User Instructions: Installation Operation Maintenance

USER INSTRUCTIONS
Worthington® ERPN centrifugal Installation

pumps
Operation
Horizontal, End Suction Maintenance
Original Instructions
PCN=71569274, 71569275, 71569276 06-16 (E)
ERPN USER INSTRUCTIONS ENGLISH - 06/16
CONTENTS 6.9 ASSEMBLY ............................................................. 34

PAGE 7.0 AUXILIARIES ......................................................... 36
1.0 INTRODUCTION AND SAFETY ............................ 3 7.1 SEAL AND SEAL SYSTEMS ..................................... 36
1.1 GENERAL ................................................................. 3 7.2 CHANGING OF MECHANICAL SEAL ......................... 38
1.2 CE MARKING AND APPROVALS ................................ 3 8.0 FAULTS; CAUSES AND REMEDIES ................ 39
1.3 DISCLAIMER ............................................................. 3
1.4 COPYRIGHT ............................................................. 3 9.0 CERTIFICATION .................................................... 41
1.5 DUTY CONDITIONS ................................................... 3
1.6 SAFETY .................................................................... 4 10.0 OTHER RELEVANT DOCUMENTATION AND
1.7 W ARNING LABEL ...................................................... 8 MANUALS ..................................................................... 41
1.8 SPECIFIC MACHINE PERFORMANCE ......................... 9
1.9 NOISE LEVEL ............................................................ 9 10.1 SUPPLEMENTARY USER INSTRUCTIONS.............. 41
1.10 CE DECLARATION ............................................... 11 10.2 CHANGE NOTES................................................... 41
10.3 ADDITIONAL SOURCES OF INFORMATION ............ 41
2.0 TRANSPORT AND STORAGE............................ 12 10.4 ABBREVIATIONS .................................................. 42
2.1 CONSIGNMENT RECEIPT AND UNPACKING............. 12
2.2 HANDLING .............................................................. 12
2.3 LIFTING .................................................................. 12
2.4 STORAGE ............................................................... 13
2.5 RECYCLING AND END OF PRODUCT LIFE ............... 13
3.0 DESCRIPTION........................................................ 13
3.1 CONFIGURATION .................................................... 13
3.2 NOMENCLATURE .................................................... 13
3.3 DESIGN OF MAJOR PARTS ..................................... 13
3.4 PERFORMANCE AND OPERATING LIMITS ............... 14
4.0 INSTALLATION...................................................... 14
4.1 LOCATION .............................................................. 14
4.2 PART ASSEMBLIES ................................................ 14
4.3 FOUNDATION ......................................................... 14
4.4 INITIAL ALIGNMENT................................................. 15
4.5 PIPING.................................................................... 15
4.6 ELECTRICAL CONNECTIONS................................... 16
4.7 FINAL SHAFT ALIGNMENT CHECK ........................... 17
5.0 COMMISSIONING START-UP, OPERATION
AND SHUTDOWN ........................................................ 17
5.1 PRECOMMISSIONING PROCEDURE ........................ 17
5.2 PUMP LUBRICANTS ................................................ 17
5.3 IMPELLER CLEARANCE ........................................... 25
5.4 DIRECTION OF ROTATION ...................................... 25
5.5 GUARDING ............................................................. 25
5.6 PRIMING AND AUXILIARY SUPPLIES ....................... 25
5.7 STARTING THE PUMP ............................................. 26
5.8 OPERATION............................................................ 26
5.9 STOPPING AND SHUTDOWN .................................. 26
5.10 HYDRAULIC, MECHANICAL AND ELECTRICAL DUTY
..................................................................................... 26
6.0 MAINTENANCE ..................................................... 27
6.1 GENERAL ............................................................... 27
6.2 MAINTENANCE SCHEDULE ..................................... 27
6.3 SPARE PARTS ........................................................ 28
6.4 RECOMMENDED SPARES ....................................... 29
6.5 TIGHTENING TORQUE & TIGHTENING SEQUENCE .. 30
6.6 SETTING IMPELLER CLEARANCE ............................ 33
6.7 DISASSEMBLY ........................................................ 33
6.8 EXAMINATION OF PARTS ........................................ 34
Page 2 of 44
To establish Approvals and if the product itself is CE

1.0 INTRODUCTION AND SAFETY Marked check the serial number plate and the
Certification.
1.1 General 1.3 Disclaimer
Information in these User Instructions is believed
These Instructions must always be kept to be reliable. In spite of all the efforts of
close to product's operating location or directly Flowserve Corporation to provide sound and all
with the product. necessary information the content of this manual
may appear insufficient and is not guaranteed by
Flowserve's products are designed, developed and Flowserve as to its completeness or accuracy.
manufactured with state-of-the-art technologies in
modern facilities. The unit is produced with great care Flowserve manufactures products to exacting
and commitment to continuous quality control, International Quality Management System Standards
utilising sophisticated quality techniques, and safety as certified and audited by external Quality
requirements. Assurance organisations. Genuine parts and
Flowserve is committed to continuous quality accessories have been designed, tested and
improvement and being at service for any further incorporated into the products to help ensure their
information about the product in its installation and continued product quality and performance in use. As
operation or about its support products, repair and Flowserve cannot test parts and accessories sourced
diagnostic services. from other vendors the incorrect incorporation of such
These instructions are intended to facilitate parts and accessories may adversely affect the
familiarization with the product and its permitted use. performance and safety features of the products. The
Operating the product in compliance with these failure to properly select, install or use authorised
instructions is important to help ensure reliability in Flowserve parts and accessories is considered to be
service and avoid risks. The instructions may not take misuse. Damage or failure caused by misuse is not
into account local regulations; ensure such covered by Flowserve's warranty. In addition, any
regulations are observed by all, including those modification of Flowserve products or removal of
installing the product. Always coordinate repair original components may impair the safety of these
activity with operations personnel, and follow all plant products in their use.
safety requirements and applicable safety and health
laws/regulations. 1.4 Copyright
All rights reserved. No part of these instructions may
These instructions must be read prior to be reproduced, stored in a retrieval system or
installing, operating, using and maintaining the transmitted in any form or by any means without prior
equipment in any region worldwide. The permission of Flowserve.
equipment must not be put into service until all
the conditions relating to safety, noted in the 1.5 Duty conditions
instructions, have been met. Failure to follow and
apply the present user instructions is considered This product has been selected to meet the
to be misuse. Personal injury, product damage, specifications of your purchaser order. The
delay or failure caused by misuse are not covered acknowledgement of these conditions has been sent
by the Flowserve warranty. separately to the Purchaser. A copy should be kept
with these instructions.
1.2 CE marking and approvals
It is a legal requirement that machinery and The product must not be operated beyond
equipment put into service within certain regions of the parameters specified for the application. If
the world shall conform with the applicable CE there is any doubt as to the suitability of the
Marking Directives covering Machinery and, where product for the application intended, contact
applicable, Low Voltage Equipment, Electromagnetic Flowserve for advice, quoting the serial number.
Compatibility (EMC), Pressure Equipment Directive
(PED) and Equipment for Potentially Explosive If the conditions of service on your purchase order
Atmospheres (ATEX). are going to be changed (for example liquid pumped,
Where applicable the Directives, and any additional temperature or duty) it is requested that the user
Approvals, cover important safety aspects relating to seeks Flowserve´s written agreement before start up.
machinery and equipment and the satisfactory
provision of technical documents and safety
instructions. Where applicable this document
incorporates information relevant to these Directives.
Page 3 of 44
1.6.2 Personnel qualification and training

1.6 Safety All personnel involved in the operation, installation,
inspection and maintenance of the unit must be
1.6.1 Summary of safety markings qualified to carry out the work involved. If the
personnel in question do not already possess the
These user instructions contain specific safety
necessary knowledge and skill, appropriate training
markings where non-observance of an instruction
and instruction must be provided. If required the
would cause hazards. The specific safety markings
operator may commission the manufacturer / supplier
are:
to provide applicable training.
Always co-ordinate repair activity with operations and
health and safety personnel, and follow all plant
This symbol indicates electrical safety instructions safety requirements and applicable safety and health
where non-compliance will involve a high risk to laws/regulations.
personal safety or the loss of life.
1.6.3 Safety action
This symbol indicates safety instructions This is a summary of conditions and actions to
where non-compliance would affect personal safety help prevent injury to personnel and damage to
and could result in loss of life. the environment and to equipment. For products
used in potentially explosive atmospheres
section 1.6.4 also applies.
This symbol indicates "hazardous and toxic
fluid" safety instructions where non-compliance would
affect personal safety and could result in loss of life. PREVENT EXCESSIVE
EXTERNAL PIPE LOAD
Do not use pump as a support for piping. Do not
This symbol indicates safety mount expansion joints so that their force, due to
instructions where non-compliance will involve some internal pressure, acts on the pump flange.
risk to safe operation and personal safety and would
damage the equipment or property.
ONLY CHECK DIRECTION OF
MOTOR ROTATION WITH COUPLING ELEMENT/
This symbol indicates "strong magnetic PINS REMOVED
field" safety instructions where non-compliance would Starting in reverse direction of rotation will damage
affect personal safety, pacemakers, instruments or the pump.
stored data sensitive to magnetic fields.
ENSURE CORRECT
This symbol indicates explosive atmosphere LUBRICATION
marking according to ATEX. It is used in safety (See section 5 Commissioning, startup, operation and
instructions where non-compliance in the hazardous shutdown.)
area would cause the risk of an explosion.
START THE PUMP WITH
This symbol is used in safety instructions to OUTLET VALVE PART OPENED
remind not to rub non-metallic surfaces with a dry (Unless otherwise instructed at a specific point in the
cloth; ensure the cloth is damp. It is used in safety user instructions.)
instructions where non-compliance in the hazardous This is recommended to avoid the risk of overloading
area would cause the risk of an explosion. and damaging the pump motor at full or zero flow.
Pumps may be started with the valve further open
The sign is not a safety symbol but only on installations where this situation cannot
indicates an important instruction in the assembly occur. Pump outlet valve shall be adjusted to comply
process. with the duty following the run-up process (See
section 5 Commissioning, startup, operation and
shutdown).
This symbol indicates potential risks
connected with extremely high temperatures.
START THE PUMP WITH
OUTLET VALVE FULLY OPEN
This symbol indicates potential risks This is recommended to avoid the risk of overloading
connected with extremely low temperatures. and damaging the pump motor where greater power
is taken at low or shut off flow. Pump outlet valve
shall be adjusted to comply with the duty following the
Page 4 of 44
run-up process (See section 5 Commissioning, condition these are extremely dangerous and skin
startup, operation and shutdown). contact must be avoided.
NEVER RUN THE PUMP DRY GUARDS MUST NOT BE REMOVED WHILE
PUMP IS OPERATIONAL
INLET VALVES TO BE FULLY
OPEN WHEN PUMP IS RUNNING THERMAL SHOCK
Running the pump at zero flow or below the Rapid changes in the temperature of the liquid within
recommended minimum flow continuously will cause the pump can cause thermal shock, which can result
damage to the seal. in damage or breakage of components and should be
avoided.
DO NOT RUN THE PUMP AT
ABNORMALLY HIGH OR LOW FLOW RATES NEVER APPLY HEAT TO REMOVE
Operating at a flow rate higher than normal or at a IMPELLER
flow rate with no back pressure on the pump may Trapped lubricant or vapour could cause an
overload the motor and cause cavitation. Low flow explosion.
rates may cause a reduction in pump/bearing life,
overheating of the pump, instability and HOT AND COLD PARTS
cavitation/vibration. If hot or freezing components or auxiliary heating
supplies can present a danger to operators, they
When ambient temperatures are must be shielded to avoid accidental contact. If
likely to drop below freezing point, the pump and any complete protection is not possible, the machine
cooling and flushing arrangements must be drained access must be limited to maintenance staff only.
or otherwise protected. Note: bearing housings must not be insulated and
drive motors and bearings may be hot.
HANDLING COMPONENTS If the temperature is greater than 68 °C (155 °F) or
Many precision parts have sharp corners and the below 5 °C (41 °F) in a restricted zone, or exceeds
wearing of appropriate safety gloves and equipment local regulations, action as above shall be taken.
is required when handling these components. To lift
heavy pieces above 25 kg (55 lbs) use a crane 1.6.4 Products used in potentially explosive
corresponding to the mass and in accordance with atmospheres
current local regulations.
Measures are required to:
• Avoid excess temperature
NEVER DO MAINTENANCE WORK WHILST THE • Prevent build up of explosive mixtures
UNIT IS CONNECTED TO POWER • Prevent the generation of sparks
• Prevent leakages
HAZARDOUS LIQUIDS • Maintain the pump to avoid hazard
When the pump is handling hazardous liquids care
must be taken to avoid exposure to the liquid by The following instructions for pumps and pump units
appropriate sitting of the pump, limiting personnel when installed in potentially explosive atmospheres
access and by operator training. If the liquid is must be followed to help ensure explosion protection.
flammable and/or explosive strict safety procedures Both electrical and non-electrical equipment must
must be applied. meet the requirements of European Directive
Gland Packing must not be used when pumping 94/9/EC.
hazardous liquids.
1.6.4.1 Scope of compliance
DRAIN PUMP AND ISOLATE PIPEWORK

