Professional Documents
Culture Documents
Manual Mack
Manual Mack
V-MAC® III
Support Software
for Windows® 95/98/ME/NT/
2000/XP User’s Guide
SERVICE DIAGNOSTICS
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ATTENTION
The information in this manual is not all inclusive and
cannot take into account all unique situations. Note that
some illustrations are typical and may not reflect the
exact arrangement of every component installed on a
specific chassis.
The information, specifications, and illustrations in this
publication are based on information that was current at
the time of publication.
No part of this publication may be reproduced, stored in a
retrieval system, or be transmitted in any form by any
means including (but not limited to) electronic,
mechanical, photocopying, recording, or otherwise
without prior written permission of Mack Trucks, Inc.
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SAFETY INFORMATION
SAFETY INFORMATION
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SAFETY INFORMATION
SAFETY INFORMATION
Advisory Labels
Cautionary signal words (Danger-Warning-Caution) may appear in various locations throughout this
manual. Information accented by one of these signal words must be observed to minimize the risk of
personal injury to service personnel, or the possibility of improper service methods which may damage
the vehicle or cause it to be unsafe. Additional Notes and Service Hints are used to emphasize areas of
procedural importance and provide suggestions for ease of repair. The following definitions indicate the
use of these advisory labels as they appear throughout the manual:
Activities associated with Warning indicate that personal injury may result
from failing to heed the advisory. In this case, personal injury is not equated to
career-ending injury, but results in possible change in quality of life.
Activities associated with Caution indicate that product damage may result from
failing to heed the advisory. Caution is not used for personal injury.
A helpful suggestion that will make it quicker and/or easier to perform a procedure,
while possibly reducing service cost.
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SAFETY INFORMATION
Service Procedures and Tool Usage
Anyone using a service procedure or tool not recommended in this manual must first satisfy himself
thoroughly that neither his safety nor vehicle safety will be jeopardized by the service method he selects.
Individuals deviating in any manner from the instructions provided assume all risks of consequential
personal injury or damage to equipment involved.
Also note that particular service procedures may require the use of a special tool(s) designed for a
specific purpose. These special tools must be used in the manner described, whenever specified in the
instructions.
1. Before starting a vehicle, always be seated in the driver’s seat, place the
transmission in neutral, be sure that parking brakes are set, and
disengage the clutch.
2. Before working on a vehicle, place the transmission in neutral, set the
parking brakes, and block the wheels.
3. Before towing the vehicle, place the transmission in neutral and lift the
rear wheels off the ground, or disconnect the driveline to avoid damage to
the transmission during towing.
Engine-driven components such as Power Take-Off (PTO) units, fans and fan
belts, driveshafts and other related rotating assemblies, can be very
dangerous. Do not work on or service engine-driven components unless the
engine is shut down. Always keep body parts and loose clothing out of range
of these powerful components to prevent serious personal injury. Be aware of
PTO engagement or nonengagement status. Always disengage the PTO when
not in use.
Do not work under a vehicle that is supported only by a hydraulic jack. The
hydraulic jack could fail suddenly and unexpectedly, resulting in severe
personal injury or death. Always use jackstands of adequate capacity to
support the weight of the vehicle.
REMEMBER,
SAFETY . . . IS NO ACCIDENT!
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SAFETY INFORMATION
Mack Trucks, Inc. cannot anticipate every r Use hoists or jacks to lift or move heavy
possible occurrence that may involve a potential objects.
hazard. Accidents can be avoided by recognizing
r NEVER run engine indoors unless exhaust
potentially hazardous situations and taking
fumes are adequately vented to the outside.
necessary precautions. Performing service
procedures correctly is critical to technician safety r Be aware of hot surfaces. Allow engine to
and safe, reliable vehicle operation. cool sufficiently before performing any
service or tests in the vicinity of the engine.
The following list of general shop safety practices
r Keep work area clean and orderly. Clean up
can help technicians avoid potentially hazardous
any spilled oil, grease, fuel, hydraulic fluid,
situations and reduce the risk of personal injury.
etc.
DO NOT perform any services, maintenance
procedures or lubrications until this manual has r Only use tools that are in good condition,
been read and understood. and always use accurately calibrated torque
wrenches to tighten all fasteners to specified
r Perform all service work on a flat, level
torques. In instances where procedures
surface. Block wheels to prevent vehicle
require the use of special tools which are
from rolling.
designed for a specific purpose, use only in
r DO NOT wear loose-fitting or torn clothing. the manner described in the instructions.
Remove any jewelry before servicing
r Do not store natural gas powered vehicles
vehicle.
indoors for an extended period of time
r ALWAYS wear safety glasses and protective (overnight) without first removing the fuel.
shoes. Avoid injury by being aware of sharp
r Never smoke around a natural gas powered
corners and jagged edges.
vehicle.
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TABLE OF CONTENTS
TABLE OF CONTENTS
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TABLE OF CONTENTS
ABOUT THIS MANUAL Programming History Display Screen ............ 20
Switch Status Display Screen ........................ 21
INTRODUCTION TO V-MAC® SUPPORT
Vehicle Data Log Display Screen ................... 21
SOFTWARE ....................................................... 2
Maintenance Data Log Display Screen .......... 21
Software Organization ...................................... 2
Enable Predictive Oil Change Pop-Up
Online Help Function ...................................... 2
Screen ............................................................ 22
Software Distribution ........................................ 2
Adaptive Cruise Control Screen ..................... 23
User’s Guide Organization ............................... 2
Fault Reporter Configuration Screen .............. 23
V-MAC II User’s Information ........................... 2
Fault Reporter Advanced Setup Screen ......... 24
Chassis Dyno Mode Display Screen .............. 24
SOFTWARE INSTALLATION Cylinder Cut-Out Test Display Screen ........... 25
Engine Run-Up Test Screen .......................... 25
SOFTWARE INSTALLATION
Engine Compression Test Screen .................. 26
INTRODUCTION ................................................ 4
Engine Brake Test Screen ............................. 26
About Installation .............................................. 4
Installation Requirements ................................. 4 Wiggle Wire Test Screen ................................ 27
SOFTWARE INSTALLATION DESCRIPTION Cylinder Balance Test .................................... 28
AND OPERATION .............................................. 4 VGT Vane Position Calibration Test ............... 28
Installing V-MAC Support Software .................. 4 Cummins Screen Summaries .......................... 29
Connecting the Computer to the Vehicle ......... 6 SERVICE DIAGNOSTICS DESCRIPTION AND
Using the Serial Link Adapter ......................... 6 OPERATION ...................................................... 33
Accessing V-MAC Support Software ............... 6 Active Faults While Monitoring List ............ 33
Using the Start Menu ...................................... 6 Calibrate Throttle Pedal .............................. 33
Configuring the Software .................................. 6 Capturing Display Screen Snapshots ........ 33
Software Configuration Fields ........................ 7 Changing Engine Idle Speed ..................... 33
Exiting V-MAC Support Software ..................... 7 Changing the Governor Type .................... 34
Uninstalling V-MAC Software ........................... 7 Chassis DYNO Mode ................................ 34
SOFTWARE INSTALLATION SPECIAL TOOLS Clearing Current Selections ....................... 34
AND EQUIPMENT ............................................. 8 Clearing Fault Tables ................................ 34
Hardware Requirements .................................. 8 Cylinder Balance Test ................................ 35
Communication Interface ................................. 9 Cylinder Cut-Out Test ................................ 35
Serial Link Adapter ......................................... 9 Default Display Settings ............................ 35
Engine Brake Test ...................................... 35
Engine Compression Test .......................... 36
SERVICE DIAGNOSTICS Engine Run-Up Test ................................... 36
SERVICE DIAGNOSTICS INTRODUCTION ..... 12 Fault Monitoring During
About Service Diagnostics ............................... 12 Live Parameter Monitoring ...................... 36
Accessing Service Diagnostics ........................ 12 Fault Reporter............................................. 36
Online Help Function ........................................ 12 Fault Reporter Advanced Setup ................. 37
Additional Information ...................................... 12 Fault Reporter Configuration ...................... 37
SERVICE DIAGNOSTICS VISUAL Live Parameter Monitoring ........................ 37
IDENTIFICATION ............................................... 12 Parameter Selection
Screen Summaries ........................................... 12 Using Default Selections ......................... 37
Service Diagnostics Menu .............................. 12 Using SAE Parameter Menu ................... 37
SAE Parameter Menu Selection Screen ........ 13 Paused Parameter Monitoring ................... 38
Fault Codes Menu .......................................... 13 Predictive Oil Change ................................. 38
Diagnostic Tools Menu ................................... 14 Printing Display Screen Snapshots ........... 38
Special Diagnostic Modes Menu .................... 14 Printing Fault Tables .................................. 38
Utilities Menu .................................................. 16 Resetting the Maintenance Data Log ........ 39
Parameter Monitoring Display Screens .......... 16 Resetting the Vehicle Data Log ................. 39
All Active Faults Display Screen ..................... 17 Saving Default Selections .......................... 39
Controller Fault Table Display Screen ............ 17 Saving Parameter Defaults ........................ 39
Fault Reporter Screen .................................... 18 Saving the Maintenance Data Log ............ 39
Clearing Fault Reporter .................................. 19 Saving the Vehicle Data Log ..................... 39
Fault Reporter Log Items ................................ 19 Selecting Datalink Adapter ......................... 40
Vehicle Information Display Screen ............... 20 VGT Vane Position Calibration ................... 40
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TABLE OF CONTENTS
Viewing Active Faults ................................. 40 Fleet Driver Event Settings Entry Form .......... 60
Viewing Adaptive Cruise Control Status .... 41 Incident Log Filter and Trigger Settings
Viewing Display Screen Snapshots ........... 41 Entry Form ...................................................... 61
Viewing Electronic Configuration Maintenance Customer Defined Labels
Information ............................................... 41 Entry Form ...................................................... 61
Viewing Fault Tables .................................. 41 Driver ID Settings Entry Form ......................... 61
Viewing Programming Histories ................. 41 Cummins Screen Summaries ........................... 62
Viewing the Maintenance Data Log ........... 42 CUSTOMER DATA PROGRAMMING
Viewing the Switch Status Display ............. 42 DESCRIPTION AND OPERATION .................... 63
Viewing the Vehicle Data Log .................... 42 Theft Deterrence System Summary ................. 63
Wiggle Wire Test......................................... 43 Security Modes ............................................... 63
DataMax™ Summary Information .................... 45 Access Level Restrictions ............................... 63
Maintenance Monitor Summary ........................ 64
Programming Maintenance Intervals .............. 64
CUSTOMER DATA PROGRAMMING Monitoring Maintenance Thresholds ............... 64
CUSTOMER DATA PROGRAMMING Broadcasting Maintenance Alerts ................... 64
INTRODUCTION ................................................ 50 Customer Data Programming Functions.......... 65
About Customer Data Programming ................ 50 Edit Owner Storage .................................... 65
Accessing Customer Data Programming .......... 50 Maintenance Monitor Schedule .................. 65
Online Help Function ........................................ 50 Unit Pump Calibration ................................. 65
Additional Information ....................................... 50 Set Time and Date ..................................... 65
Password Protection ......................................... 50 Print Current Parameters ........................... 65
Entering the Password .................................... 50 View Current Parameters ........................... 65
Changing the Password .................................. 51 Utilities......................................................... 66
CUSTOMER DATA PROGRAMMING VISUAL Vehicle Component Parameters ....................... 66
IDENTIFICATION ............................................... 51 Unit ID Number .......................................... 66
Screen Summaries ........................................... 51 Transmission Top Gear Ratio .................... 66
Customer Data Programming Menu ............... 51 Carrier Ratio ............................................... 66
View/Print Report Selection Screen ................ 52 Tire Size ..................................................... 66
Program Vehicle Component Parameters Road Speed Pickup Teeth ......................... 67
Entry Form ...................................................... 53 Road Speed Limit ....................................... 67
Vehicle ECU Customer Data Menu ................ 53 Lower Gear Road Speed Limit ................... 67
Engine ECU Customer Data Entry Form ........ 54 Engine Load Threshold for No
Fleet Data Menu ............................................. 54 MPH Signal .............................................. 67
Edit Owner Storage Entry Form ...................... 55 Failed MPH Sensor Engine
Maintenance Monitor Entry Form .................... 55 Power Limit .............................................. 68
Unit Pump Calibration Entry Form .................. 56 Battery Low Voltage Fault Threshold ......... 68
Set Time and Date Screen .............................. 56 Alternator Low Voltage Fault Threshold ..... 68
Preferences Entry Form .................................. 57 Alternator High Voltage Fault Threshold .... 68
General Features Entry Form ......................... 57 Enable Cruise Button Bonus ...................... 68
Shutdown Options Entry Form ........................ 57 Detect Loss of Signal from
Vocational Features Entry Form ..................... 58 MPH Sensor ............................................. 69
Cab Fan Controls Entry Form ......................... 58 Limit Power if No Signal from
Cruise Control Options Entry Form ................. 58 MPH Sensor ............................................. 69
Electronic Hand Throttle Settings Limit Power if Electrical Fault from
Entry Form ...................................................... 59 MPH Sensor ............................................. 69
PTO Speed Control Settings Entry Form ........ 59 Customer Torque Limit................................ 69
PTO 1-2 Custom Settings Entry Form ............ 59 Customer Torque Limit Gear Ratio ............. 69
PTO 3-4 Custom Settings Entry Form ............ 60 Torque Limit Ramp-Up Time....................... 70
Theft Deterrence Parameters Entry Form ....... 60 Disable Torque Limit with PTO ................... 70
Fleet Display and Trip Parameters Enable if Fault Incorrect Gear Ratio............ 70
Entry Form ...................................................... 60
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TABLE OF CONTENTS
CUSTOMER DATA PROGRAMMING (CONTINUED)
Customer Data/VECU Allow Fan Override When Parked ............. 81
General Features .......................................... 71 Engage Fan with Engine Brake ................. 82
Lower Gear Road Speed Limit Option ....... 71 Engage Fan with PTO ON .......................... 82
Delay Engine Brake Application Cruise Control Features ................................ 83
in Cruise .................................................. 71 Cruise Control Mode................................... 83
Low Idle Speed Adjust with Switches ........ 71 Disable Cruise Control................................ 83
Hold Electrical Power ON Until Autoresume with Clutch.............................. 83
Vehicle Stopped ...................................... 71 Accel Bump Speed .................................... 83
Engine Sleep Mode Alert ........................... 71 Decel Bump Speed .................................... 83
Fuel Economy Type ................................... 72 Hold to Nearest .......................................... 84
Cruise Switch Disables Super 10 Cruise Min Road Speed ............................ 84
Top 2 ....................................................... 72 Cruise Max Road Speed ........................... 84
Engine Overspeed Fault Threshold ........... 72 Bump Speed .............................................. 84
Service Brake Fault Threshold with Engagement and Dropout Requirements .. 85
Engine Brake ........................................... 72 Electronic Hand Throttle (EHT) Features .......... 85
Shutdown Options .......................................... 73 Enable Custom EHT Control ..................... 85
Coolant Temperature ................................. 73 Autoset ...................................................... 85
Oil Pressure ............................................... 73 Jump to Min Speed .................................... 85
Coolant Level ............................................. 73 Single Speed Control (SSC) ...................... 85
Automatic Transmission Temperature Hold to Minimum Speed ............................ 86
Warning and Shutdown ........................... 73 Dropout Above Maximum Speed ............... 86
Transmission Temperature ........................ 74 Electronic Hand Throttle SSC RPM ........... 86
Exhaust Temperature ................................ 74 Accel Bump Speed .................................... 86
Idle Cooldown Feature Enabled ................. 74 Decel Bump Speed .................................... 86
Idle Shutdown ............................................. 75 Hold to Nearest .......................................... 87
Idle Shutdown if PTO Active ...................... 75 Accel Ramp Rate ....................................... 87
Idle Shutdown if Single Speed Control Decel Ramp Rate ...................................... 87
Active ....................................................... 75 Min Set Speed ........................................... 87
Idle Shutdown if % Load Used Higher Max Set Speed .......................................... 87
Than Threshold ....................................... 75 Engine Speed Limit ................................... 88
Idle Shutdown if Hand Throttle Control Max Road Speed ....................................... 88
Active ....................................................... 75 Ramp Rate ................................................ 88
Idle Shutdown if in Sleeper Mode .............. 76 Engagement and Dropout
Idle Shutdown if in Sleeper Mode with Requirements .......................................... 88
PTO 4 Fast Idle ....................................... 76 PTO Speed Control Settings ......................... 89
Ambient Air Temperature Option ................ 77 Single Speed Control (SSC) ...................... 89
Minimum Ambient Air Temperature ............ 77 Park Brake Check to Enable PTO ............. 89
Maximum Ambient Air Temperature ........... 77 Min Set Speed ........................................... 89
Idle Shutdown Timer .................................. 78 Max Set Speed .......................................... 89
Idle Shutdown Warm-Up Timer ................. 78 Max Road Speed Dropout .......................... 89
Idle Shutdown Warm-Up Temperature ...... 78 Engine Speed Limit ................................... 90
Idle Shutdown Warning Time .................... 78 Preset Speed ............................................. 90
Idle Shutdown % Load Threshold .............. 79 Ramp Rate ................................................ 90
Vocational Features ...................................... 79 Road Speed Limit ....................................... 90
Set/Resume Switch State .......................... 79 Custom PTO Settings .................................... 91
Inhibit Cruise Control with PTO ON ........... 79 Autoset ...................................................... 91
Single Press of Resume to Accelerate ...... 79 Jump to Minimum Speed ........................... 91
Initial Set using Resume Switch ................ 79 Hold to Minimum Speed ............................ 91
Driveshaft PTO 2 Option ............................ 79 Dropout Above Maximum Speed ............... 91
Set/Resume Fault Diagnostic ..................... 80 Accel Bump Speed .................................... 91
Switch Assignments .................................. 80 Decel Bump Speed .................................... 92
Cab Fan Controls ......................................... 81 Hold to Nearest .......................................... 92
Allow Fan Override When Moving ............. 81 Accel Ramp Rate ....................................... 92
Fan Override Time When Moving .............. 81 Decel Ramp Rate ...................................... 92
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TABLE OF CONTENTS
CUSTOMER DATA PROGRAMMING (CONTINUED)
Engagement and Dropout Programming Options
Requirements ........................................... 93 via V.I.P.™ ................................................ 102
Customer Data/EECU Features ....................... 94 Reset Predictive Oil Change via
High Idle Engine Speed ............................. 94 Override Switch......................................... 104
Coolant Temperature Fan Engagement GuardDog™ Enabled.................................. 105
Threshold ................................................. 94 GuardDog™ Low Fuel Level Warn.
