Rexroth Cyl PDF
Rexroth Cyl PDF
Rexroth Cyl PDF
RA 17 000/08.05
Table of Contents
CDT1-CDT4 Series
NFPA Hydraulic Cylinders
1
CDT1-CDT4 Hydraulic Cylinders
Pressure Ratings
Rexroth NFPA Cyl.
CDT1
Std. Max. PSI
Hydraulic Cylinders Bore Rod Max. Duty
Severe Service
1 1/2 1,500†
Technical Data 1-1/2 1 1,500†
2 1 1,500†
Standards: Meets or exceeds JIC and NFPA Standards 2-1/2 1 1,500* †
Nominal Pressure: up to 1,500 psi for CDT1 (see chart) 3-1/4 1 1,500†
4 1-3/8 1,000
up to 3,000 psi for CDT4
5 1-3/4 750
Bore Diameter: 1” to 8” diameter 6 1-3/4 750
8 2 500
Piston Rod Diameter: 1/2” to 5-1/2” for CDT1
5/8” to 5-1/2” for CDT4 * With 5/8” rod, 1,000 psi
† MF1 & MF2 max. operating pressure 1,000 psi
Mounting: 18 standard NFPA mountings
Stroke: up to 120” CDT4
Connection Port: SAE straight thread standard (ISO 11926-1) Cyl. Std. Non-
Bore Rod Nominal Shock**
other options on request
1-1/2 5/8
Hydraulic Fluid: Mineral oil (HL, HLP) 2 1
Phosphate Ester (HFD-R, HFA) 2-1/2 1
Water glycol (HFC) 3-1/4 1-3/8 3,000 5,000
Fluid Temp. Range: -4°F up to 176°F standard 4 1-3/4
5 2
Stroke Velocity: up to 20 in/s (consult factory for higher
6 2-1/2
velocity applications) 7 3
Further Information: RA 17 038 for CDT1 Series 8 3-1/2
RA 17 041 for CDT4 Series
** See data sheet RA 17 041 for exceptions
to 5,000 psi ratings
Series CDT1-CDT4 Technical Advantages Seal extrusion and tube seal leakage
eliminated by precise centering of the Piston / rod separation eliminated
Leak-free fluid connection ports tube to the head end cap by mechanically securing the piston
provided by standard SAE o-ring to the piston rod
straight thread ports
2
Rexroth Hydraulic Cylinders offer
Optimum Reliability for all Applications
Iron & Steel Foundry Machine Tool
Industry Machinery Automotive Presses
Clamping
Trimming
Segment
Traverse
Cushion
Transfer
Walking
Cylinder Rexroth
Pusher
Adjust
Coiler
Beam
Level
Feed
Eject
Series Catalogs
Tie Rod
CDT1 RA 17 038 X X X
CDT3 RA 17 032 X X X
CDT4 RA 17 041 X X X X X X
Mill Type
CDL1 RA 17 325 X
CDM1 RA 17 328 X X X
CDH2 RA 17 334 X X X X X X
Equipment
Bridge Lift
Unloading
Container
Conveyor
Butterfly
Injection
Ejection
Cranes
Cylinder Rexroth
Nozzle
Mining
Infeed
Valve
Gate
Ship
Cutter
Series Catalogs
Tie Rod
CDT1 RA 17 038 X
CDT3 RA 17 032
CDT4 RA 17 041 X X X X X X X X
Mill Type
CDL1 RA 17 325 X
CDM1 RA 17 328
CDH2 RA 17 334 X X X X X
3
CDT1-CDT4 Hydraulic Cylinders
Connection Port
• ISO 11926-1 SAE straight thread
(standard) Alternate pressure test fitting
• For other port options consult
factory
4
CDT1-CDT4 Hydraulic Cylinders
Rexroth Worldwide
Cylinder Manufacturing
Facilities
Provide International Support and
Product Knowledge on a Global Basis
Bosch Rexroth AG
Lohr, Germany
Hydraulic Mill Type, Special Application Cylinders
Bosch Rexroth AG
Bonneville, France
Hydraulic ISO Tie Rod Cylinders, Pneumatic Cylinders
Bosch Rexroth Technik AB
Stockholm, Sweden
Hydraulic Mill Type, ISO Tie Rod Cylinders
5
Bosch Rexroth Corporation
Industrial Hydraulics
2315 City Line Road
Bethlehem, PA 18017-2131
Telephone (610) 694-8300
Facsimile (610) 694-8467
www.boschrexroth-us.com
RA 17 036/11.02
Printed in the United States
6
Industrial Electric Drives Linear Motion and Service Mobile
Hydraulics and Controls Assembly Technologies Pneumatics Automation Hydraulics
Section 2
RA 17 038/07.05 1/44
Hydraulic Cylinder Replaces: 02.04
Model CDT1/CGT1
Series 1X
Nominal pressure: Up to 1,500 psi maximum
Contents Features
Technical Data 2 – Duty, up to 1,500 psi (see chart on page 2)
Cylinder Weight 2 – Standards, meets or exceeds all JIC and NFPA requirements
Area, Forces, Flow 3 – Bore Sizes, 1” - 8”
Stroke Tolerances 3 – Piston Rods, 1/2" - 5-1/2”
Ordering Details 4 – Mountings,18 standard NFPA mountings
Piston Rod Versions 6 – Ports, SAE o-ring straight thread ports
Mounting Type Overview 7 – Stroke, standard strokes furnished in 1/8” increments. Normal
Dimensional Data 8 stroke tolerance + 1/16” / -0”. Closer stroke tolerances
available; consult factory.
Double Rod Cylinders 26
– Rod End Threads, standard KK1 male and female threads plus
Mounting Accessories 28
KK2 oversize male thread. Other rod end styles optional.
Cylinder Options 32
– Cushions, available for all bore sizes, at either or both ends.
Cylinder Application Data 36
Spare Parts 43
7
2/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
Technical Data (for applications outside these parameters, please consult factory)
8
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 3/44
F1 A3 A1 F2 A2
Note
1) Theoretical force
F3 qV3 qV1 qV2
(efficiency not taken into account)
2) Stroke velocity
Stroke Tolerances
Stroke tolerances result from the cylinder head, cylinder base, cylinder tube, piston and piston rod. The stroke tolerance for all piston
diameters and stroke lengths is +1/16" / -0". Tighter stroke tolerances can be requested, however, details regarding the operating
pressure and operating temperature must be stated.
9
4/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
Ordering Details
T1 Z 1X *
Single rod cylinder = CD
Double rod cylinder = CG
Further details in clear text
Series = T1
Option 2
W = Without options
Mounting types K = Thrust key
Rectangular flange at head = MF1 S = Stop tube (specify length)
Rectangular flange at cap = MF2 Y = Additional piston rod ext.
Square flange at head = MF5 state length in inches in clear text
Square flange at cap = MF6
Clevis mounting = MP1 Option 1
Fixed pivot = MP3 W = Without options
Pivot Mount w/spherical bearing = MP5 E = Proximity switch, both ends 4)
Side lug = MS2 A = Test point, both sides 5)
Centerline lugs mountings = MS3
Side tapped = MS4 Seal version
End lugs = MS7 Suitable for mineral oil to
Trunnion at head = MT1 DIN 51 524 HL, HLP and HFA
Trunnion at cap = MT2 M = Polyurethane seal system
Trunnion at intermediate position 3) = MT4 T* = Servo quality/reduced friction
Basic version = MX0 F* = BUNA-N seal system for HFC
Extended tie rods, both ends = MX1 Suitable for phosphate ester HFD-R
Extended tie rods, at cap = MX2 V* = Flourocarbon seal system
Extended tie rods, at head = MX3
End position cushioning 6)
Bore Dia. Ø 1.00 to 8.00 inch U = Without
D = Both sides, adjustable
Piston rod Ø 0.50 to 5.50 inch S = Rod side, adjustable
K = Cap side, adjustable
Stroke length in inches (ex. 12.00)
Piston rod end 2)
Design principle H = Small male thread KK1
Head and cap connected by tie rods =Z D = Intermediate male thread KK2
E = Female thread KK1
Series T = S.A.F.E., rod end
10 to 19 unchanged installation and connection dimensions = 1X X = Special (specify)
6) Fixed cushions on all 1" and 1-1/2" bore sizes both ends.
Fixed cushions on 2" bore / 1-3/8" rod, 2-1/2" bore / 1-3/4" rod and
3-1/4" bore / 2" rod sizes both ends
10
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 5/44
Sealing System
"M" Polyurethane seal system (standard)
"T"* Seal system for low friction applications (available)
1 2 4 3 4
"F"* Standard seal system for HFC (water glycol) (available)
5
"V"* Seal system for (phosphate ester) (available)
* Fixed cushions on all 1" and 1-1/2" bore sizes both ends.
Exact-a-just™ cushioning
Fixed cushions on 2" bore / 1-3/8" rod, 2-1/2" bore / 1-3/4" rod and
3-1/4" bore / 2" rod sizes both ends
Also not available on head end of 2" bore / 1-3/8" rod and
2-1/2" bore / 1-3/4" rod sizes
11
6/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
MM B
Rod A +0.000 C D KK1 KK2 NA AC AD AE AF WG
Diameter -0.002
0.500 0.63 0.99 0.38 0.38 5/16 - 24 7/16 - 20 0.44 - - - - -
0.625 0.75 1.124 0.38 0.50 7/16 - 20 1/2 - 20 0.56 1.13 0.63 0.250 0.375 1.75
1.000 1.13 1.499 0.50 0.88 3/4 - 16 7/8 - 14 0.94 1.63 0.94 0.375 0.688 2.38
1.375 1.63 1.999 0.63 1.13 1 - 14 1-1/4 - 12 1.31 1.75 1.06 0.375 0.875 2.75
1.750 2.00 2.374 0.75 1.50 1-1/4 - 12 1-1/2 - 12 1.69 2.00 1.31 0.500 1.125 3.13
2.000 2.25 2.624 0.88 1.69 1-1/2 - 12 1-3/4 - 12 1.94 2.63 1.69 0.625 1.375 3.75
2.500 3.00 3.124 1.00 2.06 1-7/8 - 12 2-1/4 - 12 2.38 3.25 1.94 0.750 1.750 4.50
3.000 3.50 3.749 1.00 2.63 2-1/4 - 12 2-3/4 - 12 2.88 3.63 2.44 0.875 2.250 4.88
3.500 3.50 4.249 1.00 3.00 2-1/2 - 12 3-1/4 - 12 3.38 4.38 2.69 1.000 2.500 5.63
4.000 4.00 4.749 1.00 3.38 3 -12 3-3/4 - 12 3.88 4.50 2.69 1.000 3.000 5.75
4.500 4.50 5.249 1.00 SH1* 3-14 - 12 4-1/4 - 12 4.38 5.25 3.19 1.500 3.500 6.50
5.000 5.00 5.749 1.00 SH1* 3-1/2 - 12 4-3/4 - 12 4.88 5.38 3.19 1.500 3.875 6.63
5.500 5.50 6.249 1.00 SH1* 4 - 12 5-1/4 - 12 5.38 6.25 3.94 1.875 4.375 7.50
Note*: Spanner wrench holes: SH1 = 0.56" dia. For "F and V" dimensions, see respective mounting dimensions
shown on pages 8 thru 27.
12
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 7/44
MF6 (see Page 8, 9) MP1 (see Page 10, 11) MP3 (see Page 10, 11)
MP5 (see Page 12, 13) MS2 (see Page 14, 15) MS3 (see Page 16, 17)
MS4 (see Page 14, 15) MS7 (see Page 16, 17) MT1 (see Page 18, 19)
MT2 (see Page 18, 19) MT4 (see Page 20, 21) MX0 (see Page 22, 23)
MX1 (see Page 24, 25) MX2 (see Page 24, 25) MX3 (see Page 24, 25)
13
8/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
CDT1 MF1
ZB + STROKE
ZJ + STROKE
UF
Y P + STROKE
E
V EE
1
2
E R MM
4
3
F K
TF
W G J
FB (NOMINAL BOLT DIAMETER)
LB + STROKE
CDT1 MF2
ZF + STROKE
ZJ + STROKE
UF
Y P + STROKE
E
V EE
1
2
MM E R
4
3
K F
TF
F G J
FB (NOMINAL BOLT DIAMETER)
W LB + STROKE
CDT1 MF5
UF ZB + STROKE
TF ZJ + STROKE
E Y P + STROKE
R
1 V
EE
UF TF E R 2 MM
4
J
K
FB
3
BOLT SIZE F G
W LB + STROKE
CDT1 MF6 UF
TF
ZF + STROKE
E
ZJ + STROKE
R
Y P + STROKE 1
V
EE
4
MM UF TF E R
2
K G
F
3
FB
J F BOLT SIZE
W LB + STROKE
14
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 9/44
15
10/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
CDT1 MP1
ZC + STROKE
ZJ + STROKE
Y P + STROKE E SQUARE
V
EE
1
LR
Ø CD
2 4
MM
MR
K 3
F CW
J L
G CW
W
M
CB
LB + STROKE
XC + STROKE
CDT1 MP3
ZC + STROKE
ZJ + STROKE
Y P + STROKE
E
V
EE
LR
Ø CD
MM
MR
K
F EW
J L
W G
M
LB + STROKE
XC + STROKE
16
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 11/44
17
12/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
Mounting MP5
CDT1 MP5
ZH + STROKE
ZJ + STROKE
Y P + STROKE
V EE E SQUARE
LE
1
+.0000
-.0006
Ø CD
2
MM CX
4
MA
3
J EP
W G K MB +.000
F LB + STROKE -.005
LA
XH + STROKE EX
18
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 13/44
Dimensions MP5
Table 1 - Dimensions affected by rod diameter
Bore MM
In. Rod V W Y XH ZH ZJ
The MP5 (Universal) type mount is a pivot mount with
1.500 0.625 0.25 0.63 1.94 5.50 6.13 4.63 a spherical bearing fitted into the pivot to permit 5 to
1.000 0.50 1.00 2.31 5.88 6.50 5.00
2.000 0.625 0.25 0.63 1.94 5.50 6.13 4.63 10 degrees of movement in a plane perpendicular to
1.000 0.50 1.00 2.31 5.88 6.50 5.00 the major plane of pivot movement. It is probably the
1.375 0.63 1.25 2.56 6.13 6.75 5.25 most serviceable of the pivoted centerline mounts.
2.500 0.625 0.25 0.63 1.94 5.63 6.25 4.75 For maximum effectiveness, a spherical rod end
1.000 0.50 1.00 2.31 6.00 6.63 5.13 fitting should be utilized at the same time.
1.375 0.63 1.25 2.56 6.25 6.88 5.38
1.750 0.75 1.50 2.81 6.50 7.13 5.63 Rod end options shown on page 6.
3.250 1.000 0.25 0.75 2.38 6.88 7.88 5.63
1.375 0.38 1.00 2.63 7.13 8.13 5.88
1.750 0.50 1.25 2.88 7.38 8.38 6.13
2.000 0.50 1.38 3.00 7.50 8.50 6.25
4.000 1.000 0.25 0.75 2.38 6.88 7.88 5.63
1.375 0.38 1.00 2.63 7.13 8.13 5.88
1.750 0.50 1.25 2.88 7.38 8.38 6.13
2.000 0.50 1.38 3.00 7.50 8.50 6.25
2.500 0.63 1.63 3.25 7.75 8.75 6.50
5.000 1.000 0.25 0.75 2.38 7.13 8.13 5.88
1.375 0.38 1.00 2.63 7.38 8.38 6.13
1.750 0.50 1.25 2.88 7.63 8.63 6.38
2.000 0.50 1.38 3.00 7.75 8.75 6.50
2.500 0.63 1.63 3.25 8.00 9.00 6.75
3.000 0.63 1.63 3.25 8.00 9.00 6.75
3.500 0.63 1.63 3.25 8.00 9.00 6.75
6.000 1.375 0.25 0.88 2.78 8.25 9.38 6.63
1.750 0.38 1.13 3.03 8.50 9.63 6.88
2.000 0.38 1.25 3.16 8.63 9.75 7.00
2.500 0.50 1.50 3.41 8.88 10.00 7.25
3.000 0.50 1.50 3.41 8.88 10.00 7.25
3.500 0.50 1.50 3.41 8.88 10.00 7.25
4.000 0.50 1.50 3.41 8.88 10.00 7.25
19
14/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
CDT1 MS2
ZB + STROKE
ZJ + STROKE
US Y P + STROKE
E SQUARE
V EE
1
2
MM
4
-.003
-.008
E
2
3 K
ST SW SY SU SU SY
F G
Ø SB SX W J
4 HOLES TS LB + STROKE
XS SS + STROKE
CDT1 MS4
ZB + STROKE
ZJ + STROKE
Y P + STROKE
E SQUARE V EE
1
2 MM
4
-.003
-.008
E
2
3
F
TN W G J K
DT
XT SN + STROKE
NT (4 HOLES)
LB + STROKE
Note:
When specifying an MS2 mount with ports in the 2 or 4
quandrant, be sure to see that sufficient clearance between the
port fitting and the lug is available to insert a bolt or cap screw
into the lug.
Rod end options shown on page 6.
20
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 15/44
21
16/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
CDT1 MS3
ZB + STROKE
ZJ + STROKE
Y P + STROKE
W EE
E
V K
1
Ø SB
4 HOLES
ST
E MM
4 2
3
SW SY SU J
TS F G SU SY
SX
XS SS + STROKE
US
LB + STROKE
CDT1 MS7
ZE + STROKE
XE + STROKE
ZJ + STROKE
Y P + STROKE
E K
W EE NPTF
V
1
E 4
MM
2
E
2
ET
3
ET EO EL F G J EL EO
R 4 PLACES
LB + STROKE
SE + STROKE
The side or lug mounted cylinder provides a fairly rigid mount. When specifying an MS7 mount, carefully check the distance
These type mounts can tolerate a slight amount of misalignment between the rod and lug to determine if there is sufficient
when the cylinder is at full stroke, but as the piston moves clearance for the rod end attachment. It may be necessary to add
towards the blind end, the tolerance for misalignment decreases. a plain rod extension to move the threaded rod end out beyond
It is important to note that if the cylinder is used properly, the the lug. The lugs serve as nuts on the bottom two tie rods,
mounting bolts are in simple shear or tension without any therefore making it necessary to loosen the tie rods to remove the
compound stresses. An extended key plate option is available to rod bearing.
eliminate the ened for fitted bolts or external keys to carry the
thrust load (seep age 31) Rod end options shown on page 6.
22
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 17/44
23
18/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
CDT1 MT1
ZJ + STROKE
Y P + STROKE
EE
E SQUARE
XN V
1
+.000
-.001
4 Ø TD MM
2
3
TL F K
UT W G J
LB + STROKE
XG
CDT1MT2
ZJ + STROKE
Y P + STROKE
EE
E SQUARE
XN V
1
+.000
-.001
4 Ø TD
MM
2
3
TL F
J K
W G
UT
LB + STROKE
XJ + STROKE
24
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 19/44
25
20/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
Mounting MT4
CDT1 MT4
ZJ + STROKE
Y P + STROKE
E
XN EE
V
1
+.000
2
UV E -.001 MM
4
TD
3 K
W F G J
TM BD
TL
XV
UM
LB + STROKE
26
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 21/44
Dimensions MT4
Table 1 - Dimensions affected by rod diameter
Bore MM XV
In. Rod V W Y Min. ZJ XN
1.500 0.625 0.25 0.63 1.94 3.19 4.63 -
1.000 0.50 1.00 2.31 3.56 5.00 -
2.000 0.625 0.25 0.63 1.94 3.31 4.63 -
1.000 0.50 1.00 2.31 3.69 5.00 -
1.375 0.63 1.25 2.56 3.94 5.25 -
2.500 0.625 0.25 0.63 1.94 3.31 4.75 -
1.000 0.50 1.00 2.31 3.69 5.13 -
1.375 0.63 1.25 2.56 3.94 5.38 -
1.750 0.75 1.50 2.81 4.19 5.63 -
3.250 1.000 0.25 0.75 2.38 4.19 5.63 -
1.375 0.38 1.00 2.63 4.44 5.88 -
1.750 0.50 1.25 2.88 4.69 6.13 -
2.000 0.50 1.38 3.00 4.81 6.25 -
4.000 1.000 0.25 0.25 2.38 4.19 5.63 -
1.375 0.38 0.38 2.63 4.44 5.88 -
1.750 0.50 0.50 2.88 4.69 6.13 -
2.000 0.50 0.50 3.00 4.81 6.25 -
2.500 0.63 0.63 3.25 5.06 6.50 -
5.000 1.000 0.25 0.75 2.38 4.19 5.88 -
1.375 0.38 1.00 2.63 4.44 6.13 -
1.750 0.50 1.25 2.88 4.69 6.38 -
2.000 0.50 1.38 3.00 4.81 6.50 -
2.500 0.63 1.63 3.25 5.06 6.75 -
3.000 0.63 1.63 3.25 5.06 6.75 -
3.500 0.63 1.63 3.25 5.06 6.75 -
6.000 1.375 0.25 0.88 2.78 4.94 6.63 -
1.750 0.38 1.13 3.03 5.19 6.88 -
2.000 0.38 1.25 3.16 5.31 7.00 -
2.500 0.50 1.50 3.41 5.56 7.25 -
3.000 0.50 1.50 3.41 5.56 7.25 -
3.500 0.50 1.50 3.41 5.56 7.25 -
4.000 0.50 1.50 3.41 5.56 7.25 -
8.000 1.375 0.25 0.88 2.78 4.94 6.75 4.00
1.750 0.38 1.13 3.03 5.19 7.00 4.00
2.000 0.38 1.25 3.16 5.31 7.13 4.00
2.500 0.50 1.50 3.41 5.56 7.38 4.00
3.000 0.50 1.50 3.41 5.56 7.38 5.50
3.500 0.50 1.50 3.41 5.56 7.38 5.50
4.000 0.50 1.50 3.41 5.56 7.38 5.50
4.500 0.50 1.50 3.41 5.56 7.38 6.50
5.000 0.50 1.50 3.41 5.56 7.38 6.50
5.500 0.50 1.50 3.41 5.56 7.38 7.25
~ = Exact XV value to be specified by customer when ordering.
27
22/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
Mounting MX0
CDT1 MX0
ZJ + STROKE
Y P + STROKE
E SQUARE V EE
1
4
2 MM
3
K
XN F
J
W G
LB + STROKE
28
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 23/44
Dimensions MX0
Table 1 - Dimensions affected by rod diameter
Bore Ø Rod Ø
In. In. V W Y ZJ XN
1.000 0.500 0.25 0.63 1.94 4.50 -
0.625 0.25 0.63 1.94 4.50 - Rod end options shown on page 6.
1.500 0.625 0.25 0.63 1.94 4.63 -
1.000 0.50 1.00 2.31 5.00 -
2.000 0.625 0.25 0.63 1.94 4.63 -
1.000 0.50 1.00 2.31 5.00 -
1.375 0.63 1.25 2.56 5.25 -
2.500 0.625 0.25 0.63 1.94 4.75 -
1.000 0.50 1.00 2.31 5.13 -
1.375 0.63 1.25 2.56 5.38 -
1.750 0.75 1.50 2.81 5.63 -
3.250 1.000 0.25 0.75 2.38 5.63 -
1.375 0.38 1.00 2.63 5.88 -
1.750 0.50 1.25 2.88 6.13 -
2.000 0.50 1.38 3.00 6.25 -
4.000 1.000 0.25 0.75 2.38 5.63 -
1.375 0.38 1.00 2.63 5.88 -
1.750 0.50 1.25 2.88 6.13 -
2.000 0.50 1.38 3.00 6.25 -
2.500 0.63 1.63 3.25 6.50 -
5.000 1.000 0.25 0.75 2.38 5.88 -
1.375 0.38 1.00 2.63 6.13 -
1.750 0.50 1.25 2.88 6.38 -
2.000 0.50 1.38 3.00 6.50 -
2.500 0.63 1.63 3.25 6.75 -
3.000 0.63 1.63 3.25 6.75 -
3.500 0.63 1.63 3.25 6.75 -
- 6.000 1.375 0.25 0.88 2.78 6.63 -
1.750 0.38 1.13 3.03 6.88 -
2.000 0.38 1.25 3.16 7.00 -
2.500 0.50 1.50 3.41 7.25 -
3.000 0.50 1.50 3.41 7.25 -
3.500 0.50 1.50 3.41 7.25 -
4.000 0.50 1.50 3.41 7.25 -
8.000 1.375 0.25 0.88 2.78 6.75 4.00
1.750 0.38 1.13 3.03 7.00 4.00
2.000 0.38 1.25 3.16 7.13 4.00
2.500 0.50 1.50 3.41 7.38 4.00
3.000 0.50 1.50 3.41 7.38 5.50
3.500 0.50 1.50 3.41 7.38 5.50
4.000 0.50 1.50 3.41 7.38 5.50
4.500 0.50 1.50 3.41 7.38 6.50
5.000 0.50 1.50 3.41 7.38 6.50
5.500 0.50 1.50 3.41 7.38 7.25
29
24/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
CDT1 MX1
ZT + STROKE
ZJ + STROKE
Y P + STROKE
E SQUARE V EE (NPTF)
1
ØAA
4 DD THD.
2 MM
3 +.000
K
-.003 BB F
ØB G J BB
W
LB + STROKE
CDT1 MX2
ZT + STROKE
ZJ + STROKE
Y P + STROKE
E SQUARE
V EE (NPTF)
1
Ø AA
4 DD THD.
2 MM
3 +.000
K
-.003 F
ØB J BB
W G
LB + STROKE
CDT1 MX3
ZJ + STROKE
DD THD. Y P + STROKE
E SQUARE V EE (NPTF)
1
Ø AA
4
MM
2
3 +.000 K
-.003 K
BB F
ØB G J
W
LB + STROKE
30
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 25/44
31
26/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
Mounting CGT1
CGT1
ZM + 2X STROKE
Y P + STROKE Y + STROKE
E SQUARE V EE (NPTF) V
1
4
2
3 K
F F
W G G W + STROKE
LD + STROKE
32
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 27/44
Mounting CGT1
Table 1 - Dimensions affected by rod diameter
Bore Rod
In. In. V W Y ZL ZM
1.000 0.500 0.25 0.63 1.94 5.63 6.00
0.625 0.25 0.63 1.94 5.63 6.00
1.500 0.625 0.25 0.63 1.94 5.73 6.13
Double rod end cylinders are available in every mounting style
1.000 0.50 1.00 2.31 6.10 6.88
2.000 0.625 0.25 0.63 1.94 5.78 6.13 except MP1, MP3 and MP5. For dimensions on specific
1.000 0.50 1.00 2.31 6.15 6.88 mounting styles, consult the page showing the required
1.375 0.63 1.25 2.56 6.40 7.38 mounting. On cylinders where the rod ends are not the same,
2.500 0.625 0.25 0.63 1.94 5.90 6.25 be sure to specify where each rod end is located in relation to
1.000 0.50 1.00 2.31 6.27 7.00 the mounting requirements.
1.375 0.63 1.25 2.56 6.52 7.50 Note that bore sizes 1.0” – 6” have square retainers, the same
1.750 0.75 1.50 2.81 6.77 8.00 square size as the head on both ends. One of these retainers
3.250 1.000 0.25 0.75 2.38 7.09 7.50 is held in place by the tie rod nuts, and therefore cannot be
1.375 0.38 1.00 2.63 7.34 8.00 removed without loosening the tie rods.
1.750 0.50 1.25 2.88 7.59 8.50
2.000 0.50 1.38 3.00 7.72 8.75 Rod end options shown on page 6.
