Fanuc 0i-Connection-Manual PDF
Fanuc 0i-Connection-Manual PDF
Fanuc 0i-Connection-Manual PDF
Series 0i-Model C
Series 0i Mate-Model C
Connection Manual (Hardware)
Warning
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or
may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
This manual includes safety precautions for protecting the user and preventing damage to the
machine. Precautions are classified into Warning and Caution according to their bearing on safety.
Also, supplementary information is described as a Note. Read the Warning, Caution, and Note
thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a danger of both the user
being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
s–1
B–64113EN/01 PREFACE
PREFACE
Applicable models The models covered by this manual, and their abbreviations are:
Product name Abbreviation
p–1
PREFACE B–64113EN/01
Chapter 1 Outlines connections for the Series 0i/0i Mate and guides the reader
CONFIGURATION concerning additional details.
Chapter 3 This chapter describes the installation conditions for the Series 0i/0i Mate.
INSTALLATION 1) Required power supply
2) Heat generated
3) Connector arrangement on the control unit
4) Noise prevention
Chapter 5 This chapter describes how to connect the following peripheral devices:
CONNECTING PERIPHERAL UNITS 1) MDI units
2) I/O devices (via RS232C)
3) Manual pulse generators
Chapter 6 This chapter describes how to connect the spindle servo unit, the spindle
CONNECTING THE SPINDLE UNIT motor.
Chapter 7 This chapter describes how to connect the servo unit and the servo unit.
SERVO INTERFACE
Chapter 8 This chapter describes the use of FANUC I/O Link to expand the machine
CONNECTION TO FANUC I/O Link interface I/O.
Chapter 9 This chapter describes the addresses and connector pins for signals
CONNECTION OF I/O Link SLAVE transferred between the Series 0i/0i Mate and the machine.
DEVICES Describes the I/O unit for Series 0i.
Chapter 10 This chapter describes the handling of emergency stop signals. The user
EMERGENCY STOP SIGNAL must read this chapter before attempting to operate the CNC.
Chapter 11 This chapter describes the high–speed serial bus (HSSB) supported by the
HIGH–SPEED SERIAL BUS (HSSB) Series 0i.
Chapter 13 This chapter lists manuals related to the Ethernet, DeviceNet, and other
OTHER NETWORK CONNECTION networks
p–2
B–64113EN/01 PREFACE
Related manuals of The following table lists the manuals related to Series 0i–C, Series 0i
Series 0i–C/0i Mate–C Mate–C.
This manual is indicated by an asterisk(*).
Specification
Manual name
number
FANUC Series 0i–MODEL C/0i Mate–MODEL C B–64112EN
DESCRIPTIONS
PROGRAMMING MANUAL
PMC
Network
p–3
PREFACE B–64113EN/01
Specification
Manual name
number
OPEN CNC
Related manuals of The following table lists the manuals related to SERVO MOTOR
SERVO MOTOR αis/αi/βis αis/αi/βis series
series Specification
Manual name
number
FANUC AC SERVO MOTOR αis/αi series B–65262EN
DESCRIPTIONS
p–4
B–64113EN/01 Table of Contents
DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . . . . s–1
PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–1
1. CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 CONTROL UNIT CONFIGURATION AND COMPONENT NAMES . . . . . . . . . . . . . . . . . . . . . . 2
1.1.1 Configurations of Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 HARDWARE OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 ENVIRONMENT FOR INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1.1 Environmental Requirements Outside the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 POWER SUPPLY CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.1 Power Supply Capacities of CNC–related Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3 DESIGN AND INSTALLATION CONDITIONS OF THE MACHINE TOOL
MAGNETIC CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4 THERMAL DESIGN OF THE CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.4.1 Temperature Rise within the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.4.2 Cooling by Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.4.3 Heat Output of Each Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.4.4 Thermal Design of Operator’s Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.5 ACTION AGAINST NOISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.5.1 Separating Signal Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.5.2 Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5.3 Connecting the Ground Terminal of the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.5.4 Noise Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.5.5 Cable Clamp and Shield Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.5.6 Measures Against Surges due to Lightning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.6 CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.6.1 Installation of the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.7 CABLING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.8 DUSTPROOF MEASURES FOR CABINETS AND PENDANT BOXES . . . . . . . . . . . . . . . . . . . . 35
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Table of Contents B–64113EN/01
6. SPINDLE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6.1 SERIAL SPINDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
6.1.1 Connection of One to Two Serial Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
6.2 ANALOG SPINDLE INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6.3 POSITION CODER INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7. SERVO INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.1 CONNECTION TO THE SERVO AMPLIFIERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
7.1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
7.1.2 Interface to the Servo Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
7.1.3 Separate Detector Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.1.4 Separate Detector Interface Unit Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.1.5 Connection of Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.1.6 Linear Scale Interface (Parallel Interface) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
7.1.7 Separate Type Pulse Coder Interface (Parallel Interface) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
7.1.8 Input Signal Requirements (Parallel Interface) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
7.1.9 Connection of Battery for Separate Absolute Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
7.1.10 Connector Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
7.1.11 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
7.1.12 Notes on Installing a Separate Detector Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
c–2
B–64113EN/01 Table of Contents
c–3
Table of Contents B–64113EN/01
c–4
B–64113EN/01 Table of Contents
APPENDIX
A. EXTERNAL DIMENSIONS OF EACH UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
c–5
B–64113EN/01 1. CONFIGURATION
1 CONFIGURATION
1
1. CONFIGURATION B–64113EN/01
1.1 The configuration and component names of control units are shown in the
figures given below. This manual explains how to attach the connectors
CONTROL UNIT shown in these figures to devices. The numbers in parentheses () in the
CONFIGURATION figures are keyed to the item numbers of the descriptions in this manual.
AND COMPONENT The numbers in brackets [] in the figures are connector numbers.
NAMES
1.1.1 Control units (A circle in the table denotes that a unit is available.)
Configurations of Expan- Soft 0i
Display MDI 0i
Control Units sion slot key Mate
2
B–64113EN/01 1. CONFIGURATION
Control unit
Memory card
Soft key switch
interface
NOTE
This figure is a front view of the control unit with an LCD. The
configurations of other control units are basically the same
as that shown above.
The numbers in parentheses () in the figures are keyed to
the item numbers of the descriptions in this manual.
3
1. CONFIGURATION B–64113EN/01
Control unit
Power supply
connector [CP1]
Power supply
Soft key Fuse
module
Serial spindle or
MDI connector
position coder connector
[CA55] (5.1)
[JA7A] (6.1, 6.3)
NOTE
This figure is a rear view of the control unit without option slots.
The numbers in brackets [] in the figures are connector numbers.
4
B–64113EN/01 1. CONFIGURATION
Control unit
RS–232C
connector
[JD28A] (12)
HSSB optical
connector
[COP7] (1)
NOTE
1 The above figures are rear views of a control unit with option
slots.
2 When an option board related to a network is used, refer to
the network connection manual.
The numbers in brackets [] in the figures are connector
numbers.
5
1. CONFIGURATION B–64113EN/01
Ethernet
connector
[CD38R]
NOTE
The above figures are rear views of a control unit with option
slots.
The numbers in parentheses () in the figures are keyed to
the item numbers of the descriptions in this manual. The
numbers in brackets [] in the figures are connector numbers.
Power LED
Power connector
(9.1.3)
Machine interface
connector (9.1.4)
Manual pulse
generator connector
(9.1.7)
Machine interface
connector (9.1.4)
6
B–64113EN/01 1. CONFIGURATION
1.2
HARDWARE
OVERVIEW
Main board
CPU for controlling CNC
· Power supply
· 2–axis to 4–axis control
· Spindle interface
· LCD/MDI
· I/O link
· PMC–SA1/SB7
· Analog output/high–
speed DI
· RS–232C × 2
· Memory card interface
Options
The control unit for the Series 0i has two option slots
or no option slots.
The control unit for the Series 0i Mate has no option slots, so an option board cannot be added.
On a unit with option slots, as many option boards as the number of option slots can be mounted.
(However, the option board must satisfy the mounting conditions. See the mounting conditions for addi-
tional options.)
7
1. CONFIGURATION B–64113EN/01
Data server Data server board (ATA flash card and 100BASE–TX) 10BASE–T is also enabled
Ethernet and
data server functions
PROFIBUS board
PROFIBUS PROFIBUS Master
function
+ application
+ /slave
CAUTION
Each option listed above occupies one option slot. These option slots do not necessarily accept
all option types. When selecting option slots, therefore, pay attention to the number of option
slots. In this table, the symbol “ ” indicates the option slot that does not accept the indicated
options. Some combinations of options are unacceptable.
8
B–64113EN/01 2. TOTAL CONNECTION DIAGRAMS
9
2. TOTAL CONNECTION DIAGRAMS B–64113EN/01
Control unit
Main board
L 24V–IN(CP1A) 24 VDC power
C
(CN2)
MDI UNIT
D Soft key cable
MDI(CA55) CK1
R232(JD36A) RS–232C I/O unit
R232(JD36B) RS–232C I/O unit
The maximum allowable number of controlled axes varies with the model. (In this figure, a 1–axis
amplifier is used.)
Separate detector interface unit 1
24VDC CP11A JF101 Linear scale, axis 1
JF102 Linear scale, axis 2
COP10B JF103 Linear scale, axis 3
COP10A JF104 Linear scale, axis 4
CNF1 JA4A Absolute scale battery
(Required only when an absolute scale is used)
10
B–64113EN/01 2. TOTAL CONNECTION DIAGRAMS
board
DNC2 board
ATA
flash card
100BASETX(CD38R) Ethernet
HSSB board
11
2. TOTAL CONNECTION DIAGRAMS B–64113EN/01
– For Series 0i
DI/DO–4
(CB107)
Main board
I/O Link JA3 Manual pulse generator
I/O Link (JD1A) JD1B
(up to three)
JD1A
JD1B
JD1A
I/O Link βi servo amplifier (For the 0i Mate, only one servo amplifier
can be connected.)
12
B–64113EN/01 3. INSTALLATION
3 INSTALLATION
13
3. INSTALLATION B–64113EN/01
3.1
ENVIRONMENT FOR
INSTALLATION
3.1.1 The peripheral units and the control unit have been designed on the
Environmental assumption that they are housed in closed cabinets. In this manual
“cabinet” refers to the following:
Requirements Outside
D Cabinet manufactured by the machine tool builder for housing the
the Control Unit
control unit or peripheral units;
D Operation pendant, manufactured by the machine tool builder, for
housing the control unit or operator’s panel.
D Equivalent to the above.
The environmental conditions when installing these cabinets shall
conform to the following table. Section 3.3 describes the installation and
design conditions of a cabinet satisfying these conditions.
Condition Control unit
Operating Up to 1000 m
Meters above sea
level Non–operating Up to 12000 m
14
B–64113EN/01 3. INSTALLATION
3.2
POWER SUPPLY
CAPACITY
3.2.1 The following CNC–related units require an input power supply that
satisfies the indicated current capacities with a power supply voltage of
Power Supply
24 VDC "10%. Here, note that momentary voltage changes and ripples
Capacities of are also within "10% of the power supply voltage.
CNC–related Units
Table 3.2.1 (a) Power supply capacity
Power
0i
Unit 0i supply Remarks
Mate
capacity
NOTE
1 The liquid–crystal display and MDI unit are included. Option
boards are not included.
2 For other peripheral units (such as I/O units), see Table
3.2.1 (b) and also refer to the relevant manuals.
3 When you select the input DC power supply for the CNC
control section, consider the restrictions other than the
power supply capacity. Be sure to see also Subsection
4.4.2.
4 When an RS–232–C device using power from NC is
connected to the RS–232–C port, the power capacity
increases by one ampere.
Power supply
Unit Remarks
capacity
MDI unit 0A
Operator’s panel I/O module 0.3A+7.3mA×DI
Connector panel I/O module (basic) 0.2A+7.3mA×DI
Connector panel I/O module (additional) 0.1A+7.3mA×DI
I/O unit for 0i 0.3A+7.3mA×DI
Separate detector interface unit 0.9A Basic 4–axis unit only
NOTE
For the units related to I/O, the capacity of power for DO is
not included.
15
3. INSTALLATION B–64113EN/01
CAUTION
If the air blows directly from the fan to the unit, dust easily
adheres to the unit. This may cause the unit to fail. (This
is not necessary for a unit with fan.)
16
B–64113EN/01 3. INSTALLATION
D The installation conditions of the I/O unit and connector panel I/O
module must be satisfied.
To obtain good ventilation in the module, the I/O unit and connector
panel I/O module must be installed in the direction shown in the
following figure. Clearances of 100 mm or more both above and
below the I/O unit are required for wiring and ventilation.
Equipment radiating too much heat must not be put below the I/O unit
and connector panel I/O module.
Top
Connector panel I/O module or
I/O base unit
(No screws or protrusions shall
extend from the bottom of this
unit.)
Bottom
17
3. INSTALLATION B–64113EN/01
3.4 The internal air temperature of the cabinet increases when the units and
parts installed in the cabinet generate heat. Since the generated heat is
THERMAL DESIGN radiated from the surface of the cabinet, the temperature of the air in the
OF THE CABINET cabinet and the outside air balance at certain heat levels. If the amount
of heat generated is constant, the larger the surface area of the cabinet, the
less the internal temperature rises. The thermal design of the cabinet
refers to calculating the heat generated in the cabinet, evaluating the
surface area of the cabinet, and enlarging that surface area by installing
heat exchangers in the cabinet, if necessary. Such a design method is
described in the following subsections.
3.4.1 The cooling capacity of a cabinet made of sheet metal is generally 6 W/°C
Temperature Rise per 1m2 surface area, that is, when the 6W heat source is contained in a
cabinet having a surface area of 1 m2, the temperature of the air in the
within the Cabinet cabinet rises by 1°C. In this case the surface area of the cabinet refers to
the area useful in cooling , that is, the area obtained by subtracting the area
of the cabinet touching the floor from the total surface area of the cabinet.
The air in the cabinet must be circulated by the fan to prevent an extreme
uneven temperature distribution.
For example, the following expression must be satisfied to limit the
difference in temperature between the air in the operator’s panel cabinet,
which accommodates the control unit, and the outside air to 13°C or less
even when the temperature in the cabinet rises.
Internal heat loss P [W] x
6[W/m2⋅°C] × surface area S[m2]×13[°C] of rise in temperature
(A cooling capacity of 6 W/°C assumes the cabinet is so large that
agitation with the fan motor does not make the temperature distribution
uniform. For a small cabinet like the operator’s panel, a cooling capacity
of 8 W/°C, indicated in Subsection 3.4.4, may be used.)
For example, a cabinet having a surface area of 4m2 has a cooling capacity
of 24W/°C. To limit the internal temperature increase to 13°C under these
conditions, the internal heat must not exceed 312W. If the actual internal
heat is 360W, however, the temperature in the cabinet rises by 15°C or
more. When this happens, the cooling capacity of the cabinet must be
improved using the heat exchanger.
For the power magnetic cabinet containing an I/O unit for Series 0i, the
internal temperature rise must be suppressed to 10°C or less, instead of
13°C.
3.4.2 If the temperature rise cannot be limited to 10°C by the cooling capacity
Cooling by Heat of the cabinet, a heat exchanger must be added. The heat exchanger
forcibly applies the air from both the inside and outside of the cabinet to
Exchanger the cooling fin to obtain effective cooling. The heat exchanger enlarges
the surface area.
18
B–64113EN/01 3. INSTALLATION
3.4.3
Heat Output of Each Table 3.4.3 (a) Heat output
Unit Heat
0i
Unit 0i output Remarks
Mate
(W)
NOTE
1 The liquid–crystal display and MDI unit are included. Option
boards are not included.
2 When option boards are used, the total heat output of the
selected option boards must not exceed the following value:
MDI unit 0W
NOTE
1 The indicated values are when 50% of the module input
signals are ON.
2 Heat output generated within the separate detector is not
included.
19
3. INSTALLATION B–64113EN/01
3.4.4 With a small cabinet like the operator’s panel, the heat dissipating
Thermal Design of capacity of the cabinet is as shown below, assuming that there is sufficient
mixing of the air inside the cabinet.
Operator’s Panel Coated metal surfaces: 8 W/m2@°C
Plastic surfaces: 3.7 W/m2@°C
An example of the thermal design for the cabinet shown in Fig. 3.4.4 is
shown below.
Air guide
chamber
Machine operator’s panel
Fig. 3.4.4
20
B–64113EN/01 3. INSTALLATION
Table 3.4.4
NOTE
The 12 W quoted for the I/O module of the distribution–type
operator’s panel represents an example heat output value
when half of all the input signals are turned on. This value
varies, depending on the mechanical configuration.
21
3. INSTALLATION B–64113EN/01
3.5 The CNC has been steadily reduced in size using surface–mount and
custom LSI technologies for electronic components. The CNC also is
ACTION AGAINST designed to be protected from external noise. However, it is difficult to
NOISE measure the level and frequency of noise quantitatively, and noise has
many uncertain factors. It is important to prevent both noise from being
generated and generated noise from being introduced into the CNC. This
precaution improves the stability of the CNC machine tool system.
The CNC component units are often installed close to the parts generating
noise in the power magnetics cabinet. Possible noise sources into the
CNC are capacitive coupling, electromagnetic induction, and ground
loops.
When designing the power magnetics cabinet, guard against noise in the
machine as described in the following section.
3.5.1 The cables used for the CNC machine tool are classified as listed in the
following table:
Separating Signal
Process the cables in each group as described in the action column.
Lines
Group Signal line Action
Primary AC power line Bind the cables in group A
Secondary AC power line separately (Note 1) from groups B
and C, or cover group A with an
AC/DC power lines (containing the electromagnetic shield (Note 2).
A power lines for the servo and
spindle motors) See Section 3.5.4 and connect
spark killers or diodes with the
AC/DC solenoid solenoid and relay.
AC/DC relay
DC solenoid (24VDC) Connect diodes with DC solenoid
and relay.
DC relay (24VDC)
Bind the cables in group B
DI/DO cable between the CNC separately from group A, or cover
and power magnetics cabinet group B with an electromagnetic
B DI/DO cable between the CNC shield.
and machine Separate group B as far from
Group C as possible.
24–VDC input power cables
connected to the control unit and It is more desirable to cover group
its peripherals B with the shield.
I/O Link cable Bind the cables in group C
Cable for position and velocity separately from group A, or cover
feedback group C with an electromagnetic
shield.
Cable between the CNC and
spindle amplifier Separate group C as far from
Group B as possible.
Cable for the position coder
Be sure to perform shield
Cable for the manual pulse processing in Section 3.5.5.
C generator
Cable between the CNC and the
MDI (Note 3)
RS–232C and RS–422 interface
cable
Cable for the battery
Other cables to be covered with
the shield
22
B–64113EN/01 3. INSTALLATION
NOTE
1 The groups must be 10 cm or more apart from one another
when binding the cables in each group.
2 The electromagnetic shield refers to shielding between
groups with grounded steel plates.
3 The shield is not required when the cable between the CNC
and MDI is shorter than 30 cm.
to motor Duct
Section of duct
Group A Group B, C
Cover
23
3. INSTALLATION B–64113EN/01
3.5.2 The CNC machine tool uses the following three types of grounding:
Ground D Signal grounding
Signal grounding supplies a reference potential (0 V) for electrical
signals.
D Grounding for protection
Grounding for protection is performed for safety reasons as well as to
shield against external and internal noise. This type of grounding
includes, for example, the equipment frames, cases and panels of
units, and the shielding on interface cables connecting the equipment.
D Protective grounding (PE)
Protective grounding (PE) is performed to connect protection grounds
provided for equipment or between units to ground together at one
point as a grounding system.
Pendant box
Distributed αi amplifier
I/O
CNC
Frame
AC power
supply
AC input
Pendant box
Notes on grounding D The ground resistance in protective grounding (PE) must be 100 Ω or
less (type D grounding).
D The cable used for protective grounding (PE) must be of a sufficient
cross section to allow current to flow safely into protective ground
(PE) if an accident such as a short–circuit occurs. (Generally, a cross
section equal to or greater than that of the AC power cable is required.)
D The cable connected to protective ground (PE) must be incorporated
into the AC power wire such that power cannot be supplied with the
ground wire disconnected.
24
B–64113EN/01 3. INSTALLATION
3.5.3
Connecting the Ground
Terminal of the Control
Unit
For 7.2″/8.4″LCD/MDI (horizontal) type
Ground cable
Wire rod with a
size of 2 mm2 or more
Connect the 0 V line in the control unit to the ground plate of the cabinet
via the protective ground terminal (shown in the above figure).
For the positions of ground terminals for other units, see the unit outline
drawing in the appendix.
25
3. INSTALLATION B–64113EN/01
3.5.4 The AC/DC solenoid and relay are used in the power magnetics cabinet.
Noise Suppressor A high pulse voltage is caused by coil inductance when these devices are
turned on or off.
This pulse voltage induced through the cable causes the electronic circuits
to be disturbed.
Notes on selecting the D Use a spark killer consisting of a resistor and capacitor in series. This
spark killer type of spark killer is called a CR spark killer.(Use it under AC)
(A varistor is useful in clamping the peak voltage of the pulse voltage,
but cannot suppress the sudden rise of the pulse voltage. FANUC
therefore recommends a CR spark killer.)
D The reference capacitance and resistance of the spark killer shall
conform to the following based on the current (I (A)) and DC
resistance of the stationary coil:
1) Resistance (R) : Equivalent DC resistance of the coil
I2 I2
2) Capacitance (C) : to (µF)
10 20
R C
Equivalent circuit of the spark killer
AC Spark killer
relay
Motor
Spark killer
– +
Diode
Use a diode which can withstand a
DC relay voltage up to two times the applied
voltage and a current up to two times
the applied current.
26
B–64113EN/01 3. INSTALLATION
Ground plate
Cable
Metal fittings
for clamp
40 to 80 mm
27
3. INSTALLATION B–64113EN/01
ÇÇ
Machine side
installation
ÇÇ board
ÇÇ
Control unit
ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
Ground plate
ÇÇ
ÇÇ
ÇÇ
Metal fittings
ÇÇ
ÇÇ
for clamp
Shield cover
Ground terminal
(grounded)
For the ground plate, use a metal plate of 2 mm or thicker, which surface
is plated with nickel.
28
B–64113EN/01 3. INSTALLATION
Ground
8mm
plate
12mm
20mm
Max. 55mm
28mm
6mm
17mm
29
3. INSTALLATION B–64113EN/01
Installation procedure The surge–absorbing elements used for measures against surges due to
lightening must be installed in the input power unit as shown in the figure
below. The figure below shows an example in which an insulating
transformer, shown by dotted lines, is not installed. If an insulating
transformer is installed, surge–absorbing element 2 (between line and
ground) is not required.
Nonfuse To CNC
breaker
R Servo unit
Input Insulating M AC
AC S trans- Nonfuse power
break- breaker C reac-
input T er former C tor supply
module
PE
5A a
Nonfuse
breaker
Surge–absorbing element 1
(between lines)
Surge–absorbing element 2
(between line and ground)
30
B–64113EN/01 3. INSTALLATION
Notes (1) For a better surge absorbing effect, the wiring shown by heavy line
must be as short as possible.
Wire Size: The wire diameter must be 2 mm2 or greater.
Wire length: The sum of the length (a) of the wire for the
connection of surge–absorbing element 1 and
that (b) of surge–absorbing element 2 must be 2
m or less.
(2) If conducting dielectric strength tests by applying overvoltages (1000
VAC and 1500 VAC) to the power line, remove surge–absorbing
element 2. Otherwise, the overvoltages would activate the element.
(3) The nonfuse breaker (5A) is required to protect the line when a surge
voltage exceeding the capacity of the surge–absorbing elements is
applied and the surge–absorbing elements are short–circuited.
(4) Because no current flows through surge–absorbing elements 1 and 2
during normal operation, the nonfuse breaker (5A) can be shared by
other electric devices on the machine. It can be used with the control
power supply of the servo unit power supply module or with the power
supply for the fan motor of the spindle motor.
31
3. INSTALLATION B–64113EN/01
3.6
CONTROL UNIT
32
B–64113EN/01 3. INSTALLATION
Unit : mm
Fig. 3.6.1
33
3. INSTALLATION B–64113EN/01
ÊÊÊÊ
ÊÊÊÊ ÊÊÊÊÊÊÊÊÊ
ÊÊÊÊÊÊÊÊÊ
ÊÊÊÊ ÊÊÊÊÊÊÊÊÊ
ÊÊÊÊ
ÊÊÊÊ ÊÊÊÊÊÊÊÊÊ
ÊÊÊÊÊÊÊÊÊ
ÊÊÊÊ ÊÊÊÊÊÊÊÊÊ
Keep the space required
to replace the print circuit Unit : mm
board.
34
B–64113EN/01 3. INSTALLATION
3.7 For the cabling diagram, see the control unit configuration and
component names in Section 1.1.
CABLING DIAGRAM
3.8 The cabinet and pendant box that house a display and a operator’s panel
that are to be designed and manufactured by the machine tool builder are
DUSTPROOF susceptible to dust, cutting debris, oil mist, etc. Note the following and
MEASURES FOR make sure that they are structured to prevent their entry.
CABINETS AND 1) The cabinet and pendant box must be of a hermetically sealed
PENDANT BOXES structure.
2) Apply packing to the panel mounting surface to which a display and
operator’s panel are to be mounted.
3) Make sure that the door packing of the cabinet and pendant box is
sealed firmly.
4) For a cabinet or pendant box with a rear cover, apply packing to the
mounting surface.
5) Fill the opening between the cable and the cable entrance with a
packing or connector for conduits.
6) Make sure that all other openings are blocked, if any.
7) Make sure that the display and operator’s panel do not receive cutting
debris and coolant directly.
8) Oil can easily stay on the top of the cabinet and pendant box, possibly
dripping down the display and operator’s panel. Make sure that the
cabinet and pendant box is of such a structure that oil do not collect
or that oil do not drip down the display or panel.
Apply packing.
Cable Display/
Packing Cable operator’s
panel
35
4. POWER SUPPLY CONNECTION B–64113EN/01
36
B–64113EN/01 4. POWER SUPPLY CONNECTION
4.1 This section explains the connection of power supply for Series 0i/Series
0i Mate control unit.
GENERAL
37
4. POWER SUPPLY CONNECTION B–64113EN/01
4.2
TURNING ON AND
OFF THE POWER TO
THE CONTROL UNIT
4.2.1 Supply power (24VDC) to the control uint of Series 0i/Series 0i Mate
from an external sources.
