Full Thesis PDF
Full Thesis PDF
Full Thesis PDF
Master of Engineerino
By
November, 2001
STUDY ON PILE CAP DESIGN
A Dissertation
BY
MIR MD. ALMASUM
JtU
Md. Abul Bashar Member
Associate Professor
Department of Civil Engineering
BIT, Khulna
/ JL
tr. Sk. Sekendar Ali Member
Professor (external)
Department ol ( vii I ngi Ilecring
E3UFT, Dhaka
SYNOPSIS
Piles are used to transler the loads Ironi the superstructure down to the soil
stratuni. where the required resistance is avai table. Unless a single pile is
used, a pile cap is necessary to spread the vertical and horiionial loads and
any overturning moment to all the piles in the group. Unlike footing the base
Different methods of designing pile caps are in practice. Those are hroadl
classi lied as ACI I3ui ldin Code and strut-and-lie model ( S I'M). In this
project the cost incurred by different design approaches are compared. The
pile -cap with constant pile diameter and column size but with varying pile
the colilparisoll reveals that the pile cap designed by 5 I'M costs 5%
The experimental ultimate strength of the pile caps is compared with that
si ae is also N5c1\'ed and is seen to agree with oilier i iwest igators. It is seen
that the experimental strength of pile caps is higher than the strength
S'I'M is more rational than A( 'I lui Iding Code in terms of cost and integrity.
AC KNOW LE DGEMENT
The author expresses his heartiest appreciation to his supervisor, Dr. McI.
Monjur Hossain, Professor and Head, Department of Civil Engineering, BIT,
Khulna, for his continuous encouragement and guidance in the iroject work.
His keen interest in this topic and valuable suggestions, constructive
criticisms and advice at ever y stage made this project work possible.
The author also wishes to express his gratitude to Dr. Md. Alamir, Associate
Professor, Civil Engineering Department, BIT, Khulna and Md Abut Bashar,
Associate Professor, Civil Engineering Department, BIT, Khulna for their
cordial support during this study. Due respect to all faculty members and
postgraduate students of Civil Engineering Department, BIT, Khulna for their
encouragement.
Thanks are also due to all the laboratory technicians of Civil Engineering
Department for their assistance during construction and testing operation.
The author would like to express his thanks to Sicicliquia Motor Works for the
fabrication of Loading Frame in time.
V
TABLE OF CONTENTS
SYNOPSIS Iv
ACKNOWLEDGEMENTS V
LIST OF TABLES Ix
1.1ST OF FIGURES X
NOTATIONS XII
CHAPTER 1 INTRODUCTION
•I General Remarks
1.2 Background of the Study 2
1.3 Objective of the Study 3
1.4 Statement of the Problem 3
1.5 Scope of the Experimental Study 4
1.6 Outline of the Study 5
VI
ChAPTER 3 METHODS AND MATERIALS
3. I lnftoduet ion 40
3.2 Materials 40
3.2.1 Cement 40
3.2.2 Coarse aggregate 41
3.2,3 Fine aggregate 41
3.2.4 Reinforcing steel 42
3.3 Test Specimens 4
3.4 Testing Arrangement 48
3.4. 1 Fabrication of' loading frame 48
3.4.2 Instrumentation 49
3.5 Testing Procedure 52
VII
5.2.3 Failure of compression strut
63
5.3 Comparison of Observed Strength with 66
AC! Building Code
5.4 Comparison of Observed Strength with 67
Strut-and-tie Model
5.5 Comparison of Cost 68
REFERENCES
79
vhf
LIST OF TABLES
(According to ACI)
TABLE 5.3 : Predicted Versus Experimental Results 68
(According to STM)
TABLE 5.4 : Comparison of Cost of Pile Caps 70
Ix
LIST OF FIGURES
x
FIGURE 5.7: Failure pattern of pile cap B3 64
FlGt.iRl 5.8: Failure pattern of pile cap Cl 65
FIGURE 5.9: Failure pattern of pile cap C2 65
FIGURE 5.10: Failure pattern of pile cap C3 66
FIGURE 5.1 1: Column Load vs. Total Cost (For pile spacing 2 73
times pile diameter)
FIGURE 5.12: Column Load vs. Total Cost (For pile spacing 2.5 74
times pile diameter)
FIGURE 5.13: Column Load vs. Total Cost (For pile spacing 3 75
times pile diameter)
XI
NOTATIONS
XII
(X (ion iiiiini, lactOr for compreSsion sli•u(
xi!'
CHAPTER
INTRODUCTION
Where soil con(litionS (10 not lavor the design or construction 0! shallow
foundations, but a firm soil stratum can be found at greater depth, piles can
be used to transfer the loads from the superstructure down to the soil
stratum, where the required resistance is available. The piles may develop
this resistance by end bearing on the firm stratum, or by skin friction
developed by driving the piles into the firm stratum. Unlessa single pile is
used, a pile cap is necessary to spread the vertical and horizontal loads and
any overturning moments to all the piles in the group, which in turn will
transmit it to the subsoil. The main difference between the two types of
footings lies in the application of the base reactions which, in the case of a
footing on piles, consists of a number of concentrated loads.
designing pile cap in our country. These references are maiiilv based on
American and British Codes. The hulk of materials (concrete and steel)
required for a pile cap designed for a particular anticipated load in
accordance with the above mentioned methods are not same. Therefore,
a method which is safe and will incur lo\ver cost for a
selection of'
j)arlicular load needs to be ii ivestigaled.
There are various concepts as well as Codes in designing pile cap. Material
requirement fo r each niethod or concept varies significantly. As economy
is concern for any project, an attempt has been made here to yen v the cost
and ultimate capacity of pile cap for most common design methods. In this
study, pile cap has been designed by two different methods (A('I Building
Code and strut-and-tie model). In order to limit the number of variables, it
was decided to keep the number of piles, the pile diameter, center to center
spacing of piles and plan dimension of pile caps constant throughout the
test program. The ultimate load capacity of each sample is to be ohservcd
by testing to failure.
Three series of test to be carried out. Each series consists of three pile caps.
Pile caps are supported on 4 nos. of precast concrete piles. The caps are
10- designed according to the previous ACI Building Code (ACI 318-83),
latest ACI Building Code (ACI 3 18-99) and strut-and-tie model (STM).
