Ih-1900 04 2016

Installation Instructions &
Technical Handbook
APRIL 2016 IH-1900
www.Tyco-Fire.com
Copyright © 2016 Tyco Fire Products, LP. All rights reserved.

2 TABLE OF CONTENTS
GENERAL DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Training and Demonstration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TRADEMARKS APPEARING IN THIS MANUAL. . . . . . . . . . . . . . . . . . . 5
LISTINGS/APPROVALS (WHERE TO USE). . . . . . . . . . . . . . . . . . . . . . . 7
Underwriters Laboratories Inc. (UL) and
Underwriters Laboratories Inc. (C-UL) For Use In Canada . . . . . . . 7
Concealed Installations (UL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Concealed Installations (C-UL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Exposed Installation - General (UL & C-UL). . . . . . . . . . . . . . . . . . 8
Smooth, Flat, Horizontal, Fixed Ceilings -
Exposed Installations (UL & C-UL) . . . . . . . . . . . . . . . . . . . . . . . . . 8
Unfinished Basements - Exposed Installations. . . . . . . . . . . . . . 10
Residential Dry Pipe Systems (UL) . . . . . . . . . . . . . . . . . . . . . . . . 15
Air Plenums (UL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Garage Installations (UL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
System Risers (UL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Underground Water Pressure Service (UL & C-UL) . . . . . . . . . . 19
Outdoor Installations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Concealed Installations (FM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Exposed Installations -
Smooth, Flat, Horizontal Ceilings (FM). . . . . . . . . . . . . . . . . . . . . 23
System Risers (FM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Additional Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Ordinary Hazard Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
TYCO CPVC Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Solvent Cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Product Ratings and Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Ambient Temperature and Heat Sources. . . . . . . . . . . . . . . . . . . 28
Pressure Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Friction Loss. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Thermal Expansion – U.S. Units. . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Thermal Expansion – Metric Units. . . . . . . . . . . . . . . . . . . . . . . . . 32
Physical and Thermal Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Permissible Bending Deflections. . . . . . . . . . . . . . . . . . . . . . . . . . 43
Support and Hanger Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Pipe Bracing with Standard Band Hanger . . . . . . . . . . . . . . . . . . 49
Hanger/Support Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Vertical Restraint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Chemical Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
TABLE OF CONTENTS 3
Handling & Storage of TYCO CPVC . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Handling - Pipe and Fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Storage - Pipe & Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Handling - Solvent Cements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Storage - Solvent Cements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Solvent - Cement Spills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Joining CPVC Pipe and Fittings with
One-Step Solvent Cement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Estimating Cement Requirements. . . . . . . . . . . . . . . . . . . . . . . . . 56
De-burring and Beveling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Solvent Cement Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Set and Cure Times. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
System Acceptance Testing (Hydrostatic Pressure Test) . . . . . 61
Limited Pressurized Air or Nitrogen Testing Allowance. . . . . . . 61
Joining Pipe and Fittings in Adverse Conditions . . . . . . . . . . . . . . . 62
In Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Transition to Other Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Threaded Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Grooved Coupling Adapter Connections . . . . . . . . . . . . . . . . . . . 64
Penetrating Fire Rated Walls & Partitions . . . . . . . . . . . . . . . . . . . . 65
Freeze Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Use of Dry Type Sprinklers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Use and Cautions with Glycerin Antifreeze . . . . . . . . . . . . . . . . . 66
Batt Insulation Requirements and Suggestions . . . . . . . . . . . . . 67
Batt Insulation Installation Recommendations. . . . . . . . . . . . . . 67
Cut-in Procedure for System Modification and Repair. . . . . . . . . 68
VISIT WWW.TYCO-FIRE.COM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
APPENDIX A - PIPE FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