BEFORE DISMANTLING THE PUMP Use equipment only in the zone for which it is
The appropriate safety precautions should be taken appropriate. Always check that the driver, drive
where the pumped liquids are hazardous. coupling assembly, seal and pump equipment are
suitably rated and/or certified for the classification of
the specific atmosphere in which they are to be
FLUORO-ELASTOMERS (When fitted)
installed.
When a pump has experienced temperatures over
250 °C (482 ºF), partial decomposition of fluoro-
Where Flowserve has supplied only the bare shaft
elastomers (example: Viton) will occur. In this
pump, the Ex rating applies only to the pump. The
Page 5 of 44
party responsible for assembling the pump set shall

select the coupling, driver and any additional Maximum
Temperature limit of liquid
equipment, with the necessary CE Certificate/ Temperature handled (* depending on
surface
class to material and construction
Declaration of Conformity establishing it is suitable for EN 13463-1
temperature
variant - check which is
the area in which it is to be installed. permitted
lower)
T6 85 °C (185 °F) Consult Flowserve
The output from a variable frequency drive (VFD) can T5 100 °C(212 °F) Consult Flowserve
T4 135 °C (275 °F) 115 °C (239 °F) *
cause additional heating affects in the motor and so, T3 200 °C (392 °F) 180 °C (356 °F) *
for pump sets with a VFD, the ATEX Certification for T2 300 °C (572 °F) 275 °C (527 °F) *
the motor must state that it covers the situation where T1 450 °C (842 °F) 400 °C (752 °F) *
electrical supply is from the VFD. This is particular
requirement still applies even if the VFD is in a safe * The table only takes the ATEX temperature class into
consideration. Pump design or material, as well as component
area. design or material, may further limit the maximum working
temperature of the liquid.
1.6.4.2 Marking
An example of ATEX equipment marking is shown The temperature rise at the seals and bearings and
below. The actual classification of the pump will be due to the minimum permitted flow rate is taken into
engraved on the nameplate. account in the temperatures stated.
The responsibility for compliance with the

specified maximum liquid temperature is with the
II 2 GD c IIC135ºC (T4) plant operator.
Temperature classification “Tx” is used when the
Equipment Group liquid temperature varies and when the pump is
I = Mining required to be used in differently classified potentially
II = Non-mining explosive atmospheres. In this case the user is
Category responsible for ensuring that the pump surface
2 or M2 = High level protection temperature does not exceed that permitted in its
3 = normal level of protection actual installed location.
Gas and/or Dust
G = Gas; D= Dust
Do not attempt to check the direction of rotation with
c = Constructional safety
the coupling element/pins fitted due to the risk of
(in accordance with EN13463-5)
severe contact between rotating and stationary
b = Control of ignition source components.
(in accordance with EN13463-6)
Gas Group Where there is any risk of the pump being run against
IIA – Propane (Typical) a closed valve generating high liquid and casing
IIB – Ethylene (Typical) external surface temperatures it is recommended that
IIC – Hydrogen (Typical) users fit an external surface temperature protection
device.
Maximum surface temperature (Temperature Class)
(see section 1.6.4.3)
Avoid mechanical, hydraulic or electrical overload by
using motor overload trips or a Power Monitor and
1.6.4.3 Avoiding excessive surface temperatures
make routine vibration monitoring.
In dirty or dusty environments, regular checks must
ENSURE THE EQUIPMENT TEMPERATURE be made and dirt removed from areas around close
CLASS IS SUITABLE FOR THE HAZARD ZONE clearances, bearing housings and motors.
Pumps have a temperature class as stated in the 1.6.4.4 Preventing the build up of explosive
ATEX Ex rating on the nameplate. These are based mixtures
on an ambient in the range of -80 to +55 ºC (-112 to
+131 ºF); refer to Flowserve for ambient
ENSURE THE PUMP IS PROPERLY FILLED
temperatures outside this range for this product.
AND VENTED AND DOES NOT RUN DRY
The surface temperature on the pump is influenced
Ensure the pump and relevant suction and discharge
by the temperature of the liquid handled. The
pipeline system is totally filled with liquid at all times
maximum permissible liquid temperature depends on
during the pump operation, so that an explosive
the ATEX temperature class and must not exceed the
atmosphere is prevented. In addition it is essential to
values in the table that follows.
make sure that seal chambers, auxiliary shaft seal
Page 6 of 44
systems and any heating and cooling systems are 1.6.4.6 Maintenance to the centrifugal pump to
properly filled. avoid the hazard
If the operation of the system cannot avoid this

condition the fitting of an appropriate Dry Run CORRECT MAINTENANCE IS REQUIRED
protection device is recommended (eg liquid TO AVOID POTENTIAL HAZARDS WHICH GIVE A
detection or a Power Monitor). RISK OF EXPLOSION
The responsibility for compliance with
To avoid potential hazards from fugitive emissions of maintenance instructions is with the plant
vapour or gas to atmosphere the surrounding area operator.
must be well ventilated.
To avoid potential explosion hazards during
1.6.4.5 Preventing sparks maintenance, the tools, cleaning and painting
materials used must not give rise to sparking or
adversely affect the ambient conditions. Where there
To prevent a potential hazard from mechanical is a risk from such tools or materials, maintenance
contact the coupling guard must be non-sparking and must be conducted in a safe area.
anti-static. It is recommended that a maintenance plan and
schedule is adopted (see section 6, Maintenance).to
To avoid the potential hazard from random induced include the following.
current generating a spark the earth contact on the
baseplate must be used. a) Any auxiliary systems installed must be
monitored, if necessary, to ensure they function
correctly.
Avoid electrostatic charge: do not rub non- b) Gland packings must be adjusted correctly to
metallic surfaces with a dry cloth; ensure cloth is give visible leakage and concentric alignment of
damp. the gland follower to prevent excessive
temperature of the packing or follower.
The coupling must be selected to comply with c) Check for any leaks from gaskets and seals. The
94/9/EC and correct alignment must be maintained. correct functioning of the shaft seal must be
checked regularly
1.6.4.5 Preventing leakage d) Check bearing lubricant level, and if the hours run
show a lubricant change is required.
The pump must only be used to handle liquids e) Check that the duty condition is in the safe
for which it has been approved to have the correct operating range for the pump.
corrosion resistance. f) Check vibration, noise level and surface
temperature at the bearings to confirm
Avoid entrapment of liquid in the pump and satisfactory operation.
associated piping due to closing of suction and g) Check dirt and dust is removed from areas
discharge valves, which could cause dangerous around close clearances, bearing housings and
excessive pressures to occur if there is heat input to motors.
the liquid. This can occur if the pump is stationary or h) Check coupling alignment and re-align if
running. necessary.
Bursting of liquid containing parts due to freezing

must be avoided by draining or protecting the pump
and ancillary systems.
Where there is the potential hazard of a loss of a seal

barrier fluid or external flush, the fluid must be
monitored.
If leakage of liquid to atmosphere can result in a

hazard, the installation of a liquid detection device is
recommended.
Page 7 of 44
1.7 Warning label
Page 8 of 44
1.8 Specific machine performance

For performance parameters see section 1.5, Duty
conditions. When the Contract requirement specifies
these to be incorporated into user instructions these
are included here. Where performance data has been
supplied separately to the purchaser these should be
obtained and retained with these user instructions if
required.
1.9 Noise level

Attention must be given to the exposure of personnel
to the noise, and local legislation will define when
guidance to personnel on noise limitation is required,
and when noise exposure reduction is mandatory.
This is typically 80 to 85 dBA.
The usual approach is to control the exposure time to

the noise or to enclose the machine to reduce
emitted sound. You may have already specified a
limiting noise level when the equipment was ordered,
however if no noise requirements were defined, then
attention is drawn to the following table to give an
indication of equipment noise level so that you can
take the appropriate action in your plant.
Pump noise level is dependent on a number of
operational factors, flow rate, pipework design and
acoustic characteristics of the building, and so the
values given are subject to a 3 dBA tolerance and
cannot be guaranteed.
Similarly the motor noise assumed in the “pump and
motor” noise is that typically expected from standard
and high efficiency motors when on load directly
driving the pump. Note that a motor driven by an
inverter may show an increased noise at some
speeds.
If a pump unit only has been purchased for fitting with
your own driver then the “pump only” noise levels in
the table should be combined with the level for the
driver obtained from the supplier. Consult Flowserve
or a noise specialist if assistance is required in
combining the values.
It is recommended that where exposure approaches
the prescribed limit, then site noise measurements
should be made.
The values are in sound pressure level LpA at 1 m
(3.3 ft) from the machine, for “free field conditions
over a reflecting plane”.
For estimating sound power level LWA (re 1 pW) then
add 14 dBA to the sound pressure value.
Page 9 of 44
Octave MID_BAND Frequency, HZ

Power BHP Power Kw. dB(A) Value 63 125 250 500 1K 2K 4K 8K
3 2.2 67 54 58 58 56 56 56 54 59
3.7 2.7 68 58 62 62 60 60 60 58 53
4.7 3.5 69 59 63 63 61 61 61 59 54
6 4.4 70 64 64 62 62 60 55 50 50
7.6 5.6 71 61 65 65 63 63 63 61 56
9.4 6.9 72 62 66 66 64 64 64 62 57
12 8.8 73 67 67 65 65 63 58 53 53
15 11.0 74 68 68 66 66 64 59 54 54
19 14.0 75 69 69 67 67 65 60 55 55
24 17.6 76 70 70 68 68 66 61 56 56
31 22.8 77 67 71 71 69 69 69 67 62
39 28.7 78 68 72 72 70 70 70 68 63
49 36.0 79 69 73 73 71 71 71 69 64
62 45.6 80 70 74 74 72 72 72 70 65
77 56.6 81 71 75 75 73 73 73 71 66
95 69.9 82 75 75 73 73 71 66 61 61
115 84.6 83 77 77 75 75 73 68 63 63
145 106.6 84 78 78 76 76 74 69 64 64
190 139.7 85 79 79 77 77 75 70 65 65
250 183.8 86 80 80 78 78 76 71 66 66
350 257.4 87 81 81 79 79 77 72 67 67
500 367.6 88 78 82 82 80 80 80 78 73
700 514.7 89 79 83 83 81 81 81 79 74
940 691.2 90 80 84 84 82 82 82 80 75
1100 808.8 91 81 85 85 83 83 83 81 76
Sound pressure readings are for information only and are not subject to guarantee by Flowserve.
Decibel readings do not include driver or system noise.
Pump tested at 100% of the best efficiency point at max.impeller diameter with water.
dB correction for combining noises (pump+motor)
Difference between two
0 1 2 4 6 9 10
levels to be combined, dB
Add to the higher level to obtain
3 2.5 2 1.5 1 0.5 0
the combined noise level,dB
Note :
1) The values showed are measured at a distance of 1 mt. (horizontally) from major pump
surfaces and 1.5 mt. above the floor.
2) The values shown are expressed in dB.
3) For Noise Test Procedure refer to Works Standard L-109-0
4) The values shown have been derived from actual noise-test data and are based on the following conditions:
- Equipment is located in a free field above a reflecting plane in which the reductionin noise level
in all directions is 6db in each octave band for each doubling of distance.
- Background noise is 10dB minimum below all noise levels in each octave band.
- The values shown are at a distance of 1 meter (horizontally) from the major pump surface and
1,5 meters above the floor, using a standard pressure reference of 0,00002 newton per square meter.
- Overall noise level, dB(A) is determined at points of maximum noise level and the values of all
mid-band frequences are basis A scale readings.
When the required condition flow is outside the range of 75 to 125% BEP, a part load correction (PLC) must be
added to the noise level as follows:
Percent of BEP @ required PLC in
impeller diameter dB
74 to 62 or 126 to 136 +1
61 to 50 or 137 to 150 +2
49 to 38 +3
37 to 25 +4
Page 10 of 44
1.10 CE Declaration
Page 11 of 44
2.0 TRANSPORT AND STORAGE
2.1 Consignment receipt and unpacking

Immediately after receipt of the equipment it must be
checked against the delivery/ shipping documents for
its completeness and that there has been no damage
in transportation. Any shortage and or damage must
be reported immediately to Flowserve and received in
writing within one month of receipt of the equipment.
Latter claims cannot be accepted.
Check any create/boxes/wrappings for any
accessories or spare parts, which may be packed
separately with the equipment or attached to side
walls of the box or equipment.
Each product has a unique serial number. Check that
this number corresponds with that advised and
always quote this number in correspondence as well
as when ordering spare parts or further accessories.
2.2 Handling
Boxes, crates, pallets or cartons may be unloaded
using fork lift vehicles or slings dependent on their
size and construction.
2.3 Lifting
Four lifting lugs are provided on the baseplate to lift
the complete unit. Bare pumps shall be lifted as shown below.
Take care by applying slings or ropes about

auxiliary piping and seal systems.
Page 12 of 44
• semi open impeller with back vanes for abrasive

A crane must be used for all pump sets in fluids
excess of 25kg (55lb). Fully trained personnel must • free flow (recessed) impeller for fluids containing
carry out lifting, in accordance with local regulations. fibre
The driver and pump weights are recorded on their All three impeller versions can be combined with an
respective nameplates. inducer for low NPSHA applications.
Also a heat jacketed version exists for crystallizing
fluids, e.g. Urea.
2.4 Storage
For high suction pressure applications the balance
If the unit will not be put immediately into service, it holes are seized individually to ensure a trouble-free
should be stored in a dry room. To avoid any damage operation.
during the storage period, the influence of any low or
high frequency vibration must be totally inhibited. If
the pump is delivered sealed in a plastic-wrapper, it is The sense of rotation of the pump is
of max. importance to avoid any damage of that clockwise (CW), looking from the coupling to the shaft
wrapper, because this will protect the pump against end of the pump.
humidity. Therefore it must be checked if this wrapper
has become cracked and if so, the wrapper must be 3.2 Nomenclature
renewed. Example:
2.4.1 Long period storage ERPN 150-200 – X-Ind.