Simplified frame and hydraulic jack with other accessories like pump and
pressure gauge, gauge to measure concrete strain etc. can be employed to
2
REVIEW OF LITERATURE
However, two basic approaches of pile cap design are in common use.
They are AC! Building Code method and Strut-and-Tie model (STM). The
ACI Building Code (prior to 1 999) does not contain sufficient provision
for design of pile cap especially for deep Changes have been
brought out in the ACT Building Code time to time regarding sheat' design
of pile cap. Many authors' 47 criticized previous AC! Building Code
using for design of deep beam, can effectively be used for design of pile
cap also 16.17 Research work8 have been carried out in the Cement and
nodes, (d) compression fans, and (e) diagonal compressive fields. In the
context of pile cap the concept of STM can be modeled as shown in Figure
2.2.
4.
S
Column load N
1)1 l( tII ) (I
Ic loices between pile heads
Pile '
Pile
Pile
Distance between
center of piles =
9
N
c
c
V
/
-- —\ i d
______________________ r,s
I"
H
-
Elevation Plan
Where N is the concentrated column load. '1' and 'd' are center to center
distance of piles and effective depth of cap respectively. Detail calculation
is shown in Annex 1.
10
In 1954 I1.1'. Yan26 presented a rational procedure for the design of pile
cap. 1 Ic suggested that the applied load on pile cap should be taken as
uniformly distributed over the full hearing area of the column. According
to him the load is assumed to take the shortest line to the supports and to
be transmitted to the piles by inclined compression in the cap (Figure 2.4).
The line of axial thrust in the concrete would converge
ID to intersect with the
bottom reinforcing steel at the centerlines of the piles. These thrusts tend to
spread the piles apart. Assuming that the piles have no lateral rigidity, a tie
is required at the base to hold the piles together. In this respect the
strLlct.ure is analogous to a triangulated frame (Figure 2.5), the
rein lrcemcnt required in the cap being a measure of the tie tension in AR.
This concept resembles with the compression struts and tension de of strut-
21
and-tie model .
He derived the expression for tie forces in case of two-pile cap, three-pile
cap and four-pile cap. The expressions for horizontal tie force are:
T = (W/61h)(312-a2) 2.3
12
PUM
a = half of the width of column
T1 13 = (W/121h)(312-b2) 2.5
In 1 956 Banerj cc27 advocated beam theory but suggested that, for the
purposes of determining the maximum bending moment, the column load
450
could be considered to be dispersed at down to the mid-depth of the
cap, an approach is similar to that used for deep beams. For caps with a
span/depth ratio of about 1 .5, this dispersion would reduce the amount of
4.
most likely span/depth ratios, the stress distribution through the depth of
the cap is fr frooi linear and that the total tensile force to be resisted is less
than that l)redicted by simple beam theory. However, the results apply
strictly only so long as the concrete remains uncracked. [hey also
suggested that the reinforcing steel should be slihtiv curved vertically to
help resist diagonal tension. This method could not easily be extended to
three- or four-pile caps.
In 1967 Blevot and Fremy 29 presented a method which assumes that the
axial thrusts intersect with the main reinforcement at the center-line of the
piles, but they meet at a point in the column, above the top surface of the
cap, such that they intersect the top surface at the quarter-points of
the
column in plan (for two or four-pile caps). This leads to the expression:
by simple bending theory. They make no allowance for the size of coluiiii
or pile when calculating the area of tensile reinforceiiieiit This lead steel
area higher than those determined by Strut-and_tie model.
Ir
piles should be stripped down and the projecting reinforcement bonded
into the pile cap to give the required bond length. For small pile caps and
relatively large column bases the column load may be partly transferred
directly to the piles. In these conditions shear forces are neligih]e and
The CRSI l-landbook6 makes use of the general design procedures in the
AC! Building Code for the design of pile caps, with the exception of the
shear design procedures for deep pile caps. The Handbook suggests that
when the center of the nearest pile is within 'd' from the column lice, the
one-way shear capacity should be investigated at the face of the column,
17
4
Where w is the distance from the center of the nearest pile to the face of
the column. When the center of the nearest pile is within d/2, the CRSI
Handbook suggests that the two-way (punching) shear capacity should also
be investigated at the perimeter of the column face, different than the ACI
Code. And again, the concrete contribution should be increased to account
for deep (two-way shear) action. The suggested relationship for two-way
shear is:
is
Critical section for beam shear
•1
I.
1:intel reviewed one-way and two-way shear design provision of the ACI
• Pile caps must be reinforced for both positive and negative bending
moments. Reinforcement should be placed so there is a minimum cover
of 75 mm br concrete adjacent to the soil. Where piles extend into the
cap only about 75 mm the bottom reinforcement should Nc 75 mm
4
above the pile top in case of concrete cracking around the pile head.
• Pile caps should extend at least 150 mm beyond the outside face of
exterior piles and preferably 250 mm. When piles extend into the cap
more than 75 mm the bottom rebars should loop around the pile to
avoid splitting a part of the cap from pile head moments and shears.
When pile heads are ass(Ilne(l fixed they sliotild extend into the pile cap
at least 300 mm. The minimum thickness of pile cap above pile heads is
300 mm as specified by the ACI Building Code31.
Some kind of tension connectors should be used on the pile heads if the
piles are subjected to tension fwees.
20
Mj
He opined that pile cap moments and shears k)r design are best obtained by
using a FEM or FGM computer program such as B-6 or. preferably, B-2$.
When the cap load is at the centroici of both cap and group and the g roup is
symmetrical and the cap load is vertical any computer program for plates
will give node moments with adequate accuracy. The FGM can be LISCCI to
obtain both the mode moments and shears. In using these programs one
replaces (or acids the vertical pile spring) the soil spring at the nodes where
piles , are located with a pile spring, usually several orders of magnitude
larger than the soil springs in the soft soils where piles are usually used, the
model is not significantly improved by using soil springs at all nodes and
1'
When there are battered piles and/ or additiona] load degrees of freedom
one must use a special program to obtain a correct pile cap solution. In
three or four pile groups centrally loaded \vith a vertical load, cap
flexibility is not a factor as each pile carries P/n where n = the three or four
piles in the group. When there are more than this -particularly both interior
If and exterior - cap flexibility is a significant factor, e.g., in a centrally
loaded five pile group with four exterior and one centrally loaded pile, the
central pile will carry most of' the load until the cap becomes very rigid
(thick). In a long-term case, the pile loads might tend to even out
11
V.
