1.1 General Introduction: Experimental Behaviour On Engineered Cementitious Composites
1.1 General Introduction: Experimental Behaviour On Engineered Cementitious Composites
CHAPTER 1
INTRODUCTION
Engineered cementitious composites abbreviated as ECC is characterized by high ductility and tight
crack width control. An ECC has a strain capacity of more than 3% compared to conventional
concrete. It is an easily molded mortar-based composite reinforced with specially selected short
random fibers, usually polymer fibers.
Bendable concrete is also known as engineered cementitious composites. This kind of material
provide more flexibility. bendable concrete is reinforced with smart materials such as glass
fibers. The materials or ingredients used is same as the normal concrete in addition with water
reducing agent which is required to provide good workability.
Bendable concrete is different from normal concrete in bendable concrete coarse aggregate is
not used so it is mortar rather than concrete. Cementitious materials, such as silica, fly ash, blast
furnace slag etc. is used in addition with cement to increase the content of paste.
Bendable concrete is stronger then normal concrete, and more durable and life span is
more then the normal concrete.
The initial cost of the bendable concrete is more than normal concrete.
It requires more skilled labours.
For the production of bendable concrete, we need special materials which is not
found in some places.
The quality of bendable concrete depends on the type of material used and under
what condition it is made.
ECC has special and unique properties which includes the tensile properties which is
better than the other
ECC use 2% fibers which tight crack width.
In ECC the crack width is small when compared to other ordinary concrete.
This microcracking behavior leads to superior corrosion resistance. and it is also self-
healing in the presence of water.
CHAPTER 2
LITREATURE REVIEW
Mohamed Maalej and Victor C, et al (1994) studied the flexural behavior of a strain-hardening
engineered cementitious composite (ECC) and is compared with that observed in a regular fiber-
reinforced cementious composite(FRC). Further they observed that ECC materials are highly
sustainable compared to regular FRC. This strain hardening behavior gives ECCs a significant
advantage under flexural loading whereas in quasi-brittle material such as regular FRC , the ratio
of flexural strength to tensile strength is to vary between 1 and 3, depending on the geometry of
the specimen and the details of reinforcement.
Hakan nuri atahan, et al(2012) studied the effects of fiber volume fraction and matrix
properties on the mechanical performance of 15 mm thick short cut PVA fiber reinforced
cementitious composites were investigated experimentally. Two different water to cement
ratios(0.25 and 0.35) were used for matrix production and the results have showed that both
matrix strength and fiber content have significant effects on flexural behavior and impact
resistance of these composites. They also observed that under the effects of impact loads, higher
value of w/can increased PVA fiber content significantly improved the energy of absorption
capacity of these composites.
Jinlong Pan, et al say that ECC have attracted increasing attention in the recent years owing to
its unique properties of tensile strain hardening behavior and tight multiple cracks. A new kind of
multiscale ECC that contains PVA fibers and calcium carbonate whiskers was designed based on
the design models of ECC. nine series of MS-ECC proportions were prepared and the
mechanical properties including compressive strength, uniaxial strength, flexural behavior and
the proper addition of the mixtures were studied. Overall the experiment demonstrated that the
CaCo3 whiskers and PVA fibers could effectively interact with different scales.
Mustafa Sahmaran, et al(2012) studied the durability properties of ECC that are designed with
micromechanical principles , under various environmental and mechanical loads. They have also
discussed various durability subjects such as(a)corrosion resistance, (b) ECC cracking and
transport properties (permeability, absorption and diffusion), (c) performance under hot and
humid environment. This research results indicate high tensile strain capacity, many durability
challenges confronting concrete can bee overcome by using ECC.
Yazan Alrefaei, et al show the results of an experimental investigation of the shear behavior of
beams made using hybrid fiber-engineered cementitious composites. They have also talked about
the shear behavior of beams using strain hardening engineered cementitious composites that
incorporate relatively low volume ratios of discontinued random fibers and they were tested
using a three point load at a shear span to depth ratio of 3. The results showed that when used in
HFBCC, the PE fibers were nearly as effective as steel fibers in increasing the shear strength
Jinlong Pan, et al studied that an ECC is characterized by a high tensile strain capacity in the
range of 2-7%, which is 200-700 times that of conventional concrete. When the volume fraction
of CaCo3 whiskers was controlled at 6%, the addition of CaCo3 whiskers improved the
compressive strength of ECC’s, which is due to the filler and bridge effect pf thr CaCo3
whiskers. The addition of CaCo3 whiskers decreases the variation in ECC tensile behavior,
especially when the PVA fiber content is relatively low. It is feasible to increase the robustness
of ECC’s with the addition of CaCo3 whiskers. With the analysis CaCo3 whislers and PVA
effectively intersct with different scales in the designed ECC’s.
