Unit - 2 BITUMEN AND TAR: Origin, Preparation, Properties and Chemical Constitution of Bituminous Road
Unit - 2 BITUMEN AND TAR: Origin, Preparation, Properties and Chemical Constitution of Bituminous Road
Unit - 2 BITUMEN AND TAR: Origin, Preparation, Properties and Chemical Constitution of Bituminous Road
UNIT - 2
BITUMEN AND TAR: Origin, preparation, properties and chemical constitution of bituminous road
binders; requirements. [4 Hours]
****************************************************************************
Introduction
Bituminous binders used in pavement construction works include both bitumen and tar. Both
bitumen and tar have similar appearance, black in colour though they have different characteristics.
Origin
Naturally occurring deposits of bitumen are formed from the remains of ancient, microscopic algae and
other once-living things. When these organisms died, their remains were deposited in the mud on the
bottom of the ocean or lake where they lived. Under the heat and pressure of burial deep in the earth,
the remains were transformed into materials such as bitumen, kerogen, or petroleum. Deposits at the La
Brea Tar Pitsare an example. There are structural similarities between bitumens and the organic matter
in carbonaceous meteorites. However, detailed studies have shown these materials to be distinct.
Asphalt or bitumen can sometimes be confused with "tar", which is a similar black, thermoplastic
material produced by the destructive distillation of coal. During the early and mid20th century when
town gas was produced, tar was a readily available product and extensively used as the binder for road
aggregates. The addition of tar to macadam roads led to the word tarmac, which is now used in
common parlance to refer to road-making materials. However, since the 1970s, when natural gas
succeeded town gas, asphalt (bitumen) has completely overtaken the use of tar in these applications.
BITUMEN is a petroleum product obtained by the distillation of petroleum crude.
TAR is a thermoplastic material obtained from the destructive distillation.
The grade of bitumen used for pavement construction work of roads and airfields are called paving
grades and used for water proofing of structures and industrial floors etc. are called industrial grades.
The paving bitumen available in India is classified into two categories
1) Paving bitumen from Assam petroleum denoted as A-type and designated as grades A35, A
90.etc.
2) Paving bitumen from other sources denoted as S-type and designated as grades S35, S90 etc.
The viscosity of bitumen is reduced some times by a volatile diluents this material is called Cutback.
The bitumen is suspended in a finely divided condition in an aqueous medium and stabilized with an
emulsifier; the material is known as Emulsion.
Normal practice is to heat Bitumen to reduce its viscosity. In some situations preference is given to
use liquid binders such as cutback bitumen. In cutback bitumen Suitable solvent is used to lower the
viscosity of the bitumen. From the environmental point of view also cutback bitumen is preferred.
The solvent from the bituminous material will evaporate and the bitumen will bind the aggregate.
Cutback bitumen is used for cold weather Bituminous road construction and Maintenance. The
distillates used For preparation of cutback bitumen are naphtha, kerosene, diesel, oil and furnace oil.
There are different types of cutback bitumen Like rapid curing(RC),medium curing(MC), And slow
curing(SC).RC is recommended for Surface dressing and patchwork. MC is recommended For
premix With less quantity of fine aggregates.SC is used For premix with appreciable quantity of
fine aggregates.
Bitumen Emulsion
Bitumen emulsion is a liquid product in which bitumen is suspended in a finely divided condition in
an aqueous medium and stabilized by suitable material. Normally cationic type emulsions are used
in India. The bitumen content in the emulsion is around 60% and the remaining is water. When the
emulsion is applied on the road it breaks down resulting in release of water and the mix starts to set.
The time of setting depends upon the grade of bitumen. The viscosity of bituminous emulsions can
be measured as per IS:8887-1995.Threetypes of bituminous emulsions are available, which are
Rapid setting(RS),Medium setting (MS),And Slow setting (SC).Bitumen Emulsions are ideal
binders for hill road construction. Where Heating of bitumen or aggregates are difficult. Rapid
Setting emulsions are used for surface dressing work. Medium Setting emulsions are preferred for
premix jobs and patch repairs work. Slow setting Emulsions are preferred in rainy season.
