Operation and Service Manual For Hermetic Utimeter Gtex Chem
Operation and Service Manual For Hermetic Utimeter Gtex Chem
Operation and Service Manual For Hermetic Utimeter Gtex Chem
MED-D
ISO 9001
QMI-SAI Global
2. IDENTIFICATION OF YOUR EQUIPMENT ...................... 4 9.1 BASIC RULES CONCERNING THE 5-KEY
CONTROL PAD ..................................................... 27
2.1 SERIAL NUMBER .................................................... 4
9.2 SELECTING THE LANGUAGE ............................... 28
2.2 ABBREVIATIONS ..................................................... 4
9.3 SELECTING THE TEMPERATURE SCALE ............. 29
3. GENERAL INFORMATION ............................................... 6 9.4 SELECTING THE TEMPERATURE
3.1 SHIPMENT NOTE .................................................... 6 RESOLUTION ........................................................ 30
3.2 INITIAL INSPECTION ............................................... 6 9.5 ACTIVATING THE LED ........................................... 31
3.3 DOCUMENTATION DISCREPANCIES ...................... 6 9.5.1 Temporary setting of the LED ..................... 31
3.4 WARRANTY ............................................................ 6 9.5.2 Permanent setting of the LED ..................... 31
3.5 CERTIFICATION....................................................... 7
9.6 MUTING THE BUZZER .......................................... 32
3.6 SPARE PARTS ......................................................... 7
9.7 BACKLIGHT .......................................................... 32
3.7 SERVICE AND REPAIR ............................................ 7
9.8 CHECKING THE FUNCTIONS BEFORE USING
4. WORLDWIDE SERVICE STATIONS NETWORK.............. 9 THE INSTRUMENT ................................................ 33
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10.8 VERIFICATION AND CERTIFICATION 11.6 VISUAL INSPECTION FOR DAMAGED OR
OF TAPES ............................................................. 43 MISSING PARTS ................................................... 48
10.9 VERIFICATION AND ADJUSTMENT OF THE 11.7 COATED ALUMINIUM PARTS ................................ 49
READING INDEX.................................................... 44 11.8 WINDING ACTION BECOMING STIFF ................... 49
10.10 TEMPERATURE VERIFICATION ............................. 45 11.9 ELECTRICAL CHECKING OF THE TAPE
10.10.1 Equipment required ................................ 45 ASSEMBLY ............................................................ 49
10.10.2 Preparing the Ice Point bath ................... 45 12. SPECIFICATIONS .......................................................... 50
10.10.3 Checking the UTImeter........................... 45
13. SPARE PARTS ............................................................... 51
10.11 ULLAGE/INTERFACE VERIFICATION ..................... 46
10.12 STORAGE OF HERMetic DEVICES ........................ 46 13.1 HOW TO PROCEED .............................................. 51
10.13 TRANSPORTATION OF HERMetic DEVICES.......... 46 13.2 LIST OF PARTS DESCRIPTIONS ........................... 51
13.3 SPARE PARTS DRAWINGS ................................... 53
11. TROUBLE SHOOTING................................................... 47
11.1 SAFETY WARNING................................................ 47 14. VALVES DRAWINGS ...................................................... 62
11.2 POWER SUPPLY TROUBLES ................................ 47 14.1 VALVES DRAWINGS LIST ...................................... 62
11.3 TRANSMISSION TROUBLES ................................. 47 14.2 DRAWINGS ........................................................... 62
11.4 ULLAGE AND/OR INTERFACE TROUBLES ........... 48
15 DECLARATION OF CONFORMITY................................ 76
11.5 TEMPERATURE TROUBLES.................................. 48
3
2. Identification of your equipment
2.1 Serial number
Figure 2-1
2.2 Abbreviations
Some abbreviations are used to define the equipment. Refer to following table and to Figure 2-2.
Abbreviation Meaning
ETCE Special PTFE used for extruding
FFKM Perfluoro rubber, special for chemical applications
FKM (Viton) Fluoro rubber for crude oil and some products applications
Gtex Gas tight mechanical housing for non corrosive liquids, i.e. with FKM gaskets and PA 11 coating (blue)
Gtex Chem Gas tight mechanical housing for corrosive liquids, i.e. with FFKM gaskets and PA 11 coating (blue)
NBR Acrylonitrile-butadiene rubber (nitrile rubber)
PA 11 (Rilsan) Polyamid coating (blue, grey or yellow) used for protecting aluminium against liquids
PE Polyethylene
PEHD Polyethylene High Density
PFA Perfluoro alkoxyl alkane
PTFE Polytetrafluoroethylene
Q1 Connector 1”
Q2 Connector 2”
SS1 Stainless steel Storage tube 1”
SS2 Stainless steel Storage tube 2”
TEFZEL ETFE coating of the tape
ULTRA Ultrasonic sensing probe, second generation, covering a wide range of liquids from crude oil to light products, chemicals
and heavy/viscous liquids
UTI Stands for: U (ullage), T (temperature), I (oil/water interface)
Visc Additional load on the sensing probe for innage measurement or gauging viscous liquids
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Display unit
Mechanical housing
Storage tube SS1
Gtex
Gtex Chem
SS1 SS2
Quick connector Q2
Q1 Q2
Figure 2-2
5
3. General information
3.1 Shipment note When returned to Enraf Tanksystem SA or any of its agreed
Service Stations equipment must be contamination-free.
The following parts should be included in the shipment:
If it is determined that the Purchasers equipment is
• 1 instrument fitted out with one battery in the display; contaminated, it will be returned to the Purchaser at the
• 1 set of 4 Allen keys: 1.5, 2, 2.5 and 3 mm; Purchasers expense. Contaminated equipment will not be
• 1 Operation and Service Manual. repaired, replaced, or covered under any warranty until
such time that the said equipment is decontaminated by
the Purchaser.
