CPVC Fire Sprinkler Products: Installation Instructions & Technical Handbook

CPVC Fire Sprinkler
Products
Installation Instructions &
Technical Handbook
Installation Handbook
JUNE 2008 IH-1900
Technical Services Tel: (800) 381-9312 / Fax: (800) 791-5500
© 2008 Tyco Fire & Building Products

table of contents
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Training and Demonstration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
LISTINGS/APPROVALS (WHERE TO USE) . . . . . . . . . . . . . . . . . . . . . . . 7
Underwriters Laboratories Inc. (UL) And
Underwriters Laboratories Inc. (C-UL) For Use In Canada . . . . . . . 7
Concealed Installations (UL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Concealed Installations (C-UL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Exposed Installation- General (UL & C-UL). . . . . . . . . . . . . . . . . . 8
Smooth, Flat, Horizontal, Fixed Ceilings-
Exposed Installations (UL & C-UL) . . . . . . . . . . . . . . . . . . . . . . . . . 8
Unfinished Basements- Exposed Installations (UL & C-UL). . . 10
Combustible Concealed Spaces (UL). . . . . . . . . . . . . . . . . . . . . . 14
Air Plenums (UL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Garage Installations (UL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
System Risers (UL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Underground Water Pressure Service (UL & C-UL) . . . . . . . . . . 17
Outdoor Installations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Factory Mutual (FM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Concealed Installations (FM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Exposed Installations-
Smooth, Flat, Horizontal Ceilings (FM). . . . . . . . . . . . . . . . . . . . . 21
System Risers (FM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
The Loss Prevention Council (LPCB) . . . . . . . . . . . . . . . . . . . . . . . . 24
Additional Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Ordinary Hazard Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
TECHNICAL DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
BlazeMaster CPVC Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Solvent Cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Product Ratings and Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Proximity to Heat Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Pressure Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Friction Loss. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Thermal Expansion– U.S. Units. . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Thermal Expansion– Metric Units. . . . . . . . . . . . . . . . . . . . . . . . . 34
Physical and Thermal Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Permissible Bending Deflections. . . . . . . . . . . . . . . . . . . . . . . . . . 45
Support and Hanger Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Pipe Bracing with Standard Band Hanger . . . . . . . . . . . . . . . . . . 51
Hanger/Support Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Vertical Restraint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Chemical Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
table of contents
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Handling & Storage of BlazeMaster CPVC . . . . . . . . . . . . . . . . . . . . 56
Handling - Pipe and Fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Storage- Pipe & Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Handling - Solvent Cements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Storage - Solvent Cements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Solvent - Cement Spills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Joining CPVC Pipe and Fittings with
One-Step Solvent Cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Estimating Cement Requirements. . . . . . . . . . . . . . . . . . . . . . . . . 58
Cutting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
De-burring and Beveling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Solvent Cement Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Set and Cure Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
System Acceptance Testing (Hydrostatic Pressure Test) . . . . . 63
Joining Pipe and Fittings in Adverse Conditions . . . . . . . . . . . . . . 64
In Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
In Hot Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Transition to Other Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Threaded Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Grooved Coupling Adapter Connections. . . . . . . . . . . . . . . . . . . 66
Penetrating Fire Rated Walls & Partitions . . . . . . . . . . . . . . . . . . . . 67
Freeze Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Use of Dry Type Sprinklers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Use and Cautions with Glycerin Antifreeze. . . . . . . . . . . . . . . . . 68
Batt Insulation Requirements and Suggestions. . . . . . . . . . . . . 70
Batt Insulation Installation Recommendations. . . . . . . . . . . . . . 70
Cut-in Procedure for System Modification and Repair . . . . . . . . . 71
LIMITED WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
APPENDIX A- PIPE FITTINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
APPENDIX B- DO’S AND DON’TS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
IMPORTANT INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Important Information with Regards to Your
Blazemaster CPVC Fire Sprinkler System . . . . . . . . . . . . . . . . . . . . 90
Notification to Jobsite building trades . . . . . . . . . . . . . . . . . . . . . . . 91
GENERAL DESCRIPTION
introduction
This Installation Handbook refers to Tyco® CPVC Pipe and Fittings produced
by Tyco Fire & Building Products (TFBP). The Tyco CPVC Pipe and Fittings
are produced from BlazeMaster CPVC compound. When reference to
NFPA Standards is made in this Installation Handbook, the current edition
of the relevant code is used. This Installation Handbook contains
the criteria for installation (including system design, handling, and
storage) of BlazeMaster CPVC piping systems in accordance with
the applicable Listing/Approval agencies. Additionally, this handbook
contains recommendations for installation, general piping practices, and
other suggestions that may not be required to satisfy the applicable Listing/
Approval agencies. To differentiate between a requirement and a suggestion,
use the following definitions:
SHALL or MUST – T
he use of the words “shall” or “must” indicates a
mandatory requirement of the Listings/Approvals.
SHOULD or MAY – T he use of the words “should” or “may” indicates
a recommendation that is strongly advised, but not
required to meet the Listings/Approvals.
This handbook is intended as a supplement to basic, fundamental knowledge
relating to the installation and/or repair of CPVC fire sprinkler systems.
Before commencing installation, a user should understand and confirm
applicable National Fire Protection Association (NFPA) guidelines, the
National Building Code of Canada (as applicable), and local approval and
installation requirements for CPVC fire sprinkler systems.
Notice
The Tyco® CPVC Pipe and Fittings produced with BlazeMaster ® CPVC
compound described herein must be installed and maintained in compliance
with this document and with the applicable standards of the National Fire
Protection Association, in addition to the standards of any authorities having
jurisdiction. Failure to do so may impair the performance of these devices.
The owner is responsible for maintaining their fire protection system and
devices in proper operating condition. The installing contractor or sprinkler
manufacturer should be contacted with any questions.
It is the Designer’s responsibility to select products suitable for the intended
service and to ensure that pressure ratings and performance data are not
exceeded. Material selection should be verified to be compatible for the
specific application. Designers and Installers must read and understand the
installation instructions in this handbook.
Never remove any piping component or correct or modify any piping
deficiencies without first depressurizing and draining the system.
Never use air or compressed gas for system acceptance testing (hydro-
static pressure test). System failure when using compressed air or gas for
pressure acceptance testing may result in property damage serious injury,
or death.
GENERAL DESCRIPTION
Advantages
Tyco CPVC Pipe and Fittings manufactured with BlazeMaster CPVC
Description
compound are designed specifically for fire sprinkler systems and provide
General
the following advantages over traditional sprinkler piping systems:
• Increased hydraulic capabilities (C-Factor =150)
• No pre-cutting and expensive fabrication required
• NSF-pw approved for pressure rated potable water
Approvals
Listings /
• Can easily be connected to other sprinkler piping systems
• Flexibility in the piping for greater ease of installation
• Resistant to rust, scale, and foreign contaminant build up
• Inexpensive tools required for installation
• Easily repaired or modified on site
Technical
Data
• Easily transported and handled
• Resists sweating and condensation
Training and Demonstration

Tyco Fire & Building Products (TFBP) strongly recommends that installers
Installation
receive hands on demonstration in the proper procedure(s) for installation
of BlazeMaster fire sprinkler systems. On-site demonstration in proper pipe
preparation, solvent cementing, proper handling of CPVC and installation
instruction are available from TFBP at no charge. Upon completion of the
BlazeMaster demonstration program, TFBP will issue a completion card to
the persons successfully finishing the required subject matter. This card is
to be carried when working on BlazeMaster CPVC systems. For information
Warranty
about on-site demonstration, please contact your local TFBP Distribution
Limited
Center or your TFBP sales representative.
Appendix
A
Appendix
B
Information
Important
GENERAL DESCRIPTION
Tyco®. . . . . . . . . . . . . . . registered trademark of Tyco Fire & Building Products

Head Set™. . . . . . . . . . . registered trademark of Tyco Fire & Building Products
BlazeMaster ®. . . . . . . . . . . . . registered trademark of The Lubrizol Corporation
Caulk and Walk™. . . . . . . . . . registered trademark of The Lubrizol Corporation
Soffi-Steel™. . . . . . . . . . . . . . . . . . . . registered trademark of Grice Engineering
Teflon®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . registered trademark of Dupont
Oatey® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . registered trademark of Oatey
Great White ® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . registered trademark of Oatey
Crisco ®. . . . . . . . . . . . . . . . . . . . . . . . registered trademark of J.M. Smucker Co.
FGG/BM/CZ™ . . . . . . . . . . . . registered trademark of The Lubrizol Corporation
Listings and Approvals
LISTINGS/APPROVALS (WHERE TO USE)

For verification of Listings and Approvals, please consult the current UL
Description
Fire Protection Equipment Directory, C-UL Products Certified for Canada
General
Directory, Factory Mutual Research Approval Guide, or LPCB List of
Approved Fire Security Products and Services Guide.
Underwriters Laboratories Inc. (UL) And

Underwriters Laboratories Inc. (C-UL) For Use In Canada
BlazeMaster CPVC pipe and fittings are UL and C-UL Listed for use in:
Approvals
Listings /
• Light Hazard occupancies as defined in the Standard for Installation of
Sprinkler Systems, NFPA 13.
• Residential occupancies as defined in the Standard for Installation of
Sprinkler Systems in Residential Occupancies up to Four Stories in Height,
NFPA 13R.
Technical
• Residential occupancies as defined in the Standard for Installation of
Data
Sprinkler Systems in One and Two Family Dwellings and Manufactured
Homes, NFPA 13D.
• A ir plenums, as defined by the Installation of Air Conditioning and
Ventilating Systems, NFPA 90A.
• Underground Water Pressure Service, NFPA 24.
Installation
• System risers in residential occupancies, NFPA 13R and 13D.
• S ee UL Fire Protection Equipment Directory, categories VIWT and
HFYH.
• See C-UL Products Certified for Canada Directory, categories VIWT7
and HFYH7.
Warranty
BlazeMaster fire sprinkler systems shall be employed in wet-pipe systems Limited
only. (A wet pipe system contains water or water and glycerin (anti-freeze
solution) and is connected to a water supply so that the water or water and
glycerin (anti-freeze solution) will discharge immediately when a sprinkler
is opened.)
BlazeMaster CPVC pipe and fittings must never be used in a system
Appendix
using compressed air or other gases. National Fire Protection Association

A
Standards 13, 13R, 13D and NFPA 24, in addition to the standards of any
other authorities having jurisdiction, must be referenced and followed for
design and installation requirements in conjunction with this Installation
Handbook.
Appendix
Concealed Installations (UL)

• In accordance with the UL Listing, protection shall be provided for
B
BlazeMaster CPVC pipe and fittings. The minimum protection shall consist
of either one layer of 3/8 inch (9,5 mm) thick gypsum wallboard, 1/2 inch
(12,7 mm) plywood soffits, or a suspended membrane ceiling with lay-in
panels or tiles having a weight of 0.35 pounds per sq. ft. (1,7 kg per sq.
meter) when installed with metallic grids. For residential occupancies
Information
Important
defined in NFPA 13D and 13R, the minimum protection may consist of
one layer of 1/2 inch (12,7 mm) plywood.
Listed Quick Response, standard or extended coverage, 225°F (107°C)
maximum temperature rated sprinkler or Listed Residential 225°F (107°C)
maximum temperature rated sprinkler located in accordance with its
Listing may be used.
Solvent cement joints shall be made with TFP-401 or TFP-500 One Step
Solvent Cement.
Concealed Installations (C-UL)

• In accordance with the C-UL Listing, protection shall be provided for
BlazeMaster CPVC pipe and fittings. The minimum protection shall
consist of either one layer of 9,5 mm thick gypsum wallboard, one layer
of 13 mm plywood, or a suspended membrane ceiling with lay-in panels
or tiles classified with respect to surface burning characteristics having
a mass of not less than 1,7 kg/m2 when installed with metallic grids. The
effectiveness of this protection can be impaired if penetrated by large
openings such as ventilation grills, exhaust fans connected to metal
ducts serving washrooms excepted. Where such penetration is present,
individual openings exceeding 0,03 m2 but not exceeding 0,71 m2 in area
must be located such that the distance from the edge of the opening to
the nearest sprinkler does not exceed 300 mm.
In these cases any Quick or Standard Response, 107°C maximum
temperature rated sprinkler or Listed Residential 107°C maximum
temperature rated sprinkler located in accordance with its Listing may be
used. BlazeMaster pipe and fittings shall not be used where such openings
exceed 0.71 m2 in area.
Solvent Cement.
Exposed Installation- General (UL & C-UL)

In accordance with the UL and C-UL Listings, BlazeMaster pipe and fittings
may be installed without protection (exposed), subject to the following
additional limitations:
Note: NFPA standards permit the omission of automatic sprinklers in ar-

eas such as small closets and bathrooms. Where sprinklers are not re-
quired, and when approved by the authority having jurisdiction, it is ac-
ceptable to install BlazeMaster products exposed in these areas.
Note: Where piping is required to be mounted directly to the ceiling/wall,

the use of listed hangers for thermoplastic sprinkler piping mounted di-
rectly to the ceiling/wall is permitted. The resulting clearance between
the pipe and the ceiling/wall as a function of using the listed hanger is
acceptable.
Smooth, Flat, Horizontal, Fixed Ceilings-

Exposed Installations (UL & C-UL)
• Standard Coverage Sprinklers
- Pendent Sprinklers shall be Listed, Quick Response, 170°F (77°C)
maximum temperature rated, sprinklers having deflectors installed within
8 inches (203,2 mm) of the ceiling. The maximum distance between
sprinklers shall not exceed 15 feet (4,6 m). Piping shall be mounted
directly to the ceiling.
- U pright Sprinklers shall be Listed, Quick Response, 155°F (68°C)

maximum temperature rated, installed within 4 inches (101,6 mm) of the
Description
ceiling. The maximum distance between sprinklers shall not exceed 15
General
feet (4,6 m). The maximum distance from the ceiling to the centerline
of the main run of pipe shall not exceed 7-1/2 inches (190,5 mm). The
distance from the centerline of the sprinkler to the closest hanger shall
be 3 inches (76,2 mm).
- Horizontal Sidewall Sprinklers shall be Listed, Quick Response, 200°F
(93°C) maximum temperature rated, having deflectors within 12 inches
Approvals
Listings /
(305,0 mm) of the ceiling and within 6 inches (152,4 mm) of the side wall.
The maximum distance between sprinklers shall not exceed 14 feet (4,3
m). Piping shall be mounted directly to the side wall.
- Solvent cement joints shall be made with TFP-401 or TFP-500 One Step
Solvent Cement.
Technical
• Extended Coverage Sprinklers
Data
- Pendent Sprinklers shall be Listed, Quick Response, 155°F (68°C)
maximum temperature rated, having deflectors installed within 8 inches
(203,2 mm) of the ceiling. The maximum distance between sprinklers shall
not exceed 20 feet (6,1 m) with an application density of at least 0.1 gpm/
sq.ft (4,1 mm/min). Piping shall be mounted directly to the ceiling.
Installation
The maximum lateral distance between sprinklers shall not exceed 18 feet
(5,5 m) with an application density of at least 0.1 gpm/sq.ft (4,1 mm/min).
Piping shall be mounted directly to the side wall.
Warranty
Limited
The maximum lateral distance between sprinklers shall not exceed 16 feet
(4,9 m) with an application density of at least 0.1 gpm/sq.ft (4,1 mm/min).
Piping shall be mounted directly to the side wall.
Appendix
- When using fittings 1-1/2 inches (DN40) and larger only Schedule 80
fittings may be used.
A
Solvent Cement.
• Residential Sprinklers
- Pendent Sprinklers when the maximum lateral distance between
Appendix
sprinklers is 15 feet (4,6 m) or less. Sprinklers shall be Listed 170°F (77°C)

B
maximum temperature rated, having deflectors located in accordance

with their Listing and not exceeding 8 inches (203,2 mm) from ceiling.
The demand for the sprinklers shall be the minimum flow rates indicated
in individual listing. Piping shall be mounted directly to the ceiling.
Information
- Pendent Sprinklers when the maximum lateral distance between

Important
sprinklers exceeds 15 feet (4,6 m) but does not exceed 20 feet (6,1
m). Sprinklers shall be Listed 155°F (68°C) maximum temperature
rated, having deflectors located in accordance with their Listing and
10 Listings and Approvals
not exceeding 8 inches (203,2 mm) from ceiling. The demand for the
sprinklers shall be the greater of either the minimum flow rates indicated
in individual listing or calculated based on delivering a minimum of 0.1
gpm/sq.ft. (4,1 mm/min) over the design area in accordance with the
provisions of NFPA 13:(2007) Section 11.3.1.2. Piping shall be mounted
directly to the ceiling.
- H orizontal Sidewall Sprinklers when the maximum lateral distance
between sprinklers is 14 feet (4,3 m) or less. Sprinklers shall be Listed
200°F (93°C) maximum temperature rated having deflectors located in
accordance with their Listing. The demand for the sprinklers shall be the
minimum flow rates indicated in individual listing. Piping shall be mounted
directly to the side wall.
- H orizontal Sidewall Sprinklers when the maximum lateral distance
between sprinklers exceeds 14 feet (4,3 m) but does not exceed 18 feet
(5,5 m). Sprinklers shall be Listed 165°F (74°C) maximum temperature
rated having deflectors 12 inches (305,0 mm) from ceiling and within 6
inches (152,4 mm) of the wall. The demand for the sprinklers shall be
the greater of the minimum flow rates indicated in individual listing or
calculated based on delivering a minimum of 0.1 gpm/sq.ft (4,1 mm/
min) over the design area in accordance with the provisions of NFPA
13:(2007) Section 11.3.1.2. The maximum sprinkler area of coverage
shall not exceed 18 x 18 feet (5,5 m x 5,5 m). Piping shall be mounted
directly to the side wall.
- When applying criteria having a minimum 0.1 gpm/sq.ft (4,1 mm/min),
Schedule 80 fittings must be used when sizes are 1-1/2 inch (DN40)
and larger.
Solvent Cement.
Unfinished Basements- Exposed Installations (UL & C-UL)

BlazeMaster CPVC pipe and fittings may be installed without protection
(exposed) in unfinished basements in accordance with NFPA 13D when
subject to the following additional limitations:
• The ceiling shall be horizontal and constructed using nominal 2” x 10”
(50 x 250) solid wood joists on 16 inch (406,4 mm) centers.
OR
he ceiling shall be horizontal and constructed using nominal 2” x 12”
T
(50 x 300) solid wood joists on 16 inch (406,4 mm) centers. When
installing BlazeMaster CPVC pipe and fittings in conjunction with
2” x 12” (50 x 300) solid wood joists, the maximum system working
pressure under flowing conditions shall not exceed 100 psi (6,9 bar)
and the maximum system working pressure under static (non flowing)
conditions shall not exceed 175 psi (12,1 bar).
• The distance from the floor to the bottom of the solid wood joists shall be
between 7 and 8 feet (2,1 m and 2,4 m).
• L isted residential pendent sprinklers with 155°F (68°C) maximum
temperature rating and 3.0 minimum K-factor are to be used for this type
of installation. The maximum sprinkler spacing shall not exceed 12 feet
(3,7 m). The system is to be designed based upon the Listed flows for the
Listings and Approvals 11
sprinkler selected except that the flow for a single sprinkler or for multiple
sprinklers flowing is to be not less than 11 gpm (41,6 lpm) per sprinkler.
Description
The sprinklers are to be installed with their deflectors a maximum of 1-3/4
General
inches (44,5 mm) below the bottom of the solid wood joists in anticipation
of future installation of a finished ceiling. (Reference NFPA 13D:(2007)
Section 8.2.4.)
• All system mains shall be run perpendicular to the joists. All branch lines
shall be run parallel to the joists.
Approvals
Listings /
• For installations incorporating 2” x 10” (50 x 250) or 2” x 12” (50 x 300)
solid wood joists, all solvent cement joints should be made with TFP-401
or TFP-500 One Step Solvent Cement.
• When the total protected area exceeds 1,000 sq. feet (9,3 sq. m), blocking
shall be utilized to divide the area into individual compartments not
exceeding 1,000 sq. feet (9,3 sq. m). The maximum length along the joist
Technical
shall not exceed 32 feet (9,8 m). When the length exceeds 32 feet (9,8 m),
Data
blocking shall be utilized. The blocking shall be constructed of minimum 1/2
inch (12,7 mm) plywood and shall be the full depth of the wood joists.
• When installing BlazeMaster CPVC pipe and fittings perpendicular (system
mains) to the solid wood joists, listed support devices for thermoplastic
sprinkler piping or other listed support devices shall be used that mount
Installation
the piping directly to the bottom of the solid wood joists. As an alternative
to mounting the pipe and fittings below the solid wood joists, it may be
acceptable to cut holes in the solid wood joists at or below the center of
the depth of the solid wood joist for support. The holes should be oversized
to allow for movement and located as to not impair the structural integrity
of the joists.
Warranty
Notice
Limited

When drilling holes in the solid wood joists, the structural integrity must
be maintained. Consult the authority having jurisdiction (AHJ) or build-
ing code for requirements.
• When installing BlazeMaster CPVC pipe and fittings parallel (branch lines)
to the solid wood joists, the pipe and fittings shall be installed in the cavity
Appendix
below the bottom of the ceiling and above the bottom of the joist. The
branch lines shall be located at or below the center of the depth of the solid
A
wood joist. The pipe shall be installed utilizing listed support devices for
thermoplastic sprinkler piping or other listed support devices that mount
the piping directly to nominal 2 inch (50,8 mm) solid wood joist or listed
support devices for thermoplastic sprinkler piping that offset the pipe a
nominal distance of 1-1/2 inches (38,1 mm) from the solid wood joists.
Appendix
• The instructions shown here for Unfinished Basements with Exposed Solid
B
Wood Joists require the use of Schedule 80 fittings when sizes are 1-1/2
inches (DN40) and larger.
Use of BlazeMaster CPVC pipe and fittings is limited to basements where
the quantity and combustibility of contents is low and fires with relatively
Information
Important
low rates of heat release are expected.

