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    Shop 49 - Pipe Shop

    Uploaded by

    Sahil Jawa
    The pipe shop contains various machinery to cut, bend, bevel, and thread pipes. This includes a band saw to cut pipes from 15NB to 200NB, a bending machine for pipes from 15NB to 40NB, and 6 bevelling machines for edge preparation of pipes from 40NB to 150NB. Pipes are cut and fabricated into spools according to design drawings, then bent, edge prepped, tack welded, and tested before being sent for treatment and installation. The band saw uses water and chemicals for cooling when cutting pipes up to 250NB in diameter.

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    © All Rights Reserved
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    Shop 49 - Pipe Shop

    Uploaded by

    Sahil Jawa
    36 views3 pages
    The pipe shop contains various machinery to cut, bend, bevel, and thread pipes. This includes a band saw to cut pipes from 15NB to 200NB, a bending machine for pipes from 15NB to 40NB, and 6 bevelling machines for edge preparation of pipes from 40NB to 150NB. Pipes are cut and fabricated into spools according to design drawings, then bent, edge prepped, tack welded, and tested before being sent for treatment and installation. The band saw uses water and chemicals for cooling when cutting pipes up to 250NB in diameter.

    Original Description:

    PIPING

    Original Title

    Piping

    Copyright

    © © All Rights Reserved

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    The pipe shop contains various machinery to cut, bend, bevel, and thread pipes. This includes a band saw to cut pipes from 15NB to 200NB, a bending machine for pipes from 15NB to 40NB, and 6 bevelling machines for edge preparation of pipes from 40NB to 150NB. Pipes are cut and fabricated into spools according to design drawings, then bent, edge prepped, tack welded, and tested before being sent for treatment and installation. The band saw uses water and chemicals for cooling when cutting pipes up to 250NB in diameter.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    36 views3 pages

    Shop 49 - Pipe Shop

    Uploaded by

    Sahil Jawa
    The pipe shop contains various machinery to cut, bend, bevel, and thread pipes. This includes a band saw to cut pipes from 15NB to 200NB, a bending machine for pipes from 15NB to 40NB, and 6 bevelling machines for edge preparation of pipes from 40NB to 150NB. Pipes are cut and fabricated into spools according to design drawings, then bent, edge prepped, tack welded, and tested before being sent for treatment and installation. The band saw uses water and chemicals for cooling when cutting pipes up to 250NB in diameter.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
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    Shop 49 - Pipe Shop

    Pipe shop capabilities


    1. 1 EOT CRANES
    CAPACITY:- 5 Ton TYPE:- single girder EOT crane Crane approachable area :
    – 100*20m
    2. BAND SAW MACHINE ( cutting pipe )
    CAPACITY:-15NB TO 200NB Area require:- 6*3m
    3. Bending machine
    CAPACITY:- 15NB to 40NB Area require:- 6*3m

    4. 6 BEVELLING MACHINE ( edge preparation , side to side connection )


    CAPACITY:- 40NB Sch 80 to 150NB sch 80 Area require:- 1M / MACHINE
    5. AIR COMPRESSOR ( pressure test )
    RECEIVER:- 100 Ltrs Max. working pressure:- 12Kg/cm2 Area require:-
    3*2m
    6. THREAD MACHINE
    CAPACITY:- ½ inch to 4 inch Thread type:- pipe external thread Area:-
    1.5*1.5m
    7. LATHE MACHINE
    Lathe bed size:- 12 feet swing HD : 250 Pipe dia can handle:- 15NB TO
    250NB
    Pipe length can handle:- 250mm max type of operation:- Turning/ Facing / V
    cut and External threading Area:- 15 feet / 6 feet

    A ship's machinery space contains hundreds of metres of piping and fittings.


    The various systems are arranged to carry many different liquids at various
    temperatures and pressures. The influences of operational and safety
    requirements, as well as legislation, result in somewhat complicated
    arrangements of what are a few basic fittings. Valves, strainers, branch pipes,
    etc., are examples of fittings which are found in a pipe system.
    Spooling
     Piping account up to 23% of cost of material and is therefore a major
    component.
    Pipes and all elbow joints are purchased form external vendors based on
    requirements.
     Cu-Ni and other steel pipes are stored separately to avoid chemical
    reactions.
     Piping account up to 23% of cost of material and is therefore a major
    component.
     Pipes and all elbow joints are purchased form external vendors based on
    requirements. Cu-Ni and other steel pipes are stored separately to avoid
    chemical reactions.
     Referring to the design drawings, pipes (called spools) are cut into the
    required sizes. A band saw machine is used to cut these spools. A
    coolant continuously flows on the spool at the location it is being cut to
    prevent heating during the cutting process. A plasma cutting machine is
    also available for cutting the spools.
     Spools are bent based on requirement. The bending is done by a
    machine while the angle of bend required is set by an operator
    manually.
     Edge preparation is then done i.e. a bevel cut is given at the end of the
    pipe wherever required. These pipes are initially tack welded to keep
    them aligned and intact before final welding is done. Pipe coupling is
    done with a flange or a sleeve in general.
     After the spools have been fabricated, and flanges welded, radiography
    test is done to check for weld defects. Visual test is also done by the
    quality control team and small lengths are subjected to hydro pressure
    test with the test pressure being 1.5 times the operation pressure.
     Upon completion of all these tests, the pipes are sent for treatment like
    galvanization outside the shipyard.
     After treatment, the pipes are sent to the palletisation yard where they
    are stored. These pipes are then installed during the pre-outfitting stage
    and later stages of production.

    Band saw machine


     To cut pipes of small diameter. Up to 250 NB for mild steel
     Uses water and chemical as cooling material. Shared-B water
     The blade material used is ASTM A106.
    Pipe bending machine
     65 CNC3X - can be used be up to 180 degrees.
    Plasma cutting
     Pipes of diameter larger than 250 NB(nominal bore) of mild steel are cut
    here.
     Pneumatic controlled rollers are used to roll the pipe as it gets cut.

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