3.2 Initial inspection
The Purchaser shall notify by fax, telex or in writing of any
Check the contents of the shipment for completeness and note
defect immediately upon discovery, specifying the nature
whether any damage has occurred during transport. Carry
of the defect and/or the extend of the damage caused
out the “Initial test before installing the instrument” to verify the
thereby.
good functioning. If the contents are incomplete, or if there is a
damage, do not use the device, a claim should be filled with the Where no other conditions have been negotiated between the
carrier immediately, and Enraf Tanksystem SA Sales or Service Vendor and the Purchaser “General Conditions 188” of United
organization should be notified in order to facilitate the repair or Nations shall apply.
replacement of the instrument.
This instrument has been certified as Intrinsically Safe
Instrumentation for only those classes or categories of
3.3 Documentation discrepancies hazardous areas stated on the instrument label, bearing the
mark of the applicable approval authority. No other usage is
The design of the instrument is subject to continuous
authorized.
development and improvement. Consequently, the instrument
may incorporate minor changes in detail from the information Unauthorized repair or component replacement by the
contained in the manual. Purchaser will void this guarantee and may impair the intrinsic
safety of the instrument. In particular it is not allowed to repair
electronic circuits.
3.4 Warranty
In no event shall Enraf Tanksystem SA be liable for indirect,
Thirty six (36) months after delivery ex works except
incidental or consequential loss or damage or failure of any kind
batteries.
connected with the use if its products or failure of its products to
The Vendor undertakes to remedy any defect resulting function or operate properly.
from faulty design materials or workmanship. The Vendor’s
Enraf Tanksystem SA do not assume the indemnification for any
obligation is limited to the repair or replacement of such
accident or damage caused by the operation of its product and
defective parts by his own plant or one of his authorized
the warranty is limited to the replacement of parts or complete
service stations. The Purchaser shall bear the cost and
goods.
risk of transportation of defective parts and repaired parts
supplied in replacement of such defective parts.
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3.5 Certification 3.6 Spare parts
MED-D When ordering spares identify the spare part by TS number and
description. Refer to section “Drawings”.
Enraf Tanksystem SA is an
Some spares might be repairable; in this case send the part(s)
ISO 9001 certified company
to any authorised service center or to the factory.
by QMI and MED-D by
Det Norske Veritas In case of urgency, complete replacement units can be made
Certification GmbH. ISO 9001 available. Contact the factory or nearest Service Station for
QMI-SAI Global
details.
ATEX
When returned to Enraf Tanksystem SA equipment
II 1 G Ex ia IIB T4 / Tamb. 50 °C
must be contamination-free. If it is determined that
Standards used:
the customers equipment is contaminated, it will be
EN60079-0: (2006)
returned to the customer at the customers expense.
EN60079-11: (2007)
Contaminated equipment will not be repaired until
EN60079-26, (2007)
such time that the customer decontaminates the said
equipment.
Regarding product compliance against standards updates or
new standards, please refer to the Declaration of conformity.
Enraf Tanksystem SA
Rue de l’industrie 2
1630 Bulle, SWITZERLAND
7
Service Request
Customer’s address: ..................................................................................................................................
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Telephone: ..................................................................................................................................................
E-mail: .........................................................................................................................................................
Fax: .............................................................................................................................................................
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4. Worldwide Service Stations network
The updated list can be found on our website www.tanksystem.com
COUNTRY ADDRESS TELEPHONE/FAX/E-MAIL
9
The updated list can be found on our website www.tanksystem.com
COUNTRY ADDRESS TELEPHONE/FAX/E-MAIL
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5. Recommendation for safe use
1. This Operation and Service Manual is a guide in order to 6. In the absence of such instructions the following should
help the user to operate the instrument safely and correctly. be noted:
2. Nevertheless the maker disclaims all responsibility and 6.1. If a metal sounding pipe is fitted beneath the
liability for damage resulting from the use of the equipment deck valve or tank is inerted, then ullaging, etc. is
regardless of the cause of the damage. permissible at any time with no restriction.
3. Attention is drawn to the possible hazard due to 6.2. If there is no sounding tube or tank is not inerted, the
electrostatic charges which may be present in the following precautions shall be taken:
tank. This may happen in particular with static 6.2.1. If the cargo is not a static accumulator liquid,
accumulator liquids, i.e. liquids which have low i.e. its conductivity is more than 50 pS/m,
conductivity of 50 picoSiemens/metre (pS/m) or less. then ullaging is permitted provided that the
instrument is properly grounded and earthed
4. It is very important that the instrument is grounded to
before the probe is inserted into the tank and
the tank before the probe is introduced into the tank
remains earthed until the probe has been
and remains grounded until after complete withdrawal
removed from the tank.
from the tank.
6.2.2. If the cargo is a static accumulator liquid, i.e. its
4.1. If the instrument is installed with the quick connect conductivity is less than 50 pS/m, then ullaging
coupler, grounding is effected through the quick is permitted provided that:
connect coupler and the mating nipple of the valve
6.2.2.1. The instrument is properly grounded and
provided that these parts are kept clean and free from
earthed before the probe is inserted into
corrosion in order to guarantee electrical conductivity.
the tank and remains earthed until the
If a grease is used for this purpose, it must be one
probe has been removed from the tank.
which contains graphite.
6.2.2.2. The apparatus is not introduced into a tank
4.2. If the instrument is not connected to the mating until at least 30 minutes have elapsed after
deck valve, the instrument has to be also earthed completion of any loading operation or
by means of the grounding cable and clamp. stopping the injection of inert gas.
5. It is anticipated that the user will have specific 6.3. For further guidance refer to International Safety
operating methods laid down to ensure safety when Guide for Oil Tankers and Terminals (ISGOTT), ISBN
using this type of apparatus. In this case the user’s 1 85609 291 7, Fifth Edition 2006, or consult the
instructions shall be strictly observed. appropriate Legislative Authority for the installation.