Power Supply for the
Control Unit Provide ON/OFF circuit A for turning the AC power on and off on the
input side of the 24VDC power supply as shown in Fig. 4.2.1 (a). Avoid
turning the DC power on and off (ON/OFF circuit B).
Main circuit Magnetic AC line Servo converter Servo inverter CNC control unit
breaker contractor filter
3–phase 200
200 VAC VAC for power
line
Single–phase
200 VAC for
control line 24 VDC
input
ON/OFF circuit B For example, “ON/OFF circuit” is as follows : (Fig. 4.2.1 (b) )
(example) Select the circuit devices, in consideration of its capacity.
+24V +24V
ry1 OUTPUT 24 VDC
RY1 The power rating is the
DC INPUT sum of power requirements
24 V on the load side.
0V 0V
ry1
RELAY
OFF COM ON DIODE COIL RELAY CONTACT
B A CONTACT
CONTACT
POWER ON/OFF SWITCH
38
B–64113EN/01 4. POWER SUPPLY CONNECTION
Instantaneous Instantaneous
interruption interruption
(–100%) (–50%)
10mS 20mS
AC input voltage
26.4V
Output voltage
21.6V Abrupt
load
change
Output current
0A
Fig. Example of ripple voltage and noise due to switching power supply
26.4V
Noise
Ripple
Allowable range
voltage
Noise
21.6V
39
4. POWER SUPPLY CONNECTION B–64113EN/01
S Notes to take when the When the vertical axis exists, select the DC power supply that has a long voltage
vertical axis exists hold time to decrease the amount of vertical axis falling during power–off
(including a power failure).
If the operating voltage drops to less than or equal to 21.6V, the CNC releases
servo activation. Therefore, when the hold time for 24 VDC during AC
power–off is too short, servo activation is released before the breaks are applied
because some peripheral circuit detects power–off. This may increase the
amount of vertical axis falling.
Generally, a power supply with sufficient power capacity tends to increase the
hold time during power–off.
Example 2
NOTE
The rectifier circuit means a circuit using diodes for
full–wave rectification.
Regulated
AC input power CNC unit
supply
Device with
remarkable
load fluc-
tuations
40
B–64113EN/01 4. POWER SUPPLY CONNECTION
Example 2
Regulated
AC input power CNC unit
supply
Device with
large rush
current
On
Power to the CNC
Off
t1 t2
Power to units On
(including the
Power Mate) Off
41
4. POWER SUPPLY CONNECTION B–64113EN/01
On/off Regulated
AC input power CNC
circuit A
supply
β amplifier
with an I/O link
42
B–64113EN/01 4. POWER SUPPLY CONNECTION
4.2.3 Turn on the power to each unit in the following order or all at the same
Procedure for Turning time.
On the Power
1. Power to the overall machine (200 VAC)
2. Servo amplifier control power supply (200 VAC)
3. Power to the slave I/O units connected via the I/O link,
power to the display unit (24VDC),
the CNC control unit,
power to the separate detector (scale),
and power to the separate detector interface unit (24VDC)
“Turning on the power to all the units at the same time” means completing
the power–on operations in 1 and 2 above within 500 ms of performing
power–on in 3.
Do not disconnect the battery for memory backup (3 VDC) or the battery
for the separate absolute pulse coders (6 VDC) regardless of whether the
power to the control unit is on or off. If batteries are disconnected when
the power to the control unit is turned off, current data stored in the control
unit for the pulse coders, parameters, programs etc, are lost.
Make sure that the power to the control unit is on when replacing batteries.
See Section 4.4.1 for how to replace the batteries for memory backup.
43
4. POWER SUPPLY CONNECTION B–64113EN/01
4.2.4 Turn off the power to each unit in the following order or all at the same
Procedure for Turning time.
Off the Power
1. Power to the slave I/O units connected via the I/O link,
power to the display unit (24VDC),
the CNC control unit (24 VDC),
and power to the separate detector interface unit (24 VDC)
2. Servo amplifier control power supply (200 VAC)
and power to the separate detector (scale)
3. Power to the overall machine (200 VAC)
“Turning off the power to all units at the same time” means completing
the power–off operations in 2 and 3 above within 500 ms before the
power–off operation described in 1 above. If the power to the units
indicated in 2 or 3 is turned off other than within 500 ms of the power in
1 being turned off, alarm information is left in the NC.
Motors cannot be controlled when the power is turned off or momentarily
interrupted. Take appropriate action on the machine side when necessary.
For example, when the tool is moved along a gravity axis, apply brakes
to prevent the axis from falling. Apply a brake that clamps the motor
when the servo is not operating or the motor is not rotating. Release the
clamp only when the motor is rotating. When the servo axis cannot be
controlled when the power is turned off or momentarily interrupted,
clamp the servo motor. In this case, the axis may fall before the relay for
clamping starts operating. The designer should make sure if the distance
results in trouble.
44
B–64113EN/01 4. POWER SUPPLY CONNECTION
Cable
CP1A (CP1)
AMP Japan
1–178288–3 (housing)
1–175218–5 (Contact) External power
45
4. POWER SUPPLY CONNECTION B–64113EN/01
4.4.1 Part programs, offset data, and system parameters are stored in CMOS
Battery for Memory memory in the control unit. The power to the CMOS memory is backed
up by a lithium battery mounted on the front panel of the control unit. The
Backup (3VDC) above data is not lost even when the main battery goes dead. The backup
battery is mounted on the control unit at shipping. This battery can
maintain the contents of memory for about a year.
When the voltage of the battery becomes low, alarm message “BAT”
blinks on the display and the battery alarm signal is output to the PMC.
When this alarm is displayed, replace the battery as soon as possible. In
general, the battery can be replaced within two or three weeks, however,
this depends on the system configuration.
If the voltage of the battery becomes any lower, memory can no longer
be backed up. Turning on the power to the control unit in this state causes
system alarm 935 (ECC error) to occur because the contents of memory
are lost. Clear the entire memory and reenter data after replacing the
battery.
Therefore, FANUC recommends that the battery be replaced once a year
regardless of whether alarms are generated.
The power to the control unit must be turned on when the battery is
replaced. If the battery is disconnected when the power is turned off, the
contents of memory are lost.
Observe the following precautions for lithium batteries:
WARNING
If an unspecified battery is used, it may explode.
Replace the battery only with the specified battery
(A02B–0200–K102.)
In addition to the Lithium battery built into the CNC control unit,
commercial D–size alkaline batteries can be used by installing the battery
case externally.
NOTE
A lithium battery is installed as standard at the factory.
46
B–64113EN/01 4. POWER SUPPLY CONNECTION
Replacing the lithium (1) Prepare a new lithium battery (ordering drawing number:
battery A02B–0200–K102).
(2) Turn on the power of the control unit once for about 30 seconds.
(3) Turn off the power of the control unit.
(4) Remove the old battery from the top of the CNC control unit.
First unplug the battery connector then take the battery out of its case.
The battery case of a control unit without option slots is located at the
top right end of the unit. That of a control unit with 2 slots is located
in the central area of the top of the unit (between fans).
(5) Insert a new battery and reconnect the connector.
NOTE
Complete steps (3) to (5) within 10 minutes. Do not leave
the control unit without a battery for any longer than the
period shown, as this will result in the contents of memory
being lost.
Battery
case
Connector
Lithium battery
A02B–0236–K102
WARNING
Incorrect battery replacement may cause an explosion. Do
not use a battery other than that specified (specification:
A02B–0200–K102).
47
4. POWER SUPPLY CONNECTION B–64113EN/01
Replacing the alkaline (1) Prepare two new alkaline dry cells (size D).
dry cells (size D) (2) Turn on the power of the control unit once for about 30 seconds.
(3) Turn off the power of the control unit.
(4) Remove the battery case cover.
(5) Replace the batteries, paying careful attention to their orientation.
(6) Replace the battery case cover.
NOTE
When replacing the dry cells, use the same procedure as
that for lithium battery replacement procedure, described
above.
Dry cell × 2
Cover
Connection terminal
on the rear
Mounting hole × 4
Battery case
48
B–64113EN/01 4. POWER SUPPLY CONNECTION
Connection Power from the external batteries is supplied through the connector to
which the lithium battery is connected. The lithium battery, provided as
standard, can be replaced with external batteries in the battery case
(A02B–0236–C281) according to the battery replacement procedures
described above.
NOTE
1 Install the battery case (A02B–0236–C281) in a location where the batteries can be replaced
even when the control unit power is on.
2 The battery cable connector is attached to the control unit by means of a simple lock system.
To prevent the connector from being disconnected due to the weight of the cable or tension
within the cable, fix the cable section within 50 cm of the connector.
49
4. POWER SUPPLY CONNECTION B–64113EN/01
4.4.2 One battery unit can maintain current position data for six absolute pulse
Battery for Separate coders for a year.
When the voltage of the battery becomes low, APC alarms 3n6 to 3n8 (n:
Absolute Pulse Coders axis number) are displayed on the LCD display. When APC alarm 3n7
(6VDC) is displayed, replace the battery as soon as possible. In general, the battery
should be replaced within one or two weeks, however, this depends on the
number of pulse coders used.
If the voltage of the battery becomes any lower, the current positions for
the pulse coders can no longer be maintained. Turning on the power to
the control unit in this state causes APC alarm 3n0 (reference position
return request alarm) to occur. Return the tool to the reference position
after replacing the battery.
Therefore, FANUC recommends that the battery be replaced once a year
regardless of whether APC alarms are generated.
See Section 7.1.3 for details of connecting the battery to separate absolute
pulse coders.
Replacing batteries Obtain four commercially available alkaline batteries (size D).
(1) Turn on the power of the machine (turn on the servo amplifier).
(2) Loosen the screws of the battery case, and remove the cover.
(3) Replace the dry batteries in the case.
Note the polarity of the batteries as shown in the figure below (orient
two batteries one way and the other two in the opposite direction).
Screws
Â
  ÇÇÂ
Â
Â
  Ç
 Cover
Â
(4) After installing the new batteries, replace the cover.
(5) Turn off the power to the machine.
WARNING
If the batteries are installed incorrectly, an explosion may
occur. Never use batteries other than the specified type
(Size D alkaline batteries).
50
B–64113EN/01 4. POWER SUPPLY CONNECTION
CAUTION
The battery must be replaced with the power of the machine
turned on (the servo amplifier turned on).
Note that, if batteries are replaced while no power is
supplied to the CNC, the recorded absolute position is lost.
4.4.3 The battery for the absolute pulse coder built into the motor is installed
in the servo amplifier. For how to connect and replace the battery, refer
Battery for Absolute
to the following manuals:
Pulse Coder Built into
D FANUC SERVO MOTOR αis series Maintenance Manual
the Motor (6VDC)
D FANUC SERVO MOTOR βi series Maintenance Manual
D FANUC SERVO MOTOR βi series (I/O Link Option) Maintenance
Manual
51
5. CONNECTION TO CNC PERIPHERALS B–64113EN/01
52
B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS
5.1
CONNECTION OF
MDI UNIT
5.1.1 For this LCD–mounted type CNC, the controller, display unit, and MDI
General are connected in the unit, so a machine tool builder does not need to
connect them. Therefore, this subsection shows the key layouts of various
MDIs.
5.1.2
Key Layout of
Separate–type MDI
Compact keys for lathe
series (T series)
(horizontal type)
53
5. CONNECTION TO CNC PERIPHERALS B–64113EN/01
54
B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS
55
5. CONNECTION TO CNC PERIPHERALS B–64113EN/01
5.2
CONNECTION WITH
INPUT/OUTPUT
DEVICES
56
B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS
5.2.2
Connecting I/O Devices
R232–1 R232–2
JD36B Punch panel
JD36A
Handy File
NOTE
This interface is the RS–232C interface on the CNC side.
This RS–232C interface on the CNC side can be used on the 0i–C/0i Mate–C only for the
following purposes:
57
5. CONNECTION TO CNC PERIPHERALS B–64113EN/01
5.2.3
RS–232–C Serial Port
CNC
NOTE
1 +24 V can be used as the power supply for FANUC
RS–232–C equipment.
2 Do not connect anything to those pins for which signal
names are not indicated.
3 Pins 18 and 20 (+5V) are provided for touch channel
connection.
58
B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS
CABLE CONNECTION
1 3 RD
RD
2
0V
3 6 DR
DR
0V 4
5 5 CS
CS
6
0V
7 8 CD
CD
8
0V
9
10
+24V
11 2 SD
SD
12
0V
13 20 ER
ER
14
0V
15 4 RS
RS
16 7 SG
0V
17
18
19 25 +24V
+24V
20 1
FG
SHIELD
GND
GROUNDING PLATE
NOTE
Do not connect anything to those pins for which signal
names are not indicated.
59
5. CONNECTION TO CNC PERIPHERALS B–64113EN/01
5.2.4
RS–232–C Interface
Specification
RS–232–C Interface Generally signals as follows are used in RS–232–C interface.
signals
CNC
Output
SD (Send data)
Input
RD (Recieve data)
SG (Signal ground)
FG (Frame ground)
60
B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS
SG 102 Signal
grounding
FG 101 Frame
grounding
NOTE
Signal on/off state is defined as follows;
–3V or lower +3V or higher
Function OFF ON
Signal Condition Marking Spacing
61
5. CONNECTION TO CNC PERIPHERALS B–64113EN/01
Transmission Method of
RS–232–C interface
Start–stop Generally, two transmission methods are available at the serial interface.
this CNC use the start–stop method. With this method, start and stop
signals are output before and after each data bit.
b1 b2 b3 b4 b5 b6 b7 b8
(ii)ISO code and Control codes DC1 to DC4 (Optional ISO code input is
necessary.)
The connected external device must be able to recognize the following
control codes, sent from NC.
Control code 8 7 6 5 4 3 2 1
NOTE
The listed control codes are used for both EIA and ISO.
62
B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS
Table 5.2.4
ISO code EIA code
Meaning
Character 8 7 6 5 4 3 2 1 Character 8 7 6 5 4 3 2 1
0 f f F 0 f F Numeral 0
1 f f f F f 1 F f Numeral 1
2 f f f F f 2 F f Numeral 2
3 f f F f f 3 f F f f Numeral 3
4 f f f F f 4 F f Numeral 4
5 f f F f f 5 f F f f Numeral 5
6 f f F f f 6 f F f f Numeral 6
7 f f f F f f f 7 F f f f Numeral 7
8 f f f f F 8 f F Numeral 8
9 f f f F f 9 f f F f Numeral 9
A f F f a f f F f Address A
B f F f b f f F f Address B
C f f F f f c f f f F f f Address C
D f F f d f f F f Address D
E f f F f f e f f f F f f ? Address E
F f f F f f f f f f F f f Address F
G f F f f f g f f F f f f Address G
H f f F h f f f F Address H
I f f f F f i f f f f F f Address I
J f f f F f j f f F f Address J
K f f F f f k f f F f Address K
L f f f F f l f F f f Address L
M f f F f f m f f F f Address M
N f f F f f n f F f f Address N
O f f f F f f f o f F f f Address O
P f f F p f f F f f f Address P
Q f f f F f q f f f F Address Q
R f f f F f r f f F f Address R
S f f F f f s f f F f Address S
T f f f F f t f F f f Address T
U f f F f f u f f F f Address U
V f f F f f v f F f f ? Address V
W f f f F f f f w f F f f Address W
X f f f f F x f f F f f f Address X
Y f f f F f y f f f F ? Address Y
Z f f f F f z f f F f Address Z
DEL f f f f f F f f f Del f f f f F f f f :
NUL F Blank F :
BS f f F BS f f F f :
HT f F f Tab f f f F f f :
LF or NL f F f CR or EOB f F
CR f f F f f :
SP f f F SP f F :
% f f F f f ER f F f f
( f f F ( 2–4–5 ) f f F f
) f f f F f ( 2–4–7 ) f f F f
+ f f F f f + f f f F :
– f f F f f – f F
: f f f F f
/ f f f F f f f / f f F f
. f f F f f . f f f F f f
# f f F f f
$ f F f
& f f F f f & f F f f
’ f F f f f :
: f f f F f :
, f f f F f , f f f F f f :
; f f f f F f f :
< f f f F f :
= f f f f F f f :
> f f f f F f f :
? f f f F f f f :
@ f f F :
” f F f :
63
5. CONNECTION TO CNC PERIPHERALS B–64113EN/01
NOTE
1 When the external device is equipped with an ISO/EIA
converter, the following items must be noted in Table 5.2.4
(a).
Control out (Comment field start)
Control in (Comment field end)
Condition1
Left parenthesis “(”of the ISO code punches holes at bits 2, 4 and 5
when used in the EIA code.
Right parenthesis “)”of the ISO code punches holes at bits 2, 4 and 7
when used in the EIA code.
Condition2
EIA code CR is LF in ISO code.
Condition3
EIA code O is : in ISO code.
64
B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS
ER(Output)
RS(Output)
DC1 CD3 DC1 DC3
SD(Output)
ER code
RD(Input)
DR(Input)
CS(Input)
Up to 10 characters
1ms or longer
65
5. CONNECTION TO CNC PERIPHERALS B–64113EN/01
ER(Output)
RS(Output)
DC2 DC4
SD(Output)
RD(Input)
CS(Input)
ER(Output)
RS(Output)
DC2 DC4
SD(Output)
DC3 DC1
RD(Input)
Within 10 characters
DR(Input)
CS(Input)
1ms or longer
66
B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS
Connection between
RS–232–C interface and
I/O device
CNC I/O device side
SD SD
RD RD
RS RS
CS CS
ER ER
DR DR
CD CD
SG SG
FG FG
67
5. CONNECTION TO CNC PERIPHERALS B–64113EN/01
D When the ER signal and the DR signal are not used for a handshake,
the following connection is used.
RD RD
RS RS
CS CS
ER ER
DR DR
CD CD
SG SG
FG FG
Serial
interface
SD
RD
RS
CS
SG
ER
DR
68
B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS
5.2.5
FANUC Handy File
Connection
NOTE
1 Machine tool builder shall furnish relay connector and relay cable.
2 Use a totally shielded cable for the signal cable.
Recommended cable specification: A66L–0001–0284#10P
3 Open all terminals other than illustrated.
4 Set suitable parameters on reader/puncher interface for FANUC Handy File. The baud rate is
4800 baud in standard.
5 Only one FANUC Handy File unit can be connected to a system. If FANUC Handy File units
are connected to multiple channels, a power capacity of +24V will be exceeded.
6 Make no connections to pins 18 (+5V) and 20 (+5V).
69
5. CONNECTION TO CNC PERIPHERALS B–64113EN/01
5.3
CONNECTING THE
HIGH–SPEED SKIP
(HDI)
5.3.1
General
Switch
70
B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS
5.3.2
Connection to the
CNC
High–speed Skip (HDI)
JA40
PCR–E20MDK–SL–A
1 HDI0 11
2 0V 12
3 13
4 14
5 (ES)0V 15
6 16
7 (SVC) 17
8 (ENB1) 18
9 (ENB2) 19
10 20
NOTE
Leave connector pins unconnected if they are not intended
for use.
Cable connections
JA40
1
HDI0
2
0V
7
8
9
10
Shield
Ground plate
71
5. CONNECTION TO CNC PERIPHERALS B–64113EN/01
5.3.3
Input Signal Rules for
the High–speed Skip
(HDI)
Circuit configuration
CNC
VH/VL
SHIELD
11 max mA Vin = 10 V
NOTE
1 The plus (+) sign of IiH/IiL represents the direction of flow
into the receiver. The minus (–) sign of IiH/IiL represents the
direction of flow out of the receiver.
2 The high–speed skip signal is assumed to be 1 when the
input voltage is at the low level and 0 when it is at the high
level.
3 The input level for the CNC receiver is high when the circuit
is open. So, the input level for the external driver must be
low.
72
B–64113EN/01 6. SPINDLE CONNECTION
6 SPINDLE CONNECTION
The figure below shows the spindle–related connections. Note that the
number of connectable spindles depends on the model. So, see the tables that
follow the figure below.
Position
coder
Analog output f f f
Position coder f f
73
6. SPINDLE CONNECTION B–64113EN/01
6.1
SERIAL SPINDLE
6.1.1
Connection of One to
Two Serial Spindles CNC Spindle amplifier module
JA7A JA7B
PCR–E20MDK–SL–A (PCR–E20MDT)
1 SIN 11 1 SIN 11 0V
2 *SIN 12 0V 2 *SIN 12 0V
3 SOUT 13 3 SOUT 13 0V
4 *SOUT 14 0V 4 *SOUT 14 0V
5 [ ] 15 [ ] 5 15 0V
6 [ ] 16 0V 6 16 0V
7 [ ] 17 [ ] 7 17
8 [ ] 18 (+5V) 8 18 (+5V)
9 (+5V) 19 [ ] 9 (+5V) 19
10 [ ] 20 (+5V) 10 20 (+5V)
NOTE
1 When an optical cable is used for connection between the
NC and a spindle amplifier, the +5V signals indicated in
parentheses are used to feed power to the optical I/O
adapter. Do not connect these signals when an optical
cable is not used. The signals in brackets ([ ]) are used
when a position coder is used with an analog spindle is
used.
2 The second serial spindle is connected as a branch from the
spindle amplifier module.
3 The αi spindle cannot be connected to the conventional
optical I/O link adapter. The optical adapter
(A13B–0154–B003) must be used instead.
74
B–64113EN/01 6. SPINDLE CONNECTION
Cable connection
*SOUT 4 2 *SIN
CNC
SIN 1 3 SOUT Spindle
amplifier
*SIN 2 4 *SOUT module
12,14,16 12,14,16
NOTE
In any of the following cases, make a connection via an
optical fiber cable by using an optical I/O link adapter:
D When the cable is 20 m or longer
D When the power magnetics cabinet containing a spindle
amplifier cannot be connected with the operator’s panel
cabinet containing a CNC control unit via a ground wire
with a cross–sectional area of 5.5 mm2 or more
D When the cable is subject to significant noise. For
example, when there is a strong electromagnetic noise
source such as a welding machine near the cable, or
when the cable runs in parallel with a power line or power
magnetics cable that can generate noise.
75
6. SPINDLE CONNECTION B–64113EN/01
6.2
ANALOG SPINDLE CNC
INTERFACE Signal Name Description
SVC, ES Spindle command voltage
JA40 and common line
PCR–E20MDK–SL–A ENB1, ENB2 Spindle enable signal (Note 1)
1 ( ) 11 ( )
2 (0V) 12
3 ( ) 13 ( )
4 14
5 ES 15 ( )
6 ( ) 16
7 SVC 17 ( )
8 ENB1 18
9 ENB2 19 ( )
10 20
SVC 7 DA2
ES 5 E
ENB1 8 SHIELD
ENB2 9
GROUNDING PLATE
NOTE
1 Signals ENB1 and ENB2 turn on when the spindle
command voltage is effective. These signals are used when
the FANUC Analog Spindle Servo Unit is used.
2 The analog output ratings are as follows:
Output voltage: "10 V
Output current: 2 mA (maximum)
Output impedance: 100 ohms
3 The parenthesized signals are used for the high–speed skip
function (HDI).
76
B–64113EN/01 6. SPINDLE CONNECTION
6.3
POSITION CODER CNC
INTERFACE Signal Name Description
JD7A
SC, :SC Position coder phase C signals
PCR–E20MDK–SL–A
PA, :PA Position coder phase A signals
1 ( ) 11
PB, :PB Position coder phase B signals
2 ( ) 12 0V
3 ( ) 13 SOUT, :SOUT Serial spindle signals (Note)
4 ( ) 14 0V SIN, :SIN
5 PA 15 SC
6 :PA 16 0V
7 PB 17 :SC
8 :PB 18 +5V
9 +5V 19 ( )
10 ( ) 20 +5V
POSITION CODER
CNC
5
PA A (PA)
6
:PA N (:PA)
7
PB 8 C (PB)
:PB R (:PB)
SC 15 B (:PZ)
17
:SC P (:PZ)
9,18,20
+5V H
12,14,16
0V K
SHIELD
GROUNDING
PLATE
RECOMMENDED CABLE–SIDE CONNECTOR
PCR–E20FA (Honda Tsushin Kogyo Co., Ltd.)
FCN–247J020–G/E (Fujitsu, Ltd.)
52622–2011 (Molex Japan Co., Ltd.)
RECOMMENDED CABLE SPECIFICATION:
A66L–0001–0286 (#20AWG 6 + #24AWG 3),
MAX. LENGTH 20 m
NOTE
1 The signals for a serial spindle are parenthesized. These
signals are not used for an analog spindle.
2 As the connector on the cable side, the solder–type 15–pin
connector (FI40B–2015S, or conventional FI40–2015S)
manufactured by Hirose Electric cannot be used.
77
7. SERVO INTERFACE B–64113EN/01
7 SERVO INTERFACE
78
B–64113EN/01 7. SERVO INTERFACE
7.1
CONNECTION TO
THE SERVO
AMPLIFIERS
Control unit
COP10A-1
79
7. SERVO INTERFACE B–64113EN/01
7.1.1 This chapter describes how to connect the servo units to the Series 0i/0i
General Mate. For details of the connection of the Servo amplifier, refer to the
each servo amplifier manual.
7.1.2
Interface to the Servo
Control unit
Amplifiers
Servo amplifier modules
COP10A COP10B
COP10A
COP10B
Optical fiber cable
COP10A
Series 0i Mate–TC: Maximum 2 axes
Series 0i Mate–MC: Maximum 3 axes COP10B
Series 0i–TC/MC: Maximum 4 axes
COP10A
COP10B
Cable Length Restriction
Within 100 m between units COP10A
Total length within 500 m
The connection between the CNC control unit and the servo amplifiers
should use only one optical fiber cable, regardless of the number of
controlled axes. See APPENDIX D for details on the optical fiber cable.
In the control unit, the COP10A connector is placed on the servo card
installed on the main board.
80
B–64113EN/01 7. SERVO INTERFACE
7.1.3
Separate Detector
Interface
Separate detector
interface unit
Control unit or
the previous–stage servo
amplifier module
Linear scale
81
7. SERVO INTERFACE B–64113EN/01
CNC
ÂÂ COP10A
ÂÂ
ÂÂ
ÂÂ
COP10B
COP10A
ÂÂ
|
ÂÂ COP10B
ÂÂ
Optical fiber cable
COP10A
 ÂÂ
 ÂÂ
COP10B JF101 Linear scale axis 1
 ÂÂ
COP10A JF102 Linear scale axis 2
24VDC
ÂÂ
CP11A JF103 Linear scale axis 3
ÂÂ
JF104 Linear scale axis 4
CNF1 JA4A Battery for absolute
separate detector
82
B–64113EN/01 7. SERVO INTERFACE
7.1.4 The interface unit can feed 0.35 A (5 V) to each separate detector.
Separate Detector Item Specification
Interface Unit
Power supply capacity Voltage 24 VDC ±10%
Specification Current 0.9 A (basic unit only)
1.5 A (basic unit + expansion unit)
7.1.5 Power to the separate detector interface unit should be supplied from an
external 24 V DC power supply.
