Suspensión PRIMAAX™ EX Inf Técnica Mantenimiento y Ajustes PDF

FIREMAAX® EX
PRIMAAX® EX • FIREMAAX® EX/

PRIMAAX® • FIREMAAX® Series
SUBJECT: Service Instructions
LIT NO: 17730-238
PRIMAAX® EX DATE: May 2012 REVISION: D
TABLE OF CONTENTS
Section 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Section 8 Component Replacement . . . . . . . . . . . . . . . . 55
Section 2 Product Description . . . . . . . . . . . . . . . . . . . . . . 2 Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Air Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Section 3 Important Safety Notice . . . . . . . . . . . . . . . . . . 5
Air Spring / Upper Air Spring Bracket . . . . . . . . . . . 57
Section 4 Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Height Control Valve . . . . . . . . . . . . . . . . . . . . . . . 59
Section 5 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Shock Absorber . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Section 6 Preventive Maintenance . . . . . . . . . . . . . . . . . 31 Transverse Torque Rod . . . . . . . . . . . . . . . . . . . . . 61

Longitudinal Torque Rod . . . . . . . . . . . . . . . . . . . . 62
Hendrickson Recommended Preventive
Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . 31 Torque Rod Bushing . . . . . . . . . . . . . . . . . . . . . . . 64
Component Inspection . . . . . . . . . . . . . . . . . . . . . 33 Support Beam Assembly and Cross Tube . . . . . . . 65
U-bolt locknuts . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 U-beam Assembly . . . . . . . . . . . . . . . . . . . . . . . . 66
Pivot Bushing and D-Pin Bushing Inspection. . . . . 36 D-pin Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Longitudinal and Transverse Torque Rods . . . . . . . 38 QUIK-ALIGN Pivot Bushing . . . . . . . . . . . . . . . . . . 74
Air Fitting Inspection. . . . . . . . . . . . . . . . . . . . . . . 39 Top Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Shock Absorber Inspection . . . . . . . . . . . . . . . . . . 39 Bottom Cap and Axle Spacer (If Equipped) . . . . . . 77
Section 7 Alignment & Adjustments. . . . . . . . . . . . . . . . 41 S-Cam Support Bracket (If Equipped) . . . . . . . . . . 80

Axle Stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Ride Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Frame Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Single Height Control Valve . . . . . . . . . . . . . . . . . 41
Aftermarket Dual Height Control Valves. . . . . . . . . 85
Dual Height Control Valves . . . . . . . . . . . . . . . . . . 44
Lateral Alignment . . . . . . . . . . . . . . . . . . . . . . . . 46
Section 9 Plumbing Diagram . . . . . . . . . . . . . . . . . . . . . 88
Axle Pinion Angle . . . . . . . . . . . . . . . . . . . . . . . . 46 Section 10 Torque Specifications . . . . . . . . . . . . . . . . . . . 90

Drive Axle Alignment Inspection Procedure . . . . . . 47
Section 11 Troubleshooting Guide . . . . . . . . . . . . . . . . . 102
Alignment Adjustment Instructions . . . . . . . . . . . . 48
Pinion Angle Adjustment . . . . . . . . . . . . . . . . . . . 52
PRIMAAX® EX • FIREMAAX® EX
SECTION 1
Introduction
This publication is intended to acquaint and assist maintenance personnel in the preven-
tive maintenance, service, repair, and rebuild of PRIMAAX® EX / FIREMAAX® EX • PRIMAAX® /
FIREMAAX® suspension systems.
Refer to our Hendrickson website for other vehicle manufacturer specific PRIMAAX EX / PRIMAAX
suspension literature:
■ Kenworth (17730-263), Volvo (17730-254), Mack (17730-279), International Truck
(17730-283), and Caterpiller (17730-284)
NOTE Use only Hendrickson Genuine parts for servicing this suspension system.
It is important to read and understand the entire Technical Procedure publication prior to per-
forming any maintenance, service, repair, or rebuild of this product. The information in this
publication contains parts lists, safety information, product specifications, features, proper main-
tenance, service, repair and rebuild instructions for the PRIMAAX EX / FIREMAAX EX • PRIMAAX /
FIREMAAX suspensions.
Hendrickson reserves the right to make changes and improvements to its products and
publications at any time. Contact Hendrickson Tech Services for information on the latest ver-
sion of this manual at 1-866-755-5968 (toll-free U.S. and Canada), 630-910-2800 (outside U.S.
and Canada) or e-mail: techservices@hendrickson-intl.com.
The latest revision of this publication is also available online

at www.hendrickson-intl.com.
SECTION 2
Product Description
PRIMAAX EX FIREMAAX EX
MAAXimize the performance of vocational and heavy-haul The FIREMAAX EX heavy-duty rear air suspension provides
vehicles with a suspension engineered specifically for a package of benefits previously unavailable in any one
demanding on- and off- road conditions including, but not emergency vehicle air suspension. Its outstanding ride
limited to: truck, tractor, dump, front and rear discharge produces superior driver and passenger comfort while
mixer, crane, refuse, drilling rig, logging, platform, spe- helping to protect critical, life saving equipment and costly
cialty and vehicles equipped with outriggers*. With more electronic components from excessive vibration and road
than 95 years of robust suspension design, Hendrickson shock. The suspension provides enhanced stability for
delivers another premium suspension with PRIMAAX EX. demanding fire / rescue vehicle applications, delivering
Rugged, dependable and extensively tested in challenging up to twice the roll stiffness compared to other air-ride
applications, PRIMAAX EX paves a new road for suspen- suspensions.
sion technology.
Introduction 2 17730-238
PRIMAAX EX® • FIREMAAX EX®
U.S. and foreign patents pending.
■ Structural beams and cross tubes — Advanced structural beams utilize premium materials for high durability and reli-
ability. Structural beams include integrated end caps that form a solid connection with the square cross tube to form a
rigid torsion system for improved stability and control.
■ Unique suspension geometry — Optimized suspension geometry contributes to more than twice the roll stability of
competitive air suspensions, helps improve handling and roll stiffness for expanded applications, and significantly con-
trols suspension-induced driveline vibration.
■ Large volume air springs — Reduce noise, vibration and harshness to cab, chassis and body equipment for reduced
total vehicle maintenance. Also reduce air pressure required to lift and support loads.
■ QUIK-ALIGN® — Hendrickson’s proven QUIK-ALIGN axle alignment system helps save time and money – offers a fast
method to ensure proper alignment to reduce maintenance time and help extend tire life.
■ D-pin axle connection and clamp group — Reduces stress input into the axle housing by transferring the torsional loads
to the integrated stabilizer system, which helps extend axle and joint service life.
■ Heavy-duty shock absorbers — Positioned and tuned for optimum damping characteristics and also protect air springs
from overextension.
■ Premium heavy-duty torque rods and bushings — The three-rod configuration reduces axle stress, welding and com-
plexity. Optimized configuration contributes to exceptional handling. Premium rubber bushings increase service life and
resistance to bushing walkout.
* Some vehicle configurations, such as vehicles equipped with outriggers, may require alternate suspension air valving. Contact vehicle manufacturer or
Hendrickson for more information.
17730-238 3 Product Description

PRIMAAX EX SPECIFICATIONS
PAX 232 PAX 262 PAX 462 PAX 522 PAX 692 PAX 782
Rating 23,000 lbs. 26,000 lbs. 46,000 lbs. 52,000 lbs. 69,000 lbs. 78,000 lbs.
Installed Weight1 542 lbs. 651 lbs. 1,078 lbs. 1,292 lbs. 1,629 lbs. 1,931 lbs.
Axle Configuration Single Single Tandem Tandem Tridem Tridem
See Axle See Axle
GCW Approval2 95,000 lbs. 142,000 lbs. 190,000 lbs. 245,000 lbs. Manufacturer Manufacturer
Recommendation Recommendation
Site Travel Rating3 30,000 lbs. 33,000 lbs. 60,000 lbs. 66,000 lbs. 90,000 lbs. 99,000 lbs.
Axle Travel4 8" 8" 8" 8" 8" 8.5"
Ground Clearance5 10.75" 10.5" 10.75" 10.5" 10.75" 10.5"
Lift Axles Approved Approved Approved Approved Approved Approved
8.5" to 10"/ 8.5" to 10"/ 8.5" to 10"/ 8.5" to 10"/ 8.5" to 10"/ 8.5" to 10"/
Ride Heights6
12.5" to 15.5" 12.5" to 15.5" 12.5" to 15.5" 12.5" to 15.5" 12.5" to 15.5" 12.5" to 15.5"
Engine Torque Restrictions None None None None None None
Axle Spacing N/A N/A 52"- 72.5" 54"- 72.5" 52"- 60" 54"- 60"
FIREMAAX EX SPECIFICATIONS
FMX 242 FMX 272 FMX 312 FMX 482 FMX 542 FMX 622
Rating 24,000 lbs. 27,000 lbs. 31,000 lbs. 48,000 lbs. 54,000 lbs. 62,000 lbs.
Installed Weight1 550 lbs. 658 lbs. 672 lbs. 1,090 lbs. 1,305 lbs. 1344 lbs.
Axle Configuration Single Single Single Tandem Tandem Tandem
Axle Travel4 8" 8" 8" 8" 8" 8"
Ground Clearance5 10.75" 10.5" 10.5" 10.75" 10.5" 10.5"
8.5" to 10"/ 8.5" to 10"/ 8.5" to 10"/ 8.5" to 10"/ 8.5" to 10"/ 8.5" to 10"/
Ride Heights6
12.5" to 15.5" 12.5" to 15.5" 12.5" to 15.5" 12.5" to 15.5" 12.5" to 15.5" 12.5" to 15.5"
Engine Torque Restrictions None None None None None None
Axle Spacing N/A N/A N/A 52"- 72.5" 54"- 72.5" 54"- 72.5"
1. Installed weight includes complete suspension, torque rods, axle and frame brackets and all hardware. Published weight is based on a
standard PRIMAAX EX / FIREMAAX EX suspension compatible with drum brakes using 10.0 inch ride height. Other configurations may vary.
2. Contact Hendrickson or original equipment manufacturer for applications that may exceed GVW / GCW approval ratings.
3. Site travel rating — operators using vehicles equipped with liftable pusher or tag axles must not exceed published ratings. Ratings are
limited to no more than five percent of vehicle operation at a speed not to exceed five mph. Liftable pusher or tag axles should be raised (or
unloaded) to improve vehicle maneuverability in off-road use or when vehicle is empty. Site travel ratings are consistent with specifications
and must not be exceeded.
4. Axle travel may be limited by vehicle manufacturer; axle stop settings and shock absorber stroke may restrict suspension’s articulation.
Varying ride heights and configurations may restrict travel.
5. Ground clearance is based on a standard PRIMAAX EX / FIREMAAX EX suspension with 11R22.5 tire size (19.6" SLR).
6. For different ride height options, please contact Hendrickson, your vehicle manufacturer or dealer for further information.
Product Description 4 17730-238

SECTION 3
Important Safety Notice
Proper maintenance, service and repair are important to the reliable operation of the suspen-
sion. The procedures recommended by Hendrickson and described in this technical publication
are methods of performing such maintenance, service and repair.
The warnings and cautions should be read carefully to help prevent personal injury and to
assure that proper methods are used. Improper maintenance, service or repair may damage the
vehicle, cause personal injury, render the vehicle unsafe in operation, or void the manufacturer’s
warranty.
Failure to follow the safety precautions in this manual can result in personal injury and/or
property damage. Carefully read and understand all safety related information within this pub-
lication, on all decals and in all such materials provided by the vehicle manufacturer before
conducting any maintenance, service or repair.
■ EXPLANATION OF SIGNAL WORDS

Hazard “Signal Words” (Danger • Warning • Caution) appear in various locations throughout
this publication. Information accented by one of these signal words must be observed to help
minimize the risk of personal injury to service personnel, or possibility of improper service meth-
ods which may damage the vehicle or render it unsafe.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.
Additional Notes or Service Hints are utilized to emphasize areas of procedural importance and
provide suggestions for ease of repair. The following definitions indicate the use of these signal
words as they appear throughout the publication.
INDICATES AN IMMINENTLY HAZARDOUS SITUATION, WHICH IF NOT AVOIDED, WILL RESULT IN
SERIOUS INJURY OR DEATH.
INDICATES A POTENTIAL HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, CAN RESULT IN SERIOUS
INJURY OR DEATH.
INDICATES A POTENTIAL HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, MAY RESULT IN MINOR OR
MODERATE INJURY.
NOTE An operating procedure, practice condition, etc. which is essential to emphasize.
SERVICE HINT A helpful suggestion that will make the servicing being performed a little easier and/or faster.
Also note that particular service operations may require the use of special tools designed
for specific purposes. These special tools can be found in the “Special Tools” Section of this
publication.
The torque symbol alerts you to tighten fasteners to a specified torque value. Refer to Torque
Specifications Section of this publication.
17730-238 5 Important Safety Notice

■ SAFETY PRECAUTIONS
FASTENERS
DISCARD USED FASTENERS. ALWAYS USE NEW FASTENERS TO COMPLETE A REPAIR. FAILURE TO DO
SO COULD RESULT IN FAILURE OF THE PART, OR MATING COMPONENTS, LOSS OF VEHICLE CONTROL,
PERSONAL INJURY, OR PROPERTY DAMAGE.
LOOSE OR OVER TORQUED FASTENERS CAN CAUSE COMPONENT DAMAGE, LOSS OF VEHICLE
CONTROL, PROPERTY DAMAGE, OR SEVERE PERSONAL INJURY. MAINTAIN CORRECT TORQUE
VALUE AT ALL TIMES. CHECK TORQUE VALUES ON A REGULAR BASIS AS SPECIFIED, USING A
TORQUE WRENCH THAT IS REGULARLY CALIBRATED. TORQUE VALUES SPECIFIED IN THIS TECHNICAL
PUBLICATION ARE FOR HENDRICKSON SUPPLIED FASTENERS ONLY. IF NON HENDRICKSON
FASTENERS ARE USED, FOLLOW TORQUE SPECIFICATION LISTED IN THE VEHICLE MANUFACTURER’S
SERVICE MANUAL.
QUIK-ALIGN FASTENERS
DISCARD USED QUIK-ALIGN FASTENERS. ALWAYS USE NEW QUIK-ALIGN FASTENERS TO COMPLETE
A REPAIR. FAILURE TO DO SO COULD RESULT IN FAILURE OF THE PART, OR MATING COMPONENTS,
LOSS OF VEHICLE CONTROL, PERSONAL INJURY, OR PROPERTY DAMAGE.
DO NOT ASSEMBLE QUIK-ALIGN JOINT WITHOUT THE PROPER FASTENERS. USE ONLY H-COATED
FASTENERS TO SUSTAIN PROPER CLAMP FORCE. FAILURE TO DO SO CAN CAUSE LOSS OF VEHICLE
CONTROL, PROPERTY DAMAGE OR PERSONAL INJURY AND VOID WARRANTY. ENSURE THAT THE
QUIK-ALIGN FASTENER’S TORQUE VALUES ARE SUSTAINED AS RECOMMENDED IN THE TORQUE
SPECIFICATIONS SECTION OF THIS PUBLICATION. FAILURE TO DO SO CAN CAUSE LOSS OF VEHICLE
CONTROL RESULTING IN PERSONAL INJURY OR PROPERTY DAMAGE.
LOAD CAPACITY
ADHERE TO THE PUBLISHED CAPACITY RATINGS FOR THE SUSPENSION. ADD-ON AXLE ATTACHMENTS
AND OTHER LOAD TRANSFERRING DEVICES, SUCH AS LIFTABLE AXLES, CAN INCREASE THE
SUSPENSION LOAD ABOVE ITS RATED AND APPROVED CAPACITIES, WHICH CAN RESULT IN
COMPONENT DAMAGE AND LOSS OF VEHICLE CONTROL, POSSIBLY CAUSING PERSONAL INJURY
OR PROPERTY DAMAGE.
MODIFYING COMPONENTS
DO NOT MODIFY OR REWORK PARTS WITHOUT AUTHORIZATION FROM HENDRICKSON. DO NOT
SUBSTITUTE REPLACEMENT COMPONENTS NOT AUTHORIZED BY HENDRICKSON. USE OF MODIFIED,
REWORKED, SUBSTITUTE OR REPLACEMENT PARTS NOT AUTHORIZED BY HENDRICKSON MAY
NOT MEET HENDRICKSON’S SPECIFICATIONS, AND CAN RESULT IN FAILURE OF THE PART, LOSS
OF VEHICLE CONTROL, POSSIBLE PERSONAL INJURY OR PROPERTY DAMAGE, AND WILL VOID
WARRANTY. USE ONLY HENDRICKSON AUTHORIZED REPLACEMENT PARTS.
TORCH/WELDING
DO NOT USE A CUTTING TORCH TO REMOVE ANY FASTENERS. THE USE OF HEAT ON SUSPENSION
COMPONENTS WILL ADVERSELY AFFECT THE STRENGTH OF THESE PARTS. A COMPONENT DAMAGED
IN THIS MANNER CAN RESULT IN THE LOSS OF VEHICLE CONTROL AND POSSIBLE PERSONAL
INJURY OR PROPERTY DAMAGE. EXERCISE EXTREME CARE WHEN HANDLING OR PERFORMING
MAINTENANCE IN THE AREA OF THE SUPPORT BEAM. DO NOT CONNECT ARC WELDING GROUND
LINE TO THE SUPPORT BEAM. DO NOT STRIKE AN ARC WITH THE ELECTRODE ON THE SUPPORT BEAM.
DO NOT USE HEAT NEAR THE SUPPORT BEAM ASSEMBLY. DO NOT NICK OR GOUGE THE SUPPORT
BEAM. SUCH IMPROPER ACTIONS CAN DAMAGE THE SUPPORT BEAM ASSEMBLY AND CAUSE LOSS
OF VEHICLE CONTROL AND POSSIBLE PERSONAL INJURY OR PROPERTY DAMAGE.
Important Safety Notice 6 17730-238

SHOCK ABSORBERS
THE SHOCK ABSORBERS ARE THE REBOUND TRAVEL STOPS FOR THE SUSPENSION. ANYTIME THE
AXLE ON A PRIMAAX EX • FIREMAAX EX • PRIMAAX / FIREMAAX SUSPENSION IS SUSPENDED IT IS
MANDATORY THAT THE SHOCK ABSORBERS REMAIN CONNECTED. FAILURE TO DO SO CAN CAUSE
THE AIR SPRINGS TO SEPARATE FROM THE PISTON AND RESULT IN PREMATURE AIR SPRING FAILURE.
REPLACEMENT OF SHOCK ABSORBERS WITH NON-HENDRICKSON PARTS CAN ALTER THE REBOUND
TRAVEL OF THE SUSPENSION.
AIR SPRING INFLATION AND DEFLATION

PRIOR TO DISASSEMBLY OF THE SUSPENSION, AIR SPRING ASSEMBLIES MUST BE DEFLATED.
UNRESTRICTED AIR SPRING ASSEMBLIES CAN VIOLENTLY SHIFT. DO NOT INFLATE AIR SPRING
ASSEMBLIES WHEN THEY ARE UNRESTRICTED. AIR SPRING ASSEMBLIES MUST BE RESTRICTED
BY SUSPENSION OR OTHER ADEQUATE STRUCTURE. DO NOT INFLATE BEYOND PRESSURES
RECOMMENDED BY AIR SPRING MANUFACTURER, CONTACT HENDRICKSON TECHNICAL SERVICES FOR
DETAILS. IMPROPER USE OR OVER INFLATION MAY CAUSE AIR SPRING ASSEMBLIES TO BURST, CAUSING
PROPERTY DAMAGE AND/OR SEVERE PERSONAL INJURY.
PRIOR TO AND DURING DEFLATION AND INFLATION OF THE AIR SUSPENSION SYSTEM, ENSURE ALL
PERSONNEL AND EQUIPMENT ARE CLEAR FROM UNDER THE VEHICLE AND AROUND THE SERVICE
AREA, FAILURE TO DO SO CAN CAUSE SERIOUS PERSONAL INJURY, DEATH, OR PROPERTY DAMAGE.
AIR SPRING INFLATION

INFLATE THE SUSPENSION SLOWLY AND MAKE SURE THE RUBBER BLADDER OF THE AIR SPRING
INFLATES UNIFORMLY AND IS NOT BINDING. FAILURE TO DO SO CAN CAUSE DAMAGE TO THE AIR
SPRING AND/OR MOUNTING BRACKETS AND VOID WARRANTY.
AIR SPRING LOWER MOUNTING STUDS

IF THE AIR SPRING IS BEING REMOVED FOR AN ALTERNATE REPAIR, IT IS MANDATORY TO LUBRICATE
THE LOWER AIR SPRING FASTENERS WITH PENETRATING OIL AND REMOVE WITH HAND TOOLS TO
PREVENT DAMAGE TO THE LOWER AIR SPRING MOUNTING STUD. FAILURE TO DO SO CAN CAUSE
COMPONENT DAMAGE AND VOID WARRANTY.
AIR SPRING PRESSURE RETENTION

SOME VEHICLE APPLICATIONS, SUCH AS VEHICLES EQUIPPED WITH OUTRIGGERS, RETAIN SOME AIR
PRESSURE IN THE AIR SPRINGS AT ALL TIMES. PRIOR TO PERFORMING ANY MAINTENANCE, SERVICE,
OR REPAIR OF THE SUSPENSION, VERIFY EACH AIR SPRING IS COMPLETELY DEFLATED. FAILURE TO
DO SO COULD RESULT SERIOUS PROPERTY DAMAGE AND/OR SEVERE PERSONAL INJURY.
FAILURE TO PRESS THE AIR SPRING AGAINST THE UNDERSIDE OF THE FRAME WHILE TIGHTENING
THE UPPER AIR SPRING BRACKET CAN RESULT IN COMPONENT DAMAGE AND PERSONAL INJURY OR
PROPERTY DAMAGE.
PROCEDURES AND TOOLS

A TECHNICIAN USING A SERVICE PROCEDURE OR TOOL WHICH HAS NOT BEEN RECOMMENDED BY
HENDRICKSON MUST FIRST SATISFY HIMSELF THAT NEITHER HIS SAFETY NOR THE VEHICLE’S SAFETY
WILL BE JEOPARDIZED BY THE METHOD OR TOOL SELECTED. INDIVIDUALS DEVIATING IN ANY MANNER
FROM THE INSTRUCTIONS PROVIDED WILL ASSUME ALL RISKS OF CONSEQUENTIAL PERSONAL INJURY
OR DAMAGE TO EQUIPMENT INVOLVED.
TRANSVERSE RODS
PRIMAAX EX / FIREMAAX EX • PRIMAAX / FIREMAAX SUSPENSIONS INCORPORATE TRANSVERSE
RODS FOR VEHICLE STABILITY. IF THESE COMPONENTS ARE DISCONNECTED OR ARE NON-
FUNCTIONAL THE VEHICLE SHOULD NOT BE OPERATED. FAILURE TO DO SO CAN RESULT IN ADVERSE
VEHICLE HANDLING AND POSSIBLE TIRE CONTACT WITH THE FRAME. OPERATING A VEHICLE WITH
NON-FUNCTIONAL TRANSVERSE TORQUE RODS CAN RESULT IN LOSS OF VEHICLE CONTROL, SEVERE
PERSONAL INJURY, AND PREMATURE COMPONENT DAMAGE.