7. Warning:
Substitution of components may impair the intrinsic safety.
Change of battery must be carried out in safe area only (non
flammable atmosphere); Use only an approved battery.
To prevent ignition hazard, avoid impact or friction of the device
aluminum box.
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6. Functions - Key Features
This HERMetic instrument is a gas-tight portable multiple
functions gauging system that is designed to perform
under completely closed conditions in a single operation
3 measurements:
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7. Description
7.1 General
The unit emits control beep, continuous beep and intermittent Identification plate
beep.
Control beep • •
Continuous beep • • • • • • • • • •
Intermittent beep • • • • • •
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Window wiper
LCD Display
Reading index
Tape cleaner
LED
keys
Crank
Storage tube SS1
SS1 SS2
Quick connector Q2
Q1 Q2
Tape
Tape adaptor
Visc
device for
innage measurement
Sensing probe ULTRA
Figure 7-2
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7.2 ULTRA sensing probe 7.2.2 Ullage detection
The ullage detector consists of two piezoceramic plates and
7.2.1 Introduction
electronic circuits. When the sensor head is immersed in a
The ULTRA sensing probe consists of a stainless steel
non-conductive liquid (oil or petroleum), the emitted ultrasonic
tube terminated by a high-tech plastic head which cannot
signal is detected by the receiver, coded and sent to the
be removed from the tube. The sensing probe includes an
instrument unit which activates the buzzer with the continuous
ultrasonic liquid level sensor, a temperature sensor and a
beep.
conductivity electrode. The sensitivity for ullage and interface
measurement is not adjustable. The temperature measurement
is calibrated at the factory and does not require subsequent
adjustment.
1
6
5
2
0 4
1
3
1
2
1
1
Liquid 4 mm
Figure 7-3
The reaction point is located 4 mm (5/32”) from the sensor bottom and identical with the zero-point of the tape graduation.
15
7.2.3 Interface detection sensor detects the presence of the liquid as well and the
The principle consists of a conductivity measurement conductivity electrodes and associated electronic circuits
between an active electrode and a grounded electrode. modulate the coded signal to generate the intermittent
When the liquid is conductive (as water), the ullage beep.
1
6
Air
Oil
2
04
1
3
1
2
1
1
Oil Interface level
0
Water 4 mm
Interface sensor
Figure 7-4
The reaction point is located 4 mm (5/32”) from the sensor bottom and identical with the zero-point of the tape graduation.
7.2.4 Temperature measurement characteristics are stored in the sensor memory and are
The sensing element is a Platinum Resistance Temperature dedicated to one sensor. For this reason, changing a sensor
Detector (RTD) element. The element is located in the does not require a new calibration.
temperature electrode, which is filled in with a heat transfer
All data are serialised and sent by the micro-controller to the
compound paste to reduce the response time.
Display Unit.
The RTD element signal is digitized, and then all errors (offset,
Temperature settings (resolution, scale) are easy to select by
non-linearity and drift) are corrected and compensated by the
pressing the 5-key control panel.
micro-controller located in the sensor probe. The RTD element
1
6
Air
5
Liquid
04
1
3
1
2
1
1
Temperature level
0
4 mm
Temperature sensor
Figure 7-5
The reaction point is located 4 mm (5/32”) from the sensor bottom and identical with the zero-point of the tape graduation.
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7.3 Tape index. If the reading index is set up at the zero ullage level,
the reading of the tape is identical to the ullage.
The ETFE (TEFZEL) coated tape provides 3 main functions :
• It contains 2 wires for transmitting the signal and the power
• It holds the sensing probe. between the display unit and the probe. The steel tape itself
• It is graduated and therefore makes it possible to determine is used as a grounding wire between the sensing probe tube
the distance between the reaction point and the reading and the display unit.
Figure 7-6
The standard graduation is a double side type that shows the metric graduation on one side and the inch one on the other side.
The tape is mounted on the equipment according to the need.
23 9
7 10 11 12 13 14 7 15
3 23 4 5 23
17
7.4 Tape protection In that position the protection tube prevents closing the
valve. When the tape is wound up the protection tube will
The tape protection tube is a mechanical safety device which
stay in position until it is pushed up by the sensing probe.
prevents the valve from being closed as long as the sensing
Before instrument is used check that the protection tube is
probe is inside the tank. When the sensing probe is lowered
moving freely. For cleaning purposes the protection tube is
the protection tube will follow the sensing probe by gravity
slotted.
until the tube is retained by a ring located inside the coupler.
STORAGE TUBE
SENSOR
RETAINER
QUICK CONNECT
COUPLER
BALL VALVE
VALVE OPEN
VALVE CLOSED
Figure 7-8
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7.5 Reading index
Zero ullage
1200
1100
1000
900
800
700
600
500
400
300
200
100
Liquid level
0
Reaction point
Figure 7-9
The tape reading at the height of the reading index of the If the reading index is positioned below or above the reference
instrument is indicating the distance between the reaction point level a positive or negative correction of the tape reading is
and the reading index. If the instrument is installed in such a way necessary.
that the reading index is at the same level as the zero-ullage
See also chapter 8 “Examples of installation of the gauging
reference level the reading of the tape corresponds to the ullage
system”.
providing the reaction point of the sensing probe is positioned
at the liquid level.
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7.6 Tape cleaner
Tape cleaner UP =
wipers engaged
Figure 7-10
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7.7 Gas tightness 7.9.2 Reference height and innage
For measuring the reference height of a tank and innages
All parts are assembled together with either gaskets or O-rings,
the load allows the sensing probe to touch the dip/datum
that makes the device completely tight.
plate.
The sealing of the axle holding the tape with the mechanical
housing is ensured by a special V-shape gasket.
7.10 Housing and lid
On UTImeter Gtex Chem models, gaskets which are in contact 7.11 Others
with the liquid are made in FFKM.
The tape is coiled on the axle which holds also the electronic
box and the display unit.