Connection of Power
Extended units are powered by the basic unit.
Supply
Separate detector interface unit (basic) External power supply
CP11A
1 +24V 24 V DC regulated
2 0V power supply
3 24 V DC "10%
Cable
CP11A
AMP JAPAN
1–178288–3 (Housing) External power
1–175218–5 (Contact) supply
Select a connector that
+24V (1) matches the pin layout
0V (2) of the external power
supply.
83
7. SERVO INTERFACE B–64113EN/01
7.1.6
Linear Scale Interface Separate detector interface unit
(Parallel Interface) JF101 to JF104
Linear scale
(PCR–EV20MDT)
1 PCA 11
2 *PCA 12 0V
3 PCB 13
4 *PCB 14 0V
5 PCZ 15
6 *PCZ 16 0V
7 (+6V) 17
+6V and REQ are for separate
absolute pulse coders.
8 (REQ) 18 +5V
9 +5V 19
10 20 +5V
Cable wiring
1
PCA PCA
2
*PCA *PCA
3
PCB PCB
4
*PCB *PCB
5
PCZ PCZ
6
*PCZ *PCZ
9
+5V +5V
18
+5V +5V
20
+5V +5V
12
0V 0V
14
0V 0V
16
0V 0V
SHIELD
GROUNDING PLATE
NOTE
The +5V signals above can be used to feed power to the
linear scales. The supply current per linear scale is 0.35 A
maximum.
Minimum tolerance to 5 V: 4.95 V for main unit and 4.9 V
for expanded section
84
B–64113EN/01 7. SERVO INTERFACE
7.1.7
Separate Type Pulse Separate detector interface unit
Coder Interface JF101 to JF104 Separate detector
(PCR–EV20MDT)
(Parallel Interface) 1 PCA 11
Pulse coder
Cable wiring
1 A
PCA PCA
2 B
*PCA *PCA
3 C
PCB PCB
4 D
*PCB *PCB
5 E
PCZ PCZ
6 F
*PCZ *PCZ
7 T
+6V +6VA
8 S
REQ REQ
9
+5V
18
+5V
20 L
+5V +5V
12 M
0V 0V
14
0V
16 U
0V 0VA
N
SHLD
SHIELD (Shield)
GROUNDING PLATE
RECOMMENDED CABLE MATERIAL
A66L–0001–0286 (#20AWG 6 + #24AWG 3–pair)
Recommended connectors:
PCR–E20FA (Honda Tsushin Kogyo)
FI30–20S (Hirose Electric)
FCN–247J020–G/E (Fujitsu)
52622–2011 (Molex)
FI40B–2015S (Hirose Electric)
NOTE
The +5V signals above can be used to feed power to linear
scales. The supply current per linear scale is 0.35 A
maximum.
Minimum tolerance to 5 V: 4.95 V for main unit and 4.9 V
for expanded section
85
7. SERVO INTERFACE B–64113EN/01
(Parallel interface)
Cable wiring
1 A
PCA PCA
2 D
*PCA *PCA
3 B
PCB PCB
4 E
*PCB *PCB
5 F
PCZ PCZ
6 G
*PCZ *PCZ
9 C
+5V +5V
18 J
+5V +5V
20 K
+5V +5V
12 N
0V 0V
14 P
0V 0V
16 T
0V 0V
H
SHLD
(Shield)
SHIELD
GROUNDING PLATE
RECOMMENDED CABLE MATERIAL
A66L–0001–0286 (#20AWG 6 + #24AWG 3–pair)
Recommended connectors:
PCR–E20FA (Honda Tsushin Kogyo)
FI30–20S (Hirose Electric)
FCN–247J020–G/E (Fujitsu)
52622–2011 (Molex)
FI40B–2015S (Hirose Electric)
NOTE
The +5V signals above can be used to feed power to linear
scales. The supply current per linear scale is 0.35 A
maximum.
Minimum tolerance to 5 V: 4.95 V for main unit and 4.9 V
for expanded section
86
B–64113EN/01 7. SERVO INTERFACE
Connection to a detector
Separate detector interface unit Detector made by another
made by another manufacturer
manufacturer (Serial JF101 to JF108
interface) (PCR–EV20MDT)
1 SD 11
2 *SD 12 0V
3 13
4 14 0V
5 REQ 15
6 *REQ 16 0V
7 +6V 17
8 18 +5V The +6V signal is for an absolute–position
9 +5V 19 detector requiring battery backup.
10 20 +5V
Cable wiring
1
SD SD
2
*SD *SD
5
REQ REQ
6
*REQ *REQ
7
+6V +6V
18
+5V +5V
20
+5V +5V
12
0V 0V
14
0V 0V
16 Shield drain line
0V FG
(Frame
Shield
ground)
Ground plate
Recommended cable:
A66L–0001–0286 (#20AWG × 6 + #24AWG × 3 pairs)
Recommended connector:
PCR–E20FA (Honda Tsushin Kogyo)
FI30–20S (Hirose Electric)
FCN–247J020–G/E (Fujitsu)
52622–2011 (Molex Japan)
FI40B–2015S (Hirose Electric)
NOTE
1 The +5V signals above can be used to feed power to
detectors. The supply current per detector is 0.35 A
maximum.
Minimum tolerance to 5 V: 4.95 V for main unit and 4.9 V
for expanded section
2 When the 9096 series servo software is used, the serial
interface cannot be used.
87
7. SERVO INTERFACE B–64113EN/01
1 SD 11 A SD B C D :SD
2 :SD 12 0V E F REQ G REQ H SHLD
3 13 J +5V K +5V L M
4 14 0V N 0V P R +6VA S 0VA
5 REQ 15 T 0V
6 :REQ 16 0V
7 +6V 17
8 18 +5V
MS3106B20–29SW
9 +5V 19
10 20 +5V
Cable connection
1 A
SD SD
2 D
:SD :SD
5 F
REQ REQ
6 G
:REQ :REQ
7 R
+6V +6VA
18 J
+5V +5V
20 K
+5V +5V
12 N
0V 0V
14 T
0V 0V
16 S
0V 0VA
H
SHLD
(Shield) (Shield)
Ground plate
Recommended cable:
A66L–0001–0286 (#20AWG × 6 + #24AWG × 3 pairs)
Recommended connector:
PCR–E20FA (Honda Tsushin Kogyo)
FI30–20S (Hirose Electric)
FCN–247J020–G/E (Fujitsu)
52622–2011 (Molex Japan)
FI40B–2015S (Hirose Electric)
NOTE
1 The +5V signals above can be used to feed power to linear
scales. The supply current per linear scale is 0.35 A
maximum.
Minimum tolerance to 5 V: 4.95 V for main unit and 4.9 V
for expanded section
2 When the 9096 series servo software is used, the serial
interface cannot be used.
88
B–64113EN/01 7. SERVO INTERFACE
7.1.8 The standard of the feedback signal from the additional detector is as
Input Signal shown below.
Requirements (1) A and B phase signal input
(Parallel Interface) This is a method to input position information by the mutual 90 degree
phase slip of A and B phase signals.
Detection of the position is performed with the state in which the B phase
is leading taken as a shift in the plus direction, and the state in which the
A phase is leading as a shift in the minus direction.
A phase signal
Shift in plus direction
B phase signal
A phase signal
Shift in minus direction
B phase signal
Td Td Td Td
Tp
For the Z phase signal (1 rotation signal), a signal width of more than 1/4
frequency of the A phase or B phase signals is necessary.
Z phase signal
Tw
89
7. SERVO INTERFACE B–64113EN/01
Time requirements Requirements for the signals at the input pins of input connectors JF101
to JF108.
TD y 0.15 µsec
The signals for these connectors are differential input signals with A and
B phases. An important factor is time TD from point A, when the
potential difference between PCA and *PCA exceeds 0.5V, to point B,
when the potential difference between PCB and *PCB becomes lower
than 0.5V. The minimum value of TD is 0.15 µs. The period and pulse
width of the signals must be long enough to satisfy the above
requirements.
Receiver circuit
5V
Relationship between If the separate pulse coder rotates in the opposite direction to that of the
the direction of rotation servo motor, reconnect the interface cable of the separate pulse coder as
of the servo motor and described below.
that of the separate (1) Exchange signal PCA with signal PCB.
pulse coder (2) Exchange signal *PCA with signal *PCB.
90
B–64113EN/01 7. SERVO INTERFACE
7.1.9
Connection of Battery
for Separate Absolute
Detector
91
7. SERVO INTERFACE B–64113EN/01
JA4A
(PCR–EV20MDT)
01 11 (M3 terminal)
02 12
+ –
03 0V 13
+6V 0V
04 14
05 15
06 16
07 +6V 17
08 18
09 19
10 20
CABLE CONNECTION
JA4A Battery case
+6V 7 + +6V
0V 3 – 0V
NOTE
The battery for the separate absolute detector is required
only when the separate absolute detector is used. When an
absolute pulse coder with built–in motor is used, it is
powered by the built–in battery of the amplifier, such that the
battery for the separate absolute detector is not required.
92
B–64113EN/01 7. SERVO INTERFACE
93
7. SERVO INTERFACE B–64113EN/01
Vent holes
Basic unit
Basic unit
94
B–64113EN/01 7. SERVO INTERFACE
7.1.12
Notes on Installing a
Separate Detector CAUTION
To install/remove the unit, a screwdriver must be inserted
Interface Unit
obliquely. So, sufficient access clearances are required on
both sides of the unit. As a guideline, if the front of an
adjacent unit appears flush with the unit or slightly set back,
allow a clearance of about 20 mm between the unit and the
adjacent unit. If the front of an adjacent unit protrudes
beyond the front of the unit, allow a clearance of about 70
mm between the unit and the adjacent unit. Also, when
installing the unit near a side of the cabinet, allow a
clearance of about 70 mm between the unit and the side of
the cabinet.
95
7. SERVO INTERFACE B–64113EN/01
DIN rail
Removing
the unit from
the DIN rail
DIN rail
CAUTION
When removing the unit, be careful not to damage the lock
by applying excessive force. When installing and removing
the unit, hold the upper and lower ends of the unit so that
stress is not applied to the side (that surface with the slits)
of the unit.
96
B–64113EN/01 8. CONNECTION TO FANUC I/O Link
97
8. CONNECTION TO FANUC I/O Link B–64113EN/01
8.1 The FANUC I/O Link is a serial interface which connects the CNC, cell
controller, dispersed I/O, machine operator’s panel, or Power Mate and
GENERAL transfers I/O signals (bit data) at high speeds between each device. The
FANUC I/O Link regards one device as the master and other devices as
slaves when more than one device is connected. Input signals from the
slaves are sent to the master at specified intervals. Output signals from
the master are also sent to the slaves at specified intervals.
98
B–64113EN/01 8. CONNECTION TO FANUC I/O Link
8.2 For the Series 0i–C and Series 0i Mate–C, the interface connector for I/O
Link (JD1A) is located on the unit main board.
CONNECTION In the I/O Link there are the master station and its slave stations. As the
Series 0i/0i Mate control unit, the master is connected to slaves such as
a distributed I/O slave. The slaves are divided into groups, and up to 16
groups can be connected to one I/O Link. (For the Series 0i Mate,
however, the number of I/O points is restricted.)
The I/O Link is connected in different ways depending on the types of
units actually used and the I/O points. To connect the I/O Link, the
assignment and addresses of the I/O signals have been made
programmable with the PMC program. The maximum number of I/O
points is 1024.
The two connectors of the I/O Link are named JD1A and JD1B, and are
common to all units (that have I/O Link function). A cable is always
connected from JD1A of a unit to JD1B of the next unit. Although JD1A
of the last unit is not used and left open, it need not be connected with a
terminator.
The pin assignments of connectors JD1A and JD1B are common to all
units on the I/O Link, and are illustrated on Subsec. 8.2.1. Use the figures
when connecting the I/O Link irrespective of the type of unit.
Slave unit
JD1B
Magnetic
JD1A
circuit
Max.
JD1B
16 group
(Max. 15 JD1A
groups
for 0i–B) ⋅
⋅
⋅
JD1B
JD1A
99
8. CONNECTION TO FANUC I/O Link B–64113EN/01
JD1A
I/O Link
I/O module for operator’s panel
(DI:48 points, DO:32 points)
(without M.P.G.) 24VDC
(See Sec. 9.3.)
100
B–64113EN/01 8. CONNECTION TO FANUC I/O Link
The following is an example in which two operator’s panel I/O boards and
one machine operator’s panel are used.
DI space map DO space map
X4 Operator’s panel I/O Y0 Operator’s panel I/O
DI 48 points DO 32 points
X5 Y1
S Y2
X9 Y3
X10 Reserved Y4 Operator’s panel I/O
DO 32 points
S Reserved Y5
X15 Reserved Y6
X16 First MPG Y7
X17 Second MPG Y8 Machine operator’s
panel
X18 Third MPG Y9
X19 DO alarm detection Y10
X20 Operator’s panel I/O Y11
DI 48 points
X21 Y12
S Y13
X25 Y14
X26 Reserved Y15
S Reserved
S Reserved
X34 Reserved
X35 DO alarm detection
X36 Machine operator’s
panel
S
X47
NOTE
1 Since readout from the manual pulse generator (X16 to
X18) is directly performed by the CNC, only the above
assignment must be performed by the PMC.
2 See Subsec. 9.3.8 for details on DO alarm detection (X19
and X35).
3 For the Series 0i Mate, up to 240 DI points and up to 160 DO
points can be used.
101
8. CONNECTION TO FANUC I/O Link B–64113EN/01
JD1A
102
B–64113EN/01 8. CONNECTION TO FANUC I/O Link
NOTE
1 Since readout from the manual pulse generator (X12 to
X14) is directly performed by the CNC, only the above
assignment must be performed by the PMC.
2 See Subsec. 9.3.8 for details on DO alarm detection (X15).
103
8. CONNECTION TO FANUC I/O Link B–64113EN/01
8.2.1
Connection of FANUC
I/O Link by Electric
Cable
Control unit or preceding slave unit
JD1A JD1B
(PCR–EV20MDT) (PCR–E20LMD) JD1A
(PCR–E20LMD)
1 SIN 11 0V JD1B 1 SIN 11 0V
2 :SIN 12 0V 2 :SIN 12 0V
3 SOUT 13 0V 3 SOUT 13 0V
Next slave
4 :SOUT 14 0V 4 :SOUT 14 0V unit
5 15 5 15
6 16 6 16
7 17 7 17
8 18 (+5V) 8 18 (+5V)
9 (+5V) 19 9 (+5V) 19
10 20 (+5V) 10 20 (+5V)
+5 V terminals are for an optical I/O Link adapter. They are not necessary
when connecting with a metal cable.
A line for the +5V terminal is not required when the Optical I/O Link
Adapter is not used.
Cable wiring
SIN 1 3 SOUT
:SIN 2 4 :SOUT
SOUT 3 1 SIN
:SOUT 4 2 :SIN
0V 11 11 0V
0V 12 12 0V
0V 13 13 0V
0V 14 14 0V
Shield
Ground Plate
Recommended Cable Material
A66L–0001–0284#10P(#28AWG 10pair)
8.2.2 Take the following precautions about the power supply of a slave unit
Power Supply connected through the FANUC I/O Link.
Precautions D During power–up, supply +24 V when or before turning on the CNC.
D During power–down, stop supplying +24 V when or after turning off
the CNC.
D When turning off a slave unit, be sure to turn off the other units
connected through the same I/O Link.
These are general rules. Therefore, when additional rules are specified for
each unit, be sure to observe them.
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B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
105
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.1
CONNECTION OF I/O
UNITS FOR 0i
9.1.1 For the Series 0i–C, it is possible to use the I/O unit for 0i having the same
General functions as the I/O card built into the Series 0i–B as machine interface
I/O. The number of DI/DO points of the I/O unit for 0i is 96 or 64.
I/O Link is used to connect to controls. For the connection method, see
Subsection 8.2.1.
For the I/O unit for 0i, it is necessary to perform I/O Link assignment.
Power magnetic
panel circuit
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B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
NOTE
1 Since readout from a manual pulse generator (X12 to X14)
is directly performed by the CNC, only the above
assignment must be performed by the PMC.
2 See Chapter 8 for details on DO alarm detection (X15).
If the number of DI/DO points is not sufficient, external I/O units such as
the dispersed I/O can be added using the FANUC I/O Link.
A MIL–compatible ribbon cable connector is used as the interface
connector of the I/O unit for 0i to simplify connection to the connector
panel.
The connector can also be used for the Series 0i–Mate.
DO signal reaction to a If a system alarm occurs in a CNC using this I/O module, or if I/O Link
system alarm communication between the CNC and operator’s panel I/O module fails,
all the DO signals of the I/O module are turned off. Therefore, due care
must be taken when setting up the machine sequence. Also, the same
phenomenon occurs if the power of the CNC or the I/O module is turned
off.
107
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.1.2 The following cautions must be observed when using I/O signal receivers
Cautions and drivers for the machine interface.
DI Signals and Receivers DI signals are basically of the sink type (a type that drains energy). Some
DI signals, however, can be set to either sink type or source type (a type
that supplies energy). See the description of the I/O board in the following
section for details.
A common signal is provided for selectable receivers. Whether the
common signal is connected to 0 V or 24 V determines whether a DI
signal is of sink or source type.
A source type DI signal is undesirable from the viewpoint of safety,
however, because if the input signal line is grounded, it will be latched in
the same state as that existing when the contact is closed. It is
recommended that all DI signals be set to sink type.
Always connect the common signal to either 0 or 24 V; do not leave it
open.
DO Signals and Drivers The driver of DO signals is source type (a type that supplies energy,
non–insulating).
If a system alarm occurs in a control unit of the Series 0i, all I/O board
drivers are turned off. Keep this in mind when setting up a machine
sequence.
The same situation can occur if the power to the control unit is turned off
independently.
9.1.3 Supply power to the I/O unit for 0i from external resouce.
Cable for Power
I/O unit for 0i External power
Supply to Control Unit
CP1
1 +24V 24VDC stabilized
2 0V power
3 24VDC "10%
Cable
CP1
AMP Japan
1–178288–3 (housing)
1–175218–5 (Contact) External power
108
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
Part of the 24 VDC power input to CP1 can be taken out from CP2 by
branching. CP2 should be connected as shown below. In this case, the
rating of the external 24 VDC power supplied to CP1 must be the sum of
the power consumed within the control unit and that supplied to external
equipment via CP2. The maximum capacity of power that can be
obtained from a branch is 1.0 A.
CP2
1 +24V
2 0V
3
Cable
CP2
AMP JAPAN
2–178288–3 (Housing)
1–175218–5 (Contact) External device
+24V (1) Select a connector that
matches the pin layout of
0V (2) the external device.
NOTE
Do not interrupt +24 V supplied to this connector during
operation. Otherwise, an alarm about communication with
the CNC is issued.
A voltage of +24 V must not be supplied after power–on of
the CNC and +24 V must not be interrupted before
power–off of the CNC. When powering off the CNC body,
be sure to power off the I/O unit for 0i.
109
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.1.4
Connector Pin
Arrangement
CB104 CB105 CB106 CB107
A B A B A B A B
01 0V +24V 01 0V +24V 01 0V +24V 01 0V +24V
02 Xm+0.0 Xm+0.1 02 Xm+3.0 Xm+3.1 02 Xm+4.0 Xm+4.1 02 Xm+7.0 Xm+7.1
03 Xm+0.2 Xm+0.3 03 Xm+3.2 Xm+3.3 03 Xm+4.2 Xm+4.3 03 Xm+7.2 Xm+7.3
04 Xm+0.4 Xm+0.5 04 Xm+3.4 Xm+3.5 04 Xm+4.4 Xm+4.5 04 Xm+7.4 Xm+7.5
05 Xm+0.6 Xm+0.7 05 Xm+3.6 Xm+3.7 05 Xm+4.6 Xm+4.7 05 Xm+7.6 Xm+7.7
06 Xm+1.0 Xm+1.1 06 Xm+8.0 Xm+8.1 06 Xm+5.0 Xm+5.1 06 Xm+10.0 Xm+10.1
07 Xm+1.2 Xm+1.3 07 Xm+8.2 Xm+8.3 07 Xm+5.2 Xm+5.3 07 Xm+10.2 Xm+10.3
08 Xm+1.4 Xm+1.5 08 Xm+8.4 Xm+8.5 08 Xm+5.4 Xm+5.5 08 Xm+10.4 Xm+10.5
09 Xm+1.6 Xm+1.7 09 Xm+8.6 Xm+8.7 09 Xm+5.6 Xm+5.7 09 Xm+10.6 Xm+10.7
10 Xm+2.0 Xm+2.1 10 Xm+9.0 Xm+9.1 10 Xm+6.0 Xm+6.1 10 Xm+11.0 Xm+11.1
11 Xm+2.2 Xm+2.3 11 Xm+9.2 Xm+9.3 11 Xm+6.2 Xm+6.3 11 Xm+11.2 Xm+11.3
12 Xm+2.4 Xm+2.5 12 Xm+9.4 Xm+9.5 12 Xm+6.4 Xm+6.5 12 Xm+11.4 Xm+11.5
13 Xm+2.6 Xm+2.7 13 Xm+9.6 Xm+9.7 13 Xm+6.6 Xm+6.7 13 Xm+11.6 Xm+11.7
14 14 14 COM4 14
15 15 15 15
16 Yn+0.0 Yn+0.1 16 Yn+2.0 Yn+2.1 16 Yn+4.0 Yn+4.1 16 Yn+6.0 Yn+6.1
17 Yn+0.2 Yn+0.3 17 Yn+2.2 Yn+2.3 17 Yn+4.2 Yn+4.3 17 Yn+6.2 Yn+6.3
18 Yn+0.4 Yn+0.5 18 Yn+2.4 Yn+2.5 18 Yn+4.4 Yn+4.5 18 Yn+6.4 Yn+6.5
19 Yn+0.6 Yn+0.7 19 Yn+2.6 Yn+2.7 19 Yn+4.6 Yn+4.7 19 Yn+6.6 Yn+6.7
20 Yn+1.0 Yn+1.1 20 Yn+3.0 Yn+3.1 20 Yn+5.0 Yn+5.1 20 Yn+7.0 Yn+7.1
21 Yn+1.2 Yn+1.3 21 Yn+3.2 Yn+3.3 21 Yn+5.2 Yn+5.3 21 Yn+7.2 Yn+7.3
22 Yn+1.4 Yn+1.5 22 Yn+3.4 Yn+3.5 22 Yn+5.4 Yn+5.5 22 Yn+7.4 Yn+7.5
23 Yn+1.6 Yn+1.7 23 Yn+3.6 Yn+3.7 23 Yn+5.6 Yn+5.7 23 Yn+7.6 Yn+7.7
24 DOCOM DOCOM 24 DOCOM DOCOM 24 DOCOM DOCOM 24 DOCOM DOCOM
25 DOCOM DOCOM 25 DOCOM DOCOM 25 DOCOM DOCOM 25 DOCOM DOCOM
NOTE
1 The B01 +24 V pins of the connectors (CB104, CB105,
CB106, and CB107) are used for the DI input signals, and
which output 24 VDC.
Do not connect +24 V of an external power supply to these
pins.
2 Each DOCOM is connected in the printer board. If using the
DO signal (Y) of a connector, be sure to input 24 VDC to
each pin of the DOCOM of that connector.
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B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
9.1.5
Connecting DI/DO
Xm+0.0 CB104(A02)
RV
Xm+0.1 CB104(B02)
RV
Xm+0.2 CB104(A03)
RV
Xm+0.3 CB104(B03)
RV
Xm+0.4 CB104(A04)
RV
Xm+0.5 CB104(B04)
RV
Xm+0.6 CB104(A05)
RV
Xm+0.7 CB104(B05)
RV
0V
Xm+1.0 CB104(A06)
RV
Xm+1.1 CB104(B06)
RV
Xm+1.2 CB104(A07)
RV
Xm+1.3 CB104(B07)
RV
Xm+1.4 CB104(A08)
RV
Xm+1.5 CB104(B08)
RV
Xm+1.6 CB104(A09)
RV
Xm+1.7 CB104(B09)
RV
0V
111
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
Terminal No.
Address No.
Bit No. +24V
CB104(B01),CB105(B01)
Xm+2.0 CB104(A10)
RV
Xm+2.1 CB104(B10)
RV
Xm+2.2 CB104(A11)
RV
Xm+2.3 CB104(B11)
RV
Xm+2.4 CB104(A12)
RV
Xm+2.5 CB104(B12)
RV
Xm+2.6 CB104(A13)
RV
Xm+2.7 CB104(B13)
RV
0V
Xm+3.0 CB105(A02)
RV
Xm+3.1 CB105(B02)
RV
Xm+3.2 CB105(A03)
RV
Xm+3.3 CB105(B03)
RV
Xm+3.4 CB105(A04)
RV
Xm+3.5 CB105(B04)
RV
Xm+3.6 CB105(A05)
RV
Xm+3.7 CB105(B05)
RV
0V
112
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
Terminal No.
Address No.
Bit No. +24V
CB106(B01)
Xm+4.0 CB106(A02)
RV
Xm+4.1 CB106(B02)
RV
Xm+4.2 CB106(A03)
RV
Xm+4.3 CB106(B03)
RV
Xm+4.4 CB106(A04)
RV
Xm+4.5 CB106(B04)
RV
Xm+4.6 CB106(A05)
RV
Xm+4.7 CB106(B05)
RV
COM4 CB106(A14)
CB106(A01)
0V
Xm+5.0 CB106(A06)
RV
Xm+5.1 CB106(B06)
RV
Xm+5.2 CB106(A07)
RV
Xm+5.3 CB106(B07)
RV
Xm+5.4 CB106(A08)
RV
Xm+5.5 CB106(B08)
RV
Xm+5.6 CB106(A09)
RV
Xm+5.7 CB106(B09)
RV
0V
113
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
Terminal No.
Address No.
