Annexe Le 8170
Annexe Le 8170
Annexe Le 8170
DPS/MRPU/HWP/ELE/8170/PT-2029
a) This specification covers the design, manufacture, inspection & testing at manufacturer's
works, proper packing, safe delivery, commissioning, pre & post commissioning test at
site of two nos of 1.6 MVA, 11 KV / 0.433 KV transformers (oil filled ) suitable for outdoor
installation.
b) 10% spare oil quantity of each transformer and spares as indicated in the other section
of the specification shall also the part of supply. The transformer shall be provided with
all fittings & accessories (including foundation hardware) & shall be complete in all
aspects, for satisfactory operation, in accordance with this specification & technical
particulars. Design ambient temperature shall be 50 deg. C
c) It is not the intent to specify herein all the details of design & manufacture. However, the
equipment shall conform in all respect to high standards of design engineering and
workmanship and shall be capable of performing in continuous efficient operation and
confirming to all relevant standards.
d) Bidders shall confirm total compliance to the specification without any deviation from the
technical/ quality assurance requirements stipulated.
2. SERVICES & EQUIPMENT TO BE EXCLUDED
a) Shifting of transformer from department’s store to site.
b) Installation and erection of transformer.
c) Civil work such as transformer foundation, cable trenches etc.
d) External power connection for HV & LV side of transformer.
e) HV termination kits.
f) Connection to station earth.
3. PRE-QUALIFICATION CRITERIA FOR BIDDER
a) Only transformer manufacturer or their authorized dealer can quote for this
Transformers .In case of authorized dealers, they should submit the latest
authorization certificate from the respective Transformer manufacturer on
behalf of whom they are quoting.
b) The bidder should submit the documentary evidence fordesigned,
manufactured and supplied at least twenty numbers of similar or higher
rating oil type transformers during last five years.In case of authorized
dealer the documentary evidence of OEM will be considered.
c) Following details for minimum three transformer of similar or higher rating)
for working satisfactorily for more than two year after commissioning
supplied in last five years.
1. Name of the customer / company where the Transformer is installed.
3. Year of commissioning.
6. Phone, FAX no. and email address of the contact person of the customer.
5. GENERAL REQUIREMENTS
a) The offered equipment shall be brand new with a proven field track record. No
prototype equipment shall be offered.
b) The vendor shall be responsible for design, engineering and manufacturing of the
equipment to fully meet the intent and requirements of this specification and
attached data sheets.
c) The transformer and accessories shall be designed to facilitate operations,
inspection, maintenance and repairs. All apparatus shall also be designed to
ensure satisfactory operation under such sudden variations of load and voltage
as may be met with under working conditions on the system, including those due
to shortcircuit.
d) All material used shall be of the best quality and of the class most suitable for
working, under the conditions specified and shall withstand the variations of
temperatures and atmospheric conditions arising under working conditions
without undue distortion or deterioration or the setting up of undue stresses in
any part, and also without affecting the strength and suitability of the various
parts for the work which they have to perform.
e) The transformer should be a rectifier duty of suitable K factor.
6. AMBIENT CONDITIONS
Transformer and all its accessories and allied systems shall be suitable for
operating satisfactorily in humid and corrosive atmospheres found in fertilizer
plants, refineries and petrochemical plants. The design temperature of 50°C and
an altitude not exceeding 1000m above mean sea level shall be considered.
7. TANK CONSTRUCTION:
a) The transformer tank and cover shall be fabricated from high grade low carbon
steel suitable for welding and of adequate thickness. The tanks of transformers
shall be complete with all accessories and shall be designed so as to allow the
complete transformer in the tank and filled with oil, to be lifted by crane or jacks,
transportation by road, rail or ship without over straining any joints and without
causing leakage of oil.
b) The main tank body excluding radiator, cooler etc shall be capable of
withstanding vacuum 34.7 KN / sq.m (250 mm of Hg).
c) The base of each tank shall be so designed that it shall be possible to move the
complete transformer unit by skidding in any direction without any damage when
using plates or rails.
d) All covers and seals shall be oil and airtight and shall not be affected by mineral
or synthetic oil action. Detachable radiators equipped with air vent, drain plug
and lifting lugs shall be provided with shut-off valves to permit removal of any
radiator unit without emptying the tank. Radiators shall be securely braced to
prevent undue vibration.
e) All fasteners and bolts etc. shall be cadmium plated. All surfaces to be painted
shall be thoroughly cleaned, de-scaled, made free from rust and transformer
shall be epoxy painted. Paint shall be suitable to withstand specified atmospheric
conditions.
f) Different parts of transformers shall be connected by copper flexible for earth
continuity purpose.
g) Transformer tank shall be mounted on bi-directional rollers. Suitable locking
arrangement shall be provided to prevent accidental movement of transformer.
Tank shall also be provided with lifting lugs. Preferably 4 nos and 2 nos lifting
lugs for tank and top cover respectively.
h) Conservator tank of adequate capacity for expansion of oil from minimum
ambient to 100 deg. C shall be provided. The transformers shall be provided with
conventional conservator with dry air filling of the space above oil and connected
to silica gel breather.
i) The transformer shall be provided with riveted rating plate of min. 8 swg
aluminum anodized material sheet in a visible position, the entries of the rating
plate shall be marked by “etching of engraving”.