7.9 Additional Load (option)
The axle is assembled to the electronic box and can be locked
An additional load (see Figure 7-2) on the sensing probe can be at discrete positions by means of a stopping mechanism in the
provided for one of the following reasons. This option is available crank. Pull the crank to free the stopping mechanism.
on UTImeter Gtex Visc or UTImeter Gtex Chem Visc equipped
The storage tube is threaded to the frame.
with the storage tube Q2 (2”) and needs valves of at least 2” size.
The storage tube is equipped with a quick-connector which
7.9.1 Viscous liquids (> 800 Cst) fits on the HERMetic valves.
For gauging viscous liquids the load can help the sensing probe
in penetrating the liquid and in keeping the tape straight.
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8. Examples of installation of the gauging system
8.1 General The valves should be installed in such a way that the
zero-ullage level coincides with the reading index level, so
The gauging system consists of the HERMetic instrument and
that no correction would be necessary. For achieving this it
the associated HERMetic valve. Two types of connector can be
may be necessary to install an adjusting pipe between the
provided as shown on Figure 8-1.
deck and the valve.
CONNECTORS If the valves are installed directly on deck or if for any reason
the level of the reading index is below or above the zero-ullage
Q1 (1”) Q2 (2”)
level, then a correction table should be used.
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8.2 Example of installation on a pipe, connector Q2
SS2 Q2 SS1 Q2
474mm 474mm
HV HV
TS supply
H Customer supply
Flange Flange
HT HT
Tank Deck
Figure 8-2
*) Dimension HV is without gasket. If gaskets are used dimension HT is reduced by thickness of gasket.
23
Example of installation on the deck,
8.3
connector Q2
Tank Zero Ullage level
HX HX
H SS2 Q2 SS1 Q2
Reading Reading
index index
474 mm 474 mm
Tank Deck HV HV
Flange Flange
Figure 8-3
*) Dimension HV is without gasket. If gaskets are used dimension HX is reduced by thickness of gasket.
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8.4 Example of installation on a pipe, connector Q1
SS1 Q1 SS1 Q1
460mm 460mm
HV HC
HV TS supply
Thread
Customer supply
H
Flange
HT HT
Tank Deck
Figure 8-4
*) Dimension HV is without gasket. If gaskets are used dimension HT is reduced by thickness of gasket.
25
Example of installation on the deck,
8.5
connector Q1
Tank Zero Ullage level
HX HX
H SS1 Q1
SS1 Q1
Reading
index
Reading
index
460 mm 460 mm
HC
Tank Deck HV
HV
Thread Flange
Figure 8-5
*) Dimension HV is without gasket. If gaskets are used dimension HX is reduced by thickness of gasket.
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9. Operation
9.1 Basic rules concerning the 5-key control pad • pressing “-” allows to exit a menu,
• pressing “enter” (later on named “E”) allows to enter a specific
Apart from the “ON” / “OFF” keys that are self-explanatory, there
menu.
are 3 other keys that help in customising the unit:
The small pointer displayed on the left is showing the active
• pressing “+” allows to scroll down the menus, a pointer show
setting.
the actual menu you have selected,
exiting a menu
buzzer on/off
entering a menu
backlight on
Figure 9-1
27
9.2 Selecting the language
English, German or French languages can be selected by following the sequences described in Figure 9-2.
ON UTImeter
Ver x.xx
Battery
░░░░░ 97% LED menu
Init.
+
*********
25.94°C
T. unit
- +
E
Settings
Resol.
E
- Language English
-
+
- Deutsch
+
- Francais +
Figure 9-2
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9.3 Selecting the temperature scale
The temperature can be displayed either in Celsius or Farenheit degrees. Refer to Figure 9-3.
ON UTImeter
Ver x.xx
Battery
░░░░░ 97% LED menu
Init.
********* +
25.94°C
+
E
- T. unit - > °C °F
+
+
- °C > °F
- + E
Settings
Figure 9-3
29
9.4 Selecting the temperature resolution
The temperature reading can be given with 1 or 2 digits after the dot. Select the appropriate resolution as shown on Figure 9-4.
ON UTImeter
Ver x.xx
Battery
░░░░░ 97% LED menu
Init.
*********
+
25.94°C
T. unit
- +
E
Settings E
- Resol. >0.0°
-
+
+
- > 0.00°
Figure 9-4
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9.5 Activating the LED
ON UTImeter
Ver x.xx
Battery
E E
░░░░░ 97% LED menu LED LED yes
- - -
Init.
+ +
********* +
- LED no
+
- E
LED set. enable
25.94°C -
+ +
+
- disable
- + E
Settings
Figure 9-5
9.5.1 Temporary setting of the LED 9.5.2 Permanent setting of the LED
• Switch on the equipment, • Switch on the equipment,
• Wait until the temperature is displayed, • Wait until the temperature is displayed,
• Press on “+” to enter the settings menu, • Press on “+” to enter the settings menu,
• Press on “enter”; “LED menu” is displayed, • Press on “enter”; “LED menu” is displayed,
• Press on “enter”; “LED” is displayed, • Press on “enter”; “LED “ is displayed,
• Press on “enter”, then select by pressing “+” the mode: • Press on “+”, “LED Set.” is displayed,
“LED yes” or “LED no”. • Press on “enter”,
• Press “-” two times to come back in measurement • “Enable” or “disable” the LED by pressing on “+” one or
mode. more times,
• Press “-” two times to come back in measurement mode.
It is always possible to change the status of the LED
during gauging, by using the same menu again. If not The new setting is stored in the permanent memory.
done before, switching off the unit will automatically light Remember that the LED needs an extra power and reduces
off the LED. the battery life accordingly.
31
9.6 Muting the buzzer When in measurement mode it is possible to mute the buzzer.
Figure 9-6
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Checking the functions before using the 9.8.3 Ullage
9.8
instrument Switch on the unit.
