CALCULATION OF LIFTING FORCES

LIFTING WEIGHT 4192 kg

LOAD FACTOR 1.4
DESIGN LIFTING WEIGHT 5868.8 kg
DIMENSIONS X 5970 mm
Y 1457 mm
R 317 mm
LL=W*(Y cos a+R sin a)/ ( (X+Y)* cos a + R sin a)
TL=W*(X cos a)/ ( (X+Y) * cos a +R sin a)
LV=LL cos a
LH=LL sin a
TV=TL cos a
TH=TL sin a

Summary of loads (Max loads & corresponding angle)

LL = 5868.8 kg at 90 deg
LV = 1168.53051 kg at 10 deg
LH = 5868.8 kg at 90 deg
TL = 4717.48162 kg at 0 deg
TV = 4717.48162 kg at 0 deg
TH = 3967.69816 kg at 70 deg

Deg LL LV LH TL TV TH Deg
0 1151.31837889 1151.318 0 4717.482 4717.482 0 0
5 1168.8688636 1164.421 101.8736 4699.931 4682.046 409.62598906 5
10 1186.556971996 1168.531 206.0435 4682.243 4611.109 813.06296921 10
15 1204.66044425 1163.613 311.7891 4664.14 4505.213 1207.168146 15
20 1223.48344615 1149.698 418.456 4645.317 4365.17 1588.7918335 20
25 1243.37811738 1126.883 525.4743 4625.422 4192.056 1954.7877558 25
30 1264.77322513 1095.326 632.3866 4604.027 3987.204 2302.0133874 30
35 1288.21525643 1055.244 738.8899 4580.585 3752.195 2627.3154736 35
40 1314.43100603 1006.913 844.9 4554.369 3488.849 2927.4919593 40
45 1344.42809917 950.6542 950.6542 4524.372 3199.214 3199.2140517 45
50 1379.66519234 886.8317 1056.885 4489.135 2885.56 3438.8767738 50
55 1422.35735678 815.8307 1165.127 4446.443 2550.375 3642.312581 55
60 1476.06279211 738.0314 1278.308 4392.737 2196.369 3804.2220142 60
65 1546.90992915 653.7524 1401.977 4321.89 1826.51 3916.9626259 65
70 1646.46381382 563.1238 1547.17 4222.336 1444.124 3967.6981566 70
75 1799.52109037 465.7503 1738.204 4069.279 1053.207 3930.6215932 75
80 2070.69598548 359.5726 2039.237 3798.104 659.5338 3740.4022802 80
85 2698.14836845 235.1591 2687.881 3170.652 276.3405 3158.5863448 85
90 5868.8 3.59E-13 5868.8 6.77E-12 4.14E-28 6.767764E-12 90
 CALCULATION OF TAILING LUG

Calculation of tailing lug

Material yield strength Sy 13.96 kg/mm2
Tailing lug qty N 1
Horizontal position TV'=TV/N 4717.4816 kg at 0 deg
Sloping position TH'=TH/N 3967.6982 kg at 70 deg
TV'=TV/N 1444.124 kg at 70 deg

t= 40 mm D= 90 mm
t1= 20 mm H= 50 mm
R1= 75 mm L= 320 mm
L1= 140 mm t1'= 30 mm
L2= 130 mm t2'= 35 mm
J= 145 mm

Z1=t*L^2/6= 682666.666667 mm3

Z2= 5469004.46655 mm3

PART A(mm2) y(mm) Axy h(mm) h2(mm2) Axh2 Ig(mm4)

1 14400 15 216000 195.49145 38216.908 550323477.975 1080000
2 12800 190 2432000 20.491453 419.89965 5374715.46497 109226667
3 19600 367.5 7203000 157.00855 24651.684 483173003.141 2000833.3
Sigma 46800 9851000 1038871196.58 112307500