In 1993 Weti Bin Siao 5 conducted a study to establish a link between deep
beams and pile caps. He used strut-and-tie model to simulate the structural
behavior of shear forces in deep beams and pile caps. He arrived at a
consistent approach in their design against shear failure from diagonal
splitting. He proposed simple method of predicting shear strength in deep
beams and pile caps failing in diagonal splitting.
In 1995 Lian Duan and Steven McBride investigates bridge pile cap
rigidity with the views of proposing new controls on cap sd ftness in
determining pile reactions. In designing pile caps it is assumed that the cap
is rigid and pile reactions are determined considering this. A typical
-1
Bridge pile foundation that had 1-880 5th and &h \/iaduct was chosen for a
three-dimensional finite element GT-STRIJDL computer model to study
the sti l'Iliess of the reiiilorced concrete pile caps. Based on the numerical
study performed following conclusions were drawn:
> the pile cap may be assumed to be rigid when the length-to-thickness
ratio of the cantilever is less than or equal to 2.2
qr
'r the assumption that the rigidity of pile cap is not valid when the ratio of
22
4
lii 1996 Perry Adebar and I .uke (Zongyu) Zhou proposed a modi fled
0.6i c +
Where f and f have units of psi. If Mpa units are used, the 72 in Equation
the compression strut. The ratio A2/A1 in Equation 2.10 is identical to that
used in the AC! Building Code to calculate hearing strength. The
parameter 13 accounts for the geometry of the compression strut, where the
ration (height to width) of the compression strut. To calculate the
maximum bearing stress for the nodal zone below a column, where two or
more compression struts meet, the aspect ration of the compression strut
can be approximated as
h.,/h. 2d/c
where d is the effective depth of the pile cap and c is the dimension of a
square column. For a round column, the diameter may be used in place of
c. to calculate the maximum bearing stress for a nodal zone above a pile,
where only one compression strut is anchored, the aspect ration ol the
compression strut can be approximated as
where d is the diameter of a round pile. Note that the ration h/b should
not be taken less than 1 (3 ~! 0)
24
pile Cal) depth may be increased (f3 increased), or the pile cap dimensions
L
k
effective depth d of a pile cap is generally about 10 in. less than the total
depth D of the pile cap.
must also be sufficient to provide adeqLlate bond length Ibr the bars
projecting from the piles and for the dowel bars of the column. He opined
that if the thickness of the pile cap is such that the column load can all be
transmitted to the piles by dispersion, no bending moments need to be
considered, but generally when two or more piles are placed under one
I 41
column it is necessary to reinforce the pile cap for the moments of forces
produced. He supplied a very useful table for design of pile caps using
space frame (strut-and-tie model) method. The main reinforcement has
been calculated as:
7()
El
Ends of tensile reinforcement is bent and carried to the top of the cap as
shown in Figure 2.7. He suggested that minimum thickness of the cap
should be:
Where h is the total thickness of the cap and h is the diameter of the pile.
.4
rvinforccment
27
2.1 EXPERiMENTAL WORKS
In 1957 Hobbs and Stein2S tested about 70 two-pile caps. about one—
quarter lull size. The steel was designed either by straightiorward beam
bending theory with straight bars or by their more rigorous iriethod with
the bar bent so as to intersect the mid-plane at I 5 to the horizontal. They
found that bent bars gave consistently better results than snaihi bars and
that the elflciency' defThecl as the failure load divided by the area of steel
used, was as much as 66% greater. In other words, by using curved bars,
the same load-carrying capacity could be obtained with only 60% of the
steel required with straight bars. They suggested that the method could he
used to design caps with more than two piles by considering them as
combinations of two-pile groups. They drew no real conclusions about
• anchorage except that improving the bond improves the ultimate strength
of the cap.
04
one main vertical (flexural) crack forming at mid span. He also concluded
that only nominal anchorage is required beyond the edges of the Piles.
In 1967 by Blevot and 1-7 remv29 carried out far more comprehensive series
For two-pile caps, the failure loads were slightly below the design ultimate
loads. In general, they found that bunching the heads (i.e. along the
diagonals or parallel to the sides for four-pile caps) gave approximately
20% higher strength than the same weight of steel spread out in a grid
pattern. Blevot and Fremy also compared different depths of cap and found
that the best results were obtained with the imaginary struts running at
between 4 5 and 5 - (1to the horizontal.
. . -
Th s gives, f or four-pile caps, a
i
depth of between 0.7 (kh1) —h/2) and (kh-h/2), where kb1 , is the pile pitch
and h is the column size. In some of the models tested, relatively large
cracks had appeared before the service load had been reached. For the full-
size caps, they therefore adopted hybrid-reinforcing systems consisting
mainly of bunched steel, following the sides or diagonals, to take the major
part of the load and a relatively light grid of steel to reduce cracking. The
results of' the tests on full-scale caps agreed well with those of the half-
29
Ii
scale models, the failure loads being 1.2 to 1.5 times the design ultimate
loads.
the center of the pile cap sides, extending to near the top of the pile caps.
Prior to failure, the pile caps had usually split into four separate pieces
hinged below the column base. According to the author, most specimens
foiled in "shear" after the longitudinal reinforcement yielded. The
author
also classified the failure modes as either one-way (beam) shear or two-
way (punchin(l) shear, depending on the appearance of the failed specimen.
In 1984 Sabnis and Gogate tested nine very small (1/5) scale models of
four- pile caps to study how the quantity of uniformly distributed
V
4
extended to the top surtitce. The test showed that \'arvin the rein ioi'cemeni.
ratio between 0.0014 and 0.012 had little influence on the shear capacities
of the models.
In 1990 Adeher, Kuchma, and ('ol tins tested six flu I-scale pile caps (live
four-pile caps and one six-pile cap). The largest specimen weighed more
than 7 ton (6.4 toil). All pile caps were statically indeterminate piles in
four-pile caps were arranged in a diagonal shape), and the actual pile loads
were measured throughout the test. External and internal strain
measurements taken during the tests demonstrated that the behavior of pile
caps is very different from two-way slabs. Plane sections do not remain
plane, and strut action is the predominant mechanism of shear resistance.