Before installing the HERMetic instrument as described in The buzzer shall beep every 2 sec.
section 9.9, the following tests are recommended to ensure Check the ullage in a glass of water.
that the instrument is ready to work. Check the ullage by immersing the ultrasonic gap sensor
but not the electrodes (position A); The buzzer shall beep
9.8.1 Battery continuously.
Refer to section 10.2 “Checking the battery”.
9.8.4 Interface
9.8.2 Temperature Switch on the unit.
Switch on the unit. The buzzer shall beep every 2 sec.
The buzzer shall beep every 2 sec. Check the interface in a glass of water.
When the temperature is displayed, check that it shows the Check the interface by immersing the interface electrodes also
surrounding temperature. (position B). The buzzer shall beep intermittently.
position B
position A
Figure 9-7
33
9.9 Installation of the instrument • Switch on the equipment: a control beep is audible every 2
seconds.
• This HERMetic equipment must be coupled to a certified
• Put the tape cleaner on the “DOWN” position. Disengage the
HERMetic valve.
knob of the crank handle and lower the sensing probe into
• Before starting please read carefully the chapter
the tank by turning the reel. Make sure that the tape does
“Recommendation for safe use” and follow your company’s
not rub on any sharp edge when lowering as its insulation
safety instructions.
could be damaged.
• Check that the HERMetic valve is closed.
• As soon as the sensor comes in contact with the
• Remove the end cap (weather cap / blind cover / security
petroleum product the control beep will change for a
cover) of the HERMetic valve.
continuous beep. Raise the sensing probe again until the
• Clean the seal surfaces of the nipple of the valve and of the
continuous beep stops and lower the sensing probe again
coupler of the instrument from dust or grease.
slowly until the continuous beep is heard again. Now the
Note: Cleaning of the mating surfaces is very important for ullage level can be read against the ullage reference. If the
earth grounding purpose and for good accuracy on zero-ullage reference does not correspond to the reading
zero reference level. index of the instrument, a correction has to be made
accordingly.
• Check whether the tape protection tube is moving freely.
• Lower the sensing probe further until the sensor touches
• Install the HERMetic instrument on top of the valve by means
the oil-water interface. As soon as the sensor comes in
of the quick coupler. Ensure that the equipment is properly
contact with water the continuous beep will change for an
earthed. If not, ground it with the (optional) grounding cable
intermittent beep. The difference between the ullage reading
before operating.
and the interface reading represents the thickness of the
product layer.
9.10 Purging the equipment • When the measurements are completed, switch off the
unit, turn the tape cleaner on “UP” position and wind up
This HERMetic equipment can be fitted with a plug to purge it.
the tape until the sensing probe is in the storage tube.
This is an option, please contact Tanksystem.
The reading on the tape shall be less than 420 mm or
1 ft 5 inch.
9.11 Ullage / interface measurement • Close the valve and disconnect the instrument from the
nipple.
• Install the HERMetic equipment as per 9.9 “Installation of
• Put the end cap back on the valve.
the instrument”.
• Open the valve by turning the handle.
Important note:
Do not use any tool to activate the crank handle. In case of abnormal effort required,
identify its cause and solve the problem. See section 11.8
Do not activate the crank handle too fast, specifically during the rewinding operation.
This may generate a rocking of the sensor and some damage (sensor / tape) in case of
chocs onto the tank structure.
When activating the crank handle, always control through the window that the tape is
really moving. If the tape does not move when the handle is activated, stop winding and
identify its cause. Make sure the tape cleaner is in “DOWN” position. If the tape is still
not moving despite correct position of the tape cleaner, please check if the sensor is
stuck somewhere.
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9.12 Reference height / innage measurement the “DOWN” position during the final checking. Calculate
the free water height by subtracting the index reading to the
If the unit is fitted with the additional load (see Figure 9-8) then
reference height.
reference height / innage measurement are possible.
• Reengage the tape cleaner on the “UP” position and raise
up the sensing probe until checking the ullage (see details in
section 9.11 “Ullage / interface measurement”). Release the
tape cleaner for final checking of the ullage. Calculate the
innage by subtracting the index reading and the free water
height to the reference height determined before.
• When the measurements are completed, switch off the unit,
engage the tape cleaner on the “UP” position and wind up
the tape until the sensing probe is in the storage tube. The
reading on the tape shall be less than 420 mm or 1 ft 5 inch.
• Close the valve and disconnect the instrument from the nipple.
• Put the end cap back on the valve.
to reading index
• Install the HERMetic equipment as per 9.9 “Installation of the
1100
instrument”.
• Open the valve by turning the handle. 1000
been adjusted to the zero ullage level of the tank. If the tank
300
zero ullage is levelled above or below the reading index, an
additional correction shall apply. For more details refer to 200
35
9.13 Temperature measurement • When temperature has settled, record it.
• Engage the tape cleaner on “UP” position. Raise the probe to
• Install the HERMetic equipment as per 9.9 “Installation of the
the next ullage level to be measured and repeat the procedure
instrument”.
a.m. To joggle the sensing probe the tape cleaner must be on
• Open the valve by turning the handle.
the “DOWN” position.
• Switch on the unit: a control beep is audible every 2 seconds.
• When the measurements are completed, switch off the
• Put the tape cleaner on the “DOWN” position. Disengage
unit, engage the tape cleaner on “UP” position and wind up
the knob of the crank handle and lower the sensing probe to
the tape until the sensing probe is in the storage tube. The
the deepest reading desired. Make sure that the tape does
reading on the tape shall be less than 420 mm or 1 ft 5 inch.
not rub on any sharp edge when lowering; its insulation might
• Close the valve and disconnect the instrument from the
be damaged.
nipple.
