Influence of Chloride Anions On The Mechanism of Copper Electrodeposition From Acidic Sulfate Electrolytes
Influence of Chloride Anions On The Mechanism of Copper Electrodeposition From Acidic Sulfate Electrolytes
Influence of Chloride Anions On The Mechanism of Copper Electrodeposition From Acidic Sulfate Electrolytes
We investigate the influence of chloride Cl− ions in a broad range of chloride concentrations on the kinetics and mechanism of
copper electrodeposition from sulfate-based acidic electrolytes. Chloride ions influence copper deposition through two competitive
effects: at low Cl− concentration 共few mM兲, chloride ions depolarize the Cu reduction process, while higher Cl− concentrations
induce complexation of copper species and cause a cathodic polarization of the deposition process. Cu reduction proceeds through
two parallel mechanisms, a direct two-step reduction and a chloride-mediated route, whose relative importance depends on the
amount of chloride present. A transition between these two mechanisms can be identified both by steady-state and impedance
methods; however, the chloride concentration at which it occurs depends on the time scale probed by the two techniques.
Impedance measurements further demonstrate that the presence of chlorides changes the double-layer structure.
© 2007 The Electrochemical Society. 关DOI: 10.1149/1.2434682兴 All rights reserved.
Manuscript submitted September 13, 2006; revised manuscript received November 24, 2006.
Available electronically February 5, 2007.
The process of copper electrodeposition has been used exten- librium potential of Reaction 4 for relatively long times6 or when
sively for copper refining, electroforming, and plating purposes. In using a rotating disk electrode at a very high rotating speed9 and is
particular, since 1997, with the replacement of aluminum by elec- usually not observed under conventional plating conditions.
troplated copper for interconnects in ultralarge-scale integrated cir- Most investigations regarding the influence of chloride ions on
cuits, this process has played an important role in the continuing copper deposition have focused on the effect of very small amounts
evolution of integrated-circuit manufacturing technology.1,2 The 共mmol/L兲 of chloride,6-8 of interest in copper damascene processes.
most common electrolytes for copper plating are acidic and use However, large chloride concentrations 共up to mol/L兲 are also of
copper sulfate as the metal source. Cathodic deposition of copper in interest, for example in copper electrowinning. In this paper we
acidic sulfate solutions is generally accepted to occur through two present a comprehensive investigation of the influence of chloride
consecutive reactions ions in a broad range of chloride concentrations on the mechanism
of copper electrodeposition. To this end, various electrochemical
Cu2+ + e = Cu+ E° = − 0.087 VSCE 关1兴 methods, including cyclic voltammetry, steady-state current-
potential curves, and electrochemical impedance spectroscopy tech-
Cu+ + e = Cu E° = 0.281 VSCE 关2兴 niques are used.
3-5
of which the first one is the rate determining step. SCE indicates
the saturated calomel electrode. In order to control deposition kinet- Experimental
ics as well as the microstructure and morphology of electrodeposited All experiments were carried out using a three-electrode pris-
films, the addition of several additives to the electrolyte is necessary. matic cell, with the counter and working electrodes placed in a
Because chloride ions are among the most common additives, un- vertical configuration. The electrolyte was never stirred. Polycrys-
derstanding their influence on the deposition process is of central talline copper 共99.99%, oxygen free兲 was used as the working elec-
importance for understanding the combined effect of all the other trode. Cu sheets were mechanically polished with silicon carbide
additives. In recent years cyclic voltammetry combined with an paper up to 1200 grit, followed by electrochemical polishing in 85%
electrochemical quartz-crystal microbalance,6 voltammetry com- phosphoric acid using a cell voltage of 1.7 V for 20 min, to achieve
bined with radiotracer adsorption,7 and in situ scanning tunnel mi- a mirror-like surface. Finally, the working electrodes were rinsed in
croscope 共STM兲 imaging8 studies have concluded that chloride has a deionized 共DI兲 water. The counter electrode was a large area plati-
catalytic action on copper deposition and a definite influence on the num mesh. The SCE was separated from the main compartment by
structure, orientation and dynamics of surface steps.6,8 These studies a Luggin capillary. The experiments were controlled and data were
concluded that the presence of Cl−, at potentials used during tech- recorded using an EG&G PAR 273 potentiostat/galvanostat.