Air Temp. Fan Engagement Threshold ...... 94 Thresh. % ................................................. 105
Air Conditioning Override Time .................. 94 Fleet Fuel Economy Target ........................ 105
Engine Sleep Mode .................................... 95 Data Save Mode ........................................ 106
Smart Fan Type Installed ............................ 95 Idle Data Type on V.I.P.™ ......................... 106
Driveshaft PTO Dropout Enabled ............... 95 Request Driver Name at Every
Driveshaft PTO Dropout Threshold ............ 96 Startup? ................................................... 106
Fuel Temperature Sensor Applied ............. 96 Source of Driver Name for Trip .................. 106
Oil Level Sensor Available ......................... 96 Length of Driver Trip Code ......................... 107
Output Boost Pressure on Maintenance Broadcast Schedule ............. 107
J1587 ....................................................... 96 Blackout Mode Enabled ............................. 107
Engine Brake Installed ............................... 96 Alert Blackout Start Time, GMT ................. 107
MACK PowerLeash™ Engine Brake Alert Blackout Stop Time, GMT .................. 107
Installed..................................................... 96 Engine Overspeed, Company Limit ........... 108
Exhaust Brake Installed ............................. 97 Engine Overspeed Logging (Severe) ......... 108
Oil Temperature Sensor Available ............. 97 Engine Overspeed Logging with Fuel ........ 108
Air Conditioning Installed Option................. 97 Vehicle Overspeed Logging with Fuel ........ 108
Fuel Calibration .......................................... 98 Vehicle Overspeed Logging,
Fleet Data All Conditions ........................................... 108
Theft Deterrence Features ............................. 98 Idle Logging Delay ..................................... 108
Number of ID Attempts ............................... 98 Hard Braking Threshold ............................. 109
Demand Driver ID to Operate .................... 98 Traction Loss Threshold ............................. 109
Limited Power: % Power Limit if No ID Custom Parameters ................................... 109
Entered .................................................... 98 Driver Event Settings ..................................... 109
Demand ID to Continue Running Beyond Write Report Once per Day ........................ 109
30 Seconds .............................................. 98 Write Report When Key Turned ON ........... 109
Limited Time: % Power Limit Before Write Report at Next Trip/Trip Reset .......... 110
Shutdown ................................................. 98 Driver Event Summary Time ...................... 110
Distance Before Shutdown ......................... 99 Trigger: PTO 1 Enabled ............................. 110
Distance Remaining After Shutdown Trigger: PTO 2 Enabled ............................. 110
Lamp ON................................................... 99 Trigger: Fueled Engine Speed ................... 110
Time Before Shutdown ............................... 99 Trigger: Severe Engine Speed ................... 110
% Mechanic Power Limit ............................ 99 Trigger: Company Limit Engine Speed ...... 111
Mechanic Road Speed Limit ...................... 99 Trigger: Fueled Vehicle Overspeed ........... 111
Display and Trip Settings ............................... 100 Trigger: Vehicle Overspeed ....................... 111
Vehicle Display Type .................................. 100 Driver Event Summary List ........................ 111
Advance to Next Trip via Display ............... 100 Incident Log Filter and Trigger Settings ......... 111
Reset DataMax™ via V.I.P.™ .................... 100 Customer Defined Labels .............................. 114
Driver Reset Maintenance Driver ID Settings ........................................... 114
Items via V.I.P.™ ..................................... 100 Determining Actual Fuel Consumed ............... 115
Reset Driver Trip via V.I.P.™ ..................... 101
Display Trip Information on V.I.P.™ ........... 101
Disable Sweet Spot..................................... 101
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TABLE OF CONTENTS
DEALER PROGRAMMING REVIEW DEALER PROGRAMMING
PHASES ............................................................. 137
Introduction ...................................................... 118
Product Software Programming ....................... 137
Accessing Dealer Programming Software ...... 118
Data File Programming .................................... 137
Online Help Function ...................................... 118
PUTTING IT ALL TOGETHER ........................... 138
Additional Information ..................................... 118
Step 1 — Find Vehicle Information
DEALER GENERAL PROGRAMMING
(for VECU) ........................................................ 138
INFORMATION .................................................. 118
Step 2 — Save Customer Data (for VECU) ..... 138
Electronic Control Unit (ECU) .......................... 118
Step 3 — Download Product Software File
V-MAC III Configuration ................................... 118
(for VECU) ........................................................ 139
V-MAC II Configuration .................................... 119
Step 4 — Download Datafile (for VECU) ......... 139
Dealer Programming File Nomenclature .......... 121
Step 5 — Program (Flash) VECU .................... 140
The Data File Extension ................................. 121
Step 6 — Program VECU ................................ 140
V-MAC Dealer Programming Phases .............. 122
Step 7 — Upload Verification File .................... 141
Product Software Programming (PSP) ........... 122
Step 8 — View MACK Host Vehicle Information
Data File Programming (MDP) ....................... 122
Screen .............................................................. 141
DEALER PROGRAMMING SOFTWARE
PROGRAMMING INSTRUCTIONS ................... 142
COMPUTER REQUIREMENTS ......................... 122
Overview of Basic Programming Steps ............ 142
DEALER PROGRAMMING SOFTWARE
Step 1 — Determining the Programming
VISUAL IDENTIFICATION ................................. 123
Type ............................................................... 142
V-MAC Online Screen Summaries ................... 123
Step 2 — Identifying the Appropriate
MACKnet LOG ON SCREEN ......................... 123
Worksheet ...................................................... 143
V-MAC Online Main Screen ........................... 123
Step 3 — Performing Programming
System Type Vehicle Information Screen ...... 124
Procedures ..................................................... 144
Product Software Download Entry Form ........ 124
Detailed Programming Instructions .................. 145
Datafile Entry Form ........................................ 125
Removing Fuses ............................................ 145
Verification Upload Entry Form ...................... 125
Clearing Fault Tables ..................................... 145
Mack Trucks Host Menu ................................. 126
Saving Customer Data ................................... 145
F1 — Administrative/customer Information
Re-Entering Customer Passwords ................. 145
by GSO/Chassis or VIN Entry Form ............... 127
Programming the Reprogramming Data File .. 146
F3 — Update Options Form ........................... 127
Changing the ECU Part Number .................... 146
F5 — Update Calibration Codes
Using the F3 Update Options Screen ............. 147
Entry Form ...................................................... 127
Downloading the Product Software File ......... 147
F9 — EECU Part Number Change
Downloading the Reprogramming
Entry Form ...................................................... 129
Data File ......................................................... 147
F11 — VECU Part Number Change
Uploading the Verification File ........................ 148
Entry Form ...................................................... 129
Downloading the Product Software
F19 — Add VIN/GSO/Chassis Entry Form ..... 130
V.I.P.™ File .................................................... 148
F20 — Install Engine Entry Form ................... 130
Recalibrating the EUPs .................................. 148
Dealer Programming Software Screen
Programming the Product Software File ........ 148
Summaries ....................................................... 131
Programming Worksheets ................................ 149
V-MAC Dealer Programming Menu ................ 131
TYPE 1 — VECU ........................................... 149
V-MAC Navigator Bar ..................................... 131
TYPE 1 — EECU ........................................... 149
Programming Bar ........................................... 132
TYPE 1 — BOTH ECUs ................................. 150
Utilities Bar ..................................................... 132
TYPE 2 — VECU ........................................... 150
MACK Data Programming Entry Form ........... 133
TYPE 2 — EECU ........................................... 151
Save Customer Data Entry Form ................... 134
TYPE 2 — BOTH ECUs ................................. 151
Preferences Entry Form ................................. 134
TYPE 3 — VECU ........................................... 152
Product Software (Flash) Programming
TYPE 3 — EECU ........................................... 152
Entry Form ...................................................... 136
TYPE 3 — BOTH ECUs ................................. 153
V.I.P.™ Product Software (Flash)
TYPE 4 — VECU ........................................... 153
Programming
TYPE 4 — EECU ........................................... 154
Entry Form ...................................................... 136
TYPE 4 — BOTH ECUs ................................. 154
Using V-MAC Online and Dealer
TYPE 5 (EECU ONLY) ................................... 155
Programming ...................................................... 137
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TABLE OF CONTENTS
TYPE 6 — VECU ............................................ 155
TYPE 6 — EECU ............................................ 156
TYPE 6 — BOTH ECUs .................................. 156
TYPE 7 — VECU ............................................ 157
TYPE 7 — EECU ............................................ 157
TYPE 7 — BOTH ECUs .................................. 158
TYPE 7 — V.I.P.™ .......................................... 158
TYPE 8 — VECU ............................................ 159
TYPE 8 — EECU ............................................ 159
TYPE 8 — BOTH ECUs .................................. 160
TYPE 9 — CDS-EXT ...................................... 160
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NOTES
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SOFTWARE INSTALLATION
SOFTWARE INSTALLATION
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SOFTWARE INSTALLATION
SOFTWARE INSTALLATION SOFTWARE INSTALLATION
INTRODUCTION DESCRIPTION AND
OPERATION
About Installation
Installation of V-MAC support software consists of Installing V-MAC Support Software
installing both Service Support Software and To install the V-MAC support software (CD-ROM)
Dealer Programming Software. Because the on a CD-ROM drive, use the following procedure:
installation procedure is similar for both
applications, only the Service Support Software 1. Insert CD-ROM into the CD-ROM drive
installation will be described. (usually drive D:\).
2. Review the “Readme.txt” for further
The installation programs were designed to install installation instructions.
V-MAC support software on a Windows® 95, 98 1
or higher computer.
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SOFTWARE INSTALLATION
2 4
5. At the Choose Destination Folder screen, The computer will begin copying the files.
click on the Next button to use the MACK
recommended destination folder or click on
the Browse button to select another folder
destination. The system may ask you to view the Service
3
Text. It is recommended that you do because the
Service Text may contain special installation
notes and other important information.
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SOFTWARE INSTALLATION
Connecting the Computer to the Accessing V-MAC Support Software
Vehicle Always remember to connect the interface and
To use V-MAC support software, the computer turn the ignition key to the ON position before
must be connected to the vehicle using a accessing V-MAC support software.
communication interface (RP1210A-compliant
serial link adapter). Refer to “Communication This software includes three separate programs:
Interface” on page 9 for communication interface r SERVICE DIAGNOSTICS
information.
r CUSTOMER DATA PROGRAMMING
To connect the serial link adapter: Two methods can be used to access V-MAC
1. Turn the computer on and let it boot (start) support software:
completely. r MACK software folder
2. Connect the serial link adapter end to the r Start Menu
associated communication port on the
computer.
USING THE MACK SOFTWARE FOLDER
Depending on the configuration of the
computer, it may be necessary to use an 1. Double-click on the MACK software folder
adapter or gender changer. Adapters and located on the PC’s desktop.
gender changers are readily available at 2. Double-click on the desired application to
most electronic supply stores. run.
3. Connect the J1708 connector of the
RP1210A-compliant data link adapter to the USING THE START MENU
serial communications port on the vehicle
(located under the dash to the left of the 1. Click on the Start button.
steering column). 2. Select Programs.
4. Turn the ignition key to the ON position. 3. Select Mack Software.
To disconnect the serial link adapter: 4. Select the desired program.
1. Turn the ignition key to the OFF position.
2. Disconnect the J1708 connector of the
Configuring the Software
RP1210A-compliant data link adapter from Before using V-MAC support software, it must be
the serial communications port on the properly configured.
vehicle.
3. Disconnect the serial link adapter end of the To configure the Service Support Software:
RP1210A-compliant data link adapter from 1. Start either SERVICE DIAGNOSTICS or
the serial port on the computer (remove any CUSTOMER DATA PROGRAMMING. For
adapters or gender changers). Service Diagnostics, click on the Utilities
4. Turn the computer off. button and then the Preferences button. For
Customer Data Programming, click on the
Preferences button.
2. Select Preferences.
3. Choose settings for each of the fields (refer
to the “SOFTWARE CONFIGURATION
FIELDS” on page 7).
4. Click on the OK button.
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SOFTWARE INSTALLATION
To configure the Dealer Programming Software: Uninstalling V-MAC Software
1. Start DEALER PROGRAMMING and click To access the Uninstall program, use the
on the Utilities tab. following steps:
2. Select Preferences. 1. Click on the Start button.
3. Choose settings for each of the fields (refer 2. Select Settings.
to the “SOFTWARE CONFIGURATION
FIELDS” on page 7). 3. Select Control Panel.
4. Click on the OK button. 4. Select Add/Remove Programs.
5. Select the appropriate file.
SOFTWARE CONFIGURATION FIELDS 6. Click on the Add/Remove button.
Communications Port — Most systems will use
COM 1 as the communications port. For assistance with installing or uninstalling
V-MAC support software, please contact the
RP1210A Device Name — Most systems will Mack Trucks, Inc. Systems Support Center
use J1708 as the protocol. (800-247-0039). Hours are 8:00 a.m. to 5:00 p.m.
(Eastern time), Monday through Friday.
International Unit Type — Set to either metric or
English display units.
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SOFTWARE INSTALLATION
SOFTWARE INSTALLATION Etherlink Card — Required for Dealer Direct
Connect usage and/or if used in Local Area
SPECIAL TOOLS AND Network
EQUIPMENT
PC Cabinet Case — With two more available
Hardware Requirements slots for future expansion
If you are planning to purchase a new desktop Backup Facility — Colorado cartridge, Zip or
PC, this is the current recommended minimum Jazz disk drive (check with PC supplier for
configuration. Although PCs with lesser backup facility suggestions)
configuration may run MACK applications, this is
the minimum configuration recommended for new 101-KEY Keyboard
purchases:
Monitor — 15 inch or larger SVGA Color to
FOR DESKTOP: support 800 x 600 in high color
Modem — 56 Kbps (or faster) V.90 modem if PC Modem — 56 Kbps V.90 modem if used for dial-
is used for dial-up communications. A modem is up communications
not required in Local Area Network with Dealer
Direct Connect Monitor — 14.1" Display — Active color
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SOFTWARE INSTALLATION
Communication Interface
The V-MAC support software can be used with a
serial link adapter. J 38351, J 38351-A, J 38351-B and J 38351-C
cannot be used as the communication interface
for the V-MAC support software.
SERIAL LINK ADAPTER
The MACK data serial link adapters endorsed as
certified and recommended for use with the
V-MAC support software include the Kent-Moore
J 38351-D and the RP1210A-compliant J 44537 V-MAC support software is not compatible with
PLC adapter model. Personal Digital Assistants (PDAs) such as
6 PalmPilot™* software. Therefore, ensure that
your PDA synchronization software is not running
when using the V-MAC software. To do otherwise
may cause interference in reading the COM port.
Or, you can choose another computer to use
PDAs.
* PalmPilot™ is a trademark of the 3 Com
Corporation.
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NOTES
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SERVICE DIAGNOSTICS
SERVICE DIAGNOSTICS
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SERVICE DIAGNOSTICS
SERVICE DIAGNOSTICS SERVICE DIAGNOSTICS
INTRODUCTION VISUAL IDENTIFICATION
Refer to Service Diagnostics for Windows
About Service Diagnostics (Version 2.6) Feature Location Flow Chart for
The V-MAC system offers a variety of diagnostic V-MAC III, Step 4 and higher (8-341-1) for an
tools and modes which can be accessed using overview of Service Diagnostics features and
SERVICE DIAGNOSTICS. functions.
For additional assistance, please contact the Click on the Diagnostics button to use the
Mack Trucks, Inc. System Support Center at V-MAC system's diagnostic tools (refer to
(800) 247-0039. Hours are 8:00 a.m. to 5:00 p.m. “DIAGNOSTIC TOOLS MENU” on page 14).
(Eastern time), Monday through Friday.
Click on the Special Diagnostic Modes button to
use the special diagnostic modes (refer to
“SPECIAL DIAGNOSTIC MODES MENU” on
page 14).
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SERVICE DIAGNOSTICS
Click on the Utilities button to customize the Click on the Next button to begin parameter
Service Diagnostics configuration (refer to monitoring with the current selections (refer to
“UTILITIES MENU” on page 16). “PARAMETER MONITORING DISPLAY
SCREENS” on page 16).
Click on the Quit button to exit the program.
Click on the Main Menu button to return to the
Service Diagnostics menu.
SAE PARAMETER MENU SELECTION
SCREEN
FAULT CODES MENU
The SAE Parameter Menu Selection Screen
allows you to choose which of the parameters The Fault Codes Menu allows you to view and
you want displayed during a monitoring session. clear faults. From this submenu, you can enter
Up to 30 items may be selected for Standard the All Active Faults screen, Controller Fault
Display and an additional 7 items may be Table and choose the controller type.
selected for Advanced Display. You can also 10
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SERVICE DIAGNOSTICS
DIAGNOSTIC TOOLS MENU Click on the Switch Status Display button to
view the current status of a variety of switches
The Diagnostic Tools Menu contains the following
(refer to “SWITCH STATUS DISPLAY SCREEN”
seven screens: Vehicle Information,
on page 21).
Programming History, Switch Status Display,
Vehicle Data Log Display, Maintenance Data Log
Click on the Vehicle Data Log Display button to
Display, Adaptive Cruise Control Status, and
view the Vehicle Data Log (refer to “VEHICLE
Fault Reporter Configuration. Each screen
DATA LOG DISPLAY SCREEN” on page 21).
contains functions to aid in diagnosing vehicle
problems and acquiring vehicle information.
11 Click on the Maintenance Data Log Display
button to view the Maintenance Data Log (refer to
“MAINTENANCE DATA LOG DISPLAY
SCREEN” on page 21).
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SERVICE DIAGNOSTICS
12
Click on the Chassis Dyno Mode button to Click on the Engine Compression button to
initiate Chassis DYNO Mode (refer to “CHASSIS initiate a specialized cylinder compression test
DYNO MODE DISPLAY SCREEN” on page 24). (refer to “ENGINE COMPRESSION TEST
Cycle power with key switch before continuing SCREEN” on page 26). Cycle power with key
with other tests. switch before continuing with other tests.
Click on the Cylinder Cut-Out Test button to Click on the Engine Brake Test button to run
initiate specialized cylinder tests (refer to engine brake solenoid test (refer to “ENGINE
“CYLINDER CUT-OUT TEST DISPLAY BRAKE TEST SCREEN” on page 26). Cycle
SCREEN” on page 25). Cycle power with key power with key switch before continuing with
switch before continuing with other tests. other tests.
Click on the Engine Run-Up Test button to Click on the Wiggle Wire Test button to initiate
initiate testing on the unit pumps (refer to the wiggle wire test (refer to “WIGGLE WIRE
“ENGINE RUN-UP TEST SCREEN” on page 25). TEST SCREEN” on page 27). Cycle power with
Cycle power with key switch before continuing key switch before continuing with other tests.
with other tests.
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SERVICE DIAGNOSTICS
Click on the Cylinder Balance Test button to PARAMETER MONITORING DISPLAY
initiate the cylinder balance test (refer to SCREENS
“CYLINDER BALANCE TEST” on page 28).
The Parameter Monitoring screen, accessed from
Cycle power with key switch before continuing
the Monitor Parameters button, allows you to
with other tests.
monitor the parameters selected, view faults,
change the idle speed and take a picture of the
Click on the VGT Test button to initiate the VGT
current displayed screen.
test (refer to “VGT VANE POSITION 14
CALIBRATION TEST” on page 28). Cycle power
with key switch before continuing with other tests.
UTILITIES MENU
The Utilities Menu allows you to modify several
functions which affect the way the program
operates when performing operations from other
parts of the program.
13
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SERVICE DIAGNOSTICS
Click on the Print button to print the Fault Table
display screen.
Engine must be running with park brake set and Click on the Clear Fault Codes button to clear
accelerator not depressed. the Fault Table.
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SERVICE DIAGNOSTICS
FAULT REPORTER SCREEN One bucket is reserved for Engine ECU faults
and another for Vehicle ECU faults. The fourth
The Fault Reporter screen displays detailed
bucket is reserved for either an Engine or Vehicle
information during and around the time when a
ECU fault.
fault occurs. The Fault Reporter logs any fault
found on a vehicle. This information can be
Each bucket can look for a specific fault. Each
viewed, printed, saved and erased. The Fault
bucket has a MID filter, a PID or SID filter and a
Reporter can contain up to four faults and has
FMI filter. Any of these filters can be set to log
two operating modes: Occurrence (default) and
“ALL.” Consequently, you can set up a log to
History.
record all PID 100 faults from any MID.
Occurrence Mode records operating conditions
that exist when a fault is detected via the J1587
line. When a fault becomes active, the data is
written to the Fault Reporter and saved. Although The tool requires that the user have some
information will not be lost to an intermittent knowledge of the J1587 protocol because there is
power failure, it can be overwritten if a new fault no help by design.
becomes active. Therefore, it is recommended
that the fault be viewed and printed if a record is
Each bucket also has a time limit for which it will
needed.
be active (60 seconds by default) and can log the
fault for a total of 10 times. Once a bucket’s time
History Mode checks the operating data every
limit has expired, it becomes available to log
few seconds until a fault is detected that matches
another fault. Fault Reporter will enter faults into
a specified trigger fault. When detected, the fault
the oldest available bucket that allows the fault to
and its operating condition are written and saved
pass in that bucket’s filters. Data in Fault
to the Fault Reporter. The data will not be
Reporter moves out and into the fault log table to
overwritten because Fault Reporter becomes
be replaced with new data.
“frozen” to provide a history of what was
happening on the chassis just before the fault
occurred. To overwrite the data, a technician
must reset the history mode or change the Fault
Reporter to occurrence mode. Some history History Mode writes operation data to all four
information may be lost if an intermittent power buckets every two seconds (programmable) in a
failure occurs before the trigger fault is detected. circular loop.
18
The Fault Reporter can log faults from the
transmission controller, ABS, Vorad, Qualcomm
and the Engine and Vehicle ECUs. Four
registers, or “buckets,” of memory, are available
to log faults. The first bucket holds the most
recent fault.
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SERVICE DIAGNOSTICS
Click on the Print button to print the Fault CLEARING FAULT REPORTER
Reporter Table display screen.
There are four ways to clear data from the Fault
Reporter:
Click on the Save button to save data to the
appropriate directory. r Clear Fault Reporter directly.
r Clear either fault table (VECU or EECU).
Click on the Clear Fault Reporter button to
remove faults from the Fault Reporter table. r Switch between History and Occurrence
modes.
r Allow Fault Reporter to automatically clear
data if a fault does not become active after
It is recommended that if you clear faults from the 50 engine starts.
Fault Reporter, clear the ECU fault tables also so
that they and Fault Reporter stay synchronized.
FAULT REPORTER LOG ITEMS
Fault Reporter will log the following when a fault
Click on the Back button to return to the Active
is discovered:
Faults Table display.
Item Description
Time & Date Stamp Time & Date Stamp when fault first occurred
Vehicle Distance Odometer reading when fault first occurred
MID MID of the module reporting the fault
PID or SID PID or SID of fault
FMI Fault FMI
Duration Amount of time the fault was active
Vehicle Speed Vehicle speed when fault became active
Engine Speed Engine speed when fault became active
Accelerator Pedal Pedal position when fault became active
Switches All switch positions
Intake Temperature Intake Manifold Temp. when fault active
Coolant Temperature Engine Coolant Temp. when fault active
Ambient Air Temperature Ambient temperature when fault active
Voltage System voltage
Percent Engine Load Percent engine load when fault became active
Speed Control Status Cruise/brake/set/decel/resume/clutch modes
Inputs Faulted Fault Reporter will tag critical items in this list that were faulted when a fault
occurred: engine speed, vehicle speed, intake, coolant and ambient
temperature
Time of up to 8 secondary occurrences
NOTE: If the service tool finds a fault in the fault log that is also in the Fault Reporter, it will tag (***) to that fault, indicating that
more information is available.
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SERVICE DIAGNOSTICS
VEHICLE INFORMATION DISPLAY SCREEN PROGRAMMING HISTORY DISPLAY SCREEN
The Vehicle Information screen displays vehicle The Programming History screen shows the
information and allows you to change the programming history of the Vehicle and Engine
governor type. Changing the governor type ECU OEM, vehicle and engine data, customer
affects the way the accelerator position is used to data and fleet data.
determine the driver’s desired power or speed but 20
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SERVICE DIAGNOSTICS
SWITCH STATUS DISPLAY SCREEN Click on the Reset button to reset the trip values
of the Vehicle Data Log to zero.
The Switch Status screen monitors and displays
the current status of the cab-mounted switches. It
Click on the Save button to save the Vehicle Data
is especially useful for diagnosing wiring
Log. A pop-up window will appear and ask for a
problems associated with these switches.
21 location to save the text file information.
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SERVICE DIAGNOSTICS
Click on the Reset button to call up the ENABLE PREDICTIVE OIL CHANGE POP-UP
Maintenance Reset screen. Select the SCREEN
maintenance item you want to reset by clicking on
The Enable Predictive Oil Change pop-up screen
the appropriate button.
24 permits you to enable this feature after an oil
change reset. This feature must first be enabled
in OEM Data (on the MACK database) via the F3
Update Option screen of V-MAC.
25
Click on the Back button to return to the Figure 26 — Caution Message Box
Diagnostic Tools menu.
To see changes made to maintenance items, you Predictive Oil Change can only be enabled/
must back out and re-enter the Maintenance Data disabled when resetting the oil change or oil &
Log Display screen. filter change.
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SERVICE DIAGNOSTICS
FAULT REPORTER CONFIGURATION
SCREEN
Predictive Oil Change is not available on MR and The Fault Reporter Configuration screen allows
LE models or chassis with an ASET™ AC engine. you to set the Fault Reporter to run under
Occurrence Mode or History Mode. For more
information refer to the “SERVICE
For more information on Predictive Oil Change, DIAGNOSTICS FUNCTIONS” table on page 33.
refer to the “SERVICE DIAGNOSTICS 28
Notify the driver that Adaptive Cruise Control is Data will be erased if you clear it; therefore, print
disabled. a copy of the data before clearing the Fault
Reporter if a record of the fault is desired.
Click on the Back button to return to the
Diagnostic Tools menu. Click on the Set Defaults button to select Fault
Reporter default settings.
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SERVICE DIAGNOSTICS
Click on the Advanced Setup button to select
Occurrence Mode or History Mode, choose what
type of faults to capture, decide the snapshot
time between logged records, and define how Expertise in J1587 protocol is required to
long a record should be “saved” before being program filters. Do not attempt to program filters if
overwritten (refer to “FAULT REPORTER you have no such expertise. Improper
ADVANCED SETUP SCREEN” on page 24). configuration of the Fault Reporter Advanced
Setup may lead to the omission of pertinent
Click on the Back button to return to the diagnostic information from the Fault Reporter
Diagnostic Tools menu. table. Please refer to the Troubleshooting/SAE
Message Descriptions section found in the
V-MAC® III Service Manual, Mack Trucks, Inc.
FAULT REPORTER ADVANCED SETUP publication number 8-211, for additional
SCREEN information.
The Fault Reporter Advanced Setup screen,
accessed from the Fault Reporter Configuration
The Fault Reporter Advanced Setup screen also
screen, allows you to select the type of operating
contains the Retrigger Hold-Off function, which
mode (History or Occurrence) to record a fault
decides how long the Fault Reporter will delay
and four filters to record specific faults of interest.
29 writing another incident of a previously recorded
fault. For information on Fault Reporter Advanced
Setup, refer to the “SERVICE DIAGNOSTICS
FUNCTIONS” table on page 33.