CROSS TUBE, SUPPORT BEAM AND U-BEAM ASSEMBLY

FIGURE 3-1
WHEN SEPARATING THE U-BEAM ASSEMBLY, PROTECT THE

CROSS TUBE BY PLACING A PIECE OF PLYWOOD AGAINST
OR CARDBOARD AROUND THE CROSS TUBE. CAREFULLY
DISLODGE THE CROSS TUBE FROM THE SUPPORT BEAM
WITH A LONG HANDLED SLEDGE HAMMER BY APPLYING
BLUNT FORCE ON THE SUPPORT BEAM DIRECTLY IN FRONT
OF THE INBOARD TOP CORNER JOINT. ALL BLUNT FORCE
MUST BE APPLIED FLUSH TO THE THICKEST PART OF THE
SUPPORT BEAM. FAILURE TO STRIKE THE SUPPORT BEAM SQUARELY MAY RESULT IN COMPONENT
DAMAGE, PREMATURE FAILURE AND VOID WARRANTY, SEE FIGURE 3-1.
CROSS TUBE
IMPROPER JACKING METHODS CAN CAUSE STRUCTURAL DAMAGE (SEE SAFETY DECAL, FIGURE 3-2)
AND RESULT IN LOSS OF VEHICLE CONTROL, SEVERE PERSONAL INJURY OR DEATH AND WILL VOID
HENDRICKSON’S WARRANTY.
FIGURE 3-2 Label number 60905-015
REPLACE ANY SAFETY DECALS
THAT ARE FADED, TORN, MISSING,
ILLEGIBLE, OR OTHERWISE
DAMAGED. CONTACT
HENDRICKSON TO ORDER
REPLACEMENT LABELS.
■ DO NOT USE THE SUSPENSION CROSS TUBE AS A JACKING POINT TO RAISE THE VEHICLE, SEE
FIGURE 3-3.
■ REFER TO VEHICLE MANUFACTURER FOR PROPER JACKING INSTRUCTIONS, SEE FIGURE 3-4.
FIGURE 3-3 FIGURE 3-4
PERSONAL PROTECTIVE EQUIPMENT

ALWAYS WEAR PROPER EYE PROTECTION AND OTHER REQUIRED PERSONAL PROTECTIVE
EQUIPMENT TO HELP PREVENT PERSONAL INJURY WHEN PERFORMING VEHICLE MAINTENANCE, REPAIR
OR SERVICE.
WORK SITE DUMPING

WHEN THE TRUCK/TRAILER BODY/BOOM/AND OR ATTACHMENT IS LIFTED IT IS MANDATORY TO
COMPLETELY EXHAUST THE AIR FROM THE REAR SUSPENSION SYSTEM TO HELP PROVIDE STABILITY
WHEN LIFTED. FAILURE TO DO SO CAN RESULT IN LOSS OF VEHICLE CONTROL, ROLL-OVER, OR
VEHICLE INSTABILITY, POSSIBLY CAUSING SEVERE PERSONAL INJURY, PROPERTY DAMAGE, OR
DEATH. FIRST RAISE ANY AUXILIARY AXLES AND THEN EXHAUST ALL PRESSURE FROM REAR
TRACTOR / TRAILER AND TRUCK AIR SUSPENSION SYSTEMS PRIOR TO RAISING THE BODY / BOOM
OR ATTACHMENTS. FOLLOW THE VEHICLE MANUFACTURER’S OPERATING INSTRUCTIONS FOR
MAINTAINING PROPER STABILITY.
Important Safety Notice 8 17730-238

PARTS CLEANING
SOLVENT CLEANERS CAN BE FLAMMABLE, POISONOUS, AND CAUSE BURNS. TO HELP AVOID
SERIOUS PERSONAL INJURY, CAREFULLY FOLLOW THE MANUFACTURER’S PRODUCT INSTRUCTIONS
AND GUIDELINES AND THE FOLLOWING PROCEDURES:
1. WEAR PROPER EYE PROTECTION.
2. WEAR CLOTHING THAT PROTECTS YOUR SKIN.
3. WORK IN A WELL-VENTILATED AREA.
4. DO NOT USE GASOLINE OR SOLVENTS THAT CONTAIN GASOLINE. GASOLINE CAN EXPLODE.
5. HOT SOLUTION TANKS OR ALKALINE SOLUTIONS MUST BE USED CORRECTLY. FOLLOW THE
MANUFACTURER’S RECOMMENDED INSTRUCTIONS AND GUIDELINES CAREFULLY TO HELP
PREVENT PERSONAL ACCIDENT OR INJURY.
DO NOT USE HOT SOLUTION TANKS OR WATER AND ALKALINE SOLUTIONS TO CLEAN GROUND OR
POLISHED PARTS. DOING SO WILL CAUSE DAMAGE TO THE PARTS AND VOID WARRANTY.

SECTION 4
Parts Lists
■ Technical Notes
The following information is intended to assist in determining which suspension is equipped on the vehicle on vehicle. As
an example, in Figure 4-1, the end cap identifies if the suspension is a PRIMAAX EX • FIREMAAX EX or a PRIMAAX • FIREMAAX,
Figure 4-2 identifies suspension capacity, and in Figure 4-3, the frame hanger identifies the ride height.
Parts Lists 10 17730-238

PRIMAAX EX® • FIREMAAX EX® Selection Guide
■ Bottom Cap and Longitudinal Torque Rod Assembly

PRIMAAX EX 232/462/692 | FIREMAAX EX 242/482 • PRIMAAX 230/460/690 | FIREMAAX 240/480
PRIMAAX EX 232/462/692 | FIREMAAX EX 242/482 PRIMAAX 230/460/690 | FIREMAAX 240/480
Page 15 Key No. 11 Key No. 26 Page 19 Key No. 11 Key No. 31
8½" and 10" RIDE HEIGHT 8½" and 10" RIDE HEIGHT
10" RIDE HEIGHT LONGITUDINAL TORQUE ROD 10" RIDE HEIGHT LONGITUDINAL TORQUE ROD
PINION PINION
BOTTOM CAP ASSEMBLY PART NO. BOTTOM CAP ASSEMBLY PART NO.
ANGLE ANGLE
PART NO. PART NO.
FRONT LEFT FRONT RIGHT FRONT
DRUM BRAKE DISC BRAKE 2.5 60556-025
1.5 60556-035 3.0 60556-030
67428-425
2.0 60556-040 3.5 60556-035
2.5 60556-025 4.0 60556-040
3.0 60556-030 4.5 60556-045 60827-605A 60827-605B
3.5 60556-035 5.0 60556-050
4.0 60556-040 5.5 60556-055
4.5 60556-045 *67428-435 67219-435 6.0 60556-060
5.0 60556-050 6.5 60556-065
5.5 60556-055 LEFT REAR RIGHT REAR
6.0 60556-060 7.0 60556-110
6.5 60556-065 7.5 60556-115
REAR 8.0 60556-120
64717-620A 64717-620B
7.0 60556-110 67219-435 8.5 60556-125
Plus
7.5 60556-115 67428-450 9.0 60556-130
Pinion Spacer:
8.0 60556-120 67045-071 9.5 60556-135
8.5 60556-125 67219-435 10.0 60556-100
Plus
9.0 60556-130 67428-460 10.5 60556-105
Pinion Spacer:
9.5 60556-135 67045-069 11.0 60556-110
10.0 60556-100 11.5 60556-115
10.5 60556-105 12.0 60556-120
60827-645A 60827-645B
11.0 60556-110 12.5 60556-125
11.5 60556-115 13.0 60556-130
12.0 60556-120 13.5 60556-135
*67428-475 67219-475
12.5 60556-125 14.0 60556-140
13.0 60556-130 14.5 60556-145
13.5 60556-135
14.0 60556-140
14.5 60556-145
* Torque rod bushings are non-serviceable, replacement requires
complete torque rod assembly with bushings.
17730-238 11 Parts Lists

■ Bottom Cap / Axle Spacer

Pages 23 & 25
Key No. 11 BOTTOM CAP PART NUMBER
TANDEM SINGLE
Straight Side Transition Side Straight Side Transition Side
Axle Beam
Manufacturer Centers 8½",10",12½" 8½",12½" 10" 8½",10",12½" 8½",12½" 10" Ride
Ride Height Ride Height Ride Height Ride Height Ride Height Height
FRONT REAR FRONT REAR FRONT REAR
40.0" 65208-106 65208-109 65208-105
MERITOR 40.5" 65208-101 65208-103 65208-101 65208-103 67913-006 67913-009 65208-101 65208-101 67913-005
40.8" 67913-106 67913-109 67913-105
40.0" 65208-108 65208-111
DANA 40.5" 65208-102 65208-104 65208-102 65208-104 67913-008 67913-011 See Page 11 See Page 11
40.8" 67913-108 67913-111
Pages 23 & 25
AXLE SPACER PART NUMBER
Key No. 12
8½",12½" 8½",12½" 10" 8½",12½" 8½",12½" 10"
Axle Beam Ride Height Ride Height Ride Height Ride Height Ride Height Ride Height
Manufacturer Centers
FRONT REAR FRONT REAR FRONT REAR
40.0" 65276-000 65277-000
MERITOR 40.5" 67973-003 67973-004 65276-000 65277-000
40.8" 67973-103 67973-104 Not
Not equipped
40.0" 65274-000 65275-000 equipped
DANA 40.5" 67973-001 67973-002 65139-003 65139-003

40.8" 67973-101 67973-102

■ Longitudinal Torque Rod Assembly

Page 23 Page 25
PRIMAAX EX 262/522/782 | FIREMAAX EX 272/542 PRIMAAX 260/520/780 | FIREMAAX 270/540
Key No. 30 Key No. 33
LONGITUDINAL TORQUE ROD ASSEMBLY LONGITUDINAL TORQUE ROD ASSEMBLY
PINION PART NO. PINION PART NO.
ANGLE ANGLE
LEFT RIGHT LEFT RIGHT
1.0-2.0 *65302-455A *65302-455B 2.0-3.5 66359-650A 66359-650B
2.5-3.0 *65302-470A *65302-470B 4.0-5.5 66359-660A 66359-660B
3.5-4.0 *65302-475A *65302-475B *2.0-3.5 66359-670A 66359-670B
9.0-9.5 *65302-510A *65302-510B 10.0-10.5 66359-585A 66359-585B
10.0-10.5 *65302-515A *65302-515B 11.0-11.5 66359-590A 66359-590B
11.0-11.5 *65302-520A *65302-520B 12.0-12.5 66359-595A 66359-595B
* Torque rod bushings are non-serviceable, replacement requires *11.0-11.5 66359-600A 66359-600B
complete torque rod assembly with bushings.
* Pierce
Notes
* Quantities specified are shown for tandem suspension. Adjust quantities for single or tridem suspensions. Quantities of service kit components may
vary from amount shown in lists.
** Transverse Rods are mandatory for PRIMAAX EX / FIREMAAX EX • PRIMAAX / FIREMAAX suspensions regardless of axle spacing. See Literature
No. 59310-004 for more information.
*** No longer available for service, see Replacement Guide on Page 26. For more information, refer to Hendrickson Technical Bulletin Literature No.
SEU-0229 or contact Hendrickson Tech Services.
**** Item included in assembly / kit only, part not sold separately.

PRIMAAX® EX 232/462/692 • FIREMAAX® EX 242/482
■ 8½", 10" Ride Height

KEY NO. PART NO. DESCRIPTION NO.REQ. KEY NO. PART NO. DESCRIPTION NO.REQ.
1 67706-000 EX Frame Hanger 4 19 Air Spring Assembly, 4
60632-020 QUIK-ALIGN Pivot Bushing Service Kit, Includes Upper Frame Bracket and Fasteners
AXLE Set, Includes Key Nos. 2-6, 14 a 67043-002L for PRIMAAX EX
Replaces 60632-008 b 67392-002 for FIREMAAX EX
60632-021 QUIK-ALIGN Collar Service Kit, Axle Set, 20 60911-002 Lower Air Spring Mounting Bracket 4
Includes Key Nos. 2-6, Replaces 60632-012 21 22962-014 ½" Flat Washer 8
60632-019 QUIK-ALIGN Collar Service Kit, One Wheel End, 22 17700-010 ½"-13 UNC Locknut 8
Includes Key Nos. 2-6, Replaces 60632-006 23 22962-001 ¾" Flat Washer 4
60632-018 QUIK-ALIGN Pivot Bolt Service Kit, 24 17700-031 ¾"-16 UNF Locknut 4
One Wheel End, Includes Key Nos. 4-6 25 a 59479-003 Air Spring Gusset (if equipped) 2
Replaces 60632-005 b 59479-004 Air Spring Gusset (if equipped) 2
2 64633-000 QUIK-ALIGN Concentric Collar 4 26 Longitudinal Torque Rod Assembly 1
3 64632-000 QUIK-ALIGN Eccentric Collar 4 a, b See table on Page 11
4 68217-000 1.0"-14 UNF-2A H-Coat 7.5" Hex Bolt 4 49176-032 Longitudinal Torque Rod Bolt Service Kit,
5 68232-000 1.0" H-Coat Flat Washer, 8 One Torque Rod, Includes Key Nos. 27-29
6 68218-000 1.0"-14 UNF-2B H-Coat Locknut 4 27 32043-016 5⁄ 8"-11 UNC-2B 8.0" Bolt 16
7 65289-000 Top Pad 4 28 22962-004 5⁄ 8" Flat Washer 32
U-bolt Service Kit, One Wheel End, 29 47764-000 5
⁄ 8"-11 UNC-2A Locknut 16
48718-129 Includes Key Nos. 8a-10 30 49689-000 Shim (As Required)
48718-125 Includes Key Nos. 8b-10 31 72000-XXXS **ULTRA ROD PLUS Transverse Torque Rod 2
8 ¾" Square U-bolt 8 Assembly, Includes Key No. 32, Specify
a 59367-013 8½" Ride Height length in mm
b 59367-004 10" Ride Height 32 64400-002L Bushing - Straddle Bar Pin (5⁄ 8" Holes) 4
9 22962-001 ¾" Flat Washer 16 33 22186-000 Transverse Torque Rod Frame Bracket 2
10 49685-000 ¾"-16 UNF U-bolt Locknut 16 34 Axle Stop, Frame Mounted 4
11 Bottom Cap - Front and Rear (Casting No. 4 60593-000 All (Except 8½" Ride Height)
60272-000), See table on Page 11 60593-001 8½" Ride Height 4
12 65139-003 Axle Spacer, 8½ Ride Height 4 35 60657-003 Shock Absorber 4
13 U-beam Assembly, Includes Key Nos. 14-15 2 36 Upper Shock Frame Bracket 4
• Front a 67463-002 Standard
67249-004 34.0" Frame Width b 59423-001 FIREMAAX
67249-012 34.3" Frame Width 50754-030 Single Shock Fastener Service Kit,
67249-010 34.5" Frame Width Includes Key Nos. 37-42
67249-024 34.8" Frame Width 37 50764-010 ¾"-10 UNC 4.25" Upper Shock Bolt 4
67249-018 35.0" Frame Width 38 22962-001 ¾" Flat Washer 4
• Rear 39 49842-000 ¾"-10 UNC Locknut 4
67249-003 34.0" Frame Width 40 32043-017 5
⁄ 8"-11 UNC 6.0" Lower Shock Bolt 4
67249-011 34.3" Frame Width 41 22962-004 5⁄ 8" Flat Washer 8
67249-009 34.5" Frame Width 42 47764-000 5
⁄ 8"-11 UNC-2B Locknut 4
67249-023 34.8" Frame Width 58525-019 Height Control Valve Assembly Service Kit,
14 58648-000 QUIK-ALIGN Pivot Bushing 4 43 57977-000 Height Control Valve Assembly 1
Single D-Pin Bushing Service Kit, 44 58994-005 HCV Linkage Assembly, 1
34013-107 Includes Key Nos. 15, 16a, 17-18 45 60921-000 Height Control Valve Linkage Bracket 1
34013-116 Includes Key Nos. 15, 16b, 17-18 46 64508-XXX S-cam Support Bracket 4
34013-117 Includes Key Nos. 15, 16c, 17-18 See Part No. on component
15 60383-000 D-Pin Bushing 4 47 58035-004 3/8"-16 UNC 1.25" Hex Bolt 8
D-Pin Fastener Service Kit, Axle Set, 48 22962-015 3/8" Hardened Washer 16
56659-009 Includes Key Nos. 16a, 17-18 49 17700-006 3/8"-16 UNC Locknut 8
56659-013 Includes Key Nos. 16b, 17-18 50 64202-000 5/16" S-Cam U-bolt 4
56659-012 Includes Key Nos. 16c, 17-18 51 22962-029 5/16" Hardened Washer 16
16 ¾"-16 UNF Bolt 8 52 59016-000 5/16"-18 UNC Locknut 8
a 21867-036 Length 5.0" 53 69565-001 U-beam Assembly Enhancement Aftermarket
b 21867-026 Length 5.5" Service Kit, Axle Set, See Page 27 for contents
c 21867-043 Length 4.75"
17 22962-001 ¾" Flat Washer 16
18 30191-000 ¾"-16 UNF Locknut 8
Single Air Spring Service Kit,
60961-230 for PRIMAAX EX, Includes Key Nos. 19a, 20-22
60961-229 for FIREMAAX EX, Includes Key Nos. 19b, 20-24
17730-238 15 • See Notes on Page 13

■ 12½", 143⁄8", 15½" Ride Height

1 EX Frame Hanger 4 Single Air Spring Service Kit,
67299-001 LH 60961-227 for PRIMAAX EX, Includes Key Nos. 20-25
67299-002 RH 60961-228 for FIREMAAX EX, Includes Key Nos. 20-28
60632-020 QUIK-ALIGN Pivot Bushing Service Kit, 20 67391-002 Air Spring 4
AXLE Set, Includes Key Nos. 2-6, 14 21 22962-014 ½" Flat Washer 12
Replaces 60632-008 22 17700-010 ½"-13 UNC Locknut 12
60632-021 QUIK-ALIGN Collar Service Kit, Axle Set, 23 22962-001 ¾" Flat Washer 4
Includes Key Nos. 2-6, Replaces 60632-012 24 17700-031 ¾"-16 UNF Locknut 4
60632-019 QUIK-ALIGN Collar Service Kit, One Wheel End, 25 60911-002 Lower Air Spring Mounting Bracket 4
Includes Key Nos. 2-6, Replaces 60632-006 26 50764-006 ¾"-10 UNC 2.0" Bolt 4
60632-018 QUIK-ALIGN Pivot Bolt Service Kit, 27 22962-001 ¾" Flat Washer 8
One Wheel End, Includes Key Nos. 4-6 28 49842-000 ¾"-10 UNC Locknut 4
Replaces 60632-005 29 a 59479-003 Air Spring Gusset (if equipped) 2
2 64633-000 Support Beam QUIK-ALIGN Concentric Collar 4 b 59479-004 Air Spring Gusset (if equipped) 2
3 64632-000 Support Beam QUIK-ALIGN Eccentric Collar 4 30 67428-XXX Longitudinal Torque Rod Assembly, Includes 2
4 68217-000 1.0"-14 UNF-2A H-Coat 7.5" Hex Bolt 4 Bushings, Specify length in mm
5 68232-000 1.0" H-Coat Flat Washer 8 31 47691-000L Torque Rod Bushing - Bar Pin 8
6 68218-000 1.0"-14 UNF-2B H-Coat Locknut 4 49176-032 Longitudinal Torque Rod Bolt Service Kit,
7 65289-000 Top Pad 4 One Torque Rod, Includes Key Nos.32-34
U-bolt Service Kit, One Wheel End, 32 32043-016 5⁄8"-11 UNC 8.0" Bolt 16
48718-129 Includes Key Nos. 8a-10 33 22962-004 5⁄8" Flat Washer 32
48718-130 Includes Key Nos. 8b-10 34 47764-000 5⁄8"-11 UNC Locknut 16
8 ¾" Square U-bolt 8 35 49689-000 Shim (As Required)
a 59367-013 143/8"-15½" Ride Height (if not equipped 36 **Transverse Torque Rod Assembly, 2
with Key No. 12) Includes Key No. 37
b 59367-014 12½" Ride Height (if equipped with Key No. 12) 62250-520 Indiana Phoenix Vehicles
9 22962-001 ¾" Flat Washer 16 62250-515 Terex Advance Mixer Vehicles
10 49685-000 ¾"-16 UNF U-bolt Locknut 16 62000-620 Oshkosh Truck Vehicles
11 60556- Bottom Cap, See Page 11 for stamped part 4 37 a 47691-000L Straddle Torque Rod Bushing 4
number location b 64809-000 Taper Pin Bushing 4
12 65139-003 Axle Spacer - 12½" Ride Ht. 4 c 64400-002L Straddle Torque Rod Bushing 4
13 U-beam Assembly, Includes Key Nos. 14-15 2 38 22186-000 Transverse Torque Rod Frame Bracket 2
• Front 39 Axle Stop, Frame Mounted 4
67249-004 34.0" Frame Width a 64696-002 RR–RH - Oshkosh
67249-012 34.3" Frame Width a 64696-003 FWD–LH - Oshkosh
67249-010 34.5" Frame Width b 64692-001 RR–LH - Indiana Phoenix
67249-024 34.8" Frame Width b 64692-004 FWD–RH - Oshkosh
67249-018 35.0" Frame Width b 64692-006 FWD–RH - Indiana Phoenix
• Rear 40 60665-011 Shock Absorber 4
67249-003 34.0" Frame Width 41 59423-001 Upper Shock Frame Bracket 4
14 58648-000 QUIK-ALIGN Pivot Bushing 4 44 49842-000 ¾"-10 UNC Locknut 4
Single D-Pin Bushing Service Kit, 45 32043-017 5/8"-11 UNC 6.0" Lower Shock Bolt 4
34013-107 Includes Key Nos. 15, 16a, 17-18 46 22962-004 5/8" Flat Washer 8
34013-116 Includes Key Nos. 15, 16b, 17-18 47 47764-000 5/8"-11 UNC Locknut 4
34013-117 Includes Key Nos. 15, 16c, 17-18 58525-020 Height Control Valve Assembly Service Kit,
15 60383-000 D-Pin Bushing 4 Includes Key Nos. 48-50
D-Pin Fastener Service Kit, Axle Set, 48 57977-000 Height Control Valve Assembly 2
56659-009 Includes Key Nos. 16a, 17-18 49 58994-015 HCV Linkage Assembly 2
56659-013 Includes Key Nos. 16b, 17-18 50 60921-000 Height Control Valve Linkage Bracket 2
56659-012 Includes Key Nos. 16c, 17-18 51 64508-XXX S-cam Support Bracket 4
16 ¾"-16 UNF Bolt 8 See Part No. on component
a 21867-036 Length 5.0" 52 58035-004 3/8"-16 UNC 1.25" Hex Bolt 8
b 21867-026 Length 5.5" 53 22962-015 3/8" Hardened Washer 16
c 21867-043 Length 4.75" 54 17700-006 3/8"-16 UNC Locknut 8
17 22962-001 ¾" Flat Washer 16 55 64202-000 5/16" S-Cam U-bolt 4
18 30191-000 ¾"-16 UNF Locknut 8 56 22962-029 5/16" Hardened Washer 16
19 Upper Air Spring Bracket Assembly 4 57 59016-000 5/16"-18 UNC Locknut 8
65031-003 143/8" Ride Height 58 69565-001 U-beam Assembly Enhancement Aftermarket
65031-004 15½" Ride Height Service Kit, Axle Set, See Page 27 for contents