Bit No. +24V
CB106(B01),CB107(B01)
Xm+6.0 CB106(A10)
RV
Xm+6.1 CB106(B10)
RV
Xm+6.2 CB106(A11)
RV
Xm+6.3 CB106(B11)
RV
Xm+6.4 CB106(A12)
RV
Xm+6.5 CB106(B12)
RV
Xm+6.6 CB106(A13)
RV
Xm+6.7 CB106(B13)
RV
0V
Xm+7.0 CB107(A02)
RV
Xm+7.1 CB107(B02)
RV
Xm+7.2 CB107(A03)
RV
Xm+7.3 CB107(B03)
RV
Xm+7.4 CB107(A04)
RV
Xm+7.5 CB107(B04)
RV
Xm+7.6 CB107(A05)
RV
Xm+7.7 CB107(B05)
RV
0V
114
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
Terminal No.
Address No.
Bit No. +24V
CB105(B01)
Xm+8.0 CB105(A06)
RV
Xm+8.1 CB105(B06)
RV
Xm+8.2 CB105(A07)
RV
Xm+8.3 CB105(B07)
RV
Xm+8.4 CB105(A08)
RV
Xm+8.5 CB105(B08)
RV
Xm+8.6 CB105(A09)
RV
Xm+8.7 CB105(B09)
RV
0V
Xm+9.0 CB105(A10)
RV
Xm+9.1 CB105(B10)
RV
Xm+9.2 CB105(A11)
RV
Xm+9.3 CB105(B11)
RV
Xm+9.4 CB105(A12)
RV
Xm+9.5 CB105(B12)
RV
Xm+9.6 CB105(A13)
RV
Xm+9.7 CB105(B13)
RV
0V
115
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
Terminal No.
Address No.
Bit No. +24V
CB107(B01)
Xm+10.0 CB107(A06)
RV
Xm+10.1 CB107(B06)
RV
Xm+10.2 CB107(A07)
RV
Xm+10.3 CB107(B07)
RV
Xm+10.4 CB107(A08)
RV
Xm+10.5 CB107(B08)
RV
Xm+10.6 CB107(A09)
RV
Xm+10.7 CB107(B09)
RV
0V
Xm+11.0 CB107(A10)
RV
Xm+11.1 CB107(B10)
RV
Xm+11.2 CB107(A11)
RV
Xm+11.3 CB107(B11)
RV
Xm+11.4 CB107(A12)
RV
Xm+11.5 CB107(B12)
RV
Xm+11.6 CB107(A13)
RV
Xm+11.7 CB107(B13)
RV
0V
116
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
+24V 0V
+24V stabilized
power supply
DV
Yn+0.0 CB104(A16)
Relay
Yn+0.1 CB104(B16)
DV
Yn+0.2 CB104(A17)
DV
Yn+0.3 CB104(B17)
DV
Yn+0.4 CB104(A18)
DV
Yn+0.5 CB104(B18)
DV
Yn+0.6 CB104(A19)
DV
Yn+0.7 CB104(B19)
DV
Yn+1.0 CB104(A20)
DV
Yn+1.1 CB104(B20)
DV
Yn+1.2 CB104(A21)
DV
Yn+1.3 CB104(B21)
DV
Yn+1.4 CB104(A22)
DV
Yn+1.5 CB104(B22)
DV
Yn+1.6 CB104(A23)
DV
Yn+1.7 CB104(B23)
DV
CB104(A01)
0V
117
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
Terminal No.
Address No.
Bit No. CB104(A24,B24,A25,B25)
CB105(A24,B24,A25,B25)
CB106(A24,B24,A25,B25)
DOCOM CB107(A24,B24,A25,B25)
+24V 0V
+24V stabilized
power supply
DV
Yn+2.0 CB105(A16)
Relay
Yn+2.1 CB105(B16)
DV
Yn+2.2 CB105(A17)
DV
Yn+2.3 CB105(B17)
DV
Yn+2.4 CB105(A18)
DV
Yn+2.5 CB105(B18)
DV
Yn+2.6 CB105(A19)
DV
Yn+2.7 CB105(B19)
DV
Yn+3.0 CB105(A20)
DV
Yn+3.1 CB105(B20)
DV
Yn+3.2 CB105(A21)
DV
Yn+3.3 CB105(B21)
DV
Yn+3.4 CB105(A22)
DV
Yn+3.5 CB105(B22)
DV
Yn+3.6 CB105(A23)
DV
Yn+3.7 CB105(B23)
DV
CB105(A01)
0V
118
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
Terminal No.
Address No.
Bit No. CB104(A24,B24,A25,B25)
CB105(A24,B24,A25,B25)
CB106(A24,B24,A25,B25)
DOCOM CB107(A24,B24,A25,B25)
+24V 0V
+24V stabilized
power supply
DV
Yn+4.0 CB106(A16)
Relay
Yn+4.1 CB106(B16)
DV
Yn+4.2 CB106(A17)
DV
Yn+4.3 CB106(B17)
DV
Yn+4.4 CB106(A18)
DV
Yn+4.5 CB106(B18)
DV
Yn+4.6 CB106(A19)
DV
Yn+4.7 CB106(B19)
DV
Yn+5.0 CB106(A20)
DV
Yn+5.1 CB106(B20)
DV
Yn+5.2 CB106(A21)
DV
Yn+5.3 CB106(B21)
DV
Yn+5.4 CB106(A22)
DV
Yn+5.5 CB106(B22)
DV
Yn+5.6 CB106(A23)
DV
Yn+5.7 CB106(B23)
DV
CB106(A01)
0V
119
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
Terminal No.
Address No.
Bit No. CB104(A24,B24,A25,B25)
CB105(A24,B24,A25,B25)
CB106(A24,B24,A25,B25)
DOCOM CB107(A24,B24,A25,B25)
+24V 0V
+24V stabilized
power supply
DV
Yn+6.0 CB107(A16)
Relay
Yn+6.1 CB107(B16)
DV
Yn+6.2 CB107(A17)
DV
Yn+6.3 CB107(B17)
DV
Yn+6.4 CB107(A18)
DV
Yn+6.5 CB107(B18)
DV
Yn+6.6 CB107(A19)
DV
Yn+6.7 CB107(B19)
DV
Yn+7.0 CB107(A20)
DV
Yn+7.1 CB107(B20)
DV
Yn+7.2 CB107(A21)
DV
Yn+7.3 CB107(B21)
DV
Yn+7.4 CB107(A22)
DV
Yn+7.5 CB107(B22)
DV
Yn+7.6 CB107(A23)
DV
Yn+7.7 CB107(B23)
DV
CB107(A01)
0V
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B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
9.1.6
I/O Signal Requirements Contact capacity :
Requirements and for DI signals 30 VDC 16 mA or more
External Power Supply Leakage current between contact points for an open circuit :
1 mA or less (at 26.4 V)
for DO Voltage drop between contact points for a closed circuit :
2 V or less (including the voltage drop in the cables)
CAUTION
1 Never use the following DO parallel connection.
DOCOM
+24V 0V
DV
Relay
DV
0V
121
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
CAUTION
2 When using a dark lighting resistor as shown in the following
figure, use a leakage–proof diode.
DOCOM
+24V 0V
Dark
lighting
resister
DV Lamp
Leakage–proof diode
0V
122
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
NOTE
Output signal driver
Each of the output signal driver devices used on this I/O
board outputs eight signals.
A driver device monitors the current of each output signal.
If it detects an overcurrent on an output, it turns off the
output. Once an overcurrent causes an output to turn off,
the overcurrent is no longer present. Then, the output is
turned on again. In ground–fault or overload conditions,
outputs may turn on and off alternately. This phenomenon
also occurs when a load with a high surge current is
connected.
Each driver device contains an overheat detector circuit. If
an overcurrent is observed on an output continuously
because of a ground–fault or similar reason and the
temperature in the device rises, the overheat detector circuit
turns off all eight outputs. The output–off state is
maintained. This state can be released by logically turning
off then on again the outputs after the internal temperature
of the device drops to a specified level. This state can also
be released by turning off the system power supply.
The output signals of the driver devices are assigned the
following addresses:
Device #0: Yn+0.0 to Yn+0.7
Device #1: Yn+1.0 to Yn+1.7
Device #2: Yn+2.0 to Yn+2.7
Device #3: Yn+3.0 to Yn+3.7
Device #4: Yn+4.0 to Yn+4.7
Device #5: Yn+5.0 to Yn+5.7
Device #6: Yn+6.0 to Yn+6.7
Device #7: Yn+7.0 to Yn+7.7
If NC diagnosis shows that an output is on but the output is
actually not turned on, an overload on that output or another
output in the same device may have turned off the eight
outputs of that device. In such a case, turn off the system
power supply and remove the cause of the overload.
123
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
DOCOM
OHD
CONTROL
IN#0 OUT#0
LOGIC
OCD
CONTROL
IN#1 OUT#1
LOGIC
OCD
⋅ ⋅
⋅ ⋅ ⋅ ⋅
⋅ ⋅ ⋅ ⋅
CONTROL
IN#7 OUT#7
LOGIC
OCD
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B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
9.1.7 Manual pulse generators are used to manually move an axis in the handle
Connecting the Manual feed mode.
Pulse Generator
MPG
JA3B
125
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
Connection to Manual
Pulse Generators
Manual Pulse Generator
Cable connection
Manual Pulse
T.B.
Generator
#1
1 7 RD HA1 5 HA1
HA1 2 7 WH 6
HB1 HB1 HB1
9 5 RD 3
+5V +5V +5V
12 2 BK 4
0V 0V 0V
#2
3 8 RD HA2 5 HA2
HA2 4 8 BK 6
HB2 HB2 HB2
18 4 RD 3
+5V +5V +5V
14 3 BK 4
0V 0V 0V
#3
5 9 BK 5
HA3 HA3
HA3 6 9 WH 6
HB3 HB3 HB3
20 6 RD 3
+5V 16 1 BK +5V +5V
4
0V 0V 0V
shield
Ground Plate
Cable Wires
126
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
Cable Length When Manual pulse generators are supplied with 5 VDC power the same as
Manual Pulse Generator pulse coders. The drop in voltage due to cable resistance must not exceed
is Used 0.2V (on 0V and 5V lines in total).
0.1 R 2L where 0.1 :Power supply current for the
0.2y manual pulse generator = 0.1 A
m R : Wire resistance per unit length [Ω/m]
m : Number of 0–V wires
Therefore, (= number of 5–V wires)
L : Cable length [m]
m
Lx
R
Manual Handle Usually, if two or more units equipped with a manual handle interface are
Allocation Function connected with an I/O LINK, the manual handle interface of the first unit
connected to the I/O LINK will be automatically enabled.
The use of this function enables the manual handle interfaces of the
second and subsequent units. By setting bit 1 of parameter No. 7105, the
manual handles associated with the X addresses set in parameters Nos.
12305 to 12307 can be allocated as the first, second, and third manual
handles, respectively.
Up to three manual handles can be allocated. For the Series 0i Mate–TC,
however, up to two manual handles can be allocated.
Connection example Connection example in which more than one unit equipped with a manual
handle interface is connected with an I/O LINK
Operator’s
JA3 panel I/O
Manual pulse
JD1B JA3 generator
(No. 3)
JD1B JD1A
JD1A
I/O unit
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
7105 HDX
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9.2
CONNECTION TO
MACHINE
OPERATOR’S PANEL
9.2.1 This machine operator’s panel is connected with CNC by I/O Link, which
Overview is composed with the following 2 operator’s panels.
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.2.2
Total Connection
Diagram
JD1A
JA3 MPG
MPG
Next I/O unit
MPG
+24V Power CA64(IN)
Pendant
JA58 type MPG
+24V Power CA64(OUT)
CM66
NOTE
1 Usually, CNC is only possible to use the MPG interface on this operator’s panel. If CNC uses
some I/O unit having MPG interface (ex. Dispersion type I/O module for panel) and this
operator’s panel, the MPG interface nearest the CNC is only available on the I/O Link
connection.
To enable the MPG interface of the second or later unit, use the manual handle assignment
function described in Subsection 9.1.7.
2 MPG cannot be connected with either of JA3 and JA58.
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9.2.3
Connections
9.2.3.1
Pin assignment
CA64 (Power source) CA65 (Power magnetic cabinet)
3 2 0V 1 +24V A01 EON B01 EOFF
6 5 0V 4 +24V A02 COM1 B02 COM2
NOTE
1 Input/output Pins shaded by are in pairs. Only one in each pair is usable.
2 Pins shaded by are those for forwarding signals. Pins with the same name are connected
directly to one another.
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
JA3 (Manual pulse generator) JA58 (Pendant type manual pulse generator)
1 HA1 11 1 HA1 11 Xm+1.5
2 HB1 12 0V 2 HB1 12 0V
3 HA2 13 3 Xm+2.2 13 Xm+1.6
4 HB2 14 0V 4 Xm+2.3 14 0V
5 HA3 15 5 Xm+2.4 15 Xm+1.7
6 HB3 16 0V 6 Xm+2.5 16 0V
7 17 7 Yn+5.3 17 Xm+2.0
8 18 +5V 8 Xm+2.1 18 +5V
9 +5V 19 9 +5V 19 +24V
10 20 +5V 10 +24V 20 +5V
Recommended connector for cable of JA3 and JA58
When the depth of the operator’s panel is 60mm min.
Recommended connector for cable:
Hirose electric : FI30–20S (Connector)
FI–20–CV7 (Case)
When the depth of the operator’s panel is 80mm min.
Recommended connector for cable of JA3:
Hirose electric : FI40B–2015S (Connector)
FI–20–CV (Case)
Recommended connector for cable of JA58:
Honda : PCR–E20FA (Connector)
PCR–V20LA (Case)
Hirose electric : FI30–20S (Connector)
FI–20–CV2 (Case)
Fujitsu : FCN–247J020–G/E (Connector)
FCN–240C020–Y/S (Case)
Molex : 52622–2011 (Connector)
52624–2015 (Case)
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9.2.3.2 To the connector CA64 (IN), shown in the figure below, supply the power
Power supply necessary for this operator’s panel to operate and the power necessary for
general–purpose DI. To facilitate power branching, the powers supplied
connection
to CA64 (IN) are output directly to CA64 (OUT). If power branching is
required, use CA64 (OUT).
CA64 (IN)
01 +24V
24VDC power 02 0V
03
CA64 (OUT)
01 +24V
24VDC power 02 0V
03
NOTE
1 Both connectors CA64 (IN) and CA64 (OUT) are same
specification. And there is not indication of (IN) and (OUT)
on the PCB.
2 Power supply for the operator’s panel must not turn off at
operation. If +24V is turned off at operation, CNC happen
to get system alarm (Communication alarm between CNC
and operator’s panel). +24V for operator’s panel must be
supplied before or same time CNC power on.
133
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.2.3.3
I/O link connection
JD1A JD1B
(PCR–E20MDK–SL–A) (PCR–E20MDK–SL–A)
JD1A
1 SIN 11 0V JD1B 1 SIN 11 0V
2 :SIN 12 0V 2 :SIN 12 0V
3 SOUT 13 0V 3 SOUT 13 0V
Next slave
4 :SOUT 14 0V 4 :SOUT 14 0V unit
5 15 5 15
6 16 6 16
7 17 7 17
8 18 (+5V) 8 18 (+5V)
9 (+5V) 19 9 (+5V) 19
10 20 (+5V) 10 20 (+5V)
+5V terminals are for an optical I/O Link adapter. They are not necessary
when connecting with a metal cable.
If not using the optical I/O link adapter, do not connect the +5 V pin.
JD1A JD1B
SIN 1 3 SOUT
:SIN 2 4 :SOUT
SOUT 3 1 SIN
:SOUT 4 2 :SIN
0V 11 11 0V
0V 12 12 0V
0V 13 13 0V
0V 14 14 0V
Shield
Ground Plate
Recommended wire material:
A66L–0001–0284#10P (AWG28 10 pairs)
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9.2.3.5 Signal generated by the power ON/OFF control switches on the machine
Power ON/OFF control operator’s panel can be sent to the power magnetic cabinet. (This signal
cannot be sent to the FANUC I/O Link.)
signal connection
Sub panel B1 is not included Emergency stop button.
Main panel B
ON switch P.C.B.
CM67 CA65
EON
A01 A01 EON
COM1
A02 A02 COM
OFF switch
EOFF
B01 B01 EOFF
COM2
B02 B02
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.2.3.6
General–purpose
DI connection
Pin number
+24V
CM68(A1),CM69(A1),
Address number JA58(10),JA58(19)
Bit
Sub panel B1
CM65(A04) D Rotary switch
CM65(B05) A (SA1)
Xm+0.0
RV
Xm+0.1 CM65(A03) F
RV
Xm+0.2 CM65(A05) B
RV
Xm+0.3 CM65(B03) E
RV
Xm+0.4 CM65(B04) C
RV
Xm+0.5 CM65(B02) G
RV
CM66(A04) D Rotary switch
CM66(B05) A (SA2)
Xm+0.6
RV
Xm+0.7 CM66(A03) F
RV
Xm+1.0 CM66(A05) B
RV
Xm+1.1 CM66(B03) E
RV
Xm+1.2 CM66(B04) C
RV
Xm+1.3 CM66(B02) G
RV
CM67(B03)
Xm+1.4 CM67(A03)
RV
(SA3)
JA58(11)
Xm+1.5 CM68(B01)
RV
JA58(13)
Xm+1.6 CM68(A02)
RV
JA58(15)
Xm+1.7 CM68(B02)
RV
+24V
0V
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B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
0V
Xm+3.0 CM69(B02)
RV
Xm+3.1 CM69(A03)
RV
Xm+3.2 CM69(B03)
RV
Xm+3.3 CM69(A04)
RV
Xm+3.4 CM69(B04)
RV
Xm+3.5 CM69(A05)
RV
Xm+3.6 CM69(B05)
RV
Xm+3.7 CM69(A06)
RV
DICOM CM69(B06) 0V
NOTE
1 Xm+3.0 to 3.7 have a common line that is possible to select the source/sink type. If DICOM
(CM69–B06pin) is connected to +24V, the DI signal logic is negative. But in this connection,
if the DI signal wires happen to drop the ground level, the status of the DI signal is same as the
DI signal is “ON”. From the safety viewpoint, DICOM should be connected 0V.
2 Xm+0.0 to 0.7, Xm+1.0 to 1.7 and Xm+2.0 to 0.7 common lines are fixed. So, if these DI pins
in this address open, the status of these one stay “0”. And in case of Xm+3.0 to 3.7 which have
a selectable common line, if the DICOM(CM69–B06pin) is connected to 0V and these DI pins
open, the status of these one stay “0”. And if the DICOM are connected to +24V and these DI
pins open, the status of these one stay “1”. And if the DICOM is not connected to 0V or +24V
and these DI pins open, the status of these one don’t care.
137
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.2.3.7
General–purpose
DO signal
Pin number
DOCOM
CM68(A10),CM69(A10)
Address No.
Bit +24V 0V
+24V Power
JA58(7)
Yn+5.3 CM68(A08)
Relay
DV
Yn+5.7
DV CM68(B08)
Yn+6.3
DV CM68(A09)
Yn+6.7
DV CM68(B09)
Yn+7.3
DV CM69(A08)
Yn+7.4
DV CM69(B08)
Yn+7.5
DV CM69(A09)
Yn+7.6
DV CM69(B09)
CM68(B10),CM69(B10)
0V
138
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9.2.3.8
Manual pulse generator
connection
3 4 5 6
JA3 +5V 0V HA1 HB1
1 HA1 11 Manual pulse generator # 1
2 HB1 12 0V (M3 Screw)
3 HA2 13 3 4 5 6
4 HB2 14 0V +5V 0V HA1 HB1
5 HA3 15 Manual pulse generator # 2
6 HB3 16 0V (M3 Screw)
7 17 3 4 5 6
8 18 +5V +5V 0V HA1 HB1
9 +5V 19
Manual pulse generator # 3
10 20 +5V
(M3 Screw)
Ground
Cable Wiring
NOTE
For an explanation of the length of the cable for the manual
pulse generator, see Subsection 9.1.7.
139
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.2.3.9
When a pendant–type
Main panel A/B/A1/B1 Pendant–type manual
manual pulse generator pulse generator
JA58
1 HA1 11 Xm+1.5
2 HB1 12 0V
3 Xm+2.2 13 Xm+1.6 Axis Multiplier
4 Xm+2.3 14 0V Selection setting
5 Xm+2.4 15 Xm+1.7
6 Xm+2.5 16 0V
7 Yn+5.3 17 Xm+2.0
8 Xm+2.1 18 +5V
9 +5V 19 +24V
10 +24V 20 +5V
NOTE
1 When Xm+1.5 to Xm+2.5 of connector JA58 are allocated
as the Dis used for the axis selection and multiplier setting,
Xm+1.5 to Xm+2.5 of connector CM68 cannot be used.
2 One DO is available for the manual pulse generator side at
the user’s direction. When this is used, Yn+5.3 of CM68
cannot be used, as in the case for DIs above.
140
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
9.2.3.10
Connector (on the cable Order specifi
side) specifications Connector Maker Specification
cation
Hirose
FI30–20S (Connector)
FI–20–CV2 (Case)
141
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.2.4
I/O Address
9.2.4.1 I/O address of Keyswitches and LED on the keyboard of Main panel B
Keyboard of main panel are as follows.
BIT
7 6 5 4 3 2 1 0
Key/LED
Xm+4/Yn+0 B4 B3 B2 B1 A4 A3 A2 A1
Xm+5/Yn+1 D4 D3 D2 D1 D4 C3 C2 C1
Xm+6/Yn+2 A8 A7 A6 A5 E4 E3 E2 E1
Xm+7/Yn+3 C8 C7 C6 C5 B8 B7 B6 B5
Xm+8/Yn+4 E8 E7 E6 E5 D8 D7 D6 D5
Keyswitches/LED position
Address 1 2 3 4 5 6 7 8 9 10 11
142
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9.2.4.2 Table of gray code output is as follows when the Sub panel B1 is used
Override signals
Rotary switch (SA1)
Xm+0.0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0
Xm+0.1 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1
Xm+0.2 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1
Xm+0.3 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1
Xm+0.4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1
Xm+0.5 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
NOTE
Xm+0.5 is a parity bit.
Xm+0.6 0 1 1 0 0 1 1 0
Xm+0.7 0 0 1 1 1 1 0 0
Xm+1.0 0 0 0 0 1 1 1 1
Xm+1.1 0 0 0 0 0 0 0 0
Xm+1.2 0 1 0 1 0 1 0 1
Xm+1.3 0 0 0 0 0 0 0 0
NOTE
Xm+1.2 is a parity bit.
143
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
DI map DO map
Xm+0 Yn+0
Xm+1 General–purpose Yn+1
Xm+2 DI Yn+2 Keyboard of
Xm+3 Yn+3 Main Panel
(LED)
Xm+4 Yn+4 Include general–
Xm+5 Yn+5 Purpose DO
Xm+6 Yn+6
Xm+7 Keyboard of Yn+7
Main panel
Xm+8 (Keyswitches)
Xm+9
Xm+10
Xm+11
Xm+12 (1st MPG)
Xm+13 (2nd MPG) MPG
Xm+14 (3rd MPG)
Xm+15 Reserve
9.2.6
Connector Locations
of Main Panel B
Fuse(1A) Unit=mm
View from rear side
144
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
9.2.7
Specifications
9.2.7.1
Environmental
requirement
Atmosphere Normal FA atmosphere(Consult us when using the system under environments with higher
degree of dust, coolant, or organic solution.)
9.2.7.2
Order specification
Set of blank key tops A02B–0236–K171 55 key tops with no symbols printed
Set of symbolic key tops A02B–0236–K172 34 symbol key tops + 21 blank key tops
145
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.2.7.3
Main panel B, B1
specification
Interface to CNC FANUC I/O Link connection Max. 16 modules or total points max.
1024/1024 will be available.
9.2.7.4
Sub panel A, B1
specification
Override rotary switch 2 2 5 bit Gray code output (with a parity bit)
9.2.7.5
Power supply
specification
146
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
9.2.7.6
General–purpose DI
signal definition
Interconnect voltage drop in closed circuit 2V or less (including the voltage drop in the cables)
9.2.7.7
General–purpose DO
signal definition
147
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.2.8
Key Symbol Indication
on Machine Operator’s
Panel
9.2.8.1
Meaning of key symbols
Symbol
Meaning of key
indication
148
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
Symbol
Meaning of key
indication
149
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.2.8.2 Keyboard of main panel B has 55 keys. All key tops are detachable. MTB
Detachable key top can customize keys and make his original key layout easily. And using
transparent key top (optional), a film sheet with marking is inserted into
the key.
Film sheet*
(12.5mm 12.5mm, t=0.1mm Max.)
NOTE
* Use the oil–proof sheet in the environment which oil is used
for.
150
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
9.2.9 The keyboard of this operator’s panel is a matrix composition. When three
Others or more keys are pushed, the bypass current cause unrelated key to be
available. Measures against the malfunction must be taken in the ladder
program.
One example is shown as follows.
(Elimination rule of malfunction)
When three keyinputs or more is input, all the keyinput since the third is
made invalid.
However, when the number of all keyinput becomes two or less because
keyinput was lost, all keyinputs are made effective.
Dataline(bit7)
Dataline(bit6)
Dataline(bit5)
Dataline(bit4)
Dataline(bit3)
Dataline(bit2)
Dataline(bit1)
Dataline(bit0)
Dataline(bit7)
Dataline(bit6)
Dataline(bit5)
Dataline(bit4)
Dataline(bit3)
Dataline(bit2)
Dataline(bit1)
Dataline(bit0)
State (d) State (e) State (f)
Com.line1(Xm+4) Com.line1(Xm+4) Com.line1(Xm+4)
Com.line2(Xm+5) Com.line2(Xm+5) Com.line2(Xm+5)
Com.line3(Xm+6) Com.line3(Xm+6) Com.line3(Xm+6)
Com.line4(Xm+7) Com.line4(Xm+7) Com.line4(Xm+7)
Com.line5(Xm+8) Com.line5(Xm+8) Com.line5(Xm+8)
Com.line6(Xm+9) Com.line6(Xm+9) Com.line6(Xm+9)
Com.line7(Xm+10) Com.line7(Xm+10) Com.line7(Xm+10)
Com.line8(Xm+11) Com.line8(Xm+11) Com.line8(Xm+11)
Dataline(bit7)
Dataline(bit6)
Dataline(bit5)
Dataline(bit4)
Dataline(bit3)
Dataline(bit2)
Dataline(bit1)
Dataline(bit0)
Dataline(bit7)
Dataline(bit6)
Dataline(bit5)
Dataline(bit4)
Dataline(bit3)
Dataline(bit2)
Dataline(bit1)
Dataline(bit0)
Dataline(bit7)
Dataline(bit6)
Dataline(bit5)
Dataline(bit4)
Dataline(bit3)
Dataline(bit2)
Dataline(bit1)
Dataline(bit0)
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
[2] Judgment 1
(1) If there is no dataline where the keyinput exists.