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SERVICE DIAGNOSTICS
Click on the Start Dyno Mode button to begin. Click on the Back button to return to the Service
Diagnostics menu.
Click on the Exit button to enter another test
mode.
ENGINE RUN-UP TEST SCREEN
Click on the Back button to return to the The Engine Run-Up Test screen allows you to
Diagnostic Tools menu. check the fuel delivery of each individual unit
pump/injector pair to diagnose low power
complaints and problems with rough running.
This test will run up each pump three times. For
Be sure to cycle the key switch OFF, and wait at more information on this test, please refer to the
least 7 seconds. Then cycle the key switch back “SERVICE DIAGNOSTICS FUNCTIONS” table
ON after the dynamometer tests are completed. on page 33.
32
Do NOT put the chassis back into operation with
the Chassis DYNO Mode enabled.
Click on the Stop Cut-Out Test or Cancel Test Click on the Back button to return to the Service
button to end the test. Cycle power with key Diagnostics menu.
switch before continuing with other tests.
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SERVICE DIAGNOSTICS
ENGINE COMPRESSION TEST SCREEN ENGINE BRAKE TEST SCREEN
The Engine Compression Test screen allows you The Engine Brake Test screen lets you verify that
to isolate and test the compression of each the engine brake solenoids are electrically
cylinder to help diagnose low power complaints operational. For more information on this test,
and problems with rough running. For more please refer to the “SERVICE DIAGNOSTICS
information on this test, please refer to the FUNCTIONS” table on page 33.
“SERVICE DIAGNOSTICS FUNCTIONS” table 34
on page 33.
33
Figure 33 — Engine Compression Test Screen Choose the engine brake to be tested under the
Engine Brake Test area of the screen.
Click on the Start Compression button to initiate
the engine compression test. Then, click on the Start Test button to initiate the
engine brake solenoid test.
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SERVICE DIAGNOSTICS
While test is being performed, listen for “clicking” For Step 5 systems (VECU s/w 1MS316A), this
sounds under the valve covers. test is supported in the VECU only. For Step 8
and above systems (VECU s/w 1MS336,
1MS336A, 1MS349, and 1MS364 and EECU s/w
1MS327, 1MS363, 1MS334A and 1MS368), this
test is supported in both the VECU and EECU.
To generate a report and save results, select
35
“Save Test Results to File” — located at the
bottom of the screen — and run test. At the finish
of the test, a pop-up window will appear and ask
for a location to save the text file.
It is assumed that a technician will supervise Click on the Cancel Test button to cancel the
while the Wiggle Wire Test is running. test.
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SERVICE DIAGNOSTICS
CYLINDER BALANCE TEST VGT VANE POSITION CALIBRATION TEST
The Cylinder Balance Test screen shows you The VGT Vane Position Calibration Test screen
how the Engine ECU is balancing the cylinders by helps to aid in determining whether boost
measuring how much fuel is being displaced. The pressure or power complaints are due to incorrect
screen will display a graphical representation of a calibration. The test will automatically program
deviation from the average fuel usage. the Engine ECU with the vane position’s
36
calibration data. Or, the tool will indicate that the
sensor is out of range and should be replaced.
37
Click on the Start Balance Test button to begin Figure 37 — VGT Vane Position Calibration Test Screen
the test.
Typically, this test is run when a new VGT Vane
Click on the Stop button to stop the test. unit is installed.
Click on the Cancel Test button to cancel the
test.
Click on the Back button to return to the Service It is recommended that the technician performing
Diagnostics menu. this test have an assistant confirm that the
actuator reaches its 0% and 100% stopped
positions.
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SERVICE DIAGNOSTICS
Cummins Screen Summaries
The following screens will appear if the vehicle is
To perform this test, the engine must be off, the equipped with a Cummins engine (to identify that
ignition key turned to the ON position, the coolant you are connected to a Cummins ECU, launch
temperature above 140°F and the turbocharger Service Diagnostics and go to Vehicle Information
relatively cool (not to operating temperature). screen located in the Diagnostics portion of the
Also, ensure that primary and secondary air software).
pressure is at least 110 psi.
CUMMINS SERVICE DIAGNOSTICS MAIN
MENU
38
Click on the Back button to return to the Service Figure 38 — Cummins Service Diagnostics Main Menu
Diagnostics menu.
This menu lists the available options for a vehicle
equipped with a Cummins engine.
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SERVICE DIAGNOSTICS
CUMMINS SAE PARAMETER MENU CUMMINS DIAGNOSTIC TOOLS MENU
SELECTION SCREEN
The Cummins Diagnostic Tools Menu contains
The Cummins SAE Parameter Menu Selection three screens: Vehicle Information, Programming
Screen allows you to chose which parameters History and Calibrate Throttle Pedal. Each screen
you want to display during a monitoring session. contains functions to aid in diagnosing vehicle
39
problems and acquiring vehicle information.
40
Click on the Default Selections button to select Click on the Vehicle Information button to view
the default parameters. the Vehicle Information display screen (refer to
“VEHICLE INFORMATION DISPLAY SCREEN”
Click on the Save As Default button to save the on page 20).
current selections as the default. Note that there
can only be one set of default parameters. Click on the Programming History button to
view the programming history for each ECU (refer
Click on the Clear Selections button to clear the to “PROGRAMMING HISTORY DISPLAY
current parameter selections. SCREEN” on page 20).
Click on the Next button to begin parameter Click on the Calibrate Throttle Pedal button to
monitoring with the current selections. access the Calibrate Throttle Pedal Screen (refer
to “CUMMINS CALIBRATE THROTTLE PEDAL
Click on the Main Menu button to return to the SCREEN” on page 31).
Cummins Service Diagnostics Menu.
Click on the Back button to return to the
Cummins Service Diagnostics Main Menu.
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SERVICE DIAGNOSTICS
CUMMINS CALIBRATE THROTTLE PEDAL CUMMINS CALIBRATE THROTTLE PEDAL
SCREEN PROCEDURE SCREEN
41 42
Figure 41 — Cummins Calibrate Throttle Pedal Screen Figure 42 — Cummins Calibrate Throttle Pedal
Procedure Screen
Click on the Calibrate Throttle Pedal button. The
Calibrate Throttle Pedal pop-up window will A pop-up window will appear with instructions.
appear. The instructions are as follows:
1. Click on the OK button.
Click on the Yes button to calibrate the throttle
pedal (or click on the No button to cancel the 2. Press the accelerator pedal down and
procedure). The Calibrate Throttle Pedal release (for a total of about 2 seconds from
Procedure screen will appear. the down and up position of the accelerator
pedal). Repeat two more times.
3. If the procedure is successful, you will
receive a pop-up message indicating a
successful calibration.
4. If the procedure fails, repeat the procedure.
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SERVICE DIAGNOSTICS
STEP/SOFTWARE IDENTIFICATION FOR V-MAC III
Step Level System VECU Software P/N EECU Software P/N
2† 1MS334A
3† 1MS368
4 1MS312A 1MS38P2
5 1MS316A 1MS317
6 1MS320
7 1MS328 1MS326
7A 1MS326A
8 1MS336 1MS327
1MS327 Ω (12MS413AM)
8A 1MS336A
9 1MS349 1MS363
9B* 1MS364
Page 32
SERVICE DIAGNOSTICS DESCRIPTION AND OPERATION
Calibrate Allows the user to calibrate the →Cummins Service Diagnostic 1. Click on theYes button to begin the procedure.
Throttle Pedal throttle pedal. →Diagnostics (Calibrate Throttle
2. Press the throttle pedal down and release (for about a total of 2 seconds).
Pedal)
3. Press the throttle pedal down and release (for about a total of 2 seconds).
4. Press the throttle pedal down and release (for about a total of 2 seconds).
5. A “procedure successful” or “procedure failed” message will appear after
the procedure is complete. Repeat the process if unsuccessful.
NOTE: This feature is available only if equipped with a Cummins engine.
Capturing Allows the user to take a →Monitor Parameters Click on the Snapshot button to create a display screen snapshot.
Display picture or “snapshot” of the →Next (Parameter Monitoring)
Screen current Parameter Monitoring NOTE: Each snapshot will be saved in the V-MACa file named vmxxxxxx.prn
Snapshots display screen. (where “xxxxxx” stands for the serial number of the vehicle). If no file exists, a
new file will be created in the vmacss directory.
Each snapshot can be viewed and/or printed at a later time.
Changing Allows the user to change the →Monitor Parameters 1. Click on the Change Idle Speed button to bring up the Engine Idle Speed
Engine Idle idle speed during live or →Next (Parameter Monitoring) entry form.
Speed paused parameter monitoring. NOTE: The current speed will be displayed if it is within the allowable range
(500 to 750 rpm). Otherwise, the initial engine speed will be set at 650 rpm.
2. Type in the desired engine idle speed and click on the OK button.
NOTE: The new engine idle speed must be between 500 and 750 rpm. If it is
SERVICE DIAGNOSTICS
not within this range, a message will appear instructing the user to enter a
speed between 500 and 750 rpm.
Page 33
SERVICE DIAGNOSTICS FUNCTIONS (CONTINUED)
Function Description Location Instructions
Page 34
Changing the Allows the user to change the →Diagnostics Click on the Governor Type button to toggle between All Speed and Min-Max.
Governor governor type between All →Vehicle Information
Type Speed and Min-Max. The main advantage of the All Speed governor is its load-sensing ability, which
enables the engine to maintain a preselected engine speed for PTO
NOTE: Changing the governor applications. This governor uses the throttle pedal position to control engine
selection will not affect the speed. If an increase in engine load requires more horsepower to maintain the
engine power rating or torque engine speed, the All Speed governor increases the horsepower automatically
rise. It will only affect how the (within limits). All engine speeds are controlled in this way, from low idle with no
accelerator position is used to load to high idle with full load.
determine the driver’s desired
power or speed. The Min-Max governor may be regarded as faster and more responsive but
may be too sensitive for some drivers or applications. This governor has a more
8_341.bk Page 34 Wednesday, October 23, 2002 1:00 PM
direct or proportional response to the throttle pedal; it uses the throttle pedal
position to control engine power. If the pedal is depressed halfway, the engine
will deliver 50% of the power. If the pedal is depressed another 10%, it will
deliver 60% of the available power. The Min-Max governor regulates engine
speed only at the minimum (0%) or maximum (100%) throttle position. In the
range between the minimum and maximum positions, the driver controls the
speed by adjusting the throttle pedal position.
NOTE: Once the governor type is changed, a message will appear instructing
the user to cycle the ignition.
Chassis Programs V-MAC to ignore →Special Diagnostic Modes During normal operation, V-MAC will drop a vehicle out of cruise control if a
DYNO Mode deceleration without service →Chassis DYNO Mode rapid deceleration occurs without service brake application. With this mode
brake application. enabled, the vehicle can be operated on a dynamometer with cruise control
enabled.
NOTE: Be sure to cycle the ignition (turn the key OFF, wait 7 seconds, then turn
the key ON again) after the dynamometer tests are completed. Do NOT put the
chassis back into operation with Chassis DYNO Mode enabled.
Clearing Allows the user to clear the →Monitor Parameters At any time, press the Clear Selections button to erase the current selections.
Current current selections.
Selections
SERVICE DIAGNOSTICS
Clearing Fault Allows the user to clear the →Fault Codes Click on the Clear Fault Codes button for confirmation.
Tables fault table for any given →Fault Table
controller that is displayed. NOTE: If a fault occurs after the fault table is cleared and before the power to
the controller is cycled (turned OFF and then ON again), the fault may not be
entered into the controller’s fault table. Therefore, a request to view the fault
table immediately after it has been cleared may not accurately display faults
that occurred after the table was cleared. To view faults that occurred after
clearing the table, use the Active Faults selection from the Fault menu.
SERVICE DIAGNOSTICS FUNCTIONS (CONTINUED)
Function Description Location Instructions
Cylinder Allows the technician to see →Special Diagnostic Modes This test is available for Step 4 systems (EECU 1MS38P2) only.
Balance Test how the EECU is balancing the →Cylinder Test
cylinders by measuring how The upper portion of the Cylinder Balance Test display screen shows the results
much fuel is being displaced. of the cylinder balance test.
NOTE: The numbers displayed represent the correction needed to match the
desired mg/stroke (as determined by the calibration code).
NOTE: Test results must be interpreted according to firing order (1-5-3-6-2-4). It
isn’t unusual for a cylinder before or after a “bad” cylinder in the firing order to
8_341.bk Page 35 Wednesday, October 23, 2002 1:00 PM
also be high or low in fuel, as compared to the mean. This can also be true with
cylinders 360 degrees out of phase with the problem cylinder. However, the flow
of these sister cylinders is usually in the opposite direction.
Cylinder Individually tests each of the →Special Diagnostic Modes To use the cylinder cut-out test, the vehicle speed must be at 0 mph and the
Cut-Out Test cylinders at low idle to help →Cylinder Test parking brake must be set. For Step 4 systems (EECU software 1MS38P2), the
identify the source of rough throttle position must be at 0%.
running or an engine miss.
To initiate a test, select the cylinder to be cut out and click on the Start Cut-Out
button.
Default Allows the user to change the →Utilities 1. Select the desired unit for each item:
Display communications port, display Communications Port — Most systems will use COM 1 as the
Settings units (i.e., metric vs. English) communications port.
and language used in the International Unit Type — Set to either metric or English display units.
V-MAC programs.
Language — At this time, the only language available is English.
2. Click on the Save Default Settings button.
Engine Brake Verifies that the engine brake →Special Diagnostic Modes This test is available for Step 7 and higher EECU software (s/w) and Step 2 and
Test solenoids are electrically →Engine Brake Test higher EECU s/w (for ASET™ AC engines) only. Please see the “STEP/
operational. SOFTWARE IDENTIFICATION FOR V-MAC III” table on page 32.
To use the engine brake test, the key switch must be on while the engine is not
running (engine rpm = 0). Once the test is active, the solenoid(s) will turn on
and off about once per second and produce a faint clicking sound. Absence of
SERVICE DIAGNOSTICS
Page 35
SERVICE DIAGNOSTICS FUNCTIONS (CONTINUED)
Function Description Location Instructions
Page 36
Engine Isolates and tests the →Special Diagnostic Modes This test is available for Step 7 and higher EECU s/w and Step 2 and higher
Compression compression of each individual →Engine Compression Test EECU s/w (for ASET™ AC engines) only. Please see the “STEP/SOFTWARE
Test cylinder to diagnose low power IDENTIFICATION FOR V-MAC III” table on page 32.
complaints and problems with
rough running. Engine should Characterizes each cylinder’s compression stroke via a ratio (compression
be at operating temperature to time/expansion time). An engine with good compression has a ratio between
perform this test to rule out a 1.85 to 1.95.
cold engine start. Each cylinder should be compared with other cylinders in the engine, but not
with those from other engines.
When the start button is clicked, the technician will be instructed to engage the
8_341.bk Page 36 Wednesday, October 23, 2002 1:00 PM
Monitoring
Fault Logs detailed information →Active Faults or Controller Fault For Step 8 and higher VECU s/w. Please see the “STEP/SOFTWARE
Reporter during and around the time Table IDENTIFICATION FOR V-MAC III” table on page 32.
when a fault occurs. →Fault Reporter
The Fault Reporter will log information about vehicle conditions when a fault
occurs if set in Occurrence Mode. Or, Fault Reporter will log information about
vehicle conditions just before a fault occurs if set in History Mode.
SERVICE DIAGNOSTICS FUNCTIONS (CONTINUED)
Function Description Location Instructions
Fault Selects the type of operating → Diagnostics For Step 8 and higher VECU s/w. Please see the “STEP/SOFTWARE
Reporter mode to record faults. →Configure Fault Reporter IDENTIFICATION FOR V-MAC III” table on page 32.
Advanced (Advanced Setup)
Setup NOTE: Only the third and fourth MID filters can be changed by the operator (the
default is ALL). The first and second MID filters are limited to personnel who
have expertise in J1587 protocol.
The Fault Reporter will record faults from all devices on the J1587 line (for
example, ABS/ATC, transmission controller, headway controller and so on).
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Fault Allows the user to configure → Diagnostics For Step 8 and higher VECU s/w. Please see the “STEP/SOFTWARE
Reporter the Fault Reporter to run under →Configure Fault Reporter IDENTIFICATION FOR V-MAC III” table on page 32 .
Configuration Occurrence Mode or History
Mode. In Occurrence Mode, select what type of faults to capture by defining MID, PID,
and FMI filters for up to 4 fault records. In History Mode, select what type of
faults to capture and the snapshot time between recorded records. With
Occurrence Mode*, define how long a record should be “saved” before being
overwritten.
*NOTE: If there is an intermittent power loss, historical data can be lost if in
History Mode.
Live Allows the user to monitor the →Monitor Parameters Once all desired parameters have been selected, click on the Next button to
Parameter current selection of begin monitoring.
Monitoring parameters. Parameter values
are continuously updated as NOTE: If an active fault occurs, indicating that a certain parameter value is
information is received on the incorrect or is not being generated by the controller, the word “FAULT” will
J1587 serial data line. appear. The data for that parameter will return as soon as the fault becomes
inactive.
NOTE: If all parameters remain constant when it is suspected that some should
change, check that the serial data line has not become disconnected.
Refer to the “Parameter Selection” sections for details concerning parameter
selection.
Parameter Allows the user to select the →Monitor Parameters Click on the Default Selections button.
SERVICE DIAGNOSTICS
Page 37
SERVICE DIAGNOSTICS FUNCTIONS (CONTINUED)
Function Description Location Instructions
Page 38
Paused Allows the user to freeze the →Monitor Parameters To pause monitoring, click on the Pause button.
Parameter display with the current →Next (Parameter Monitoring)
Monitoring parameter values on the To return to live monitoring, click on the Play button.
screen.
Predictive Oil Examines the operation of the →Diagnostics This feature is available for E-Tech™ engines with 1MS349 VECU s/w and for
Change vehicle since the last oil →Vehicle Data Log Display ASET™ AI engines with 1MS364 VECU s/w and 1MS371 data file only and
change to determine when the requires GuardDog™ installation or an oil change lamp.
oil should next be changed.
As a standalone feature, Predictive Oil Change is available for CL, CV, DM,
DMM, RD and RB models with Step 8, 1MS336 or higher VECU s/w.
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To operate this feature, enable Predictive Oil in OEM Data on the MACK
database via the F3 Update Option screen of V-MAC.
NOTE: Predictive Oil can be enabled or disabled only when the Oil Change or
Oil & Filter Change maintenance items are reset.
NOTE: This feature is not available for MR and LE models and vehicles with an
ASET™ AC engine.
NOTE: Predictive Oil is suited for chassis only that meet the following
requirements:
r The engine is equipped with a 28-quart oil pan.
r A Mack filtration system is used with dual full flow elements and a
Centri-Max® spinner filter.
r The engine was approved EO-M+ oil.
r Oil consumption is 3000 miles per quart or better.
r The engine does not have a problem with oil dilution.
Printing Allows the user to print →Utilities 1. Click on the Print Parameter Snapshot(s) button to bring up the
Display snapshots that were created Parameter Snapshot selection screen.
Screen during parameter monitoring.
SERVICE DIAGNOSTICS
Printing Fault Allows the user to print a →Fault Codes 1. Click on the Print button.
Tables snapshot of the current fault →Fault Table
table. 2. Follow the instructions in the Print menu.
SERVICE DIAGNOSTICS FUNCTIONS (CONTINUED)
Function Description Location Instructions
Resetting the Allows the user to reset the →Diagnostics Click on the Reset button. Then choose the maintenance item(s) to be reset.
Maintenance Maintenance Monitor →Vehicle Data Log Display
Data Log schedule. NOTE: Up to 15 maintenance items can be reset.
If the Predictive Oil Change feature (see Predictive Oil Change) is installed, the
user can enable or disable the feature following a reset of the Oil Change
maintenance item or the Oil & Filter Change maintenance item.
Resetting the Allows the user to reset vehicle →Diagnostics Click on the Reset button.
Vehicle Data trip information. →Vehicle Data Log Display
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Log
Saving Allows the user to save the →Monitor Parameters Once all of the desired parameters have been selected, click on the Save as
Default current selections as the Default button to save the current selections to the default file.
Selections default.
Saving Allows the user to save the →Utilities 1. Click on the Save Default Settings button to bring up the Default File
Parameter current settings to the default Location entry form.
Defaults file.
2. In the Default File Location entry form, enter the correct path for the data
file and click on the OK button (if the default path is correct, click on the
OK button).
NOTE: Do not rename the default file.
Saving the Allows the user to save the →Diagnostics Click on the Save button.
Maintenance current Maintenance Monitor →Vehicle Data Log Display
Data Log schedule. NOTE: The data file for the maintenance data log will be named
vmxxxxxx.mtn (where “xxxxxx” stands for the vehicle serial number).
Saving the Allows the user to save life and →Diagnostics Click on the Save button.
Vehicle Data vehicle trip information logged →Vehicle Data Log Display
Log by DataMax™. NOTE: The data file for the vehicle data log will be named vmxxxxxx.trp
(where “xxxxxx” stands for the vehicle serial number).
SERVICE DIAGNOSTICS
Page 39
SERVICE DIAGNOSTICS FUNCTIONS (CONTINUED)
Function Description Location Instructions
Page 40
Selecting Permits user to select a →Utilities 1. Click on the Preferences button.
Datalink datalink adapter. →Preferences
2. Click on the Common tab.
Adapter →Common Entry Form
3. Determine your adapter type. To modify the non-RP1210A-compliant
adapter type selection, do the following:
a. Click on the Mack Default radio button.
b. Click on the Port Number drop-down arrow and select the port
number desired.
To modify the RP1210A-compliant adapter type selection, do the
following:
8_341.bk Page 40 Wednesday, October 23, 2002 1:00 PM
If the actuator does not visibly reach its 100% stopped position, the test results
have failed, even if the diagnostic tool reports a successful test. Either the air
pressure is too low or the mechanism is binding and must be replaced.
Viewing Allows the user to view faults →Fault Codes The number of currently active faults will appear in the Total number of faults for
Active Faults that are presently occurring. →Active Faults display field. If there are more than 4 active faults, the scroll bar will appear.
Each fault description
identifies the controller NOTE: If a displayed fault becomes inactive, it will be displayed as inactive
responsible, severity, physical temporarily and then will be removed.
description, blink code
(including MID, PID/SID and
FMI) and current status of the
fault.
SERVICE DIAGNOSTICS FUNCTIONS (CONTINUED)
Function Description Location Instructions
Viewing Allows the user to view →Diagnostics This feature is available for Step 7 and higher VECU s/w and EECU s/w, or
Adaptive detected fault in active cruise →Adaptive Cruise Control Status Step 2 and higher EECU s/w (for ASET™ AC engines) only. Please see “STEP/
Cruise control. SOFTWARE IDENTIFICATION FOR V-MAC III” table on page 32.
Control Status
NOTE: When an Adaptive Cruise Control fault occurs, all cruise functions will
be disabled. The user may disable Adaptive Cruise Control and re-enable
standard cruise control, which requires reprogramming the VECU.