C=sigA*y/sigA 210.491452991 mm

I=sigAh2+sig Ig 1151178696.58 mm4

Z2=I/C 5469004.46655 mm3
1) Bearing stress check
S1=TV'/((t+2*t1)*d) 0.6552057807 kg/mm2
allowable stress 12.564 kg/mm2

2) shear stress in lug hole

S2=TV'/(2*(t*(J-D/2)+2*t1*sqrt(R1^2-(D/2)^2))) 0.36855325 kg/mm2
allowable stress 5.584 kg/mm2

3) Bending stress and tensile stress in lug in sloping position

S3=M/Z1=(TH'*H)/Z1 0.2906028923
allowable stres 9.2136

S3'=M/Z2=(TH'*(L2+H))/Z2 0.1305878744 kg/mm2

9.2136 kg/mm2

S4=TV'/(t*(L-D)) 0.156970003 kg/mm2

9.2136 kg/mm2

4) Tensile stress in lug in horizontal position

S5=TV'/(t*L) 0.3685532516 kg/mm2

allowable stress 8.376 kg/mm2

S5'=TV'/(t*(L-D)+2*t1*(2*R1-D)) 0.4066794501 kg/mm2

allowabe stress 8.376 kg/mm2

5) Shear force in weldament

Ws=TV'/(2*(L+L1+L2)) 3.9978657806 kg/mm

Fillet weld size, W

W=Ws/(0.707*0.4*Sy) 1.0126593714 mm

Used weld size 18 mm User input

Calculation of lifting lug

Material yield strength 26.717 kg/mm2

Lifting lug no. 2
Vertical force per lug LV'=LV/N 584.2653 kg
Horizontal force per lug LH'=LH/N 2934.4 kg
Lifting half angle 5 deg
Axial force per lug = Pa= LH'*tan a 256.7267

T= 70 mm A= 1140 mm
t= 70 mm B= 250 mm
d= 130 mm C= 330 mm
d'= 500 mm D= 560 mm
h= 150 mm
J= 180 mm

Check of lug

1) Bearing stress check

S1=LH/(T*d) 0.322462 kg/mm2
allowable stress 24.0453 kg/mm2

2) Shear stress due to LH'

S2=LH'/(2*(J-d/2)*T) 0.182261 kg/mm2
allowable stress 10.6868 kg/mm2

3) Tension due to LH'

S3=LH'/((d'-d)*T) 0.113297 kg/mm2
allowable stress 16.0302 kg/mm2

Stress of guide point

1) Bending stress due to Pa

S4=6*Pa*B/(d'*T2) 0.15718 kg/mm2
allowable stress 17.63322 kg/mm2

2) Tension due to LH'

S5=LH'/(d'*T) 0.08384 kg/mm2
allowable stress 16.0302 kg/mm2

3) Combined stress
S6=S4/0.66Sy+S5/0.6Sy 0.014144
Unity check 1

4)Axial stress due to Pa

S7=Pa/(d'*t) 0.007335 kg/mm2
allowable stress 16.0302 kg/mm2

5) Bending stress due to LV'

S8=6*(B+C+h)*LV'/(T*d'^2) 0.146233 kg/mm2
allowable stress 16.0302 kg/mm2
Lifting lug weld calculations : lug to pad weld

b= 250 mm
d1= 160 mm
d2= 180 mm
d'= 500 mm
e= 890 mm
LV'= 584.265252706 kg
LH'= 2934.4 kg

Horizontal position with load LV'

1) Lug weld chek per unit width of weld throat

*Centroid, n=2*b^2/(4*b+2*d1) 94.6969697 mm
m=b-n 155.30303 mm

*Twisting moment, T=(b+e-n)*LV' 610734.239 kg-mm

*The polar moment of inertia of welds, Jw

Jw=4*(b^3/12+b*((b/2-n)+2*d1*n^2+2*b*(d1+d2/2)^2+2*b*(d2/2)^2+2*(d1^3/12+d1*(d1/2+d2/2)^2)

