OMD 2005 Manual
OMD 2005 Manual
OMD 2005 Manual
Type OMD-2005
IMPORTANT NOTICE
General
All monitors in our range are inspected and tested to the related I.M.O. requirements at
our factories prior to delivery.
In normal use the units should operate correctly and without fault over a long period of
time requiring only small amounts of maintenance to be carried out as outlined in the
instruction manuals.
Remark:
According the MEPC.107(49) § 4.2.11 the unit has to be checked at IOPP Certificate
renewal survey by the manufacturer or persons authorized by the manufacturer.
Alternatively the unit may be replaced by a calibrated 15 ppm Bilge Alarm. The OMD-
2005 is designed in that way, that only the measuring cell needs to be changed, as this
unit carry the calibration onboard. The Calibration Certificate with the date of the last
calibration check should be retained onboard for inspection purposes.
If for some reasons the computer unit needs to be changed, it has to make sure, that
the memory card will remain on board for at least 18 month. The new computer unit will
carry its own memory card. The old card can be insert into the new unit only for reading.
Writing is only possible with the card delivered with the new computer unit. For details
see section 13.1.
CONTENTS
SECTION TITLE PAGE
1.0 Introduction 4
2.0 Important Notes 4
3.0 Principle of Operation 4
3.1 Measuring Principle 4
3.2 Features 5
3.3 Adjustment 5
3.4 Displays and Alarms 5
4.0 Specification 7
5.0 Construction 8
6.0 Installation 9
7.0 Piping 10
8.0 Wiring 11
8.1 Typical Control System 13
9.0 Power Supply 13
10.0 Commissioning 13
10.1 Electrical 13
10.2 Piping 13
10.3 Functional Tests 14
10.4 Programming Mode 15
11.0 Operating Instructions 17
11.1 Operator Notes 18
12.0 Operator Maintenance 18
12.1 Manual Cell Clean Unit 19
13.0 Fault Finding 20
13.1 Memory Card 21
14.0 Calibration 22
14.1 Calibration and Repeatability Check 22
15.0 Spare Parts 23
15.1 Recommended On Board Spares 23
16.0 Remarks 24
1.0 INTRODUCTION
The OMD-2005 Bilge Alarm Unit has been designed specifically for use in
conjunction with 15 ppm oil-water separator units and has a specification and
performance which exceeds the requirements of the International Maritime
Organization specifications for 15ppm Bilge Alarms contained in Resolution
MEPC. 107 (49).
The unit is supplied with 2 works-adjusted alarms at 15 ppm. Other set points
(10 ppm or 5 ppm) are possible and can be adjusted on site at any time by using
the buttons at the front panel.
If an alarm set point is exceed, the alarms are visible at the front panel and the
appropriate relays are switched. In case of malfunction the System LED at the
front panel will change from blinking green to permanent red and the appropriate
relay will switch the contacts.
For the data logging function the unit requires an status input from the separator
and a feedback signal from the valve position limit switch. (See Fig. 1, Pos.6)
Furthermore a 0(4) - 20 mA (equal to 0 - 30 ppm) signal output is available for
driving a recorder or external meter.
3.2 Features
• Robust construction
• Automatic voltage selection
• Solid suppression capability
• Low maintenance
• Easy installation
• Constant readiness
• Low spare part stock holding
• Watertight Housing
• Works adjustment
• Easy settings via menu
3.3 Adjustment
The unit is delivered with a works calibration according the IMO-requirements.
The alarm points are set to 15 ppm.
The "Zero" point is also works calibrated and can be re-adjusted on site by using
the programming mode and clean water. See Section 10.4 “Service-Offset”. A
calibration is not permitted. This has to be done according IMO Regulations by
the manufacturer or persons authorized by the manufacturer.
Both alarm circuits are also related to an alarm LED on the front panel.
In case of malfunction the “System” LED will indicate any type of internal fault of
the unit. This LED is flashing green in normal conditions and is red in alarm
conditions. Also this alarm is related to an relay output.