PRIMAAX® 230/460/690 • FIREMAAX® 240/480

1 60821-001 Frame Hanger 4 22 50104-003 78⁄ "-9 UNC 3.5" Hex Bolt 4
60632-020 QUIK-ALIGN Pivot Bushing Service Kit, 23 22962-034 78⁄ " H-Coat Flat Washer 4
AXLE Set, Includes Key Nos. 2-6, 14 Single Air Spring Service Kit,
Replaces 60632-008 60961-062 for PRIMAAX, Includes Key Nos. 24a, 25-27
60632-021 QUIK-ALIGN Collar Service Kit, Axle Set, 60961-126 for FIREMAAX, Includes Key Nos. 24b, 25-29
Includes Key Nos. 2-6, Replaces 60632-012 24 Air Spring Assembly, Includes Upper 4
60632-019 QUIK-ALIGN Collar Service Kit, One Wheel End, Frame Bracket and Fasteners
Includes Key Nos. 2-6, Replaces 60632-006 a 60271-002L PRIMAAX
60632-018 QUIK-ALIGN Pivot Bolt Service Kit, b 65183-002L FIREMAAX
One Wheel End, Includes Key Nos. 4-6, 25 60911-000 Lower Air Spring Mounting Bracket 4
Replaces 60632-005 26 22962-014 ½" Flat Washer 8
2 64633-000 QUIK-ALIGN Concentric Collar 4 27 17700-010 ½"-13 UNC Locknut 8
3 64632-000 QUIK-ALIGN Eccentric Collar 4 28 22962-001 ¾" Flat Washer 4
4 68217-000 1.0"-14 UNF-2A H-Coat 7.5" Hex Bolt 4 29 17700-031 ¾"-16 UNF Locknut 4
Replaces 64107-000 30 a 59479-003 Air Spring Gusset (if equipped) 2
5 68232-000 1.0" H-Coat Flat Washer, Replaces 22962-035 8 b 59479-004 Air Spring Gusset (if equipped) 2
6 68218-000 1.0"-14 UNF-2B H-Coat Locknut, 4 31 Longitudinal Torque Rod Assembly, See table 1
Replaces 64108-000 on Page 11, Includes Key Nos. 32-33
7a 60877-000 Top Pad – Meritor Axle 4 32 69210-000H Bushing - Straddle Bar Pin - ¾" Holes 4
b 60877-001 Top Pad – Dana Axle 4 33 47692-000L Torque Rod Bushing - Thru Holes 4
c 65641-000 Top Pad – Disc Brake Applications 4 58821-012 Longitudinal Torque Rod Rear Bolt Service Kit,
U-bolt Service Kit, One Wheel End, One Side, Includes Key Nos. 34-36
48718-108 Includes Key Nos. 8a-10 34 30418-009 7⁄ 8"-14 UNF-2A 5.5" Hex Bolt 4
48718-125 Includes Key Nos. 8b-10 35 22962-034 7
⁄ 8" H-Coat Flat Washer 8
48718-126 Includes Key Nos. 8c-10 36 29248-000 7⁄ 8"-14 UNF-2B Locknut 4
48718-132 Includes Key Nos. 8d-10 37 21867-018 ¾"-16 UNF-2A 3.75" Hex Bolt 8
8 ¾" Square U-bolt 8 38 22962-001 ¾" Flat Washer 16
a 59367-002 10" Ride Ht, use with Key No.7a,7b 39 30191-000 ¾"-16 UNF-2B Locknut 8
b 59367-004 8½" Ride Ht, use with Key No.7a,7b,12 40 49689-000 Shim (As Required)
c 59367-009 10" Ride Ht, use with Key No.7c 41 72000-XXXS **ULTRA ROD® PLUS™ Transverse Torque Rod 2
d 59367-012 8½" Ride Ht, use with Key No.7c,12 Assembly, Includes Key No. 42, Specify
9 22962-001 ¾" Flat Washer 16 length in mm
10 49685-000 ¾"-16 UNF U-bolt Locknut 16 42 64400-002L Bushing - Straddle Bar Pin (5⁄ 8" Holes) 4
11 Bottom Cap - Front and Rear, 4 43 22186-000 Transverse Torque Rod Frame Bracket 2
See table on Page 11 44 60593-000 Axle Stop, Frame Mounted 4
12 65139-003 Axle Spacer - 8½" Ride Ht. 4 45 Shock Absorber 4
13 ***U-beam Assembly, Includes Key Nos. 14-15 2 60657-003 Standard
(Replaces previous U-beam assembly, 60665-014 FIREMAAX Disc Brake Applications
support beam and cross tube assembly, 60665-018 FIREMAAX Drum Brake Applications
see replacement guide on Page 26) 46 Upper Shock Frame Bracket 4
14 58648-000 QUIK-ALIGN Pivot Bushing 4 a 67463-002 Standard,Replaces 65000-002
Single D-pin Bushing Service Kit, b 59423-001 FIREMAAX
34013-107 Includes Key Nos. 15, 16a, 17-18 50754-030 Single Shock Fastener Service Kit,
34013-116 Includes Key Nos. 15, 16b, 17-18 Includes Key Nos. 47-52
34013-117 Includes Key Nos. 15, 16c, 17-18 47 50764-010 ¾"-10 UNC 4.25" Upper Shock Bolt 4
15 60383-000 D-Pin Bushing 4 48 22962-001 ¾" Flat Washer 4
D-Pin Fastener Service Kit, Axle Set, 49 49842-000 ¾"-10 UNC Locknut 4
56659-009 Includes Key Nos. 16a, 17-18 50 32043-017 5⁄ 8"-11 UNC 6.0" Lower Shock Bolt 4
56659-013 Includes Key Nos. 16b, 17-18 51 22962-004 5
⁄ 8" Flat Washer 8
56659-012 Includes Key Nos. 16c, 17-18 52 47764-000 5⁄ 8"-11 UNC-2B Locknut 4
16 ¾"-16 UNF Bolt 8 58525-019 Height Control Valve Assembly Service Kit,
a 21867-036 Length 5.0" Includes Key Nos. 53-55
b 21867-026 Length 5.5" 53 57977-000 HCV Assembly 1
c 21867-043 Length 4.75" 54 58994-005 HCV Linkage Assembly 1
17 22962-001 ¾" Flat Washer 16 55 60921-000 Height Control Valve Linkage Bracket 1
18 30191-000 ¾"-16 UNF Locknut 8 56 64508-XXX S-cam Support Bracket 4
19 ***Support Beam Assembly (66435-xxx, see See Part No. on component
replacement guide on Page 26) 57 58035-004 3/8"-16 UNC 1.25" Hex Bolt 8
20 ***Cross Tube (60912-001, see replacement 58 22962-015 3/8" Hardened Washer 16
guide on Page 26) 59 17700-006 3/8"-16 UNC Locknut 8
46772-001 End Cap and Fastener Kit, Axle Set, 60 64202-000 5/16" S-Cam U-bolt 4
Includes Key Nos. 21-23 61 22962-029 5/16" Hardened Washer 16
21 60822-000 End Cap 4 62 59016-000 5/16"-18 UNC Locknut 8

■ 12½", 143⁄8", 15½" Ride Height

1 Frame Hanger 4 Single Air Spring Service Kit,
64451-001 LH - Terex/IPI 60961-124 PRIMAAX, Includes Key Nos. 25-30
64451-002 RH - Terex/IPI 60961-125 FIREMAAX, Includes Key Nos.25-33
64451-003 LH - Oshkosh, Replaces 64851-001 25 65032-002 Air Spring 4
64451-004 RH - Oshkosh, Replaces 64851-002 26 22962-014 ½" Flat Washer 12
60632-022 QUIK-ALIGN Pivot Bushing & Torque Rod 27 17700-010 ½"-13 UNC Locknut 12
Service Kit, AXLE Set, Replaces 60632-009 28 22962-001 ¾" Flat Washer 4
Includes Key Nos. 2-6, 14, 39-43 29 17700-031 ¾"-16 UNF Locknut 4
60632-023 QUIK-ALIGN Collar Service Kit, One Wheel End, 30 60911-000 Lower Air Spring Mounting Bracket 4
Replaces 60632-007, Includes Key Nos. 2-6 31 50764-006 ¾"-10 UNC 2.0" Bolt 4
2 64600-000 Support Beam QUIK-ALIGN Concentric Collar 4 32 22962-001 ¾" Flat Washer 8
3 64632-000 Support Beam QUIK-ALIGN Eccentric Collar 4 33 49842-000 ¾"-10 UNC Locknut 4
4 68217-000 1.0"-14 UNF-2A H-Coat 7.5" Hex Bolt 4 34 a 59479-003 Air Spring Gusset (if equipped) 2
Replaces 64107-000 b 59479-004 Air Spring Gusset (if equipped) 2
5 68232-000 1.0" H-Coat Flat Washer, Replaces 22962-035 8 35 Longitudinal Torque Rod Assembly 2
6 68218-000 1.0"-14 UNF-2B H-Coat Locknut, 4 60641-640 Front, Includes Bushings
Replaces 64108-000 60641-660 Rear, Includes Bushings
7a 60877-000 Top Pad - Meritor Axle 4 36 47692-000L Torque Rod Bushing - Thru Holes 8
b 60877-001 Top Pad - Dana Axle 4 58821-011 Torque Rod QUIK-ALIGN Collar Bolt Service Kit,
c 65641-000 Top Pad - Disc Brake Applications 4 Per Wheel End, Includes Key Nos. 37-41
U-bolt Service Kit, One Wheel End, 58821-012 Longitudinal Torque Rod Rear Bolt Service Kit,
48718-108 Includes Key Nos. 8a-10 One Side, Includes Key Nos. 41-43
48718-125 Includes Key Nos. 8b-10 37 64343-000 Torque Rod QUIK-ALIGN Concentric Collar 4
48718-126 Includes Key Nos. 8c-10 38 64345-000 Torque Rod QUIK-ALIGN Eccentric Collar 4
48718-132 Includes Key Nos. 8d-10 39 58705-003 7/8"-9 UNC 7.5" Hex Bolt 4
8 ¾" Square U-bolt 8 40 60266-000 7⁄8"-9 UNC H-coat Locknut 4
a 59367-002 143/8"-15½" Ride Ht., For use with Key No.7a,7b 41 22962-034 7/8" H-coat Flat Washer 16
b 59367-004 12½" Ride Ht., For use with Key No.12 42 30418-009 7/8"-14 UNF 5.5" Hex Bolt 4
c 59367-009 143/8"-15½" Ride Ht., For use with Key No.7c 43 29248-000 7/8"-14 UNF Locknut 4
d 59367-012 12½" Ride Ht, For use with Key No.7c,12 44 49689-000 Shim (As Required)
9 22962-001 ¾" Flat Washer 16 45 **Transverse Torque Rod Assembly, 2
10 49685-000 ¾"-16 UNF U-bolt Locknut 16 Includes Key No. 46
11 60556- Bottom Cap, See Page 11 for stamped part 4 62250-520 Indiana Phoenix Vehicles
number location 62250-515 Terex Advance Mixer Vehicles
12 65139-003 Axle Spacer – 12½" Ride Height 4 62000-620 Oshkosh Truck Vehicles
13 ***U-beam Assembly, Includes Key Nos. 14-15 2 46 a 47691-000L Straddle Torque Rod Bushing 4
(Replaces previous U-beam assembly, b 64809-000 Taper Pin Bushing 4
support beam and cross tube assembly, 47 Axle Stop, Frame Mounted 1
see replacement guide on Page 26) 64692-001 RR–LH - Indiana Phoenix
14 58648-000 QUIK-ALIGN Pivot Bushing 4 64696-002 RR–RH - Oshkosh
Single D-Pin Bushing Service Kit, 64696-003 FWD–LH - Oshkosh
34013-107 Includes Key Nos. 15, 16a, 17-18 64692-004 FWD–RH - Oshkosh
34013-116 Includes Key Nos. 15, 16b, 17-18 64692-006 FWD–RH - Indiana Phoenix
34013-117 Includes Key Nos. 15, 16c, 17-18 48 60665-011 Shock Absorber 4
15 60383-000 D-Pin Bushing 4 49 59423-001 Upper Shock Frame Bracket 4
D-Pin Fastener Service Kit, Axle Set, 50754-030 Single Shock Fastener Service Kit,
56659-009 Includes Key Nos. 16a, 17-18 Includes Key Nos. 50-55
56659-013 Includes Key Nos. 16b, 17-18 50 50764-010 ¾"-10 UNC 4.25" Upper Shock Bolt 4
56659-012 Includes Key Nos. 16c, 17-18 51 22962-001 ¾" Flat Washer 8
16 a 21867-036 ¾"-16 UNF Bolt, 5.0" 8 52 49842-000 ¾"-10 UNC Locknut 4
b 21867-026 ¾"-16 UNF Bolt, 5.5" 8 53 32043-017 5/8"-11 UNC 6.0" Lower Shock Bolt 4
c 21867-043 ¾"-16 UNF Bolt, 4.75" 8 54 22962-004 5/8" Flat Washer 8
17 22962-001 ¾" Flat Washer 16 55 47764-000 5/8"-11 UNC Locknut 4
18 30191-000 ¾"-16 UNF Locknut 8 58525-020 Height Control Valve Assembly Service Kit,
19 ***Support Beam Assembly (66435-xxx, see Includes Key Nos. 56-57
replacement guide on Page 26) 56 57977-000 Height Control Valve Assembly 1
20 ***Cross Tube (60912-xxx, see replacement 57 58994-015 Height Control Valve Linkage Assembly 1
guide on Page 26) 58 64508-XXX S-cam Support Bracket, 4
46772-001 End Cap and Fastener Kit, Axle Set, See Part No. on component
Includes Key Nos. 21-23 59 58035-004 3/8"-16 UNC-- 1.25" Hex Bolt 8
21 60822-000 End Cap 4 60 22962-015 3/8" Hardened Washer 16
22 50104-003 7/8"-9 UNC 3.5" Hex Bolt 4 61 17700-006 3/8"-16 UNC Locknut 8
23 22962-034 7/8" H-coat Flat Washer 4 62 64202-000 5/16" S-Cam U-bolt 4
24 65031-001 Upper Air Spring Bracket Ass'y - 143/8" Ride Ht. 4 63 22962-029 5/16" Hardened Washer 16
65031-002 Upper Air Spring Bracket Ass'y -1 5½" Ride Ht. 4 64 59016-000 5/16"-18 UNC Locknut 8


1 67706-000 EX Frame Hanger 4 21 67044-002 Air Spring 4
60632-020 QUIK-ALIGN Pivot Bushing Service Kit, 22 22962-014 ½" Flat Washer 4
AXLE Set, Includes Key Nos. 2-6, 14 23 17700-010 ½"-13 UNC Locknut 4
Replaces 60632-008 24 22962-001 ¾" Flat Washer 4
60632-021 QUIK-ALIGN Collar Service Kit, Axle Set, 25 17700-031 ¾"-16 UNF Locknut 4
Includes Key Nos. 2-6, Replaces 60632-012 26 60911-002 Lower Air Spring Mounting Bracket 4
60632-019 QUIK-ALIGN Collar Service Kit, One Wheel End, 27 22962-014 ½" Flat Washer 8
Includes Key Nos. 2-6, Replaces 60632-006 28 17700-010 ½"-13 UNC Locknut 8
60632-018 QUIK-ALIGN Pivot Bolt Service Kit, 29 a 59479-003 Air Spring Gusset (if equipped) 2
One Wheel End, Includes Key Nos. 4-6 b 59479-004 Air Spring Gusset (if equipped) 2
Replaces 60632-005 30 Longitudinal Torque Rod Assembly
2 64633-000 QUIK-ALIGN Concentric Collar 4 See table on page 13
3 64632-000 QUIK-ALIGN Eccentric Collar 4 31 69210-000H Bushing - Straddle Bar Pin - ¾" Holes 4
4 68217-000 1.0"-14 UNF-2A H-Coat 7.5" Hex Bolt 4 32 47691-000L Bushing - Straddle Bar Pin - 5⁄ 8" Holes 4
5 68232-000 1.0" H-Coat Flat Washer 8 Longitudinal Torque Rod Fastener
6 68218-000 1.0"-14 UNF-2B H-Coat Locknut, 4 Service Kit, Includes Key Nos. 33-38
7 Top Pad, See illustration on Page 12 2 33 21867-007 ¾"-16 UNF 6.0" Hex Bolt 8
U-bolt Service Kit, One Wheel End, 34 22962-001 ¾" Flat Washer 16
48718-120 10" Ride Height, Includes Key Nos. 8a-8b, 9-10 35 30191-000 ¾"-16 UNF Locknut 8
48718-118 8½" Ride Height, Includes Key Nos. 8c-8d, 9-10 36 32043-016 5⁄ 8"-11 UNF 8.0" Hex Bolt 8
8 ¾" Square U-bolt 4 37 22962-004 5⁄ 8" Flat Washer 16
a 59367-007 Outboard 10" Ride Height 38 47764-000 5⁄ 8"-11 UNC Locknut 8
b 59367-008 Inboard 10" Ride Height 39 49689-000 Shim (As Required)
c 59367-010 Outboard 8½" Ride Height 40 72000-xxxS **ULTRA ROD PLUS Transverse Torque 2
d 59367-011 Inboard 8½" Ride Height Rod Assembly, Includes Key No. 41, Specify
9 22962-001 ¾" Flat Washer 16 length in mm
10 49685-000 ¾"-16 UNF U-bolt Locknut 16 41 64400-002L Bushing - Straddle Bar Pin - 5⁄ 8" Holes 4
11 Bottom Cap - Front and Rear 4 42 22186-000 Transverse Torque Rod Frame Bracket 2
See table on Page 12 43 60593-000 Axle Stop, Frame Mounted 4
12 Axle Spacer - Front and Rear 44 Shock Absorber 4
See table on Page 12 60665-013 For vehicles w/Drum Brakes only
13 U-beam Assembly, Includes Key Nos. 14-15 2 60665-015 For vehicles w/Disc Brakes only
• Front 45 67463-002 Upper Shock Frame Bracket 4
• Rear 48 49842-000 ¾"-10 UNC Locknut 4
67249-005 34.0" Frame Width 49 32043-007 5
⁄ 8"-11 UNC 7.0" Lower Shock Bolt 4
67249-013 34.3" Frame Width 50 22962-004 5⁄ 8" Flat Washer 8
67249-015 34.5" Frame Width 51 47764-000 5⁄ 8"-11 UNC Locknut 4
67249-025 34.8" Frame Width 58525-019 Height Control Valve Assembly Service Kit,
14 58648-000 QUIK-ALIGN Pivot Bushing 4 Includes Key Nos. 52-54
34013-114 Single D-Pin Bushing Service Kit, 52 57977-000 Height Control Valve Assembly 2
Includes Key Nos. 15-18 53 58994-005 HCV Linkage Assembly 2
15 65381-000 D-Pin Bushing 4 54 60921-000 Height Control Valve Linkage Bracket 2
56659-010 D-Pin Fastener Service Kit, 55 64508-XXX S-cam Support Bracket 4
Includes Key Nos. 16-18 See Part No. on component
16 30418-009 7
⁄ 8"-14 UNF 5.5" Bolt 8 56 58035-004 3/8"-16 UNC-- 1.25" Hex Bolt 8
17 22962-007 7⁄ 8" Flat Washer 16 57 22962-015 3/8" Hardened Washer 16
18 29248-000 7⁄ 8"-14 UNF Locknut 8 58 17700-006 3/8"-16 UNC Locknut 8
19 Air Spring Assembly 4 59 64202-000 5/16" S-Cam U-bolt 4
67247-002 for PRIMAAX EX, Includes Key Nos. 22-25 60 22962-029 5/16" Hardened Washer 16
68056-002 for FIREMAAX EX, Includes Key Nos. 20-25 61 59016-000 5/16"-18 UNC Locknut 8
20 65868-000 Upper Air Spring Frame Bracket for FIREMAAX EX 4 62 69565-001 U-beam Assembly Enhancement Aftermarket
60961-231 Single Air Spring Service Kit, Service Kit, Axle Set, See Page 27 for contents
Includes Key Nos. 21-28


1 60821-001 Frame Hanger 4 24 Air Spring Assembly, 4
60632-020 QUIK-ALIGN Pivot Bushing Service Kit, a 66255-002 Includes Key Nos. 25a, 27-28
AXLE Set, Includes Key Nos. 2-6, 14 b 68056-002 Includes Key Nos. 25b-30
Replaces 60632-008 25 a ****Upper Air Spring Frame Bracket 4
60632-021 QUIK-ALIGN Collar Service Kit, Axle Set, b 65868-000 Upper Air Spring Frame Bracket 4
Includes Key Nos. 2-6, Replaces 60632-012 26 69153-002L Air Spring, Replaces 65282-002 4
60632-019 QUIK-ALIGN Collar Service Kit, One Wheel End, 27 22962-014 ½" Flat Washer 12
Includes Key Nos. 2-6, Replaces 60632-006 28 17700-010 ½"-13 UNC Locknut 12
60632-018 QUIK-ALIGN Pivot Bolt Service Kit, 29 22962-001 ¾" Flat Washer 4
One Wheel End, Includes Key Nos. 4-6 30 17700-031 ¾"-16 UNF Locknut 4
Replaces 60632-005 31 60911-000 Lower Air Spring Mounting Bracket 4
2 64633-000 QUIK-ALIGN Concentric Collar 4 32 a 59479-003 Air Spring Gusset (if equipped) 2
3 64632-000 QUIK-ALIGN Eccentric Collar 4 b 59479-004 Air Spring Gusset (if equipped) 2
4 68217-000 1.0"-14 UNF-2A H-Coat 7.5" Hex Bolt 4 33 Longitudinal Torque Rod Assembly
Replaces 64107-000 See table on Page 13
5 68232-000 1.0" H-Coat Flat Washer, Replaces 22962-035 8 34 69210-000H Bushing - Straddle Bar Pin (¾" Holes) 8
6 68218-000 1.0"-14 UNF-2B H-Coat Locknut, 4 58821-021 Longitudinal Torque Rod Rear Bolt
Replaces 64108-000 Service Kit, One Side,
7 Top Pad, See illustration on Page 12 2 Includes Key No. 35, 37-38
65210-001 Meritor Straight Side 35 21867-007 ¾"-16 UNF 6.0" Hex Bolt 8
65210-002 Dana Straight Side 36 21867-018 ¾"-16 UNF 3.75" Hex Bolt 16
65210-003 Meritor Transition Side 37 22962-001 ¾" Flat Washer 32
65210-004 Dana Transition Side 38 30191-000 ¾"-16 UNF Locknut 16
U-bolt Service Kit, One Wheel End 39 49689-000 Shim (As Required)
48718-120 Includes Key Nos. 8a, 8b, 9-10 40 72000-xxxS **ULTRA ROD PLUS Transverse Torque 2
48718-118 Includes Key Nos. 8c, 8d, 9-10 Rod Assembly, Includes Key No. 41, Specify
8 ¾" Square U-bolt 4 length in mm
a 59367-007 Outboard 10" Ride Ht. 41 64400-002 Bushing - Straddle Bar Pin - 5⁄ 8" Holes 4
b 59367-008 Inboard 10" Ride Ht. 42 22186-000 Transverse Torque Rod Frame Bracket 2
c 59367-010 Outboard 8½" Ride Ht. 43 60593-000 Axle Stop, Frame Mounted 4
d 59367-011 Inboard 8½" Ride Ht. 44 Shock Absorber 4
9 22962-001 ¾" Flat Washer 16 60665-013 For vehicles with Drum Brakes only
10 49685-000 ¾"-16 UNF U-bolt Locknut 16 60665-015 For vehicles with Disc Brakes only
11 Bottom Cap - Front and Rear 4 45 67463-002 Upper Shock Frame Bracket, 4
See table on Page 12 Replaces 65000-002
12 Axle Spacer, See table on Page 12 4 50754-029 Single Shock Fastener Service Kit,
13 ***U-beam Assembly, Includes Key Nos. 14-15 2 Includes Key Nos. 46-51
(Replaces previous U-beam assembly, 46 50764-010 ¾"-10 UNC 4.25" Upper Shock Bolt 4
support beam and cross tube assembly, 47 22962-001 ¾" Flat Washer 4
see replacement guide on Page 26) 48 49842-000 ¾"-10 UNC Locknut 4
14 58648-000 QUIK-ALIGN Pivot Bushing 4 49 32043-007 5⁄ 8"-11 UNC 7.0" Lower Shock Bolt 4
34013-114 Single D-Pin Bushing Service Kit, 50 22962-004 5
⁄ 8" Flat Washer 8
Includes Key Nos. 15-18 51 47764-000 5⁄ 8"-11 UNC Locknut 4
15 65381-000 D-Pin Bushing 4 58525-019 Height Control Valve Assembly Service Kit,
56659-010 D-Pin Fastener Service Kit, Includes Key Nos. 52-54
Includes Key Nos. 16-18 52 57977-000 Height Control Valve Assembly, 2
16 30418-009 7⁄ 8"-14 UNF 5.5" Bolt 8 53 58994-005 HCV Linkage Assembly, 2
17 22962-007 7⁄ 8" Flat Washer 16 54 60921-000 Height Control Valve Linkage Bracket 2
18 29248-000 7
⁄ 8"-14 UNF Locknut 8 55 64508-XXX S-cam Support Bracket 4
19 ***Support Beam Assembly (66435-xxx, see See Part No. on component
replacement guide on Page 26) 56 58035-004 3/8"-16 UNC-- 1.25" Hex Bolt 8
20 ***Cross Tube (60912-xxx, see replacement 57 22962-015 3/8" Hardened Washer 16
guide on Page 26) 58 17700-006 3/8"-16 UNC Locknut 8
46772-001 End Cap and Fastener Kit, Axle Set, 59 64202-000 5/16" S-Cam U-bolt 4
Includes Key Nos. 21-23 60 22962-029 5/16" Hardened Washer 16
21 60822-000 End Cap 4 61 59016-000 5/16"-18 UNC Locknut 8
22 50104-003 7⁄ 8"-9 UNC 3.5" Hex Bolt 4
23 22962-034 7⁄ 8" H-coat Flat Washer 4
Single Air Spring Service Kit,
60961-118 for PRIMAAX, Includes Key Nos. 24a, 27-31
60961-119 for FIREMAAX, Includes Key Nos. 25b, 26-31

Selection Guide
■ Support Beam and Cross Tube Replacement Guide

PRIMAAX 230/460/690 | FIREMAAX 240/480 • PRIMAAX 260/520/780 | FIREMAAX 270/540
Discontinued New
Pages 19, 21, 25
Key Nos. 19, 20 Support Beam Assembly Part Cross Tube Part U-beam Assembly
Number Number Service Kit Number
60831-00X • 66435-00X
Vehicle Manufacturer Ride Height Drive Axle Frame Width1 60912-XXX 60961-XXX
LEFT HAND RIGHT HAND
PRIMAAX 230/460/690 • FIREMAAX 240/480

Forward -003 -004 -237
Volvo • Mack 8.5"-10.0" 33.5" -005
Rear -001 -002 -238
Kenworth • Forward -003 -004 -235
8.5"-10.0" 34.0" -001
Western Star Rear -001 -002 -236
Freightliner • Sterling • Forward -003 -004 -241
8.5"-10.0" 34.3" -003
Autocar Rear -001 -002 -242
Forward -003 -004 -239
Freightliner • Sterling 8.5"-10.0" 34.5" -002
Rear -001 -002 -240
Forward -003 -004 -261
34.3" -003
Rear -001 -002 -262
Forward -003 -004 -263
International 8.5"-10.0" 34.5" -002
Rear -001 -002 -264
Forward -003 -004 -243
34.8" -009
Rear -001 -002 -244
Fire / Rescue Forward -003 -004 -267
8.5"-10.5" 34.0" -001
(Except Spartan) Rear -001 -002 -268
IPI • Advance • Oshkosh • Forward 34.0" -003 -004 -2472
12.5"-15.5" -001
Fire / Rescue Rear Fab Hanger -001 -002 -2482

Kenworth • Western Star • Forward -007 -008 -253
Fire / Rescue 8.5"-10.0" 34.0" -001
(Except Spartan) Rear -005 -006 -254
Forward -007 -008 -257
34.3" -003
Rear -005 -006 -258
Freightliner 8.5"-10.0"
Forward -007 -008 -255
34.5" -002
Rear -005 -006 -256
All 12.5"-15.5" suspensions, Forward -003 -004 -2692

12.5"-15.5" 34.0" -001
including Fire / Rescue Rear -001 -002 -2702
NOTE:
1 Contact vehicle manufacturer to verify frame width.
2 Upper air spring bracket not included. The original bracket equipped on this vehicle can be used with the new air spring assembly included in
the U-beam assembly service kit.