NOTE: The driver should be notified when standard cruise is operational
without the adaptive feature.
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Viewing Allows the user to view →Diagnostics Vehicle information includes VECU (software version, data file number and
Electronic information concerning the →Vehicle Information serial number), vehicle serial number, VIN and unit number.
Configuration electronic configuration of the
Information V-MAC system. Engine information includes EECU (software version, data file number and
serial number), rated power, rated speed, engine model and serial number.
Viewing Fault Allows the user to select and →Fault Codes The number of currently inactive faults will appear in the Total number of faults
Tables view the fault table of a specific →Controller Fault Table in table field. If there are more than 4 faults, the scroll bar will appear.
controller.
NOTE: In order to view a fault table, the engine must be OFF with the key in the
A fault table is a history of all ON position.
faults that a controller has
detected since the table was NOTE: If a fault occurs after the fault table is cleared and before the power to
SERVICE DIAGNOSTICS
last cleared. the controller is cycled (turned OFF and then ON again), the fault may not be
entered into the controller’s fault table. Therefore, a request to view the fault
Each fault history includes the table immediately after it has been cleared may not accurately display faults
fault description (controller that occurred after the table was cleared. To view faults that occurred after
responsible, severity, physical clearing the table, use the Active Faults selection from the Fault menu.
description, blink code and
current status) and the number
of times the fault was logged
(up to a maximum of 15).
Viewing Allows the user to view the →Diagnostics The types of programming histories include OEM, Customer data programming,
Programming programming history for each →Programming History Vehicle data programming and Fleet data programming.
Histories of the controllers.
Page 41
SERVICE DIAGNOSTICS FUNCTIONS (CONTINUED)
Function Description Location Instructions
Page 42
Viewing the Allows the user to view the →Diagnostics Refer to the Maintenance Monitor section in CUSTOMER DATA
Maintenance status of the Maintenance →Maintenance Data Log Display PROGRAMMING for more information concerning maintenance schedules.
Data Log Monitor schedule (i.e., Before
Next and Since Last). If the Predictive Oil Change feature (see Predictive Oil Change) is installed and
enabled, the Oil & Filter Change maintenance item data will be replaced with
Predictive Oil Change maintenance item data.
If the GuardDog™ maintenance function (see GuardDog™ Enabled) is enabled,
the status of the GuardDog™ maintenance items will be displayed at the bottom
of the log, following the 15 standard Maintenance items. Please see “STEP/
SOFTWARE IDENTIFICATION FOR V-MAC III” table on page 32.
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Viewing the Allows the user to view the →Diagnostics NOTE: If the ignition is cycled — turned OFF and then ON again — while
Switch Status current status of all V-MAC →Switch Status Display monitoring the switch status, the display update will stop and an error message
Display control switches. This feature will appear.
is useful for diagnosing wiring
problems. If the switch has been reassigned (using the Switch Assignments feature in
CUSTOMER DATA PROGRAMMING), the logical status of the new operation
The first column of the Switch will be displayed.
Status display screen shows
the physical status. This Example: If the Engine Brake Low switch on the instrument panel is in the ON
reflects the primary operation position, the Switch Status display screen should indicate that the physical
of the switch. status of the switch (Engine Brake Low) is “On”.
The second column shows the Now assume that the Engine Brake Low switch has been reassigned to function
logical status. This reflects any as the PTO 3 switch. In this case, the physical status of Engine Brake Low
additional operations that the should be “On,” however the logical status of Engine Brake Low should be “Off”
switch performs. and the logical status of PTO 3 should be “Engaged”.
If the Brake Pad sensors (see GuardDog™ Enabled) are installed as part of the
GuardDog™ maintenance feature, the physical switches — Aux.1 and Spare —
are replaced with brake pads, front and brake pads, rear, respectively.
The Air Restriction switch, Washer Fluid Level switch, and the Parking Brake 2
switch have been added to the physical switch list (for Step 8 and higher VECU
s/w, see “STEP/SOFTWARE IDENTIFICATION FOR V-MAC III” table on page
SERVICE DIAGNOSTICS
32).
Viewing the Allows the user to view life and →Diagnostics For a summary of vehicle life and trip information, refer to the DataMax™
Vehicle Data vehicle trip information. →Vehicle Data Log Display Summary Information.
Log
SERVICE DIAGNOSTICS FUNCTIONS (CONTINUED)
Function Description Location Instructions
Wiggle Wire Enables Wiggle Wire Mode. →Special Diagnostic Modes For Step 5 systems, the Wiggle Wire Test is supported in the VECU only. For
Test →Wiggle Wire Test Step 8 and higher VECU and EECU s/w and Step 2 and higher EECU s/w (for
This test increases the ASET™ AC engines), the Wiggle Wire Test is supported in both the VECU and
system’s sensitivity to faults on EECU. This test helps to shorten the diagnostic times on the following VECU-
sensors and wiring. When supported sensors:
troubleshooting an intermittent
problem, placing the system in r Accelerator Pedal: J3-4, J3-5, J3-6
Wiggle Wire Mode — and then
“wiggling” the wires in the r Electronic Malfunction Lamp: J3-9
vicinity of the offending sensor
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Page 43
SERVICE DIAGNOSTICS FUNCTIONS (CONTINUED)
Function Description Location Instructions
Page 44
For Step 8 and higher EECU s/w and Step 2 and higher EECU s/w (for ASET™
AC engines), this test helps to shorten the diagnostic times on the following
EECU-supported sensors (please refer to above list for VECU-supported
sensors):
r *Aftercooler Outlet Air Temperature: J2-84
r Ambient Air Temperature: J2-27, J2-29, *J2-68
r *Boost Pressure: J2-35, J2-49, J2-50
r *Combustion Air Humidity-Temperature: J2-30, J2-47, J2-83 (for Air
Humidity) and J2-65 (for Air Temperature)
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SERVICE DIAGNOSTICS
DataMax™ Summary Information
DataMax™ vehicle life and trip data summary
information is defined/calculated according to the
following chart.
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SERVICE DIAGNOSTICS
DataMax™ Item Definition/Calculation
Hand Throttle Time Amount of time that the hand throttle was active. Hand throttle is considered active when
speed control is active, all four PTOs are OFF and vehicle speed is less than the Hand
Throttle Max Road Speed threshold.
Hard Braking Occurrences Number of times that vehicle deceleration exceeded the Hard Braking threshold.
Idle Fuel Fuel consumed during idle.
Idle Time Engine is running and vehicle speed is zero.
Key Switch ON Occurrences Number of times that the ECU was powered up.
Maximum Engine Speed* Maximum engine speed for the current vehicle trip and life of the vehicle. Life information
only.
Maximum Vehicle Speed* Maximum vehicle speed for the current vehicle trip and life of the vehicle. Life information
only.
Moving PTO 1 Distance Distance covered while PTO 1 was ON, the engine was running, and the vehicle was
moving.
Moving PTO 1 Fuel Fuel used while PTO 1 was ON, the engine was running, and the vehicle was moving.
Moving PTO 1 Time Time that PTO 1 was ON, the engine was running, and the vehicle was moving.
Moving PTO 2 Distance Distance covered while PTO 2 was ON, the engine was running, and the vehicle was
moving.
Moving PTO 2 Fuel Fuel consumed while PTO 2 was ON, the engine was running, and the vehicle was
moving.
Moving PTO 2 Time Time that PTO 2 was ON, the engine was running, and the vehicle was moving.
PTO 1 Fuel Fuel used while PTO 1 was ON and the engine was running (includes Moving PTO 1
Fuel).
PTO 1 Time Amount of time that PTO 1 was ON and the engine was running (includes Moving PTO 1
Time). PTO speed control does not have to be ON.
PTO 2 Fuel Fuel used while PTO 2 was ON and the engine was running (includes Moving PTO 2
Fuel).
PTO 2 Time Amount of time that PTO 2 was ON and the engine was running (includes Moving PTO 2
Time). PTO speed control does not have to be ON.
Severe Engine Overspeed Number of times that engine speed exceeded the Engine Overspeed (Severe) threshold
Occurrences (indicating abuse of the engine). Life information only.
Severe Engine Overspeed — Max Maximum engine speed in excess of the Engine Overspeed (Severe) threshold
Value (indicating abuse of the engine). Life information only.
Time in Cruise Control Amount of time that cruise control was active. With the exception of Step 6 and earlier
systems, cruise control is not considered active when it is cancelled with the clutch or
service brake.
Time in Sweet Spot Amount of time while engine is running at its most efficient speed.
Total Fuel All fuel used.
Total Fuel Economy Distance ÷ total fuel
Traction Loss Occurrences Number of times that vehicle acceleration exceeded the Traction Loss threshold.
True Idle Fuel Fuel used during true idle.
True Idle Time Amount of time that a true idle occurred. During true idle: PTO 1 and PTO 2 are OFF,
speed control is disabled, the engine is running, accelerator pedal position is less than
2% and vehicle speed is 0 mph.
NOTE: PTO 3 and PTO 4 are not considered when calculating true idle.
Vehicle Moving Fuel Fuel consumed while the vehicle is moving.
Vehicle Moving Time Amount of time that the vehicle was moving.
Vehicle Overspeed — Max Maximum vehicle speed in excess of the Vehicle Overspeed, All Conditions threshold.
Life information only.
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SERVICE DIAGNOSTICS
DataMax™ Item Definition/Calculation
Vehicle Overspeed Occurrences Number of times that vehicle speed exceeded the Vehicle Overspeed, All Conditions
threshold.
Vehicle Overspeed Time Amount of time that vehicle speed exceeded the Vehicle Overspeed, All Conditions
threshold.
Vehicle Time Amount of time that the key was in the ON position.
% Cruise Distance (Cruise distance ÷ distance) x 100
% Cruise Fuel (Cruise fuel ÷ total fuel) x 100
% Cruise Time (Cruise time ÷ vehicle time) x 100
% Delayed Idle Fuel (Delayed idle fuel ÷ total fuel) x 100
% Delayed Idle Time (Delayed idle time ÷ total time) x 100
% Distance in Sweet Spot Sweet Spot distance ÷ distance
% Driving Time (Vehicle moving time ÷ vehicle time) x 100
% Fuel Used in Sweet Spot (Sweet Spot fuel ÷ total fuel) x 100
% Idle Fuel (Idle fuel ÷ total fuel) x 100
% Idle Time (Idle time ÷ vehicle time) x 100
% PTO Distance — All ([Sum of all PTO moving distance] x 100) ÷ distance
% PTO Fuel — All ([PTO 1 fuel ÷ PTO 2 fuel] x 100) ÷ total fuel
% PTO Time — All ([PTO 1 time ÷ PTO 2 time] x 100) ÷ key switch ON occurrences
% Time in Sweet Spot (Sweet Spot time ÷ vehicle time) x 100
% True Idle Fuel (True idle fuel ÷ total fuel) x 100
% True Idle Time (True idle time ÷ vehicle time) x 100
+Delayed Idle is defined as the total amount of idle time that is accumulated after a predefined delay period has expired. This is
intended for future use in driver incentive programs where an appropriate amount of “free idle” time is granted due to traffic
lights, etc.
* Items are not available on V-MAC III 1MS312/312A software.
@ Items are not available on V-MAC III 1MS312/312A or 1MS316/316A software.
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NOTES
Page 48
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There are two ways to access CUSTOMER DATA A password can be any combination of numbers
PROGRAMMING. and/or letters and is not case sensitive. However,
the password will be transferred to the vehicle in
r If there is a Mack Software folder on the upper case regardless if lower or higher case
desktop, double-click on the folder. Then letters are used. There are four different types of
select the CUSTOMER DATA passwords organized according to where the
PROGRAMMING icon. information is stored.
r If there is no icon on the desktop, access the
start menu, select Programs and select For information stored in the vehicle ECU, there
Mack Programs. Then select Customer are three areas for passwords:
Data Programming. r Vehicle Data
r Customer Data
Online Help Function
r Fleet Data
This version of V-MAC support software features
an online help function (similar to Windows Help). For information stored in the engine ECU, there is
The online help includes all of the information one area for password:
contained in this user’s guide. Simply press F1 to r Customer Data
view the help topics.
Once the appropriate password has been entered
Additional Information into the field, click on the OK button to continue
programming.
The current V-MAC III Service Manual, 8-211,
provides a complete description of the operation
of the V-MAC III system, as well as instructions
for performing diagnostics and repairs of system
components.
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Screen Summaries
CUSTOMER DATA PROGRAMMING MENU
The Customer Data Programming Menu offers
Figure 44 — Password Change Screen you 10 choices.
45
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Click on the Edit Owner Storage button to edit Figure 46 — View/Print Report Screen
the Owner Storage entry form (refer to “EDIT
OWNER STORAGE ENTRY FORM” on page Click on the Select Report to View button to call
55). up the Select Report to View pop-up screen.
Click on the Maintenance Monitor button to Click on the View button to see the current
program Maintenance Monitor schedules (refer to selection.
“MAINTENANCE MONITOR ENTRY FORM” on
page 55). Click on the Print/Save Report(s) button to print
the current selection.
Click on the Program Unit Pump Calibration
button to calibrate the unit pumps (refer to “UNIT r Select Vehicle Data & Settings to view/print
PUMP CALIBRATION ENTRY FORM” on page the Vehicle Data & Settings display screen.
56). r Select General & Vocational Settings to
view/print the General & Vocational Settings
Click on the Set Time and Date button to set the display screen.
VECU time and date (refer to “SET TIME AND
DATE SCREEN” on page 56). r Select Cruise Control Parameters to view/
print the Cruise Control Parameters display
Click on the Preferences button to set the screen.
configuration of the software (refer to
“PREFERENCES ENTRY FORM” on page 57).
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This entry form, accessed from the Vehicle ECU When this option is selected, a program status
Customer Data Menu, is used to program screen may appear. This is a warning to make
vocational features stored in the VECU. When sure that PTO 2 is turned OFF before changing
applicable, the allowable limits for a feature are cruise settings.
displayed at the bottom of the screen. For 61
detailed features descriptions, refer to the
“CUSTOMER DATA/VECU — VOCATIONAL
FEATURES” table on page 79.
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This entry form, accessed from the Fleet Data DRIVER ID SETTINGS ENTRY FORM
Menu, is used to program incident log filter and 71
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A line in the lower left side of the screen displays Click on the Select Report to View button to call
the Programming Tool ID hard drive serial up the Select Report to View pop-up screen.
number, used for programming history.
Click on the View button to view the current
selection.
This menu lists the available programming
options for a vehicle equipped with a Cummins Click on the Print/Save Report(s) button to print
engine. the current selection.
Click on the View/Print Current Parameters r Select Vehicle Data & Settings to view/print
button to view or print current parameters (refer to the Vehicle Data & Settings display screen.
“CUMMINS VIEW/PRINT REPORT SELECTION
SCREEN” on page 62).
Page 62
8_341.bk Page 63 Wednesday, October 23, 2002 1:00 PM
Full Access
Figure 74 — Vehicle Component Parameters Entry Form
This type of access code has no restrictions on
This entry form is used to program various power, driving time or distance.
vehicle component parameters and features. The
allowable limits for each feature are displayed at Limited Power Access
the bottom of the screen.
This type of access code allows the operator to
start the vehicle, but the vehicle will have
CUSTOMER DATA restricted power.
PROGRAMMING DESCRIPTION
Limited Speed Access
AND OPERATION
This type of access code allows the operator to
Theft Deterrence System Summary start the vehicle, but the vehicle will have
The V-MAC III system has the ability to limit restricted road speed.
unauthorized vehicle use by requiring the driver
to enter an access code through the dash display Theft Access
unit.
This type of access code allows the operator
(usually a thief) to start and drive the vehicle with
SECURITY MODES full power. However, the engine will shut down
The V-MAC III theft deterrence system offers two after a specified time or distance. This level of
security modes for continued running. access is designed for emergency situations.
After the driver gives this code to a thief, the
Limited Power Mode vehicle will start and drive normally, but the
vehicle will shut down and can be recovered
When this mode is enabled, the vehicle will start without endangering personnel.
without a valid access code but will only run at
limited power. There is no time limit with this
mode, but engine power will be restricted. To use
this mode of security, enable the Demand Driver
ID to Operate feature (refer to the “FLEET DATA
— THEFT DETERRENCE FEATURES” table on
page 98).
Page 63
8_341.bk Page 64 Wednesday, October 23, 2002 1:00 PM
The V-MAC III system monitors maintenance The Maintenance Monitor system provides three
intervals and issues alerts for a variety of items. methods for programming maintenance intervals:
In particular, the Maintenance Monitor system: r Setting custom maintenance intervals using
r Allows the user to set maintenance intervals. the Maintenance Monitor entry form.
If installed, GuardDog™, an active monitoring r Setting oil change intervals using driving
feature of V-MAC, tracks real-time occurrences habits. Predictive Oil Change can only be
that require maintenance. GuardDog™ set in Service Diagnostics.
determines when maintenance for a selected
item is needed, using various sensor inputs and MONITORING MAINTENANCE THRESHOLDS
algorithms. The driver is notified of maintenance
through the electronic dash or the V.I.P.™. The V-MAC III system monitors the status of each
GuardDog™ and the Maintenance Monitor of the maintenance items. Once the maintenance
system can work separately or together. threshold is reached, an alert is issued.
Page 64
CUSTOMER DATA PROGRAMMING FUNCTIONS
Function Description Location/Password Instructions
Edit Owner Allows the user to enter Location Type in the desired information and click on the Save/Exit button.
Storage information such as major →Edit Owner Storage
component part numbers and
dates of repair. Password
Vehicle Data (VECU)
Maintenance Allows the user to set Location 1. Type in the distance, engine hour or date interval for each item.
Monitor maintenance intervals →Maintenance Monitor
2. If a maintenance alarm is desired, enter the appropriate percent for each
Schedule according to distance, engine
8_341.bk Page 65 Wednesday, October 23, 2002 1:00 PM
Password interval.
hour or date.
Fleet Data (VECU) Example: If the distance interval is set at 10,000 miles and the distance
A maintenance alarm can also alarm interval is set at 80%, the alarm will be issued at 8,000 miles (8,000
be set for each interval. This is 80% of 10,000). An alarm of 85% is set when Predictive Oil Change is
alarm is based on a percentage enabled. Customers can change this.
of the interval. 3. Click on the Save/Exit button.
NOTE: To set maintenance intervals to MACK defaults, click on the Load
Defaults button and select the appropriate option.
NOTE: If Predictive Oil Change (for Step 8 and higher VECU s/w, see the
“STEP/SOFTWARE IDENTIFICATION FOR V-MAC III” table on page 32) is
enabled, all oil change items are disabled. Also, all Oil Change & Filter items,
except for Distance Alarm, are disabled.
Unit Pump Calibrates the Electronic Unit Location 1. Select the unit pump cylinder location.
Calibration Pumps (EUPs). →Program Unit Pump Calibration
2. Type in the four-digit calibration code.
Password 3. Click on the Save/Exit button.
None
NOTE: Don’t mix Standard and CCRS pumps. Both use four-digit pump
numbers.
Set Time and Sets the VECU time and date. Location There are two ways to set the VECU time and date:
Date →Set Time and Date
r Type in the desired time and date and click on the OK button.
Password
Fleet Data (VECU) r Click on the OK button (without changing anything) to set the VECU time
and date to the current PC time and date.
Print Current Allows the user to print the Location Once this option is selected, the View/Print Report selection screen will appear.
Parameters current parameter settings. →View/Print Current Parameters
1. Select the appropriate report (vehicle & data settings, PTO parameters,
CUSTOMER DATA PROGRAMMING
Page 65
CUSTOMER DATA PROGRAMMING FUNCTIONS (CONTINUED)
Function Description Location/Password Instructions
Page 66
Utilities Sets the PC configuration. Location 1. Select the Com Port setting (please refer to “Selecting Datalink Adapter”
→Utilities on page 40).
→Preferences 2. Select International Unit type.
Password 3. Select Language type.
None
4. Click on the Apply/OK button.
the tires installed Vehicle Data (VECU) change the Tire Size setting.
Tire revs/mile information can be obtained from the
tire manufacturer.
VEHICLE COMPONENT PARAMETERS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Road Speed Sets the number of teeth on Range Location This parameter is set at 16 pulses per mile because
Pickup Teeth the speedometer drive gear 4 to 100 pulses/rev. →Vehicle Component Parameters this is the only option currently available.
(tone wheel). (General Options)
Default NOTE: For accurate speedometer readings, always
16 pulses/rev. Password make sure that the Road Speed Pickup Teeth
Vehicle Data (VECU) parameter is set to 16 pulses per mile.
Road Speed Sets the maximum vehicle Range Location V-MAC will not allow vehicle speed to exceed the
Limit speed limit. 40 to 100 mph →Vehicle Component Parameters value set for this parameter unless specific
(General Options) circumstances exist (see “Enable Cruise Button
8_341.bk Page 67 Wednesday, October 23, 2002 1:00 PM
Default Bonus”).
65 mph Password
Vehicle Data (VECU) NOTE: If the Enable Cruise Button Bonus feature is
enabled, it may be possible to exceed the Road
Speed Limit value using the speed control switches.
Lower Gear Sets the fastest road speed Range Location This parameter is similar to the Road Speed Limit
Road Speed that can be attained in any 40 to 85 mph or the →Vehicle Component Parameters parameter; limiting road speed in all gears except
Limit gear below the highest gear of Road Speed Limit (General Options) the highest gear of the transmission.
the transmission.
Default Password The purpose of this feature is to encourage the
65 mph Vehicle Data (VECU) driver to operate the vehicle in high gear where
maximum fuel economy can be attained.
NOTE: If an Eaton® Super 10 Top 2 transmission is
installed, this feature will not be available.
Engine Load Sets the engine load threshold Range Location If the Engine Threshold for No MPH Signal
Threshold for for the inactive road speed 20 to 100% →Vehicle Component Parameters parameter is set too low, this will increase the
No MPH sensor fault. (Threshold Options) likelihood of a road speed sensor fault becoming
Signal Default active. Once a road speed fault is active, engine
40% Password speed control will drop out and the engine will return
Vehicle Data (VECU) to idle when the engine load threshold is reached.
This parameter setting can be helpful for customers
operating turbo-unloaders with various engine load
requirements. For maximum detection, select a
lower number.
CUSTOMER DATA PROGRAMMING
Page 67
VEHICLE COMPONENT PARAMETERS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 68
Failed MPH Limits engine power if V-MAC Range Location This feature can function only when the Detect Loss
Sensor detects a road speed sensor 10 to 100% →Vehicle Component Parameters of Signal from MPH Sensor feature is enabled and
Engine Power failure. (Threshold Options) the Limit Power if No Signal from MPH Sensor or
Limit Default Limit Power if Electrical Fault in MPH Sensor feature
50% Password is enabled.
Vehicle Data (VECU)
Customers who desire no power limit should select
the maximum engine power limit (100%). However,
it is important to note that with the maximum engine
power limit selected, it is possible to defeat the set
Road Speed Limit (if there is an active road speed
8_341.bk Page 68 Wednesday, October 23, 2002 1:00 PM
sensor fault).