Deep pile caps deform very little before failure and, thus, have virtually no
ability to redistribute pile loads.
2.4 CODES
According to the ACI Building Code (31 8-77, pile caps are designed in
the similar way of designing footing on soil considering the base reaction
consisting of a number of concentrated loads rather than distributed soil
F 4A pressure. The procedure is divided into three separate steps: 1) shear
design which involves calculating the minimum depth for pile cap so that
11
I' required amount of longitudinal rein f'orcement at the critical
section for
flexure; and 3) a check of the bearing stress at the base of the column and
at the top of the piles.
The special provisions tor shear design of' slabs and k)oullas (Section
I I 12) requires that designers consider both one-vvay and t\vo-wav
.
shear.
The critical section br One-way shear VaS located at a distance d from the
bice of' the concentrated load of- reaction area, in acid ition. Sect ion I I .1 of'
the ACI Code stated that sections located less than a distance d from the
ftice of' support may he designed for the same shear as that computed at a
distance d. The commentary to Section 1 I. I warned that if' the shear at
section between the support and a distance ci cli tiered i'aclicallv
from the
shear at distance d, as occurs when a concentrated load is located close to
the support, the critical section should he taken at the face of the support.
44
The critical section for two-way shear remains at d/2 from the perimeter o I'
the column regardless whether there is concentrated load app! ied within
the critical section. Section 15.5.3 states that any pile located d/2 inside
the critical section produce no shear on the critical section and describes
how to calculate the contribution from any pile that intercepts the critical
section. The commentary on Section 1 5.5.3 contains a statement (since
1 977) that when piles are located within the critical section. analysis for
shear in deep fiexural members, in accordance with Section II ., needs to
be considered. Unfortunately, Section 11.8 of the ACI Code addresses only
one-way shear in deep members, where the critical section is taken
midway between the concentrated load and the support and the concrete
contribution is increased due to deep beam action.
The Code specifies that the critical section for moment in footings is at the
lace of columns. The quantity of longitudinal reinforcement required at
this critical section is determined by the usual procedures lbr reinforced
concrete members, assuming plane sections remain plane and assuming
that there is uniform flexural compression stresses across the entire width
of the member. The designer is told to (liStribtite the required longitudint.
reinlwcement uni l'ormly across the pile cap.
However, latest AC! Building Code recommends that when piles are
located inside the critical sections, 'd' or 'cl/2' from face of column, for
one-way or two-way shear, respectively, an upper limit on the shear
strength at a section adjacent to the face of' the column should be
considered. The Code refers CR51 1 landhook lbr guidance in this situation.
Ar
The Code specifies minimum thickness to be such that the depth of cap
above bottom reinforcement shall not be less than 12 in.
Column
Critical perimeter for punching shear
t-d12
rd
34
the loaded area A1 , the bearing strength is multiplied by 'A2/A 1 but not
i1 Lhis PIa1e
that the truss should be of' triangulated lbrm, with upper node at the center
of' loaded area. The lower nodes of the truss lie at the intersections of the
ceiiterl ines of the p1 Ics with the tensile rein trceiueni.
According to BS8I 10, when the pile spacing exceeds three times the i11e
diameter, only the reinforcement within 1 .5 times the pile diameter from
the center of a pile should be considered to constitute a tension member of
the truss.
According to the Standard the design shear strength of pile cap is normally
governed by the shear along a vertical section extending across the full
width of the cap. Critical sections for the shear should be assumed to be
located 20% of the diameter of the pile inside the face of the pile, as
indicated in Figure 2.10.
Cl/
3d1)
k >1
I- L -1 ~
36
The whole of the force from the piles with centers lying outside this line
should be considered to be applied outside this line. Where the spacing of
the piles is less than or equal to 3d, the allowable shear stress is enhanced
by I .5d/a, where a, and 3d is the distance lroiii the lace of the column to
the critical sections and diameter of pile respectively. Where the spacing is
greater, the enhancement may only be appi iecl to strips o f width equal
41 to3d. centered on each pile. A check should be made to ensure that the
design shear stress calculated at the perimeter of"the column does not
The Code specifies that the idealized truss shall be of triangulated f'orm
with upper node at the center of the loaded area. The lower nodes lie at the
intersection of the centerlines of the piles with the tensile reinforcement.
When spacing of piles exceeds three times the pile diameter the Code
restricts that only the rein forcemeni within a bandwidth of 1.5 times the
In case Of punching shear, the Code specifies that .r check shall be made to
ensure that the factored shear stress calculated at the perimeter of the
be checked on the perimeter of the column. The Code recommends that the
tension reinforcement shall be provided with full anchorage.
.18
zones anchoring only one tension tie, and 0.60f in nodal zones anchoring
more than one tie. The Code also requires that the necessary tension-tie
reinforcement be effectively anchored to transfer the required tension to
the nodal zones. Finally, the concrete compressive strength of the cracked
concrete determined by considering the strain conditions in the vicinity of
the stnit.
39
MI
CHAPTER
3
METHODS AND MATERIALS
3.1 INTRODUCTiON
This chapter includes the information regarding the type, source and
preparation of the materials used. The installation of the loading unit and
other instruments and the testing procedure is also included in this chapter.
3.2 MATERIALS
3.2.1 Cement
Normal Portland cement was used in all Ii!es in pile caps. Ihe cement
40
BIT was in paper bags stored under proper condition. The brand name o
cement is 'Meghna Cement".
Manually crushed stone was used for the construction purpose. Aggregate
of different size and grading were used br pile and pile cap Aggregate
passing through 3/4" sieve and retained on No. 4 sieve was used as coarse
aggregate for pile cap while 1/2" downgraded stone chips \\'1S used for
construction of piles. Stone chips were obtained from departmental stack
yard.
Syihet sand passing No. 4 sieve was used throughout. The fineness
modulus of the sand varied between 2.5 to 3. The sand contained a little bit
dust particles.
