HAT600 Series HAT600/HAT600I/HAT600B/HAT600BI Ats Controller User Manual

HAT600 Series
HAT600/HAT600I/HAT600B/HAT600BI
ATS CONTROLLER
USER MANUAL
ZHENGZHOU SMARTGEN TECHNOLOGY CO.,LTD

HAT600 SERIES ATS CONTROLLER
CONTENT
1 OVERVIEW .................................................................................................... 5
2 PERFORMANCE AND CHARACTERISTICS................................................. 6
3 SPECIFICATION ............................................................................................ 8
4 OPERATING .................................................................................................. 9
4.1 OPERATION PANEL ...................................................................................... 9
4.2 KEY FUNCTION DESCRIPTION ............................................................ 10
5 LCD DISPLAY .............................................................................................. 11
5.1 MAIN SCREEN .................................................................................... 11
5.2 MAIN MENU INTERFACE ...................................................................... 14
6 COMMISSIONING ........................................................................................ 15
7 PARAMETERS CONFIGURATION .............................................................. 16
7.1 PARAMETERS TABLE .................................................................................17
7.2 INPUT/OUTPUT FUNCTION DESCRIPTION ........................................ 21
8 EVENT LOG ................................................................................................. 23
9 TIMING START ............................................................................................ 24
10 DATE AND TIME SETTING ...................................................................... 25
11 LANGUAGE SETTING .............................................................................. 26
12 CONTROLLER INFORMATION ................................................................ 27
13 ATS OPERATION ..................................................................................... 28
13.1 MANUAL OPERATION ............................................................................. 28
13.2 AUTOMATIC OPERATION ....................................................................... 28
13.3 ATS POWER SUPPLY ..................................................................................29
14 COMMUNICATION CONFIGURATION .................................................... 30
15 DESCRIPTION OF CONNECTING TERMINALS ...................................... 31
16 TYPICAL WIRING DIAGRAM .................................................................... 33
17 INSTALLATION ......................................................................................... 37
18 FAULT FINDING ....................................................................................... 38
HAT600 SERIES ATS CONTROLLER 2014-12-15 Version 2.0 Page 4 of 38

1 OVERVIEW
HAT600 series ATS controller is intelligent dual-supply module with

programmable function, automatic measurement, LCD display, and digital
communication. It combines digital intelligence and networking. Automatic
measurement and control can reduce incorrect operation. It is an ideal option for
ATS.
HAT600 series ATS controller is made of microprocessor as its core, can
accurately detect extended-spectrum 2-way-3-phase voltage and also make
accurate judgment and output passive control switch under the abnormal voltage
(over and under voltage, miss phase and over and under frequency). This
controller has full consideration in various application of ATS (automatic transfer
system) can be directly used for Intelligent ATS, Contactor ATS, Circuit Break ATS
etc. It have compact structure, advanced circuits, simple wiring and high reliability,
be widely used in electric power, telecommunications, petroleum, coal, metallurgy,
railways, municipal administration, intelligent building, electrical devices,
automatic control and testing system etc.

2 PERFORMANCE AND CHARACTERISTICS
◙ System type can set for: Mains (1#) & Mains (2#), Mains (1#) & Generator
(2#), Generator (1#) & Mains (2#), Generator (1#) & Generator (2#).
◙ Backlit 128x64 LCD, optional Chinese and English display, push-button
operation.
◙ Measure and display 2-way 3 phase Voltage and Frequency:
1# 2#
Line-Line voltage (Uab, Ubc, Uca) Line-Line voltage (Uab, Ubc, Uca)
Line-Nature voltage (Ua, Ub, Uc) Line-Nature voltage (Ua, Ub, Uc)
Frequency (F1) Frequency (F2)
◙ Measure and display active power, apparent power, power factor and 3
phase current;
◙ Over current alarm;
◙ Over/under voltage, loss of phase, reverse phase sequence, over/under
frequency protection.
◙ Automatic/Manual mode. In manual mode, can force switch to close or open;
◙ All parameters can be set on site. With Two different passwords which
ensures authorized staff operation only.
◙ During genset testing ATS controller can be set either on On-load or Off-load
mode.
◙ ATS Controller has function of automatic Re-closing.
◙ Closing output signal can be set as on intervals or as continuous output.
◙ Applicable for ATS of one neutral position, two neutral position and change
over.
◙ Applicable for 2 isolated neutral line for Generator and Mains.
◙ Real-time clock (RTC).
◙ Event log can record 99 items circularly.
◙ Timely schedule can be set on monthly or weekly basis and trial can be set
as with on- load or off -load.
◙ Can control two generators to work in a cycle, even the genset running time
and crank rest time can be set.
◙ Widely range of DC power supply (8V to 35V). Max.80V DC input can be
endured in an instant, or be supplied via HWS560 module (input AC
85V~560V, output DC 12V).

