User Instructions: Installation Operation Maintenance Automax CENTURA™ CE Series
User Instructions: Installation Operation Maintenance Automax CENTURA™ CE Series
User Instructions: Installation Operation Maintenance Automax CENTURA™ CE Series
Installation
Automax CENTURA™ CE Series Operation
Electric Rotary Valve Actuator
Maintenance
FCD AXENIM0037-01 – 10/05 (Replaces AUTO-37)
Experience In Motion
Automax CENTURA™ CE Series FCD AXENIM0037-01 – 12/05
Introduction a Caution: Use heavy duty brake option ‘K’ for rubber lined
butterfly valves & dampers or applications that may back
The Centura electric actuator is a rotary valve actuator with output
drive the unit.
torques from 250 to 1,500 in-lbs. It has been designed for NEMA 4, 4X,
7, 9 and can come with a 4-20 mA card for modulating service.
4. Mount Automax actuator to valve with Automax provided mounting
hardware to ensure proper alignment. Use mounting hardware
that has 11/2 times bolt length engagement. (Do not use the manual
Storage override to align actuator shaft to valve shaft, as this could drive the
For short and long term storage refer to short and long term storage actuator out of its operating range).
conditions CE Actuator.
NOTE: Some valves have manual stops; remove if appropriate or
set actuator to operate within those travel stops).
Maintenance 5. Care should be taken to align valve stem properly with Automax
Centura Series actuators contain a permanently lubricated, precision actuator output shaft (misalignment will cause premature failure of
cut, heat treated gear train for long, reliable cycle life. There is no need assembly).
to change gear train grease; however, should it become necessary to 6. To connect power to terminal strip of actuator, remove the cover
refill, use a multi-purpose grease such as DuBois MPG-2. and locate the terminal wiring schematic inside the cover.
Permanent split capacitor gearmotors have been equipped with thermal 7. Connect power to terminal strip according to schematic diagram
protectors. After many operations, especially in warm environments, (power should be fused with a 5 amp slow-blow fuse). The actuator
the motor will heat up. To guard the motor against overheating, the should be wired and grounded in accordance with Local and
thermal cut-out blocks power to the motor and maintains this state National Electrical Codes.
until the motor’s temperature drops to a satisfactory level. This thermal
protection means that the actuator will not move when overheated. a Caution: Consult factory when wiring multiple actuators
Consideration must be given to the duty cycle requirements of the in series or parallel. Serious damage may result. User must
actuator. isolate unused winding.
When replacing the cover, the machined joints must be clean and clear
8. Before replacing cover, actuate valve and check to see if it opens
of any obstructions. The integrity of the explosion-proof rating depends
and closes to preferred positions. If valve does not perform
on the care of these joints.
correctly, adjust cams to set actuator travel properly.
Manual Override
The principle of the design is such that when the manual override shaft
is in the up position, the shaft is disconnected from the drive train.
When the shaft is in the down position it does two things. One, the shaft
trips a switch to disconnect the power to the motor and two, it releases
the brake. By releasing the brake the motor can back drive along with
the output. For 90 degree operation, the 250 in-lbs unit requires 1.6; the
700 in-lbs unit requires 3.1; the 1000 in-lbs unit requires 4.2; and 1500
in-lbs unit requires 6.3.