Bituminous primers
In bituminous primer the distillate is absorbed by the road surface on which it is spread. The
absorption there for depends on the porosity of the surface. Bitumen primers are use full on the
stabilized surfaces and water bound macadam base courses. Bituminous primers are generally
prepared on road sites by mixing penetration bitumen with petroleum distillate.
Modified Bitumen
Certain additives or blend of additives called as bitumen modifiers can improve properties of
Bitumen and bituminous mixes. Bitumen treated with these modifiers is known as modified
bitumen. Polymer modified bitumen(PMB)/crumb rubber modified Bitumen (CRMB) should be
used only in wearing course depending upon the requirements of extreme climatic variations. The
detailed specifications for modified bitumen have been issued by IRC: SP: 53-1999. It must be noted
that the performance of PMB and CRMB is dependent on strict Control on Temperature during
construction.
Types
1) Rock Asphalt
2) Lake Asphalt
a) Mineral matter will be finely divided and dispersed through the bitumen
b) The whole mass is capable of flow
c) Type of lake asphalt used in road making in United Kingdom is Trinidad lake asphalt.
d) It is used in flexible road construction and also in rolled asphalt wearing courses.
The refining of petroleum is most complex procedure producing a tremendous range of products
from the simplest hydrocarbon gas methane to the hardest bitumen with constituents of
molecular weight of the order of several thousands.
The preparation of different forms of bitumen for road purposes from petroleum is illustrated in
the above figure.
a) Distillation of Petroleum
The distillate is obtained in the desired boiling point ranges by condensation in a fractionating
column.
It is first to heat the crude oil to a temperature lower than 350°C under atmospheric pressure
to drive off light fractions such as gasoline, kerosene and gas oil.
Refining of the topped crude is carried out by use of reduced pressures and steam injection in
the fractionating column.
The incoming crude is pumped through a continuous pipe-still similar to that used in tar-
distillation plants, where it is raised to desired temperature (between 200 and 400° C)
It is then injected into a fractionating column where at the reduced pressure volatile
components flash into vapours.
The vapours are condensed into fractions of decreasing boiling point by condensation at
points at higher levels in the fractionating column.
A flow diagram representing the distillation of topped oil in a modern refinery is given in
figure below:
BITUMEN PRODUCTION
Bitumen produced by straight steam-refining from crude oils may be deficient in the
components of high molecular weight which are insoluble in heptanes, asphaltenes fractions.
It is common practice to increase the asphaltene content by oxidation of the hot straight-run
bitumen by a current of air blown through it.
These are bitumen of high softening point produced by an oxidation by air-blowing at high
temperatures.
The oxidation is more extensive and the blown bitumens have rubbery qualities required for
certain industrial purposes and not used as binders for road aggregates.
Bitumen although formed from distillation process causes some changes which is closely
related in chemical nature to its primary source i.e., the crude petroleum oil.
Bitumen is completely soluble in carbon-di-sulphide but most of them divide the bitumen
soluble in carbon-di-sulphide into 3 fractions:
The molecular weight of asphaltene fraction is estimated between 1800 and 1,40,000 and
maltenes have molecular weight between 370 and 710.
Aliphatic group normally does not present in road bitumen. The approximate proportions of
the other three groups in the molten groups can be obtained from modified Waterman
analysis.
Many properties of bitumen, particularly the non-Newtonian flow properties suggest that
bitumen is a colloidal system. The colloidal nature of bitumen is due to the presence of
asphaltenes in association with high molecular weight material from the maltenes fraction,
form a disperse phase. This complex is normally referred as ‘micellar phase’.
On the basis of flow properties, bitumen can be divided into two types, ‘sol’ type, in which
there is little interaction between micelles or a ‘gel’ type in which interaction of micelles are
great enough to cause a loose structure formation. Most of the distilled road bitumens are sol
type, blowing leads to gel type structures.