³ Any key switch is not pushed.: Ex. State (a)
(2) When the keyinput exists in two datalines or less.
³ To [3]
(3) When the keyinput exists in three data lines or more.
³ There are three keyinputs or more.
It is invalid keyinput.: Ex. State (f)
152
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
153
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.3
CONNECTION TO
THE SMALL
MACHINE
OPERATOR’S PANEL
9.3.2
Overall Connection
Diagram
MPG JA3
CE54 CE54
MPG
MPG
CPD1 (OUT) CPD (IN)
+24 V power CPD1 (IN)
supply
CM65 CM66
154
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
NOTE
1 If this operator’s panel is used together with a unit (such as an I/O module for branching)
connected to an I/O Link having another MPG interface, only the MPG interface of the unit
(module) nearest the CNC connected to the I/O Link will be enabled by default. To enable the
MPG interfaces of the second and subsequent units, set appropriate parameters. For details,
refer to the manual supplied with the NC used.
2 The following screw–on connectors cannot be used for the connection of an I/O Link and
manual pulse generator.
Connectors that cannot used on the cable side
Specification Manufacturer
9.3.3
Connection of Each
Section
9.3.3.1 To the CPD1 connector, shown in the figure below, supply the power
Power connection necessary for this operator’s panel to operate, as well as the power for the
general–purpose DI.
CPD1
01 +24V
24VDC power
supply 02 0V
03
NOTE
The +24V power supplied to this connector must be turned
OFF during operation. Turning it OFF will cause a CNC
communication alarm to be generated. Make sure that at
power ON, the supply of this +24V power is at the same time
as or earlier than the supply of the power to the CNC and
that at power OFF, it is at the same time as or later than the
interruption of the power to the CNC.
When the CNC connected to this operator’s panel with an
I/O Link is to be turned off, the power to this operator’s panel
must also be turned off.
155
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.3.3.2 The emergency stop switch has contact A in two circuits and contact B
Emergency stop switch in two circuits. (This signal is not sent to the CNC with a FANUC I/O
Link.)
The machine tool builder is required to connect the switch to other DI/DO
devices.
156
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
GROUNDING PLATE
Cable Wiring
157
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
Calculate the maximum allowable length of the cable for the manual pulse
generator, with the method described below.
Manual pulse generators are supplied with 5 VDC power. The drop in
voltage due to cable resistance must not exceed 0.2V (on 0V and 5V lines
in total).
0.1 R 2L Where
0.2y 0.1 : Power supply current for the manual
m pulse generator = 0.1 A
R : Wire resistance per unit length [Ω/m]
Therefore, m : Number of 0–V wires (= number of 5–V wires)
L : Cable length [m]
m
Lx
R
T1
HAn
T1
4 T1
HBn
T1 T1
4 4
+ direction pulse
– direction pulse
Forward direction rotation Reverse direction rotation
Direction reverse
Click
point
158
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
The circuit to receive the signal of the manual pulse generator is as shown
in the figure below.
10K W
R
Connector
–
+
Receiver’s C
internal
0V circuit
0V
159
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.3.4
DI Signal Connection
(Rotary Switch
Connection)
+24V
CM65(A04) D
Rotary switch
CM65(B05) A (SA1)
Xm+0.0
RV
Xm+0.1 CM65(A03) F
RV
Xm+0.2 CM65(A05) B
RV
Xm+0.3 CM65(B03) E
RV
Xm+0.4 CM65(B04) C
RV
Xm+0.5 CM65(B02) G
RV
CM66(A04) D
Rotary switch
Xm+1.0 CM66(B05) A (SA2)
RV
Xm+1.1 CM66(A03) F
RV
Xm+1.2 CM66(A05) B
RV
Xm+1.3 CM66(B03) E
RV
Xm+1.4 CM66(B04) C
RV
Xm+1.5 CM66(B02) G
RV
0V
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9.3.5
I/O Address
9.3.5.1 The I/O address correspondence between the key switches on the machine
Keyboard of the operator’s panel and LEDs are as follows.
operator’s panel
BIT
5 4 3 2 1 0
Key/LED
Xm+4/Yn+0 A6 A5 A4 A3 A2 A1
Xm+8/Yn+4 E6 E5 E4 E3 E2 E1
Address 1 2 3 4 5 6
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
Xm+0.0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0
Xm+0.1 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1
Xm+0.2 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1
Xm+0.3 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1
Xm+0.4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1
Xm+0.5 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
Xm+1.0 0 1 1 0 0 1 1 0
Xm+1.1 0 0 1 1 1 1 0 0
Xm+1.2 0 0 0 0 1 1 1 1
Xm+1.3 0 0 0 0 0 0 0 0
Xm+1.4 0 1 0 1 0 1 0 1
Xm+1.5 0 0 0 0 0 0 0 0
NOTE
1 Xm+0.5 and Xm+1.4 are parity bits.
2 If parity bits are used, the output timing of override signals
may differ from that of the parity bits.
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9.3.6 The I/O address maps for the main panel are as follows.
I/O Address Allocation
9.3.7
External Dimensions
163
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.3.7.1
Outline drawing and
panel–cut drawing of the
small machine
operator’s panel
Umit: mm
Weight : 1.5kg
Panel–cut drawing
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9.3.7.2
Layout of the key sheet
(1) M series
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(2) T series
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9.3.8
Connector Layout of
the Small Machine
Operator’s Panel
Unit: mm
Fuse (1A)
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9.3.9
Specifications
9.3.9.1
Environmental
requirement
Atmosphere Normal FA atmosphere (Consult us when using the system under environments with higher
degree of dust, coolant, or organic solution.)
9.3.9.2
Order specification
9.3.9.3
Operator’s panel
specification
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9.3.9.4
Power supply
specification
9.3.10
Key Symbol Indication
on Machine Operator’s
Panel
9.3.10.1
Meaning of key symbols
Symbol
English Meaning of key
indication
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Symbol
English Meaning of key
indication
+Z –Z
Traverse; Performs jog feed at rapid traverse
RAPID
rate when this button is set to on.
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9.3.10.2 If a customer wishes to partially modify the standard key sheet, he or she
Customization of the key can customize the key sheet.
sheet D The machine tool builder prints out the desired key indication on a
sticker prepared by the machine tool builder.
D Apply the sticker on the standard key sheet.
D Remove the screws from the front side, remove the escutcheon, apply
a transparent key sheet on the standard key sheet, taking care not to get
dust or air caught between them. Finally, put back the escutcheon.
D The transparent key sheet is an option.
Specification:
A02B–0299–K210 (set of three transparent key sheets)
13 mm
13 mm
NOTE
If a small machine operator’s panel customized in this way
is to be maintained (replaced), the application of the sticker
must be performed by the customer. The customer must
prepare a sticker. Once peeled off, the transparent sheet
cannot be reused. Another transparent sheet must be
used.
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9.3.12 Consumables
Maintenance Parts Name Ordering specification Remarks
Items to be repaired
Name Ordering specification Remarks
A20B–0299–C150#M M series
Small machine operator’s panel
A20B–0299–C150#T T series
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9.4
CONNECTION OF
CONNECTOR PANEL
I/O MODULE
9.4.1
Configuration
Direction to be
used when the
Direction to be used when
modules are
the modules are connected
directly to the connection mounted using
printed circuit board DIN rails or
screws
Expansion module 3
JD1A
JD1B Expansion module 2
Expansion module 1
(with manual pulse generator)
Basic module
I/O Link cable
NOTE
For direction connection to the connection printed circuit board, expansion modules are
installed to the right of the basic module on the installation plane. For installation using DIN
rails or screws, expansion modules are installed to the left of the basic module on the installation
plane.
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9.4.2
Connection Diagram
CNC
I/O UNIT
I/O Link
JD1B
JD1A
(JD44A)
JD1B
JD1A
CA52 CB150
Basic module
MPG
DI/DO
module
MPG
Connector panel
CA53
Expansion module
(with MPG (Note))
2A output
CA53 module
CB154
CA52
Expansion module 2
Analog
CA53 input
module
CB157
CA52
Expansion module 3
NOTE
1 Ensure that the expansion module with the MPG interface is located nearest to the basic
module, as shown in the figure.
2 The connection diagram above shows an example of using a DI/DO module, 2A output module,
and analog input module as expansion modules. These expansion modules can be used in
any combination.
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Installation conditions
Ambient temperature Operation: 0°C to 55°C
for the unit Storage and transportation: –20°C to 60°C
Other conditions (1) Use each I/O module in a completely sealed cabinet.
(2) For ventilation within each I/O module, each module
must be installed in the orientation shown below.
Moreover, for ventilation and wiring, allow a
clearance of 100 mm or more above and below each
module. Never place a device that generates a large
amount of heat below an I/O module.
(3) While referring to Section 9.4.17, ensure that the
vent hole of the basic module is not obstructed by the
flat cable.
Upper side
Basic module
Expansion
Expansion
Expansion
module 1
module 2
module 3
I/O Link connection
MPG connection Lower side
Expansion 0.1A
module D
(analog input
module)
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9.4.4 This section describes the DI/DO connector pin allocation of the basic
DI/DO Connector Pin module and expansion modules A and B.
Assignment CB150 (HONDA MR–50RMA)
33 DOCOM 01 DOCOM 50 male pins with fittings for
34 Yn+0.0 02 Yn+1.0 fixing the connector covers
19 0V
35 Yn+0.1 03 Yn+1.1
20 0V
36 Yn+0.2 04 Yn+1.2
21 0V
37 Yn+0.3 05 Yn+1.3
22 0V
38 Yn+0.4 06 Yn+1.4
23 0V
39 Yn+0.5 07 Yn+1.5
24 DICOM0
40 Yn+0.6 08 Yn+1.6
25 Xm+1.0
41 Yn+0.7 09 Yn+1.7
26 Xm+1.1
42 Xm+0.0 10 Xm+2.0
27 Xm+1.2
43 Xm+0.1 11 Xm+2.1
28 Xm+1.3
44 Xm+0.2 12 Xm+2.2
29 Xm+1.4
45 Xm+0.3 13 Xm+2.3
30 Xm+1.5
46 Xm+0.4 14 Xm+2.4
31 Xm+1.6
47 Xm+0.5 15 Xm+2.5
32 Xm+1.7
48 Xm+0.6 16 Xm+2.6
49 Xm+0.7 17 Xm+2.7
50 +24V 18 +24V
NOTE
1 The DI and DO addresses for the basic and expansion
modules run contiguously. These basic and expansion
module DI and DO addresses are allocated to the I/O Link
as a group. For example, when the DI and DO top
addresses are X0004 and Y0000 (m = 4 and n = 0),
respectively, then the addresses are allocated as shown in
the following table.
2 Pins 18 and 50 (+24V) of connector CB150 are used to
apply 24 V externally to a module. Be sure to connect these
pins because the +24 V applied to the module is used
internally.
DI DO
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9.4.5 This section describes the DI (input signal) connections of the basic
DI (Input Signal) module and expansion modules A and B.
Connection d A maximum of 96 points are provided
(24 points per module; 1 basic module + 3 expansion modules).
Pin number
Xm+0.0 CB150(42)
RV +24V 0V
+24 V stabilized
Xm+0.1 CB150(43) power supply
RV
Xm+0.2 CB150(44)
RV
Xm+0.3 CB150(45)
RV
Xm+0.4 CB150(46)
RV
Xm+0.5 CB150(47)
RV
Xm+0.6 CB150(48)
RV
Xm+0.7 CB150(49)
RV
CB150(24)
DICOM0
CB150 (19),(20),(21)
0V (22),(23)
Xm+1.0 CB150(25)
RV
Xm+1.1 CB150(26)
RV
Xm+1.2 CB150(27)
RV
Xm+1.3 CB150(28)
RV
Xm+1.4 CB150(29)
RV
Xm+1.5 CB150(30)
RV
Xm+1.6 CB150(31)
RV
Xm+1.7 CB150(32)
RV
0V
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Pin number
Xm+2.0 CB150(10)
RV +24V 0V
+24 V stabilized
Xm+2.1 CB150(11) power supply
RV
Xm+2.2 CB150(12)
RV
Xm+2.3 CB150(13)
RV
Xm+2.4 CB150(14)
RV
Xm+2.5 CB150(15)
RV
Xm+2.6 CB150(16)
RV
Xm+2.7 CB150(17)
RV
0V
CB150 (19),(20),(21)
0V (22),(23)
NOTE
Xm+0.0 through Xm+0.7 are DI pins for which a common voltage can be selected. That is, by
connecting the DICOM0 CB150(24) pin to the +24 V power supply, a DI signal can be input with
its logical state reversed. If, however, a cable is connected to ground, it has the same effect
as inputting an ON state DI signal. To prevent such accidents, the connection of the DICOM0
CB150(24) pin to the 0 V power supply is recommended whereever possible.
For safety reasons, the emergency stop signal needs to be allocated to an appropriate bit of
the addresses for which the common voltage is fixed, ranging from Xm+1.0 to Xm+1.7 or from
Xm+2.0 to Xm+2.7. See 9.4.19 for information about how to allocate the emergency stop
signal.
For unused DI pins allocated to the addresses for which the common voltage is fixed (from
Xm+1.0 to Xm+1.7 and from Xm+2.0 to Xm+2.7), the logic is fixed to “0”. For unused pins
allocated to Xm+0.0 to Xm+0.7 for which the common voltage can be selected, the logic is fixed
to “0” when the DICOM0 CB150(24) pin is connected to the 0 V power supply. When the
DICOM0 CB150(24) pin is connected to the +24 V power supply, the logic is fixed to “1”. The
logic of the unused pins allocated to Xm+0.0 to Xm+0.7 is variable when the contact of the
DICOM0 CB150(24) pin is open.
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9.4.6 This section describes the DO (output signal) connections of the basic
DO (Output Signal) module and expansion modules A and B.
Connection d A maximum of 64 points are provided (16 points per module; 1 basic
module + 3 expansion modules).
Pin number
DOCOM
CB150(01),(33)
Address number
Bit number +24V 0V
+24 V stabilized
power supply
Yn+0.0 CB150(34)
Relay
DV
Yn+0.1 CB150(35)
DV
Yn+0.2 CB150(36)
DV
Yn+0.3 CB150(37)
DV
Yn+0.4 CB150(38)
DV
Yn+0.5 CB150(39)
DV
Yn+0.6 CB150(40)
DV
Yn+0.7 CB150(41)
DV
Yn+1.0 CB150(02)
DV
Yn+1.1 CB150(03)
DV
Yn+1.2 CB150(04)
DV
Yn+1.3 CB150(05)
DV
Yn+1.4 CB150(06)
DV
Yn+1.5 CB150(07)
DV
Yn+1.6 CB150(08)
DV
Yn+1.7 CB150(09)
DV
CB150 (19),(20),(21)
0V (22),(23)
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9.4.7 This section describes the specifications of the DI/DO signals used with
DI/DO Signal the basic module and expansion modules A and B.
Specifications
DI (input signal specifications)
ON
DOCOM
OFF
DO state when ON
DO is on in the
sequence OFF
DO state when ON
DO is off in the
sequence OFF
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NOTE
When DO is on in the sequence, the ON/OFF state of
DOCOM is directly reflected in the DO state as indicated
above by the dashed box. The +24 V signal to be supplied
to the I/O module must not be turned off during operation.
Otherwise, a CNC communication alarm is issued. Ensure
that +24 V is supplied either when or before the power to the
CNC is turned on, and that +24 V is removed either when
or after the power to the CNC is turned off.
DOCOM
CB150(01),(33)
+24V 0V
+24 V regulated
power supply
Relay
DV
DV
0V
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NOTE
1 The DI/DO addresses of an expansion module and the
DI/DO addresses of the basic module are contiguous.
Addresses allocated to I/O Link are handled as a group
covering the basic and expansion modules. That is, when
the first addresses allocated are X0004 and Y0000 (m = 4,
n = 0), the DI/DO addresses are as listed below.
2 When the 2A output module is used, the DI addresses of the
module cannot be used. (When the 2A output module is
used as expansion module 3, X13 through X15 cannot be
used.)
DI DO
Basic module X4 to X6 Y0 to Y1
Expansion module 1 X7 to X9 Y2 to Y3
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V+ 0V
Address number
Bit number
24VDC
DV
Solenoid,
etc.
0V
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9.4.10 This section describes the specifications of the 2A output DO signals used
2A Output DO Signal with expansion module C.
Specifications DO (output signal specifications)
Number of points 32 points (per module)
ON
DOCOM
OFF
DO state when ON
DO is on in the
OFF
sequence
DO state when ON
DO is off in the
sequence OFF
NOTE
When DO is on in the sequence, the ON/OFF state of
DOCOM is directly reflected in the DO state as indicated
above by the dashed box. The +24 V signal to be supplied
to the I/O module must not be turned off during operation.
Otherwise, a CNC communication alarm is issued. Ensure
that +24 V is supplied either when or before the power to the
CNC is turned on, and that +24 V is removed either when
or after the power to the CNC is turned off.
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9.4.11 This section describes the analog input connector pin allocation of
Analog Input expansion module D.
Connector Pin CB157 (HONDA MR–50RMA)
Allocation 33 INM3 01 INM1 50 pins, male,
34 COM3 02 COM1 with a metal fitting for securing
19 FGND the connector cover
35 FGND3 03 FDND1
20 FGND
36 INP3 04 INP1
21 FGND
37 JMP3 05 JMP1
22 FGND
38 INM4 06 INM2
23 FGND
39 COM4 07 COM2
24
40 FGND4 08 FGND2
25
41 INP4 09 INP2
26
42 JMP4 10 JMP2
27
43 11
28
44 12
29
45 13
30
46 14
31
47 15
32
48 16
49 17
50 18
NOTE
1 The DI/DO addresses of an expansion module and the
DI/DO addresses of the basic module are contiguous.
Addresses allocated to I/O Link are handled as a group
covering the basic and expansion modules. That is, when
the first addresses allocated are X0004 and Y0000 (m = 4,
n = 0), the DI/DO addresses are as listed below.
2 With the analog input module, the DO space is also used as
an input channel selection area.
DI DO
Basic module X4 to X6 Y0 to Y1
Expansion module 1 X7 to X9 Y2 to Y3
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Pin number
Not connected
For voltage input
Voltage
source
0V
Pin number
Current
source
0V
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NOTE
1 In the diagram above, n represents each channel (n = 1, 2,
3, 4).
2 Current input or voltage input can be selected on a
channel–by–channel basis. For current input, connect
JMPn to INPn.
3 For the connection, use a shielded twisted pair.
4 In the diagram above, the shield of each channel is
connected to FGNDn, and FGND is used for shield
processing of all channels. However, the shield of a channel
may be directly connected to frame ground with a cable
clamp, instead of using FGNDn.
5 If the voltage (current) source has a GND pin, as shown in
the figure above, connect COMn to this pin. Otherwise,
connect INMn and COMn together in the analog input
module.
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9.4.13 This section describes the specifications of the analog input signals used
Analog Input Signal with expansion module D.
Specifications Item Specifications Remarks
0V or 0mA 0
–10V –2000
Resolution 5 mV or 20 µA
NOTE
This analog input module has four input channels. The
digital output section consists of a group of 12 bits within the
three–byte occupied input points. This means that the
channel to be used can be dynamically selected by the
ladder. The channel switching DO point for channel
selection is included in the two–byte occupied output points.
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D00 to D11 represent 12–bit digital output data. D00 and D11 correspond
to weightings of 20 and 211, respectively.
D11 is a sign bit expressed as a two’s complement. CHA and CHB
represent analog input channels.
This means that when the two bytes above are read with a PMC program,
the A–D converted data of the CHA and CHB input channels can be read
from D11 to D00. For CHA and CHB, see the description of channel
selection, below.
Section 6.3 provides notes on reading data with a PMC program.
(Channel selection)
With this analog input module, which of the four channels is to be output
to the digital output section must be determined with a PMC program.
The DO points used for this selection are CHA and CHB (two–byte
occupied output points). These are mapped as indicated below.
Address in the module 7 6 5 4 3 2 1 0
Yn X X X X X X X X
Yn+1 X X X X X X CHB CHA
0 0 Channel 1
0 1 Channel 2
1 0 Channel 3
1 1 Channel 4
(Address)
The start address of X (DI) of the basic modules including the analog input
module must always be allocated at an even–numbered address. With this
allocation, the digital output addresses of the analog input module are as
described below, depending on where the analog input module is
allocated
D When the analog input module is allocated in the space for expansion
module 1 (m represents the allocation start address.)
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D When the analog input module is allocated in the space for expansion
module 2 (m represents the allocation start address.)
Address in the module 7 6 5 4 3 2 1 0
Xm+6 (even–numbered address) D07 D06 D05 D04 D03 D02 D01 D00
Xm+7 (odd–numbered address) 0 0 CHB CHA D11 D10 D09 D08
Xm+8 (even–numbered address) Undefined
D When the analog input module is allocated in the space for expansion
module 3 (m represents the allocation start address.)
Address in the module 7 6 5 4 3 2 1 0
Xm+9 (odd–numbered address) Undefined
Xm+10 (even–numbered address) D07 D06 D05 D04 D03 D02 D01 D00
Xm+11 (odd–numbered address) 0 0 CHB CHA D11 D10 D09 D08
NOTE
When two–byte digital output addresses are to be
referenced with a PMC program, a read must always be
performed word–by–word (16 bits).
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Ground plate
Cable Wire
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(These cables do not include the wire shown in the above figure.)
NOTE
The number of connectable manual pulse generators
depends on the type and option configuration.
9.4.16 Like a pulse coder, the manual pulse generator operates on 5 VDC. The
Cable Length for supply voltage drop due to the cable resistance must be held below 0.2 V
(when those of the 0–volt and 5–volt wires are combined), as expressed
Manual Pulse in the following expression:
Generator
0.2 u
+
0.1 R
m
2L
Where
0.1 = manual pulse generator supply current (0.1 A)
R = resistance per unit cable length (W/m)
m = number of 0–volt and 5–volt wires
L = cable length (m).
Lt
+R
m
In the case of the A66L–0001–0286 cable, for example, when three pairs
of signal wires and six power supply wires (20/0.18, 0.0394 W/m) are
used (three power supply wires connected to 5 V and the other three to 0
V), the cable length is:
Lt
+
3 + 76.75[m]
0.0394
However, the maximum pulse transmission distance for the manual pulse
generator is 50 m. Taking this into consideration, the cable length may
be extended to:
38.37 m (when two generators are used), or
25.58 m (when three generators are used).
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9.4.17 Modules can be connected in the same way, regardless of whether you are
Connection of Basic connecting the basic module to an expansion module or connecting two
expansion modules. Connect the modules by using 34–pin flat cable
and Expansion connectors as shown in the figure below. Ensure that all 34 pins at one
Modules end of the cable are connected to the corresponding pins at the other end;
e.g., connect the A1 pin to the pin having the same designation (A1) at
the other end.
A1 pin mark
CA55
CA52
CA53
CA52
Ventilation
slot
Basic module Expansion module Expansion module
Top view
Flat cable–side connector specification:
HIF3BA–34DA–2.54R (Hirose Electric Co., Ltd.)
Module connector–side specification:
HIF3BA–34PA–2.54DS (Hirose Electric Co., Ltd.) or
FAP–3403–1202–0BS (Yamaichi Denki Co., Ltd.)
NOTE
Modules need to be spaced at least 32 mm apart, in which case a flat cable of about 20 mm
in length is required. To install modules further away from each other, the cable length will be
20 mm plus the extra distance. Note that the maximum length of a flat cable is 300 mm. To
ensure adequate ventilation, install the modules in such a way that the flat cables lie on top of
them. The basic module has a vent at the top (as indicated by the dotted lines in the above
figure). When connecting modules, install expansion modules so that the flat cables do not
cover the vent, as shown in the above figure.
Therefore, for direct connection to the connection printed circuit board, expansion modules are
installed to the right of the basic module on the installation plane. For installation using DIN
rails or screws, expansion modules are installed to the left of the basic module on the installation
plane.
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No. 1
pin
Square
hole
I/O Link
I/O interface interface
MPG interface
(for expansion
module)
JD1A JD1B
NOTE
1 A connector with a fitting (HONDA MRH–50RMA) is used for the module–side I/O interface.
Always use a connector having no fitting for the connector panel printed circuit board.
2 Area where pattern printing is prohibited
: Prohibited area on soldered side
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Hook
Stopper
Connector panel
printed circuit board
NOTE
When mounting and dismounting a module, hold the module by its top and bottom surfaces.
Avoid applying force to the sides where there are slits.
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When mounting a DIN rail (external module view and mounting diagram)
MPG interface
I/O Link interface
(for expansion
module)
Note
I/O interface
NOTE
Recommended connector: A02B–0098–K891 (including the following connector and case)
(Connector: HONDA MR–50FH solder type)
(Case: HONDA MR–50NSB angled type)
Recommended wire material: A66L–0001–0042 (7/0.18, 50 pins)
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Hook
DIN rail
Stopper
Slotted screwdriver
NOTE
When dismounting the module, take care not to damage the stopper by applying excessive
force with the screwdriver.
When mounting and dismounting a module, hold the module by its top and bottom surfaces.
Avoid applying force to the sides where there are slits.
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Note
Screw
holes
I/O interface
MPG interface
(for expansion module)
JD1A JD1B
NOTE
Recommended connector: A02B–0098–K891 (including the following connector and case)
(Connector: HONDA MR–50FH solder type)
(Case: HONDA MR–50NSB angled type)
Recommended wire material: A66L–0001–0042 (7/0.18, 50 pins)
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9.4.19
Other Notes
DO signal reaction to a If a system alarm occurs in a CNC using the connector panel I/O module,
system alarm or if I/O Link communication between the CNC and connector panel I/O
module fails, all the DO signals of the I/O module are turned off.
Therefore, due care must be taken when setting up the machine sequence.
Also, the same phenomenon occurs if the power to the CNC or the I/O
module is turned off.
Address allocation For the connector panel I/O module, I/O addresses are mapped as follows.
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The upper row indicates those signals used for the T series. Those in the
lower row are for the M series.
