Instruction Manual

GAS ASPIRATOR

TYPE: ZBG

INZ-TN4ZBGb-E
 PREFACE
Thank you very much for purchasing Fuji’s Sampling Devices for Analyzer (Gas Aspirator, Type: ZBG).

• Be sure to read this instruction manual carefully before performing installation, operation, and
maintenance of the sampling devices. Improper handling may result in accidents or injury.
• The specifications of this sampling devices are subject to change without prior notice for
further product improvement.
• Modification of this sampling devices is strictly prohibited unless a written approval is
obtained from the manufacturer. Fuji will not bear any responsibility for a trouble caused by
such a modification.
• The person who actually operates the sampling devices should keep this instruction manual.
• After reading through the manual, be sure to keep it near at hand for future reference.
• This instruction manual should be delivered to the end user without fail.

Manufacturer: Fuji Electric Co., Ltd.

Type: Described in nameplate on main frame
Date of manufacture: Described in nameplate on main frame
Country of manufacture: Japan

© Fuji Electric Co., Ltd. 2012

Request Issued in January, 2012
• No part or the whole of this manual may be reproduced without
written permission of Fuji.
• Description in this manual is subject to change without prior
notice for further improvement.

INZ-TN4ZBG-E i
 safety PRECAUTIONS
Read this “Safety Precautions” carefully before using the instrument.

These precautions contain essential information regarding product safety and must be followed at all times.
Those safety precautions are ranked in 3 levels, “DANGER”, “CAUTION” and “PROHIBITION”.

DANGER If operation is incorrect, a dangerous situation may occur, resulting in

death or serious injuries.

CAUTION If operation is incorrect, a dangerous situation may occur, resulting in

minor to medium injuries or only physical damage to equipment.

PROHIBITION Items which must not be done are noted.

• Close the valve for the calibration gas during replacement of sampling
DANGER equipments. Also, when the valve for the sampling gas is located at the
inlet of analyzer, close the valve before operation.
Otherwise, it may lead to gas leakage that causes disaster such as fire
hazards.
Always turn the exhaust fan ON before performing maintenance on the
analyzer.
• When the inside of chimney or funnel is positive pressure, sufficiently
beware of sample gas jetting-out when replacing the filter. Before re-
placement, close the valve on the analyzer inlet, if provided, and turn
OFF the gas aspirator of sample gas. Otherwise, intoxication or accident
may occur.

• Request qualified specialists or the seller to process installation, wiring

CAUTION and piping. Poor mounting may cause drop of the instrument, electric
shock or injury.
• Analyzer should be turned OFF when wiring, maintenance or inspection
is carried out. Otherwise, it may cause electric shocks and injury.
• Use appropriate wire rod and diameter that meets the ratings. Wrong
ones may cause electric shock or fire.
• Equipments that require ground wires must be provided with class three
grounding.
Inappropriate grounding may cause electric shock hazard.
• Do not insert any metal rod or finger into power supply terminals. Other-
wise, electric shock or injury may occur.
• Before working, take off wrist watch and other metallic objects to pre-
vent electric shocks.
• For piping, use pipes and couplings specified in the instruction manual.
Otherwise, a gas leakage may occur.
• Use replacement parts that are specified by the manufacturer.
Otherwise, the instrument could not exhibit its performance fully and,
furthermore, accidents or faults may be caused.
• If any trouble cannot be located upon referring to the instruction manual,
be sure to ask the sales agent or our serviceman to correct it. Disassem-
bling the instrument carelessly may cause an injury.
• Dispose of eliminated faulty parts and the like as incombustible objects.

ii INZ-TN4ZBG-E
 Contents
PREFACE................................................................................................................................... i

SAFETY PRECAUTIONS........................................................................................................ ii

1. OUTLINE........................................................................................................................... 1

2. INSTALLATION.................................................................................................................. 1
2.1 Installation location................................................................................................................1
2.2 Mounting method...................................................................................................................1
2.3 Piping.....................................................................................................................................1

3. OPERATION...................................................................................................................... 2

4. CHECKS AND MAINTENANCE..................................................................................... 2

4.1 Periodical check.....................................................................................................................2
4.2 Troubleshooting.....................................................................................................................2
4.3 Disassembly and checking.....................................................................................................3
4.3.1 ZBG5, ZBG6.................................................................................................................3
4.3.2 ZBG7.............................................................................................................................4
4.3.3 ZBG8.............................................................................................................................7
4.4 Spare parts..............................................................................................................................9

5. SPECIFICATIONS........................................................................................................... 10

INZ-TN4ZBG-E iii
 1. OUTLINE
This gas aspirator is designed to suck in and deliver gas by the action of a seat valve, which is opened and
closed by reciprocating a rubber diaphragm via eccentric cam by a motor.