◙ Wide space between connecting terminals of AC input. Max.625V input
voltage.
◙ With standard isolated RS485 communication interface. With "remote
controlling, remote measuring, remote communication" function by the
ModBus communication protocol.
◙ Can check the current status of controller (including switch digital input, over
Voltage, and under Voltage etc.).
◙ Suitable for various AC systems (3 phase 4-wires, 3-phase 3-wires, single-
phase 2-wire, and 2-phase 3-wire).
◙ Modular design, flame-resisting ABS plastic shell, plug-in terminals and
embedded installation. Compact structure with easy installation.
HAT600 series controller and its main functions are shown as following,
Function DC Power AC Power
AC Current Sample
Type Supply Supply
HAT600 √ × ×
HAT600I √ × √
HAT600B √ √ (LN220V) ×
HAT600BI √ √ (LN220V) √

3 SPECIFICATION
1. DC 8.0V~35.0V, continuous power supply.

Operating 2. HTS220/HWS560 power supply (without DC input).
Voltage 3. AC160V~280V (HAT600B/HAT600BI) during AC power
L1N1/L2N2 supply.
Power
<3W (Standby mode: ≤2W)
Consumption
AC system HAT600/HAT600I HAT600B/HAT600BI
3P4W (L-L) (80~625)V (80~480)V
AC Voltage
3P3W (L-L) (80~625)V Not used
Input
1P2W (L-N) (50~360)V (50~280)V
2P3W (A-B) (80~625)V (80~480)V
Rated 50/60Hz
Frequency
Close And
Open Trip 16A AC250V Free Voltage relay output
Relay Output
Programmable
16A/7A AC250V Free Voltage relay output
Relay Output
Digital Input Connecting to GND
Communication RS485 isolated interface, MODBUS Protocol
Dimensions 209mmx153mmx55mm
Panel Cutout 186mm x 141mm
Operating
Temperature: (-25~+70)°C; Humidity: (20~93)%RH
Temp. Range
Storage
Temperature: (-25~+70)°C
Condition
Protection
IP55 Gasket
Rank
Apply AC2.2kV voltage between high voltage terminal and low
Insulation
voltage terminal;
Strength The leakage current is not more than 3mA within 1min.
Weight 0.8kg(HAT600,HAT600I)/1.0kg(HAT600B/HAT600BI)

4 OPERATING
4.1 OPERATION PANEL

4.2 KEY FUNCTION DESCRIPTION
I# Close In Manual mode, switch on 1# power to load.
In Manual mode, switch off 1# or 2# power to

Open
off-load.
II# Close In Manual mode, switch on 2# power to load.
Manual Press and controller enter into Manual mode.
Automatic Press and controller enter into AUTO mode.
Pressing this key can directly enter commissioning

Test
interface.
Press the key to enter menu interface; pressing

Menu / and holding it to return to the main menu interface.
Confirm When an alarm occurs, pressing and holding the
key can remove alarm.
Scroll Screen Scroll the screen. In parameter editing, pressing
/Increase this key can increase values.

