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    2500 - 380 KV

    Uploaded by

    elsayed
    The document describes the design specifications for standard cable, including: 1) Details on the cable construction including core thickness, insulation layers, screening, and sheathing. 2) Dimensions and weights for reels used at different production stages from stranding to final sheathing. 3) Calculations for short circuit current ratings and other cable characteristics.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    2500 - 380 KV

    Uploaded by

    elsayed
    239 views32 pages
    The document describes the design specifications for standard cable, including: 1) Details on the cable construction including core thickness, insulation layers, screening, and sheathing. 2) Dimensions and weights for reels used at different production stages from stranding to final sheathing. 3) Calculations for short circuit current ratings and other cable characteristics.

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    voltage

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    The document describes the design specifications for standard cable, including: 1) Details on the cable construction including core thickness, insulation layers, screening, and sheathing. 2) Dimensions and weights for reels used at different production stages from stranding to final sheathing. 3) Calculations for short circuit current ratings and other cable characteristics.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    239 views32 pages

    2500 - 380 KV

    Uploaded by

    elsayed
    The document describes the design specifications for standard cable, including: 1) Details on the cable construction including core thickness, insulation layers, screening, and sheathing. 2) Dimensions and weights for reels used at different production stages from stranding to final sheathing. 3) Calculations for short circuit current ratings and other cable characteristics.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
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    The document discusses the design specifications of a high voltage cable.

    The cable being designed is 2500mm^2 thick and rated for 380kV. The conductor material is copper.

    The cable has a conductor, insulation layer, screening layer and a protective sheath layer.

    Standard Cable Design

    CABLE 1 X 2500 mm2 Thickness

    HV 380 k V Nominal

    M/C Production Stage mm

    Milliken Assembly 5 SECTORS 60 X 3.34

    CV Line Insulation SC - Inner 2.35


    XLPE 28.3
    SC - Outer 3

    SCREENING Thickness Over-Lap NO.


    S.C Swellable Tape 0
    Copper WIRE Φ 0
    CU. TAPE- LAPPED 0
    CU. TAPE- GAPPED 0
    S.C Swellable Tape 0.47 20% 2 0.94

    LEAD SHEATHING
    S.C Swellable Tape 0.47 20% 1 0.47
    Lead 4.7

    PE SHEATHING
    Aluminium PE Laminated Tape 510 515 0
    Sheath HDPE 5.3
    Graphite Powder 0.3

    CABLE CHARACTERISITICS Bending Radius


    Ra.c
    Rd.c
    SHORT CIRCUIT: C
    L
    I2 * t = K2 * A2 * LN (( T1+B) / (T2+B))
    X
    K = 41 B = 230 Z
    T1 = 250 T2 = 90 V.D
    LN = 0.4055 R th.
    I2 = 3E+12 Cond. th
    I = 1640 Ascr / ph
    Ascr / ph
    K & B, FACTORS FOR METAL OF SCREEN / Ascr/ph
    SHEATH, TO BE TAKEN FROM IEC 60287 S.C.C/ph
    T1 Max Conductor Temp. at Short Circuit
    Insulated by XLPE

    T2 Normal Conductor Operating Temperature


    Insulated by XLPE

    NOTES:
    Milliken conductor design as per manufacurer specification complying with
    All thicknesses are as per customer requirement, or to be as per ICEA S 10
    All Tapes Over-Laps as per manufacturer design accepted by customer OR
    Material Scrap % for each machine used in production to be identified by m
    dard Cable Design

    Thickness Weight Scrap %


    With Scrap of
    Diam.
    Effective 1 Core Cable each
    Kg/Km M/C

    mm mm Kg/Km Kg/Km Kg/Km

    62.00 22873 22873 22873 0.00

    2.47 66.94 599 599 599 0.00


    29.72 126.37 8211 8211 8211 0.00
    3.15 132.67 1474 1474 1474 0.00
    CV INSULATIONS WEIGTH 10283 10283
    CV CORE Total 33156 33156

    0.00 132.67 0 m2 0 0 0.00 1 m2 =


    0.00 132.67 0 0 0 0.00
    0.00 132.67 0 0 0 0.00
    0.00 132.67 0 0 0
    1.18 135.02 478 m2 100 100 0.00 1 m2 =
    SCREEN WEIGTH 100 100
    SCREEN CORE Total 33256 33256

    0.59 136.19 513 m2 108 108 0 1 m2 =


    4.94 146.06 24505 24505 24505 0
    LX -1 Lead Sheathing Total 57762 24613

    0.00 146.06 0 0 0.00


    5.57 157.19 2545 2545 0.00
    0.30 157.79 97 97 0.00
    SHEATHING Total 2641 2641