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DO (output signal) alarm The DO driver of the Basic and Expansion module A/B is capable of
detection detecting an overcurrent and measuring its own temperature. If an
accident, such as the connecting of the cable to ground, causes an
abnormal increase in the load current or in the driver temperature, a
protection circuit, which is provided for each DO driver (1 byte), is
activated and keeps the DO signal for the relevant 1 byte in the OFF state
until the cause of the problem is eliminated. Even if this occurs, the CNC
and I/O module continue operating. The DI address (Xm+15) identifies
the DO driver which has detected the alarm. The following table shows
the correspondence between the DI address (Xm+15) bits and the DO
addresses. Bit value “1” indicates that the corresponding DO driver has
detected an alarm. The contents of the Xm+15 area can be checked by
using the DGN screen of the CNC or by performing alarm processing for
the area in advance by using Ladder. This helps alarm detection and
recovery.
Alarm detection
DO address Location
address and bit
NOTE
This function is not supported by the 2A output module or
analog input module.
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B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
9.4.20 By changing the setting (rotary switch) for the expansion modules,
Distribution I/O Setting connections can be made by omitting some expansion modules as shown
below.
Expansion module 1
Expansion module 2
Expansion module 3
Expansion module 1
Expansion module 2
Expansion module 3
Expansion module 1
Expansion module 2
Expansion module 3
Basic module
Basic module
Basic module
Expansion module 1 Expansion module 2 Expansion modules 1 and 2
is omitted. is omitted. are omitted.
* This is a diagram in which each device is positioned so that the I/O interface connector (CB150)
is on the far side.
203
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
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B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
Examples of setting
Expansion module 1
Expansion module 2
Expansion module 3
switch to setting position 1. On expan-
sion module 3, keep the rotary switch
Basic module
set to setting position 0.
Expansion module 2
Expansion module 3
switch to setting position 1. On expan-
sion module 1, keep the rotary switch
Basic module
Expansion module 2
Expansion module 3
NOTE
1 Expansion module A (DI/DO = 24/16, with manual pulse
interface) (A03B–0815–C002) is fitted with an additional
rotary switch as other types of modules are modified.
However, expansion module A is always mounted at the
location of expansion module 1, so that its factory setting
need not be changed.
2 This is a diagram in which each device is positioned so that
the I/O interface connector (CB150) is on the far side.
205
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.5
CONNECTION OF
OPERATOR’S PANEL
I/O MODULE
(FOR MATRIX INPUT)
9.5.1
Overall Connection
Diagram
CNC
I/O UNIT
JD1A
CE53
MPG JA3
Machine operator’s panel
MPG
MPG
CE54
NOTE
The MPG can be connected to this operator’s panel I/O module only when the i series CNC
is used. When the operator’s panel I/O module is used together with a unit (connector panel
I/O module) connected to the I/O Link supporting another MPG interface, only the MPG
interface of the unit (module) closest to the CNC connected to the I/O Link is enabled. The
following screw type connectors cannot be used to connect the I/O Link or MPG.
206
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
9.5.2 Provide the CPD1 (IN) connector, shown below, with the power
Power Connection necessary for printed circuit board operation and that for DI operation.
To facilitate power division, the power is output to CPD1 (OUT) exactly
as it is input from CPD1 (IN). When power division is required, use
CPD1 (OUT).
Up to 1.0 A can be supplied by branching.
CPD1(IN)
01 +24V
24 V power
supply 02 0V
03
CPD1(OUT)
01 +24V
24 V power
supply 02 0V
03
NOTE
The specification of the power supply connector CPD1 (IN)
is the same as that for CPD1 (OUT). There are no
indications on the printed circuit board to distinguish
between the IN and OUT connectors. Do not turn off the
+24 V supply to the connector during operation. Turning off
the +24 V supply will cause a CNC communication alarm.
When turning on the power, the +24 V supply to the I/O
module must be turned on before or at the same time as the
power supply to the CNC. When turning off the power, the
+24 V supply to the I/O module must be turned off after or
at the same time as the power supply to the CNC.
207
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.5.3
DI/DO Connector Pin
CE53 CE54
Arrangement
A B A B
01 0V 0V 01 0V 0V
02 N.C. +24V 02 COM1 +24V
03 Xm+0.0 Xm+0.1 03 Xm+1.0 Xm+1.1
04 Xm+0.2 Xm+0.3 04 Xm+1.2 Xm+1.3
05 Xm+0.4 Xm+0.5 05 Xm+1.4 Xm+1.5
06 Xm+0.6 Xm+0.7 06 Xm+1.6 Xm+1.7
07 Yn+0.0 Yn+0.1 07 Yn+3.0 Yn+3.1
08 Yn+0.2 Yn+0.3 08 Yn+3.2 Yn+3.3
09 Yn+0.4 Yn+0.5 09 Yn+3.4 Yn+3.5
10 Yn+0.6 Yn+0.7 10 Yn+3.6 Yn+3.7
11 Yn+1.0 Yn+1.1 11 Yn+4.0 Yn+4.1
12 Yn+1.2 Yn+1.3 12 Yn+4.2 Yn+4.3
13 Yn+1.4 Yn+1.5 13 Yn+4.4 Yn+4.5
14 Yn+1.6 Yn+1.7 14 Yn+4.6 Yn+4.7
15 Yn+2.0 Yn+2.1 15 Yn+5.0 Yn+5.1
16 Yn+2.2 Yn+2.3 16 Yn+5.2 Yn+5.3
17 Yn+2.4 Yn+2.5 17 Yn+5.4 Yn+5.5
18 Yn+2.6 Yn+2.7 18 Yn+5.6 Yn+5.7
19 KYD0 KYD1 19 Yn+6.0 Yn+6.1
20 KYD2 KYD3 20 Yn+6.2 Yn+6.3
21 KYD4 KYD5 21 Yn+6.4 Yn+6.5
22 KYD6 KYD7 22 Yn+6.6 Yn+6.7
23 KCM1 KCM2 23 KCM5 KCM6
24 KCM3 KCM4 24 KCM7 DOCOM
25 DOCOM DOCOM 25 DOCOM DOCOM
NOTE
An output DC voltage of +24 V at CE53 (B02) and CE54
(B02) is for DI signals. Do not supply 24 VDC to these pins
from the outside.
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9.5.4
DI (General–purpose
Input Signal) Pin number
Connection Address number CE53(B02)
+24V
Bit number CE54(B02)
Xm+0.0 CE53(A03)
RV
Xm+0.1 CE53(B03)
RV
Xm+0.2 CE53(A04)
RV
Xm+0.3 CE53(B04)
RV
Xm+0.4 CE53(A05)
RV
Xm+0.5 CE53(B05)
RV
Xm+0.6 CE53(A06)
RV
Xm+0.7 CE53(B06)
RV
0V
Xm+1.0 CE54(A03)
RV
Xm+1.1 CE54(B03)
RV
Xm+1.2 CE54(A04)
RV
Xm+1.3 CE54(B04)
RV
Xm+1.4 CE54(A05)
RV
Xm+1.5 CE54(B05)
RV
Xm+1.6 CE54(A06)
RV
Xm+1.7 CE54(B06)
RV
COM1 CE54(A02)
0V CE53(A01),(B01),
CE54(A01),(B01)
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
NOTE
1 Xm+1.0 through Xm+1.7 are DI pins for which a common
voltage can be selected. That is, by connecting the COM1
CE54(A02) pin to the +24 V power supply, a DI signal can
be input with its logical state reversed. If, however, a cable
is connected to ground, it has the same effect as inputting
an ON state DI signal. To prevent this from occurring, the
connection of the COM1 CE54(A02) pin to the 0 V power
supply is recommended whereever possible.
For safety reasons, the emergency stop signal needs to be
allocated to an appropriate bit of the addresses for which
the common voltage is fixed, ranging from Xm+0.0 to
Xm+0.7. See “Address allocation” in Section 9.5.10 for
details of how to allocate the emergency stop signal.
For unused DI pins allocated to the addresses for which the
common voltage is fixed (from Xm+0.0 to Xm+0.7), the logic
is fixed to “0”. For unused pins allocated to Xm+1.0 to
Xm+1.7 for which the common voltage can be selected, the
logic is fixed to “0” when the COM1 CE54(A02) pin is
connected to the 0 V power supply. When the COM1
CE54(A02) pin is connected to the +24 V power supply, the
logic is fixed to “1”. The logic of the unused pins allocated
to Xm+1.0 to Xm+1.7 is variable when the contact of the
COM1 CE54(A02) pin is open.
2 An output DC voltage of +24 V at CE53 (B02) and CE54
(B02) is for DI signals. Do not supply 24 VDC to these pins
from the outside.
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*KCM1 CE53(A23) Xn+4.0 Xn+4.1 Xn+4.2 Xn+4.3 Xn+4.4 Xn+4.5 Xn+4.6 Xn+4.7
CE53(A19)
*KYD0
CE53(B19)
*KYD1
CE53(A20)
*KYD2
CE53(B20)
*KYD3
CE53(A21)
*KYD4
CE53(B21)
*KYD5
CE53(A22)
*KYD6
CE53(B22)
*KYD7
NOTE
Detour prevention diodes must be incorporated for matrix
signal input, as shown in the following figure. Otherwise,
only two signals can be input at the same time. Inputting
three or more signals simultaneously without using detour
prevention diodes may result in data input errors.
*KCMn
*KYDn
211
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
Pin number
CE53(A25,B25)
DOCOM
CE54(A25,B24,B25)
Address number
Bit number +24V 0V
+24 V stabilized
power supply
Yn+0.0 CE53(A07)
Relay
DV
Yn+0.1 CE53(B07)
DV
Yn+0.2 CE53(A08)
DV
Yn+0.3 CE53(B08)
DV
Yn+0.4 CE53(A09)
DV
Yn+0.5 CE53(B09)
DV
Yn+0.6 CE53(A10)
DV
Yn+0.7 CE53(B10)
DV
Yn+1.0 CE53(A11)
DV
Yn+1.1 CE53(B11)
DV
Yn+1.2 CE53(A12)
DV
Yn+1.3 CE53(B12)
DV
Yn+1.4 CE53(A13)
DV
Yn+1.5 CE53(B13)
DV
Yn+1.6 CE53(A14)
DV
Yn+1.7 CE53(B14)
DV
CE53(A01,B01)
0V
CE54(A01,B01)
212
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
Pin number
CE53(A25,B25)
DOCOM
CE54(A25,B24,B25)
Address number
Bit number +24V 0V
+24 V stabilized
power supply
Yn+2.0 CE53(A15)
Relay
DV
Yn+2.1 CE53(B15)
DV
Yn+2.2 CE53(A16)
DV
Yn+2.3 CE53(B16)
DV
Yn+2.4 CE53(A17)
DV
Yn+2.5 CE53(B17)
DV
Yn+2.6 CE53(A18)
DV
Yn+2.7 CE53(B18)
DV
Yn+3.0 CE54(A07)
DV
Yn+3.1 CE54(B07)
DV
Yn+3.2 CE54(A08)
DV
Yn+3.3 CE54(B08)
DV
Yn+3.4 CE54(A09)
DV
Yn+3.5 CE54(B09)
DV
Yn+3.6 CE54(A10)
DV
Yn+3.7 CE54(B10)
DV
0V CE53(A01,B01)
CE54(A01,B01)
213
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
Pin number
CE53(A25,B25)
DOCOM
CE54(A25,B24,B25)
Address number
Bit number +24V 0V
+24 V stabilized
power supply
Yn+4.0 CE54(A11)
Relay
DV
Yn+4.1 CE54(B11)
DV
Yn+4.2 CE54(A12)
DV
Yn+4.3 CE54(B12)
DV
Yn+4.4 CE54(A13)
DV
Yn+4.5 CE54(B13)
DV
Yn+4.6 CE54(A14)
DV
Yn+4.7 CE54(B14)
DV
Yn+5.0 CE54(A15)
DV
Yn+5.1 CE54(B15)
DV
Yn+5.2 CE54(A16)
DV
Yn+5.3 CE54(B16)
DV
Yn+5.4 CE54(A17)
DV
Yn+5.5 CE54(B17)
DV
Yn+5.6 CE54(A18)
DV
Yn+5.7 CE54(B18)
DV
0V CE53(A01,B01)
CE54(A01,B01)
214
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
Pin number
CE53(A25,B25)
DOCOM
CE54(A25,B24,B25)
Address number
Bit number +24V 0V
+24 V stabilized
power supply
Yn+6.0 CE54(A19)
Relay
DV
Yn+6.1 CE54(B19)
DV
Yn+6.2 CE54(A20)
DV
Yn+6.3 CE54(B20)
DV
Yn+6.4 CE54(A21)
DV
Yn+6.5 CE54(B21)
DV
Yn+6.6 CE54(A22)
DV
Yn+6.7 CE54(B22)
DV
0V CE53(A01,B01)
CE54(A01,B01)
9.5.7 For details of the connection of the manual pulse generator, see Section
Manual Pulse 9.4.15.
Generator Connection
215
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.5.8
External View
5-φ3.2
65
95
95
24 V power
supply connection
Manual pulse
I/O Link signal connection generator connection
Machine operator’s panel DI/DO interface
Note) Lead wires and other components are mounted on the rear
Note face of the printed circuit board. Ensure that printed circuit
boards are spaced 5 mm or more from one another to prevent
interference.
: Polarity guide
: A1 pin mark
216
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
Other requirements (1) Install the I/O module in a fully enclosed cabinet.
Ordering specifications
Item Specification Remarks
Fuse A03B–0815–K001 1A
(replacement part)
Module specifications
Item Specification Remarks
217
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
NOTE
When detour prevention diodes are used, the voltage drop
across closed contacts indicated above must be
maintained, including the diode voltage drop.
218
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
NOTE
Ensure that the maximum current per DOCOM pin (DO
power supply pin) does not exceed 0.7 A.
219
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.5.10
Other Notes
DO signal reaction to a If a system alarm occurs in the CNC using the operator’s panel I/O
system alarm module, or if I/O Link communication between the CNC and operator’s
panel I/O module fails, all the DO signals of the I/O module are turned
off. Therefore, sufficient care is necessary when setting up the machine
sequence. Also, the same phenomenon occurs if the power to the CNC
or the I/O module is turned off.
Address allocation For the operator’s panel I/O module, I/O addresses are mapped as follows.
220
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
7 6 5 4 3 2 1 0
SKIP ESKIP –MIT2 +MIT2 –MIT1 +MIT1 ZAE XAE
X0004 SKIP6 SKIP5 SKIP4 SKIP3 SKIP2 SKIP8 SKIP7
SKIP ESKIP SKIP5 SKIP4 SKIP3 ZAE YAE XAE
SKIP6 SKIP2 SKIP8 SKIP7
X0005
X0006
X0007
X0008 *ESP
X0009 *DEC4 *DEC3 *DEC2 *DEC1
The upper row indicates those signals used for the T series. Those in the
lower row are for the M series.
Turning the DO (output All the DO signals can be turned off simultaneously by turning off
signal) power on and off (opening) the DO (output signal) power supply pin “DOCOM”. Doing
(DOCOM) so causes the DO signal status to change as shown below.
ON
DOCOM OFF
When DO is ON in ON
the sequence OFF
When DO is OFF
ON
in the sequence
OFF
221
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
NOTE
When the DO signal is in the ON state in the sequence, the
ON or OFF state of the DOCOM pin determines the state of
the signal, as indicated by the dotted lines in the above
figure. Do not turn off the +24 V supply, provided by the
CPD1 to the I/O module, during the operation. Turning off
the +24 V supply would cause a CNC communication alarm.
When turning on the power, the +24 V supply to the I/O
module must be turned on before or at the same time as the
power supply to the CNC. When turning off the power, the
+24 V supply to the I/O module must be turned off after or
at the same time as the power supply to the CNC.
Parallel DO (output The DO load current can be doubled by connecting two DO points in
signal) connection parallel and turning them on and off simultaneously in sequence, as
shown in the figure below. The maximum load current per DI point is 200
mA. Connecting two DO points in parallel and turning them on at the
same time produces a current of 400 mA. Note that, however, when two
DO points are connected in parallel, the leakage current also doubles
while they are off (max. 40 mA).
CE53(A25), (B25)
DOCOM CE54(B24), (A25), (B25)
+24V 0V
+24 stabilized
power supply
Relay
DV
DV
0V
222
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
DO (output signal) alarm The DO driver of the I/O module is capable of detecting an overcurrent
detection and measuring its own temperature. If an accident, such as connecting the
cable to ground, causes an abnormal increase in the load current or in the
driver temperature, a protection circuit, which is provided for each DO
driver (1 byte), is activated which keeps the DO signal for the relevant 1
byte in the OFF state until the cause of the problem is eliminated. Even
if this occurs, the CNC and the I/O module continue operating. The DI
address (Xm+15) identifies which DO driver has detected an alarm. The
following table shows the correspondence between the DI address
(Xm+15) bits and the DO addresses. Bit value “1” indicates that the
corresponding DO driver has detected an alarm. The contents of the
Xm+15 area can be checked by using the DGN screen of the CNC or by
performing the alarm processing for the area in advance by using Ladder.
This helps alarm detection and recovery.
Alarm detection address
DO address Remarks
and bit
Xm+15.0 Yn+0
Xm+15.1 Yn+1
Xm+15.2 Yn+2
Xm+15.3 Yn+3
Xm+15.4 Yn+4
Xm+15.5 Yn+5
Xm+15.6 Yn+6
223
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.6 The difference between the operator’s panel I/O module and the power
magnetics cabinet I/O module lies in whether an interface to a manual
CONNECTION OF pulse generator is provided. The power magnetics cabinet does not
OPERATOR’S PANEL provide an interface to a manual pulse generator.
I/O MODULE AND
POWER MAGNETICS
CABINET I/O
MODULE
9.6.1
Overall Connection
Diagram
CNC
I/O UNIT
JD1B
I/O LINK
JD1A
JD1B
JD1A
CE56
MPG JA3
Machine operator’s panel
MPG
MPG
CE57
Power
+24V CPD1(IN)
supply
Power
+24V CPD1(OUT)
supply
224
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
NOTE
The MPG can be connected to this operator’s panel I/O
module only when the i series CNC is used. When the
operator’s panel I/O module is used together with a unit
(connector panel I/O module) connected to the I/O Link
supporting another MPG interface, only the MPG interface
of the unit (module) closest to the CNC connected to the I/O
Link is enabled. The following screw type connectors
cannot be used to connect the I/O Link or MPG.
225
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.6.2 Provide the CPD1 (IN) connector, shown below, with the power
Power Connection necessary for the printed circuit board operation and that for DI operation.
To facilitate power division, the power is output to CPD1 (OUT) exactly
as it is input from CPD1 (IN). When power division is required, use
CPD1 (OUT).
Up to 1.0 A can be supplied by branching.
CPD1(IN)
01 +24V
24 V power
supply 02 0V
03
CPD1(OUT)
01 +24V
24 V power
supply 02 0V
03
NOTE
The specification of the power supply connector CPD1 (IN)
is the same as that for CPD1 (OUT). There are no
indications on the printed circuit board to distinguish
between the IN and OUT connectors. Do not turn off the +24
V supply to the connector during operation. Turning off the
+24 V supply will cause a CNC communication alarm.
When turning on the power, the +24 V supply to the I/O
module must be turned on before or at the same time as the
power supply to the CNC. When turning off the power, the
+24 V supply to the I/O module must be turned off after or
at the same time as the power supply to the CNC.
226
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
9.6.3
DI/DO Connector Pin
CE56 CE57
Arrangement
A B A B
01 0V +24V 01 0V +24V
02 Xm+0.0 Xm+0.1 02 Xm+3.0 Xm+3.1
03 Xm+0.2 Xm+0.3 03 Xm+3.2 Xm+3.3
04 Xm+0.4 Xm+0.5 04 Xm+3.4 Xm+3.5
05 Xm+0.6 Xm+0.7 05 Xm+3.6 Xm+3.7
06 Xm+1.0 Xm+1.1 06 Xm+4.0 Xm+4.1
07 Xm+1.2 Xm+1.3 07 Xm+4.2 Xm+4.3
08 Xm+1.4 Xm+1.5 08 Xm+4.4 Xm+4.5
09 Xm+1.6 Xm+1.7 09 Xm+4.6 Xm+4.7
10 Xm+2.0 Xm+2.1 10 Xm+5.0 Xm+5.1
11 Xm+2.2 Xm+2.3 11 Xm+5.2 Xm+5.3
12 Xm+2.4 Xm+2.5 12 Xm+5.4 Xm+5.5
13 Xm+2.6 Xm+2.7 13 Xm+5.6 Xm+5.7
14 DICOM0 14 DICOM5
15 15
16 Yn+0.0 Yn+0.1 16 Yn+2.0 Yn+2.1
17 Yn+0.2 Yn+0.3 17 Yn+2.2 Yn+2.3
18 Yn+0.4 Yn+0.5 18 Yn+2.4 Yn+2.5
19 Yn+0.6 Yn+0.7 19 Yn+2.6 Yn+2.7
20 Yn+1.0 Yn+1.1 20 Yn+3.0 Yn+3.1
21 Yn+1.2 Yn+1.3 21 Yn+3.2 Yn+3.3
22 Yn+1.4 Yn+1.5 22 Yn+3.4 Yn+3.5
23 Yn+1.6 Yn+1.7 23 Yn+3.6 Yn+3.7
24 DOCOM DOCOM 24 DOCOM DOCOM
25 DOCOM DOCOM 25 DOCOM DOCOM
NOTE
An output DC voltage of +24 V at CE56 (B01) and CE57
(B01) is for DI signals. Do not supply 24 VDC to these pins
from the outside.
227
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.6.4
DI (General–purpose
Input Signal)
Connection
Pin number
Address number CE56(B01)
Bit number +24V
CE57(B01)
Xm+0.0 CE56(A02)
RV
Xm+0.1 CE56(B02)
RV
Xm+0.2 CE56(A03)
RV
Xm+0.3 CE56(B03)
RV
Xm+0.4 CE56(A04)
RV
Xm+0.5 CE56(B04)
RV
Xm+0.6 CE56(A05)
RV
Xm+0.7 CE56(B05)
RV
DICOM0 CE56(A14)
CE56(A01)
0V
CE57(A01)
Xm+1.0 CE56(A06)
RV
Xm+1.1 CE56(B06)
RV
Xm+1.2 CE56(A07)
RV
Xm+1.3 CE56(B07)
RV
Xm+1.4 CE56(A08)
RV
Xm+1.5 CE56(B08)
RV
Xm+1.6 CE56(A09)
RV
Xm+1.7 CE56(B09)
RV
0V
228
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
Pin number
Address number CE56(B01)
Bit number +24V
CE57(B01)
Xm+2.0 CE56(A10)
RV
Xm+2.1 CE56(B10)
RV
Xm+2.2 CE56(A11)
RV
Xm+2.3 CE56(B11)
RV
Xm+2.4 CE56(A12)
RV
Xm+2.5 CE56(B12)
RV
Xm+2.6 CE56(A13)
RV
Xm+2.7 CE56(B13)
RV
0V
Xm+3.0 CE57(A02)
RV
Xm+3.1 CE57(B02)
RV
Xm+3.2 CE57(A03)
RV
Xm+3.3 CE57(B03)
RV
Xm+3.4 CE57(A04)
RV
Xm+3.5 CE57(B04)
RV
Xm+3.6 CE57(A05)
RV
Xm+3.7 CE57(B05)
RV
0V
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
Pin number
Address number CE56(B01)
Bit number +24V
CE57(B01)
Xm+4.0 CE57(A06)
RV
Xm+4.1 CE57(B06)
RV
Xm+4.2 CE57(A07)
RV
Xm+4.3 CE57(B07)
RV
Xm+4.4 CE57(A08)
RV
Xm+4.5 CE57(B08)
RV
Xm+4.6 CE57(A09)
RV
Xm+4.7 CE57(B09)
RV
0V
Xm+5.0 CE57(A10)
RV
Xm+5.1 CE57(B10)
RV
Xm+5.2 CE57(A11)
RV
Xm+5.3 CE57(B11)
RV
Xm+5.4 CE57(A12)
RV
Xm+5.5 CE57(B12)
RV
Xm+5.6 CE57(A13)
RV
Xm+5.7 CE57(B13)
RV
DICOM5 CE57(B14)
CE56(A01)
0V
CE57(A01)
230
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
NOTE
1 Xm+0.0 through Xm+0.7 and Xm+5.0 through Xm+5.7 are
DI pins for which a common voltage can be selected. That
is, by connecting the DICOM0 CE56(A14) or DICOM5
CE57(B14) pin to the +24 V power supply, a DI signal can
be input with its logical state reversed. If, however, a cable
is connected to ground, it has the same effect as inputting
an ON state DI signal. To prevent this from occurring, the
connection of the DICOM0 CE56(A14) and DICOM5
CE57(B14) pins to the 0 V power supply is recommended
whereever possible.
For safety reasons, the emergency stop signal needs to be
allocated to an appropriate bit of the addresses for which
the common voltage is fixed. See “Address allocation” in
Section 9.6.9 for details of how to allocate the emergency
stop signal.
For unused DI pins allocated to the addresses for which the
common voltage is fixed, the logic is fixed to “0”. For unused
pins allocated to the addresses for which the common
voltage can be selected, the logic is fixed to “0” when the
DICOM0 CE56(A14) or DICOM5 CE57(B14) pin is
connected to the 0 V power supply. When the DICOM0
CE56(A14) or DICOM5 CE57(B14) pin is connected to the
+24 V power supply, the logic is fixed to “1”. The logic of the
unused pins is variable when the contacts of the DICOM0
CE56(A14) and DICOM5 CE57(B14) pins are open.
2 An output DC voltage of +24 V at CE56 (B01) and CE57
(B01) is for DI signals. Do not supply 24 VDC to these pins
from the outside.
231
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.6.5
DO (Output Signal)
Connection
Pin number
CE56(A24,B24,A25,B25)
DOCOM
CE57(A24,B24,A25,B25)
Address number
Bit number +24V 0V
+24 V stabilized
power supply
Yn+0.0 CE56(A16)
Relay
DV
Yn+0.1 CE56(B16)
DV
Yn+0.2 CE56(A17)
DV
Yn+0.3 CE56(B17)
DV
Yn+0.4 CE56(A18)
DV
Yn+0.5 CE56(B18)
DV
Yn+0.6 CE56(A19)
DV
Yn+0.7 CE56(B19)
DV
Yn+1.0 CE56(A20)
DV
Yn+1.1 CE56(B20)
DV
Yn+1.2 CE56(A21)
DV
Yn+1.3 CE56(B21)
DV
Yn+1.4 CE56(A22)
DV
Yn+1.5 CE56(B22)
DV
Yn+1.6 CE56(A23)
DV
Yn+1.7 CE56(B23)
DV
CE56(A01)
0V
CE57(A01)
232
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
Pin number
CE56(A24,B24,A25,B25)
DOCOM CE57(A24,B24,A25,B25)
Address number
Bit number +24V 0V
+24 V stabilized
power supply
Yn+2.0 CE57(A16)
Relay
DV
Yn+2.1 CE57(B16)
DV
Yn+2.2 CE57(A17)
DV
Yn+2.3 CE57(B17)
DV
Yn+2.4 CE57(A18)
DV
Yn+2.5 CE57(B18)
DV
Yn+2.6 CE57(A19)
DV
Yn+2.7 CE57(B19)
DV
Yn+3.0 CE57(A20)
DV
Yn+3.1 CE57(B20)
DV
Yn+3.2 CE57(A21)
DV
Yn+3.3 CE57(B21)
DV
Yn+3.4 CE57(A22)
DV
Yn+3.5 CE57(B22)
DV
Yn+3.6 CE57(A23)
DV
Yn+3.7 CE57(B23)
DV
0V CE56(A01)
CE57(A01)
233
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.6.6 For details of the connection of the manual pulse generator, see Section
Manual Pulse 9.4.15.