5 LCD DISPLAY
5.1 MAIN SCREEN
U1(L-L) 380 380 380V

U2(L-L) 380 380 380V This screen shows: line-line voltage (L1-
F1 50.0Hz F2 50.0Hz L2, L2-L3, and L3-L1), frequency and
Present Status: MANUAL controller’s present working mode.
U1(L-N) 219 219 219V

This screen shows: 1# and 2# 3 phase
U2(L-N) 219 219 219V
2010-06-10 (4) 20:25:36 Voltage (L-N), real-time clock and controller
Present Status: MANUAL working state.
AMP 500 500 500A

This screen show: 3 phase load current,
PWR 329kW
PF 1.00 PS 329kVA active power, apparent power, power factor
Present Status: MANUAL and controller working mode.
First line: 1# operating state of power

1# Volt normal supply.
2# Volt normal Second line: 2# operating state of power
Gens Start signal Out supply.
Gens starting Third line: other operating states.
Fourth line: alarm type and information.
Display priority of the #1 status (upper to lower)

No. Item Type Description
When 1# genset occur failure, this
1 1# Gens Alarm Alarm
will display.
When 1# breaker occur closing
2 1# Fail to Shut Alarm
failure, this will display.
1# Fail to Break When 1# breaker occur opening
3 Alarm
off failure, this will display.
When 1# power supply voltage is
4 1# Over Voltage Indication higher than the setting value, this will
display.
5 1# Miss Phase Indication Loss of any phase of A, B and C.
When 1# power supply frequency is
6 1# Over Freq Indication higher than the setting value, this will
display.
7 1# Below Freq Indication lower than the setting value, this will
display.

8 1# Below Volt Indication lower than the setting value, this will
display.
9 1# reverse phase Warning Phase sequence is not A-B-C.
1# source voltage is within the setting
10 1# Volt Normal Indication
range.
Display priority of the #2 status (upper to lower)

When 2# genset occur failure, this will
1 2# Gens Alarm Alarm
display.
When 2# breaker occur closing failure,
2 2# Fail to Shut Alarm
this will display.
2# Fail to Break When 2# breaker occur opening
3 Alarm
off failure, this will display.
4 2# Over Volt Indication higher than the setting value, this will
display.
5 2# Miss Phase Indication Loss of any phase of A, B and C.
6 2# Over Freq Indication higher than the setting value, this will
display.
7 2# Below Freq Indication lower than the setting value, this will
display.
8 2# Below Volt Indication lower than the setting value, this will
display.
9 2# reverse phase Warning Phase sequence is not A-B-C.
2# source voltage is within the setting
10 2# Volt Normal Indication
range.

Display status of the other items(upper to lower)
1 Trip alarm Alarm Trip alarm input is active.
Breaking
2 Warning Breaking compulsorily input is active.
compulsorily
Load current is over the setting limit
3 Overload Warning
and exceed the setting delay.
4 Gens Start Out Indication Display that engine has been started.
This input is active when start the
5 Remote start input Indication
genset circularly.
NOTE:
Alarm: When alarm occurs, indicators will flash and this alarm signal won’t be cut
until long pressing to reset.
Warning: when warning occurs, alarm indicator will flash while extinguish when
warning alarm is inactive.

5.2 MAIN MENU INTERFACE
In the screen, press key, can enter the main menu interface.
1. Parameters set
2. History record
3. Time start Press key to choose parameters
4. Date & Time Set (the current line was highlighted with
black) and then press key to
3. Time start confirm, can enter the corresponding
4. Date & Time Set display screen.
5. Language
6. Information

6 COMMISSIONING
On the main screen press to enter into the operation interface, the screen will
show as following:
1 Exit
2 Stop to Test
3 Test Off-Load
4 Test On-Load
5 Cyc start
Press key to select corresponding function, and press key to confirm.

TEST OFF-LOAD: It will send out a start signal immediately. After generator is
normal, if mains is normal, the ATS will not act. The ATS will transfer the load to
generator only when mains is abnormal. After mains return normal, the ATS will
transfer the load to mains. Here the start generator signal output will keep.
TEST ON-LOAD: It will send out a start generator signal immediately. After
generator voltage is normal, the ATS will transfer the load to mains immediately
regardless whether the main is normal or not.
STOP TO TEST: The start generator signal will turn off after pressing this key
immediately.
CYCLE START: When this mode is active, generator start-signal will cyclic output
according to mains status. The cyclic time can be set by users. If generator fault
occurs, start-signal won’t be send out anymore by controller. If in manual mode,
controller will keep the current status and cancel cycle start function.
Conditions and procedures for cycle start mode:
1. In automatic mode.
2. Output setting: 1# engine start output (N/O Output) and 2 # engine start output
(N/O Output).
3. Input setting: 1# generator fault input, 2# generator fault input and remote start
input.
4. Option of <Cycle run times> and <Cycle shutdown times> should be
programmed and run.
5. Set the system type as 1# Gens & 2# Gens.
6. Set the proper <generator start delay> time.
Note: In manual mode, after choosing commissioning stage, generator will output
start-signal immediately, but the ATS will not transfer to load automatically except
for operation manually by pressing key on the front panel.

