02 (10)
HANDLE NUT
Globe
(2¹⁄₂" and Larger) 1.0 (470) 0.03 (14) PACK. FOLLOWER (TOP) LOCKWASHER
Ball 1.0 (470) 0.10 (47) PACKING RINGS

ONE-PIECE
HANDLE AND STOP
Gate
(2" and Smaller) 2.0 (940) 0.25 (120) PACK. FOLLOWER (BOT.)
RETAINING NUT
Gate Valves 4.0 (1890) 0.30 (140) THRUST BEARINGS BELLEVILLE
(2¹⁄₂" and Larger) WASHERS
Butterfly (Hi Perf.) 2.0 (940) 0.30 (140) STEM

* For unique tight leak rates or low pressures, the manufacturer and purchaser
shall mutually agree upon limits on individual application basis. STOP PIN
BODY BOLTS
SPLIT THRUST BEARING
BONNET PLATE
SPLIT RING (HALVES)
EXTENSION
V2
PIPE END
V1
BODY SEAL GASKET
STD. (See View A-A)
BALL
SEAT
PIPE END BODY VALVE

1/2" — 2"
BODY VALVE
1/4" — 2" SEAT
BODY SEAL GASKET REVISION R7 ASSEMBLY

(See View A-A)
BODY NUTS
N: 2/8/18
Worcester Controls
ENGINEERING PRACTICES FOR CRYOGENIC DESIGNS

1. Complete ANSI pressure vessel codes should be invoked on all 5. Care should be taken to select materials to prevent galvanic
pressure vessel components. All materials must be carefully corrosion due to dissimilar metals.
selected for low temperature operation, thermal shock and
compatibility with the media. 6. Valves should be designed for easy cleaning and disassembly.
Avoid the use of threaded joints and minimize the amount of body
2. Testing of valves should be very rigorous. This must include connections and possible leak paths. All cold box valves should
hydrotesting at 1¹⁄₂ times the body rating, gas testing on every use welded construction.
valve and low temperature tests statistically performed to prove the
7. Proper cleaning procedures should be developed so that there are

repeatability of the cryogenic valve performance.
no lubricants, greases or contaminants left in the valve. After
3. The valve should be capable of operating at a minimum of 10,000 hydrotesting, hot dry nitrogen purges should be used to eliminate
cycles at full rated pressure. Terms like bubble-tight shutoff or zero any residual water.
leak should be avoided when describing cryogenic leak rates.
8. Valve bodies should be designed for unusually high piping
4. There should be repeatable seating torque demonstrated both in stresses, and connections using flanges must be designed to take
cooling of the valve and under normal piping stresses associated multiple numbers of thermal cycles.
with rapid cool-down and wide temperature excursions. The valve
should be structurally capable of taking the loads of large
operators with overhung spring packages normally used for fail-
safe. A minimum of 80 ft/lb of rim pull should be maximum on all
manual gear operators.
CRYOGENIC VALVE PRODUCERS CRYOGENIC APPLICATIONS

Neles Inc. Ball and Butterfly 1. Over-the-road LNG-LPG trailers (fail safe – fire safe)
(Jamesbury) ¹⁄₄" – 24"
2. Terminal unloading stations.
Titanium Ball Valve* Ball Valves
3. High purity cryogenic/gas systems for electronics, medical, and
¹⁄₄" – 6"
hospital oxygen systems.
Valtec Inc. Globe
4. LNG PEAK Shaving Terminals
¹⁄₄" to 12"
5. CO2, Nitrogen injection for enhanced oil recovery
Wm. Powell Inc. Gate, Globe
¹⁄₄" – 24" 6. Over-the-road CO2, LN2 food carriers.
Goddard Valve Gate, Globe 7. Industrial air-conditioning –ammonia, Freon.
¹⁄₄" – 12"
8. Petroleum refining unleaded gasoline – gas treatment from skids,
CVI Vacuum Jacketed Globe fractionation oil wells.
¹⁄₂" – 4"
9. Air separation companies – BOF, baseloading, pipeline
Posi Seal Butterfly
(Fisher) 2¹⁄₂" – 60" 10. Schools, hospitals, laboratories, weld supply houses, oxygen
system, low temperature storage and distribution.
Xomax Butterfly
3" – 12" 11. Metal producers BOF process, inerting and heat treatment.
Clow Corp. Butterfly 12. Aerospace – LOX fueling, rocket testing, LN2, LHe systems.
3" – 12"
13. Pharmaceutical – temperature control, lyophilization, blood
SVF* Ball storage, cryosurgery
¹⁄₄" – 2" 14. Food processing – frozen food, heat transfer
MCF* Ball
15. Sewage plants – LOX, LO2, for treatment
¹⁄₄" – 2"
Velan Gate, Globe, Butterfly
¹⁄₂" – 24"
*Direct Competitors – Similar Products
N: 2/8/18
CRYOGENIC VALVE USERS – WORCESTER CONTROLS
Air Products (World Purchasing Contract) Airco BVC
Royce Instrument Corporation LOX
Niro Atomizer Westinghouse Electric
Lewis Energy Systems Cherry Semi-Conductor
Carbonic Industries (WCC’s Sole Source) International Fuel Calls
Engineering Design Group Texaco Chemical Co.
Slack Associates Inc. Patco Inc.
A & N Corporation Thermice
Lawrence Livermore Labs York International
Vac Breaker Sandoz
Worcester Controls
Liquid Air Engineering Hydra Rig
Timken Steel High Vacuum Equipment
Union Carbide Linde Wright Patterson AFB
General Dynamics Mycon
Cryo-Chem North Coast Cryogenics
NASA Wesco Gases
AEDC Macomber Cryogenics
Givaudan Corporation Dynavac
Garret Turbine Engine Bechtel
BOC Cryoplants Los Alamos Labs
Mobay Lockhead Martin
Shell Production XL Systems
LNG USES WCC