Mild steel plain bars were used throughout the construction work. Bars
were supplied by the department. 3 nos .3-it. pieces of bars \\'Crc cut from
the bundle of reinforcement to determi iie phvsica I properties.
Reinforcement test result is tabulated in Table 3. 1
*
Table 3.1 Properties of Reinforcement
ax
Tests were carried out on four-pile C3S with pile spacing 1 '-2" center to
dimensions of 2' square for all pile caps. Details of the test pile cap are
shown in Figure 3.1-. 3.3
42
6"x6" column
O W 0
2'- 01' F-1 I '7"
-o
- 6" diameter lrcast concrete pile
~—1
7,'
11
2ID
IN
Figure 3.3 Details of reinforcement in pile and pile Cal)
Three series of pile caps were designed for testing purpose with 3 pile caps
in each series. The series were identified as series A, series B and series C.
These letter is followed by integers ranging from 1-3, indicatin the serial
number of the cap under consideration. Thus a cap designated by A I
indicates pile cap of series A and its serial number in the series is I.
Pile caps of series A were designed in accordance with the previous AC!
Building Code34 . The calculated reinforcement was not increased to satisfy
4
ii
Reinforcing steel were laid in uniform grid with full anchorage (a standard
90 bend followed by 12 bar diameter as straight portion) on each end. No
top steel was provided in any of the caps. Clear cover to the main steel was
2" on each sides of the cap except at the bottom. Bottom bars were placed
I" above the pile heads. The vertical steel of the piles passed through the
The concrete mix proportion was I 3.6 : 4.3 with water cement ratio of
0.80 (see Annex 2). The maximum aggregate size was 3/4". The mix had
design strength of 2500 psi at 28 days. The caps were cast in wooden
molds (bottom surface was net cement finished covered with polythine).
The pile caps were cured with moist gunny bag till the day of test. [he
control specimens (6" diameter standard cylinder) were tested at about the
same day. The strength achieved is listed in Table 3.3.
.46
..1.
Table 3.3 Test Result of Control Specimens
47
Casting date: 20-8-011Cap Cl
1
2
102000
90000
3608.07
3183.59
2848 7 Mortar Failure
Mortar Failure
3 70000 2476.12 Mortar Failure
4 74000 2617.62 Mortar Failure
5 69000 2440.75 Mortar Failure
6 87000 3077.47 Mortar Failure
7 76000 2688.36 Mortar Failure
8 86000 3042.09 Mortar Failure
9 70000 2476.12 Mortar Failure
Reinforced concrete piles had 5 nos. of #3 plain bars with Vt" diameter
stirrup 4.5 inch center to center. Piles were projected 15 inch irom the
-11
bottom of the cap and inserted by 3 inch into the caps. Main bars of the
pile are extended by 5" to ensure proper anchorage with the cap.
The design, fabrication and installation were some inherent parts of this
study because of the uniqueness of the test pattern. Steel joist was used
mainly in this frame. The frame was designed to facilitate the test load as
h ih as 400 k Ij) by providing appropriate sti lieners. The loading frame is a
48
fr
3.4.2 Instrumentation
Pile caps with piles were taken on the testing frame with the help of a
portable crane (200-ton capacity). Column on the pile cap was represented
by 6"x6"x2.5" steel block, which was placed exactly at the
vJ
),-
Front Elevation
0.70" (ay.)
Section A-A
50
center of the cap. Hydraulic jack having capacity of 200 ton was placed on
this block steadily. The gap between sofflt ol' the frame and piston of the
jack was tilled and packed with required size of preftibricated steel
sections. A typical test set up is shown in Figure 3.5.
r'
I
-r--r '
4
-
r - -
-
:-
'- '- 14 .
;7flj4 j
4•,
l;
i
Ic
51
J
The load was applied by the jack with the help Of pressure pump. 'IThe
pressure exerted on pile caps were observed and measured from the
pressure gauge connected with the pump. The pressure gauge was
calibrated before the testing program. Deflectometer was set at the center
point of the bottom of each pile cap to measure deflection of the cap.
Each pile cap was initially subjected to a load of 30 kip and released to
initialize the test setup. Then load was applied from zero to failure load at
an increment of 25 kips After each increment of load pumping was
.
stopped and vertical deflection of the cap at center was recorded. It was
also observed carefully whether any crack was formed. The load was
increased in the same manner until first crack was noticed. The crack was
marked with pencil to show the locations and length of propagation of first
crack. Pressure gauge reading and deflection at the cracking stage was
recorded immediately. The load was then increased steadily until failure of-
the pile cap occurred. Final reading of pressure gauge and deflection was
recorded simultaneously. After failure a small-scale sketch of' all sides of'
the caps showing locations and successive propagation of the cracks was
drawn on paper. Finally photograph of every face of tested pile caps were
taken to visualize the crack pattern or in other words to classify the failure
pattern.
D V'ai(3LNA
CHAPTER
4
LABORATORY
INVESTIGATION
4.1 INTRODUCTION
The concrete mix was designed on the basis of ACT method. A detail of'
concrete mix design is shown in Annex 22
5.1
.11
Pile caps were supported on 6" diameter precast concrete piles. Each pile
was designed conservatively so that the caps will fail without any distress
on piles. To ensure this, a trial Pile was constructed flrst with 5 nos. of # 3
bar. #2 bar was used as circular tie with spacing of 4" center to center.
Piles were cast with trial mix of 1: 1 .5:3 and water cement ratio of 0.60.
Crushed stone aggregate of maximum size 1/2" was used with sythet sand.
Steel mold was used to construct piles. Fresh concrete was tamped with
5/8" diameter rod with great care to keep the reinforcement casing in
center.
Piles to be used in pile caps were cast with same ratio (1: 1 .5:3) and were
cured for 14 days before fabrication. Inside of the mold was properly oiled
before each hatch of casting. Piles were removed from mold after 24 hours
of casting. Main bars of the piles were extended above casting by 6" to
ensure proper anchorage with the cap (Figure 4. 1).
54
4.3.2 Casting Platform
It is decided that piles are to be projected by 15" below pile caps. Masonry
platform was temporarily made to ensure projection, alignment and level
of the piles. Bottom of the platform was leveled carefully. Provision O f
hole for piles at specified spacing (I 4" c/c) was kept. Remaining gaps
(after placing and positioning piles) of the platlhrm was tilled with loose
sand. Platform was of 1 5" high. Three such platforms were made having
Each series of pile caps was cast in separate date. Mixture machine was
used throughout the casting operation. To ensure proper compaction,
vibrator was used with special care to avoid segregation and other
casualties.