7 PARAMETERS CONFIGURATION
In the main interface, press key, choose 1.Parameters setting and then
press key, to enter the password interface.
Input password value 0-9 by key, and to shift Right by key. Press the
again to confirm the password when Four number is OK. If password correct and
enter into the parameter mains interface. While error, directly exit and return to
main interface. Factory Default Password is 1234. to shift to next
position and set the parameters. While setting the current configuration
parameters according to press key. Then enter current parameter model,
and the current value of the first line screen display was highlighted with black.
Press key to change the value while press key to shift position, and
press key again to confirm the password when Four number is OK. If the
value number is within the setting range, the value will be saved into the internal
memory of the controller; If it is beyond the range, then the parameters setting will
not be saved. Long time press will back to the main display screen.

7.1 PARAMETERS TABLE

Parameters item table
No. Item Range Default Description
It is the delay of #1 power
01 1# Normal Delay (0-9999)s 10 from voltage abnormal to
voltage normal.
1# Abnormal
02 (0-9999)s 5 from voltage normal to
Delay
voltage abnormal.
03 2# Normal Delay (0-9999)s 10 from voltage abnormal to
voltage normal.
2# Abnormal
04 (0-9999)s 5 from voltage normal to
Delay
voltage abnormal.
Closing relay output pulse. If
05 Close Breaker (1-20)s 5 set as zero, it is continuous
output.
06 Open Breaker (0-20)s 5 Opening relay output pulse.
It is the delay from 1# power
open to 2# power close or
07 Transfer Interval (0-9999)s 1
from 2# power open to 1#
power close.
When module receives a
08 Exceed Transfer (0-20.0)s 0.0 closing signal, closing relay
output.
When the breaker fail to
close for the first time, the
module will open breaker,
and then attempt to close for
09 Again Shut Time (0-20.0)s 1.0
the second time, if still failed
to close the second time, the
module will send out closing
breaker failure signal.
When the breaker fail to
open for the first time, the
module will close breaker,
Again Break and then attempt to open for
10 (0-20.0)s 1.0
Time the second time, if still failed
to close the second time, the
module will send out opening
breaker failure signal.
When voltage is abnormal,
11 Start Delay (0-9999)s 1
start delay begins and

starting signal is initiated.
In cycle start, starting signal
is initiated, delay begins.
After delay ends, if voltage
abnormal, send fault alarm
and start another genset.
Start delay should be higher
than total starting time,
minimum 30 seconds.
It is the delay from #1 power
12 Stop Delay (0-9999)s 5 is normal to send out stop
generator signal.
13 Cycle Run Time (1-1440)m 720 Gens cycle start run time.
14 Cycle Stop Time (1-1440)m 720 Gens cycle stop time.
15 Rated Volt (100-600)V 230 AC system rated voltage.
The settings are used to
configure the power over
voltage point in the event of
16 Over Voltage (100-150)% 120 the voltage rising above the
setting value. This value can
be adjusted to suit user
requirements.
Over Voltage Normal return value of over
17 (100-150)% 115
Return voltage.
The settings are used to
configure the power under
18 Under voltage (50-100)% 80 voltage point in the event of
the voltage falling below the
setting value.
Under Voltage Normal return value of under
19 (50-100)% 85
Return voltage.
When the frequency is over
20 Over Frequency (0.0-75.0)Hz 55.0 the point, over frequency is
active.
Over Frequency Normal return value of over
21 (0.0-75.0)Hz 52.0
Return frequency.
When the frequency is under
Under
22 (0.0-75.0)Hz 45.0 the point, low frequency is
Frequency
active.
Under Normal return value of over
23 (0.0-75.0)Hz 48.0
Frequency frequency.