Figure 1 – Unfinished Basement, Center Wall Riser with
Center Room Main
MAIN
12'-0"
(3,7 m)
12'-0"
MAX. BRANCH
(3,7 m)
MAX. 12" MAX.
(304,8 mm)
6'-0" 6'-0"
(1,8 m) TO CENTER (1,8 m)
MAX. OF RISER MAX.
RISER
2x10 1" MIN. TO
or 2" MAX.
2'-0" MAX.
2x12
(609,6 mm)
16" TO PIPE
(406,4 mm)
1-3/4" SUPPORT
CENTERS
(44,5 mm)
MAX.
32'-0" 1-1/2" MAX.
(9,8 m) MAX. (38,1 mm)
TO WALL OR FROM WALL
BLOCKING TO EDGE OF
RISER
Figure 2 – Unfinished Basement, Center Wall Riser with

Main at Wall
6'-0"
(1,8 m)
12'-0"
MAX. 12'-0" (3,7 m)
(3,7 m)
MAX. BRANCH
MAX.
12" (304,8 mm)

6'-0"
MAX. TO CENTER
MAIN (1,8 m)
OF RISER
MAX.
1-3/4"
16" (44,5 mm)
(406,4 mm) MAX.
CENTERS
2'-0" MAX.
2x10
(609,6 mm)
or
1-1/2" MAX. TO PIPE
2x12
(38,1 mm) SUPPORT
32'-0"
FROM WALL
(9,8 m) MAX.
TO EDGE OF
RISER TO WALL OR
RISER
1" MIN. TO BLOCKING
2" MAX.
Figure 3 – Unfinished Basement, Riser in Corner
Description
General
6'-0"
(1,8 m)
12'-0"
MAX. 12'-0" (3,7 m)
(3,7 m)
MAX. BRANCH
MAX.
1-3/4"
Approvals
(44,5 mm)
Listings /
MAX. 6'-0"
(1,8 m)
2'-0" (609,6 mm) MAX.
MAX. TO PIPE
SUPPORT
2x10
or MAIN 12" (304,8 mm)
2x12
MAX. TO CENTER
Technical
16" OF RISER
Data
(406,4 mm)
CENTERS RISER
1" MIN. TO
2" MAX. 32'-0"
(9,8 m) MAX.
1-1/2" (38,1 mm) MAX. TO WALL OR
FROM WALL TO EDGE BLOCKING
Installation
OF RISER
Figure 4– Unfinished Basement, Blocking

16"
CENTERS
Warranty
Limited
BLOCKING
TO FULL DEPTH
OF JOIST
BLOCKING JOIST CEILING

Appendix
A
Figure 5– Unfinished Basement, Branch Line Support

Appendix
B
1/2 JOIST 1/2 JOIST

DEPTH DEPTH
MAX. MAX.
Information
Important
Branches Branches
Supported with Supported with
Blocking 1-3/4" Hangers 1-3/4"
MAX. MAX.
Combustible Concealed Spaces (UL)
BlazeMaster CPVC pipe and fittings are not approved for installation in
combustible concealed spaces requiring sprinklers, as referenced in NFPA
13 unless protected by sprinklers specifically Listed for this application.
Although NFPA 13R and 13D permit the omission of sprinklers from
combustible concealed spaces, Tyco CPVC Pipe and Fittings manufactured
with BlazeMaster CPVC compound can be installed in these areas when
protecting residential occupancies according to these standards.
For installations where sprinkler pipe runs through an attic space that
requires sprinklers per NFPA, CPVC piping shall be protected in order to
meet the requirements of its UL and C-UL Listings. The authority having
jurisdiction shall be consulted prior to any installation of CPVC in attic spaces
requiring sprinklers. Protection methods and requirements may vary by
jurisdiction and are subject to interpretation.
• Special Use Sprinklers - Tyco Fire & Building Products Specific Application
Attic Sprinklers
- Product Description - In accordance with the UL Listing, the Tyco Fire &
Building Products, Specific Application Sprinklers for Protecting Attics
are designed to provide protection of specific light hazard combustible,
as well as non-combustible, attic spaces requiring sprinkler protection.
The Specific Application Sprinklers for Protecting Attics allow for the
use of Tyco CPVC Pipe and Fittings manufactured with BlazeMaster
CPVC compound within the attic space and to supply the wet system
sprinklers below the ceiling provided the attic space is protected with
Specific Application Sprinklers for Protecting Attics.
- Installation Requirements - When using the Specific Application Sprinklers
for Protecting Attics, reference Technical Data Sheet TFP610.
• Special Use Sprinklers - Tyco Fire & Building Products Specific Application
Model CC1 & CC2 Combustible Concealed Space Sprinklers
-P
roduct Description - In accordance with the UL Listing, the Tyco
Fire Products Specific Application Model CC1 & CC2 Combustible
Concealed Space Sprinklers are specific application sprinklers designed
to provide protection of specific light hazard combustible, as well as
non-combustible, concealed spaces requiring sprinkler protection. The
Model CC1 & CC2 Sprinklers in some cases allow for the use of Tyco
CPVC Pipe and Fittings manufactured with BlazeMaster CPVC compound
within concealed spaces requiring automatic sprinkler protection.
- Installation Requirements - When using the Model CC1 or CC2 Sprinklers,
reference Technical Data Sheet TFP630 and TFP632 respectively.
Air Plenums (UL)

BlazeMaster CPVC pipe and fittings are UL Listed for use in air plenums.
BlazeMaster CPVC pipe and fittings have been investigated by UL per
the requirements of UL 1887 and found to comply with combustibility
requirements for thermoplastic sprinkler pipe as described in the Standard
for Installation of Air Conditioning and Ventilating Systems, NFPA 90A, and
various model mechanical codes. BlazeMaster CPVC pipe and fittings may
be installed in the plenum adjacent to, but not over, an opening in the ceiling
such as ventilation grills. Return Air Plenum installations may only be made
with UL Listed BlazeMaster CPVC pipe and fittings and require the use of
Schedule 80 fittings when sizes are 1-1/2 inch (DN40) and larger.
Description
General
Garage Installations (UL)
Garage Installation Specifications shall only apply for the installation of UL
Listed BlazeMaster CPVC pipe and fittings in garages requiring sprinkler
protection per NFPA 13D and NFPA 13R. These Standards are defined in
NFPA codes entitled “One and Two Family Dwellings and Mobile Homes”
and in “Residential Occupancies up to Four Stories in Height”. As referenced
Approvals
Listings /
in NFPA 13D:(2007) Section 8.6.4, “Sprinklers are not required in garages,
open attached porches, carports or similar structures.” The installation
of BlazeMaster sprinkler pipe and fittings for use in garages requiring
sprinkler protection per NFPA 13R is only applicable to the UL Listing of
this product.
Requirements for Pipe, Fittings, Solvent Cement Systems, System Design,
Technical
Installation, Freeze Protection, and Penetrating Fire Related Walls and
Data
Partitions are covered in this Installation Handbook. Please read these
sections carefully prior to designing or installing BlazeMaster pipe and
fittings for garage installations.
• Installation Requirements
- Protection: BlazeMaster CPVC pipe and fittings shall be installed
Installation
concealed behind protection consisting of a minimum of one layer of
3/8 inch (9,5 mm) thick gypsum wallboard or 1/2 inch (13 mm) thick
plywood.
- Sprinkler Requirements: UL Listed, quick response, standard coverage,
pendent or sidewall sprinklers with a 225°F (107°C ) maximum
temperature rating shall be utilized. All sprinklers shall be installed per
Warranty
Limited
the manufacturer’s published installation instructions.
- Installation Standard: The Listing for Garage Installations shall pertain
to those occupancies defined by NFPA 13R.
System Risers (UL)

In accordance with the UL Listing, BlazeMaster CPVC pipe and fittings may
Appendix
be used as system risers in accordance with NFPA 13, 13D, and 13R when
subject to the following additional limitations:
A
1. W
hen installed protected (concealed) in accordance with NFPA 13, 13D,
and 13R, the minimum protection shall consist of either one layer of
3/8 inch (9,5 mm) thick gypsum wallboard or 1/2 inch (12,7 mm) thick
plywood.
Appendix
2. W hen installed without protection (exposed) in accordance with

B
NFPA 13D and 13R, the following limitations shall apply:

- T he riser shall be installed below a smooth, flat, horizontal ceiling
construction. A Listed residential pendent sprinkler is to be installed with
its deflector at the distance from the ceiling specified in the sprinkler
Listing.
Information
Important
OR
he riser shall be installed below a horizontal unfinished basement ceiling
T
(in accordance with NFPA 13D) constructed utilizing nominal 2” x 10”
(50 x 250) or nominal 2” x 12” (50 x 300) exposed solid wood joists on
16 inch (406,4 mm) centers. A Listed residential pendent sprinkler is
to be installed with its deflector a maximum of 1-3/4 inches (44,5 mm)
below the bottom of the solid wood joist in anticipation of the future
installation of a finished ceiling.
W
hen installing BlazeMaster CPVC pipe and fittings in conjunction with
2” x 12” (50 x 300) solid wood joists, the maximum system working
pressure under flowing conditions shall not exceed 100 psi (6,9 bar)
and the maximum system working pressure under static (non flowing)
conditions shall not exceed 175 psi (12,1 bar).
-T
he Listed residential pendent sprinkler is to have 155°F (68°C) maximum
temperature rating and is to be installed at a maximum horizontal
distance of 12 inches (305,0 mm) from the center line of the riser. The
system is to be designed based upon the Listed flows for the sprinkler
selected except that the flow for a single sprinkler or multiple sprinklers
shall not be less than 11 gpm (41,6 lpm) per sprinkler.
-T
he riser shall be supported vertically within 2 feet (610 mm) of the
ceiling or bottom of the joist.
-T
he minimum riser diameter shall be 1 inch (DN25) and the maximum
riser diameter shall be 2 inches (DN50).
-T
he maximum distance between the wall(s) and the outside surface of
the riser pipe shall be 1-1/2 inches (38,1 mm).
-A
ll solvent cement joints shall be made with TFP-401 or TFP-500 One
Step Solvent Cement.
-T
he instructions shown here for Exposed System Risers require the
use of Schedule 80 fittings when riser sizes are 1-1/2 inches (38,1 mm)
and larger.
3. The system shall be installed per the requirements of NFPA 13:(2007)
Section 9.2.5, Support of Risers.
4. BlazeMaster CPVC sprinkler pipe and fittings shall be installed per the
manufacturer’s Installation and Technical Handbook.
5. Risers shall be supported by pipe clamps or by hangers located on the
horizontal connection closest to the riser. Only Listed hangers and clamps
shall be used.
6. V
ertical lines must be supported at intervals, described in Paragraphs 9
and 10 below to avoid placing excessive load on a fitting at the lower end.
Do this by using riser clamps or double bolt pipe clamps Listed for this
service. The clamps must not exert compressive stresses on the pipe.
If possible, the clamps should be located just below a fitting so that the
shoulder of the fitting rests against the clamp. If necessary, a coupling
can be modified and adhered to the pipe as a bearing support (modified
riser collar) such that the shoulder of the fitting rests on the clamp (Ref.
Figure 6). Follow the cure times in Tables U, V, and W on Page 62.
Note: A modified riser collar shall only be used to provide support to

the riser and shall not be used to join two pieces of pipe.
Description
General
7. Do not use riser clamps that squeeze the pipe and depend on compression
of the pipe to support the weight.
8. Hangers and straps shall not compress, distort, cut or abrade the piping
and shall allow for free movement of the pipe to permit thermal expansion
and contraction. The pipe can be damaged, and compression increases
the likelihood of stress cracking.
Approvals
Listings /
9. M
aintain vertical piping in straight alignment with supports at each floor
level, or at 10 feet (3,1 m) intervals, whichever is less.
10. B
lazeMaster CPVC risers in vertical shafts or in buildings with ceilings
over 25 feet (7,6 m), shall be aligned straightly and supported at each floor
level, or at 10 feet (3,1 m) intervals, whichever is less.
Technical
Figure 6 – Riser Collar
Data
Modify Coupling Collar
Retain Portion of
Collar Adhered
Coupling Without
to Pipe
Seat as Collar
Shoulder of Collar
Cut Above and
Installation
Rests on Support
Parallel to Seat
Support
Seat
Support is Snug But
Discard This
Not Tight on Pipe
Portion Pipe
Warranty
Underground Water Pressure Service (UL & C-UL) Limited
• Pipe - BlazeMaster CPVC pipe complies with the requirements of ASTM
F442 and standard dimension ratio (SDR) 13.5. BlazeMaster pipe is
UL Listed and C-UL Listed for a rated pressure of 175 psi (12,1 bar) for
underground service.
• Fittings - BlazeMaster CPVC fittings comply with the requirements of ASTM
Appendix
F438 (Schedule 40 socket), ASTM F439 (Schedule 80 socket) and ASTM

A
F1970 (Transition fittings).

• Solvent Cement - All socket type joints shall be made in accordance with
TFBP’s Installation Instructions using the TFP-401 or TFP-500 One Step
Solvent Cement.
Appendix
Note: When using BlazeMaster pipe and fittings, pipe and fittings must
be installed in accordance with ASTM D2774, the standard recom-
B
mended practice for underground installation of thermoplastic pres-

sure piping and ASTM F645, the standard guide for selection, design,
and installation of thermoplastic water pressure piping systems, and all
TFBP installation instructions contained within this Installation Hand-
book.
Information
Important
• System Design - A BlazeMaster underground system shall be hydraulically
calculated using a Hazen-Williams C-Factor of 150, and designed and
installed in accordance with the “Installation of Sprinkler Systems,” NFPA
13, 2007 edition, and where appropriate the “Standard for Installation of
Private Fire Service Mains and Their Appurtenances,” NFPA 24.
• Installation Procedures - The installation procedures detailed within apply
to BlazeMaster CPVC pipe that has solvent cemented joints in sizes ranging
from 3/4 to 3 inch (DN20 to DN80).
• Inspection - Before installation, BlazeMaster CPVC pipe and fittings should
be thoroughly inspected for cuts, scratches, gouges, or split ends. Discard
damaged pipe.
• Trenching - The trench should be of adequate width to allow convenient
installation, while at the same time being as narrow as possible. Minimum
trench widths may be utilized by joining pipe outside of the trench
and lowering it into the trench after adequate joint strength has been
achieved.
Note: Please refer to TFBP’s instructions for recommended set and

cure times for solvent cemented joints as found in Tables U, V, and W
on Page 62 of this Installation Handbook. Where pipe is joined in the
trench, or where thermal expansion and contraction are factors, trench
widths may have to be widened. For additional details on expansion and
contraction, please see thermal expansion characteristics in Tables G1
and G2 on Pages 36-37. Table A on Page 20 shows the trench width
and minimum ground cover required for underground installation.
All BlazeMaster CPVC pipe that is water filled should be buried at least
12 inches (304,8 mm) below the maximum expected frost line. It is
recommended that BlazeMaster piping be run within a metal or concrete
casing when it is installed beneath surfaces that are subject to heavy-
weight or constant traffic such as roadways and railroad tracks.
The trench bottom should be continuous, relatively smooth and free
of rocks. Where ledge rock, hardpan or boulders are encountered, it is
necessary to pad the trench bottom using a minimum of 4 inches (102,0
mm) of tamped earth or sand beneath the pipe as a cushion and to protect
the pipe from damage. Sufficient cover must be maintained to keep external
stress levels below maximum design stress. Reliability and safety of service
is of major importance in determining minimum cover. Local, state and
national codes may also govern.
• Maintenance - Maintenance of BlazeMaster CPVC pipe and fittings for
underground water service shall be in accordance with the Standard
for Inspection, Testing and Maintenance of Water Based Extinguishing
Systems as defined by NFPA 25.
• S naking of Pipe - After BlazeMaster CPVC pipe has been solvent
cemented, it is advisable to snake the pipe according to the following
recommendations beside the trench during its required drying time.
Be especially careful not to apply any stress that will
disturb the undried joint. Snaking is necessary to allow for any
anticipated thermal contraction that will take place in the newly joined
pipe line. Snaking is particularly necessary on the lengths of pipe that
have been solvent cemented during the afternoon hours of a hot summer
day because the drying time will extend through the cool of the night when
thermal contraction of the pipe could stress the joints to the point of pull
Description
out. This snaking is also especially necessary with pipe that is laid in its
General
trench (necessitating wider trenches than recommended) and is back-
filled with cool earth before the joints are thoroughly dry. Tables B1 and
B2 on Page 20 show the Pipe Snaking and the Loop Offset dimensions to
compensate for contraction.
• B ack-Filling - Ideally, back-filling should only be done early in the
morning during hot weather when the line is fully contracted so that there
Approvals
Listings /
is no chance of insufficiently dried joints being subject to contraction
stresses.
The pipe should be uniformly and continuously supported over its entire
length with firm, stable material. Blocking should not be used to change
pipe grade or to intermittently support pipe across excavated sections.
Pipe is installed in a wide range of sub soils. These soils should not only
Technical
be stable, but applied in such a manner so as to physically shield the pipe
Data
from damage. Attention should be given to local pipe laying experience
that may indicate particular bedding problems.
Back-filled material free of rocks with a size of 1/2 inch (12,7 mm) or less
should be used to surround the pipe with 6-8 inches (152,4 mm - 203,2
mm) of cover. The back-filled material should be placed in layers. Each
Installation
soil layer should be sufficiently compacted uniformly to develop laterally
passive soil forces during the back-fill operation. It may be advisable to
have the pipe under water pressure, 15-25 psi (1,0 bar - 1,7 bar) during
the back-filling.
Vibratory methods are preferred when compacting sand or gravel. Best
results are obtained when the soils are in a nearly saturated condition.
Warranty
Limited
Where water flooding is used, the initial back-fill should be sufficient to
ensure complete coverage of the pipe. Additional material should not be
added until the water flooded back-fill is firm enough to walk on. Care
should be taken to avoid floating the pipe.
Sand and gravel containing a significant portion of fine-grained material
such as silt and clay should be compacted by hand or preferably by a
Appendix
mechanical tamper. The remainder of the back-fill should be placed and

A
spread in uniform layers in such a manner as to fill the trench completely

so that there will be no unfilled spaces under or about rocks or lumps of
earth in the back-fill. Large or sharp rocks, frozen clods and other debris
greater than 3 inches (76,2 mm) in diameter should be removed. Rolling
equipment or heavy tampers should only be used to consolidate the final
back-fill.
Appendix
B
Outdoor Installations
BlazeMaster pipe and fittings are not listed for outdoor applications other
than underground.
Information
Important
Table A – Ground Cover

Nominal Ground Cover Minimum
Trench Width
Pipe Size Inches (mm)
Inches
ANSI Inches
(mm) Light Traffic Heavy Traffic
/ DN
3
DN80
8 12 - 18 30 - 36
and Under (203,2) (305,0 - 457,2) (762,0 - 914,4)
Table B1- U.S. Units

Maximum Temperature Variation, °F
Between Time of Solvent Welding and Final Use
DEFLECTED PIPE
OFFSET
OFFSET
LOOP LENGTH
2 LOOP LENGTHS
Temperature Variation- °F
Loop
Length 10° 20° 30° 40° 50° 60° 70° 80° 90° 100°
Feet
Offset- Inches
20 3 4 5 5 6 6 7 7 8 8
50 7 9 11 13 14 16 17 18 19 20
100 18 18 22 26 29 32 35 37 40 42
Table B2- Metric Units

Maximum Temperature Variation, °C
Between Time of Solvent Welding and Final Use
DEFLECTED PIPE
OFFSET
OFFSET
LOOP LENGTH
2 LOOP LENGTHS
Temperature Variation- °C
Loop
Length 5° 10° 15° 20° 25° 30° 35° 40° 45° 50°
Meters
Offset- Millimeters
5 65 83 95 105 114 123 133 143 154 164
15 164 219 266 307 343 377 409 440 469 498
30 314 424 522 609 687 758 823 884 943 999
Factory Mutual (FM)

BlazeMaster CPVC pipe and fittings are FM Approved for use in:
Description
General
• Miscellaneous non-manufacturing occupancies as described in FM Loss
Prevention Data Sheet 3-26, “Fire Protection Water Demand for Non-
storage Sprinklered Properties”, Table 2, Section L.
• Residential occupancies as described in FM Loss Prevention Data Sheet
2-8N, “Installation of Sprinkler Systems”.
BlazeMaster Fire Sprinkler Systems shall be employed in wet pipe systems
Approvals
Listings /
only. (A wet pipe system contains water or water and glycerin (anti-freeze
solution) and is connected to a water supply so that the water or water and
glycerin (anti-freeze solution) will discharge immediately when the sprinkler
is opened).
Concealed Installations (FM)
Technical
In accordance with the FM Approval, protection shall be provided for
Data
BlazeMaster CPVC pipe and fittings as follows:
• The minimum protection shall consist of either a permanently installed
non-combustible barrier from any area protected by the system.
Note: A permanently installed barrier is one that cannot be removed
Installation
without substantial cosmetic damage. Drop in ceiling tiles, as used in
suspended ceilings are specifically considered not be permanently in-
stalled for the purposes of this definition. Non-combustible is defined as
having a minimum finish fire rating of 15 minutes when tested per ASTM
E119.
• A s an alternative to the protection of a permanently installed non-
combustible barrier, FM has approved the use of BlazeMaster CPVC with
Warranty
the Soffi-SteelTM covering system manufactured by Grice Engineering. Limited
• FM Approved quick response, standard or extended coverage, or FM

Approved residential sprinklers installed in accordance with their approval
limitations may be used.
• Solvent cement joints shall be made with TFP-401 or TFP-500 One Step
Appendix
Solvent Cement.
A
Exposed Installations- Smooth, Flat, Horizontal Ceilings (FM)

In accordance with the FM Approval, BlazeMaster pipe and fittings may be
installed without protection (exposed), subject to the following additional
limitations:
Note: Where piping is installed above drop-in ceiling tiles, the piping shall
Appendix
be considered exposed.
B
Ceilings may be combustible, or non permanently installed.