Additional to the alarm LED's each alarm circuit is equipped with a relay with
potential free alarm contacts. These contacts can be used for external processing
of the signal or for control of further functions.
If a malfunction or failure of the power supply occurs, all 3 relays will switch to
alarm condition.
5.0 CONSTRUCTION
There are 3 main parts which contained in an OMD-2005:
The computer unit is mounted into an epoxy powder painted steel housing
to protect the electronics of the display PCB with the data logger and the
main board PCB with the terminals for external connections.
The measuring cell is built out of an anodized all-aluminium body with inlet
and outlet block in stainless steel. This rugged cell contains the optical
electronic and correspond with the computer unit via a plugged data cable.
The valve assembly contains a special handle to sense the position of the
valve. This assembly is connected to the measuring cell by an easy to
handle fitting to enable the exchange of the cell for frequently adjustment
according the IMO requirements.
All components are mounted to a stainless steel mounting plate for easy wall or
bulkhead installation. It is also possible to split the computer unit from the
measuring cell if the available space is not sufficient. For this version divided
mounting plates are available.
OUT 1/4"
OK
DECKMA HAMBURG
www.deckma.com
SAMPLE 1/4"
Fig. 1
OUT 1/4"
OK
DECKMA HAMBURG
www.deckma.com
SAMPLE 1/4"
Fig. 2
Automatic Recirculating
Stopping Device Facilities
Overboard discharge
To Bilge To Bilge
Outlet *
OK
DECKMA HAMBURG
www.deckma.com
DE C K M A H AM B UR G
DH 7 5 4 5 0
Separator 10 X 1mm
Copper Tube
Clean Water
Supply (Option)
Outlet Separator
To Bilge
Fig. 4
Precise wiring details will vary dependent upon the control system to be
employed but the most frequently used systems employ alarm relay 1 for alarm
only and alarm relay 2 for control purposes.
Electrical connections are made to the terminal blocks inside the computer
housing. Wires are connected to the terminals by pushing a suitable screwdriver
into the clamp holes to release the internal spring loaded clamps. After the wire is
inserted to the terminal and the screwdriver is removed, the wire is fixed.
If the instrument is operated at high voltages, additional care has to be taken to
provide reliable ground connections. Ground (PE) can be connected direct to the
terminal or, if this is not sufficient according local rules, to the computer housing
left side. In this case the plug needs to be replaced by a M6 screw with nut and
related washers.
The instrument provides a pilot voltage output at terminals 4&5. This is internally
connected to the power supply input (Terminals 1&2), but is fused by Fuse F1 (2
A). The pilot voltage can be used to supply additional external circuitry, e.g. alarm
lamps or electrical valves.
Please note: any device connected to the pilot voltage output must be rated for
the voltage the instrument is supplied with. Do not use the pilot voltage for driving
motors, heaters or other high load devices. The pilot voltage is intended for alarm
purposes only.
To Alarmsystem To Alarmsystem
(optional) EXAMPLE
Contacts shown
in Alarm condition Connections may vary
(de-energised) with different separator
control boxes
Solenoid Valve
Fig. 5
Close front door complete after electrical installation. Water inside the instrument
may result in corrosion and malfunction.
10.0 COMMISSIONING
See Section 2 for important notes.
On completion of the installation, wiring and piping carry out the following checks:
10.1 Electrical
a) Check that the power supply is connected to the terminals 1 + 2 of the
terminal block.
b) Check the wiring of the automatic stopping device and to the alarm system is
according the IMO Requirements.
c) Check that the grounding has been made according to the relevant
regulations.
10.2 Piping
a) Check all piping connections for leaks and rectify as appropriate.
To get into the menu press the At the service menu the alarms, To change the value, press
tool button. Select the required time delays, the Offset and the the “+” or “-“ button. Confirm
point by using the „+“ or „-„ output signal can be modified with “OK”.
button. Press the „OK“ button. within the limitations. Select the
required point by using the „+“
or „-„ button. Press the „OK“
button.
To get into the menu press the The display will show the actual
tool button. Select the required status of the data logger. To get
point by using the „+“ or „-„ back to the standard display
button. Press the „OK“ button. press the tool button or the OK
button.
