Flamco Vacuum Degassers

The Flamco Vacuum Degasser range is used to remove dissolved gasses from sealed chilled and
heating systems. The equipment utilises a multifunction digital controller with a simple user interface.
The equipment is an advanced product that combines a pressure step principle with side system
configuration to minimize the effects on the sealed system.
The real-time displays show the status of the equipment while monitoring the system pressure and
health of its own components.

PSD Flexfiller Plus / Midifill Plus

• Floor standing vacuum degasser unit. • Floor standing, combined digital top-
• Effective, automatically repeated and controlled up pressurisation unit with vacuum
deaeration. degasser.
• With turbo mode for rapid deaeration. • 18 Litre break tank (Midifill: 4 Litre).

PressDS Plus
• Floor standing, combined digital top-
up pressurisation unit with vacuum
degasser and additive tank.
• 4 Litre break tank.
• 18 Litre additive tank.

General Technical Data

Housing: Mild Steel CR4, Powder Coating.
Break Tank: WRAS Approved material (Plus only).
Pump: See pump details.
Fluid Category Protection: Type AB Weir Overflow gap
/ Category 5 (Plus only).
Controller: MODBUS.
Directive: PED 97/23/EC.
International Protection Marking: IP 54.

Number Pressure Rating Max. Max. Delivery Floor Standing / Break Tank System
Type of pumps [PN] Delivery Pressure Flow Rate Wall Mounted Capacity Volume (guide)
[bar] [l/min] [l] [l]
Midi PSD 1 10 5.0 12 wall N/A < 50000
250D 2 10 6.0 18 floor N/A < 300000
PSD
280D 2 10 8.0 18 floor N/A < 300000
2160D 2 16 16.0 18 floor N/A < 300000
Midifill Plus 1 10 5.0 12 wall 4 < 50000
250D 2 10 6.0 18 floor 18 < 300000
Flexfiller Plus
280D 2 10 8.0 18 floor 18 < 300000
2160D 2 16 16.0 18 floor 18 < 300000
250 2 10 6.0 18 floor 4 < 300000
PressDS Plus 280 2 10 8.0 18 floor 4 < 300000
2160 2 16 16.0 18 floor 4 < 300000

1
Flamco Vacuum Degasser Units We reserve the right to change designs and technical specifications of our products.
 Vacuum Degasser Units

The Flamco active deaeration range is designed pressures as low as -0.95 bar (gauge), typically
to utilise Henry’s Law on the solubility of gasses. however Chilled systems are degassed to -0.5
By creating a low pressure zone (a pressure bar (gauge) and heating systems to 0.0 bar
step) within the equipment, dissolved gasses are (gauge). Flamco also offer a CIBSE approved
dragged out of solution and vented to CPD training module on air removal to help
atmosphere. Flamco equipment is fully determine exactly what level of pressure step is
configurable, and is able to achieve vacuum required for different systems.

Features and Options

Volt Free Contacts
Function Mechanical Features Electrical Features
8A/230V

Automatic duty rotation (twin pumps units)

Microprocessor control with LED display

High/low alarm set points with auto reset

Category 5 A/B air gap to BS13077

Pump trip with VF contacts (N/O)

Cold fill pressure 8.0-16.0 bar

pump trip and fail monitoring

Cold fill pressure 3.5-6.0 bar
Cold fill pressure 6.0-8.0 bar

Pressure transducer control

Pump interrupted counter

Pump activation counter
Type

Anti seize run (60 days)

System quick-fill mode

Cascade - duty / assist

System flood detection
Pump Non return valve

Excessive starts alarm

Duty / Standby pumps

Adjustable differential
Service due reminder
WRAS approved float

Boiler interlock (N/C)

Common alarm (N/C)
Password protection

with VF contacts (N/O)

Pump check routine

High pressure (N/O)

Sensor Health (N/O)
Pump inlet Strainer

Low pressure (N/O)