nical plating, accelerates the reduction of copper through the forma- The electrolytes were made up with analytical-grade chemicals,
tion at the electrode surface of a CuCl monolayer, generated by the and high-purity DI water 共Milli-Q purification system from Milli-
following reaction6 pore SA 67120 Molsheim, France, resistivity ⬎18 M⍀ cm兲 was
used throughout. Copper electrodeposition was carried out 共i兲 in a
−
Cu2+ + Clads + e = CuClads E° = 0.338 VSCE 关3兴 sulfate solution containing 0.3 M CuSO4 and 0.5 M H2SO4, 共ii兲 in
which is then reduced through Reaction 4 sulfate solutions with additions of NaCl in the concentration range
1–100 mM, or 共iii兲 in an all-chloride solution containing 0.3 M
CuClads + e = Cu + Cl− E° = − 0.063 VSCE 关4兴 CuCl2 + 0.5 M HCl. The pH of all electrolytes was measured after
This chloride-mediated mechanism proceeds in parallel with the solution preparation and before performing the experiment, and their
two-stage reduction of Cu2+ 共Reactions 1 and 2兲 and results in an values were between 0.32 and 0.34 in all cases.
acceleration of the overall reduction kinetics. The adsorbed Cl− layer Cyclic voltammograms were measured in the negative direction
acts as a dynamic template which guides surface-step orientation from the open-circuit potential of 0.06 down to −0.5 VSCE with a
and copper deposition while floating on the electrode surface.8 For- scan rate of 20 mV s−1. Steady-state current-potential curves were
mation of a bulk CuCl phase is possible in principle but has been measured by applying a given potential value and holding that value
observed only when holding the electrode potential above the equi- for about 30 s before reading the corresponding steady current. The
complex impedance was recorded from 100 kHz to 0.01 Hz with
10 mV ac amplitude signals using a Solartron 1255 frequency re-
* Electrochemical Society Student Member. sponse analyzer under potential control. All potentials in the follow-
** Electrochemical Society Active Member. ing are reported with respect to the SCE 关0.242 V vs normal hydro-
z
E-mail: gz3e@virginia.edu gen electrode 共NHE兲兴. Chloride contamination due to leakage
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D202 Journal of The Electrochemical Society, 154 共4兲 D201-D207 共2007兲
Equilibrium
Reaction Eq. constant
Cu2+ + Cu = 2 Cu+ 5 1.58 ⫻ 10−6
Cu+ + Cl− = CuClaq 6 5.01 ⫻ 102
Cu+ + Cl− = CuCls 7 1.72 ⫻ 10−7
Cu+ + 2Cl− = CuCl−2 8 1.15 ⫻ 106
Cu2+ + Cl− = CuCl+ 9 2.31
Cu2+ + 2Cl− = CuCl2 10 0.65
chloride ion can thus inhibit copper reduction; this effect is further
enhanced in the all-chloride solution, where the current-potential
curve is shifted to an even more negative potential. The correspond-
ing increase observed in the reduction peak is not an intrinsic effect
but is due to the larger electrode roughness obtained when plating
from electrolytes with high chloride concentration.
The depolarization in the onset of copper deposition in the solu-
tion containing chloride 1–10 mM with respect to the sulfate solu-
tion is due to Cl−. Cl− adsorbs on the electrode and binds with Cu2+
ions from the electrolyte to form an adsorbed complex Cu–Cl, a
reaction intermediate which catalyzes the chloride mediated Cu re-
duction route.6,10 This mechanism occurs in parallel with the estab-
lished Cu reduction path in sulfate solutions 共Reactions 1 and 2兲,
resulting in an overall acceleration of the reduction kinetics.