Manual Operation
1. The actuator cover should be securely attached.
Automatic Operation
1. Pull hub away from the actuator cover.
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Automax CENTURA™ CE Series FCD AXENIM0037-01 – 12/05
Additional Parts Specific To 115 VAC Actuators CE2, CE4, CE7, CE1, CE5
No. Item Material P/N Qty
49 115 VAC PSC Motor Int. Steel/Copper 105675 1
16 Fin Impeller Fan Plastic 105703 1
10-32 UNC x 3⁄16" SHCS Steel/Plated 105599 2
54 Capacitor Plastic Encapsulated 106619 1
55 Wire Tie Plastic 106243 2
56 Quick Connect Plastic/Steel 106761 4
25 6 Position Terminal Strip Plastic/Steel 103997 1
2 Screw Marker Strip Plastic 103996 1
26 3-48 UNC x 1/2" Pan Head Steel/Plated 104837 2
115 VAC Wire Harness Copper/Plastic 106111 1
115 VAC Schematic Sticker Gloss Paper 815169 1
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Automax CENTURA™ CE Series FCD AXENIM0037-01 – 12/05
Automax CENTURA™ CE Series FCD AXENIM0037-01 – 12/05
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Automax CENTURA™ CE Series FCD AXENIM0037-01 – 12/05
Additional Parts Specific To 115 VAC With ESP Servo Positioner Additional Parts Specific To 12 VDC Actuators Ce2b, Ce4b, Ce7b,
Actuators Ce2ata, Ce4ata, Ce7ata, Ce1ata, Ce5ata Ce1b, Ce5b
No. Item Material P/N Qty No. Item Material P/N Qty
49 115 VAC PSC Motor Ext. Steel/Copper 105676 1 49 12 VDC Gearmotor Steel/Copper 106088 1
Fan Hub Pressed Metal 107939 1 Motor Bracket Spacer Aluminum 106193 2
Fan Plastic 107940 1 25 6 Piston Terminal Strip Plastic/Steel 103997 1
Compression Spring Steel 108431 1 2 Screw Marker Strip Plastic 103996 1
Brake Hinge Ass’y Steel/Plastic 108600 1 26 3-48 UNC x 1/2" Pan Head Steel/Plated 104837 2
52 Brake Solenoid Coil 108022 1 12 VDC Wiring Harness Copper/Plastic 106196 1
Switch Spring Steel 103714 1 12 VDC Schematic
Gloss Paper 815176 1
Sticker
Wave Spring Steel 108198 1
10-32UNF Set Screw Stainless Steel 103486 1
Additional Parts Specific To 24 VDC Actuators Ce2c, Ce4c, Ce7c,
.75 x .459 x .042 Washer Brass 108361 1 Ce1c, Ce5c
Klip Ring Stainless Steel 106174 1 No. Item Material P/N Qty
6-32 x 1/2 Phil. Screw Steel 106061 1 49 24 VDC Gearmotor Steel/Copper 106088 1
.350 x .118 Lg. Spacer Bronze 108296 2 Motor Bracket Spacer Aluminum 106193 2
6-32 Hex. Nut Nylon/Steel 105864 1 6 Position Terminal
25 Plastic/Steel 103997 1
10-32UNF SHCS Steel 105599 2 Strip
2 Screw Marker Strip Plastic 103996 1
#6 Type A Plain Washer Steel 100986 3
3-48 UNC x 1/2" Pan
Brake Shim Steel 108199 1 26 Steel/Plated 104837 2
Head
8-32 x 5⁄8 Phil. Screw Steel 105576 3
24 VDC Wiring Harness Copper/Plastic 106197 1
55 Wire Tie Plastic 106243 2
24 VDC Schematic
56 Quick Connect Plastic/Steel 106761 4 Gloss Paper 815176 1
Sticker
Plastic
54 Capacitor 106618 1
Encapsulated
#6 x 0.19 lg. Spacer Aluminum 100839 1
6-32 UNC x ⁄8"
3
Steel/Plated 100881 1
Phillips Hd.
1/4 Turn Standoff Plastic 105168 2
ESP3 Servo Positoner Fiberglass 105005 1
Potentiometer Plastic 106195 1
85- Tooth Gear Aluminum 107312 1
85- Tooth Gear Aluminum 105853 1
115 VAC ESP3 Wire
26 Copper/Plastic 106194 1
Harness
ESP3 Schematic Sticker Glass Paper 815224 1
Automax CENTURA™ CE Series FCD AXENIM0037-01 – 12/05
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Automax CENTURA™ CE Series FCD AXENIM0037-01 – 12/05
10 3. CE5 duty cycles for AC motors are 20% for standard duty and 70% for extended duty.
4. For 180 degree applications, simply multiply the above cycle times by 2.
Automax CENTURA™ CE Series FCD AXENIM0037-01 – 12/05
Troubleshooting
Problem
There is power to the unit, but it does not respond.
Solution
Check the nameplate to see that the correct voltage has been applied.
Check the limit switches to see if they are in the normal operating
range.
Problem
Power is getting to the motor, but it merely hums.
Solution
Check to see that the proper voltage is applied. Make sure all the
connections are tight.
Check to see that the brake coil is pulling the brake pad and hinge away
from the fan.
Check to see that CW and CCW power connections are not powered at
the same time.
Problem
The actuator performs erratically.
Solution
Check to see that the actuator is not stalling.
11
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Flowserve Corporation
Flowserve Flow Control
1978 Foreman Drive
Cookeville, TN 38501
Tel 931 432 4021
Fax 931 432 5518
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended
function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide
variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications. The pur-
chaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user should
read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in
connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or as
a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this
product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice.
Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices.
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