• Standard Coverage Sprinklers
- Pendent sprinklers shall be FM Approved, quick response sprinklers
having deflectors installed within 8 inches (203,2 mm) of the ceiling. The
Information
Important
maximum distance between sprinklers shall not exceed 15 feet (4,6 m).
The maximum ceiling height shall not exceed 10 feet (3,0 m).
- Upright sprinklers shall be FM Approved, quick response sprinklers
The maximum distance from the ceiling to the centerline of the main run
of pipe shall not exceed 7 feet 1/2 inch (2,3 m). The distance from the
centerline of the sprinkler to the closest hanger shall be 3 inches (76,2
mm). The maximum ceiling height shall not exceed 10 feet (3,0 m).
- Horizontal Sidewall Sprinklers shall be FM Approved, quick response
sprinklers having deflectors installed within 12 inches (304,8 mm) of the
ceiling and within 6 inches (152,4 mm) of the side wall. The maximum
distance between sprinklers shall not exceed 14 feet (4,3 m). The
maximum ceiling height shall not exceed 10 feet (3,0 m).
Solvent Cement.
• Extended Coverage Sprinklers
- Pendent sprinklers shall be FM Approved, quick response sprinklers
When the sprinklers are not on square spacings, the flow for a sprinkler
should be based on the density applied over the square area calculated
for the largest dimension of the sprinkler spacing. The maximum ceiling
height shall not exceed 10 feet (3,0 m).
lateral distance between sprinklers shall not exceed 16 feet (4,9 m). The
maximum ceiling height shall not exceed 10 feet (3,0 m).
- T he minimum flow or pressure established for Extended Coverage
Systems shall be per FM Loss Prevention Data Sheet 2-8N and 3-26.
Solvent Cement.
• Residential Sprinklers
- Pendent sprinklers shall be FM Approved, residential sprinklers having
deflectors installed within 8 inches (203,2 mm) of the ceiling. The
maximum distance between sprinklers shall not exceed 20 feet (6,1
m). The minimum required discharge from each sprinkler is to be
the greater of either the approved flow rate applied over the square
area calculated for the largest dimension of the sprinkler spacing or a
minimum discharge of 0.1 gpm/sq.ft. (4,1 mm/min) over the actual area
(S x L) covered by the sprinkler. The maximum ceiling height shall not
exceed 10 feet (3,0 m).

Description
General
lateral distance between sprinklers shall not exceed 16 feet (4,9 m). The
minimum required discharge from each sprinkler is to be the greater of
either the approved flow rate applied over the area calculated for the
largest dimension of the sprinkler spacing or a minimum discharge of
0.1 gpm/sq.ft. (4,1 mm/min) over the actual area (S x L) covered by the
sprinkler. The maximum ceiling height shall not exceed 10 feet (3,0 m).
Approvals
Listings /
- T he minimum flow or pressure established for Residential Sprinkler
Systems shall be per FM Loss Prevention Data Sheet 2-8N and 3-26.
Solvent Cement.
System Risers (FM)
Technical
In accordance with the FM Approval, BlazeMaster pipe and fittings may be
Data
installed without protection (exposed) as a vertical riser when subject to the
following additional limitations:
• An automatic sprinkler (of the same type as in the area being protected)
shall be located adjacent to and no further than 1 foot (0,3 m) from the
riser.
Installation
• The automatic sprinkler protecting the riser shall not be considered when
determining protection criteria for the floor area. The design flow for the
sprinkler protecting the riser must be the same as for the other sprinklers,
and must be added to the hydraulic calculation.
• Solvent cement joints shall be made with TFP-401 or TFP-500 One Step
Solvent Cement.
Warranty
Limited
Appendix
A
Appendix
B
Information
Important
The Loss Prevention Council (LPCB)
Use of BlazeMaster CPVC Fire Sprinkler Systems in Accordance with The
Loss Prevention Council (LPCB) “List of Approved Products and Services”,
Part 5, “Automatic Sprinkler, Water Spray, and Deluge Systems” Section 21.1
“Plastic Pipes and Fittings” and Section 5 of BS 5306: Part 2.
The Loss Prevention Certification Board Listing is as follows:
1. T
he ‘scope of use’ of plastic pipe should be agreed upon between the
purchaser, authority having jurisdiction, and/or insurer.
2. Use of plastic pipe and fittings is subject to water authority agreement
for the territory concerned.
3. LPCB Approved quick response sprinklers shall be used with exposed
(i.e. fire exposure) plastic pipe and fittings.
4. Plastic pipe and fittings are suitable for use only with wet pipe systems.
5. Care should be exercised to ensure that joints are adequately cured,
in accordance with the manufacturer’s installation instruction, prior to
pressurization.
6. Plastic pipe and fittings shall not be installed outdoors.
7. Where plastic pipe and fittings are exposed (i.e. fire exposure), the system
shall be installed close to a flat ceiling construction.
8. Sprinkler systems that employ plastic pipe and fittings shall be designed
where possible to ensure no “no flow” sections of pipe work in the event
of sprinkler operation.
The Loss Prevention Certification Board listing applies to Light Hazard
Classifications BS 5306: Part 2, Section 5.2 fall within the scope of NFPA
13, 13R and 13D.
In addition, BlazeMaster fire sprinkler systems can be installed in certain
ordinary classification (BS 5306: Part 2, Section 5.3) such as offices, retail
shops and department stores when installed in accordance with Section
22 of LPCB “List of Approved Products and Services”.
BlazeMaster pipe and fittings should not be used in high hazard applications
(BS 5306: Part 2, Section 5.4) and ordinary hazard applications where the
fuel load or rate of heat release is high, such as boiler rooms, kitchens,
manufacturing areas, and certain warehouse applications.
Solvent cement joints shall be made with TFP-500 One Step Solvent
Cement. The TFP-401 One Step Solvent Cement referred to in this
installation handbook is NOT LPCB Approved.
Additional Approvals
(MEA, NSF, and City of Los Angeles)
Description
• B lazeMaster CPVC sprinkler pipe and fittings are Listed by MEA in
General
Residential buildings as defined by NFPA 13D and 13R. The MEA listing
number is 434-88-M, Vol. 2.
• B lazeMaster CPVC sprinkler pipe and fittings are tested by NSF for
chemical extraction to standard 61 and carry the NSF-pw Listing.
• BlazeMaster CPVC sprinkler pipe and fittings are Approved by the City of
Approvals
Listings /
Los Angeles for use in Light Hazard and Residential occupancies.
Solvent Cement.
Ordinary Hazard Installations

NFPA 13:(2007) Section 6.3.6.2 permits the use of pipe or tube listed for light
Technical
hazard occupancies to be installed in ordinary hazard rooms of otherwise
Data
light hazard occupancies where the room does not exceed 400 sq. ft. (37 sq.
m). BlazeMaster CPVC sprinkler pipe and fittings can be installed in these
installations in accordance with the manufacturer’s installation instructions
and Technical Handbook. The local authority having jurisdiction can be
consulted for additional information in regards to a specific situation.
Installation
Solvent Cement.
Warranty
Limited
Appendix
A
Appendix
B
Information
Important
Technical Data 27
TECHNICAL DATA
Description
BlazeMaster CPVC Specifications
General
Pipe
BlazeMaster CPVC sprinkler pipe conforms to the requirements of ASTM
F442 and is produced to SDR 13.5. SDR (Standard Dimension Ratio) is
the ratio of the outside pipe diameter to the wall thickness of the pipe. The
pipe carries the NSF International (NSF-pw) mark for use in potable water
systems. See Tables C1 and C2 on Page 28 for dimensions of pipe.
Approvals
Listings /
Fittings
BlazeMaster CPVC sprinkler fittings conform to the requirements of ASTM
F438 (Schedule 40 dimensions from 3/4 to 1-1/2 inches, DN20 to DN32),
ASTM F439 (Schedule 80 dimensions for 1-1/2 to 3 inches, DN40 to DN80)
and ASTM F1970 (Transition Fittings). Female threaded adapters for sprinkler
connections contain brass inserts. Fittings carry the NSF International
Technical
Data
(NSF-pw) mark for use in potable water systems. See Tables D1 and D2 on
Page 29 for fittings socket dimensions, and see Appendix A for available
types and sizes.
Solvent Cement
BlazeMaster CPVC socket connections can be joined using TFP-401 or TFP-
Installation
500 One Step Solvent Cement as indicated in the “Listing and Approvals”
section. TFP-401 and TFP-500 One Step Solvent Cement meet ASTM F493
and NSF requirements. Please review solvent cementing instructions within
this handbook prior to installation. Other primers or cements shall not be
used with BlazeMaster products because non-approved agents will void
the Manufacturer’s warranty and product Listings/Approvals.
Warranty
Limited
Appendix
A
Appendix
B
Information
Important
28 Technical Data
Table C1- U.S. Units

Dimensions for BlazeMaster CPVC Pipe
Nominal Empty Water Filled

Nominal Nominal Weight Weight
Pipe Size
O.D. I.D.
ANSI Pounds / Pounds /
Inches Inches
Inches Foot Foot
3/4 1.050 0.874 0.168 0.428
1 1.315 1.101 0.262 0.675
1-1/4 1.660 1.394 0.418 1.079
1-1/2 1.900 1.598 0.548 1.417
2 2.375 2.003 0.859 2.224
2-1/2 2.875 2.423 1.257 3.255
3 3.500 2.950 1.867 4.829
Table C2- Metric Units

Dimensions for BlazeMaster CPVC Pipe
Empty Water Filled

Nominal Nominal Nominal Weight Weight
Pipe Size O.D. I.D.
DN Millimeters Millimeters Kilograms/ Kilograms/
Meter Meter
DN20 26,7 22,0 0,250 0,637
DN25 33,4 28,0 0,390 0,100
DN32 42,4 35,4 0,622 1,606
DN40 48,3 40,6 0,816 2,109
DN50 60,3 50,9 1,278 3,310
DN65 73,0 61,5 1,871 4,844
DN80 88,9 75,0 2,778 7,186

Technical Data 29
Table D1- U.S. Units

ASTM CPVC Fitting Socket Dimensions
Description
General
C
D F E B A
Approvals
Listings /
Nominal Nominal Inches
Pipe
Size A B C D Minimum
Socket Socket Minimum Minimum Wall Thicknesses
ANSI Entrance Bottom Socket Inside
Inches Diameter Diameter Depth Diameter E F
Technical
Data
3/4 1.058 1.046 0.719 0.740 0.113 0.141
1 1.325 1.310 0.875 0.990 0.133 0.166
1-1/4 1.670 1.655 0.938 1.335 0.140 0.175
1-1/2 1.912 1.894 1.375 1.446 0.220 0.250
Installation
2 2.387 2.369 1.500 1.881 0.218 0.275
2-1/2 2.889 2.868 1.750 2.250 0.276 0.345
3 3.516 3.492 1.875 2.820 0.300 0.375
Table D2- Metric Units

ASTM CPVC Fitting Socket Dimensions
Warranty
C Limited
D F E B A
Appendix
A
Nominal Millimeters
Nominal
Pipe A B C D Minimum
Size Socket Socket Minimum Minimum Wall Thicknesses
DN Entrance Bottom Socket Inside
Diameter Diameter Depth Diameter
Appendix
E F
B
DN20 26,88 26,60 18,30 18,80 2,90 3,60

DN25 33,70 33,30 22,23 25,15 3,40 4,22
DN32 42,42 42,04 23,82 33,91 3,60 4,50
DN40 48,60 48,11 34,93 36,73 5,60 6,40
Information
Important
DN50 60,63 60,20 38,10 47,80 5,54 7,00

DN65 73,40 72,90 44,45 57,20 7,00 8,80
DN80 89,31 88,70 47,63 71,63 7,62 9,53
30 Technical Data
Product Ratings and Capabilities
Proximity to Heat Sources
Before penetrating fire rated walls and partitions, consult building codes and
Authorities Having Jurisdiction in your area. BlazeMaster systems should
be designed and installed so that the piping is not exposed to excessive
temperatures from specific heat producing sources, such as light fixtures,
ballasts, and steam lines. Pipe shall not be positioned directly over open
ventilation grills.
BlazeMaster CPVC pipe and fittings shall be installed in areas where the
ambient temperature does not exceed 150°F (65°C).
There is no exact minimum distance BlazeMaster CPVC pipe and fittings
should be installed from heat sources; however, Table E (used for locating
sprinklers away from 150°F (65°C) heat sources and extracted from NFPA
13, 13D, and 13R) may be used as a guide. Minimum distances are a function
of the specified heat producing source, the maximum ambient temperature,
heat shielding, if any, and proximity of CPVC piping to the above.
Table E
Proximity to Heat Sources
Minimum Distance
From Edge
Heat Source of Source
Inches (mm)
Side of open or recessed fireplace 12 (305)
Front of recessed fireplace 36 (914)
Coal or wood burning stove 12 (305)
Kitchen range 9 (229)
Wall oven 9 (229)
Hot air flues 9 (229)
Un-insulated heat ducts 9 (229)
Un-insulated hot water pipes 6 (152)
Side of ceiling or wall mounted hot
12 (305)
air diffusers
Front of wall mounted hot air diffusers 18 (457)
Hot water heater or furnace 3 (76)
Light fixture:
0W - 250W 3 (76)
250W - 499W 6 (152)
Technical Data 31
Pressure Rating
BlazeMaster pipe and fittings are listed/approved for a rated pressure of 175
Description
psi (12,1 bar) and a maximum ambient temperature of 150°F (65°C).
General
Friction Loss
BlazeMaster CPVC pipe has a Hazen-Williams C -Value of 150. Pipe
friction loss calculations shall be made according to NFPA Standards.
Tables F1 and F2 show the allowance of friction loss for fittings, expressed
in equivalent feet of pipe.
Approvals
Listings /
Table F1
Allowance for Friction Loss in Fittings
(Expressed in Equivalent Feet of Schedule 40 Pipe)
Fitting Size
3⁄4 1 1-1⁄4 1-1⁄2 2 2-1⁄2 3
ANSI Inches
Technical
Data
Tee Branch- ft. 3 5 6 8 10 12 15
Elbow 90°*- ft. 4 5 6 7 9 12 13
Elbow 45°- ft. 1 1 2 2 2 3 4
Installation
Coupling- ft. 1 1 1 1 1 2 2
Tee Run**- ft. 1 1 1 1 1 2 2
Warranty
Table F2
Allowance for Friction Loss in Fittings Limited
(Expressed in Equivalent Meters of Schedule 40 Pipe)
Fitting Size DN DN20 DN25 DN32 DN40 DN50 DN65 DN80
Tee Branch- m 0,9 1,5 1,8 2,4 3,1 3,7 4,6

Appendix
A
Elbow 90°*- m 1,2 1,5 1,8 2,1 2,7 3,7 4,0
Elbow 45°- m 0,3 0,3 0,6 0,6 0,6 0,9 1,2

Appendix
Coupling- m 0,3 0,3 0,3 0,3 0,3 0,6 0,6

B
Tee Run**- m 0,3 0,3 0,3 0,3 0,3 0,6 0,6
*T
he above stated friction loss values are for BlazeMaster fittings as
manufactured by Tyco only. When using other Listed BlazeMaster
Information
Important
CPVC 90° elbows with BlazeMaster products, please consult the fitting
manufacturer’s installation and design manuals.
** The need for friction loss for a tee run is only referenced in NFPA 13D.
32 Technical Data
Thermal Expansion– U.S. Units
BlazeMaster CPVC Pipe, like all piping materials, expands and contracts with
changes in temperature. The coefficient of linear expansions is: 0.000034
inch/inch /°F. The coefficient of linear expansions is the same for all pipe
sizes.
To determine the linear expansion of the pipe due to thermal changes use
the following formula:
∆L = 12eL (∆T)
Where:
e = 0.000034 in/in/°F (coefficient of linear expansion)
L = Length of run in feet
∆T = Temperature change in °F
∆L = Inches
Example: How much will a 40 foot run of 3/4 inch BlazeMaster CPVC
pipe increase in length (or expand) if the expected ambient
temperature ranges from 35°F to 85°F? Changes in length due
to fittings are insignificant relative to the pipe.
∆L = 12eL (∆T)
∆L = 12 (0.000034) x 40 x 50
∆L = 0.82 inch or approximately 13/16 inch
BlazeMaster CPVC exhibits a relatively high coefficient of thermal expansion.

