CPVC Fire Sprinkler Products: Installation Instructions & Technical Handbook
CPVC Fire Sprinkler Products: Installation Instructions & Technical Handbook
Installation
Instructions &
Technical Handbook
Installation Instructions &
Technical Handbook
MAY 2022 IH-1900
www.tyco-fire.com
NOTICE
The TYCO CPVC Pipe and Fittings described herein must be installed and
maintained in compliance with this Installation Handbook and with the
applicable standards of the National Fire Protection Association, in addition
to the standards of any authorities having jurisdiction. Failure to do so may
impair the performance of the TYCO CPVC Pipe and Fittings.
The owner is responsible for maintaining their fire protection system and
devices in proper operating condition. The installing contractor or product
manufacturer should be contacted with any questions.
It is the designer’s responsibility to select products suitable for the intended
service and to ensure that pressure ratings and performance data are not
exceeded. Material selection should be verified to be compatible for the
specific application. Designers and Installers must read and understand the
installation instructions in this handbook.
Never remove any piping component or modify any piping deficiencies
without first depressurizing and draining the system.
WARNING
Never use compressed air or nitrogen in lieu of or to replace the re-
quired hydrostatic system acceptance testing. Any pre-testing performed
with low pressure air or nitrogen should follow the recommendations on
Page 65. System failure when using high-pressure compressed air or ni-
trogen may result in property damage, serious injury, or death.
GENERAL DESCRIPTION 5
ADVANTAGES
TYCO CPVC Pipe and Fittings are designed specifically for fire sprinkler
systems and provide the following advantages over traditional sprinkler
piping systems: 1
• Increased hydraulic capabilities (C-Factor =150)
• No pre-cutting and expensive fabrication required
• Pipe, Slip Style Fittings and Rapid Seal Adapter (RSA) threaded
sprinkler connection fittings - NSF-pw listed for use in pressure rated
potable water piping systems
• Can easily be connected to other sprinkler piping systems
• Flexibility in the piping for greater ease of installation
• Resistant to rust, scale, and foreign contaminant build up
• Inexpensive tools required for installation
• Easily repaired or modified on site
• Easily transported and handled
• Resists sweating and condensation
IMPORTANT
Refer to Technical Data Sheet TFP2300 for warnings pertaining to
regulatory and health information.
6 GENERAL DESCRIPTION
LISTINGS & APPROVALS 7
MAIN
16'-0"
(4,9 m)
16'-0"
(4,9 m) MAX. BRANCH
MAX. 12" MAX.
(304,8 mm)
8'-0" 8'-0"
(2,4 m) TO CENTER (2,4 m)
MAX. OF RISER MAX.
RISER
2x16 1" MIN. TO
MAX. 2" MAX.
2'-0" MAX.
(609,6 mm)
24" TO PIPE
(609,6 mm)
1-3/4" SUPPORT
CENTERS
(44,5 mm)
MAX.
40'-0" 1-1/2" MAX.
(12,2 m) MAX. (38,1 mm)
TO WALL OR FROM WALL
BLOCKING TO EDGE OF
RISER
8'-0"
(2,4 m)
16'-0"
MAX. 16'-0" (4,9 m)
(4,9 m)
MAX. BRANCH
MAX.
1-3/4"
24" (44,5 mm)
(609,6 mm) MAX.
CENTERS
2'-0" MAX.
2x16
(609,6 mm)
MAX.
1-1/2" MAX. TO PIPE
(38,1 mm) SUPPORT
FROM WALL 40'-0"
(12,2 m) MAX.
TO EDGE OF
RISER RISER TO WALL OR
1" MIN. TO BLOCKING
2" MAX.
LISTINGS & APPROVALS 13
8'-0"
(2,4 m)
16'-0"
MAX. 16'-0" (4,9 m)
(4,9 m)
MAX. BRANCH
MAX.
1-3/4"
(44,5 mm)
MAX. 8'-0"
(2,4 m)
2
2'-0" (609,6 mm) MAX.
MAX. TO PIPE
SUPPORT
2x16
MAX. MAIN 12" (304,8 mm)
MAX. TO CENTER
24" OF RISER
(609,6 mm)
CENTERS RISER
1" MIN. TO
2" MAX. 40'-0"
(12,2 m) MAX.
1-1/2" (38,1 mm) MAX. TO WALL OR
FROM WALL TO EDGE BLOCKING
OF RISER
BLOCKING
TO FULL DEPTH
OF JOIST
Branches Branches
Supported with Supported with
Blocking Hangers
1-3/4" 1-3/4"
MAX. MAX.
14 LISTINGS & APPROVALS
(152,4 mm) of the wall. The demand for the sprinklers shall be the greater
of the minimum flow rates indicated in individual listing or calculated
based on delivering a minimum of 0.1 gpm/sq ft (4,1 mm/min) over the
design area in accordance with the provisions of NFPA 13:(2007) Section
11.3.1.2. The maximum sprinkler area of coverage shall not exceed 18 ft
x 18 ft (5,5 m x 5,5 m). Piping shall be mounted directly to the side wall.
- When applying criteria having a minimum 0.1 gpm/sq ft (4,1 mm/min),
Schedule 80 fittings must be used when sizes are 1 1/2 in. (DN40) and
larger.
- Solvent cement joints shall be made with TFP-500 or TFP-600 One Step
Solvent Cement.
Note: When using TYCO CPVC Pipe and Fittings, installation must be
in accordance with ASTM D2774, the standard recommended prac-
tice for underground installation of thermoplastic pressure piping and
ASTM F645, the standard guide for selection, design, and installation
of thermoplastic water pressure piping systems, and all TFPP installa-
tion instructions contained within this Installation Handbook.
LISTINGS & APPROVALS 21
OFFSET
OFFSET
LOOP LENGTH
2 LOOP LENGTHS
Temperature Variation, °F
Loop
Length 10° 20° 30° 40° 50° 60° 70° 80° 90° 100°
Feet
Offset- Inches
20 3 4 5 5 6 6 7 7 8 8
50 7 9 11 13 14 16 17 18 19 20
100 18 18 22 26 29 32 35 37 40 42
OFFSET
OFFSET
LOOP LENGTH
2 LOOP LENGTHS
Temperature Variation, °C
Loop
Length 5° 10° 15° 20° 25° 30° 35° 40° 45° 50°
Meters
Offset- Millimeters
5 65 83 95 105 114 123 133 143 154 164
15 164 219 266 307 343 377 409 440 469 498
30 314 424 522 609 687 758 823 884 943 999
22 LISTINGS & APPROVALS
• System Design - A TYCO CPVC underground system shall be hydrauli-
cally calculated using a Hazen-Williams C-Factor of 150, and designed
and installed in accordance with the “Installation of Sprinkler Systems,”
NFPA 13, 2007 edition, and where appropriate the “Standard for Instal-
lation of Private Fire Service Mains and Their Appurtenances,” NFPA 24.
• Installation Procedures - The installation procedures detailed within apply
to TYCO CPVC Pipe that has solvent cemented joints in sizes ranging from
3/4 in. to 3 in. (DN20 to DN80).
• Inspection - Before installation, TYCO CPVC Pipe and Fittings should be
thoroughly inspected for cuts, scratches, gouges, or split ends. Discard
damaged pipe.
• Trenching - The trench should be of adequate width to allow convenient
installation, while at the same time being as narrow as possible. Minimum
trench widths may be utilized by joining pipe outside of the trench and
lowering it into the trench after adequate joint strength has been achieved.
Note: Refer to TYCO’s instructions for recommended set and cure
times for solvent cemented joints as found in Tables U, V, and W. Where
pipe is joined in the trench, or where thermal expansion and contrac-
tion are factors, trench widths may have to be widened. For additional
details on expansion and contraction, see thermal expansion charac-
teristics in Tables H1 and H2. Table B shows the trench width and mini-
mum ground cover required for underground installation.
All TYCO CPVC Pipe that is water filled should be buried at least 12 in.
(304,8 mm) below the maximum expected frost line. It is recommended that
TYCO piping be run within a metal or concrete casing when it is installed
beneath surfaces that are subject to heavy-weight or constant traffic such
as roadways and railroad tracks.
The trench bottom should be continuous, relatively smooth and free of
rocks. Where ledge rock, hardpan or boulders are encountered, it is
necessary to pad the trench bottom using a minimum of 4 in. (102,0 mm)
of tamped earth or sand beneath the pipe as a cushion and to protect the
pipe from damage. Sufficient cover must be maintained to keep external
stress levels below maximum design stress. Reliability and safety of service
is of major importance in determining minimum cover. Local, state and
national codes may also govern.
• M aintenance - Maintenance of TYCO CPVC Pipe and Fittings for
underground water service shall be in accordance with the Standard
for Inspection, Testing and Maintenance of Water Based Extinguishing
Systems as defined by NFPA 25.
• Snaking of Pipe - After TYCO CPVC pipe has been solvent cemented, it is
advisable to snake the pipe according to the following recommendations
beside the trench during its required drying time. BE ESPECIALLY
CAREFUL NOT TO APPLY ANY STRESS THAT WILL DISTURB THE
UNDRIED JOINT. Snaking is necessary to allow for any anticipated thermal
contraction that will take place in the newly joined pipe line. Snaking is
particularly necessary on the lengths of pipe that have been solvent
cemented during the afternoon hours of a hot summer day because
the drying time will extend through the cool of the night when thermal
LISTINGS & APPROVALS 23
contraction of the pipe could stress the joints to the point of pull out. This
snaking is also especially necessary with pipe that is laid in its trench
(necessitating wider trenches than recommended) and is back-filled
with cool earth before the joints are thoroughly dry. Tables C1 and C2
show the Pipe Snaking and the Loop Offset dimensions to compensate
for contraction.
• Back-Filling - Ideally, back-filling should only be done early in the morning
during hot weather when the line is fully contracted so that there is no
chance of insufficiently dried joints being subject to contraction stresses.
The pipe should be uniformly and continuously supported over its entire 2
length with firm, stable material. Blocking should not be used to change
pipe grade or to intermittently support pipe across excavated sections.
Pipe is installed in a wide range of sub soils. These soils should not only
be stable, but applied in such a manner so as to physically shield the pipe
from damage. Attention should be given to local pipe laying experience
that may indicate particular bedding problems.
Back-filled material free of rocks with a size of 1/2 in. (12,7 mm) or less
should be used to surround the pipe with 6 in. to 8 in. (152,4 mm to 203,2
mm) of cover. The back-filled material should be placed in layers. Each
soil layer should be sufficiently compacted uniformly to develop laterally
passive soil forces during the back-fill operation. It may be advisable to have
the pipe under water pressure, 15-25 psi (1,0-1,7 bar) during the back-filling.
Vibratory methods are preferred when compacting sand or gravel. Best
results are obtained when the soils are in a nearly saturated condition.
Where water flooding is used, the initial back-fill should be sufficient to
ensure complete coverage of the pipe. Additional material should not be
added until the water flooded back-fill is firm enough to walk on. Care
should be taken to avoid floating the pipe.
Sand and gravel containing a significant portion of fine-grained material
such as silt and clay should be compacted by hand or preferably by a
mechanical tamper. The remainder of the back-fill should be placed and
spread in uniform layers in such a manner as to fill the trench completely so
that there will be no unfilled spaces under or about rocks or lumps of earth
in the back-fill. Large or sharp rocks, frozen clods and other debris greater
than 3 in. (76,2 mm) in diameter should be removed. Rolling equipment
or heavy tampers should only be used to consolidate the final back-fill.