• The position of temperature sensor coincides with zero of
• Put the end cap back on the valve.
tape, so the tape index reading shows directly level at which
temperature is measured
IMPORTANT NOTE
• When the desired temperature ullage level is reached, joggle
As mentionned in 9.6 “Muting the buzzer” it is easy to mute the
the sensing probe approximately 300 mm (1 foot) above
buzzer during the temperature measurement by pressing on “-”.
and below the desired measurement level until the displayed
temperature reading settles. For heavy crude oils which have Recall that after 5 minutes have elapsed or each time the probe
a low thermal conductivity and a viscous nature, the joggling detects a change of the medium (air, liquid, water), the buzzer
procedure is a necessity to assure an accurate temperature will reactivate automatically. To keep it muting, press on “-”
reading in a minimum amount of time. again.
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10.2 Checking the battery If the battery is too low, the unit will stop on the message
“battery” as shown on Figure 10-2 and the buzzer tones
Please note that in case you have to change the continuously. Change the battery as per 10.3 “Battery
battery, it must be done only in a safe area. Refer to replacement”.
section 10.3 “Battery replacement”.
ON UTImeter
Ver x.xx
10.2.1 Before starting gauging
Battery
Switch on the unit. The buzzer tones every 2 seconds if the
░ 0%
battery is not too low.
Init.
The following sequences are displayed as per Figure 10-1, *********
the 4th sequence shows the remaining power of the battery
in percentage and as a bar-graph.
If the power left is less than 20% the message is blinking to Figure 10-2
advise that the power may not be enough to carry out all the
work. If it is not possible to switch on the unit, the battery is out
or work. Change the battery first, as per 10.3 “Battery
ON UTImeter replacement”.
Ver x.xx
Battery
░░░░░ 97%
Init.
*********
25.94°C
Figure 10-1
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10.2.2 During gauging • Press on “+”, “Language” is displayed,
When the unit is already switched on and working, it is always • Press on “+”, “Battery” is displayed,
possible to see what power is left with the battery by entering • Press on “enter”,
the settings menu: • The remaining battery power is displayed in percentage and
as a bar-graph; pressing “+” again allows to see the tension
• Press on “+” to enter the settings menu,
of the battery (B); the last information (A) is internal.
• Press on “enter”, “LED menu” is displayed,
• Press “-” two times to come back in measurement mode.
• Press on “+”; “T. unit” is displayed,
• Press on “+”, “Resol.” is displayed,
ON UTImeter
Ver x.xx
Battery
░░ 47% LED menu
Init.
+
*********
25.94°C
T. unit
- +
E
Settings
Resol.
Language
- E
Battery - ░░ 47%
+
B 7.62 V +
+
A 3.22 V
Figure 10-3
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10.3 Battery replacement
Figure 10-4.
• Pull it gently out.
Caution: Do not throw batteries in rubbish;
• Change the battery (one-way only device). See Figure 10-4.
• Push the battery holder back in its housing (one-way deposit them in a recycling bin.
only).
• Tighten the 2 screws.
Figure 10-4
39
10.4 Tape replacement • Disconnect the connecting plug (C) as shown on Figure 10-6
and remove the display unit.
THE REPLACEMENT OF THE TAPE DOES NOT REQUIRE
• Unscrew with the 2.5 Allen key the tape holder (G) by
TO RE-CALIBRATE THE TEMPERATURE.
removing the 2 screws (F) and the grounding cable (D) as
Follow the different sequences as described below. The shown on Figure 10-6. Do not loose the 2 remaining screws
Figure 13-1: general assembly, list of the main spare parts that secure the reel axle.
can also help.
(C) connecting plug
10.4.1 Disconnecting the tape from the sensor to display unit
(D) grounding cable of tape
Follow the instructions of section 10.5 “Sensing probe
(E) black oversleeve of tape
replacement”.
(F) securing screw
10.4.2 Disconnecting the tape from the electronic box (G) tape holder
• Unscrew with the 2.5 Allen key the 2 screws (A) of the battery (H) tape
holder and pull it out as shown on Figure 10-5. (I) securing screw
• Unscrew with the 2.5 Allen key the 4 screws (B) of the display
unit and pull it gently out as shown on Figure 10-5.
(B)
Figure 10-6
(A)
Figure 10-5
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10.4.3 Disconnecting the tape from the reel axle • Put back the axle cover and its 3 securing screws.
• Unlock the housing lid and remove it. • Follow the instructions of section 10.5 “Sensing probe
• Remove the axle cover (3 screws to unscrew with the 2.5 replacement” to re-install the sensor on the tape.
Allen key). • Carry out the functional tests as per 9.8 “Checking the
• Unscrew with the 2.5 Allen key the 4 screws (K) of the washer functions before using the instrument”.
holder, as shown on Figure 10-7. • If there is any problem, refer to section 11 “Trouble shooting”.
• Remove the tape from the reel axle.
41
10.5 Sensing probe replacement
1.5 mm Allen key
THE REPLACEMENT OF THE SENSING PROBE DOES
NOT REQUIRE TO RE-CALIBRATE THE TEMPERATURE
tape wires
NOR THE ULLAGE / INTERFACE.
one-way only plug
10.5.1 Disconnecting the old sensing probe O-ring
• Unscrew the securing screw with the 1.5 mm Hex Allen thread for securing screw tape adaptor
key.
• Pull carefully the adaptor out of the sensing probe tube by
turning it slightly left and right. Make sure that the O-ring is tape
not damaged when it passes the hole of the sensing probe
tube. sensor tube
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10.7 Display unit replacement 10.8 Verification and certification of tapes
THE REPLACEMENT OF THE DISPLAY UNIT DOES NOT The tape has to be periodically inspected for breaks, kinks, wear
REQUIRE TO RE-CALIBRATE THE TEMPERATURE. and illegible numbers.
(B)
(A)
Figure 10-11
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Verification and adjustment of the reading • adjust the index to the value corresponding to the connector
10.9
index Q1 or Q2, as shown on Figure 10-12;
• In case of a 2” connector (Q2) put back the clip and the
To verify or to adjust the reading index, in particular after having
collar.
renewed a tape, apply the following instruction:
• Put the housing lid back and lock it.