Selection Guide
■ Severe Service Kits

PRIMAAX EX | FIREMAAX EX • PRIMAAX | FIREMAAX SERIES
PRIMAAX 230/460/690
8½", 10" Ride Height
KEY NO. PART NO. DESCRIPTION QTY.
60961-169 Air Spring Severe Service Kit,
One Wheel End, Includes Key Nos. 1-5
(Does not include lower air spring
mounting bracket)
62 60271-002 Air Spring Assembly 1
63 22962-014 ½" Flat Washer 2
64 17700-010 ½"-13 UNC Locknut 2
65 67269-000 Upper Air Spring Shield 1
66 66975-000 Lower Air Spring Shield 1
PRIMAAX EX, PRIMAAX

KEY NO. KIT NO. DESCRIPTION QTY.
60632-015 QUIK-ALIGN Pivot Bolt Severe Service Kit
Axle Set, Includes Key Nos. 1-5
1 *PAX QUIK-ALIGN Concentric Collar 2
2 *PAX QUICK-ALIGN Eccentric Collar 2
3 *1¼"-12 UNF Bolt - 8.0" 2
4 *1¼" Hardened Washer 4
5 *1¼"-12 UNF Nylocknut 2

8½",10",12½",143⁄8",15½" Ride Height
KEY NO. KIT NO. DESCRIPTION QTY.
58821-026 Top Pad Bolt Severe Service Kit,
Axle Set, Includes Key Nos. 1-3
(Does not include Top Pad)
1 *M24 x 3.0-6G H-coat Hex Bolt 2
2 *M24 Hardened Washer 4
3 *M24 x 3.0-6H Locknuts 2
NOTE: * Item included in assembly / kit only, part not sold separately.
■ U-beam Assembly Enhancement Aftermarket Service Kit

PRIMAAX EX | FIREMAAX EX SERIES
U-beam Assembly Enhancement Aftermarket Service Kit No. 69565-001, Axle Set
PART NO. DESCRIPTION QTY. COMMENTS
69351-000 Sikaflex 221 Polyurethane Sealant, 300 ml Tube 1 In the event any service to the suspension requiring disassembly
of a U-beam assembly equipped with integrated end caps, the
69432-000 Tamper Resistant Cap 2
Loctite 277, tamper resistant caps and Sikaflex 221 polyurethane
69570-000 Loctite® 277 - 10 ml Bottle 1 sealant must be properly installed to ensure components function
50104-006 7
⁄8"-9 UNC 4.0" Hex Bolt 2 to their highest efficiency. The enhancement components can be
purchased individually or as an aftermarket service kit.
22962-042 7
⁄8" H-Coat Flat Washer 2

SECTION 5
Special Tools
These shop made tools are designed to install and remove pivot bushing and D-Pin bushing. Bushing tools are made from
cold rolled steel or equivalent. Drawings are for reference only. Hendrickson does not supply these tools.
Special Tools 28 17730-238

TORQUE ROD BUSHING

This shop made tool is designed for the torque rod bushing. Bushing tools are made
from cold rolled steel or equivalent. Drawing is for reference only, Hendrickson does not
supply this tool.
NOTE Some torque rods assemblies equipped on the PRIMAAX EX / FIREMAAX EX •
PRIMAAX / FIREMAAX suspension have curled end hubs and are not re-bushable.
The entire torque rod assembly must be replaced. This feature provides superior
bushing retention in the torque rod end hub.
■ These torque rods can be identified by the part number 67428-XXX or the
suffix N after any part number (i.e. 62000-615N).
QUIK-ALIGN SOCKET TOOL

Hendrickson PRIMAAX EX / FIREMAAX EX • PRIMAAX / FIREMAAX QUIK-ALIGN Socket Tool is available from the Owatonna Tool
Corporation (Owatonna Part No. 1767, website: www.otctools.com) or a shop made tool can be made from the drawing
shown. Hendrickson does not supply QUIK-ALIGN tooling. Material: Optional per customer discretion, Grade 80 or better case
harden per SAE requirements.
17730-238 29 Special Tools

PRIMAAX / FIREMAAX QUICK WRENCH

FIGURE 5-1
Owatonna Tool Company (OTC) manufac-

tures a Hendrickson approved tool (OTC
Part Number 1768) for use on PRIMAAX
/ FIREMAAX suspensions (not for use on
the PRIMAAX EX / FIREMAAX EX suspen-
sions). Contact OTC for more information at
800-533-6127.
■ Used to tighten to torque the cross tube
end cap bolts and longitudinal torque rod top pad bolts.
■ Reduces maintenance time by eliminating the need to remove the tires to gain access to
the detachable end cap bolt.
NOTE Due to some vehicle configurations and/or tire sizes wheel removal may be required.
■ Use the Quick Wrench tool with Hendrickson PRIMAAX / FIREMAAX suspensions detach-
able end cap (see Figure 5-2) and on the longitudinal torque rod to top pad configuration
illustrated in Figure 5-3.
Any questions regarding the Quick Wrench tooling applications contact Tech Services
E-mail: techservices@hendrickson-intl.com
Telephone: 630-910-2800
Special Tools 30 17730-238

SECTION 6
Preventive Maintenance
Following appropriate inspection procedures is important to help ensure the proper mainte-
nance and operation of the suspension system and component parts function to their highest
efficiency. Hendrickson recommends the PRIMAAX EX • FIREMAAX EX and PRIMAAX • FIREMAAX
heavy-duty rear suspension be inspected at pre-delivery, the first 1,000 miles of service and at
the regular preventive maintenance intervals. Off-highway and severe service operating condi-
tions require more frequent inspections than on-highway service operation.
NOTE Torque values shown in this publication apply only if Hendrickson supplied fasteners are
used. If non Hendrickson fasteners are used, follow the torque specification listed in the vehicle
manufacturer’s service manual.
AREAS OF INSPECTION
The inspection must include the following components:
➤ Air springs • All fasteners ➤ Support beam assembly
• Air supply and fittings • Frame hanger bracket • Tire wear
➤ Clamp group • Height control valve • Torque rods
➤ Top pad ➤ QUIK-ALIGN connections – Transverse
➤ U-bolt locknuts • S-cam support – Longitudinal
• Cross tube tube bracket • Suspension wear and
• Shock absorbers damage
➤ Support beam/cross tube
connection hex bolts
➤ Signifies performance critical components.
HENDRICKSON RECOMMENDED PREVENTIVE MAINTENANCE INTERVALS

PRE-DELIVERY INSPECTION – PRIMAAX EX • FIREMAAX EX
1. Visually inspect the suspension for proper assembly.
2. Verify the lateral alignment of the drive axles are within the vehicle manufacturer’s toler-
ances, contact the vehicle manufacturer for the correct lateral alignment instructions.
3. Visually inspect the overall condition of the U-beam assembly (support beam assembly,
cross tube, and integrated end cap) for any damage.
4. DO NOT RE-TORQUE the integrated end cap (vehicles built AFTER March 2009), see
Figure 6-1.
5. Check all other fasteners for proper torque with special attention to the following suspen-
sion connections:
■ QUIK-ALIGN fasteners, see Figure 6-2.
■ Torque rod to top pad fasteners, see Figure 6-2.
■ Clamp group fasteners (U-bolts), see Figure 6-3.
6. Verify the ride height is within specification. Ride height is measured from the bottom of the
frame rail to the centerline of the axle.
17730-238 31 Preventive Maintenance

FIGURE 6-3
INSPECTION AT 1,000 MILES – PRIMAAX EX • FIREMAAX EX

1. Visually inspect suspension components with special attention to air springs and U-beam
assembly (support beam assembly, cross tube, and integrated end cap). Check for:
■ Proper suspension function
■ Any signs of unusual movement, loose or missing components
■ Any signs of abrasive or adverse contact with other components
■ Any damaged, bent or cracked parts
2. Check all fasteners for proper torque with special attention to the following suspension
connections.
Preventive Maintenance 32 17730-238

PREVENTIVE MAINTENANCE – PRIMAAX EX • FIREMAAX EX / PRIMAAX • FIREMAAX

■ Off highway and severe service – Every 25,000 miles or six months, whichever comes first
■ 100% On-highway – Every 50,000 miles or 12 months, whichever comes first
1. Visually inspect suspension components with special attention to air springs and U-beam
Assembly (support beam assembly, cross tube, and integrated or detachable end cap).
Check for:
■ Proper suspension function
■ Any signs of unusual movement, loose or missing components
■ Any signs of abrasive or adverse contact with other components
■ Any damaged, bent or cracked parts
2. PRIMAAX EX • FIREMAAX EX vehicles built AFTER March 2009 — DO NOT RE-TORQUE
the integrated end cap, see Figure 6-1.
PRIMAAX • FIREMAAX vehicles built PRIOR TO March 2009 — Check for proper torque
values on the detachable end cap connection fasteners, see Figure 6-4.
FIGURE 6-4

3. Verify the ride height is within specification. Ride
height is measured from the bottom of the frame
rail to the centerline of the axle.
4. Verify that the lateral alignment of the drive axle
is within the vehicle manufacturer’s tolerances,
contact the vehicle manufacturer for the correct
lateral alignment instructions.
COMPONENT INSPECTION
IMPORTANT NOTE Replace all worn or damaged parts.
■ Air spring — Visually inspect the outer surface of the air spring for chafing, uneven wear,
cracks or any signs of component damage. Ensure that the upper bead plate is tight against
the underside of the frame. Check for any lateral slippage at the lower air spring bracket.
An 1/8" of slippage in either direction is acceptable. Verify all mounting hardware have the
proper torque values maintained. See the Torque Specification Section of this publication
for recommended torque requirements.
■ Air supply (Pneumatic components) — The air supply to the system plays a large role in
the air springs’ performance. Inspect, clean and replace, if necessary, any support products
to the air springs, valves, regulators and air lines. See Air Fitting Inspection in this section if
an air leak is suspected.
■ Clamp group — Visually inspect for any loose or damaged fasteners. Verify the U-bolt lock-
nuts have the proper torque values maintained. See the U-bolt Locknuts in this section.
■ Cross tube — Visually inspect for cracks, damage, metal shavings, or looseness at the
beam connection.
■ End cap (if equipped) — Visually inspect the end cap connection for signs of movement or
damage. Verify the support beam / cross tube connection bolts have the proper torque val-
ues maintained. See the Torque Specification Section of this publication for recommended
torque requirements.

■ Fasteners — Visually inspect for any loose or damaged fasteners on the entire suspension.
Make sure all fasteners are tightened to a torque value within the specified torque range. See
Torque Specification Section in this publication for recommended torque requirements. Use
a calibrated torque wrench to check torque in a tightening direction. As soon as the fastener
starts to move, record the torque and correct the torque if necessary.
■ Frame hanger bracket — Visually inspect for any signs of loose fasteners, movement, or
damage. Verify the frame attaching fasteners have the proper torque values maintained.
See the vehicle manufacturer for proper torque specifications.
■ Height control valve and Air lines — Check the suspension air system for air leaks. Check
all air lines for proper routing. Check for chafing or pinched air lines. Check the height con-
trol valve linkage for damage or interference with peripheral components.
■ QUIK-ALIGN connection — Visually inspect the connection for signs of looseness or
movement. Visually inspect the bushing for wear. Verify the connections have the proper
torque values maintained. See the Torque Specification Section of this publication for
recommended torque requirements.
■ S-Cam support tube bracket (If equipped) — Visually inspect the bracket for damage and
check for any loose or damaged fasteners.
■ Shock absorbers — Visually inspect for any signs of dents or leakage. Misting is not con-
sidered a leak, see Shock Absorber Inspection in this section.
■ Support beam assembly — Visually inspect the overall condition of the support beam for
dents, dings, or other damage on the outer edges of the beam flanges. Visually inspect the
D-pin bushings for tearing or extreme bulging. Check for any metal-to-metal contact in the
bushed joints.
■ Tire wear — Visually inspect the tires for wear patterns that may indicate suspension dam-
age or misalignment.
■ Top pad/Longitudinal torque rod connection — Visually inspect the connection for signs
of movement or damage. Use a lever check to help assess movement in this joint, see
Longitudinal and Transverse Torque Rods in this section for proper inspection. Verify the Top
Pad/Longitudinal Torque Rod connections have the proper torque values maintained. See
the Torque Specifications Section of this publication for recommended torque requirements.
■ Torque rods (longitudinal and transverse) — All torque rods must be inspected for loose-
ness, torn or shredded rubber, and for proper fastener torque. If there is metal-to-metal
contact in the bushing joint, this is a sign of excessive bushing wear and the torque rod
needs to be serviced, see Longitudinal and Transverse Torque Rod inspection in this section.
NOTE Some torque rods assemblies equipped on the PRIMAAX EX/FIREMAAX EX • PRIMAAX/ FIREMAAX
suspension have curled end hubs and are not re-bushable.The entire torque rod assembly must be
replaced.This feature provides superior bushing retention in the torque rod end hub.
■ These torque rods can be identified by the part number 67428-XXX or the suffix N after any
part number (i.e. 62000-615N).
■ Wear and damage — Visually inspect all parts of the suspension for wear and damage.
Look for bent or cracked parts.
See vehicle manufacturer’s applicable publications for other preventive maintenance
requirements.

U-BOLT LOCKNUTS
SERVICE HINT Due to certain pinion angle configurations, the removal of the D-Pin bolts may be necessary to
access the U-bolt locknuts, see Figure 6-5.
FIGURE 6-5
1. U-bolt locknuts must be torqued to specification at preparation for delivery.

2. U-bolt locknuts must be re-torqued at 1,000 miles.
3. Thereafter, follow the inspection and re-torque intervals below:
■ Off-highway and severe service – Every 25,000 miles or 6 months, whichever
comes first
■ 100% On-highway – Every 50,000 miles or 12 months, whichever comes first
Off-highway and severe service operating conditions require more frequent inspections than
on-highway service operation.
NOTE U-bolt clamp group hardware for the PRIMAAX EX/FIREMAAX EX • PRIMAAX / FIREMAAX
suspensions are ¾"-16 UNF Grade C locknuts and ¾"-16 UNF Grade 8 U-bolts which are
phosphate and oil coated.
IT IS IMPORTANT THAT THE U-BOLT CLAMP GROUP CONNECTION BE PROPERLY ALIGNED AND
HAVE THE PROPER TORQUE VALUES MAINTAINED. METAL SURFACES CAN WORK AND WEAR
AGAINST OTHER RELATED CLAMP GROUP COMPONENTS IF NOT PROPERLY ALIGNED OR PROPERLY
TIGHTENED TO MAINTAIN THE PROPER CLAMP FORCE. FAILURE TO DO SO CAN CAUSE PREMATURE
COMPONENT WEAR, POSSIBLE SEPARATION OF THE CLAMP GROUP, CAUSING LOSS OF VEHICLE
CONTROL, PROPERTY DAMAGE, OR PERSONAL INJURY.
FIGURE 6-6
4. Tighten the U-bolt locknuts evenly in 50 foot pounds increments to

350-400 foot pounds torque in the proper pattern to achieve uniform
bolt tension, see Figures 6-6.

PIVOT BUSHING AND D-PIN BUSHING INSPECTION

THE PIVOT BUSHING AND D-PIN BUSHING ARE CRITICAL COMPONENTS OF THE PRIMAAX EX • FIREMAAX
EX / PRIMAAX • FIREMAAX SUSPENSIONS. IF ANY SUCH COMPONENTS APPEAR DAMAGED OR WORN
THE COMPONENT MUST BE REPLACED. FAILURE TO REPLACE SUCH WORN OR DAMAGED COMPONENTS
CAN RESULT IN THE DEFORMATION OF PARTS, LOSS OF CLAMP FORCE, BOLT FAILURE, LOSS OF THE
AXLE’S ALIGNMENT, LOSS OF VEHICLE CONTROL, PROPERTY DAMAGE, OR PERSONAL INJURY.
There are two types of pivot bushing inspections for the PRIMAAX EX • PRIMAAX / FIREMAAX EX
• FIREMAAX suspension. The pivot bushing can be visually inspected by looking at the outer
rubber flange(s) of the bushing. If the visual inspection warrants, a physical inspection can be
conducted in which disassembly is required.
PIVOT BUSHING VISUAL INSPECTION

To perform pivot bushing visual inspection, it is not necessary to disassemble the pivot bushing
connection. If the pivot bushing rubber flange(s) are intact and there are no signs of metal to
metal contact the bushing does not require replacement.
■ The support beam is designed with the pivot bushing centered in the support beam end
hub. If the pivot bushing is not centered in the end hub, it is an indication that the pivot
bushing could be worn and a pivot bushing physical inspection is required.
■ If the pivot bushing shows signs of torn, separated or disconnected rubber, see Figures
6-7 and 6-8, this could be a result of axle misalignment. If this condition is evident, a pivot
bushing physical inspection is required.
■ If the outer rubber flange(s) is missing, or there are shards of rubber visible, see Figure 6-9,
this could be a result of axle misalignment. If this condition is evident, pivot bushing
replacement is required.
INSPECT FOR TORN, DISCONNECTED OR MISSING RUBBER FLANGE
FIGURE 6-7 FIGURE 6-8 FIGURE 6-9
Torn Rubber Disconnected Rubber Flange Missing Rubber Flange
FIGURE 6-10
PIVOT BUSHING PHYSICAL INSPECTION GOOD JOINT - NO REPLACEMENT NEEDED
1. Remove the U-beam assembly, refer to
U-beam Assembly in the Component
Replacement of this publication.
2. After removal, inspect the pivot bushing
connection, examine the pivot bushing
inner metal area.
An imprinted two-line wear

pattern exhibits a tight joint

3. No replacement is needed if the bushing exhibits a tight joint, see Figure 6-10. An imprinted
two-line wear pattern on the bushing inner metal indicates the pivot bushing is securely
clamped in the frame hanger.
4. Inspect pivot bushing, replacement is necessary if any indications of the following are ap-
parent, see Figure 6-11:
■ Signs of rust, distorted, separated or torn rubber, elongated or damaged bore. This
could be a result of axle misalignment or loose fasteners.
FIGURE 6-11
INSPECT FOR INDICATIONS OF A LOOSE JOINT
Loose Joint
Loose Joint Loose Joint
5. Inspect the inside of the frame hanger legs and the QUIK-ALIGN® collars. If any of the fol-
lowing are present, the pivot bushing and one or more of the mating components may
require replacement:
■ Evidence of wear marks on the inside of the frame hanger legs indicating metal to
metal contact or movement.
■ The snout of the QUIK-ALIGN concentric or eccentric collar is elongated or damaged.
6. Check the suspension alignment and adjust if necessary. Refer to Alignment & Adjustments
Section of this publication.
D-PIN BUSHING VISUAL INSPECTION

It is not necessary to disassemble the D-Pin connection to perform a D-Pin visual inspection.
The D-Pin bushing is designed with a layer of rubber in the bushing, it is acceptable to see a
bead of rubber protruding from the bushing, see Figure 6-12.
D-Pin bushing replacement IS REQUIRED only when:
■ Metal to metal contact wear marks on the D-pin outer metal are evident, see Figure 6-13.
■ D-pin outer metal is distorted, see Figure 6-13.
ACCEPTABLE D-PIN UNACCEPTABLE D-PIN
Distorted Outer
Metal
Evidence of
Metal to Metal
Bead of Rubber Contact

LONGITUDINAL AND TRANSVERSE TORQUE RODS

THE PRIMAAX EX • FIREMAAX EX • PRIMAAX • FIREMAAX SUSPENSIONS INCORPORATES TRANSVERSE
NOTE Hendrickson recommends the use of Grade 8 bolts and Grade C locknuts for all straddle mount
torque rod attachments.
Visually inspect torque rod bushings for torn or shredded rubber, inspect for bent, cracked, or
broken torque rods, and for end hubs with an elongated “oval” shape. Any of these conditions
will require component replacement.
Torque rod looseness inspection is necessary per one of the following methods below.
■ Method 1 — for tractor applications only with brakes applied, slowly rock the empty vehicle
with power while a mechanic visually checks the action at both ends.
■ Method 2 — with the vehicle shut down, a lever check can be made with a long pry bar
placed under each rod end and pressure applied.
TORQUE ROD LENGTH

Longitudinal torque rod length is determined by the truck manufacturer for optimum driveline
angles. The longitudinal torque rods along with the bottom caps maintain these angles and
control acceleration and brake forces, refer to the Pinion Angle Chart in the Parts Lists Section
of this publication.
Transverse rod length is also determined by the vehicle manufacturer to center the axles under
the frame.
■ If the lateral alignment of the axles is incorrect, it may be necessary to shim the transverse
torque rod at the straddle mount end. Shims can be installed between the transverse torque
rod and the transverse torque rod frame bracket or between the transverse torque rod and
axle tower bracket. Refer to vehicle manufacturer for proper shim location; also see Lateral
Alignment in the Alignment & Adjustments Section of this publication.
■ The transverse torque rods also control axle walk-out during cornering. The mounting brack-
ets at the axle housing end of the torque rods are furnished and welded into position on the
axle housings by the axle or vehicle manufacturer.
Transverse and longitudinal torque rods have attaching ends designated as “straddle mount,”
“tapered stud,” or “through bolt” as shown in Figures 6-14 and 6-15. Most can be replaced by
pressing out the worn torque rod bushing and installing a replacement bushing, others require
complete torque rod assembly replacement.

NOTE Some torque rods assemblies equipped on PRIMAAX EX/FIREMAAX EX • PRIMAAX/ FIREMAAX
A two-piece transverse torque rod is available to cut and weld to the desired length, see
Hendrickson Literature No. 45745-148.
AIR FITTING INSPECTION

1. If an air leak is suspected, begin by building up the air system to normal operating pressure.
2. Spray all nylon tube air fittings with a soapy water solution to detect the leak location.
NOTE Air lines and fittings may be inspected for leaks using a soapy water solution. The height
control valve, however, cannot be inspected using this method. All height control valves have an
allowable leakage rate. The only acceptable method for inspection of the height control valves
is the height control valve test found in this section.
3. If an air leak is located, ensure the tubing end is clean and in good condition and the end
is cut square. Check to see if the tubing is binding, bent or being pulled upon.
4. Visually inspect the air fitting’s O-ring seal for signs of damage or contamination.
SHOCK ABSORBER INSPECTION

Hendrickson uses a long service life, premium shock absorber on all PRIMAAX EX/FIREMAAX EX
• PRIMAAX/FIREMAAX suspensions. If shock absorber replacement is necessary, Hendrickson
recommends that the shock absorbers be replaced with original Hendrickson Genuine
parts for servicing. Failure to do so will affect the suspension performance, durability, and will
void the warranty.
FIGURE 6-16
Inspection of the shock absorber can be performed by
doing a heat test, and a visual inspection, also inspect
the shock absorber mounting brackets and hardware
for damage or wear, replace as necessary. See instruc-
tions on shock absorber replacement in the Component
Replacement Section of this publication. It is not neces-
sary to replace shock absorbers in pairs if one shock
absorber requires replacement.
HEAT TEST
1. Drive the vehicle at moderate speeds on rough road
for minimum of fifteen minutes.
DO NOT GRAB THE SHOCK AS IT COULD POSSIBLY CAUSE
PERSONAL INJURY.
2. Lightly touch the shock body carefully below the
dust cover, see Figure 6-16.
3. Measure the shock absorber temperature using an Infrared Temp Gun or touch the frame
to get an ambient reference. A warm shock absorber is acceptable; a cold shock absorber
should be replaced.
4. To inspect for an internal failure, remove and shake the suspected shock. Listen for the
sound of metal parts rattling inside. Rattling of metal parts can indicate that the shock has
an internal failure.