-
LJ. 11
Pr
•g- .J .._.J...Z -
• :.: -•
•- -••. ,&
- L . •• j •._,
-.
. ••.-"-.•."; j•._.
•-:'
Sides of the form work (platform) ware removed on the following day.
Curing started from the time of removing sides of'the formwork till the day
of testing. Moist gunny bags were used in this purpose.
4-
9 numbers of control specimens were kept for each series of casting and
cured properly till the day of testing. The control specimens were tested in
the same day of testing the cap.
A.
CHAPTER
0~
RESULTS AND DISCUSSION
A
5.1 SUMMARY OF TEST RESULTS
The test results and the relevant numerical values are summarized in
tabular form and are shown in figures as or when required. The contents of
the different tables and figures are described in this chapter. Table 5.
1 19.75 209
\368.16
II
93,95 2M3
Averag73.32 100.83 1.44 2.61
106.85 130- us 2. 3 5
B2 1 99.11 114.59 1.70
B3 101.69 130.07 0.94 1.92
___
119.75
-
ft64 1.$0
C2 109.43 140.39 0.72 2.05
C3 91.37 112.01 1.25 I 2.76
yagj 99.1f 124.05j L87 2.20
ss
--a
Fcce A Face B Face C Face b Bottom
CAPA1 )
CAP A2 0
-
7 0 0
CAP A3
j r •' 1
00
CAP BI P P 1 0 0
CAP B2______ /
I,
CAPB3
CAI> CI
LZI
0
CAPC2
]
0 _01
CAP
C3____________
59
5.2.1 Flexural Failure
The flexural phase is considered to start vith the initial loading and to
terminate at the initiation of the first diagonal tension crack although the
fiexural cracks may continue to form at higher loads. The behavior of all
caps is believed to be essentially elastic until flexural tension cracks
formed. In almost all caps, the flexural cracks were found to f'orm first.
The flexural cracks at higher loads inclined slightly like flexure shear
cracks towards the load point. The advent of diagonal tension cracks was
found to stop the propagation of flexural cracks. \/irtuallv no caps failed in
flexure.
When the principal stress generated exceeds the tensile stress limit of
concrete, the diagonal tension cracks take place. Once this cracks are
formed, the process of decreasing the uncrackeci depth and increase of
tensile stress is continues and simultaneous with rapid propagation of the
crack under the action of cracking load or higher load. The development of
diagonal tension cracks is sudden. However the development continues till
I
the failure.
Figures 5.2-5.4 show the physical appearance of pile caps of' series A after
filure. The caps were designed according to orevious ACl Building
A-
demonstrates that the cracks are initiated by flexure and ultimately took the
shape of f'lexure shear crack. In case of pile cap Ai ( l"igure 5.4) two
diagonal cracks meet the flcxural cracks and the cap failed in punching
shear.
Among the pile caps of series B and C, only cap C2 (Figure 5.9) looked to
behave like the caps of' series A. The cap seemed to fail in shear initiated
by flexural crack.
62
Air
5.2.3 Failure of Compression Struts
If a tension tie crosses a compression strut, the tensile strain reduces the
capacity of compression struts to resist compressive stress. In pile caps
tension ties cross compression struts in the vicinity of the nodal zones just
above the piles. Between the points of application of load and heads of
piles the compressive stress spread out, producing transverse tensile
stresses. The absence of reinforcement to control diagonal tension cracking
allows the cracks that occur due to splitting of the struts, cracks propagate
quickly through the cap. Final failure mechanism resembles either a one-
way or two-way shear failure. It is believed that failure of this concrete
tension tie was the critical mechanism involved in the shear failures ol the
pile caps BI, B2, B3, Cl and C3 (Figure 5.5-5.8 and Figure 5.10). The
above mentioned Figures demonstrate the influence of transverse tension
a
Figure 5.6 Failure pattern of pile cap 132
64
Figure 5.8 Failure pattern of pile cap Cl
The procedures of the ACT Building Code3 were used to predict the failure
loads of all pile caps. Table 5.2 shows the comparison of experimental
failure loads WI th predicted loads of the caps according to AC I. Pile caps
of series A failed at 92% of the prC(liCted load. The caps were predicted to
fail in Ilexure. Virtually all caps including the caps of series A failed in
shear. One of the caps of series A (Al) failed in two-way shear while
others of the series seemed to fail in normal shear dominated by Ilexure-
shear cracks. The strength of other caps is also less than the strength
mm
I
predicted by ACI Building Code. The low strength of the caps might he
due to yielding of the longitudinal reinforcement.
(p) (kip)
Al 110 88.79 0.81
A2 110 119.75 1 1.09
A3 110 93.95 0.85
Bi 170 130.07 0:77
132 170 114.59 0.67
133 -
170 130.07 0.77
Cl 138 119.75 0.87
C2 138 140.39 1.02
C3 138 112.01 0.81
Table 5.3 shows the comparison of experimental failure loads of the pile
17
caps with the load predicted by strut-and-tie mode1. It is seen that the
-.41
experimental failure load is 20% to 60% higher than the predicted ultimate
load.
67
Table 5.3 Predicted versus Experimental Results [According to STM''I
Cap
No.
Predicted
failure load
J Experimental
failure load (kip)
Experimental load
Predicted failure load
(kip)
Al 63 88.79 1.41
A2 63 119.75
A3 63 93.95 1.49
4. BI 103 130.07 1.26
B2 103 114.59 1.1!
B3 103 130.07 1.26
CI 106 119.75 1.13 _____
C2 106 140.39 -
To make a comparative cost study ol pile caps. (() pile caps \\'CtC desftned
by ACI and strut-and-tie model. Column load and pile Spacing were
varied. Costs of all pile caps were estimated according to the latest
schedule of rate of PWD. Comparative cost of pile caps is shown in Table
5.4-5.6 and in Figure 5.1 1-5.13.