Requirements of Bitumen
The desirable properties of bitumen depend on the mix type and construction.
a) Mixing: type of materials used, construction method, temperature during mixing, etc.
b) Attainment of desired stability of the mix
c) To maintain the stability under adverse weather conditions
d) To maintain sufficient flexibility and thus avoid cracking of bituminous surface and
e) To have sufficient adhesion with the aggregates in the mix in presence of water
1) Viscosity
The viscosity of the bitumen at the time of mixing and compaction should be adequate. This
is achieved by heating the bitumen and aggregate prior to mixing or by use of cutbacks or
emulsions of suitable grade.
2) Temperature Susceptibility
The bituminous material should not be highly temperature susceptible. During the hottest
weather of the region the bituminous mix should not become too soft or unstable. During cold
weather the mix should not become too hard and brittle, causing cracking. The material
should be durable.
3) Adhesion Property
In presence of water the bitumen should not strip off from the aggregate. There has to be
adequate affinity and adhesion between the bitumen and aggregate used in the mix.
Tests on bitumen
There are a number of tests to assess the properties of bituminous materials. The following
tests are usually conducted to evaluate different properties of bituminous materials.
1. Penetration test
2. Softening point test
3. Ductility test
4. Viscosity test
1. Penetration test:
An indirect method of measuring viscosity is the measure of penetration of a standard needle
under standard conditions of load, time & temperature. The test measures the hardness or
softness of bitumen in terms of penetration expressed in mm/10th of std needle.
Temperature= 250C [test to be performed after sample is kept for 1hr in H2O bath at this
temperature]
Load on needle = 100 g
Time in which penetration is recorded = 5 s
The penetration is measured by a graduated dial.
Bitumen is softens to a poring consistency a depth more than 15mm in the container is
poured. The expected penetration sample is cooled in 60 min in air and 60 min in water
before testing. The standard needle is positioned to get a penetration value for 5sec and is
noted.
The penetration value obtained is represented in 80-100 or 80/100 grade bitumen at standard
consistence and it range from 20-225mm.
In cold region bitumen with High penetration value is used.
In warm region low penetration value is used ex. 30/40 grade.
The factors which affect the Penetration test is test temperature, needle size and weight and
period of cooling.
1. Softening point:
The softening point is the temperature at which the substance attains a particular degree of
softening under specified condition of test. A viscosity material like bitumen or tar doesn’t
have a well defined softening point. However a std test determines the temperature at which a
std ball will pass through a disc of bitumen contained in ring. The test is known as ring & ball
test.
A brass ring of internal dia 17.5 mm at top and 15.9 mm at bottom and of depth 6.4mm.The
steel ball of 9.5mm dia and 2.5g. Support distance is 25mm between the bottom of the ring
and top surface of the bottom plate of support is provided. Glass container of 85mm dia and
120mm depth is used. The bitumen is heated to poring consistency and poured into ring and
cooled for half an hour before testing. A brass ring containing the bitumen sample is
suspended in H2O or glycerin at given temperature a steel ball is placed on the disc of
bitumen. The liquid medium is then heated at a rate of 50C increase per minute. Metal plate
placed at a specified bituminous material touches the bottom at the softening point. With
increase in temperature bitumen melts and come down with the weight of ball at particular
temperature it touches the bottom plate that point temperature is noted.
The softening point is range between 35 to 750C.
The liquid water is used for bitumen having softening point less than 800C and Glycerine is
for softening point more than 800C.
Higher softening point indicates lower temp. susceptibility and in warm climet.
The factors which affect the softening points are quality and type of liquid used, weight of
ball, distance between bottom of the ring and bottom base plate and rate of temperature.