RS485 Connectivity
High water alarm
Vacuum Cylinder

Low water alarm

Perge Seconds
Pressurisation

Alarm logging
Floor mounted

Audible alarm
Additive Tank
Wall mounted

Turbo Mode
Manuel run
Break Tank
Duty pump

Hours run
Degasser

MODBUS

Fail safe
Cabinet

BACnet
Dosing

Midi PSD • • • • • • • • • • • • • • • • • • • • • • • o • • • • • • • • •
250D • • • • • • • • • • • • • • • • • • o • • • • • • • o • • • • • • • • •
PSD
280D • • • • • • • • • • • • • • • • • • o • • • • • • • o • • • • • • • • •
2160D • • • • • • • • • • • • • • • • • • o • • • • • • • o • • • • • • • • •
Midifill Plus • • • • • • • • • • • • • • • • • • • • • • • • • o • • • • • • • • o • • • • • • • • •
Flexfiller 250D • • • • • • • • • • • • • • • • • • • • • • o • • • • o • • • • • • • • • o • • • • • • • • •
Plus 280D • • • • • • • • • • • • • • • • • • • • • • o • • • • o • • • • • • • • • o • • • • • • • • •
2160D • • • • • • • • • • • • • • • • • • • • • • o • • • • o • • • • • • • • • o • • • • • • • • •
250 • • • • • • • • • • • • • • • • • • • • • • • • o • • • • o • • • • • • • • • o • • • • • • • • •
PressDS
280 • • • • • • • • • • • • • • • • • • • • • • • • o • • • • o • • • • • • • • • o • • • • • • • • •
Plus
2160 • • • • • • • • • • • • • • • • • • • • • • • • o • • • • o • • • • • • • • • o • • • • • • • • •
N/O = Normally Open
N/C = Normally Closed
o = Option

Main On/Off Switch Digital Controller

Automatic Air Vent with Air-Intake Preventer

Isolation Valves Solenoid Valve

Vacuum Degassing Cylinder

Variable Bypass Valve

Reducing Valve
System Connections Non Return Valve

Double Pump
Prescor B Safety Valve

PSD

2
Flamco Vacuum Degasser Units We reserve the right to change designs and technical specifications of our products.
 Installation and Pump Details
Installation and Placement
The vacuum degasser should be installed in the return system expansion vessel to provide a neutral pressure
header of the system, on the suction side of the reading. The two system connections must be
circulating pump, in a frost-free and humidity free installed on the return pipe approximately 0.5 metre
area. The point of connection will be the same as the apart.

System Schematics
with Vacuum Degasser Unit with separate Top-Up Unit and
Vacuum Degasser Unit

5 ~500 mm 5 ~500 mm
7 7
6 6

8 8
4
6 9

3 3 1

Nr Description
with combined Top-Up/Vacuum Degasser Unit 1 Flexfiller Top-Up Unit
2 Flexfiller Plus / PressDS Plus Combined Unit
3 PSD Pressure Step Degasser
5 4 Flexcon Expansion Vessel
7 ~500 mm
5 Prescor Safety Valve
6
6 Tundish
7 Flamcovent Smart Deaerator
8 8 Flamco Clean Smart Dirt Separator
4 9 Filling Loop (Optional)
6 9

Product Schematics
PSD PressDS Plus
4 5 3 2 12 18b

7b 18 17 16
15 15

20 20
1

14
9a 10a 8s 7b 6
P
13
P
P

7a 18a 17 16
8c 9a 9b 10 7a 6

8c 9b 10b 11

3
Flamco Vacuum Degasser Units We reserve the right to change designs and technical specifications of our products.
 Vacuum Degasser Units

Pump Details Pedrollo

160

Static height [m]

PQ3000
150
140
130
120
110
100
90 PQA90

80
70
60 PQ81B

50
40
30
20
10
0
0 10 20 30 40 50
Flow rate [l\min]