Figure 5.11 shows the cost of pile caps designed by ACT Building Code3,
strut-and-tie model as suggested by Perry Adehar' 7 and strut-and-tie mode
as suggested by Reynolds7 for pile spacing of 2 times pile diameter. It is
seen that cost of pile caps designed by strut-and-tie model' 7 is higher than
ACI Building Code for column load ranging from 75 to 625 Rip.
68
Ar
lk
Figure 5.12 depicts the cost of pile caps designed by different methods
when pile spacing is 2.5 times pile diameter. It is seen that the cost line
designated by ACI falls below the line designated by STM' ftr column
load 225 to 400 kip. Thickness of pile caps in this range is same, quantity
of reinforcement is liable for the variation. [lie cost line desiwmted h\ ACI
seems to rise abruptly at load 400 kip. This is because at this stage nearest
pile falls within d/2 from the face of column and two-way shear is checked
at the face of' the column, which yield higher depth of the caps.
Figure 5.13 shows the variation of cost of' pile caps designed according to
the methods described. It is seen that the di lierence between cost of pile
caps designed by ACI Building Code and strut-and-tic model '7 becomes
less as column load increases. The concept of ACI Building Code that the
pile cap hehalves as a flexural member seems to be rational in this
situation. It might be considered that for pile spacing 3 times or more, ACI
Building Code behalves as it assumes. in all cases strut-and-tie model as
suggested by Reynolds' results costly way of designing pile cap. This is
6')
-k
Table 5.4 Comparative cost of pile caps (for c/c pile spacing 2xd 1) )
Table 5.6 Comparative cost of pile caps (for c/c pile spacing 3x(l 11 )
Average = 4.89
I
14000
I 300u —S—AC?'3
—A— Si M
12000
I 1000
Column sji.c1414
C 8000
U
um
----
•
7000
C -a
H 6000 _A_AA
£ _. _.
_._._•
5000
_._•
_u.__ U
4000
3000
2000
0 100 200 300 400 500 600 700
• Column Load(kip)
Figure 5.11 Column load vs. Total cost (for pile spacing 2 times pile diameter)
73
k
14000
13000
—U—AC i3
—•—STM17
12000 —A— ST M
II 01)0
Column sii., 14'x14
l'jlc d mmdci: 2
171 1 0000 CiC spmcIn of pile - 2 5xL)p
_
H 9000
(I, 0-0
0 8000
U
03 7000
0
H 6000
5000
4000
3001
2000
0 100 200 300 400 506 600 700
Column Load(kip)
Figure 5.12 Column load vs. Total cost (for pile spacing 2.5 times pile diameter)
74
IL
14000
13000 --AC
—•--STM
—A—STM
12000
(oliitnnnze I4''d4'
I 1000 PIe diamcer I 2"
C/C Spacing C)1 I)I I)p
10000
9000
000
7000 N
• -•-N-N.
.-
6000 .-
5000 .7,
4000
3000
21)00 I I I I I
0 100 200 300 400 500 60() 700
Column Load(kip)
Figure 5.13 Column load vs. Total cost (for pile spacing 3 times pile diameter)
75
41
CHAPTER
no
A-
CONCLUSIONS AND
RECOMMENDATI ONS
6.1 CONCLUSIONS
Ihe cost comparison of' pile caps designed by AC! Building Code3 and
strut-and-tie model (STM) 7 reveals that the pile caps designed by STM'
costs 5% to 20% lower than ACT Building Code for pile spacing 2 to 3
times pile diameter within a range of 75 to 625 kip of column load.
The experimental results indicate that the actual strength of pile caps is
higher than the strength predicted by the STM' in comparison to ACT
Building Code3 . Also within the limitation of pile spacing up to 3 times
pile diameter, STM17 is more rational than ACT Building Code3 in terms of
cost and integrity.
70
The following conclusions are made on the basis of structural behavior of
pile caps.
• Flexural cracks form first on the vertical fces ol pile caps designed
by both ACI and strut-and-tie model.
• Both design methods ensure that cracking load is slightly above the
service load.(80% of the ultimate load)
77
vi
Therefore the following recommendations are made for further research in
this field.
• Computer modeling of pile, pile cap and soil using finite element
method
78
REFERENCES
79
8 Fintel, Mark. 1986. Hand book of Concrete Engineering, Van Nostrand
Company, 2tid edition, U.S.A.
80
15 Sabnis, Gajanan, M. and Gogate, Anand, B. 1984. Investigation of
Thick Slabs(Pile Cap) Behavior, ACI Journal. Proceedings, volume 8 1.
no. 1, January-February, pp. 3 5-39.
20 Kuchma, D.A. 1989. Design Using the Strut and Tie Model: Tests of
Large-Scale Pile Caps, MASc. Thesis, Department of Civil
Engineering, University of Toronto, 137 pp.
81
-4
A
22 Schlaich, j, Shafer, K, and Jennewein, M. 1987. Toward a Consistent
23 Marti, P. 1985. Truss models in detailing, Conc. mt. volume 7. no. 12.
pp. 66-73.
26 Yan, H.T. 1954. Bloom base allowance in the design of Pile Caps, Civil
Engineering and Public Works review, volume 49, no. 575, May. pp.
493-495; also no. 576, June 1954, pp. 622-623.
$2
29 Blevot, J. and Fremy, R. 1967. Semelles sur pieux, Annales de
0/Institut Technique du Batimeni. Ct des Travax Publics, Vol. no. 230.
February, pp. 223-295.
35 Siao, Weii. Bin. 1993. Strut-and-tie Model for shear behavior in deep
beams and pile caps failing in diagonal splitting, ACI Structural
Journal, volume 90, no. 4, July-august, pp. 356-363.
83
36 Duan, Lian, McBride, Steven. 1995. The effect 01' cap
stifThess on pile
cap, Concrete Inter, volume 17, no. 1, January, pp. 42-44.
84
Annex I
bc 21 21 0 0
cd 21 0 0 21 -
de 21 21 0 - 0
eb 21
-
0 0 21
Il
k
c,d 1
Plan
b c z
21
a x
d--
H
21
Elevation
At Joint C: F7 = 0; Fd + [I/I(I2+d2)I*F8 = 0 or F1 = _['J(I2+d)I1] *
-I J( 2+(12)/I j
*
At Joint d: I F7 = 0: F + I Ihi(12+d2)]*F 11 = 0 or F = cd
Ni [d/11*21*Fcd
- - Fd/11*2I*1 cd = 0
NI = 4d*Fe(t
= NI/4d1
86
AnnCx 2
The concrete mix was designed on the basis of AC! Method. We require a
mix with a mean 28-day compressive strength of 2500 psi (1 7.23 MPa).