If the pump is delivered in a plastic bag, the
preservations stands up for one year. If the storage 150 Discharge nozzle in mm
period exceeds this time, the preservation must be
checked and renewed. Also the air tight plastic bag 200 max. impeller size in mm
must be changed. Moreover we recommend to order
a Flowserve Service Engineer for checking the pump Ind Inducer
before the first start up.
X: S high suction pressure
2.5 Recycling and end of product life O semi open impeller
F free flow impeller
At the end of the service life of the product or its
parts, the relevant materials and parts should be
recycled or disposed of using an environmentally
3.3 Design of major parts
acceptable method and local regulations. If the
product contains substances, which are harmful to 3.3.1 Bearing housing
the environment, these should be removed and Made of carbon steel. It is flanged to the pump casing
disposed of in accordance with current regulations. and provides enough space for mechanical seals
This also includes the liquids and or gases in the according to API 682.
"seal system" or other utilities.
3.3.2 Pump casing
Make sure that hazardous substances are The pump casing is of volute type. For larger sizes
disposed of safety and that the correct personal double volute design is used to minimize radial
protective equipment is used. The safety forces. Back pull out design for easy maintenance, so
specifications must be in accordance with the current the casing remains on its foundation in case of repair.
regulations at all times.
3.3.3 Hydraulics
3.0 DESCRIPTION
3.3.3.1 Closed impeller
3.1 Configuration This is the standard version. Both, the impeller and
pump casing have renewable front and back wear
The model ERPN belongs to Flowserves family of rings. Above a certain impeller size, the axial thrust is
API 610 end suction pumps. balanced by balancing holes.
The pump line is based on a modular system, thus
providing maximum design and operating flexibility. 3.3.3.2 Free flow impeller
The pump is available with several impeller designs.
The impeller has straight radial vanes and is mounted
• closed impeller with front and back wear rings.
recessed in the pump casing. The axial thrust is
Above a certain size the axial thrust is balanced
balanced by back vanes.
by balancing holes.
Page 13 of 44
3.3.3.3 Semi open impeller Refer to the general arrangement drawing for the
The pump casing is equipped with a renewable wear pump set.
plate.The axial thrust is balanced by back vanes.
4.2 Part Assemblies
3.3.3.4 Inducer The pumps are delivered completely mounted and
All different impellers can be optionally equipped with prealigned with the motor. Also the shaft seal is in the
an inducer for low NPSHA applications. correct position. Final alignment after complete
installation is necessary. If drivers and/or seal systems
3.3.3.5 Semi open impeller – low flow are delivered separately, follow the assembly
The pump casing is equipped with a diffuser insert procedure in section 6.8.
with an integrated wear plate.The axial thrust is
balanced by back vanes. 4.3 Foundation
The foundation shall be located on a place that allows
3.3.4 Heat jacketed version a minimum of pipe work and that is easily accessible
For cristallizing fluids, e.g. liquid sulpher, a urea for inspection during operation. According to the
solution heat jacketed version is available. environment the foundation may consist of concrete
Dependent on the pumped fluid the pump maybe fully or of steel. It must be rigid and heavy enough to
(casing cover, etc.) or partially head jacketed (just the absorb normal vibrations and shocks.
seal chamber).
4.3.1 Horizontal alignment of the baseplate
3.3.4.1 Procedure of Preheating the pump before Horizontal alignment is done with levelling screws.
Start-up Use a spirit level for correct horizontal alignment of
Before priming the pump preheat it for at least one the baseplate.
hour to avoid any distortion.
The max. misalignment is 0.5 mm/m
Refer to General Arrangement drawing baseplate length.
for required steam pressure and flow rate.
4.3.2 Steel foundation
Dry steam shall be used to avoid When the pump unit is mounted directly on structural
condensation and a condensate lock in the heat steel frame, it shall be well supported by constructural
jacket. beams. It is recommended to check the natural
frequency of the steel frame, because it shall not
3.4 Performance and operating limits coincide with the pump speed. The exact horizontal
alignment is very important!
In the interest of operator safety Ensure that the base plate is

the unit must not be operated above the nameplate leveled horizontally to 0.5 mm/m. To avoid any
conditions. Such operation could result in unit failure distortion of put shims under the base plate before
causing injury to operating personnel. Consult bolting it down to the steel frame. Welding of the base
instruction book for correct operation and plate to the steel frame is not recommended because
maintenance of the pump and its supporting of possible distortion of the same.
components.
4.0 INSTALLATION 4.3.3 Concrete foundation

A concrete foundation must have an exact horizontal
alignment and must be placed on solid ground. First a
Equipment operated in hazardous locations basic foundation shall be built with square shaped
must comply with the relevant explosion protection holes for embedding the foundation bolts. After
regulations, see section 1.6.4, Products used in putting the base plate into the foundation the proper
potentially explosive atmospheres. alignment can be obtained by adjusting it with shims
under the base plate. Now insert the foundation bolts
4.1 Location and grout the space between the basic foundation
The pump should be located to allow room for and the base plate with grouting cement (refer to
access, ventilation, maintenance and inspection with illustration)
ample headroom for lifting and should be as close as
practicable to the supply of liquid to be pumped. It is very helpful to use a properly made and stable
wooden frame around the base plate. So the grouting
cement will not flow side. When the grouting is totally
Page 14 of 44
set and hardened the foundation bolts shall be

tightened in a firm and symmetrical way.  For more details refer to the manufacturer’s
instruction manual of coupling.
a)
b)
c)
4.4 Initial alignment a) Angular Offset: The median lines of shafts

The adjustment of motor and pump must be checked intersect half-way between the ends of the two
(if necessary, make a new adjustment) before first shafts.
start up of the unit. b) Parallel Offset: The median lines run parallel. The
maximum allowable parallel offset depends on
the size of coupling and is indicated in the
instruction manual of manufacturer of coupling
c) Axially Offset: Another offset is the displacement
of one or both of the shafts. A typical example is
thermal expansion.
How the alignment of the coupling should be done

you can see on the sketches and explanations below!
Ensure pump and driver are isolated electrically and

the half couplings are disconnected.
Align the motor to the pump, not the pump to the
motor. Alignment of the motor is achieved by using a) b) c)
the adjustment screws. a) Fix the dial gauge on the driven shaft and check
the concentricity by turning of both hubs; correct it if
4.4.1 Permissible misalignment limits at working necessary.
temperature b) Fix the dial gauge on one of the hubs and check
When checking parallel alignment, the total indicator the uniformity of the distance by turning of both
read-out (TIR) shown is twice the value of the actual hubs.; correct it if necessary.
shaft displacement. c) Fix the dial gauge on the driving shaft and check
the concentricity by turning of both hubs; correct it if
necessary.
The pump is only pre-aligned! Carefully check If the pump is handling hot liquid, the alignment must
or read just alignment before start of the unit. be rechecked in warm condition of the unit.
Take out the spacer of the coupling and check the
alignment of shafts end of pump and driver. The
maximum allowable angular offset should not exceed 4.5 Piping
0,05 degree, this means the alignment of the shaft
ends should be 0,1 mm (0.004 in.). The maximum 4.5.1 General
parallel offset should not exceed 0,05 mm Protective covers are fitted to the pipe connections to
(0.002 in) and the axially offset can be ± 1 mm (0.04 prevent foreign particles entering during
in.). transportation and installation. Ensure that these
Page 15 of 44
covers are removed from the pump before connecting >50% area reduction
any pipes.
Maximum forces and moments allowed on the pump Reducers Concentric Eccentric
flanges vary with the pump size and type. To -) 1 pipe size reduction 0 (<10°) 0 (<20°)
minimize these forces and moments which may -) 2 pipe size reductions 0 (<20°) 1 (<30°)
cause misalignment, hot bearings, worn couplings,
-) 3 pipe size reductions 1 (<20°) 2 (<30°)
vibration and a possible failure of the pump, the
following points shall be strictly followed:
a) Prevent excessive external pipe load.
b) Do not connect piping by applying external force * excerpt from ANSI/HI 9.6.6-2009
(use of wrenches, crane,...). Piping shall be ** according to ASME B16.9-2003
aligned without residual stress.
c) Do not mount expansion joints so that their force, 4.5.3 Vent
due to internal pressure, acts on the pump flange. All ERPN pump casings provides self venting through
top discharge nozzle arrangement. A small bore at
Fitting an isolator and non-return valves can allow
the top of the seal chamber ensures venting of the
easier maintenance. Never throttle pump on suction
same.
side and never place a valve directly on the pump
inlet nozzle.
4.5.4 Drain
A non-return valve shall be located in the discharge
pipework to protect the pump from excessive back This connection is used for total drainage of the pump
pressure and hence reverse rotation when the unit is casing. A flanged drain is standard and can be
stopped. optionally equipped with various kinds of valves.
Piping and fittings shall be flushed before use. To Refer to GA drawing for details of the drain
avoid damages of the pump install a Y-strainer or a connection.
strainer of 40 mesh.
Piping for corrosive liquids shall be arranged to allow By pumping toxic or explosive
pump flushing before removal of a unit. media, provide the necessary security actions, e.g.
flushing with nitrogen.
4.5.2 Inlet Piping Requirements *
Inlet flow disturbances, such as swirl, unbalance in 4.6 Electrical connections
the distribution of velocities and pressures, and
sudden variations in velocity can be harmful to the
hydraulic performance of a pump, its mechanical
behavior, and its reliability. Electrical connections must be made by a qualified
Electrician in accordance with the relevant local
national and international regulations.
It is important to be aware of the EUROPEAN

DIRECTIVE on hazardous areas where compliance
with IEC60079-14 is an additional requirement for
making electrical connections.
It is important to be aware of the EUROPEAN

The minimum required straight pipe length (L2) DIRECTIVE on electromagnetic compatibility when
before pump suction inlet is specified in Table 01. wiring up and installing equipment on site. Attention
The straight pipe section is to be the same diameter must be paid to ensure that the techniques used
as that of the pump suction nozzle. during wiring/installation do not increase
electromagnetic emissions or decrease the
Table 01 electromagnetic immunity of the equipment, wiring or
Number of pipe diameters (ØD2) any connected devices. If in any doubt contact
Fitting*
Long radius ** Short radius ** Flowserve for advice.
90° elbow 4 5
Reducing elbow with The motor must be wired up in accordance with the
3 4
<30% area reduction
Reducing elbow with 30 motor manufacturer's instructions (normally supplied
2 3 within the terminal box) including any temperature,
to <50% area reduction
Reducing elbow with 0 1 earth leakage, current and other protective devices
Page 16 of 44
as appropriate. The identification nameplate should h) Turn the pump by hand, if required with the help of
be checked to ensure the power supply is a lever, to check the free rotation of the rotor. The
appropriate. rotor must turn uniformly and noiselessly. Some
resistance may be felt due to friction in bearings
A device to provide emergency stopping must and seals.
be fitted. i) Check the readiness of the driver for start up. Refer
to the manual of the driver (preheating for
If not supplied pre-wired to the pump unit the explosion proof E-motor).
controller/starter electrical details will also be supplied
within the controller/starter. 5.2 Pump Lubricants
For electrical details on pump sets with controllers 5.2.1 Lubrication

see the separate wiring diagram. The bearing housing shall be filled with proper
lubricating oil prior to start up. If the pump will be
See section 5.4, Direction of started after a longer storage period, the bearing
rotation before connecting the motor to the electrical housing should be first flushed and cleaned with
supply. gasoline. It is not necessary to remove the
preservation oil as this will mix up thoroughly with the
4.7 Final shaft alignment check lubrication oil.
Lubrication is provided by the pumping effect of the
After connecting piping to the pump, rotate the shaft
rotating ball bearings. Maintaining the correct oil level
several times by hand to ensure there is no seizure
(middle of the oil sight glass) ensures that the lower
and all parts are free.
ball bearing is covered with oil.
Recheck the coupling alignment, as previously
For recommended lubricating oils refer to the
described, to ensure no pipe strain. If pipe strain
lubrication table 5.2.6
exists, correct piping.
5.2.2 Oil change
5.0 COMMISSIONING START-UP,
After first start up, the oil shall be changed after 200
OPERATION AND SHUTDOWN service hours.
Every further oil change shall take place after about
These operations must be 2000 service hours or at least every 6 month.
carried out by fully qualified personnel. To change the oil use the following procedure:
a) Remove the reservoir (for some type of oilers you
must loose a fixing screw or lock nut, refer to
5.1 Precommissioning procedure section 5.2.3 Oil level).
a) The bearing housing must be filled with the b) Open the oil drain on the bearing housing to
indicated oil. Check also the oil level. remove the oil.
b) The pump must be completely filled with liquid to c) Close the oil drain and fill in Oil through the oiler
avoid running dry and to guarantee a correct until the oil level reaches the bottom of the sight
performance of the pump. glass.
c) During filling the pump shall reach the specified d) Fill the reservoir and put it quickly to the body of the
temperature, so pumps for hot liquids (T > 100 °C oiler. Observe the level in the reservoir. It will
(212 °F)) shall be warmed up by preflushing. decrease until the required oil level is reached
d) Check the sense of rotation of the pump (Coupling (middle of the sight glass). Ensure that enough oil
spacer dismantled). remains in the reservoir.
Sense of rotation is clockwise viewed to the drive e) If necessary, the oil level can be adjusted by
end of the pump. referring to section 5.2.3 Oil level.
e) The shaft seal must be in correct axial position.
Mounting plates of mechanical seal must be locked 5.2.3 Oil level
at the seal gland in open position. Drive-collar of
The correct oil level is in the middle of the oil sight glass
the mechanical seal sleeve must be tightened.
and shall be checked when pump is not in operation.
f) Check the readiness of all auxiliary systems (seal
Periodically check if the lubricating oil is mixed with any
sys., lubrication sys.,...) for start up.
condensed water. Careful opening of the oil drain
g) All pipe work, including the internal and the
during a stop of the pump will show any water.
auxiliary pipe work, must be connected correctly
and must be absolutely tight. Check the tightness
of all connections of the auxiliary pipe work. The Use a spirit level to check the horizontal
suction valve must be open, the discharge valve alignment of the bearing housing.
shall be closed.
Page 17 of 44
can be selected according to the following table.