8. CORE AND WINDINGS
a) Transformer shall be double wound, core type with high grade prime cold rolled
non-aging grain oriented low loss, high permeability silicon steel laminations
perfectly insulated and clamped to minimize vibration and noise. Care shall be
taken to insulate core fastening bolts to reduce losses and avoid hot spots. All
parts of magnetic circuit shall be bonded to earth system.
b) Windings shall be of high grade electrolytic copper and shall be designed to
withstand the applicable thermal and dynamic short circuit stresses.
c) Adequate lifting lugs shall be provided to enable the core and winding to be lifted.
d) Adequate provision shall be made to prevent movement of the core and winding
relative to the tank during transportation, installation or while in service.
e) Maximum flux density in any part of the core & yoke on any tap position with
±10% voltage variation from voltage corresponding to the tap shallnot exceed 1.9
Wb/sq. mtr. However under normal condition it should be around 1.5 Wb / sq.
mtr.
9. LOADING CAPABILITY:
Transformer shall be suitable for continuous operation at rated kVAon any tap with
voltage variation of + 10 % corresponding to voltageof the tap. Short duration
overloading shall be in accordance with IS: 6600.
10. RADIATORS
a) Tank mounted radiator with shut off valves shall be provided.
b) All valves shall be of gun metal or cast steel or may have cast iron bodies with
gun metal fittings.
11. INSULATING OIL
As per IS: 335.No external inhibitors are permitted.
16. PAINTING:
Paint shade shall be informed to successful bidder during detail engineering however
the type / quality of paint should be as per relevant standard or as specified in CBIP
manual and should be suitable for chemical atmosphere & for places very near to the
sea coast. Successful bidder shall furnish painting specification/ procedure to be used
for purchaser approval during detailed engineering. Adequate quantity of touchup
paint shall also be supplied. There shall be no commercial or delivery implication to
purchaser on account of paint shade, paint specification/procedure.
18. ACCESSORIES
The following accessories shall be provided as a minimum:
a) Rating Plate
b) Terminal marking Plate
c) Two body earthing terminals
d) Neutral CT
e) De-hydrating breather
f) Conventional type conservator with drain plug and oil filling hole.
g) Air release Device (for transformers with conservator)
h) Oil Level indicator with minimum marking
i) Digital / Dial type OTI & WTI with alarm and trip contact
j) Pressure relief valve with contact
k) Sampling valve
l) Conservator drain valve
m) Top oil filter valve
n) Drain cum bottom filter valve
o) Double float Buchholz relay with alarm and trip contact
p) Terminal box
q) Marshalling box (IP-55)
r) Conservator with oil filling plug and cap, oil drain valve, oil level gauge
inaddition to magnetic / electronic oil level gauge.
19. O&M SPARES:
O & M spares are those which are required for satisfactory & trouble free operation
of equipment. List of O&M spares which are to be supplied as a one lot are as
follows (price deemed to be included in the total bid price)
22. GUARANTEE
The manufacturers of the transformer shall provide a guarantee of 18 months
from the date of receipt at the stores of the Utility or 12 months from the date of
commissioning, whichever is earlier. In case the distribution transformer fails
within the guarantee period the purchaser will immediately inform the supplier
who shall take back the failed DT within 15 days from the date of the intimation
at his own cost and replace/repair the transformer within forty five days of date
of intimation with a roll over guarantee.
23. DELIVERY
The transformers are to be delivered to :
2 Quantity 2
5 Frequency 50 Hz + / - 3%
6 Voltage HV 11KV
10 Efficiency >=98.5%
14 Temperature rise
19 Insulation level
3 KV (LV winding)
20 Terminal details
B HV neutral NA
HV side 4.6 KA
LV side 50 KA
1 Make
2 Place of Manufacture
3 Voltage Ratio
4 Rating in kVA
5 Vector group
HV
LV
7 NO load current
HV
LV
8 Type of cooling
18 Clearances : (mm)
18 a Core and LV
18 b LV and HV
18 c HV Phase to Phase
21 Mass of : (kg)
23 Dimension of transformer
25 Conservator Dimensions
HV
LV
28 Insulation level
HV
LV
HV
LV
29 Terminal details
29a HV line
29b LV line
*This figure shall be considered as a guaranteed losses and shall be used for computing total owing
cost. If bidder failing to furnish this information then, offer will be out rightly rejected.
Where,
Note:
1. It may please be noted that the price comparison of the bidder shall be done on the
basis of formula given for TOC (formula -1) as above and the value furnish in data sheet
2 at sr. no. 14 shall be considered for Wi and Wc.
2. The TOC shall be used for price comparison only, not for purchase order value.
3. During testing (routine test) on both the transformer if losses are found higher as
compared to guaranteed losses furnished in data sheet-2 by bidder, but within the
tolerance limit as per IS 2026. Then amount shall be loaded as penalty with same rate as
per test result of each transformer. However no additional payment or incentive shall be
given for losses below guaranteed value.
Penalty = Rs.[412* (difference in guaranteed and measured value of no load losses) +
277 *(difference in guaranteed and measured value of copper losses at full load)]
4. The transformer below 98.5 % efficiency shall not be accepted.
Annexure II
4) GUARANTEE; The party should give a guarantee of eighteen months from the
date of despatch or 12months from the date of commissioning of the
transformers at site.
7) Commissioning :
The erection of the transformers will be carried out by department at the site.
However while commissioning the party”s engineer should be present and he
should carry out the commissioning. Necessary man power support will provided by
the department. The charge for commissioning is to be included in the offer.