The above discussion, however, does not explain why at high
Figure 1. 共a兲 CV curves at a copper electrode immersed in 0.3 M CuSO4 chloride concentration the reduction process is strongly cathodically
+ 0.5 M H2SO4 with 0, 1, 4, and 10 mM chloride as an additive; 共b兲 CV polarized at all potentials. Inhibition at potentials positive of
curves at a copper electrode in 0.3 M CuSO4 + 0.5 M H2SO4 without or −0.06 V may be attributed to the transient formation of a solid pre-
with 0.1 M chloride and in 0.3 M CuCl2 + 0.5 M HCl. SO2−
4 indicate the Cu cipitate of CuCls whose growth kinetics may now be faster as a
sulfate electrolyte. Scan rate: 20 mV/s. consequence of the higher Cl− concentration; such a layer should
dissolve however at potentials negative than −0.06 V. On the other
hand, an excess of chlorides is known to stabilize the cuprous ion,
through the Vycor frit of the SCE was calculated to be below 2 M not only at the electrode by the formation of a CuCl layer but also in
during the maximum duration of our experiments 共20 min兲. This solution via the formation of chloride complexes. The concentration
contamination level is below the concentration of chloride caused by of the various copper complexes in copper chloride solutions was
the impurities in the chemicals we used. calculated at equilibrium by Kekesi et al. as a function of the free
The surface roughness of selected Cu electrodeposits was quan- chloride concentration.11 These results, however, cannot be used di-
tified by ex situ atomic force microscopy 共AFM兲, using a Molecular rectly to analyze our experiments because free chloride concentra-
Imaging Pico Plus instrument. tion is not a directly controllable experimental parameter. The con-
centration of the various copper complexes in the solution was thus
Results and Discussion calculated as a function of the total chloride concentration assuming
Figures 1a and b show the cyclic voltammograms 共CVs兲 for cop- the solution and the copper electrode at equilibrium.
per deposition at a copper electrode in the sulfate solution, com- The chemical equilibria 5–10 共Table I兲 were considered in order
pared to the CVs acquired in the same solution with the addition of to calculate the concentrations of Cu2+, Cu+, and their
1, 4, 10, or 100 mM NaCl, and in the all-chloride solution. In the complexes.7,12-16 Equations 5-10 were solved simultaneously in a
sulfate solution the forward scan exhibits a reduction peak at range of chloride concentrations by keeping the total copper ion
−0.26 V, followed by a diffusion-limited plateau. On the reverse concentration at 0.3 M. In this calculation the activity coefficients of
scan a nucleation loop is observed, probably due to partial reoxida- all species in the solution are assumed to be unity, except for the
tion of the substrate after electropolishing and before immersion in activity coefficient of the cupric ion, where the value
the electrolyte. ␥Cu2+ = 0.086 was used.17 In addition, no complex species higher
With the addition of 1–10 mM Cl−, the curve in the forward scan than the second order 共for example, CuCl2− 3 and CuCl3 兲 were con-
−
is increasingly shifted towards less negative potentials 共Fig. 1a兲; sidered in the calculation; this is a good approximation at low chlo-
concurrently, the peak current increased with Cl− concentration. ride concentration.18
Both the depolarization and the increase in peak current reveal a The results are shown in Fig. 2. With increasing concentration of
catalytic effect of chloride on copper reduction.6,10 The whole ca- the chloride ion the concentrations of free Cu2+ and free Cu+ de-
thodic branches of CVs in the solutions with 关Cl−兴 up to 10 mM are crease. For example, the concentration of free Cu2+ falls from
shifted to a less negative potential compared to the chloride-free 0.29985 M at 关Cl−兴 = 1 mM to 0.2508 M when the total amount of
solution, indicating the absence of any inhibition effect at low po- chloride is 0.1 M. The cumulative amount of the free Cu+ and all the
tentials. This proves that no insoluble CuCl layer is formed during other Cu共I兲 complexes, however, increases with increasing 关Cl−兴,
the potential scan under the chosen experimental conditions, and in indicating that overall, chloride stabilizes the cuprous ion. The de-
particular that CuCl formation is kinetically hindered even above crease in the concentration of free cupric ion is consistent with the
−0.06 V, where its formation would be thermodynamically possible. observed decrease of the open-circuit potential with increasing chlo-
Upon increase of 关Cl−兴 to 100 mM 共Fig. 1b兲 the trend reverses ride concentration; this is the first cause for the negative shift of the
and the current-potential curves shift towards more negative poten- CV curve in the solutions containing 0.1 M NaCl and in the pure
tials compared to the sulfate solution. At high concentration the chloride solution. The decrease in concentration of free cupric ions
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Journal of The Electrochemical Society, 154 共4兲 D201-D207 共2007兲 D203
Figure 4. Tafel plots for copper deposition in 共a兲 the sulfate solution, and in
the sulfate solution with the addition of 共b兲 1 mM NaCl, 共c兲 4 mM NaCl, 共d兲
10 mM NaCl, and 共e兲 0.1 M NaCl, and 共f兲 in 0.3 M CuCl2 + 0.5 M HCl.