2. Ductility test:
In flexible pavement construction it is important that the binders form ductile thin film
around the aggregate. This serves as a satisfactory binder in improving the physical
interlocking of the aggregate bitumen mixes. Under traffic loads the bitumen layer is
subjected to repeated deformation and recoveries. The binder material which does not possess
sufficient ductility would crack and thus provide pervious pavement surface. The test is
believed to measure the adhesive property of bitumen and its ability to stretch. The ductility
of a binder is an indication of its elasticity & ability to deform under load & return to original
condition upon removal of the load. A material which doesn’t possess adequate ductility
would crack under a load.
This is unsatisfactory since water can penetrate into the surfacing through there cracks. The
property is determined by measuring the distance that a std briquette of bitumen, necked to a
cross section of 1 sq-cm will stretch without breaking when elongated at a rate of 5 cm/min at
270C. The ductility values should be a minimum of 50 as per IS.
The briquette mould is filled with bitumen and cool for 30 min in air and 30 min in water
before testing. Then it is fixed to expanding machine assembly which stretches the bitumen at
a rate of 5cm/min and expands till to break and the point is noted by scale.
The factors which affect the ductility is pouring and test temperature, dimension of briquette
mould, rate of pulling and period of cooling.
3. Viscosity Test:
Viscosity is the property of a fluid that determines the resistance offered by the fluid to a
shearing force under laminar flow conditions, it is thus the opposite of fluidity.
Generally balance method is used in that a cup of 50ml capacity is used and it is oiled before
using. The bitumen is poured in to cup and cooled and its weight e is noted and weight of cup
with bitumen when immersed in distilled water is weighed f. Specific gravity of bitumen is
the ratio of e to the difference between (e and f).
It is used to convert the weight in to volume. Determines Purity of bitumen if the impurity
present in the bitumen by showing high value of specific gravity.
a. Flash point:
The flash point of bitumen is that temperature at which it gives off vapors, which ignites in
the pressure of a flame, but don’t continue to burn. The flame point is an induction of critical
temperature at & above which suitable precautions should be taken to eliminate fire hazards.
The ISI test describes the Penske-Martin method. The method involves a cup into which the
bitumen is filled. The bitumen sample is then heated at a rate of 5-60C/min stirring the
material continuously.
The test flame is applied at intervals. The flash point is taken at the temperature read on the
thermometer when flame causes a bright flash in the interior of cup in a closed system & at
the surface of material in open system. It is 2200c.
b. Fire point test:
If heating is continued beyond the flash point, the vapors ignite in the pressure of a flame &
continue to burn indicating the fire point temperature. There is no standard method to
determine the spontaneous ignition temperature, which can only broadly indicate.
c. Loss on heating test:
The effect of heat on a bituminous binder is the loss of volatile constituents. This loss causes
the binder to harden. Thus one method of testing the desirable property of a binder is to find
out the loss on heating. This is achieved by an accelerated heating test a 50gm sample is
weight is taken and maintained at a temperature of 1600c for 5hours. Then it expressed as
a percentage of loss in original weight is determined.
6. Solubility test:
It has already been indicated that all bitumen are substantially soluble in CS 2. This is one of
the points that define bitumen. Hence any impurity in bitumen in the form of inert minerals,
carbon, salts etc. could be quantitatively analyzed by dissolving the samples of bitumen in
any of the two solvents.
A sample of 2g of bitumen is dissolved in 100ml of solvent and filtered in soluble material is
washed, dried and weighed then it is expressed in percent of original sample. The Indian
specifications require 99% solubility.
Tar is the viscous liquid obtained when natural organic materials such as wood and coal
carbonized or destructively distilled in the absence of air. Based on the materials from which
tar is derived, it is referred to as wood tar or coal tar. It is more widely used for road work
because it is superior.
There are five grades of roads tar: RT-1, RT-2, RT-3, RT-4 and RT-5, based on their viscosity
and other properties.
RT-1 has the lowest viscosity and is used for surface painting under exceptionally cold weather
as this has very low viscosity.
RT-2 is recommended for standard surface painting under normal Indian climatic conditions.