APPENDIX A - PIPE FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
APPENDIX B - DO’S AND DON’TS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
IMPORTANT INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Important Information with Regards to Your TYCO CPVC Fire
Sprinkler System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Notification to Jobsite Building Trades . . . . . . . . . . . . . . . . . . . . . . . 91
4 GENERAL DESCRIPTION
INTRODUCTION
This Installation Handbook refers to TYCO CPVC Pipe and Fittings produced
by TYCO Fire Protection Products (TFPP). TYCO CPVC Pipe and Fittings are
produced using BlazeMaster CPVC compound. When reference to NFPA
Standards is made in this Installation Handbook, the current edition of the
relevant code is used. This Installation Handbook contains the criteria
for installation (including system design, handling, and storage) of
BlazeMaster CPVC piping systems in accordance with the applicable
Listing/Approval agencies. Additionally, this handbook contains general
piping practices and other installation suggestions that may not be required
to satisfy the applicable Listing/Approval agencies. To differentiate between
a requirement and a suggestion, use the following definitions:
SHALL or MUST – T he use of the words “shall” or “must” indicates a
mandatory requirement of the Listings/Approvals.
SHOULD or MAY – T he use of the words “should” or “may” indicates
a recommendation that is strongly advised, but not
required to meet the Listings/Approvals.
This handbook is intended as a supplement to basic, fundamental knowledge
relating to the installation and/or repair of CPVC fire sprinkler systems.
Before commencing installation, a user should understand this Installation
Handbook and confirm applicable National Fire Protection Association
(NFPA) standards, the National Building Code of Canada (as applicable), and
local approval and installation requirements for CPVC fire sprinkler systems.
NOTICE
The TYCO CPVC Pipe and Fittings described herein must be installed and
maintained in compliance with this Installation Handbook and with the
applicable standards of the National Fire Protection Association, in addition
to the standards of any authorities having jurisdiction. Failure to do so may
impair the performance of the TYCO CPVC Pipe and Fittings.
The owner is responsible for maintaining their fire protection system and
devices in proper operating condition. The installing contractor or product
manufacturer should be contacted with any questions.
It is the designer’s responsibility to select products suitable for the intended
service and to ensure that pressure ratings and performance data are not
exceeded. Material selection should be verified to be compatible for the
specific application. Designers and Installers must read and understand the
installation instructions in this handbook.
Never remove any piping component or modify any piping deficiencies
without first depressurizing and draining the system.
WARNING
Never use compressed air or nitrogen in lieu of or to replace the required
hydrostatic system acceptance testing. Any pre-testing performed with
low pressure air or nitrogen should follow the recommendations on p. 61.
System failure when using high-pressure compressed air or nitrogen may
result in property damage, serious injury, or death.
GENERAL DESCRIPTION 5
ADVANTAGES
TYCO CPVC Pipe and Fittings are designed specifically for fire sprinkler
Description
systems and provide the following advantages over traditional sprinkler
General
piping systems:
• Increased hydraulic capabilities (C-Factor =150)
• No pre-cutting and expensive fabrication required
• Pipe/Fittings (slip style only) - NSF-pw listed for use in pressure rated
potable water piping systems
Approvals
Listings /
• Can easily be connected to other sprinkler piping systems
• Flexibility in the piping for greater ease of installation
• Resistant to rust, scale, and foreign contaminant build up
• Inexpensive tools required for installation
Technical
• Easily repaired or modified on site
Data
• Easily transported and handled
• Resists sweating and condensation
TRAINING AND DEMONSTRATION
Installation
TYCO Fire Protection Products (TFPP) strongly recommends that installers
receive hands on demonstration in the proper procedure(s) for installation
of BlazeMaster fire sprinkler systems. On-site demonstration in proper pipe
preparation, solvent cementing, proper handling of CPVC and installation
instruction are available from TFPP at no charge. Upon completion of the
TYCO demonstration program, TFPP will issue a completion card to the
Tyco-Fire.com
persons successfully finishing the required subject matter. This card is to
be carried when working on TYCO CPVC systems. For information about
Visit
on-site demonstration, contact your local TFPP Distribution Center or your
TFPP sales representative.
TRADEMARKS APPEARING IN THIS MANUAL