Return
24 CT Rate (5-6000)/5 500 Current Transformer rate.
Rated Load
25 (5-5000)A 500 Load rated current.
Current
Over Current
26 (50-150)% 120 Load over current value.
Value
Over Current
27 (0-9999)s 1296 Over current alarm delay
Delay
RS485 communication
28 Module Address (1-254) 1
address
It applies to modify
29 Password 1234
parameters.
1.1# Mains 2# Gens
2.1# Gens 2# Mains
30 System Type (1-4) 1
3.1# Mains 2# Mains
4.1# Gens 2# Gens
1) two OFF position;
31 Off Position (1-3) 1 2) one OFF position;
3) no OFF position
1. 3-phase 4 wires
2. 3-phase 3 wires
32 AC System (1-4) 1
3. Single phase 2 wire
4. 2-phase 3 wires
1. 1# Priority;
33 Priority Select (1-3) 1 2. 2# Priority;
3. NO Priority
34 Aux. Output 1 (1-28) 25 1 Not used
35 Aux. Output 2 (1-28) 28 2 Critical failure
36 Aux. Output 3 (1-28) 13 3 Fail of Transfer
37 Aux. Output 4 (1-28) 16 4 Warning output
5 Alarm output(delay)
6 1# Normal volt
7 1# Abnormal volt
8 2# Normal volt
9 2# Abnormal volt
10 Overcurrent output
11 Auto state output
38 Aux. Output 5 (1-28) 18 12 Manual state output
13 Gens Start(N/O)
14 Gens Start(N/C)
15 1# Shut output
16 1# Break Off output
17 2# Shut output
18 2# Break Off output

19 Common Alarm output
20 Time Test Gen Start
21 Shut state
22 2# Shut state
23 1# Gens Start(N/O)
24 2# Gens Start(N/O)
25 ATS Power L1
26 ATS Power L2
27 ATS Power L3
28 ATS Power N
39 Aux. Input 1 (1-14) 02 1. Not used
40 Aux. Input 2 (1-14) 01 2. Breaking compulsorily
41 Aux. Input 3 (1-14) 01 03.Test off-load
4. Test on-load
5. Test Lamp
6. 1# Gens Alarm
7. 2# Gens Alarm
8. Remote start
42 Aux. Input 4 (1-14) 01 9. Trip alarm
10. Reserved
11. Reserved
12. Reserved
13. Reserved
14. Reserved

7.2 INPUT/OUTPUT FUNCTION DESCRIPTION
The input port function as below,

Item Description
1 Not used Invalid.
When active, this will force the breaker to transfer the
2 Breaking
ATS to OFF position. “None OFF position” ATS is
compulsorily
unavailable
When active, controller will send a genset start signal
3 Test off-load immediately. When mains is normal, gens will not
close the breaker.
When active, controller will send genset start signal
4 Test On-Load immediately. When mains is normal, gens will close
the breaker.
When active, all Led lights on the front panel of the
5 Test lamp controller will be bright and the background of the LCD
will be black in color.
In Cycle start, if the input is active, 1 # Gens will not
6 1# Gens Alarm
start
In Cycle start, if the input is active, 2 # Gens will not
7 2# Gens Alarm
start
8 Remote start This input is necessary for cycle start generator.
9 Trip alarm
10 Reserved
11 Reserved
12 Reserved
13 Reserved
14 Reserved