Outdoor Installations
TYCO CPVC Pipe and Fittings are not listed for outdoor applications other
than underground.
FACTORY MUTUAL (FM)
TYCO CPVC Pipe and Fittings are FM Approved for use in:
• Miscellaneous non-manufacturing occupancies as described in FM Loss
Prevention Data Sheet 3-26, “Fire Protection Water Demand for Non-
storage Sprinklered Properties”, Table 2, Section L.
• Residential occupancies as described in FM Loss Prevention Data Sheet
3-26, “Installation of Sprinkler Systems”.
24 LISTINGS & APPROVALS
TYCO Fire Sprinkler Systems shall be employed in wet pipe systems
only. (A wet pipe system contains water or water and glycerin [anti-freeze
solution] and is connected to a water supply so that the water or water and
glycerin [anti-freeze solution] will discharge immediately when the sprinkler
is opened.)
ceiling and within 6 in. (152,4 mm) of the side wall. The maximum distance
between sprinklers shall not exceed 14 ft (4,3 m). The maximum ceiling
height shall not exceed 10 ft (3,0 m).
- Solvent cement joints shall be made with TFP-500 or TFP-600 One Step
Solvent Cement.
• Extended Coverage Sprinklers
- Pendent sprinklers shall be FM Approved, quick response sprinklers
having deflectors installed within 8 in. (203,2 mm) of the ceiling. The
maximum distance between sprinklers shall not exceed 20 ft (6,1 m).
When the sprinklers are not on square spacings, the flow for a sprinkler
2
should be based on the density applied over the square area calculated
for the largest dimension of the sprinkler spacing. The maximum ceiling
height shall not exceed 10 ft (3,0 m).
- Horizontal Sidewall Sprinklers shall be FM Approved, quick response
sprinklers having deflectors installed within 12 in. (304,8 mm) of the
ceiling and within 6 in. (152,4 mm) of the side wall. The maximum lateral
distance between sprinklers shall not exceed 16 ft (4,9 m). The maximum
ceiling height shall not exceed 10 ft (3,0 m).
- T he minimum flow or pressure established for Extended Coverage
Systems shall be per FM Loss Prevention Data Sheet 2-0 and 3-26.
- Solvent cement joints shall be made with TFP-500 or TFP-600 One Step
Solvent Cement.
• Residential Sprinklers
- Pendent sprinklers shall be FM Approved, residential sprinklers having
deflectors installed within 8 in. (203,2 mm) of the ceiling. The maximum
distance between sprinklers shall not exceed 20 ft (6,1 m). The minimum
required discharge from each sprinkler is to be the greater of either the
approved flow rate applied over the square area calculated for the largest
dimension of the sprinkler spacing or a minimum discharge of 0.1 gpm/
sq ft (4,1 mm/min) over the actual area (S x L) covered by the sprinkler.
The maximum ceiling height shall not exceed 10 ft (3,0 m).
- Horizontal Sidewall Sprinklers shall be FM Approved, quick response
sprinklers having deflectors installed within 12 in. (304,8 mm) of the ceiling
and within 6 in. (152,4 mm) of the side wall. The maximum lateral distance
between sprinklers shall not exceed 16 ft (4,9 m). The minimum required
discharge from each sprinkler is to be the greater of either the approved
flow rate applied over the area calculated for the largest dimension of
the sprinkler spacing or a minimum discharge of 0.1 gpm/sq ft (4,1 mm/
min) over the actual area (S x L) covered by the sprinkler. The maximum
ceiling height shall not exceed 10 ft (3,0 m).
- T he minimum flow or pressure established for Residential Sprinkler
Systems shall be per FM Loss Prevention Data Sheet 2-0 and 3-26.
- Solvent cement joints shall be made with TFP-500 or TFP-600 One Step
Solvent Cement.
26 LISTINGS & APPROVALS
System Risers (FM)
In accordance with the FM Approval, TYCO CPVC Pipe and Fittings may be
installed without protection (exposed) as a vertical riser when subject to the
following additional limitations:
• An automatic sprinkler (of the same type as in the area being protected)
shall be located adjacent to and no further than 1 ft (0,3 m) from the riser.
• The automatic sprinkler protecting the riser shall not be considered when
determining protection criteria for the floor area. The design flow for the
sprinkler protecting the riser must be the same as for the other sprinklers,
and must be added to the hydraulic calculation.
• Solvent cement joints shall be made with TFP-500 or TFP-600 One Step
Solvent Cement.
fuel load or rate of heat release is high, such as boiler rooms, kitchens,
manufacturing areas, and certain warehouse applications.
Solvent cement joints shall be made with TFP-500 or TFP-600 One Step
Solvent Cement.
ADDITIONAL APPROVALS
(MEA and NSF)
• T YCO CPVC Pipe and Fittings are Listed by MEA in Residential buildings as
defined by NFPA 13D and 13R. The MEA listing number is 434-88-M, Vol. 2.
• T YCO CPVC Pipe and Fittings (slip style only) are tested by NSF for
2
chemical extraction to Standard 61 and carry the NSF-pw Listing.
Solvent cement joints shall be made with TFP-500 or TFP-600 One Step
Solvent Cement.
Solvent Cement
TYCO CPVC socket connections shall be joined using TFP-500 or
TFP-600 One Step Solvent Cement as indicated in the “Listing and
Approvals” section. TFP-500 and TFP-600 One Step Solvent Cements meet
ASTM F493, NSF, FM, UL and LPCB requirements. Review solvent cementing
instructions within this handbook prior to installation.
Pressure Rating
TYCO CPVC Pipe and Fittings are Listed/Approved for a rated pressure
of 175 psi (12,1 bar) and a maximum ambient temperature of 150°F (65°C).
(LPCB maximum ambient temperature of 50°C)
TECHNICAL DATA 31
Friction Loss
TYCO CPVC Pipe has a Hazen-Williams C-Value of 150. Pipe friction
loss calculations shall be made according to NFPA Standards.
Tables F1 and F2 show the allowance of friction loss for fittings, expressed
in equivalent feet of pipe.
Table F1
Allowance for Friction Loss in Fittings³
Fitting Size
3⁄4 1 1 1⁄4 1 1⁄2 2 2 1⁄2 3
ANSI Inches
Tee Branch- ft 3 5 6 8 10 12 15
Elbow 90°1- ft 4 5 6 7 9 12 13
Elbow 45°- ft 1 1 2 2 2 3 4
Coupling- ft 1 1 1 1 1 2 2 3
Tee Run2- ft 1 1 1 1 1 2 2
Table F2
Allowance for Friction Loss in Fittings³
Fitting Size DN DN20 DN25 DN32 DN40 DN50 DN65 DN80
Example: How much will a 40 foot run of 3/4 inch TYCO CPVC Pipe
increase in length (or expand) if the expected ambient
temperature ranges from 35°F to 85°F? Changes in length due
to fittings are insignificant relative to the pipe.
∆L = 12eL (∆T)
∆L = 12 (0.000034) x 40 x 50
∆L = 0.82 inch or approximately 13/16 inch
Where:
L = Length of loop, offset, or charge of direction in inches
E = Modulus of elasticity at the maximum temperature (Table L1) in psi
D = Nominal outside diameter of pipe (Table D1) in inches
∆L = Change in length of pipe due to change in temperature in inches
S = Working stress at the maximum temperature (Table L1) in psi
TECHNICAL DATA 33
Example: How much expansion can be expected in a 240 foot run of 2 inch
TYCO CPVC Pipe installed in 40°F given a maximum temperature
change to 100°F? Additionally, how long should the expansion
loop be to compensate for this expansion?
Step 1. Find the temperature change expressed as ∆T.
∆T = 100°F – 40°F
∆T = 60°F
L =71.90 inches
Example: How much will a 12 m run of DN20 TYCO CPVC Pipe increase
in length (or expand) if the expected ambient temperature
ranges from 2°C to 32°C? Changes in length due to fittings are
insignificant relative to the pipe.
∆L = eL (∆T)
∆L = (0,061) x 12 x 30
∆L = 22,0 mm
Where:
L = Length of loop, offset, or charge of direction in millimeters
E = Modulus of elasticity at the maximum temperature (Table L2) in bar
D = Nominal outside diameter of pipe (Table D2) in millimeters
∆L = Change in length of pipe due to change in temperature in millimeters
S = Working stress at the maximum temperature (Table L2) in bar
TECHNICAL DATA 35
L =1838 mm
120 0.98 1.47 1.96 2.45 2.94 3.43 3.92 4.41 4.90
160 1.31 1.96 2.61 3.26 3.92 4.57 5.22 5.88 6.53
TECHNICAL DATA 37
20 15 17 19 20 22 25 27
30 18 20 23 25 27 30 33
40 21 24 26 28 32 35 38
50 24 26 30 32 35 39 43
60 26 29 32 35 39 43 47
70 28 31 35 38 42 46 51
80 30 33 37 40 45 49 54
90 32 35 40 43 48 52 58
100 33 37 42 45 50 55 61
120 37 41 46 49 55 60 67
140 39 44 50 53 59 65 72
160 42 47 53 57 63 70 77
Note: Table based on Stress and Modulus of Elasticity at 100°F.
Refer to Table K1.
∆T = 70°F, S = 1560 psi, E = 3.85 x 105 psi
TECHNICAL DATA 39
20 15 16 18 20 22 24 27
30 18 20 22 25 27 30 33
40 21 23 26 28 31 34 38
50 23 26 29 31 35 38 42
60 25 28 32 34 38 42 46
70 27 31 34 37 41 45 50
80 29 33 37 39 44 48 54
90 31 35 39 42 47 51 57
100 33 37 41 44 49 54 60
120 36 40 45 48 54 59 66
140 39 43 49 52 58 64 71
160 41 46 52 56 62 69 76
Note: T
able based on Stress and Modulus of Elasticity at 120°F.
Refer to Table K1.
∆T = 60°F, S = 1275 psi, E = 3.55 x 105 psi
TECHNICAL DATA 41
20 19 21 24 26 29 31 35
30 23 26 29 31 35 39 43
40 27 30 34 36 41 45 49
50 30 34 38 40 45 50 55
60 33 37 41 44 50 55 60
70 36 40 45 48 53 59 65
80 38 43 48 51 57 63 69
90 40 45 51 54 61 67 74
100 43 48 53 57 64 70 78
120 47 52 59 63 70 77 85
140 50 56 63 68 76 83 92
160 54 60 68 72 81 89 98
Note: Table based on Stress and Modulus of Elasticity at 150°F.
Refer to Table K1.
∆T = 80°F, S = 875 psi, E = 3.08 x 105 psi
TECHNICAL DATA 43
Modulus of
Elasticity 4.23 4.14 3.99 3.85 3.70 3.55 3.23 3.08
“E ” x 10 5
(psi)
Working
Stress 2,000 1,875 1,715 1,560 1,415 1,275 1,000 875
“S ” (psi)
Table L2
Modulus of Elasticity & Stress vs Temperature – Metric Units
Temperature 25° 30° 35° 40° 45° 50° 60° 65°
°C
Modulus of
Elasticity 29166 28545 27511 26546 25512 24477 22271 21237
(bar)
Working
Stress 137,9 129,3 118,2 107,6 97,6 87,9 69,0 60,3
“S” (bar)
Figure 7
L
1/2 L L
2/5 L
L
Change of
Loop Offset Direction
Hanger or Guide* Restraint* Expansion
* Hangers should only be placed in the loop, offset, or change of direction as indicated. Piping
supports should restrict lateral movement and shall direct axial movement into the expansion
loop.
