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E90 Nav Bus To Pro Retrofit

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Original BMW Accessory.

Installation Instructions.
Professional Navigation system retrofit (SA 609)
BMW 3 Series (E 90, E 91)

These installation instructions are only valid for cars with SA 606 (navigation system)

Retrofit kit No. 65 90 0 415 350 Professional Navigation retrofit kit


65 83 6 976 392 Retrofit kit activation code CCC voice

Installation time
The installation time is approx. 4 hours. This may vary depending on the condition of the car and the
equipment in it.
In general the car must be upgraded to the latest I stage status by flashing before starting the work.
Depending on the production age of the car and the work already carried out on the car, the
programming times will vary, which means that we cannot quote a specific time at this point.
The installation time does not include any time for programming/encoding, as this depends on
the age of the car and the equipment in it.

Important information
These installation instructions are primarily designed for use within the BMW dealership organisation
and by authorised BMW service companies.
In any event, the target group for these installation instructions is specialist personnel trained on BMW
cars with the appropriate specialist knowledge.
All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals
and work instructions, in a rational order, using the prescribed tools (special tools) and observing current
health and safety regulations.
If you experience installation or function problems, restrict troubleshooting to approx. 0.5 hours
for mechanical work and 1.0 hour for electrical work.
In order to reduce costs and avoid any additional expense, send a query immediately to the Technical
Parts Support via the Aftersales Assistance Portal (ASAP).
Specify the following information:
- Chassis number
- Part number of the retrofit kit
- A precise description of the problem
- Work steps already carried out
Do not archive the hard copy of these installation instructions since daily updates are made by ASAP!

Pictograms
Denotes instructions that draw your attention to special features.

 Denotes the end of the instruction or other text.

© BMW AG, Munich 01 29 0 415 450 7/2007 (Z/Z) 1


Installation information
All pictures show LHD cars; proceed accordingly on RHD cars.
Ensure that the cables and/or lines are not kinked or damaged as you install them in the car. The costs
thereby incurred will not be reimbursed by BMW AG.
Additional cables/lines that you install must be secured with cable ties.
If the specified PIN chambers are already used, bridges, double crimps or twin-lead terminals must be
used.

Ordering instructions
An activation code (FSC) with part number 65 83 6 976 392 will be required for the use of the
SA 620 in connection with the Professional navigation system (CCC/SA609).
This activation code must be copied into the car with the aid of the action plan, via the dealer’s
programming system. If the code is not transferred to the car, the SA 620 can no longer be used.

Ordering and delivery of the FSC


- The activation codes are “coded outsourced parts”, i.e. FSCs are always generated for a specific
vehicle and must therefore be ordered from BMW as FSI parts (Production – Line Section – Invest)
quoting the chassis number.
- The FSCs are delivered in the BMW After Sales Portal (ASAP) under Parts and Accessories
(Sweeping Technologies). The dealership organisations can download the FSC from the Internet to
their PC. This code (3 files) must then be stored on media such as a CD before it can be copied via
the programming system into the car.

Special tools required


00 9 310, Installation wedges
00 9 340, Removal tool

© BMW AG, Munich 01 29 0 415 450 7/2007 (Z/Z) 2


Table of contents

Section Page

1. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. Preparatory work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4. Installation and cabling diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5. Installation work for the Car Communication Computer (CCC) . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6. Concluding work and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

7. Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

© BMW AG, Munich 01 29 0 415 450 7/2007 (Z/Z) 3


1. Parts list

B C

E H
D
F
G I

J
K L M

N O
090 0194 V

Legend

A Voice control wiring harness


B Car Communication Computer (CCC)
C 8.8" on-board monitor
D LVDS cable
E CCC fan wiring harness
F Protective strip
G Central instrument panel trim (not included in the parts kit)
H Speed nut (2x)
I Fillister head self-tapping screw 4.2 x 16 (3x)
J Cable tie (15x)
K Controller high
L Socket casing (2x)
M Cover cap (2x)
N Hands-free microphone
O Ventilation hose

© BMW AG, Munich 01 29 0 415 450 7/2007 (Z/Z) 4


2. Preparatory work

TIS no.
Conduct a brief test ---
Disconnect negative pole of battery 12 00 ...