Generator Connection
9.6.7
External View
5-φ3.2
65
95
95
24 V power
supply connection
Manual pulse
I/O Link signal connection generator connection
Machine operator’s panel DI/DO interface
Note) Lead wires and other components are mounted on the rear
Note face of the printed circuit board. Ensure that the printed circuit
boards are spaced 5 mm or more from one another to prevent
interference.
: Polarity guide
: A1 pin mark
234
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
Other requirements (1) Install the I/O module in a fully enclosed cabinet.
Ordering specifications
Item Specification Remarks
Module specifications
Item Specification Remarks
235
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
NOTE
Ensure that the maximum current per DOCOM pin (DO
power supply pin) does not exceed 0.7 A.
236
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
9.6.9
Other Notes
DO signal reaction to a If a system alarm occurs in a CNC using this 48/32–point I/O module, or
system alarm if I/O Link communication between the CNC and operator’s panel I/O
module fails, all the DO signals of the I/O module are turned off.
Therefore, due care must be taken when setting up the machine sequence.
Also, the same phenomenon occurs if the power of the CNC or the I/O
module is turned off.
Address allocation For the operator’s panel I/O module, I/O addresses are mapped as follows.
237
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
The upper row indicates those signals used for the T series. Those in the
lower row are for the M series.
Turning the DO (output All the DO signals can be turned off simultaneously by turning off
signal) power on and off (opening) the DO (output signal) power supply pin “DOCOM”. Doing
(DOCOM) so causes the DO signal status to change as shown below.
ON
DOCOM OFF
When DO is ON in ON
the sequence OFF
When DO is OFF
ON
in the sequence
OFF
238
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
NOTE
When the DO signal is in the ON state in the sequence, the
ON or OFF state of the DOCOM pin determines the state of
the signal, as shown within dotted lines in the above figure.
Do not turn off the +24 V supply provided by the CPD1 to the
I/O module during the operation. Turning off the +24 V
supply causes a CNC communication alarm. When turning
on the power, the +24 V supply to the I/O module must be
turned on before or at the same time as the power supply
to the CNC. When turning off the power, the +24 V supply
to the I/O module must be turned off after or at the same time
as the power supply to the CNC.
Parallel DO (output The DO load current can be doubled by connecting two DO points in
signal) connection parallel and turning them on and off simultaneously in sequence, as
shown in the figure below. The maximum load current per DI point is 200
mA. Connecting two DO points in parallel and turning them on at the
same time produces a current of 400 mA. Note that, however, when two
DO points are connected in parallel, the leakage current also doubles
when they are off (max. 40 mA).
+24V 0V
+24 stabilized
power supply
Relay
DV
DV
0V
239
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
DO (output signal) alarm The DO driver of the I/O module is capable of detecting an overcurrent
detection and measuring its own temperature. If an accident, such as the connecting
of the cable to ground, causes an abnormal increase in the load current or
in the driver temperature, a protection circuit, which is provided for each
DO driver (1 byte), is activated and keeps the DO signal for the relevant
1 byte in the OFF state until the cause of the problem is eliminated. Even
if this occurs, the CNC and I/O module continue operating. The DI
address (Xm+15) identifies the DO driver which has detected the alarm.
The following table shows the correspondence between the DI address
(Xm+15) bits and the DO addresses. Bit value “1” indicates that the
corresponding DO driver has detected an alarm. The contents of the
Xm+15 area can be checked by using the DGN screen of the CNC or by
performing alarm processing for the area in advance by using Ladder.
This helps alarm detection and recovery.
Alarm detection address
DO address Remarks
and bit
Xm+15.0 Yn+0
Xm+15.1 Yn+1
Xm+15.2 Yn+2
Xm+15.3 Yn+3
240
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
A16B–2202–0730 96 64
A16B–2202–0731 64 32
Control unit
or
I/O unit JD1A JD1B JD1A To next device
(JD44A)
When no other device is
connected to the connec-
tion unit, leave JD1A open.
CM52 Machine
BURNDY 3P CONNECTOR (Brown) operation’s
Housing: SMS3PNS–5 CMB3 panel
Contact: RC16M–SCT3
CMB4
1 +24V
2 GND
CAUTION
Use 30/0.18 (0.75 mm2) or heavier wire as the power cable.
241
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.7.1 Most input signals for the source output type connection unit support a
Input Signal sink type non–isolated interface. For some input signals, however, either
sink or source type can be selected. (European safety standards demand
Specifications for the use of sink types.)
Source Output Type The machine’s contacts shall conform to the following specifications:
Connection Unit
Capacity: 30 VDC, 16 mA or higher
Intercontact leakage current in closed circuit:
1 mA or less (at 26.4 V)
Intercontact voltage drop in closed circuit:
2 V or less (including the voltage drop in the cables)
+24V
+24V
+24V
0V
Receiver
output
Input signal Filter and level signal
conversion cir-
Contact cuit
DICMN1 R
or
DICMN2
+24V
+24V
0V
242
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
DC input signal
OFF (High) (Signal) (Signal)
ON (Low) Logical 0
(18 V or
higher)
Logical 1
(6V or
lower)
Chattering of 5
ms or less is ig-
nored.
Receiver output
signal
5 to 22ms 5 to 22ms
WARNING
When a source interface is used, a ground fault in an input
signal has the same effect as closing the contacts. From the
viewpoint of safety, therefore, FANUC does not recommend
the use of such an interface for input signals.
Prepare the following external power supply for the output signals:
243
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
CAUTION
A power supply which satisfies the above specifications
shall be connected to the DOCOM and 0V power supply
terminals for the output signals. The maximum current that
can be carried by the DOCOM pin is 2.0 A. The total load
current must not exceed this value, therefore.
Output signal driver The output signal driver used with the operator’s panel connection unit
can output up to eight signals.
The driver element monitors the current of each output signal. If an
overcurrent is detected, the output of that signal is turned off. Once a
signal has been turned off, the overcurrent will no longer exist, such that
the driver turns the signal on again. Therefore, in the case of a ground fault
or overload, the output of a signal will be repeatedly turned on and off.
This also occurs when a load which causes a high surge current is
connected.
The driver element contains an overheat detector, which turns off all eight
output signals if the temperature in the device exceeds the set value as a
result of an overcurrent caused by a ground fault or some other failure.
This off state is held. To restore signal output, logically turn the output
off then back on again, for each signal, after the temperature falls below
the set value. Signal output can also be restored by turning the system
power off then back on again.
On the PCB, a red LED beside the driver element lights once the overheat
detection circuit operates.
NOTE
The overheat detection circuit also causes a system alarm
to be issued to the CNC. (When setting pins CP1 on the
PCB are closed (jumpered), this alarm is not issued to the
CNC.)
Correspondence
between red LEDs and Red LED name DO signals Remarks
DO signals
DAL1 Y q + 0.0 to Y q + 0.7
244
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
NOTE
The above red LED and alarm transfer to the CNC are
supported by PCBs of version 03B and later.
CONTROL
IN#0 LOGIC
OUT#0
OCD
CONTROL
IN#1 LOGIC
OUT#1
OCD
CONTROL
IN#7 LOGIC
OUT#7
OCD
The power for operating this driver element is supplied from DOCOM
(24 VDC).
245
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
CAUTION
Observe the following precautions when connecting output
signals:
Output pins shall not be connected in parallel, as shown
below.
DOCOM
+24V 0V
Relay
DV
DV
0V
CAUTION
When using a dimming resistor, connect a diode to prevent
leakage.
DOCOM
+24V 0V
Dimming
resistor
Lamp
246
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
9.7.3
Connector Pin Layout
for Source Output Type
Connection Unit
CM51 CM52
CMB3 CMB4
1 DO00 33 0V 1 DO61 14 DO60
8 DO62
2 DO03 34 DO02 2 DO64 15 DO63
19 DO01 9 DO65
3 DO06 35 DO05 3 DO67 16 DO66
20 DO04 10 DO70
4 DO11 36 DO10 4 DO72 17 DO71
21 DO07 11 DO73
5 DO14 37 DO13 5 DO75 18 DO74
22 DO12 12 DO76
6 DO17 38 DO16 6 DO56 19 DO77
23 DO15 13 DO57
7 DO22 39 DO21 7 0V 20 DOCOM
24 DO20
8 DO25 40 DO24
25 DO23
9 DO27 41 DO26
26 DO30
10 DO32 42 DO31
27 DO33
11 DO35 43 DO34
28 DO36
12 DO40 44 DO37
29 DO41
13 DO43 45 DO42
30 DO44
14 DO46 46 DO45
31 DO47
15 DO51 47 DO50
32 DO52
16 DO54 48 DO53
17 DOCOM 49 DO55
18 DICMN2 50 DOCOM
247
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
NOTE
When the operator’s panel connection unit having 64 DIs
and 32 DOs is selected, connector CMB4 is not mounted on
the PCB.
I/O addresses The following PMC addresses are assigned to the operator’s panel
connection unit, depending on the number of I/O points (DI/DO = 96/64
or 64/32):
[DI address] 7 6 5 4 3 2 1 0
248
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
[DO address] 7 6 5 4 3 2 1 0
249
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.7.4
Dimensions of Source
Output Type
Connection Unit
4–f5mm CP1
15 mm
336mm 50mm 10
mm
12 12
CP1
JD1B
43
1 2 3
JD1A
CP61
35
154 mm
120 mm
155
17.78 mm
CMB4
MR20RM
CMB3 CM52 CM51
11.72
20 50 50 50
Approx.
31.05mm 46.99mm 88.9mm 88.9mm 66.16mm 100 mm
7mm 322mm
The following LEDs, fuses, variable resistors, and setting pins are
mounted on the PCB:
[LEDs]
DB1 (green, pilot) : Lights while the power to the PCB is on.
DB2 (red, alarm) : Lights if an error occurs in the PCB or CNC.
DAL1 to DAL8 : See Subsec. 9.7.2
[Variable resistors]
VR1 and VR2 : Factory–set by FANUC. The machine tool builder
need not adjust these resistors.
[Setting pin]
CP1 : Used to specify whether the CNC will be notified of
a DO signal error as a system alarm (see Subsec.
9.7.2).
250
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
9.8
CONNECTING THE
FANUC SERVO UNIT
β SERIES WITH I/O
Link
9.8.1 The FANUC servo unit β series with I/O Link (called the β amplifier with
I/O Link) is a power motion control servo unit that can be easily connected
Overview
to a CNC control unit via the FANUC I/O Link.
The β amplifier with I/O Link can be connected to the Series 0i using the
FANUC I/O Link.
For the Series 0i Mate, however, only one β amplifier with I/O Link can
be connected.
251
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01
9.8.2 The β amplifier with I/O Link is connected to the Series 0i using the usual
Connection FANUC I/O Link connection.
252
B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES
9.8.3 The maximum number of β amplifiers with I/O Link that can be
Maximum Number of connected to a control unit depends on the maximum number of FANUC
I/O Link points provided by that control unit, as well as their assignments.
Units that can be For the Series 0i, the maximum number of FANUC I/O Link DI and DO
Connected points are 1024 and 1024, respectively. One β amplifier with I/O Link
occupies 128 DI/DO points in the FANUC I/O Link. If no units other than
the β amplifiers with I/O Link are connected to the control unit, up to eight
β amplifiers can be connected.
9.8.4 If the β amplifier with I/O Link is used as an I/O Link slave, I/O addresses
Address Assignment are assigned in the PMC in the CNC. Because data output from the slave
is made in 16–byte units, the number of input/output points must be set
by Ladder to 128.
253
10. EMERGENCY STOP SIGNAL B–64113EN/01
Using the emergency stop signal effectively enables the design of safe
WARNING machine tools. See ”Cautions for configuring emergency stop circuit in
compliance with safety standards.”
The emergency stop signal is provided to bring a machine tool to an
emergency stop. It is input to the CNC controller, servo amplifier, and
spindle amplifier. An emergency stop signal is usually generated by
closing the B contact of a pushbutton switch.
When the emergency stop signal (*ESP) contact is closed, the CNC
controller enters the emergency stop released state, such that the servo and
spindle motors can be controlled and operated.
When the emergency stop signal (*ESP) contact opens, the CNC
controller is reset and enters the emergency stop state, and the servo and
spindle motors are decelerated to a stop.
Shutting off the servo amplifier power causes a dynamic brake to be
applied to the servo motor. Even when a dynamic brake is applied,
however, a servo motor attached to a vertical axis can move under the
force of gravity. To overcome this problem, use a servo motor with a
brake.
While the spindle motor is running, shutting off the motor–driving power
to the spindle amplifier allows the spindle motor to continue running
under its own inertia, which is quite dangerous. When the emergency stop
signal (*ESP) contact opens, it is necessary to confirm that the spindle
motor has been decelerated to a stop, before the spindle motor power is
shut off.
The FANUC servo amplifier αi series products are designed to satisfy the
above requirements. The emergency stop signal should be input to the
power supply module (called the PSM). The PSM outputs a motor power
MCC control signal, which can be used to switch the power applied to the
power supply module on and off.
The CNC controller is designed to detect overtravel by using a software
limit function. Normally, no hardware limit switch is required to detect
overtravel. If the machine goes beyond a software limit because of a servo
feedback failure, however, it is necessary to provide a stroke end limit
switch, connected so that the emergency stop signal can be used to stop
the machine.
Fig. 10 shows an example showing how to use the emergency stop signal
with this CNC controller and αi series servo amplifier.
254
B–64113EN/01 10. EMERGENCY STOP SIGNAL
Spark killer
SK
EMG
Relay
CNC control unit
emg1
+24
*ESP
Spark killer
SK
3φ
Coil
200VAC
L1
L2
L3
Fig. 10
WARNING
To use a spindle motor and amplifier produced by a manufacturer other than FANUC, refer to
the corresponding documentation as well as this manual. Design the emergency stop
sequence such that, if the emergency stop signal contact opens while the spindle motor is
rotating, the spindle motor is decelerated until it stops.
255
10. EMERGENCY STOP SIGNAL B–64113EN/01
Cautions for config- To configure an emergency stop circuit in compliance with JIS safety
standards(*), observe the following cautions. Compliance with these JIS
uring an emergency safety standards is a prerequisite for complying with the EC Machine
stop circuit in com- Instructions.
pliance with safety
standards The method for shutting off the motor power section in the amplifier is
based on an IGBT (transistor) rather than an electromechanical scheme.
When configuring an emergency stop circuit, therefore, install a line
contactor on the power input line for motor power in the power supply
module in order to ensure electromechanical shut–off, and apply voltage
to the control coil of the contactor via the contactor control output of the
power supply module.
A failure in the amplifier may disable the output relay of the power supply
module from going off, thus preventing the line contactor from shutting
off the power, even when the emergency stop command input (*ESP) of
the amplifier becomes low.
If a spindle amplifier module is used, shutting off the motor power line
during spindle rotation disables the spindle from stopping quickly
because the power regenerative function does not work, allowing the
spindle to coast. So, provide the redundancy circuit mentioned above
with a delay function based on an off–delay timer that allows a usual stop
time.
NOTE
Examples of important safety standards. Enclosed in
parentheses are corresponding European standards.
256
B–64113EN/01 11. HIGH–SPEED SERIAL BUS (HSSB)
257
11. HIGH–SPEED SERIAL BUS (HSSB) B–64113EN/01
11.1 The high–speed serial bus (HSSB) enables the high–speed transfer of
large amounts of data between a commercially available IBM PC or
OVERVIEW compatible personal computer and a CNC, by connecting them via a
high–speed optical fiber.
On the CNC, the HSSB interface board is installed in an option slot. On
the personal computer, an appropriate interface board is installed.
You can use the FANUC PANEL i instead of a commercial PC. The
FANUC PANEL i comes standard with the HSSB interface.
11.2 The use of the HSSB requires an IBM PC/AT compatible computer or
FANUC intelligent terminal. The machine tool builder or end user is
CAUTIONS required to procure and maintain the personal computer.
To enable the use of the HSSB, Windows 2000 must have been installed
on the personal computer.
FANUC owns the copyright for the HSSB device driver.
The software mentioned above and the contents of the related manuals
may not be used or reproduced in part or whole without the prior written
permission of FANUC.
NOTE
1 IBM is a registered trademark of IBM Corp. of the US.
2 Windows 2000 are registered trademarks of Microsoft Corp.
of the US.
3 The company and product names mentioned in this manual
are trademarks or registered trademarks of the respective
companies.
258
B–64113EN/01 11. HIGH–SPEED SERIAL BUS (HSSB)
11.3
CONNECTION
DIAGRAM
High–speed
serial bus Personal computer interface board
(Installed in an ISA or PCI slot)
The PC interface boards include an ISA bus interface board and a PCI bus
interface board.
259
11. HIGH–SPEED SERIAL BUS (HSSB) B–64113EN/01
11.4
PERSONAL
CAUTION
COMPUTER
1 The machine tool builder or end user is required to procure
SPECIFICATION and maintain the personal computer.
2 FANUC is not liable for any problems resulting from the
operation of users’ personal computers, regardless of
whether the operations are normal or abnormal.
11.4.1
Specification of D This interface board for the personal computer is based on the ISA
Personal Computer in specifications and it can be used into IBM–PC/AT or full compatible
computer. (CPU of the computer must be more than 486.)
Case that the Interface
Board of ISA Type are D The HSSB interface board uses 16 bytes of I/O space defined with
rotary switch as mentioned in ”MAINTENANCE – Setting of
Used Switched”. The other ISA extension boards that use the same resource
with HSSB board can not be used.
D Driver installation is required for using HSSB interface board. The
driver for the HSSB interface board is included in ”Open CNC Driver
Libraries Disk (order specification is A02B–0207–K730).
D Please examine the connection test including the communication
between the personal computer and CNC controller sufficiently.
D Following shows the required power of the interface board for ISA
type.
1ch version +5V, 1A
11.4.2
Specification of D This interface board for the personal computer is based on the PCI
Personal Computer in specifications and it can be used into a computer with PCI slot (5V,
ISA slot type).
Case that the Interface
Board of PCI Type are D Driver installation is required for using HSSB interface board. The driver
for the HSSB interface board is included in ”Open CNC Driver Libraries
Used Disk (order specification is A02B–0207–K730). The revision of the
driver must be Edition 1.6 or later for the board of PCI type.
D Please examine the connection test including the communication
between the personal computer and CNC controller sufficiently.
D Following shows the required power of the interface board for PCI type.
1ch version +5V, 0.8A
260
B–64113EN/01 11. HIGH–SPEED SERIAL BUS (HSSB)
11.5
INSTALLATION (1) HSSB Interface Board For Personal Computer
ENVIRONMENT Operating : 0 to 55_C
Ambient
Temperature Non–operating : –20 to 60_C
Usual : : 10 to 75% (non–condensing)
Humidity
Short–term (within one month) : 10 to 95% (non–condensing)
261
11. HIGH–SPEED SERIAL BUS (HSSB) B–64113EN/01
11.6
PROCEDURE FOR
WARNING
INSTALLING Before starting to mount or remove a personal computer
PERSONAL interface board, switch off the personal computer and its
COMPUTER peripheral devices, and disconnect their power supply
INTERFACE BOARDS cables. Otherwise, there is a serious danger of electric
shock.
(1) Remove the covering plate of ISA extension slot on the personal
computer.
(2) Set the I/O base address of the interface board (in only case of ISA
type).
Before mounting the interface board of ISA type, set the I/O address not
to conflict with the I/O address areas that are used by the personal
computer and other ISA extension boards. Set the I/O address not to
conflict with each other in case that two or more interface boards for the
personal computer are used (HSSB multi–connection).
The interface board of PCI type is setting free.
(3) Insert the interface board for the personal computer to the ISA
connector tightly.
(4) Screw the plate of interface board to the computer.
(5) Confirm connection (in only case of HSSB multi–connection)
Confirm following items for installing drivers of HSSB interface
board in case of HSSB multi–connection.
D In case of ISA type
I/O port address set to HSSB channel
Correspondence between HSSB channel and CNC
D In case of PCI type
PCI slot number which HSSB board is mounted (slot number
is marked to PCB normally).
Correspondence between HSSB channel and CNC
(6) Restore the covering plate.
NOTE
Do not touch the leads running to the card edge of the
interface board (that match with connectors).
262
B–64113EN/01 11. HIGH–SPEED SERIAL BUS (HSSB)
Personal computer
interface boards
A20B–8001–0583 New type 2
A20B–8001–0583
L, M, N = 0, 2, 8 for channel A
(COP7A)
Channel A A20B–8001–0582
L M N L, M, N = 0, 2, 8 for channel A
(COP7A)
L, M, N = 0, 2, 9 for channel B
(COP7B)
A20B–8001–0582
Channel A
Channel B
Fig. 11.6 I/O base address setting (for personal computer interface board of new type 2 (A20–B–8100–0582, –0583))
263
11. HIGH–SPEED SERIAL BUS (HSSB) B–64113EN/01
264
B–64113EN/01 11. HIGH–SPEED SERIAL BUS (HSSB)
11.8
RECOMMENDED
Personal computer
CABLES CNC interface card interface card
Optical fiber cable
COP7 COP7
NOTE
An optical fiber cable of up to 100 m can be used only when
the NC side interface board A02B–0281–J202 (printed
circuit board drawing number: A20B–8001–0641) is used
with the personal computer interface board (A20B–8001
–0582, –0583 –960 or –0961).
265
12. FANUC DNC2 INTERFACE B–64113EN/01
266
B–64113EN/01 12. FANUC DNC2 INTERFACE
Series 0i
control unit
RS–232–C
interface
JD28A
RS232C
267
12. FANUC DNC2 INTERFACE B–64113EN/01
12.2
DNC2 INTERFACE CNC OPTION board Host computer (Example)
(RS–232–C) JD28A
(PCR–E20LMDETZ–SL) DBM–25S
1 RD 11 SD 1 FG
14
2 0V 12 0V 2 SD
15
3 DR 13 ER 3 RD
16
4 0V 14 0V 4 RS
17
5 CS 15 RS 5 CS
18
6 0V 16 0V 6 DR
19
7 CD 17 7 SG
20 ER
8 0V 18 8 CD
21
9 19 9
22
10 20 10
23
11
24
12
25
13
Conceptional diagram
of signal connection
RS RS
CS CS
ER ER
DR DR
CD CD
SG SG
0V FG FG
FRAME
NOTE
When an IBM PC/AT is used, the RS signal goes low in the
reception phase. In this case, connect CS on the host side
to ER on the same side.
268
B–64113EN/01 13. CONNECTION TO OTHER NETWORKS
269
APPENDIX
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
273
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
274
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
275
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
276
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
–0582 –0583
Weight: 0.2 kg
Fig.U16 (a) High–speed serial bus interface board type 2 (PC) (ISA bus version)
Specification No. : A20B–8001–0583 (1 CH)
A20B–8001–0582 (2 CH)
0961 0960
Weight: 0.1 kg
Fig.U16 (b) Interface Board for Personal Computer (PCI bus version)
Specification No. : A20B–8001–0960 (2 CH)
A20B–8001–0961 (1 CH)
277
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
MS connector: MS3102A–20–29P
278
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
3–M4
On the f72 circumference
279
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
90 38.0
25
Y Z X1 X10X100
X 4
M3 screw terminal
140
100.0
39.0
M3 screw terminal
90 38.0
25
Z 4 X1 X10 X100
Y
X 5
M3 screw terminal
140
100.0
39.0
M3 screw terminal
280
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
COP10B COP10A
JF101(JF105)
JF102(JF106)
JF103(JF107)
JF104(JF108)
CP11
JA4A
281
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
Plus terminal
with 3–M3
screw holes
103
93
Minus terminal
with 3–M3
screw holes
FANUC
40
4–f4.3 mounting hole
Arrow view A
14.1
106.3
92.2
13.2
78 78
282
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
Main unit
Cover
103
115
M4 tap × 4
70
81 93
145
283
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
Mounting hole
diagram
284
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
285
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
Earth stud
(M4)
6–φ4
5
60
80
70
5 280 5
5
290
70
270
6–M3
140 140
70
66
274 Unit : mm
Weight : 0.6kg
Panel cut drawing
286
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
Earth stud
(M4)
Unit = mm
Weight: 0.6kg Panel cut drawing
287
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
Connectors
Fig. title Specification No. Fig. No.
AMP connector (3) for +24 V power supply AMP1–178288–3 Fig.C3 (c)
AMP connector (4) for +24 V power supply AMP2–178288–3 Fig.C3 (d)
Honda connector (for distribution I/O connection printed circuit board) MRH–50FD Fig. C9
288
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
A
n
2 1.27 1
7.3
n n)1
2
Display
HONDA
7
15.1
1.27
B
A B
PCR–E20FS 21.65 11.43
289
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
16.25 15_
11.43
1.27
Note
This connector does not
10 9 8 7 6 5 4 3 2 1 have contacts for positions
11,13,15,17, and 19.
5.5
2.2
9.2
1.7
20 19 18 17 16 15 14 13 12 11
13.35
19.2
Tab for
shield
connection
7
(4)
4.3
3
(3)
5
8.5
1.8 (1)
(2)
2.4 2.4
A A
Section AA S 20 18 16 14 12
(Standard 1/10)
See from the back (soldering side)
10 8 6 4 2
9 7 5 3 1
290
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
9.5
21 11.4
(1)
HONDA
(2)
37
30
(3) (6)
(5)
(4)
291
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
21±0.3
11.5±0.3
9.5±0.2
(5)
(6)
(4)
37"0.5
17.5"0.3
(3)
30±0.3
(2) (1)
292
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
9.5
21 11.4
(2)
F
C020–02
37
30
Cable clamp
Screw
Lock lever
293
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
294
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
TYPE : AMP1–178128–3
22.8
16.3
19.24
0.6
10.16
5.08
7.15
4.05
6.55
3.1
3 2 1
Circuit No.