TECHNICAL DATA 45
L = ft
D = in.
DEFLECTED PIPE
L=m
D = mm
DEFLECTED PIPE
L = ft
L=m
DEFLECTED PIPE D = mm
Hanger/Support Spacing
Because TYCO pipe is more rigid than other
types of plastic pipe systems, the support
spacing shown in Table R shall be adhered
to when installing the system. For exposed
installations, Listed support devices shall be
used that mount piping directly to the ceiling or
One Hole Strap
side wall, except when using upright sprinklers
per the installation information in the Listings &
Approvals Section of this handbook.
When the piping is supported by wood joists
or trusses by laying the pipe directly on top of
the structural members, the structure provides
the support, assuming that the center spacing
Two Hole Strap of the structural member does not exceed the
requirements of Table Q.
Table Q
Maximum Support Spacing “L ” (Feet) CPVC SDR 13.5
Nominal
Pipe Size 3⁄4 1 1 1⁄4 1 1⁄2 2 2 1⁄2 3
ANSI Inches DN20 DN25 DN32 DN40 DN50 DN65 DN80
(DN)
Support
Spacing 5-1⁄2 6 6-1⁄2 7 8 9 10
in Feet (1,7) (1,8) (2,0) (2,1) (2,4) (2,7) (3,0)
(m)
52 TECHNICAL DATA
Vertical Restraint
When a sprinkler activates, a significant reactive force is exerted on the pipe,
especially at system static pressures greater than 100 psi (6,9 bar). The
reactive force will cause the pipe to lift vertically if it is not properly secured,
especially if the sprinkler drop is from a small diameter pipe.
When a sprinkler drop is 3/4 in. (DN19) to 1 1/4 in. (DN32) pipe, the closest
hanger should brace the pipe against vertical lift. A number of techniques
can be used to brace the pipe
such as a standard band hanger
positioning the threaded support
rod to 1/16 in. (1,6 mm) above
the pipe or using a split ring or a
wrap-around hanger for restraint.
The hangers used for vertical restraint can also serve as the hangers for
“Hanger/Support Spacing.”
TECHNICAL DATA 53
One-Point
Vertical
RESTRAINT Restraint RESTRAINT
ONE-POINT ONE-POINT
CHEMICAL COMPATIBILITY
NOTICE
Products coming in contact with CPVC systems must be chemically
compatible. Products commonly used in construction, including materials
ancillary to the assembly of fire sprinkler systems, may contain chemicals that
are incompatible with CPVC, including but not limited to: hydrocarbons (for
example, non-CPVC compatible cutting oils), termiticides and insecticides,
surfactants, cooking oils, plasticizers (for example, flexible wire or hose),
building caulks, and certain paints. This list is not meant to be exhaustive.
Contact between CPVC and incompatible chemicals should be avoided;
failure to avoid contact with incompatible chemicals may cause damage
to/failure of the system. Consult The Lubrizol Corporation’s FBC SYSTEM
COMPATIBLE PROGRAM at www.fbcsystemcompatible.com. If the product
in question is not identified in the FBC SYSTEM COMPATIBLE PROGRAM,
Lubrizol recommends, as does TYCO, that the chemical compatibility be
confirmed with the manufacturer of the product in question. As set forth in 3
TYCO’s Limited Warranty, TYCO does not provide a warranty for products
or components which have been subject to deterioration from exposure to
incompatible chemicals/materials.
NOTICE
PAINT
The Listings and Approvals do not cover any (to be installed or existing)
painted CPVC fire sprinkler products.
Water-based acrylic latex paint is the preferred and recommended paint to
be used on TYCO CPVC Pipe and Fittings. OIL OR SOLVENT-BASED PAINTS
MAY BE CHEMICALLY INCOMPATIBLE WITH TYCO CPVC.
The installation contractor must take responsibility for obtaining approval
from the authority having jurisdiction to cover the markings on the product
(for example, product identification, listing marks) and to change color of
the pipe and fittings from its identifiable orange. Application of oil or solvent-
based paints must be individually reviewed, as there are certain types of
paints and stains that contain drying oils and should not be used at all on
CPVC. Contact the manufacturer of the paint for verification of compatibility
of paints other than water-based acrylic latex.
56 TECHNICAL DATA
INSTALLATION 57
INSTALLATION
NOTICE
The “Notification to Jobsite Building Trades” placard (Page 102) is to be
posted from start to finish of a TYCO CPVC Fire Sprinkler System installation
in a location where building trades can take notice. Upon completion of
a TYCO CPVC fire sprinkler installation, the placard is to be posted in a
conspicuous space adjacent to the water supply to the sprinkler system.
Sprinklers shall be installed only after all the CPVC pipe and fittings, including
the sprinkler adapters, are solvent welded to the piping and allowed to cure
for a minimum of 30 minutes. Sprinkler fittings should be visually inspected
and probed with a wooden dowel to ensure that the water way and threads
are clear of any excess cement that may restrict the flow of water before
installing the sprinkler. Once installation is complete and cured per Tables
U, V and W, the system shall be hydrostatically tested. It is an unacceptable
practice to install sprinklers into the sprinkler adapter fittings and then solvent
cement to the drop. Failure to allow sprinkler fitting joint to cure before
installing sprinklers may result in cement in sprinkler waterway.
Assembly or disassembly of a threaded connection requires extreme care
to avoid twisting of the CPVC pipe (for example, removal of a sprinkler
from a CPVC pipe drop). A hold back device, approved for use with
CPVC pipe and fittings, must be used on the threaded adapter to 4
prevent damage to the CPVC piping.
58 INSTALLATION
HANDLING & STORAGE OF TYCO CPVC
Handling - Pipe and Fittings
TYCO CPVC Pipe is protectively wrapped and fittings are packaged for
ease of handling and storage, minimizing the potential damage of pipe and
fittings due to transit handling and storage.
NOTICE
CPVC piping products have a lower impact strength as compared to metal
piping products. Pipe fittings, packaged or loose, should never be tossed
or thrown to the ground. Pipe should never be dropped or dragged on the
ground (for example, when unloaded from a truck) and should remain boxed
until ready for use. Impact cracks, splits or scratches can weaken or damage
the pipe and fittings. Heavy or sharp objects should not be thrown into or
against CPVC pipe or fittings. When handling CPVC pipe, ensure that the
pipe is well supported and sagging is minimized. Failure to comply could
result in damage of the CPVC pipe and in property damage due to leaks.
Very cold weather will make plastic pipe and fittings brittle. Extra care during
handling should be taken to prevent damage.
TYCO CPVC Pipe and Fittings should always be inspected for damage
before actual installation. Pipe or fittings with cuts, gouges, scratches, splits
or other signs of damage from improper handling or storage should not be
used. Damaged sections on lengths of pipe can easily be cut out using
proper techniques for cutting TYCO CPVC Pipe.
Special care shall be taken to avoid contamination of TYCO CPVC Pipe and
Fittings. (See Notice located on Page 55, Chemical Compatibility section)
Note: TYCO’s CPVC solvent cement has a shelf life of approximately one
to two years.
NOTICE
Read and understand all instructions prior to assembly. Follow all instruc-
tions. Failure to follow instructions during joining and testing may result in
pipe failure, clogged waterways, or leakage.
Solvent cementing is the only method of joining rigid CPVC pipe and fittings
that provides a chemically fused joint. Solvent cementing procedures must be
carefully followed. Field experience has shown that problems can occur with
improperly solvent cemented joints. Follow the instructions presented below
carefully. Do not omit any steps and ensure that all facets of installation are
fully understood prior to commencing work. Note the specific instructions
and cure times for the TFP-500 or TFP-600 One Step Solvent Cement
provided within this handbook. These instructions and cure times must be
carefully followed. TFPP offers a demonstration program for installers that
is described on Page 5 of this handbook.
NOTICE
Use of solvent cement products other than TFP-500 or TFP-600 One
Step Solvent Cement will void TYCO’s warranty on TYCO CPVC Pipe and
Fittings.
Avoid applying too much cement. Do not allow the cement to drip be-
yond the bottom of fitting socket. Do not allow the cement to puddle in
the pipe and fitting assembly. Excessive cement on the pipe and/or fit-
ting can weaken the wall of the pipe and/or fitting and may cause cracks
when pressure is applied. Failure to comply could result in property dam-
age due to leaks. Leaks may not appear until after the pipe and/or fitting
is in service.
Cutting
CPVC can easily be cut with a ratchet cutter,
a wheel-type plastic tubing cutter, a power
saw or a fine toothed saw. Tools used to cut
CPVC must be designed for plastic use and
must be in good condition in accordance with
the tool manufacturer’s recommendations. It is
important to cut the pipe square. A square cut
provides the surface of the pipe with maximum
bonding area.
NOTICE
Avoid splitting the pipe when using ratchet
cutters. Failure to do so may result in pipe
failure or leakage.
• Only use ratchet cutters that contain a sharp
blade (blades dull quickly).
• Only use ratchet cutters at temperatures of
50°F (10°C) or warmer.
• Only use well-maintained, good quality
ratchet cutters capable of consistently
cutting the pipe squarely. 4
If any indication of damage or cracking is
evident at the pipe end, cut off at least 2 in.
(50 mm) beyond any visible crack.
NOTICE
Too much solvent cement can cause clogged waterways or weaken the
wall of the pipe or fitting and result in pipe failure or leakage, which may not
appear until after the pipe and/or fitting is in service.
• Do not allow excess cement to puddle in the pipe and fitting assembly.
To prevent this puddling, apply a lighter coating of solvent cement to the
inside of the fitting socket than the outside of the pipe.
• Wipe off excess cement on the outside of the joint. The solvents will
evaporate, but the solvent cement inside the fitting will stay there.
Special care shall be exercised when assembling CPVC fire sprinkler systems
in temperatures below 40°F (4°C). In colder temperatures extra time must
be allowed for the solvent cement to set and cure. Extra care should be
taken to prevent damaging the pipe during handling. (See Notice located
on Page 58, Handling - Pipe and Fittings section.) When solvent cementing
pipe and fittings in colder temperatures, make certain that the cement has
not become lumpy or has not “gelled”. Gelled cement must be discarded.
At temperatures above 80°F (27°C) make sure both surfaces to be joined
are still wet with cement during assembly. Higher temperatures and/or wind
accelerate the evaporation of the volatile solvents in the cement. Pipe stored
in direct sunlight may have surface temperatures 20°F to 30°F (-7°C to -1°C)
above the air temperature. If possible, store the pipe and fittings, or, at least
the ends to be solvent welded, out of the direct sunlight prior to cementing.
The solvents will penetrate hot surfaces more deeply. In such conditions, it is
very important to avoid puddling the solvent cement inside the fitting socket.
INSTALLATION 63
Assembly
After applying cement, immediately insert the pipe into the fitting socket,
while rotating the pipe one-quarter turn until the pipe bottoms out at the
fitting stop. Rotate the pipe as it is inserted into the fitting, not after it has
bottomed out in the fitting. Properly align the fitting for the installation at this
time. Pipe must bottom to the stop. Hold the assembly for 30 seconds to
ensure initial bonding. A bead of solvent cement should be evident around
the pipe and fitting juncture. If this bead is not continuous around the
socket shoulder, it may indicate that insufficient cement was applied.
