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    Service Bulletin Trucks: Engine Control Module, Replacement

    Uploaded by

    Johansenfc
    This service bulletin provides instructions for replacing the engine control module (ECM) on Mack trucks equipped with MP7 engines. It is a 3-step process that involves removing the old ECM, installing the new ECM, and then reconnecting wiring harnesses and performing tests to ensure proper functioning. Authorization is required before replacing an ECM. Precautions must be followed when working on engine components.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Service Bulletin Trucks: Engine Control Module, Replacement

    Uploaded by

    Johansenfc
    239 views7 pages
    This service bulletin provides instructions for replacing the engine control module (ECM) on Mack trucks equipped with MP7 engines. It is a 3-step process that involves removing the old ECM, installing the new ECM, and then reconnecting wiring harnesses and performing tests to ensure proper functioning. Authorization is required before replacing an ECM. Precautions must be followed when working on engine components.

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    This service bulletin provides instructions for replacing the engine control module (ECM) on Mack trucks equipped with MP7 engines. It is a 3-step process that involves removing the old ECM, installing the new ECM, and then reconnecting wiring harnesses and performing tests to ensure proper functioning. Authorization is required before replacing an ECM. Precautions must be followed when working on engine components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    239 views7 pages

    Service Bulletin Trucks: Engine Control Module, Replacement

    Uploaded by

    Johansenfc
    This service bulletin provides instructions for replacing the engine control module (ECM) on Mack trucks equipped with MP7 engines. It is a 3-step process that involves removing the old ECM, installing the new ECM, and then reconnecting wiring harnesses and performing tests to ensure proper functioning. Authorization is required before replacing an ECM. Precautions must be followed when working on engine components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

    Service Bulletin

    Mack Trucks, Inc.


    Greensboro, NC USA Trucks
    Date Group No. Release Page
    This service bulletin replaces bulletin 284-23 dated 4.2010. 5.2012 284 23 02 1(7)

    Engine Control Module, Replacement


    MP7
    LEU, LR, MRU
    Engine Control Module, Replacement

    W2005866

    This information covers the procedure for replacement of the engine control module (ECM) on
    the MRU and LEU equipped with the MP7 engine.

    Contents
    • “Engine Control Module (ECM), Replacement”, page 2

    Note: Information is subject to change without notice.


    Illustrations are used for reference only and can differ slightly from the actual vehicle being
    serviced. However, key components addressed in this information are represented as
    accurately as possible.

    Note: You MAY NOT replace an ECM without prior authorization from Mack Trucks.

    PV776-89211288 USA71706
    Mack Trucks, Inc. Date Group No. Release Page
    Service Bulletin 5.2012 284 23 02 2(7)

    2841-03-02-01
    Engine Control Module (ECM), Replacement
    You must read and understand the precautions and guide-
    lines in Service Information, group 20, "General Safety
    Practices, Engine" before performing this procedure. If you
    are not properly trained and certified in this procedure, ask
    your supervisor for training before you perform it.

    Removal
    1
    Apply the parking brake and place the shift lever in neutral.

    2
    Remove all cables from ground (negative) battery terminals
    to prevent personal injury from electrical shock.

    3
    Raise the cab to the full service position.

    4
    Loosen the clamps and remove the crankcase ventilation in-
    let coupling hose.

    W2005736

    5
    Remove the bolts mounting the upper and lower wiring har-
    ness P-clamps to the ECM housing.

    W2005594
    Mack Trucks, Inc. Date Group No. Release Page
    Service Bulletin 5.2012 284 23 02 3(7)

    6
    Push the connector lock inward and rotate outward to discon-
    nect both the wiring harnesses from the ECM.

    W2005595

    7
    Remove the ECM cooling plate bolts.

    W2005597

    8
    Disconnect the oil supply line from the crankcase ventilation
    separator. Move the line and secure it out of the way of the
    ECM.

    W2005737
    Mack Trucks, Inc. Date Group No. Release Page
    Service Bulletin 5.2012 284 23 02 4(7)

    9
    Pull the cooling plate back away from the ECM and secure it
    out of the way.

    W2006175

    10
    Remove the mounting bolts and remove the ECM from the
    engine block.

    W2005598
    Mack Trucks, Inc. Date Group No. Release Page
    Service Bulletin 5.2012 284 23 02 5(7)

    Installation
    Note: Make sure that the ECM contact surface is free of dirt.
    If the ECM is painted in the region contacting the coil, remove
    the paint to allow the most efficient cooling.

    1
    Place the ECM in position on the engine block and install the
    mounting bolts. Tighten the mounting bolts to specification,
    see Group 20.
    Note: Make sure that rubber isolators are correctly installed
    and that the ground strap is grounded to the engine block.

    W2005598

    2
    Install the fuel cooling plate to the ECM and tighten the
    mounting bolts to specification.

    W2005597
    Mack Trucks, Inc. Date Group No. Release Page
    Service Bulletin 5.2012 284 23 02 6(7)

    3
    Lubricate with clean engine oil and install a new O-ring on
    the crankcase ventilation separator oil line. Connect the oil
    line and tighten securely.

    W2005737

    4
    Carefully connect the upper and lower wiring harnesses to
    the ECM. Verify that connectors are locked in position.

    W2005595

    5
    Install the bolts mounting the wiring harness P-clamps to the
    ECM.

    W2005594
    Mack Trucks, Inc. Date Group No. Release Page
    Service Bulletin 5.2012 284 23 02 7(7)

    6
    Install the crankcase ventilation inlet coupling hose and tight-
    en the clamp securely.

    W2005736

    7
    Lower the cab.

    8
    Install all previously removed cables to the ground (negative)
    battery terminals.

    9
    Connect VCADS Pro to the diagnostic connector and pro-
    gram the ECM (if not yet programmed).

    10
    Start the engine and check that there are no diagnostic trou-
    ble codes (DTC).

    11
    Perform a Service Regeneration due to filter regeneration in-
    formation lost when the ECM is replaced.

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