Type Pump Qty Pump Type Pump Body Impeller Insulation Class IP rating
Midi PSD 1 Pedrollo PQ81B Brass Brass F IPX4
250D 2 Pedrollo PQ81B Brass Brass F IPX4
PSD
280D 2 Pedrollo PQA90 Ryton Brass F IPX4
2160D 2 Pedrollo PQ3000 Cast Iron Bronze H IPX5
Midifill Plus 1 Pedrollo PQ81B Brass Brass F IPX4
250D 2 Pedrollo PQ81B Brass Brass F IPX4
Flexfiller Plus
280D 2 Pedrollo PQA90 Ryton Brass F IPX4
2160D 2 Pedrollo PQ3000 Cast Iron Bronze H IPX5
250 2 Pedrollo PQ81B Brass Brass F IPX4
PressDS Plus 280 2 Pedrollo PQA90 Brass Brass F IPX4
2160 2 Pedrollo PQ3000 Cast Iron Bronze H IPX5

Flexfiller Plus Number Description

1 Break tank
2 Mains water inlet
4 5 3 2
3 Float Operated valve
4 Overflow connection
12 5 AB air gap backflow protection
15
6 Supply to sealed system
1 7 (7a/7b) Isolation valve
20
8 (8a/8b) Pressure transmitter
8s 8s Pressure sensor (system)
P
P
8c Pressure sensor (cylinder)
9 (9a/9b) Pump(s)
7b 18 17 16
10 (10a/10b) Non Return valve
11 (11a/11b) Drain valve
8c 9a 9b 10 11 7a 6 12 Water balancing valve
13 Addittive balancing valve
14 Addittive tank
15 Automatic air vent
16 Variable bypass valve
17 Reducing valve
18(18a/18b) Solenoid valve
20 Cylinder

4
Flamco Vacuum Degasser Units We reserve the right to change designs and technical specifications of our products.
 Pressurisation Units Features & Options
Pressurisation units are required anywhere Flamco have created a range of pressurisation
where the mains water supply must be kept equipment to meet every need. While the
wholesome and protected from sealed system standard range will meet most demands, at
water, and essential anywhere where the mains Flamco we also offer a bespoke equipment
water pressure is insufficient to fill and maintain service when the out of the ordinary occurs.
the integrity of a sealed system.

General Technical Data and System Limits

Materials & Technical: System:
Housing: Mild Steel CR4. International Protection Marking: IP 54.
Finish: Powder Coating. Ambient Temperature: 5 - 40 °C.
Break Tank: WRAS Approved material. Operating Temperature: 5 - 85 °C.
Pump: See pump details. Noise rating : <75 dBA.
Fluid Category Protection: Type AB Weir Overflow Pressure rating: PN10 (2160D: PN16).
gap / Category 5. Nominal Operating Pressure Range: 1-16 bar.
Controller: MODBUS.
Directive: PED 97/23/EC (article 3 paragraph 3
(SEP).)
Required Supply Voltage: 230V/1/50Hz
(2160D: 415V/3/50Hz).