The coarse aggregate available is well graded having a maximum size of 3/
in (19 mm).
87
1.0
> Volume of cement = 234.57/ (3.05x 1000) = 0.077 rn3
> Volume of entrapped air = 0.02x 1000 = 0.020
1 3.64 4.30
88
4.
.tHiCX 3
DESIGN OF PILE CAP A
Cap size (ft.X ft.) = 2 X 2 Distance of pile from far face of col = 10 in
Column size (inXin) = 6 X 6 Critical section from far face of col, s 9.8125 in
Pile diameter = 6 in S+.5hr = 12.8125 in
C/C distance of piles 14 in s -.5h = 6,8125 in
Load Factor 0.53
f = 2500 psi v = 149.25 psi
= 50000 psi v= 200.00 psi
Column Load = 100 kip w= 4 w/d = 0.525
2X 2 b 241n 612.96 In n
Cap size (ft.X ft.) =
Column size (inXin) = 6X 6 VLi.a: = 3.08 N/mrn
Assiinud tfr.kis
I tlOCIIV€' (l€l)II
- I ii
I 1(1 01 '11(11 11111
SUMMARY
90
DESIGN OF PILE CAP C
Cap size (ft.X ft.) = 2 X 2 Distance of pile from far face of col = 10 in
Column size (inXin) = 6 X 6 Critical section from far face of col, s = 10.8125 in
Pile diameter = 6 in s+.5h = 13.8125 in
C/C distance of piles = 14 in s -.5h2 = 7.8125 in
Load Factor = 0.36
= 2500 psi Vu = 70.51 psi
f = 50000 psi Vc = 200.00 psi
Column Load = 100 kip w= 4 w/d = 0.416
91
CAPACITY OF SAMPLE- A FACCORDING TO ACI 318-991
Cap size (ftX ft.) = 2 X 2 Distance of pile from far face of col = 10 in
Column size (inXin) = 6 X 6 Critical section from far face of col, s = 9.8125 in
Pile diameter = 6 in s+.5h = 12.8125 in
C/C distance of piles = 14 in s -.5h = 6.8125 in
Load Factor = 0.53
= 2818 psi v = 164.29 psi
f = 50000 psi v = 212.34 psi
Column Load = 110 kip w= 4 w/d = 0.525
92
CAPACITY OF SAMPLE- A FACCORDING TO STM 17]
Cap size (ft.X ft.) = 2 X 2 Distance of pile from far face of col = 10.00 in
Column size (inXin) = 6 X 6 Critical section from far face of col, s = 9.6875 in
Pile diameter = 6 in s+.5h = 12.6875 In
C/C distance of piles = 14 in s -.5h = 6.6875 In
Load Factor = 0.55
fc 2818 psi v, = 102.47 psi
fy = 50000 psi v = 212.34 Psi
Column Load = 63 kip w= 4 w/d = 0.542
SOLUTION: CHECK FOR ONE WAY SHEAR (at d from col, face)
93
CAPACITY OF SAMPLE- B FACCORDING TO ACI 318-991
Cap size (ft.X ft.) = 2 X 2 Distance of pile from far face of col = 10 in
Column &zo (inXlrl) 6 X 6 Critical section from far face of col, s = 11.3125 in
Pile diameter = 6 in s+.5h = 14.3125 in
C/C distance of piles = 14 in s -.5h2 = 8.3125 in
Load Factor = 0.28
= 2848 psi VU = 78.96 psi
= 50000 psi Vr = 213.47 psi
Column Load = 170 kip w= 4 w/d = 0.376
1026.80 psi
VC= 10'/f'c
= 533.67 psi
94
CAPACITY OF SAMPLE- B FACCORDING TO STM17I
Cap size (ft.X ft.) = 2 X 2 Distance of pile from far face of col = 10.00 in
Column size (inXin) = 6 X 6 Critical section from far face of col, s = 11.1875 in
Pile diameter = 6 in s+.5h = 14.1875 In
C/C distance of piles = 14 in s-.5h= 8.1875 In
Load Factor = 0.30
fc 2848 psi VL1 = 53.17 Psi
f = 50000 psi VC = 213.47 Psi
Column Load = 103 kip w= 4 w/d = 0.386
SOLUTION: CHECK FOR ONE WAY SHEAR (at d from col. face)
95
CAPACITY OF SAMPLE- C FACCORDING TO ACI 318-991
Cap size (ft.X ft.) = 2 X 2 Distance of pile from far face of col = 10 in
Column size (inXin) = 6 X 6 Critical section from far face of col. s = 10.8125 in
Pile diameter = 6 in s+.5h 13.8125 in
C/C distance of piles = 14 in s -.5h = 7.8125 in
Load Factor = 0.36
= 3140 psi v, = 97.61 psi
= 50000 psi v, = 224.14 psi
Column Load 138 kip w = 4 w/d = 0.416
96
CAPACITY OF SAMPLE- C FACCORDING TO STM 171
Cap size (ft.X ft.) = 2 X 2 Distance of pile from far face of col = 1000 in
Column size (inXin) = 6 X 6 Critical section from far face of col. s = 10.6875 in
Pile diameter = 6 in s+.5h = 13.6875 in
C/C distance of piles = 14 in s -.5h2 = 7.6875 in
Load Factor = 0.39
= 3140 psi Vu = 82.52 psi
= 50000 psi ve = 224.14 psi
Column Load = 106 kip w = 4 w/d = 0.427
SOLUTION: CHECK FOR ONE WAY SHEAR (at d from col. face)
97
Annex 4
DESIGN OF LOADING FRAME
Data:
A =4.45 in2
P = 100kip
Design:
P 100kip
L =3ft.
98
Combined Stress
S =MC/1+TIA
=450x1000x5.061192.41 + 11000
= 11834. 10 + 11000
22834.10 psi
(l
t1
99