A too high oil level will result in higher bearing
temperatures and therefore poorer lubrication. Frame 1
Bearing housing [3200]
with Oiler [3855] without Oiler [3855]
5.2.4 Oil quality
Oil quantity 0,42 l (14.2 Fl.oz.) 0,3 l (10.1 Fl.oz.)
Oil used for lubrication should only be of high quality.
Bearing housing [3200]
The viscosity of the oil at working temperature must Frame 2
be at least 10 cSt. The pouring point of the oil must with Oiler [3855] without Oiler [3855]
be in accordance with the lowest expected Oil quantity 0,62 l (21 Fl.oz.) 0,5 l (16.9 Fl.oz.)
temperature of the bearing housing during a stop of
the pump. For recommended lubricating oils refer to Bearing housing [3200]
Frame 3
the lubrication table. with Oiler [3855] without Oiler [3855]
Having selected the corresponding oil quality the
Oil quantity 0,82 l (27.7 Fl.oz.) 0,7 l (23.7 Fl.oz.)
actual oil temperature at the bearing housing must be
checked after two service hours of the pump. Bearing housing [3200]
Frame 4
Considering this measured oil temperature the actual with Oiler [3855] without Oiler [3855]
viscosity must be determined by using the data sheet
of the oil, to verify the minimum required viscosity of Oil quantity 1,42 l (48 Fl.oz.) 1,3 l (43.9 Fl.oz.)
10 cSt. Do not forget, the oil temperature in the Bearing housing [3200]
bearing itself is about 10 °C (∆18 °F) higher than the Frame 5
with Oiler [3855] without Oiler [3855]
oil temperature at the bearing housing. On the
following table the oil viscosity is given at 40 °C Oil quantity 1,82 l (61.5 Fl.oz.) 1,7 l (57.5 Fl.oz.)
(104 °F). Determining the correct lubricating oil one Bearing housing [3200]
must take into consideration that all bearings will Frame 6
have higher temperatures during the first 20 service with Oiler [3855] without Oiler [3855]
hours. In constant operation the bearing temperature Oil quantity 2,12 l (71.7 Fl.oz.) 2 l (67.6 Fl.oz.)
will decrease about 10 °C (50 °F). The oil
temperature shall be lower than 85 °C (185 °F) after
this running-in time. The bearing outer race
temperature should not exceed 95°C (204°F).
If the temperature is higher, the reason may be a
wrong oil quality, wrong oil level or overload of the
pump because of excessive wear.
If the humidity at the site is high, the roller bearings
become easily rusty during stand still periods. To
avoid that, we recommend to mix the lubricating oil
with a corrosion inhibitor contact your lubrication oil
supplier for proper additives inhibitors.
5.2.5 Oil quantity

Bearing size is shown on the name plate of the pump,
and with this the correct thrust and line bearing frame
Page 18 of 44
5.2.6 Lubrication Table

Pure Oil Mist
Oil Oil Bath and Purge Oil Mist Lubrication
Lubrication
Lubrication service Ball bearing
Mineral Oil Mineral Oil
Type
Centrifugal Pump Lubrication
(Petroleum Based) (Petroleum Based)

Ambient temperature -20 to 35 35 to 60 -5 to 60
°C (°F) (-4 to 95) (95 to 140) (23 to 140)
Oil temperature range* -5 to 65 up to 85 up to 100 15 and above
°C (°F) (23 to 149) (up to 185) (up to 212) (59 and above)
Viscosity
32 46 68 100
mm²/s 40°C [cSt]
First Oil Change 200 hours 200 hours 200 hours 200 hours
2000 hours or at least every 2000 hours or at least every 2000 hours or at least every 2000 hours or at least every
Further Oil Changes
6 months 6 months 6 months 6 months
Designation according to
32 46 68 100
DIN51502 ISO VG
BP Energol HL32 BP Energol HL46 BP Energol HL68
BP -
BP Energol HLP32 BP Energol HLP46 BP Energol HLP68
CASTROL Perfecto T32** Perfecto T46** Perfecto T68 -
OMV OMV turb HTU 32** OMV turb HTU 46** OMV turb HTU 68 -
Aral Aral Vitam GF 32 Aral Vitam GF 46 Aral Vitam GF 68 -

Oil Companies and Lubricants
Esso NUTO H32 NUTO H46 NUTO H68 -
LSC LSO 32 LSO 46 LSO 68 LSO 100

(for oil mist) Synthetic oil Synthetic oil Synthetic oil Synthetic oil
Mobil Nuto H32 Mobil Nuto H46 Mobil Nuto H68

Mobil Mobil DTE13M Mobil DTE15M Mobil DTE16M -
Mobil DTE24 Mobil DTE25 Mobil DTE26
Shell Tellus 32 Shell Tellus 46 Shell Tellus 68

Shell -
Shell Turbo T32** Shell Turbo T46** Shell Turbo T68
Texaco Rando HD 32 Rando HD 46 Rando HD 68 -
Total Azolla ZS32 Azolla ZS46 Azolla ZS68 -
Wintershall Wiolan HN32 Wiolan HN46 Wiolan HN68

-
(BASF Group) Wiolan HS32 Wiolan HS46 Wiolan HS68
* Note that it normally takes 2 hours for bearing temperature stabilize and the final temperature will depend on the ambient, r/min, pumpage temperature and pump size.
Viscosity index shall be at least 95.
** For ambient temperature from -12°C (10 °F) upwards
For temperatures below -5 °C (-23 °F) use lubrication oil class SAE 5W-50 or API-SJ.
Seal System / Pumped Liquid Quench-Oil General Features
- Raffinated Hydraulic Oil

Barrier/Buffer Fluid for - Synthetic Oil appr. 10-15 cST at 40°C
Tandem Seal to -40 °C (-40 °F)
Mech. Seal - Mixture of water / glykol (104 °F)
Back to back Seal with gascoffer-dam
Conventional back to back Seal
ATTENTION: below -40°C (-40 °F)
Do not use Methanol Pourpoint vaporization
above 80°C (176 °F)
Tandem Seal to -60°C (-76 °F) Ethanol/Propanol
The sequence of the suppliers of the lubricants does not represent any indication of their superiority.
¹ Viscosity at 40 °C (104 °F) in cSt [mm²/s] DIN 51562
Page 19 of 44
diameter of the outer race at its lowest point.

5.2.7 Lubrication
The bearing housing shall be filled with proper
started after a longer storage period, the bearing
housing should be first flushed and cleaned with
gasoline. It is not necessary to remove the
lubrication oil.
5.2.8 Oil change

If the pump is fitted with a Constant Level
After first start up, the oil shall be changed after 200 Oiler type "ADAMS", no adjustment of the oil level is
service hours. possible.
2000 service hours or at least every 6 month.
To change the oil use the following procedure:
section 5.2.3 Oil level).
b) Open the oil drain on the bearing housing to remove
the oil.
c) Close the oil drain and fill in Oil through the oiler until
the oil level reaches the bottom of the sight glass.
d) Fill the reservoir and put it quickly to the body of the
oiler. Observe the level in the reservoir. It will
decrease until the required oil level is reached
(middle of the sight glass). Ensure that enough oil
remains in the reservoir.
e) If necessary, the oil level can be adjusted by
referring to section 5.2.3 Oil level.
5.2.9 Oil level

Use a spirit level to check the horizontal

alignment of the bearing housing.

temperatures and therefore poorer lubrication
5.2.9.1 Adjusting of ADAMS Constant Level Oiler

This design of Constant Oiler prevents the flooding of
the bearing by means of the positive setting in the
Oiler, thus maintaining the correct oil level at all
times. When these Oilers are used on Ball or Roller
bearings, the installation is the same as described
below, excepting that the oil level in the bearing
should never cover more than maximum above inside
Page 20 of 44
5.2.10 Lubrication
lubrication oil.
5.2.11 Oil change

service hours.
the oil.
the oil level reaches the bottom of the sight glass.
d) Fill the reservoir and put it quickly to the body of the
decrease until the required oil level is reached
(middle of the sight glass). Ensure that enough oil
remains in the reservoir.
e) If necessary, the oil level can be adjusted by
5.2.12 Oil level

during a stop of the pump will show any water. 1 Denco Oiler 2 lock nut 3 adjusting sleeve
4 oil sight glass 5 oil drain 6 distance sleeve
Use a spirit level to check the horizontal
alignment of the bearing housing. a) The oil level may be „fine tuned“ by turning the
adjusting sleeve (3) and finally locked into
position by tightening the lock nut (2). To
A too high oil level will result in higher bearing replenish, the reservoir and adaptor (1) may be
temperatures and therefore poorer lubrication removed by sliding it out of the body, removing
the adaptor and fill the reservoir. Fully reinserting
5.2.12.1 Adjusting of DENCO Constant the adaptor / reservoir into the body ensures the
Level Oiler previously adjusted oil level is maintained. The
If the pump is fitted with a Constant Level Oiler type oiler is equipped with an overflow tube to avoid a
„DENCO“, the correct oil level has to be checked after rise of the oil level. This is necessary to maintain
fitting the pump! Dimension a is the distance from the a constant level in an oil bath lubrication system,
centerline of the pump to the minimum oil level (marks where an oil mist is used as primary lubrication.
at the bearing housing).
Page 21 of 44
The oiler is pre adjusted with the distance

sleeve [6], therefore no adjustment is required
anymore.
b) Additionally you can check the correct oiler

adjustment by an oil sight glass (correct oil level
is the middle of the oil sight glass).
Size of radial roller

thrust ball bearing Dimension
Bearing bearing
[3013] „a“ mm (in)
Frame [3012]
1 NU 207 7306 BECB (J),(M) 28 (1.1)
2 NU 309 7309 BECB (J),(M) 40 (1.58)
3 NU 311 7311 BECB (J),(M) 49 (1.93)
4 NU 313 7313 BECB (J),(M) 57 (2.24)
5 NU 315 7315 BECB (J),(M) 65 (2.56)
6 NU 317 7317 BECB (J),(M) 72 (2.84)
Refer to nameplate or part list, to reading

the correct frame size.
Page 22 of 44
5.2.13 Lubrication
lubrication oil.
5.2.14 Oil change

service hours.
the oil.
the oil level reaches the bottom of the sight glass. 1 Trico-Oiler 2 fixing screw 3 leveling screw
d) Fill the reservoir and put it quickly to the body of the 4 oil sight glass 5 oil drain 6 Counter nut
decrease until the required oil level is reached a) To check quickly the correct oiler adjustment,
(middle of the sight glass). Ensure that enough oil measure the dimension x from the oiler-rim to the
remains in the reservoir. minimum oil level (lower mark at the bearing
e) If necessary, the oil level can be adjusted by housing). After that check the dimension from the
referring to section 5.2.3 Oil level. oiler rim to the adjusting screw and compare it
with the dimension x, if required turn the adjusting
5.2.15 Oil level nut with tolerances of plus 0 mm and minus 2 mm
The correct oil level is in the middle of the oil sight glass (see figure), and fix it.
and shall be checked when pump is not in operation. b) Additionally you can check the correct oiler
Periodically check if the lubricating oil is mixed with any adjustment by an oil sight glass (minimum oil
condensed water. Careful opening of the oil drain level is the middle of the oil sight glass).
Size of radial roller
thrust ball bearing Dimension
Bearing bearing
[3013] „a“ mm (in)
Use a spirit level to check the horizontal Frame [3012]
alignment of the bearing housing. 1 NU 207 7306 BECB (J),(M) 28 (1.1)
2 NU 309 7309 BECB (J),(M) 40 (1.58)
A too high oil level will result in higher bearing 3 NU 311 7311 BECB (J),(M) 49 (1.93)
temperatures and therefore poorer lubrication 4 NU 313 7313 BECB (J),(M) 57 (2.24)
5 NU 315 7315 BECB (J),(M) 65 (2.56)
5.2.15.1 Adjusting of TRICO Constant Level
Oiler 6 NU 317 7317 BECB (J),(M) 72 (2.83)
If the pump is fitted with a Constant Level Oiler type