The output function as below,
Item Description
1 Not used
Switch transfer failure also belongs to the critical
2 Critical failure
failure alarm.
1# closed failure,1# open failure, 2# closed failure,
3 Fail of transfer
2# open failure also belongs to the fail to transfer.
1# reverse phase sequence; 2# reverse phase
4 Warning output sequence, and load over current and compulsory
belongs to general warning output.
When there is Serious fault then it will alarm for
5 Alarm output (delay)
60sec.
6 1# Normal volt It will output when #1 voltage is normal.
7 1# Abnormal volt It will output when #1 voltage is abnormal.
8 2# Normal volt It will output when #2 voltages is normal.
9 2# Abnormal volt It will output when #2 voltages is abnormal.
10 Over current output It will output when loaded current exceeds the
limit.
11 Auto state output In will show output in automatic mode.
12 Manual state output In will show output in manual mode.
13Gens start (N/O) When generator starts output (Relay closed).
14Gens start (N/C) When generator starts output (Relay released).
15 1# shut output 1# Switch ON signal output.
1# Switch OFF signal output, for one breaking
16 1# break off output
position breaks off output.
17 2# shut output 2# Switch ON signal output.
18 2# break off output 2# Switch OFF signal output.
19 Common alarm output It is include serious fault alarm and common alarm.
20 Time TestGen Start Schedulers start generator function.
21 1# Shut state #1 Switch auxiliary shutdown output.
22 2# Shut state #2 Switch auxiliary shutdown output.
23 1#Gens start (N/O) 1# Gens start output.
24 2#Gens start (N/O) 2# Gens start output.
25 ATS power L1
26 ATS power L2
ATS power supply.
27 ATS power L3
28 ATS power N

8 EVENT LOG
On the main screen press key and select 2 Event log, and then pressing
key, the screen will show the event log
1# Shut interface as follow:
1# Volt normal
2# Below Volt
2010-02-18 21:15:07 1/99
Press key to select the corresponding record, and press key to enter into
detailed information interface.
In the detailed information interface, press key can display the record
information circularly. The detailed information include specific status of voltage,
current, frequency and time-to-event. Press will exit the current interface,
while pressing for a long time will return to main screen.
# 1 Shut #1 Shut #1 Shut

1# Volt normal U1(L-N) 220 220 220V AMP 501 502 503A
2# Below Volt U2(L-N) 0 100 220V F1 50.0Hz F2 50.1Hz
2010-02-18 21:15:07 2010-02-18 21:15:07 1/99 2010-02-18 21:15:07 1/99
Event log include：Record type, 1# power supply status, 2# power supply status,
1# 3-phase voltage, 2# 3-phase voltage, 3-phase current, 1# frequency, 2#
frequency and time-to-event.
Event log type：
NO. Type Description
1 1# Shut 1# close signal output
2 2# Shut 2# close signal output
3 1# Fail to Shut 1# power supply can not connect to
load.
4 2# Fail to Shut 2# power supply can not connect to
load.
5 1# Fail to Break off 1# power supply can not disconnect to
load.
6 2# Fail to Break off 2# power supply can not disconnect to
load.
7 Trip alarm The input is active.
8 Breaking compulsorily Breaking compulsorily input is active.

9 TIMING START
On the main screen press key and select 3 Time start, and then pressing
key, the screen will show the time start interface as follow:
1 Exit
2 Time start cyc
3 Load set
4 Start time
5 Continue time
Time start cycle: Include inhibit start; single time, weekly or monthly.
Load set: Starting generator with load or without load.
Start time: Generator start date and time.
Continue time: Generator continuously run time can be set on the duration of
maximum time for 99 hours 59 minutes.

10DATE AND TIME SETTING
On the main screen press key and select 4 Date & Time set, and then
pressing key, the screen will show the Date & Time Set interface as follow:
The Date Time Set
10-06-25 (2) 10:00
Press key according to the corresponding bit input values 0-9, pressing
key to carry through the right of bit shift; pressing key when right shift to the
end, can update the date and time.
Date and time format set: year-month-date (week) and hour: minute.

11LANGUAGE SETTING
On the main screen press key and select 5 Language, press again to
enter into language setting interface and the screen will show the language
interface as follow:
1．Simplified Chinese
2．English
Press to select the language and press to confirm the setting.

Language option：Simplified Chinese/ English

12CONTROLLER INFORMATION
On the main screen press key and select 6 Controller information, and then
pressing key, the screen will show the controller information interface as
follow:
Information
One OFF Position
1# Priority
Ver1.0 2009-10-11
Display content includes off positions setting and
switching priority choice and controller version, date.
Long pressing key will exit and return to main screen.