• if the equipment is fitted with a 2” connector (Q2) remove
IMPORTANT NOTE: these adjusting values for the reading
the clip and the collar as shown on Figure 10-12;
index are different from the heights shown in the section 8
• unlock and remove the lid of the tape housing;
“Examples of installation of the gauging system”. They take
• put the tape cleaner on “DOWN” position;
into account the recessment of the reaction point from the
• keep the equipment standing vertically on a flat surface;
sensor tip end and other mechanical parameters.
• gently lower the tape until the sensor touches the surface
(Figure 10-12);
SS1 Q2
SS2 Q2
SS1 Q1
Reading: Reading:
456 mm 482 mm
(~1ft 5” 15/16) (~1ft 7”)
Figure 10-12
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10.10 Temperature verification (3) Insert the sensor, packing the ice gently about it.
(4) Let it stand for half an hour to permit the sensor temperature,
The temperature calibration curve is stored in the sensor
the ice particles and the water to equilibrate.
memory and cannot be modified. The calibration is set once at
(5) As the ice melts it will be necessary to drain off some water
the factory and do not require subsequent adjustment.
and add more crushed ice. Gently stir the ice with the sensor
Nevertheless it is recommended to check the temperature periodically to assist equilibration.
accuracy once a year. A one point check is enough to qualify
IMPORTANT NOTE: Attention to detail during the preparation
the sensor.
of the Ice Point bath is critical to the accuracy and quality of the
offset verification.
10.10.1 Equipment required
• A Dewar flask or any vacuum flask, approximately 8 cm in
10.10.3 Checking the UTImeter
diameter and 36 cm deep.
(6) After 30 minutes have elapsed, gently stir the bath with
• Ice, preferably made from distilled water.
the sensor again to ensure complete equilibration of
• Water, preferably distilled and precooled.
temperature.
(7) Switch on the UTImeter.
10.10.2 Preparing the Ice Point bath
(8) Observe the reading. It should be ±0.10 °C (±0.20 °F)
(1) Shave or crush the ice into small pieces, avoiding direct
The temperature must be stable, i.e. within ±0.04 °C
contact with the hands or any unclean object. The pieces
(±0.07 °F).
shall be no more then 5 mm.
(9) If it is not OK, refer to section 11 “Trouble shooting”.
(2) Fill the Dewar flask with the crushed ice and add sufficient
water to form a slush, just filling the voids between ice
particles but not enough to float the ice.
45
10.11 Ullage/Interface verification position B
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11. Trouble shooting
11.1 Safety warning 3. Work shall be done only by maintenance personnel who
has an experience with intrinsically safe equipment.
As this equipment is designed and approved for use in an
explosive area (intrinsic safe equipment), only authorized The design of the equipment is modular, i.e. in case of
service stations and the factory are allowed to repair electronic breakdown the customer can find out which modules have to be
circuits. replaced. The instrument consists of the following modules:
However the customer can exchange parts and modules if the • Mechanical parts
following points are observed : • Sensing probe
• Tape assembly
1. Never open the instrument nor carry out any repair or trouble
• Display unit / electronic box
shooting in an hazardous area.
• Tape cleaner
2. Use only original spare parts.
The following sections should allow to identify the defective module and to replace it.
The unit does not Corrosion of terminals (battery side) Clean the battery terminals ---
switch on Corrosion of terminals (display unit side) Clean the display unit terminals ---
Switch defective Change the display unit 10.7
The unit switches on but
stops on the message
Battery too low Change the battery 10.3
“battery”; the buzzer
tones continuously
47
11.4 Ullage and/or Interface troubles
Visual inspection for damaged or Sensing probe: sensors broken, smashed or damaged
11.6
missing parts Tape: check at least the first 3 m; wires still
insulated, no breaks, no kinks, ...
General condition: missing parts
Mechanical parts: check housing, lid, axle, storage tube,
Display unit: 5-key control pad, buzzer, front face,
wipers of tape cleaner, window wiper
LED, screen
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11.7 Coated aluminium parts Test for open-circuit (continuity)
PA 11: Rilsan = blue, grey or yellow colour • Disconnect the tape at the sensing probe side
(see 10.4.1).
The coating should be subject to regular and careful inspection.
• Measure the resistance of each conductor of the
The continued used of the apparatus should not be permitted
tape (between red and red, white and white, etc.).
if inspection reveals that the protective material has become
• The resistance should be less than 15 . If not,
damaged to the extend that the underlying protected metal is
the tape might be broken. To replace the tape see
visible, until such damage has been satisfactorily repaired.
section 10.4.
49
12. Specifications
General Specifications
Accuracy of ullage-interface detection ±2 mm (± 0.08” approx.)
Ullage, interface indication Audible or visible
Tape length 15 m/50 ft, 30 m/100 ft, 35 m/115 ft
Tape graduation Metric/English
Tape resolution 1 mm / 1/16”
Tape accuracy ±1.5 mm/30 m (±1/16”/100 ft approx.)
Meets ISO 4512 and API MPMS Chap 3.1A requirements
Diameter of probe (without load) 23 mm (29/32” approx.)
Minimum detectable tank bottom liquid level 4 mm (5/32” approx.)
Maximum tank pressure 0,3 bar (4,4 psi)
Multifunctions-Sensor
Ullage detection ultrasonic
Interface detection conductivity
Temperature Platinium RTD Pt 1000
Innage / Reference height additional load (option)
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13. Spare parts
13.1 How to proceed 3) With the assistance of the below table, identify its description,
ex. “Sensor Ultra”.
Each spare part is identified by the letters TS followed by a 5
digits number, as for instance TS 10207 for the sensor or TS For each order, please note the item number, its description and
10192 for the 30 meters tape. the required quantity.