„TRICO“, the correct oil level has to be checked after
fitting the pump! Dimension a is the distance from the Refer to nameplate or part list, to reading
centerline of the pump to the minimum oil level (marks the correct frame size.
at the bearing housing).
Page 23 of 44
5.2.16 Pure oil mist Lubrication Refer to the General Arrangement

Pure oil mist system utilize a continuous oil mist flow drawing regarding the connections for the oil mist
through the bearing housing to deliver clean oil lubrication.
directly to the bearings and to maintain an outward
flow of air from the housing to prevent the ingress of 5.2.17 Oil quality
moisture and other corrosive contaminants. If the Oil used for lubrication should only be of high quality.
pump will be started after a longer storage period, the Flowserve recommend that quality synthetic oil are
bearing housing should be first flushed and cleaned used where ambient temperatures fall below 4°C; the
with gasoline. It is not necessary to remove the oil used must be paraffin free to prevent plugging of
preservation oil. the reclassifier.
Oil with a viscosity class ISO VG100 shall be used,
refer also to lubrication table 5.2.3.
The supplied air must be dry and clean. The

cleanness shall be < 5µm.
The bearing housing requires a minimum SCFM

value as follows:
Reclassifier at
Frame Bearing
Manifold
1/2 3013 1 x 0.18 SCFM
1/2 3012 1 x 0.18 SCFM
3/4/5 3013 1 x 0.30 SCFM
3/4/5 3012 1 x 0.18 SCFM
6 3013 1 x 0.45 SCFM
6 3012 1 x 0.18 SCFM
The pressure in the bearing housing shall be

0,05 bar (0,74 psi) (20 inches of water column).
A continuous lubrication should occur during
operation and standby.
Pre Lubrication shall be performed at least 1h
before first start up.
After start up the bearing temperature

must be observed carefully. The temperature at the
bearing housing should not exceed 85°C.
Page 24 of 44
5.2.18 Lubrication After start up the bearing temperature

The bearing housing shall be filled with proper must be observed carefully. The temperature at the
lubricating oil prior to start up. If the pump will be bearing housing should not exceed 85°C.
Refer to the GA-drawing regarding the
connections to the supply systems.
lubrication oil.
5.2.20 Oil change
rotating ball bearings. Maintaining the correct oil level After first start up, the oil shall be changed after 200
(middle of the oil sight glass) ensures that the lower service hours.
ball bearing is covered with oil. Every further oil change shall take place after about
For recommended lubricating oils refer to the 2000 service hours or at least every 6 month.
lubrication table 5.2.7 To change the oil use the following procedure:
5.2.19 Purge oil mist Lubrication a) Open the oil drain on the bearing housing to remove
the oil.
Purge oil mist system utilize a continuous oil mist flow
b) Close the oil drain and fill in Oil through the vent
through the bearing housing to deliver clean oil
connection on the bearing cover until the oil level
directly to the bearing housing to maintain an outward
reaches the middle of the sight glass.
flow of air from the housing to prevent the ingress of
c) Fill the reservoir of the constant level oiler.
moisture and other corrosive contaminants.
d) If necessary, the oil level can be adjusted by
5.2.21 Oil level

During operation a small increase of the oil level

can occur due to the oil mist supply.

temperatures and therefore poorer lubrication.
5.3 Impeller clearance

No axial adjustment of the rotor is necessary.
The supplied air must be dry and clean. The
cleanness must be < 5µm.
5.4 Direction of rotation
For Purge Oil Mist Lubrication, a Reclassifier with a
Value of 0.09 SCFM should be used at the Manifold. The sense of rotation of the
pump is clockwise (CW); looking from the coupling to
The bearing housing is equipped with a Purge Mist the shaft end of the pump.
Vent Fill Assembly at the top of the bearing housing
and with a constant level oiler with included overflow
device. The Overflow connection (3/8” tube) shall be The rotation of the driver shall be checked.
connected to a collection container.
Check overflow setting as per Oiler IOM. 5.5 Guarding
Be sure that the coupling guard is mounted correctly
at the baseplate prior to start up.
The pressure in the bearing housing shall be 0,05 5.6 Priming and auxiliary supplies
bar (0,74 psi) (20 inches of water column). A
continuous oil mist lubrication should be occur The pump must be completely primed prior to start
during operation and stand by. up.
Page 25 of 44
a) The pump casing is considered as self venting, 5.8 Operation

so no vent connections are provided.
a) Verify that the pump is operating within the
b) Auxiliary systems, e.g. barrier /buffer fluid
specified limits, min/max flow, pressure,
systems, cooling circuits, shall be filled according
temperature, vibration, power
to the user instructions.
b) The bearing housing temperature shall not exceed
80 °C (176 °F). If higher bearing temperature are
5.7 Starting the pump observed, check the viscosity grade of the used
a) Start the driver according to the specification. lubrication oil.
(Refer to driver IOM).
The minimum viscosity is 10
Pumps are usually started against cSt at the expected oil temperature.
closed discharge valve. (Oil temperature = bearing gland temperature
b) Check the discharge and suction pressure gauge + 10 °C (50 °F))
to verify the pumps delivered head. Open the c) From time to time check the pump shaft seal.
discharge valve slowly, until the pump reaches the Leakage of 10 - 20 drops per hour is also with a
specified operation point. The pump must operate mechanical shaft seal unavoidable.
smoothly, and the vibration must be below 3 mm/s d) Observe the power consumption of the pump to
(0.12 in./sec) (API 610 vibration limits). detect excessive wear.
The discharge valve must be opened 5.9 Stopping and Shutdown

within 30 sec. after start up. Longer operation a) Close the outlet valve, but ensure that the pump
against closed discharge valve will damage the runs in this condition for no more than a few
pump. If a minimum flow valve is installed, take seconds.
pressure gauge readings to verify the correct b) Stop the pump.
operation. c) Switch off flushing and/or cooling/ heating liquid
supplies at a time appropriate to the process.
If the backpressure of the discharge d) For prolonged shut-downs and especially when
pipe is sufficient, pumps can be started against ambient temperatures are likely to drop below
open valve. freezing point, the pump and any cooling and
flushing arrangements must be drained or
otherwise protected.
Ensure that your driver is capable deliver
the higher torque required by starting against
open valve. For automatic start/stop operation of the
pump, ensure that all steps described in chapter 5.6,
5.7, 5.8 and 5.9 are implemented in the control logic.
To prevent the pump from reverse rotation
after shut down, the installation of a check valve
is recommended. 5.10 Hydraulic, mechanical and electrical
Although the pump is not affected by reverse duty
rotation because of spezial couppling design , it This product has been supplied to meet the
can be an issue with the driver. performance specifications of your purchase order,
Check the discharge and suction pressure gauge however it is understood that during the life of the
to verify the pumps delivered head. product these may change. The following notes will
The pump must operate smoothly, and the help the user to decide how to evaluate the
vibration must be below 3 mm/s (0.12 in./sec) (API implications of any change. If in doubt contact your
610 vibration limits). nearest Flowserve office.
If a minimum flow valve is installed, take pressure
gauge readings to verify the correct operation. 5.10.1 Specific gravity (SG)
c) Check the pipe system against any leakage.
Pump capacity and total head in meters (feet) do not
d) Check the mechanical seal against any leakage.
change with SG, however pressure displayed on a
pressure gauge is directly proportional to SG. Power
Right after start up a minor leakage absorbed is also directly proportional to SG.
of the mechanical seal is quite normal. Normally It is therefore important to check that any change in
this leakage disappears after few minutes of SG will not overload the pump driver or over-
operation. pressurize the pump.
Page 26 of 44
5.10.2 Viscosity for shutting down the machine is followed, as

For a given flow rate the total head reduces with described in section 5.9.
increased viscosity and increases with reduced
viscosity. Also for a given flow rate the power On completion of work all guards and safety devices
absorbed increases with increased viscosity, and must be re-installed and made operative again.
reduces with reduced viscosity. It is important that
checks are made with your nearest Flowserve office if Before restarting the machine, the relevant
changes in viscosity are planned. instructions listed in section 5, Commissioning, start
up, operation and shut down must be observed.
5.10.3 Pump speed
Oil and grease leaks may make the ground
Changing pump speed effects flow, total head, power
slippery. Machine maintenance must always
absorbed, NPSHR, noise and vibration. Flow varies
begin and finish by cleaning the ground and the
in direct proportion to pump speed. Head varies as
exterior of the machine.
speed ratio squared. Power varies as speed ratio
cubed. If increasing speed it is important therefore to If platforms, stairs and guard rails are required for
ensure the maximum pump working pressure is not
maintenance, they must be placed for easy access to
exceeded, the driver is not overloaded,
areas where maintenance and inspection are to be
NPSHA>NPSHR, and that noise and vibration are
carried out. The positioning of these accessories
within local requirements and regulations.
must not limit access or hinder the lifting of the part to
be serviced.
5.10.4 Net positive suction head (NPSHA)
NPSH available (NPSHA.) is a measure of the When air or compressed inert gas is used in the
energy available in the pumped liquid, above its maintenance process, the operator and anyone in the
vapour pressure, at the pump suction branch. vicinity must be careful and have the appropriate
NPSH required (NPSHR.) - is a measure of the protection.
energy required in the pumped liquid, above its
vapour pressure, to prevent the pump from cavitating. Do not spray air or compressed inert gas on skin.
It is important that NPSHA >NPSHR. The margin
between NPSHA >NPSHR should be as large as Do not direct an air or gas jet towards other people.
possible. If any change in NPSHA is proposed,
ensure these margins are not significantly eroded. Never use air or compressed inert gas to clean
Refer to the pump performance curve to determine clothes.
exact requirements particularly if flow has changed. If
in doubt please consult your nearest Flowserve office Before working on the pump, take measures to
for advise and details of the minimum allowable prevent an uncontrolled start. Put a warning board
margin for your application. on the starting device with the words:
"Machine under repair: do not start".
5.10.5 Pumped flow
Flow must not fall outside the minimum and With electric drive equipment, lock the main switch
maximum continuous safe flow shown on the pump open and withdraw any fuses. Put a warning board
performance curve and/or data sheet. on the fuse box or main switch with the words:
"Machine under repair: do not connect".
6.0 MAINTENANCE
Never clean equipment with inflammable solvents or
carbon tetrachloride. Protect yourself against toxic
6.1 General fumes when using cleaning agents.
It is the plant operator's responsibility to 6.2 Maintenance schedule

ensure that all maintenance, inspection and assembly
work is carried out by authorized and qualified It is recommended that a maintenance plan
personnel who have adequately familiarized and schedule is adopted, in line with these User
themselves with the subject matter by studying this Instructions, to include the following:
manual in detail. a) Any auxiliary systems installed must be monitored,
(See also section 1.6.2.)
if necessary, to ensure they function correctly.
b) Gland packings must be adjusted correctly to
give visible leakage and concentric alignment of
Any work on the machine must be performed when it the gland follower to prevent excessive
is at a standstill. It is imperative that the procedure temperature of the packing or follower.
Page 27 of 44
c) Check for any leaks from gaskets and seals. The

correct functioning of the shaft seal must be
checked regularly.
 Refer to the manuals of any associated
equipment for periodic checks needed.
d) Check bearing lubricant level, and if the hours run
show a lubricant change is required.
e) Check that the duty condition is in the safe 6.3 Spare parts
operating range for the pump.
f) Check vibration, noise level and surface 6.3.1 Ordering of spares
temperature at the bearings to confirm When ordering spare parts we need the following
satisfactory operation. information:
g) Check dirt and dust is removed from areas
around close clearances, bearing housings and 1. pump type and pump size
motors. 2. serial number of the pump
h) Check coupling alignment and re-align if 3. number of the required spare parts
necessary. 4. reference number and name of the part as listed
in the part list or in the sectional drawing
Our specialist service personnel can help with
preventative maintenance records and provide Example: for ERPN pump:
condition monitoring for temperature and vibration to ERPN 150-200, serial number G202222/01
identify the onset of potential problems. 1 piece impeller Pos. 2200
If any problems are found the following sequence of The serial number of each pump is indicated on the
actions should take place: name plate. If the material should be changed from
a) Refer to section 8, Faults; causes and remedies, the original delivered one, additionally indicate the
for fault diagnosis. exact material specification. If ordered impellers shall
b) Ensure equipment complies with the have smaller or larger outer diameter, indicate also
recommendations in this manual. with your order. Without a special remark the spare
c) Contact Flowserve if the problem persists. impellers will be delivered with the diameter of the
original impellers.
6.2.1 Routine Inspection (daily/weekly)
If you need the wear rings oversized or undersized,
The following checks should be please indicate, otherwise the wear rings will be
made and the appropriate action taken to remedy any delivered with standard size.
deviations.
a) Check operating behavior; ensure noise, vibration To ensure continuous satisfactory operation,
and bearing temperatures are normal. replacement parts to the original design specification
b) Check that there are no abnormal fluid or should be obtained from Flowserve.
lubricant leaks (static and dynamic seals) and Any change to the original design specification
that any sealant systems (if fitted) are full and (modification or use of a non-standard parts) will
operating normally. invalidate the pump’s safety certification.
c) Check that shaft seal leaks are within acceptable
limits. 6.3.2 Storage of spares
d) Check the level and condition of lubrication oil. Spares should be stored in a clean dry area away from
On grease lubricated pumps, check running vibration. Inspection and retreatment of metallic
hours since last recharge of grease or complete surfaces (if necessary) with preservative is
grease change. recommended at a 6 monthly interval.
e) Check any auxiliary supplies eg. heating/cooling
(if fitted) are operating correctly.
f) Refer to the manuals of any associated
equipment if routine checks needed.
6.2.2 Periodic Inspection (every 6 Month)
a) Check foundation bolts for

security of attachment and corrosion.
b) Check pump operation hours to determine if
bearing lubricant shall be changed.
c) The coupling should be checked for correct
alignment and worn driving elements.
Page 28 of 44
6.4 Recommended spares