Battery Low Sets the low battery voltage Range Location If battery voltage drops below the Battery Low
Voltage Fault threshold. 10 to 12 volts →Vehicle Component Parameters Voltage Fault Threshold value (with key switch ON
Threshold (Threshold Options) and the engine not running), a fault indication will
Default alert the driver.
10.5 volts Password
Vehicle Data (VECU)
Alternator Sets the low alternator voltage Range Location If alternator voltage drops below the Alternator Low
Low Voltage threshold. 10 to 12 volts →Vehicle Component Parameters Voltage Fault Threshold value (while the engine is
Fault (Threshold Options) running), a fault indication will alert the driver.
Threshold Default
11.5 volts Password
Vehicle Data (VECU)
Alternator Sets the high alternator Range Location If alternator voltage exceeds the Alternator High
High Voltage voltage threshold. 12 to 17 volts →Vehicle Component Parameters Voltage Fault Threshold value (while the engine is
Fault (Threshold Options) running), a fault indication will alert the driver.
Threshold Default
16 volts Password
Vehicle Data (VECU)
Enable Cruise Allows the user to set the Range Location With this feature enabled, the Road Speed Limit
Button Bonus Cruise Max Road Speed Enabled/Disabled →Vehicle Component Parameters threshold can only be exceeded by using the Accel
parameter to a value greater switch. Therefore, the driver must use the speed
than the Road Speed Limit. Default Password controls to get the “bonus” vehicle speed.
When this feature is disabled, Disabled Vehicle Data (VECU)
the option of setting Cruise NOTE: Once the Cruise Max Road Speed setting is
Max Road Speed parameter changed, it will remain at the set value (even if the
higher than the Road Speed Enable Cruise Button Bonus feature is then
CUSTOMER DATA PROGRAMMING
Limit is not available. disabled). Therefore, if the Cruise Max Road Speed
parameter was set at a greater value than the Road
Speed Limit parameter, and then the Enable Cruise
Button Bonus feature is disabled, the Cruise Max
Road Speed value will remain higher than the Road
Speed Limit value and the driver can exceed the
Road Speed Limit.
VEHICLE COMPONENT PARAMETERS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Detect Loss of Activates the fault code that Range Location An inactive road speed sensor condition exists
Signal from indicates an inactive road Enabled/Disabled →Vehicle Component Parameters when the circuit is electrically complete, but the
MPH Sensor speed sensor. (Sensor Options) sensor is not transmitting information to V-MAC with
Default engine underload. Tampering with or misadjusting
Enabled Password the road speed sensor may generate this condition.
Vehicle Data (VECU)
NOTE: The fault code will remain active after correct
adjustment is performed. Forward movement of the
vehicle is required for the fault to become inactive.
8_341.bk Page 69 Wednesday, October 23, 2002 1:00 PM
Limit Power if Limits engine power to the Range Location If this option is disabled, engine power will not be
No Signal Failed MPH Sensor Engine Enabled/Disabled →Vehicle Component Parameters limited, although a fault (blink code 4-1, failure
from MPH Power Limit setting if no signal (Sensor Options) mode 8) will still be logged. Tampering or
Sensor is detected from the road Default misaligning the MPH sensor causes this condition. If
speed sensor. Enabled Password this option is enabled, a power limit must be set. The
Vehicle Data (VECU) default is a limit of 50% of engine power.
Limit Power if Limits engine power to the Range Location If this option is disabled, engine power will not be
Electrical Failed MPH Sensor Engine Enabled/Disabled →Vehicle Component Parameters limited, although an electrical fault will still be
Fault from Power Limit setting if a road (Sensor Options) logged.
MPH Sensor speed sensor electrical fault is Default
detected. Enabled Password
Vehicle Data (VECU)
Customer Specifies the maximum engine Range Location This feature is available for Step 7 and higher VECU
Torque Limit torque level for all gear ratios 500 to 2,200 lb-ft →Vehicle Component Parameters s/w (see the “STEP/SOFTWARE IDENTIFICATION
numerically higher (lower (Torque Options) FOR V-MAC III” table on page 32) only.
gears) than the ratio set in Default
Customer Torque Limit Gear 2,000 lb-ft Password To set torque limit, enter the Customer Torque Limit
Ratio. Vehicle Data (VECU) Gear Ratio to activate the desired torque restriction.
NOTE: Appointing this torque level lower than the
normal engine peak torque output can restrict
engine performance for specified gear ratios.
Customer Sets transmission gear ratio Range Location This feature is available for Step 7 and higher VECU
Torque Limit above the engine torque (lower 1 to 65 →Vehicle Component Parameters s/w (see the “STEP/SOFTWARE IDENTIFICATION
Gear Ratio gear) limit specified by the (Torque Options) FOR V-MAC III” table on page 32) only.
user. Default
1 Password NOTE: Entered ratio should be a ratio that is in the
Vehicle Data (VECU) transmission.
CUSTOMER DATA PROGRAMMING
Page 69
VEHICLE COMPONENT PARAMETERS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 70
Torque Limit Identifies the maximum time Range Location This feature is available for Step 7 and higher VECU
Ramp-Up needed for the engine to revert 1 to 10 sec →Vehicle Component Parameters s/w (see the “STEP/SOFTWARE IDENTIFICATION
Time to normal or full power. (Torque Options) FOR V-MAC III” table on page 32) only.
Default
1 sec Password Engine will ramp to full power when the vehicle
Vehicle Data (VECU) reaches a higher gear than specified for Customer
Torque Limit Gear Ratio.
Disable Disables torque limit with PTO Range Location This feature is available for Step 7 and higher VECU
Torque Limit ON to the customer defined Enabled/Disabled →Vehicle Component Parameters s/w (see the “STEP/SOFTWARE IDENTIFICATION
with PTO values if enabled. (Torque Options) FOR V-MAC III” table on page 32) only.
Default
8_341.bk Page 70 Wednesday, October 23, 2002 1:00 PM
Disabled Password
Vehicle Data (VECU)
Enable if Fault Logs a fault (blink code 4-1, Range Location This feature is available for Step 7 and higher VECU
Incorrect failure mode 11 [failure mode Enabled/Disabled →Vehicle Component Parameters s/w (see the “STEP/SOFTWARE IDENTIFICATION
Gear Ratio not identifiable]) and restricts (Torque Options) FOR V-MAC III” table on page 32) only.
power or engine speed if Default
V-MAC detects vehicle is in an Disabled Password This feature must be enabled to work. When
incorrect gear ratio. Vehicle Data (VECU) enabled, this feature will log a road speed sensor
fault (blink code 4-1, failure mode 11) if V-MAC
detects an invalid transmission-gear ratio and will
then limit engine power. (This fault will not become
inactive until the VECU sees a valid gear ratio
underload.) About 15% of full power is still available
to assist in downshifts when in limited power mode.
NOTE: This feature is recommended for highway
applications only.
CUSTOMER DATA PROGRAMMING
CUSTOMER DATA/VECU — GENERAL FEATURES
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Lower Gear Limits vehicle speed to the Range Location NOTE: Do NOT enable the Lower Gear Road
Road Speed Lower Gear Road Speed Limit Enabled/Disabled →Customer Data/VECU Speed Limit Option if the vehicle has a MACK
Limit Option setting when the transmission →General Features transmission with eight speeds or less. This would
is in lower gears. Default allow the possibility of the gear steps dropping the
Disabled Password engine out of operating range.
Customer Data (VECU)
This option is not available for vehicles with Eaton
Super 10 Top 2 transmissions.
Delay Engine Allows V-MAC to delay engine Range Location In situations such as descending a hill, it may be
8_341.bk Page 71 Wednesday, October 23, 2002 1:00 PM
Brake brake application while in Enabled/Disabled →Customer Data/VECU possible for the vehicle to overrun the Cruise Max
Application in Cruise mode. →General Features Road Speed setting. With the Delay Engine Brake
Cruise Default Application in Cruise option enabled, the engine
Enabled Password brake will turn on at 2 mph above the Cruise Max
Customer Data (VECU) Set Point setting and turn off at 0.5 mph above the
Cruise Max Road Speed setting.
Low Idle Enables the ability to change Range Location This feature cannot be enabled for vehicles with
Speed Adjust the engine low idle speed by Enabled/Disabled →Customer Data/VECU Allison Automatic Transmissions.
with Switches using the speed control →General Features
switches on the dashboard. Default
Enabled Password
Customer Data (VECU)
Hold Keeps the accessory relay Range Location The Hold Electrical Power ON Until Vehicle Stopped
Electrical energized (when the key is Enabled/Disabled →Customer Data/VECU feature is useful if a driver is suspected of turning
Power ON turned off) until the vehicle →General Features the key off when going downhill to prevent
Until Vehicle comes to a stop. Default DataMax™ from logging an overspeed.
Stopped Disabled Password
Customer Data (VECU) Beginning with Step 6 (VECU s/w 1MS320), this
option is not available for vehicles with Eaton®
Super 10 Top 2 transmissions.
Engine Sleep Displays an alert on the Range Location This feature is available for Step 5 and higher VECU
Mode Alert V.I.P.™ which states that the Enabled/Disabled →Customer Data/VECU s/w (see the “STEP/SOFTWARE IDENTIFICATION
Engine Sleep Mode feature →General Features FOR V-MAC III” table on page 32) only and only for
has been enabled. Default vehicles equipped with a V.I.P.™
Enabled Password
Customer Data (VECU) NOTE: The Vehicle Display Type feature must be
set to V.I.P.™ for this feature to function.
If Engine Sleep Mode is enabled, the engine will not
CUSTOMER DATA PROGRAMMING
Page 71
CUSTOMER DATA/VECU — GENERAL FEATURES (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 72
Fuel Sets the type fuel economy Range Location Total MPG — All fuel consumed; shows the effects
Economy displayed on the dash for Total MPG/Driving MPG →Customer Data/VECU of idle operation on overall fuel economy.
Type vehicles equipped with a →General Features
Co-Pilot or V.I.P.™ Default Driving MPG — Fuel consumed when moving;
Total MPG Password shows only fuel mileage while driving.
Customer Data (VECU)
Cruise Switch Allows the driver to activate Range Location This feature is available for Step 6 and higher VECU
Disables the Top 2 feature (automatic Enabled/Disabled →Customer Data/VECU s/w (see the “STEP/SOFTWARE IDENTIFICATION
Super 10 shift after 9th gear) using the →General Features FOR V-MAC III” table on page 32) only and will only
Top 2 Cruise ON/OFF switch. Default appear if an Eaton® Super 10 Top 2 transmission is
Disabled Password installed (does not apply to Lightning™
8_341.bk Page 72 Wednesday, October 23, 2002 1:00 PM
Oil Pressure Controls whether V-MAC will Range Location When this parameter is disabled, V-MAC is strictly a
use data from the oil pressure Enabled/Disabled →Customer Data/VECU warning system.
sensor to determine if the →Shutdown Options (Sensor
engine should be shut down Default Options)
based on oil psi versus RPM. Enabled
Password
Customer Data (VECU)
Coolant Level Controls whether V-MAC will Range Location When this option is disabled, V-MAC is strictly a
use data from the coolant level Enabled/Disabled →Customer Data/VECU warning system.
sensor to determine if the →Shutdown Options (Sensor
engine should be shut down. Default Options)
Enabled
Password
Customer Data (VECU)
Automatic Controls whether V-MAC will Range Location This option will only appear if an automatic
Transmission use data from the automatic Enabled/Disabled →Customer Data/VECU transmission is detected.
Temperature transmission temperature →Shutdown Options (Sensor
Warning and sensor to determine if the Default Options) NOTE: When this parameter is disabled, V-MAC
Shutdown engine should be shut down. If Disabled does not provide a warning for high transmission
this option is enabled, a Password temperature.
warning will occur at 247°F Customer Data (VECU)
For some older chassis with Allison HD automatic
and shutdown will occur at transmissions, the transmission oil temperature
255°F. sensor is connected to the coolant level sensor
(instead of a direct and individual connection).
Therefore, what appears to be a coolant level fault
may actually be a transmission oil temperature fault.
If equipped, there is also a transmission oil
temperature warning light which may help to
CUSTOMER DATA PROGRAMMING
Page 73
CUSTOMER DATA/VECU — SHUTDOWN OPTIONS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 74
Transmission Controls whether V-MAC will Range Location This option will only appear if a transmission oil
Temperature use data from the transmission Enabled/Disabled →Customer Data/VECU temperature sensor is detected (CX only and
temperature sensor to →Shutdown Options (Sensor vehicles with electronic dash).
determine if the engine should Default Options)
be shut down. If this option is Disabled When this parameter is disabled, V-MAC is strictly a
enabled, a warning will occur Password warning system.
at 310°F, and shutdown will Customer Data (VECU)
occur at 328°F.
Exhaust Controls whether V-MAC will Range Location This option will only appear if a pyrometer is
Temperature use data from the exhaust Enabled/Disabled →Customer Data/VECU detected (CX only and vehicles with electronic
8_341.bk Page 74 Wednesday, October 23, 2002 1:00 PM
NOTE: Parking brake must be If this feature is enabled, engine shutdown will be
on for this feature to work. postponed for up to 3.5 minutes if the turbocharger
is hot. If disabled, engine shutdown will occur when
the key is turned off.
NOTE: All switched accessories will turn off once
the engine has shut down.
NOTE: If a pyrometer is installed on a CX model
chassis, V-MAC will use the pyrometer reading to
determine the temperature of the turbocharger.
CUSTOMER DATA PROGRAMMING
Page 75
CUSTOMER DATA/VECU — SHUTDOWN OPTIONS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 76
Idle Shutdown Controls whether idle Range Location This feature is available for Step 5 and higher VECU
if in Sleeper shutdown features will function Enabled/Disabled →Customer Data/VECU) s/w (see the “STEP/SOFTWARE IDENTIFICATION
Mode if Sleeper Mode is enabled. →Shutdown Options (Idle FOR V-MAC III” table on page 32) only.
Default Shutdown Options)
If enabled, idle shutdown Disabled NOTE: Sleeper Mode is enabled whenever the
features will function and Password driver presses the override switch, service brake or
Sleeper Mode will be Customer Data (VECU) accelerator pedal when the idle shutdown warning
cancelled. lamp/alarm is on.
If disabled, when the driver
enables Sleeper Mode, idle
shutdown will be cancelled
8_341.bk Page 76 Wednesday, October 23, 2002 1:00 PM
stays on.
If ambient air temperature falls between the set
temperature while Sleeper Mode is active, Sleeper
Mode cancels and the system reverts back to
normal Idle Shutdown mode. The engine will
shutdown after the Idle Shutdown Time has ended.
When disabled, Idle Shutdown uses standard
parameters to determine Idle Shutdown.
NOTE: To use this feature, an ambient air
temperature sensor must be installed and enabled
and Idle Shutdown with Sleeper Mode disabled.
NOTE: During the warning period, the electronic
malfunction lamp will flash quietly instead of the
normal shutdown lamp and alarm turning on and
waking the driver.
(Selection of ambient air temperature sensor is
located in OEM Data on the main frame via the F3
Update Option screen of V-MAC.)
Minimum Sets the minimum outside air Range Location This feature is available for Step 7 and higher VECU
Ambient Air temperature below which −5 to 80°F →Customer Data/VECU s/w (see the “STEP/SOFTWARE IDENTIFICATION
Temperature Sleeper Mode continues to →Shutdown Options (Idle FOR V-MAC III” table on page 32) only.
operate. Default Shutdown Options)
60°F For more information on this feature, see Ambient
Password Air Temperature Option.
Customer Data (VECU)
CUSTOMER DATA PROGRAMMING
Maximum Sets the maximum outside air Range Location This feature is available for Step 7 and higher VECU
Ambient Air temperature above which 0 to 125°F →Customer Data/VECU s/w (see the “STEP/SOFTWARE IDENTIFICATION
Temperature Sleeper Mode continues to →Shutdown Options (Idle FOR V-MAC III” table on page 32) only.
operate. Default Shutdown Options)
80°F For more information on this feature, see Ambient
Password Air Temperature Option.
Customer Data (VECU)
Page 77
CUSTOMER DATA/VECU — SHUTDOWN OPTIONS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Idle Shutdown Controls the length of time that Range Location Example: If the Idle Shutdown Timer feature is set at
Timer the engine can idle before 1 to 999 minutes →Customer Data/VECU 5 minutes and the Idle Shutdown Warm-Up Timer
shutdown occurs. →Shutdown Options (Idle parameter is set at 10 minutes, the vehicle will run
Default Shutdown Options) for 15 minutes (after the Idle Shutdown Warm-Up
If the engine begins idling with 10 minutes Temperature is reached) before shutdown.
the coolant temperature lower Password
than the Idle Shutdown Warm- Customer Data (VECU) However, if the engine begins idling with the coolant
Up Temperature threshold, the temperature at or above the warm-up temperature,
time limit set by the Idle only the time limit set by the Idle Shutdown Timer
Shutdown Timer feature will be feature will apply.
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Page 78
CUSTOMER DATA/VECU — SHUTDOWN OPTIONS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Idle Shutdown Sets the threshold for the If Range Location This parameter refers to the percent of engine
% Load Power Used Higher Than 0 to 100% →Customer Data/VECU power.
Threshold Threshold option. →Shutdown Options (Idle
Default Shutdown Options) NOTE: Monitor in Service Diagnostics.
20%
Password
Customer Data (VECU)
Initial Set Allows the driver to use the Range Location This feature is available for Step 5 and higher VECU
using Resume switch to set speed Enabled/Disabled →Customer Data/VECU s/w (see the “STEP/SOFTWARE IDENTIFICATION
Resume control. →Vocational Features (General FOR V-MAC III” table on page 32) only.
Switch Default Options)
Disabled NOTE: This feature is only available if speed control
Password has not already been set. Once speed control has
CUSTOMER DATA PROGRAMMING
Customer Data (VECU) been set, the Resume switch will act as the Accel
switch.
Driveshaft Programs V-MAC to treat Range Location NOTE: PTO 2 and the parking brake must be
PTO 2 Option PTO 2 as a Driveshaft PTO. Enabled/Disabled →Customer Data/VECU engaged for operation as a Driveshaft PTO.
→Vocational Features
Default
Disabled Password
Customer Data (VECU)
Page 79
CUSTOMER DATA/VECU — VOCATIONAL FEATURES (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 80
Set/Resume Programs V-MAC to log a fault Range Location The speed control switch must be in the ON position
Fault if the Set (blink code 7-3) or Enabled/Disabled →Customer Data/VECU for this feature to function.
Diagnostic Resume (blink code 7-4) →Vocational Features
switch is shorted to voltage Default NOTE: It may be necessary to disable this feature
(with the speed control switch Enabled Password for certain custom speed control applications.
on) or held for 60 seconds. Customer Data (VECU)
Switch Reassigns certain switches Range Location Switch reassignments are required only if the
Assignments from their original use to other Two auxiliary switches, →Customer Data/VECU function of a switch is changed for use as an
inputs for speed control. fan clutch override →Vocational Features engagement, dropout, temporary dropout or PTO in
switch and engine brake the speed control system.
Password
8_341.bk Page 80 Wednesday, October 23, 2002 1:00 PM
Moving Moving feature. →Cab Fan Control Options (Fan overrides can also be completely disabled.
Default Overrides)
60 seconds Only applicable for vehicles equipped with on/off
Password fans and fan override switches.
Customer Data (VECU)
Allow Fan Allows the driver to engage the Range Location Fan overrides can be set to engage the fan clutch
Override fan to prevent fan cycling from Enabled/Disabled →Customer Data/VECU when parked or moving. Fan overrides can also be
When Parked occurring while the vehicle is →Cab Fan Control Options (Fan completely disabled.
parked (i.e., the driver is Default Overrides)
sleeping). Disabled NOTE: The Allow Fan Override When Parked
Password feature will automatically disengage above
Customer Data (VECU) 2100 rpm.
NOTE: The driver cannot overspeed the fan using
the override switch. If the operator engages the
override switch and engine speed exceeds any
programmed threshold, the override will be
cancelled.
Requires an optional dash-mounted override switch.
Only applicable for vehicles equipped with on/off
fans and fan override switches.
CUSTOMER DATA PROGRAMMING
Page 81
CUSTOMER DATA/VECU — CAB FAN CONTROLS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 82
Engage Fan Engages the fan when the Range Location This feature is available for Step 5 and above
with Engine engine brake is engaged Enabled/Disabled →Customer Data/VECU systems (VECU s/w 1MS316A, 1MS320, 1MS328,
Brake (provided the engine brake →Cab Fan Control Options 1MS336, 1MS336A, 1MS349, or 1MS364) only.
switch is in the HIGH or Default
number 2 position). Disabled Password With this feature enabled, the fan will engage
Customer Data (VECU) approximately 5 seconds after the engine brake
engages and will disengage 10 seconds after the
engine brake disengages.
NOTE: If rated engine speed is exceeded, the fan
will disengage.
8_341.bk Page 82 Wednesday, October 23, 2002 1:00 PM
Cruise Standard, Custom or →Customer Data/VECU Cruise Control Mode, cruise will not operate. This
Control Disabled →Cruise Control (Custom Cruise option is intended for vocational and in-city
Control) applications. Applies to all software levels.
Default
Standard Password
Customer Data (VECU)
Autoresume Programs cruise control to Range Location If this option is disabled, cruise control will drop out
with Clutch automatically resume after a Enabled/Disabled →Customer Data/VECU after a shift and it will be necessary to press the
shift (once the clutch has been →Cruise Control (Custom Cruise Resume switch after releasing the clutch pedal to
re-engaged). Default Control) re-engage cruise control.
Disabled
Password The Cruise Control Mode option must be selected to
Customer Data (VECU) Custom and be enabled for this feature to function.
Accel Bump Allows the user to program a Range Location The Cruise Control Mode option must be selected to
Speed set speed increase to coincide 0–2 mph/bump →Customer Data/VECU Custom and enabled for this feature to function.
with one quick “bump” of the →Cruise Control (Custom Cruise
Accel switch. Default Control)
1 mph/bump
Password
Customer Data (VECU)
Decel Bump Allows the user to program a Range Location The Cruise Control Mode option must be selected to
Speed set speed decrease to coincide 0–2 mph/bump →Customer Data/VECU Custom and enabled for this feature to function.
with one quick “bump” of the →Cruise Control (Custom Cruise
Decel switch. Default Control)
1 mph/bump
Password
Customer Data (VECU)
CUSTOMER DATA PROGRAMMING
Page 83
CUSTOMER DATA/VECU — CRUISE CONTROL FEATURES (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 84
Hold to Ensures that before any Range Location The Cruise Control Mode option must be selected to
Nearest change in road speed can 0, 0.25, 0.5 or 1.0 mph →Customer Data/VECU Custom and enabled for this feature to function.
occur (using the Set, Accel or →Cruise Control (Custom Cruise
Decel switch), V-MAC will find Default Control) Example: Assume that the current road speed is
the nearest increment of the 0.5 mph 63.4 mph, the Accel Bump Speed parameter is set
Hold to Nearest setting and Password to 2 mph and the Hold to Nearest parameter is set to
apply the change in road Customer Data (VECU) 1.0 mph. If the driver bumps the Accel switch,
speed to that value. If V-MAC will determine that 63 mph is the nearest
disabled, any change in road increment of 1.0 to 63.4 mph and add the 2 mph
speed (using the Set, Accel or bump to 63 mph. The resulting speed (after one
Decel switch) will apply to the bump) will be 65.0 mph.