When designing BlazeMaster sprinkler systems, expansion of long runs must
be considered if temperature variations will be encountered (i.e.; summer
to winter extremes). Methods of compensating for thermal expansion are
expansion loops, offsets and change of direction of the pipe run shown in
Figure 7 on Page 44.
Loop Lengths “L” for use in Figure 7 are shown in Tables H1, J1, and K1
on Pages 38-43. If the change in temperature and the maximum working
temperature are lower than those used to derive the tables, the numbers
will be conservative in nature. For example, for a temperature change from
60°F to 125°F use Table K1 because the maximum temperature is greater
than those shown in Tables H1 and J1.
For conditions that are not covered in the Loop Length Tables, use the
following formula:
Where:
L = Length of loop, offset, or charge of direction in inches
E = Modulus of elasticity at the maximum temperature (Table L1) in psi
D = Nominal outside diameter of pipe (Table C1) in inches
∆L = Change in length of pipe due to change in temperature in inches
S = Working stress at the maximum temperature (Table L1) in psi
Technical Data 33
Example: How much expansion can be expected in a 240 foot run of 2

inch BlazeMaster CPVC pipe installed in 40°F given a maximum
Description
temperature change to 100°F? Additionally, how long should the
General
expansion loop be to compensate for this expansion?
Step 1. Find the temperature change expressed as ∆T.
∆T = 100°F – 40°F
∆T = 60°F
Approvals
Listings /
Step 2. Calculate the change in length expressed as ∆L.
∆L = 12 e L (∆T)
∆L = 12 (0.000034) x 240 x 60
∆L = 5.88 inches
Step 3. Find the length of the expansion loop or offset in inches
Technical
Data
L = Length of loop, offset, or charge of direction in inches
E = Modulus of elasticity at maximum temperature (Table L1)
in psi
Installation
D = Nominal outside diameter of pipe (Table C1) in inches
S = Working stress at maximum temperature (Table L1) psi
∆L = Change in length of pipe due to a change in temperature
from Step 2 in inches
Warranty
Limited
L =71.90 inches
Step 4. Refer to Figure 7.

a- For loop length: 1/5 L = 1⁄5 x 71.90 = 14.38 inches
2⁄5 L = 2⁄5 x 71.90 = 28.76 inches
Appendix
b- For offset length: 1 ⁄4 L = 1⁄4 x 71.90 = 17.98 inches

A
1⁄2 L = 1⁄2 x 71.90 = 35.95 inches

c- For change of direction length: L= 71.90 inches
Appendix
B
Information
Important
34 Technical Data
Thermal Expansion– Metric Units
BlazeMaster CPVC Pipe, like all piping materials, expands and contracts
with changes in temperature. The coefficient of linear expansions is: 0,062
mm/m/°C. The coefficient of linear expansion is the same for all pipe
sizes.
To determine the linear expansion of the pipe due to thermal changes use
the following formula:
∆L = eL (∆T)
Where:
e = 0,061 mm/m C° (coefficient of linear expansion)
L = Length of run in meters
∆T = Temperature change in °C
Example: H ow much will a 12 m run of DN20 BlazeMaster CPVC

pipe increase in length (or expand) if the expected ambient
temperature ranges from 2°C to 32°C? Changes in length due
to fittings are insignificant relative to the pipe.
∆L = eL (∆T)
∆L = (0,061) x 12 x 30
∆L = 22,0 mm
BlazeMaster CPVC exhibits a relatively high coefficient of thermal expansion

(see Table G2). When designing BlazeMaster sprinkler systems, expansion of
long runs must be considered if temperature variations will be encountered
(i.e.; summer to winter extremes). Methods of compensating for thermal
expansion are expansion loops, offsets and change of direction of the pipe
run shown in Figure 7 on Page 44.
Loop Lengths “L” for use in Figure 7 are shown in Tables H2, J2, and K2
on Pages 38-43. If the change in temperature and the maximum working
temperature are lower than those used to derive the tables, the numbers
will be conservative in nature. For example, for a temperature change from
16°C to 52°C use Table K2 because the maximum temperature is greater
than those shown in Tables H2 and J2.
For conditions that are not covered in the Loop Length Tables, use the
following formula:
Where:
L = Length of loop, offset, or charge of direction in millimeters
E = Modulus of elasticity at the maximum temperature (Table L2) in bar
D = Nominal outside diameter of pipe (Table C2) in millimeters
∆L = Change in length of pipe due to change in temperature in millimeters
S = Working stress at the maximum temperature (Table L2) in bar
Technical Data 35
Example: How much expansion can be expected in a 73 m run of DN50

BlazeMaster CPVC pipe installed in 4°C given a maximum
Description
temperature change to 38°C? Additionally, how long should the
General
expansion loop be to compensate for this expansion?
Step 1. Find the temperature change expressed as ∆T.
∆T = 38°C – 4°C
∆T = 34°C
Approvals
Listings /
Step 2. Calculate the change in length expressed as ∆L.
∆L = e L (∆T)
∆L = 0,061 x 73 x 34
∆L = 151,4 mm
Step 3. Find the length of the expansion loop or offset in millimeters
Technical
Data
L = Length of loop, offset, or charge of direction in millimeters
E = Modulus of elasticity at the maximum temperature (Table L2)
in bar
Installation
D = Average outside diameter of pipe (Table C2) in millimeters
S = Working stress at the maximum temperature (Table L2) in bar
∆L = Change in length of pipe due to a change in temperature
from Step 2 in millimeters
L = 3 x 26546 x 60,3 x 151,4
Warranty
2 x 107,6 Limited
L =1838 mm
Step 4. Refer to Figure 7.

a- For loop length: 1/5 L = 1⁄5 x 1838 mm = 368 mm
Appendix
2⁄5 L = 2⁄5 x 1838 mm = 735 mm

b- For offset length: 1 ⁄4 L = 1⁄4 x 1838 mm = 460 mm
A
1⁄2 L = 1⁄2 x 1838 mm = 919 mm

c- For change of direction length: L= 1838 mm
Appendix
B
Information
Important
36 Technical Data
Table G1- Thermal Expansion U.S. Units
Length Temperature Change ∆T °F

of Run 20 30 40 50 60 70 80 90 100
Feet Thermal Expansion, ∆L Inches
5 0.04 0.06 0.08 0.10 0.12 0.14 0.16 0.18 0.20
10 0.08 0.12 0.16 0.20 0.24 0.29 0.33 0.37 0.41
15 0.12 0.18 0.24 0.31 0.37 0.43 0.49 0.55 0.61
20 0.16 0.24 0.33 0.41 0.49 0.57 0.65 0.73 0.82
25 0.20 0.31 0.41 0.51 0.61 0.71 0.82 0.92 1.02
30 0.24 0.37 0.49 0.61 0.73 0.86 0.98 1.10 1.22
35 0.29 0.43 0.57 0.71 0.86 1.00 1.14 1.29 1.43
40 0.33 0.49 0.65 0.82 0.98 1.14 1.31 1.47 1.63
45 0.37 0.55 0.73 0.92 1.10 1.29 1.47 1.65 1.84
50 0.41 0.61 0.82 1.02 1.22 1.43 1.63 1.84 2.04
70 0.57 0.86 1.14 1.43 1.71 2.00 2.28 2.57 2.86
90 0.73 1.10 1.47 1.84 2.20 2.57 2.94 3.30 3.67
120 0.98 1.47 1.96 2.45 2.94 3.43 3.92 4.41 4.90
160 1.31 1.96 2.61 3.26 3.92 4.57 5.22 5.88 6.53
Technical Data 37
Table G2- Thermal Expansion Metric Units
Description
Temperature Change ∆T °C
General
Length
of Run 10 15 20 25 30 35 40 50 55
Meters Thermal Expansion, ∆L Millimeters
1 0,6 0,9 1,2 1,5 1,8 2,1 2,4 3,1 3,4
Approvals
2 1,2 1,8 2,4 3,1 3,7 4,3 4,9 6,1 6,7
Listings /
3 1,8 2,7 3,7 4,6 5,5 6,4 7,3 9,2 10,1
4 2,4 3,7 4,9 6,1 7,3 8,5 9,8 12,2 13,4
5 3,1 4,6 6,1 7,6 9,2 10,7 12,2 15,3 16,8
Technical
Data
7 4,3 6,4 8,5 10,7 12,8 14,9 17,1 21,4 23,5
9 5,5 8,2 11,0 13,7 16,5 19,2 22,0 27,5 30,2
12 7,3 11,0 14,6 18,3 22,0 25,6 29,3 36,6 40,3
Installation
15 9,2 13,7 18,3 22,9 27,5 32,0 36,6 45,8 50,3
20 12,2 18,3 24,4 30,5 36,6 42,7 48,8 61,0 67,1
25 15,3 22,9 30,5 38,1 45,8 53,4 61,0 76,3 83,9
30 18,3 27,5 36,6 45,8 54,9 64,1 73,2 91,5 100,7
Warranty
Limited
40 24,4 36,6 48,8 61,0 73,2 85,4 97,6 122,0 134,2
50 30,5 45,8 61,0 76,3 91,5 106,8 122,0 152,5 167,8

Appendix
A
Appendix
B
Information
Important
38 Technical Data
Table H1- U.S. Units

Loop Length (30°F to 100°F) ∆T = 70°F
Nominal Pipe Size O.D. & ANSI Inches

Length
3/4 1 1-1/4 1-1/2 2 2-1/2 3
of Run-
1.050 1.315 1.660 1.900 2.375 2.875 3.500
Feet
Length of Loop- Inches
10 11 12 13 14 16 18 19
20 15 17 19 20 22 25 27
30 18 20 23 25 27 30 33
40 21 24 26 28 32 35 38
50 24 26 30 32 35 39 43
60 26 29 32 35 39 43 47
70 28 31 35 38 42 46 51
80 30 33 37 40 45 49 54
90 32 35 40 43 48 52 58
100 33 37 42 45 50 55 61
120 37 41 46 49 55 60 67
140 39 44 50 53 59 65 72
160 42 47 53 57 63 70 77
Note: Table based on Stress and Modulus of Elasticity at 100°F.

Refer to Table L1 on Page 44.
∆T = 70°F, S = 1560 psi, E = 3.85 x 10 5 psi
Technical Data 39
Table H2- Metric Units
Description
Loop Length (0°C to 40°C) ∆T = 40°C
General
Nominal Pipe Size O.D. & DN, mm
Length
DN20 DN25 DN32 DN40 DN50 DN65 DN80
of Run-
26,7 33,4 42,2 48,3 60,3 73,0 88,9
Meters
Length of Loop- Meters
Approvals
Listings /
3 0,3 0,3 0,3 0,4 0,4 0,4 0,5
5 0,3 0,4 0,4 0,5 0,5 0,6 0,6
10 0,5 0,5 0,6 0,7 0,7 0,8 0,9
Technical
15 0,6 0,7 0,8 0,8 0,9 1,0 1,1
Data
20 0,7 0,8 0,9 0,9 1,0 1,1 1,3
25 0,8 0,9 1,0 1,0 1,2 1,3 1,4
Installation
30 0,9 1,0 1,1 1,1 1,3 1,4 1,6
35 0,9 1,0 1,2 1,2 1,4 1,5 1,7
40 1,0 1,1 1,2 1,3 1,5 1,6 1,8
45 1,0 1,2 1,3 1,4 1,6 1,7 1,9
Warranty
50 1,1 1,2 1,4 1,5 1,6 1,8 2,0 Limited
55 1,2 1,3 1,5 1,5 1,7 1,9 2,1
60 1,2 1,3 1,5 1,6 1,8 2,0 2,2

Appendix
Note: Table based on Stress and Modulus of Elasticity at 40°C.

A

∆T = 38,9°C, S = 107,6 bar, E = 26546 bar
Appendix
B
Information
Important
40 Technical Data
Table J1- U.S. Units


Length
3/4 1 1-1/4 1-1/2 2 2-1/2 3
of Run-
1.050 1.315 1.660 1.900 2.375 2.875 3.500
Feet
10 10 12 13 14 16 17 19
20 15 16 18 20 22 24 27
30 18 20 22 25 27 30 33
40 21 23 26 28 31 34 38
50 23 26 29 31 35 38 42
60 25 28 32 34 38 42 46
70 27 31 34 37 41 45 50
80 29 33 37 39 44 48 54
90 31 35 39 42 47 51 57
100 33 37 41 44 49 54 60
120 36 40 45 48 54 59 66
140 39 43 49 52 58 64 71
160 41 46 52 56 62 69 76

∆T = 60°F, S = 1275 psi, E = 3.55 x 10 5 psi
Technical Data 41
Table J2- Metric Units
Description
General
Length
of Run
26,7 33,4 42,2 48,3 60,3 73,0 88,9
Meters
Approvals
Listings /
3 0,3 0,3 0,3 0,4 0,4 0,4 0,5
5 0,3 0,4 0,4 0,5 0,5 0,6 0,6
10 0,5 0,5 0,6 0,7 0,7 0,8 0,9
Technical
15 0,6 0,7 0,8 0,8 0,9 1,0 1,1
Data
20 0,7 0,8 0,9 0,9 1,0 1,1 1,3
25 0,8 0,9 1,0 1,0 1,2 1,3 1,4
Installation
30 0,8 0,9 1,1 1,1 1,3 1,4 1,5
35 0,9 1,0 1,2 1,2 1,4 1,5 1,7
40 1,0 1,1 1,2 1,3 1,5 1,6 1,8
45 1,0 1,2 1,3 1,4 1,6 1,7 1,9
Warranty
50 1,1 1,2 1,4 1,5 1,6 1,8 2,0 Limited
55 1,1 1,3 1,4 1,5 1,7 1,9 2,1
60 1,2 1,3 1,5 1,6 1,8 2,0 2,2

Appendix

A

∆T = 33,4°C, S = 87,9 bar, E = 24477 bar
Appendix
B
Information
Important
42 Technical Data
Table K1- U.S. Units


Length
3/4 1 1-1/4 1-1/2 2 2-1/2 3
of Run-
1.050 1.315 1.660 1.900 2.375 2.875 3.500
Feet
10 14 15 17 18 20 22 25
20 19 21 24 26 29 31 35
30 23 26 29 31 35 39 43
40 27 30 34 36 41 45 49
50 30 34 38 40 45 50 55
60 33 37 41 44 50 55 60
70 36 40 45 48 53 59 65
80 38 43 48 51 57 63 69
90 40 45 51 54 61 67 74
100 43 48 53 57 64 70 78
120 47 52 59 63 70 77 85
140 50 56 63 68 76 83 92
160 54 60 68 72 81 89 98

∆T = 80°F, S = 875 psi, E = 3.08 x 10 5 psi
Technical Data 43
Table K2- Metric Units
Description
General
Length
of Run-
26,7 33,4 42,2 48,3 60,3 73,0 88,9
Meters
Approvals
Listings /
3 0,3 0,4 0,4 0,5 0,5 0,6 0,6
5 0,4 0,5 0,6 0,6 0,7 0,7 0,8
10 0,6 0,7 0,8 0,8 0,9 1,0 1,1
Technical
15 0,8 0,9 1,0 1,0 1,1 1,3 1,4
Data
20 0,9 1,0 1,1 1,2 1,3 1,5 1,6
25 1,0 1,1 1,2 1,3 1,5 1,6 1,8
Installation
30 1,1 1,2 1,4 1,4 1,6 1,8 2,0
35 1,2 1,3 1,5 1,6 1,7 1,9 2,1
40 1,2 1,4 1,6 1,7 1,9 2,1 2,3
45 1,3 1,5 1,7 1,8 2,0 2,2 2,4
Warranty
50 1,4 1,6 1,8 1,9 2,1 2,3 2,5 Limited
55 1,5 1,6 1,8 2,0 2,2 2,4 2,7
60 1,5 1,7 1,9 2,1 2,3 2,5 2,8

Appendix

A

∆T = 44,5°C, S = 60,3 bar, E = 21237 bar
Appendix
B
Information
Important
44 Technical Data
Table L1
Modulus of Elasticity & Stress vs Temperature– U.S. Units
Temperature
73° 80° 90° 100° 110° 120° 140° 150°
°F
Modulus of
Elasticity
4.23 4.14 3.99 3.85 3.70 3.55 3.23 3.08
“E ” x 10 5
(psi)
Working
Stress 2,000 1,875 1,715 1,560 1,415 1,275 1,000 875
“S ” (psi)
Table L2
Modulus of Elasticity & Stress vs Temperature– Metric Units
Temperature
25° 30° 35° 40° 45° 50° 60° 65°
°C
Modulus of
Elasticity 29166 28545 27511 26546 25512 24477 22271 21237
(bar)
Working
Stress 137,9 129,3 118,2 107,6 97,6 87,9 69,0 60,3
“S” (bar)
Figure 7
Expansion Loop and Offset Configurations
1/4 L 1/4 L
Long Run
of Pipe
L
2/5 L 1/2 L L
Change of
1/5 L
6" Min. 6" Min. Offset Direction
(150 mm) (150 mm)
Loop Hanger or Guide* Restraint* Expansion
*H
angers should only be placed in the loop, offset, or change
of direction as indicated. Piping supports should restrict
lateral movement and shall direct axial movement into the
expansion loop.
Technical Data 45
Physical and Thermal Properties
Description
Table M • Physical and Thermal Properties
General
Property CPVC ASTM
Specific Gravity “Sp.Gr.” 1.53 D792
IZOD Impact Strength (ft.lbs./inch, notched) 3.0 D256A
Approvals
Listings /
Modulus of Elasticity, @73°F, psi “E” 4.23 x 105 D638
Ultimate Tensile Strength, psi 8,000 D638
Compressive Strength, psi “o” 9,600 D695
Technical
Poisson’s Ratio “n” .35 -.38 –
Data
Working Stress @ 73°F, psi “S” 2,000 D1598
Hazen Williams “C” Factor “C” 150 –
Installation
Coefficient of Linear Expansion in/(in °F) “e” 3.4 x 10 -5 D696
Thermal Conductivity BTU/hr/ft 2 /°F/in “k” 0.95 C177
Flash Ignition Temperature °F 900 D1929
Limiting Oxygen Index “LOI” 60% D2863
Warranty
Electrical Conductivity Non Conductor Limited
Permissible Bending Deflections

BlazeMaster fire sprinkler piping while classified as a rigid piping material
is inherently flexible. This flexibility allows piping to be deflected within
Appendix
permissible limits around or away from objects during installation.

A
The maximum allowable deflections for BlazeMaster piping can be found in

Tables N1 and N2 on Pages 46-47 and Table P1 and P2 on Pages 48-49.
Appendix
B
Information
Important
46 Technical Data
L = ft.
D = in.
DEFLECTED PIPE
Table N1- U.S. Units (1 of 2)

Permissible Bending Deflections SDR 13.5 at 73°F
“Bending ” (One End Restrained)
Nominal Pipe Size– ANSI Inches

(L)
Length
of Run- 3/4 1 1-1/4 1-1/2 2 2-1/2 3
Feet
(D) Deflection- Inches
2 1.3 1.0 0.8 0.7 0.6 0.5 0.4
5 7.8 6.3 5.0 4.3 3.5 2.9 2.4
7 15.4 12.3 9.7 8.5 6.8 5.6 4.6
10 31.3 25.0 19.8 17.3 13.9 11.4 9.4
12 45.1 36.0 28.5 24.9 20.0 16.5 13.5
15 70.5 56.3 44.6 39.0 31.2 25.8 21.2
17 90.6 72.3 57.3 50.1 40.0 33.1 27.2
20 125.4 100.1 79.3 69.3 55.4 45.8 37.6
25 195.9 156.4 123.9 108.2 86.6 71.5 58.8
30 282.1 225.2 178.4 155.9 124.7 103.0 84.6
35 383.9 306.6 242.8 212.2 169.7 140.2 115.2
40 - 400.4 317.2 277.1 221.7 183.1 150.4
45 - - 401.4 350.7 280.6 231.8 190.4
50 - - - 433.0 346.4 286.2 235.1

Technical Data 47
L=m
Description
General
D=M
DEFLECTED PIPE
Approvals
Listings /
Table N2- Metric Units
Permissible Bending Deflections SDR 13.5 at 23°C
“Bending ” (One End Restrained)
Nominal Pipe Size– DN

(L)
Length
Technical
Data
of Run-
Meters
(D) Deflection- Meters
0.5 0.02 0.02 0.01 0.01 0.01 0.01 0.01
1 0.09 0.07 0.05 0.05 0.04 0.03 0.03
Installation
2 0.34 0.27 0.22 0.19 0.15 0.13 0.10
3 0.77 0.62 0.49 0.43 0.34 0.28 0.23
4 1.37 1.10 0.87 0.76 0.61 0.50 0.41
Warranty
5 2.15 1.71 1.36 1.19 0.95 0.78 0.64 Limited
6 3.09 2.47 1.96 1.71 1.37 1.13 0.93
7 4.21 3.36 2.66 2.33 1.86 1.54 1.26
8 5.50 4.39 3.48 3.04 2.43 2.01 1.65

Appendix
A
9 6.96 5.55 4.40 3.84 3.08 2.54 2.09
10 8.59 6.86 5.43 4.75 3.80 3.14 2.58
11 - 8.30 6.57 5.74 4.59 3.80 3.12

Appendix
13 - - 9.18 8.02 6.42 5.30 4.35

B
15 - - - 10.68 8.54 7.06 5.80

Information
Important
48 Technical Data
L = ft.
DEFLECTED PIPE D = in.
Table P1- U.S. Units (1 of 2)

Permissible Bending Deflections SDR 13.5 at 73°F
“Snaking” (Both Ends Restrained)
Nominal Pipe Size– ANSI Inches

(L)
Length
of Run 3/4 1 1-1/4 1-1/2 2 2-1/2 3
Feet
(D) Deflection- Inches
2 0.3 0.3 0.2 0.2 0.1 0.1 0.1
5 2.0 1.6 1.2 1.1 0.9 0.7 0.6
7 3.8 3.1 2.4 2.1 1.7 1.4 1.2
10 7.8 6.3 5.0 4.3 3.5 2.9 2.4
12 11.3 9.0 7.1 6.2 5.0 4.1 3.4
15 17.6 14.1 11.2 9.7 7.8 6.4 5.3
17 22.6 18.1 14.3 12.5 10.0 8.3 6.8
20 31.3 25.0 19.8 17.3 13.9 11.4 9.4
25 49.0 39.1 31.0 27.1 21.6 17.9 14.7
30 70.5 56.3 44.6 39.0 31.2 25.8 21.2
35 96.0 76.6 60.7 53.0 42.4 35.1 28.2
40 125.4 100.1 79.3 69.3 55.4 45.8 37.6
45 158.7 126.7 100.4 87.7 70.1 57.9 47.6
50 195.9 156.4 123.9 108.2 86.6 71.5 58.8

Technical Data 49
L=m
Description
General
DEFLECTED PIPE D=M
Approvals
Listings /
Table P2- Metric Units
Permissible Bending Deflections SDR 13.5 at 23°C
“Snaking” (Both Ends Restrained)
Nominal Pipe Size– DN

(L)
Length
Technical
Data
of Run
Meters
(D) Deflection- Meters
0.61 0.008 0.006 0.005 0.004 0.004 0.003 0.002
1 0.022 0.017 0.014 0.012 0.010 0.008 0.006
Installation
2 0.086 0.069 0.054 0.048 0.038 0.031 0.026
3 0.194 0.155 0.122 0.107 0.086 0.071 0.058
4 0.344 0.275 0.218 0.190 0.152 0.126 0.103
Warranty
Limited
5 0.538 0.429 0.340 0.297 0.238 0.196 0.161
6 0.774 0.618 0.490 0.428 0.342 0.283 0.232
7 1.054 0.842 0.667 0.582 0.466 0.385 0.316
8 1.377 1.099 0.871 0.761 0.609 0.503 0.413