The following components must be removed first of all


Décor trim on right of instrument panel 51 45 380
Control for the heating/air-conditioning system 64 11 377
Switch centre, centre console 64 31 054
Audio system controller 65 12 200
On-board monitor 65 82 050
Pedal trim 51 45 185
Trim for oddments box 51 16 212
Front controller 61 31 195
Roof switch centre 61 31 043
Sun visor and left hinge bracket 51 16 080
Trim for roof pillar (A pillar), left 51 43 201

© BMW AG, Munich 01 29 0 415 450 7/2007 (Z/Z) 5


3. Connection diagram

A2 A3 A4 A5

A1

E2
E1 E3
E4
E

090 0195 V

Item Designation Signal Cable colour / Connection location in the car Abbreviation /
Cross-section Slot
A Voice control wiring harness --- --- --- ---
A1 Socket contact MIC (+) WS/GN To radio plug X13814 X13814
0.35 mm2 PIN 1
A2 Socket contact MIC (-) WS/RT To radio plug X13814 X13814
0.35 mm2 PIN 6
A3 White 3-pin plug casing --- --- To branch A4 X13293
A4 3-pin socket casing, WS --- --- To branch A3 X3759
A5 3-pin socket casing, SW --- --- To hands-free microphone N X2759
E CCC fan wiring harness --- --- --- ---
E1 3-pin socket casing, SW --- --- To CCC fan X14055
E2 Socket contact Fan (+) RT/SW To radio plug X13813 X13813
0.35 mm2 PIN 1
E3 Socket contact Fan (-) BR To radio plug X13813 X13813
0.35 mm2 PIN 5
E4 Socket contact Diagnostic WS To radio plug X13813 X13813
0.35 mm2 PIN 11

© BMW AG, Munich 01 29 0 415 450 7/2007 (Z/Z) 6


4. Installation and cabling diagram

E65

1
N K
E
B

A
090 0196 V

Legend

A Voice control wiring harness


B Car Communication Computer (CCC)
E CCC fan wiring harness
K Controller high
N Hands-free microphone

1 CCC fan

© BMW AG, Munich 01 29 0 415 450 7/2007 (Z/Z) 7


5. Installation work for the Car Communication Computer (CCC)

Cut the protective strip F at right angles to the


adhesive strips in the middle.
Wrap the plug (1) on the existing LVDS cable with
a protective strip F and secure it with adhesive
F strips (2).
Proceed in the same way with the plug on the
LVDS cable on the audio system controller.
1

2 060 0142 V

Also secure protective strip F using cable tie J.


Proceed in the same way with the plug on the
J LVDS cable on the audio system controller.

060 0143 V

Unscrew the screws (1) on the centre console (2)


module holder.
2
Remove the centre console module holder (2).

090 0201 V

Disconnect the ventilation hose O. Only the


last piece (1) is required.
2
Connect the ventilation hose O to the hose (2).
O 3 Attach to the holder (3) on the rear wall.
Replace the centre console module holder.

090 0202 V

© BMW AG, Munich 01 29 0 415 450 7/2007 (Z/Z) 8


5. Installing the Car Communication Computer

Connect the violet plug later to the 8.8" on-


D board monitor C and connect the blue plug
to CCC B.
Route the LVDS cable D on the left behind the
ventilation duct downwards to the centre console
module holder.

060 0141 V

Attach speed nuts H to the centre console


module holder.

060 0144 V

Disconnect plug X13813 from plug X13812.


X13812 Connect the CCC fan wiring harness E to plug
X13813 as follows:
X13813 RTSW cable to PIN 1
BR cable to PIN 5
WS cable to PIN 11.
E2
E3 If the car does not contain plug X13813, use
socket casing L.

E4 060 0159 V

Disconnect plug X13814 from plug X13812.


X13812 Connect branches A1-A2 to plug X13814 as
X13814 follows:
- A1, white/green cable, to PIN 1
A1 - A2, white/red cable, to PIN 6
Connect plug X13814 to plug X13812
If the car does not contain plug X13814, use
socket casing L.
A2
060 0465 Z

© BMW AG, Munich 01 29 0 415 450 7/2007 (Z/Z) 9


5. Installing the Car Communication Computer

Route branches A3–A5 to the steering column.

A5

A3
A4
087 0446 Z

Route branch A5 to the left A pillar over the


lowered headlining to the opening of the roof
trim (1).
1

A5

060 0467 Z

Route wiring harness A in the outermost corner


1 of the A pillar (1), whilst securing with adhesive
4 tape (2).
A A Wiring harness A and the adhesive tape (2)
! must not be routed over the airbag (3) and
strap (4). Affix the adhesive tape (2) to the
metal only.
2
Route wiring harness A behind the gas
2 5 cylinder (5). Nothing must interfere with the
deployment of the airbag.