4.000 1.000 0.25 0.75 2.38 7.09 7.50
1.375 0.38 1.00 2.63 7.34 8.00
1.750 0.50 1.25 2.88 7.59 8.50
2.000 0.50 1.38 3.00 7.72 8.75
2.500 0.63 1.63 3.25 7.97 9.25
5.000 1.000 0.25 0.75 2.38 7.44 7.75
1.375 0.38 1.00 2.63 7.69 8.25
1.750 0.50 1.25 2.88 7.94 8.75
2.000 0.50 1.38 3.00 8.07 9.00
2.500 0.63 1.63 3.25 8.32 9.50
3.000 0.63 1.63 3.25 8.32 9.50
3.500 0.63 1.63 3.25 8.32 9.50
6.000 1.375 0.25 0.88 2.78 8.32 8.75
1.750 0.38 1.13 3.03 8.57 9.25
2.000 0.38 1.25 3.16 8.69 9.50
2.500 0.50 1.50 3.41 8.94 10.00
3.000 0.50 1.50 3.41 8.94 10.00
3.500 0.50 1.50 3.41 8.94 10.00
4.000 0.50 1.50 3.41 8.94 10.00
8.000 1.375 0.25 0.88 2.78 7.82 8.88
1.750 0.38 1.13 3.03 8.07 9.38
2.000 0.38 1.25 3.16 8.19 9.63
2.500 0.50 1.50 3.41 8.44 10.13
3.000 0.50 1.50 3.41 8.44 10.13
3.500 0.50 1.50 3.41 8.44 10.13
4.000 0.50 1.50 3.41 8.44 10.13
4.500 0.50 1.50 3.41 8.44 10.13
5.000 0.50 1.50 3.41 8.44 10.13
5.500 0.50 1.50 3.41 8.44 10.13
33
28/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
Rod Clevises
Part No. CB CD CE CH CW F L A KK ER
R978935057 .765 0.50 1.00 1.00 0.50 1.00 0.75 0.75 7/16-20 0.50
R978935058 1.265 0.75 2.38 1.25 0.63 1.25 1.25 1.13 3/4-16 0.75
R978935059 1.265 0.75 2.17 1.38 0.63 1.25 1.00 1.13 3/4-16 0.75
R978935060 1.515 1.00 3.13 1.50 0.75 1.50 1.50 1.83 1-14 1.00
R978935061 2.032 1.13 4.13 2.00 1.00 2.00 2.13 2.00 1-1/4-12 1.38
R978935062 2.531 1.75 4.50 2.38 1.25 2.38 2.25 2.25 1-1/2-12 1.75
R978935063 2.531 2.00 5.50 2.94 1.25 2.94 2.50 3.00 1-7/8-12 2.00
R978935064 3.032 2.50 6.50 3.50 1.50 3.50 3.00 3.50 2-1/4-12 2.50
R978935065 3.032 3.00 6.75 3.88 1.50 3.88 3.25 3.50 2-1/2-12 2.75
Note: Pins must be ordered separately, see Page 31 for dimensions and part numbers.
Rod Eyes
Part No. A CA CB CD ER KK
R978935066 0.75 1.50 0.75 0.50 0.63 7/16-20
R978935067 1.13 2.06 1.25 0.75 0.88 3/4-16
R978935068 1.13 2.81 1.50 1.00 1.19 3/4-16
R978935069 1.83 2.38 1.50 1.00 1.44 1-14
R978935070 2.00 3.44 2.00 1.38 1.56 1-1/4-12
R978935071 2.25 4.00 2.50 1.75 2.00 1-1/2-12
R978935072 3.00 5.00 2.50 2.00 2.50 1-7/8-12
R978935073 3.50 5.81 3.00 2.50 2.81 2-1/4-12
R978935074 3.50 6.13 3.00 3.00 3.25 2-1/2-12
34
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 29/44
Alignment Couplers
Max. Pull
Part No. A B C D E F O H at Yield
R978935082 7/16-20 1.25 2.00 0.50 0.75 0.63 0.56 1.13 10,000
R978935080 1/2-20 1.25 2.00 0.50 0.75 0.63 0.56 1.13 14,000
R978935083 3/4-16 1.75 2.31 0.31 1.13 3.03 0.88 1.50 34,000
R978935084 7/8-14 1.75 2.31 0.31 1.13 3.03 0.88 1.50 34,000
R978935085 1-14 2.50 2.94 0.50 1.63 1.38 1.25 2.25 64,000
R978935086 1-1/4-12 2.50 2.94 0.50 1.63 1.38 1.25 2.25 64,000
R978935087 1-1/2-12 3.25 4.38 0.81 2.25 1.75 1.50 3.00 120,000
R978935088 1-3/4-12 3.25 4.38 0.81 2.25 1.75 1.50 3.00 120,000
R978935089 1-7/8-2 3.75 5.44 0.69 3.00 2.25 1.88 3.50 240,000
R978935099 2-12 3.75 5.44 0.69 3.00 2.25 1.88 3.50 240,000
35
30/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
Eye Brackets
Part No. CB CD DD E F FL LR M MR R
R978935036 0.75 0.50 1.09 2.50 0.38 1.13 0.75 0.50 0.56 1.63
R978935037 1.25 0.75 1.22 3.50 0.63 1.88 1.25 0.75 0.88 2.56
R978935038 1.50 1.00 2.03 4.50 0.75 2.25 1.50 1.00 1.25 3.25
R978935039 2.00 1.38 2.03 5.00 0.88 3.00 1.13 1.38 1.63 3.81
R978935040 2.50 1.75 2.28 6.50 0.88 3.13 2.25 1.75 2.13 4.95
R978935041 2.50 2.00 1.17 7.50 1.00 3.50 2.50 2.00 2.44 5.75
R978935042 3.00 2.50 1.19 8.50 1.00 4.00 3.00 2.50 3.00 6.59
R978935043 3.00 3.00 1.31 9.50 1.00 4.25 3.25 3.00 3.25 7.50
R978935044 4.00 3.50 1.81 12.63 1.06 5.69 4.00 3.50 4.13 9.62
R978935045 4.50 4.00 2.06 14.88 1.31 6.44 4.50 4.00 5.25 11.50
Clevis Brackets
Part No. AA BA CB CD CW DD E F FL LR M MR
R978935047 2.9 2.06 1.265 0.75 0.63 1/2 - 20 3.00 0.63 1.88 1.00 0.75 1.06
R978935048 3.6 2.56 1.265 0.75 0.63 1/2 - 20 3.50 0.63 1.88 1.06 0.75 1.06
R978935049 4.6 3.25 1.515 1.00 0.75 5/8 - 18 4.50 0.75 2.25 1.25 1.00 1.13
R978935050 5.4 3.81 2.032 1.38 1.00 5/8 - 16 5.00 0.88 3.00 1.88 1.38 1.75
R978935051 7.0 4.94 2.531 1.75 1.25 7/8 - 14 6.50 0.88 3.13 2.00 1.75 1.88
R978935052 8.1 5.75 2.531 2.00 1.25 1 - 14 7.50 1.00 3.50 2.13 2.00 2.13
R978935053 9.3 6.59 3.032 2.50 1.50 1 1/8 - 12 8.50 1.00 4.00 2.63 2.50 2.50
R978935054 10.6 7.50 3.032 3.00 1.50 1/4 - 12 9.50 1.00 4.25 2.88 2.75 2.75
R978935055 13.6 9.63 4.032 3.50 2.00 1 3/4 - 12 12.63 1.69 5.69 3.63 3.50 3.50
R978935056 16.2 11.50 4.532 4.00 2.25 2 - 12 14.88 1.94 6.44 4.00 4.00 4.00
36
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 31/44
Pivot Pins-Grooved
Note: When ordering pivot pins, two C-rings must also be ordered for each pin.
Pivot pins do not automatically ship with C-rings. Additional C-rings are available
in any quantity.
37
32/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
4 2
Note: Air bleed valves and piston rod cushions not available on Head or Cap ends of 1" and 1.5" bore cylinders. Air bleed
valves and cushioning not available on head end of 2" bore with 1.38" rod and 2.5" bore with 1.75" rod.
38
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 33/44
Notes:
1. Use mounting bolts 0.06 smaller in diameter than hole size.
2. Fitted bolts or dowel pins are not needed with the thrust key headplate.
3. All dimensions not shown are NFPA standard.
4. PD, PA, FA dimensions typical for all mounts.
39
34/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
Ø 20 Ø 20
M16x2 M16x2
38
40
G1/8 G1/4
SW19
SW17
Notes
For pressure measurement or bleeding.
For installation in the bleed/measuring port.
Coupling with check valve function, i.e. it can
also be connected under pressure.
Scope of supply for bore sizes - 2" to 2-1/2"
Coupling AB-E 20-11/K3, G 1/8
with NBR seal, Material no. 00014363
Coupling AB-E 20-11/K3V, G 1/8
with FPM seal, Material no. 00024710
Scope of supply for bore sizes - 3-1/4" to 8"
Coupling AB-E 20-11/K1, G 1/4
with NBR seal, Material no. 00009090
Coupling AB-E 20-11/K1V, G 1/4
with FPM seal. Material no. 00001264
40
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 35/44
Wiring Connections
2 Wire AC/DC Normally Open View of male connector pins
41
36/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
Stop Tube
In long cylinders which are pushing a load, internal stop tubes are mended. They are not as effective as stop tubes, and if misalign-
used to prevent excessive bearing wear and jackknifing of the ment occurs the additional rod stiffness will actually increase
cylinder. They are installed between the piston and the head, bearing loads. For long push stroke cylinders, a stop tube may be
providing additional bearing support by increasing the distance required to limit radial bearing loads to a safe value and prevent
between the piston and the head in the fully extended position. jackknifing. They are especially desirable in long stroke pivoted
centerline style mountings. The effect of a stop tube may be
For long, trouble free bearing service, the bearing loads should
duplicated by providing additional unused stroke and stopping the
not exceed about 200 psi. Standard cylinders are not designed
cylinder extension by external means.
for heavy eccentric loads.
The use of oversize rods to reduced bearing loads is not recom-
Standard size rods are recommended for use in cylinder applica- For long push stroke cylinders, an oversize rod may be required to
tions where column strength, rod sag, or rate of cylinder return do prevent column failure and rod bending. Total cylinder length,
not require an oversize rod. Being more flexible, standard rods extended is considered in column strength. Refer to the tables on
absorb shock loads and minimize bearing loads caused by the following pages for calculations regarding the column
misalignments. strength and stop tube required for a cylinder application.
42
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 37/44
If the path of the load is curved or misalignment is a problem, a For long stroke cylinders and/or heavy cylinders, the center or
pivoted centerline mounting should be used. This compensation intermediate trunnion mount is recommended. This mount
of nonlinear travel is in one plane only, as would occur during the supports the weight of the cylinder and should be located near
operation of a lever. Pivot mounts require the rod end attachment the balance point of the cylinder at the time of maximum thrust.
to also be a pivot type. Close tolerance pins should be used and it For general applications, a good estimate for the location of the
is recommended that the cylinder manufacturer's accessory intermediate trunnion is 1/3 back from the head end.
brackets be used to maintain good fits.
The MP5 (universal) type mount is a pivot mount with a spherical
For short strokes, medium or smaller bore cylinder applications, bearing fitted into the pivot to permit 5 to 10 degrees of move-
the clevis mount is recommended. This is probably the most ment in a plane perpendicular to the major plane of pivot move-
widely used cylinder mounting. Where the clevis mount should ment. It is probably the most serviceable of the pivoted centerline
normally be used, but would cause the overall length of the mounts. For maximum effectiveness, a spherical bearing type rod
cylinder to be excessive, the cap trunnion mount can be used. end fitting should be utilized at the same time.
Head end trunnions should be carefully applied to either short
strokes or to application where the weight of the cylinder falls
vertically below the pin.
43
38/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
These mounting styles, illustrated below, tend to be more stable advantages of supporting and using reliable guiding on the rod
against sway on the power extension stroke. Rigid machine frame end. Long stroke cylinders with fixed end mounts may require
members are required to prevent misalignment under loads. The additional support at the free end of the cylinder body. This is
travel path of the rod end should be linear and be guided if at all illustrated in dotted outlines in the sketches below.
possible. Long supported extension of the rod end must be
avoided. Refer to the stop tube calculation data which shows the
44
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 39/44
Selection of mounting style depends primarily upon the operating Off-center thrust and side loading can be caused by cylinder
specifications of the application. Mountings are generally one of deflection under load, machine frame deflection, rod bending or
the following three types: sagging, cylinder pivot binding, nonlinear load movement, shifting
of load; some of which are shown below.
1. Fixed Centerline Mountings
Where the thrust of the cylinder is focused on the centerline In addition to the mounting styles, several other factors should be
of the cylinder rod. considered when mounting a cylinder. Care should be taken to
avoid painting or damaging the exposed portion of the piston rod
2. Fixed Non-Centerline Mountings
during construction. Threaded pieces should be pulled tight
Where the thrust of the cylinder is aligned parallel to, but not
against thread shoulders to minimize bending and reduce fatigue
on, the centerline of the cylinder rod.
stress. Rotation of the piston rod within the cylinder should be
3. Pivoted Centerline Mountings avoided to prevent possible scoring of the cylinder tube and
Where the centerline of the cylinder may swing in one or damage to piston seals. Long cylinders may require additional
more directions. Usually major movement is in one plane. body support to prevent damaging sag.
A very important general consideration is to keep the cylinder Major consideration must be given to the factors which might
thrust as close as possible to the centerline of the piston rod and cause premature failure of the cylinder: unusual acceleration,
free from misalignment or side thrust. Off-center thrust or side unusual deceleration, alignment, support of cylinder weight, linear
loads subtract substantially from the anticipated rod bearing and or curvilinear travel path of the load being moved, jackknifing of
rod seal service life. the cylinder, and the column strength of the rod. Some mounting
styles are more suited than others to each of the above applica-
tion factors.
45
40/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
Buckling
The permissible stroke with a flexible guided load and a 3.5 Influence of the mounting type on buckling length:
factor of safety against buckling can be obtained from the
relevant table. For deviating cylinder installation positions, the
permissible stroke length has to be interpolated. Permissible A
strokes for non-guided loads on request.
Calculations for buckling are determined using the following
formulas:
d4•π
= = 0.0491 • d 4
64
ν = 3.5 (safety factor)
λ = Slenderness ratio
4 • LK E
= λg = π
d 0.8 • Re
46
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 41/44
Stop Tube
To determine whether a stop is required on push stroke cylinders: Step 3 - Add stop tube length to original "L" dimension to obtain
your adjusted "L" dimension.
Step 1 - Determine which example below corresponds to your
application. Example: "L" = 96", therefore, Stop Tube = 6"
Adjusted L = 102" (96+6)
Step 2 - Determine the value of "L" from the instructions given.
The find "L" dimension in the table at the right for the required Step 4 - Use adjusted "L" to figure rod column strength at
stop tube length. (Specify the effective stroke plus the stop tube maximum pressure rating of the cylinder, page 34.
length when ordering).
Typical rigidly mounted cylinders with rod unsupported at free end. May be mounted either horizontally or
vertically. Use the equation L = 4D to determine values of "L" for all cylinder mountings in this category.
Stop
"L" Tube
Inches Length
(inches)
0-40 0
41-50 1
51-60 2
61-70 3
71-80 4
81-90 5
91-100 6
101-110 7
111-120 8
Typical trunnion mounted cylinders may be mounted either horizontally or vertically. Use the equation
L = D to determine values of "L" for all cylinder mountings in this category. For center trunnion
mounted cylinders (Figure 6), the position of the trunnion for most favorable bearing loads is obtained
when "D" dimension with the rod retracted is approximately 1/3 overall length of cylinder with rod
retracted.
47
42/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
48
RA 17 038/07.05 Model CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 43/44
17g
17d 17c 7 10
17a 14 15 3 13
8
17b
11
9
17e 2 17e 12
5 1 6 4
17f 17f
17h 17h
49
44/44 Bosch Rexroth Corp. Industrial Hydraulics Model CDT1/CGT1 RA 17 038/07.05
Section 2
Hydraulic Cylinder
Model CDT1/CGT1
Contents
Seal Replacement
General 2
Old Rod Cartridge Kit Removal 2
New Rod Cartridge Kit Installation 2
Piston Seal Installation 2
Exploded View Drawing 3
Weights and Torque Values 3
End Cap Seal Installation 4
Testing 5
Spare Parts 6-7
51
2/8 Bosch Rexroth Corp. Industrial Hydraulics Service Manual for CDT1-CGT1 RA 17 038-DT1SM/03.05
Seal Replacement
52
RA 17 038-DT1SM/03.05 Service Manual for CDT1-CGT1 Industrial Hydraulics Bosch Rexroth Corp. 3/8
14
18
10
6
12 3 19h
19g 19h
11
10 3 19h 19h 8
12
19g
7 11
16
15
5 19e
19f
1 2
17 19e
9 19f
19b 16
19a 19d 13
19c 4
17
53
4/8 Bosch Rexroth Corp. Industrial Hydraulics Service Manual for CDT1-CGT1 RA 17 038-DT1SM/03.05
2. Install the split wear bands (item 19h) onto the piston in the 4. After the piston and rod assembly is completely bottomed
outer grooves. against the cap end, lubricate the top of the piston rod wrench
flats. This will assist in installing the head end. Make sure the
cylinder head and piston rod are perpendicular to one another.
End Cap Seal Installation: Place your hands on top of the head and push downwards in a
1. Install the backup ring (item 19f) by pulling it over the face lip twisting motion. A small rubber mallet may be needed to assist
(head and cap ends). Be sure the groove of the backup ring is during installation. Caution must be taken not to tear any seals.
facing forward (barrel side). Do not drag the o-ring (item 19e) Seat the head end into the tube using the same process as
over the face, this will twist the o-ring; rather, pull the o-ring seating the cap end.
over the face lip, making sure it is against the groove of the
CAUTION: KEEP FINGERS CLEAR BETWEEN HEAD AND TUBE
backup ring.
DURING INSTALLATION.
54
RA 17 038-DT1SM/03.05 Service Manual for CDT1-CGT1 Industrial Hydraulics Bosch Rexroth Corp. 5/8
Testing
After the cylinder has been completely reassembled, it should Travel and Leakage
be tested, either on a test bench or in the regular installation. 1. Apply supply pressure to the head port. Rod should retract
The cylinder should be tested for cushioning, travel and leakage. smoothly without binding. Cylinder should retract, have less
CAUTION: BE SURE AIR BLEED SCREW ON BOTH ENDS (ITEM cushioning and make full stroke. Check leakage at the cap end,
11) ARE COMPLETELY CLOSED. no leakage permitted. Check leakage around the rod bearing.
No leakage permitted.
2. Apply supply pressure to the cap port. Rod should extend
Cushioning: smoothly without binding. Cylinder should extend, have less
1. Turn both cushioning valves completely in and then turn cushioning and make full stroke. Check leakage at head end,
counterclockwise one (1) full turn. no leakage permitted.
Cushion Adjustment
Turn the cushioning valve clockwise to increase the amount of
cushioning and counterclockwise to decrease cushioning. To
obtain the most effective cushioning, final adjustment must be
made while the cylinder is operating under normal conditions at
normal operating pressure.
55
6/8 Bosch Rexroth Corp. Industrial Hydraulics Service Manual for CDT1-CGT1 RA 17 038-DT1SM/03.05
Spare Parts
Bore Ø (inches) M T* F* V*
1.000 R978006829 R978006849 R978006859 R978006839
1.500 R978006830 R978006850 R978006860 R978006840
2.000 R978006831 R978006851 R978006861 R978006841
2.500 R978006832 R978006852 R978006862 R978006842
3.250 R978006833 R978006853 R978006863 R978006843
4.000 R978006834 R978006854 R978006864 R978006844
5.000 R978006835 R978006855 R978006865 R978006845
6.000 R978006836 R978006856 R978006866 R978006846
8.000 R978006838 R978006858 R978006868 R978006848
Rod Cartridge Seal Kits w/Rod Bearing (Items 19a, b, c, d and Item 16) †§
Rod Ø (inches) M T* F* V*
0.50 R978009780 R978009782 R978009783 R978009781
0.625 R978006773 R978006801 R978006815 R978006787
1.000 (1.500" bore) R978006774 R978006802 R978006816 R978006788
1.000 (2.000"-2.500" bore) R978006775 R978006803 R978006817 R978006789
1.375 (2.000" bore) R978006776 R978006804 R978006818 R978006790
1.375 (2.500"-3.250" bore) R978006777 R978006805 R978006819 R978006791
1.750 R978006778 R978006806 R978006820 R978006792
2.000 R978006779 R978006807 R978006821 R978006793
2.500 R978006780 R978006808 R978006822 R978006794
3.000 R978006781 R978006809 R978006823 R978006795
3.500 R978006782 R978006810 R978006824 R978006796
4.000 R978006783 R978006811 R978006825 R978006797
4.500 R978006784 R978006812 R978006826 R978006798
5.000 R978006785 R978006813 R978006827 R978006799
5.500 R978006786 R978006814 R978006828 R978006800
56
RA 17 038-DT1SM/03.05 Service Manual for CDT1-CGT1 Industrial Hydraulics Bosch Rexroth Corp. 7/8
Spare Parts
* specify complete cylinder part number and stroke length when ordering.
57
8/8 Bosch Rexroth Corp. Industrial Hydraulics Service Manual for CDT1-CGT1 RA 17 038-DT1SM/03.05
Section 2
Model CDT1/CGT1
59
2/8 Bosch Rexroth Corp. Industrial Hydraulics Technical Specifications for CDT1/CGT1 RA 17 038-DT1TS/03.04
Fluid Compatibility 10 Piston rod – steel 1050 – with chrome layer 0.5-1.0μin
and surface finish 16μin Ra or better. Induction
The CDT1 in its basic design is intended for use with mineral oil, hardened end to 50 - 55 HRC up to 4" diameter.
according to NFPA Standard.
11 Air-bleed screw – steel – seals without elastomeric
NOTE: Phosphate ester, HFA, and Water glycol HFC may be seals in head and cap. Standard on 2" - 8" bores.
used if seal materials, such as polyurethane and thermoplastic Not available on 1" or 1-1/2" bore sizes.
polyester, are avoided. See information under “Options”.
12 Securing screw – steel – for air-bleed screw. Prevents
unintentional loosening of the air-bleed screw. Not
Design available on 1" or 1-1/2" bore sizes.
The CDT1 is a hydraulic cylinder of tie rod design, meaning the 13 Tie rod nuts – steel – grade 8, zinc-plated.
head and cap are secured to the cylinder tube with tie rods that
are tightened with nuts. 14 Set screw – steel – used to mechanically lock piston to
the piston rod.
A listing of the individual parts of the basic cylinder can be found
on page 2 and 3. The item numbers refer to the detailed parts 15 Hex Head bolt – steel - grade 8, zinc plated.
drawing on page 6.
60
RA 17 038-DT1TS/03.04 Technical Specifications for CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 3/8
61
4/8 Bosch Rexroth Corp. Industrial Hydraulics Technical Specifications for CDT1/CGT1 RA 17 038-DT1TS/03.04
62
RA 17 038-DT1TS/03.04 Technical Specifications for CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 5/8
Seal Version Test point, both sides. Not available on 1" bore size.
All seals utilize the same seal grooves. The piston or rod bearing (See data sheet RA 17 038 for further details on above options)
does not have to be replaced if changing from one seal material
to another.
Option M Option 2
Option W
Standard seal version – wiper, rod seal and piston seal – are
made of polyurethane. Recommended for mineral oil applica- Select this if no options are required.
tions. Water glycol type fluid is not compatible with this material.
Option K
Recommended temperature range: -4°F - +176°F.
Thrust key. For use with the MS2 mount.
Option T
Option S
Low friction seal version differs from version M, only at the piston.
Stop tube.
Includes a glide ring of bronze-filled PTFE with a NBR o-ring
energizer (nitrile rubber). Option Y
This option also fits into the same seal gooves as the standard Piston rod extension. Customer-specified length is added to
version. overall piston rod length.
NOTE: The glide ring on the piston cannot be considered (See data sheet RA 17 038 for further details on above options)
completely leak tight. Static loads on the piston should be
avoided.
Recommended temperature range: -4°F - +176°F.
Option F
Intended for use with water glycol type fluids. The piston rod seal
and wiper are made of NBR and the piston seal is the same as
Option T with a NBR o-ring energizer (nitrile rubber).
NOTE: The glide ring on the piston cannot be considered
completely leak tight. Static loads on the piston should be
avoided.
63
6/8 Bosch Rexroth Corp. Industrial Hydraulics Technical Specifications for CDT1/CGT1 RA 17 038-DT1TS/03.04
1. Head
14 2. Tube
18 3. Piston
4. Cap
10 5. Flange
6 6. Cushion bushing
7. Cushion insert
12 3 19h 8. Cushion insert retainer ring
19g 19h 9. Tie rod
11
10. Piston rod
10 3 19h 19h 8 11. Bleed screw
12
19g 12. Securing plate
7 11
13. Tie rod nut
16
15 14. Set screw
5 19e 15. Hex head bolt
19f
1 2 16. Rod bearing
17 19e 17. Cushion valve
9 19f 18. Threaded stud
19b 16 19. Seals
19a 19d 13
19c 4 a. Wiper
17
b. Rod seal
c. Bearing o-ring
d. Bearing backup ring
e. Tube o-ring
f. Tube backup ring
g. Piston seal
h. Wear bands
64
RA 17 038-DT1TS/03.04 Technical Specifications for CDT1/CGT1 Industrial Hydraulics Bosch Rexroth Corp. 7/8
65
8/8 Bosch Rexroth Corp. Industrial Hydraulics Technical Specifications for CDT1/CGT1 RA 17 038-DT1TS/03.04
Table of contents
Contents Page Contents Page
Series CDT3...F; CGT3...F Series CST3...F
Features 1 Features 1
General notes 2, 3 General notes 2, 3
Engineering notes on IHC Designer 4 Position of pipe connections, bleed point, leak-oil, throttle valve 27
Overview of mounting types 4 Accessories 28, 29
Ordering code 5 Buckling, permissible stroke length 30 to 33
Areas, forces, flow, cylinder weight 6, 7 Overview of mounting types 45
Mounting types 8 to 25 Areas, forces, flow 46
Dimensions of drain and enlarged pipe connection 26 Cylinder weight 46
Position of pipe connections, bleed point, leak-oil, throttle valve 27 Ordering code 47
Accessories 28, 29 Mounting types 48 to 57
Buckling, permissible stroke length 30 to 33 Connecting plates 58
End position cushioning, calculation example 34 to 40 Position measuring system 59, 60
Piston rod ends E and T 41 Spare parts 61
Supplementary information 42
Spare parts 43, 44
Features
• Installation dimensions to ISO 6020/2, DIN 24554 and NF/ISO • Patented safety bleeding system for simple and reliable bleeding
6020/2 • Ease of installation due to freely selectable position of pipe
• 13 mounting types connections on head and cap
• Piston Ø 25 to 200 mm Planning software IHC Designer by Rexroth
• Piston rod Ø 12 to 140 mm
• Stroke lengths up to 2700 mm Online www.boschrexroth.com/Rexroth-IHD
• Integrated guide bushing for simple and easy maintenance Download www.boschrexroth.com/
• Self-adjusting or adjustable end position cushioning optional business_units/bri/de/downloads/ihc
2/62 Bosch Rexroth AG Hydraulics CDT3...F / CGT3...F / CST3...F RE 17039/03.05
General notes
Maximum pressure: Seal version “M“ is provided with a hydrolysis-resistant wiper
These series are designed in accordance with standards for a and can be operated at higher velocities, if the pressure is
dynamic continuous pressure of 160 bar for all mounting types. lower than 100 bar and the frequency is less than 3 Hz.