VISUAL INSPECTION
Look for these potential problems when doing a visual inspection as shown in Figure 6-17.
Inspect the shock absorbers fully extended. Replace as necessary.
FIGURE 6-17
LEAKING VS. MISTING SHOCK VISUAL INSPECTION

The inspection must not be conducted after driving in wet weather or a vehicle wash. Shocks
need to be free from water. Many shocks are often misdiagnosed as failures. Misting is the
process whereby very small amounts of shock fluid evaporate at a high operating tempera-
ture through the upper seal of the shock. When the “mist” reaches the cooler outside air, it
condenses and forms a film on the outside of the shock body. Misting is perfectly normal and
necessary function of the shock. The fluid, which evaporates through the seal area helps to
lubricate and prolong the life of the seal.
FIGURE 6-18
A shock that is truly leaking and needs to be

replaced will show signs of fluid leaking in streams
from the upper seal. These streams can easily be
seen when the shock is fully extended, under-
neath the main body (dust cover) of the shock.
Look for these potential problems when doing a
visual inspection. Inspect the shock absorbers fully
extended. Replace as necessary.
NOTE The PRIMAAX EX / FIREMAAX EX • PRIMAAX /
FIREMAAX suspension is equipped with a premium
seal on the shock, however this seal will allow for
misting to appear on the shock body (misting is
not a leak and is considered acceptable).
If the shock is damaged install new shock absorber
and replace as detailed in the Component Replacement Section of this publication.

SECTION 7
Alignment & Adjustments
RIDE HEIGHT
Hendrickson recommends a single height control valve for most tandem and single axle sus-
pensions. However, some applications require dual height control valves. Hendrickson has
approved dual height control valves for the following applications:
FIGURE 7-1
■ All front discharge mixer vehicles equipped with
PRIMAAX EX / PRIMAAX 143⁄8"-15½" ride height
■ All fire rescue vehicles equipped with FIREMAAX EX /
FIREMAAX suspensions
■ Contact Hendrickson and the vehicle manufacturer for other applications that may be
approved.
NON-HENDRICKSON HEIGHT CONTROL VALVES EQUIPPED

Some vehicles may be equipped with non Hendrickson supplied height control valve(s).
NOTE When servicing a suspension with non Hendrickson height control valves, refer to the vehicle
manufacturer’s instructions for ride height inspection and adjustment.
SINGLE HEIGHT CONTROL VALVE

INSPECTION
1. Drive the vehicle onto a level surface.
2. Free and center all suspension joints by slowly moving vehicle back and forth several times
without using the brakes. When coming to a complete stop, make sure the brakes are
released. End with all wheels positioned straight ahead. Try to roll to a stop without the
brakes being used. DO NOT set the parking brake.
3. Chock front wheels of the vehicle.
4. When checking or adjusting ride height, verify and maintain the vehicle’s air system is at
full operating pressure.
SERVICE HINT It is very important that the height control valve is cycled completely before and after any ride
height adjustments.The cycling of the height control valve will help to make the adjustment more
accurate.
PRIOR TO AND DURING DEFLATION AND INFLATION OF THE AIR SUSPENSION SYSTEM, ENSURE THAT
ALL PERSONNEL AND EQUIPMENT ARE CLEAR FROM UNDER THE VEHICLE AND AROUND THE SERVICE
5. See additional Air Spring Cautions and Warnings in the Important Safety Notice Section of
this publication prior to deflating or inflating the air system.
6. Deflate the suspension by using one of the following appropriate methods:
a. If vehicle is equipped with a suspension dump system in the cab, deflate the suspen-
sion air system by using the cab dump valve control.
17730-238 41 Alignment & Adjustments

FIGURE 7-2
b. If not equipped with a suspen-

sion dump system detach the
upper rubber grommet of the
height control valve linkage from
the height control valve arm and
exhaust the suspension system
air by lowering the height control
valve arm, see Figure 7-2.
7. Inflate the suspension by using one
of the following methods:
a. If the vehicle is equipped with a
suspension dump system in the cab, inflate the suspension air system by using the
cab dump valve control. Allow the suspension system to inflate.
b. If the vehicle is not equipped with a suspension dump system, raise the height control
valve arm and attach the upper rubber grommet of the height control valve linkage to
the height control valve arm. Allow the suspension system to inflate.
8. Measure the suspension ride height. Measure the distance from the bottom of the frame
rail to the axle centerline on the wheel ends where the height control valve is located.
NOTE All ride heights to be taken on the axle attached to the height control valve(s). Ride height is
measured from the bottom of the frame to the axle centerline.
9. Compare the measured ride height dimensions to the specified dimension for your suspen-
sion in Figure 7-3.
a. If ride height IS correct then height control valve adjustment is not required.
b. If ride height is NOT correct, then height control valve adjustment is required. Refer to
the Adjustment Procedure in this section.
FIGURE 7-3
Ride Height Ride Height / Tall Hanger
Dim.“A” ± 1⁄8" Dim.“A” ± 1⁄8"
OEM Spacer NO Spacer Spacer NO Spacer
Advance — — — 14.375"
ALF
Autocar
CCC
E-One 8.5" 10.0" — —
Ferrara
Freightliner
HME
IPI — — — 14.375"
Oshkosh — — — 14.375"
Pierce 8.65" 10.5" 12.5" —
Seagrave
Sterling
8.5" 10.0" — —
Sutphen
Western Star
Alignment & Adjustments 42 17730-238

ADJUSTMENT PROCEDURE
without using the brakes. When coming to a complete stop, make sure the brakes are re-
leased. End with all wheels positioned straight ahead.Try to roll to a stop without the brakes
being used. DO NOT set the parking brake.
4. When checking or adjusting ride height, verify and maintain the vehicle’s air system at full
operating pressure.
SERVICE HINT It is very important that the height control valve is cycled completely before and after any ride
height adjustments. The cycling of the height control valve will help to make the adjustment
more accurate.
6. Detach the upper rubber grommet of the height control valve linkage from the height control
valve arm and exhaust the suspension system air by lowering the height control valve arm.
7. Refill the suspension by raising the height control valve arm by hand, so that the air springs
are above the proper ride height.
8. Lower the height control valve arm to exhaust the air system until the suspension is at
proper ride height.
FIGURE 7-4
9. Use a 1⁄8" wooden dowel rod (golf tee) to set the

neutral position for the height control valve by align-
ing the hole in the leveling arm with the hole in the
height control valve cover, as shown in Figure 7-4.
DO NOT use a metal rod or nail as this may cause
damage to the height control valve.
10. Correct the adjustable valve arm joint so the rubber grommet can be reconnected to the
height control valve arm at the proper height. Check the rubber components for any tearing
or damage, replace as necessary.
11. Connect the rubber grommet to the height control valve arm.
12. Tighten the clamp on the adjustable valve arm joint with a screwdriver until securely
fastened, see Figure 7-2. Remove the dowel from the height control valve.
13. Verify the ride height is correct by performing the Ride Height Inspection as detailed in this
section.

DUAL HEIGHT CONTROL VALVES

INSPECTION
SERVICE HINT When inspecting or setting ride height on a lightly loaded vehicle, such as, a bobtail tractor
equipped with dual height control valves, it is necessary to have a load on the vehicle. Loading
the vehicle to its normal operating condition, such as a tractor with a loaded trailer, increases
ride height setting accuracy.
without using the brakes. When coming to a complete stop, make sure the brakes are
released. End with all wheels positioned straight ahead. Try to roll to a stop without the
brakes being used. DO NOT set the parking brake.
operating pressure.
SERVICE HINT It is very important that the height control valves be cycled completely before and after
any ride height adjustments. The cycling of the height control valve will help to make the
adjustment more accurate.
6. Deflate the suspension by using one of the following appropriate methods:
a. If vehicle is equipped with a suspension dump system in the cab, deflate the suspen-
sion air system by using the cab dump valve control.
b. If not equipped with a suspension dump system, detach both the upper rubber grom-
mets of the height control valve linkages from the height control valve arms and exhaust
the suspension system air by lowering the height control valve arms, see Figure 7-2.
7. Inflate the suspension by using one of the following methods:
a. If the vehicle is equipped with a suspension dump system in the cab, inflate the sus-
pension air system by using the cab dump valve control. Allow the suspension system
to inflate.
b. If the vehicle is not equipped with a suspension dump system, raise the height control
valve arms and attach the upper rubber grommets of the height control valve linkage
to the height control valve arms. Allow the suspension system to inflate.
8. Measure the suspension ride height. Measure the distance from the bottom of the frame
rail to the axle centerline on the wheel ends where the HCVs are located.
NOTE A vehicle equipped with dual height control valves must measure the ride height at each height
control valve location.
NOTE All ride heights are measured on the axle attached to the height control valve(s). Ride height is
measured from the bottom of the frame to the axle centerline.

9. Compare the measured ride height dimensions to the specified dimension for your suspen-
sion in Figure 7-3.
a. If ride height is correct then height control valve adjustment is not required.
b. If ride height is NOT correct then height control valve adjustment is required. Refer to
the Adjustment Procedure in this section.
ADJUSTMENT PROCEDURE
SERVICE HINT When inspecting or setting ride height on a lightly loaded vehicle, such as a bobtail tractor,
equipped with dual height control valves, it is necessary to have a load on the vehicle. Loading
the vehicle to its normal operating condition, such as a tractor with a loaded trailer, increases
ride height setting accuracy.
without using the brakes. When coming to a complete stop, make sure the brakes are re-
leased. End with all wheels positioned straight ahead.Try to roll to a stop without the brakes
being used. DO NOT set the parking brake.
operating pressure.
SERVICE HINT It is very important that the height control valves be cycled completely before and after any ride
height adjustments.The cycling of the height control valves will help to make the adjustment more
accurate.
6. Detach the upper rubber grommets of the height control valve linkages from the height
control valve arms and exhaust the suspension system air by lowering the height control
valve arms.
7. Refill the suspension by raising the height control valve arms by hand, so that the air
springs are above the proper ride height.
8. Lower the height control valve arms to exhaust the suspension air system until the suspen-
sion is at proper ride height.
NOTE Adjustments to one height control valve may affect ride height setting on the other height
control valve. Verify ride height is correct at both height control valves whenever an adjustment
is made.
9. Use a 1⁄8" wooden dowel rod (golf tee) to set the neutral position for each height control
valve by aligning the hole in the leveling arm with the hole in the height control valve cover,
as shown in Figure 7-4. DO NOT use a metal rod or nail as this may cause damage to the
height control valve.
10. Steps 7 to 9 might need to be repeated using one height control valve at a time.
11. Correct the adjustable valve arm joints so the rubber grommets can be reconnected to the
height control valve arms at the proper height. Check the rubber components for any tear-
ing or damage, replace as necessary.

12. Connect the rubber grommets to the height control valve arms.
13. Tighten the clamps on the adjustable valve arm joints with a screwdriver until securely
fastened, see Figure 7-2. Remove the dowel from the height control valves.
14. Verify the ride height is correct by performing the Ride Height Inspection as detailed in
this section.
LATERAL ALIGNMENT
1. Use a work bay with a level surface.
2. Relax the suspension by slowly moving the vehicle back and forth several times in a straight
line without using the brakes. This will slacken or loosen the suspension as the vehicle is
positioned. End with all wheels positioned straight ahead.
3. DO NOT set the parking brake. Chock the front wheels of the vehicle.
4. Verify and maintain the air system at full operating pressure.
5. Verify the vehicle is at the correct ride height. Correct as necessary. Refer to Ride Height
Adjustment in this section.
6. Verify all suspension components are in good condition. Repair or replace any worn or
damaged suspension components before proceeding with the alignment process.
7. Ensure all drive axle tires are the same size and properly inflated.
8. Measure from the outside of the frame rail to the rim flange of the inner tire. Record the
measurement.
9. Measure the same distance on the opposite side of the same axle. Record the measurement.
10. Subtract the two measurements to get a difference between the two. If the difference is
greater than 1⁄8" (3 mm), it will be necessary to correct the lateral alignment. Adding or
removing shims that are located between the transverse torque rod and frame rail ac-
complishes this.
■ A general rule of thumb is to use a shim with a thickness that is half of the difference
between the two measurements.
EXAMPLE If the lateral alignment is out of specification by ¼" (6mm), remove or install a 1⁄8" (3mm)
shim between the transverse torque rod and frame rail as needed. Refer to Longitudinal and
Transverse Torque Rod Section in Preventive Maintenance Section of this publication.
NOTE Hendrickson recommends the use of Grade 8 bolts and Grade C locknuts be used for all torque
rod attachments
AXLE PINION ANGLE

FIGURE 7-5
Drive axle pinion angles are

established by the vehicle manu-
facturer. The suspension bottom
cap called out in the Pinion Angle
Chart in the Parts Lists Section of
this publication, are machined
to specific angles to meet the
vehicle manufacturer specified
requirements. If it is necessary to
fine tune the pinion angle see the
Alignment & Adjustments Section of this publication.
To check the pinion angle, verify first that the suspension is at the proper ride height (see
Ride Height Adjustment in this Section). Install a digital protractor on the axle housing as
shown in Figure 7-5. Check that the pinion angle is within the range specified by the vehicle
manufacturer.

DRIVE AXLE ALIGNMENT INSPECTION PROCEDURE

Proper alignment is essential for maximum ride quality, performance, and tire service life, the
recommended alignment procedure is described below. This procedure should be performed if
excessive or irregular tire wear is observed, or any time the QUIK-ALIGN connection is loosened
or removed.
1. Use a work bay with a level surface.
2. Relax the suspension by slowly moving the vehicle back and forth several times in a straight
line without using the brakes. This will slacken or loosen the suspension as the vehicle is
positioned. End with all wheels positioned straight ahead.
3. DO NOT set the parking brake. Chock the front wheels of the vehicle.
4. Verify and maintain the air system at full operating pressure.
5. Verify the vehicle is at the correct ride height. Correct as necessary. Refer to Ride Height
Adjustment in this section.
6. Verify all suspension components are in good condition. Repair or replace any worn or
damaged suspension components before proceeding with the alignment process.
FIGURE 7-6
7. Ensure all drive axle tires are the

same size.
8. If axle alignment equipment is not
available, using “C” clamps, securely
clamp a six-foot piece of STRAIGHT
bar stock or angle iron across the
lower frame flange as shown in Figure
7-6. Select a location for the angle
iron as far forward of the drive axle as
possible where components will not
interfere.
9. Accurately square the straight edge to
the frame using a carpenter’s square.
10. Using a measuring tape, measure
from the straight edge to the forward
face of the front drive axle arms at the
centerline on both sides of the vehicle as shown in Figure 7-6, A and B.
11. Calculate the difference between measurements A and B.
a. If the front drive axle is within vehicle manufacturer’s specifications, proceed to check
the rear drive axle (Step 12).
b. If alignment of the front drive axle IS NOT within the vehicle manufacturer’s specifica-
tions, then the alignment of this axle MUST be corrected BEFORE measuring the rear
drive axle alignment (Step 12). Correct the alignment of this axle by following the
proper alignment instructions for the PRIMAAX EX/FIREMAAX EX• PRIMAAX/FIREMAAX
suspension model as determined by the ride height of the suspension.
NOTE Since the remaining drive axle(s) will be aligned relative to the front drive axle, it is essential
that the front drive axle is aligned within the vehicle manufacturer’s specifications prior to the
alignment of the remaining drive axle(s).
12. Using a trammel bar, measure the distance from the spindle center of the front drive axle to
the spindle center of the rear drive axle on both sides of the vehicle, see Figure 7-6, C and D.
13. Calculate the difference between measurements C and D.

a. If the measurements are within the vehicle manufacturer’s specifications, then the rear
drive axle alignment is acceptable. Proceed to check the pinion angles of the drive
axles (Step 15).
b. If alignment of the rear drive axle IS NOT within the vehicle manufacturer’s specifica-
tions, then the alignment of this axle MUST be corrected BEFORE checking the drive
axle pinion angles. Correct the alignment of this axle by following the proper align-
ment instructions for the PRIMAAX EX/FIREMAAX EX• PRIMAAX/FIREMAAX suspension
model as determined by the ride height of the suspension.
14. Repeat Steps 12 and 13 for any remaining drive axle(s). Be sure all remaining drive axles
are aligned relative to the front drive axle.
15. After all drive axles are aligned, check the pinion angle of each drive axle with a digital
protractor. Refer to the vehicle manufacturer specifications for the required pinion angles,
see Figure 7-5.
a. If all pinion angles are within the vehicle manufacturer’s specifications then proceed
to Step 16.
b. If any pinion angle is out of the vehicle manufacturer’s specifications it must be
corrected. Follow the correct Pinion Angle Adjustment Suspension Procedure for the
PRIMAAX EX/FIREMAAX EX• PRIMAAX/FIREMAAX suspension model and ride height.
16. Recheck measurements to confirm adjustments. Repeat Steps 10 through 15 until the cor-
rect alignment and pinion angles are achieved.
17. When all drive axle alignments and pinion angles are within the vehicle manufacturer’s
specifications then the alignment procedure is complete.
ALIGNMENT ADJUSTMENT INSTRUCTIONS

■ All models except: PRIMAAX • FIREMAAX Ride Height 12½", 143⁄8", 15½"
SERVICE HINT The eccentric collars (with the square drive feature) are located on the outboard side of the
frame hangers with the concentric collars on the inboard side. The total range of fore/aft axle
adjustment is 1.0" ± ½".
SERVICE HINT A suspension equipped with eccentric QUIK-ALIGN collars on both sides of an axle can be
adjusted on both sides. A suspension equipped with an eccentric QUIK-ALIGN collar on only
one side of the axle can be adjusted only on the side that has the eccentric QUIK-ALIGN collar.
Contact the vehicle manufacturer for specifications.
FIGURE 7-7
DO NOT ASSEMBLE THE QUIK-ALIGN JOINT WITHOUT THE PROPER FASTENERS. USE ONLY
HENDRICKSON H-COATED FASTENERS TO SUSTAIN THE PROPER CLAMP FORCE. FAILURE TO DO SO
CAN CAUSE LOSS OF VEHICLE CONTROL, PROPERTY DAMAGE OR PERSONAL INJURY. ENSURE THAT
THE QUIK-ALIGN FASTENERS TORQUE VALUE IS SUSTAINED AS RECOMMENDED IN THE TORQUE
SPECIFICATIONS SECTION OF THIS PUBLICATION, FAILURE TO DO SO CAN CAUSE LOSS OF VEHICLE
1. Support the frame at ride height.

2. See additional Air Spring Warnings and Instructions in the Important Safety Notice Section
of this publication prior to deflating or inflating the suspension system.
3. Disconnect the height control linkage assembly from the height control valve arm. Lower
the height control valve arm to exhaust the air in the air springs and deflate the rear sus-
pension. (See vehicle manufacturer’s instructions).
4. Using the measurements from the Drive Axle Alignment Inspection Procedure, Step 11,
determine which QUIK-ALIGN collar will need adjusting to correct the axle alignment.
SERVICE HINT If the axle can be adjusted on both sides, begin the adjustment on the side that is furthest out of
specification.
NOTE Use a new QUIK-ALIGN pivot bolt kit (see the Parts List Section of this publication) for any axle
alignment or disassembly of the QUIK-ALIGN connection. This will help ensure that the proper
clamp load is applied to the connection and help prevent the joint to slip in service.
5. On the side being adjusted, remove the old QUIK-ALIGN fastener and replace it with a new
QUIK-ALIGN fastener. Snug the new QUIK-ALIGN fastener to 50/100 foot pounds. This will
hold the eccentric flanged collar in place against the frame hanger face, and within the
adjustment guide, but loose enough to permit the QUIK-ALIGN eccentric flanged collar to
rotate freely.
7. Inflate the suspension by connecting the height control valve linkage to the height control
valve arm. Verify the air springs inflate uniformly without binding.
8. Verify correct ride height.
NOTE When adjusting the alignment of an axle, the fasteners connecting the longitudinal torque
rod to the frame hanger, above the QUIK-ALIGN collar being adjusted, must be loose at the
frame hanger. This will allow the longitudinal torque rod to move freely with the axle while the
alignment is adjusted. Failure to do so will result in bushing preload in all rubber connections on
that side of the axle, shortening component life.
9. On the side of the axle being adjusted, loosen the fasteners connecting the longitudinal
torque rod to the frame hanger. Remove any existing shims from this connection. Leave
connection loose at this time.
10. Use a QUIK-ALIGN socket tool, Figure 7-8 (also see Tool Section of this publication) and im-
pact gun, see Figure 7-9, or a ½" square drive breaker bar to rotate the QUIK-ALIGN eccentric
collar to align the axle.

11. Once the correct axle alignment is achieved, use a calibrated torque wrench to tighten the
1" QUIK-ALIGN locknuts to 525–575 foot pounds torque.
12. Fill any gap between the frame hanger and longitudinal torque rod with shims.
13. Tighten the longitudinal torque rod fasteners to the proper specification, see Torque
Specification Section of this publication per model designation.
14. Re-check the ride height and the axle alignment to verify they are within the vehicle manu-
facturer’s specifications. See Rear Axle Alignment Inspection in this Section.
15. Return to the Drive Axle Alignment Inspection Procedure, Step 12, for the remaining drive axles.
ALIGNMENT ADJUSTMENT INSTRUCTIONS

■ PRIMAAX • FIREMAAX Ride Height 12½", 143⁄8", 15½"
SERVICE HINT The eccentric collars (with the square drive feature) are located on the outboard side of the
frame hangers with the concentric collars on the inboard side. The total range of fore/aft axle
adjustment is 1.0" ± ½".
SERVICE HINT A suspension equipped with eccentric QUIK-ALIGN collars on both sides of an axle can be
adjusted on both sides. A suspension equipped with an eccentric QUIK-ALIGN collar on only
one side of the axle can be adjusted only on the side that has the eccentric QUIK-ALIGN collar.
Contact the vehicle manufacturer for specifications.
3. Disconnect the height control linkage assembly from the height control valve arm. Lower
the height control valve arm to exhaust the air in the air springs and deflate the rear sus-
pension, see vehicle manufacturer’s instructions.
4. Using the measurements from the Drive Axle Alignment Inspection Procedure, Step 11,
determine which QUIK-ALIGN collar will need adjusting to correct the axle thrust angle.
SERVICE HINT If the axle can be adjusted on both sides, begin the adjustment on the side that is furthest out of
specification.
5. On the side being adjusted, remove the old longitudinal torque rod QUIK-ALIGN fastener
and replace it with a new longitudinal torque rod QUIK-ALIGN fastener. Leave the connec-
tion finger-tight at this time.

NOTE When adjusting the alignment of an axle, the fastener connecting the longitudinal torque
rod to the frame hanger, above the QUIK-ALIGN collar being adjusted, must be loose at the
frame hanger. This will allow the longitudinal torque rod to move freely with the axle while the
alignment is adjusted. Failure to do so will result in bushing preload in all rubber connections on
that side of the axle, shortening component life.
6. On the side being adjusted, remove the old support beam QUIK-ALIGN fastener and re-
place it with a new support beam QUIK-ALIGN fastener. Snug to the new support beam
QUIK-ALIGN fastener to 50-100 foot pounds. This will hold the eccentric flanged collar in
place against the frame hanger face, and within the adjustment guide, but loose enough
to permit the QUIK-ALIGN eccentric flanged collar to rotate freely.
7. See additional air spring warnings and instructions in the Important Safety Notice Section
8. Inflate the suspension by connecting the height control valve linkage to the height control
valve arm. Verify the air springs inflate uniformly without binding.
9. Verify correct ride height.
SERVICE HINT The rotation of the torque rod QUIK-ALIGN eccentric collar will follow the same direction of the
rotation of the support beam QUIK-ALIGN eccentric collar, see Figure 7-10.
FIGURE 7-10
FIGURE 7-11
10. Use a QUIK-ALIGN socket tool (refer to the

Special Tools Section) and impact gun, see
Figure 7-11, or a ½" square drive breaker bar
to rotate the support beam QUIK-ALIGN ec-
centric collar to align the axle. The square
drive on the QUIK-ALIGN collar will rotate
fore and aft above the centerline of the bolt.
From the center position, see Figure 7-12, a
90º rotation of the support beam QUIK-ALIGN
eccentric collar will move the axle fore or aft
up to a maximum of ½".