If insufficient cement is applied, the fitting must be cut out and discarded.
Cement in excess of the bead should be wiped off with a clean, dry rag.
NOTICE
Failure to allow sprinkler fitting joints to cure before installing sprinklers may
result in cement in the sprinkler waterway.
• Install sprinklers only after all the CPVC pipe and fittings, including
the sprinkler adapters, are solvent cemented and allowed to cure for a
minimum of 30 minutes.
• Do not install sprinklers in the fittings prior to the fittings being cemented
in place.
Exercise care when installing sprinklers. Allow sprinkler head fittings
and previously joined fittings to cure for a minimum of 30 minutes prior 4
to installing the sprinkler. When installing sprinklers, be sure to anchor
or hold the pipe drop securely to avoid rotating the pipe in previously
cemented connections.
NOTICE
Too much solvent cement can cause clogged waterways.
• Visually inspect sprinkler fittings to ensure that the waterway and threads
are clear of any excess cement.
• Once the installation is complete and cured per Table U, V or W,
hydrostatically test the system.
Set and Cure Times
NOTICE
Inadequate curing of solvent cement joints may cause pipe failure or leakage.
Solvent cement set and cure times are a function of pipe size, temperature,
relative humidity, and tightness of fit.
Cure times should be increased when moisture is present, such as during
cut-ins to live sprinkler lines. (NOTE: A specific procedure for modifications
or repairs to existing CPVC fire sprinkler lines is included in this manual.)
The assembly must be allowed to set, without any stress on the joint, for 1
to 5 minutes, depending on pipe size and temperature. Following the initial
set period, the assembly can be handled carefully, avoiding significant
stresses to the joint.
See Tables U, V, and W for minimum cure times prior to pressure testing.
64 INSTALLATION
TFP-500 or TFP-600 Solvent Cement Cure Times
Table U
Nominal Ambient Temperature Ranges During Cure Period
Pipe Size 60°F to 120°F 40°F to 59°F 0°F to 39°F
ANSI (16°C to 49°C) (4°C to 15°C) (-18°C to 3°C)
Inches
Minimum Cure Times for Systems Requiring
DN
Pressure Testing up to 100 psi (6,9 bar)
3/4 / DN20 15 minutes 15 minutes 30 minutes
1 / DN25 15 minutes 30 minutes 30 minutes
1 1/4 / DN32 15 minutes 30 minutes 2 hours
Table V
Nominal Ambient Temperature Ranges During Cure Period
Pipe Size 60°F to 120°F 40°F to 59°F 0°F to 39°F
ANSI (16°C to 49°C) (4°C to 15°C) (-18°C to 3°C)
Inches
Minimum Cure Times for Systems Requiring
DN
Pressure Testing up to 200 psi (13,8 bar)
3/4 / DN20 45 minutes 1-1/2 hours 24 hours
1 / DN25 45 minutes 1-1/2 hours 24 hours
1 1/4 / DN32 1-1/2 hours 16 hours 120 hours
1 1/2 / DN40 1-1/2 hours 16 hours 120 hours
2 / DN50 6 hours 36 hours *
2 1/2 / DN65 8 hours 72 hours *
3 / DN80 8 hours 72 hours *
Table W
Nominal Ambient Temperature Ranges During Cure Period
Pipe Size 60°F to 120°F 40°F to 59°F 0°F to 39°F
ANSI (16°C to 49°C) (4°C to 15°C) (-18°C to 3°C)
Inches
Minimum Cure Times for Systems Requiring
DN
Pressure Testing up to 225 psi (15,5 bar)
3/4 / DN20 1 hour 4 hours 72 hours
1 / DN25 1-1/2 hours 4 hours 72 hours
1 1/4 / DN32 3 hours 32 hours 10 days
1 1/2 / DN40 3 hours 32 hours 10 days
2 / DN50 8 hours 48 hours *
2 1/2 / DN65 24 hours 96 hours *
3 / DN80 24 hours 96 hours *
* For this size pipe and fitting, the solvent cement can be applied at temperatures
below 40°F (4,4°C), however, the sprinkler system temperature must be raised to a
temperature of 40°F (4,4°C) or above and allowed to cure per the requirements listed
above prior to pressure testing.
INSTALLATION 65
NOTICE
Extra care must be exercised if using ratchet cutters as they may split the
pipe if not properly used and maintained. See Cutting section on Page 61.
When working in cold weather, be aware that solvents formulated into TFP-
500 and TFP-600 cements penetrate and soften the CPVC surfaces more
slowly than in warm weather. Colder temperatures require greater cure times
due to the slower evaporation of primer in solvent cements. See Tables U,
V and W for cure times at various temperature ranges.
Other considerations are required when preparing for and joining CPVC pipe
and fittings in cold weather conditions:
1. Carefully read and follow all instructions before installation.
2. Prefabricate as much of the system as possible in a heated working area.
3. Store cements in a warm area when not in use and make sure they remain
fluid. Do not allow the cement to freeze or become “jelly-like.” Gelled
cement shall be discarded.
4. Take special care to remove moisture, including ice and snow.
5. When using TFP-500 or TFP-600 One Step Solvent Cement, primer shall
never be used.
6. Allow a longer cure period before the system is used.
INSTALLATION 67
In Hot Weather
CPVC solvent cements contain volatile solvents. Higher temperatures and/
or wind accelerate evaporation. Pipe stored in direct sunlight may have
surface temperatures of 20°F to 30°F (-7°C to -1°C) above air temperatures.
Solvents attack these hot surfaces deeper; therefore, it is very important to
avoid puddling the cement inside the fitting socket. Always ensure that the
excess cement is wiped from the outside of the joint.
Follow the standard installation instructions and take special note of the
tips and cautions below:
1. See Tables G1 & G2 for the appropriate temperature related expansion
and contraction information.
2. Store solvent/cements and primers in a cool or shaded area prior to use.
3. If possible, store pipe and fittings, or at least the ends to be solvent welded,
in a shady area before cementing.
4. Make sure both surfaces to be joined are still wet with cement when
putting them together. With larger size pipe more people may be required
to complete the application successfully.
5. Carefully read and follow all instructions before installation.
NOTICE
Care must be taken when transition is made to dissimilar materials. Brass
inserts used in male and female threaded and grooved CPVC adapters may
create galvanic reaction with steel and iron drop nipples, pipe, and cast
fittings in certain water conditions. If you are unsure of the potential for
galvanic reaction to occur, verify the water condition and conductivity of the
water being used in the sprinkler system piping prior to installation. Brass
threaded nipples are recommended when using brass inserted threaded
TYCO CPVC Fittings to reduce the potential of galvanic reaction caused by
dissimilar metals.
Care must be taken when transition is made from metallic pipe, fittings and
flanges. When transitioning from metallic pipe system to a TYCO CPVC
piping system via grooved adapter, male or female thread adapter or flanges,
caution must be taken to ensure that all hydrocarbons and/or cutting oils
are thoroughly removed from both inside and outside of the metallic pipe,
fittings and flanges prior to assembly with TYCO CPVC Pipe and Fittings.
(See Notice located on Page 55, Chemical Compatibility section.)
68 INSTALLATION
Brass Threaded Connections
A thread sealant shall be used in making wrench-tightened NPT threaded
connections. TEFLON thread tape is the recommended sealant. Some
thread sealants other than TEFLON thread tape contain solvents or other
materials that may be damaging to CPVC. For other types of thread
sealants, which have been specifically investigated and confirmed to be
“System Compatible,” refer to the FBC System Compatible Program at
www.fbcsystemcompatible.com, Underwriters Laboratory and FM Global
Approvals.
Note: The use of any other thread sealant may result in damage to the
TYCO CPVC and/or the brass insert. DO NOT use a combination of tape
and thread sealant on the same joint.
When using TEFLON thread tape, TYCO recommends a thickness of 0.003 in.
(3 mils) ±0.0005 in. and the tape must meet or exceed military specification
MIL-T-27730A. The tape should be wrapped in the direction of the threads.
Generally 2 to 3 wraps are sufficient to obtain a leak free seal.
When using OATEY GREAT WHITE Thread Sealant, it should be applied to
the male threads only. Make sure all the threads are covered and DO NOT
clog the waterway with excess sealant.
Care must be taken to avoid over-torquing. Usually 1 to 2 turns beyond finger
tight is all that is required to make up a threaded connection. For sprinkler
torque requirements refer to the appropriate sprinkler technical data sheets.
NOTICE
A hold back device, approved for use with CPVC pipe and fittings, must
be used when torquing the body of the sprinkler adapter. Failure to so
may result in damage to the brass threaded connector and void the TFPP
warranty. Additionally, the CPVC system may also fail or leak, resulting in
property damage.
NOTICE
For assembly of CPVC piping and fittings, see Tables on Page 63 and Joining
Pipe and Fittings in Adverse Conditions section on Page 66 for Curing Time.
• CAUTION
DO NOT apply thread sealant or TEFLON thread tape on sprinklers intend-
ed to be installed in RSA Fittings. Thread Sealant or TEFLON tape may not
allow the sprinkler to seat properly and cause leakage and/or equipment
failure.
Step 1. Ensure the sprinkler threads are clean and do not have thread sealant
such as tape or paste applied. Avoiding cross-threading, gently thread the
sprinkler into the fitting and hand-tighten until the sprinkler makes contact
with the gasket.
INSTALLATION 69
• CAUTION
Do not over-torque sprinklers when wrench-tightening with the manufac-
turer required sprinkler wrench. Over-torquing may result in equipment
damage.
For recessed applications do not attempt to compensate for insufficient
sprinkler depth within the Escutcheon Plate by under- or over-tightening
the sprinkler. Re-adjust the sprinkler fitting position to suit
Step 2. Adjust orientation of the sprinkler by applying the manufacturer
specified sprinkler wrench to the sprinkler wrench flats and wrench-tighten
an additional 1/2 to 1 full turn, or by applying a minimum-to-maximum torque
of 5 to 7 ft lb (6,8 to 9,5 N∙m).
NOTICE
For dry pipe and freezer applications, the addition of a petroleum free silicone
lubricant is required.
Products coming in contact with CPVC systems (for example, coupling
gaskets, coupling lubricants) must be chemically compatible. (See Notice
located on Page 55, Chemical Compatibility section.) Use of rigid style
couplings may damage the grooved coupling adapter. Consult the grooved
coupling manufacturer for proper selection and installation instructions.
Use of petroleum based lubricants will damage the gasket and may damage
the adapter, resulting in stress failure of the CPVC housing that could cause
property damage.
Because TYCO CPVC Pipe is much more flexible than metallic sprinkler pipe,
it has greater capacity to withstand earthquake damage. In areas subject to
earthquakes, TYCO CPVC piping systems should be designed and braced
in accordance with local codes and NFPA Standard 13. For information
regarding Bending Deflections and Snaking Deflections for given lengths
of CPVC SDR 13.5 pipe, See Tables N1, N2, P1, and P2.
Use extreme care when passing TYCO CPVC Pipe and Fittings through
metal studs, as the sharp cut edges of these studs can scar or puncture
thermoplastic pipe. TFPP recommends the use of chemically compatible
rubber or plastic grommets such as those commonly used in the plumbing
industry for protection of the pipe when passing through such spaces.