295
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
TYPE : AMP2–178128–3
Circuit No.
(29.7)
DIMENSION
3 2 1
AMP D–3
16.3" 0.3
(19.24)
" 0.3
7.15
4.05
6.55
3.1
3 2 1
Cricuit No.
296
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
TYPE : AMP1–178288–3
X 22.8
16.3
16.7
0.6
7.62
3.81
7.15
4.05
6.55
3.1
3 2 1
Circuit No.
297
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
TYPE : AMP2–178288–3
0.6
7.15
6.55
3 2 1
Circuit No.
298
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
" 0.5
" 0.2
5.5
3.4
–AMP
" 0.2
(f2.6)
2.5
299
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
(2)
(4)
(1)
(3)
C
(5)
A (D)
(B)
Symbol Number of
Specification A (B) C (D) terminals
MR–20LMH (Plug)
39.3 44.9 39.8 17 20
MR–20LFH (Jack)
MR–50LMH (Plug)
67.9 73.5 44.8 18 50
MR–50LFH (Jack)
Symbol Name
Outer diameter of the cable
1 Connector cover MR–20L dia.10mm max
2 Cable clamp MR–50L dia.16mm max
3 Stopper
4 Screw for cable clamp
Plug (MR–20, 50MH)
5
Jack (MR–20, 50FH)
300
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
301
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
13 2–M2
A
B
(1)
2.4
18.1
(2)
8.5
(3)
14 15 16 17 18 19 20
HONDA
8 9 10 11 12 13
1 2 3 4 5 6 7
Number of
A B
terminals
MR–20RMH 32.8 27.8 20
MR–50RHF 61.4 56.4 50
Symbol Name
1 Cable clamp
2 Screw 2.6dia.×8
3 Connector (MR–20,–50MH)
302
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
13 2–M2
B
A
(1)
2.4
19.9
8.4
10.9
(2)
(3)
1 2 3 4 5 6 7
HONDA
8 9 10 11 12 13
14 15 16 17 18 19 20
Number of
A B terminals
MR–20RMH 32.8 27.8 20
MR–50RMH 61.4 56.4 50
Symbol Name
1 Cable clamp
2 Screw 2.6dia.×8
3 Connector ( MR–20,– 50FH)
303
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
HONDA
MR–50MH
19 20 21 22 23 24 25 26 27 28 29 30 31 32 (50–core,plug)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
MR–50FH
HONDA
19 20 21 22 23 24 25 26 27 28 29 30 31 32 (50–core, jack)
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
14 15 16 17 18 19 20
HONDA
MR–20MH
8 9 10 11 12 13 (20–core,plug)
1 2 3 4 5 6 7
1 2 3 4 5 6 7
HONDA
MR–20FH
8 9 10 11 12 13 (20–core, jack)
14 15 16 17 18 19 20
304
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
19.06" 0.2
3
32 max.
5.08
2
1
6 ±0.2
7.7
30
305
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
HIF3BB
15.6
14.4
1.27 1.27 1.09
1.27
A A A
2.54
D
6.0
A A’ B
3.6
6.0
6.0
1.27 2.54
B’ 3.81
B
D
3.8 :1
3.5
:2
:3
5.1
7.0 3.5
7.0
10.5
0.95
0.3
8.5
1.05
2.3 2.3
2.7
C 3.5
4.5
Dimensions
No.of
Description A B C D
contact
HIF3BB–34D–2.54R 34 47.75 40.64 41.91 43.23
ROW A
ROW B
01 03 05 07 09 11 13 15 17
02 04 06 08 10 12 14 16
OUTVIEW FROM CONNECTOR SIDE.
50PINS
ROW A
ROW B
01 03 05 07 09 11 13 15 17 19 21 23 25
02 04 06 08 10 12 14 16 18 20 22 24
OUTVIEW FROM CONNECTOR SIDE.
306
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
+0.2
18
2 (pitch)
±0.15
13
0
20.5 –0.3
+0.3
21.6 0
307
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
Section A–A
Contact position
Product name
308
B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
H
J
A 53.0 D 7.8 G 10.7
B 38.3 E 12.6 H 1.2
C 47.0 F 41.3 J 0.8
A
C A–A cross section
B F
A 10
E D G
6.1 10
A 10
2–3.05f
10.8
Small round
M2.6 P0.45 screw Interlock screw head screw
1.2groove
6.1
12.7
1.2
6.2 Spring washer
309
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01
Honda MR type, 50 pins, male, connection printed circuit board soldering type connector
Type No. Honda Tsushin Kogyo Co., Ltd.
MRH–50FD
310
B–64113EN/01 B. 20–PIN INTERFACE CONNECTORS AND CABLES
311
B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/01
312
B–64113EN/01 B. 20–PIN INTERFACE CONNECTORS AND CABLES
B.3 Cable connectors consist of a connector main body and housing. The
models listed below are available. Those connectors not marked with an
CABLE asterisk are currently being mass–produced as manufacturer’s standard
CONNECTORS models. Those marked with an asterisk are produced according to custom
specifications by FANUC.
313
B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/01
PCR–E20FS (Honda) Soldering type connector for general signals. This is suitable for producing cable
assemblies in small quantities, as well as on–site.
FI40B–20S (Hirose) Has the same number of pins as the FI40–20S, but features a wider soldering pitch,
(formerly, FI40A–20S) facilitating soldering and enabling the use of thicker wires. Its reinforced pins allow
wires as thick as #17AWG to be soldered to the FI40B–20S (wires no thicker than
#20AWG can be used with the FI40A–20S). Note, however, that a thick wire, such
as #17AWG, should be used with a more robust housing like the FI–20–CV6.
FI40B–2015S (Hirose) Features a wider soldering pitch, attained by using the space provided by thinning
(formerly, FI40–2015S) out some pins. Also features tougher pins, compared with its predecessor, the
FI40–2015S. These pins can be soldered to wires as thick as #17AWG, provided
that the cable diameter does not exceed 8.5 mm.
D Housings
Housing model (manufacturer) Supplementary description
FI–20–CV5 (Hirose) Should be used with the FI40B–20S. This is a plastic housing designed for use
with a cable that is 9.2 mm in diameter.
FI–20–CV6 (Hirose) Should be used with the FI40B–20S. This housing, however, can be used with a
thicker cable (such as 10.25 mm) than is possible with the FI–20–CV6. Its
components are die cast.
FI–20–CV2
D FI40–20S (6.2mm in diameter) Those
listed on
FI40B–20S FI–20–CV5 the left
(formerly FI40A–20S) (9.2mm in diameter) can be
FI–20–CV6 used.
(10.25mm in diameter)
314
B–64113EN/01 B. 20–PIN INTERFACE CONNECTORS AND CABLES
B.4
RECOMMENDED
CONNECTORS,
APPLICABLE
HOUSINGS, AND
CABLES
Table B.4 Recommended connectors, applicable housings, and cables
Connector name
FANUC–approved FANUC–approved Compatible cable (cable diameter)
referenced in the
connector housing FANUC development Remark
Connection
(manufacturer) (manufacturer) FANUC specification number
Manual
NOTE
*1 Cable A66L–0001–0286 has been recommended for use as a pulse coder cable. It can be
up to 20 m long. Two cables, A66L–0001–0402 and A66L–0001–0403, have recently been
developed. A66L–0001–0402 and A66L–0001–0403 can be as long as 30 m and 50 m,
respectively. (See Fig. 4 for detailed specifications.)
Both cables have the same level of oil and bending resistance (cable, 100 mm in diameter,
capable of withstanding at least 10 million bending cycles) as conventional cables, and are
UL– and CSA–certified.
315
B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/01
Press–mount type
connector assembly
tools and jigs
Connector model FANUC–approved
Press–mounting
referenced in the connector Wire forming tool Remark
tool
Connection Manual (manufacturer)
FHAT–918A
FCN–237T–T062/H
NOTE
1 Those tools indicated by shading are available from FANUC (specification number
A02B–0120–K391).
2 The tools available from each manufacturer are specifically designed for use with the
connectors manufactured by that manufacturer.
316
B–64113EN/01 B. 20–PIN INTERFACE CONNECTORS AND CABLES
Materials for cable Machine tool builders are required to manufacture or procure the
assemblies materials for the cable assemblies to be used with their products. FANUC
recommends the following materials as being suitable for interface
connectors. Individual machine tool builders are encouraged to contact
each cable manufacturer for themselves, as required.
FANUC
Material Use Constitution specification Manufacturer Remark
number
317
B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/01
318
B–64113EN/01 B. 20–PIN INTERFACE CONNECTORS AND CABLES
Insulator color
Dot mark
Dot mark
color
Pair No.
(1 pitch)
Drain First Second
wire wire wire
The numbers assigned to the wires correspond to the numbers in the table at right.
Fig. B.4
319
B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/01
Pitch mm 20 or less
Thickness mm 0.3
Braid density % 70
320
B–64113EN/01 B. 20–PIN INTERFACE CONNECTORS AND CABLES
NOTE
The maximum outside diameter applies to portions other
than the drain wire.
Drain wire
Red
0.18–mm2 twisted pair wire
7
6 White 1
Red Black 0.5–mm2 insulated wire
321
B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/01
(c) Specifications
Item Specification
Insulation Color White, red, black Red, black White, red, black Red, black
(polyester)
Typical thickness (mm) 0.16 0.23 0.16 0.25
322
B–64113EN/01 B. 20–PIN INTERFACE CONNECTORS AND CABLES
Item Specification
Electrical Conductor resistance 103 or lower 25.5 or lower 103 or lower 15.0 or lower
performance Ω/km (20°C)
Cable cross
section Tape Braided shielding
ÅÅÅÅÅÅÅÅ
ÅÅÅÅÅÅÅÅ
ÅÅÅÅÅÅÅÅ
White Red Twisted pair A
ÅÅÅÅÅÅÅÅ
Red
Black
ÅÅÅÅÅÅÅÅ
Red Black Red Black
ÅÅÅÅÅÅÅÅ
Solid wire B
ÅÅÅÅÅÅÅÅ
White Black
Black
Red
ÅÅÅÅÅÅÅÅ
Drain
Sheath
323
B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/01
Specification – A66L–0001–0371
Number of Conductors – 5
Diamter mm 0.48
Thickness mm 0.71
Diamter mm 1.90
Density % 95 or more
Thickness mm 0.2
Thickness mm 0.15
Diamter mm 2.6
Shield braiding Element wire diameter (material) mm 0.12 (tinned soft copper wire)
Thickness mm 0.3
Diameter mm 7.8
324
B–64113EN/01 B. 20–PIN INTERFACE CONNECTORS AND CABLES
1 Red RD
2 Red RD
INTERPOSITION
9 Black BK 3 Green GN
4 Green GN
10 Black BK
SHEATH
8 White WH 6 Blue BU
7 White WH 5 Blue BU
.
.
.
Ω
Resistor
Check .
every pin .
.
PCR–E20LMD (Honda)
PCB connector This is a standard product from the manufacturer.
325
C. CONNECTION CABLE (SUPPLIED FROM US) B–64113EN/01
NOTE
1 The maximum cable lengths listed above apply only when
the respective recommended cables stated in the text are
used. If a non–recommended cable is used, the maximum
cable length may not be guaranteed. Cables other than
those listed above are used between units in the CNC. See
the respective descriptions in this manual for details of
these cables.
2 This cable can be extended to up to 15 m if it is used within
the cabinet.
326
B–64113EN/01 C. CONNECTION CABLE (SUPPLIED FROM US)
PCR–E20FA
Spindle signal
cable A02B–
0236– 5m
Electrical–to–electr K845
ical
FI–20–CV7
FI–20–CV7 A02B–
MDI signal cable 0236– 25 m
Control unit K812
á
MDI unit A02B–
(CK1) 0236– 45 m
LY10–DC20 K813
Power supply
cable for AMP2–178288–3
stand–alone type
LCD unit A02B–
stand–alone type 0166– 55 m
MDI (CPD2) K880
á
Stand–alone type AMP1–178288–3
LCD (CP5)
Manual pulse
generator cable
(for one unit)
FI40–2015S A02B–
Control unit (JA3)
0120– 7m
á
K847
Manual pulse M3 crimp style terminal
generator terminal
board
327
C. CONNECTION CABLE (SUPPLIED FROM US) B–64113EN/01
Manual pulse
generator cable
(for two units)
FI40–2015S A02B–
Control unit (JA3)
0120– 7m
á
K848
Manual pulse M3 crimp style terminal
generator terminal
board
Manual pulse
generator cable
(for three units)
FI40–2015S A02B–
Control unit (JA3) 3 3 3 3
0120– 7m
á
K841
Manual pulse M3 crimp style terminal
generator terminal 2 2 2 2
board
328
B–64113EN/01 D. OPTICAL FIBER CABLE
The Series 0i/0i Mate uses optical fiber cables for the following
interfaces. This table lists the usable combinations.
Recommended Maximum allowable Applicable junc-
Interface Remark
optical cable transmission distance tion adapter
NOTE
For printed–circuit boards with the following former ordering
information, the maximum allowable transmission distance
with –0026#L~ is lowered to 50 m, and connection with
A63L–0020–0004 is impossible.
·A20B–8001–0580 ·A20B–8001–0581
·A20B–8001–0640 ·A20B–8100–0100
329
D. OPTICAL FIBER CABLE B–64113EN/01
Unit: mm
7
21
Code
Unit: mm
8.2
21
Code Bush
Reinforced cover
330
B–64113EN/01 D. OPTICAL FIBER CABLE
A66L–6001–0023# A66L–6001–0026#
L50R03 50.0 m
L100R03 100.0 m
L200R03 200.0 m
2. Cable selection
D Always use an external cable (A66L–6001–0026#X) when the
cable is to be laid outside the power magnetics cabinet or main unit
cabinet, where it may be pulled, rubbed, or stepped on.
D Use an external cable when part of the cabling is to be subject to
movement. For example, when connecting a portable operation
pendant box to the power magnetics cabinet, the use of an external
cable is desirable because the cable is likely to be bent, pulled, or
twisted repeatedly even though frequent system operation is not
expected. However, the force likely to be applied when the cable
is installed or moved for maintenance purposes does not need to be
taken into consideration.
D Use an external cable in locations where sparks or flame are a
danger. Although the internal cord type cable
(A66L–6001–0023#X) is covered by nonflammable resin, the
cover, if exposed to frame for a long time, may melt, allowing the
fiber cable inside to burn.
D Use an external cable when the cable is expected to be pulled with
considerable force during installation (the force applied to the cable
must be within the specified tensile strength limit at all times). For
example, even though installing a cable in a cable duct can be
regarded as internal cabling, a cable of the appropriate type must
be selected according to the tensile force to be applied to the cable
during installation.
D Both the internal cord type and external cables have the same oil
and heat resistance properties.
331
D. OPTICAL FIBER CABLE B–64113EN/01
4. Handling precautions
(1) Protection during storage
When the electrical/optical conversion module mounted on the
printed circuit board and the optical fiber cable are not in use, their
mating surfaces must be protected with the lid and caps with which
they are supplied. If left uncovered, the mating surfaces are likely
to become dirty, possibly resulting in a poor cable connection.
332
B–64113EN/01 D. OPTICAL FIBER CABLE
Fig. D (c) Protection of electrical/optical conversion module and optical fiber cable (when not in use)
333
D. OPTICAL FIBER CABLE B–64113EN/01
pull it. Because the combined tensile strength of the two cords is
only 14 kg, however, avoid applying too great a force to the cable
during installation, regardless of whether you have taken the
protective measures.
Optical connector
Reinforcing cover Optical connector
Tape Tape
2 cords combined
D Take care to keep both parts of the optical connector (cable side and
PCB side) clean. If they become dirty, wipe them with tissue paper or
absorbent cotton to remove dirt. The tissue paper or absorbent cotton
may be moistened with ethyl alcohol. Do not use any organic solvent
other than ethyl alcohol.
D Fix the reinforcing cover of the external cable or the cord binding
portion of the internal cord type cable by using a cable clamp, as shown
in Fig. D (e), to prevent the weight of the optical fiber cable from being
applied directly to the connecting part of the optical connector.
(Recommended cable clamp):
Recommended cable clamps are listed below. Use a clamp that
grasps the optical cable lightly; the clamp should not apply
excessive pressure to the cable.
For an external cable:
CKN–13SP (with sponge)(Kitagawa Industry Co., Ltd.)
For an internal cord type cable:
MN–1 (Kitagawa Industry Co., Ltd.)
334
B–64113EN/01 D. OPTICAL FIBER CABLE
335
D. OPTICAL FIBER CABLE B–64113EN/01
32"0.3
10.16
R1.6
6.6
8.2
21"0.5
3.2 42"0.5
18.2"0.5
2.2
Mounting board
NOTE
Up to one relay points are permitte.
336
B–64113EN/01 D. OPTICAL FIBER CABLE
32"0.5
10.16
R1.6
6.6
8.2
21"0.3
3.2 42"1.0
18.1
2.2
Mounting board
NOTE
Only one relay point is permitted.
337
D. OPTICAL FIBER CABLE B–64113EN/01
NOTE
Ferrule: Movable metal at the tip of an optical connector; the
fiber is bonded to the ferrule.
Ferrule
Protective cover
Optical cable
Optical connector
338
B–64113EN/01 D. OPTICAL FIBER CABLE
10.Cleaning
If the optical fiber junction adapter, optical–to–electrical conversion
module, or optical cable are soiled, clean them according to the
following procedures.
D Cleaning the optical fiber junction adapter and optical-to-electrical
conversion module
First, clean the entire housing by wiping it with a cloth moistened
with, or by washing it in, ethyl alcohol or HCFC141B (alternative
CFC; High Shower spray can DS–2168, manufactured by Sun
Hayato). Similarly, wash the two sleeves in the adapter or wipe
them with a cotton swab or the like.
339
D. OPTICAL FIBER CABLE B–64113EN/01
340
B–64113EN/01 E. LIQUID CRYSTAL DISPLAY (LCD)
Brightness of the When the ambient temperature is low, the brightness of the LCD
monochrome LCD decreases. (The LCD screen is dark particularly immediately after the
power is turned on.) This phenomenon is not a failure but is a property
specific to the LCD. When the ambient temperature increases, the LCD
screen becomes brighter. The monochrome LCD has a brightness control
function. For the method of adjustment, see Section 1.17.
341
F. MEMORY CARD INTERFACE B–64113EN/01
Overview Data I/O internal to the CNC can be performed for maintenance through
the memory card interface in the control unit. This appendix F describes
the memory card interface for data input/output.
342
B–64113EN/01 F. MEMORY CARD INTERFACE
NOTE
The PSMCIA interface on the CNC display unit for with PC
functions is not included.
Purpose
Vendor Specification Capacity Remarks
For Data For Data
Input/Output Server
HB28D096A8H 96MB Ę Ę
HB28D160A8H 160MB Ę Ę
HB28B192A8H 192MB Ę Ę
HITACHI
HB28B320A8H 320MB Ę Ę
HB28B640A8H 640MB Ę Ę
HB28B1000A8H 1GB Ę Ę
NOTE
1 If a card other than the above is used, the operation is not
guaranteed.
2 The cards for 3.3 V cannot be used.
3 The cards for 5 and 3.3 V (automatic switching) can be
used.
343
F. MEMORY CARD INTERFACE B–64113EN/01
Purpose
Vendor Specification Capacity Remarks
For Data For Data
Input/Output Server
SDCFB–64–801 64MB Ę —
SDCFB–128–801 128MB Ę Ę Note 2
SDCFB–256–801 256MB Ę Ę
SanDisk SDCFB–384–801 384MB Ę Ę
SDCFB–512–801 512MB Ę Ę
SDCFB–32–101 32MB Ę —
SDCFB–64–101 64MB Ę —
HB288032C6 32MB Ę — No production
HB288064C6 64MB Ę — No production
HITACHI
HB28D032C8H 32MB Ę —
HH28B064C8H 64MB Ę —
PCCF–32MS 32MB Ę — No production
PCCF–48MS 48MB Ę — No production
PCCF–64MS 64MB Ę — No production
I⋅O data
PCCF–H32MS 32MB Ę — No production
PCCF–H48MS 48MB Ę — No production
PCCF–H64MS 64MB Ę — No production
NOTE
1 The compact flash card adapters used for operation
confirmation are as follows:
Adapter made by SanDisk: SDCF–31
Adapter made by I–O DATA: PCCF–ADP
2 The compact flash card adapter used for operation
confirmation is as follows:
Adapter made by SanDisk: SDCF–31–03
4. Miscellaneous
D The flash ATA card uses a quick format.
If your flash ATA card has not been formatted, do so using a
personal computer.
D It is impossible to use ATA cards with the memory card access
function of a C executor application.
344
B–64113EN/01 G. PROCEDURE FOR FIXING THE MEMORY CARD
Insert the memory card into the Fix the memory card to the fixing
fixing bracket in the direction bracket.
indicated by the arrow.
345
G. PROCEDURE FOR FIXING THE MEMORY CARD B–64113EN/01
346
B–63523EN/03 Index
[Numbers] Connection Diagram, 174, 259
Connection of Basic and Expansion Modules, 194
20–pin Interface Connectors and Cables, 311
Connection of Battery for Separate Absolute Detector,
2A DO (Output Signal) Connection, 184 91
2A Output Connector Pin Allocation, 183 Connection of Connector Panel I/O Module, 173
2A Output DO Signal Specifications, 185 Connection of Each Section, 155
Connection of FANUC I/O Link by Electric Cable,
104
[A] Connection of I/O Link Slave Devices, 105
Connection of I/O Units for 0i, 106
Action Against Noise, 22
Connection of MDI Unit, 53
Address Assignment by Ladder, 253
Connection of One to Two Serial Spindles, 74
Analog Input Connector Pin Allocation, 186
Connection of Operator’s Panel I/O Module (for Ma-
Analog Input Signal Connections, 187 trix Input), 206
Analog Input Signal Specifications, 189 Connection of Operator’s Panel I/O Module and Pow-
Analog Input Specifications, 190 er Magnetics Cabinet I/O Module, 224
Analog Spindle Interface, 76 Connection of Power Supply, 83
Connection of Source Output Type Connection Unit,
241
Connection to CNC Peripherals, 52
[B] Connection to FANUC I/O Link, 97
Batteries, 46 Connection to Machine Operator’s Panel, 129
Battery for Absolute Pulse Coder Built into the Motor Connection to other Networks, 269
(6VDC), 51
Connection to the High–speed Skip (HDI), 71
Battery for Memory Backup (3VDC), 46
Connection to the Servo Amplifiers, 79
Battery for Separate Absolute Pulse Coders (6VDC),
50 Connection to the Small Machine Operator’s Panel,
154
Board–mounted Connectors, 312
Connection with Input/Output Devices, 56
Connections, 131
Connector (on the cable side) specifications, 141
[C] Connector Layout of the Small Machine Operator’s
Cable Clamp and Shield Processing, 27 Panel, 167
Cable Connectors, 313 Connector Locations, 93
Cable for Power Supply to Control Unit, 45, 108 Connector Locations of Main Panel B, 144
Cable Length for Manual Pulse Generator, 193 Connector Pin Arrangement, 110
Cabling Diagram, 35 Connector Pin Layout for Source Output Type Con-
nection Unit, 247
Configuration, 1, 173
Control Unit, 32
Configurations of Control Units, 2
Control Unit Configuration and Component Names, 2
Connecting DI/DO, 111
Cooling by Heat Exchanger, 18
Connecting I/O Devices, 57
Customization of the key sheet, 171
Connecting the FANUC Servo Unit β Series with I/O
Link, 251
Connecting the Ground Terminal of the Control Unit,
25 [D]
Connecting the High–speed Skip (HDI), 70 Design and Installation Conditions of the Machine
Tool Magnetic Cabinet, 16
Connecting the Manual Pulse Generator, 125
Detachable key top, 150
Connection, 99, 252
DI (General–purpose Input Signal) Connection, 209,
Connection Cable (Supplied from Us), 326 228
i–1
Index B–63523EN/03
[F] [L]
FANUC DNC2 Interface, 266 Layout of the key sheet, 165
FANUC Handy File Connection, 69 Linear Scale Interface (Parallel Interface), 84
Liquid Crystal Display (LCD), 341
[G]
[M]
General–purpose DI connection, 136
Main panel B, B1 specification, 146
General–purpose DI signal definition, 147
Maintenance Parts, 172
General–purpose DO signal, 138 Manual Pulse Generator Connection, 192, 215, 234
General–purpose DO signal definition, 147 Manual pulse generator connection, 139, 157
Ground, 24 Maximum Number of Units that can be Connected,
253
i–2
B–63523EN/03 Index
Meaning of key symbols, 148, 169 Procedure for Turning Off the Power, 44
Measures Against Surges due to Lightning, 30 Procedure for turning on the power, 43
Memory Card Interface, 342
Module Installation, 195
Module Specifications, 175 [R]
Recommended Cables, 265
Recommended Connectors, Applicable Housings, and
[N] Cables, 315
Noise Suppressor, 26 RS–232–C Interface Specification, 60
Notes on Installing a Separate Detector Interface Unit, RS–232–C Serial Port, 58
95
[S]
[O]
Separate Detector Interface, 81
Operator’s panel specification, 168
Separate Detector Interface Unit Specification, 83
Optical Fiber Cable, 329
Separate Type Pulse Coder Interface (Parallel Inter-
Order specification, 145, 168 face), 85
Outline drawing and panel–cut drawing of the small Separating Signal Lines, 22
machine operator’s panel, 164
Serial Spindle, 74
Output Signal Specifications for Source Output Type
Connection Unit, 243 Servo Interface, 78
Overall Connection Diagram, 154, 206, 224 Specification of Personal Computer in Case that the
Override signals, 143, 162 Interface Board of ISA Type are Used, 260
Specification of Personal Computer in Case that the
Interface Board of PCI Type are Used, 260
Specifications, 145, 168, 217, 235
[P]
Spindle Connection, 73
Personal Computer Specification, 260
Sub panel A, B1 specification, 146
Pin assignment, 131
Position Coder Interface, 77
Power Connection, 207, 226
Power connection, 155
[T]
Power ON/OFF control signal connection, 135 Temperature Rise within the Cabinet, 18
i–3
Revision Record
FANUC Series 0i–MODEL C FANUC Series 0i Mate–MODEL CONNECTION MANUAL (HARDWARE) (B–64113EN)
01 May, 2004