Under certain conditions, a higher pressure may be permitted. Long-stroke cylinders are preferably fitted with seal version
To confirm this, we require a detailed application description “M“.
on the basis of a technical data sheet in line with the ISO
Piston rod guide bushing:
9001 quality standard. In the case of a regenerative circuit or
From piston diameters of 40 mm on, the piston rod guide
a meter-out throttle, pressure intensification must be taken into
bush is made of grey cast iron grade GGG-50 to DIN 1693
account. When used in conjunction with a meter-out throttle,
and designed as screw-in cartridge. Smaller diameters are of
the dynamic pressure in the cylinder must not exceed 420 bar.
screwed, open design to ensure ease of installation. Guide
Minimum pressure: bushes with seals installed are available for spare parts pur-
Depending on the application, a certain minimum pressure poses, see page 43.
is required to ensure correct operation of the cylinder. Under
Pistons:
no-load condition, a minimum pressure of 10 bar is recom-
Version with integrated damping nose, which is screwed onto
mended for single rod cylinders. In the case of lower pressures
the piston rod, glued on and secured mechanically by means of
or double rod cylinders, please consult us.
a grub screw.
Installation of cylinder: The seal installation spaces are identical for seal versions “M”,
The cylinder may only be installed or the piston rod end “T” and “V” in accordance with ISO 7425-1, that is, the seals
screwed into the machine part or into a self-aligning clevis can be replaced without requiring a piston change.
while the cylinder is depressurised.
Seals between barrel, head and cap:
Piston rod: The enclosed design of seal installation spaces with centring
The piston rod material used as a standard is hard chromium- of the barrel to both sides of the seal ensures optimum sealing,
plated, hardened steel with a high elasticity value. This ensures especially for cylinders with long strokes.
high resistance against mechanical impacts and an optimum
Stroke tolerances:
service life.
According to ISO 8131, for strokes up to 1250 mm a stroke tol-
The end of the thread is reduced in its diameter and hence
erance of 0/+2 mm is permitted; in the case of longer strokes,
protected.
please consult us.
Standards DIN 24554 and NF/ISO 6020/2 provide only one
A tolerance of ±0.3 mm is optionally possible; smaller toler-
thread size per piston rod diameter. This ensures the full trans-
ances are not useful for tie rod cylinders.
mission of dynamic forces within the framework of the standard.
ISO 6020/2 additionally provides a second, larger thread for Recommended maximum strokes:
the largest piston rod per piston diameter. Male threads differing The strokes recommended on page 3 ensure proper opera-
from DIN 24554 and NF/ISO 6020/2 as well as female threads, tion under all operating conditions at a maximum pressure of
extended piston rods or thread ends are available. However, it 160 bar. The buckling load must be verified in all cases.
must be noted that when a thread smaller than that provided At lower pressures or pulling loads only, longer strokes are
in the standard is used, the permissible maximum pressure is possible on request.
restricted and, with larger threads, the limits of mounting options Minimum strokes:
must be taken into account. Spigot end “T” according to NF/ For mounting type “MT4“ observe the minimum stroke due to
ISO 6020/2 goes along with pressure restrictions, see page 41. the trunnion width, see page 14.
Double rod cylinder with through piston rod: When using end position cushioning, also observe the mini-
The dimensions specified in the catalogue comply with the mum stroke (see page 3). In the case of stroke lengths shorter
proposal in the standard. than the cushioning length, we recommend the use of a cylin-
This type of design involves much higher friction than the “CD der without end position cushioning.
version” with single piston rod. Stop tube extensions and tie rod supports are possible on
In the standard version, both piston rod diameters are of the request.
same size. If the cylinder is used in applications, where the Pipe connections:
piston rods are statically mounted and the cylinder body is Cylinders of type CDT3/CGT3 are available with BSP thread
traversed, transverse forces that are caused by the cylinder’s and enlarged BSP thread to ISO 8138 and with metric ISO
own weight and act on the guide bushing must be taken into threads to DIN/ISO 6149-1.
account. Cylinders of series CST3 are available with BSP thread to
Seal versions: ISO 8138 or with a subplate.
As a standard, 3 seal versions are available: “M” (standard), Counterbores to ISO 1179/1.
“T“ (low friction) and “V“ (high-temperature applications). For
Primer coating:
information about the use of seals for various temperature and
As a standard, hydraulic cylinders are primered with one coat
velocity ranges, see page 3.
(colour: gentian blue, RAL 5010) of max. 80 µm. Other colours
The seal installation spaces comply with ISO 5597 for “M“ pis- on enquiry.
ton rod seals, ISO 7425-1 for all piston seals and ISO 6195-C
for all piston rod wipers.
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 3/62
General notes
Service life: Bleeding:
Rexroth cylinders comply with reliability recommendations for As a standard, a patented safety bleeding feature is provided
industrial applications. against unintentional turning out in the head and the cap (for
≥ 10 000 000 double strokes in no-load continuous operation piston diameters greater than 32 mm), while adhering to the
or 3000 km travel at 70% of the maximum operating pressure, dimensions in accordance with ISO 6020/2. The connection
without loading of the piston rod and at a maximum velocity of allows the installation of a threaded coupling with check valve
0.5 m/s, with a failure rate of less than 5%. for pressur measurements or dirt-free bleeding.
10,0
threaded coupling
7,5
5,0
3,0
1,5
0,8
0 0,15 0,2 0,3 0,5 1 1,8
Stroke in m →
HL, HLP: –20 °C to +80 °C HFA: +5 °C to +55 °C HFC: –20 °C to +60 °C HFD-R: –20 °C to +150 °C
4/62 Bosch Rexroth AG Hydraulics CDT3...F / CGT3...F / CST3...F RE 17039/03.05
The IHC Designer (Interactive Hydraulics Cylinder Designer) gets the exact technical details of the selected component as
offers a selection and planning aid for hydraulic cylinders. With well as 2D and 3D-CAD files in the suitable file format for all
the help of the IHC Designer, designers of plant and machinery common CAD systems in a swift and reliable manner.
can quickly and easily find the optimum cylinder solution thanks The user can save costs and hence increase his competitive-
to logic-guided type code queries. The software helps to mas- ness.
ter designing and engineering tasks faster and more efficiently.
After having navigated through the product selection, the user
MX1 see page 18 MX2 see page 20 MX3 see page 20 MX5 see page 22
ISO/NF ISO/NF ISO/NF NF
Ordering code
Preferred cylinder versions are shown on a grey background.
T3 F 1X H *
Single rod cylinder = CD *Further details
Double rod cylinder1)= CG in clear text
Series: = T3 Option 2
Mounting types DIN / ISO W= No option
Y= Indicate piston rod
Rectangular flange at head = ME5
extension LY in mm in clear text
Rectangular flange at cap = ME6
Self-aligning clevis at head = MP5 Option 1
Foot mounting = MS2 W= No option
Central trunnion 2) = MT4 B = 5) Drain port
A = 4) Threaded coupling,
Mounting types ISO both sides
Fork clevis at head = MP1 Seal version
Plain clevis at head = MP3 see page 3
Trunnion at head = MT1 M= Standard seal system
Trunnion at cap = MT2 T= Reduced friction
Extended tie rods, both sides = MX1 V= High temperature with
Extended tie rod,, at cap = MX2 reduced friction
Extended tie rod,, at head = MX3 End position cushioning
Theaded bores at head 6) = MX5 see page 33
Piston Ø (AL) 25 to 200 mm U= Without
Piston rod Ø (MM) 12 to 140 mm D= Both sides, self-adjusting
S= Head side, self-adjusting
Stroke length in mm K= Cap side, self-adjusting
Design principle L = 3) Both sides, self-adjusting “Low Energy“
Head and cap connected by tie rod =F E = 5) Both sides, adjustable
with guide bush Piston rod end
Component series = 1X see page 9 to 25
10 to 19: unchanged installation and connection dimensions H= Thread (DIN / ISO) for self-aligning clevis CGKA
D= Thread (ISO) for self-aligning clevis CGKA
Pipe connection / version E= Female thread
BSP thread (ISO 8138) =B F = 8) With self-aligning clevis CGKA mounted (DIN / ISO)
Metric ISO thread (DIN / ISO 6149-1) =R K = 8) With self-aligning clevis CGKA mounted (ISO)
Enlarged BSP thread (ISO 8138) =S T = 7); 9) With spigot
Pipe connection / position at head Piston rod version
see page 27 =1 H= Hardened and hard chromium-plated
=2 Pipe connection / position at cap
View to piston rod =3 1= see page 27
=4 2=
Remarks: 3= View to piston rod
1) = ME5; MT1; MT4; MS2; MX1; MX3; MX5 only, not standardized 4=
2) = Indicate XV in mm in clear text
3) = Piston Ø 25 to 125 mm
4) = Piston Ø 40 to 200 mm
5) = For DIN mounting types and pipe connection “B“
6) = Not standardised to ISO Head Cap
7) = See page 41 (piston rod Ø 22 to 140 mm only)
1
14
8) = Not possible with mounting types MX1 and MX3
9) = Not possible for CG version
4
When making your selection, observe the restrictions given 2
on the relevant pages in the catalogue! 2 3
Order examples: CDT3MP5/50/36/300F1X/B11HHDMWW 3
CGT3ME5/80/56/400F1X/B11HHDMWW
6/62 Bosch Rexroth AG Hydraulics CDT3...F / CGT3...F / CST3...F RE 17039/03.05
Piston Piston Area Areas Force at 160 bar 1) Flow at 0.1 m/s 2)
rod ratio Piston Rod Annulus Pushing Diff. Pulling Out Diff. In
AL MM ϕ A1 A2 A3 F1 F2 F3 qV1 qV2 qV3
Ø mm Ø mm A1/A3 cm2 cm2 cm2 kN kN kN L/min L/min L/min
12 1.30 1.13 3.78 1.81 6.04 0.7 2.3
25 4.91 7.85 2.9
18 2.08 2.54 2.37 4.07 3.78 1.5 1.4
14 1.25 1.54 6.50 2.46 10.40 0.9 3.9
32 8.04 12.87 4.8
22 1.90 3.80 4.24 6.08 6.79 2.3 2.5
18 1.25 2.54 10.02 4.07 16.03 1.5 6.0
40 22 12) 1.43 12.56 3.80 8.77 20.11 6.08 14.02 7.5 2.3 5.3
28 1.96 6.16 6.40 9.85 10.25 3.7 3.8
22 1.25 3.80 15.83 6.08 25.33 2.3 9.5
50 28 12) 1.46 19.63 6.16 13.48 31.42 9.85 21.56 11.8 3.7 8.1
36 2.08 10.18 9.45 16.29 15.13 6.1 5.7
28 1.25 6.16 25.01 9.85 40.02 3.7 15.0
63 36 12) 1.48 31.17 10.18 20.99 49.88 16.29 33.59 18.7 6.1 12.6
45 2.04 15.90 15.27 25.45 24.43 9.5 9.2
36 1.25 10.18 40.08 16.29 64.14 6.1 24.0
80 45 12) 1.46 50.26 15.90 34.36 80.42 25.45 54.98 30.2 9.5 20.6
56 1.96 24.63 25.63 39.41 41.02 14.8 15.4
45 1.25 15.90 62.64 25.45 100.21 9.5 37.6
100 56 12) 1.46 78.54 24.63 53.91 125.66 39.41 86.26 47.1 14.8 32.3
70 1.96 38.48 40.06 61.58 64.09 23.1 24.0
56 1.25 24.63 98.09 39.41 156.94 14.8 58.9
125 70 12) 1.46 122.72 38.48 84.23 196.35 61.58 134.77 73.6 23.1 50.5
90 2.08 63.62 59.10 101.79 94.56 38.2 35.5
70 1.25 38.48 162.58 61.58 260.12 23.1 97.5
160 201.06 321.70 120.6
110 1.90 95.03 106.03 152.05 169.64 57.0 63.6
90 1.25 63.62 250.54 101.79 400.86 38.2 150.3
200 314.16 502.65 188.5
140 1.96 153.94 160.22 246.30 256.35 92.4 96.1
F1 A3 A1 F2 A2
Remarks
1) Theoretical force (without consideration
of efficiency)
2) Stroke velocity
12) Piston rod Ø not standardised
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 7/62
X
ØRD–0,2
ØMM
ØRD
KK
DT
UO
TO
EE
3 1
E
3)
A VL 9) ØB
VE R ØFB
WF GF 2
CGT3 ME5 ZB + stroke 1 ... 4 = Position of pipe connections
SF
Y PK + stroke 6) 7) X
SF
X
ØC
ØMM
ØKK
ØCR
3) ZK + stroke 3) h
A WL
ZM + 2xstroke
4
CDT3 ME6 Y PJ + stroke E H
SF 7)
X
ØMM
UO
KK
DT
EE
3 TO 1
E
3)
A
WH GA GF ØB
R ØFB
ZJ + stroke
2
AL F FB GF 9) PK 10) PK 11) R TO UO VE VL ZB ZJ ZK ZM
Ø max H13 ± 1.25 ± 1.25 JS13 JS13 max max min max ±1 ±1 ±2
25 10 5.5 25 54 65.5 27 51 65 16 3 121 114 139 154
32 10 6.6 25 58 70.5 33 58 70 22 3 137 128 153 178
40 10 11 38 71 75 41 87 110 22 3 166 153 170 195
50 16 14 38 73 77 52 105 130 25 4 176 159 182 207
63 16 14 38 81 82.5 65 117 145 29 4 185 168 191 223
80 20 18 45 92 92 83 149 180 29 4 212 190 215 246
100 22 18 45 101 101 97 162 200 32 5 225 203 230 265
125 22 22 58 117 117 126 208 250 32 5 260 232 254 289
160 25 26 58 130 130 155 253 300 32 5 279 245 270 302
200 25 33 76 160 160 190 300 360 32 5 336 299 324 356
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 9/62
1) Thread for piston rod ends “F“ and “H“ 7) For tightening torque, see page 43
2) Thread for piston rod ends “D“ and “K“ 9) Flange thickness to DIN 24554
3) For piston rod ends “E“ and “T“, see page 41 10) ME5: for pipe connection position “1“ and “3“ at head
5) Dimension “H“ always at the position of the pipe connection 11) ME5: for pipe connection position “2“ and “4“ at head
6) For the position of pipe connections and bleed point, see page 27 12) Piston rod Ø not standardised
10/62 Bosch Rexroth AG Hydraulics CDT3...F / CGT3...F / CST3...F RE 17039/03.05
H
X
ØKK
x.
3°
ma
Z
ØMM
ØB
CX
2 4
.
max
3°
3)
A
WH GA J LT EX
3
XO + stroke
1 ... 4 = Position of pipe connections
SF X
ØC
ØMM
ØKK
ØCR
h
A WL
AL CX EP EX LT XO MS
Ø h15 min ± 1.25 max
25 12 – 0.008 8 10 – 0.12 16 130 20
32 16 – 0.008 11 14 – 0.12 20 148 22.5
40 20 – 0.012 13 16 – 0.12 25 178 29
50 25 – 0.012 17 20 – 0.12 31 190 33
63 30 – 0.012 19 22 – 0.12 38 206 40
80 40 – 0.012 23 28 – 0.12 48 238 50
100 50 – 0.012 30 35 – 0.12 58 261 62
125 60 – 0.015 38 44 – 0.15 72 304 80
160 80 – 0.015 47 55 – 0.15 92 337 100
200 100 – 0.020 57 70 – 0.20 116 415 120
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 11/62
AL E EE DT EE DT GA H 5) J PJ WH Y
Ø ± 1.25 ±2 ±2
25 40 ± 1.5 G 1/4 25 M14x1.5 21 46.5 5 22.5 53 15 50
32 45± 1.5 G 1/4 25 M14x1.5 21 46.5 5 23.5 56 25 60
40 63 ± 1.5 G 3/8 28 M18x1.5 26 52 – 33 73 25 62
50 75 ± 1.5 G 1/2 34 M22x1.5 29 57.8 – 33.8 74 25 67
63 90 ± 1.5 G 1/2 34 M22x1.5 29 55.8 – 33.8 80 32 71
80 115 ± 1.5 G 3/4 42 M27x2 34 65 – 39 93 31 77
100 130 ± 2 G 3/4 42 M27x2 34 67 – 40 101 35 82
125 165 ± 2 G1 47 M33x2 43 73.5 – 51.5 117 35 86
160 205 ± 2 G1 47 M33x2 43 80.5 – 55.5 130 32 86
200 245 ± 2 G 1 1/4 58 M42x2 52 101 – 76 165 32 98
1) Thread for piston rod ends “F“ and “H“ 6) For the position of pipe connections and bleed point, see page 27
2) Thread for piston rod ends “D“ and “K“ 7) For tightening torque, see page 43
3) For piston rod ends “E“ and “T“, see page 41 10) Grease nipple M6 DIN 71412 from piston Ø 40 mm
5) Dimension “H“ always at the position of the pipe connection 12) Piston rod Ø not standardised
12/62 Bosch Rexroth AG Hydraulics CDT3...F / CGT3...F / CST3...F RE 17039/03.05
H
DT
X
E/ 2
ØMM
KK
4 2
LH
ST
3) AO AU AR ØB
XS SS + stroke AP ØSB
A TS
ZJ + stroke US
CGT3 MS2 3
SF 1 ... 4 = Position of pipe connections
Y PK + stroke 6) 7)
X X
3) XS SV + stroke 3) KC
ZK + stroke CO
ZM + 2xstroke XS
SF X
ØC
ØMM
ØKK
ØCR
h
A WL
AL CO KC LH PK SB SS ST SV TS US XS ZJ ZK ZM AO AU
Ø H8 h10 ± 1.25 H13 ± 1.25 ±1 JS13 +2 ±2 ±1 ±1 ±2
25 12 4 19 54 6.6 73 8.5 88 54 72 33 114 139 154 18 28.5
32 12 4 22 58 9 73 12.5 88 63 84 45 128 153 178 20 26.5
40 12 4 31 71 11 98 12.5 105 83 103 45 153 170 195 20 32
50 12 4 37 73 14 92 19 99 102 127 54 159 182 207 29 28.8
63 16 4 44 81 18 86 26 93 124 161 65 168 191 223 33 22.8
80 16 5 57 92 18 105 26 110 149 186 68 190 215 246 37 28
100 16 5 63 101 26 102 32 107 172 216 79 203 230 265 44 23
125 20 5 82 117 26 131 32 131 210 254 79 232 254 289 44 29.5
160 – – 101 130 33 130 38 130 260 318 86 245 270 302 54 26.5
200 – – 122 160 39 172 44 172 311 381 92 299 324 356 60 41
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 13/62
AL E EE DT EE DT GA H 5) J PJ WH Y AP AR
Ø ± 1.25 ±2 ±2
25 40 ± 1.5 G 1/4 25 M14x1.5 21 46.5 5 22.5 53 15 50 8 14.5
32 45± 1.5 G 1/4 25 M14x1.5 21 46.5 5 23.5 56 25 60 10 13.5
40 63 ± 1.5 G 3/8 28 M18x1.5 26 52 – 33 73 25 62 10 23
50 75 ± 1.5 G 1/2 34 M22x1.5 29 57.8 – 33.8 74 25 67 13 20.8
63 90 ± 1.5 G 1/2 34 M22x1.5 29 55.8 – 33.8 80 32 71 17 16.8
80 115 ± 1.5 G 3/4 42 M27x2 34 65 – 39 93 31 77 17 22
100 130 ± 2 G 3/4 42 M27x2 34 67 – 40 101 35 82 22 18
125 165 ± 2 G1 47 M33x2 43 73.5 – 51.5 117 35 86 22 29.5
160 205 ± 2 G1 47 M33x2 43 80.5 – 55.5 130 32 86 29 26.5
200 245 ± 2 G 1 1/4 58 M42x2 52 101 – 76 165 32 98 35 41
1) Thread for pston rod ends “F“ and “H“ 6) For the position of pipe connections and bleed point, see page 27
2) Thread for pston rod ends “D“ and “K“ 7) For tightening torque, see page 43
3) For piston rod ends “E“ and “T“, see page 41 12) Piston rod Ø not standardised
5) Dimension “H“ always at the position of the pipe connection
14/62 Bosch Rexroth AG Hydraulics CDT3...F / CGT3...F / CST3...F RE 17039/03.05
H
X
r
ØMM
ØTD
UW
KK
4 2
E
3)
A XV 9)
ØB
ZB + stroke TM
CGT3 MT4 UM
SF Y PK + stroke 6) 7) 3
SF 1 ... 4 = Position of pipe
X connection
3) 3)
ZK + stroke
Dimensions for cylinder with
ZM + 2xstroke
piston rod extension “LY“ in
the retracted condition.
SF X
ØC
ØMM
ØKK
ØCR
3) WH
h
A WL LY XV 9)
AL PK r TD TK TM UM UW Stroke XV XV ZB ZK ZM
Ø ± 1.25 f8 max h14 h15 max min min max max ±1 ±2
25 54 0.8 12 20 48 68 63 0 74 79 + stroke 121 139 154
32 58 0.8 16 25 55 79 75 10 93 83 + stroke 137 153 178
40 71 1.2 20 30 76 108 92 15 106 91 + stroke 166 170 195
50 73 1.6 25 40 89 129 112 4 106 102 + stroke 176 182 207
63 81 1.6 32 50 100 150 126 10 116 106 + stroke 185 191 223
80 92 2.4 40 60 127 191 160 11 129 118 + stroke 212 215 246
100 101 2.4 50 70 140 220 180 17 141 124 + stroke 225 230 265
125 117 3.2 63 90 178 278 215 25 157 132 + stroke 260 254 289
160 130 3.2 80 110 215 341 260 40 171 131 + stroke 279 270 302
200 160 3.2 100 130 279 439 365 48 202 154 + stroke 336 324 356
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 15/62
AL E EE DT EE DT GA H 5); 11) J PJ WH Y
Ø ± 1.25 ±2 ±2
25 40 ± 1.5 G 1/4 25 M14x1.5 21 46.5 5 22.5 53 15 50
32 45± 1.5 G 1/4 25 M14x1.5 21 46.5 5 23.5 56 25 60
40 63 ± 1.5 G 3/8 28 M18x1.5 26 52 – 33 73 25 62
50 75 ± 1.5 G 1/2 34 M22x1.5 29 57.8 – 33.8 74 25 67
63 90 ± 1.5 G 1/2 34 M22x1.5 29 55.8 – 33.8 80 32 71
80 115 ± 1.5 G 3/4 42 M27x2 34 65 – 39 93 31 77
100 130 ± 2 G 3/4 42 M27x2 34 67 – 40 101 35 82
125 165 ± 2 G1 47 M33x2 43 73.5 – 51.5 117 35 86
160 205 ± 2 G1 47 M33x2 43 80.5 – 55.5 130 32 86
200 245 ± 2 G 1 1/4 58 M42x2 52 101 – 76 165 32 98
1) Thread for piston rod ends “F“ and “H“ 7) For tightening torque, see page 43
2) Thread for piston rod ends “D“ and “K“ 9) Always indicate dimension “XV“ in mm in clear text
3) For piston rod ends “E“ and “T“, see page 41 11) Piston Ø 25 and 32 mm: Observe dimension “H“ with pipe
5) Dimension “H“ always at the position of the pipe connection connection positions “2” and “4“
6) For the position of pipe connections and bleed point, see page 27
12) Piston rod Ø not standardised
16/62 Bosch Rexroth AG Hydraulics CDT3...F / CGT3...F / CST3...F RE 17039/03.05
H
SF EE
r
ØMM
ØKK
ØTD
E 9)
ØB
4 2
3) A XG 3
ZB + stroke 1 ... 4 = Position of pipe connections
ØC
X
ØMM
ØKK
ØCR
ZK + stroke 3)
3) h
ZM + 2xstroke A WL
1
Y PJ + stroke UT
CDT3 MT2 7)
TC 9)
WH GA 6) DT
H
SF EE
X
r
ØMM
ØTD
ØKK
E 9)
ØB
4 2
3) A XJ + stroke n 3
ZB + stroke The trunnions should be lubri-
cated at regular intervals.