RT-3 may be used for surface painting, renewal coats and premixing chips for top course and
light carpets.
RT-5 is adopted for grouting purposes, which has highest viscosity among the road tars.
The properties and requirements for five grades of road tars based on the above test results are
given by the ISI are given in below table.
Road Tar Grades
Sl. No. Property RT-2 RT-3 RT-4 RT-5
RT-1
Preparation of Tar
There are three stages in the production of road tar:
1) Carbonization of coal to produce crude tar
2) Refining or distillation of crude tar
3) Blending of distillation residue with distillate oil fractions to give the desired road tar.
Carbonization in Coke-Ovens
Coke oven consists of large thin box lined with brick, 40 feet long, 14 feet high and 1 ½ feet
wide.
The crude tar obtained by the condensation of the vapours emitted from coal in the course of
carbonization is subjected to distillation process.
The process consists, first heating the crude tar to remove water and some light oils (Benzole),
then heating further and condensing the heavier vapour in a fractionating column.
In the first stage, the tar passes through the tubes in the cooler part of the furnace at a
temperature of 140°C.
It is then passed to a dehydration chamber where the pressure is released and water and light oil
is released.
The remaining tar is then passed to the second stage of the pipe-still at a temperature of 300°C.
From pipe-still, tar passes to a chamber at a lower pressure where vaporization takes place.
The vapours are condensed in a fractionating column which forms fractions of different boiling
point ranges.
In order of increasing boiling points they may be classified as light oil, carbolic oil, naphthalene
oil, wash oil, anthracene oil.
It is evident from the above that a tar of a suitable viscosity for use on the roads could be left as
residue simply by stopping the distillation at the appropriate point.
Road tar 1 and 2, on the basis of viscosity, having viscosities of 10 to 40 and 40 to 125 seconds
at Standard Tar Viscosity (STV) at 30°C.
Type-A having high softening point is used for surface dressings and base courses. Type-B is
used for wearing courses and carpets.
molecular weights. Typical structures for the solvent fractions haven been suggested by
spectroscopic examination on the basis of molecular weight and C/H ratio.
The differences in chemical structure between tars from different carbonization processes are
reflected in different in their properties. Tars produced by carbonization in coke-ovens or
horizontal retorts have more purely aromatic hydrocarbons compared to vertical retorts. Thus,
where as in coke-oven tar distillate oils over 90 percent may consist of aromatic hydrocardon of
benzene, naphthalene, anthracene and phenanthrene series, similar oils from vertical retort tars
contain up to 25% of phenolic material and the same amount of paraffins, this is because
temperature reached in coke-ovens and horizontal retorts will be higher than continuous vertical
retorts and the vapours evolved during carbonization are in contact with hot coke for a longer
period.
Vertical-retort tars are often referred as low-aromatic tars while coke-oven and horizontal-retort
tars as high-aromatic tars. In general, the high-aromatic class is distinguished by wider
molecular weight range, higher specific gravity, higher pitch content and low phenolic content.
1. What are the differences between bitumen and tar? How is asphalt produced?
2. What are the tests conducted on bitumen? Mention the importance of each.
3. Enumerate the properties of Bitumen and Tar
4. Write a note on Bitumen and Tar. Explain the chemical constituents of bituminous road
binders.
5. Explain the physical requirements of aggregates and bitumen.
6. What are the tests conducted on bitumen? Mention the importance of each.
7. Briefly explain the preparation of bitumen with neat figure.
8. Describe penetration test to be carried out on bitumen with standard values recommended for
construction.
9. Mention the various tests conducted on Bitumen. Explain any three tests with neat sketches.
10.Differentiate between Bitumen and Tar. How is asphalt produces?
11.What are the important requirements of test to be carried out on bitumen for road work
?explain important aspects or IS standard of each.
12.Explain briefly the procedure adopted in the laboratory along with neat sketch and limitations
to be considered as per IS/IRC standards for bitumen.
13.Explain in brief the preparation of bitumen with a flow chart.