FIGURE 7-12 Axle Center Position
11. Once the correct axle alignment is achieved, use a cali-

brated torque wrench to tighten the support beam
QUIK-ALIGN locknuts to 525–575 foot pounds
torque.
12. Verify the longitudinal QUIK-ALIGN eccentric collar is
seated properly against the frame hanger face and is
between the alignment guides. Rotate the longitudinal
QUIK-ALIGN eccentric collar, clockwise or counter-clock-
wise as needed, until the longitudinal torque rod is
neither being pushed or pulled on.
13. Tighten the longitudinal torque rod QUIK-ALIGN fastener
to 525–575 foot pounds torque.
14. Re-check the ride height and the axle alignment to
verify they are within the vehicle manufacturer’s speci-
fications. See Drive Axle Alignment Procedure in this
section.
15. Proceed to Step 12 on the Drive Axle Alignment Inspection Procedure.
PINION ANGLE ADJUSTMENT

ADJUSTMENT OF 1.5 DEGREES OR LESS
FIGURE 7-13
NOTE When correcting the pinion angle

of an axle the correction must be in
equal amounts on both sides of the
axle. However, the total number of
shims per side may differ due to axle
alignment.
1. Loosen the fasteners connecting
the longitudinal torque rods to
the frame hangers.
2. Install or remove shims as re-
quired in equal amounts to both
sides of the axle to achieve the
proper pinion angle, see Figure 7-13. Therefore, to increase the pinion angle install shims,
to decrease the pinion angle remove shims.
SERVICE HINT A general rule of thumb is, 1⁄8" change in the shim pack thickness will increase or decrease the
pinion angle by ½ degree.
3. Tighten the longitudinal torque rod fasteners to the proper specification, see Torque
Specification Section of this publication per model designation.
4. Re-check the pinion angle and verify it is within the vehicle manufacturer’s specifications.
ADJUSTMENT OF MORE THAN 1.5 DEGREES

If an adjustment of more than 1.5 degrees is required, it will be necessary to replace the bot-
tom cap with a bottom cap that will achieve the desired pinion angle. After replacement of the
bottom cap perform the drive axle alignment procedure. See Pinion Angle Chart in the Parts List
Section of this publication.

PINION ANGLE ADJUSTMENT

ADJUSTMENT OF 1.5 DEGREES OR LESS
NOTE When correcting the pinion angle of an axle the torque rod, QUIK-ALIGN collars must be installed
so they do not preload either torque rod bushing.
1. Chock the front wheels of the vehicle.
2. Verify proper ride height adjustment; see Ride Height Adjustment in the Preventative
Maintenance Section of this publication.
3. Install a floor jack under the pinion so the axle housing will not rotate when the longitudinal
QUIK-ALIGN fasteners are loose.
4. Remove and discard the old longitudinal QUIK-ALIGN fasteners.
5. From the inboard side of the frame hanger, install new longitudinal QUIK-ALIGN fastener,
flat washer, and concentric collar through the frame hanger and torque rod bushing. DO
NOT attach the QUIK-ALIGN eccentric washer, flat washer, and locknut at this time, see
Figure 7-14.
FIGURE 7-14
6. Raise or lower the floor jack to achieve the proper pinion angle. Refer to the vehicle manu-
facturer for the specified angle.
7. When the correct pinion angle is achieved, install the QUIK-ALIGN eccentric washer, flat
washer, and locknut. Verify the longitudinal QUIK-ALIGN eccentric collar is seated properly
against the frame hanger face and is between the alignment guides, see Figure 7-14. The
adjusting square should be at or below the centerline of the QUIK-ALIGN fastener. Rotate the
longitudinal QUIK-ALIGN eccentric collar, clockwise or counter-clockwise as needed, until
the longitudinal torque rod is neither being pushed or pulled on.
8. Tighten both longitudinal QUIK-ALIGN fasteners to 250-300 foot pounds torque.
9. Remove the floor jack from under the pinion.

10. Verify the pinion angle is correct. See Pinion Angle Chart in the Parts List Section of this
publication.
11. If the pinion angle is not correct repeat Steps 1 through 8 until the correct pinion angle is
achieved. DO NOT use the longitudinal QUIK-ALIGN eccentric collar to force the pinion to the
proper angle. This will result in a preload on the torque rod and can reduce component life.
NOTE It is mandatory to have the vehicle at proper ride height prior to tightening the QUIK-ALIGN
locknuts to torque specifications.
12. Once the proper pinion angle is achieved, apply the final torque of 525-575 foot pounds.
13. Remove the wheel chocks from the front wheels.
ADJUSTMENT OF MORE THAN 1.5 DEGREES

If an adjustment of more than 1.5 degrees is required, it will be necessary to replace the bot-
tom cap with a bottom cap that will achieve the desired pinion angle. After replacement of
the bottom cap perform the drive axle alignment procedure, see Bottom Cap and Longitudinal
Torque Rod Assembly table and refer to the pinion angle column in the Parts List Section of this
publication.

SECTION 8
Component Replacement
FASTENERS
When servicing a vehicle, Hendrickson recommends replacing all removed fasteners with new
equivalent fasteners. Maintain correct torque values at all times. Check torque values as specified.
See Hendrickson’s Torque Specifications Section of this publication. If non-Hendrickson fasteners
are used follow torque specifications listed in the vehicle manufacturer’s service manual.
AIR SPRING
DISASSEMBLY
1. Chock the wheels.
2. Support the frame.
3. Disconnect the height control valve’s height control valve arm(s) from the rubber grommet.
5. Lower the height control valve arm(s) to exhaust the air in the air springs and deflate the
rear suspension, see Figure 8-1.
FIGURE 8-1
Height Control Valve
Mounting Bracket
Air Lines
Air Line Fittings
Height Control Valve Arm
Height Control Valve Height Control Valve

Linkage Assembly
6. Remove the air line from the air spring.
7. If the air spring is being removed for an alternate repair it will be necessary to clean and
lubricate the lower mounting fasteners with penetrating oil. This will help prevent the air
spring mounting studs from breaking during the removal process. Remove the lower mount-
ing fasteners from the air springs using HAND TOOLS only.
8. Remove the lower air spring mounting bracket from the cross tube.
17730-238 55 Component Replacement

9. Remove the fasteners and gusset (if equipped) from the upper air spring mounting bracket
and the frame, see Figure 8-1. Discard fasteners.
10. Remove the air spring.
ASSEMBLY
1. Inspect the mounting surfaces and lower air spring mounting bracket for any damage,
replace if necessary.
FAILURE TO PRESS THE AIR SPRING AGAINST THE UNDERSIDE OF THE FRAME WHILE TIGHTENING
THE UPPER AIR SPRING BRACKET CAN RESULT IN COMPONENT DAMAGE AND PERSONAL INJURY OR
PROPERTY DAMAGE.
2. Hold the upper air spring bracket tight against the frame flange. Attach gusset (if equipped)
and tighten the upper air spring mounting fastener per original equipment manufacturer’s
specifications.
3. Install the air spring between the frame and the cross tube, see Figure 8-2.
a. PRIMAAX EX • FIREMAAX EX — Ensure the “air spring slot” in the bottom of the air
spring engages the “beam notch” on the top of the support beam.
b. PRIMAAX • FIREMAAX — Ensure the “V” notch in the end cap engages the air spring
“locator tab” on the air spring.
4. Install the lower air spring mounting bracket around the cross tube, engaging the mounting
air spring studs, see Figure 8-2.
5. Using HAND TOOLS only, install the lower mounting fasteners and tighten to 20-30 foot
pounds torque, see Figure 8-2.
FIGURE 8-2
6. Install the air line fitting to the air spring using Teflon (or equivalent) thread seal.
7. Connect the air line to the air spring.
9. Inflate the suspension slowly and verify that the air spring bladder inflates uniformly with-
out binding.
10. Reconnect the height control linkage assembly to the height control valve arm.
11. Remove the frame supports.
12. Remove the wheel chocks.
13. Verify proper ride height adjustment, see ride height adjustment in the Preventive
Component Replacement 56 17730-238

AIR SPRING / UPPER AIR SPRING BRACKET

■ 12½", 143⁄8", 15½" Ride Height
DISASSEMBLY
1. Chock the wheels of the vehicle.
3. Disconnect the height control linkage assembly from the height control valve arm by slid-
ing the rubber grommet off the height control valve arm’s stud. Lower the height control
valve arm(s) to exhaust the air in the air springs and deflate the rear suspension.
4. Remove the air lines from the air spring.
5. Remove the air line fitting from the air spring.
6. If the air spring is being removed for an alternate repair it will be necessary to clean and
lubricate the lower mounting fasteners with penetrating oil. This will help prevent the air
spring mounting studs from breaking during the removal process. Remove the lower mount-
ing fasteners from the air springs using HAND TOOLS only.
7. Remove the lower air spring mounting bracket from the cross tube.
8. Remove and discard the fasteners securing the air spring to the upper air spring bracket
assembly.
9. Remove the air spring.
10. Remove and discard the fasteners securing the upper air spring bracket assembly to the
frame rail. If equipped, remove the air spring support bracket.
11. Inspect the upper air spring bracket assembly, air spring support bracket (if equipped),
mounting surfaces and lower air spring mounting bracket for any damage. Replace as
necessary.
ASSEMBLY
1. Loosely attach the upper air spring bracket assembly to the frame rail.
2. If equipped, loosely attach the air spring support bracket to the upper air spring bracket
assembly and the frame fastener.
3. Press the upper air spring bracket assembly against the underside of the frame and tight-
en the frame fasteners to the proper torque per the original equipment manufacturers
specifications.
FAILURE TO PRESS THE UPPER AIR SPRING BRACKET ASSEMBLY AGAINST THE UNDERSIDE OF
THE FRAME WHILE TIGHTENING THE UPPER AIR SPRING FASTENERS CAN RESULT IN COMPONENT
DAMAGE AND PERSONAL INJURY OR PROPERTY DAMAGE.
4. If equipped, tighten the fastener attaching the air spring support bracket to the upper air
spring bracket assembly. Tighten the fastener to proper specifications.

5. Attach the air spring to the upper air spring bracket assembly and tighten the locknuts to
proper torque specifications, see Torque Specification Section in this publication.
6. Install the air spring between the frame and the cross tube.
a. PRIMAAX EX•FIREMAAX EX: Ensure the “air spring slot” in the bottom of the air
spring engages the “beam notch” on the top of the beam, see Figure 8-3.
b. PRIMAAX•FIREMAAX: Ensure the “V” notch in the end cap engages the air spring
“locator tab” on the air spring, see Figure 8-4.
air spring studs, see Figures 8-3 and 8-4.
FIGURE 8-3
FIGURE 8-4

8. Using HAND TOOLS only, install the lower mounting locknuts and tighten to 20-30 foot
pounds torque, see Figures 8-3 and 8-4.
9. Install the air line fitting to the air spring using Teflon (or equivalent) thread seal.
10. Connect the air line to the air spring.
out binding.
14. Remove the frame supports.
15. Verify proper ride height. Refer to the Alignment & Adjustments Section of this publication.
HEIGHT CONTROL VALVE

NOTE This procedure is for servicing a height control valve supplied by Hendrickson. Contact the vehicle
manufacturer for instructions when servicing a non-Hendrickson height control valve.
DISASSEMBLY
ing the rubber grommet off the height control valve arm’s stud. Lower the height control
valve arm(s) to exhaust the air in the air springs and deflate the rear suspension.
4. Remove the air lines from the height control valve.
5. Remove and discard the fasteners that attach the height control valve to the frame mount-
ing bracket.
6. Remove the height control valve, see Figure 8-5.
7. Remove the air line fittings from the height control valve.
FIGURE 8-5
Height Control Valve
Mounting Bracket
Air Lines
Air Line Fittings
Height Control Valve Arm
Height Control Valve Height Control Valve

Linkage Assembly

ASSEMBLY
1. Install the air line fittings into the height control valve using Teflon (or equivalent) thread seal.
2. Install the height control valve to the frame mounting bracket by attaching the ¼” washers
and locknuts. Tighten to 7-10 foot pounds torque.
3. Install the air lines to the height control valve. Refer to the Plumbing Diagrams Section of
this publication.
out binding.
7. Verify proper ride height adjustment, see Ride Height Adjustment in the Preventive
SHOCK ABSORBER
DISASSEMBLY
NOTE If removal of the height control valve linkage bracket is necessary for shock absorber
replacement, mark the position of the linkage bracket to facilitate reinstallation.
2. Remove and discard the lower shock absorber mounting fasteners and, if necessary, the
height control valve linkage bracket, see Figure 8-6.
FIGURE 8-6
3. Remove and discard the upper shock absorber mounting fasteners.

4. Slide the shock absorber out of the mounting brackets.
5. Inspect the shock absorber mounting brackets and hardware for damage or wear. Replace
if necessary.
ASSEMBLY
1. Install the upper shock absorber mounting bracket (if removed).
2. Install the shock absorber into the upper mounting bracket.
3. Install the upper shock absorber mounting fasteners.

ON THE SUSPENSION MODELS USING THE CAST UPPER SHOCK BRACKET (P/N 67463-002) THE
UPPER SHOCK BOLT MUST BE INDEXED INTO THE RECESSED HEX BORE OF THE UPPER SHOCK
MOUNTING BRACKET FOR PROPER FASTENER INSTALLATION. FAILURE TO DO SO CAN CAUSE THE
SHOCK FASTENERS TO BECOME LOOSE AND CAUSE PREMATURE COMPONENT DAMAGE.
4. Slide the lower shock absorber mount into the bottom cap.
5. Install the lower shock absorber mounting fasteners and height control valve linkage brack-
et (if removed).
6. Tighten the upper shock absorber mounting locknut to 175-200 foot pounds torque, see
Figure 8-6.
7. Tighten the lower shock absorber mounting locknut to 200-225 foot pounds torque, see
Figure 8-6.
8. If the height control valve linkage bracket was removed, verify the vehicle ride height. Refer
to the Alignment & Adjustments Section of this publication.
TRANSVERSE TORQUE ROD

THE PRIMAAX EX/FIREMAAX EX • PRIMAAX/FIREMAAX SUSPENSIONS INCORPORATES TRANSVERSE
DISASSEMBLY
SERVICE HINT Note the quantity and location of shims removed to maintain the lateral alignment of the axle
during assembly. See Alignment & Adjustments Section of this publication.
2. Remove and discard the torque rod mounting fasteners.
3. Remove the torque rod.
4. Inspect the mounting surfaces for any wear or damage. Repair or replace as necessary.
ASSEMBLY
1. Install the torque rod.
2. Install the mounting fasteners and any shims that were removed.
NOTE Hendrickson recommends using Grade 8 bolts and Grade C locknuts for all torque rod
attachments.
3. Prior to tightening, ensure that the vehicle is at the proper ride height. Tighten all fasteners to
the required torque specification. Refer to original equipment manufacturer for specifications.
4. Check the lateral alignment. If not within vehicle manufacturer’s specified range, a lateral
alignment is necessary. See Lateral Alignment in the Alignment & Adjustments Section of
this publication.

LONGITUDINAL TORQUE ROD

DISASSEMBLY
SERVICE HINT Note the quantity of shims removed to maintain the correct pinion angle of the axle at assembly.
See Alignment & Adjustments Section of this publication.
2. Remove and discard the torque rod mounting fasteners, remove shims (if equipped), see
Figure 8-7.
3. Remove the torque rod.
4. Inspect the mounting surfaces for any wear or damage, replace if necessary.
FIGURE 8-7
ASSEMBLY
2. Install the mounting fasteners and any shims that were removed, see Figure 8-7.
NOTE Hendrickson recommends the use of Grade 8 bolts and Grade C locknuts be used for all torque
rod attachments.
NOTE It is mandatory to have the vehicle at proper ride height prior to tightening the ¾" straddle
bushing and the 7⁄8" top pad through bolt locknuts to torque specifications.
3. Tighten all fasteners to the required specification, see the Torque Specifications Section of
this publication.
4. When assembly is complete check the drive axle pinion angles, see the Alignment &
Adjustments Section of this publication.

LONGITUDINAL TORQUE ROD

■ PRIMAAX • FIREMAAX 12½", 143⁄8", 15½" Ride Height
DISASSEMBLY
SERVICE HINT Mark the position of the longitudinal torque rod’s QUIK-ALIGN square drive in relationship to the
frame hanger prior to loosening the connection. This will facilitate the setting of the axle pinion
angle during assembly.
2. Remove and discard the torque rod mounting fasteners.
3. Remove the torque rod, see Figure 8-8.
4. Inspect the mounting surfaces for any wear or damage.
FIGURE 8-8
ASSEMBLY
2. Install new mounting fasteners, ensure the bolt head and concentric QUIK-ALIGN collar are
on the inboard side of the frame hanger.
DO NOT ASSEMBLE ANY QUIK-ALIGN JOINT WITHOUT THE PROPER FASTENERS. USE ONLY
CAN CAUSE LOSS OF VEHICLE CONTROL, PROPERTY DAMAGE OR PERSONAL INJURY. ENSURE THE
TORQUE VALUE OF THE QUIK-ALIGN FASTENERS ARE SUSTAINED AS RECOMMENDED IN THE TORQUE
SPECIFICATIONS SECTION OF THIS PUBLICATION; FAILURE TO DO SO CAN CAUSE LOSS OF VEHICLE
NOTE It is mandatory to have the vehicle at proper ride height prior to tightening the torque rod
mounting fasteners, see the Alignment & Adjustments Section of this publication.
3. Tighten all fasteners to the required specification, see Figure 8-8.

4. After assembly is complete, verify the drive axle pinion angles are within the vehicle manu-
facturer’s specifications, see the Alignment & Adjustments Section of this publication.
TORQUE ROD BUSHING

DISASSEMBLY
You will need:
■ A vertical press with a capacity of at least 10 tons
■ A receiving tool, see the Special Tools Section of this publication for shop made tool
specifications.
DO NOT USE HEAT OR USE A CUTTING TORCH TO REMOVE THE BUSHINGS FROM THE TORQUE ROD.
THE USE OF HEAT WILL ADVERSELY AFFECT THE STRENGTH OF THE TORQUE ROD; HEAT CAN CHANGE
THE MATERIAL PROPERTIES. A COMPONENT DAMAGED IN THIS MANNER CAN RESULT IN THE LOSS
OF VEHICLE CONTROL, POSSIBLE PERSONAL INJURY OR PROPERTY DAMAGE AND VOID WARRANTY.
6. Remove the torque rod as detailed in this section.
SERVICE HINT When servicing a straddle mount bar pin type bushing assembly, mark the clocking position of
the straddle mount bar pin flats on the torque rod end hub before disassembly. This clocking
mark will serve as a guide when installing the new bushing assembly so the original clocking
position can be retained.
7. When replacing a straddle mount bar pin type bushing assembly, mark the clocking posi-
tion of the bushing assembly’s bar pin flats with a paint stick on the torque rod end hub
prior to disassembly. Clocking varies for different model configurations, see Figure 8-9.
FIGURE 8-9
8. Install the torque rod in the press. Support the torque rod end on the receiving tool with the
end of the torque rod centered on the tool. Be sure the torque rod is squarely supported on
the press bed.
9. Push directly on the inner metal of the bushing assembly until the bushing assembly clears
the torque rod end tube.
10. Clean and inspect the inner diameter of the torque rod ends.
ASSEMBLY
NOTE DO NOT use a petroleum or soap base lubricant. Such lubricants can cause adverse reactions
with the bushing, such as deterioration of the rubber, causing premature failure.
1. Lubricate the inner diameter of the torque rod end hub and the new rubber bushing with
light Naphthenic Base Oil, such as 60 SUS at 100°F, see Figure 8-10.
2. Support the torque rod end tube on the receiving tool with the end tube of the torque rod
centered on the receiving tool.

NOTE When replacing a straddle mount bar pin type bushing assembly, verify the correct clocking
position of the straddle mount bar pin flats prior to installing the bushing assembly in the torque
rod end hub.
3. Center the new bushing assembly on the torque rod end hub. When installing a straddle
mount type bushing assembly, verify the bushing assembly’s bar pin flats are clocked correctly.
4. Press directly on the inner metal of the bushing assembly. The rubber bushings of the bar
pin must be centered within the torque rod end tubes.
5. When pressing in the new bushings overshoot the desired final position by approximately
3/16", see Figure 8-11.
6. Press the inner metal of the bushing assembly again from opposite side to center the bush-
ing and inner metal within the torque rod end tube, see Figure 8-12.
7. Wipe off excess lubricant. Allow the lubricant four (4) hours to dissipate before operating vehicle.
IF THE TORQUE ROD ASSEMBLY IS NOT ALLOWED THE ALLOTTED TIME FOR THE LUBRICANT TO
DISSIPATE, THE BUSHING MAY SLIDE FROM THE TORQUE ROD END TUBE. THE BUSHING WILL THEN
NEED TO BE REMOVED AND A NEW BUSHING RE-INSTALLED.
8. Install the torque rod assembly as detailed in this section.
SUPPORT BEAM ASSEMBLY AND CROSS TUBE

NOTE Effective May 2010, the support beam assembly part numbers 66435-00X or 60831-00X
(Forging Part Nos. 59363-001, 65082-000, 65284-000), cross tube, and previous U-beam
Assembly Part Nos. with the prefix 66659-XXX, for PRIMAAX•FIREMAAX suspension systems were
discontinued, see Figure 8-13.
The U-beam Assembly with integrated end caps, see Figure 8-14, is now a required replacement
for any PRIMAAX•FIREMAAX support beam or cross tube component. Refer to the Support Beam
and Cross Tube Replacement Guide table in the Parts List Section of this publication.
FORMER SUPPORT BEAM ASSEMBLY REPLACEMENT U-BEAM ASSEMBLY KIT
Discontinued Replacement
■ Support Beam Part Nos. ■ U-beam Assembly
60831-00X and 66435-00X Service Kit No.
■ U-beam Assembly 60961-XXX
Part Nos. 66659-XXX
■ Cross Tube
Part Nos. 60912-XXX
Replaceable End Cap

U-BEAM ASSEMBLY
IMPORTANT NOTICE As of September 2010, Hendrickson introduced the new enhanced U-beam assembly design
for PRIMAAX EX•FIREMAAX EX suspensions equipped on new production vehicles and for the
Aftermarket. The new U-beam assembly results in a maintenance-free integrated end cap
connection. Refer to Figure 6-1 in the Preventive Maintenance Section of this publication.
DISASSEMBLY
1. Chock the front wheels.
3. Raise and support the axle being serviced. Remove the wheels.
4. Disconnect the height control valve linkage assembly from the height control valve arm(s),
see vehicle manufacturer’s instructions.
PRIOR TO AND DURING DEFLATION AND INFLATION OF THE AIR SUSPENSION SYSTEM, ENSURE THAT ALL
PERSONNEL AND EQUIPMENT ARE CLEAR FROM UNDER THE VEHICLE AND AROUND THE SERVICE AREA,
FAILURE TO DO SO CAN CAUSE SERIOUS PERSONAL INJURY, DEATH, OR PROPERTY DAMAGE.
SOME VEHICLE APPLICATIONS, SUCH AS VEHICLES EQUIPPED WITH OUTRIGGERS, RETAIN SOME
DO SO COULD RESULT IN SERIOUS PROPERTY DAMAGE AND/OR SEVERE PERSONAL INJURY.
rear suspension.
7. Lubricate the lower mounting fasteners of the air springs with penetrating oil. This will help
prevent the air spring mounting studs from breaking during the removal process.
8. Remove and discard the lower mounting fasteners from the air springs using HAND TOOLS
only.
9. Remove both the lower air spring mounting brackets to disconnect both air springs from
the cross tube, see Figure 8-15.
FIGURE 8-15

IT IS MANDATORY TO USE A FLOOR JACK EQUIPPED WITH A FOUR INCH CONTACT PLATE TO SUPPORT
THE U-BEAM ASSEMBLY AT THE CROSS TUBE TO FACILITATE SAFE LOWERING AND RAISING OF THE
U-BEAM ASSEMBLY. DO NOT USE A BOTTLE JACK. A BOTTLE JACK DOES NOT HAVE ENOUGH CONTACT
AREA AND CAN BE UNSTABLE. FAILURE TO DO SO CAN CAUSE COMPONENT DAMAGE OR RESULT IN
PERSONAL INJURY.
10. Install a floor jack with a 4" contact plate to support the U-beam assembly at the cross tube.
SERVICE HINT Each frame hanger will have a pair of QUIK-ALIGN collars. Note which type of QUIK-ALIGN collar
is removed from which frame hanger location to facilitate the assemble process. Any eccentric
(with the square drive feature) QUIK-ALIGN collar should be mounted on the outboard side of
the frame hanger. Axle thrust angles can only be corrected on frame hangers equipped with
eccentric QUIK-ALIGN collars.
11. Mark the position of the QUIK-ALIGN square drive in relationship to the frame hanger prior
to loosening the QUIK-ALIGN connection.This will facilitate the axle alignment process after
the repair is complete.
12. Loosen both the QUIK-ALIGN fasteners, DO NOT remove at this time.
13. Remove and discard D-pin fasteners on both sides of the suspension.
SERVICE HINT It may be necessary to rotate the QUIK-ALIGN eccentric collars to allow the full disengagement
of the D-pins into the bottom caps.
SERVICE HINT It may be necessary to raise the front of the differential to allow the D-pins to disengage the
bottom caps.
14. Lower the floor jack and pivot the U-beam assembly down.
THE WEIGHT OF THE U-BEAM ASSEMBLY IS APPROXIMATELY 225 POUNDS. CARE SHOULD BE TAKEN
AT REMOVAL AND INSTALLATION TO PREVENT PERSONAL INJURY OR DAMAGE TO COMPONENTS.
15. Remove and discard the QUIK-ALIGN fasteners.
16. Remove QUIK-ALIGN eccentric and concentric collars.
NOTE It may be necessary to use a pry bar to push the U-beam assembly out of the frame hangers.
17. Remove the U-beam assembly from the hangers.
18. Remove the U-beam assembly from the vehicle.
19. Inspect the U-beam assembly for any damage or wear and replace as necessary.
ASSEMBLY
1. Clean the QUIK-ALIGN slots in the hangers and collars of any dirt and debris and inspect for
any wear or damage. Replace as necessary.
2. Prior to installing the U-beam assembly, verify the clamp group is tightened to the proper
torque.
3. Install the U-beam assembly into the frame hangers.
DO NOT ASSEMBLE ANY QUIK-ALIGN JOINT WITHOUT THE PROPER FASTENERS. USE ONLY HENDRICKSON
COATED FASTENERS TO SUSTAIN THE PROPER CLAMP FORCE. FAILURE TO DO SO CAN CAUSE LOSS OF
VEHICLE CONTROL, PROPERTY DAMAGE OR PERSONAL INJURY AND VOID WARRANTY.
ENSURE THAT THE QUIK-ALIGN FASTENERS TORQUE VALUE IS SUSTAINED AS RECOMMENDED IN
TORQUE SPECIFICATIONS SECTION OF THIS PUBLICATION. FAILURE TO DO SO CAN CAUSE LOSS OF
VEHICLE CONTROL RESULTING IN PERSONAL INJURY OR PROPERTY DAMAGE.