Jeff L. Brown, et al studied that bendable concrete repairs its own cracks. The study has
revealed that ordinary concrete when subjected to tensile load tends to fracture and break into
pieces whereas the ECC material performs well bearing its load under tensile strains as high as 5
percent and remaining intact. Conventional concrete in contrast has been known to fracture and
fail under a tensile strain of just 0.01 percent. The crack width of ECC is less than 60um in width
and its got self healing capacity in which the cracks in the concrete expose these residual cement
grains to the air and water in the surrounding environment and the unhydrated grains react
chemically with water and the CO2 in the air to form string compounds known as calcium
carbonates.
Pedram zohreand,at al discussed that in ultra high performance concrete the material
microstructure is optimized to a significant improvement. In this study c-4 specimen has the
highest conferment ratio and model provided but fir UHPC has proved that as compound to
convention concrete it provides higher strength and ductility. By the experiment studies the
specimen with any one fiber has higher tensile strength and tensile modulus compound to glass
fiber specimen.
CHAPTER 3
OBJECTIVES OF INVESTIGATION
3.1 OBJECTIVES
The objective of bendable concrete is to develop a flexible and robust material that can
be utilized in various purpose where fiber reinforced concrete can’t be used.
To check the ductile behavior of the concrete.
To check the behavior of bendable concrete under compression, split tensile and
flexure test.
To check the effect of sand, super plasticizer and PVA fibers on the behavior of
bendable concrete.
To investigate the wet properties of bendable concrete.
To improve mechanical performance of cementitious composite materials and
structures by optimizing the integrated fiber textile
CHAPTER 4
Department Of Civil Engineering, NMIT, Bangalore Page 7
EXPERIMENTAL BEHAVIOUR ON ENGINEERED CEMENTITIOUS COMPOSITES
MATERIALS USED
GENERAL
This chapter gives the information about the materials used for the preparations of concrete
composite. The various materials used in the investigation are given below:
4.1 CEMENT
Concrete is a vital element for the development of a nation. The key element that is required
for the concrete is cement, Cement used to carry out the investigation was ordinary Portland
cement of grade 53 (Birla super) was used. Cement of high grade is of more importance for
making concrete stronger. Concrete is the most important element that is required for the
development of infrastructure, which is in turn responsible for the development.
ceme
nt 4 Specific gravity 3.14
5 Fineness 7.557%
River sand is a product of natural weathering of rocks over a period of millions of years. It
is mined from the river beds. River sand is far superior for construction purposes than any
othersand used in construction. Sand is used as fine aggregate as mortars and concrete. Natural
river sand is the most preferred choice as a fine aggregate material.
It is a concrete admixture for manufacturing paver blocks, kerb stones and concrete blocks. It
reduces the edge cracking in the paver blocks, curbed stones and concrete blocks. It also
reduces water content in the concrete mix and improves ultimate strength.
GGBS is a cementitious material whose main use is in concrete and is a by-product from the
blast-furnaces used to make iron. GGBS contributes to the production of superior cement.
GGBS significant attribute of providing ultimate strength when added to Portland cements.
Polypropylene fibres are designed to provide reinforcement and crack control in construction
materials such as concrete and asphalt. The fibres are manufactured from polypropylene
materials. The length of 12mm polypropylene fibres are used in this project.
4.6 WATER
The hydration process of cement starts only after adding water to it. Thus water becomes the
important constituent of concrete. The water used for the investigation was clean and was free
from organic materials, acids, silt and debris. The same water was used for curing. The water in
the curing tank was changed every week as per the instruction given in IS: 516 – 1959.
CHAPTER 5
EXPERIMENTAL INVESTIGATION
5.1GENERAL
Initially, the basic tests for various components of concrete were performed. Sieve analysis,
specific gravity, water absorption, bulk density tests were performed for fine aggregate and
coarse aggregate. Fineness, initial and final setting time tests were performed for cement. After
performing all the basic tests, the trial mixes were done for choosing the appropriate water to
binder ratio. The water to binder ratio was kept constant throughout the investigation.
machine was kept rotating for at least 5 minutes or more, until all the ingredients were blended
properly to give uniform colour.
tensile strength was having the diameter 10cms and height of 20 cms. Before pouring concrete to
the specimens to the moulds, the moulds were properly oiled. The concrete was filled to the
moulds immediately after mixing was completed. Concrete was filled in mould by five layer
each layer was compacted. The compaction of concrete was done by vibration table. After filling
the moulds, the fifth layer, the top surface of the concrete was smoothened by means of trowel.
5.4 CURING
After filling, compacting, and finishing was done, the moulds were left for 24 hours. The next
day the demoulding of specimens were done and appropriate naming of specimens were written
on specimens. Naming of specimens was done by a permanent marker. Immediately after
naming was done, the specimens were transferred to curing tank. As we know all exothermic
process produce heat, in the same manner the hydration of cement also does the same. The
purpose of curing is mainly to reduce the heat produced during the hydration process. The water
in the curing tank was free from organic compounds, acids, silt etc and water in the tank was
emptied and filled fresh every week.
The flexural test should be conducted on the specimen immediately after taken out
of the curing condition so as to prevent surface drying.
Place the specimen on loading point.
Center the loading system in relation to the applied force.