Consult your local authority having jurisdiction for additional information
regarding the protection of thermoplastic pipe when passed through metal
studs. (See Notice located on Page 55, Chemical Compatibility section.)
FREEZE PROTECTION
Use of Dry Type Sprinklers
When dry type sprinklers are connected to a water filled TYCO CPVC piping
system protecting areas subject to freezing temperature, consideration
must be given to the appropriate length of the sprinkler that will prevent
freezing of the water in the connecting pipes due to conduction, as well as
the compatibility of the fitting to which the dry type sprinkler will be attached.
Refer to the sprinkler manufacturers’ installation instructions for specific
guidance on the minimum recommended lengths between the face of the
4
sprinkler fitting and the outside surface of the protected area, as well as the
appropriate fitting types for use with dry type sprinklers.
Use and Cautions with LFP® Antifreeze or Glycerin Antifreeze
TYCO CPVC Pipe and other Listed TYCO CPVC Fittings can be protected
with LFP® Antifreeze only as outlined by NFPA 13 in areas that are subject
to freezing. The guidelines provided in this manual must be followed
when providing freeze protection for TYCO CPVC Pipe and Fittings. LFP®
Antifreeze is the first UL Certified (Listed) antifreeze for use in CPVC
systems. Refer to technical data sheet TFP1680 for instructions on using
LFP® Antifreeze in CPVC systems.
When adequate freeze protection cannot be attained with antifreeze,
TYCO CPVC systems are recommended to be protected by using batt
insulation and building construction techniques that ensure adequate freeze
protection and wind blocking. Batt insulation guidelines are provided by
most local authorities having jurisdiction with recommendations for NFPA
13D installations provided in the Appendix of that Standard. Local building
code and authorities having jurisdiction requirements must be followed
carefully, as misplaced or inadequate insulation and wind blocking can
create localized freeze of the system piping that can result in damage to the
structure and piping system. When adequate insulation and wind blocking
are not available, TYCO CPVC Pipe and other Listed TYCO CPVC Fittings
can be protected with LFP® Antifreeze or Glycerin antifreeze solutions only
as outlined by NFPA 13 in areas that are subject to freezing. The guidelines
provided below must be followed when providing freeze protection for TYCO
CPVC Pipe and Fittings.
72 INSTALLATION
NOTICE
Products coming in contact with CPVC systems (for example, anti-freeze,
alcohol based cleaners) must be chemically compatible. (See Notice located
on Page 55, Chemical Compatibility section.)
• The use of glycol based antifreeze solutions is specifically prohibited
for use with TYCO CPVC systems.
• Prior to using Glycerin Antifreeze, consult the local authority having
jurisdiction on the use of antifreeze solutions in fire sprinkler applications.
• Prior to using Glycerin antifreeze solutions, consult the NFPA 13 standard
for rules and guidelines.
• If hydro testing the sprinkler system, ensure that the system is completely
drained of water prior to introducing LFP® Antifreeze or Glycerin antifreeze.
The antifreeze solution will not fully mix with trapped water in sprinkler
drops and sprinkler system low points, potentially allowing freezing in
these areas of the system.
• A Glycerin antifreeze sprinkler system is more prone to leakage than a water
only sprinkler system. Glycerin characteristics increase the capacity for
leakage and can be successfully addressed by using care when making
threaded connections by ensuring sufficient torque is applied to the male
and female threads being mated.
A thread sealant shall be used in making threaded connections. TEFLON
thread tape is the recommended sealant. Some thread sealants other
than TEFLON thread tape contain solvents or other materials that maybe
damaging to CPVC. For other types of thread sealants, which have been
specifically investigated and confirmed to be “System Compatible,” refer to
the FBC System Compatible Program at www.fbcsystemcompatible.com.
TYCO recommends between 14 to 21 lb-ft (19,0 to 28,5 N∙m) of torque to
achieve a leak free 1/2 in. (DN15) NPT seal. Do not use fittings or sprinklers
with damaged threads in glycerin systems, as the damaged threads create
increased leakage potential. Rapid Seal Adapter fittings are not to be used
with a thread sealant. The manufacturer instructions should be followed
to obtain a good seal to prevent leaking in Rapid Seal Adapter fittings.
• Glycerin antifreeze can be cleaned with alcohol based cleaners. Prior
to using any cleaner on a surface, ensure compatibility with the surface
material to be cleaned. If compatibility with the surface to be cleaned is
questionable, a small section of the surface should be spot cleaned prior
to wide spread application of the cleaner.
Batt Insulation Requirements and Suggestions
Many jurisdictions recommend the use of batt insulation for freeze protection
in place of antifreeze solutions. These jurisdictions typically publish
recommended batt insulation guidelines that provide the minimum thickness
of insulation to be utilized. These minimum insulation recommendations
should be followed. Insulation requirements may vary by geographic area
given climate conditions. Batt insulation is used to maintain a minimum
water temperature in the sprinkler piping of 40°F (4,4°C). The minimum
insulation recommendations pictured in the Appendix of NFPA 13D are
shown primarily for piping wood frame ceilings with an unheated attic or
an un-insulated roof above. Many jurisdictions do not allow the installation
of water filled sprinkler piping in unheated outside walls. Consult the local
authority having jurisdiction prior to installing batt insulation for freeze
protection with BLAZEMASTER CPVC products.
INSTALLATION 73
NOTICE
Products coming in contact with CPVC systems (for example, insulation)
must be chemically compatible. (See Notice located on Page 55, Chemical
Compatibility section.)
enter the fitting socket easily 1/4 to 3/4 of the way. If the pipe bottoms in
the fittings with little interference, select a different fitting. All other criteria
outlined in “Installation- Cut-In Procedure for System Modification and Repair”
on Page 73 should be followed to assure system integrity.
4
76 VISIT WWW.TYCO-FIRE.COM
For more information about:
• BLAZEMASTER CPVC and other TYCO products/services
• The terms and conditions of sale including the BLAZEMASTER Limited
Ten Year Warranty
Visit www.tyco-fire.com.
VISIT WWW.TYCO-FIRE.COM 77
5
78 APPENDIX A - PIPE FITTINGS
D F E B A
Nominal Inches
Nominal
Pipe Minimum
A B C D
Size Wall
Socket Socket Minimum Minimum
ANSI Thicknesses
Entrance Bottom Socket Inside
Inches
Diameter Diameter Depth Diameter E F
D F E B A
Nominal Millimeters
Nominal
Pipe Minimum
A B C D
Size Wall
Socket Socket Minimum Minimum
Thicknesses
DN Entrance Bottom Socket Inside
Diameter Diameter Depth Diameter E F
TEE
L
T/O
T/O T/O
Nominal Nominal
Nominal Outside Approx.
Pipe Size
Take-Out Inches Pipe Wt.
ANSI P/N
Inches (mm) Sch. Lbs.
Inches
(mm) (kg.)
DN L H
3/4 0.625 2.820 2.050 0.11
40 80000
DN20 (15,9) (71,6) (52,1) (0,05)
1 0.687 3.180 2.405 0.19
40 80001
DN25 (17,4) (80,8) (61,1) (0,09)
1 1/4 0.875 3.750 2.875 0.26
40 80002
DN32 (22,2) (95,3) (73,0) (0,11)
1 1/2 1.062 4.900 3.625 0.51
80 80003
DN40 (27,0) (124,5) (92,1) (0,23)
2 1.375 5.900 4.380 0.90
80 80004
DN50 (34,9) (149,9) (111,3) (0,41)
2 1/2 1.562 6.730 5.110 1.59
80 80005
DN65 (39,7) (170,9) (129,8) (0,72)
3 1.812 7.500 5.830 2.41
80 80006
DN80 (46,0) (190,5) (148,1) (1,09)
6
80 APPENDIX A - PIPE FITTINGS
REDUCING TEE — 1 of 2
L
T/O Z
X
H Y
Z
T/O X T/O Y
Nominal
Nominal Pipe Size Nominal Take-Out Approx.
Outside
ANSI Inches Inches Pipe Wt.
Inches P/N
DN (mm) Sch. Lbs.
(mm)
(kg.)
X Y Z X Y Z L H
3/4 3/4 1 0.750 0.750 0.625 2.890 2.140 0.14
40 80132
DN20 DN20 DN25 (19,0) (19,0) (15,9) (73,4) (54,4) (0.06)
1 3/4 3/4 0.562 0.562 0.750 2.790 2.295 0.14
40 80133
DN25 DN20 DN20 (14,3) (14,3) (19,0) (70,9) (58,3) (0.06)
1 3/4 1 0.750 0.687 0.750 3.060 2.415 0.17
40 80134
DN25 DN20 DN25 (19,0) (17,4) (19,0) (77,7) (61,3) (0,07)
1 1 3/4 0.625 0.625 0.812 3.120 2.375 0.16
40 80260
DN25 DN25 DN20 (15,9) (15,9) (20,6) (79,2) (60,3) (0,07)
1 1/4 1 3/4 0.625 0.625 0.937 3.330 2.705 0.21
40 80135
DN32 DN25 DN20 (15,9) (15,9) (23,8) (84,6) (68,7) (0,09)
1 1/4 1 1 0.750 0.750 0.937 3.300 2.785 0.22
40 80136
DN32 DN25 DN25 (19,0) (19,0) (23,8) (83,8) (70,7) (0,09)
1 1/4 1 1-1/4 0.937 0.937 0.875 3.640 2.795 0.26
40 80137
DN32 DN25 DN32 (23,8) (23,8) (22,2) (92,5) (71,0) (0,11)
1 1/4 1-1/4 3/4 0.625 0.625 0.875 3.240 2.685 0.23
40 80261
DN32 DN32 DN20 (15,9) (15,9) (22,2) (82,3) (68,2) (0,10)
1 1/4 1-1/4 1 0.750 0.750 0.875 3.500 2.825 0.26
40 80262
DN32 DN32 DN25 (19,0) (19,0) (22,2) (88,9) (71,8) (0,11)
1 1/4 1-1/4 1-1/2 1.000 1.000 1.000 4.700 3.515 0.43
80 80138
DN32 DN32 DN40 (25,4) (25,4) (25,4) (119,4) (89,3) (0,19)
1 1/2 1-1/4 3/4 0.562 0.562 1.000 3.920 3.255 0.36
80 80140
DN40 DN32 DN20 (14,3) (14,3) (25,4) (99,6) (82,7) (0,16)
1 1/2 1-1/4 1 0.562 0.562 1.062 3.920 3.435 0.38
80 80141
DN40 DN32 DN25 (14,3) (14,3) (27,0) (99,6) (87,2) (0,17)
1 1/2 1-1/2 3/4 0.562 0.562 1.000 4.040 3.255 0.36
80 80263
DN40 DN40 DN20 (14,3) (14,3) (25,4) (102,6) (82,7) (0,16)
APPENDIX A - PIPE FITTINGS 81
REDUCING TEE — 2 of 2
L
T/O Z
X
H Y
Z
T/O X T/O Y
Nominal
Nominal Pipe Size Nominal Take-Out Approx.
Outside
ANSI Inches Inches Pipe Wt
Inches P/N
DN (mm) Sch. Lbs.
(mm)
(kg.)