Proceed as follows to identify the part you need to order: Example: TS 10207 “Sensor Ultra”, 3 x.
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11227 Washer holder
11228 Screw cup
11235 Plate for battery holder
11240 Wiper holder
11246 Spring for battery holder
11247 Reel axle
11248 Gasket for battery holder
11249 Battery holder
11251 Axle cover
12100 O-Ring Ø26.7 x 1.78
11254 Storage tube 1’’ - Q1 without gaskets
11255 Storage tube 1’’ - Q2 without gaskets
11259 External part of knob
11260 Knob for handle
11263 Front face assy without gasket
11265 Knob white
11272 Carter Gtex base
11600 O-Ring Ø31x2
11603 O-Ring Ø15x3
12047 Lever
12083 Axle of wiper
12084 Bearing for window holder
12086 Gasket for electronic box
12087 Lock holder
12089 Tape wiper holding flange
12093 Gasket of window
12094 Glass
12095 Window holder
12096 Frame of window
12097 Wiper
12099 Axle gasket
12101 O-Ring Ø234 x 3
12106 Wiper FFKM
12108 Lock assy
12109 Cover Gtex
12505 O-Ring Ø9x1.5
14093 Spring
20526 O-Ring Ø6.07x1.78
20538 O-Ring Ø56.74x3.53
20549 Clip
35069 LCD 1x8 alphanum assy
37004 Buzzer SC 235 B
37020 Bat 9v alka mang Procell MN 1604
37314 Push Button Distancer
37340 PCB Display UTImeter Tested Assy
37354 Hard Paper Washer 2.2mm
40220 Dowel pin 3x35
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40300 Socket head cap screw M3x8
40303 Socket head cap screw M4x12
40306 Socket head cap screw M3x10
40316 Socket head cap screw M3x6
40319 Socket head cap screw M3x30
40326 Socket head cap screw M3x20
40327 Socket head cap screw M3x25
40555 Spacer M-M M3x6/M3x8
40611 Slotted flat head mach. screw M5x16
40621 Flat head socket screw M5x12
40775 Cover cap S6
40776 Socket button head cap screw M4x12
40853 Socket set screw M3x3
40857 Socket set screw M4x6
40859 Socket set screw M4x4
40905 Circlip Ø1.9
40906 Crescent ring Ø17 Benzing
13.3 Spare parts drawings • Figure 13-4: electronic box assembly TS 10190, details
• Figure 13-5: storage tube SS1-Q1 TS 10186, details
The next pages show the following drawings:
• Figure 13-6: storage tube SS1-Q2 TS 10187, details
• Figure 13-1 : general assembly, list of the main spare parts • Figure 13-7: storage tube SS2-Q2 with load TS 10188,
• Figure 13-2: display unit assembly TS 10210, details details
• Figure 13-3: battery holder assembly TS 10189, details • Figure 13-8: tape cleaner assembly TS 10206, details
53
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TS 12097 TS 12084
TS 40905 TS 12083
TS 12095 TS 11265
TS 12094 TS 20526
TS 40300 TS 40300
TS 40319 TS 10189
TS 40327
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TS 40326
TS 12096
TS 11226 TS 12093
TS 11221
TS 10210
TS 40303 TS 12093
TS 10190
TS 11207
TS 10194 15 m
TS 12099 TS 11207
TS 10195 30 m TS 11247
TS 11272
TS 10196 35 m
TS 12087
TS 12059
TS 11082 TS 12108
TS 11227
TS 40316
TS 11251
TS 40765
TS 10186 SS1Q1
TS 12101
TS 12109
TS 37340
TS 35069
TS 37354
TS 40811
TS 37314
TS 40555
TS 37004
TS 11217
TS 11600 TS 11263
TS 37004
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TS 11246
TS 37020 TS 40300
TS 40300
TS 11249
TS 11248
TS 11213
TS 12086
TS 11210
TS 40776
TS 40906
TS 11235
TS 11211
TS 11260
TS 40220
TS 11259
57
(the screws TS 40765 and the plate TS 11210 are not included in the TS 10190 assembly; they shall be ordered separately)
TS 12100
TS 11254
TS 11129
TS 11147
TS 11130
TS 11189
TS 11131
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TS 12100
TS 20620
11255
Issue 2
TS 20618
TS 20538
59
TS 12100 TS 11169
TS 11025
TS 11233
TS 20620
TS 40859
TS 20618
TS 11026
TS 20538
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TS 40621
TS 11228
TS 11223
TS 40306
TS 12047
TS 40316
TS 11214 TS 12089
TS 11216
TS 11208
TS 40857
TS 12505
TS 11240
TS 12106
61
14. Valves drawings
14.1 Valves drawings list
Description ND TS
Valve C2-SS-W, 2” flange DUJ, weather cap 20291 10083
Valve C2-SS-SEC, 2” flange DUJ, security cover 20287 10082
Valve C2-SS-BL, 2” flange DUJ, blind cover 20288 10081
Valve C2-SS-BL, 2” female, blind cover 30596 10085
Valve C2-SS-W, 2” female, weather cap 30391 10076
Valve C2-SS-SEC, 2” female, security cover 30374 10078
Valve C1-SS-W, 1” thread male, weather cap 30230 10055
Deck valve A-4” SS-W, 4” flange, weather cap 20252 10053
Deck valve A-4-2-1 SS-W, 4” flange, weather cap 30812 98178
Security cover with lock 40495 10408
Cover with weather cap 41040 10415
Weather cap assy 40543 22609
Blind cover 41034 10414
14.2 Drawings
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15. Declaration of conformity
77
Honeywell
Enraf Tanksystem SA
Rue de l’Industrie 2
1630 Bulle, Switzerland
Phone: +41 (0) 26 91 91 500
Fax: +41 (0) 26 91 91 505
tanksystem@honeywell.com 50457/GTEXCHEM/1211
November2012
www.tanksystem.com © 2012 Honeywell International Inc.