Input Data

Inner Tube Width (W, Tube)

Tube thickness (t,Tube)
Thermal Oil Dynamic Viscosity @ 270 C
Thermal Oil Density @ 270 C
Thermal Oil Pump Flow Rate (Q,oil)
Assumed Tube Length (L,tube)
Assumed Radiator number of Raws (N,r)
Assumed Radiator Number of Tubes per Raw (Nt,r)
Thermal Oil Heat Capacity @ 270 C (Cp,oil)
Thermal Oil Thermal Conductivity @ 270 C (K,oil)
Radiator Purpose
Thermal Oil Inner Temperature (To,in)
Thermal Oil Fouling Factor (Rf,oil)
Spacing Between Tubes in Different Raws (C )
Spacing Between Tubes in Same Raw (B)
Center to Center Spacing between the Fins (D)
Air Inlet Temperature (Ta,i)
Required Air Outlet Temperature (Ta,o)
Required Air Mass Flow Rate (m,a)
Air Density @ Ta,in
Air Density @ Ta,out
Air Density @ Tm,air
Heat Capacity of Air @ Tm,air
Fin Thickness (H,fin)
Air Dynamic Viscosity @ Ta,in
Air Dynamic Viscosity @ Ta,out
Air Dynamic Viscosity @ Tm,air
Air Thermal Conductivity @ Tm,air
Fin Material Thermal Conductivity (K,fin)
Absolute Roughness Coefficient of Aluminum (k')
Surface Thermal Condition
Gravitional Aceleration (g)

Radiator Dimensions
Radiator Core Length (L,radiator)
Radiator Core Hight (H,radiator)
Radiator Core Width (W, radiator)
Fin Width (W,fin)
Fin Length (L,fin)
Total Radiator Area (A,radiator)
 Heat Transfer Rate
Mean Temperature of Air
Stream Heat Capacity Rate for Air (C,air)
Stream Heat Capacity rate for Oil (C,oil)
Minimum Heat Capacity C,min
Maximum Heat Capacity C,max
Heat Capacity Ratio C,r
Required Radiator Capacity (Q,r)
Thermal Oil Outer Temperature (To,out)
Mean Temperature of Oil
Log Mean Temperature Difference (LMTD)
R = (To,in - To,out) / (Ta,out - Ta,in)
P = (Ta,out - Ta,in)/(To,in-Ta,in)
Log Mean Temp Correction Factor (Ft)

Internal Flow of Oil

Tube Inner Cross Area (A,it)
Tube Inner Perimeter (P,it)
Tube Inner Hydraulic Diameter (DH,it)
Total Number of Tubes (N,Tube)
Thermal Oil Mass Flow Rate (m,oil)
Thermal Oil Velocity (V,oil)
Thermal Oil Reynold Number (Re,oil)
Flow Type Inside Tube
Thermal Oil Prandlt Number (Pr,oil)
Cross Section Crastrestics (b/a)
Thermal Oil Peclet Number (Pe)
Graetz Number of Oil (Gz,oil)
Region Chrastristics for Laminar Flow
Entry Region Chrastristics for Laminar Flow
Relative Roughness of Copper (e )
Friction Factor (FF)
Incase of Laminar Flow Define Nusselt Number From Literature
Thermal Oil Nusselt Number (Nu,oil)
Thermal Oil Convective Heat Transfer Coefficient (h,oil)
 External Flow of Air
Air Passage Area (A,ac)
Required Air Flow Rate (Q,air)
Air Flow Velocity (V)
Air Reynold Number (Re,air)
Prandlt Number of Air (Pr,air)
Air Nusselt Number (Nu,air)

Fins Calculations
Coefficient for Calculating Efficiency (m)
Corrected Fin Length (Lc)
Fin Efficiency (η,fin)
Single Fin Surface Area (A,fin)
Number of Fins Per Tube (Nf,t)
Total Number of Fins (N,fin)
Base Surface Area (Ab)
Total Fin/Base Area of a Single Tube (A,fin.base)
Overall Surface Efficiency (η,o)
Total External Surface Area (A,External)
Total Internal Surface Area (A,Internal)
Overall Heat Transfer Corfficient per Square Meter of Radiator Face Area (UA)
Overall Heat Transfer Corfficient (U)
Number of Transfer Units (NTU)
Effectiveness (Ԑ)

Radiator Output
Max Heat Transfer Rate (q,max)
Predicted Heat Transfer (q,predicted)
Predicted Oil Outlet Temperature
Predicted Air Outlet Temperature