Spares Recommended
Part Start up Normal Maintenance
No. of identical pumps 1-3 4-6 7+ 1-3 4-6 7-9 10+
Case 1
Head (case cover and stuffing box) 1
Bearing housing 1
Shaft (w/key) 1 1 2 1
Impeller 1 1 2 3
Wear rings (set) 1 1 1 1 1 2 3
Bearings complete (antifriction, radial) 1 2 3 1 2 3 3
Bearings complete (antifriction, thrust) 1 2 3 1 2 3 3
Mechanical seal complete (Cartridge) 1 2 3 1 2 3 3
Shaft sleeve and stage bushing (set) 1 2 3 1 2 3 3
Gaskets, O-rings (set) 1 2 3 1 2 3 3
Page 29 of 44
6.5 Tightening torque & tightening sequence
6.5.1 Tightening torque
Tightening Torque MA Nm (lbf.ft)

Carbon Steel
A193 B7M, A193 B7,
Size of
A320 L7M A320 L7, 3.6 4.6 10.9
Screw
(NACE) 8.8
[Nm] [lbf.ft] [Nm] [lbf.ft] [Nm] [lbf.ft] [Nm] [lbf.ft] [Nm] [lbf.ft]
M4 4.2 (3.1) 3 (2.2) 0.8 (0.6) 1.1 (0.8) 4.6 (3.4)
M5 8.3 (6.1) 5.9 (4.4) 1.6 (1.2) 2.2 (1.6) 8.6 (6.3)
M6 14.2 (10.5) 10.1 (7.4) 2.8 (2.1) 3.7 (2.7) 14.9 (11)
M8 35 (26) 24.6 (18.1) 6.8 (5) 9.1 (6.7) 36 (27)
M10 68 (50) 48 (35) 13.7 (10.1) 18.3 (13) 71 (52)
M12 118 (87) 84 (62) 23 (17) 31 (23) 123 (91)
M14 187 (138) 133 (98) 37 (27) 50 (37) 195 (144)
M16 290 (214) 206 (152) 57 (42) 76 (56) 302 (223)
M18 335 (247) 295 (218) 80 (59) 106 (78) 421 (311)
M20 472 (348) 415 (306) 112 (83) 150 (111) 592 (437)
M22 644 (475) 567 (418) 151 (111) 202 (149) 807 (595)
M24 811 (598) 714 (527) 193 (142) 257 (190) 1017 (750)
M27 1193 (880) 1050 (774) 284 (209) 379 (280) 1496 (1103)
M30 1614 (1190) 1420 (1047) 386 (285) 515 (380) 2033 (1500)
M33 2191 (1616) 1928 (1422) 523 (386) 697 (514) 2747 (2026)
M36 2820 (2080) 2482 (1831) 672 (496) 897 (662) 3535 (2607)
M39 3645 (2689) 3208 (2366) 870 (642) 1160 (856) 4569 (3370)
M42 3920 (2891) 3980 (2936) 1146 (845) 1447 (1067) 5670 (4182)
M45 4875 (3596) 4950 (3651) 1425 (1051) 1800 (1328) 7050 (5200)
M48 5899 (4351) 5990 (4418) 1724 (1272) 2178 (1606) 8530 (6292)
M64 14083 (10388) 14300 (10548) 4117 (3037) 5201 (3836) 20370 (15025)
M68 16998 (12538) 17260 (12731) 4969 (3665) 6277 (4630) 24580 (18130)
M76 25230 (18610) 8270 (6100)
Tightening Torque MA Nm (lbf.ft)
Duplex SS Austenitic SS other alloys
A193 B8/B8M,
Size of S32760, S31803,
A193 B8M Cl2 A4-70, A2-70 A193 B8MA (NACE) N08825
Screw 1.4462
A2-50, A4-50
[Nm] [lbf.ft] [Nm] [lbf.ft] [Nm] [lbf.ft] [Nm] [lbf.ft] [Nm] [lbf.ft]
M4 2.1 (1.5) 3.2 (2.4) 1.9 (1.4) 0.9 (0.7) 1.1 (0.8)
M5 4.1 (3) 6.4 (4.7) 3.6 (2.7) 1.6 (1.2) 2.2 (1.6)
M6 7.1 (5.2) 10.9 (8) 6.3 (4.6) 2.9 (2.1) 3.7 (2.7)
M8 17 (12.5) 27 (19.9) 15 (11.2) 7.1 (5.2) 9.1 (6.7)
Page 30 of 44
M10 34 (25) 52 (38) 30 (22) 14 (10.3) 18.3 (13)

M12 59 (44) 91 (67) 51 (38) 24 (17.7) 31 (23)
M14 94 (69) 143 (105) 82 (60) 38 (28) 50 (37)
M16 145 (107) 222 (164) 126 (93) 58 (43) 76 (56)
M18 201 (148) 308 (227) 176 (130) 82 (60) 106 (78)
M20 283 (209) 434 (320) 247 (182) 115 (85) 150 (111)
M22 387 (285) 473 (349) 337 (249) 157 (116) 202 (149)
M24 487 (359) 595 (439) 426 (314) 198 (146) 257 (190)
M27 716 (528) 716 (528) 602 (444) 292 (215) 379 (280)
M30 968 (714) 968 (714) 817 (603) 397 (293) 515 (380)
M33 1315 (970) 1008 (744) 1112 (820) 536 (395) 697 (514)
M36 1692 (1248) 1297 (957) 1428 (1053) 690 (509) 897 (662)
M39 2187 (1613) 1849 (1364) 890 (656) 1160 (856)
M42 2714 (2002) 2287 (1687) 1067 (787) 1447 (1067)
M45 3375 (2489) 1800 (1328)
M48 4084 (3012) 2178 (1606)
M64 9750 (7192) 5201 (3836)
M68 11768 (8680) 6277 (4630)
M76
Above mentioned torques are for all screwed unions, which works under dynamical load. For all other
connections you can use a corresponding smaller torque.
Anchor bolts are usually made of 4.6 material. Tightening torques indicated in above table shall not be
exceeded.
Page 31 of 44
6.5.2 Tightening sequence

Stage 1: Torque the bolts, following the illustrated sequence below, using 30% of the tightening torque
indicated in chapter 6.5.1.
Page 32 of 44
7) Unsecure clamping ring [2542] and loose impeller

6.6 Setting impeller clearance nut [2912] (right hand thread).
No axial adjustment of the rotor is necessary.
Pumps having a screwed inducer
6.7 Disassembly have no impeller nut. Therefore loose the
inducer. Pumps having a slipped on inducer, the
impeller nut [2912] must be loosed.
Refer to section 1.6, Safety, before 8) Pull off the impeller [2200] from its shaft [2100].
dismantling the pump. Remove key [6700.1].
Before dismantling the pump for By pumps having a slipped on

overhaul, ensure genuine Flowserve replacement inducer, the inducer must be pulled of first.
parts are available. 9) Pull off casing cover [1221] including mechanical
Refer to sectional drawings for part numbers and seal cartridge from the shaft [2100].
identification.
There are two threads for using eye
6.7.1 Dismantling of pump bolts to lift the casing cover by crane.
1) Completely drain the pump by using the drain 10) Loose hex nuts [6581.2] to remove the
connection. By pumping explosive or toxic media, mechanical seal cartridge.
flush your system with Nitrogen.
2) Remove coupling guard and uncouple the pump The gasket [4590.2] shall be
from the motor. Pull off the coupling hub from renewed after each disassembly.
the pump shaft [2100] and take out the key 11) If provided, loose the grub screw [6814.3] and
[6700.2]. pull off the flinger [2541] from the shaft [2100].
Ensure that the motor is No flinger is provided for dual

locked against start up. mechanical seal cartridge.
If applied pull off the vane. 6.7.2 Dismantling of the bearing housing
3) Drain the oil from the bearing housing, using the 1) Loose hexagon head bolt [6577.3] from radial
plug [6569.1]. If required disconnect all auxiliary bearing cover [3260.1] and pull it including O-ring
pipings and auxiliary devices like vibration probes, [4610] and labyrinth ring [4330.1] from the
temperature probes, ect. bearing housing [3200].
2) Loose hexagon head bolt [6577.3] from bearing
For heat jacketed version: cover [3260.2] and pull it including O-ring [4610]
Ensure that the steam pipes at the casing cover and labyrinth ring [4330.2] from the bearing
with heat jacket must be drained (condensate). housing [3200].
4) Loose hex nuts [6581.1] at the pump casing and 3) Push shaft [2100] with mounted inner race of
the hex nuts of the support foot [3134] for the radial roller bearing [3012], thrust ball bearings
baseplate. Now you can pull out the complete [3013] into direction of the coupling hub. Now the
pump assembly from its casing. shaft can be removed from the bearing housing
[3200].
4) Unsecure lockwasher [6541] and bearing lock nut
Larger pumps are equipped with [3712].
hexagon head bolt [6577.1] to pull out the pump 5) Pull off the thrust ball bearings [3013] and and
assembly. inner race of radial roller bearing [3012] by using
5) Secure the mechanical seal by putting the an applicable puller.
mounting plates into the groove of the shaft 6) Pull out the radial roller bearing [3012] from the
sleeve. Loose the grub screws, and disconnect bearing housing [3200].
the seal piping.
Frame Thrust bearing Line bearing
Drain the seal system, if 1 7306 BECB (J),(M) NU 207
applicable. 2 7309 BECB (J),(M) NU 309
6) Take out the casing gasket [4590.1]. 3 7311 BECB (J),(M) NU 311
4 7313 BECB (J),(M) NU 313
The casing gasket [4590.1] shall be 5 7315 BECB (J),(M) NU 315
renewed after each disassembly. 6 7317 BECB (J),(M) NU 317
Page 33 of 44
150-254 225 (8.9) 0.4 (0.016)