TYCO . . . . . . . . . . . . . . . registered trademark of Tyco Fire Protection Products
Appendix
HEAD SET . . . . . . . . . . . . registered trademark of Tyco Fire ProtectionProducts

A
BlazeMaster. . . . . . . . . . . . . . registered trademark of The Lubrizol Corporation

Caulk and Walk ��registered trademark of The Lubrizol Corporation
SOFFI-STEEL �� registered trademark of Grice Engineering
TEFLON ��registered trademark of Dupont
OATEY �� registered trademark of Oatey
Appendix
GREAT WHITE �� registered trademark of Oatey

B
CRISCO �� registered trademark of J.M. Smucker Co.

FBC System Compatible Program ��registered trademark of
The Lubrizol Corporation
Information
Important
6 GENERAL DESCRIPTION
THIS PAGE INTENTIONALLY LEFT BLANK

LISTINGS AND APPROVALS 7
LISTINGS/APPROVALS (WHERE TO USE)

For verification of Listings and Approvals, consult the current UL Fire
Description
Protection Equipment Directory, C-UL Products Certified for Canada
General
Directory, Factory Mutual Research Approval Guide, or LPCB List of
Approved Fire Security Products and Services Guide.
TYCO Fire Protection Products manufactures CPVC pipe and fittings using
Lubrizol’s BlazeMaster compound as a licensee of The Lubrizol Corporation.
Approvals
UNDERWRITERS LABORATORIES INC. (UL) AND
Listings /
UNDERWRITERS LABORATORIES INC. (C-UL) FOR USE IN CANADA
TYCO CPVC Pipe and Fittings are UL and C-UL Listed for use in:
• L
ight Hazard and residential occupancies as defined in the Standard for
Installation of Sprinkler Systems, NFPA 13
• R
esidential occupancies as defined in the Standard for the Installation
Technical
of Sprinkler Systems in Low-Rise Residential Occupancies up to Four
Data
Stories in Height, NFPA 13R
• R
esidential occupancies as defined in the Standard for Installation of
Sprinkler Systems in One and Two Family Dwellings and Manufactured
Homes, NFPA 13D
• A
ir plenums, as defined by the Installation of Air Conditioning and
Installation
Ventilating Systems, NFPA 90A
• Underground Water Pressure Service, NFPA 24
• System risers in accordance with NFPA 13, 13R, and 13D
• See UL Fire Protection Equipment Directory, categories VIWT and HFYH.
Tyco-Fire.com
• S
ee C-UL Products Certified for Canada Directory, categories VIWT7
and HFYH7. Visit
TYCO Fire Sprinkler Systems shall be employed in wet-pipe systems only. (A

wet pipe system contains water or water and glycerin (anti-freeze solution)
and is connected to a water supply so that the water or water and glycerin
(anti-freeze solution) will discharge immediately when a sprinkler is opened.)
Appendix
National Fire Protection Association Standards 13, 13R, 13D and NFPA
A
24, in addition to the standards of any other authorities having jurisdiction,

must be referenced and followed for design and installation requirements
in conjunction with this installation handbook.
Concealed Installations (UL)

• In accordance with the UL Listing, protection shall be provided for TYCO
Appendix
CPVC Pipe and Fittings. The minimum protection shall consist of either
B
one layer of 3/8 inch (9,5 mm) thick gypsum wallboard, 1/2 inch (12,7 mm)
plywood soffits, or a suspended membrane ceiling with lay-in panels or
tiles having a weight of 0.35 pounds per sq. ft. (1,7 kg per sq. meter) when
installed with metallic grids. For residential occupancies defined in NFPA
13D and 13R, the minimum protection may consist of one layer of 1/2 inch
Information
Important
(12,7 mm) plywood.

8 LISTINGS AND APPROVALS
Listed Quick Response, standard or extended coverage, 225°F (107°C)
maximum temperature rated sprinkler or Listed Residential 225°F (107°C)
maximum temperature rated sprinkler located in accordance with its
Listing may be used.
Solvent cement joints shall be made with TFP-500 One Step Solvent
Cement.
Concealed Installations (C-UL)

• In accordance with the C-UL Listing, protection shall be provided for
TYCO CPVC Pipe and Fittings. The minimum protection shall consist
of either one layer of 9,5 mm thick gypsum wallboard, one layer of 13
mm plywood, or a suspended membrane ceiling with lay-in panels or
tiles classified with respect to surface burning characteristics having a
mass of not less than 1,7 kg/m2 when installed with metallic grids. The
effectiveness of this protection can be impaired if penetrated by large
openings such as ventilation grills, exhaust fans connected to metal
ducts serving washrooms excepted. Where such penetration is present,
individual openings exceeding 0,03 m2 but not exceeding 0,71 m2 in area
must be located such that the distance from the edge of the opening to
the nearest sprinkler does not exceed 300 mm.
In these cases any Quick or Standard Response, 107°C maximum
temperature rated sprinkler or Listed Residential 107°C maximum
temperature rated sprinkler located in accordance with its Listing may
be used. TYCO CPVC Pipe and Fittings shall not be used where such
openings exceed 0.71 m2 in area.
Solvent cement joints shall be made with TFP-500 One Step Solvent
Cement.
Exposed Installation - General (UL & C-UL)