AL n PK r TC TD UT XG XJ ZB ZK ZM
Ø ± 1.25 h14 f8 h15 ±2 ± 1.25 max ±1 ±2
25 13 54 1 38 12 58 44 101 121 139 154
32 13 58 1 44 16 68 54 115 137 153 178
40 19 71 1.6 63 20 95 57 134 166 170 195
50 19 73 1.6 76 25 116 64 140 176 182 207
63 19 81 2 89 32 139 70 149 185 191 223
80 22 92 2.4 114 40 178 76 168 212 215 246
100 38 101 2.4 127 50 207 71 187 225 230 265
125 51 117 3.2 165 63 265 75 209 260 254 289
160 49 130 3.2 203 80 329 75 230 279 270 302
200 53 160 4.5 241 100 401 85 276 336 324 356
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 17/62
AL E EE DT EE DT GA H 5) J PJ WH Y
Ø ± 1.25 ±2 ±2
25 40 ± 1.5 G 1/4 25 M14x1.5 21 46.5 5 22.5 53 15 50
32 45± 1.5 G 1/4 25 M14x1.5 21 46.5 5 23.5 56 25 60
40 63 ± 1.5 G 3/8 28 M18x1.5 26 52 – 33 73 25 62
50 75 ± 1.5 G 1/2 34 M22x1.5 29 57.8 – 33.8 74 25 67
63 90 ± 1.5 G 1/2 34 M22x1.5 29 55.8 – 33.8 80 32 71
80 115 ± 1.5 G 3/4 42 M27x2 34 65 – 39 93 31 77
100 130 ± 2 G 3/4 42 M27x2 34 67 – 40 101 35 82
125 165 ± 2 G1 47 M33x2 43 73.5 – 51.5 117 35 86
160 205 ± 2 G1 47 M33x2 43 80.5 – 55.5 130 32 86
200 245 ± 2 G 1 1/4 58 M42x2 52 101 – 76 165 32 98
1) Thread for piston rod ends “F“ and “H“ 6) For the position of pipe connections and bleed point, see page 27
2) Thread for piston rod ends “D“ and “K“ 7) For tightening torque, see page 43
3) For piston rod ends “E“ and “T“, see page 41 9) Observe “TC” and “E” for short strokes
5) Dimension “H“ always at the position of the pipe connection 12) Piston rod Ø not standardised
18/62 Bosch Rexroth AG Hydraulics CDT3...F / CGT3...F / CST3...F RE 17039/03.05
H5)
EE 6) EE
BB BB 1
DD
3) 9)
X
7)
ØMM
TG
ØB
KK
4 2
E
AA
SF VD GA J
TG
WH
E
A ZJ + stroke
3 1 ... 4 = Position
CGT3 MX1 Y PJ + stroke of pipe connections
7)
DT DT BB
BB EE 6) EE m
DD
3) 9)
3) 9)
X
ØMM
ØB
ØB
KK
SF VD GA J VD SF
WH
ZK + stroke WH + stroke
A ZM + 2xstroke A
SF X
ØC
ØMM
ØKK
ØCR
h
A WL
AL AA BB 9) PK TG VD ZB ZJ ZK ZM
Ø +3 ± 1.25 js13 max ± 1.25 ±1 ±2
25 40 19 54 28.3 6 121 114 139 154
32 47 24 58 33.2 12 137 128 153 178
40 59 35 71 41.7 12 166 153 170 195
50 74 46 73 52.3 9 176 159 182 207
63 91 46 81 64.3 13 185 168 191 223
80 117 59 92 82.7 9 212 190 215 246
100 137 59 101 96.9 10 225 203 230 265
125 178 81 117 125.9 9 260 232 254 289
160 219 92 130 154.9 7 279 245 270 302
200 269 115 160 190.2 7 336 299 324 356
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 19/62
AL DD E EE DT EE DT GA H 5) J m PJ WH Y
Ø ± 1.25 ±2 ±2
25 M5x0.8 40 ± 1.5 G 1/4 25 M14x1.5 21 46.5 5 22.5 4 53 15 50
32 M6x1 45 ± 1.5 G 1/4 25 M14x1.5 21 46.5 5 23.5 5 56 25 60
40 M8x1 63 ± 1.5 G 3/8 28 M18x1.5 26 52 – 33 6.5 73 25 62
50 M12x1.25 75 ± 1.5 G 1/2 34 M22x1.5 29 57.8 – 33.8 10 74 25 67
63 M12x1.25 90 ± 1.5 G 1/2 34 M22x1.5 29 55.8 – 33.8 10 80 32 71
80 M16x1.5 115 ± 1.5 G 3/4 42 M27x2 34 65 – 39 13 93 31 77
100 M16x1.5 130 ± 2 G 3/4 42 M27x2 34 67 – 40 13 101 35 82
125 M22x1.5 165 ± 2 G1 47 M33x2 43 73.5 – 51.5 18 117 35 86
160 M27x2 205 ± 2 G1 47 M33x2 43 80.5 – 55.5 22 130 32 86
200 M30x2 245 ± 2 G 1 1/4 58 M42x2 52 101 – 76 24 165 32 98
1) Thread for piston rod ends “F“ and “H“ 6) For positions of pipe connections and bleed point, see page 27
2) Thread for piston rod ends “D“ and “K“ 7) For tightening torque, see page 43
3) For piston rod ends “E“ and “T“, see page 41 9) When mounting self-aligning clevis, observe dimension “BB”
5) Dimension “H“ always at the position of the pipe connection 12) Piston rod Ø not standardised
20/62 Bosch Rexroth AG Hydraulics CDT3...F / CGT3...F / CST3...F RE 17039/03.05
H5)
7) c1 6)
EE EE 1
BB
3)
DD
ØMM
KK
TG
4 2
E
AA
SF
VD GA
WH J TG
A ZJ + stroke
E
Y PJ + stroke 3
DT DT
H5)
CDT3 MX3 BB EE 6) EE 7)
3) 9)
DD
X
ØMM
ØB
KK
TG
E
AA
SF VD GA J
m TG
WH
A ZJ + stroke E
ZB + stroke
CGT3 MX3 Y PK + stroke
DT DT m
BB EE 6) EE 7) X
3) 9) SF
ØC
DD
X 3)
ØMM
ØMM
ØKK
ØCR
ØB
KK
SF VD GA J WH + stroke SF h
WH A WL
ZK + stroke
A ZM + 2xstroke A
AL c1 AA BB 9) PK TG VD ZB ZJ ZK ZM
Ø max +3 ± 1.25 js13 max ±1 ±1 ±2
25 7 40 19 54 28.3 6 121 114 139 154
32 9 47 24 58 33.2 12 137 128 153 178
40 13 59 35 71 41.7 12 166 153 170 195
50 17 74 46 73 52.3 9 176 159 182 207
63 17 91 46 81 64.3 13 185 168 191 223
80 22 117 59 92 82.7 9 212 190 215 246
100 22 137 59 101 96.9 10 225 203 230 265
125 28 178 81 117 125.9 9 260 232 254 289
160 34 219 92 130 154.9 7 279 245 270 302
200 37 269 115 160 190.2 7 336 299 324 356
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 21/62
AL DD E EE DT EE DT GA H 5) J m PJ WH Y
Ø ± 1.25 ±2 ±2
25 M5x0.8 40 ± 1.5 G 1/4 25 M14x1.5 21 46.5 5 22.5 4 53 15 50
32 M6x1 45 ± 1.5 G 1/4 25 M14x1.5 21 46.5 5 23.5 5 56 25 60
40 M8x1 63 ± 1.5 G 3/8 28 M18x1.5 26 52 – 33 6.5 73 25 62
50 M12x1.25 75 ± 1.5 G 1/2 34 M22x1.5 29 57.8 – 33.8 10 74 25 67
63 M12x1.25 90 ± 1.5 G 1/2 34 M22x1.5 29 55.8 – 33.8 10 80 32 71
80 M16x1.5 115 ± 1.5 G 3/4 42 M27x2 34 65 – 39 13 93 31 77
100 M16x1.5 130 ± 2 G 3/4 42 M27x2 34 67 – 40 13 101 35 82
125 M22x1.5 165 ± 2 G1 47 M33x2 43 73.5 – 51.5 18 117 35 86
160 M27x2 205 ± 2 G1 47 M33x2 43 80.5 – 55.5 22 130 32 86
200 M30x2 245 ± 2 G 1 1/4 58 M42x2 52 101 – 76 24 165 32 98
1) Thread for piston rod ends “F“ and “H“ 6) For positions of pipe connections and bleed point, see page 27
2) Thread for piston rod ends “D“ and “K“ 7) For tightening torque, see page 43
3) For piston rod ends “E“ and “T“, see page 41 9) When mounting self-aligning clevis, observe dimension “BB“
5) Dimension “H“ always at the position of the pipe connection 12) Piston rod Ø not standardised
22/62 Bosch Rexroth AG Hydraulics CDT3...F / CGT3...F / CST3...F RE 17039/03.05
H
DT
X
ØMM
TG
2
KK
E
AA
3)
VD BG
ZJ + stroke ØB ØRT
A
ZB + stroke TG
CGT3 MX5 3
SF Y PK + stroke 6) 7)
1 ... 4 = Position of pipe con-
nections
SF
X
3) ZK + stroke 3)
ZM + 2xstroke
SF X
ØC
ØMM
ØKK
ØCR
h
A WL
AL AA BG PK RT TG VD ZB ZJ ZK ZM
Ø min ± 1.25 6H js13 max ± 1.25 ±1 ±2
25 40 8 54 M5x0.8 28.3 6 121 114 139 154
32 47 9 58 M6x1 33.2 12 137 128 153 178
40 59 12 71 M8x1.25 41.7 12 166 153 170 195
50 74 18 73 M12x1.75 52.3 9 176 159 182 207
63 91 18 81 M12x1.75 64.3 13 185 168 191 223
80 117 24 92 M16x2 82.7 9 212 190 215 246
100 137 24 101 M16x2 96.9 10 225 203 230 265
125 178 27 117 M22x2.5 125.9 9 260 232 254 289
160 219 32 130 M27x3 154.9 7 279 245 270 302
200 269 40 160 M30x3.5 190.2 7 336 299 324 356
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 23/62
AL E EE DT EE DT GA H 5) J PJ WH Y
Ø ± 1.25 ±2 ±2
25 40 ± 1.5 G 1/4 25 M14x1.5 21 46.5 5 22.5 53 15 50
32 45± 1.5 G 1/4 25 M14x1.5 21 46.5 5 23.5 56 25 60
40 63 ± 1.5 G 3/8 28 M18x1.5 26 52 – 33 73 25 62
50 75 ± 1.5 G 1/2 34 M22x1.5 29 57.8 – 33.8 74 25 67
63 90 ± 1.5 G 1/2 34 M22x1.5 29 55.8 – 33.8 80 32 71
80 115 ± 1.5 G 3/4 42 M27x2 34 65 – 39 93 31 77
100 130 ± 2 G 3/4 42 M27x2 34 67 – 40 101 35 82
125 165 ± 2 G1 47 M33x2 43 73.5 – 51.5 117 35 86
160 205 ± 2 G1 47 M33x2 43 80.5 – 55.5 130 32 86
200 245 ± 2 G 1 1/4 58 M42x2 52 101 – 76 165 32 98
1) Thread for piston rod ends “F“ and “H“ 6) For positions of pipe connections and bleed point, see page 27
2) Thread for piston rod ends “D“ and “K“ 7) For tightening torque, see page 43
3) For piston rod ends “E“ and “T“, see page 41 12) Piston rod Ø not standardised
5) Dimension “H“ always at the position of the pipe connection
24/62 Bosch Rexroth AG Hydraulics CDT3...F / CGT3...F / CST3...F RE 17039/03.05
H
DT EW
SF
CDH9
ØKK
X
Z
ØMM
ØB
2 4
E
3) A
3
WH GA J L
1 ... 4 = Position of pipe con-
XC + stroke nections
CDT3 MP1
ØCDF8
SF
X
CB
UB
SL
3)
A WH GA 9) X
SF
XC + stroke
ØC
Y PJ + stroke L
ØMM
ØKK
ØCR
EE
6) MR
H
DT
SF
h
ØKK
X A WL
ØMM
ØB
3)
AL CB CD EW L MR UB SL XC
Ø A16 H9 h14 min max max ± 1.25
25 12 10 12 13 12 24 33 127
32 16 12 16 19 17 32 42 147
40 20 14 20 19 17 40 50 172
50 30 20 30 32 29 60 69 191
63 30 20 30 32 29 60 69 200
80 40 28 40 39 34 80 89 229
100 50 36 50 54 50 100 110 257
125 60 45 60 57 53 120 132 289
160 70 56 70 63 59 140 155 308
200 80 70 80 82 78 160 175 381
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 25/62
AL E EE DT EE DT GA H 5) J PJ WH Y
Ø ± 1.25 ±2 ±2
25 40 ± 1.5 G 1/4 25 M14x1.5 21 46.5 5 22.5 53 15 50
32 45± 1.5 G 1/4 25 M14x1.5 21 46.5 5 23.5 56 25 60
40 63 ± 1.5 G 3/8 28 M18x1.5 26 52 – 33 73 25 62
50 75 ± 1.5 G 1/2 34 M22x1.5 29 57.8 – 33.8 74 25 67
63 90 ± 1.5 G 1/2 34 M22x1.5 29 55.8 – 33.8 80 32 71
80 115 ± 1.5 G 3/4 42 M27x2 34 65 – 39 93 31 77
100 130 ± 2 G 3/4 42 M27x2 34 67 – 40 101 35 82
125 165 ± 2 G1 47 M33x2 43 73.5 – 51.5 117 35 86
160 205 ± 2 G1 47 M33x2 43 80.5 – 55.5 130 32 86
200 245 ± 2 G 1 1/4 58 M42x2 52 101 – 76 165 32 98
1) Thread for piston rod ends “F“ and “H“ 6) For positions of pipe connections and bleed point, see page 27
2) Thread for piston rod ends “D“ and “K“ 7) For tightening torque, see page 43
3) For piston rod ends “E“ and “T“, see page 41 9) Spigot included in the scope of supply
5) Dimension “H“ always at the position of the pipe connection 12) Piston rod Ø not standardised
26/62 Bosch Rexroth AG Hydraulics CDT3...F / CGT3...F / CST3...F RE 17039/03.05
125 56 16 54 45 68
E3
125 90 18 57 45 68
160 70 16 54 45 68
160 110 16 54 47 68
200 90 16 55 45 68
200 140 24 61 45 72
G1/8
e
Y2
1
4 2
3
Enlarged pipe connection Ø AL EE H1 Y PJ SW Øa
The oil ports of this series are generously dimensioned in ac- 25 G3/8 20 50 53 27 9
cordance with standards; at high velocity, pressure drop ∆p
can be reduced by using larger oil connections, but in some 32 G3/8 20 60 56 27 9
cases, standard dimensions cannot be complied with, see 40 G1/2 23 62 73 32 11
table. 50 G3/4 29 67 74 41 14
63 G3/4 29 71 80 41 14
Not feasible for mounting types ME 5 / 6 with connection posi- 80 G1 33 77 93 46 18
tion 2 or 4 . 100 G1 33 82 101 46 18
125 G11/4 39 86 117 60 23
160 G11/4 – 86 130 – –
200 G11/2 – 86 165 – –
A/F (hexagon)
Y PJ + stroke EE
Øa
H1
4 2
3
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 27/62
4O 2O
F
4 2
4U 2U
L2
L1
3L 3
L3 L4 E1
E2
LF
3° 5) Self-aligning clevis to ISO 6982, DIN 24338, associated
2) CH
spigot Ø h6
1)
AX
Fork-type mounting block (with locking screws): CLCB (nominal dimensions in mm) - AB 5
ISO 8133 SL
LO CP KL
1)
DIN 24 556 CG
SR
ØS
ØCF
CGKA...
FM
GL UJ
UK
l3 x 45°
CR
0,05 A
1)
2)
FS
ØHB
NH
FN
FK
KC
l2
2) Inner side
3) Weight per pair,
CO mounting blocks are always supplied in pairs
TH A
UL
Threaded coupling
Ø 20 Ø 20
For piston Ø 40 - 63 mm For piston Ø 80 - 200 mm
M16x2 M16x2
38
40
with seal ring made of FKM with seal ring made of FKM
Material no. R900024710 Material no. R900001264
Remarks
For pressure measurement or bleeding.
For installation in the bleeding/measuring connection. Threaded
coupling with check valve function, i.e. all measuring instru-
ments can also be connected under pressure.
30/62 Bosch Rexroth AG Hydraulics CDT3...F / CGT3...F / CST3...F RE 17039/03.05
Buckling
The permissible stroke lengths for a flexibly guided load and Explanation:
3.5-fold safety against buckling can be found in the relevant E = Modulus of elasticity in N/mm2
table. In the case of a differing installation orientation of the = 2.1 x 105 for steel
cylinder, the permissible stroke length has to be interpolated. l = Moment of inertia in mm4 for circular cross-
Permissible stroke lengths for non-guided loads on enquiry. d4•π
sectional area: = = 0.0491 • d 4
Buckling can be calculated according to the following formula: 64
ν = 3.5 (safety factor)
1. Calculation according to Euler LK = Free buckling length in mm (depending on mounting
π2 • E • I style, see sketches A, B, C)
F= when λ > λg d = Piston rod Ø in mm
ν • LB2
λ = Slenderness ratio
2. Calculation according to Tetmajer 4 • LB E
= λg = π
d 2 • π (335-0.62 • λ) d 0.8 • Re
F= when λ ≤ λg Re = Yield strength of the piston rod material
4•ν
Influence of the mounting style on the buckling length:
A B C
L
L
L
L
L
L
LB = 0,7 L LB = L LB = 2 L
28 280 285 305 220 225 230 150 150 155 45°
63 36 560 580 645 480 490 520 375 380 390 1400
45 770 810 995 680 710 805 555 565 605
36 380 390 415 305 310 320 210 215 220
80 45 695 715 800 600 610 650 470 475 490 1700
56 945 995 1225 840 870 995 685 670 745
45 480 495 540 390 400 420 280 285 290
100 56 850 880 1000 740 760 820 590 600 625 2000
1)
1)
36 1200 1200 1200 1200 1200 1200 1200 1200 1200
28 1060 1086 1160 900 915 950 705 710 720 45°
63 36 1400 1400 1400 1400 1400 1400 1185 1200 1255 1400
45 1400 1400 1400 1400 1400 1400 1400 1400 1400
36 1370 1405 1525 1175 1195 1250 930 935 955
80 45 1700 1700 1700 1700 1700 1700 1460 1480 1555 1700
56 1700 1700 1700 1700 1700 1700 1700 1700 1700
45 1685 1735 1910 1460 1485 1570 1165 1175 1205
100 56 2000 2000 2000 2000 2000 2000 1800 1835 1950 2000
1)
70 2000 2000 2000 2000 2000 2000 2000 2000 2000
56 2075 2140 2300 1810 1845 1970 1455 1470 1515 90°
125 70 2300 2300 2300 2300 2300 2300 2240 2290 2300 2300
90 2300 2300 2300 2300 2300 2300 2300 2300 2300
70 2515 2595 2600 2200 2245 2415 1780 1800 1855
160 2600
110 2600 2600 2600 2600 2600 2600 2600 2600 2600
90 2700 2700 2700 2700 2700 2700 2700 2700 2700 1) Perm. stroke
200 2700
140 2700 2700 2700 2700 2700 2700 2700 2700 2700
28 435 445 470 355 360 375 265 265 270 45°
63 36 755 780 865 650 660 700 510 575 530 1400
45 1095 1145 1390 975 1010 1140 800 815 870
36 585 595 630 480 485 505 340 360 365
80 45 890 920 1025 760 775 830 590 595 615 1700
56 1340 1400 1700 1195 1240 1405 1000 1010 1075
45 725 745 805 605 615 645 415 440 475
100 56 1090 1130 1295 940 965 1045 740 750 782 2000
1)
1)
28 310 315 335 250 250 260 180 180 180 45°
63 36 550 565 630 465 475 505 360 365 375 1400
45 800 840 1025 710 735 835 580 595 630
36 415 425 450 340 345 355 250 250 255
80 45 675 700 780 580 590 630 450 455 470 1700
56 980 1030 1260 875 905 1030 720 735 780
45 515 530 575 430 435 455 320 320 330
100 56 825 855 980 710 730 795 565 570 595 2000
1)
70 1185 1245 1585 1065 1110 1300 890 915 990
56 640 660 730 540 550 580 410 410 425 90°
125 70 1015 1060 1240 890 915 1010 715 725 760 2300
90 1495 1580 2110 1365 1425 1735 1160 1195 1330
70 785 810 905 665 675 720 505 515 530
160 2600
110 1770 1870 2505 1620 1695 2070 1390 1430 1595
90 1015 1055 1210 870 895 970 680 685 715 1) Perm. stroke
200 2700
140 2190 2325 2700 2025 2125 2695 1760 1825 2080
1)
36 1200 1200 1200 1200 1200 1200 1200 1200 1200
28 1080 1100 1170 920 930 965 720 725 740 45°
63 36 1400 1400 1400 1400 1400 1400 1205 1225 1280 1400
45 1400 1400 1400 1400 1400 1400 1400 1400 1400
36 1390 1425 1545 1195 1215 1270 950 955 975
80 45 1700 1700 1700 1700 1700 1700 1485 1510 1580 1700
56 1700 1700 1700 1700 1700 1700 1700 1700 1700
45 1710 1760 1935 1480 1510 1590 1185 1195 1225
100 56 2000 2000 2000 2000 2000 2000 1815 1850 1965 2000
70 2000 2000 2000 2000 2000 2000 2000 2000 2000
1)
56 2100 2165 2300 1830 1865 1990 1200 1280 1540 90°
125 70 2300 2300 2300 2300 2300 2300 2255 2300 2300 2300
90 2300 2300 2300 2300 2300 2300 2300 2300 2300
70 2540 2600 2600 2225 2275 2440 1805 1825 1885
160 2600
110 2600 2600 2600 2600 2600 2600 2600 2600 2600
90 2700 2700 2700 2700 2700 2700 2360 2395 2510 1) Perm. stroke
200 2700
140 2700 2700 2700 2700 2700 2700 2700 2700 2700
28 445 460 520 375 385 415 285 290 300 45°
63 36 760 795 940 670 690 765 540 550 580 1400
45 1045 1105 1400 955 1140 1240 815 845 955
36 590 610 690 505 515 555 390 395 410
80 45 940 980 1160 830 855 950 675 685 720 1700
56 1275 1350 1700 1170 1225 1520 1005 1035 1175
45 725 755 885 630 645 710 495 505 530
100 56 1145 1200 1465 1025 1060 1205 850 865 920 2000
1)
Cushioning capacity:
When decelerating masses via the end position cushioning, the In conjunction with this, the kinetic energy and potential energy
maximum design cushioning capacity must not be exceeded. of the moved mass must be calculated and compared with the
permissible values specified in the diagrams on pages 36 to
A
A
Determination of energy
B
B
1 1 1
E= m • v2 Retracting (A): E = mv2 – mg • la Extending (A): E = mv2 – mg • la • sin α
2 2 2
1 1
Extending (B): E = mv2 + mg • la Retracting (B): E = mv2 + mg • la • sin α
2 2
Cylinder Ø 25 32 40 50 63
12 18 14 22 18 22 12) 28 22 28 12) 36 28 36 12) 45
Head 20 20 20 20 31 31 31 33 33 33 33 33 33
Ia in mm
Cap 19 19 19 19 29 29 29 29 29 29 29 29 29
m in kg Piston 0.15 0.2 0.25 0.4 0.6 0.6 0.7 0.8 1 1.2 1.4 1.7 2.0
(kg/100 mm) Piston rod 0.1 0.2 0.12 0.3 0.2 0.3 0.5 0.3 0.5 0.8 0.5 0.8 1.2
v 1) (m/s) 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.4 0.4 0.4
max
The diagrams on pages 36-39 are based on the above table, EU = Energy absorbed
the specified maximum velocities related to seal “M” and a Emax = For max. energy, see characteristic curve
closed throttle screw.
vU = Stroke velocity
At lower velocities, the absorbed energy reduces according to
vmax = Max. velocity for seal version “M“
the following formula:
vU
E U = Emax •
vmax
Time in s →
4 …200 1,0
0,9
3 Ø 125…20
0 0,8 Ø 25
2 0,7 …12
Ø 25 5
1 Ø 25…100 0,6 …12
5
0 0,5
40 60 70 80 100 120 140 160 20 40 60 70
Pressure p in bar → Pressure p in bar →
36/62 Bosch Rexroth AG Hydraulics CDT3...F / CGT3...F / CST3...F RE 17039/03.05
E in Joule →
10000 Ø 200
Ø 125
1000 Ø 100
Ø 160
Ø 80
Ø 125
Ø 100 Ø 63
1000 Ø 80
Ø 63 Ø 50
Ø 50 100 Ø 40
Ø 40
Ø 32
100 Ø 32
Ø 25 Ø 25
10
10
1 1
0 20 40 60 80 100 120 140 160 0 10 20 30 40 50 60 70 80
p in bar → p in bar →
Retracting
m
E in Joule →
10000 Ø 200 x
90 Ø 125
x 56
Ø 160 x 1000
70 Ø 100
Ø 125 x x 45
56 Ø 80 x
36
Ø 100 x Ø 63 x
4 28
1000 Ø 80 x 5
36 Ø 50 x
Ø 63 x 22
28 Ø 40 x
Ø 50 x 100 18
2
Ø 40 x 2
18 Ø 32 x
14
100 Ø 32 x
14 Ø 25 x
Ø 25 x 12
12
10
10
1 1
0 20 40 60 80 100 120 140 160 0 10 20 30 40 50 60 70 80
p in bar → p in bar →
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 37/62
Retracting
E in Joule →
10000 10000
Ø 125 x
70
Ø 100 x Ø 125 x
56 70
1000 Ø 80 x 1000 Ø 100 x
45 56
Ø 63 x Ø 80 x 4
36 5
Ø 50 x Ø 63 x 36
28
Ø 40 x Ø 50 x 28
22
Ø 40 x 22
100 100
10 10
1 1
0 20 40 60 80 100 120 140 160 0 10 20 30 40 50 60 70 80
p in bar → p in bar →
Cushioning “D“; “E“ Cushioning “L“
E in Joule →
E in Joule →
100000 10000
10
10
1 1
0 20 40 60 80 100 120 140 160 0 10 20 30 40 50 60 70 80
p in bar → p in bar →
38/62 Bosch Rexroth AG Hydraulics CDT3...F / CGT3...F / CST3...F RE 17039/03.05
m m
E in Joule →
10000 Ø 200 x
90 Ø 125
x5
Ø 160 x 1000 Ø 100 6
70 x4
Ø 125 x Ø 80 x 5
36
56
Ø 100 x Ø 63 x
4 28
1000 Ø 80 x 5
3
Ø 63 x 6 Ø 50 x
22
28
Ø 50 x Ø 40 x
22 100 18
Ø 40 x
18
Ø 32 x
100 Ø 32 x 14
14
Ø 25 x Ø 25 x
12 12
10
10
1 1
0 20 40 60 80 100 120 140 160 0 10 20 30 40 50 60 70 80
p in bar → p in bar →
E in Joule →
Ø 125 x
70
Ø 100 x Ø 125 x 7
56 0
1000 Ø 80 x 1000 Ø 100 x 5
45 6
Ø 63 x Ø 80 x 45
36
Ø 50 x Ø 63 x 36
22
Ø 40 x Ø 50 x 28
22
Ø 40 x 22
100 100
10 10
1 1
0 20 40 60 80 100 120 140 160 0 10 20 30 40 50 60 70 80
p in bar → p in bar →
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 39/62
E in Joule →
100000 10000
Ø 200 x 140
10000 Ø 125 x 90
Ø 160 x 110 1000 Ø 100 x 70
Ø 125 x 90 Ø 80 x 56
Ø 100 x 70 Ø 63 x 45
1000 Ø 80 x 56
Ø 63 x 45 Ø 50 x 36
Ø 50 x 36 Ø 40 x 28
Ø 40 x 28 100
Ø 32 x 22
100 Ø 32 x 22
Ø 25 x 18 Ø 25 x 18
10
10
1 1
0 20 40 60 80 100 120 140 160 0 10 20 30 40 50 60 70 80
p in bar → p in bar →
40/62 Bosch Rexroth AG Hydraulics CDT3...F / CGT3...F / CST3...F RE 17039/03.05
Calculation example
To determine the dimensions of a cylinder, 3 criteria must be
tg ϕ = 0,4
taken into account:
– Force
– Buckling tg ϕ = 0,4
– Cushioning capacity m A3
0 0m A1
e5
rok
A1
A3 St
m = 2200 kg
ME 6
m = 2200 kg
α = 30° pr = 15 bar α = 30° pk = 100 bar
ØKF
ØC
ØMM
ØNC
ØNB
AF Force transmission area
WH/WF
AL MM Stroke 2) KF AF C SF NB NC ND / NE r p max.1)
Ø Ø min h13 h13 h13 / H11 bar
12 0 M8x1 14 11 10 – – – – –
25
18 0 M12x1.25 18 17 15 – – – – –
14 0 M10x1.25 16 13 11 – – – – –
32
22 0 M16x1.5 22 21 18 18 11.2 8 0.5 160
18 0 M12x1.25 18 17 15 – – – – –
40
28 0 M20x1.5 28 25 22 22.4 14 10 0.5 160
22 0 M16x1.5 22 21 18 18 11.2 8 0.5 105
50
36 0 M27x2 36 33 30 28 18 12.5 0.8 190
28 0 M20x1.5 28 25 22 22.4 14 10 0.5 95
63
45 0 M33x2 45 42 36 35.5 22.4 16 0.8 160
36 0 M27x2 36 33 30 28 18 12.5 0.8 105
80
56 6 M42x2 56 53 46 45 28 20 1.2 160
45 0 M33x2 45 42 36 35.5 22.4 16 0.8 90
100
70 8 M48x2 63 67 60 56 35.5 25 1.2 160
56 0 M42x2 56 53 46 45 28 20 1.2 100
125
90 30 M64x3 85 86 75 78 45 30 1.5 160
70 5 M48x2 63 67 60 56 35.5 25 1.5 90
160
110 45 M80x3 95 106 92 106 65 35 1.5 160
90 35 M64x3 85 86 75 78 45 30 1.5 90
200
140 67 M100x3 112 136 125 136 70 45 1.5 160
Supplementary information
Mounting types:
MX5: Cylinder surface protection:
This mounting type, see ISO 6099, to NFE 48.016, allows mounting by The cylinders are primered before being shipped, which ensures
means of 4 threaded holes in the head. protection against corrosion. Other paints can be subsequently applied
MS2: without any problems. On request, a white epoxy paint coat can be
– With key: a key according to DIN 6885 T1, form A, which has to be provided, which is recommended, e.g. for use in humid and aggressive
provided by the buyer, is to be inserted in a groove below the mount- environments.
ing foot in order to relieve the 4 fixing screws, see page 12; standard Accessories:
in preparation. The cylinder can be supplied with the CGKA self-aligning clevis fitted.
– Plate mounting: an oil connection via the supporting plate with Any other accessory parts can only be ordered as loose supply.
O-ring and counterbore at connection position 3 is available on Mounting play:
request. Due to tolerances, movable mounts have a mechanical play and are
– Positions of connections: positions 2 and 4 can cause mounting therefore not suitable for use in closed control loops that require high
problems (connection fitting / fixing screws) and are therefore not positioning accuracy.
offered in the standard product range.
Metal wiper:
Fixing screws: A metal wiper is recommended, where, due to adhesive dirt, standard
To fix cylinders with mounting types MX..-/ME..-/MS.. use screws of wipers could be destroyed.
class 12.9 and nuts of at least class 10. The tightening torques are
stated on the relevant pages relating to dimensions. End position switch:
Inductive end position switches on enquiry.