Appendix
A
9 1.742 1.391 1.102 0.963 0.770 0.636 0.523
10 2.151 1.718 1.361 1.189 0.951 0.786 0.645
11 - 2.078 1.646 1.438 1.151 0.951 0.781

Appendix
13 - - 2.299 2.009 1.607 1.328 1.091

B
15 - - - 2.675 2.140 1.768 1.452

Information
Important
50 Technical Data
Support and Hanger Requirements
Special care must be exercised when selecting the appropriate hanger or
support method for BlazeMaster CPVC fire sprinkler systems.
BlazeMaster CPVC fire sprinkler systems may be supported as follows:
• U sing the same hangers as metal piping systems that meet the
requirements of this section.
• Using hangers specifically listed for thermoplastic sprinkler piping.
• Using any other support method acceptable to the local authority having
jurisdiction.
When using hangers/restraining devices, ensure that the hangers are clean,
free of burrs, and all surface oils. Any contaminants must be removed from
the hanger.
When plumbers tape or J hooks are permitted by the authority having
jurisdiction, for example NFPA 13D applications, rough edges are to be
shielded.
Avoid using hangers of the incorrect size for the pipe being fastened/hung
as the hanger can pinch, crush, and damage the piping system causing it
to leak or crack under pressure.
The pipe size of the hanger shall be the same size as the supported pipe,
and the hanger shall be applied to the pipe (i.e., not the fittings). Horizontal
runs of piping must be braced so that stress loads (caused by bending or
snaking the pipe) will not be placed on a fitting or joint. In jurisdictions that
do not allow plastic to metal contact, rigid plastic sleeves should be used to
isolate the materials. Strapping pipe overly tight to a structural member may
cause damage to the pipe when pressurized. The pipe should be held snugly
by the hanger, but cannot be pinched or crushed in any way. Pipe hangers
must comply NFPA 13, NFPA 13D, NFPA 13R, or the standard recognized
by the applicable Approval Agency, as appropriate.
Some hangers designed for metal pipe are suitable for use with BlazeMaster
CPVC fire sprinklers systems. Hangers must not have rough or sharp edges,
that can come in contact with the pipe. Pipe hangers must have a load
bearing surface at least 1/2 inch (12,7 mm) wide.
There are several types of hangers, that have been specifically listed as
“Support Devices For Thermoplastic Piping”, such as the Tolco (Model 22,
23, 24), Afcon (# 510, 511, 512) or Erico (No. 107, 108, 109). Please consult
the specific manufacturer for information on the
appropriateness of these devices as hangers
and/or vertical restraining devices for use with
BlazeMaster CPVC pipe and fittings.
For complete installation and positioning
requirements for the Tyco Head Set™ hangers
refer to Technical Data Sheet TFP1920. They are
designed for direct attachment to the side of a
structural wood joist or structural composite
wood joist OSB (Oriented Strand Board) web SHB1 Head Set
member or equivalent so as to provide accurate
placement of sprinklers.
Technical Data 51
Pipe Bracing with Standard Band Hanger

Tolco, Inc., Afcon and Erico make hanger/restraining devices that are
Description
available for use with BlazeMaster.
General
A “one hole strap”, shown below, can function as a hanger and as a
restraining device. As a restraining device, invert the hanger so that the
fastener is downward. Installation in this manner will prevent upward
movement of the sprinkler during activation.
A “two hole strap”, shown below, can function as a hanger and as a
Approvals
Listings /
restraining strap. UL Listed CPVC hangers incorporate features that protect
the pipe from sharp edges and ease installation. The hex head self-threading
screw (furnished with most UL Listed CPVC hangers) is easily installed
using a rechargeable electric drill and a 5/8 inch (8,0 mm) socket attachment.
No pre-drilling of a pilot hole is required.
Local codes have final authority on which types of hangers can be used.
Technical
Data
Hanger/Support Spacing
Because BlazeMaster pipe is more rigid than other types of plastic pipe
systems, the support spacing shown in Table Q shall be adhered to when
installing the system. For exposed installations, Listed support devices shall
be used that mount piping directly to the ceiling or side wall, except when
using upright sprinklers per the installation information in the Listings &
Installation
Approvals Section of this handbook.
When the piping is supported by wood joists
or trusses by laying the pipe directly on top
of the structural members, the structure
provides the support, assuming that the
center spacing of the structural member does
Warranty
not exceed the requirements of Table Q.
One Hole Strap Limited
Vertical Restraint
When a sprinkler activates, a significant
reactive force is exer ted on the pipe,
especially at system pressures greater
than 100 psi (6,9 bar). The reactive force
Appendix
will cause the pipe to lift vertically if it is not

A
Two Hole Strap properly secured, especially if the sprinkler

drop is from a small diameter pipe.
Appendix
Table Q
B
Maximum Support Spacing “L ” (Feet) CPVC SDR 13.5
Nominal
Pipe Size 3⁄4 1 1-1⁄4 1-1⁄2 2 2-1⁄2 3
ANSI Inches DN20 DN25 DN32 DN40 DN50 DN65 DN80
Information
(DN)
Important
Support 5-1⁄2 6 6-1⁄2 7 8 9 10

Spacing
in Feet (m) (1,7) (1,8) (2,0) (2,1) (2,4) (2,7) (3,0)
52 Technical Data
When a sprinkler drop is 3/4
( DN19 ) to 1-1/4 inch ( DN32)
pipe, the closest hanger should
brace the pipe against vertical
lift. A number of techniques
can be used to brace the pipe
such as a standard band hanger
positioning the threaded support
rod to 1/16 inch (1,6 mm) above
the pipe or using a split ring
or a wrap-around hanger for
restraint.
Note: Threaded rod shall not come in contact with CPVC when installed.
It is advisable to use lift restraint devices such as those produced by
Tolco and Afcon that prevent the threaded rod from coming in contact
with the CPVC pipe (as shown above).
Branch lines shall be braced at a distance from a tee or elbow to prevent
lift of sprinklers as shown in Tables R or S on Page 53.
The hangers used for vertical restraint can also serve as the hangers for
“Hanger/Support Spacing”.
Technical Data 53
Table R • One Point of Restraint
Description
Nominal “R” “R”
General
Pipe Size Less than Greater than
ANSI Inches 100 psi 100 psi
DN (6,9 bar) (6,9 bar)
3 ⁄4 0’-9” 0’-6”
DN20 (0,23 m) (0,15 m)
Approvals
Listings /
1 1’-0” 0’-9”
DN25 (0,30 m) (0,23 m)
1-1⁄4 1’-4” 1’-0”
DN32 (0,41 m) (0,30 m)
1-1⁄ 2 - 3 2’-0” 1’-0”
DN40 - DN80 (0,61 m) (0,30 m)
Technical
Data
R R
MAX. MAX.
One-Point
Vertical
Installation
Restraint
RESTRAINT RESTRAINT
ONE-POINT ONE-POINT
Table S • Two Points of Restraint
Warranty
Nominal Pipe “S” “S” Limited
Size Less than Greater than
ANSI Inches 100 psi 100 psi
DN (6,9 bar) (6,9 bar)
3 ⁄4 4’-0” 3’-0”
DN20 (1,22 m) (0,91 m)
Appendix
A
1 5’-0” 4’-0”
DN25 (1,52 m) (1,22 m)
1-1⁄4 6’-0” 5’-0”
DN32 (1,83 m) (1,52 m)
1-1⁄ 2 - 3 7’-0” 7’-0”
Appendix
DN40 - DN80 (2,13 m) (2,13 m)

B
S
MAX.
Two-Point ANY DISTANCE
Vertical
Information
Important
Restraint
RESTRAINT
TWO-POINT
54 Technical Data
Chemical Compatibility
BlazeMaster CPVC pipe and fittings can be damaged by contact with
chemicals found in some products used in construction and household
environments. Care must be taken to ensure that products coming in contact
with CPVC systems are chemically compatible.
TFBP strongly recommends that chemical compatibility with CPVC be
confirmed by consulting the chemical compatibility section of Lubrizol’s
web site (www.blazemaster.com) for the latest list of products that are
unacceptable for use with or on BlazeMaster CPVC pipe and fittings.
Notice
If the installation places CPVC pipe or fittings in contact with hydrocarbons
(such as non-CPVC compatible cutting oils), termiticides and insecticides,
surfactants, cooking oils, plasticizers (such as in flexible wire or hose), building
caulks, and certain paints, extreme care must be used to avoid contamination
of the CPVC system and damage/failure to the system. Products coming
in contact with CPVC systems must be chemically compatible. Consult the
FGG/BM/CZ™ System Compatibility Program at www.blazemaster.com. If
the product in question is not identified in the System Compatibility Program,
Lubrizol recommends that the chemical compatibility be confirmed with the
manufacturer of the product in question.
Paint
The Listings and Approvals do not cover any (to be installed or existing)
painted CPVC fire sprinkler products.
Water-based acrylic latex paint is the preferred and recommended paint to
be used on BlazeMaster CPVC pipe and fittings. Oil or solvent-based
paints may be chemically incompatible with BlazeMaster
CPVC.
The installation contractor must take responsibility for obtaining approval
from the authority having jurisdiction to cover the markings on the product
(i.e. product identification, listing marks, etc.) and to change color of the pipe
and fittings from its identifiable orange. Application of oil or solvent-based
paints must be individually reviewed, as there are certain types of paints
and stains that contain drying oils and should not be used at all on CPVC.
Contact Tyco Fire & Building Products for verification of compatibility of
paints other than water-based acrylic latex.
INSTALLATION 55
INSTALLATION
Notice
Description
General
The “Notification to Jobsite Building Trade” placard (Page 91) is to be posted
from start to finish of a BlazeMaster CPVC fire sprinkler system installation
in a location where building trades can take notice. Upon completion of a
BlazeMaster CPVC fire sprinkler installation, the placard is to be posted in a
conspicuous space adjacent to the water supply to the sprinkler system.
Sprinklers shall be installed only after all the CPVC pipe and fittings, including
Approvals
Listings /
the sprinkler adapters, are solvent welded to the piping and allowed to cure
for a minimum of 30 minutes. Sprinkler fittings should be visually inspected
and probed with a wooden dowel to ensure that the water way and threads are
clear of any excess cement that may restrict the flow of water before installing
the sprinkler. Once installation is complete and cured per Tables U, V and W
on Page 62, the system shall be hydrostatically tested. It is an unacceptable
practice to install sprinklers into the sprinkler adapter fittings and then solvent
Technical
Data
cement to the drop. Failure to allow sprinkler fitting joint to cure before
installing sprinklers may result in cement in sprinkler waterway.
Assembly or disassembly of a threaded connection requires extreme care
to avoid twisting of the CPVC Pipe (for example, removal of a sprinkler from
a CPVC pipe drop). A hold back device, approved for use with CPVC pipe
Installation
and fittings, must be used on the threaded adapter to prevent damage to
the CPVC piping.
Warranty
Limited
Appendix
A
Appendix
B
Information
Important
56 INSTALLATION
Handling & Storage of BlazeMaster CPVC
Handling - Pipe and Fittings
BlazeMaster CPVC pipe is protectively wrapped and fittings are packaged
for ease of handling and storage, minimizing the potential damage of pipe
and fittings due to transit and storage.
Notice
CPVC piping products have a lower impact strength as compared to metal
piping products. Pipe fittings, packaged or loose, should never be tossed
or thrown to the ground. Pipe should never be dropped or dragged on the
ground (e.g., when unloaded from a truck) and should remain boxed until
ready for use. Impact cracks, splits or scratches can weaken or damage
the pipe and fittings. Heavy or sharp objects should not be thrown into or
against CPVC pipe or fittings. When handling plastic pipe, please ensure
that the pipe is well supported and sagging is minimized. Failure to comply
could result in property damage due to leaks.
Very cold weather will make plastic pipe and fittings brittle. Extra care during
handling should be taken to prevent damage.
Pipe and fittings should always be inspected for damage before actual
installation. Pipe or fittings with cuts, gouges, scratches, splits or other
signs of damage from improper handling or storage should not be used.
Damaged sections on lengths of pipe can easily be cut out using proper
techniques for cutting BlazeMaster CPVC pipe.
Storage- Pipe & Fittings

BlazeMaster pipe (un-packaged) must be covered with a non-transparent
material when stored outdoors for extended periods of time. Brief exposure
to direct sunlight on the job site may result in color fade, but will not affect
physical properties. BlazeMaster pipe and fittings can be stored in their
original packaging to keep them free from dirt and reduce the possibility of
damage. Long term exposure to direct sunlight will increase color fading
and can make the pipe and fittings more brittle. Avoid long term exposure
to ultra-violet light and/or direct sun exposure.
When storing inside, BlazeMaster pipe and fittings should be kept in a
well ventilated area, away from steam-lines or other types of heat sources.
BlazeMaster pipe and fittings should always be stored in the original
packaging until needed for use to eliminate color fading and possible
damage.
Pipe should be stored on a clean, flat surface that provides an even support
for the entire length of the pipe. When palletized pipe is stored, ensure that
the wooden pallet bracings are in full contact with each other. Loose pipe
should be stored in original packaging. When storing pipe on racks, the
racks should have continuous or close support arms to prevent the pipe
from sagging. Pipe racks should be free of oil/dirt and sharp edges that can
damage the pipe when stored. Plastic pipe fittings should be stored on pallets
in their original cartons. The cartons should then be wrapped with thin plastic
sheeting to prevent moisture from causing the packaging to collapse.
To avoid hydrocarbon contamination and failure of the fittings under
pressure, BlazeMaster fittings should never be stored with metal fittings.
Special care shall be taken to avoid contamination of BlazeMaster pipe and
installation 57
fittings with petroleum based products such as cutting or packing oils that
may be present on metallic system components.
Description
General
Handling - Solvent Cements
Prior to using CPVC solvent cements, review and follow all precautions
found on the container labels, material safety data sheet, and Standard
Practice for Safe Handling ASTM F 402. Failure to follow precautions may
result in injury.
Approvals
Listings /
Cements contain volatile solvents that evaporate rapidly. Avoid breathing the
vapors and provide ventilation. If necessary, use a fan to keep the work area
clear of fumes. Avoid skin contact. Keep the cement can closed when not in
use. If the cement thickens beyond its original consistency, discard it. Do not
attempt to dilute it with primer or thinner, as this may change the character
of the cement and make it ineffective. Primers and thinners may also not be
Technical
compatible with the BlazeMaster CPVC and could cause failures.
Data
Before applying solvent cement, appropriate safety precautions should be
taken. Cement must be stored between 40°F (4,4°C) and 90°F (32,2°C) and
should be kept in the shade. Eliminate all ignition sources and do not smoke
when using. Explosion proof general mechanical ventilation or local exhaust
is recommended to maintain vapor concentrations below recommended
Installation
exposure limits. In confined of partially enclosed areas, a NIOSH approved
organic vapor cartridge respirator with full face piece is recommended.
Containers of solvent cement should be closed when not in use. Wearing
PVA coated protection gloves and an impervious apron are recommended.
Splash proof chemical goggles are recommended. For further information
refer to Technical Data Sheet TFP1990 that provides the MSDS (Material
Safety Data Sheet) for TFP-500 Solvent Cement or Technical Data Sheet
Warranty
TFP1992 that provides the MSDS (Material Safety Data Sheet) for TFP-401 Limited
Solvent Cement.
Note: CPVC solvent cement has a shelf life of approximately one to two
years.
Appendix
Storage - Solvent Cements

Cement must be stored between 40°F (4,4°C) and 90°F (32,2°C) and should
A
be kept in the shade. Eliminate all ignition sources.
Solvent - Cement Spills

The best protection from accidental spills of cement is to protect the work
area with drop cloths. If cement comes in contact with fiberglass tub/shower
Appendix
enclosures, carpet or furniture, the excess cement must be wiped up

B
immediately. Once the cement is dry, it is almost impossible to remove.

The use of solvents such as alcohol, M.E.K. or acetone will usually work on
tile sinks or floors but can do more damage than good on some synthetic
materials. Care should be used when trying any solvent to remove cement
from any surface. Always protect the work area before starting, both under
Information
Important
and around where cement spills can cause irreparable damage.

Whatever method is used, it should first be tested on a small hidden area, if
it removes the shine or color or softens the surface, do not use.
58 INSTALLATION
Joining CPVC Pipe and Fittings with one-step solvent
cement
Notice
Read and understand all instructions prior to assembly. Follow all instruc-
tions. Failure to follow instructions during joining and testing may result in
pipe failure, clogged waterways, or leakage.
Solvent cementing is the only method of joining rigid CPVC pipe and fittings
that provides a chemically fused joint. Solvent cementing procedures must
be carefully followed. Field experience has shown that problems can occur
with improperly solvent cemented joints. Follow the instructions presented
below carefully. Do not omit any steps and ensure that all facets of installation
are fully understood prior to commencing work. Please note the specific
instructions and cure times for the TFP-401 or TFP-500 One Step Solvent
Cement is provided within this handbook and must be followed carefully.
TFBP offers a demonstration program for installers that is outlined on Page
5 of this handbook.
Notice
Use of solvent cement products other than those specified by TFBP will
void Tyco’s warranty on BlazeMaster CPVC pipe and fittings.
Do not mix TFP-401 and TFP-500 One Step Solvent Cements with each
other since each is a different formulation and has not been investigated
for performance when mixed.
Avoid applying too much cement. Do not allow the cement to drip beyond
the bottom of fitting socket. Excessive cement on the pipe and/or fitting
can result in decreasing the overall strength of the pipe and/or fitting and
may cause cracks when pressure is applied. Failure to comply could result
in property damage due to leaks.
Estimating Cement Requirements

Guidelines to allow estimation of BlazeMaster CPVC Cement quantities
needed are provided in Table T.
Table T- Estimated Cement Requirements

Fitting Size
3/4 1 1-1/4 1-1/2 2 2-1/2 3
ANSI Inch DN20 DN25 DN32 DN40 DN50 DN65 DN80
DN
One Step
Solvent
260 170 125 95 65 40 30
Cements
per Quart
installation 59
Cutting
CPVC can easily be cut with a ratchet cutter,
Description
a wheel-type plastic tubing cutter, a power
General
saw or a fine toothed saw. Tools used to cut
CPVC must be designed for plastic use and
must be in good condition in accordance with
the tool manufacturer’s recommendations. It
is important to cut the pipe square. A square
cut provides the surface of the pipe with
Approvals
Listings /
maximum bonding area.
Notice
Avoid splitting the pipe when using ratchet
cutters. Failure to do so may result in pipe
failure or leakage.
Technical
• Only use ratchet cutters that contain a sharp
Data
blade (blades dull quickly).
• Only use ratchet cutters at temperatures of
50°F (10°C) or warmer.
• Only use well-maintained, good quality
ratchet cutters capable of consistently
Installation
cutting the pipe squarely.
If any indication of damage or cracking is
evident at the pipe end, cut off at least 2
inches (50 mm) beyond any visible crack.
De-burring and Beveling
Warranty
Limited
Burrs and filings can prevent proper contact
between pipe and fitting during assembly,
and must be removed from the outside and
the inside of the pipe. A chamfering/reaming
tool or a file is suitable for this purpose. A
slight bevel (approximately 10° to 15°) shall
be placed at the end of the pipe to ease entry
Appendix
of the pipe into the socket. This will minimize

A
the chance that the edges of the pipe will wipe

solvent cement from the fitting socket during
the insertion of the pipe.
Solvent Cement Application