2. INSTALLATION
2.1 Installation location
Selact a room of installation which meets the requirements enumerated below.
(1) The aspirator will not produce vibration.
(Resonance may be caused by vibration, resulting in noise and shorting the service of life of the
aspirator.)
(2) The aspitrator is accessible for inspection.
(3) Free from moisture
(4) Free from dust
(5) Away from instruments sensitive to vibration
(6) Ambient temperature ranges from 0 to 40ºC. (ZBG7: 0 to 45ºC)

2.2 Mounting method

(1) The aspirator should be installed with INLET and OUTLET on the pump head up and down
respectively, for eacy draining.
The ZBG51, 61 and 71 models should be installed on a horizontal board and ZBG52, 62 and 72
models on a vertical board.
(2) Mount the aspirator so that its motor shaft is horizotal.

2.3 Poping
(1) For the tubes connected to the gas inlet and outlet (See the outline diagram of the data sheet), use
thick tubes or relatively hard plastic ones such as polyethylene or Teflon tubes of ø6/ø4.
The use of thin soft tubes will result in reduction of the amount of suction gas if the tubes should be
pinched or crushed.
(2) When connecting thhe tubes, they should be kept as short as possible and bending should be
minimized.
(3) To prevent gas from leaking from the tube joints, clamp the joints securely. Half-union conpling
should be used on the discharge side.
When using a nipple, use hose bands and fix them securely.

INZ-TN4ZBG-E 1
 3. OPERATION
(1) Supply 100 V AC, 50/60 Hz to the power terminals.
(2) If the aspirator does not start immediately during cold weather, open the gas OUTLET first, and wait
until it is brought up to the normal operating temperature before starting.

4. CHECKS AND MAINTENANCE

4.1 Periodical checks
(1) The use of sealed bearings eliminates the need for lubrication.
(2) The pumps should be performed every 6 months, and replace diaphragm or valves (with ZBG7, valve
ball and valve spring should be also replaced)

4.2 Troubleshooting
Trouble Probable cause Remedy
Motor dose not rotate • Power is OFF • Check wiring and fuse.
• Faulty capacitor • Replace capacitor
• Disconnect motor wiring • Replace motor or repair
Reduction of suction force or • Loose or clogged piping • Check piping
amount of suction gas joints • Replace
• Broken diaphragm • Replace
• Worn valve, valve bal ball • Clean
and valve spring
• Dirty valve and valve seat.
Unusual sound • Loose screws • Tighten
• Worn eccentric shaft • Repair or replace motor
• Worn eccentric shaft beaing
• Rusty or worn motor bearing

2 INZ-TN4ZBG-E
4.3 Disassembly and checking
4.3.1 ZBG5 and ZBG6
(1) Replacement of valve (See fig. 4-1).
(a) Remove the base fixing screw and the base B will be removed.
(b) Replacement valves and are fitted to the seat valve (One seat valve with two sets of
valves)
(c) The seat valve has a mark “A” stamped on the surface . The pin at the rear is inserted into
the hole of the besa A .
Turn the seat valve , 90º to the right and insert the pin into the hole . The valve will now
be replaced.
Note 1 : If, at the time of replacement, the pin has been inserted into the hole , replace the seat
valve with a new one and insert the pin into the hole .
(d) Set the base B on the seat valve making sure that the V groove of the base A is aligned
with the V groove groove of the base B . Tighten the base fixing screw .
Note 2 : After assembling, check that air is sucked from the inlet and discharged from the outlet.
(2) Replacement of diaphragm (See fig. 4-1).
(a) Remove the base fixing screw and the base B , seat valve and Base A will be removed
tigether.

