Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • 144 views

    820 - 5 - X - Sample Inspection Checklists PDF

    Uploaded by

    Aek Jay
    The document provides sample forms for overhead crane pre-operational checklists and periodic inspection reports. The pre-operational checklist allows operators to inspect various crane components and indicates if items are satisfactory, unsatisfactory, or not applicable. The periodic inspection report form provides a mechanical and electrical checklist to thoroughly inspect cranes on a periodic basis. Unsatisfactory conditions on key safety items require suspending operations until repaired.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    820 - 5 - X - Sample Inspection Checklists PDF

    Uploaded by

    Aek Jay
    144 views6 pages
    The document provides sample forms for overhead crane pre-operational checklists and periodic inspection reports. The pre-operational checklist allows operators to inspect various crane components and indicates if items are satisfactory, unsatisfactory, or not applicable. The periodic inspection report form provides a mechanical and electrical checklist to thoroughly inspect cranes on a periodic basis. Unsatisfactory conditions on key safety items require suspending operations until repaired.

    Original Title

    820_5_X_Sample Inspection Checklists.pdf

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document provides sample forms for overhead crane pre-operational checklists and periodic inspection reports. The pre-operational checklist allows operators to inspect various crane components and indicates if items are satisfactory, unsatisfactory, or not applicable. The periodic inspection report form provides a mechanical and electrical checklist to thoroughly inspect cranes on a periodic basis. Unsatisfactory conditions on key safety items require suspending operations until repaired.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    144 views6 pages

    820 - 5 - X - Sample Inspection Checklists PDF

    Uploaded by

    Aek Jay
    The document provides sample forms for overhead crane pre-operational checklists and periodic inspection reports. The pre-operational checklist allows operators to inspect various crane components and indicates if items are satisfactory, unsatisfactory, or not applicable. The periodic inspection report form provides a mechanical and electrical checklist to thoroughly inspect cranes on a periodic basis. Unsatisfactory conditions on key safety items require suspending operations until repaired.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    OVERHEAD CRANE PRE-OPERATIONAL CHECKLIST

    (RECORDS ARE NOT REQUIRED)


    (SAMPLE FORM)

    CRANE NO. CAPACITY TYPE LOCATION SHIFT


    12 3
    OPERATORS NAME: INSTRUCTIONS: Check all items. Inspect and indicate as:
    Satisfactory - S, Unsatisfactory - U, or Not Applicable - NA
    WALK AROUND INSPECTION S /U/ MACHINERY INSPECTION S/U/
    NA NA
    a Foundations a Holding Brake *
    b Access b Load Control Brake
    c Secured Items c Covers Secured
    d Walkways/Handrails d Upper Sheaves *
    e Bridge, Drive Motor e Wire Rope *
    f Bridge Brake * f Hooks: Cracks, Wear, Deformation,
    *
    Throat Opening, Latch Operation
    g Hydraulics g Fluid Leaks
    h Couplers/Connection Rods h Batteries
    i End Trucks * i Electric Motors

    J Rail Sweeps J Electric Panels


    k Windlocks/Chock/Stops k Runway/Bridge Conductors
    l Housekeeping l Runway/Bridge Collectors
    m Electrical Guards
    n Festoon System
    o Warning Tags/Signs
    p Exposed Electrical Hazards
    q Trolley Stops *
    OVERHEAD CRANE PRE-OPERATIONAL CHECKLIST (CONTINUED)
    (RECORDS ARE NOT REQUIRED)
    (SAMPLE FORM)

    OPERATOR CAB INSPECTION S/U/ OPERATION INSPECTION S/U/


    NA NA

    a Housekeeping a Power Supply Relay *


    b Warning Tags * b Manual Reset
    c Cab Door(s) c Stop Button/Control *
    d Fire Extinguisher d Pendant Buttons *
    e Controls Identification e Upper Limit/Main *
    f Electrical Enclosures f Upper Limit/Auxiliary *
    g Pendant Strain Relief g Lower Limit/Main
    h Visibility/Windows h Lower Limit/Auxiliary
    i Safety Devices i Bridge Controls *

    J Warning/Indicator Light J Bridge Brake *


    k Alarms k Trolley Control *
    l Main Hook *
    m Auxiliary Hook *
    n Work Area
    o Runway Stops *
    p Travel Limit Relays *

    INSTRUCTIONS: Inspect all applicable items each shift of operation. Suspend all operations
    immediately when observing an unsatisfactory condition for asterisked (*) items. In addition, suspend
    operation when any unsafe condition is observed and immediately notify supervisor. Other
    conditions not affecting safety shall be noted under "Remarks" and reported to supervisor.
    REMARKS:
    PERIODIC CRANE INSPECTION REPORT
    (SAMPLE FORM)

    MECHANICAL ITEMS

    MAKE: CAPACITY: LOCATION:

    STATUS CODE: SR - Should be Replaced NR - Needs Repair R - Repaired SN - See Notes


    N/A - Not Applicable
    ITEM OK CODE ITEM OK CODE

    Bridge - Cam Followers/Guide*

    - Alignment - Runway End-Stops

    - Girders (camber) - Railway Sweeps /


    Safety Lugs
    - Rails - Energy Absorbing
    Bumpers
    - Walks, Ladders, Mono Rail
    Railings
    - Trucks to Girder - Girders
    Connection
    - Trucks - Girder Supports

    - Wheels, Driver * - Sway Braces

    - Wheels, Idler * Misc.