In accordance with the UL and C-UL Listings, TYCO CPVC Pipe and Fittings
may be installed without protection (exposed), subject to the following
additional limitations:
Note: NFPA standards permit the omission of automatic sprinklers in ar-
eas such as small closets and bathrooms. Where sprinklers are not re-
quired, and when approved by the authority having jurisdiction, it is ac-
ceptable to install BlazeMaster® products exposed in these areas.
Note: Where piping is required to be mounted directly to the ceiling/wall,
the use of listed hangers for thermoplastic sprinkler piping mounted di-
rectly to the ceiling/wall is permitted. The resulting clearance between
the pipe and the ceiling/wall as a function of using the listed hanger is
acceptable.
Smooth, Flat, Horizontal, Fixed Ceilings -

Exposed Installations (UL & C-UL)
• Standard Coverage Sprinklers
- Pendent Sprinklers shall be Listed, Quick Response, 170°F (77°C)
maximum temperature rated, sprinklers having deflectors installed within
8 inches (203,2 mm) of the ceiling. The maximum distance between
sprinklers shall not exceed 15 feet (4,6 m). Piping shall be mounted
directly to the ceiling.
- U pright Sprinklers shall be Listed, Quick Response, 155°F (68°C)

maximum temperature rated, installed within 4 inches (101,6 mm) of the
Description
ceiling. The maximum distance between sprinklers shall not exceed 15
General
feet (4,6 m). The maximum distance from the ceiling to the centerline
of the main run of pipe shall not exceed 7-1/2 inches (190,5 mm). The
distance from the centerline of the sprinkler to the closest hanger shall
be 3 inches (76,2 mm).
- Horizontal Sidewall Sprinklers shall be Listed, Quick Response, 200°F
(93°C) maximum temperature rated, having deflectors within 12 inches
Approvals
Listings /
(305,0 mm) of the ceiling and within 6 inches (152,4 mm) of the side wall.
The maximum distance between sprinklers shall not exceed 14 feet (4,3
m). Piping shall be mounted directly to the side wall.
- Solvent cement joints shall be made with TFP-500 One Step Solvent
Cement.
Technical
• Extended Coverage Sprinklers
Data
- Pendent Sprinklers shall be Listed, Quick Response, 155°F (68°C)
maximum temperature rated, having deflectors installed within 8 inches
(203,2 mm) of the ceiling. The maximum distance between sprinklers
shall not exceed 20 feet (6,1 m) with an application density of at least 0.1
gpm/sq.ft (4,1 mm/min). Piping shall be mounted directly to the ceiling.
Installation
(74°C) maximum temperature rated, having deflectors within 12 inches
The maximum lateral distance between sprinklers shall not exceed 18
feet (5,5 m) with an application density of at least 0.1 gpm/ft2 (4,1 mm/
min). Piping shall be mounted directly to the side wall.
Tyco-Fire.com
(79°C) maximum temperature rated, having deflectors within 12 inches Visit
The maximum lateral distance between sprinklers shall not exceed 16
feet (4,9 m) with an application density of at least 0.1 gpm/ft2 (4,1 mm/
min). Piping shall be mounted directly to the side wall.
- When using fittings 1-1/2 inches (DN40) and larger only Schedule 80
Appendix
fittings may be used.

A
Cement.
• Residential Sprinklers
- P endent Sprinklers when the maximum lateral distance between
Appendix
sprinklers is 15 feet (4,6 m) or less. Sprinklers shall be Listed 170°F (77°C)