Function Number Pressure Max. Delivery Max. Delivery Break Tank System Volume
Floor Standing /
Type Pressu- De- of Rating Pressure Flow Rate Capacity (guide)
Dosing Pumps [PN] Wall Mounted
risation gasser [bar] [l/min] [l] [l]
125D • 1 10 2.5 18 floor 18 < 60000
225D • 2 10 2.5 18 floor 18 < 60000
Flexfiller 150D • 1 10 5.0 18 floor 18 < 60000
+
250D • 2 10 5.0 18 floor 18 < 60000
Flexfiller
60Hz 180D • 1 16 8.0 18 floor 18 < 60000
280D • 2 16 8.0 18 floor 18 < 60000
2160D • 2 16 16.0 18 floor 18 < 60000
125D • 1 10 2.5 12 wall 4 < 16000
Midi 225D • 2 10 2.5 12 wall 4 < 16000
+
150D • 1 10 5.0 12 wall 4 < 16000
IP66
250D • 2 10 5.0 12 wall 4 < 16000
Mini 130D • 1 10 3.0 0.4 wall 2 < 2600
Digital 230D • 2 10 3.0 0.4 wall 2 < 2600
0.5 • 1 10 2.5 12 wall 4 < 16000
1.0 • 1 10 2.5 12 wall 4 < 16000
Digifiller
1.5 • 1 10 2.5 12 wall 4 < 16000
2.0 • 1 10 2.5 12 wall 4 < 16000
2x125D • 2* 10 2.5 18 floor 18 < 60000
Twin
2x225D • 4 ** 10 2.5 18 floor 18 < 60000
System
2x250D • 4 ** 10 5.0 18 floor 18 < 60000
225 • 2 10 2.5 18 floor 4 < 60000
PressDS 250 • 2 10 5.0 18 floor 4 < 60000
280 • 2 16 8.0 18 floor 4 < 60000
Midifill • • 1 10 5.0 12 wall 4 < 50000
Flexfiller 225D • • 2 10 6.0 12 floor 18 < 300000
Plus 150D • • 2 10 8.0 12 floor 18 < 300000
250D • • 2 16 16.0 12 floor 18 < 300000
250 • • • 2 10 6.0 18 floor 4 < 300000
PressDS
280 • • • 2 10 8.0 18 floor 4 < 300000
Plus
2160 • • • 2 16 16.0 18 floor 4 < 300000
* = 1 pump for each system
** = 2 pumps for each system.

5
Flamco Vacuum Degasser Units We reserve the right to change designs and technical specifications of our products.
 Vacuum Degasser Units

VACUUM DEGASSER PRODUCT RANGE Price band C

Flamco Vacuum Degasser range is used to remove dissolved gasses from sealed chilled and heating system, the equipment
Features and
utilised Options digital controller with a simple user interface.
a multifunction
The equipment is an advanced product that combines a pressure step principle with side system configuration to minimise the
Mechanical
effects the main thermalFeatures
system. Electrical Features Volt Free Contacts

Mechanical high/low pressure switch with VFC (N/C)

The real-time displays show the status of the equipment while monitoring the system pressure and health of its own
components.

Automatic duty rotation (twin pumps units)

System Volume (Guide): < 300000 Litres (Midi PSD 150D: 50000 Litres)

High/low alarm set points with auto reset

Microprocessor control with LED display
Category 5 A/B air gap to BS13077

Application of Use:

Pump trip with VF contacts (N/O)

• Commercial.

Cold fill pressure 8.0-16.0 bar

pump trip and fail monitoring

Cold fill pressure 3.5-6.0 bar
Cold fill pressure 6.0-8.0 bar

Pressure transducer control

• Industrial.
Cold fill pressure 0-3.5 bar

Pump interrupted counter

Pump activation counter
• Residential.
Pressure switch control

Anti seize run (60 days)

System quick-fill mode

Cascade - duty / assist

System flood detection
Pump Non return valve

Excessive starts alarm

with VF contacts (N/O)

Duty / Standby pumps

Adjustable differential
Service due reminder
WRAS approved float

Boiler interlock (N/C)

Common alarm (N/C)
Password protection

Pump check routine

High pressure (N/O)

Sensor Health (N/O)
Pump inlet Strainer

Low pressure (N/O)

RS485 Connectivity
IP66 rated Cabinet

High water alarm

Certifications and Standards Applied:
Vacuum Cylinder

Low water alarm

Perge Seconds
Cabinet heater

Alarm logging
Floor mounted

Audible alarm
Additive Tank

• PED 2014/68/EU Sound Engineering Practice.

Wall mounted

Turbo Mode
Manuel run
Break Tank
Duty pump

• IEE - Electrical Safety Guidance.