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Page 85
CUSTOMER DATA/VECU — ELECTRONIC HAND THROTTLE (EHT) FEATURES (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 86
Hold to Ensures that the minimum Range Location This option is automatically enabled if hand throttle
Minimum engine speed (set in the hand Enabled/Disabled →Customer Data/VECU Autoset, Jump to Min Speed or Single Speed
Speed throttle Min Set Speed feature) →Elect. Hand Throttle Control Control feature is enabled.
is maintained whenever hand Default (Custom Options)
throttle speed control is active. Disabled If engine speed is dragged below the hand throttle
Password Min Set Speed value, more fuel will be injected to
Customer Data (VECU) get back up to the minimum speed setting.
Dropout Disengages hand throttle Range Location This feature cannot be enabled if the hand throttle
Above speed control if engine speed Enabled/Disabled →Customer Data/VECU Autoset feature is enabled.
Maximum exceeds the hand throttle Max →Elect. Hand Throttle Control
Speed Set Speed setting. Default (Custom Options)
8_341.bk Page 86 Wednesday, October 23, 2002 1:00 PM
Disabled
Password
Customer Data (VECU)
Electronic Sets the engine speed for EHT Range Location The Electronic Hand Throttle SSC RPM setting
Hand Throttle operation in Single Speed 475 to 2100 rpm →Customer Data/VECU should be greater than the hand throttle Min Set
SSC RPM Control mode. →Elect. Hand Throttle Control Speed and less than both the hand throttle Max Set
Default (Custom Options) Speed and Engine Speed Limit settings.
625 rpm
Password
Customer Data (VECU)
Accel Bump Allows the user to program a Range Location
Speed set engine speed increase to 0 to 2000 rpm/bump →Customer Data/VECU
coincide with one quick “bump” →Elect. Hand Throttle Control
of the Accel switch. Default (Custom Options)
0 rpm/bump
Password
Customer Data (VECU)
Decel Bump Allows the user to program a Range Location
Speed set engine speed decrease to 0 to 2000 rpm/bump →Customer Data/VECU
coincide with one quick “bump” →Elect. Hand Throttle Control
of the Decel switch. Default (Custom Options)
0 rpm/bump
Password
Customer Data (VECU)
CUSTOMER DATA PROGRAMMING
CUSTOMER DATA/VECU — ELECTRONIC HAND THROTTLE (EHT) FEATURES (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Hold to Ensures that before any Range Location Example: Assume that the current engine speed is
Nearest change in engine speed can 0 or nearest 5 to nearest →Customer Data/VECU 1364 rpm, the Accel Bump Speed parameter is set
occur (using the Accel or 2000 rpm →Elect. Hand Throttle Control to 50 rpm and the Hold to Nearest parameter is set
Decel switch), V-MAC will find (Custom Options) to Nearest 25 rpm. If the driver bumps the Accel
the nearest increment of the Default switch, V-MAC will determine that 1375 is the
Hold to Nearest setting and 0 Password nearest increment of 25 to 1364 rpm and add the
apply the change in engine Customer Data (VECU) 50 rpm bump to 1375 rpm. The resulting speed
speed to that value. (after one bump) will be 1425 rpm.
In the above example, if the Hold to Nearest
8_341.bk Page 87 Wednesday, October 23, 2002 1:00 PM
Page 87
CUSTOMER DATA/VECU — ELECTRONIC HAND THROTTLE (EHT) FEATURES (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Engine Speed Controls the maximum engine Range Location This speed cannot be exceeded with the accelerator
Limit speed allowed with the 750 to 2100 rpm →Customer Data/VECU pedal or the switches.
Electronic Hand Throttle (EHT) →Elect. Hand Throttle Control
engaged. Default (General Options)
2100 rpm
Password
Customer Data (VECU)
Max Road Sets the maximum vehicle Range Location NOTE: Hand throttle speed control will not operate
Speed speed threshold for hand 0 to 20 mph or cruise →Customer Data/VECU above this vehicle speed; however, cruise control
8_341.bk Page 88 Wednesday, October 23, 2002 1:00 PM
throttle speed control. Min Road Speed →Elect. Hand Throttle Control will operate if vehicle speed is at or above the cruise
(General Options) control Min Road Speed setting.
Default
10 mph Password
Customer Data (VECU)
Ramp Rate Programs the rate at which the Range Location Not applicable if Custom EHT settings are enabled.
engine speed increases and 50 to 2000 rpm/sec →Customer Data/VECU
decreases when the Accel and →Elect. Hand Throttle Control This rate is also used when the hand throttle Single
Decel switches are used. Default (General Options) Speed Control (SSC) feature is engaged or
100 rpm/sec resumed.
Password
Customer Data (VECU)
Engagement Designates one or more of the Range Location NOTE: Control 1 and Control 2 must be defined in
and Dropout assigned switches Required ON, Required →Customer Data/VECU the Switch Assignments field in order to be used as
Requirements (programmed in Switch OFF, Ignore, Pedal →Elect. Hand Throttle Control requirements.
Assignments) as requirements Pushed, Pedal NOT (General Options)
for electronic hand throttle Pushed NOTE: At least one dropout condition must be
speed control operation. The Password specified.
state of each switch (ON or Default Customer Data (VECU)
Ignore NOTE: If a switch is programmed as an
OFF) can be programmed as engagement requirement when it is in the ON
an engagement, dropout or position, turning the switch off once EHT control is
temporary dropout engaged will not disable EHT control unless that
requirement for hand throttle switch was programmed as a dropout requirement
control. when it is in the OFF position.
CUSTOMER DATA PROGRAMMING
Page 88
CUSTOMER DATA/VECU — PTO SPEED CONTROL SETTINGS
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Single Speed Programs V-MAC to apply the Range Location
Control (SSC) PTO Preset Speed setting Enabled/Disabled →Customer Data/VECU
when PTO speed control is →PTO Speed Control Settings
enabled; the engine will ramp Default
up to the Preset Speed setting Disabled Password
and the accelerator pedal will Customer Data (VECU)
work up to limit.
8_341.bk Page 89 Wednesday, October 23, 2002 1:00 PM
Park Brake Specifies whether the parking Range Location If this parameter is enabled, the parking brake must
Check to brake must be applied for Enabled/Disabled →Customer Data/VECU be applied for the Preset Speed setting to be used.
Enable PTO single speed control settings to →PTO Speed Control Settings If disabled, the Preset Speed setting will be in effect
be in effect when the PTO is Default without the parking brake being applied.
engaged. Disabled Password
Customer Data (VECU) Essentially, this parameter is a short-cut for setting
the parking brake as an engagement requirement
for PTO operation.
NOTE: Park Brake engagement requirements for
PTO 2 cannot be changed if Driveshaft PTO is
selected.
Min Set Sets the minimum engine Range Location For normal operations, if engine speed drops below
Speed speed allowed for PTO 475 to 2100 rpm →Customer Data/VECU this value, speed control will drop out.
operation; PTOs will not →PTO Speed Control Settings
operate below this engine Default
speed. 475 rpm Password
Customer Data (VECU)
Engine speed must be at or
above this setting before
speed control for the PTO will
operate.
Max Set Sets the maximum engine Range Location Although this limit cannot be exceeded using the
Speed speed that can be achieved 750 to 2100 rpm →Customer Data/VECU Accel switch, engine speed can be increased up to
using the speed control →PTO Speed Control Settings the Engine Speed Limit threshold using the
switches. Default accelerator pedal.
2100 rpm Password
Customer Data (VECU) This parameter must not be set at a value less than
the mode’s Minimum Set Speed setting.
CUSTOMER DATA PROGRAMMING
Page 89
CUSTOMER DATA/VECU — PTO SPEED CONTROL SETTINGS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 90
Engine Speed Sets the maximum engine Range Location NOTE: Because this is the absolute engine speed
Limit speed allowed with PTO speed 750 to 2100 rpm →Customer Data/VECU limit when a PTO is engaged, use caution when
control engaged; this speed →PTO Speed Control Settings setting a value greater than the PTO Max Set Speed
cannot be exceeded with the Default parameter.
accelerator pedal or the 1800 rpm Password
switches. Customer Data (VECU)
Preset Speed Sets the engine speed to be Range Location For this function to operate, the PTO Single Speed
used when PTO single speed 475 to 2100 rpm →Customer Data/VECU Control (SSC) option must be enabled.
control is engaged. →PTO Speed Control Settings
Default
1000 rpm Password
8_341.bk Page 90 Wednesday, October 23, 2002 1:00 PM
speed).
CUSTOMER DATA/VECU — CUSTOM PTO SETTINGS
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Autoset Programs V-MAC to jump Range Location The PTO Autoset feature is similar to the Jump to
automatically to the PTO Min Enabled/Disabled →Customer Data/VECU Min Speed feature; it can be used as a fast idle
Set Speed (without pressing →PTO Custom Settings (1-2/3-4) setting, or for numerous remote control applications.
the Set switch) when PTO Default
speed control is enabled with Disabled Password
variable speed control. When Customer Data (VECU)
enabled with Single Speed
Control, V-MAC automatically
8_341.bk Page 91 Wednesday, October 23, 2002 1:00 PM
Page 91
CUSTOMER DATA/VECU — CUSTOM PTO SETTINGS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 92
Decel Bump Allows the user to program a Range Location
Speed set engine speed decrease to 0 to 2000 rpm/bump →Customer Data/VECU
coincide with one quick “bump” →PTO Custom Settings (1-2/3-4)
of the Decel switch. Default
0 rpm/bump Password
The Bump Speed must be an Customer Data (VECU)
even multiple of the Hold to
Nearest setting (unless none is
specified).
Hold to Ensures that before any Range Location Example: Assume that the current engine speed is
Nearest change in engine speed can 5 to 2000 rpm →Customer Data/VECU 1336 rpm, the Accel Bump Speed parameter is set
8_341.bk Page 92 Wednesday, October 23, 2002 1:00 PM
occur (using the Accel or →PTO Custom Settings (1-2/3-4) to 100 rpm and the Hold to Nearest parameter is set
Decel switch), V-MAC will find Default to Nearest 50 rpm. If the driver bumps the Accel
the nearest increment of the 0 rpm Password switch, V-MAC will determine that 1350 is the
PTO Hold to Nearest setting Customer Data (VECU) nearest increment of 50 to 1336 rpm and add the
and apply the change in 100-rpm bump to 1350 rpm. The resulting speed
engine speed to that value. (after one bump) will be 1450 rpm.
In the above example, if the Hold to Nearest
parameter is set to Nearest 25, the resulting speed
(after one bump) will be 1425 rpm because the
nearest value to 1336 would be 1325 rpm.
Accel Ramp Programs the rate at which Range Location
Rate engine speed increases when 50 to 2000 rpm/sec →Customer Data/VECU
the Accel switch is pressed. →PTO Custom Settings (1-2/3-4)
While in Single Speed Control, Default
engine speed ramps up to the 100 rpm/sec Password
Preset Speed at this rate. Customer Data (VECU)
Page 93
CUSTOMER DATA/EECU FEATURES
Page 94
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
High Idle Sets the maximum no load Range Location The High Idle Engine Speed parameter basically
Engine Speed engine speed. 1850 to 2100 rpm →Customer Data/EECU controls how quickly the power cuts off when
2050 to 2100 rpm* revving the engine, typically during an upshift.
Password
Default Customer Data (EECU) *For ASET™ AC engine
2100 rpm
Coolant Sets the coolant temperature Range Location Setting a lower temperature will cause the fan to
Temperature threshold for engaging the ON/ 190°F to 210°F →Customer Data/EECU engage earlier. Likewise, setting a higher
Fan OFF fan only (not available for temperature will cause the fan to engage later.
Default Password
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Air Temp. Fan Sets the air temperature Range Location An ON/OFF fan type is required for this feature to
Engagement threshold for engaging the ON/ 130°F to 175°F →Customer Data/EECU operate.
Threshold OFF fan only (not available for
electronic viscous fan). Default Password Setting a lower temperature will cause the fan to
175°F Customer Data (EECU) engage earlier. Likewise, setting a higher
temperature will cause the fan to engage later.
Air Sets the amount of time that Range Location Requires an ON/OFF-type engine fan.
Conditioning the ON/OFF fan remains ON 0 to 300 seconds →Customer Data/EECU
Override Time when the Air Conditioning (5 minutes) If this parameter is programmed to 0, the air
(A/C) system stops requesting Password conditioning fan will engage and disengage with A/C
fan operation with the vehicle Default Customer Data (EECU) pressure while the vehicle is parked.
parked, and the A/C system no 60 seconds
When parameter is set and the vehicle is moving,
longer requires fan operation the engine fan will operate normally. The engine fan
(not available for electronic will engage as needed by the A/C system and
viscous fan). disengage when no longer needed by the climate
control system.
CUSTOMER DATA PROGRAMMING
CUSTOMER DATA/EECU FEATURES (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Engine Sleep Enables Engine Sleep Mode Range Location As with theft deterrence, Engine Sleep Mode is
Mode so that the engine will not start, Enabled/Disabled →Customer Data/EECU intended to slow a thief down to the point at which it
even if a valid theft deterrence is undesirable to steal the vehicle.
access code is entered. This Default Password
feature must be disabled to Disabled Customer Data (EECU) This feature is aimed at customers who have limited
start the vehicle. yard security or who have vehicles parked on lots
for extended periods of time.
If Engine Sleep Mode is enabled, the engine will not
start with no indication that a security measure is
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Page 95
CUSTOMER DATA/EECU FEATURES (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 96
Driveshaft Sets the engine acceleration Range Location This feature is available for Step 5 and higher EECU
PTO Dropout threshold for the Driveshaft 1000 to 2000 rpm/sec →Customer Data/EECU s/w and Step 2 and higher EECU s/w for ASET™
Threshold PTO Dropout option. AC engine (see the “STEP/SOFTWARE
Default Password IDENTIFICATION FOR V-MAC III” table on page
2000 rpm/sec Customer Data (EECU) 32).
NOTE: The Driveshaft PTO Dropout feature can
interfere with Driveshaft PTO operation and should
only be enabled if there is excessive overspeed
during a load dump.
Fuel Enables the fuel temperature Range Location This feature must be enabled for all ASET™ AI
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MACK Specifies that the MACK Range Location NOTE: Do not enable this feature unless a MACK
PowerLeash™ PowerLeash™ engine brake is Enabled/Disabled →Customer Data/EECU PowerLeash™ engine brake is installed.
Engine Brake installed so that V-MAC can
Installed control it properly. Default Password NOTE: This feature is available for ASET™ Step 3
Enabled Customer Data (EECU) EECU s/w 1MS368 and higher.
CUSTOMER DATA/EECU FEATURES (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Exhaust Specifies that an exhaust Range Location NOTE: Do not enable unless an exhaust brake is
Brake brake is installed so that Enabled/Disabled →Customer Data/EECU installed.
Installed V-MAC can control it properly.
Default Password This feature is for exports only.
Disabled Customer Data (EECU)
Oil Activates diagnostics for an oil Range Location
Temperature temperature sensor. Enabled/Disabled →Customer Data/EECU
Sensor
Available Default Password
8_341.bk Page 97 Wednesday, October 23, 2002 1:00 PM
0% = no correction Customer Data (EECU) amount of fuel used, refer to Determining Actual
Fuel Consumed.
NOTE: The calibration factor must be between 80
and 120% (the Actual Trip Fuel value entered must
be within 20% of the Calculated Trip Fuel value
displayed). For example, if 100 gallons is displayed
in the Calculated Trip Fuel field, then the Actual Trip
Fuel entered must be between 80 and 120 gallons.
Page 97
FLEET DATA — THEFT DETERRENCE FEATURES
Page 98
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Number of ID Sets how many times the Range Location A Co-Pilot or Vehicle Information Profiler (V.I.P.™)
Attempts driver can attempt to enter an 1 to 20 attempts →Fleet Data dash is required for this function to operate.
incorrect driver ID access code →Fleet Theft Deterrence Settings
before V-MAC shuts down the Default (Driver ID)
engine. 3 attempts
Password
Fleet Data (VECU)
Demand Enables the Limited Power Range Location A Co-Pilot or V.I.P.™ dash display is required for this
Driver ID to security mode. V-MAC will limit Enabled/Disabled →Fleet Data feature to function.
8_341.bk Page 98 Wednesday, October 23, 2002 1:00 PM
Before engine power will be limited to →Fleet Theft Deterrence Settings function.
Shutdown this setting until either a valid Default (Security Mode)
access code is entered or 20% For a summary of security options, refer to Theft
30 seconds pass and the Password Deterrence System Summary.
engine shuts down. Fleet Data (VECU)
A Co-Pilot or V.I.P.™ dash display is required for this
feature to function.
FLEET DATA — THEFT DETERRENCE FEATURES (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Access T: Sets the distance threshold Range Location A Co-Pilot or V.I.P.™ dash display is required for this
Distance used by V-MAC to shut down 0 to 50 miles →Fleet Data feature to function.
Before the vehicle when a Level T →Theft Deterrence Settings
Shutdown (theft) access code has been Default (Access Level T)
entered. 1 mile
Password
Fleet Data (VECU)
Access T: Sets the distance threshold Range Location A Co-Pilot or V.I.P.™ dash is required for this feature
Distance used by V-MAC to turn on the 0 to Distance Before →Fleet Data to function.
8_341.bk Page 99 Wednesday, October 23, 2002 1:00 PM
Remaining shutdown warning lamp when Shutdown setting. →Theft Deterrence Settings
After a Level T (theft) access code (Access Level T) The warning lamp will remain ON for this specified
Shutdown has been entered. Default distance, after which the engine will shut down.
Lamp ON 0.5 miles Password
Fleet Data (VECU)
Access T: Sets the time threshold used Range Location A Co-Pilot or V.I.P.™ dash display is required for this
Time Before by V-MAC to shut down the 0 to 99 min →Fleet Data feature to function.
Shutdown vehicle when a Level T (theft) →Theft Deterrence Settings
access code has been Default (Access Level T)
entered. 5 min
Password
Fleet Data (VECU)
Access P: % Sets the engine power limit Range Location A Co-Pilot or V.I.P.™ dash display is required for this
Mechanic when a Level P (power limited) 0 to 100% →Fleet Data feature to function.
Power Limit access code has been →Theft Deterrence Settings
entered. Default (Access Level P)
50%
Password
Fleet Data (VECU)
Access S: Sets the engine power limit Range Location This feature is available for Step 5 and higher VECU
Mechanic when a Level S (speed limited) 10 to 50 mph →Fleet Data s/w (see the “STEP/SOFTWARE IDENTIFICATION
Road Speed access code has been →Theft Deterrence Settings FOR V-MAC III” table on page 32) only.
Limit entered. Default (Access Level S)
12 mph A Co-Pilot or V.I.P.™ dash display is required for this
Password feature to function.
Fleet Data (VECU)
NOTE: V-MAC will not allow the Low Idle Speed
setting (programmed in SERVICE DIAGNOSTICS)
to be overridden.
CUSTOMER DATA PROGRAMMING
Page 99
FLEET DATA — DISPLAY AND TRIP SETTINGS
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 100
Vehicle Specifies what type of dash Range Location Vehicle Information Profiler (V.I.P.™) is available for
Display Type display, if any, is installed. None, Co-Pilot, V.I.P.™ →Fleet Data Step 5 and higher VECU s/w (see the “STEP/
→Fleet Display and Trip Settings SOFTWARE IDENTIFICATION FOR V-MAC III”
Default (Display Options) table on page 32).
None
Password
Fleet Data (VECU)
Advance to Allows the driver to advance to Range Location A Co-Pilot or V.I.P.™ dash display is required for this
Next Trip via the next trip by pressing a Enabled/Disabled →Fleet Data feature to function.
Display button on the Co-Pilot/V.I.P.™ →Fleet Display and Trip Settings
Default (Display Options) The Vehicle Display Type feature must be set to
8_341.bk Page 100 Wednesday, October 23, 2002 1:00 PM
Page 101
FLEET DATA — DISPLAY AND TRIP SETTINGS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 102
Programming Allows the user to select Range Location This feature is available for Step 7 and higher VECU
Options via V.I.P.™ programming options NONE, Fleet →Fleet Data s/w (see the “STEP/SOFTWARE IDENTIFICATION
V.I.P.™ via a packaged group. Programming Group or →Fleet Display and Trip Settings FOR V-MAC III” table on page 32) only and requires
Owner-Operator (Parameters Programmed in a V.I.P.™ dash display.
Programming Group V.I.P™ Options)
The Fleet Programming Group package contains
Default Password the following features:
NONE Fleet Data (VECU)
r Autoresume with Clutch (allows the driver to
reprogram Cruise Control Autoresume via the
V.I.P.™)
8_341.bk Page 102 Wednesday, October 23, 2002 1:00 PM
Page 103
FLEET DATA — DISPLAY AND TRIP SETTINGS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 104
Reset Allows the driver to reset Range Location This feature is available for E-Tech™ engines with
Predictive Oil Predictive Oil Change using Enabled/Disabled →Fleet Data 1MS349 VECU s/w and for ASET™ AI engines with
Change via the override switch. →Fleet Display and Trip Settings 1MS364 VECU s/w and 1MS371 data file only and
Override Default (Display Options) requires GuardDog™ installation or an oil change
Switch Disabled lamp.
Password
Fleet Data (VECU) As a standalone feature, Predictive Oil Change is
available for CL, CV, DM, DMM, RD and RB models
with Step 8, 1MS336 or higher VECU s/w.
NOTE: Predictive Oil Change is suited for chassis
only that meet the following requirements:
8_341.bk Page 104 Wednesday, October 23, 2002 1:00 PM
series only)
r Coolant Level Low
r Fuel Level
r Predictive Oil Drain
r Wiper Fluid Level (for CH, CV and CX series
only)
The following are the available GuardDog™ EECU-
supported sensors:
r Air Restriction (for CH, CV and CX series
only)
r Oil Level (for CH, CV and CX series only)
r To operate this feature, enable
GuardDog™ in OEM Data on the main
frame via the F3 Update Option screen
of V-MAC and in this location of CDP.
GuardDog™ Sets the threshold percentage Range Location This feature is available for E-Tech™ engines with
Low Fuel for the GuardDog™ Low Fuel 1 to 50% →Fleet Data VECU s/w 1MS349 and for ASET™ AI engines with
Level Warning Warning →Fleet Display and Trip Settings VECU s/w 1MS364 and data file 1MS371 only and
Threshold % Default (Display Options) also requires that the GuardDog™ function be
13% enabled.
Password
Fleet Data (VECU)
Fleet Fuel Sets the fleet reference fuel Range Location
Economy economy value. 0 to 25 mpg →Fleet Data
CUSTOMER DATA PROGRAMMING
Page 105
FLEET DATA — DISPLAY AND TRIP SETTINGS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 106
Data Save Determines how DataMax™ Range Location Wrap Around — DataMax™ will wrap back to trip 1
Mode logs additional trip information Wrap Around, Stop After →Fleet Data and overwrite the information.