B
maximum temperature rated, having deflectors located in accordance

with their Listing and not exceeding 8 inches (203,2 mm) from ceiling.
The demand for the sprinklers shall be the minimum flow rates indicated
in individual listing. Piping shall be mounted directly to the ceiling.
- P endent Sprinklers when the maximum lateral distance between
Information
Important
sprinklers exceeds 15 feet (4,6 m) but does not exceed 20 feet (6,1
m). Sprinklers shall be Listed 155°F (68°C) maximum temperature
rated, having deflectors located in accordance with their Listing and
not exceeding 8 inches (203,2 mm) from ceiling. The demand for the
sprinklers shall be the greater of either the minimum flow rates indicated
in individual listing or calculated based on delivering a minimum of 0.1
gpm/sq.ft. (4,1 mm/min) over the design area in accordance with the
provisions of NFPA 13:(2007) Section 11.3.1.2. Piping shall be mounted
directly to the ceiling.
- H orizontal Sidewall Sprinklers when the maximum lateral distance
between sprinklers is 14 feet (4,3 m) or less. Sprinklers shall be Listed
200°F (93°C) maximum temperature rated having deflectors located in
accordance with their Listing. The demand for the sprinklers shall be the
minimum flow rates indicated in individual listing. Piping shall be mounted
directly to the side wall.
- H orizontal Sidewall Sprinklers when the maximum lateral distance
between sprinklers exceeds 14 feet (4,3 m) but does not exceed 18 feet
(5,5 m). Sprinklers shall be Listed 165°F (74°C) maximum temperature
rated having deflectors 12 inches (305,0 mm) from ceiling and within 6
inches (152,4 mm) of the wall. The demand for the sprinklers shall be
the greater of the minimum flow rates indicated in individual listing or
calculated based on delivering a minimum of 0.1 gpm/sq.ft (4,1 mm/
min) over the design area in accordance with the provisions of NFPA
13:(2007) Section 11.3.1.2. The maximum sprinkler area of coverage
shall not exceed 18 x 18 feet (5,5 m x 5,5 m). Piping shall be mounted
directly to the side wall.
- When applying criteria having a minimum 0.1 gpm/sq.ft (4,1 mm/min),
Schedule 80 fittings must be used when sizes are 1-1/2 inch (DN40)
and larger.
Cement.
Unfinished Basements - Exposed Installations

Solid and Composite Wood Joists (UL and C-UL)
TYCO CPVC Pipe and Fittings may be installed without protection (exposed)
in unfinished basements in accordance with NFPA 13D when subject to
the following additional limitations:
• The ceiling shall be horizontal and constructed utilizing solid wood joists
or composite wood joists with a nominal depth of 12 inches (305,0 mm)
or less on maximum 24 inch (609,6 mm) centers.
• The distance from the floor to the bottom of the joists shall be between 7
and 10 feet (2,1 m and 3,0 m).
• Listed residential pendent sprinklers with a maximum temperature rating
of 155°F (68°C) and a minimum K-factor of 4.9 are to be used for this type
of installation. The maximum sprinkler spacing shall not exceed 16 feet
(4,9 m). The maximum sprinkler coverage area is to be 16 feet (4,9 m) by
14 feet (4,3 m) spaced with the 16 foot (4,9 m) dimension along the joists
and the 14 foot (4,3 m) dimension across the joists. Lesser areas are also
permitted. The system is to be designed based upon the Listed flows for the
sprinkler selected except that the flow for a single sprinkler or for multiple
sprinklers flowing is to be not less than 13 gpm (49,2 lpm) per sprinkler. The
sprinklers are to be installed with their deflectors a maximum of 1-3/4 inch

below the bottom of the solid wood joists in anticipation of future installation
Description
of a finished ceiling. (reference NFPA 13D, Section 8.2.4, 2010 Edition)
General
• All system mains shall be run perpendicular to the joists. All branch lines
shall be run parallel to the joists. Schedule 80 fittings in the 1-1/2 inch and
larger sizes shall be used.
• All solvent cement joints shall be made with One Step Solvent Cement
(TFP-500, BM-5, FP-1000, or TFP-401).
Approvals
Listings /
• The maximum length along the joist shall not exceed 32 feet (9,8 m). When
the length exceeds 32 feet (9,8 m), blocking shall be utilized. The blocking
shall be constructed of minimum 1/2 inch (12,7 mm) plywood, minimum
3/8 inch (9,5 mm) gypsum wallboard or batt insulation with a minimum
thickness of 3-1/2 inches (89 mm). These blocking materials shall be the
full depth of the joists. When batt insulation is used as blocking, it must be
Technical
a single piece of insulation. The insulation must be secured in place with
Data
metal wire netting which must encase the insulation on both of the exposed
sides. The metal wire netting is required to hold the insulation in place and
prevent it from being dislodged or repositioned over time. It is acceptable
for items such as piping, wires, ducts, etc. to penetrate the blocking. The
gap between the item penetrating the blocking and the blocking should
be minimized. For installations where the gap exceeds 1/4 inch (6,4 mm),
Installation
the gap shall be filled with insulation, caulking, or other suitable material.
• When installing TYCO CPVC Pipe and Fittings perpendicular (system
mains) to the joists, listed support devices for thermoplastic sprinkler
piping or other listed support devices shall be used which mount the
piping directly to the bottom of the joists. As an alternative to mounting
Tyco-Fire.com
the pipe and fittings below the joists, it may be acceptable to cut holes in
the joists at or below the center of the depth of the joist for support. The Visit
holes should be oversized to allow for movement and located as to not
impair the structural integrity of the joists.
NOTICE
When drilling holes in the joists, the structural integrity must be main-
Appendix
tained. Consult the authority having jurisdiction (AHJ) or building code