Calculation Pressure Drop

Pressure Drop Inside Tubes (Delta(P),oil)
Fan Air Velocity (V)
Maximum Velosity of Air (V,max)
Friction Factor of Air Over Tube Banks (Fr)
Pressure Drop Over Radiator (Delta(P),air)
Input Data
19 mm Inner Tube Hight (H,Tube) 1
0.5 mm
0.21 mPa.S
776.4 Kg/m^3
120 Lit/min
70 Cm
2 Raw
130 Tube
2415 J/Kg.K
0.0858 W/m.K
Heating
300 Cْ
0.00018 m^2.K/W
25 mm
6 mm
3 mm
27 Cْ
110 Cْ
2.5 Kg/s
1.176 Kg/m^3
0.922 Kg/m^3
1.034 Kg/m^3
1008 J/Kg.K
0.5 mm
0.01846 mPa.S
0.02217 mPa.S
0.02037 mPa.S
29.41 mW/m.K
204 W/m.K
0.001 mm
Uniform qs'
9.81 m/(s^2)

ns
70 Cm
77.6 Cm
4.5 Cm
45 mm
4 mm
0.5432 m^2
‫‪e‬‬
‫‪68.5‬‬ ‫ْ‪C‬‬
‫‪2520‬‬ ‫‪W/K‬‬
‫‪3750.012‬‬ ‫‪W/K‬‬
‫‪2520‬‬ ‫‪W/K‬‬
‫‪3750.012‬‬ ‫‪W/K‬‬
‫‪0.6719978496‬‬
‫‪209.16‬‬ ‫‪Kw‬‬
‫‪244.2241784826‬‬ ‫ْ‪C‬‬
‫‪272.1120892413‬‬ ‫ْ‪C‬‬
‫‪203.3083903073‬‬ ‫ْ‪C‬‬
‫‪0.6719978496‬‬
‫‪0.304029304‬‬
‫‪0.96‬‬

‫‪Oil‬‬
‫‪19‬‬ ‫‪mm^2‬‬
‫‪40‬‬ ‫‪mm‬‬
‫‪1.9‬‬ ‫‪mm‬‬
‫‪260‬‬ ‫‪Tube‬‬ ‫‪273.750876‬‬
‫‪1.5528‬‬ ‫‪Kg/s‬‬
‫‪0.4048582996‬‬ ‫‪m/s‬‬
‫‪2843.9560439561‬‬
‫‪Err:508‬‬
‫‪5.9108391608‬‬
‫‪19‬‬
‫‪16810.1667563206‬‬
‫ــــــــــــــــــــــــــــــــــــــــــــــــــــ‬
‫ــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ‬
‫ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ‬
‫‪0.0005263158‬‬
‫‪0.0454621614‬‬
‫‪8.23‬‬
‫‪13.9451997066‬‬
‫‪629.7358604362‬‬ ‫‪W/m^2.K‬‬
ir
0.301 m^2
2.417794971 m^3/s
8.0325414318 m/s
18348.2647434423
0.6981625298
79.7904823526 W/m^2.K

s
39.5540043714
4.25 mm
99.07%
382.5 mm^2
232 Fin per Tube
30160 Fin
42760 mm^2
131500 mm^2
99.37%
17.095 m^2
7.28 m^2
1046.1425023072 W/K
1925.8882590338 W/m^2.K
0.4151359136
0.2968425284

t
687.96 Kw
204.2157858439 Kw
245.5426313719 Cْ
108.0380102555 Cْ

Drop
0.1399270 Pa
4.4510217 m/s
8.0026931 m/s
0.1912020741
50.6460349405 Pa
 Volume Flow Delta (P) / L Velocity Inner
ID Type Rate (m^3/s) (Pa/m) (m^2/s) Diameter (Cm) Length (Cm)