Appendix
B
Prior to using CPVC approved fire sprin-

kler solvent cements, review and follow all
precautions found on the container labels,
material safety data sheet, and Standard
Practice for Safe Handling ASTM F 402.
Information
Important
Failure to follow precautions may result in

injury.
60 installation
Using a clean, dry rag, wipe loose dirt and moisture from the fitting socket
and pipe end. Moisture can slow the cure time and at this stage of assembly,
and excessive water can reduce joint strength.
The pipe should easily enter the fitting socket one-third to two-thirds of the
way. Contact between the pipe and fitting is essential in making a good
joint. This contact allows the solvent cement (which is applied in the next
step) to effectively join the pipe and fitting.
Use a dauber that is properly sized for the pipe. For 3/4 inch (DN20) and 1
inch (DN25) pipe, use a dauber that is 1/2 inch (12,7 mm) in size. For 1-1/4
inch (DN32) through 3 inch (DN80) pipe, use a dauber that is 3/4 inch (19,1
mm) in size.
All solvent cement joints shall be made with TFP-401 or TFP-500 One Step
Solvent Cement, as applicable (refer to LISTINGS/APPROVALS).
Vigorously apply a heavy, even coat of cement to the outer wall of the pipe
end. Apply a medium coat to the fitting socket. Pipe sizes 1-1/4 inch (DN32)
and above shall always receive a second cement application. FIRST APPLY
CEMENT ON THE PIPE END, THEN IN THE FITTING SOCKET, AND, FINALLY,
ON THE PIPE END AGAIN.
Notice
Too much solvent cement can cause clogged waterways or weaken the wall
of the pipe or fitting and result in pipe failure or leakage.
• Do not allow excess cement to puddle in the pipe and fitting assembly.
To prevent this puddling, apply a lighter coating of solvent cement to the
inside of the fitting socket than the outside of the pipe.
• Wipe off excess cement on the outside of the joint. The solvents will
evaporate, but the solvent cement inside the fitting will stay there.
Special care shall be exercised when assembling CPVC fire sprinkler systems
in temperatures below 40°F (4°C). In colder temperatures extra time must be
allowed for the solvent cement to set and cure. Extra care should be taken
to prevent damaging the pipe during handling. When solvent cementing pipe
and fittings in colder temperatures, make certain that the cement has not
become lumpy or has not “gelled”. Gelled cement must be discarded.
At temperatures above 80°F (27°C) make sure both surfaces to be joined
are still wet with cement during assembly. Higher temperatures and/or wind
accelerate the evaporation of the volatile solvents in the cement. Pipe stored
in direct sunlight may have surface temperatures 20°F to 30°F above the air
temperature. If possible, store the pipe and fittings, or, at least the ends to be
solvent welded, out of the direct sunlight prior to cementing. The solvents will
penetrate hot surfaces more deeply. In such conditions, it is very important
to avoid puddling the solvent cement inside the fitting socket.
installation 61
Assembly
After applying cement, immediately insert the pipe into the fitting socket,
Description
while rotating the pipe one-quarter turn until the pipe bottoms out at the
General
fitting stop. Rotate the pipe as it is inserted into the fitting, not after it has
bottomed out in the fitting. Properly align the fitting for the installation at this
time. Pipe must bottom to the stop. Hold the assembly for 30 seconds to
ensure initial bonding. A bead of solvent cement should be evident around
the pipe and fitting juncture. If this bead is not continuous around the
socket shoulder, it may indicate that insufficient cement was applied.
Approvals
Listings /
If insufficient cement is applied, the fitting must be cut out and discarded.
Cement in excess of the bead should be wiped off with a rag.
Notice
Failure to allow sprinkler fitting joints to cure before installing sprinklers may
result in cement in the sprinkler waterway.
Technical
• Install sprinklers only after all the CPVC pipe and fittings, including
Data
the sprinkler adapters, are solvent cemented and allowed to cure for a
minimum of 30 minutes.
• Do not install sprinklers in the fittings prior to the fittings being cemented
in place.
Exercise care when installing sprinklers. Allow sprinkler head fittings and
Installation
previously joined fittings to cure for a minimum of 30 minutes prior to
installing the sprinkler. When installing sprinklers, be sure to anchor or hold
the pipe drop securely to avoid rotating the pipe in previously cemented
connections.
Notice
Too much solvent cement can cause clogged waterways.
Warranty
Limited
• Visually inspect sprinkler fittings to ensure that the waterway and threads
are clear of any excess cement.
• Once the installation is complete and cured per Table I, II or III,
hydrostatically test the system.
Set and Cure Times
Appendix
Notice
A
Inadequate curing of solvent cement joints may cause pipe failure or leakage.
Solvent cement set and cure times are a function of pipe size, temperature,
relative humidity, and tightness of fit.
Cure times should be increased when moisture is present, such as during
Appendix
cut-ins to live sprinkler lines. (NOTE: A specific procedure for modifications

or repairs to existing CPVC fire sprinkler lines is included in this manual.)
B
The assembly must be allowed to set, without any stress on the joint, for 1
to 5 minutes, depending on pipe size and temperature. Following the initial
set period, the assembly can be handled carefully, avoiding significant
stresses to the joint.
Information
Refer to Tables U, V, and W on Page 62 for MINIMUM cure times prior to

Important
pressure testing.
62 installation
TFP-401 & TFP-500 Solvent Cement Cure Times
Table U
Nominal Minimum Cure Time Table for
Pipe Size Pressure Test up to 100 psi (6,9 bar)
ANSI Ambient Temperature During Cure Period
Inches 60°F to 120°F 40°F to 59°F 0°F to 39°F
DN (16°C to 49°C) (4°C to 15°C) (-18°C to 3°C)
3/4 / DN20 15 minutes 15 minutes 30 minutes
1 / DN25 15 minutes 30 minutes 30 minutes
1-1/4 / DN32 15 minutes 30 minutes 2 hours
Table V
DN (16°C to 49°C) (4°C to 15°C) (-18°C to 3°C)
3/4 / DN20 45 minutes 1-1/2 hours 24 hours
1 / DN25 45 minutes 1-1/2 hours 24 hours
1-1/4 / DN32 1-1/2 hours 16 hours 120 hours
1-1/2 / DN40 1-1/2 hours 16 hours 120 hours
2 / DN50 6 hours 36 hours *
2-1/2 / DN65 8 hours 72 hours *
Table W
DN (16°C to 49°C) (4°C to 15°C) (-18°C to 3°C)
3/4 / DN20 1 hour 4 hours 48 hours
1 / DN25 1-1/2 hours 4 hours 48 hours
1-1/4 / DN32 3 hours 32 hours 10 days
1-1/2 / DN40 3 hours 32 hours 10 days
2-1/2 / DN65 24 hours 96 hours *
* For this size pipe and fitting, the solvent cement can be applied at tempera-
tures below 40°F (4,4°C), however, the sprinkler system temperature must be
raised to a temperature of 40°F (4,4°C) or above and allowed to cure per the
requirements listed above prior to pressure testing.
installation 63
System Acceptance Testing (Hydrostatic Pressure Test)
Description
General
Never use air or compressed gas for system acceptance testing (hydrostatic
pressure test). System failure when using compressed air or gas for system
acceptance testing may result in property damage, serious injury, or
death.
Once an installation is completed and joints are properly cured per the
above recommendations, the system should be pressure tested with water
Approvals
Listings /
at 200 psi (13,8 bar) for 2 hours. See Table II for curing conditions at 200
psi (13,8 bar).
The system should be pressure tested with water at 50 psi (3,4 bar) in
excess of maximum pressure when the maximum system pressure is to be
maintained in excess of 150 psi (10,3 bar). See Table I for curing conditions
at 225 psi (15,5 bar). This requirement is in accordance with the requirements
Technical
established by NFPA Standard 13, Section 24.2.1 (2007 Edition).
Data
Sprinkler systems in one- and two-family dwellings and mobile homes may
be pressure tested with water at line pressure, after following Table III curing
conditions, in accordance with the requirements established by NFPA 13D,
Section 4.3 (2007 Edition).
When pressure testing, the sprinkler system shall be slowly filled with water
Installation
and the air bled from the highest and farthest sprinklers before pressure
testing is applied. Air must be removed from piping systems (plastic or
metal) to prevent it from being locked in the system when pressure is
applied. Entrapped air can generate excessive surge pressures that can
result in bodily injury and/or property damage, regardless of the piping
materials used.
Warranty
Limited
If a leak is found, the fitting must be cut out and discarded. A new section
can be installed using couplings or a union. Unions should be used in
accessible areas only.
Appendix
A
Appendix
B
Information
Important
64 installation
Joining Pipe and Fittings in Adverse Conditions
In Cold Weather
BlazeMaster TFP-401 and TFP-500 One Step Solvent Cements are suitable
for cold weather usage down to 0°F (-18°C). The bonding of pipe and fittings
is a function of temperature and time; therefore, very cold weather requires
proper care and extra time be taken in joining pipe and fittings. Very cold
weather will make BlazeMaster pipe and fittings brittle. Extra care should
be taken to prevent damage during handling.
Notice
Care must be exercised if using ratchet cutters as they may split the pipe if not
properly used and maintained. Refer to the Cutting section on Page 59.
Follow the installation instructions when working in cold weather, taking
special note that solvents penetrate and soften the surfaces more slowly
than in warm weather. (Assembly temperatures below 0°F (-18°C) are not
permitted.) Colder temperatures require greater cure times due to the slower
evaporation of primer in solvent cements.
Cure charts are found in Tables U, V and W on Page 62. The following
requirements should be followed when cementing during cold weather:
1. Carefully read and follow all directions before installation.
2. Prefabricate as much of the system as possible in a heated working
area.
3. S
tore cements in a warmer area when not in use and make sure they
remain fluid. Do not allow the cement to freeze or become “jelly-like”.
Gelled cement shall be discarded.
4. Take special care to remove moisture, including ice and snow.
5. W
hen using TFP-401 and TFP-500 One Step Solvent Cements, primer
shall never be used.
6. Allow a longer cure period before the system is used.
installation 65
In Hot Weather
CPVC solvent cements contain volatile solvents. Higher temperatures
Description
and/or wind accelerate evaporation. Pipe stored in direct sunlight may have
General
surface temperatures of 20°F to 30°F (11°C to 17°C) above air temperatures.
Solvents attack these hot surfaces deeper; therefore, it is very important to
avoid puddling the cement inside the fitting socket. Always ensure that the
excess cement is wiped from the outside of the joint.
Follow the standard installation instructions and take special note of the
tips and cautions below:
Approvals
Listings /
1. Refer to Tables G1 & G2 on Pages 36 -37 for the appropriate temperature
related expansion and contraction information.
2. S
tore solvent/cements and primers in a cool or shaded area prior to
use.
3. If possible, store pipe and fittings, or at least the ends to be solvent welded,
Technical
in a shady area before cementing.
Data
4. Make sure both surfaces to be joined are still wet with cement when
putting them together. With larger size pipe more people may be required
to complete the application successfully.
5. Carefully read and follow all directions before installation.
Installation
Transition to Other Materials
Male and female brass insert thread adapters, grooved pipe adapters,
or flanges shall be used when connecting a BlazeMaster system to other
piping materials. Special brass threaded adapters are used for connection
to sprinklers.
The instructions for transitioning to other materials are specifically for
BlazeMaster CPVC fittings. Should other Listed BlazeMaster CPVC fittings
Warranty
be used in conjunction with BlazeMaster CPVC products, please consult Limited
the fitting manufacturer’s installation and design manuals.
Notice
Care must be taken when transition is made to dissimilar materials. Brass
inserts used in male and female threaded and grooved CPVC adapters may
Appendix
create galvanic reaction with steel and iron drop nipples, pipe, and cast
fittings in certain water conditions. If you are unsure of the potential for
A
galvanic reaction to occur, verify the water condition and conductivity of the
water being used in the sprinkler system piping prior to installation. Brass
threaded nipples are recommended when using brass inserted threaded
BlazeMaster CPVC fittings to reduce the potential of galvanic reaction caused
by dissimilar metals.
Appendix
Care must be taken when transition is made from metallic pipe, fittings and
B
flanges. When transitioning from metallic pipe system to a BlazeMaster

CPVC piping system via grooved adapter, male or female thread adapter
or flanges, caution must be taken to insure that all hydrocarbons and/or
cutting oils are thoroughly removed from both inside and outside of the
metallic pipe, fittings and flanges prior to assembly with BlazeMaster CPVC
Information
Important
systems. Hydrocarbons and/or cutting oils can cause stress failure of the
CPVC products thus causing leakage and/or breakage. DO NOT use solvents
or degreasers, as they will contaminate the system and may cause leakage
and/or breakage of the CPVC products.
66 installation
Threaded Connections
A thread sealant shall be used in making threaded connections. Teflon®
thread tape is the recommended sealant. Some thread sealants other
than Teflon thread tape contain solvents or other materials that may be
damaging to CPVC. For other types of thread sealants, which have been
specifically investigated and confirmed to be “System Compatible”, refer
to www.blazemaster.com.
Note: The use of any other thread sealant may result in damage to the
BlazeMaster CPVC and/or the brass insert. DO NOT use a combination of
tape and thread sealant on the same joint.
When using Teflon thread tape, TFBP recommends a thickness of 0.003 inch
(3 mils) ±0.005" and the tape must meet or exceed military specification
MIL-T-27730A. The tape should be wrapped in the direction of the threads.
Generally 2 to 3 wraps are sufficient to obtain a leak free seal.
When using Oatey® Great White® Thread Sealant, it should be applied to
the male threads only. Make sure all the threads are covered and DO NOT
clog the waterway with excess sealant.
Care must be taken to avoid over-torquing - usually 1 to 2 turns beyond
finger tight is all that is required to make up a threaded connection. For
sprinkler torque requirements refer to the appropriate sprinkler Technical
Data Sheets.
Notice
Torquing on the body of the sprinkler adapter without holding back on the
brass threaded connector may damage the fitting and will void the pub-
lished TFBP warranty and could cause property damage.
Grooved Coupling Adapter Connections

The following procedures are recommended for proper assembly of the
Grooved Coupling Adapter:
Inspect the fittings and pipe to ensure that they are sufficiently free of
indentations, projections or roll-marks on the gasket seating areas of the
fitting and pipe. The pipe should be squarely cut. Any loose scale, paint
and/or dirt must be removed from the groove and seating surfaces prior
to assembly.
Use a standard grade EPDM-A (See manufacturer for temperature ratings)
gasket that is suitable for wet fire sprinkler service. A flexible coupling shall
be used with grooved coupling adapters such as the Grinnell Figure 705 or
707 Grooved Flexible Coupling.
Notice
Products coming in contact with CPVC systems (e.g. coupling gaskets,
coupling lubricants, etc.) must be chemically compatible. Consult the FGG/
BM/CZ™ System Compatibility Program at www.blazemaster.com. If the
product in question is not identified in the System Compatibility Program,
installation 67
Use of rigid style couplings may damage the grooved coupling adapter.
Consult the grooved coupling manufacturer for proper selection and in-
Description
stallation instructions.
General
Use of petroleum based lubricants will damage the gasket and may dam-
age the adapter, resulting in stress failure of the CPVC housing that could
cause property damage.
Penetrating Fire Rated Walls & Partitions

Consult the authority having jurisdiction and building codes prior to
Approvals
Listings /
penetrating fire rated walls and partitions. Several through-penetration
firestop systems are UL Classified for use with CPVC pipe. TFBP
recommends the use of BlazeMaster Caulk and Walk ® for use with
BlazeMaster pipe and fittings, as this caulking product contains a water
based intumescent that will not harm the CPVC compound as verified
by Lubrizol, Inc. For further information on Firestop systems and their
Technical
compatibility consult www.blazemaster.com.
Data
BlazeMaster piping systems shall be designed and installed so that the
piping is not closely located to heat producing sources, such as light
fixtures, ballasts and steam lines. Pipe must not be positioned directly over
open ventilation grills. Finally, during periods of remodeling or ceiling repair,
appropriate steps must be taken to shield the piping from the protected
Installation
occupancy.
Because BlazeMaster pipe is much more flexible than metallic sprinkler pipe,
it has greater capacity to withstand earthquake damage. In areas subject
to earthquakes, BlazeMaster systems should be designed and braced
in accordance with local codes and NFPA Standard 13. For information
regarding Bending Deflections and Snaking Deflections for given lengths of
CPVC SDR 13.5 pipe, refer to Tables N1, N2, P1, and P2 on Pages 46 - 49.
Warranty
Limited
Use extreme care when passing BlazeMaster pipe and fittings through
metal studs, as the sharp cut edges of these studs can scar or puncture
thermoplastic pipe. TFBP recommends the use of rubber or plastic grommets
such as those commonly used in the plumbing industry for protection of the
pipe when passing through such spaces. Please consult your local authority
having jurisdiction for additional information regarding the protection of
Appendix
thermoplastic pipe when passed through metal studs.

A
Appendix
B
Information
Important
68 installation
Freeze Protection
Use of Dry Type Sprinklers
When dry type sprinklers are connected to a water filled BlazeMaster
CPVC piping system protecting areas subject to freezing temperature,
consideration must be given to the appropriate length of the sprinkler that
will prevent freezing of the water in the connecting pipes due to conduction,
as well as the compatibility of the fitting to which the dry type sprinkler will
be attached. Refer to the sprinkler manufacturers’ installation instructions
for specific guidance on the minimum recommended lengths between the
face of the sprinkler fitting and the outside surface of the protected area, as
well as the appropriate fitting types for use with dry type sprinklers.
Use and Cautions with Glycerin Antifreeze

Whenever possible, BlazeMaster CPVC systems are recommended to be
protected by using Batt Insulation and building construction techniques
that ensure adequate freeze protection and wind blocking. Batt insulation
guidelines are provided by most local Authorities Having Jurisdiction with
recommendations for NFPA 13D installations provided in the Appendix
of that Standard. Local building code and Authorities Having Jurisdiction
requirements must be followed carefully, as misplaced or inadequate
insulation and wind blocking can create localized freeze of the system
piping that can result in damage to the structure and piping system. When
adequate insulation and wind blocking are not available, BlazeMaster
pipe and other Listed BlazeMaster fittings can be protected with Glycerin
antifreeze solutions only as outline by NFPA 13 in areas that are subject to
freezing. The guidelines provided below must be followed when providing
freeze protection for BlazeMaster pipe and fittings.
Notice
Products coming in contact with CPVC systems (e.g. anti-freeze, alcohol
based cleaners, ect.) must be chemically compatible. Consult the FGG/
BM/CZ™ System Compatibility Program at www.blazemaster.com. If the
product in question is not identified in the System Compatibility Program,
• The use of glycol based antifreeze solutions is specifically prohibited
for use with BlazeMaster CPVC systems.
• P rior to using Glycerin Antifreeze, consult the Local authorit y
having jurisdiction on the use of antifreeze solutions in fire sprinkler
applications.
• Glycerin antifreeze should only be used in BlazeMaster CPVC systems
when purity levels of 96.5 USP Grade or higher are achieved. There are
many manufacturers and distributors of Glycerin antifreeze, thus extreme
care should be used when purchasing Glycerin antifreeze to ensure purity.
Obtain material certificates and check the labeling on antifreeze solutions
prior to usage in TFBP Sprinkler BlazeMaster CPVC systems.
• Glycerin antifreeze stored or mixed in contaminated barrels or containers
may have serious and detrimental affects on the performance of
BlazeMaster CPVC products. Contaminated Glycerin can stress fail CPVC
products causing leakage and deterioration of the piping system.
installation 69
• Glycerin and water solutions must be mixed properly and completely. If

mixing an antifreeze solution for the piping system from concentrate/pure
Description
Glycerin, it must be completely agitated with water to ensure proper mixing.
General
Glycerin antifreeze must not be pumped into the piping system with water
without being fully mixed to ensure that the solution does not separate,
causing localized freezing of the system piping and increased chance of
leakage in system components. Properly mixed Glycerin antifreeze and
water solutions will not separate.
• Glycerin antifreeze should never be introduced into a piping system without
Approvals
mixing with water (except premixed solutions). Glycerin antifreeze tends
Listings /
to thicken near 32°F (0°C) thus increasing viscosity and reducing freeze
protection.
• Do not hydro test Glycerin antifreeze designed sprinkler systems with water
only prior to introducing Glycerin antifreeze as the potential for freezing in
the drops is increased. The Glycerin solution will not fully mix with trapped
water in sprinkler drops and sprinkler system low points.
Technical
• A Glycerin antifreeze sprinkler system is more prone to leakage than a water
Data
only sprinkler system. Glycerin characteristics increase the capacity for
leakage and can be successfully addressed by using care when making
threaded connections by ensuring sufficient torque is applied to the male
and female threads being mated. A thread sealant shall be used in making
threaded connections. Teflon thread tape is the recommended sealant.
Installation
Some thread sealants other than Teflon thread tape contain solvents or
other materials that maybe damaging to CPVC. For other types of thread
sealants, which have been specifically investigated and confirmed to be
“System Compatible”, refer to www.blazemaster.com.
TFBP recommends between 14 and 21 ft. lbs. (19,0 - 28,5 Nm) of torque
to achieve a leak free 1/2 inch (DN15) NPT seal. Do not use fittings or
sprinklers with damaged threads in glycerin systems, as the damaged
Warranty
Limited
threads create increased leakage potential.
• Glycerin antifreeze can be cleaned with alcohol based cleaners. Prior to
using any cleaner on a surface, please ensure compatibility with the surface
material to be cleaned. If compatibility with the surface to be cleaned is
questionable, a small section of the surface should be spot cleaned prior
to wide spread application of the cleaner.
Appendix
NFPA References for the use of Glycerin Antifreeze