Commissioning:
Observe the cylinder-specific operating instructions for mounting, com- Piston rod clamping unit:
missioning and maintenance of hydraulic cylinders. To hold the piston rod mechanically over a longer period of time in a fixed
A cylinder can only perform its function in an optimum way, if the follow- position in the depressurised condition or for safety reasons, a piston rod
ing basic rules are observed during mounting and prior to commissioning: clamping unit can be mounted to the cylinder head. However, it must in
no case be used as braking unit.
– A correct alignment of the cylinder prevents alignment errors, jam-
ming of the piston rod, premature wear. Special applications:
– Avoid side loads on the piston rod. Special applications such as three-position cylinders (cap to cap),
– Thoroughly clean the pipes and connection threads before assembly. single acting cylinders, air-pressurised on one end, on enquiry.
– Bleed the system and use a clean, well filtered oil. It is recommended CD-ROM:
that you install the cylinder when the piston rod is completely CD-ROM with cylinder calculation and 2 D and 3 D (files) on enquiry.
retracted , adjust the zero stroke of the load mechanically, extend the Internet:
piston rod completely and to adjust the stroke position by means of Further information can be obtained at the Internet:
the fixing points between the mass to be moved and the piston rod www.boschrexroth.de
end.
Repair:
Spare parts kits are to be fitted in accordance with Rexroth guidelines.
Standard description:
ISO 6020/2: ISO 8133:
Installation dimensions for 160 bar cylinders with a single piston rod – 160 bar cylinders with a single piston rod, compact series –
Part 2: Compact series for piston diameters 25 to 200 mm. accessories interchangeability dimensions.
DIN 24554: ISO/FDIS 8138:
As ISO 6020/2, but restricted selection of mounting types and piston 160 bar cylinders with a single piston rod, compact series –
rod threads. Contained in many OEM and automotive specifications. oil connection dimensions.
NFE 48.016: ISO 6547:
As DIN 24 554, but additionally with mounting type MX 5, spigot at the Installation dimensions for piston seals and guide strips –
piston rod end and cylinders with through piston rod. dimensions and tolerances.
ISO 6020/3: ISO 3320:
Installation dimensions for 160 bar cylinders with a single piston rod – Piston and piston rod diameters – metric version.
Part 2: Compact series for piston diameters 250 to 500 mm. ISO 3322:
ISO 6099: Nominal pressures.
Description and coding of mounting types and their dimensions. ISO 4393:
ISO 6195: Piston strokes, basic series / preferred series
Installation spaces for piston rod wipers with linear movement – ISO 4395:
dimensions and tolerances. Types of threads and dimensions for piston rod ends.
ISO 5597: DIN:
Installation spaces for piston seals and piston rod seals – Standardisation organisation in Germany.
dimensions and tolerances.
Afnor:
ISO 7425/1: Standardisation organisation in France.
Installation spaces for seals made of plastic-reinforced elastomers –
Part 1: Installation dimensions for piston seals. NF:
Standard issued by Afnor.
ISO 8131:
160 bar cylinders with a single piston rod, compact series, tolerances.
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 43/62
Spare parts
1 Piston rod
2 Cover
Seal version “T“ 3 Guide bush
and “V“ 4 Cylinder head
12 12 5 Cylinder barrel
6 Cushioning bush
CDT3 Ø40 ... 200 7 Piston
Seal version “M“
8 Cylinder cap
9 Damping ring
10 Nut
11 Tie rod
12 Seal kit
• Wiper
• Piston rod seal
• Piston seal
• O-ring
• Guide ring
Seal version “T“ and “V“
General notes
Series CST3... is based on series CDT3. Deviations in tolerances or in the type code that result from the
(According to ISO 6020 /2) integrated position measuring system are given on the follow-
For series CST3... the same general notes are valid as for ing pages.
series CDT3.
Stroke lengths
Maximum stroke length
AL-Ø 40 50 63 80 100 125 160 200
Mounting type max. stroke length in mm
ME5, MS2, MX5 480 600 750 800 1000 1250 1280 1400
MT4, MP5 320 400 500 530 660 830 850 930
Piston Piston Area Areas Force at 160 bar 1) Flow at 0.1 m/s 2)
rod ratio Piston Rod Annulus Pushing Diff. Pulling Out Diff. In
AL MM ϕ A1 A2 A3 F1 F2 F3 qV1 qV2 qV3
Ø mm Ø mm A1/A3 cm2 cm2 cm2 kN kN kN L/min L/min L/min
40 28 1.96 12.56 6.16 6.40 20.11 9.85 10.25 7.5 3.7 3.8
28 12) 1.46 6.16 13.48 9.85 21.56 3.7 8.1
50 19.63 31.42 11.8
36 2.08 10.18 9.45 16.29 15.13 6.1 5.7
36 12) 1.48 10.18 20.99 16.29 33.59 6.1 12.6
63 31.17 49.88 18.7
45 2.04 15.90 15.27 25.45 24.43 9.5 9.2
45 12) 1.46 15.90 34.36 25.45 54.98 9.5 20.6
80 50.26 80.42 30.2
56 1.96 24.63 25.63 39.41 41.02 14.8 15.4
56 12) 1.46 24.63 53.91 39.41 86.26 14.8 32.3
100 78.54 125.66 47.1
70 1.96 38.48 40.06 61.58 64.09 23.1 24.0
70 12) 1.46 38.48 84.23 61.58 134.77 23.1 50.5
125 122.72 196.35 73.6
90 2.08 63.62 59.10 101.79 94.56 38.2 35.5
70 1.25 38.48 162.58 61.58 260.12 23.1 97.5
160 201.06 321.70 120.6
110 1.90 95.03 106.03 152.05 169.64 57.0 63.6
90 1.25 63.62 250.54 101.79 400.86 38.2 150.3
200 314.16 502.65 188.5
140 1.96 153.94 160.22 246.30 256.35 92.4 96.1
F1 A3 A1 F2 A2
CST3
Ø AL Ø MM ME5, MS2 MP5 MT4 MX5 Stroke 100 mm
40 28 3.5 3.8 4.2 3.2 1.1
28 12) 5.4 5.8 6.7 4.9 1.3
50
36 5.5 5.9 6.8 5.0 1.6
36 12) 7.9 8.5 9.3 7.1 1.7
63
45 8.2 8.7 9.5 7.3 2.2
45 12) 14 16.1 17 13 2.6
80
56 15 17.3 19 14 3.3
56 12) 20 21.8 24 18 4.1
100
70 21 24.1 25 19 5.1
70 12) 38 43.7 46 35 7.3
125
90 39 44.8 48 37 9.3
70 62 72.5 78 59 8.7
160
110 64 74.8 80 61 13.2
90 112 132 147 107 13.4
200
140 115 134.5 149 109 20.5
For self-aligning clevis, fork-type mounting block and trunnion mounting block, see pages 28 and 29
For subplates, see page 58
12) Piston rod Ø not standardised
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 47/62
Ordering code
CS T3 F 1X H U T *
Single rod cyl- = CS *Further details
inder with position in clear text
measuring system Option 2
Series: = T3 V= Prepeared for position
Mounting types DIN / ISO measuring system
C= Analogue output 4-20 mA
Rectangular flange at head = ME5
F= Analogue output 0-10 V
Self-aligning clevis at cap 5) = MP5
3) = MS2 D= Digital output SSI
Foot mounting
Trunnion 1) = MT4 Option 1
Threaded bore at head 2) = MX5 T= Position measuring system
Piston Ø (AL) 40 to 200 mm (magnetostrictive)
without cable socket
Piston rod Ø (MM) 28 to 140 mm Cable socket – separate order,
Stroke length in mm see page 60
Design principle Seal version
Head and cap connected by tie rod =F see page 3
with guide bush M= Standard seal system
T= Reduced friction
Component series = 1X V= High temperature with
10 to 19: unchanged installation and connection dimensions reduced friction
Pipe connection / version End position cushioning
BSP thread (ISO 8138) =B U= None
Connection plaate size 6 3); 4) = P
Piston rod end
Connection plaate size 10 3) = T
see pages 48 to 57
Pipe connection / position at head H= Thread (DIN/ISO) for self-aligning clevis
see page 27 =1 CGKA/CGKD
=2 D= Thread (ISO) for self-aligning clevis
View to piston rod =3 CGKA/CGKD
=4 F= With self-aligning clevis CGKA/CGKD
mounted (DIN/ISO)
K= With self-aligning clevis CGKA/CGKD
Remarks: mounted (ISO)
1) = Optional position of trunnion, Piston rod version
always indicate dimensionn “XV“ in mm in clear text on the H= Hardened and hard chromium-plated
order Pipe connection / position at cap
2) = Not standardised to DIN / ISO
1= see page 27
3) = Only position 11 possible
2=
4) = Only up to piston Ø 80 mm
3= View to piston rod
5) = Piston Ø 40 mm not possible 4=
3
48/62 Bosch Rexroth AG Hydraulics CDT3...F / CGT3...F / CST3...F RE 17039/03.05
X
ØRD–0,2
ØMM
ØD1
ØRD
KK
DT
UO
TO
EE
3 1
E
6) 6)
A VL ØB
9)
VE R ØFB
WF GF 2
ZK + stroke L5 1 ... 4 = Position of pipe connections
X
SF
ØC
ØMM
ØKK
ØCR
h
A WL
AL F FB GF 9) PJ 10) PJ 11) R TO UO VE VL ZK L5 Ø D1
Ø max H13 ± 1,25 ± 1,25 JS13 JS13 max max min ±1 max
40 10 11 38 73 77 41 87 110 22 3 172 95 51
50 16 14 38 74 78 52 105 130 25 4 183 102 51
63 16 14 38 80 81,5 65 117 145 29 4 190 105 60
80 20 18 45 93 93 83 149 180 29 4 216 82 100
100 22 18 45 101 101 97 162 200 32 5 230 82 100
125 22 22 58 117 117 126 208 250 32 5 254 82 120
160 25 26 58 130 130 155 253 300 32 5 270 82 120
200 25 33 76 160 160 190 300 360 32 5 329 82 120
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 49/62
AL E EE DT GA WF WH Y 10) Y 11)
Ø ±2 ±2 ±2 ±2
40 63 ± 1.5 G 3/8 28 52 35 25 63 58
50 75 ± 1.5 G 1/2 34 57.8 41 25 67 63
63 90 ± 1.5 G 1/2 34 55.8 48 32 71 69.5
80 115 ± 1.5 G 3/4 42 65 51 31 77 77
100 130 ± 2 G 3/4 42 67 57 35 82 82
125 165 ± 2 G1 47 73.5 57 35 86 86
160 205 ± 2 G1 47 80.5 57 32 86 86
200 245 ± 2 G 1 1/4 58 101 57 32 98 98
X
ØKK
H1
Z
ØMM
ØB
CX
E
A
WH GA GA J LT
Z
XO1 + stroke
1
E
SF X EP
ØC
x.
3°
ma
ØMM
ØKK
ØCR
2 max
. 4
3°
h
A WL EX
3
AL CX EP EX LT XO1 MS H1 L2
Ø h15 min ± 1.25 max
50 25 – 0.012 17 20 – 0.12 31 365 33 45.5 49
63 30 – 0.012 19 22 – 0.12 38 383 40 53 55
80 40 – 0.012 23 28 – 0.12 48 410 50 65.5 68
100 50 – 0.012 30 35 – 0.12 58 436 62 73 78
125 60 – 0.015 38 44 – 0.15 72 487 80 90.5 101
160 80 – 0.015 47 55 – 0.15 92 528 100 110.5 120.5
200 100 – 0.020 57 70 – 0.20 116 632 120 130.5 157
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 51/62
AL E EE DT GA J PJ WH Y
Ø ± 1.25 ±2 ±2
50 75 ± 1.5 G 1/2 34 57.8 33.8 74 25 67
63 90 ± 1.5 G 1/2 34 55.8 33.8 80 32 71
80 115 ± 1.5 G 3/4 42 65 39 93 31 77
100 130 ± 2 G 3/4 42 67 40 101 35 82
125 165 ± 2 G1 47 73.5 51.5 117 35 86
160 205 ± 2 G1 47 80.5 55.5 130 32 86
200 245 ± 2 G 1 1/4 58 101 76 160 32 98
E/ 2
ØMM
ØD1
KK
4 2
LH
ST
3) CO ØB
KC
XS SV + stroke ØSB
A TS
ZK + stroke L5 US
3
1 ... 4 = Position of pipe connections
SF X
ØC
ØMM
ØKK
ØCR
h
A WL
AL CO KC LH PJ SB ST SV TS US XS ZK L5 ØD1
Ø H8 h10 ± 1,25 H13 ±1 JS13 +2 ±2 ±1 max
40 12 4 31 73 11 12.5 107.5 83 103 45 172 95 51
50 12 4 37 74 14 19 100.5 102 127 54 183 102 51
63 16 4 44 80 18 26 92.5 124 161 65 190 105 60
80 16 5 57 93 18 26 111.5 149 186 68 216 82 100
100 16 5 63 101 26 32 107.5 172 216 79 230 82 100
125 20 5 82 117 26 32 131.5 210 254 79 254 82 120
160 – – 101 130 33 38 130.5 260 318 86 270 82 120
200 – – 122 160 39 44 172.5 311 381 92 329 82 120
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 53/62
AL E EE DT GA WH Y
Ø ±2 ±2
40 63 ± 1.5 G 3/8 28 52 25 62
50 75 ± 1.5 G 1/2 34 57.8 25 67
63 90 ± 1.5 G 1/2 34 55.8 32 71
80 115 ± 1.5 G 3/4 42 65 31 77
100 130 ± 2 G 3/4 42 67 35 82
125 165 ± 2 G1 47 73.5 35 86
160 205 ± 2 G1 47 80.5 32 86
200 245 ± 2 G 1 1/4 58 101 32 98
r
ØMM
ØD1
ØTD
UW
KK
4 2
E
A XV 9)
ØB
ZK + stroke L5 TM
UM
SF X 3
1 ... 4 = Position of pipe connections
ØC
ØMM
ØKK
ØCR
h
A WL
WH
LY XV 9)
AL r TD E EE DT GA WH Y
Ø f8 ±2 ±2
40 1.2 20 63 ± 1.5 G 3/8 28 52 25 62
50 1.6 25 75 ± 1.5 G 1/2 34 57.8 25 67
63 1.6 32 90 ± 1.5 G 1/2 34 55.8 32 71
80 2.4 40 115 ± 1.5 G 3/4 42 65 31 77
100 2.4 50 130 ± 2 G 3/4 42 67 35 82
125 3.2 63 165 ± 2 G1 47 73.5 35 86
160 3.2 80 205 ± 2 G1 47 80.5 32 86
200 3.2 100 245 ± 2 G 1 1/4 58 101 32 98
CST3 MX5 1
Y PJ + stroke E
WH GA 6) GA 7) EE
SF
DT
X
ØMM
ØD1
TG
2
KK
E
VD BG
ØB ØRT
A ZK+ stroke L5
TG
3
1 ... 4 = Position of pipe
SF X connections
ØC
ØMM
ØKK
ØCR
h
A WL
AL BG PJ RT TG VD ZK L5 ØD1
Ø min ± 1.25 6H js13 ±1 max
40 12 73 M8x1.25 41.7 12 172 95 51
50 18 74 M12x1.75 52.3 9 183 102 51
63 18 80 M12x1.75 64.3 13 190 105 60
80 24 93 M16x2 82.7 9 216 82 100
100 24 101 M16x2 96.9 10 230 82 100
125 27 117 M22x2.5 125.9 9 254 82 120
160 32 130 M27x3 154.9 7 270 82 120
200 40 160 M30x3.5 190.2 7 329 82 120
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 57/62
AL E EE DT GA WH Y
Ø ±2 ±2
40 63 ± 1.5 G 3/8 28 52 25 62
50 75 ± 1.5 G 1/2 34 57.8 25 67
63 90 ± 1.5 G 1/2 34 55.8 32 71
80 115 ± 1.5 G 3/4 42 65 31 77
100 130 ± 2 G 3/4 42 67 35 82
125 165 ± 2 G1 47 73.5 35 86
160 205 ± 2 G1 47 80.5 32 86
200 245 ± 2 G 1 1/4 58 101 32 98
Subplates for valve mounting – dimensions and porting patterns (nominal dimensions in mm)
MX5
DY
ME5, MS2, MT4
EY
VY
CY
DY
MP5
EY
VY
CY
85 85
35,6 35,5
Size 10
P G1/2 Size 6 T G3/4 ISO 4401
ISO 4401
P TB TA
B A
B A
T P
35
35
19,5
13
T P
G1/2 14,1 G3/4 8,5
AL CY EY VY DY
Ø Ø
40 62 50 80 15
50 68 50 86 15
63 76 50 94 15
80 89 50 107 15
100 103 65 128 20
125 120.5 65 146 20
160 140.5 65 166 20
200 160.5 65 186 20
RE 17039/03.05 CDT3...F / CGT3...F / CST3...F Hydraulics Bosch Rexroth AG 59/62
Technical data (for applications outside these parameters, please consult us!)
Pin assignment
Spare parts
6 1 2 3 4 5 7 5 8 9 10 11 12 13 14 15 16 17
18 19 20
23 21 22
Notes
© This document, as well as the data, specifications and other statements concerning a certain condition or suitability for a certain
information set forth in it, are the exclusive property of Bosch Rexroth application can be derived from our information. The given information
AG. Without their consent it may not be reproduced or given to third does not release the user from the obligation of own judgement and
parties. verification. It must be remembered that our products are subject to a
The data specified above only serve to describe the product. No natural process of wear and aging.
Notes
© This document, as well as the data, specifications and other statements concerning a certain condition or suitability for a certain
information set forth in it, are the exclusive property of Bosch Rexroth application can be derived from our information. The given information
AG. Without their consent it may not be reproduced or given to third does not release the user from the obligation of own judgement and
parties. verification. It must be remembered that our products are subject to a
The data specified above only serve to describe the product. No natural process of wear and aging.
Notes
© This document, as well as the data, specifications and other statements concerning a certain condition or suitability for a certain
information set forth in it, are the exclusive property of Bosch Rexroth application can be derived from our information. The given information
AG. Without their consent it may not be reproduced or given to third does not release the user from the obligation of own judgement and
parties. verification. It must be remembered that our products are subject to a
The data specified above only serve to describe the product. No natural process of wear and aging.
Section 4
RA 17 041/07.05 1/72
Hydraulic Cylinder Replaces: 06.04
Series 1X
Nominal pressure: 3,000 psi
Non shock rating: 5,000 psi
Table of Contents
Contents Page Contents Page
Model CDT4/CGT4 Model CST4
Technical Data 2 Mounting Accessories 28 to 31
Area, Forces, Flow 3 Technical Data 46
Stroke Tolerances 3 Area, Forces, Flow 47
Cylinder Weight 3 Stroke Tolerances 47
Ordering Details 4, 5 Cylinder Weight 47
Piston Rod Versions 6 Ordering Details 48, 49
Mounting Type Overview 7 Piston Rod Versions 50
Dimensional Data 8 to 25 Mounting Type Overview 51
Double Rod Cylinders 26, 27 Dimensional Data 52 to 57
Mounting Accessories 28 to 31 Valve Connection Plates 58
Cylinder Options 32 to 36 Position Transucers 59 to 65
Cylinder Application Data 37 to 43 Cylinder Options 66 to 70
Spare Parts 44 Spare Parts 71, 72
Features
– Duty, nominal 3,000 psi hydraulic, non-shock 5,000 psi – Stroke, standard strokes furnished in 1/8” increments. Normal
– Standards, meets or exceeds all JIC and NFPA requirements stroke tolerance + 1/16” / -0”. Closer stroke tolerances
– Bore Sizes, 1-1/2” - 8” (CDT4/CGT4) available; consult factory.
– Piston Rods, 5/8” - 5-1/2” (CDT4/CGT4) – Rod End Threads, standard KK1 male and female threads plus
KK2 oversize male thread. Other rod end styles optional.
– Mountings,19 standard NFPA mountings (CDT4/CGT4)
– Cushions, available for all bore sizes, at either or both ends.
– Ports, SAE o-ring straight thread ports
131
2/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
Technical Data (for applications outside these parameters, please consult factory)
132
RA 17 041/07.05 Model CDT4/CGT4/CST4 Industrial Hydraulics Bosch Rexroth Corp. 3/72
F1 A3 A1 F2 A2 Note
1) Theoretical force
F3 qV3 qV1 qV2
(efficiency not taken into account)
2) Stroke velocity
Stroke tolerances
Stroke tolerances result from the cylinder head, cylinder base, cylinder tube, piston and piston rod. The stroke tolerance for all piston
diameters and stroke lengths is +1/16" / -0". Tighter stroke tolerances can be requested, however, details regarding the operating
pressure and operating temperature must be stated.
133
4/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
Ordering Details
T4 Z 1X *
Single rod cylinder = CD
Double rod cylinder = CG
Further details in clear text
Series = T4
Option 2
Mounting types W = Without options
Rectangular head = ME5 K = Thrust key
Rectangular cap = ME6 S = Stop tube (specify length)
Rectangular flange at head = MF1 Y = Additional piston rod ext.
Rectangular flange at cap = MF2 state length in inches in clear text
Square flange at head = MF5
Square flange at cap = MF6 Option 1
Clevis mounting = MP1 W = Without options
Pivot mount w/spherical bearing = MP5 E = Proximity switch, both ends
Side lug = MS2 B = Gland drain connection
Side tapped = MS4 A = Test point, both sides
Centerline lugs = MS3
End lugs = MS7 Seal version
Trunnion at head = MT1 Suitable for mineral oil to
Trunnion at cap = MT2 DIN 51 524 HL, HLP and HFA
Trunnion at intermediate position 3) = MT4 M = Polyurethane seal system
Basic version = MX0 T* = Servo quality/reduced friction
Extended tie rods, both ends = MX1 F* = BUNA-N seal system for HFC
Extended tie rods, at cap = MX2 Suitable for phosphate ester HFD-R
Extended tie rods, at head = MX3 V* = Flourocarbon seal system 4)
134
RA 17 041/07.05 Model CDT4/CGT4/CST4 Industrial Hydraulics Bosch Rexroth Corp. 5/72
Sealing System
Exact-a-just™ cushioning
135
6/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
F or RT depending
Female Rod End on mounting
Option E
MM B
Rod A +0.000 C D AC AD AE AF KK1 KK2 NA WG
Diameter -0.002
0.625 0.750 1.124 0.38 0.50 1.13 0.63 0.250 0.375 7/16-20 1/2-20 0.54 1.75
1.000 1.125 1.499 0.50 0.88 1.50 0.94 0.375 0.688 3/4-16 7/8-14 0.94 2.38
1.375 1.625 1.999 0.63 1.13 1.75 1.06 0.375 0.875 1-14 1-1/4-12 1.32 2.75
1.750 2.000 2.374 0.75 1.50 2.00 1.31 0.500 1.125 1-1/4-12 1-1/2-12 1.69 3.13
2.000 2.250 2.624 0.88 1.69 2.63 1.69 0.625 1.375 1-1/2-12 1-3/4-12 1.94 3.75
2.500 3.000 3.124 1.00 2.06 3.25 1.94 0.750 1.750 1-7/8-12 2-1/4-12 2.44 4.50
3.000 3.500 3.749 1.00 2.63 3.63 2.44 0.875 2.250 2-1/4-12 2-3/4-12 2.94 4.88
3.500 3.500 4.249 1.00 3.00 4.38 2.69 1.000 2.500 2-1/2-12 3-1/4-12 3.44 5.63
4.000 4.000 4.749 1.00 3.38 4.50 2.69 1.000 3.000 3-12 3-3/4-12 3.94 5.75
4.500 4.500 5.249 1.00 SH 1 5.25 3.19 1.500 3.500 3-1/4-12 4-1/4-12 4.44 6.50
5.000 5.000 5.749 1.00 SH 1 5.38 3.19 1.500 3.875 3-1/2-12 4-3/4-12 4.94 6.63
5.500 5.500 6.249 1.00 SH 1 6.25 3.94 1.875 4.375 4-12 5-1/4-12 5.44 7.50
136
RA 17 041/07.05 Model CDT4/CGT4/CST4 Industrial Hydraulics Bosch Rexroth Corp. 7/72
ME5 (see Page 8, 9) ME6 (see Page 8, 9) MF1 (see Page 10, 11, 12)
MF2 (see Page 10, 11, 12) MF5 (see Page 10, 11, 12) MF6 (see Page 10, 11, 12)
MP1 (see Page 13) MP5 (see Page 14) MS2 (see Page 16, 17)
MS3 (see Page 18, 19) MS4 (see Page 16, 17) MS7 (see Page 18, 19)
MT1 (see Page 20, 21) MT2 (see Page 20, 21) MT4 (see Page 22, 23)
MX0 (see Page 24, 25) MX1 (see Page 24, 25) MX2 (see Page 24, 25)
137
8/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
CDT4 ME5
ZB + STROKE
E ZJ + STROKE
FB +.000 Y P + STROKE
BOLT SIZE -.004
RD EE (SAE)
V
1
2
E R
4
3
K
RT G J
TF
LB + STROKE
UF WF
CDT4 ME6
ZJ + STROKE
Y P + STROKE FB
BOLT SIZE
E
V EE (SAE)
4
E R
2
3
F J
TF
W G
UF
LB + STROKE
138
RA 17 041/07.05 Model CDT4/CGT4/CST4 Industrial Hydraulics Bosch Rexroth Corp. 9/72
Bore MM
In. Rod V Y RD* W WF ZB ZJ RT
1.500 0.625 0.25 2.00 2.125 0.63 1.00 6.06 5.63 .38
1.000 0.50 2.38 2.500 1.00 1.38 6.43 6.00 .38
2.000 1.000 0.50 2.38 2.500 0.75 1.38 6.57 6.00 .38 Solid head and cap flange
1.375 0.62 2.63 3.000 1.00 1.63 6.82 6.25 .38 mounts are some of the
strongest, most rigid methods
2.500 1.000 0.50 2.38 2.500 0.75 1.38 6.70 6.13 .38
of mounting cylinders. The head
1.375 0.62 2.63 3.000 1.00 1.63 6.95 6.38 .38
flange type mounting is best in
1.750 0.75 2.88 3.500 1.25 1.88 7.20 6.63 .38 a tension application. The cap
3.250 1.375 0.62 2.75 3.000 0.88 1.63 7.85 7.13 .38 flange type mounting is best in
1.750 0.75 3.00 3.500 1.13 1.88 8.10 7.38 .38 a thrust application.
2.000 0.50 3.13 4.000 1.25 2.00 8.22 7.50 .63
Rod end options shown on
4.000 1.750 0.75 3.00 3.500 1.00 1.88 8.35 7.63 .38 page 6.
2.000 0.50 3.13 4.000 1.13 2.00 8.48 7.75 .63
2.500 0.63 3.38 4.500 1.38 2.25 8.73 8.00 .63
5.000 2.000 0.50 3.13 4.000 1.13 2.00 9.26 8.25 .63
2.500 0.63 3.38 4.500 1.38 2.25 9.51 8.50 .63
3.000 0.63 3.38 5.250 1.38 2.25 9.51 8.50 .63
3.500 0.63 3.38 5.750 1.38 2.25 9.51 8.50 .63
6.000 2.500 0.63 3.50 4.500 1.25 2.25 10.77 9.63 .63
3.000 0.63 3.50 5.250 1.25 2.25 10.77 9.63 .63
3.500 0.63 3.50 5.750 1.25 2.25 10.77 9.63 .63
4.000 0.50 3.50 6.500 1.25 2.25 10.77 9.63 .75
7.000 3.000 0.63 3.75 5.250 1.63 2.25 12.03 10.75 .63
3.500 0.63 3.75 5.750 1.63 2.25 12.03 10.75 .63
4.000 0.50 3.75 6.500 1.50 2.25 12.03 10.75 .75
4.500 0.50 3.75 7.000 1.50 2.25 12.03 10.75 .75
5.000 0.25 3.75 7.250 1.25 2.25 12.03 10.75 1.00
8.000 3.500 0.63 3.88 5.750 1.63 2.25 13.16 11.75 .63
4.000 0.50 3.88 6.500 1.50 2.25 13.16 11.75 .75 *Note: "RD" dimension is not
4.500 0.50 3.88 7.000 1.50 2.25 13.16 11.75 .75 specified by NFPA. Please verify
5.000 0.50 3.88 7.250 1.25 2.25 13.16 11.75 1.00 this dimension for retrofit or
5.500 0.25 3.88 8.250 1.25 2.25 13.16 11.75 1.00 replacement applications.