X Y Z X Y Z L H
1 1/2 1-1/2 1 0.562 0.562 1.062 4.040 3.445 0.38
80 80264
DN40 DN40 DN25 (14,3) (14,3) (27,0) (102,6) (87,5) (0,17)
1 1/2 1-1/2 1-1/4 0.875 0.875 1.000 4.640 3.505 0.45
80 80275
DN40 DN40 DN32 (22,2) (22,2) (25,4) (117,9) (89,0) (0,20)
2 2 3/4 0.750 0.750 1.375 4.580 3.880 0.61
80 80265
DN50 DN50 DN2 (19,0) (19,0) (34,9) (116,3) (98,6) (0,28)
2 2 1 0.875 0.875 1.375 4.830 4.010 0.66
80 80266
DN50 DN50 DN25 (22,2) (22,2) (34,9) (122,7) (101,9) (0,30)
2 2 1-1/4 1.125 1.125 1.375 5.190 4.150 0.74
80 80274
DN50 DN50 DN32 (28,6) (28,6) (34,9) (131,8) (105,4) (0,33)
2 2 1-1/2 0.750 0.687 0.750 5.400 4.240 0.78
80 80267
DN50 DN50 DN40 (19,0) (17,4) (19,0) (137,2) (107,7) (0,35)
2 1/2 2-1/2 1 1.562 1.562 1.562 6.730 4.480 1.43
80 80271
DN65 DN65 DN25 (39,7) (39,7) (39,7) (170,9) (113,8) (0,65)
2 1/2 2-1/2 1-1/4 1.562 1.562 1.562 6.730 4.680 1.46
80 80272
DN65 DN65 DN32 (39,7) (39,7) (39,7) (170,9) (118,9) (0,66)
2 1/2 2-1/2 1-1/2 1.562 1.562 1.562 6.730 4.710 1.48
80 80273
DN65 DN65 DN40 (39,7) (39,7) (39,7) (170,9) (119,6) (0,67)
2 1/2 2-1/2 2 1.562 1.562 1.562 6.730 4.870 1.50
80 80276
DN65 DN65 DN50 (39,7) (39,7) (39,7) (170,9) (123,7) (0,68)
6
3 3 1-1/2 1.812 1.812 1.812 7.520 5.330 2.28
80 80270
DN80 DN80 DN40 (46,0) (46,0) (46,0) (191,0) (135,4) (1,03)
3 3 2 1.812 1.812 1.750 7.500 5.440 2.25
80 80268
DN80 DN80 DN50 (46,0) (46,0) (44,4) (190,5) (138,2) (1,02)
3 3 2-1/2 1.812 1.812 1.812 7.520 5.710 2.44
80 80269
DN80 DN80 DN65 (46,0) (46,0) (46,0) (191,0) (145,0) (1,11)
82 APPENDIX A - PIPE FITTINGS
CROSS
L
T/O
T/O
T/O T/O
Nominal Nominal
Nominal Outside Approx.
Pipe Size
Take-Out Inches Pipe Wt.
ANSI P/N
Inches (mm) Sch. Lbs.
Inches
(mm) (kg.)
DN L H
3/4 0.562 2.750 2.750 0.13
40 80009
DN20 (14,3) (69,9) (69,9) (0,06)
1 0.687 3.300 3.300 0.23
40 80010
DN25 (17,4) (83,2) (83,2) (0,10)
1 1/4 0.937 3.750 3.750 0.34
40 80011
DN32 (23,8) (95,3) (95,3) (0,15)
1 1/2 1.062 4.900 4.900 0.67
80 80012
DN40 (27,0) (124,5) (124,5) (0,30)
2 1.312 5.720 5.720 1.00
80 80013
DN50 (33,3) (145,3) (145,3) (0,45)
2 1/2 1.562 6.750 6.750 1.91
80 80014
DN65 (39,7) (171,5) (171,5) (0,87)
3 1.812 7.540 7.540 2.89
80 80008
DN80 (46,0) (191,5) (191,5) (1,31)
REDUCING CROSS
L
Y
T/O Y
X X
H
T/O Y
Y
T/O X T/O X
Nominal Nominal Nominal
Pipe Size Take-Out Outside Approx.
ANSI Inches Inches Inches Pipe Wt.
P/N
DN (mm) (mm) Sch. Lbs.
(kg.)
X Y X Y L H
1 3/4 0.875 0.875 3.300 3.300 0.28
40 80015
DN25 DN20 (22,2) (22,2) (83,8) (83,8) (0,13)
APPENDIX A - PIPE FITTINGS 83
90° ELBOW
L
T/O
T/O
Nominal Nominal
Nominal Outside Approx.
Pipe Size
Take-Out Inches Pipe Wt.
ANSI P/N
Inches (mm) Sch. Lbs.
Inches
(mm) (kg.)
DN L H
3/4 0.625 2.090 2.090 0.09
40 80025
DN20 (15,9) (53,1) (53,1) (0,04)
1 0.750 2.495 2.495 0.14
40 80026
DN25 (19,0) (63,4) (63,4) (0,06)
1 1/4 1.000 2.945 2.945 0.21
40 80027
DN32 (25,4) (74,8) (74,8) (0,09)
1 1/2 1.062 3.625 3.625 0.40
80 80028
DN40 (27,0) (92,1) (92,1) (0,18)
2 1.312 4.325 4.325 0.79
80 80029
DN50 (33,3) (109,9) (109,9) (0,36)
2 1/2 1.562 5.080 5.080 1.14
80 80030
DN65 (39,7) (129,0) (129,0) (0,52)
3 1.812 5.825 5.825 1.82
80 80031
DN80 (46,0) (148,0) (148,0) (0,82)
Y
T/O X
Nominal Nominal Nominal
Pipe Size Take-Out Outside Approx.
ANSI Inches Inches Inches Pipe Wt.
P/N
DN (mm) (mm) Sch. Lbs.
(kg.)
X Y X Y L H
1 3/4 0.687 1.812 2.435 2.435 0.16
40 80032
DN25 DN20 (17,4) (46,0) (61,8) (61,8) (0,07)
84 APPENDIX A - PIPE FITTINGS
45° ELBOW
T/O
T/O H
Nominal Nominal
Nominal Outside Approx.
Pipe Size
Take-Out Inches Pipe Wt.
ANSI P/N
Inches (mm) Sch. Lbs.
Inches
(mm) (kg.)
DN L H
3/4 0.375 1.926 2.434 0.08
40 80050
DN20 (9,5) (48,9) (61,8) (0,04)
1 0.375 2.284 2.799 0.11
40 80051
DN25 (9,5) (58,0) (71,1) (0,05)
1 1/4 0.750 2.971 3.831 0.20
40 80052
DN32 (19,0) (75,5) (97,3) (0,09)
1 1/2 0.500 3.318 4.047 0.31
80 80053
DN40 (12,7) (84,3) (102,8) (0,14)
2 0.750 4.041 4.959 0.56
80 80054
DN50 (19,0) (102,6) (126,0) (0,25)
2 1/2 1.812 4.846 5.713 0.89
80 80055
DN65 (46,0) (123,1) (145,1) (0,40)
3 1.000 5.648 6.505 1.19
80 80056
DN80 (25,4) (143,5) (165,2) (0,54)
APPENDIX A - PIPE FITTINGS 85
COUPLING
L
T/O
Nominal Nominal
Nominal Outside Approx.
Pipe Size
Take-Out Inches Pipe Wt.
ANSI P/N
Inches (mm) Sch. Lbs.
Inches
(mm) (kg.)
DN L H
3/4 0.125 1.280 2.120 0.08
40 80075
DN20 (3,2) (32,5) (53,8) (0,04)
1 0.125 1.590 2.500 0.11
40 80076
DN25 (3,2) (40,4) (63,5) (0,05)
1 1/4 0.187 1.950 2.190 0.20
40 80077
DN32 (4,7) (49,5) (55,6) (0,09)
1 1/2 0.500 2.310 3.080 0.31
80 80078
DN40 (12,7) (58,7) (78,2) (0,14)
2 0.750 2.820 3.310 0.56
80 80079
DN50 (19,0) (71,6) (84,1) (0,25)
2 1/2 0.812 3.440 3.850 0.89
80 80080
DN65 (20,6) (87,4) (97,8) (0,40)
3 1.000 4.120 4.250 1.19
80 80081
DN80 (25,4) (104,6) (108,0) (0,54)
REDUCING COUPLING
L
X T/O
H
6
Y
Nominal Nominal
Pipe Size Nominal Outside Approx.
ANSI Inches Take-Out Inches Pipe Wt.
P/N
DN Inches (mm) Sch. Lbs.
(mm) (kg.)
X Y L H
1 3/4 0.125 1.590 1.800 0.08
40 80220
DN25 DN20 (3,2) (40,4) (45,7) (0,04)
86 APPENDIX A - PIPE FITTINGS
REDUCING BUSHING
L
Y T/O
Nominal Nominal
Pipe Size Nominal Outside Approx.
ANSI Inches Take-Out Inches Pipe Wt.
P/N
DN Inches (mm) Sch. Lbs.
(mm) (kg.)
X Y L H
1 3/4 0.437 1.490 1.200 0.04
40 80200
DN25 DN20 (11,1) (37,8) (30,5) (0,06)
1 1/4 3/4 0.500 1.840 1.260 0.11
40 80201
DN32 DN20 (12,7) (46,7) (32,0) (0,05)
1 1/4 1 0.312 1.840 1.260 0.12
40 80202
DN32 DN25 (7,9) (46,7) (32,0) (0,05)
1 1/2 3/4 0.625 2.090 1.670 0.16
80 80203
DN40 DN20 (15,9) (53,1) (42,4) (0,07)
1 1/2 1 0.500 2.090 1.670 0.14
80 80204
DN40 DN25 (12,7) (53,1) (42,4) (0,06)
1 1/2 1-1/4 0.375 2.090 1.670 0.17
80 80205
DN40 DN32 (9,5) (53,1) (42,4) (0,08)
2 3/4 0.812 2.600 1.870 0.27
80 80206
DN50 DN20 (20,6) (66,0) (47,5) (0,12)
2 1 0.687 2.600 1.870 0.26
80 80207
DN50 DN25 (17,4) (66,0) (47,5) (0,12)
2 1-1/4 0.562 2.600 1.870 0.24
80 80208
DN50 DN32 (14,3) (66,0) (47,5) (0,11)
2 1-1/2 0.437 2.600 1.870 0.19
80 80209
DN50 DN40 (11,1) (66,0) (47,5) (0,11)
2 1/2 1 0.937 3.110 2.130 0.42
80 80215
DN65 DN25 (23,8) (79,0) (54,1) (0,19)
2 1/2 1-1/4 0.812 3.110 2.140 0.45
80 80214
DN65 DN32 (20,6) (79,0) (54,4) (0,20)
2 1/2 1-1/2 0.687 3.110 2.140 0.46
80 80213
DN65 DN40 (17,4) (79,0) (54,4) (0,21)
2 1/2 2 0.625 3.110 2.140 0.29
80 80211
DN65 DN50 (15,9) (79,0) (54,4) (0,13)
3 2 0.750 3.760 2.330 0.72
80 80210
DN80 DN50 (19,0) (95,5) (59,2) (0,33)
3 2-1/2 0.500 3.760 2.330 0.47
80 80212
DN80 DN65 (12,7) (95,5) (59,2) (0,21)
APPENDIX A - PIPE FITTINGS 87
CAP
L
H
T/O
Nominal Nominal
Nominal Outside Approx.