Figure 2. The concentration of copper-chloride species in the solution vs the
total chloride concentration. The total copper concentration is kept at 0.3 M.
The reactions used to calculate these concentrations are reported in Table I.
共*兲 Molar quantity of CuCls, which would precipitate from 1 L of solution. all-chloride curve at low overpotentials, where a potential-dependent
transition of the reduction process may have been detected. The low
currents observed in the range −0.04–0 V may in fact be interpreted
in the electrolyte bulk can further decrease the reduction current through the formation of a solid CuCl layer, which inhibits Cu re-
through Reactions 1 and 3. This could be another cause for the duction. In the solution containing 0.1 M Cl− the current increases
negative shift of the CVs in the solutions containing 0.1 M Cl− or around −0.05 V, possibly indicating the dissolution of the solid
higher. CuCl layer. Such a transition occurs instead around −0.1 V in the
According to Fig. 2 the CuCls precipitate is thermodynamically all-chloride solution, indicating faster growth kinetics of CuCls at
stable only when the total chloride concentration increases above higher Cl− concentration and a consequent longer time needed for its
2.1 mM; this is consistent with the reported experimental value.6 dissolution. This transition is not clearly visible in solutions contain-
The amount of precipitate at equilibrium increases with chloride ing 10 mM chloride or less, probably because the kinetics of forma-
concentration, but its growth rate is kinetically limited during poten- tion of CuCls is slowed down and the fraction of the electrode cov-
tial scans and thermodynamically impossible under copper deposi- ered by CuCls under such conditions is small. Furthermore, such
tion conditions, when potentials are much more negative than transition is not seen in CVs in the corresponding solutions. This is
−0.06 V 共Reaction 4兲. probably due to the limited extent of CuCls growth during the short
Trends similar to those observed in the CVs are also seen in duration of CV experiments.
current-potential curves obtained by the steady-state method, as The current-potential curve in the pure chloride solution is depo-
shown in Fig. 3. In synthesis, when 关Cl−兴 is less than or equal to larized relative to that obtained in the sulfate solution when the
10 mM, the curves are depolarized relative to the chloride-free so- potential is negative to −0.18 V, a voltage different from that ob-
lution; on the contrary, they shift to more negative potentials when tained by cyclic voltammetry. This is because CuCls layer dissolu-
关Cl−兴 ⬎ 0.1 M. Of particular interest are the latter curve and the tion is also kinetically hindered and requires some time to be com-
plete, time during which the potential in CV experiments is
decreased. The larger current observed in the chloride solution be-
low −0.2 V is due to the increase in electrode area caused by elec-
trode roughening when plating from a solution with high chloride
concentration.
Kinetic parameters of the Cu reduction reaction were quantified
through a least-squares fitting of the steady-state current-potential
curves. Fitting of the experimental data was performed using both
a Tafel approximation in the potential range from −0.10 to
+ 0.02 V 共Fig. 4兲 and a mass-transport correction to the Tafel char-
acteristics in the voltage range −0.15–0.02 V using the following
equation19
共il − i兲
= a + b log 关11兴
i
in which is the overvoltage, il is the limiting current density, a is
a constant, and b is the Tafel slope. Experimentally determined val-
Figure 3. Steady-state current-potential curves for a copper electrode im- ues for il, in the range 32–40 mA/cm2, were used in the fitting
mersed in 0.3 M CuSO4 + 0.5 M H2SO4 with various concentrations of procedure. Both methods yield similar results. The Tafel slopes are
chloride 共0–100 mM兲 and in 0.3 M CuCl2 + 0.5 M HCl. about 118–140 mV/dec 共110–114 mV/dec with mass-transport cor-
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D204 Journal of The Electrochemical Society, 154 共4兲 D201-D207 共2007兲
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Journal of The Electrochemical Society, 154 共4兲 D201-D207 共2007兲 D205
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D206 Journal of The Electrochemical Society, 154 共4兲 D201-D207 共2007兲
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Journal of The Electrochemical Society, 154 共4兲 D201-D207 共2007兲 D207
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