139
10/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
V EE
1
2
E R
4
3
F K
TF
W G J
FB (NOMINAL BOLT DIAMETER)
LB + STROKE
CDT4 MF2
ZF + STROKE
ZJ + STROKE
UF
Y P + STROKE
E
V EE
1
2
E R
4
3
K F
TF
F G J
FB (NOMINAL BOLT DIAMETER)
W LB + STROKE
CDT4 MF5
UF ZB
TF ZJ + STROKE
E Y P + STROKE
R
1 V
EE
UF TF E R 2
4
J
K
FB
3
BOLT SIZE F G
W LB + STROKE
CDT4 MF6 UF
TF
ZF + STROKE
E
ZJ + STROKE
R
Y P + STROKE 1
V
EE
4
UF TF E R
2
K G
F
3
FB
J F BOLT SIZE
W LB + STROKE
140
RA 17 041/07.05 Model CDT4/CGT4/CST4 Industrial Hydraulics Bosch Rexroth Corp. 11/72
141
12/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
142
RA 17 041/07.05 Model CDT4/CGT4/CST4 Industrial Hydraulics Bosch Rexroth Corp. 13/72
LR
É” CD
+.000
-.004
RD 2 4
MR
K 3
F CW
J L
G CW
W
M
CB
LB + STROKE
XC + STROKE
143
14/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
Mounting MP5
CDT4 MP5
ZJ + STROKE
Y P + STROKE
LE
E
V EE
1
MA
4
CD E
2
W F G J EP
K
LB + STROKE LA MB
EX
XH + STROKE
144
RA 17 041/07.05 Model CDT4/CGT4/CST4 Industrial Hydraulics Bosch Rexroth Corp. 15/72
145
16/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
CDT4 MS2
ZB + STROKE
ZJ + STROKE
US Y P + STROKE
E SQUARE
V EE
1
2
4
-.003
-.008
E
2
3 K
ST SW SY SU
SU SY
Ø SB SX W G J
4 HOLES TS F LB + STROKE
XS SS + STROKE
CDT4 MS4
ZB+ STROKE
ZJ + STROKE
Y P + STROKE
E SQUARE
V EE
1
2
4
-.003
-.008
E
2
TN W F G J K
DT
XT SN + STROKE
NT (4 HOLES)
LB + STROKE
Note:
When specifying an MS2 mount with ports in the 2 or 4
quandrant, be sure to see that sufficient clearance between the
port fitting and the lug is available to insert a bolt or cap screw
into the lug.
Rod end options shown on page 6.
146
RA 17 041/07.05 Model CDT4/CGT4/CST4 Industrial Hydraulics Bosch Rexroth Corp. 17/72
1.500 0.41 2.50 -10 0.38 1.75 1.50 0.33 5.00 0.38-16 2.88 0.38 2.88 3.88 0.50 0.94 0.38 0.38 0.38 0.75 3.25 4.00
2.000 0.50 3.00 -10 0.63 1.75 1.50 0.44 5.25 0.50-13 2.88 0.50 2.88 3.63 0.75 1.25 0.50 0.50 0.50 0.94 4.00 5.00
2.500 0.50 3.50 -10 0.63 1.75 1.50 0.44 5.38 0.63-11 3.00 0.75 3.00 3.38 1.00 1.56 0.69 0.69 0.69 1.31 4.88 6.25
3.250 0.75 4.50 -12 0.75 2.00 1.75 0.55 6.25 0.75-10 3.50 0.75 3.50 4.12 1.00 1.56 0.69 0.69 0.69 1.50 5.88 7.25
4.000 0.75 5.00 -12 0.88 2.00 1.75 0.55 6.63 1.00-8 3.75 1.00 3.75 4.00 1.25 2.00 0.88 0.88 0.88 2.06 6.75 8.50
5.000 0.75 6.50 -12 0.88 2.00 1.75 0.76 7.13 1.00-8 4.25 1.00 4.25 4.50 1.25 2.00 0.88 0.88 0.88 2.94 8.25 10.00
6.000 1.00 7.50 -16 1.00 2.25 2.25 0.85 8.38 1.25-7 4.88 1.25 5.13 5.13 1.50 2.50 1.13 1.13 1.13 3.31 9.75 12.00
7.000 1.13 8.50 -20 - 2.75 2.75 0.95 9.50 1.50-6 5.50 1.50 5.88 5.75 1.75 2.88 1.38 1.38 1.38 3.75 11.25 14.00
8.000 1.50 9.50 -24 - 3.00 3.00 1.05 10.50 1.50-6 6.25 1.50 6.63 6.75 1.75 2.88 1.38 1.38 1.38 4.25 12.25 15.00
147
18/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
CDT4 MS3
ZJ + STROKE
Y P + STROKE
W
E EE
V K
1
Ø SB
4 HOLES
ST
E
4 2
3
SW SY SU J
TS SX F G SU SY
XS SS + STROKE
US
LB + STROKE
CDT4 MS7
ZE + STROKE
XE + STROKE
ZJ + STROKE
Y P + STROKE
E K
W
EE
V
1
4
E 2
E
2
ET
3
Ø EB EO EL F G J EL EO
R
4 PLACES
LB + STROKE
SE + STROKE
The side or lug mounted cylinder provides a fairly rigid mount. Notes: The MS3 and MS7 mounts are only offered in 1-1/2”–6”
These type mounts can tolerate a slight amount of misalignment bore sizes and have a square retainer the same size as the head.
when the cylinder is at full stroke, but as the piston moves toward
the blind end, the tolerance for misalignment decreases. It is When specifiying an MS7 mount, carefully check the distance
important to note that if the cylinder is used properly, the mount- between the rod and lug to determine sufficient clearnace for the
ing bolts are either in simple shear or tension without any rod end attachment. It may be necessary to add extra plain rod
compound stresses. An extended key plate option is available to extension to move the threaded rod end out beyond the lug. The
eliminate the need for fitted bolts or external keys to carry the lugs serve as nuts on the bottom two tie rods therefore making it
thrust load (see page 34). necessary to loosen the tie rods to remove the rod bearing.
Rod end options shown on page 6.
148
RA 17 041/07.05 Model CDT4/CGT4/CST4 Industrial Hydraulics Bosch Rexroth Corp. 19/72
1.500 2.50 0.38 -10 0.88 0.38 0.81 0.38 1.75 1.50 0.33 5.00 0.38-16 2.88 1.63 0.38 6.75 3.88 0.50 0.94 0.38 0.38 0.38 0.75 3.25 4.00
2.000 3.00 0.50 -10 0.94 0.50 0.88 0.63 1.75 1.50 0.44 5.25 0.50-13 2.88 2.05 0.50 7.13 3.63 0.75 1.25 0.50 0.50 0.50 0.94 4.00 5.00
2.500 3.50 0.50 -10 0.94 0.50 0.88 0.63 1.75 1.50 0.44 5.38 0.63-11 3.00 2.55 0.75 7.25 3.38 1.00 1.56 0.69 0.69 0.69 1.31 4.88 6.25
3.250 4.50 0.62 -12 1.13 0.63 1.19 0.75 2.00 1.75 0.55 6.25 0.75-10 3.50 3.25 0.75 8.50 4.12 1.00 1.56 0.69 0.69 0.69 1.50 5.88 7.25
4.000 5.00 0.62 -12 1.13 0.63 1.13 0.88 2.00 1.75 0.55 6.63 1.00-8 3.75 3.82 1.00 8.88 4.00 1.25 2.00 0.88 0.88 0.88 2.06 6.75 8.50
5.000 6.50 0.88 -12 1.50 0.75 1.47 0.88 2.00 1.75 0.77 7.13 1.00-8 4.25 4.95 1.00 10.13 4.50 1.25 2.00 0.88 0.88 0.88 1.94 8.25 10.00
6.000 7.50 1.00 -16 1.69 0.88 1.69 1.00 2.25 2.25 0.85 8.38 1.25-7 4.88 5.73 1.25 11.75 5.13 1.50 2.50 1.13 1.13 1.13 3.31 9.75 12.00
149
20/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
CDT4 MT1
ZB + STROKE
ZJ + STROKE
Y P + STROKE
EE
E SQUARE V
1
+.000
-.001
4
Ø TD
2
3
TL F K
UT W G J
LB + STROKE
XG
CDT4 MT2
ZB + STROKE
ZJ + STROKE
Y P + STROKE
EE
E SQUARE
V
1
+.000
-.001
4
Ø TD
2
3
TL F
J K
W G
UT
LB + STROKE
XJ + STROKE
150
RA 17 041/07.05 Model CDT4/CGT4/CST4 Industrial Hydraulics Bosch Rexroth Corp. 21/72
1.500 0.625 0.25 0.63 2.00 - - 1.88 4.88 6.06 5.63 All trunnion mount cylinders need a
1.000 0.50 1.00 2.38 - - 2.25 5.25 6.43 6.00 provision on both ends for pivoting. These
2.000 1.000 0.25 0.75 2.38 - - 2.25 5.25 6.57 6.00 types of cylinders are designed to carry
1.375 0.38 1.00 2.63 - - 2.50 5.50 6.82 6.25 shear loads and the trunnion and pivot
2.500 1.000 0.25 0.75 2.38 - - 2.25 5.38 6.70 6.13 pins should be carried by bearings that are
1.375 0.38 1.00 2.63 - - 2.50 5.63 6.95 6.38 rigidly held and closely fit for the entire
length of
1.750 0.50 1.25 2.88 - - 2.75 5.88 7.20 6.63
the pin.
3.250 1.375 0.25 0.88 2.75 - - 2.63 6.25 7.85 7.13
1.750 0.38 1.13 3.00 - - 2.88 6.50 8.10 7.38 The bearing retainer plate is the same as
2.000 0.38 1.25 3.13 - - 3.00 6.63 8.22 7.50 the “E” dimension for
1-1/2”—6” bore sizes and the “RD”
4.000 1.750 0.25 1.00 3.00 - - 2.88 6.75 8.35 7.63
dimension for the 7”—8” bore sizes.
2.000 0.25 1.13 3.13 - - 3.00 6.88 8.48 7.75
2.500 0.38 1.38 3.38 - - 3.25 7.13 8.73 8.00 Rod end options shown on page 6.
5.000 2.000 0.25 1.13 3.13 - - 3.00 7.38 9.26 8.25
2.500 0.38 1.38 3.38 - - 3.25 7.63 9.51 8.50
3.000 0.38 1.38 3.38 - - 3.25 7.63 9.51 8.50
3.500 0.38 1.38 3.38 - - 3.25 7.63 9.51 8.50
6.000 2.500 0.25 1.25 3.50 - - 3.38 8.38 10.77 9.63
3.000 0.25 1.25 3.50 - - 3.38 8.38 10.77 9.63
3.500 0.25 1.25 3.50 - - 3.38 8.38 10.77 9.63
4.000 0.25 1.25 3.50 - - 3.38 8.38 10.77 9.63
7.000 3.000 0.63 1.63 3.75 5.250 .63 3.63 9.38 12.00 10.75
3.500 0.63 1.63 3.75 5.750 .63 3.63 9.38 12.00 10.75
4.000 0.50 1.50 3.75 6.500 .75 3.63 9.38 12.00 10.75
4.500 0.50 1.50 3.75 6.500 .75 3.63 9.38 12.00 10.75
5.000 0.25 1.25 3.75 7.750 1.00 3.63 9.38 12.00 10.75
8.000 3.500 0.63 1.63 3.88 5.750 .63 3.75 10.25 13.25 11.75
4.000 0.50 1.50 3.88 6.500 .75 3.75 10.25 13.25 11.75
4.500 0.50 1.50 3.88 7.000 .75 3.75 10.25 13.25 11.75
5.000 0.25 1.25 3.88 7.250 1.00 3.75 10.25 13.25 11.75
5.500 0.25 1.25 3.88 8.250 1.00 3.75 10.25 13.25 11.75
"RT" dimension replaces "F" dimension on 7" - 8" bore sizes
151
22/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
Mounting MT4
CDT4 MT4
ZB + STROKE
ZJ + STROKE
E Y P + STROKE
EE (SAE)
+.000
-.001 V
TD
2
UW E 4
K
W F G J
TM TL BD
UM XV
LB + STROKE
152
RA 17 041/07.05 Model CDT4/CGT4/CST4 Industrial Hydraulics Bosch Rexroth Corp. 23/72
Dimensions MT4
153
24/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
ZB + STROKE
CDT4 MX0
ZJ + STROKE
Y P + STROKE
E SQUARE V EE
1
+.000
-.004
4 2 RD
3
K
F
G J
W
LB + STROKE
CDT4 MX1
ZJ + STROKE
Y P + STROKE
E SQUARE
V EE
1
ØAA
4 DD THD.
2
3
K
BB F
J BB
W G
LB + STROKE
CDT4 MX2
ZJ + STROKE
Y P + STROKE
E SQUARE
V EE
1
Ø AA
4 DD THD.
2
3
K
F
J BB
W G
LB + STROKE
ZJ + STROKE
DD THD. Y P + STROKE
E SQUARE
V EE
1
ØAA
4
2
3 K
K
BB F
J
W G
LB + STROKE
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155
26/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
Mounting CGT4
CGT4
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Mounting CGT4
157
28/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
Rod Clevises
Part No. CB CD CE CH CW F L A KK ER
Note: Pins must be ordered separately, see Page 31 for dimensions and part numbers.
Rod Eyes
Part No. A CA CB CD ER KK
R978935066 3/4 1-1/2 3/4 1/2 5/8 7/16 -20
R978935067 1-1/8 2-1/16 1-1/4 3/4 7/8 3/4 -16
R978935068 1-5/8 2-13/16 1-1/2 1 1-3/16 1 -14
R978935069 1-1/8 2-3/8 1-1/2 1 1-7/16 7/8 -14
R978935070 2 3-7/16 2 1-3/8 1-9/16 1-1/4 -12
R978935071 2-1/4 4 2-1/2 1-3/4 2 1-1/2 -12
R978935072 3 5 2-1/2 2 2-1/2 1-7/8 -12
R978935073 3-1/2 5-13/16 3 2-1/2 2-13/16 2-1/4 -12
R978935074 3-1/2 6-1/8 3 3 3-1/4 2-1/2-12
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Alignment Couplers
Max. Pull
Part No. A B C D E F 0 H at Yield
R978935082 7/16-20 1-1/4 2 1/2 3/4 5/8 9/16 1-1/8 10,000
R978935080 1/2 - 20 1-1/4 2 1/2 3/4 5/8 9/16 1-1/8 14,000
R978935083 3/4- 16 1-3/4 2-5/16 5/16 1-1/8 3-1/32 7/8 1-1/2 34,000
R978935084 7/8- 14 1-3/4 2-5/16 5/16 1-1/8 3-1/32 7/8 1-1/2 34,000
R978935085 1 - 14 2-1/2 2-15/16 1/2 1-5/8 1-3/8 1-1/4 2-1/4 64,000
R978935086 1-1/4- 12 2-1/2 2-15/16 1/2 1-5/8 1-3/8 1-1/4 2-1/4 64,000
R978935087 1-1/2- 12 3-1/4 4-3/8 13/16 2-1/4 1-3/4 1-1/2 3 120,000
R978935088 1-3/4 - 12 3-1/4 4-3/8 13/16 2-1/4 1-3/4 1-1/2 3 120,000
R978935089 1-7/8 - 12 3-3/4 5-7/16 11/16 3 2-1/4 1-7/8 3-1/2 240,000
R978935090 2 -12 3-3/4 5-7/16 11/16 3 2-1/4 1-7/8 3-1/2 240,000
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30/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
Eye Brackets
Part No. CB CD DD E F FL LR M MR R
R978935036 3/4 1/2 13/32 2-1/2 3/8 1-1/8 3/4 1/2 9/16 1.63
R978935037 1-1/4 3/4 17/32 3-1/2 5/8 1-7/8 1-1/4 3/4 7/8 2.56
R978935038 1-1/2 1 21/32 4-1/2 3/4 2-1/4 1-1/2 1 1-1/4 3.25
R978935039 2 1-3/8 21/32 5 7/8 3 2-1/8 1-3/8 1-5/8 3.81
R978935040 2-1/2 1-3/4 29/32 6-1/2 7/8 3-1/8 2-1/4 1-3/4 2-1/8 4.95
R978935041 2-1/2 2 11/16 7-1/2 1 3-1/2 2-1/2 2 2-7/16 5.75
R978935042 3 2-1/2 13/16 8-1/2 1 4 3 2-1/2 3 6.59
R978935043 3 3 15/16 9 -1/2 1 4-1/4 3-1/4 3 3-1/4 7.50
R978935044 4 3-1/2 1-13/16 12-5/8 11-1/16 5-11/16 4 3-1/2 4-1/8 9.62
R978935045 4-1/2 4 2-1/16 14-7/8 11-5/16 6-7/16 4-1/2 4 5-1/4 11.50
Clevis Brackets
Part No. AA BA CB CD CW DD E F FL LR M MR
R978935046 2.3 1-5/8 .765 1/2 1/2 3/8-24 2-1/2 3/8 1-1/8 1/2 1/2 9/16
R978935047 2.9 2-1/16 1.265 3/4 5/8 1/2-20 3 5/8 1-7/8 1 3/4 1-1/16
R978935048 3.6 2-9/16 1.265 3/4 5/8 1/2-20 3-1/2 5/8 1-7/8 1-1/16 3/4 1-1/16
R978935049 4.6 3-1/4 1.515 1 3/4 5/8-18 4-1/2 3/4 2-1/4 1-1/4 1 1-1/8
R978935050 5.4 3-13/16 2.032 1-3/8 1 5/8-16 5 7/8 3 1-7/8 1-3/8 1-3/4
R978935051 7.0 4 15/16 2.531 1-3/4 1-1/4 7/8-14 6-1/2 7/8 3-1/8 2 1-3/4 1-7/8
R978935052 8.1 5-3/4 2.531 2 1-1/4 1-14 7-1/2 1 3-1/2 2-1/8 2 2-1/8
R978935053 9.3 6 -19/32 3.032 2-1/2 1-1/2 1-1/8-12 8-1/2 1 4 2-5/8 2-1/2 2-1/2
R978935054 10.6 7-1/2 3.032 3 1-1/2 1/4-12 9-1/2 1 4-1/4 2-7/8 2-3/4 2-3/4
R978935055 13.6 9-5/8 4.032 3-1/2 2 1-3/4-12 12-5/8 1-11/16 5-11/16 3-5/8 3-1/2 3-1/2
R978935056 16.2 11-1/2 4.532 4 2-1/4 2-12 14-7/8 1-15/16 6-7/16 4 4 4
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Pivot Pins-Grooved
S.H.C.S.
Part No. Rod. Dia. B C D H I J L M N P Size *
R978007008 .625 .406 1.500 .562 45° 90° .218 4 1.125 .250 .656 10-24
R978007009 1.000 .750 2.000 .875 30° 60° .281 6 1.500 .375 1.063 1/4-20
R978007010 1.375 .938 2.500 1.000 30° 60° .343 6 2.000 .375 1.438 5/16-18
R978007011 1.750 1.187 3.000 1.250 22.5° 45° .343 8 2.375 .500 1.813 5/16-18
R978007012 2.000 1.438 3.500 1.625 15° 30° .406 12 2.688 .625 2.063 3/8-16
R978007013 2.500 1.875 4.000 1.875 15° 30° .406 12 3.188 .750 2.625 3/8-16
R978007014 3.000 2.375 5.000 2.375 15° 30° .531 12 4.000 .875 3.125 1/2-13
R978007015 3.500 2.625 5.875 2.625 15° 30° .656 12 4.688 1.000 3.625 5/8-11
R978007016 4.000 3.125 6.375 2.625 15° 30° .656 12 5.188 1.000 4.125 5/8-11
R978007017 4.500 3.625 6.875 3.125 15° 30° .656 12 5.688 1.500 4.625 5/8-11
R978007018 5.000 4.000 7.375 3.125 15° 30° .656 12 6.188 1.500 5.125 5/8-11
R978007019 5.500 4.500 8.250 3.875 15° 30° .781 12 6.875 1.875 5.625 3/4-10
* = High tensile socket head cap screw size for reference only. S.H.C.S. to be supplied by customer.
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Cylinder Options
Oversize Ports
Port Dimensions
Oversize
Std. SAE St. SAE Max. SAE
Bore Size Rod Dia. Thread Port Thread Port Flg. Port
Head Cap
1.5 5/8 Std. -10 -10 -10 -
1 -10 -10 -10 -
2 1 Std. -10 -12* -12* -
1-3/8 -10 -12* -12* -
1 Std. -10 -12 -12 -
2.5 1-3/8 -10 -12* -12* -
1-3/4 -10 -12* -12* -
1-3/8 Std. -12 -12 -16* 1/2" - 3,000 psi
3.25 1-3/4 -12 -12 -16* 1/2" - 3,000 psi
2 -12 -16* -16* 1/2" - 3,000 psi
1-3/4 Std. -12 -14 -16* 1/2" - 3,000 psi
4 2 -12 -14 -16* 1/2" - 3,000 psi
2-1/2 -12 -14 -16* 1/2" - 3,000 psi
2 Std. -12 -16* -16* 1/2" - 3,000 psi
5 2-1/2 -12 -16* -16* 1/2" - 3,000 psi
3 -12 -16* -16* 1/2" - 3,000 psi
3-1/2 -12 -16* -16* 1/2" - 3,000 psi
2-1/2 Std. -16 -20* -20* 1" - 3,000 psi
6 3 -16 -20* -20* 1" - 3,000 psi
3-1/2 -16 -20* -20* 1" - 3,000 psi
4 -16 -20* -20* 1" - 3,000 psi
3 Std. -20 -24* -24 1-1/4" - 3,000 psi
3-1/2 -20 -24* -24 1-1/4" - 3,000 psi
7 4 -20 -24* -24 1-1/4" - 3,000 psi
4-1/2 -20 -24* -24 1-1/4" - 3,000 psi
5 -20 -24* -24 1-1/4" - 3,000 psi
3-1/2 Std. -20 -32* -32* 1-1/2" - 3,000 psi
4 -24 -32* -32* 1-1/2" - 3,000 psi
8 4-1/2 -24 -32* -32* 1-1/2" - 3,000 psi
5 -24 -32* -32* 1-1/2" - 3,000 psi
5-1/2 -24 -32* -32* 1-1/2" - 3,000 psi
* - Y and P dimensions on dimensional pages must change to accommodate these port sizes.
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For cylinders with long stroke lengths or constant pressure Additionally, within the automotive industry, the drain connection is
(differential circuit), on the annular side, it is possible to drain used to monitor seal wear.
to tank via a drain line, the fluid which collects between the
To avoid back pressure in the drain line, the tank should be located
wiper and rod seal .
below the cylinder.
4 2
Note: Standard NFPA dimensions shown in this catalog will need to be modified to allow for a gland drain port.
Contact factory for further information.
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Bore E FA LH PA PC PD PF PG
1.50” 2.50 .312 +.000 1.244 +.000 .19 .44 1.44 1.06 1.19
-.002 -.002
2.00” 3.00 .562 +.000 1.494 +.000 .31 .56 1.81 1.06 1.50
-.002 -.002
2.50” 3.50 .562 +.000 1.744 +.000 .31 .75 2.06 1.06 1.50
-.002 -.002
3.25” 4.50 .687 +.000 2.244 +.000 .38 .75 2.62 1.19 1.84
-.003 -.003
4.00” 5.00 .812 +.000 2.494 +.000 .44 .94 2.94 1.19 1.94
-.003 -.003
5.00” 6.50 .812 +.000 3.244 +.000 .44 .94 3.69 1.19 2.31
-.003 -.003
6.00” 7.50 .937 +.000 3.744 +.000 .50 1.19 4.25 1.31 2.62
-.003 -.003
Notes:
1. Use mounting bolts 0.06 smaller in diameter than hole size.
2. Fitted bolts or dowel pins are not needed with the thrust key headplate.
3. All dimensions not shown are NFPA standard.
4. PD, PA, FA dimensions typical for all mounts.
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Ø 20 Ø 20
M16x2 M16x2
40
38
G1/8 G1/4
SW17
SW19
Above dimensions in mm.
Notes
For pressure measurement or bleeding.
For installation in the bleed/measuring port.
Coupling with check valve function, it can
also be connected under pressure.
Scope of supply for bore sizes - 1-1/2" to 2-1/2"
Coupling AB-E 20-11/K3, G 1/8
with NBR seal, Material No. R900014363
Coupling AB-E 20-11/K3V, G 1/8
with FPM seal, Material No. R900024710
Scope of supply for bore sizes - 3-1/4" to 8"
Coupling AB-E 20-11/K1, G 1/4
with NBR seal, Material No. R900009090
Coupling AB-E 20-11/K1V, G 1/4
with FPM seal. Material No. R900001264
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Wiring Connections
2 Wire AC/DC Normally Open View of male connector pins
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Stop Tube
In long cylinders which are pushing a load, internal stop tubes are mended. They are not as effective as stop tubes, and if misalign-
used to prevent excessive bearing wear and jackknifing of the ment occurs the additional rod stiffness will actually increase
cylinder. They are installed between the piston and the head, bearing loads. For long push stroke cylinders, a stop tube may be
providing additional bearing support by increasing the distance required to limit radial bearing loads to a safe value and prevent
between the piston and the head in the fully extended position. jackknifing. They are especially desirable in long stroke pivoted
centerline style mountings. The effect of a stop tube may be
For long, trouble free bearing service, the bearing loads should
duplicated by providing additional unused stroke and stopping the
not exceed about 200 psi. Standard cylinders are not designed
cylinder extension by external means.
for heavy eccentric loads.
The use of oversize rods to reduced bearing loads is not recom-
Standard size rods are recommended for use in cylinder applica- For long push stroke cylinders, an oversize rod may be required to
tions where column strength, rod sag, or rate of cylinder return do prevent column failure and rod bending. Total cylinder length,
not require an oversize rod. Being more flexible, standard rods extended is considered in column strength. Refer to the tables on
absorb shock loads and minimize bearing loads caused by the following pages for calculations regarding the column
misalignments. strength and stop tube required for a cylinder application.
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If the path of the load is curved or misalignment is a problem, a For long stroke cylinders and/or heavy cylinders, the center or
pivoted centerline mounting should be used. This compensation intermediate trunnion mount is recommended. This mount
of nonlinear travel is in one plane only, as would occur during the supports the weight of the cylinder and should be located near
operation of a lever. Pivot mounts require the rod end attachment the balance point of the cylinder at the time of maximum thrust.
to also be a pivot type. Close tolerance pins should be used and it For general applications, a good estimate for the location of the
is recommended that the cylinder manufacturer's accessory intermediate trunnion is 1/3 back from the head end.
brackets be used to maintain good fits.
The MP5 (universal) type mount is a pivot mount with a spherical
For short strokes, medium or smaller bore cylinder applications, bearing fitted into the pivot to permit 5 to 10 degrees of move-
the clevis mount is recommended. This is probably the most ment in a plane perpendicular to the major plane of pivot move-
widely used cylinder mounting. Where the clevis mount should ment. It is probably the most serviceable of the pivoted centerline
normally be used, but would cause the overall length of the mounts. For maximum effectiveness, a spherical bearing type rod
cylinder to be excessive, the cap trunnion mount can be used. end fitting should be utilized at the same time.