Pipe Size
Take-Out Inches Pipe Wt.
ANSI P/N
Inches (mm) Sch. Lbs.
Inches
(mm) (kg.)
DN L H
3/4 0.312 1.280 1.100 0.04
40 80100
DN20 (7,9) (32,5) (27,9) (0,02)
1 0.375 1.590 1.314 0.06
40 80101
DN25 (9,5) (40,4) (33,4) (0,03)
1 1/4 0.437 1.950 1.760 0.10
40 80102
DN32 (11,1) (49,5) (44,7) (0,04)
1 1/2 0.687 2.310 2.192 0.20
80 80103
DN40 (17,4) (58,7) (55,7) (0,09)
2 0.687 2.820 2.230 0.31
80 80104
DN50 (17,4) (71,6) (56,6) (0,14)
2 1/2 0.875 3.440 2.770 0.58
80 80105
DN65 (22,2) (87,4) (70,4) (0,26)
3 1.000 4.120 3.000 0.88
80 80106
DN80 (25,4) (104,6) (76,2) (0,40)
H X
6
Y
T/O X
Nominal
Thread Nominal Nominal
Pipe Size Approx.
Size Take-Out Outside
ANSI Pipe Wt.
Inch Inches Inches P/N
Inches Sch. Lbs.
NPT (mm) (mm)
DN (kg.)
X Y X Y L H
3/4 0.562 1.000 2.040 2.160 0.20
1/2 40 80199
DN20 (14,3) (25,4) (51,8) (54,9) (0,09)
1 0.750 1.250 2.470 2.515 0.26
1/2 40 80198
DN25 (19,0) (31,7) (62,7) (63,9) (0,12)
1 1.062 1.437 2.875 2.835 0.26
3/4 40 80196
DN25 (27,0) (36,5) (73,0) (72,0) (0,12)
88 APPENDIX A - PIPE FITTINGS
H
T/O
PIPE
O.D.
Nominal
Nominal Nominal Take-Out Approx.
Outside
Pipe Size & Pipe O.D. Pipe Wt.
Inches P/N
ANSI Inches Inches (mm) Sch. Lbs.
(mm)
DN (kg.)
T/O Pipe O.D. L H
1 1/4 1-1/4 0.875 1.660 2.050 3.630 0.78
40 80160
DN32 Groove (22,2) (42,4) (52,1) (92,2) (0,35)
1 1/2 1-1/2 1.125 1.900 2.310 3.740 0.95
80 80161
DN40 Groove (28,6) (48,3) (58,7) (95,0) (0,43)
2 2 0.750 2.375 2.820 3.870 1.42
80 80162
DN50 Groove (19,0) (60,3) (71,6) (98,3) (0,64)
2 1/2 2-1/2 1.562 2.875 3.440 4.220 2.28
80 80163
DN65 Groove (39,7) (73,0) (87,4) (107,2) (1,03)
2 1/2 76,1mm 1.562 76,1mm 3.600 4.220 2.28
80 80169
DN65 Groove (39,7) 3.000 (91,4) (107,2) (1,03)
3 3 1.562 3.500 4.120 4.320 3.00
80 80164
DN80 Groove (39,7) (88,9) (104,6) (109,7) (1,36)
APPENDIX A - PIPE FITTINGS 89
SPRINKLER ADAPTER
L
L L
T/O T/O T/O
H H H
WL W E
Nominal Nominal
Thread Nominal Outside Approx.
Pipe Size
Size Take-Out Inches Pipe Wt.
ANSI P/N
Inch Inches (mm) Sch. Lbs.
Inches
NPT (mm) (kg.)
DN L H
3/4 0.437 1.710 2.060 0.20
1/2 80 80175E
DN20 (11,1) (43,4) (52,3) (0,09)
1 0.437 1.710 2.190 0.22
1/2 80 80176E
DN25 (11,1) (43,4) (55,6) (0,10)
3/4 0.437 1.280 1.740 0.16
1/2 40 80175WL
DN20 (11,1) (32,5) (44,2) (0,07)
1 0.812 1.590 2.500 0.43
3/4 40 80179
DN25 (20,6) (40,4) (63,5) (0,19)
3/4 0.500 1.600 1.720 0.19
1/2 40 80175W
DN20 (12,7) (40,6) (43,7) (0,09)
1 0.500 1.590 1.930 0.18
1/2 40 80176W
DN25 (12,7) (40,4) (49,0) (0,08)
H
H
6
X (Not LPCB Approved)
Nominal Nominal
Thread Nominal Outside Approx.
Pipe Size
Size Take-Out Inches Pipe Wt.
ANSI P/N
Inch Inches (mm) Sch. Lbs.
Inches
NPT (mm) (kg.)
DN L H
3/4 0.500 1.330 1.780 0.16
1/2 40 80177L
DN20 (12,7) (33,8) (45,2) (0,07)
1 0.562 1.720 1.920 0.20
1/2 40 80178
DN25 (14,3) (43,7) (48,8) (0,09)
1 0.875 1.750 2.240 0.40
3/4 40 80180
DN25 (22,2) (44,5) (56,9) (0,18)
1 0.625 1.720 2.268 0.20
1/2 40 80178X
DN25 (15,9) (43,7) (57,6) (0,09)
90 APPENDIX A - PIPE FITTINGS
FEMALE ADAPTER
L
H
T/O
Nominal Nominal
Thread Nominal Outside Approx.
Pipe Size
Size Take-Out Inches Pipe Wt.
ANSI P/N
Inch Inches (mm) Sch. Lbs.
Inches
NPT (mm) (kg.)
DN L H
3/4 0.812 1.710 2.390 0.41
3/4 80 80142
DN20 (20,6) (43,4) (60,7) (0,19)
1 0.875 2.050 2.710 0.63
1 80 80145
DN25 (22,2) (52,1) (68,8) (0,28)
1 1/4 1.125 2.390 3.100 1.03
1-1/4 40 80146
DN32 (28,6) (60,7) (78,7) (0,47)
1 1/2 1.375 2.650 3.440 1.42
1-1/2 80 80147
DN40 (34,9) (67,3) (87,4) (0,64)
2 1.687 3.480 3.950 2.66
2 80 80148
DN50 (42,8) (88,4) (100,3) (1,18)
MALE ADAPTER
L
H
T/O
Nominal Nominal
Thread Nominal Outside Approx.
Pipe Size
Size Take-Out Inches Pipe Wt.
ANSI P/N
Inch Inches (mm) Sch. Lbs.
Inches
NPT (mm) (kg.)
DN L H
3/4 3/4 1.312 1.375 2.850 0.33
40 80157
DN20 NPT (33,3) (34,9) (72,4) (0,15)
1 1.375 1.690 3.320 0.56
1 NPT 40 80158
DN25 (34,9) (42,9) (84,3) (0,25)
APPENDIX A - PIPE FITTINGS 91
H Y
Z
T/O X T/O Y
Nominal Thread Nominal Nominal
Pipe Size Size Take-Out Outside Approx.
ANSI Inches Inch Inches Inches Pipe Wt.
P/N
DN NPT (mm) (mm) Sch. Lbs.
(kg.)
X Y Z X Y Z L H
3/4 3/4 0.562 0.562 1.000 2.700 2.139 0.22
1/2 40 80250
DN20 DN20 (14,3) (14,3) (25,4) (68,6) (54,3) (0,10)
1 1 0.687 0.687 1.187 3.260 2.634 0.29
1/2 40 80251
DN25 DN25 (17,4) (17,4) (30,1) (82,8) (66,9) (0,13)
1 1 0.937 0.937 1.562 3.680 3.005 0.73
1 40 80249
DN25 DN25 (23,8) (23,8) (39,7) (93,5) (76,3) (0,33)
1 1/4 1 0.437 0.562 1.312 2.980 2.794 0.30
1/2 40 80256
DN32 DN25 (11,1) (14,3) (33,3) (75,7) (71,0) (0,14)
1 1/4 1-1/4 0.437 0.437 1.312 3.000 2.794 0.31
1/2 40 80252
DN32 DN32 (11,1) (11,1) (33,3) (76,2) (71,0) (0,14)
1 1/2 1-1/4 0.500 0.687 1.437 3.860 3.104 0.43
1/2 40 80257
DN40 DN32 (12,7) (17,4) (36,5) (98,0) (78,8) (0,19)
1 1/2 1-1/2 0.500 0.500 1.437 3.860 3.104 0.46
1/2 80 80254
DN40 DN40 (12,7) (12,7) (36,5) (98,0) (78,8) (0,21)
2 1-1/2 0.500 0.625 1.687 4.110 3.609 0.56
1/2 80 80258
DN50 DN40 (12,7) (15,9) (42,8) (104,4) (91,7) (0,25)
2 2 0.500 0.500 1.687 4.100 3.599 0.62
1/2 80 80253
DN50 DN50 (12,7) (12,7) (42,8) (104,1) (91,4) (0,28)
Z
T/O X T/O Y
Nominal Thread Nominal Nominal
Pipe Size Size Take-Out Outside Approx.
ANSI Inches Inch Inches Inches Pipe Wt.
P/N
DN NPT (mm) (mm) Sch. Lbs.
(kg.)
X Y Z X Y Z L H
1 1 0.90 0.90 0.86 3.680 2.255 0.71
1 40 80259
DN25 DN25 (22,9) (22,9) (21,8) (93,5) (57,3) (0,32)
92 APPENDIX A - PIPE FITTINGS
H Z
X
T/O Y T/O Z
Nominal
Thread Nominal Nominal
Pipe Size Approx.
Size Take-Out Outside
ANSI Pipe Wt.
Inch Inches Inches P/N
Inches Sch. Lbs.
NPT (mm) (mm)
DN (kg.)
X Y Z X Y Z L H
1 0.562 1.312 3.628 2.700 0.48
1/2 1/2 40 80459
DN25 (14,3) (33,3) (92,2) (68,6) (0,22)
1 0.687 1.187 3.358 2.700 0.46
1/2 1/2 40 80460
DN25 (17,4) (30,1) (85,3) (68,6) (0,21)
Y
T/O Z T/O W
Nominal
Thread Nominal Nominal
Pipe Size Approx.
Size Take-Out Outside
ANSI Pipe Wt.
Inch Inches Inches P/N
Inches Sch. Lbs.
NPT (mm) (mm)
DN (kg.)
X Y Z W X Y Z W L H
1 1 0.625 1.187 3.398 3.600 0.46
1/2 1/2 40 80462
DN25 DN25 (15,9) (30,1) (86,3) (91,4) (0,21)
1 1 0.625 1.312 3.658 3.600 0.47
1/2 1/2 40 80463
DN25 DN25 (15,9) (33,3) (92,9) (91,4) (0,21)
APPENDIX A - PIPE FITTINGS 93
H X
Y
T/O X
Nominal
Thread Nominal Nominal
Pipe Size Approx.
Size Take-Out Outside
ANSI Pipe Wt.
ISO Inches Inches P/N
Inches Sch. Lbs.
228 (mm) (mm)
DN (kg.)
X Y X Y L H
1 0.750 1.750 2.470 2.535 0.26
G3/8 40 82198
DN25 (19,0) (44,5) (62,7) (64,4) (0,12)
H Y
Z
T/O X T/O Y
Nominal Thread Nominal Nominal
Pipe Size Size Take-Out Outside Approx.