Hours run

MODBUS

Fail safe
Cabinet

BACnet
Type
• EMC 2004/108/EC.
• BS 7074 Parts 1 to 3.
• Machine
125DDirective
• • 95/16/EC.
• • • • • • • • • • • • • • • • • • o • • • • • • • • o • • • • • • • • •
• Electronic
225D •Components
• • •have
• • been
• • tested
• • and comply
• •with
• • the
• •EMC
• • Directives.
• o • • o • • • • • • • • • o • • • • • • • • •
Flexfi•
llerEN 61000-6-2:
150D • Generic
• • •Standards
• • • • – •Immunity
• standard
• • •for• industrial
• • • • •environments.
• • o • • • • • • • • o • • • • • • • • •
• +EN 61000-6-3:
250D • Generic
• • Standards
• • • • • – •Emission
• standard
• • • • • • • • • commercial
for residential, o • • oand
• • light
• • industrial
• • • • •environment.
o • • • • • • • • •
Flexfi•
llerCE marked components, where applicable.
60Hz 180D • • • • • • • • • • • • • • • • • • • • o • • • • • • • • o • • • • • • • • •
• IP54 280D
(BS EN60529)
• • •
Rated Controller.•
• • • • • • • • • • • • • • • o • • o • • • • • • • • • o • • • • • • • • •
• WRAS Approved Pump.
2160D • • • • • • • • • • • • • • • • • • • o • • o • • • • • • • • • o • • • • • • • • •
125D • • • • • • • • • • • • • • • • • • • • o • • • • • • • • o • • • • • • • • •
Operating Conditions:
225D • • • • • • • • • • • • • • • • • • • o • • o • • • • • • • • • o • • • • • • • • •
• Design Pressure: 10.0 bar @ 100 °C.
Midi
150D • • • • • • • • • • • • • • • • • • • • • o • • • • • • • • o • • • • • • • • •
• System Temperature Range: 0 - 90 °C.
250DTemperature
• Ambient • • • Range:
• • • •0 -• 45 •°C. • • • • • • • • • • o • • o • • • • • • • • • o • • • • • • • • •
125D • • • • • • • • • •
• Max. temperature at point of connection: 70 °C. • • • • • • • • • • • • o • • • • • • • • o • • • • • • • • •
225D • • •
• Fuse Rating: 13 Amps. • • • • • • • • • • • • • • • • • • o • • o • • • • • • • • • o • • • • • • • • •
Midi IP66
150D • • •
• Safety Rating: IP 54. • • • • • • • • • • • • • • • • • • • • o • • • • • • • • o • • • • • • • • •
• Max.250D
Turbo• Runtime:
• • • 168• •hours
• • •(1 week).
• • • • • • • • • • • • o • • o • • • • • • • • • o • • • • • • • • •
• Max.130D
Mini Normal • Downtime:
• • 180• minutes
• • • (3
• hours). • • • • • • • • • • o • • • • • • • • o • • • • • • • • •
Digital
• Volt Free
230DContacts:
• • •Common
• • Fault
• • Contact.
• • • • • • • • • • o • • o • • • • • • • • o • • • • • • • • •
• Relative0.5humidity
• • 95%
• non-condensing.
• • • • • • • • • • • • • • • • • • o • • • • • • • • o • • • • • • • • •
• Noise Rating
1.0 • Data:
• •< 75 dBA.
• • • • • • • • • • • • • • • • o • • • • • • • • o • • • • • • • • •
Digifiller
1.5 • • • • • • • • • • • • • • • • • • • o • • • • • • • • o • • • • • • • • •
Material of2.0Construction:
• • • • • • • • • • • • • • • • • • • o • • • • • • • • o • • • • • • • • •
• Cabinet:
2x125DMild• steel• •CR4. • • • • • • • • • • • • • • • • • o • • • • • • • • o • • • • • • • • •
Twin
• Cylinder: Stainless
2x225D • • Steel
• • 304.
• • • • • • • • • • • • • • • o • • o • • • • • • • • • o • • • • • • • • •
System
• Pump: PEDROLLO
2x250D • • •(Unit
• dependant.
• • • • •See•pump details
• • for
• •more
• • information).
• • • o • • o • • • • • • • • • o • • • • • • • • •
• Valves:225
Brass.
• • • • • • • • • • • • • • • • • • • • o • • • • • • • • • • • o • • • • • • • • •
• Connection: Brass / Polypropylene.
PressDS 250 • • • • • • • • • • • • • • • • • • • • o • • • • • • • • • • • o • • • • • • • • •
• Pipework: Braided flexihose / EPDM.
280 • • • • • • • • • • • • • • • • • • • • o • • • • • • • • • • • o • • • • • • • • •
• Finish: Powder Coating.
Midi • • • • • • • • • • • • • • • • • • • • • • • o • • • • • • • • o • • • • • • • • •
Flexfiller 250D • • • • • • • • • • • • • • • • • • • • o • • • • o • • • • • • • • • o • • • • • • • • •
Plus 280D • • • • • • • • • • • • • • • • • • • • o • • • • o • • • • • • • • • o • • • • • • • • •
2160D • • • • • • • • • • • • • • • • • • • • o • • • • o • • • • • • • • • o • • • • • • • • •
250 • • • • • • • • • • • • • • • • • • • • • o • • • • o • • • • • • • • • o • • • • • • • • •
PressDS
280 • • • • • • • • • • • • • • • • • • • • • o • • • • o • • • • • • • • • o • • • • • • • • •
Plus
2160 • • • • • • • • • • • • • • • • • • • • • o • • • • o • • • • • • • • • o • • • • • • • • •
N/O = Normally Open
N/C = Normally Closed
o = Option