Tomco Equipment AMOCO LNG
Minnesota Valley Engineering Cryenco
CVI Houston Metro
Big Three Northwest LNG
Liquid Carbonics Lone Star Gas
Process Engineering Hopkinton LNG
Cabot Corporation GA Gases
Tennessee Gas North Star Energy Group
Distragas
Rev: 2/25/18, N: 2/8/18
Which
CRYOGENIC
BALL
VALVE
Will YOU
Depend On
in the Cold?
Cryogenics
RATERMANN
Worcester Controls

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37M | Worcester Control Valves for Cryogenic Service

THREE PIECE BALL VALVES

SERIES 51/52 FLANGED BALL VALVES

SERIES F39 PNEUMATIC ACTUATOR

SERIES 75 ELECTRIC ACTUATOR

CPT CHARACTERIZED SEAT CONTROL VALVE

LOOP POWERED MICROPROCESS

WORCESTER CONTROL VALVES – CRYOGENIC

Rev: 3/26/18, N: 2/8/18

C4, C44, and C51

No Leak Seats and Seals

C44 – The Worcester cryogenic valve incorporates many

Applications Clean Room Assembly

LNG Storage and Distribution

The Stainless Steel Passivation – Worcester engineering

Lower Material Cost

Choice of Pneumatic or Electric Actuation

Series 39 Pneumatic Actuator

ASTM B283 C37700, brass ASTM B283 C37700, Brass

1/4”– 2” Standard and Diverter Valves with

Pressure and Torque for Automated Valves

3” - 6” Cryogenic C4 and C51 Valves 3” - 6” Cryogenic C4 and C51 Valves

3” - 6” Cryogenic C4 Wafer Ball Valves Extended and Non-extended Bonnets

3” - 6” Cryogenic C51 Flanged Ball Valves Extended and Non-extended Bonnets

BODY: BALL: BODY

Rev: 3/2/18, 2/28/18, 2/25/18, N: 1/31/18

Automated Valve Manual Valve

High cycle life stem seals

Full ANSI B16.34 compliance

Stainless steel nameplate

Series 44 Ball Valves

Body-Mounted Actuator Design Multiple End Connections,

Swing-Out Design For Easy Special Service and Approvals

Consult Ratermann Cryogenics when ordering

Worcester’s three-piece ball valves are designed to seal bidirec-

Valve shown in closed position, full pressure

The downstream sealing of Worcester Controls’ three-piece

Series 44 Ball Valves

• Maximum Temperature for Seals: Flow Coefficient

TFE coated Graphite coated 1/4”, 3 ⁄8” 8 0.9

• For high-pressure applications to 3000 psi, Flowserve

Caution: For high pressure media that are

Operating Torque for

amount of leak check to area

being inspected. The compound

works quickly to provide long

lasting bubbles at the leak point.

reliably PTFE Paste

Body seals have pressure/temperature ratings that equal or

Unique stem seal

Compact, safe, bottom Separate body seals

Standardized center New, stronger

Stainless steel nameplate

Heavy-duty bolting and

Seat Pressure/Temperature Ratings Flow Coefficient

NOTE: Body seals have a pressure/temperature rating that

Continued on next page

Dimensions Continued from previous page

Socket weld O.D. Tube End* Tube End TE Butt Weld BW