(beyond 10 trips). Last Trip, Leave Last →Fleet Display and Trip Settings
Trip Open Stop After Last Trip — DataMax™ will discontinue
Password logging information until trip information is reset.
Default Fleet Data (VECU)
Wrap Around Leave Last Trip Open — DataMax™ will leave the
last trip open (i.e., the driver will not be able to
advance to the next trip) until trip information is
reset.
Idle Data Type Sets the type of idle data that Range Location Total Idle — Logged when the engine is running and
on V.I.P.™ will be displayed on the Total Idle, True Idle, no vehicle speed.
8_341.bk Page 106 Wednesday, October 23, 2002 1:00 PM
→Fleet Data
V.I.P.™ Qualified Idle →Fleet Display and Trip Settings
True Idle — Logged when PTO 1 and PTO 2 are
Default Password OFF, speed control is disabled, the engine is
Total Idle Fleet Data (VECU) running, accelerator pedal position is less than 2%
and no vehicle speed.
Qualified Idle — Logged when the engine has idled
for longer than the Idle Logging Delay threshold.
This feature is available for Step 5 and higher VECU
s/w (see the “STEP/SOFTWARE IDENTIFICATION
FOR V-MAC III” table on page 32) only and also
requires V.I.P.™ dash display.
NOTE: The Vehicle Display Type feature must be
set to V.I.P.™ for this feature to function.
Request Programs V-MAC to request a Range Location This feature is available for Step 5 and higher VECU
Driver Name driver name every time the Enabled/Disabled →Fleet Data s/w (see the “STEP/SOFTWARE IDENTIFICATION
at Every engine is started. →Fleet Display and Trip Settings FOR V-MAC III” table on page 32) only and also
Startup? Default requires a V.I.P.™ dash display.
Disabled Password
Fleet Data (VECU) NOTE: The Vehicle Display Type feature must be
set to V.I.P.™ for this feature to function.
Source of Describes the source of the Range Location This feature is available for Step 5 and higher VECU
Driver Name driver trip names for Do not attach a name, →Fleet Data s/w (see the “STEP/SOFTWARE IDENTIFICATION
for Trip DataMax™ tracking purposes. Use theft deterrence ID, →Fleet Display and Trip Settings FOR V-MAC III” table on page 32) only and also
Use list of names, Use a requires a V.I.P.™ dash display.
Password
CUSTOMER DATA PROGRAMMING
Schedule will be broadcast; after the →Fleet Display and Trip Settings always fixed. To program broadcast times, calculate
initial alert has been Default the current time zone offset from GMT and
broadcast, the alert will also be Disabled Password determine which time period should be selected.
broadcast every time the Fleet Data (VECU)
vehicle is started. In addition, Example: In the Eastern Standard time zone (EST),
the user can program V-MAC there is an offset of −5 from GMT. Therefore, if the
to broadcast a reminder alert 4 a.m. broadcast time period is enabled (set to
at specified times each day “YES”), the alert will sound at 11 p.m. EST.
(4 a.m., 8 a.m., 12 p.m., etc). If Examples of time zone offsets:
the specified time is enabled,
the maintenance alert will be r Eastern/Standard (−5)
broadcast at that time. r Australia (+10)
Blackout Enables Alert Blackout mode, Range Location Alert Blackout mode is generally used to suppress
Mode which suppresses all Enabled/Disabled →Fleet Data maintenance alerts while the driver is sleeping.
Enabled maintenance alerts issued →Fleet Display and Trip Settings
during a set period of time. Default The start and stop times for Alert Blackout mode are
Disabled Password set in the Alert Blackout Mode Start Time, GMT and
Fleet Data (VECU) Alert Blackout Mode Stop Time, GMT parameters.
Alert Blackout Sets the time for the beginning Range Location Alert Blackout mode must be enabled for this
Start Time, of Alert Blackout mode. 0:00 to 23:00 hours →Fleet Data parameter to be set (see Blackout Mode Enabled).
GMT →Fleet Display and Trip Settings
(Greenwich Default (Blackout Options) Any alerts that were issued after the Alert Blackout
Mean Time) 0:00 Start Time, GMT threshold was reached will be
Password disregarded until the Alert Blackout Stop Time, GMT
Fleet Data (VECU) threshold is reached.
Alert Blackout Sets the time for the ending of Range Location Alert Blackout mode must be enabled for this
Stop Time, Alert Blackout mode. 0:00 to 23:00 hours →Fleet Data parameter to be set (see Blackout Mode Enabled).
GMT →Fleet Display and Trip Settings
CUSTOMER DATA PROGRAMMING
Default (Blackout Options) Any alerts that were issued after the Alert Blackout
0:00 Start Time, GMT threshold was reached will be
Password disregarded until the Alert Blackout Stop Time, GMT
Fleet Data (VECU) threshold is reached.
Page 107
FLEET DATA — DISPLAY AND TRIP SETTINGS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 108
Engine Sets the threshold for the Range Location The Engine Overspeed, Company Limit threshold is
Overspeed, Engine Overspeed, Company 1500 to 2500 rpm →Fleet Data often set at rated engine speed, or typically
Company Limit condition (overspeed →Fleet Display and Trip Settings 1800 rpm.
Limit beyond the fleet’s Default (Overspeed Options)
recommended target). 2150 rpm DataMax™ will log the total accumulated
Password overspeeds, and also the maximum value for the
Fleet Data (VECU) current trip.
Engine Sets the threshold for the Range Location DataMax™ will log the number of occurrences and
Overspeed Engine Overspeed (Severe) 1500 to 2500 rpm →Fleet Data the maximum overspeed value for the life of the
Logging condition. →Fleet Display and Trip Settings vehicle.
(Severe) Default (Overspeed Options)
2500 rpm
8_341.bk Page 108 Wednesday, October 23, 2002 1:00 PM
Password
Fleet Data (VECU)
Engine Sets the threshold for the Range Location This feature is available for Step 5 and higher VECU
Overspeed Fueled Engine Overspeed 1500 to 2150 rpm →Fleet Data s/w (see the “STEP/SOFTWARE IDENTIFICATION
Logging with condition. →Fleet Display and Trip Settings FOR V-MAC III” table on page 32) only.
Fuel Default (Overspeed Options)
2150 rpm DataMax™ will log the total accumulated time that
Password the vehicle was in overspeed during the trip.
Fleet Data (VECU)
The Engine Overspeed Logging with Fuel
parameter is useful for tracking engine overspeeds
when the engine brake is not on.
Vehicle Sets the threshold for the Range Location DataMax™ logs the total accumulated time that the
Overspeed Fueled Vehicle Overspeed 40 to 100 mph →Fleet Data vehicle was in overspeed during the trip.
Logging with condition (with fuel being →Fleet Display and Trip Settings
Fuel supplied, rather than when Default (Overspeed Options) The Vehicle Overspeed Logging with Fuel threshold
moving downhill). 65 mph is useful if the company provides incentives to drive
Password below the Road Speed Limit setting.
Fleet Data (VECU)
Vehicle Ove Sets the threshold for the Range Location DataMax™ logs the total accumulated time that the
rspeed Vehicle Overspeed, All 40 to 100 mph →Fleet Data vehicle was in overspeed, the number of
Logging, All Conditions state (the fleet’s →Fleet Display and Trip Settings occurrences and the maximum value happening
Conditions recommended limit under any Default (Overspeed Options) during the current trip.
circumstances). 80 mph
Password
Fleet Data (VECU)
CUSTOMER DATA PROGRAMMING
Idle Logging Sets the threshold for a Range Location Refer to the Idle Data Type on V.I.P.™ feature for
Delay qualified idle; if the engine 0 to 1092 minutes →Fleet Data idle type definitions.
idles longer than the specified →Fleet Display and Trip Settings
time period, it will be logged as Default (Overspeed Options)
a qualified idle. 0
Password
Fleet Data (VECU)
FLEET DATA — DISPLAY AND TRIP SETTINGS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Hard Braking Sets the deceleration Range Location
Threshold threshold for hard braking; −12 to −1 mph/sec →Fleet Data
when deceleration exceeds →Fleet Display and Trip Settings
this value, V-MAC will log a Default (Overspeed Options)
hard braking occurrence. −8 mph/sec
Password
Fleet Data (VECU)
Traction Loss Sets the threshold for traction Range Location
Threshold loss; when acceleration 1 to 12 mph/sec →Fleet Data
8_341.bk Page 109 Wednesday, October 23, 2002 1:00 PM
Disabled
Password
Fleet Data (VECU)
Page 109
FLEET DATA — DRIVER EVENT SETTINGS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 110
Write Report Programs V-MAC to write a Range Location This feature is available for Step 5 and higher VECU
at Next Trip/ Driver Event summary report Enabled/Disabled →Fleet Data s/w (see the “STEP/SOFTWARE IDENTIFICATION
Trip Reset at the start of a new trip. →Fleet Driver Event Settings FOR V-MAC III” table on page 32) only.
Default (Fleet Driver Event Summary)
Disabled
Password
Fleet Data (VECU)
Driver Event Sets the time of day when the Range Location This feature is available for Step 5 and higher VECU
Summary daily report will be generated. 0:00 to 23:00 (GMT) →Fleet Data s/w (see the “STEP/SOFTWARE IDENTIFICATION
Time →Fleet Driver Event Settings FOR V-MAC III” table on page 32) only.
Default
0:00 Password The Write Report Once per Day option must be
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Driver Event Triggers a Driver Event when Range Location This feature is available for Step 5 and higher VECU
Exception the Engine Overspeed Enabled/Disabled →Fleet Data s/w (see the “STEP/SOFTWARE IDENTIFICATION
Trigger: (Severe) threshold is →Fleet Driver Event Settings FOR V-MAC III” table on page 32) only.
Severe exceeded. Default (Driver Event Exception
Engine Speed Enabled Triggers)
Password
Fleet Data (VECU)
FLEET DATA — DRIVER EVENT SETTINGS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Driver Event Triggers a Driver Event when Range Location This feature is available for Step 5 and higher VECU
Exception the Engine Overspeed, Enabled/Disabled →Fleet Data s/w (see the “STEP/SOFTWARE IDENTIFICATION
Trigger: Company Limit threshold is →Fleet Driver Event Settings FOR V-MAC III” table on page 32) only.
Company exceeded. Default (Driver Event Exception
Limit Engine Disabled Triggers)
Speed
Password
Fleet Data (VECU)
Driver Event Triggers a Driver Event when Range Location This feature is available for Step 5 and higher VECU
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Exception the Fueled Vehicle Overspeed Enabled/Disabled →Fleet Data s/w (see the “STEP/SOFTWARE IDENTIFICATION
Trigger: threshold is exceeded. →Fleet Driver Event Settings FOR V-MAC III” table on page 32) only.
Fueled Default (Driver Event Exception
Vehicle Disabled Triggers)
Overspeed
Password
Fleet Data (VECU)
Driver Event Triggers a Driver Event when Range Location This feature is available for Step 5 and higher VECU
Exception the Vehicle Overspeed, All Enabled/Disabled →Fleet Data s/w (see the “STEP/SOFTWARE IDENTIFICATION
Trigger: Conditions threshold is →Fleet Driver Event Settings FOR V-MAC III” table on page 32) only.
Vehicle exceeded. Default (Driver Event Exception
Overspeed All Disabled Triggers)
Conditions
Password
Fleet Data (VECU)
Driver Event These parameters set which Up to 10 items may be Location This feature is available for Step 5 and higher VECU
Summary List items will be included in the selected. →Fleet Data s/w (see the “STEP/SOFTWARE IDENTIFICATION
Driver Event summary report. →Fleet Driver Event Settings FOR V-MAC III” table on page 32) only.
Password
Fleet Data (VECU)
Settings Settings
NOTE: Unless the incident log is being triggered
Password incorrectly, a change to these settings is not
Fleet Data (VECU) recommended.
Page 111
FLEET DATA — INCIDENT LOG FILTER AND TRIGGER SETTINGS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 112
Incident Log Range Location This feature is available for Step 5 and higher VECU
Engine Speed 10 to 200 rpm →Fleet Data s/w (see the “STEP/SOFTWARE IDENTIFICATION
Increase →Incident Log Filter and Trigger FOR V-MAC III” table on page 32).
Trigger Default Settings
Threshold 50 rpm
Password
Fleet Data (VECU)
Incident Log Range Location This feature is available for Step 5 and higher VECU
Engine Speed −200 to −10 rpm →Fleet Data s/w (see the “STEP/SOFTWARE IDENTIFICATION
Decrease →Incident Log Filter and Trigger FOR V-MAC III” table on page 32).
Trigger Default Settings
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Deceleration →Incident Log Filter and Trigger FOR V-MAC III” table on page 32).
Trigger Default Settings
−10 mph
Password
Fleet Data (VECU)
FLEET DATA — INCIDENT LOG FILTER AND TRIGGER SETTINGS (CONTINUED)
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Incident Log Range Location This feature is available for Step 5 and higher VECU
Trigger 100 to 2500 msec →Fleet Data s/w (see the “STEP/SOFTWARE IDENTIFICATION
Sample Time →Incident Log Filter and Trigger FOR V-MAC III” table on page 32).
Default Settings
100 msec
Password
Fleet Data (VECU)
Incident Log Range Location This feature is available for Step 5 and higher VECU
Recording 100 to 2500 msec →Fleet Data s/w (see the “STEP/SOFTWARE IDENTIFICATION
8_341.bk Page 113 Wednesday, October 23, 2002 1:00 PM
Rate →Incident Log Filter and Trigger FOR V-MAC III” table on page 32).
Default Settings
500 msec
Password
Fleet Data (VECU)
Incident Log Range Location This feature is available for Step 5 and higher VECU
Engine Speed 1639 to 65535 msec →Fleet Data s/w (see the “STEP/SOFTWARE IDENTIFICATION
Filter →Incident Log Filter and Trigger FOR V-MAC III” table on page 32).
Default Settings
6556 msec
Password
Fleet Data (VECU)
Incident Log Range Location This feature is available for Step 5 and higher VECU
Vehicle Speed 1639 to 65535 msec →Fleet Data s/w (see the “STEP/SOFTWARE IDENTIFICATION
Filter →Incident Log Filter and Trigger FOR V-MAC III” table on page 32).
Default Settings
6556 msec
Password
Fleet Data (VECU)
CUSTOMER DATA PROGRAMMING
Page 113
FLEET DATA — CUSTOMER DEFINED LABELS
Feature Description Range/Default Location/Password Limitations, Service Hints, Related Topics
Page 114
Customer Allows the user to define the Location Type in the desired name for each label. These
Defined CUST DEF 1 and CUST DEF →Fleet Data names will appear in the Maintenance Monitor
Labels 2 labels in the Maintenance →Maintenance Customer Defined schedule.
Monitor schedule. Labels
Password
Fleet Data (VECU)
Driver ID Allows the user to assign driver Location 1. Type in the individual driver ID.
Settings IDs and access restriction →Fleet Data
2. Select the appropriate access level.
levels. →Program Driver ID Settings
3. Click on the Next ID button for next driver.
Password
Fleet Data (VECU) 4. Click on the Clear IDs button to clear ID.
CUSTOMER DATA PROGRAMMING
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To use the fuel calibration feature, an accurate Operate the vehicle for a minimum of 500 miles,
determination of fuel consumption must first be or until at least half the available fuel has been
made by performing these steps: consumed. The more fuel consumed, the more
r Initial Fuel Fill accurate the calibration factor will be.
r Vehicle Operation
r Final Fuel Fill
For the best results, several tanks of fuel may be
Initial Fuel Fill consumed. For these intermediate fills, it is only
necessary to use an accurate filling station
1. Allow the vehicle to sit overnight, or for a (preferably the same station that was used for the
minimum of eight hours, so that the fuel in initial fill) and record the amount of fuel added.
the tanks has had time to cool to ambient
temperature.
2. Move the vehicle to the fueling station and Final Fuel Fill
shut off the engine. 1. Allow the vehicle to sit overnight so that the
The vehicle should be parked on a level fuel in the tank(s) has a chance to cool.
surface. If there is any question about the For optimum accuracy, ambient temperature
surface being level, make a chalk mark on for the final fill should be equal to, or 10°
the pavement to indicate the location of the lower than, the ambient temperature when
front axle. This reference point will be used the fuel tank(s) was initially filled.
when the vehicle is brought back for the final
fuel fill. The pump used to dispense the fuel 2. Move the vehicle to the same filling station
should be accurate, and should be the pump that was used for the initial fuel. If
that is normally used to fill the vehicle. applicable, place the front axle over the
chalk marks. Close the fuel tank connecting
3. If the vehicle is equipped with dual fuel line valve if the vehicle is equipped with dual
tanks, close the connecting line valve. fuel tanks.
3. Fill the fuel tank(s) to the exact same level
as the initial fill (level with the bottom
outboard side [low side] of the fuel filler
On dual tank dual-draw systems, it may be neck).
necessary to check the fuel level in both tanks on
initial fill and final fill. 4. Reopen the fuel tank connecting line valve.
5. Record the fuel meter reading. Then add the
4. Dispense fuel into the tank(s) until the level amount of fuel recorded for any intermediate
of fuel just contacts the bottom outboard fills. This figure represents the actual fuel
(low side) of the fuel filler neck. consumed.
Do not overfill. The more accurate and
consistent the initial and final fills are, the
more accurate the data will be. If equipped
with dual fuel tanks, accurately fill both
tanks. Then open the fuel tank connecting
line valve.
5. Reset the trip values in the DataMax™ log.
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NOTES
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The data file-programming portion of Dealer V-MAC I AND II DATA FILE EXTENSIONS
Programming uses three different types of files:
File Type ECU Extension
r A customer data file is created whenever
Customer Data File .dta
you save customer parameters.
Reprogramming Data File .ref
r A reprogramming (reference) data file is
downloaded from the MACK database via Verification Data File .ver
V-MAC Online and reprograms the ECU Product Software File .prd
data. Extension File (V-MAC II .ext
only)
r A verification file is created after
programming is completed. It is then
V.I.P.™ DATA FILE EXTENSIONS
uploaded to the MACK database via V-MAC
Online. File Type V.I.P.™ Extension
Product Software File .vip
THE DATA FILE EXTENSION
Each data file has a name and is recognized by
its file extension, or the last three characters that
are separated by a period. For example, the
familiar Word document file extension is always
identified by “.doc.”
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IDENTIFICATION
V-MAC Online Screen Summaries
The following section is an introduction to the
V-MAC Online screens available through
MACKnet (accessed via the MACK Extranet).
This section is meant to familiarize you with the
various V-MAC Online screens. For detailed
information on how to use V-MAC Online, please
refer to “USING V-MAC ONLINE AND DEALER
PROGRAMMING” on page 137.
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80
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Figure 88 — EECU Part Number Change Entry Form Figure 89 — VECU Part Number Change Entry Form
The EECU Part Number Change entry form The VECU Part Number Change entry form
allows you to change the Engine ECU hardware allows you to change the Vehicle ECU part
and purchase part numbers for a V-MAC or FIC number for V-MAC III modules only. To change
module. the information, enter the GSO/CHASSIS serial
numbers or VIN for the chassis you are selecting
To change the information, enter the GSO/ and use the following steps:
CHASSIS serial numbers or VIN for the chassis
1. In the VECU1 H/W Part field, type in the
you are selecting and perform the following steps:
V-MAC ECU hardware part number and hit
1. In the ECU1 H/W Part field, type in the the Enter key.
V-MAC ECU hardware part number and hit
2. In the Purchased Part field, type in the
the Enter key.
Purchased part number and hit the Enter
2. In the ECU2 H/W Part field, type in the FIC key. The software version number will
module part number and hit the Enter key. display in the Software Version field.
3. In the Purchased Part field, type in the 3. Hit the F10 key to exit the entry form when
Purchased part number and hit the Enter you are finished making your changes.
key. The software version number will
display in the Software Version field.
4. Hit the F10 key to exit the entry form when
you are finished making your changes.
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Figure 90 — Add VIN/GSO/CHASSIS Entry Form Figure 91 — Install Engine Entry Form
The Add VIN/GSO/CHASSIS entry form allows The Install Engine entry form allows you to assign
you to add the VIN, GSO and Chassis. A record an available electronic engine to a particular VIN.
is created for a non-electronic VIN that has been To assign an engine, use the following steps.
converted to an electronic vehicle. To add the After the engine is assigned, selection of the data
information, use the following steps: file must be done for programming.
1. Enter the VIN in the VIN field. 1. In the VIN field, type in the VIN of the
chassis you want to have an engine
2. Enter the GSO serial number in the GSO
assignment.
field.
2. In the Engine Serial field, type in the Engine
3. Enter the CHASSIS serial number in the
Serial number you want assigned to the
Chassis field.
selected chassis. You must program the
4. Enter the Chassis Model Number in the chassis for the change to take place (please
Chassis Model field. refer to “USING V-MAC ONLINE AND
DEALER PROGRAMMING” on page 137).
5. Hit the Enter key when you are finished
making your entries. 3. Hit the Enter key when you are finished
making your entries.
6. Hit the F10 key to exit the entry form.
4. Hit the F10 key to exit the entry form.
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To view the available programming options (refer Click on the V-MAC Navigator bar (a vertical bar
to “PROGRAMMING BAR” on page 132), click on on the left-hand side of the DEALER
Programming to access the drop-down box PROGRAMMING Menu) to “slide” out the bar for
located at the top of the screen or click on the viewing.
V-MAC Navigator bar located vertically at the left
of the screen (refer to “V-MAC NAVIGATOR BAR” Click on the V-MAC Programming bar to view
on page 131 for detailed instructions on how to the available programming options (refer to
use the Navigator bar). “PROGRAMMING BAR” on page 132).
To save customer data and view the available Click on the V-MAC Utilities bar (located above
programming options, click on Utilities located at V-MAC Programming) to save customer data and
the top of the screen to access the drop-down view the available programming options (refer to
box or click on the V-MAC Navigator bar located “UTILITIES BAR” on page 132).
vertically at the left of the screen to access the
Utilities bar (refer to “UTILITIES BAR” on page
132).
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Figure 94 — V-MAC Navigator/Programming Bar Click on Flash V-MAC II Software to program the
ECU with a product software file (refer to
Click on Program V-MAC OEM Data “PRODUCT SOFTWARE (FLASH)
(AutoDetect) to let the system detect the V-MAC PROGRAMMING ENTRY FORM” on page 136).
level and type required for the attached vehicle
and to program the VECU or EECU (as Click on Flash V.I.P.™ Software to program the
appropriate) with a reprogramming data file (refer Vehicle Information Profiler (V.I.P.™) with a
to “MACK DATA PROGRAMMING ENTRY product software file (refer to “V.I.P.™ PRODUCT
FORM” on page 133). SOFTWARE (FLASH) PROGRAMMING ENTRY
FORM” on page 136).
Click on Program V-MAC III VECU OEM Data to
program the VECU with a reprogramming data UTILITIES BAR
file (refer to “MACK DATA PROGRAMMING
95
ENTRY FORM” on page 133).