6
Flamco Vacuum Degasser Units We reserve the right to change designs and technical specifications of our products.
 PSD
Compact, totally enclosed vacuum degasser unit (Pressure Step Degasser) for use on sealed systems in order to provide
effective dissolved gas removal.

• System fluid is sampled from the system, isolated and subjected to a full vacuum.
• All dissolved air within the sample is liberated, in accordance with Henry’s Law and vented to atmosphere.
• The deaerated fluid is then reintroduced to the system.
• This process is automatically repeated and controlled with a digital processor.
• A turbo mode is available for initial system setup, to allow for rapid deaeration of new installations.
• The real-time display shows the status of the mechanical components.

Product Features:
• For system volumes up to 300000 litres (Flamco Midi PSD: 50000 litres).
• System quick-fill mode.
• Password protection for parameter entry.
• Pressure settings in 0.1 bar increments.
• Service reminder option (12 months).
• Pump pulse option (2 second pulse if inactive for 60 days).
• Flood protection options.
• Event logging for pump start, pump run hours counter, electrical interruption and common alarm.
• Volt free contacts for common fault.
• Pump fault, pressure transducer.
• Vacuum degassing, turbo and normal interval modes.
• Electric pump, 230V 50Hz 1ph (2160D: 415V 50Hz 3ph).
• Colour: Bleu (RAL 5007).

B A D
E
F
B A D
E F

C
C

K H/K
H

Type Pump Moun- Connections Pres- Operating Power Full Nom. Order
Quan- ting [mm] sure Pressure Con- Load Weight Code
tity Rating [bar] sumption Current [kg]
[PN] [kW] [A]
Midi PSD 150D 1 Wall 2 x 15 (Rp 1/2") 10 1- 5 0.5 3.4 31 1 17106
PSD 250D 2 Floor 2 x 15 (Rp 1/2") 10 1- 6 2 x 0.5 2 x 3.4 40 1 17375
PSD 280D 2 Floor 2 x 15 (Rp 1/2") 10 1- 8 2 x 0.75 2 x 5.6 46 1 17105
PSD 2160D 2 Floor 2 x 15 (Rp 1/2") 16 8 - 16 2 x 2.2 2 x 6.6 64 1 17104