13 ATS OPERATION
13.1 MANUAL OPERATION
Press key and manual operation indicator light, and the manual mode is
active.
● Press , 1# close relay outputs immediately, if 1# closing input is active, its
indicator lights, and the 1# source connect to load.
● Press , 2# close relay outputs immediately, if 2# closing input is active, its
indicator lights, and the 2# source connect to load.
● Press , 1# or 2# open relay outputs immediately, if 1# or 2# closing

input is inactive, the indicators is black, the 1# or 2# power disconnect
with load.
*1
Note *1: For the ATS of no OFF position, pressing key is invalid.
13.2 AUTOMATIC OPERATION
Press and the automatic LED will light, enter AUTO mode and controller ca n
automatically switch load to 1# or 2#.

13.3 ATS POWER SUPPLY
The power of ATS is supplied by controller, as long as one power is normal, this
can ensures ATS voltage power supply normally and can be transferred properly.
Users should select power supply voltage (phase voltage or line voltage) based
on ATS type. If choose phase voltage, connect the phase voltage (A1) to normally
close (Pin5) and normally open (Pin7) contact of auxiliary output 1; connect N
phase (A1) to normally close (Pin8) and normally open (Pin10) contact of auxiliary
output 2. And then connect the common output of auxiliary output1&2 to ATS
power supplies. When controller power is ON, parameters can be set and also set
the configurable output1 as "ATS power L1". If the ATS power supplied by Line
Voltage, setting way is same as above, but need to change phase N to phase B.
Wiring diagrams are shown as following:
ATS L-N voltage power supply ATS L-L voltage power supply
Note: Normally Close (N/C) input voltage must come from 1# voltage.

14COMMUNICATION CONFIGURATION
HAT600 series controller has RS485 serial port, can connect the local area
network openly. It uses Modbus protocol via PC or system software, it can also be
applicable to dual power switching management to factories, telecom, industrial
and civil buildings, which achieves “remote control, remote measuring, remote
communication” functions.
More information of Communication Protocol, refer to “HAT600 Communication
Protocol”.
Communication parameters,
Module address 1 (range: 1-254, User can set it)
Baud rate 9600 bps
Data bit 8bit
Parity bit None
Stop bit 1 bit or 2-bits(set via PC)

15DESCRIPTION OF CONNECTING TERMINALS
Port functional description,
Pin Items Description Notes
1 1# close 250V16A(relay
2 Volt-free relay contact output
output capacity)
3 2# close 250V16A(relay
Volt-free relay contact output
4 output capacity)
5 NC Default: ATS Volt-free relay
6 Aux. output 1 Common power of L1 contact output:
7 NO output. 250V16A
8 NC Default: ATS Volt-free relay
9 Aux. output 2 Common power of N contact output:
10 NO output. 250V16A
11 A1
For single phase,
12 B1 1# AC 3-phase 4 wire voltage
only connect A1,
13 C1 input
N1
14 N1
15 A2
For single phase,
16 B2 2# AC 3-phase 4 wire voltage
only connect A2,
17 C2 input
N2
18 N2

Pin Items Description Notes
19 GND Connect battery negative DC negative input

DC positive input 8-
DC power To start engine, connect the
20 35V controller
input terminal to battery positive
power supply
Detection of 1 # switch
21 1# close input closing state, voltage free connect GND
contact input
Detection of 2 # switch
22 2# close input closing state, voltage free connect GND
contact input
23 Aux. input 1
24 Aux. input 2 connect GND
25 Aux. input 3
26 Aux. input 4
27 Voltage free relay contact
Aux. output 3 250V7A
28 output
30 output
32 output
33 RS485 A+
34 RS485 B- RS485 communication port
35 RS485 GND
36 IA Input Sensing from Secondary
37 IA Output phase A current
38 IB Input Sensing from Secondary Only suitable for

39 IB Output phase B current HAT600I/HAT600BI
40 IC Input Sensing from Secondary

41 IC Output phase C current join
LCD
LCD Display Adjust the LCD contrast
Contrast
LINK Program port Factory update

16TYPICAL WIRING DIAGRAM
ATYS3 Wiring Diagram
SGQ-N/T Wiring Diagram

SGQ-M Wiring Diagram
VITZRO Wiring Diagram

Contactor Wiring Diagram
ATYSM3S Wiring Diagram

Breaker Wiring Diagram
NOTE: All above are application diagrams of HAT600 series ATS controllers.
However, HAT600 and HAT600B have no sample current input, please skip over
the current part of the diagram.