3 090 0203 V

The arrow on the hands-free microphone N


must point to the front of the car when
installed.
Remove the microphone trim from the roof
function centre (1).
A5 Clip hands-free microphone C into the roof
function centre (1).
N
Connect branch A5 to the hands-free
microphone N.
1
090 0198 V

© BMW AG, Munich 01 29 0 415 450 7/2007 (Z/Z) 10


5. Installing the Car Communication Computer

Screw controller K to the underside of the trim


for the storage compartment (2) using the
2 screws (1).

1 1
090 0199 V

Connect plug X14099 to controller K.


1
Fit the control knob (1) to the controller K.

2 Clip the trim for the storage compartment (2) into


the centre console.

E X14099
090 0200 V

For all cars:


Connect all connectors to the CCC B.
Connect branch E1 to the CCC fan.
B
Tie back the old LVDS cable on the
standard wiring harness (see
Figure 060 0142 V). Cut open a few centimetres
of the wiring harness wrapping if necessary.
As you insert the CCC B, ensure that the wiring
1 harness does not get trapped and that no parts of
I the interior trim are damaged.
Push the CCC B into the centre console module
060 0145 V
holder (1) and secure it using fillister head self-
tapping screws I.
Tightening torque 2.1–2.5 Nm.
Clip the centre console switch centre and auto-
matic air conditioning control into the new
instrument panel centre trim G. Connect the
cable and install the trim.

© BMW AG, Munich 01 29 0 415 450 7/2007 (Z/Z) 11


5. Installing the Car Communication Computer

Secure LVDS cable D in a broad arc in the


holders (1) of 8.8" on-board monitor B.
1 Connect the plug (2).

Take care not to kink LVDS cable D when


you install the 8.8" on-board monitor C.
2 Tie back the old LVDS cable on the standard
wiring harness (see figure 060 0142 V) in the area
behind the 8.8" on-board monitor C. Cut open a
few centimetres of the wiring harness wrapping
if necessary.
D 1
060 0146 V

© BMW AG, Munich 01 29 0 415 450 7/2007 (Z/Z) 12


6. Concluding work and coding

This retrofit system requires coding.

Ordering and delivery of the FSC


- The activation codes are “coded outsourced parts”, i.e. FSCs are always generated for a specific
vehicle and must therefore be ordered from BMW as FSI parts (Production – Line Section – Invest)
quoting the chassis number.
- The FSCs are delivered in the BMW After Sales Portal (ASAP) under Parts and Accessories
(Sweeping Technologies). The dealership organisations can download the FSC from the Internet to
their PC. This code (3 files) must then be stored on media such as a CD before it can be copied via
the programming system into the car.

- Connect the battery


- Encode the retrofit via the Retrofit/Nav Pro path
- Conduct a brief test
- Conduct a function test
- Re-fit the car components as required

© BMW AG, Munich 01 29 0 415 450 7/2007 (Z/Z) 13


7. Circuit diagram

B429/N*

X14055 X2759 1 2 3
A5*

MIC (+)

MIC (-)
WS/GN WS/RT
0,35 0,35
W600
Schirm offen

W601
Schirm offen

RT/SW BR WS
X3759 1 2 3
A4*
0,35 0,35 0,35
X13293 1 2 3 A3*
W602
Schirm offen

WS/GN WS/RT
0,35 0,35
W603
Schirm offen

X13813 1 5 11 X13814 1 6 A1*+A2*

N9
090 0197 V

Legend

B429 Hands-free microphone N*


N9 Car Communication Computer (CCC) B*

X2759 3-pin socket casing, SW, A5*, to hands-free microphone N*


X3759 3-pin socket casing, WS, A4*, to 3-pin plug casing, WS, A3*
X13293 3-pin plug casing, WS, A3*, to 3-pin socket casing, WS, A4*
X13813 12-pin socket casing, to Car Communication Computer
X13814 12-pin socket casing, WS, A1*+A2*, to Car Communication Computer
X14055 3-pin socket casing, to CCC fan

W600 Screen open


W601 Screen open
W602 Screen open
W603 Screen open

All the designations marked with an asterisk (*) apply only to these installation instructions or this circuit diagram.

© BMW AG, Munich 01 29 0 415 450 7/2007 (Z/Z) 14


7. Circuit diagram

Cable colours

GN Green
RT Red
WS White
BR Brown
SW Black

© BMW AG, Munich 01 29 0 415 450 7/2007 (Z/Z) 15

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