Applying load between 2 to 6 percent of computed ultimate load.
Employing 0.10mm to 0.38mm leaf type feeler gases, specify whether any space
between the specimen and loading or support blocks is greater or less then each
of the gases over a length of 25mm or more.
Grinding should be considered to remove gaps in excess of 0.38mm.
Load the specimen continuously without shock till the point of failure at a constant
rate.
The concrete is poured in the mould and tampered properly so as to not have any
voids.
After 24 hrs the mould are removed from the test specimen and are put into the
water for curing.
This specimen are tested by compression testing machine after 7 days curing or 28
days curing.
Load should be applied gradually at the rate of 140kg/cm2 per minute till the
specimen fails.
Load at the failure divided by area of the specimen gives the compressive strength
of the concrete.
Initial take specimen from the water after 7,28 days of curing.
Then wipe the surface of the specimen
Draw the diametrical lines on the specimen to ensure that they are on the same
axial plane.
Record the weight and dimension of the specimen.
Set the compression testing machine for the required range.
Place the plywood sheet on the lower plate and place the specimen.
Place plywood strip above the specimen.
Apply the load continuously without shack at the rate within the range 0.7 to
1.4 mpa/min.
Finally note down the breaking load.
CHAPTER 6
CUBE-NORMAL CONCRETE
STRENGTH
(N/mm2)
STRENGTH
(N/mm2)
STRENGTH
(N/mm2)
STRENGTH
(N/mm2)
STRENGTH
(N/mm2)
STRENGTH
(N/mm2)
STRENGTH
(N/mm2)
STRENGTH
(N/mm2)
STRENGTH
(N/mm2)
45
compressive strength (N/mm^2)
40
35
30
25
7 DAYS
20
14 DAYS
15
28 DAYS
10
5
0
1% 1.50% 2%
percentage of polypropylene
1 30KN 15 N/mm2
2 20KN 10 N/mm2
3 21KN 10 N/mm2
1 2.7KN 15 N/mm2
2 2.7KN 15 N/mm2
2 3.6KN 20 N/mm2
3 4KN 22.22N/mm2
30
25
flexural strength (N/mm^2)
20
15 7 DAYS
14 DAYS
10
28 DAYS
0
1% 1.50% 2%
percentage of polypropylene
a) CYLINDER-NORMAL CONCRETE
3 100Kn 3.18N/mm2
= (2*100*103)/π*100*200
= 3.18 N/mm2
= (2*90*103)/π*100*200
= 2.86 N/mm2
= (2*110*103)/π*100*200
= 3.5 N/mm2
= (2*110*103)/π*100*200
= 3.5 N/mm2
= (2*100*103)/π*100*200
= 3.18 N/mm2
= (2*110*103)/π*100*200
= 3.5 N/mm2
1 120KN 3.81N/mm2
2 120KN 3.81N/mm2
= (2*120*103)/π*100*200
= 3.81 N/mm2
1 100KN 3.18N/mm2
2 110KN 3.5N/mm2
3 100KN 3.18N/mm2
= (2*110*103)/π*100*200
= 3.5 N/mm2
= (2*120*103)/π*100*200
=3.8 N/mm2
= (2*140*103)/π*100*200
= 4.45 N/mm2
4.5
4
split tensile strength (N/mm^2)
3.5
3
2.5
7 DAYS
2
14 DAYS
1.5
28 DAYS
1
0.5
0
1% 1.50% 2%
percentage of polypropylene
CHAPTER 7
CONCLUSIONS
The fibre content is varied from 1 to 2 percent, for future work more fibre content can be
incorporated and the strength can be evaluated for increased volume of fibre content.
Durability of concrete can be studied for various combinations investigated in this project.
CHAPTER 8
REFERENCES
[1] A Avinash Gornale, B S. Ibrahim Quadri and C Syed Hussaini (2012), Strength aspect
of Glass fiber reinforced concrete, International journal of Scientific and Engineering
research, vol,3, issue 7.
[2] A Dr. Srinivasa Rao, B Chandra Mouli K. and C Dr. T. Seshadri Sekhar (2012),
Durability studies on Glass Fiber Reinforced Concrete, International Journal of civil
engineering science, vol.1, no-1-2.
[3] A G. Jyothi Kumari, B P. Jagannadha Rao and C M. V. Seshagiri Rao (2013), Behavior
of concrete beams reinforced with glass fiber reinforced polymer flats, international
journal of research in engineering and technology, Vol.2, Issue 09.
[5] Komal chawla, Bharti tekwani (2013), Studies of glass fiber reinforced concrete
composites, International journal of structural and civil engineering research
IS 383:1970 (Reaffirmed 2002) - Specification for coarse and fine aggregates from natural
sources for concrete.
IS 456:2000 - Code of practice for plain and reinforced concrete (fourth edition).
IS 516:1959 (Reaffirmed in 2004) – Methods of tests for strength of concrete, Test For
Flexural Strength Foe Moulded Flexure Test Specimen, Determination of Modulus of
Elasticity by Means of Extensometer.