    - Wheels, Bearings * - Clearances


    Overhead (3")

    - Axles & Coupling * - Clearances Lateral (2")

    - Squaring Shaft Rated Load Markings:

    - Squaring Shaft Bearings - Each Side of Crane


    Bridge
    - Squaring Shaft - Each Hoist/Load
    Couplings Block
    - Motor Coupling * Trolley Drive

    - Gear Reducer - Wheels, Driver *

    - Gear Reducer Oil Seals - Wheels, Idler *

    - Axle Pinion - Wheels Bearings *

    - Axle Gear - Axles & Couplings

    - Runway Alignment - Motor Couplings *


    PERIODIC CRANE INSPECTION REPORT (CONTINUED)
    (SAMPLE FORM)

    ITEM OK CODE ITEM OK CODE

    - Gear Reducer - Drum Grooving

    - Gear Reducer Oil Seals - Drum Shafts

    - Axle Pinion - Motor Pinion

    - Axle Gear - Motor Gear

    - Cam Followers/Guides - Intermediate Pinion


    *
    - Energy Absorbing - Intermediate Gear
    Bumpers
    - End Stops - Drum Pinion

    Hoist (M - Main) - Drum Gear


    (A - Auxiliary)
    - Hook - Hoist Case Bearing

    - Hook Bearing - Mechanical Load


    Brake*
    - Sheaves * - Fricton Disc*

    - Sheave Bearings * - Pawl *

    - Equalizer Sheave * - Pawl Shifter

    - Rope/Chain - Ratchet or Band

    - Rope Anchors - Motor Coupling *

    - Hoist Case Coupling *

    Needs Immediate Action:

    Notes:

    Circle One: PASS FAIL

    INSPECTOR (print): SIGNATURE: DATE:

    Items with * to be inspected prior to use as part of the Pre-Operational check and lubricated as needed.
    Allother items to be inspected and lubricated annually.
    OVERHEAD CRANE PERIODIC INSPECTION REPORT
    (SAMPLE FORM)

    ELECTRICAL ITEMS

    MAKE: CAPACITY: LOCATION:

    STATUS CODE: SR - Should be Replaced NR - Needs Repair R - Repaired SN - See Notes


    N/A - Not Applicable
    ITEM OK CODE ITEM OK CODE

    Brakes - Trolley Motor rings

    - M.H. Brake Shoes & - M.H. Motor Bearings


    Disc
    - M.H. Brake Linings * - M.H. Motor Brushes *

    - M.H. Brake Linkage - M.H. Motor Rings

    - M.H. Brake Coil Mise

    - A.H. Brake Shoes &


    Discs
    - A.H. Brake
    Lining *

    - A.H. Brake Linkage

    - A.H. Brake Coil

    - Trolley Brake Shoes &


    Disc
    - Trolley Brake Lining * Controls

    - Trolley Brake Linkage - For Magnetic Control

    - Trolley Brake Coils - Master Switches

    - Hydraulic Brake - Push-button Station


    Bleeder *

    Motors - M.H. Contactors

    - Bridge Motor Bearings - A.H. Contactors

    - Bridge Motor Brushes * - Trolley Contactors

    - Bridge Motor Rings - Bridge Contactors

    - Trolley Motor Bearings - M.H. Overhead Relays

    - Trolley Motor Brushes - A.H. Overhead Relays


    *
    OVERHEAD CRANE PERIODIC INSPECTION REPORT (CONTINUED)
    (SAMPLE FORM)

    ITEM OK CODE ITEM OK CODE

    Controls (continued) Resistors

    - Trolley Overhead - M.H. Resistors


    Relays
    - Bridge Overhead Relays - A.H. Resistors

    - M.H. Limit Switch - Trolley Resistors


    Contacts
    - A.H. Limit Switch - Bridge Resistors
    Contacts

    For Manual Drum Mainline


    Control
    - M.H. Finger Tips* - Mainline Switch

    - M.H. Segments * - Fuses (Sizes


    ................)
    - A.H. Finger Tips * - Power Wiring

    - A.H. Segments * - Control Wiring

    - Trolley Finger Tips * - Trolley Collectors *

    - Trolley Segments * - Runway Collectors *

    - Bridge Finger Tips * - Bridge Conductors

    - Bridge Segments * - Runway Conductors

    Needs Immediate Aetion:

    Notes:

    Cirele One: PASS FAIL

    INSPECTOR (Print): SIGNATURE: DATE:

    Items with * to be inspected prior to use as part of the Pre-operational check and lubricated as needed.
    All other items to be inspected and adjusted annually.

    You might also like