Jw= 53338908.1726 mm3

*Distance from CG to point being analysed,

C=sqrt(m^2+(0.5*d')^2) 294.31111 mm

Analysed point is A

*Weld length, L = 4*b+2*d1

L= 1320 mm
a) Direct sheat force, fs=LV'/L
fs= 0.4426251914 kg/mm

b) Max. load from twisting, f=T*C/Jw

f= 3.3698828832 kg/mm

Vertical component fv=m*f/C

fv= 1.7782305881 kg/mm

Horizontal component fh=0.5*d'*f/C

fh= 2.8625175321 kg/mm

c) Combined load per mm, F=sqrt(fh^2+(fs+fv)^2)

F= 3.6230107667 kg/mm

d) Weld size check

Yield strength of lug, Sy 26.717 kg/mm2

allowable stress,S=0.4*Sy 10.6868 kg/mm2
leg size, W=F/(0.707*S) 0.4795154 mm
Provided size = 50 mm User input

B) Vertical position with load LH'

Weld area, A=L*(0.707*W)

A= 46662

fs'=LH'/A= 0.0628862886 kg/mm2

allowable stress 10.6868
Lifting lug weld calculation : Pad to shell weld

b= 510 mm
d= 700 mm
e= 730 mm
LV'= 584.265253 kg
LH'= 2934.4 kg
Pad yield strength, sy= 22.499 kg/mm2

A) Horizontal position with load LV'

1) Lug weld check per unit width of weld throat

* Centroid, n=m=b/2 255 mm

* Twisting moment, T=(b+e-n)*LV'

T= 575501.274 kg-m

* Polar moment of inertia of weld, Jw= (b+d)^3/ 6

Jw= 295260167 mm3

* Distance from CG to point bein analysed

C=sqrt(m^2+(0.5*d)^2)
C= 433.041568 mm

Analysed point is A or B

* Weld length, L=2*b+2*d

L= 2420 mm

a) Direct shear force, fs=LV'/L

fs= 0.24143192 kg/mm
b) Max. load from twisting f=T*C/Jw
f= 0.84405552 kg/mm

Vertical component, fv=m*f/C

fv= 0.49702886 kg/mm

Horizontal component, fh=0.5*d*f/C

fh= 0.68219648 kg/mm

c) Combined load per mm, F=sqrt(fh^2+(fs+fv)^2)

F= 1.0053439 kg/mm

d) Weld size check

Yield strength of pad, Sy

Sy= 22.499 kg/mm2

Allowable stress, S=0.4*Sy

S= 8.9996 kg/mm2

Leg size, W=F/(0.707*S)

W= 0.15800544 mm

Provided size= 18 mm User input

B) Vertical position with load LH'

Weld area, A=L*(0.707*W)

A= 30796.92 mm2

fs'=LH'/A 0.09528226 kg/mm2

Allowable stress= 8.9996 kg/mm2

 Tvmax= 4717.481621 kgs

F1=0.5*Tvmax 2358.740811 kgs

Area of section As= 5860 mm2

Mod. of elasticity of
E= 2.00E+04 kg/mm2
section

Sy= 13.96 kg/mm2

Length of section Ls= 2898 mm

Effective length
K= 1
factor

β=K*Ls/r 101.3286713

Radius of gyration of
r= 28.6 mm
section

σt= 0.402515497 kg/mm2

m=(5/3+3*β/(8*Cc)-β^3/(8*Cc^3))
m= 1.865277897

Cc=sqrt(2*pi()^2*E/Sy)
Cc= 168.1655992

σcr=(1-0.5*β^2/Cc^2)*Sy/m
σcr= 6.125506203 kg/mm2

Tensile
0.402515497 kg/mm2
load=F1/As

Allowable
8.376 kg/mm2
tensile load

Compressive
0.402515497 kg/mm2
load=F1/As

Allowable
compressive 6.125506203 kg/mm2
load