4. Verify the correct QUIK-ALIGN collar (eccentric/concentric) is in the correct location as

noted in the disassembly procedure.
5. Install QUIK-ALIGN connection with new Hendrickson fasteners and snug to about 50-100
foot pounds torque, DO NOT tighten at this time. The final torque must be done after the
alignment is complete.
6. Position the U-beam assembly on a floor jack.
FIGURE 8-16
7. Raise the U-beam assembly until the D-pins engage in the bottom cap.
SERVICE HINT It may be necessary to rotate the QUIK-ALIGN eccentric collars to allow the full engagement of
the D-pins into the bottom caps.
SERVICE HINT It may be necessary to raise or lower the front of the differential to allow the D-pins to engage in
the bottom cap. Use a drift pin if necessary to align the D-pins with the bottom cap.
8. Install the D-pin fasteners from front to back, see Figure 8-16.
9. Remove the floor jack supporting the U-beam assembly.
10. Tighten D-Pin locknuts to 275-325 foot pounds torque.
13. Using HAND TOOLS install the lower mounting fasteners and tighten to 20-30 foot
pounds torque.
14. Install the wheels and remove axle support.
16. Connect the linkage to the height control valve arm(s) to inflate the suspension, see vehicle
manufacturer’s instructions.
17. Remove frame support(s).
NOTE Alignment and QUIK-ALIGN final torque is necessary anytime the U-beam assembly is removed.

FIGURE 8-17
19. Check the alignment and adjust if necessary. See Alignment & Adjustments Section of this
publication.
D-PIN BUSHING
You will need:
■ A vertical shop press with a capacity of at least 10 tons.
■ A D-Pin Removal Tool, Installation Tool, and Receiving Tool, see Special Tools Section
DISASSEMBLY
1. Remove the U-beam assembly. Follow U-beam Assembly removal procedure in this section.
NOTE On PRIMAAX EX • FIREMAAX EX models built after 9/2010 or equipped with the enhanced
U-beam Assembly, it will be necessary to remove the existing sealant and tamper resistant cap
for the support beam/cross tube connection to proceed with the bolt removal. Carefully remove
sealant with a hand scraper as to not damage the U-beam assembly.
2. Remove the support beam/cross tube connection bolt from the end of the beam.
3. Remove the end cap (if equipped).
WHEN SEPARATING THE U-BEAM ASSEMBLY, PROTECT THE CROSS TUBE BY PLACING A PIECE OF
PLYWOOD AGAINST OR CARDBOARD AROUND THE CROSS TUBE. CAREFULLY DISLODGE THE CROSS
TUBE FROM THE SUPPORT BEAM WITH A LONG HANDLED SLEDGE HAMMER BY APPLYING BLUNT
FORCE ON THE SUPPORT BEAM DIRECTLY IN FRONT OF THE INBOARD TOP CORNER JOINT. ALL BLUNT
FORCE MUST BE APPLIED FLUSH TO THE THICKEST PART OF THE SUPPORT BEAM. FAILURE TO STRIKE
THE SUPPORT BEAM SQUARELY MAY RESULT IN COMPONENT DAMAGE, PREMATURE FAILURE AND
VOID WARRANTY, SEE FIGURE 8-18.
4. Place a piece of plywood or cardboard around the cross tube prior to applying blunt force
to the support beam.
5. Dislodge the support beam from the cross tube by hitting the support beam directly in front
of the inboard corner joint. The support beam and cross tube joint requires shock load on
the support beam, at the joint, to dislodge the two components. All blunt force must be ap-
plied flush to the thickest part of the support beam at the inboard corner joint, see Figure
8-18. Continue striking the support beam until it is completely dislodged from the cross tube.

FIGURE 8-18
6. Inspect all components for any damage or wear and replace as necessary.
7. Clean any loose debris or foreign material, and if applied remove all old sealant for inspec-
tion and reassembly.
8. Place the support beam in a shop press on top of a receiving tool with both ends of the
support beam squarely supported on the press bed.
9. Mark the clocking position of the D-pin bushing on the support beam with a paint stick, see
Figure 8-19.
10. Install the D-Pin Removal Tool centered on the D-Pin bushing, see Figure 8-20.
11. Push directly on the D-pin Removal Tool until the D-Pin bushing is pressed out of the sup-
port beam bore.
12. Clean the support beam bore with a wire wheel. Inspect the inner diameter of the D-Pin
bore on the support beam, check for any damage to the support beam bore, replace as
necessary.
ASSEMBLY
1. Place the support beam in a shop press on the receiving tool with the beveled edge of the
D-Pin bore facing up. Both ends of the support beam must be supported squarely on the
press bed.
2. Lubricate the support beam D-Pin bore and the D-Pin bushing retaining sleeve with chassis
grease, see Figure 8-21.
3. Line up the D-Pin bushing with the clocking line that was put on the support beam prior to
the removal of the D-Pin bushing, see Figure 8-22.
4. Install the D-Pin bushing installation tool and press in the new D-Pin bushing until the outer
metal sleeve is centered in the support beam assembly, see Figures 8-23 and 8-24.

FIGURE 8-21 FIGURE 8-22 FIGURE 8-23 FIGURE 8-24
NOTE If the service also requires the replacement of the QUIK-ALIGN pivot bushing, refer to QUIK-ALIGN
Pivot Bushing Disassembly in this section.
5. Install the support beams into the frame hangers one side at a time. Care should be taken
to ensure the support beams are installed in the proper locations, for example: the left rear
support beam is installed in the left rear frame hanger.
NOTE All the old sealant MUST be removed carefully with a hand scraper as to not damage the
U-beam assembly and the sealant application areas should be cleaned.
DO NOT ASSEMBLE ANY QUIK-ALIGN JOINT WITHOUT THE PROPER FASTENERS. USE ONLY HENDRICKSON
COATED FASTENERS TO SUSTAIN THE PROPER CLAMP FORCE. FAILURE TO DO SO CAN CAUSE LOSS OF
VEHICLE CONTROL, PROPERTY DAMAGE OR PERSONAL INJURY AND VOID WARRANTY.
ENSURE THAT THE QUIK-ALIGN FASTENERS TORQUE VALUE IS SUSTAINED AS RECOMMENDED IN
TORQUE SPECIFICATIONS SECTION OF THIS PUBLICATION. FAILURE TO DO SO CAN CAUSE LOSS OF
VEHICLE CONTROL RESULTING IN PERSONAL INJURY OR PROPERTY DAMAGE.
SERVICE HINT Each frame hanger will have a pair of QUIK-ALIGN collars. Note which type of QUIK-ALIGN collar
is removed from which frame hanger location to facilitate the assemble process. Any eccentric
(with the square drive feature) QUIK-ALIGN collar should be mounted on the outboard side of
the frame hanger. Axle thrust angles can only be corrected on frame hangers equipped with
eccentric QUIK-ALIGN collars.
6. Verify the correct QUIK-ALIGN collar (eccentric/concentric) is in the correct location as
noted in the disassembly procedure.
7. Install QUIK-ALIGN connection with new Hendrickson fasteners and snug to about 50-100
foot pounds torque, DO NOT tighten at this time. The final torque is to be done after the
alignment is complete.
8. Spread the support beams to facilitate the installation of the cross tube.
9. Install the cross tube into the support beam one side at a time.
10. If equipped, install the end cap making sure the “V” notch in the end cap is on the top.
11. Apply Loctite 277 to the 7⁄8" fastener and install in end hub. DO NOT tighten at this time, see
Figure 8-25.
12. Position the U-beam assembly on a floor jack equipped with a 4" contact plate.

FIGURE 8-25
SERVICE HINT It may be necessary to rotate the QUIK-ALIGN

eccentric collars to pull the axle forward to allow the
full engagement of the D-Pins into the bottom caps.
13. Raise the U-beam assembly until the D-Pins en-
gage in the bottom cap.
SERVICE HINT It may be necessary to raise or lower the front of
the differential to allow the D-Pins to engage in the
bottom cap. Use a drift pin if necessary to align the
D-Pins with the bottom cap.
14. Install the D-Pin fasteners, installing them from
front to back, see Figure 8-26.
15. Tighten the 7⁄8" cross tube retaining bolt head to
525-575 foot pounds torque.
FIGURE 8-26
16. Tighten D-Pin locknuts to 275-325 foot pounds torque and remove the cross tube
support.
17. Carefully clean the application area using a wire brush to remove loose paint and debris.
18. De-grease area with suitable de-greaser such as mineral spirits or brake cleaner. Ensure
the area is dry when done.
19. Install tamper resistant cap over fully tightened end cap bolt.
IRRITANT, SENSITIZER. SIKAFLEX 221 CAUSES EYE IRRITATION. MAY CAUSE SKIN/RESPIRATORY
IRRITATION. MAY CAUSE SKIN AND/OR RESPIRATORY SENSITIZATION AFTER PROLONGED CONTACT.
MAY BE HARMFUL IF SWALLOWED. AVOID DIRECT CONTACT. WEAR PERSONAL PROTECTIVE
EQUIPMENT (CHEMICAL RESISTANT GOGGLES/GLOVES/CLOTHING) TO PREVENT DIRECT CONTACT
WITH SKIN AND EYES. USE ONLY IN WELL VENTILATED AREAS. OPEN DOORS AND WINDOWS DURING
USE. USE A PROPERLY FITTED NIOSH RESPIRATOR IF VENTILATION IS POOR. WASH THOROUGHLY
WITH SOAP AND WATER AFTER USE. REMOVE CONTAMINATED CLOTHING AND LAUNDER BEFORE
REUSE. STRICTLY FOLLOW ALL USAGE, HANDLING AND STORAGE INSTRUCTIONS AS PROVIDED BY
THE MANUFACTURER.
NOTE Apply Sikaflex 221 sealant at room temperature, refer to sealant manufacturer's specifications.

20. Use gloves when applying Sikaflex 221 sealant; apply sealant 360 degrees over tamper
resistant cap edges, ensure there are no voids or gaps in sealant after application, see
Figure 8-27.
21. Use gloves when applying Sikaflex 221 sealant; apply sealant 360 degrees around cross
tube/support beam connection, ensure there are no voids or gaps in sealant after applica-
tion, see Figure 8-28.
NOTE DO NOT allow the sealant to interfere with air spring mounting.
24. Using HAND TOOLS only, install the lower mounting fasteners and tighten to 20-30 foot
pounds torque, see Figure 8-29.
25. Install the wheels and remove the axle support(s).
FIGURE 8-29

26. See additional Air Spring Cautions and Warnings in the Important Safety Notice Section
of this publication prior to deflating or inflating the air system.
27. Connect the height control valve linkage assembly to the height control valve arm(s) to
inflate the suspension.
28. Remove the frame support.
30. Verify the ride height is correct. See ride section
NOTE Alignment and QUIK-ALIGN final torque is necessary anytime the support beam is removed.
31. Check the alignment and adjust if necessary. See Alignment & Adjustments Section of this
publication.
QUIK-ALIGN PIVOT BUSHING

DISASSEMBLY
You will need:

■ A vertical shop press with a
capacity of at least 10 tons.
■ A QUIK-ALIGN pivot bushing
installer, remover and receiver
tool. See Special Tools Section
1. Remove the support beam
assembly. Follow the D-pin
Bushing Disassembly Step 1
through 8 in this section.
2. Center the push out tool on the inner sleeve and press out the old bushing, (these bushings
are not cartridge type bushings, they do not have outer metals), see Figure 8-30 and 8-31.
3. Clean and inspect the I.D. of the support beam eye.
ASSEMBLY
NOTE DO NOT use petroleum or soap base lubricant, it can cause an adverse reaction with the
bushing material, such as deterioration.
Lubricate the bushing and the inner diameter of the support beam eye with light Naphthenic Base Oil, such as 60 SUS at 100°F, see Figure 8-32.

4. Position the support beam on the receiving tool with the beam eye centered on the tool. Be
sure the support beam is squarely supported on the press bed.
5. Place the QUIK-ALIGN bushing installer tool (see Special Tools Section of this publication)
on the QUIK-ALIGN bushing, see Figure 8-33.
6. Press in the new bushing. Bushings MUST be centered within the support beam eye.When press-
ing in the new bushings over-shoot desired final position by 3⁄16" and press again from the opposite
side to center the bushing within the support beam eye bore, if necessary, see Figure 8-34.
7. Install the support beam assembly. Follow D-pin Bushing Assembly instructions, Steps 5
through 31 in this section.
TOP PAD
DISASSEMBLY
3. Disconnect the height control valve linkage assembly from the height control valve arm(s)
by sliding the rubber grommet off the stud on the height control valve arm.
FIGURE 8-35
rear suspension.
Refer to the Alignment & Adjustments Section of this publication.
6. Remove and discard the fasteners from the longitudinal torque rod to top pad joint. Remove
the shims (if equipped), see Figure 8-35.

NOTE Due to certain pinion angle configurations, the removal of the D-Pin bolts may be necessary to
access the U-bolt locknuts.
7. Support the U-beam assembly with a floor jack that is equipped with a 4" contact plate.
8. Remove and discard the U-bolt fasteners from the clamp group.
9. Remove the top pad.
10. Inspect the top pad and the axle housing for any cracks or damage. Replace if necessary.
ASSEMBLY
SERVICE NOTE The following models: PRIMAAX EX 262/522/782, FIREMAAX EX 272/542, PRIMAAX 260/520/780,
FIREMAAX 270/540 may be equipped with top pads, axle spacers, and bottom caps that are
contoured to fit the axle housing on the axle’s short arm side. Ensure the correct parts are
installed at each location, refer to the Bottom Cap Selection Guides in the Parts List Section of
this publication.
FIGURE 8-36
1. Install the top pad on the top of the axle engaging the dowel pin. Care should be taken to
ensure the taller ear of the top pad is mounted to the inboard side of the suspension. The
top pad varies with different models and may appear different, see Figure 8-36.
2. Install the new U-bolts, washers, and locknuts.
NOTE Current Hendrickson Truck Suspension Systems U-bolt locknuts for the PRIMAAX EX/ FIREMAAX EX
• PRIMAAX/FIREMAAX suspension are ¾"-16 Grade C and are phosphate and oil coated.
3. Verify that the U-bolts are seated properly in the channels of the top pad, see Figure 8-35.
FIGURE 8-37
4. Tighten the U-bolt locknuts evenly in 50 foot pounds increments in the

proper pattern to achieve uniform bolt tension, see Figure 8-37.
5. Rap the top of the U-bolts with a dead blow mallet, and retighten to the
proper torque. DO NOT exceed specified torque on U-bolt locknuts.
Tighten the ¾" locknuts to 350-400 foot pounds torque.
6. Tighten the ¾" D-Pin bolts to 275-325 foot pounds torque if loos-
ened or removed during disassembly, see Figure 8-38.
7. Remove the support from the support beam assembly.
8. Install the fasteners on the longitudinal torque rod, DO NOT tighten at this time.
10. Connect the height control valve linkage rod(s) to the height control valve arm(s) to inflate
the suspension.
11. Remove the frame stands.
NOTE It is mandatory to have the vehicle at proper ride height prior to tightening the 7⁄8" top pad
through bolt locknut to torque specifications.

FIGURE 8-38
12. Tighten the longitudinal torque rod fasteners to the required specification, see the Torque
Specifications Section of this publication.
BOTTOM CAP AND AXLE SPACER (IF EQUIPPED)

NOTE It is not necessary to loosen the QUIK-ALIGN connection to service the bottom cap and axle
spacer, therefore alignment is preserved during service. If the QUIK-ALIGN connection is
loosened during service, alignment is required after service is completed.
DISASSEMBLY
1. Chock the wheels of the axle.
2. Raise the frame of the vehicle to remove the load from the suspension. Support the frame.
3. Raise and support the axle being serviced. Remove the tires.
ing the rubber grommet off the height control valve arm’s stud.
rear suspension.
7. Clean and lubricate the lower mounting fasteners of the air springs with penetrating oil.This
will help prevent the air spring mounting studs from breaking during the removal process.
8. Remove the lower mounting fasteners from the air springs using HAND TOOLS only, see
Figure 8-39.

IT IS MANDATORY TO USE A FLOOR JACK EQUIPPED WITH A FOUR INCH CONTACT PLATE TO SUPPORT
THE U-BEAM ASSEMBLY AT THE CROSS TUBE TO FACILITATE SAFE LOWERING AND RAISING OF THE
U-BEAM ASSEMBLY. DO NOT USE A BOTTLE JACK. A BOTTLE JACK DOES NOT HAVE ENOUGH CONTACT
AREA AND CAN BE UNSTABLE. FAILURE TO DO SO CAN CAUSE COMPONENT DAMAGE OR RESULT IN
PERSONAL INJURY.
9. Support the U-beam assembly at the cross tube with a floor jack that is equipped with a four
inch contact plate.
FIGURE 8-39
10. Remove the D-Pin ¾ fasteners from both sides of the support beam.
11. Raise the front of the differential to facilitate removal of the D-Pins from the bottom caps.
12. Lower the floor jack to pivot the U-beam assembly down from the bottom caps.
FIGURE 8-40
13. Remove the lower shock ab-

sorber mounting fasteners.
Pivot the lower shock mount
out of the bottom cap.
14. Remove the S-cam support
bracket fasteners and support
bracket (if equipped), see
Figure 8-40.
15. Remove the U-bolt fasteners
from the clamp group and
discard.
16. Remove the bottom cap and
inspect for damage or wear.
Replace as necessary.
ASSEMBLY
NOTE The following models PRIMAAX EX
262/522/782, FIREMAAX EX 272/542, PRIMAAX 260/520/780, FIREMAAX 270/540 may be
equipped with top pads, axle spacers, and bottom caps that are contoured to fit the axle housing
on the axle’s short arm side. Ensure the correct parts are installed at each location, refer to the
Bottom Cap Selection Guides in the Parts List Section of this publication.

1. Install the top pad (if removed) on the top of the axle engaging the dowel pin. Care should
be taken to ensure the taller ear of the top pad is mounted to the inboard side of the sus-
pension, see Figure 8-41.
FIGURE 8-41
2. Install the bottom cap and axle spacer (if equipped) on the axle in the proper direction, with
the lower shock mounting holes facing the rear of the vehicle.
3. Install the new U-bolts. Verify that the U-bolts are seated properly in the top pad channels
and through the bottom cap.
NOTE Current Hendrickson Truck Suspension Systems U-bolt locknuts for the PRIMAAX EX / FIREMAAX EX
• PRIMAAX / FIREMAAX suspension are ¾" -16 Grade C and are phosphate and oil coated.
4. Install the U-bolt ¾" washers and the locknuts.
PRIOR TO TIGHTENING THE U-BOLTS TO THE FINAL TORQUE, ENSURE THE U-BEAM ASSEMBLY AND THE
BOTTOM CAP ASSEMBLY ARE CENTERED ON THE AXLE (A = B ± 1⁄8"), SEE FIGURE 8-42. FAILURE TO
DO SO COULD CAUSE PREMATURE COMPONENT WEAR OR CAUSE UNEVEN LOAD DISTRIBUTION.
5. Center the U-beam assembly, and the bottom cap assembly on the axle (A = B ± 1⁄8"), see
Figure 8-42.
FIGURE 8-42 Shown PRIMAAX 230/460/690 • FIREMAAX 240/480: 8½", 10" Ride Height
TOP VIEW
Bottom Cap Brake Flange

Assembly Axle
Support Beam Cross Tube
U-beam Assembly
SERVICE HINT It may be necessary to raise the front of the differential to allow the D-Pins to engage the
bottom cap.
6. Raise the U-beam assembly until the D-Pins engage in the bottom cap.
7. Install the D-Pin fasteners with the bolt heads on the forward side of the bottom cap, see
Figure 8-38.
8. Lower the front differential to allow the full engagement of the D-Pins into the bottom caps.
9. Prior to tightening the D-pin fastene rs, verify the bottom cap is centered over the support
beam.

10. Tighten the D-Pin ¾" locknuts to 275-325 foot pounds torque.
FIGURE 8-43
11. Tighten the U-bolt locknuts evenly in 50 foot pounds increments in the
proper pattern to achieve uniform bolt tension, see Figure 8-43.
12. Rap the top of the U-bolts with a dead blow mallet, and retighten to the
proper torque. DO NOT exceed the specified tightening torque specified
on the U-bolt locknuts. Tighten the ¾" locknuts to 350-400 foot
pounds torque.
13. Pivot the shock back into the lower shock mount and install the lower shock absorber
mounting fasteners. Tighten the 5/8" locknuts to 200-225 foot pounds torque.
14. Install the S-cam support bracket and fasteners (if equipped).Tighten the 3/8" locknuts to
30-40 foot pounds torque. Tighten the 5/16" locknuts to 20-30 foot pounds torque.
17. Install the lower mounting fasteners and tighten to 20-30 foot pounds torque.
18. Install the tires (if removed).
19. Remove the jack stands and lower the frame of vehicle.
21. Connect the height control valve linkage(s) to the height control valve arm(s) to inflate the
suspension.
S-CAM SUPPORT BRACKET (If Equipped)

DISASSEMBLY
FIGURE 8-44
2. Remove the S-cam U-bolt fas-
teners, see Figure 8-44.
3. Remove the S-cam U-bolt
from the bracket and the
S-cam housing.
4. Remove the fasteners con-
necting the S-cam support
bracket from the bottom cap.
5. Remove the bracket and in-
spect components for wear
or damage. Replace as
necessary.
ASSEMBLY
1. Install the bracket on top of
the bottom cap.