Dimensions PSD
Type Dimensions

A B C D E F H K
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
Midi PSD 150D 280 410 480 500 150 800
PSD 250D 310 465 790 500 150 800 445 445
PSD 280D - 2160D 390 600 790 500 150 800 445 445

7
Flamco Vacuum Degasser Units We reserve the right to change designs and technical specifications of our products.
 Vacuum Degasser Units

COMBINED PRESSURISATION AND DEGASSING PRODUCT RANGE Price band C

Flexfiller Plus & Midifill Plus

Compact, totally enclosed combined digital pressurisation unit with vacuum degasser for use on sealed systems in order to
provide a minimum system pressure requirement and effective dissolved gas removal.

PressDS Plus
Compact, totally enclosed combined digital pressurisation unit with vacuum degasser and additive tank for use on sealed
systems in order to provide a minimum system pressure requirement and effective dissolved gas removal and adding additive to
system. The correct fluid mix is blended on demand at the time of system top-up.

System Volume (Guide): < 300000 Litres (Midifill Plus 150D: 50000 Litres)

Application of Use:
• Commercial.
• Industrial.
• Residential.

Certifications and Standards Applied:

• PED 2014/68/EU Sound Engineering Practice.
• IEE - Electrical Safety Guidance.
• EMC 2004/108/EC.
• BS7074 Parts 1 to 3.
• Machine Directive 95/16/EC.
• Electronic Components have been tested and comply with the EMC Directives.
• EN61000-6-2: Generic Standards – Immunity standard for industrial environments.
• EN61000-6-3: Generic Standards – Emission standard for residential, commercial and light industrial environment.
• CE marked components, where applicable.
• WRAS approved float valve to BS1212 part 2.
• IP54 (BS EN60529) Rated Controller.

Material of Construction:
• Cabinet: Mild steel CR4.
• Float: WRAS Approved Beta Side Entry.
• Break Tank: WRAS Approved Polypropylene.
• Cylinder: Stainless steel 304.
• Pump: PEDROLLO (Unit dependant. See pump details for more information).
• Valves: Brass.
• Connection: Brass / Polypropylene.
• Pipework: Braided flexihose / EPDM / Copper.
• Finish: Powder Coating.

8
Flamco Vacuum Degasser Units We reserve the right to change designs and technical specifications of our products.
 Flexfiller Plus & Midifill Plus
The Flexfiller Plus and Midifill Plus are compact, totally enclosed combined digital pressurisation units with vacuum degasser
for use on sealed systems in order to provide a minimum system pressure requirement and effective dissolved gas removal.

Product Features:
• For system volumes up to 300000 litres.
• Break Tank: 18 Litre break tank with type AB Air Gap Fluid Cat 5 (Midifill Plus: 4 litre).
• System quick-fill mode.
• Password protection for parameter entry.
• Pressure settings in 0.1 bar increments.
• Service reminder option (12 months).
• Pump pulse option (2 second pulse if inactive for 60 days).
• Flood protection options.
• Event logging for pump start, individual pump run hours counter, electrical interruption and common alarm.
• Volt free contacts for common fault, high pressure, low pressure, pump fault, pressure transducer (Top-up controller only).
• Individual controllers for pressurisation and degassing function.
• Vacuum degassing, turbo and normal interval modes.
• Electric pump, 230V 50Hz 1ph (2160D: 415V 50Hz 3ph).
• Colour Flexfiller Plus: Black (RAL 9005).
• Colour Midifill Plus: White (RAL 9910).

Operating Conditions:
• System Temperature Range: 0 - 90 °C.
• Ambient Temperature Range: 0 - 45 °C.
• Max. system temperature at the Point of connection: 70 °C.
• Safety Rating: IP 54.
• Max. Turbo Runtime: 168 hours (1 week).
• Max. Normal Downtime: 180 minutes (3 hours).
• Relative humidity 95% non-condensing.
• Noise Rating Data: < 75 dBA.