    CABLE TOTAL 60403 60511

    2840 mm
    0.0073 Ohm/Km
    0.0072 Ohm/Km
    0.179 m f / Km
    0.345 mH / Km
    0.108 Ohm/Km
    0.109 Ohm/Km
    0.071 V/A/m
    174.170 C.m / W
    0.006 W / C.m
    0.00 mm2
    0.00 mm2
    11197.2 mm2
    1640 KA

    rer specification complying with IEC 60228 for Max. D.C Resistance
    ement, or to be as per ICEA S 108 720 2004
    esign accepted by customer OR to be as per his requirement
    production to be identified by manufacturer
    140 gram weight

    210 gram weight

    210 gram weight


    0 Alupe 2.51328 190 0.25
    #REF! #REF! 96.9 Alupe 2.51328 190 0.25 #REF!
    #REF! 96.9 Alupe 2.51328 190 0.25 #REF! #REF!
    96.9 Alupe 2.51328 190 0.25 #REF! #REF!
    96.9 Alupe 2.51328 190 0.25 #REF! #REF! 96.9
    Alupe 2.51328 190 0.25 #REF! #REF! 96.9 Alupe
    2.51328 190 0.25 #REF! #REF! 96.9 Alupe 2.51328
    190 0.25 #REF! #REF! 96.9 Alupe 2.51328 190
    0.25 #REF! #REF! 96.9 Alupe 2.51328 190 0.25
    #REF! #REF! 96.9 Alupe 2.51328 190 0.25 #REF!
    #REF! 96.9 Alupe 2.51328 190 0.25 #REF! #REF!
    96.9 Alupe 2.51328 190 0.25 #REF! #REF!
    96.9 Alupe 2.51328 190 0.25 #REF! #REF! 96.9
    Alupe 2.51328 190 0.25 #REF! #REF! 96.9 Alupe
    2.51328 190 0.25 #REF! #REF! 96.9 Alupe 2.51328
    190 0.25 #REF! #REF! 96.9 Alupe 2.51328 190
    0.25 #REF! #REF! 96.9 Alupe 2.51328 190 0.25
    #REF! #REF! 96.9 Alupe 2.51328 190 0.25 #REF!
    #REF! 96.9 Alupe 2.51328 190 0.25 #REF! #REF!
    96.9 Alupe 2.51328 190 0.25 #REF! #REF!
    96.9 Alupe 2.51328 190 0.25 #REF! #REF! 96.9
    Alupe 2.51328 190 0.25 #REF! #REF! 96.9 Alupe
    2.51328 190 0.25 #REF! #REF! 96.9 Alupe 2.51328
    190 0.25 #REF! #REF! 96.9 Alupe 2.51328 190
    0.25 #REF! #REF! 96.9
    Standard Reels Dimension and Weights 2500 mm2 / 380 kV Required Lgth. 500 m

    Width cm
    H Actual Weight Weight Weight
    Flange A Barrel B Inner Volume Weight of Core Ø Length
    Stage Nr. of Length of Core kg / Actual with Reel
    cm cm Overall m3 Reel kg mm m
    turns m kg/km Length kg/req.mtr
    with ramp D W/O ramp C

    Sedctor Stranding 280 190 9 227 - 200 3.76 1200 35.0 3,069 1,035 22,873 23,674 24,874

    Milliken Assembly 340 220 7 275 200 190 6.66 1500 62.0 1,733 1,030 22,870 23,556 25,056
    min.Binding radius : 2170 mm

    Insulation CV Line 500 275 7 275 200 215 22.09 2000 132.67 1,255 1,028 33,156 16,578 18,578
    min.Binding radius : 2653 mm

    Screening 500 275 7 275 200 215 22.09 2000 135.02 1,212 1,027 33,256 34,154 36,154
    min.Binding radius : 2700.3 mm

    Sheathing 500 275 6 275 200 215 25.3 1350 157.79 1,018 510 60403 30,806 32,156
    min.Binding radius : 2367 mm

    REEL EFFECTIVE VOLUME m3


    H

    = ∏ / 4 * ((FLANGE DIAMETER-TOL) ^ 2 - (barrel diameter) ^ 2 ) * Inner Width


    CLEARANCE = 10 : 15 cm acc. to reel size ( Between Flange Edge & Last Layer of Cable )
    CABLE LENGTH = REEL VOLUME / ( CABLE DIAMETER ) ^ 2
    A
    B

    Overall Width

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