17INSTALLATION

18FAULT FINDING
Fault Symptom Possible Remedy

Check the Phase A1, N1 or Phase A1, N1 voltage.
Controller no
Check connection wirings from the controller to ATS.
operation
Check DC fuse.
Check whether the RS485 is wrong connection between
negative and positive.
Check whether the RS485 adapt is abnormal.
Check whether the parameter settings in the module
RS485
addresses are incorrect.
communication
If the above methods are no using, you can try to connect
failure
the GND of controller with RS485 GND (or PC GND).
Recommend that the A and B lines of the 485 network
should be terminated at each end with a 120Ω resistor.
Check programmable output connections, pay attention to
Programmable
Normally opened and closed.
output error
Check the output parameters settings.
Ensure that the programmable input connect to GND
Programmable input reliably when it’s active, and hung up when it is inactive.
abnormal (Note: The input will be possibly destroyed when
connected with voltage)
Check ATS.
Check the connection wirings between the controller and
ATS is not work while
the ATS.
Generator running
Ensure that the ATS OFF position numbers are same as
the setting OFF position numbers.

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HAT600 Series

ZHENGZHOU SMARTGEN TECHNOLOGY CO.,LTD

HAT600 SERIES ATS CONTROLLER 2014-12-15 Version 2.0 Page 4 of 38

HAT600 series ATS controller is intelligent dual-supply module with

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HAT600 SERIES ATS CONTROLLER 2014-12-15 Version 2.0 Page 6 of 38

HAT600 SERIES ATS CONTROLLER 2014-12-15 Version 2.0 Page 7 of 38

1. DC 8.0V~35.0V, continuous power supply.

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4.1 OPERATION PANEL

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4.2 KEY FUNCTION DESCRIPTION

I# Close In Manual mode, switch on 1# power to load.

In Manual mode, switch off 1# or 2# power to

II# Close In Manual mode, switch on 2# power to load.

Manual Press and controller enter into Manual mode.

Automatic Press and controller enter into AUTO mode.

Pressing this key can directly enter commissioning

Press the key to enter menu interface; pressing

HAT600 SERIES ATS CONTROLLER 2014-12-15 Version 2.0 Page 10 of 38

5.1 MAIN SCREEN

U1(L-L) 380 380 380V

U1(L-N) 219 219 219V

AMP 500 500 500A

First line: 1# operating state of power

Display priority of the #1 status (upper to lower)

HAT600 SERIES ATS CONTROLLER 2014-12-15 Version 2.0 Page 11 of 38

Display priority of the #2 status (upper to lower)

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5.2 MAIN MENU INTERFACE

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Press key to select corresponding function, and press key to confirm.

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7.1 PARAMETERS TABLE

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7.2 INPUT/OUTPUT FUNCTION DESCRIPTION

The input port function as below,

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while pressing for a long time will return to main screen.

# 1 Shut #1 Shut #1 Shut

HAT600 SERIES ATS CONTROLLER 2014-12-15 Version 2.0 Page 23 of 38

HAT600 SERIES ATS CONTROLLER 2014-12-15 Version 2.0 Page 24 of 38

The Date Time Set

10-06-25 (2) 10:00

HAT600 SERIES ATS CONTROLLER 2014-12-15 Version 2.0 Page 25 of 38

Press to select the language and press to confirm the setting.

HAT600 SERIES ATS CONTROLLER 2014-12-15 Version 2.0 Page 26 of 38

HAT600 SERIES ATS CONTROLLER 2014-12-15 Version 2.0 Page 27 of 38

13.1 MANUAL OPERATION

● Press , 1# or 2# open relay outputs immediately, if 1# or 2# closing

13.2 AUTOMATIC OPERATION

HAT600 SERIES ATS CONTROLLER 2014-12-15 Version 2.0 Page 28 of 38