E B A D
F

B A D
E F

C M K
NM
K
H H

Type Pump Mounting Dimensions Pres- Operating Power Full Order

quan- sure Pressure Con- Load Code
tity System Overflow Rating [bar] sumption Current
[mm] [mm] [PN] [kW] [A]
Midifill Plus 150D 1 Wall 2 x 15 (1/2") 22 10 1- 5 0.5 3.4 1 45053
Flexfiller Plus 250D 2 Floor 2 x 15 (1/2") 22 10 1- 6 2 x 0.52 2 x 3.4 1 45045
Flexfiller Plus 280D 2 Floor 2 x 15 (1/2") 22 10 1- 8 2 x 0.75 2 x 5.6 1 45121
Flexfiller Plus 2160D 2 Floor 2 x 15 (1/2") 22 16 8 - 16 2 x 2.2 2 x 2.2 1 45122

Dimensions Flexfiller Plus & Midifill Plus

Type Dimensions

A B C D E F H K M N
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
Midifill Plus 150D 280 410  480 500 150 800
Flexfiller Plus 250D 320 470 1160 500 150 800 455 915 955 -
Flexfiller Plus 280D 320 600 1160 500 150 800 455 915 955 -
Flexfiller Plus 2160D 320 600 1160 500 150 800 455 915 955 -

9
Flamco Vacuum Degasser Units We reserve the right to change designs and technical specifications of our products.
 Vacuum Degasser Units

PressDS Plus
The PressDS Plus (Pressurisation/Degassing/Dosing System) is a compact, totally enclosed combined digital pressurisation
unit with vacuum degasser and additive tank for use on sealed systems in order to provide a minimum system pressure
requirement, effective dissolved gas removal and adding additives to the system. The correct fluid mix is blended on demand
at the time of system top-up.

Product Features:
• For system volumes up to 300000 litres.
• Break Tank: 4 Litre break tank with type AB Air Gap Fluid Cat 5.
• MODBUS Communication output.
• System quick-fill mode.
• Password protection for parameter entry.
• Pressure settings in 0.1 bar increments.
• Service reminder option (12 months).
• Pump pulse option (2 second pulse if inactive for 60 days).
• Flood protection options.
• Event logging for pump start, individual pump run hours counter, electrical interruption and common alarm.
• Volt free contacts for common fault, high pressure, low pressure, pump fault, pressure transducer (Top-up controller only).
• Individual controllers for pressurisation and degassing function.
• Vacuum degassing, turbo and normal interval modes.
• 18 litre additive tank.
• Mix ratios from 1% to 50% user configurable balancing valves.
• Top-up pressurisation unit (<18.0 l/min).
• Electric pump, 230V 50Hz 1ph (2160D: 415V 50Hz 3ph).
• Colour: Black (RAL 9005).

Operating Conditions:
• Max. system temperature: 85 ºC.
• Max. ambient temperature: 40 ºC.
• Relative humidity 95% non-condensing.

B A D
E
F

C
M K

Type Pump Connections Pressure Ope- Power Full Load Nom. Order
quan- Rating rating Rating Current Weight Code
tity System Overflow [PN] Pres- [kW] [A] [kg]
[mm] [mm] sure
[bar]
PressDS Plus 250D 2 2 x 15 (1/2") 22 10 1- 6 2 x 0.52 2 x 3.4 62.7 1 45102
PressDS Plus 280D 2 2 x 15 (1/2") 22 10 1- 8 3 x 0.52 3 x 3.4 71.5 1 45119
PressDS Plus 2160D 2 2 x 15 (1/2") 22 16 8 - 16 4 x 0.52 4 x 3.4 91.3 1 45120

Dimensions PressDS Plus

Type Dimensions

A B C D E F H K M
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
PressDS Plus 250D 470 320 1475
PressDS Plus 280D 600 320 1475
PressDS Plus 2160D 600 320 1475

10
Flamco Vacuum Degasser Units We reserve the right to change designs and technical specifications of our products.