10 Base fixing screw

e

1 Base B

2 Seat valve
n
b
p a
f 3 Base A
Note) At regular maintenance it is l
no need disassembly. c
d 4 Diaphragm
k
g
15 Fan fixing screw h 5 Bracket
j
14 Cooling fan
11 Eccentric ring fixing m
6 Eccentric ring
(balancer)
i
7 Arm rod
16 Exclusive spanner 9 Stand
(accessory)

13 Stand fixing screw

8 Motor

12 Motor fixing screw

Fig. 4-1 Disassembling drawing

Type: ZBG52 (GA-380VF)
ZBG62 (GA-330V)

INZ-TN4ZBG-E 3
 (b) The diaphragm is screwed to the arm rod with screw. Turn over the end of the diaphragm
and rotate the fitting anti-clockwise using the supplied spanner until it is loosened. Then, turn
and remove it by hand.
(c) Screw the new diaphragm into the arm rod by reversing the procedure 2-2 until the lowermost
part of the fitting contacts the part of the arm rod . Next, lightly tighten with the
spanner making sure that the rear side of the diaphragm is not damaged.
(d) Set the semicircular part on the rear of the diaphragm in the semicircular groove of the
bracket .
(e) Fit the hold at the rear of the base A onto the pin of the bracker .
Note 3 : The V grooves and should be on the opposite side on the motor as shown in the
opposite side of the motor as shown in the illustration.
(f) Set the diaphragm in the same order as the value is replaced. Tighten the base fixing screw .
Note 4 : Operate the pump and check for unusal noise.

4.3.2 ZBG7
(1) Replacement of valve bell and valve spring (See Fig. 4-2).
(a) Two valves of IN and OUT are screwed in the cap .
(b) When couplingd are attached to the valve screws, remove then from the valves.
(c) The cap has levels “IN” and “OUT” attached on the upper surface. First, remove IN valve by
spanner.
(d) The valve consists of a valve spring ,
33 valve ball ,
35 valve holder and
36 valve “O” ring .
34

(e) Remove the valve spring in the same manner as the snap ring is removed by a pincette.
(f) Remove the valve ball and
35 remove dust and dirt from the valve holder interior.
36

(g) Set a new valve ball on the valve seat. . Press a new valve spring into the groove of the valve
holder against
36 the valve ball by
35 reversing the procedure .
(h) Make sure that it consists of the valve assembly .
32

(i) The valve has an arrow marked on one aspect of its hexadedron . Screw the valve in IN
side of the cap by hand so that the arrow mark points in the disrection of the cap (till the
valve spring is not viewed from the valve holder), and tighten it by rotating 1/4 to 1/2 turn with a
spanner.
(j) The valve labelled “OUT” should be removed in the same procedure as in step , and proceed
to step to .
(k) The valve has an arrow marked on one aspect of its hexahedron . Screw the valve in OUT
side of the cap by hand so that the arrow mark gose away from the cap. Tighten it by rotatond 1/4
to 1/2 turn with a spanner.
the arrow.
(m) Screw the couling detached (step ) in the valve (Use a spanner to prevent turning of the valve),
and reconnect the tube as it was. The replacement of the valve is now completed.
Turn on the power and the pump is normally operated.

4 INZ-TN4ZBG-E
 (2) Replacement of diaphragm
(a) Remove the tubes connected to the valve .
(b) Check and record the position of label (IN and OUT) on the upper surface of the cap.
(c) Remove the four cap fixing screw from the cap and the cap can be removed.
(d) Remove the center screw by a screwdriver and the diaphragm fixing plate , seal packing
and diaphragm can be removed.
(e) Wind rew Teflon a, four or five turn round the center screw .
(f) Set new diaphragm on the surface of the bracket . The center tap of the arm rod should
be aligned with the center hold of the diaphragm .
(g) Set the seal packing on the diaphragm . The diaphragm disk with countersinking part up
should be set to align with the center hole. Set the crown washer on the countersinking.
(h) Lightly tighten by center screws as described in .
(i) The four screrw holes of the diaphragm should be aligned with the tap holes of the
bracket. Tighten the center screws securely by a screwdriver.
(The center screw should not be protrude from the surface of the diaphragm fixing plate.)
(j) Recheck if the screw holes are aligned with the tep holes.
(k) Confirm that the diaphragm fits in the inner wall of the bracket . When the raw Teflon
overflow the center screw , cut it with a knife.
(l) Set the cap on the bracket , making sure that the cap is set as described in the step , and
four screw holes is aligned with the tep hole of the bracket. Next, fix the cap in the bracket
by using cap fixing screws, spring washers and flat washers.
(m) The replacement of the diaphragm is now completed. Turn on the power, and check if the pump
and the valve are normally operated without unusual sound. If there is any abnormal sigh, try
again from the beginning.
(n) Turn off the power, and connect the tube as it was before. The work is completed.