Head end trunnions should be carefully applied to either short
strokes or to application where the weight of the cylinder falls
vertically below the pin.
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These mounting styles, illustrated below, tend to be more stable advantages of supporting and using reliable guiding on the rod
against sway on the power extension stroke. Rigid machine frame end. Long stroke cylinders with fixed end mounts may require
members are required to prevent misalignment under loads. The additional support at the free end of the cylinder body. This is
travel path of the rod end should be linear and be guided if at all illustrated in dotted outlines in the sketches below.
possible. Long supported extension of the rod end must be
avoided. Refer to the stop tube calculation data which shows the
These types of mounts are perhaps the easiest to use for When applying these mounts with offset thrust under high
mounting and replacement ease. The offset thrust line introduces pressure or shock loads, properly located shear pins or keys can
bending stresses and additional loads on the mounting bolts. This be used. These provide positive location and prevent slight
type should be very well aligned for maximum service life. The movement of the cylinder under shock conditions, which the
load must travel in a very linear path and be supported and normal clearance in the mounting bolt holes would allow. Very
guided both horizontally and vertically as the data for calculating close tolerances (.001") should be maintained between keys and
stop tube and column strength illustrates. keyways. Keys should be located as illustrated below, at one end
of the cylinder. When using dowel pins, do no pin across oppo-
site corners, as serious twisting stresses will result.
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40/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
Selection of mounting style depends primarily upon the operating Off-center thrust and side loading can be caused by cylinder
specifications of the application. Mountings are generally one of deflection under load, machine frame deflection, rod bending or
the following three types: sagging, cylinder pivot binding, nonlinear load movement, shifting
of load; some of which are shown below.
1. Fixed Centerline Mountings
Where the thrust of the cylinder is focused on the centerline In addition to the mounting styles, several other factors should be
of the cylinder rod. considered when mounting a cylinder. Care should be taken to
avoid painting or damaging the exposed portion of the piston rod
2. Fixed Non-Centerline Mountings
during construction. Threaded pieces should be pulled tight
Where the thrust of the cylinder is aligned parallel to, but not
against thread shoulders to minimize bending and reduce fatigue
on, the centerline of the cylinder rod.
stress. Rotation of the piston rod within the cylinder should be
3. Pivoted Centerline Mountings avoided to prevent possible scoring of the cylinder tube and
Where the centerline of the cylinder may swing in one or damage to piston seals. Long cylinders may require additional
more directions. Usually major movement is in one plane. body support to prevent damaging sag.
A very important general consideration is to keep the cylinder Major consideration must be given to the factors which might
thrust as close as possible to the centerline of the piston rod and cause premature failure of the cylinder: unusual acceleration,
free from misalignment or side thrust. Off-center thrust or side unusual deceleration, alignment, support of cylinder weight, linear
loads subtract substantially from the anticipated rod bearing and or curvilinear travel path of the load being moved, jackknifing of
rod seal service life. the cylinder, and the column strength of the rod. Some mounting
styles are more suited than others to each of the above applica-
tion factors.
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Buckling
The permissible stroke with a flexible guided load and a 3.5 Influence of the mounting type on buckling length:
factor of safety against buckling can be obtained from the
relevant table. For deviating cylinder installation positions, the
permissible stroke length has to be interpolated. Permissible A
strokes for non-guided loads on request.
Calculations for buckling are determined using the following
formulas:
d4•π
= = 0.0491 • d 4
64
ν = 3.5 (safety factor)
λ = Slenderness ratio
4 • LK E
= λg = π
d 0.8 • Re
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Stop Tube
To determine whether a stop is required on push stroke cylinders: Step 3 - Add stop tube length to original "L" dimension to obtain
your adjusted "L" dimension.
Step 1 - Determine which example below corresponds to your
application. Example: "L" = 96", therefore, Stop Tube = 6"
Adjusted L = 102" (96+6)
Step 2 - Determine the value of "L" from the instructions given.
The find "L" dimension in the table at the right for the required Step 4 - Use adjusted "L" to figure rod column strength at
stop tube length. (Specify the effective stroke plus the stop tube maximum pressure rating of the cylinder, page 34.
length when ordering).
Typical rigidly mounted cylinders with rod unsupported at free end. May be mounted either horizontally or
vertically. Use the equation L = 4D to determine values of "L" for all cylinder mountings in this category.
Stop
"L" Tube
Inches Length
(inches)
0-40 0
41-50 1
51-60 2
61-70 3
71-80 4
81-90 5
91-100 6
101-110 7
111-120 8
Typical trunnion mounted cylinders may be mounted either horizontally or vertically. Use the equation
L = D to determine values of "L" for all cylinder mountings in this category. For center trunnion
mounted cylinders (Figure 6), the position of the trunnion for most favorable bearing loads is obtained
when "D" dimension with the rod retracted is approximately 1/3 overall length of cylinder with rod
retracted.
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Standard rod diameters are recommended for all Pull Stroke Step 3 – Find your thrust in the left hand column and located your
applications. To determine the correct rod diameter required for "LK" dimension (or Adjusted "LK" dimension in the same horizontal
Push Stroke application, follow these simple steps: line to the right; (if your exact "LK" or adjusted "LK" dimension is
not shown, move to the right in the same horizontal column to the
Step 1 – Determine the value of "LK“ from the illustrations shown
next larger number). Read vertically up from this number to the
on page 40. (Use Adjusted "LK" dimension for cylinder with Stop
rod diameter shown. This is the required rod diameter for your
Tube).
application.
Step 2 – From your cylinder size and maximum operating pres-
Example: Adjusted LK of 80" at 16,000# would required 2-1/2"
sure, determine your Push Stroke Thrust.
rod in the cylinder.
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17g
17d 17c 7 10
17a 14 15 3 13
8
17b
11
9
17e 2 17e 12
5 1 6 4
17f 17f
17h 17h
1 Head
Tie Rods Torque Values
Torque - 2 Tube
3 Piston
Bore Size Tie Rod Lubricated
4 Cap
Inches Diameter (pound / 5 Flange
(inches) foot)
6 Cushion bushing
1.500 0.38 19 7 Cushion insert w/retainer
2.000 0.50 45 8 Tie rod
9 Piston rod
2.500 0.50 45
10 Bleed screw
3.250 0.63 90 11 Securing plate
4.000 0.63 125 12 Tie rod nut
13 Set screw
5.000 0.88 295 14 Hex head bolt
6.000 1.00 480 15 Rod bearing
7.000 1.13 720
16 Cushion valve
(not shown)
8.000 1.25 1050 17 Seal kit:
a. Wiper
b. Rod seal
c. Bearing o-ring
d. Bearing back-up ring
e. Tube o-ring
f. Tube back-up ring
For complete spare parts and service information, refer to g. Piston seal
service manual RA 17 041-T4SM/03.05 h. Wear bands
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F1 A3 A1 F2 A2
Note
1) Theoretical force
F3 qV3 qV1 qV2
(efficiency not taken into account)
2) Stroke velocity
Stroke tolerances
Stroke tolerances result from the cylinder head, cylinder base, cylinder tube, piston and piston rod. The stroke tolerance for all piston
diameters and stroke lengths is +1/16" / -0". Tighter stroke tolerances can be requested, however, details regarding the operating
pressure and operating temperature must be stated.
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Ordering Details
T4 Z 1X *
Series Option 1
10 to 19 unchanged installation and connection dimensions = 1X A = Test point, both sides
B = Balluff BTL-5 transducer installed 7)
Port connections/ types T = MTS transducer installed 7)
SAE straight thread port (ISO 11926-1) =S G = Provisions only for Balluff 8)
SAE Code 61 - 3000 psi 4-bolt flange =F BTL-5 transducer
Integrated NG 6/D03 mount on cap at pos. 1 ONLY =P H = Provisions only for MTS transducer 8)
Integrated NG 10/D05 mount on cap at pos. 1 ONLY =T
Integrated NG 16/D07 mount on cap at pos. 1 ONLY =U Seal version
Special (specify) =X Suitable for mineral oil to
DIN 51 524 HL, HLP and HFA
T = Servo quality/reduced friction
Suitable for phosphate ester HFD-R
Remarks: V = Flourocarbon seal system 4)
1) Only 5/8" to 4" diameter piston rods are case hardened and hard
chrome plated. End position cushioning
U = Without
2) With extreme shock loads the piston rod threads have to be selected, S = Rod sides, adjustable
taking the fatigue limits into account. Rod and clevis, installed parts,
etc. must always be firmly clamped against the piston rod shoulder. Piston rod end 2)
H = Small male thread KK1
3) State XV dimensions in inches in clear text. D = Intermediate male thread KK2
E = Female thread KK1
4) Maximum working pressure limited to 2,000 psi when using T = S.A.F.E., rod end
flourocarbon seal system option "V". Consult factory for higher X = Special (specify)
pressures.
Piston rod version
5) H = Surface hardened and hard chromium plated 1)
Other bore sizes available on request.
6) Port connections "P", "T" and "U" not possible. Port location at cap
1 = 1
7) Includes protective transducer cover installed on cap end of cylinder 2 = 6) 4 2 Viewed on piston rod
(except 2" bore). 3 = 6)
4 = 6) 3
8) Protective transducer cover not included as a standard feature when
cylinder is provided with provisions only. Can be ordered as a Port location at head
1 = 1
separate item. (see page 27)
2 = 6) Viewed on piston rod
4 2
3 = 6)
4 = 6) 3
178
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Sealing System
Exact-a-just™ cushioning
179
50/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
MM B
Rod A +0.000 C D AC AD AE AF KK1 KK2 NA WG
Diameter -0.002
1.375 1.625 1.999 0.63 1.13 1.75 1.06 0.375 0.875 1-14 1-1/4-12 1.32 2.75
1.750 2.000 2.374 0.75 1.50 2.00 1.31 0.500 1.125 1-1/4-12 1-1/2-12 1.69 3.13
2.000 2.250 2.624 0.88 1.69 2.63 1.69 0.625 1.375 1-1/2-12 1-3/4-12 1.94 3.75
2.500 3.000 3.124 1.00 2.06 3.25 1.94 0.750 1.750 1-7/8-12 2-1/4-12 2.44 4.50
3.000 3.500 3.749 1.00 2.63 3.63 2.44 0.875 2.250 2-1/4-12 2-3/4-12 2.94 4.88
3.500 3.500 4.249 1.00 3.00 4.38 2.69 1.000 2.500 2-1/2-12 3-1/4-12 3.44 5.63
4.000 4.000 4.749 1.00 3.38 4.50 2.69 1.000 3.000 3-12 3-3/4-12 3.94 5.75
Note: For "F, RT and V" dimensions, see respective mounting dimensions shown on pages 52 thru 57.
180
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MS2 (see Page 54, 55) MT4 (see Page 56, 57)
181
52/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
CST4 ME5
ZBS+STROKE
ZJS+STROKE
E
Y PS + STROKE
+.000
-.004 V
RD FB EE (SAE ports) .
BOLT SIZE
1
CLD
E
R
TF
RT G G F CL
UF
WF
Bore MM
In. Rod V Y RD* WF ZBS ZJS RT
2.000 1.375 0.62 2.63 3.000 1.63 –* 7.13 .38
2.500 1.375 0.62 2.63 3.000 1.63 13.25 7.25 .38
1.750 0.75 2.88 3.500 1.88 13.50 7.50 .38
3.250 1.375 0.62 2.75 3.000 1.63 14.13 8.13 .38 Solid head flange mounts are some of the
1.750 0.75 3.00 3.500 1.88 14.38 8.38 .38 strongest, most rigid methods of mounting
2.000 0.50 3.13 4.000 2.00 14.50 8.50 .63 cylinders. The head flange type mounting
4.000 1.750 0.75 3.00 3.500 1.88 14.75 8.75 .38 is best in a tension application.
2.000 0.50 3.13 4.000 2.00 14.88 8.88 .63 Rod end options shown on page 6.
2.500 0.63 3.38 4.500 2.25 15.13 9.13 .63
5.000 2.000 0.50 3.13 4.000 2.00 15.38 9.38 .63
2.500 0.63 3.38 4.500 2.25 15.63 9.63 .63
3.000 0.63 3.38 5.250 2.25 15.63 9.63 .63
3.500 0.63 3.38 5.750 2.25 15.63 9.63 .63
6.000 2.500 0.63 3.50 4.500 2.25 16.63 10.63 .63
3.000 0.63 3.50 5.250 2.25 16.63 10.63 .63 *Note: "RD" dimension is not specified
3.500 0.63 3.50 5.750 2.25 16.63 10.63 .63 by NFPA. Please verify this dimension for
4.000 0.50 3.50 6.500 2.25 16.63 10.63 .75 retrofit or replacement applications.
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CST4 MP1
ZCS+STROKE
ZJS+STROKE
EE (SAE ports) .
LR
CD
2
E
4
MR
3
K
W F G G F LT J L M CW CB CW
XCS+STROKE E
2.000 1.25 0.750 0.63 3.00 -10 0.63 1.75 1.50 0.44 1.25 5.25 0.88 0.75 0.94 2.88 6.00
2.500 1.25 0.750 0.63 3.50 -10 0.63 1.75 1.50 0.44 1.25 5.38 0.88 0.75 0.94 3.00 6.00
3.250 1.50 1.000 0.75 4.50 -12 0.75 2.00 1.75 0.55 1.50 6.25 1.13 1.00 1.25 3.50 6.00
4.000 2.00 1.375 1.00 5.00 -12 0.88 2.00 1.75 0.55 2.13 6.63 1.75 1.38 1.63 3.75 6.00
5.000 2.50 1.750 1.25 6.50 -12 0.88 2.00 1.75 0.77 2.25 7.13 1.88 1.75 2.00 4.25 6.00
6.000 2.50 2.000 1.25 7.50 -16 1.00 2.25 2.25 0.85 2.50 8.38 2.13 2.00 2.38 4.88 6.00
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54/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
Mounting MS2
CST4 MS2
ZBS+STROKE
ZJS+STROKE
Y PS+STROKE
CLD
-.003
E/2 -.008
2
ST
3 F
SX F
SB
SW SY SU SU SY CL
4 HOLES W
TS G G
US XS SS+STROKE
Note:
When specifying an MS2 mount with ports in the 2 or 4
quandrant, be sure to see that sufficient clearance between the
port fitting and the lug is available to insert a bolt or cap screw
into the lug.
Rod end options shown on page 50.
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Dimensions MS2
2.000 3.00 -10 0.63 1.75 0.44 5.25 2.88 0.50 3.63 0.75 1.25 0.50 0.50 0.50 4.00 5.00 – –
2.500 3.50 -10 0.63 1.75 0.44 5.38 03.00 0.75 3.38 1.00 1.56 0.69 0.69 0.69 4.88 6.25 6.00 2.75
3.250 4.50 -12 0.75 2.00 0.55 6.25 3.50 0.75 4.12 1.00 1.56 0.69 0.69 0.69 5.88 7.25 6.00 2.75
4.000 5.00 -12 0.88 2.00 0.55 6.63 3.75 1.00 4.00 1.25 2.00 0.88 0.88 0.88 6.75 8.50 6.00 2.75
5.000 6.50 -12 0.88 2.00 0.76 7.13 4.25 1.00 4.50 1.25 2.00 0.88 0.88 0.88 8.25 10.00 6.00 2.75
6.000 7.50 -16 1.00 2.25 0.85 8.38 4.88 1.25 5.13 1.50 2.50 1.13 1.13 1.13 9.75 12.00 6.00 2.75
* Dimensions for protective transducer cover. Included in scope of supply when cylinder is ordered with transducer installed.
(not available on 2" bore size)
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56/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
Mounting MT4
CST4 MT4
ZBS+STROKE
ZJS+STROKE
E Y PS+STROKE
EE (SAE ports) .
+.000
-.001
TD
4
CLD
UW
E
TL W F G BD G F CL
TM
UM XV
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Dimensions MT4
2.000 1.44 3.00 -10 0.63 1.75 1.50 0.44 5.25 2.88 1.375 1.38 3.50 6.25 5.75 4.13 1.50 – –
2.500 1.69 3.50 -10 0.63 1.75 1.50 0.44 5.38 3.00 1.380 1.38 4.00 6.75 6.25 4.63 1.50 6.00 2.75
3.250 1.94 4.50 -12 0.75 2.00 1.75 0.55 6.25 3.50 1.750 1.75 5.00 8.50 8.00 5.81 2.00 6.00 2.75
4.000 2.19 5.00 -12 0.88 2.00 1.75 0.55 6.63 3.75 1.750 1.75 5.50 9.00 8.50 6.38 2.00 6.00 2.75
5.000 2.69 6.50 -12 0.88 2.00 1.75 0.77 7.13 4.25 1.750 1.75 7.00 10.50 10.00 7.75 2.00 6.00 2.75
6.000 2.94 7.50 -16 1.00 2.25 2.25 0.85 8.38 4.88 2.000 2.00 8.50 12.50 11.50 10.38 3.00 6.00 2.75
* Dimensions for protective transducer cover. Included in scope of supply when cylinder is ordered with transducer installed.
(not available on 2" bore size)
187
58/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
NG 6 (D03) NG 10 (D05)
D03 Pattern
#10-24 -.50" Dp 5.25
1.55
"P"
"T"
1.73
P
A T
3.60
B B
A
T
1.80
to "B" to "B"
1.05
"T"
3.60
"P"
D05H Pattern
1/4-20 - .60 Dp.
NG 16 (D07)
6.00
"Y" "T"
2.50
B A
Y
6.00
P T
X
to "B"
1.75
188
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Position Transducer
6.70
189
60/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
Position Transducer
Functional Description
The position transducer which is pressure-tight up to 5,000 psi from the measuring point to the sensor head. The running time is
operates without mechanical contact and is absolute. The basis constant and nearly termperature-independent.
for this position transducer is the magneto-strictive effect. Thus a
It is proportional to the position of the magnets and thus a
torsion impulse is released through the contact of two magnetic
measure for the actual position value and is converted into a
fields. This impulse runs on the wave guide inside the transducer
direct analogue or digital output in the sensor.
Notes:
Analog voltage output versions incorporate both rising and
falling outputs. Analog current version must be ordered as Output Options
rising or falling outputs. Ordering Code
0...10V A
Analog Outputs
*Temperature coefficient variables -5...+5V B
V = output range in V C
-10...+10V
I = output range in [mA]
ΔT = temperature change 4...20mA E
Start/Stop P
RS485 BTL Trailing-edge active
1 μs
+5 V
Digital Outputs
Start/Stop M
Leading-edge active
Start/Stop I
INIT Traling-edge, tri-state
300 High Z
+5 V
START/STOP
300
RS-485 signal transmission with digital outputs Analog and digital output options for the Micropulse BTL-5
190
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SSI
The SSI (synchronous serial interface) output interfaces with
control systems from Bosch Rexroth and many others. Cable
spans can be up to 400 m with noise-free operation. The internal
linearization of this interface makes it ideal for applications
requiring the best accuracy available.
Resolution 5 μm
Non-linearity ± 30 μm or ± 2 LSBs, whichever is greater
Repeatabilty ± 1 digit
(resolution + hysteresis)
Hysteresis ≤ 1 digit
Resolution ≤ 500
Sampling Rate 2 K Hz
Temperature Coefficient * (6 μm + 5 ppm xL) / °C
Communication Speeds 100, 200, 400, 500, 1,000 k Hz
Output Modes 24 or 25 bits (binary or gray code)
Operating Voltage 24 V DC ± 20%
Operating Current ≤ 80 mA
Output Standard RS-485 / 422 levels
191
62/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
8 2
6 4
1
View of mating
Analog Voltage Analog Voltage
connector, wiring side
24 V (E, C) ± 15 V (E, C)
Connector
8 2
6 4
1
View of mating
connector, wiring side
Digital RS485 differential Analog Voltage
± 15 V (P, M, I, K, L, R) ± 15 V (E, C)
Connector
3 SSI (S)
7 5
8 2
6 4
1
View of mating
connector, wiring side
Connector
192
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Temposonics® G Series
193
64/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
Analog Outputs
The Temposonics G Series position sensors provide direct
analog outputs, including voltage (0 to 10 Vdc, forward or reverse
acting) and current (4 to 20 MA, or 0 to 20 mA, forward or
reverse acting). Both voltage and current outputs allow full
adjustments of zero and span setpoints.
Since the outputs are direct, no signal-conditioning electronics
are needed when interfacing with controllers or meters.
Features
• Voltage or Current Outputs
• Full Adjustment on Zero and Span
• Direct Outputs – No Signal-conditioning Required
• Infinite Resolution
Digital Outputs
The Temposinics G Series position sensors provide direct Start/
Stop and PWM outputs. Standard resolution is 0.004 inches
(when using a 28 MHz counter). Higher resolutions are possible
with increased circulations or with the use of higher resolution
counters.
Features
• Start/Stop or PWM outputs
• High Resolution
• Direct Outputs – No Signal-conditioning Required
194
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54
Wiring Connections
Ø18
195
66/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
Cylinder Options
Port Dimensions
Oversize
Std. SAE St. SAE Max. SAE
Bore Size Rod Dia. Thread Port Thread Port Flg. Port
Head Cap
2 1-3/8 -10 -12* -12* -
2.5 1-3/8 -10 -12* -12* -
1-3/4 -10 -12* -12* -
1-3/8 Std. -12 -12 -16* 1/2" - 3,000 psi
3.25 1-3/4 -12 -12 -16* 1/2" - 3,000 psi
2 -12 -16* -16* 1/2" - 3,000 psi
1-3/4 Std. -12 -14 -16* 1/2" - 3,000 psi
4 2 -12 -14 -16* 1/2" - 3,000 psi
2-1/2 -12 -14 -16* 1/2" - 3,000 psi
2 Std. -12 -16* -16* 1/2" - 3,000 psi
5 2-1/2 -12 -16* -16* 1/2" - 3,000 psi
3 -12 -16* -16* 1/2" - 3,000 psi
3-1/2 -12 -16* -16* 1/2" - 3,000 psi
2-1/2 Std. -16 -20* -20* 1" - 3,000 psi
6 3 -16 -20* -20* 1" - 3,000 psi
3-1/2 -16 -20* -20* 1" - 3,000 psi
4 -16 -20* -20* 1" - 3,000 psi
* - Y and P dimensions on dimensional pages must change to accommodate these port sizes.
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For cylinders with long stroke lengths or constant pressure Additionally, within the automotive industry, the drain connection is
(differential circuit), on the annular side, it is possible to drain used to monitor seal wear.
to tank via a drain line, the fluid which collects between the
To avoid back pressure in the drain line, the tank should be located
wiper and rod seal .
below the cylinder.
4 2
Note: Standard NFPA dimensions shown in this catalog will need to be modified to allow for a gland drain port.
Contact factory for further information.
Standard when cylinder is ordered with transducer installed by Bosch Rexroth. If cylinder is ordered with provisions only for a trans-
ducer, cover is not included but may be ordered as a separate loose supply item. (Not available on 2" bore)
197
68/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
Bore E FA LH PA PC PD PF PG
2.00” 3.00 .562 +.000 1.494 +.000 .31 .56 1.81 1.06 1.50
-.002 -.002
2.50” 3.50 .562 +.000 1.744 +.000 .31 .75 2.06 1.06 1.50
-.002 -.002
3.25” 4.50 .687 +.000 2.244 +.000 .38 .75 2.62 1.19 1.84
-.003 -.003
4.00” 5.00 .812 +.000 2.494 +.000 .44 .94 2.94 1.19 1.94
-.003 -.003
5.00” 6.50 .812 +.000 3.244 +.000 .44 .94 3.69 1.19 2.31
-.003 -.003
6.00” 7.50 .937 +.000 3.744 +.000 .50 1.19 4.25 1.31 2.62
-.003 -.003
Notes:
1. Use mounting bolts 0.06 smaller in diameter than hole size.
2. Fitted bolts or dowel pins are not needed with the thrust key headplate.
3. All dimensions not shown are NFPA standard.
4. PD, PA, FA dimensions typical for all mounts.
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Ø 20 Ø 20
M16x2 M16x2
38
40
G1/8 G1/4
SW19
SW17
Notes
For pressure measurement or bleeding.
For installation in the bleed/measuring port.
Coupling with check valve function, it can
also be connected under pressure.
Scope of supply for bore sizes - 2" to 2-1/2"
Coupling AB-E 20-11/K3, G 1/8
with NBR seal, Material No. R900014363
Coupling AB-E 20-11/K3V, G 1/8
with FPM seal, Material No. R900024710
Scope of supply for bore sizes - 3-1/4" to 6"
Coupling AB-E 20-11/K1, G 1/4
with NBR seal, Material No. R900009090
Coupling AB-E 20-11/K1V, G 1/4
with FPM seal. Material No. R900001264
199
70/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
High Pressure - 3000 psi (207 bar) Cylinder Sensors 2 wire AC/ DC Mini-Style Quick Disconnect
Dimensions (in mm)
Wiring Connections
200
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Bore Ø (inches) T V
2.000 R978006851 R978006841
2.500 R978006852 R978006842
3.250 R978006853 R978006843
4.000 R978006854 R978006844
5.000 R978006855 R978006845
6.000 R978006856 R978006846
Rod Ø (inches) T V
1.375 (2.000" bore) R978021089 R978021098
1.375 (2.500"-3.250" bore) R978021090 R978021099
1.750 R978021091 R978021100
2.000 R978021092 R978021101
2.500 R978021093 R978021102
3.000 R978021094 R978021103
3.500 R978021095 R978021104
4.000 R978021096 R978021105
~ Piston/Tube Seal Kits include: one (1) double-acting piston Bore Size T V
seal; 2", 2-1/2" R978053909 R978006424
two (2) wear bands; two (2) o-rings and two (2) back-up rings 3-1/4", 4", 5" R978904325 R978006436
6" R978000579 R978006437
† Rod Cartridge Seal Kits include: one (1) excluder wiper;
two (2) step rod seal; one (1) rod bearing; one (1) o-ring and
one (1) back-up ring
201
72/72 Bosch Rexroth Corp. Industrial Hydraulics Model CDT4/CGT4/CST4 RA 17 041/07.05
22 21 3
5 P 4
1 28
15 12 27
9
29
7
17
18 2 6 23 13 25 30
20 19 24 24 26 26 31
P
34
32 33 32
Section 4
RA 17 041-DT4SM/03.05 1/8
Service Manual for Replaces: 09.03
Hydraulic Cylinder
Model CDT4/CGT4
Contents
Seal Replacement
General 2
Old Rod Cartridge Kit Removal 2
New Rod Cartridge Kit Installation 2
Piston Seal Installation 2
Exploded View Drawing 3
Weights and Torque Values 3
End Cap Seal Installation 4
Testing 5
Spare Parts 6-7
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Seal Replacement
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RA 17 041-DT4SM/03.05 Service Manual for CDT4-CDG4 Industrial Hydraulics Bosch Rexroth Corp. 3/8
14
18
10
6
12 3 19h
19g 19h
11
10 3 19h 19h 8
12
19g
7 11
16
15
5 19e
19f
1 2
17 19e
9 19f
19b 16
19a 19d 13
19c 4
17
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4/8 Bosch Rexroth Corp. Industrial Hydraulics Service Manual for CDT4-CDG4 RA 17 041-DT4SM/03.05
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Testing
After the cylinder has been completely reassembled, it should Travel and Leakage
be tested, either on a test bench or in the regular installation.
1. Apply supply pressure to the head port. Rod should retract
The cylinder should be tested for cushioning, travel and leakage.
smoothly without binding. Cylinder should retract, have less
CAUTION: BE SURE AIR BLEED SCREW ON BOTH ENDS (ITEM cushioning and make full stroke. Check leakage at the cap end, no
11) ARE COMPLETELY CLOSED. leakage permitted. Check leakage around the rod bearing. No
leakage permitted.