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e. Click on the Apply button to make the To change the flash speed from the default of
change. Fast, click on the Speed (Baud Rate) drop-down
f. Click on the OK button to save arrow and select Medium or Slow. Click on the
changes. OK button to save your changes.
In the Dealer Programming entry form, program For V-MAC Programming, 9600 baud rate is
error and debugging information logging can be used.
customized using the Enable Logging,
Application Log Level and Logfile Name fields.
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Figure 101 — Product Software (Flash) Programming Figure 102 — V.I.P.™ Product Software (Flash)
Entry Form Programming Entry Form
1. In the Select Vehicle Software File or Select 1. In the VIP Software File field, click on the
Engine Software File field, click on the Browse button and select the appropriate
Browse button and select the appropriate product software file.
product software file. The V.I.P.™ software version number will be
The ECU software version and serial displayed.
number will be displayed.
2. If the V.I.P.™ software version number is
2. If the ECU serial number and software correct, click on the Program button to
version is correct, connect computer to begin programming.
vehicle using the serial link adapter and click Once programming has begun, do not
on the Program button to begin interrupt the process.
programming.
Once programming has begun, do not
interrupt the process.
It will take about 30 minutes to program the
V.I.P.™
It will take about 15 minutes to program the 3. A pop-up screen will appear after
VECU, and 30 to 35 minutes to program the downloading is complete. It will prompt the
EECU. user to cycle the key switch and click the
OK button to complete the process.
3. Cycle the ignition when prompted.
Click on the Close button to exit.
Click on the Close button to exit.
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The above items can be found via the Vehicle Insert a floppy or use a location on your
Information screen (use V-MAC Service computer’s hard drive and click on the Save
Software) or Flash or Program OEM data screen button to save the VECU customer data (the file
(use V-MAC Dealer Programming). Whichever extension will be .dtv for V-MAC III VECU).
application you use, it will be necessary to hook
up to the vehicle.
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If the vehicle is equipped with a Vehicle Information Profiler (V.I.P.™) display, the
V.I.P.™ may beep during programming and display the following message: “A loss of
communication on the J1587”. Disregard the message and acknowledge it only
when the programming is complete to prevent the V.I.P.™ from beeping again.
The software will automatically run a comparison check for Type 1 and 4 through 6.
However, in the case of VECU CDS-EXT file, the comparison checking may not be
accurate; therefore, don’t rely on data comparison for the VECU.
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Reason for
Type Description Worksheet Location Reprogramming
T1 Verifying/reprogramming VECU data file Refer to TYPE 1 — VECU in T1
Programming Worksheets
T1 Verifying/reprogramming EECU* data file Refer to TYPE 1 — EECU in T1
Programming Worksheets
T1 Verifying/reprogramming both data files Refer to TYPE 1 — BOTH ECUs in T1
Programming Worksheets
T2 Replacing defective VECU with the same P/N Refer to TYPE 2 — VECU in T2
Programming Worksheets
T2 Replacing defective EECU* with the same P/N Refer to TYPE 2 — EECU in T2
Programming Worksheets
T2 Replacing both ECUs with the same P/N Refer to TYPE 2 — BOTH ECUs in T2
Programming Worksheets
T3 Erasing VECU customer passwords Refer to TYPE 3 — VECU in T3
Programming Worksheets
T3 Erasing EECU* customer passwords Refer to TYPE 3 — EECU in T3
Programming Worksheets
T3 Erasing all customer passwords Refer to TYPE 3 — BOTH ECUs in T3
Programming Worksheets
T4 Programming after VECU F3 update Refer to TYPE 4 — VECU in T4
Programming Worksheets
T4 Programming after EECU* F3 update Refer to TYPE 4 — EECU in T4
Programming Worksheets
T4 Programming after VECU and EECU F3 update Refer to TYPE 4 — BOTH ECUs in T4
Programming Worksheets
T5 Programming after HP change Refer to TYPE 5 (EECU ONLY) in T5
Programming Worksheets
T6 Programming VECU with new data file Refer to TYPE 6 — VECU in T1
Programming Worksheets
T6 Programming EECU* with new data file Refer to TYPE 6 — EECU in T1
Programming Worksheets
T6 Programming both ECUs with new data files Refer to TYPE 6 — BOTH ECUs in T1
Programming Worksheets
T7 Reprogramming VECU software file Refer to TYPE 7 — VECU in T7
Programming Worksheets
T7 Reprogramming EECU (for V-MAC II and V-MAC III Refer to TYPE 7 — EECU in T7
only) software file Programming Worksheets
T7 Reprogramming VECU and EECU software files Refer to TYPE 7 — BOTH ECUs in T7
Programming Worksheets
T7 Reprogramming V.I.P™ software file Refer to TYPE 7 — V.I.P.™ in N/A
Programming Worksheets
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Path: Path:
→Host →Product Software
→Electronically Controlled Vehicles 1. Connect to V-MAC Online and click on
Product Software Download.
→F3 Update Options
2. Enter the desired software version, enter the
The F3 Update Options screen allows the user to ECU serial number and click on the V-MAC
modify the data file to reflect a change (enabling radio button.
or disabling a feature or sensor).
3. Click on the Submit button.
A message will appear indicating that the file
is ready for transfer.
The ECU reprogramming data file must be 4. Insert a formatted disk into the floppy drive
downloaded (and the ECU must be and click on the Save button.
reprogrammed) if changes are made to the
feature options.
DOWNLOADING THE REPROGRAMMING
DATA FILE
Application: V-MAC Online
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Path:
→CUSTOMER DATA PROGRAMMING
→Program Unit Pump Calibration
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APPENDIX
APPENDIX
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APPENDIX
CUSTOM DEFINED r 3MS31P7 — Combination of 3MS31and
3MS31P6 (see above descriptions).
STATEMENTS
r 3MS31P8 — Provides a speed switch based
To support special requirements, a Custom on vehicle speed; relay driver VJ3-12 will be
Defined Statement may be provided as part of the energized any time the vehicle speed is less
vehicle’s original build. Custom Defined than the threshold specified in the Custom
Statements are factory set and cannot be Parameter 1 field.
enabled or disabled by the dealer. Some Custom
Defined Statements require up to two parameters If the Custom Parameter 1 field is set to 0, the
and contain settings that are programmed in default vehicle speed threshold (15 mph/24 kph)
Custom Parameter 1 and Custom Parameter 2 will apply. To set a custom vehicle speed
fields. The CDS part numbers can be found in the threshold, go to Fleet Data/Fleet Display & Trip
Owner Storage area. Brief descriptions of the Settings. At Customer Parameter 1, choose Road
available Custom Defined Statements are listed Speed as the data type and enter the value in the
below: Customer Parameter 1 field.
r 3MS31P1 — Used with an Allison HT
transmission; relay VJ3-10 is controlled Example: If a vehicle speed threshold of 10 mph
based on the accelerator pedal position. is desired, choose Road Speed and enter 10.
The scaled value will be 4120.
r 3MS31P2 — Prevents the user from
changing certain customer specific settings. 3MS31P9 — Used with an Allison HT
r 3MS31P3 (Starter Lockout) — Uses a transmission (see 3MS31P8).
normally closed relay that is powered by
VJ3-12; the relay is energized (opened) 3MS31P10 — Prevents the user from changing
once the engine is started. certain customer specific settings.
r 3MS31P4 (Oil Level Shutdown) — Uses a
normally open oil level switch that closes
when the oil level is low; when closed, this
switch provides 12 volts to switch input 3MS31P10 is not available with Step 4/5
VJ1-15 (fan override). configuration.
For oil level shutdown to operate, pin VJ1-15
must be mapped to the fan override function. 3MS31P11 — Provides a kill switch to stop
engine when activated; this switch is powered by
VJ1-14. Fault blink code 4-8 (MID 142, SID 151,
FMI 0) will be logged if kill switch is applied.
If an oil level shutdown occurs, an oil pressure
fault will be logged.
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APPENDIX
3MS31P13 (Fire Apparatus Warning) — Uses 3MS31P18 (Allison HT, Neutral to Range Shift
remote engine oil pressure (VJ3-12) and coolant Inhibit and Transmission Temp. Shutdown
temperature (VJ3-10) lamp drives for fire Fault) — Used with Allison HT transmission.
apparatus.
3MS31P15 (Allison HT modulator and Starter 3MS31P20 (Vehicle Speed Based Daytime
Lockout) — Prevents starter engagement while Running Light Override and Temp-A-Start™*
engine is running. Control) — Pressing the fan override switch
(VJ1-15) disables Daytime Running Light
momentarily (for 30 seconds with DRL disable
switch) with road speed below 30 mph and
3MS31P16, 3MS31P17, 3MS31P18, Temp-A-Start™ clutch disable relay driver will
3MS31P20, 3MS31P24 and 3MS31P25 (see latch the relay when the clutch is pushed. If
below) are not available with Step 4/5 Custom Parameter 1 is zero, the Road Speed
configuration. threshold will be 30 mph.
3MS31P17 (ABF — Sleeper Cab Settings) — 3MS31P24 — (Vehicle Speed Based Daytime
Prevents the user from changing certain Running Light Override) — Disables Daytime
customer specific settings. Running Light momentarily (for 30 seconds with
DRL disable switch) with road speed below
30 mph without fan override switch.
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APPENDIX
3MS31P25 — (Vehicle Speed Based Daytime 3MS31P27 — (ABF Day Cab) — Prevents the
Running Light Override) — Disables Daytime user from changing certain customer-specific
Running Light momentarily (for 30 seconds with settings.
DRL disable switch) with road speed below
30 mph with fan override switch. Uses VJ1-16 3MS31P28 — (ABF Sleeper Cab) — Prevents
instead of VJ1-19. the user from changing certain customer-specific
settings.
3MS31P26 — (Vehicle Speed Based Daytime
Running Light Override) — Disables Daytime 3MS31P29 — Telma Retarder Control using
Running Light momentarily (for 30 seconds with driver VJ3-12. The retarder is enabled above
DRL disable switch) with road speed below 2 mph or a customer road speed setting in
30 mph with fan override switch. Uses VJ1-16 Customer Parameter 1 (whichever value is
instead of VJ1-19. greater).
Temp-A-Start™ clutch disable relay driver will 3MS31P30 — Same as 3MS31P27 but with
latch the relay when the clutch is pushed in. Uses 3.21 carrier ratio.
VJ3-10.
3MS31P32 — DRL enabled via engine oil
pressure using driver VJ3-10.
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GLOSSARY
GLOSSARY
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GLOSSARY
TECHNICAL TERMINOLOGY ABBREVIATIONS
CDP — Customer Data Programming
Software Terminology
Button — A rectangular area that represents an CDS — Customer Defined Statement
option or reply.
ECU — Electronic Control Unit
Display Screen — A screen that displays
information. EECU — Engine Electronic Control Unit
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FEATURE INDEX
FEATURE INDEX
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FEATURE INDEX
A Custom Cruise Control ................................... 72
Access P Custom EHT Control Enabled ......................... 85
% Mechanic Power Limit ......................... 99 Custom Parameters ....................................... 109
Access S Customer Defined Labels ............................... 114
Mechanic Road Speed Limit .................... 99 Customer Torque Limit Gear Ratio ................. 69
Access T Customer Torque Limit.................................... 69
Distance Before Shutdown ...................... 99 Cylinder Balance Test ..................................... 35
Distance Remaining After Shutdown Cylinder Cut-Out Test ..................................... 35
Lamp ON .................................... 99
D
Time Before Shutdown ............................ 99
Data Save Mode ............................................ 106
Active Faults While Monitoring List ................. 33
Default Display Settings .................................. 35
Advance to Next Trip via Display ................... 100
Delay Engine Brake Application in Cruise ...... 71
Air Conditioning Installed Option ..................... 97
Demand Driver ID to Operate ......................... 98
Air Conditioning Override Time ...................... 94
Demand ID to Continue Running Beyond
Air Temp. Fan Engagement Threshold .......... 94
30 Seconds ................................................. 98
Alert Blackout Start Time, GMT ...................... 107
Detect Loss of Signal from
Alert Blackout Stop Time, GMT ...................... 107
MPH Sensor ................................................ 69
Allow Fan Override When Moving .................. 81
Disable Cruise Control .................................... 83
Allow Fan Override When Parked .................. 81
Disable Sweet Spot ........................................ 101
Alternator High Voltage Fault Threshold ........ 68
Disable Torque Limit with PTO........................ 70
Alternator Low Voltage Fault Threshold ......... 68
Display Screen Snapshots
Ambient Air Temperature Option..................... 77
Capturing Snapshots ............................... 33
Maximum Ambient Air............................... 77
Printing Snapshots ................................... 38
Minimum Ambient Air................................ 77
Viewing Snapshots .................................. 41
Automatic Transmission Temperature
Display Settings
Warning and Shutdown ............................... 73
Clearing Current Selections ..................... 34
B Saving Default Selections ........................ 39
Battery Low Voltage Fault Threshold ............. 68 Display Trip Information on V.I.P.™ ............... 101
Blackout Mode Enabled ................................. 107 Downloading the Product Software File ......... 147
Downloading the Product Software
C V.I.P.™ File ................................................. 148
Calibrate Throttle Pedal................................... 33 Downloading the Reprogramming
Capturing Display Screen Snapshots.............. 33 Data File ...................................................... 147
Carrier Ratio ................................................... 66 Driver Event Exception Triggers
Changing Engine Idle Speed .......................... 33 Company Limit Engine Speed ................. 111
Changing Governor Type ............................... 34 Fueled Engine Speed .............................. 110
Changing the ECU Part Number .................... 129 Fueled Vehicle Overspeed ...................... 111
Chassis DYNO Mode ..................................... 34 PTO 1 Enabled ........................................ 110
Clearing Current Selections ............................ 34 PTO 2 Enabled ........................................ 110
Clearing Fault Tables ..................................... 34 Severe Engine Speed .............................. 110
Coolant Level Shutdown ................................ 73 Vehicle Overspeed .................................. 111
Coolant Temperature Shutdown .................... 73 Driver Event Summary List ............................. 111
Coolant Temperature Fan Engagement Driver Event Summary Time .......................... 110
Threshold .................................................... 94 Driver ID Settings ........................................... 114
Cruise Control Driver Reset Maintenance Items
Accel Bump Speed .................................. 83 via V.I.P.™ ................................................... 100
Autoresume with Clutch .......................... 83 Driveshaft PTO Dropout Enabled ................... 95
Bump Speed ............................................ 84 Driveshaft PTO Dropout Threshold ................ 96
Decel Bump Speed .................................. 83 Driveshaft PTO 2 Option ................................ 79
Engagement/Dropout Requirements ....... 85
Hold to Nearest ........................................ 84 E
Cruise Control Mode ....................................... 83 Edit Owner Storage ........................................ 65
Cruise Max Road Speed ................................ 84 Electronic Hand Throttle SSC RPM ............... 86
Cruise Min Road Speed ................................. 84 Enable Cruise Button Bonus ........................... 68
Cruise Switch Disables Super 10 Top 2 ......... 72 Enable if Fault Incorrect Gear Ratio ................ 70
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FEATURE INDEX
Engage Fan with Engine Brake ......................82 Ramp Rate ...............................................88
Engage Fan with PTO ON ..............................82 Single Speed Control (SSC) .....................85
Engine Brake Installed ....................................96 Hard Braking Threshold ..................................109
Engine Brake Test ...........................................35 High Idle Engine Speed ..................................94
Engine Compression Test ...............................36 Hold Electrical Power ON Until Vehicle
Engine Load Threshold for No Stopped .......................................................71
MPH Signal ..................................................67
Engine Overspeed Fault Threshold ................72 I
Engine Overspeed Logging (Severe) .............108 Idle Cooldown Feature Enabled ......................74
Engine Overspeed Logging with Fuel .............108 Idle Data Type on V.I.P.™ ..............................106
Engine Overspeed, Company Limit ................108 Idle Logging Delay ..........................................108
Engine Run-Up Test ........................................36 Idle Shutdown ..................................................75
Engine Sleep Mode ........................................95 Idle Shutdown if Hand Throttle Control
Engine Sleep Mode Alert ................................71 Active ...........................................................75
Exhaust Brake Installed ..................................96 Idle Shutdown if in Sleeper Mode ...................76
Exhaust Temperature .....................................74 Idle Shutdown if in Sleeper Mode with
PTO 4 Fast Idle ...........................................76
F Idle Shutdown if % Load Used Higher Than
Failed MPH Sensor Engine Power Limit .........68 Threshold .....................................................75
Fan Override Time When Moving ...................81 Idle Shutdown if PTO Active ...........................75
Fault Codes Idle Shutdown if Single Speed Control
Clearing Fault Tables ...............................34 Active ...........................................................75
Printing Fault Tables ................................38 Idle Shutdown % Load Threshold ...................79
Viewing Active Faults ...............................40 Idle Shutdown Timer .......................................78
Viewing Fault Tables ................................41 Idle Shutdown Warm-Up Temperature ...........78
Fault Monitoring During Live Parameter Idle Shutdown Warm-Up Timer ......................78
Monitoring..................................................36 Idle Shutdown Warning Time ..........................78
Fault Reporter ..................................................36 Incident Log Filter and Trigger Settings ..........111
Fault Reporter Advanced Setup ......................37 Inhibit Cruise Control with PTO ON ................79
Fault Reporter Configuration ..........................37 Initial Set using Resume Switch .....................79
Fleet Fuel Economy Target ............................105
Fuel Calibration ...............................................98 L
Fuel Economy Type ........................................72 Length of Driver Trip Code .............................107
Fuel Temperature Sensor Applied ..................96 Limit Power if Electrical Fault from
MPH Sensor ................................................69
G Limit Power if No Signal from
GuardDog™ Enabled .....................................105 MPH Sensor ................................................69
GuardDog™ Low Fuel Level Warning Limited Power Mode
Threshold % .................................................105 % Power Limit if No ID Entered ................98
Limited Time Mode
H % Power Limit Before Shutdown ..............98
Hand Throttle Low Idle Speed Adjust with Switches .............71
Accel Bump Speed ...................................86 Lower Gear Road Speed Limit .......................67
Accel Ramp Rate .....................................87 Lower Gear Road Speed Limit Option ............71
Autoset .....................................................85
Decel Bump Speed ..................................86 M
Decel Ramp Rate .....................................87 MACK PowerLeash™ Engine Brake
Dropout Above Maximum Speed .............86 Installed ........................................................96
Engagement/Dropout Requirements ........88 Maintenance Broadcast Schedule ..................107
Engine Speed Limit ..................................88 Maintenance Data Log
Hold to Minimum Speed ...........................86 Resetting the Maintenance Data Log .......39
Hold to Nearest ........................................87 Saving the Maintenance Data Log ...........39
Jump to Min Speed ..................................85 Viewing the Maintenance Data Log ..........42
Max Road Speed ......................................88 Maintenance Monitor Schedule ......................65
Max Set Speed .........................................87 Mechanic Road Speed Limit............................99
Min Set Speed ..........................................87
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FEATURE INDEX
N Reset Oil Change via Electronic Dash ............ 92
Number of ID Attempts ................................... 98 Reset Predictive Oil Change via Override
Switch .......................................................... 104
O Resetting the Maintenance Data Log .............. 39
Oil Level Sensor Available ............................. 96 Resetting the Vehicle Data Log....................... 39
Oil Pressure Shutdown ................................... 73 Road Speed Limit ...................................... 67, 90
Oil Temperature Sensor Available ................. 97 Road Speed Pickup Teeth ............................. 67
Output Boost Pressure on J1587 ................... 96
S
P Saving Customer Data ................................... 145
Parameter Monitoring Saving Parameter Defaults ............................. 39
Active Faults While Monitoring List .......... 33 Saving Vehicle Data ....................................... 39
Clearing Current Selections ..................... 34 Service Brake Fault Threshold with
Fault Monitoring ....................................... 36 Engine Brake .............................................. 72
Live Monitoring ........................................ 37 Set Time and Date ......................................... 65
Paused Monitoring ................................... 38 Set/Resume Fault Diagnostic ......................... 80
Saving Default Selections ........................ 30 Set/Resume Switch State ............................... 79
Parameter Selection Single Press of Resume to Accelerate ........... 79
Using Default Selections .......................... 37 Smart Fan Installed ........................................ 95
Using SAE Parameter Menu .................... 37 Source of Driver Name for Trip ...................... 106
Park Brake Check to Enable PTO .................. 89 Switch Assignments ....................................... 80
Predictive Oil Change...................................... 38 Switch Status Display ..................................... 42
Print Current Parameters ............................... 65
Printing Display Screen Snapshots ................. 38 T
Printing Fault Tables ....................................... 38 Tire Size ......................................................... 66
Programming Options via V.I.P.™ .................. 102 Torque Limit Ramp-Up Time ........................... 70
Programming the Product Software File ........ 147 Torque Limit with PTO .................................... 70
Programming the Reprogramming Traction Loss Threshold ................................. 109
Data File ...................................................... 147 Transmission Temperature ............................ 74
PTO Transmission Top Gear Ratio ........................ 66
Accel Bump Speed .................................. 91 U
Accel Ramp Rate ..................................... 92 Unit ID Number ............................................... 66
Autoset ..................................................... 91 Unit Pump Calibration ..................................... 65
Decel Bump Speed .................................. 92 Uploading the Verification File ........................ 148
Decel Ramp Rate .................................... 92 Using the F3 Update Options Screen ............. 147
Driveshaft PTO 2 Option........................... 79 Utilities............................................................. 66
Dropout Above Maximum Speed ............. 91
Engagement/Dropout Requirements ....... 93 V
Engine Speed Limit .................................. 90 Vehicle Data Log
Hold to Minimum Speed .......................... 91 Resetting the Vehicle Data Log ............... 39
Hold to Nearest ........................................ 92 Saving the Vehicle Data Log ................... 39
Jump to Minimum Speed ......................... 91 Viewing the Vehicle Data Log .................. 42
Max Road Speed Dropout ....................... 89 Vehicle Display Type ...................................... 100
Max Set Speed ........................................ 89 Vehicle Overspeed Logging with Fuel ............ 108
Min Set Speed ......................................... 89 Vehicle Overspeed Logging, All Conditions ... 108
Preset Speed ........................................... 90 View Current Parameters ............................... 65
Ramp Rate ............................................... 90 Viewing Adaptive Cruise Control..................... 41
Road Speed Limit ..................................... 90 Viewing Configuration Information ................. 41
Single Speed Control (SSC) .................... 89 Viewing Programming Histories ..................... 41
% Mechanic Power Limit .......................... 99 Viewing the Switch Status Display .................. 42
R W
Re-Entering Customer Passwords ................. 145 Wiggle Wire Test ............................................. 43
Removing Fuses ............................................ 145 Write Report at Next Trip/Trip Reset .............. 110
Request Driver Name at Every Startup? ........ 106 Write Report Once per Day ............................ 109
Reset DataMax via V.I.P.™ ............................ 100 Write Report When Key Turned ON ............... 109
Reset Driver Trip via V.I.P.™ ......................... 101
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