INZ-TN4ZBG-E 5
 IN OUT 1 Valve

2 Cap fixing screw

1 Valve
36 Valve holder
IN OUT
3 Cap
35 Valve ball
a
b

c e Groove
34 Valve “O” 4 Center screw
Valve seat
ring
e c Valve seat 5 Diaphragm disk
Groove
33 Valve spring
Valve 1 = 32 Valve assembly 6 Seal packing

m
k

7 Diaphragm

n 8 Seal packing
Note) At regular maintenance it is h
no need disassembly.

12 Screw 9 Bracket
i

11 Eccentric ring

10 Arm rod

14 Motor

13 Stand

Fig. 4-2 Disassembling drawing

Type ZBG72 (DM747H-ST-20V)

6 INZ-TN4ZBG-E
4.3.3 ZBG8
Replacement of aspirator's seat valve and diaphragm
Please follow the instruction as follows to rotate the seat valve 90° every 6months and replace the seat
valve and diaphragm every year.
(a) Turn off the power to the aspirator and remove the inlet/outlet pipes connecting with aspirator.
(b) Unscrew four hexagon socket volts. And then base A and B will be taken a part and seat valve will
be removed.
(c) Rotate the diaphragm in counterclockwise direction by hand and then remove it.
(d) Install the new diaphragm with rotating in clockwise direction until it stops.
Note) When you install the new diaphragm, be sure that diaphragm engage with screw part of arm
rod completely. In case the diaphragm is not engaged correctly with screw part of arm rod at
using, it may cause failure.
(e) Place the seat valve with rotating 90° on base B. After making sure the combination mark of base
A and B are matching, and then screw four hexagon socket screws.
Note) When installation of seat valve is conducted, the location of the tab on the reverse side of the
valve should be changed from first hole on the base B to the another hole.
(f) Turn on the power, aspirator will be operated. At this time make sure to check whether unusual
noise is made and also check by hand whether valve is normally operated that air is sucked from
“IN” side and discharged from “OUT” side.
In case there is defect occurred , please start the replacement procedure from the beginning once
again.
(g) Once making sure aspirator is operated normally, turn off the power and put the pipes back in
place and then replacement is completed.
Note) When pipes will be put back in place, do not apply too much power to part of Rc 1/8 screw.

INZ-TN4ZBG-E 7
 11 Screw
12 Base fixing screw
(hexagon socket volt)
10 Washer

9 Cap

8 O ring

7 Base A

14 Seat valve

13 Base B

6 Diaphragm
Note) At regular maintenance it is
no need disassembly.

2 Arm rod

5 Set-screw
1 Motor
3 Bearing

4 Crank
18 Stand
16 Capacitor

19 Stand fixing screw

15 Front cover
17 Screw

Fig. 4-3 Disassembling drawing

Type ZBG80

8 INZ-TN4ZBG-E
4.4 Spare parts
Name of parts Type and DWG No. Applicable device Prospected number of use per unit
Diaphragm TK725417P5 ZBG5, 6, 8 2
Diaphragm TK482850P3 ZBG7 2
Valve TK725417P6 ZBG5, 6, 8 1
Valve ball TK482850P4 ZBG7 2
Valve spring TK482850P5 ZBG7 2

INZ-TN4ZBG-E 9
 5. SPECIFICATIONS
SPECIFICATIONS
Model ZBG52004 ZBG62004 ZBG72004 ZBG80004
Materials of Diaphragm, valve: Viton Diaphragm, valve ball: Teflon Diaphragm, valve: Viton
gas-contacting parts Pump head: PP Pump head, valve spring: SUS316, 306 Pump head: PPS
100V±10V AC, 50/60Hz, 100V±10V AC, 50/60Hz, 100V±10V AC, 50/60Hz,
Power supply approx. 50W approx. 50W approx. 30W
Max. vacuum Approx. -59.9kPa Approx. -26.6kPa Approx. -50.6kPa Approx. -26.6kPa
Max. pressure
(in continuous use) Approx. 98.0kPa Approx. 29.4kPa Approx. 98.0kPa Approx. 29.4kPa