Function of the scrolling buttons Press the “Enter” button to get The detailed information of
for both operation time history into the history. Select the the selected date and time
displays: required date and time by using will be displayed. To get
the buttons. back to the history graph,
> 15 sec Forward The dotted vertical line shows press the “Enter” Button
the actual position. again. To get back to the
> and + 2 min Forward start display, press the “OK”
>> Fast Forward Press the “Enter” button to button.
show details
>> and + Very Fast Forward
- 15 sec Backward
- and + 2 min Backward
<< Fast Backward
<< and + Very Fast Backward
To get into the menu press the The details of the measuring
tool button. Select the required cell will be shown.
point by using the „+“ or „-„
button. Press the „OK“ button.
To get into the menu press the Information about the software
tool button. Select the required version and the web address
point by using the „+“ or „-„ will be shown.
button. Press the „OK“ button.
NB: All changed values have to be confirmed by pressing the " OK " button.
Otherwise the existing values are valid.
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Measuring Logger /
F1 F2 PE PE PE + - PE PE
POWER PILOT VOLT. FLOW STATUS RES OUTPUT CLEAN Cell Display
24-240V IN PILOT OUT RES ALARM 1 ALARM 2 SYSTEM FAULT
L N PE L N PE A B PE NO COM NC NO COM NC NO COM NC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Fig. 6
14.0 CALIBRATION
15 ppm Bilge Alarms built according MEPC.107(49) have to be protected against
access beyond the checks of instrument drift, repeatability of the instrument
reading and zero adjustment. For this reason the instrument is electronically
sealed, so that only the manufacturer or his authorized persons, equipped with
the related tools, are able to get access for changing the calibration.
To provide a simple procedure for check the instrument aboard ship, the OMD-
2005 is constructed in that way, that the zero check also confirms the instrument
drift within the specifications.
DESCRIPTION ART-NUMBER
Desiccator 65550
Cell Cleaning Brush 30102
O-Ring Set 75775
Fuse, T 2 A 40107
Fuse, T 1 A 40105
Optional item
1 off Manual Cell Clean Unit 75780
16.0 REMARKS
All the modifications and deviations from the standard form, which have to be
carried out in the supply, should be attached at this paragraph.
Remarks:
Productdesignation: monitor
Oil-in-water
ProductType: oMD- 2005
purpose:
Intended Oilcontentmeter(1S-ppmalarm)foroilywaterseparating
equipment
on
sea going
vessels acc.MARPOL 73fl8,Annex I
Testingbasedon
(Specificstandard);
IMOResolution
MEPC.1 07(49)foroil contentmetersandoilywater
separating
equipment
in acc.withMARPOL AnnexI, Reg.16
73178,
Remarks:
prevention
wjththe lvlarine-pollution
Thetypetestedwasfoundto be in compliance of l\4arine
requirements Equipment Directive
(MED)96/98/EC as amendedby Diective2OO2l7s/ECsubject to anyconditions (partof thiscertificate).
in the schedule
withmodule(s)D Of F Of E of thisdirective.
mavonlvbe usedin connection
Thiscertificate
Expirydate: go.og.zoog
I 30.09.2009 |
/o /,rl
The approvalof the installedequipmentwill be in force beyondthe validitydate untilit is revoked!
Signature16eifert)
Note 1 : This certificate will not be valid if the manufacturer makes any changes or modifications to the approved
which have not been notified to, and agreed with the notified body named on this certificate.
the product(s)is/areto be
Note 2: Shouldthe specjfiedregulationsor standardsbe amendedduringthe validityof this certificate,
to ivthevbeinqplacedon boardvesselsto which the amendedrequlationsor standardsapply.
mayonlybe affixedto theabovetypeapproved
Note3: TheMarkof Conformity equipment Declaration
anda l\4anufacturer's of
phasemodule(D, E, or F) ofANNEXB ofthe Directive
issuedwhenthe production-control
Conformity is fullycomplied
withand
controlledbv a writteni reementwith a notified