A
• N FPA 13 Section 7.6 indicates glycerin antifreeze solutions shall be

prepared with a freezing point below the expected minimum temperature
of the locality.
• NFPA 13 section 7.6 also indicates antifreeze solutions shall be checked by
Appendix
hydrometer with suitable scale or refractometer having a scale calibrated

for the antifreeze solution used.
B
• N FPA 13 Section 7.6 requires the use of expansion chambers to

accommodate for the expansion of the antifreeze solution when connection
between the antifreeze system and wet pipe system incorporates the use
of a back flow prevention device.
Information
Important
• NFPA 13 Section 7.6 states “the use of antifreeze solutions shall be in

conformity with state and local health regulations”.
70 installation
Batt Insulation Requirements and Suggestions
Many jurisdictions recommend the use of batt insulation for freeze protection
in place of antifreeze solutions. These jurisdictions typically publish
recommended batt insulation guidelines that provide the minimum thickness
of insulation to be utilized. These minimum insulation recommendations
should be followed. Insulation requirements may vary by geographic area
given climate conditions. Batt insulation is used to maintain a minimum
water temperature in the sprinkler piping of 40°F (4,4°C). The minimum
insulation recommendations pictured in the Appendix of NFPA 13D are
shown primarily for piping wood frame ceilings with an unheated attic or
an un-insulated roof above. Many jurisdictions do not allow the installation
of water filled sprinkler piping in unheated outside walls. Consult the local
authority having jurisdiction prior to installing batt insulation for freeze
protection with BlazeMaster CPVC products.
Notice
Products coming in contact with CPVC systems (e.g. insulation) must be
chemically compatible. Consult the FGG/BM/CZ™ System Compatibility
Program at www.blazemaster.com. If the product in question is not identified
in the System Compatibility Program, Lubrizol recommends that the
chemical compatibility be confirmed with the manufacturer of the product
in question.
Batt Insulation Installation Recommendations

The 2007 edition of NFPA 13D, The Standard for the Installation of Sprinkler
Systems in One and Two-Family Dwellings and Manufactured Homes,
Appendix A.8.3.1 recommends the following guidelines for use of batt
insulation:
In areas subject to freezing, care should be taken to cover sprinkler piping
completely in unheated attic spaces with insulation. Installation should follow
the guidelines of the insulation manufacturer.” (Figures A.8.3.1 (a) through
(e) show several installation methods that can be considered.)
• A .8.3.1 (a) “It is important that the insulation be installed tight against the
joists. In unheated areas, any spaces or voids between the insulation and
the joists causes the water in the fire sprinkler piping to freeze”
• A .8.3.1 (b) “For areas having temperatures of 0°F (-18°C) or lower, an
additional batt of insulation covering the joist and the fire sprinkler piping
should be used. If this is not done, localized freeze-ups can occur in the
sprinkler piping.”
• A .8.3.1 (c) “Boring holes in the joist is one of the methods for locating the
fire sprinkler piping in the ceiling. As an alternative, when temperatures
are expected to be 0°F (-18°C) or lower, loose pieces on insulation should
be stuffed in the bored holes around the piping.”
• A .8.3.1 (d) (e) ”Care should be taken to avoid compressing the insulation.
This reduces its R value. To prevent potential freeze-ups of the sprinkler
piping, the insulation should be tight against the joists.”
Minimum insulation R value requirements are typically between R19 and
R30; however, the minimum requirements must be verified with the authority
having jurisdiction.
installation 71
Cut-in Procedure for System Modification and Repair

At times it may become necessary to make modifications to existing CPVC fire
Description
sprinkler systems. Cut-ins can be done safely when the proper procedures
General
are followed. The following procedure has been developed to assure that the
modifications are done successfully.
Prior to making cut-ins to existing systems, care should be used to review
proper joining procedures and to follow cut-in cure schedules (Tables U, V
and W on Page 62) to ensure the highest system integrity. Several methods
can be utilized to tie into an existing system using a socket style tee fitting
in combination with the use of socket unions, grooved coupling adapters,
Approvals
Listings /
and flanges. Regardless of the method used, the following points must be
followed to ensure the highest integrity:
• Using proper tools, the cut-in should be made on the smallest diameter
pipe section (that is capable of adequately supplying the system changes)
in close proximity to the modification being made. This approach will
expedite cure times prior to pressure testing.
Technical
• The cut-in connection to the existing system should be made first, prior
Data
to proceeding with additional work.
• E xisting lines must be drained adequately prior to solvent cementing. Use
a Drain Vac unit to be sure all water is removed from the system. Moisture
can slow the cure time and will reduce joint strength.
• Carefully review and follow the solvent cementing procedures for proper
Installation
joining techniques prior to commencing the cut-in (pipe must be cut square
to proper length, de-burred, beveled and dry to ensure proper insertion depth
and highest integrity).
•C
arefully measure and cut pipe to proper length to ensure complete
insertion during assembly (first check the interference fit of the components
being joined).
Note: During assembly of the cut-in tee (and other components), it is

Warranty
important to make a one-quarter turn when inserting the pipe into the Limited
fitting per the installation instructions. This may require the use of sev-
eral components assembled in combination with the cut-in tee to cre-
ate a short spool piece assembly. This can be accomplished by using
socket unions, flanges, or grooved coupling adapters that will ensure
that a one-quarter turn can be obtained on all pipe connections being
Appendix
joined.
A
• Prior to applying the solvent cement, use a clean dry rag to wipe moisture
and dirt from the fitting socket and the pipe end (the presence of moisture
on the joining surfaces will reduce joint integrity).
• Use a new can of solvent cement when making cut-in connections (verify
expiration dates stamped on can prior to use).
Appendix
• After all work is completed, the cut-in joints must be allowed to cure
properly prior to pressure testing as shown in the Tables U, V and W on
B
Page 62.
• After work is completed and the cut-in cure times are met, inspect work
for proper alignment and hanger placement prior to pressure testing.
• After cut-in cure times are met, the system must be slowly filled with
Information
Important
water and the air bled from the farthest and highest sprinklers before
test pressure is applied (refer to instructions regarding pressure testing
the system).
72 installation
• After cut-in cure times are met and the air is bled from the system, pressure
testing of the portion of the sprinkler system containing the cut-in tee is
recommended. Prior to pressure testing, the system must be sectioned
off to its smallest area using floor valves, etc., to isolate the cut-in area.
Additionally, the recommended test pressure to be applied is to be a
maximum of 50 psi (3,4 bar) over the system operating pressure. Should
a leak occur, this approach will minimize the potential for water damage.
• When tying into a BlazeMaster CPVC Piping System that has been painted
with water based latex paint, the paint on the end of the piping should be
removed with a fine grain sand paper approximately 1/4 to 1/2 inches (6,4
to 12,7 mm) beyond the make-in of the fitting being added. Care should
be exercised to assure that material is evenly removed from the entire
circumference of the piping. The outside diameter of the piping should
be measured and compared to Tables C1 and C2 on Page 28. If too much
material is removed at one location along the circumference, it could result
in a leak point once the fitting is solvent welded to the piping. Special
care should be made when selecting the fitting that will be attached to
the recently cleaned piping. Check the dry fit of the pipe and fitting. The
pipe should enter the fitting socket easily 1/4 to 3/4 of the way. If the pipe
bottoms in the fittings with little interference, select a different fitting.
All other criteria outlined in “Installation- Cut-In Procedure for System
Modification and Repair” on Page 71 should be followed to assure the
highest system integrity.
LIMITED WARRANTY 73
Products manufactured by Tyco Fire & Building Products (TFBP) are war
ranted solely to the original Buyer for ten (10) years against defects in mate
Description
rial and workmanship when paid for and properly installed and maintained
General
under normal use and service. This warranty will expire ten (10) years from
date of shipment by TFBP. No warranty is given for products or components
manufactured by companies not affiliated by ownership with TFBP or for
products and components which have been subject to misuse, improper
installation, corrosion, or which have not been installed, maintained, modi
fied or repaired in accordance with applicable Standards of the National
Approvals
Listings /
Fire Protection Association, and/or the standards of any other Authorities
Having Jurisdiction. Materials found by TFBP to be defective shall be either
repaired or replaced, at TFBP’s sole option. TFBP neither assumes, nor
authorizes any person to assume for it, any other obligation in connection
with the sale of products or parts of products. TFBP shall not be responsible
for sprinkler system design errors or inaccurate or incomplete information
supplied by Buyer or Buyer’s representatives.
Technical
Data
In no event shall TFBP be liable, in contract, tort, strict liability or under any
other legal theory, for incidental, indirect, special or consequential damages,
including but not limited to labor charges, regardless of whether TFBP was
informed about the possibility of such damages, and in no event shall TFBP’s
liability exceed an amount equal to the sales price.
Installation
The foregoing warranty is made in lieu of any and all other warranties,
express or implied, including warranties of merchantability and fitness for
a particular purpose.
This limited warranty sets forth the exclusive remedy for claims based on
failure of or defect in products, materials or components, whether the claim
is made in contract, tort, strict liability or any other legal theory.
Warranty
This warranty will apply to the full extent permitted by law. The invalidity, in Limited
whole or part, of any portion of this warranty will not affect the remainder.
Appendix
A
Appendix
B
Information
Important
74 APPENDIX A- PIPE FITTINGS
TEE
TEE
T/O
T/O T/O
Nominal Nominal Approx.

Pipe Size Take-Out Pipe Weight
P/N
ANSI Inches Inches Schd. Lbs.
DN (mm) (kg.)
3/4 0.625 0.11
40 80000
DN20 (15,9) (0.05)
1 0.687 0.19
40 80001
DN25 (17,4) (0.09)
1-1/4 0.875 0.26
40 80002
DN32 (22,2) REDUCING TEE (0.11)
1-1/2 1.062 Z 0.51
80 T/O (0.23) 80003
DN40 (27,0)
2 1.375 0.90
80 80004
DN50 (34,9) (0.41)
2-1/2 X
1.562 Y 1.59
80 80005
DN65 (39,7) (0.72)
3 1.812
T/O T/O 2.41
80 80006
DN80 (46,0) (1.09)
CROSS & REDUCING CROSS
T/O
T/O
T/O T/O
90° ELBOW &

REDUCING ELBOW
APPENDIX A- pipe fittings 75
REDUCING TEE REDUCING TEE 1 of 2
Description
Z
General
T/O
X Y
Approvals
Listings /
T/O T/O
Nominal Pipe Size Approx.

Nominal Take-Out
ANSI Inches Pipe Weight
Inches (mm) P/N
DN Schd. Lbs.
X Y Z X Y Z (kg.)
Technical
Data
3/4 3/4 1 0.750 0.750 0.625 0.14
40 80132
DN20 DN20 DN25 (19,0) (19,0) (15,9) (0.06)
1 3/4 3/4 0.562 0.562 0.750 0.14
40 80133
DN25 DN20 DN20 (14,3) (14,3) (19,0) (0.06)
1 3/4 1 0.750 0.687 0.750 0.17
40 80134
DN25 DN20 DN25 (19,0) (17,4) (19,0) (0,07)
Installation
CROSS & REDUCING CROSS
1 1 3/4 0.625 0.625 0.812 0.16
40 80260
DN25 DN25 DN20 (15,9) (15,9) (20,6) T/O (0,07)
1-1/4 1 3/4 0.625 0.625 0.937 0.21
40 80135
DN32 DN25 DN20 (15,9) (15,9) (23,8) (0,09)
1-1/4 1 1 0.750 0.750 0.937 0.22
40 80136
DN32 DN25 DN25 (19,0) (19,0) (23,8) (0,09)
Warranty
1-1/4 1 1-1/4 0.937 0.937 0.875 T/O 0.26 Limited
40 80137
DN32 DN25 DN32 (23,8) (23,8) (22,2) (0,11)
T/O T/O
1-1/4 1-1/4 3/4 0.625 0.625 0.875 0.23
40 80261
DN32 DN32 DN20 (15,9) (15,9) (22,2) (0,10)
90° ELBOW &
1-1/4 1-1/4 1 0.750 0.750 0.875
REDUCING ELBOW
0.26
40 80262
DN32 DN32 DN25 (19,0) (19,0) (22,2) (0,11)
Appendix
1-1/4 1-1/4 1-1/2 1.000 X 1.000 1.000 0.43

A
80 80138
DN32 DN32 DN40 (25,4) (25,4) (25,4)
T/O (0,19)
1-1/2 1-1/4 3/4 0.562 0.562 1.000 0.36
80 80140
DN40 DN32 DN20 (14,3) (14,3) (25,4) (0,16)
1-1/2 1-1/4 1 0.562 0.562 1.062
Y 0.38
80 80141
DN40 DN32 DN25 (14,3) (14,3) (27,0) (0,17)
Appendix
1-1/2 1-1/2 3/4 0.562 0.562T/O1.000 0.36

80 80263
B
DN40 DN40 DN20 (14,3) (14,3) (25,4) (0,16)

1-1/2 1-1/2 1 0.562 0.562 1.062 0.38
80 80264
DN40 DN40 DN25 (14,3) (14,3) (27,0) (0,17)
1-1/2 1-1/2 1-1/4 0.875 0.875 1.000 0.45
80 80275
DN40 DN40 DN32 (22,2) (22,2) (25,4) (0,20)
Information
Important
2 2 3/4 0.750 0.750 1.375 0.61

80 80265
DN50 DN50 DN2 (19,0) (19,0) (34,9) (0,28)
76 APPENDIX A- pipe fittings
REDUCING TEE REDUCING TEE 2 of 2
Z
T/O
X Y
T/O T/O

Nominal Take-Out
Inches (mm) P/N
DN Schd. Lbs.
X Y Z X Y Z (kg.)
2 2 1 0.875 0.875 1.375 0.66
80 80266
DN50 DN50 DN25 (22,2) (22,2) (34,9) (0,30)
2 2 1-1/4 1.125 1.125 1.375 0.74
80 80274
DN50 DN50 DN32 (28,6) (28,6) (34,9) (0,33)
2 2 1-1/2 0.750 0.687 0.750 0.78
80 80267
DN50 DN50 DN40 (19,0) (17,4) (19,0) (0,35)
2-1/2 2-1/2 1 CROSS & REDUCING
1.562 1.562 1.562 CROSS 1.43
80 80271
DN65 DN65 DN25 (39,7) (39,7) (39,7)T/O (0,65)
2-1/2 2-1/2 1-1/4 1.562 1.562 1.562 1.46
80 80272
DN65 DN65 DN32 (39,7) (39,7) (39,7) (0,66)
2-1/2 2-1/2 1-1/2 1.562 1.562 1.562 1.48
80 80273
DN65 DN65 DN40 (39,7) (39,7) (39,7) (0,67)
2-1/2 2-1/2 2 1.562 1.562 1.562 T/O 1.50
80 80276
DN65 DN65 DN50 (39,7) (39,7) (39,7) (0,68)
T/O T/O
3 3 1-1/2 1.812 1.812 1.812 2.28
80 80270
DN80 DN80 DN40 (46,0) (46,0) (46,0) (1,03)
90° ELBOW &
3 3 2 1.812 1.812 1.750 2.25
REDUCING ELBOW 80 80268
DN80 DN80 DN50 (46,0) (46,0) (44,4) (1,02)
3 3 2-1/2 1.812 X 1.812 1.812 2.44
80 80269
DN80 DN80 DN65 (46,0) (46,0) (46,0)
T/O (1,11)
T/O
Description
CROSS & REDUCING
CROSSCROSS
& REDUCING CROSS
General
T/O
Approvals
Listings /
T/O
T/O T/O
Nominal Nominal 90° ELBOW & Approx.

Pipe Size Take-Out
REDUCING ELBOW Weight
Pipe
P/N
Technical
DN (mm) X (kg.)
Data
T/O
3/4 0.562 0.13
40 80009
DN20 (14,3) (0,06)
1 0.687 0.23
40 Y 80010
DN25 (17,4) (0,10)
Installation
1-1/4 0.937 T/O 0.34
40 80011
DN32 (23,8) (0,15)
1-1/2 1.062 0.67
80 80012
DN40 (27,0) (0,30)
2 1.312 1.00
80 80013
DN50 (33,3) (0,45)
Warranty
Limited
2-1/2 1.562 1.91
80 80014
DN65 (39,7) (0,87)
3 1.812 2.89
80 80008
DN80 (46,0) (1,31)
Appendix
Approx.
Nominal Pipe Size
A
Nominal Take-Out Pipe Weight

ANSI Inches P/N
Inches (mm) Schd. Lbs.
DN
(kg.)
1 1 3/4 3/4 0.875 0.875 0.875 0.875 0.28
40 80015
DN25 DN25 DN20 DN20 (22,2) (22,2) (22,2) (22,2) (0.13)
Appendix
B
Information
Important
T/O
T/O T/O
90° ELBOW
90° ELBOW & REDUCING &
ELBOW
REDUCING ELBOW
X
T/O
T/O
Elbow
P/N
DN (mm) (kg.)
3/4 0.625 0.09
40 80025
DN20 (15,9) (0,04)
1 0.750 0.14
40 80026
DN25 (19,0) (0,06)
1-1/4 1.000 0.21
40 80027
DN32 (25,4) (0,09)
1-1/2 1.062 0.40
80 80028
DN40 (27,0) (0,18)
2 1.312 0.79
80 80029
DN50 (33,3) (0,36)
2-1/2 1.562 1.14
80 80030
DN65 (39,7) (0,52)
Reducing Elbow
Nominal
Take-Out
Inches P/N
DN Schd. Lbs.
(mm)
(kg.)
X Y X Y
1 3/4 0.687 1.812 0.16
40 80032
DN25 DN20 (17,4) (46,0) (0,07)
45° ELBOW
Description
45° ELBOW
General
T/O
T/O
Approvals
Listings /
Nominal Nominal COUPLING & Approx.
Pipe Size Take-Out COUPLING Weight
REDUCINGPipe P/N
DN (mm) (kg.)
Technical
3/4 0.375 0.08
Data
40 80050
DN20 (09,5) (0,04)
T/O
1 0.375 0.11
40 80051
DN25 (09,5) (0,05)
1-1/4 0.750 0.20
40 80052
Installation
DN32 (19,0) (0,09)
1-1/2 0.500 0.31
80 80053
DN40 (12,7) (0,14)
2 0.750 0.56
80 80054
DN50 (19,0) REDUCER BUSHING (0,25)
2-1/2 1.812 0.89
Warranty
80 80055
DN65 (46,0) (0,40) Limited
3 1.000 1.19
80 80056
DN80 (25,4) (0,54)
T/O
Appendix
A
CAP
Appendix
B
T/O
Information
GROOVED
Important
COUPLING ADAPTER
PIPE
O.D.
COUPLING & REDUCING COUPLING
COUPLING &
REDUCING COUPLING
T/O
Coupling
P/N
DN (mm) (kg.)
REDUCER BUSHING
3/4 0.125 0.08
40 80050
DN20 (03,2) (0,04)
1 0.125 0.11
40 80051
DN25 (03,2) (0,05)
1-1/4 0.187 0.20
40T/O 80052
DN32 (04,7) (0,09)
1-1/2 0.500 0.31
80 80053
DN40 (12,7) (0,14)
2 0.750 0.56
80 80054
DN50 (19,0) (0,25)
2-1/2 0.812 0.89
80
CAP 80055
DN65 (20,6) (0,40)
T/O
Reducing Coupling
GROOVED
Nominal Nominal
COUPLING ADAPTER
Pipe Size Take-Out Approx.
ANSI Inches Inches Pipe Weight
P/N
DN (mm) Schd.
PIPE Lbs.
O.D. (kg.)
X Y X Y
1 3/4 0.125 0.125 0.08
40 80220
DN25 DN20 (03,2) (03,2)
T/O (0,04)
REDUCING BUSHING
REDUCER BUSHING
Description
General
T/O
Approvals
Listings /
Nominal
Pipe Size Nominal Approx.
ANSI Inches Take-Out Pipe Weight
P/N
DN Inches Schd. Lbs.
(mm) (kg.)
X Y CAP
Technical
1 3/4 0.437 0.04
40 80200
Data
DN25 DN20 (11,1) (0.06)
1-1/4 3/4 0.500 0.11
40 80201
DN32 DN20 (12,7) (0.05)
1-1/4 1 0.312 T/O 0.12
40 80202
DN32 DN25 (07,9) (0,05)
Installation
1-1/2 3/4 0.625 GROOVED 0.16
80 80203
DN40 DN20 (15,9)
COUPLING ADAPTER
(0,07)
1-1/2 1 0.500 0.14
80 80204
DN40 DN25 (12,7) (0,06)
1-1/2 1-1/4 0.375 PIPE 0.17
80 O.D. 80205
DN40 DN32 (09,5) (0,08)
2 3/4 0.812 0.27
Warranty
Limited
80 80206
DN50 DN20 (20,6) T/O (0,12)
2 1 0.687 0.26
80 80207
DN50 DN25 (17,4) (0,12)
2 1-1/4 0.562 0.24
80 80208
DN50 DN32 (14,3) (0,11)
2 1-1/2 0.437 0.19
Appendix
80 80209
DN50 DN40 (11,1) (0,11)
A
2-1/2 1 0.937 0.42

80 80215
DN65 DN25 (23,8) (0,19)
2-1/2 1-1/4 0.812 0.45
80 80214
DN65 DN32 (20,6) (0,20)
2-1/2 1-1/2 0.687 0.46
Appendix
80 80213
DN65 DN40 (17,4) (0,21)
B
2-1/2 2 0.625 0.29

80 80211
DN65 DN50 (15,9) (0,13)
3 2 0.750 0.72
80 80210
DN80 DN50 (19,0) (0,33)
Information
3 2-1/2 0.500 0.47

Important
80 80212
DN80 DN65 (12,7) (0,21)
CAP
CAP
T/O
Nominal Nominal GROOVED Approx.