Max. EX-flow Approx. 8L/10L/min Approx. 3L/3.6L/min Approx. 13/15L/min Approx. 2.0L/min
Mounting So as to set the motor shaft horizontal
Ambient temperature 0°C to 40°C 0°C to 45°C 0°C to 40°C
Connection port Rc1/4 Rc1/4 Rc1/8
Mass (approx.) 2.2kg 3.3kg 1.7kg
(Discrimination) GA-380VF-DA GA-330V DM-747H-ST-20-V GS-3FD-F

CODE SYMBOLS
Z BG 0 04 Description
Type
5 2 General
6 2 Small flow
7 2 Large flow
8 0 Small flow

PERFORMANCE CURVE (at ambient temperature 20)

[kPa] Suction resistance [kPa]
50Hz [kPa] 50 Suction resistance
100 45
Discharge pressure

60Hz [kPa]
Discharge pressure

0 {0} 0 50Hz
40 60Hz
80 −13 35 −13.3
−27 30 −26.6
60 25
−40 −39.9
40 20
15
20 10
5
0
0 1 2 3 4 5 6 7 0.0 0.5 1.0 1.5 2.0 2.5 3.0
Discharge flow rare (L/min) Discharge flow rare (L/min)
ZBG5 ZBG6

[kPa] Suction resistance Suction resistance

[kPa]
100 [kPa] [kPa]
50Hz 50 50Hz
Discharge pressure
Discharge pressure

80 60Hz 60Hz 0
40 −7
0
60 30 −13
−13.3 −20
40 20
−26.6
20 −39.9 10

0 5 10 15 0 1.0 2.0 3.0

Discharge flow rare (L/min) Discharge flow rare (L/min)
ZBG72 ZBG80

10 INZ-TN4ZBG-E
OUTLINE (Unit : mm)
OUTLET Rc1/4 106
4-ø4.4 mounting hole
9.5 90
Power terminal

19.5
Capacitor

100
85

14.5
39 INLET Rc1/4
170
ø70
Ground terminal

E
133

4-ø4.4
4-Rubber bush (accessories)
(7)

ZBG52, ZBG62
ø84 INLET Rc1/4 172
OUTLET Rc1/4
24 105

Nameplate
166
145

ø97
Power terminal 2P
70

E
ø4-7 (Mounting hole)

120 60
Capacitor 136
ZBG72
73
INLET Rc1/8 58 OUTLET Rc1/8 120
22 58
12

Nameplate
104
113

UL3266AWG22

78 Mount with this surface facing down.

102 7
84 9
E
90
78

ø4-7 (Mounting hole)

ZBG80

INZ-TN4ZBG-E 11
SCOPE OF DELIVERY
ZBG5, 6 main unit
Accessories: Diaphragm……… 1
Mounting tool… … 1
Rubber foot… …… 4

ZBG7 main unit

Accessories: Diaphragm……… 1
Valve ball… ……… 1
Valve spring… …… 1
Rubber foot… …… 1

ZBG8 main unit

Accessories: Rubber foot 4

Consumable parts/spare parts

For ZBG5, ZBG6, ZBG8:
Diaphragm: TK725417P5… …… 1pcs/year
Valve: TK725417P6… …… 1pcs/year
For ZBG7:
Diaphragm: TK482850P3……… 2 to 4pcs/year
Valve ball: TK482850P4……… 2 to 4pcs/year
Valve spring: TK482850P5……… 2 to 3pcs/year

Usage and caution in use

1) Since aspiration pressure of the aspirator is large, be sure to install a safety drain trap for draining
process before the aspirator to prevent drain from being sucked up.
2) The diaphragm and the valve should be replaced periodically.
Be sure to allow space for the replacement above the pump head. (Space sufficient for attachment/
detachment of screws with a driver, 150mm or larger, is required.)

Spare parts for 1 year (For ZBG5, ZBG6, and ZBG8)

ZBN3BG52: Diaphragm × 2, Valve × 1

12 INZ-TN4ZBG-E
International Sales Div
Sales Group
Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome,
Shinagawa-ku, Tokyo 141-0032, Japan
http://www.fujielectric.com
Phone: 81-3-5435-7280, 7281 Fax: 81-3-5435-7425
http://www.fujielectric.com/products/instruments/