6.8 Examination of parts 150-319 225 (8.9) 0.4 (0.016)
200-254 242 (9.5) 0.4 (0.016)
1) Check the casing wear ring and the impeller wear 50-380 124 (4.9) 0.35 (0.014)
ring against any wear. The diametrical clearance 65-400 138 (5.4) 0.35 (0.014)
between the rings must not exceed twice the 80-400 169 (6.7) 0.35 (0.014)
value in new condition. Pumps with semi open 100-315 169 (6.7) 0.35 (0.014)
FRAME 4
impeller have no wear rings. Check the wear 150-315 225 (8.9) 0.4 (0.016)
plate and the impeller [2200] against any wear. 150-404 225 (8.9) 0.4 (0.016)
Semi open and free flow impellers have back 200-250 235 (9.3) 0.4 (0.016)
vanes, which shall be checked against any wear. 200-319 256 (10.1) 0.4 (0.016)
2) Check all parts against corrosion and erosion. 200-404 256 (10.1) 0.4 (0.016)
250-319 300 (11.8) 0.4 (0.016)
3) Carefully check the coupling against any wear.
100-400 184 (7.2) 0.35 (0.014)
4) Rotate the bearings by hand, to check against
150-400 225 (8.9) 0.4 (0.016)
abnormal sound. Check the bearing cages 150-504 225 (8.9) 0.4 (0.016)
FRAME 5
against any wear and the outer and inner race 200-315 235 (9.3) 0.4 (0.016)
against running marks. Check the runout of the 200-400 235 (9.3) 0.4 (0.016)
shafts. TIR (Total Indicated Runout) shall not 200-504 256 (10.1) 0.4 (0.016)
exceed 0.04 mm/m (0.0005 in./ft) of length. TIR 250-404 265 (10.4) 0.4 (0.016)
shall not exceed 0.08 mm (0.003 in.) over total 250-504 300 (11.8) 0.4 (0.016)
shaft length. 150-604 225 (8.9) 0.4 (0.016)
FR. 6
6.8.1 Gap at closed impeller – ERPN 200-604 256 (10.1) 0.4 (0.016)
250-604 300 (11.8) 0.4 (0.016)
The radial gap between casing wear ring [1500]
and impeller wear ring [2300] in assembled
condition is: Gaps apply approximately for wear
Pump size
Wear ring diameter Radial clearances rings in all materials and in assembled condition.
mm (in.) mm (in.)
25-125 78 (3.1) 0.3 (0.012) 6.8.2 Gap at free flow impeller – ERPN – F
25-160 78 (3.1) 0.3 (0.012)
25-200 78 (3.1) 0.3 (0.012) Diametrical gap between vane on the back of
32-125 78 (3.1) 0.3 (0.012) impeller [2200] and casing cover [1221] in
32-160 78 (3.1) 0.3 (0.012) assembled condition: 1 mm [0.04 in.].
FRAME 1
32-200 78 (3.1) 0.3 (0.012) Diametrical gap between vane on the front of
40-125 90 (3.5) 0.3 (0.012)
impeller [2200] and pump casing [1110] depends
40-160 90 (3.5) 0.3 (0.012)
on the width of pump casing spiral as impeller is
40-200 105 (4.1) 0.3 (0.012)
50-125 95 (3.7) 0.3 (0.012)
located outside and a quarter of width of impeller
50-160 105 (4.1) 0.3 (0.012) outlet extend into spiral at most.
50-200 105 (4.1) 0.3 (0.012)
65-125 114 (4.5) 0.3 (0.012) 6.8.3 Gap at open impeller – ERPN – O
32-250 90 (3.5) 0.3 (0.012)
40-250 105 (4.1) 0.3 (0.012) Diametrical gap between vane on the back of
50-250 105 (4.1) 0.3 (0.012) impeller [2200] and casing cover [1221] in
65-160 138 (5.4) 0.35 (0.014) assembled condition: 1 mm [0.04 in.].
FRAME 2
65-200 138 (5.4) 0.35 (0.014) Diametrical gap between vane on the front of
65-250 138 (5.4) 0.35 (0.014) impeller and wear plate [1915] in assembled
80-160 138 (5.4) 0.35 (0.014) condition: 1mm [0.04 in.].
80-200 169 (6.7) 0.35 (0.014)
100-200 169 (6.7) 0.35 (0.014)
125-204 176 (6.9) 0.25 (0.010) 6.9 Assembly
40-315 105 (4.1) 0.3 (0.012) To assemble the pump consult the sectional
50-315 124 (4.9) 0.35 (0.014) drawings.
65-315 138 (5.4) 0.35 (0.014)
80-250 138 (5.4) 0.35 (0.014) Ensure threads, gasket and O-ring mating faces are
80-315 169 (6.7) 0.35 (0.014)
clean. Apply thread sealant to non-face sealing pipe
FRAME 3
80-404 169 (6.7) 0.35 (0.014)

thread fittings.
100-250 169 (6.7) 0.35 (0.014)
100-404 169 (6.7) 0.35 (0.014)
125-254 179 (7.1) 0.35 (0.014) 6.9.1 Assembly of pump
125-319 184 (7.2) 0.35 (0.014) 1) Put the gasket [4590.2] into the foreseen groove
125-404 184 (7.2) 0.35 (0.014) of the casing cover [1221] and mount the
150-250 225 (8.9) 0.4 (0.016)
Page 34 of 44
mechanical seal cartridge to the casing cover and

tight the hex nuts [6581.2]. Take care that the oil return slots of
the bearing covers are at the bottom and one slot
The gasket [4590.2] shall be renewed of the labyrinth rings meets the oil return slot.
after each disassembly. 6) Check if the rotor can be turned by hand.
2) Slip on the casing cover [1221] with already
mounted mechanical seal cartridge to the pump Frame Thrust bearing Line bearing
shaft [2100], which is already completely 1 7306 BECB (J),(M) NU 207
assembled with the bearing housing. (refer to 2 7309 BECB (J),(M) NU 309
section 6.9.2 Assembly of the bearing housing.) 3 7311 BECB (J),(M) NU 311
3) Insert key [6700.1] into the keyway and slip on 4 7313 BECB (J),(M) NU 313
impeller [2200] and clamping ring [2542] to the 5 7315 BECB (J),(M) NU 315
shaft [2100]. Fasten the impeller with the impeller 6 7317 BECB (J),(M) NU 317
nut [2912] and secure it with the clamping ring
[2542].
Pumps having a screwed inducer

have no impeller nut. Therefore fasten the
impeller with the inducer. Pumps having a slipped
on inducer are fastened by using the impeller nut
[2912].
4) Put gasket [4590.1] into the foreseen groove of
pump casing [1110]. Now lift the complete "back-
pull out" assembly by crane and push it into the
pump casing [1110].
The casing gasket [4590.1] shall be

renewed after each disassembly.
5) Fasten crosswise the hex nuts [6581.1] of studs
[6572.1].
For heat jacketed version:

Ensure that the steam pipes are properly
tightened so that no steam leakage occurs.
Steam data like pressure, flow and temperature
are shown in the GA-drawing.
6) For further pump assembly follow the reverse
disassembly procedure.
6.9.2 Assembly of the bearing housing

1) Heat up the thrust ball bearings [3013] and push
it on the shaft [2100] as shown in the section
drawing. Put on lockwasher [6541] and fix the
thrust bearing with the bearing lock nut [3712]
and secure it by the lockwasher.
2) Heat up the inner race of the radial roller bearing
[3012] and push it on the shaft [2100].
3) Push radial roller bearing [3012] without inner
race into the bearing housing [3200]. Mount radial
bearing cover [3260.1] including O-ring [4610] by
using hexagon head bolt [6577.3].
4) Insert shaft [2100] with already mounted bearings
into prepared bearing housing [3200]. Mount
thrust bearing cover [3260.2] including O-ring
[4610] by using hexagon head bolt [6577.3].
5) Put in the labyrinth ring [4330.1] into the radial
roller bearing [3012] and labyrinth ring [4330.2]
into thrust bearing cover [3260.2].
Page 35 of 44
The pump is equipped with a dual mechanical seal.

7.0 AUXILIARIES The cartridge design allows to change the
mechanical seal without taking it apart.
7.1 Seal and seal systems
Try to turn the rotor by hand.If the
7.2 Seal and seal systems rotor cannot be turned, the pump must be
7.1.1 Single Mechanical Seal with API – Plan 23 disassembled, refer to section 6.7.1 Dismantling
ERPN.
Refer to mechanical seal drawing and The mechanical seal requires no adjustment
auxiliary piping drawing. anymore. Check if the mounting plates are already
The pump is equipped with a single mechanical seal. swung out.
The cartridge design allows to change the
mechanical seal without taking it apart. Actions after start up:
Check all connections to the seal gland and the
mechanical seal itself against leakage. Check the
temperature of the seal gland. I slight increase of
Try to turn the rotor by hand.If the temperature may be observed during the run in
rotor cannot be turned, the pump must be period.
disassembled, refer to section 6.7.1 Dismantling
ERPN. The faces of the inner mechanical seal are flushed by
the product (API Plan11). In Plan 11, product is
Actions after start up: routed from the pump discharge via an orifice to the
Check all connections to the seal gland and the seal chamber to provide cooling for the seal and to
mechanical seal itself against leakage. It is usual that vent air or vapors from the seal chamber. Fluid then
at the seal faces a small leakage occurs after start flows from the seal cavity back into the process
up, which decreases with the time of operation and stream. Between the inner mechanical seal and the
should stop after the seal is run in. Check the outer (atmospheric) mechanical seal is a liquid buffer
temperature of the seal gland. I slight increase of fluid, which is unpressurized (API Plan 52). The
temperature may be observed during the run in buffer fluid is contained in a seal pot (refer to drawing
period. The mechanical seal is flushed by an API of the seal pot), which is vented to a vent system,
Plan 23 and the temperature at the seal gland should thus maintaining the buffer fluid pressure close to
be below the pumped liquid temperature (refer to atmospheric.
mechanical seal drawing for temperature limit). Inner seal leakage will be product leakage into the
buffer fluid. There will always be some leakage
Plan 23 is the plan of choice for all hot water (max.5 ml/hour).
services, and it is also desirable in many hydrocarbon Plan 52 is used for flashing liquids, which have a
and chemical services where it is necessary to cool vapour pressure higher then the buffer fluid pressure.
the fluid establish the required margin between fluid So the product will flash in the seal pot and the
vapour pressure (at the seal chamber temperature) vapour can escape to the vent system.
and seal chamber pressure. In a Plan 23, the cooler All screw / flange connections have to be proofed.
only removes seal face-generated heat plus heat Straight screw joints made of stainless steel have to be
soak from the process. tightened especially carefully.
For cooling flow and pressure Fill the seal system with a suitable
refer to GA-drawing. buffer fluid (refer to lubrication table).
Disassembly of the seal cartridge Ensure that the valve GV for the
is only allowed by authorized personal. Contact connection V is open (Barrier/buffer fluid vessel
Flowserve for any service of the mechanical seal. We drawing).
recommend to have a spare cartridge seal on stock
for easy replacement.
Open the Block & Bleed valve to
7.1.2 Dual Mechanical Seal unpressurized with allow proper function of the PSH (set point 0.5 bar
API–Plan 11+52+61 (7.25 psi) above flare pressure).
Refer to mechanical seal drawing and Open all necessary valves in the
auxiliary piping drawing. cooling and auxiliary piping and check the flow.
Page 36 of 44
Actions after start up:

API Plan 61 has tapped and plugged connections for Check all connections to the seal gland and the
the purchaser´s use. Typically this plan is used when mechanical seal itself against leakage. It is usual that
the purchaser is to provide fluid (such as steam, gas, or at the seal faces a small leakage occurs after start
water) to an external sealing device. up, which decreases with the time of operation and
should stop after the seal is run in. Check the
temperature of the seal gland. I slight increase of
Refer to the GA - drawing for the temperature may be observed during the run in
required quench medium, pressure and flow. period. The mechanical seal is flushed by an API
Plan 11 and the temperature at the seal gland should
be max. 10 °C (18 °F) above the pumped liquid
temperature, unless otherwise specified by
Disassembly of the seal cartridge mechanical seal supplier.
is only allowed by authorized personal. Contact In Plan 11, product is routed from the pump
Flowserve for any service of the mechanical seal. We discharge via an orifice to the seal chamber to
recommend to have a spare cartridge seal on stock provide cooling for the seal and to vent air or vapors
for easy replacement. from the seal chamber. Fluid then flows from the seal
7.1.3 Dual Mechanical Seal unpressurized with cavity back into the process stream.
API–Plan 11+72+76 Plan 76 is suitable only for fluids, where no
condensation of the inner seal leakage or from the
collection system will occur.
Refer to mechanical seal drawing and
Leakage from the inner mechanical seal is restricted
auxiliary piping drawing.
from escape by the containment seal and goes out
The pump is equipped with a dual mechanical seal.
the containment seal vent. An orifice in the outlet line
The cartridge design allows to change the
of the collector restricts flow such that high leakage of
mechanical seal without taking it apart.
the inner seal will cause a pressure increase and
trigger the PSH set at a gauge pressure of 0.7 bar
The seal cartridge consists of a contacting wet inner
(10 psi). The block valve in the outlet serves to isolate
seal and a dry containment seal. A buffer gas is used
the system for maintenance. It may also be used to
to sweep inner seal leakage away from the outer seal
test the inner seal by closing while the pump is in
into a collection system and/or provide dilution of the
operation and noting the time/pressure buildup
leakage, so that emissions from the containment seal
relationship in the collector. If specified, drain
are reduced.
connection on the piping harness may be used to
The plan 72 system is intended to function as follows:
inject nitrogen or other gas for the purpose of testing
The barrier gas first flows through an isolation block
the containment seal as well as for checking for any
valve and check valve provided by the purchaser. It
liquid buildup.
then enters a system, usually mounted on a plate or
panel, provided by the seal vendor. An inlet block
valve on the panel is followed by a 10 µm (0.0004 in.) Disassembly of the seal cartridge
filter coalescer (if specified) to remove any particles is only allowed by authorized personal. Contact
and liquid that might be present. The gas then flows Flowserve for any service of the mechanical seal. We
through a back pressure regulator (if specified) which recommend to have a spare cartridge seal on stock
is set at least 0.5 bar (7 psi) above atmospheric for easy replacement.
pressure. Next comes an orifice to provide flow
regulation followed by a flow indicator to measure
flow. The pressure indicator is used to ensure the
pressure is not above the seal chamber pressure.
The last elements on the panel are a check valve and
block valve. Buffer gas is then routed to the seal
using tubing. A containment seal vent (CSV) and
drain (CSD) are also located on the gland.
The inner mechanical seal is flushed by an

API Plan 11.
Try to turn the rotor by hand.If the

rotor cannot be turned, the pump must be
disassembled, refer to section 6.7.1 Dismantling
ERPN.
Page 37 of 44
7.2.4 API Plan M
Refer to auxiliary piping drawing.