Pipe Size Take-Out ADAPTER Weight
Pipe
COUPLING
P/N
DN (mm) (kg.)
PIPE
3/4 0.312 O.D. 0.04
40 80100
DN20 (07,9) (0,02)
1 0.375 0.06
40
T/O 80011
DN25 (09,5) (0,03)
1-1/4 0.437 0.10
40 80102
DN32 (11,1) (0,04)
1-1/2 0.687 0.20
80 80103
DN40 (17,4) (0,09)
2 0.687 0.31
80 80104
DN50 (17,4) (0,14)
2-1/2 0.875 0.58
80 80105
DN65 (22,2) (0,26)
3 1.000 0.88
80 80106
DN80 (25,4) (0,40)
T/O
GROOVED
GROOVED COUPLING ADAPTER
COUPLING ADAPTER
Description
General
PIPE
O.D.
T/O
BACK-TO-BACK TEE
Approvals
Listings /
X
Nominal Nominal Take-Out Approx.
& Pipe O.D. T/O
Pipe Size Pipe Weight
Inches (mm) P/N
ANSI Inches Y
Schd. Lbs.
DN T/O Pipe O.D. (kg.)
Z
1-1/4 1-1/4 0.875 1-1/4 0.78
40 80160
Technical
DN32 Groove (22,2)T/O 1.660 (42,4) T/O (0,35)
Data
1-1/2 1-1/2 1.125 1-1/2 0.95
DN40 Groove BACK-TO-BACK
(28,6) CROSS 80
1.900 (48,3) (0,43)
80161
X
2 2 0.750 2 1.42
80
T/O 80162
DN50 Groove (19,0) 2.375 (60,3) (0,64)
Installation
2-1/2 2-1/2 1.562
Z 2-1/2 2.28
80 80163
DN65 Groove (39,7) 2.875 (73,0) (1,03)
W
2-1/2 76,1mm 1.562 76,1mm 2.28
80 80169
DN65 Groove (39,7)
T/O 3.000 (1,03)
3 3 1.562 3Y 3.00
80 80164
DN80 Groove (39,7)T/O 3.500 (88,9)T/O (1,36)
Warranty
Limited
SPRINKLER
SPRINKLER ADAPTER 90° ELBOWHEAD
ADAPTER 90° ELBOW
Y
T/O
Appendix
A
T/O
Nominal
Appendix
Take-Out
Inches
B
DN P/N
(mm) Schd. Lbs.
(kg.)
X Z X Y
3/4 0.562 1.000 0.20
1/2 NPT 40 80199
DN20 (14,3) (25,4) (0,09)
Information
Important
1 0.750 1.250 0.26

1/2 NPT 40 80198
DN25 (19,0) (31,7) (0,12)
1 1.062 1.437 0.26
3/4 NPT 40 80196
DN25 (27,0) (36,5) (0,12)
T/O
SPRINKLER ADAPTER
SPRINKLER HEAD SPRINKLER HEAD
ADAPTER ADAPTER
T/O T/O
SPRINKLER HEAD SPRINKLER HEAD

Nominal Approx.
Nominal Pipe Size ADAPTER
Take-Out ADAPTER
Pipe (SPIGOT)
Weight
ANSI Inches P/N
Inches Schd. Lbs.
DN
(mm) (kg.)
3/4 0.437 0.20
1/2 NPT SPRINKLER HEAD80 80175E
DN20 (11,1)
T/O
(0,09)
ADAPTER T/O
1 0.437 0.22
1/2 NPT 80 80176E
DN25 SPRINKLER(11,1)
HEAD (0,10)
3/4 (SPIGOT) FEMALE ADAPTER
ADAPTER 0.437 0.16
1/2 NPT 40 80175WL
DN20 (11,1) (0,07)
1 0.812 T/O 40
0.43
3/4 NPT 80179
DN25 (20,6) (0,19)
3/4 0.500
SPRINKLER HEAD 0.19
1/2 NPT T/O 40 80175W
DN20 (12,7)
ADAPTER (0,09)
1 0.500 T/O 0.18
1/2 NPT
FEMALE ADAPTER 40 80176W
DN25 (12,7) (0,08)
MALE ADAPTER
T/O
SPRINKLER
SPRINKLER ADAPTER HEAD
(SPIGOT)
ADAPTER
T/O (SPIGOT)
T/O
MALE ADAPTER
T/O
SPRINKLER HEAD
ADAPTER TEE
Nominal
FEMALE ADAPTERZ Approx.
Nominal Pipe Size
Take-Out Pipe Weight
T/O
ANSI Inches P/N
Inches
T/O Schd. Lbs.
DN
(mm) (kg.)
3/4 0.500 0.16
1/2 NPT X 40 Y 80177L
DN20 (12,7) (0,07)
SPRINKLER HEAD
1 0.562 0.20
1/2 NPT
ADAPTER TEE T/O 40 T/O 80178
DN25 (14,3) T/O (0,09)
Z
1 0.875 T/O 0.40
3/4 NPT 40 80180
DN25 (22,2) (0,18)
MALE ADAPTER
X Y
T/O T/O
ADAPTER
APPENDIX A- pipe T/O

fittings 85
FEMALE ADAPTER FEMALE ADAPTER

T/O
Description
General
SPRINKLER HEAD
ADAPTER
Approvals
T/O
Listings /
Nominal T/O Approx.
Nominal Pipe Size
ANSI Inches MALE ADAPTER
SPRINKLER HEAD P/N
Inches Schd. Lbs.
DN ADAPTER (SPIGOT)
(mm) (kg.)
3/4 0.812 0.41
3/4 NPT 80 80142
Technical
DN20 (20,6) (0,19)
Data
1 0.875 0.63
1 NPT 80 80145
DN25 (22,2) (0,28)
T/O
1-1/4 1.125 T/O 1.03
1-1/4 NPT 40 80146
DN32 (28,6) (0,47)
1-1/2 FEMALE
1.375 ADAPTER 1.42
1-1/2 NPT 80 80147
Installation
DN40 (34,9) (0,64)
SPRINKLER HEAD
2 1.687
ADAPTER TEE 2.66
2 NPT 80 80148
DN50 (42,8) Z (1,18)
T/O
T/O
Warranty
X Y Limited
MALE ADAPTER MALE ADAPTER

T/O T/O
Appendix
A
T/O
Nominal Approx.
Nominal Pipe Size
ANSI Inches P/N
Appendix
SPRINKLER HEAD
Inches Schd. Lbs.
DN ADAPTER TEE
(mm) (kg.)
B
Z
3/4 1.312 0.33
3/4 NPT 40 T/O 80157
DN20 (33,3) (0,15)
1 1.375 0.56
1 NPT 40 80158
DN25 (34,9) (0,25)
Information
Important
X Y
T/O T/O
T/O

SPRINKLER HEAD
SPRINKLER ADAPTER TEE
ADAPTER TEE
Z
T/O
X Y
T/O T/O
Nominal Pipe Size Nominal Take-Out Approx.

ANSI Inches Inches Pipe Weight
DN (mm) P/N
Schd. Lbs.
X Y Z X Y Z (kg.)
3/4 3/4 0.562 0.562 1.000 0.22
1/2 NPT 40 80250
DN20 DN20 (14,3) (14,3) (25,4) (0,10)
1 1 0.687 0.687 1.187 0.29
1/2 NPT 40 80251
DN25 DN25 (17,4) (17,4) (30,1) (0,13)
1 1 0.937 0.937 1.562 0.73
1 NPT 40 80249
DN25 DN25 (23,8) (23,8) (39,7) (0,33)
1-1/4 1 0.437 0.562 1.312 0.30
1/2 NPT 40 80256
DN32 DN25 (11,1) (14,3) (33,3) (0,14)
1-1/4 1-1/4 0.437 0.437 1.312 0.31
1/2 NPT 40 80252
DN32 DN32 (11,1) (11,1) (33,3) (0,14)
1-1/2 1-1/4 0.500 0.687 1.437 0.43
1/2 NPT 40 80257
DN40 DN32 (12,7) (17,4) (36,5) (0,19)
1-1/2 1-1/2 0.500 0.500 1.437 0.46
1/2 NPT 80 80254
DN40 DN40 (12,7) (12,7) (36,5) (0,21)
2 1-1/2 0.500 0.625 1.687 0.56
1/2 NPT 80 80258
DN50 DN40 (12,7) (15,9) (42,8) (0,25)
2 2 0.500 0.500 1.687 0.62
1/2 NPT 80 80253
DN50 DN50 (12,7) (12,7) (42,8) (0,28)
Description
General
BACK TO BACK TEE
BACK-TO-BACK TEE
X
T/O
Approvals
Listings /
Z
T/O T/O
Nominal
BACK-TO-BACK CROSS
Take-Out
X
Technical
Inches P/N
Data
DN T/O
(mm) Schd. Lbs.
(kg.)
X Y Z Z X Y Z
1 BACK-TO-BACK
0.562 TEEW
1.312 0.48
1/2 NPT 1/2 NPT X 40 80459
DN25 (14,3) (33,3) (0,22)
T/O
1 0.687 1.187 T/O 0.46
Installation
1/2 NPT 1/2 NPT 40 80460
DN25 (17,4) Y (30,1) (0,21)
Y
T/O T/O
Z
SPRINKLER HEAD
ADAPTER
T/O 90° ELBOW
T/O
Y
BACK TO BACK CROSS
Warranty
T/O
BACK-TO-BACK CROSS Limited
X
T/O
X
Z
T/O W
Appendix
A
T/O
Y
T/O T/O
SPRINKLER
NominalHEAD
Appendix
ADAPTER 90° ELBOW

Take-Out
B
Y Inches P/N
DN Schd. Lbs.
(mm) T/O
(kg.)
X Y Z W X Y Z W
1 1 1/2 1/2 0.625 1.187 0.46
40 80462
DN25 DN25 NPT NPT (15,9) (30,1)
X (0,21)
Information
Important
1 1 1/2 1/2 0.625 1.312 0.47

40 80463
DN25 DN25 NPT NPT (15,9) T/O
(33,3) (0,21)
88 APPENDIX B- DO’S AND DON’TS
Do’s
• Install product according to the manufacturer’s installation instructions.
• Follow recommended safe work practices.
• Make certain that any materials coming in contact with BlazeMaster
CPVC are chemically compatible with BlazeMaster CPVC.
• If painting is required, use only latex based paints.
• Keep pipe and fittings in original packaging until needed.
• If stored outdoors, cover the pipe and fittings with an opaque tarp.
• Follow proper handling procedures.
• Use tools specifically designed for use with plastic pipe and fittings.
• Use proper solvent cement and follow application instructions.
• Use a drop cloth to protect interior finishes.
• Cut the pipe ends square.
• Before solvent cementing, deburr and bevel the pipe end.
• When solvent cementing, rotate the pipe 1/4 turn when bottoming pipe
in fitting socket.
• Avoid puddling of solvent cement in fittings and pipe.
• Make certain that solvent cement does not puddle in the sprinkler
adapter and plug the sprinkler orifice.
• Follow the manufacturer’s recommended cure times prior to pressure
testing.
• Fill lines slowly and bleed the air from the system prior to pressure
testing.
• Support sprinkler properly to prevent movement of the sprinkler when
activated.
• Install BlazeMaster CPVC pipe and fittings in wet systems only or
specially listed dry systems.
• Use only chemically compatible insulation and/or glycerin & water
solutions for freeze protection.
• When glycerine solutions are used, provide an expansion chamber or
allow for thermal expansion of the solution.
• Allow for movement due to expansion and contraction.
• Renew your BlazeMaster CPVC pipe and fittings
installation training every two years.
APPENDIX B- Do’s and don’ts 89
Don’ts
• Do not use cutting oils other than CPVC compatible cutting oils,
Description
General
(ref. FGG/BM/CZ™ System Compatibility Program
at www.blazemaster.com).
• Do not use edible oils such as Crisco® as a gasket lubricant.
•D
o not use petroleum or solvent-based paints, sealants,
lubricants or fire stop materials.
Approvals
• Do not use any glycol-based solutions as an anti-freeze.
Listings /
• Do not mix glycerin and water solution in contaminated containers.
• Do not use both Teflon tape and thread sealants simultaneously.
• Do not use solvent cement that exceeds its shelf life or has become
discolored or gelled.
Technical
• Do not allow threaded rod within 1⁄16 inches of the pipe.
Data
• Do not allow solvent cement to plug the sprinkler orifice.
• Do not connect rigid metal couplers to BlazeMaster
CPVC grooved adapters.
• Do not thread or groove BlazeMaster CPVC pipe.
Installation
• Do not use solvent cement near sources of heat, open flame, or
when smoking.
• Do not pressure test until recommended cure times are met.
• Do not use dull or broken cutting tool blades when cutting pipe.
• Do not use BlazeMaster CPVC pipe that has been stored outdoors,
unprotected and is faded in color.
Warranty
Limited
• Do not install BlazeMaster CPVC pipe in cold weather without
allowing for expansion.
• Do not install BlazeMaster CPVC pipe and fittings in dry systems,
unless specifically listed for such use.
Appendix
A
Appendix
B
Information
Important
90 IMPORTANT INFORMATION
Important Information with Regards to Your
blazemaster CPVC Fire Sprinkler System
CONGRATULATIONS, your building structure contains a state of the art life safety
system. Your CPVC fire sprinkler system will enhance the safety and security of your
building when properly maintained. CPVC Fire Sprinkler Products resist attack from
a wide range of chemicals that are corrosive to metallic piping. As with any piping
material, there are, however, certain chemicals that can be detrimental to CPVC.
Occasionally some of these chemicals may be found in some construction products,
site preparations and building maintenance. There are certain things that you need to
be mindful of in caring for or working around your CPVC fire sprinkler system.
Keep your system clear from contact with the following products and chemicals
unless product labels state materials are compatible with CPVC:
NOTICE
Property maintenance
Ordinary considerations
services
Fungicides ,
Cleaning Products Detergents, Oils/Lubricants/
Mold Remediation Chemicals,
Greases, Rubbery Materials
Termiticides / Insecticides
For hired contractors & do-it-yourselfers
Corrosion Inhibitors, Glycol-based antifreezes,

Solder Flux, Thread Sealants
Flexible Cable / Wiring
(especially communications cabling)
Caulks/Mastics, Adhesive,
Vinyl / Electrical Tape
Non-Approved Spray Foam Insulation
Non-Water Based Paint, Paint Thinners
Wood Finishes/Varnishes
You should also avoid the following:

• Sitting, standing, hanging, leaning, or resting anything on the pipe, fittings, and
sprinklers
• Grounding electrical wiring to the pipe or fittings
• Ambient temperatures below 40°F/4,4°C where your fire sprinkler system is located.
(Unless an approved compatible antifreeze or insulation method is installed.)
• Hot work around the pipe, i.e. blow torches, soldering, etc.
Be certain that this document is reviewed and understood by anyone working

on or around your CPVC life safety system. If you have any questions or need
assistance on chemical compatibility with your CPVC fire sprinkler system, contact
the manufacturer listed on the pipe.
Proper care will help your CPVC fire sprinkler system provide protection for
years to come.
FOR ADDITIONAL INFORMATION CONTACT
“TYCO FIRE & BUILDING PRODUCTS” AT 1-800- 381-9312
Notice
This building contains a CPVC fire sprinkler system. This CPVC fire sprinkler system is a Life Safe-
ty Assembly and must be treated carefully. Please read the following before any activity which
could contact this system:
CPVC piping components may be damaged by certain substances and construction practices.
• DO NOT stack, support, hang equipment, or hang flexible wire/cable, especially communications cable, or other material on the
fire sprinkler system.
• ONLY system compatible materials including, but not limited to solvent cements, caulks, sealants, cutting oils and thread pastes
as noted by the CPVC fire sprinkler piping system manufacturer’s installation instructions should be used in contact with this
system.
• DO NOT expose CPVC products to incompatible substances, such as cutting oils, non-water based paints, packing oils, tradi-
tional pipe thread paste and dope, fungicides, termiticides, insecticides, detergents, building caulks, adhesive tape, solder flux,
flexible wire/cable (with special consideration for communications cabling), and non-approved spray foam insulation materials.
• DO NOT expose CPVC products to edible oils, solvents, or glycol-based anti-freeze fluids.
• DO NOT expose CPVC products to open flame, solder, and soldering flux.
• DO NOT drop, distort, or impact CPVC products or allow objects to be dropped on them.
• DO NOT handle CPVC products with gloves contaminated with oils (hydrocarbons) or other incompatible materials.
Notification to Jobsite building trades
IMPORTANT INFORMATION
Failure to follow this notice may cause cracks or fractures to develop in CPVC products resulting in property damage
due to leaks or flooding. The presence of any visible cracks may require partial or full system replacement. For ad-
ditional information contact the general contractor or the fire sprinkler system installer.
FOR ADDITIONAL INFORMATION CONTACT “TYCO FIRE & BUILDING PRODUCTS” AT 1-800-381-9312
Rev 3.0 Jan 21, 2008_distribu1
91
Important Appendix Appendix Limited Technical Listings / General

Installation Approvals
Information B A Warranty Data Description
92

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CPVC Fire Sprinkler

Technical Services Tel: (800) 381-9312 / Fax: (800) 791-5500

© 2008 Tyco Fire & Building Products

Training and Demonstration

Tyco®. . . . . . . . . . . . . . . registered trademark of Tyco Fire & Building Products

LISTINGS/APPROVALS (WHERE TO USE)

Underwriters Laboratories Inc. (UL) And

using compressed air or other gases. National Fire Protection Association

Concealed Installations (UL)

Concealed Installations (C-UL)

Exposed Installation- General (UL & C-UL)

Note: NFPA standards permit the omission of automatic sprinklers in ar-

Note: Where piping is required to be mounted directly to the ceiling/wall,

Smooth, Flat, Horizontal, Fixed Ceilings-

- U pright Sprinklers shall be Listed, Quick Response, 155°F (68°C)

sprinklers is 15 feet (4,6 m) or less. Sprinklers shall be Listed 170°F (77°C)

maximum temperature rated, having deflectors located in accordance

- Pendent Sprinklers when the maximum lateral distance between

Unfinished Basements- Exposed Installations (UL & C-UL)

low rates of heat release are expected.

Figure 2 – Unfinished Basement, Center Wall Riser with

12" (304,8 mm)

Figure 3 – Unfinished Basement, Riser in Corner

Figure 4– Unfinished Basement, Blocking

BLOCKING JOIST CEILING

Figure 5– Unfinished Basement, Branch Line Support

1/2 JOIST 1/2 JOIST

Air Plenums (UL)

System Risers (UL)

2. W hen installed without protection (exposed) in accordance with

NFPA 13D and 13R, the following limitations shall apply:

Note: A modified riser collar shall only be used to provide support to

F438 (Schedule 40 socket), ASTM F439 (Schedule 80 socket) and ASTM

F1970 (Transition fittings).

mended practice for underground installation of thermoplastic pres-

Note: Please refer to TFBP’s instructions for recommended set and

mechanical tamper. The remainder of the back-fill should be placed and

spread in uniform layers in such a manner as to fill the trench completely

Table A – Ground Cover

Table B1- U.S. Units

Table B2- Metric Units

Factory Mutual (FM)

Concealed Installations (FM)

Note: A permanently installed barrier is one that cannot be removed

• FM Approved quick response, standard or extended coverage, or FM

Exposed Installations- Smooth, Flat, Horizontal Ceilings (FM)

Ceilings may be combustible, or non permanently installed.

- Horizontal Sidewall Sprinklers shall be FM Approved, quick response

System Risers (FM)

Ordinary Hazard Installations

Table C1- U.S. Units

Nominal Empty Water Filled

3/4 1.050 0.874 0.168 0.428

1 1.315 1.101 0.262 0.675

1-1/4 1.660 1.394 0.418 1.079

1-1/2 1.900 1.598 0.548 1.417

2 2.375 2.003 0.859 2.224

2-1/2 2.875 2.423 1.257 3.255

3 3.500 2.950 1.867 4.829

- U pright Sprinklers shall be Listed, Quick Response, 155°F (68°C)

- Pendent Sprinklers when the maximum lateral distance between

Figure 2 – Unfinished Basement, Center Wall Riser with

2. W hen installed without protection (exposed) in accordance with

Note: A modified riser collar shall only be used to provide support to

Note: Please refer to TFBP’s instructions for recommended set and

Note: A permanently installed barrier is one that cannot be removed

• FM Approved quick response, standard or extended coverage, or FM

- Horizontal Sidewall Sprinklers shall be FM Approved, quick response

Example: How much expansion can be expected in a 240 foot run of 2

b- For offset length: 1 ⁄4 L = 1⁄4 x 71.90 = 17.98 inches

Example: H ow much will a 12 m run of DN20 BlazeMaster CPVC

Example: How much expansion can be expected in a 73 m run of DN50

Note: Table based on Stress and Modulus of Elasticity at 100°F.