ANSI Inches ISO Inches Inches Pipe Wt.
P/N
DN 228 (mm) (mm) Sch. Lbs.
(kg.)
X Y Z X Y Z L H
1 1
G3/8
0.687 0.687 1.625 3.260 2.634
40
0.29
82251
6
DN25 DN25 (17,4) (17,4) (41,3) (82,8) (66,9) (0,13)
94 APPENDIX A - PIPE FITTINGS
L NOTE: The Rapid Seal
RAPID SEAL ADAPTER Adapter (RSA) P/Ns shown
on this page will be phased
out and replaced by equiva-
lent Rapid Seal Adapter
H (RSA) P/Ns starting in the
T/O Fall of 2020. Replacement
parts are shown on pages
95 through 97.
L
RAPID SEAL ADAPTER
SPIGOT
H T/O
L
RAPID SEAL ADAPTER
90º ELBOW T/O Y
X
H
Y
T/O X
Nominal Thread Nominal Nominal
Pipe Size Size Take-Out Outside Approx.
ANSI Inches Inch Inches Inches Pipe Wt.
P/N
DN NPS (mm) (mm) Sch. Lbs.
(kg.)
X Y X Y L H
3/4 0.85 1.62 2.477 2.838 0.24
1/2 40 80199RS
DN20 (21,6) (41,2) (62,9) (72,1) (0,11)
1 0.70 1.62 2.478 2.838 0.21
1/2 40 80198RS
DN25 (17,8) (41,2) (62,9) (72,1) (0,10)
APPENDIX A - PIPE FITTINGS 95
L
RAPID SEAL ADAPTER
X
H T/O
Y
Nominal Thread Nominal
Pipe Size Size Nominal Outside Approx.
ANSI Inches Inch Take-Out Inches Pipe Wt.
P/N
DN NPS Inches (mm) Sch. Lbs.
(mm) (kg.)
X Y L H
3/4 0.66 1.646 1.850 0.090
1/2 40 80175RS2¹
DN20 (16,8) (41,8) (47,0) (0,041)
1 0.78 1.630 2.140 0.107
1/2 40 80176RS2
DN25 (19,8) (41,4) (54,4) (0,049)
NOTE:
1. Part Number 80175RS is used for both the Rapid Seal Adapter and the Rapid
Seal Adapter Spigot as it is a dual purpose fitting and can be used in two
different applications.
L
RAPID SEAL ADAPTER
SPIGOT X T/O
NOTE:
1. Part Number 80175RS is used for both the Rapid Seal Adapter and the Rapid
Seal Adapter Spigot as it is a dual purpose fitting and can be used in two
different applications.
96 APPENDIX A - PIPE FITTINGS
X
H T/O Y
Y
T/O X
Nominal Thread Nominal Nominal
Pipe Size Size Take-Out Outside Approx.
ANSI Inches Inch Inches Inches Pipe Wt.
P/N
DN NPS (mm) (mm) Sch. Lbs.
(kg.)
X Y X Y L H
3/4 0.58 0.92 2.087 2.086 0.099
1/2 40 80199RS2
DN20 (14,8) (23,4) (53,0) (53,0) (0,045)
1 1.13 1.01 2.789 2.327 0.148
1/2 40 80198RS2
DN25 (28,7) (25,7) (70,8) (59,1) (0,067)
X Y
H T/O Z
Z
T/O X
T/O Y
Nominal Thread Nominal Nominal
Pipe Size Size Take-Out Outside Approx.
ANSI Inches Inch Inches Inches Pipe Wt.
P/N
DN NPS (mm) (mm) Sch. Lbs.
(kg.)
XY Z XY Z L H
3/4 0.38 0.92 2.254 2.017 0.107
1/2 40 80250RS2
DN20 (9,7) (23,4) (57,3) (51,2) (0,049)
1 1.10 1.01 4.000 2.261 0.205
1/2 40 80251RS2
DN25 (27,9) (25,7) (101,6) (57,4) (0,093)
APPENDIX A - PIPE FITTINGS 97
X
T/O Y T/O Z
Nominal Thread Nominal Nominal
Pipe Size Size Take-Out Outside Approx.
ANSI Inches Inch Inches Inches Pipe Wt.
P/N
DN NPS (mm) (mm) Sch. Lbs.
(kg.)
X Y Z X Y Z L H
1 0.38 1.37 3.645 2.042 0.190
1/2 40 80460RS2
DN25 (9,7) (34,7) (92,6) (51,9) (0,086)
1 0.38 1.49 3.900 2.042 0.200
1/2 40 80459RS2
DN25 (9,7) (37,9) (99,1) (51,9) (0,091)
Y
T/O Z T/O W
Nominal Thread Nominal Nominal
Pipe Size Size Take-Out Outside Approx.
ANSI Inches Inch Inches Inches Pipe Wt.
P/N
DN NPS (mm) (mm) Sch. Lbs.
(kg.)
X Y W Z X Y W Z L H
1 0.38 1.37 3.600 2.566 0.207
6
1/2 40 80462RS2
DN25 (9,7) (34,7) (91,4) (65,2) (0,094)
1 0.38 1.49 3.850 2.566 0.217
1/2 40 80463RS2
DN25 (9,7) (37,9) (97,8) (65,2) (0,098)
98 APPENDIX A - PIPE FITTINGS
1-1/42 BASE
GASKET
BOSS
GASKET
INSERTION
SHAFT
(RETRACTED)
1-1/21
SHAFT-END
ACCOMMODATES
3/4" SOCKET OR BASE FOR
LENGTH OF ROD 1-1/2 RSA CAP
Notes:
1. 1-1/2 in. base used to replace gaskets in Version 1 adapters
2. 1-1/4 in. base used to replace gaskets in Version 2 adapters
RAPID SEAL
GASKET REMOVAL PICK,
P/N 3061
RAPID SEAL
REPLACEMENT GASKET
(QTY 10), P/N 3062
NOTICE
Gasket Replacement and its associated tools were not evaluated as part of
the UL Listing program.
APPENDIX B - DO’S & DON’TS 99
DO’S
• Install TYCO CPVC Pipe and Fittings according to this Installation
Handbook.
• Follow recommended safe work practices.
• Make certain that any materials coming in contact with TYCO CPVC
Pipe and Fittings are chemically compatible with BLAZEMASTER CPVC.
(See Notice located on Page 55, Chemical Compatibility section.)
• If painting is required, use only latex based paints.
• Keep pipe and fittings in original packaging until needed and away from
sources of heat.
• If stored outdoors, cover the pipe and fittings with an opaque tarp.
• Follow proper handling procedures.
• Inspect TYCO CPVC Pipe and Fittings for damage before installation.
• Use tools specifically designed for use with CPVC pipe and fittings.
• Use only TFP-500 or TFP-600 One Step Solvent Cement and follow
application instructions.
• Use a drop cloth to protect interior finishes.
• Cut the pipe ends square.
• Before solvent cementing, de-burr and bevel the pipe end.
• When solvent cementing, rotate the pipe 1/4 turn when bottoming pipe
in fitting socket.
• Carefully follow instructions for applying solvent cement. Do not apply
too much cement.
• Avoid puddling of solvent cement in pipe and fittings. Do not allow
cement to plug the sprinkler adapter or sprinkler orifice.
• Follow the recommended cure times prior to pressure testing.
• Fill lines slowly and bleed the air from the system at the farthest
sprinklers prior to pressure testing.
• Use water to pressure test the CPVC system. If low-pressure air or
nitrogen pre-testing is deemed necessary, guidelines can be found on
Page 65 of this installation manual and must be followed.
• Support sprinkler properly to prevent excessive movement of the
sprinkler when activated.
• Install TYCO CPVC Pipe and Fittings in wet systems only or specially
listed dry systems. 7
• Use only chemically compatible insulation and/or glycerin & water
solutions for freeze protection.
• When glycerine solutions are used, provide an expansion chamber or
allow for thermal expansion of the solution.
• Allow for movement due to expansion and contraction.
• Renew your TYCO CPVC Pipe and Fittings installation training every two
years.
100 APPENDIX B - DO’S & DON’TS
DON’TS
• Do not use cutting oils other than those represented by the cutting oil
manufacturer as safe for use in conjunction with CPVC. (See Notice
located on Page 55, Chemical Compatibility section.)
• Do not use edible oils such as CRISCO as a gasket lubricant.
• Do not use petroleum or solvent-based paints, sealants,
lubricants or fire stop materials that are chemically incompatible with
TYCO CPVC Pipe and Fittings.
• Do not use any glycol-based solutions as an antifreeze.
• Do not use glycerin-based antifreeze solutions without consulting the
rules and guidelines outlined in the NFPA 13 Standard.
• Do not use both TEFLON tape and thread sealants simultaneously.
• Do not use TEFLON tape or thread sealants for Rapid Seal Adapter
(RSA) sprinkler connection fittings.
• Do not use solvent cement that exceeds its shelf life or has become
discolored or gelled.
• Do not allow threaded rod within 1⁄16 in. of the pipe.
• Do not allow solvent cement to plug the sprinkler orifice.
• Do not connect rigid metal couplers to TYCO CPVC grooved adapters.
• Do not thread or groove TYCO CPVC Pipe.
• Do not use solvent cement near sources of heat, open flame, or
when smoking.
• Do not pressure test until recommended cure times are met.
• Do not use dull or broken cutting tool blades when cutting pipe.
• Do not use TYCO CPVC Pipe that has been stored outdoors,
unprotected and is faded in color.
• Do not install TYCO CPVC Pipe in cold weather without
allowing for expansion.
• Do not install TYCO CPVC Pipe and Fittings in dry systems,
unless specifically listed for such use.
IMPORTANT INFORMATION 101
Keep your system clear from contact with the following products and chemicals
unless product labels state materials are compatible with CPVC:
NOTICE
Property maintenance
Ordinary considerations
services
Fungicides,
Cleaning Products Detergents, Oils/Lubricants/
Mold Remediation Chemicals,
Greases, Rubbery Materials
Termiticides/Insecticides
• DO NOT expose CPVC products to incompatible substances, such as cutting oils, non-water based paints, packing oils, tradi-
tional pipe thread paste and dope, fungicides, termiticides, insecticides, detergents, building caulks, adhesive tape, solder flux,
flexible wire/cable (with special consideration for communications cabling), and non-approved spray foam insulation materials.
• DO NOT expose CPVC products to edible oils, solvents, or glycol-based anti-freeze fluids.
• DO NOT expose CPVC products to open flame, solder, and soldering flux.
• DO NOT drop, distort, or impact CPVC products or allow objects to be dropped on them.
NOTIFICATION TO JOBSITE BUILDING TRADES
• DO NOT handle CPVC products with gloves contaminated with oils (hydrocarbons) or other incompatible materials.
Failure to follow this notice may cause cracks or fractures to develop in CPVC products resulting in property damage
due to leaks or flooding. The presence of any visible cracks may require partial or full system replacement. For ad-
ditional information contact the general contractor or the fire sprinkler system installer.
Regional Office
North America
1400 Pennbrook Parkway
Lansdale, PA 19446
(215) 362-0700
Customer Service
Lansdale, PA
(800) 558-5236
Technical Service
Cranston, RI
(800) 381-9312
(401) 785-4213
www.tyco-fire.com