The pump is equipped with an API plan M, cooling to
seal heat exchanger.
Open all the valves in the cooling line before start up
the pump.
Check cooling flow at the

installed flow indicator. If required adjust flowrate with
the flow control valve.
Refer to the GA - drawing for the

required cooling flow and pressure.
7.3 Changing of mechanical seal

1) Completely drain the pump by using the drain
connection. By pumping explosive or toxic media,
flush the system with Nitrogen.
2) Secure the mechanical seal by putting the
mounting plates into the groove of the shaft
sleeve. Loose the grub screws, and disconnect
the seal piping.
Drain the seal system, if

applicable.
3) For disassembly refer to section 6.7.1,
Dismantling of pump.
4) For assembly refer to section 6.9.1, Assembly of
pump
Page 38 of 44
8.0 FAULTS; CAUSES AND REMEDIES

FAULT SYMPTOM
Pump overheats and seizes
⇓ Bearings have short life
⇓ Pump vibrates or is noisy
⇓ Mechanical seal has short life
⇓ Mechanical seal leaks excessively
⇓ Pump requires excessive power
⇓ Pump loses prime after starting
⇓ Insufficient pressure developed
⇓ Insufficient capacity delivered
⇓ Pump does not deliver liquid
⇓ PROBABLE CAUSES POSSIBLE REMEDIES
A. SYSTEM TROUBLES
  Pump not primed. Check complete filling
    Pump or suction pipe not completely filled with
Check and complete filling
liquid.
     Check NPSHa>NPSHr, proper submergence,
Suction lift too high or level too low.
losses at strainers / fittings
   Excessive amount of air or gas in liquid. Check and purge from pipes
   Air or vapour pocket in suction line. Check suction line design for pockets
  Air leaks into suction line. Check airtight pipe then joints and gaskets
  Air leaks into pump through mechanical seal, Check airtight assembly then joints and
sleeve joints, casing joint or pipe lugs. gaskets
  Foot valve too small. Investigate replacing the foot valve
  Foot valve partially clogged. Clean foot valve
    Inlet of suction pipe insufficiently submerged. Check cut out system design
   Check discharge head and head losses in
Total head of system higher than differential
discharge pipe at the valve settings. Check
head of pump.
back pressure is not too high
 Total head of system lower than pump design Throttle at discharge valve or ask Flowserve if
head. the impeller can be trimmed
 Specific gravity of liquid different from design. Consult Flowserve
   Viscosity of liquid differs from that for which
Consult Flowserve
designed.
  Operation at very low capacity. Measure value and check minimum permitted
   Measure value and check maximum
Operation at high capacity.
permitted
B. MECHANICAL TROUBLES
      Check the flange connections and eliminate
Misalignment due to pipe strain. strains using elastic couplings or a method
permitted
 Check setting of baseplate: tighten, adjust,
Improperly designed foundation.
grout base as required
     Shaft bent. Check shaft runouts within acceptable values
    Rotating part rubbing on stationary part Check for signs of this and consult Flowserve
internally. if necessary
     Bearings worn Replace bearings
   Wearing ring surfaces worn. Replace worn wear ring/ surfaces
   Impeller damaged or eroded. Replace impeller and check reason
 Leakage under sleeve due to joint failure. Replace joint and check for damage
   Check alignment of faces or damaged parts
Mechanical seal improperly installed.
and assembly method used
Page 39 of 44
FAULT SYMPTOM
Pump overheats and seizes
⇓ Bearings have short life
⇓ Pump vibrates or is noisy
⇓ Mechanical seal has short life
⇓ Mechanical seal leaks excessively
⇓ Pump requires excessive power
⇓ Pump loses prime after starting
⇓ Insufficient pressure developed
⇓ Insufficient capacity delivered
⇓ Pump does not deliver liquid
⇓ PROBABLE CAUSES POSSIBLE REMEDIES
   Incorrect type of mechanical seal for operating
Consult Flowserve
conditions.
     Check misalignment and correct if necessary.
Shaft running off center because of worn
If alignment satisfactory check bearings for
bearings or misalignment.
excessive wear
     Impeller out of balance resulting in vibration. Check and consult Flowserve
   Abrasive solids in liquid pumped. Check and consult Flowserve
  Check mechanical seal condition and source
Mechanical seal was run dry.
of dry running and repair
  Internal misalignment due to improper repairs Check method of assembly, possible damage
causing impeller to rub. or state of cleanliness during assembly
   Excessive thrust caused by a mechanical Check wear condition of Impeller, its
failure inside the pump. clearances and liquid passages
  Excessive grease in ball bearings. Check method of regreasing
  Check hours run since last change of
Lack of lubrication for bearings.
lubricant, the schedule and its basis
  Check method of assembly, possible damage
Improper installation of bearings or state of cleanliness during assembly and
type of bearing used
  Check contamination source and replace
Damaged bearings due to contamination.
damaged bearings
C. ELECTRICAL TROUBLES
    Wrong direction of rotation. Reverse 2 phases on motor terminal box
   Motor running too slow, Check motor terminal box connections
Page 40 of 44
9.0 CERTIFICATION
Certificates determined from the contract
requirements are provided with these instructions
where applicable. Examples are certificates for CE
marking, ATEX marking etc. If required, copies of
other certificates sent separately to the Purchaser
should be obtained from the Purchaser for retention
with these User Instructions.
10.0 OTHER RELEVANT

DOCUMENTATION AND MANUALS
10.1 Supplementary user instructions

Supplementary instructions determined from the
contract requirements for inclusion into user
Instructions such as for a driver, instrumentation,
controller, sub-driver, seals, sealant system, mounting
component etc are included in the Data Book. If
further copies of these are required they should be
obtained from the supplier for retention with these
user instructions.
Where any pre-printed set of user instructions are

used, and satisfactory quality can be maintained only
by avoiding copying these, they are included at the
end of these user instructions such as within a
standard clear polymer software protection envelope.
10.2 Change notes

If any changes, agreed with Flowserve, are made to
the product after its supply, a record of the details
should be maintained with these User Instructions.
10.3 Additional sources of information

Reference 1:
NPSH for Rotordynamic Pumps: a reference guide,
Europump Guide No. 1, Europump & World Pumps,
Elsevier Science, United Kingdom, 1999.
Reference 2:
Pump Handbook, 2nd edition, Igor J. Karassik et al,
McGraw-Hill Inc., New York, 1993.
Reference 3:
ANSI/HI 1.1-1.5
Centrifugal Pumps - Nomenclature, Definitions,
Application and Operation.
Reference 4:
ANSI B31.3 - Process Piping.
Page 41 of 44
10.4 Abbreviations
ISO unit Multiplication US unit
Quantity ISO unit US unit
abbreviation Factor 1 Abbreviation
square meter m² 10.764 square feet ft²

Area
square centimeter cm² 0.155 square inch in.²
Capacity or Cubic US Gallons/

m³/h 4.4033 US gpm
Flow rate meter/hour minute
Force Newton N 0.2248 Pound force lbf
Head meter m 3.28084 feet ft

British
Heat Energy kilo joule kJ 0.9478 Btu
thermal unit
meter m 3.28084 feet ft
Length millimeter mm 0.03937 inch in.
micrometer µm 0.00003937 inch in.
kilogram kg 2.20462 pounds lb.

Mass
gram g 0.035274 ounces oz.
Moment of kilogram pounds

kg.m² 23.73 lb.ft²
Inertia square meter square feet
Noise 4 decibel dBA
Power kilowatt kW 1.34102 horsepower hp
Pressure 2 bar bar 14.5 pounds/in.² psi
Rotational
revs per minute r/min
Speed
Newton/square
Stress N/mm² 145.0 pounds/in.² psi
millimetre
degrees degrees
Temperature °C (1.8 x °C) + 32 °F
Celsius Fahrenheit
Torque Newton meter Nm 0.7376 pound.feet lbf.ft
Unbalance gram millimeter g.mm 0.001389 ounce-inch oz-in.
millimetre/ inches/
Vibration 3
second mm/s 0.03937 second in./sec
meter/second m/s 3.28084 feet/second ft/sec

Velocity
millimeter/second mm/s 0.03937 inches/second in./sec
Viscosity square millimetre/

cSt
second or centiStoke
cubic meter m³ 264.2 US Gallons US gal.

Volume
liter l 33.81 fluid ounce Fl.oz.
1
multiply the ISO unit by the multiplication factor to obtain US units
2 where pressure is not stated to be absolute it is gauge
3 where not stated to be peak it is r.m.s.
4 sound pressure level LpA, re 1m - 20microPa, or sound power level LwA re 1 pW when sound power is
applicable
Page 42 of 44
AFTERMARKET DIRECTORY
OUR ADDRESS
Flowserve (Austria) GmbH Tel: +43 / 2236 / 31530
Industriestraße B/6 Fax: +43 / 2236 / 33430
A-2345 Brunn/Geb., AUSTRIA Mail: flowserve-brunn@flowserve.com
MESSAGES CAN BE LEFT ALSO ON OUR ANSWERING MACHINE
IMPORTANT NOTES:
PLEASE NOTE, THAT WARRANTY EXPIRES:

- USE OF NON GENUINE FLOWSERVE AUSTRIA PARTS FOR MAINTENANCE AND REPAIRS
- NO USE OF OUR SERVICE PERSONAL IN CASE OF REPAIRS DURING WARRANTY PERIOD
RECOMMENDATION:
-PLEASE ASK FOR OUR SPECIAL RATES

- PLEASE ALSO ASK OUR SERVICE PERSONAL ABOUT REPAIRING AND SERVICING YOUR
PUMPS AFTER THE WARRANTY PERIOD
Please quote your service:

Name of Company: ………………………… Pumpdata:
Contact person:.……………………….. Type: ………………….
Telephone: …………….…………........... Serialno.: …….......…….....
Fax: ...…………………………………....
e-mail: ………………………………………
Country: ………………………………………
Page 43 of 44
FLOWSERVE REGIONAL
Your Flowserve factory contacts: SALES OFFICES:
Flowserve (Austria) GmbH USA and Canada

Industriestraße B6 Flowserve Corporation
2345 Brunn am Gebirge 5215 North O’Connor Blvd.
Austria
Suite 2300
Irving, Texas 75039-5421, USA
Telefon: +43 2236 31530
Telephone: +1 937 890 5839
Fax: +43 2236 33430
E.mail: flowserve-brunn@flowserve.com
Europe, Middle East, Africa
Flowserve Corporation
Parallelweg 13
4878 AH Etten-Leur
The Netherlands
Telephone: +31 76 502 8100
Latin America
Flowserve Corporation
Martín Rodriguez 4460
B1644CGN-Victoria-San
Fernando
Buenos Aires, Argentina
Telephone: +54 11 4006 8700
Telefax: +54 11 4714 1610
Asia Pacific
Flowserve Pte. Ltd.
10 Tuas Loop
Singapore 637345
Telephone: +65 6771 0600
Telefax: +65 6862 2329
Page 44 of 44

User Instructions: Installation Operation Maintenance

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USER INSTRUCTIONS

Worthington® ERPN centrifugal Installation

CONTENTS 6.9 ASSEMBLY ............................................................. 34

To establish Approvals and if the product itself is CE

1.6.2 Personnel qualification and training

DRAIN PUMP AND ISOLATE PIPEWORK

party responsible for assembling the pump set shall

The responsibility for compliance with the

If the operation of the system cannot avoid this

Bursting of liquid containing parts due to freezing

Where there is the potential hazard of a loss of a seal

If leakage of liquid to atmosphere can result in a

1.7 Warning label

1.8 Specific machine performance

1.9 Noise level

The usual approach is to control the exposure time to

Octave MID_BAND Frequency, HZ

2.0 TRANSPORT AND STORAGE

2.1 Consignment receipt and unpacking

Take care by applying slings or ropes about

• semi open impeller with back vanes for abrasive

2.4.1 Long period storage ERPN 150-200 – X-Ind.

In the interest of operator safety Ensure that the base plate is

4.0 INSTALLATION 4.3.3 Concrete foundation

set and hardened the foundation bolts shall be

4.4 Initial alignment a) Angular Offset: The median lines of shafts

How the alignment of the coupling should be done

Ensure pump and driver are isolated electrically and

It is important to be aware of the EUROPEAN

It is important to be aware of the EUROPEAN

For electrical details on pump sets with controllers 5.2.1 Lubrication

can be selected according to the following table.

5.2.5 Oil quantity

5.2.6 Lubrication Table

(Petroleum Based) (Petroleum Based)

CASTROL Perfecto T32** Perfecto T46** Perfecto T68 -

Aral Aral Vitam GF 32 Aral Vitam GF 46 Aral Vitam GF 68 -

Esso NUTO H32 NUTO H46 NUTO H68 -

LSC LSO 32 LSO 46 LSO 68 LSO 100

Mobil Nuto H32 Mobil Nuto H46 Mobil Nuto H68

Shell Tellus 32 Shell Tellus 46 Shell Tellus 68

Texaco Rando HD 32 Rando HD 46 Rando HD 68 -

Total Azolla ZS32 Azolla ZS46 Azolla ZS68 -

Wintershall Wiolan HN32 Wiolan HN46 Wiolan HN68

- Raffinated Hydraulic Oil

diameter of the outer race at its lowest point.

5.2.8 Oil change

5.2.9 Oil level

Use a spirit level to check the horizontal

A too high oil level will result in higher bearing

5.2.9.1 Adjusting of ADAMS Constant Level Oiler

5.2.11 Oil change

5.2.12 Oil level

The oiler is pre adjusted with the distance

b) Additionally you can check the correct oiler

Size of radial roller

Refer to nameplate or part list, to reading

5.2.14 Oil change

If the pump is fitted with a Constant Level Oiler type

CASTROL Perfecto T32 Perfecto T46 Perfecto T68 -