1' Fan Discharge 2.417794971 1.1284282085 5.68898289 73.56097561 51

R Radiator 2.417794971
1 Main Duct 2.417794971 1.1284282085 5.68898289 73.56097561 31
2 Bend (45) 0.252 2.417794971 5.68898289 73.56097561
3 Main Duct 2.417794971 1.1284282085 5.68898289 73.56097561 73
4 Bend (45) 0.252 2.417794971 5.68898289 73.56097561
5 Main Duct 2.417794971 1.1284282085 5.68898289 73.56097561 28.7
Tee 1.2088974855 5.06225843 55.141381201
6 0.145 0.36
0.5 0.5 1.2088974855 5.06225843 55.141381201
7 Duct 1.2088974855 1.1284282085 5.06225843 55.141381201 30
8 Bend (90) 0.42 1.2088974855 5.06225843 55.141381201
9' Duct 1.2088974855 1.1284282085 5.06225843 55.141381201 51.7
6' Bend (45) 0.252 1.2088974855 5.06225843 55.141381201
9 Duct 1.2088974855 1.1284282085 5.06225843 55.141381201 115
Tee 0.4029658285 3.89670137 36.286126224
10 0.32 0.14
0.3333333 0.666667 0.805931657 4.59715566 47.245403465
11 Branch 0.4029658285 1.1284282085 3.89670137 36.286126224 25
12 Duct 0.805931657 1.1284282085 4.59715566 47.245403465 95
Tee 0.4029658285 3.89516739 36.293270531
13 0.36 0.145
0.5 0.5 0.4029658285 3.89516739 36.293270531
14 Branch 0.4029658285 1.1284282085 3.89516739 36.293270531 25
15 Duct 0.4029658285 1.1284282085 3.89516739 36.293270531 70
16 Bend (90) 0.42 0.4029658285 3.89516739 36.293270531
17 Branch 0.4029658285 1.1284282085 3.89516739 36.293270531 25
18 Duct 1.2088974855 1.1284282085 5.06225843 55.141381201 91.6
Tee 0.4029658285 3.89516739 36.293270531
19 0.32 0.14
0.3333333 0.666667 0.805931657 4.59561727 47.253310533
20 Branch 0.4029658285 1.1284282085 3.89516739 36.293270531 25
21 Duct 0.805931657 1.1284282085 4.59561727 47.253310533 95
Tee 0.4029658285 3.89516739 36.293270531
22 0.36 0.145
0.5 0.5 0.4029658285 3.89516739 36.293270531
23 Branch 0.4029658285 1.1284282085 3.89516739 36.293270531 25
24 Duct 0.4029658285 1.1284282085 3.89516739 36.293270531 70
25 Bend (90) 0.42 0.4029658285 3.89516739 36.293270531
26 Branch 0.4029658285 1.1284282085 3.89516739 36.293270531 25
 Absolute Roughness
Reynold Number Friction
Direction Velocity Ratio Area Ratio Coefficient of Duct
(Re) Coefficient
Material (mm)
R 266598.5193776 0.015 0.043618912
1
2 174039.3032669 0.015 0.043678618
3 174039.3032669
4 174039.3032669 0.015 0.043678618
5
6 174039.3032669 0.015 0.043678618
7 0.8898354115 0.5619016658

9' 0.8898354115 0.5619016658

8 116087.9602933 0.015 0.046964792
18
6' 116087.9602933 0.015 0.046964792
9
10 116087.9602933 0.015 0.046964792
11 0.7697555199 0.4330379253

12 0.9081234643 0.7341145701
Conveyor 71774.01497377 0.015 0.052159059
13 110249.9196094 0.015 0.048793788
14 0.8472994347 0.5901101541

15 0.8472994347 0.5901101541
Conveyor 58791.89518938 0.015 0.052210427
16 58791.89518938 0.015 0.052210427
17
Conveyor 58791.89518938 0.015 0.052210427
19 116087.9602933 0.015 0.046964792
20 0.769452498 0.4332084621

21 0.9078195706 0.7343603159
Conveyor 58791.89518938 0.015 0.052210427
22 90311.13939084 0.015 0.048834633
23 0.8475830693 0.5899126801

24 0.8475830693 0.5899126801
Conveyor 58791.89518938 0.015 0.052210427
25 58791.89518938 0.015 0.052210427
26
Conveyor 58791.89518938 0.015 0.052210427
 Assumed Total Duct Dimensions
Friction loss (Pa) Friction Pressure (Cm)
Coefficient
0.5754983863 69.6 78
50.6460349405
0.3498127446 69.6 78
4.2165799473 69.6 78
0.8237525922 69.6 78
4.2165799473 69.6 78
0.3238588958 69.6 78
1.9210876055

4.7695968136
0.3385284625 0.0469647924 55 55.283491
5.5645296159 55 55.283491
0.5833973838 0.0469647924 55 55.283491
3.3387177695 55 55.283491
1.2976924398 0.0469647924 55 55.283491
2.5120875427

1.5296673534
0.2821070521 0.0521590592 73.65361 41.407281 32.292292
1.0720067981 0.0487937879 55 41.407281
2.82387388

1.1373936461
0.2821070521 0.0522104269 76.84918 41.407281 32.30361
0.7898997459 0.0522104269 41.407281 32.30361
3.2945195267 41.407281 32.30361
0.2821070521 0.0522104269 79.24712 41.407281 32.30361
1.033640239 0.0469647924 55 55.283491
2.5101101156

1.5286437512
0.2821070521 0.0522104269 72.80212 41.407281 32.30361
1.0720067981 0.0488346326 55 41.419429
2.82387388

1.1373936461
0.2821070521 0.0522104269 75.71653 41.407281 32.30361
0.7898997459 0.0522104269 41.407281 32.30361
3.2945195267 41.407281 32.30361
0.2821070521 0.0522104269 78.11447 41.407281 32.30361