2. Apply supply pressure to the cap port. Rod should extend
Cushioning: smoothly without binding. Cylinder should extend, have less
1. Turn both cushioning valves completely in and then turn cushioning and make full stroke. Check leakage at head end, no
counterclockwise one (1) full turn. leakage permitted.
2. Cycle cylinder a few times by alternating supply pressure to
head and cap ports.
3. Apply supply pressure to the head port. Rod should retract,
decelerate and may stop before completion of the stroke.
4. Apply supply pressure to the cap port. Rod should extend,
decelerate and may stop before completion of the stroke.
Cushion Adjustment
Turn the cushioning valve clockwise to increase the amount of
cushioning and counterclockwise to decrease cushioning. To
obtain the most effective cushioning, final adjustment must be
made while the cylinder is operating under normal conditions at
normal operating pressure.
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Spare Parts
Bore Ø (inches) M T* F* V*
1.500 R978006830 R978006850 R978006860 R978006840
2.000 R978006831 R978006851 R978006861 R978006841
2.500 R978006832 R978006852 R978006862 R978006842
3.250 R978006833 R978006853 R978006863 R978006843
4.000 R978006834 R978006854 R978006864 R978006844
5.000 R978006835 R978006855 R978006865 R978006845
6.000 R978006836 R978006856 R978006866 R978006846
7.000 R978006837 R978006857 R978006867 R978006847
8.000 R978006838 R978006858 R978006868 R978006848
Rod Cartridge Seal Kits w/Rod Bearing (Items 19a, b, c, d, Item 16) †§
Rod Ø (inches) M T* F* V*
0.625 R978006773 R978006801 R978006815 R978006787
1.000 (1.500" bore) R978006774 R978006802 R978006816 R978006788
1.000 (2.000"-2.500" bore) R978006775 R978006803 R978006817 R978006789
1.375 (2.000" bore) R978006776 R978006804 R978006818 R978006790
1.375 (2.500"-3.250" bore) R978006777 R978006805 R978006819 R978006791
1.750 R978006778 R978006806 R978006820 R978006792
2.000 R978006779 R978006807 R978006821 R978006793
2.500 R978006780 R978006808 R978006822 R978006794
3.000 R978006781 R978006809 R978006823 R978006795
3.500 R978006782 R978006810 R978006824 R978006796
4.000 R978006783 R978006811 R978006825 R978006797
4.500 R978006784 R978006812 R978006826 R978006798
5.000 R978006785 R978006813 R978006827 R978006799
5.500 R978006786 R978006814 R978006828 R978006800
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Spare Parts
Tube (Item 2) ~
MX0, MP1,
Bore MS2, MS4 ME6 MF1, MF5 MF2, MF6 MX1 MX2 MX3 ME5 ME7
Size MT1, MT2
MP5
1.500 R978002212 R978930584 R978005941 R978006900 R978930592 R978002213 R978002238 R978002212 R978006900
2.000 R978002217 R978930585 R978005942 R978006901 R978930591 R978002219 R978002243 R978002217 R978006901
2.500 R978009743 R978930586 R978005943 R978006902 R978018915 R978002220 R978002233 R978009743 R978006902
3.250 R978004471 R978930587 R978005944 R978006903 R978002221 R978002229 R978002234 R978004471 R978014299
4.000 R978002228 R978930588 R978005945 R978006904 R978002222 R978002231 R978002240 R978002228 R978014298
5.000 R978002237 R978930589 R978005946 R978006905 R978002230 R978002239 R978002245 R978002237 R978006905
6.000 R978002242 R978930590 R978005947 R978006906 R978002232 R978002244 R978006630 R978002242 R978014297
7.000 R978002250 R978013657 R978005948 R978002250 n/a n/a n/a R978013657 n/a
8.000 R978002255 R978013658 R978005949 R978002255 n/a n/a n/a R978013658 n/a
* specify complete cylinder part number and stroke length when ordering.
209
8/8 Bosch Rexroth Corp. Industrial Hydraulics Service Manual for CDT4-CGT4 RA 17 041-DT4SM/03.05
Section 4
RA 17 041-DT4TS/09.03 1/8
Technical Specifications
Model CDT4/CGT4
211
2/8 Bosch Rexroth Corp. Industrial Hydraulics Technical Specifications for CDT4/CGT4 RA 17 041-DT4TS/09.03
212
RA 17 041-DT4TS/09.03 Technical Specifications for CDT4/CGT4 Industrial Hydraulics Bosch Rexroth Corp. 3/8
213
4/8 Bosch Rexroth Corp. Industrial Hydraulics Technical Specifications for CDT4/CGT4 RA 17 041-DT4TS/09.03
214
RA 17 041-DT4TS/09.03 Technical Specifications for CDT4/CGT4 Industrial Hydraulics Bosch Rexroth Corp. 5/8
Option E Option V
Female thread KK1. Version for use with phosphate ester type fluids or for high
temperature applications. The piston rod seal and wiper are
Option T
made of FPM and the piston seal is the same as in option T, with
Self-Aligning Flange End (S.A.F.E.) rod end. the difference being an FPM o-ring energizer.
NOTE: The glide ring on the piston cannot be considered
completely leak tight. Static loads on the piston should be
Cushioning avoided.
Option U
Recommended temperature range: -4°F - +300°F.
Cylinder without cushioning.
For applications above 250°F specify a non studded rod end and
Option D advise operating temperature
Adjustable cushioning at both the cap and head ends of the
cylinder.
Option 1
Option S
Option W
Adjustable cushioning at head end only.
Select this if no options are required.
Option K
Option E
Adjustable cushioning at cap end only.
Proximity switch.
Option B
Seal Version Gland drain connection.
All seals utilize the same seal grooves. The piston or rod bearing
does not have to be replaced if changing from one seal material Option A
to another. Test point, both sides.
Option M (See data sheet RA 17 041 for further details on above options)
Standard seal version – wiper, rod seal and piston seal – are
made of polyurethane. Recommended for mineral oil applica-
tions. Water glycol type fluid is not compatible with this material. Option 2
Option W
Recommended temperature range: -4°F - +176°F.
Select this if no options are required.
Option T
Option K
Low friction seal version differs from version M, only at the piston.
Includes a glide ring of bronze-filled PTFE with a NBR o-ring Thrust key. For use with the MS2 mount.
energizer (nitrile rubber).
Option S
This option also fits into the same seal gooves as the standard
Stop tube.
version.
Option Y
NOTE: The glide ring on the piston cannot be considered
completely leak tight. Static loads on the piston should be Piston rod extension. Customer-specified length is added to
avoided. overall piston rod length.
Recommended temperature range: -4°F - +176°F. (See data sheet RA 17 041 for further details on above options)
Option F
Intended for use with water glycol type fluids. The piston rod seal
and wiper are made of NBR and the piston seal is the same as
Option T with a NBR o-ring energizer (nitrile rubber).
NOTE: The glide ring on the piston cannot be considered
completely leak tight. Static loads on the piston should be
avoided.
Recommended temperature range: -4°F - +140°F.
215
6/8 Bosch Rexroth Corp. Industrial Hydraulics Technical Specifications for CDT4/CGT4 RA 17 041-DT4TS/09.03
1. Head
2. Tube
14
3. Piston
18
4. Cap
10 5. Flange
6. Cushion bushing
6
7. Cushion insert
12 3 19h 8. Cushion insert retainer ring
19g 19h 9. Tie rod
11 10. Piston rod
10 3 19h 19h 8 11. Bleed screw
12
19g 12. Securing plate
7 11
13. Tie rod nut
16 14. Set screw
15
5 19e 15. Hex head bolt
19f
16. Rod bearing
1 2
17 19e 17. Cushion valve
9 19f 18. Threaded stud
19b 16 19. Seals
19a 19d 13 a. Wiper
19c 4
17 b. Rod seal
c. Bearing o-ring
d. Bearing backup ring
e. Tube o-ring
f. Tube backup ring
g. Piston seal
h. Wear bands
216
RA 17 041-T4TS/09.03 Technical Specifications for CDT4/CGT4 Industrial Hydraulics Bosch Rexroth Corp. 7/8
Notes
Notes
Section 5
RA 17 399/09.04 1/24
Large Bore Hydraulic Cylinders
NFPA Industrial Type
Contents Features
Technical Data 2 – Duty, nominal 3,000 psi hydraulic, non-shock 5,000 psi
Area, Forces, Flow 3 – Standards, meets or exceeds all JIC and NFPA requirements
Stroke Tolerances 3 – Bore Sizes, 10” - 14”
Cylinder Weight 3 – Piston Rods, 4-1/2” - 10”
Ordering Details 4 – Mountings, standard NFPA mountings
Piston Rod Versions 5 – Ports, SAE o-ring straight thread ports
Mounting Type Overview 6 – Stroke, standard strokes furnished in 1/8” increments. Normal
Dimensional Data 7 stroke tolerance + 1/16” / -0”. Closer stroke tolerances
available; consult factory.
Cylinder Application Data 15
– Rod End Threads, standard KK1 male and female threads plus
KK2 oversize male thread. Other rod end styles optional.
– Cushions, available for all bore sizes, at either or both ends.
219
2/24 Bosch Rexroth Corp. Industrial Hydraulics Model HH Series RA 17 399/09.04
Technical Data (for applications outside these parameters, please consult factory)
Installation position: Various a) All bore sizes using the following mounts:
MT1, MT2, MT4, ME5, ME6
Pressure fluid:
b) The following mounts for bore sizes listed:
Mineral oils (HL, HLP) MP1: 12”, 14"
Phosphate ester (HFD-R) (-4°F to +300°F) MF5 & MF6: 10”
HFA (41°F to 131°F) MS2: 10", 12", 14"
Water glycol HFC (–4°F to 140°F) MX0, MX1, MX2, MX3, MX4: for 10" and above,
Hydraulic fluid temperature range: (-4°F to 200°F) consult factory
220
RA 17 399/09.04 Model HH Series Industrial Hydraulics Bosch Rexroth Corp. 3/24
F1 A3 A1 F2 A2
Stroke tolerances
Stroke tolerances result from the cylinder head, cylinder base, cylinder tube, piston and piston rod. The stroke tolerance for all piston
diameters and stroke lengths is +1/16" / -0". Tighter stroke tolerances can be requested, however, details regarding the operating
pressure and operating temperature must be stated.
221
4/24 Bosch Rexroth Corp. Industrial Hydraulics Model HH Series RA 17 399/09.04
Ordering Details
Mounting types*
Rectangular head = ME5
Rectangular cap = ME6 Rod Size (specify)
Square flange at head = MF5
Square flange at cap = MF6
Fixed clevis at cap = MP1 C= Cushion Cap End (leave blank if non-cushion cap end)
Side lug = MS2
Trunnion at head = MT1
Trunnion at cap = MT2
Trunnion at intermediate position = MT4 HH = Series: HH - Hydraulic (High Pressure)
Options (specify)
Seals – Standard, viton
Cast Iron Piston Rings
Piston Rod Studs
Rod Extension ("W" dimension)
Thread Extension ("A" dimension)
Stop Tube (specify effective stroke)
Piston Rod Material (stainless steel)
Port Location & Number of Ports
Cushion Location & Number of Cushions
Rod Boot
Stroke Admustment
Port Style: NPTF, SAE O-ring, SAE 4 bolt flange
Thrust Key Head Plate
Proximity Switches
Epoxy Paint
Special Items as required
222
RA 17 399/09.04 Model HH Series Industrial Hydraulics Bosch Rexroth Corp. 5/24
Male Rod End S.A.F.E. Rod End (n/a on 7" and large rod dia.)
F or RT depending
on mounting
MM B
Rod A +0.000 C D AC AD AE AF KK1 KK2 NA WG
Diameter -0.002
4.000 4.000 4.749 1.00 3.38 4.50 2.69 1.000 3.000 3-12 3-3/4-12 3.94 5.75
4.500 4.500 5.249 1.00 SH 1 5.25 3.19 1.500 3.500 3-1/4-12 4-1/4-12 4.44 6.50
5.000 5.000 5.749 1.00 SH 1 5.38 3.19 1.500 3.875 3-1/2-12 4-3/4-12 4.94 6.63
5.500 5.500 6.249 1.00 SH 1 6.25 3.94 1.875 4.375 4-12 5-1/4-12 5.44 7.50
7.000 7.000 7.749 1.00 SH 2 – – – – 5-1/2-12 6-12 6.94 –
8.000 8.000 8.749 1.00 SH 2 – – – – 5-3/4-12 7-1/2-12 7.94 –
10.000 10.000 10.749 1.00 SH 2 – – – – 7-1/4-12 9-1/2-12 9.88 –
Note: Spanner wrench holes: SH1 = 0.56” dia., SH2 = 0.66" dia.
For "F and V" dimensions, see respective mounting dimensions shown on pages 7 thru 14
223
6/24 Bosch Rexroth Corp. Industrial Hydraulics Model HH Series RA 17 399/09.04
MF6 (see Page 8, 9) MP1 (see Page 10) MS2 (see Page 11)
MT1 (see Page 12, 13) MT2 (see Page 12, 13) MT4 (see Page 14)
224
RA 17 399/09.04 Model HH Series Industrial Hydraulics Bosch Rexroth Corp. 7/24
ME5
E ZJ + STROKE
FB Y P + STROKE
BOLT SIZE
RD EE (SAE)
V
1
2
E R
4
3
K
F G J
TF
LB + STROKE
UF WF
ME6
ZJ + STROKE
Y P + STROKE FB
BOLT SIZE
E
V EE (SAE)
4
E R
2
3
F J
TF
W G
UF
LB + STROKE
225
8/24 Bosch Rexroth Corp. Industrial Hydraulics Model HH Series RA 17 399/09.04
MF5
UF
TF ZJ + STROKE
E Y P + STROKE
R
1 V
EE
UF TF E R 2
4
J
K
FB
3
BOLT SIZE F G
W LB + STROKE
MF6
UF
TF
ZF + STROKE
E
ZJ + STROKE
R
Y P + STROKE 1
V
EE
4
UF TF E R
2
K G
F
3
FB
J F BOLT SIZE
W LB + STROKE
226
RA 17 399/09.04 Model HH Series Industrial Hydraulics Bosch Rexroth Corp. 9/24
Bore MM
In. Rod V W Y RD ZB ZF ZJ
10.000 4.500 0.25 1.25 5.00 7.63 16.60 16.75 15.06
5.000 0.25 1.25 5.00 7.63 16.60 16.75 15.06
5.500 0.25 1.25 5.00 9.00 16.60 16.75 15.06
7.000 0.25 1.25 5.00 10.50 16.60 16.75 15.06
12.000 5.500 0.25 1.25 5.75 9.00 19.23 19.63 17.69
7.000 0.25 1.25 5.75 10.50 19.23 19.63 17.69
8.000 0.25 1.25 5.75 11.50 19.23 19.63 17.69
14.000 7.000 0.25 1.25 6.06 10.50 20.60 21.25 19.06
10.000 0.50 1.25 6.06 13.25 20.60 21.25 19.06
Notes: The bearing retainer plate is the same as the “RD” dimen-
sion for the 10”–14” bore.
Rod end options shown on page 5.
227
10/24 Bosch Rexroth Corp. Industrial Hydraulics Model HH Series RA 17 399/09.04
MP1
ZC + STROKE
ZJ + STROKE
Y P + STROKE E SQUARE
V
EE
1
LR
É” CD
+.000
-.004
RD 2 4
MR
K 3
F CW
J L
G CW
W
M
CB
LB + STROKE
XC + STROKE
228
RA 17 399/09.04 Model HH Series Industrial Hydraulics Bosch Rexroth Corp. 11/24
MS2
ZB + STROKE
ZJ + STROKE
US Y P + STROKE
E SQUARE
V EE
1
2
4
-.003
-.008
E
2
3 K
ST SW SY SU
SU SY
Ø SB SX W G J
4 HOLES TS F LB + STROKE
XS SS + STROKE
Note:
When specifying an MS2 mount with
ports in the 2 or 4 quandrant, be sure
to see that sufficient clearance
between the port fitting and the lug is
available to insert a bolt or cap screw
into the lug.
Rod end options shown on page 5.
10.000 12.63 2-1/2-12 1.69 3.69 3.69 1.53 12.13 8.00 9.63 1.50 8.88 2.25 3.50 1.63 1.63 1.63 15.88 19.13
12.000 14.88 2-1/2-12 1.94 4.44 4.44 1.53 14.51 9.38 11.45 1.50 10.50 3.00 4.25 2.00 2.00 2.00 18.88 22.88
14.000 17.25 2-1/2-12 2.19 4.88 4.88 1.53 15.63 10.38 13.22 1.50 10.63 4.00 5.00 2.50 2.50 2.50 22.25 27.25
229
12/24 Bosch Rexroth Corp. Industrial Hydraulics Model HH Series RA 17 399/09.04
MT1
ZB + STROKE
ZJ + STROKE
Y P + STROKE
EE
E SQUARE V
1
4
Ø TD
2
3
TL F K
UT W G J
LB + STROKE
XG
MT2
ZB + STROKE
ZJ + STROKE
Y P + STROKE
EE
E SQUARE
V
1
4
Ø TD
2
3
TL F
J K
W G
UT
LB + STROKE
XJ + STROKE
230
RA 17 399/09.04 Model HH Series Industrial Hydraulics Bosch Rexroth Corp. 13/24
Caution Note:
Rod end trunnion mount cylinders
in bore sizes 10"-14" with all rod
diameters should not be used over
1,500 psi. If your application
requires higher presures, consult
the factory.
231
14/24 Bosch Rexroth Corp. Industrial Hydraulics Model HH Series RA 17 399/09.04
MT4
ZB + STROKE
ZJ + STROKE
E Y P + STROKE
EE (SAE)
V
TD
2
UW E 4
K
W F G J
TM TL BD
UM XV
LB + STROKE
232
RA 17 399/09.04 Model HH Series Industrial Hydraulics Bosch Rexroth Corp. 15/24
Stop Tube
In long cylinders which are pushing a load, internal stop tubes are mended. They are not as effective as stop tubes, and if misalign-
used to prevent excessive bearing wear and jackknifing of the ment occurs the additional rod stiffness will actually increase
cylinder. They are installed between the piston and the head, bearing loads. For long push stroke cylinders, a stop tube may be
providing additional bearing support by increasing the distance required to limit radial bearing loads to a safe value and prevent
between the piston and the head in the fully extended position. jackknifing. They are especially desirable in long stroke pivoted
centerline style mountings. The effect of a stop tube may be
For long, trouble free bearing service, the bearing loads should
duplicated by providing additional unused stroke and stopping the
not exceed about 200 psi. Standard cylinders are not designed
cylinder extension by external means.
for heavy eccentric loads.
The use of oversize rods to reduced bearing loads is not recom-
Standard size rods are recommended for use in cylinder applica- For long push stroke cylinders, an oversize rod may be required to
tions where column strength, rod sag, or rate of cylinder return do prevent column failure and rod bending. Total cylinder length,
not require an oversize rod. Being more flexible, standard rods extended is considered in column strength. Refer to the tables on
absorb shock loads and minimize bearing loads caused by the following pages for calculations regarding the column
misalignments. strength and stop tube required for a cylinder application.
233
16/24 Bosch Rexroth Corp. Industrial Hydraulics Model HH Series RA 17 399/09.04
If the path of the load is curved or misalignment is a problem, a For long stroke cylinders and/or heavy cylinders, the center or
pivoted centerline mounting should be used. This compensation intermediate trunnion mount is recommended. This mount
of nonlinear travel is in one plane only, as would occur during the supports the weight of the cylinder and should be located near
operation of a lever. Pivot mounts require the rod end attachment the balance point of the cylinder at the time of maximum thrust.
to also be a pivot type. Close tolerance pins should be used and it For general applications, a good estimate for the location of the
is recommended that the cylinder manufacturer's accessory intermediate trunnion is 1/3 back from the head end.
brackets be used to maintain good fits.
The MP5 (universal) type mount is a pivot mount with a spherical
For short strokes, medium or smaller bore cylinder applications, bearing fitted into the pivot to permit 5 to 10 degrees of move-
the clevis mount is recommended. This is probably the most ment in a plane perpendicular to the major plane of pivot move-
widely used cylinder mounting. Where the clevis mount should ment. It is probably the most serviceable of the pivoted centerline
normally be used, but would cause the overall length of the mounts. For maximum effectiveness, a spherical bearing type rod
cylinder to be excessive, the cap trunnion mount can be used. end fitting should be utilized at the same time.
Head end trunnions should be carefully applied to either short
strokes or to application where the weight of the cylinder falls
vertically below the pin.
234
RA 17 399/09.04 Model HH Series Industrial Hydraulics Bosch Rexroth Corp. 17/24
These mounting styles, illustrated below, tend to be more stable advantages of supporting and using reliable guiding on the rod
against sway on the power extension stroke. Rigid machine frame end. Long stroke cylinders with fixed end mounts may require
members are required to prevent misalignment under loads. The additional support at the free end of the cylinder body. This is
travel path of the rod end should be linear and be guided if at all illustrated in dotted outlines in the sketches below.
possible. Long supported extension of the rod end must be
avoided. Refer to the stop tube calculation data which shows the
These types of mounts are perhaps the easiest to use for When applying these mounts with offset thrust under high
mounting and replacement ease. The offset thrust line introduces pressure or shock loads, properly located shear pins or keys can
bending stresses and additional loads on the mounting bolts. This be used. These provide positive location and prevent slight
type should be very well aligned for maximum service life. The movement of the cylinder under shock conditions, which the
load must travel in a very linear path and be supported and normal clearance in the mounting bolt holes would allow. Very
guided both horizontally and vertically as the data for calculating close tolerances (.001") should be maintained between keys and
stop tube and column strength illustrates. keyways. Keys should be located as illustrated below, at one end
of the cylinder. When using dowel pins, do no pin across oppo-
site corners, as serious twisting stresses will result.
235
18/24 Bosch Rexroth Corp. Industrial Hydraulics Model HH Series RA 17 399/09.04
Selection of mounting style depends primarily upon the operating Off-center thrust and side loading can be caused by cylinder
specifications of the application. Mountings are generally one of deflection under load, machine frame deflection, rod bending or
the following three types: sagging, cylinder pivot binding, nonlinear load movement, shifting
of load; some of which are shown below.
1. Fixed Centerline Mountings
Where the thrust of the cylinder is focused on the centerline In addition to the mounting styles, several other factors should be
of the cylinder rod. considered when mounting a cylinder. Care should be taken to
avoid painting or damaging the exposed portion of the piston rod
2. Fixed Non-Centerline Mountings
during construction. Threaded pieces should be pulled tight
Where the thrust of the cylinder is aligned parallel to, but not
against thread shoulders to minimize bending and reduce fatigue
on, the centerline of the cylinder rod.
stress. Rotation of the piston rod within the cylinder should be
3. Pivoted Centerline Mountings avoided to prevent possible scoring of the cylinder tube and
Where the centerline of the cylinder may swing in one or damage to piston seals. Long cylinders may require additional
more directions. Usually major movement is in one plane. body support to prevent damaging sag.
A very important general consideration is to keep the cylinder Major consideration must be given to the factors which might
thrust as close as possible to the centerline of the piston rod and cause premature failure of the cylinder: unusual acceleration,
free from misalignment or side thrust. Off-center thrust or side unusual deceleration, alignment, support of cylinder weight, linear
loads subtract substantially from the anticipated rod bearing and or curvilinear travel path of the load being moved, jackknifing of
rod seal service life. the cylinder, and the column strength of the rod. Some mounting
styles are more suited than others to each of the above applica-
tion factors.
236
RA 17 399/09.04 Model HH Series Industrial Hydraulics Bosch Rexroth Corp. 19/24
Buckling
The permissible stroke with a flexible guided load and a 3.5 Influence of the mounting type on buckling length:
factor of safety against buckling can be obtained from the
relevant table. For deviating cylinder installation positions, the
permissible stroke length has to be interpolated. Permissible A
strokes for non-guided loads on request.
Calculations for buckling are determined using the following
formulas:
d4•π
= = 0.0491 • d 4
64
ν = 3.5 (safety factor)
λ = Slenderness ratio
4 • LK E
= λg = π
d 0.8 • Re
237
20/24 Bosch Rexroth Corp. Industrial Hydraulics Model HH Series RA 17 399/09.04
Stop Tube
To determine whether a stop is required on push stroke cylinders: Step 3 - Add stop tube length to original "L" dimension to obtain
your adjusted "L" dimension.
Step 1 - Determine which example below corresponds to your
application. Example: "L" = 96", therefore, Stop Tube = 6"
Adjusted L = 102" (96+6)
Step 2 - Determine the value of "L" from the instructions given.
The find "L" dimension in the table at the right for the required Step 4 - Use adjusted "L" to figure rod column strength at
stop tube length. (Specify the effective stroke plus the stop tube maximum pressure rating of the cylinder, page 21.
length when ordering).
Typical rigidly mounted cylinders with rod unsupported at free end. May be mounted either horizontally or
vertically. Use the equation L = 4D to determine values of "L" for all cylinder mountings in this category.
Stop
"L" Tube
Inches Length
(inches)
0-40 0
41-50 1
51-60 2
61-70 3
71-80 4
81-90 5
91-100 6
101-110 7
111-120 8
Typical trunnion mounted cylinders may be mounted either horizontally or vertically. Use the equation
L = D to determine values of "L" for all cylinder mountings in this category. For center trunnion
mounted cylinders (Figure 6), the position of the trunnion for most favorable bearing loads is obtained
when "D" dimension with the rod retracted is approximately 1/3 overall length of cylinder with rod
retracted.
238
RA 17 399/09.04 Model HH Series Industrial Hydraulics Bosch Rexroth Corp. 21/24
Standard rod diameters are recommended for all Pull Stroke Step 3 – Find your thrust in the left hand column and located your
applications. To determine the correct rod diameter required for "L" dimension (or Adjusted "L" dimension in the same horizontal
Push Stroke application, follow these simple steps: line to the right; (if your exact "L" or adjusted "L" dimension is not
shown, move to the right in the same horizontal column to the next
Step 1 – Determine the value of "L" from the illustrations shown
larger number). Read vertically up from this number to the rod
on page 20. (Use Adjusted "L" dimension for cylinder with Stop
diameter shown. This is the required rod diameter for your
Tube).
application.
Step 2 – From your cylinder size and maximum operating pres-
sure, determine your Push Stroke Thrust.
239
22/24 Bosch Rexroth Corp. Industrial Hydraulics Model HH Series RA 17 399/09.04
3 tie rods are added to each 4 tie rods are added to each 5 tie rods are added to each
corner for cylinder bore sizes of corner for cylinder bore sizes of corner for cylinder bore sizes of
10 inches 12 inches 14 inches
240
RA 17 399/09.04 Model HH Series Industrial Hydraulics Bosch Rexroth Corp. 23/24
241
RA 17 399/09.04 Model HH Series Industrial Hydraulics Bosch Rexroth Corp. 24/24
Bosch Rexroth Corporation The data specified above only serves to describe the product. No statements
Industrial Hydraulics concerning a certain condition or suitability for a certain application can be derived
2315 City Line Road from our information. The details stated do not release you from the responsibility for
Bethlehem, PA 18017-2131 carrying out your own assessment and verification. It is important to remember that
our products are subject to a natural process of wear and aging.
Phone (610) 694-8300
Fax (610) 694-8467 All rights reserved. No part of this document may be reproduced or stored,
www.boschrexroth-us.com processed, duplicated, or circulated using electronic systems, in any form or by
means, without the prior written authorization of Bosch Rexroth Corporation.
242
Section 6
245
246
Bosch Rexroth Corporation
Industrial Hydraulics
2315 City Line Road
Bethlehem, PA 18017-2131
Telephone (610) 694-8300
Facsimile (610) 694-8467
www.boschrexroth-us.com