2. Install the S-cam 3/8" bolts, washers, and locknuts must be installed with the bolt heads on the
underside of the bottom cap, see Figure 8-44. Tighten the locknuts to 30-40 foot pounds.
SERVICE HINT S-cam 3⁄8" bolts must be installed with the bolt heads on the underside of the bottom cap to
prevent interference between the support beam and the bolt fasteners during articulation.
3. Install the U-bolt around the S-cam housing and through the S-cam support bracket.
4. Install the 5⁄16" washers and locknuts. Tighten the locknuts to 20-30 foot pounds.
AXLE STOPS
DISASSEMBLY
2. Remove the fasteners connecting the axle stop to the frame.
3. Remove the axle stop.
4. Inspect the frame rail mounting surfaces for any cracks or damage.
ASSEMBLY
1. Install the axle stop on the frame.
NOTE The axle stops on vehicles with 12½"• 143⁄8"•15½" ride heights are specific to each axle
position. Verify the correct axle stop is at the correct position before tightening the fasteners. For
example, Axle stop Part No. 64696-003 is used only at the forward drive- left hand side position.
2. Install new mounting fasteners.
3. Tighten axle stop fasteners to the vehicle manufacturer’s torque specifications.
4. Install any items removed
FRAME HANGER
■ All models except PRIMAAX • FIREMAAX Ride Height 12½", 143⁄8", 15½"
THIS PROCEDURE TO REPLACE A FRAME HANGER, IS DONE WITH THE REMAINING FRAME HANGERS
CONNECTED TO THE FRAME AND IT IS ALSO NECESSARY THAT THE SUPPORT BEAMS AND THE
LONGITUDINAL TORQUE RODS ARE ATTACHED TO THE REMAINING FRAME HANGERS. FAILURE TO
DO SO COULD CAUSE THE AXLE TO SHIFT RESULTING IN POSSIBLE DAMAGE TO COMPONENTS OR
PERSONAL INJURY.
SERVICE HINT Increasing the pinion angle may facilitate the disassembly/assembly of the frame hanger. To
increase the pinion angle place a floor jack under the axle pinion and raise slightly. This will
increase the pinion angle slightly easing disassembly/assembly.
DISASSEMBLY
3. Disconnect the height control valve arm(s) from the rubber grommet.

rear suspension.
SERVICE HINT Each frame hanger will have a pair of QUIK-ALIGN collars. Any eccentric (with the square drive
feature) QUIK-ALIGN collar should be mounted on the outboard side of the frame hanger. Axle
thrust angles can only be corrected on frame hangers equipped with eccentric QUIK-ALIGN collars.
SERVICE HINT Mark the position of the QUIK-ALIGN square drive in relationship to the frame hanger with a paint
stick prior to loosening the QUIK-ALIGN connection. This will facilitate the axle alignment process
after the repair is complete.
6. Remove the QUIK-ALIGN fasteners and collars, see Figure 8-45. Discard the fasteners. The
collars may be reused if they are not damaged.
FIGURE 8-45
See Alignment & Adjustments Section of this publication.
7. Remove the fasteners and shim (if equipped) that attach the longitudinal torque rod to the
frame hanger.
8. Remove the fasteners that attach the frame hanger to the vehicle per vehicle manufac-
turer’s specifications.
9. Remove the frame hanger.
10. Inspect mounting surface for any damage or wear.
11. Inspect the QUIK-ALIGN pivot bushing and torque rod bushings for wear or damage, replace
as necessary.
ASSEMBLY
1. Slide the new frame hanger over the support beam QUIK-ALIGN bushing.
2. Install the new fasteners that attach the frame hanger to the vehicle and tighten per the vehicle
manufacturer’s specifications.
DISCARD USED QUIK-ALIGN FASTENERS. ALWAYS USE NEW QUIK-ALIGN FASTENERS TO COMPLETE A
REPAIR. FAILURE TO DO SO COULD RESULT IN FAILURE OF THE PART, OR MATING COMPONENTS, LOSS
OF VEHICLE CONTROL, PERSONAL INJURY, OR PROPERTY DAMAGE.

3. Install the QUIK-ALIGN collars and the new mounting hardware that attach the support beam to
the frame hanger, see Figure 8-45. Verify that the nose of each QUIK-ALIGN collar is installed
correctly into pivot bushing sleeve, and the flanged side is flat against the frame hanger face
within the alignment guides. Snug QUIK-ALIGN locknuts to 50 to 100 foot pounds torque, DO
NOT tighten at this time.
4. Install the torque rod mounting fasteners and reinstall any shims that were removed dur-
ing disassembly. Tighten the fasteners to the proper specification, see Torque Specification
Section of this publication per model designation.
6. Connect the height control valve linkage rod(s) to the height control valve arm(s) to inflate
the suspension properly.
7. Remove frame supports(s).
8. Verify that the axle is in proper alignment, see Alignment & Adjustments Section of this
publication.
NOTE It is mandatory to have the vehicle at proper ride height prior to tightening the 1.0" QUIK-ALIGN
locknuts to torque specifications.
9. After the correct alignment of the axle is verified tighten the 1.0" QUIK-ALIGN locknuts to
525-575 foot pounds torque.
10. Verify the correct pinion angle on the axle per original equipment manufacturer’s specifi-
cations. Adjust as necessary per the Alignment & Adjustments Section of this publication.
11. Remove the chocks from the front wheels.
FRAME HANGER
THIS PROCEDURE TO REPLACE A FRAME HANGER IS DONE WITH THE THREE REMAINING FRAME
HANGERS CONNECTED TO THE FRAME. IT IS ALSO NECESSARY THAT THE SUPPORT BEAMS AND THE
LONGITUDINAL TORQUE RODS ARE ATTACHED TO THE THREE REMAINING FRAME HANGERS. FAILURE
TO DO SO COULD CAUSE THE AXLE TO SHIFT RESULTING IN POSSIBLE DAMAGE TO COMPONENTS OR
PERSONAL INJURY.
DISASSEMBLY
3. Disconnect the height control valve arm(s) from the rubber grommet.

rear suspension.
SERVICE HINT Each frame hanger will have a pair of QUIK-ALIGN collars. Any eccentric (with the square drive
feature) QUIK-ALIGN collar should be mounted on the outboard side of the frame hanger. Axle
thrust angles can only be corrected on frame hangers equipped with eccentric QUIK-ALIGN collars.
SERVICE HINT Mark the position of the QUIK-ALIGN square drive in relationship to the frame hanger with a paint
stick prior to loosening the QUIK-ALIGN connection. This will facilitate the axle alignment process
after the repair is complete.
6. Remove the support beam QUIK-ALIGN locknut, pivot bolt, and collars see Figure 8-46.
7. Remove the longitudinal torque rod QUIK-ALIGN locknut, pivot bolt and collars.
FIGURE 8-46
8. Remove the fasteners that attach the frame hanger to the vehicle per the vehicle manufac-
9. Remove the frame hanger.
10. Inspect mounting surface for any damage or wear. Replace as necessary.
11. Inspect the QUIK-ALIGN pivot bushing and torque rod bushings for wear or damage, replace
as necessary.
ASSEMBLY
1. Slide the new frame hanger over the support beam QUIK-ALIGN and longitudinal torque
rod bushing.
2. Install the new fasteners from hanger to frame rail and tighten per the vehicle manufac-
DISCARD USED QUIK-ALIGN FASTENERS. ALWAYS USE NEW QUIK-ALIGN FASTENERS TO COMPLETE A
REPAIR. FAILURE TO DO SO COULD RESULT IN FAILURE OF THE PART, OR MATING COMPONENTS, LOSS
OF VEHICLE CONTROL, PERSONAL INJURY, OR PROPERTY DAMAGE.

3. Attach the support beam and the longitudinal torque rod QUIK-ALIGN eccentric collars
on the outboard side of the frame hanger and the QUIK-ALIGN concentric collars on the
inboard side of the frame hanger.
4. Install the new QUIK-ALIGN collars and fasteners that attach the longitudinal torque rod to
the frame hanger, see Figure 8-46. Verify that the nose of each QUIK-ALIGN collar is installed
correctly into pivot bushing sleeve, and the flanged side is flat against the frame hanger face
within the alignment guides. Snug QUIK-ALIGN locknuts to 100 foot pounds torque.
5. Verify that the longitudinal torque rod QUIK-ALIGN collars are flat against the hanger face
and within the alignment guides. The longitudinal torque rod QUIK-ALIGN collars are flat.
7. Connect the height control valve linkage to the height control valve arm(s) to inflate the
suspension.
NOTE It is mandatory to have the vehicle at proper ride height prior to tightening the 1.0" QUIK-ALIGN
and 7⁄8" Torque Rod QUIK-ALIGN locknuts to torque specifications.
8. Verify the axle is in proper alignment, see the Alignment & Adjustments Section of this
publication.
9. After the correct alignment of the axle is verified tighten the 1.0" QUIK-ALIGN locknuts to
525-575 foot pounds torque, see Figure 8-46.
10. Verify the correct pinion angle on the axle per original manufacturer’s specifications.
11. Tighten the 7/8" QUIK-ALIGN longitudinal torque rod mounting fasteners to 525-575 foot
pounds torque.
12. Remove the chocks from the front wheels.
AFTERMARKET DUAL HEIGHT CONTROL VALVES

Although the PRIMAAX EX/FIREMAAX EX • PRIMAAX/FIREMAAX single and tandem suspensions
does not require dual height control valves, Hendrickson understands there may be demand for
this dual height control valve configuration in certain applications.
Hendrickson strongly recommends you review your vehicle application and contact the vehicle
manufacturer and Hendrickson to obtain authorization to equip the vehicle with dual height
control valves prior to installing dual height control valves on your vehicle, failure to do so will
void component warranty.
Upon authorization from both the vehicle manufacturer and Hendrickson, dual height control
valve service kits (Hendrickson Part No. 57977-000 Height Control Valve Assembly with HCV
Mounting Bracket or 60501-000 Height Control Valve Assembly without HCV Mounting Bracket
plus part no. 58994-005 Height Control Valve Linkage Assembly) are available to add a sec-
ond height control valve on vehicles equipped with only one height control valve.
To install a second height control valve proceed with the following installation instructions.
DUAL HEIGHT CONTROL VALVE INSTALLATION

PRIOR TO AND DURING DEFLATION AND INFLATION OF THE AIR SUSPENSION SYSTEM, ENSURE ALL
PERSONNEL AND EQUIPMENT ARE CLEAR FROM UNDER THE VEHICLE AND AROUND THE SERVICE

3. Deflate the suspension by disconnecting the height control valve linkage and lowering the
height control valve arm.
FIGURE 8-47
4. Measure the location on the frame of the existing height control valve mounting bracket
and install the new frame bracket on the opposite side of the same axle. It will be necessary
to drill the two frame mounting holes for the new bracket.
5. Install the height control valve mounting bracket onto the frame as shown in Figure 8-47.
NOTE View plumbing diagram (Figure 8-47) to facilitate installation for the preceding Steps.
6. Install the new height control valve on the height control valve mounting bracket with the
dump port and the height control valve arm facing the front of the vehicle.
7. Install a T fitting (not provided) in the air supply line to the original height control valve.
8. Install and route a new air supply line from the T fitting to the new height control valve
intake port marked E/I.
9. Remove the opposite side air spring supply line from the original height control valve.
10. Plug the port on the original height control valve that the air spring supply line was re-
moved from.
11. Route and install the air spring supply line into the port marked C1/C2 on the new height
control valve.
12. Plug the opposite port marked C2/C1 on the new height control valve.
13. If the vehicle is equipped with a cab dump valve, install a T fitting into the dump switch
supply line.
14. Install and route a new dump switch supply line from the T fitting to the new height control
valve dump port.

15. Remove the lower shock mounting bolt on the side the new height control valve was
installed.
16. Install the height control valve linkage bracket on the lower shock mounting bolt.
17. Install the lower shock mounting bolt and tighten to 200-225 foot pounds torque.
18. Connect the height control valve linkage to the height control valve arm.
19. Connect the adjustable valve arm joint to the height control valve linkage bracket and
tighten to 10-12 foot pounds torque.
20. Follow the ride height adjusting procedure for dual height control valves as shown in the
Alignment & Adjustments Section of this publication.

SECTION 9
Plumbing Diagram
■ 8½", 10" RIDE HEIGHT
Plumbing Diagram 88 17730-238

■ 12½", 143⁄8", 15½" RIDE HEIGHT
17730-238 89 Plumbing Diagram

SECTION 10
Torque Specifications
■ PRIMAAX EX 232/462/692 • FIREMAAX EX 242/482
HENDRICKSON RECOMMENDED TORQUE VALUES
8½", 10" Ride Height PROVIDED IN FOOT POUNDS
Torque Specifications 90 17730-238

PRIMAAX EX 232/462/692 • FIREMAAX EX 242/482

HENDRICKSON RECOMMENDED TORQUE SPECIFICATIONS
TORQUE VALUE
NO. COMPONENT *QUANTITY SIZE
(in foot pounds)
1 Frame Hanger to Frame 16 ¾"-10 UNC **350-400
2 Longitudinal Torque Rod To Forward Hanger Mount 4 5/8"-11 UNC 190-230
3 Longitudinal Torque Rod To Rear Top Pad Mount 4 5/8"-11 UNC 190-230
4 Beam Assembly To QUIK-ALIGN Bushing 2 1"-14 UNF 525-575
5 Beam Assembly To Center D-Pin Bushing 4 ¾"-16 UNF 275-325
6 U-bolt Locknuts 8 ¾"-16 UNF 350-400
7 Upper Shock Mount Locknuts 2 ¾"-10 UNC 175-200
8 Lower Shock Mount Locknuts 2 5/8"-11 UNC 200-225
9 Upper Shock Bracket to Frame 4 5/8"-11 UNC **200-225
10 Air Spring Assembly To Frame 2 5/8"-11 UNC **200-225
11 Lower Air Spring Assembly To Cross Tube 4 ½"-13 UNC 20-30
12 Air Spring Assembly To Air Spring Gusset 2 ¾"-16 UNF 30-40
13 Height Control Valve to HCV Frame Bracket 2 ¼"-20 UNC 7-10
14 HCV Linkage Jam Nut 2 5/16"-18 UNC 10-12
15 HCV Linkage To HCV 2 5/16"-18 UNC 10-12
16 HCV Linkage Clamp 1 Until Securely Fastened
17 S-cam Support Bracket To Bottom Cap Mount 4 3/8"-16 UNC 30-40
18 S-cam Support Bracket To U-bolt Locknuts 4 5/16"-18 UNC 20-30
NOTE: * Quantities shown are per axle. Double for Tandem, Triple for Tridem, except for items 14 to 17.
** All hardware grayed out denotes items not shown on illustration. For torque requirements see the vehicle manufacturer. Torque
values listed above apply only if Hendrickson supplied fasteners are used. If non Hendrickson fasteners are used, follow torque
specification listed in vehicle manufacturer’s service manual.
17730-238 91 Torque Specifications

■ PRIMAAX EX 232/462/692 • FIREMAAX 242/482

12½", 143⁄8", 15½" Ride Height HENDRICKSON RECOMMENDED TORQUE VALUES
PROVIDED IN FOOT POUNDS


12½", 143⁄8", 15½" Ride Height
TORQUE VALUE
(in foot pounds)
3 Longitudinal Torque Rod To Rear Top Pad Mount 4 ¾"-16 UNF 190-230
11 Lower Air Spring Assembly to Cross Tube 4 ½"-13 UNC 20-30
12 Upper Air Spring Assembly 2 ½"-13 UNC 20-30
13 Upper Air Spring Assembly to Air Spring Bracket 2 ¾"-16 UNF 20-30
14 Air Spring Assembly to Air Spring Gusset ¾"-10 UNC 30-40
15 Axle Stop to Frame 6 5/8"-11 UNC **200-225

■ PRIMAAX 230/460/690 • FIREMAAX 240/480

8½", 10" Ride Height HENDRICKSON RECOMMENDED TORQUE VALUES


TORQUE VALUE
(in foot pounds)
2 Longitudinal Torque Rod To Forward Hanger Mount 4 ¾"-16 UNF 275-325
3 Longitudinal Torque Rod To Rear Top Pad Mount 2 7/8"-14 UNF 525-575
6 Beam Assembly To Cross Tube End Cap 2 7/8"-9 UNC 525-575
12 Lower Air Spring Assembly To Cross Tube 4 ½"-13 UNC 20-30
13 Air Spring Assembly to Air Spring Gusset 2 ¾"-16 UNF 30-40


12½", 143⁄8", 15½" Ride Height HENDRICKSON RECOMMENDED TORQUE VALUES


12½", 143⁄8", 15½" Ride Height
TORQUE VALUE
(in foot pounds)
1. Frame Hanger To Frame 16 7/8"-9 UNC **450-500
2 Frame Hanger To Cross Tube 6 ¾"-10 UNC **260-300
3 Transverse Torque Rod (Tapered Stud) to Axle Bracket 1 11/8"-12 UNF 175-225
4 Longitudinal Torque Rod To Forward Hanger 4 7/8"-9 UNC 525-575
5 Longitudinal Torque Rod To Rear Top Pad 2 7/8"-14 UNF 525-575
16 Upper Air Spring Assembly to Air Spring Bracket 4 ½"-13 UNC 20-30
18 Upper Air Spring Assembly to Air Spring Bracket 2 ¾"-16 UNF 30-40
19 Air Spring Assembly to Air Spring Gusset 2 ¾"-10 UNC 30-40
21 Height Control Valve to Height Control Valve Frame Bracket 2 ¼"-20 UNC 7-10
23 HCV Linkage to Height Control Valve Arm 2 5/16"-18 UNC 10-12
NOTE: * Quantities shown are per axle. Double for Tandem, Triple for Tridem, except items 20 to 23.
values listed above apply only if Hendrickson supplied fasteners are used, if non Hendrickson fasteners are used, follow torque

■ PRIMAAX EX 262/522/782 • FIREMAAX EX 272/542



TORQUE VALUE
(in foot pounds)
5 Beam Assembly To Center D-Pin Bushing 4 7/8"-14 UNF 275-325
13 Upper Air Spring Assembly to Gusset 2 ¾"-16 UNF 30-40




TORQUE VALUE
(in foot pounds)
2 Longitudinal Torque Rod To Forward Hanger Mount 4 ¾"-16 UNF 275-325
5 Beam Assembly To Center D-Pin Bushing 4 7/8"-14 UNF 275-325
14 Upper Air Spring Assembly to Gusset 2 ¾"-16 UNF 30-40

SECTION 11
Troubleshooting Guide
PRIMAAX EX / FIREMAAX EX • PRIMAAX / FIREMAAX TROUBLESHOOTING GUIDE
CONDITION POSSIBLE CAUSE CORRECTION
Air spring not inflated to Repair air system and check ride height. See Ride Height Adjustment in the Alignment &
specification or damaged Adjustments Section.
Suspension has Adjust ride height to proper setting. See Ride Height Adjustment in the Alignment &
Ride height set incorrectly
harsh or bumpy Adjustments Section.
ride
Suspension is overloaded Redistribute load to correct weight.
Broken support beam Replace broken support beam assembly.
Incorrect tire inflation pressure Correct tire pressure per vehicle manufacturer and tire manufacturer specifications.
Incorrect alignment Correct the alignment. Refer to the Alignment & Adjustments Section.
Irregular tire Worn QUIK-ALIGN bushing Replace QUIK-ALIGN bushing.
wear
Replace QUIK-ALIGN connection, and check vehicle alignment. Adjust if necessary. Check
Loose QUIK-ALIGN attachment
frame hanger for wear around QUIK-ALIGN plates and replace if necessary.
Worn torque rod bushings Replace torque rod bushings as necessary.
Incorrect pinion angle(s) Adjust pinion angle(s), refer to the vehicle manufacturer for specifications.
Excessive Loose QUIK-ALIGN attachment
driveline
vibration Adjust ride height to proper setting. See Ride Height Adjustment in the Alignment &
Adjustments Section.
Broken support beam Replace support beam assembly.
Loose QUIK-ALIGN attachment
Suspension is Loose U-bolts Tighten U-bolts to specifications, see Preventive Maintenance Section.
noisy Inspect end caps and the support beam to cross tube connection for damage. Repair as
Loose end caps (if equipped)
necessary, re-torque end cap to specification, see Torque Specifications Section.
Worn bushings Replace bushings as necessary.
Damaged or leaking shock
Vehicle Replace shock absorber.
absorber
bouncing
excessively Adjust ride height to proper setting. See Ride Height Adjustment in the Alignment &
Adjustments Section.
Air spring not inflated to Repair air system and check ride height. See Ride Height Adjustment in the Alignment &
specification or damaged Adjustments Section in this publication.
Load not centered Redistribute the load.
Frame twisted Straighten the frame per vehicle manufacturer’s guidelines.

Vehicle
leaning Broken support beam Replace broken support beam assembly.
Axle housing bent or broken Replace axle housing per vehicle manufacturer guidelines and align vehicle.
Loose U-bolts Tighten U-bolts to specifications, see Preventive Maintenance Section.
Front suspension Inspect and repair front suspension.
Troubleshooting Guide 102 17730-238

PRIMAAX EX / FIREMAAX EX • PRIMAAX / FIREMAAX TROUBLESHOOTING GUIDE

CONDITION POSSIBLE CAUSE CORRECTION
Suspension is overloaded Redistribute load to correct weight.
Air Spring leaking or damaged Replace air spring.

Inspect air fittings, see Air Fitting Inspection in the Preventive Maintenance Section of
Suspension
Leak in air system this publication. If necessary, repair air system and check ride height. See Ride Height
will not reach
Adjustment in the Alignment & Adjustments Section of this publication.
ride height
Air line obstructed or improperly Repair air system and check ride height. See Ride Height Adjustment in the Alignment &
connected Adjustments Section.
HCV dump port activated Check HCV dump port for proper connection and function
Inspect air fittings, see Air Fitting Inspection in the Preventive Maintenance Section of
Air springs Leak in air system this publication. If necessary, repair air system and check ride height. See Ride Height
deflate when Adjustment in the Alignment & Adjustments Section of this publication.
parked
Misfunctioning Height Control See test procedure in Preventive Maintenance Section, replace height control valve as
Valve necessary.
Adjust ride height to proper setting. See Ride Height Adjustment in the Alignment &
Excessive frame Ride height set incorrectly Adjustments Section. Contact Hendrickson Tech Services.
slope
Suspension is overloaded Redistribute load to correct weight
17730-238 103 Troubleshooting Guide

www.hendrickson-intl.com
Truck Commercial Vehicle Systems 1.866.755.5968 (Toll-free U.S. and Canada)

800 South Frontage Road 630.910.2800 (Outside U.S. and Canada)
Woodridge, IL 60517-4904 USA Fax 630.910.2899
Information contained in this literature was accurate at the time of publication. Product changes may have been made after the copyright date that are not reflected.
17730-238 Rev D 05-12 © 2003 – 2012 Hendrickson USA, L.L.C. All Rights Reserved Printed in United States of America

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FIREMAAX® EX

PRIMAAX® EX • FIREMAAX® EX/

Section 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Section 8 Component Replacement . . . . . . . . . . . . . . . . 55

Section 2 Product Description . . . . . . . . . . . . . . . . . . . . . . 2 Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Section 6 Preventive Maintenance . . . . . . . . . . . . . . . . . 31 Transverse Torque Rod . . . . . . . . . . . . . . . . . . . . . 61

Section 7 Alignment & Adjustments. . . . . . . . . . . . . . . . 41 S-Cam Support Bracket (If Equipped) . . . . . . . . . . 80

Axle Pinion Angle . . . . . . . . . . . . . . . . . . . . . . . . 46 Section 10 Torque Specifications . . . . . . . . . . . . . . . . . . . 90

The latest revision of this publication is also available online

U.S. and foreign patents pending.

17730-238 3 Product Description

Product Description 4 17730-238

■ EXPLANATION OF SIGNAL WORDS

17730-238 5 Important Safety Notice

Important Safety Notice 6 17730-238

AIR SPRING INFLATION AND DEFLATION

AIR SPRING INFLATION

AIR SPRING LOWER MOUNTING STUDS

AIR SPRING PRESSURE RETENTION

PROCEDURES AND TOOLS

17730-238 7 Important Safety Notice

CROSS TUBE, SUPPORT BEAM AND U-BEAM ASSEMBLY

WHEN SEPARATING THE U-BEAM ASSEMBLY, PROTECT THE

PERSONAL PROTECTIVE EQUIPMENT

WORK SITE DUMPING

Important Safety Notice 8 17730-238

17730-238 9 Important Safety Notice

Parts Lists 10 17730-238

■ Bottom Cap and Longitudinal Torque Rod Assembly

PRIMAAX EX 232/462/692 | FIREMAAX EX 242/482 PRIMAAX 230/460/690 | FIREMAAX 240/480

17730-238 11 Parts Lists

■ Bottom Cap / Axle Spacer

DANA 40.5" 67973-001 67973-002 65139-003 65139-003

Parts Lists 12 17730-238

■ Longitudinal Torque Rod Assembly

17730-238 13 Parts Lists

■ 8½", 10" Ride Height

Parts Lists 14 17730-238

17730-238 15 • See Notes on Page 13

■ 12½", 143⁄8", 15½" Ride Height

Parts Lists 16 17730-238

17730-238 17 • See Notes on Page 13

■ 8½", 10" Ride Height

Parts Lists 18 17730-238

17730-238 19 • See Notes on Page 13

■ 12½", 143⁄8", 15½" Ride Height

Parts Lists 20 17730-238

17730-238 21 • See Notes on Page 13

■ 8½", 10" Ride Height

Parts Lists 22 17730-238

17730-238 23 • See Notes on Page 13

■ 8½", 10" Ride Height

Parts Lists 24 17730-238

17730-238 25 • See Notes on Page 13

■ Support Beam and Cross Tube Replacement Guide

PRIMAAX 230/460/690 • FIREMAAX 240/480

PRIMAAX 260/520/780 • FIREMAAX 270/540

All 12.5"-15.5" suspensions, Forward -003 -004 -2692

Parts Lists 26 17730-238

■ Severe Service Kits