A
for requirements.
• When installing TYCO CPVC pipe and fittings parallel (branch lines) to the
joists, the pipe and fittings shall be installed in the cavity below the bottom
of the ceiling and above the bottom of the joist. The branch lines shall be
located at or below the center of the depth of the joist. The pipe shall be
Appendix
installed utilizing listed support devices for thermoplastic sprinkler piping

B
or other listed support devices which mount the piping directly to nominal
2 inch (50,8 mm) wood blocking or listed support devices for thermoplastic
sprinkler piping that offset the pipe a nominal distance of 1-1/2 inches
(38,1 mm) from the joists. Use of TYCO CPVC pipe and fittings is limited
to basements where the quantity and combustibility of contents is low and
Information
fires with relatively low rates of heat release are expected. For additional
Important
information regarding the assembly and installation of TYCO CPVC pipe

and fittings refer to the manufacturer’s installation instructions.
Figure 1 - Unfinished Basement, Soild Wood Joists, Center Wall
Riser with Center Room Main
MAIN
14'-0"
(4,3 m)
16'-0"
(4,9 m) MAX. BRANCH
MAX. 12" MAX.
(304,8 mm)
8'-0" 7'-0"
(2,4 m) TO CENTER (2,1 m)
MAX. OF RISER MAX.
RISER
2x10 1" MIN. TO
or 2" MAX.
2'-0" MAX.
2x12
(609,6 mm)
16" TO PIPE
(406,4 mm)
1-3/4" SUPPORT
CENTERS
(44,5 mm)
MAX.
32'-0" 1-1/2" MAX.
(9,8 m) MAX. (38,1 mm)
TO WALL OR FROM WALL
BLOCKING TO EDGE OF
RISER
Figure 2 - Unfinished Basement, Soild Wood Joists, Center Wall

Riser with Main at Wall
8'-0"
(2,4 m)
14'-0"
MAX. 16'-0" (4,3 m)
(4,9 m)
MAX. BRANCH
MAX.
12" (304,8 mm)

MAX. TO CENTER 7'-0"
MAIN (2,1 m)
OF RISER
MAX.
1-3/4"
16" (44,5 mm)
(406,4 mm) MAX.
CENTERS
2'-0" MAX.
2x10
(609,6 mm)
or
1-1/2" MAX. TO PIPE
2x12
(38,1 mm) SUPPORT
FROM WALL 32'-0"
(9,8 m) MAX.
TO EDGE OF
RISER RISER TO WALL OR
1" MIN. TO BLOCKING
2" MAX.
Figure 3 - Unfinished Basement, Soild Wood Joists, Riser in Corner
Description
General
8'-0"
(2,4 m)
14'-0"
MAX. 16'-0" (4,3 m)
(4,9 m)
MAX. BRANCH
MAX.
1-3/4"
Approvals
(44,5 mm)
Listings /
MAX. 7'-0"
(2,1 m)
2'-0" (609,6 mm) MAX.
MAX. TO PIPE
SUPPORT
2x10
or MAIN 12" (304,8 mm)
2x12
MAX. TO CENTER
Technical
16" OF RISER
Data
(406,4 mm)
CENTERS RISER
1" MIN. TO
2" MAX. 32'-0"
(9,8 m) MAX.
1-1/2" (38,1 mm) MAX. TO WALL OR
FROM WALL TO EDGE BLOCKING
Installation
OF RISER
Figure 4 - Unfinished Basement, Soild Wood Joists, Blocking

16"
CENTERS
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BLOCKING
TO FULL DEPTH
OF JOIST
BLOCKING JOIST CEILING

Appendix
A
Figure 5 - Unfinished Basement, Branch Line Support

Appendix
B
1/2 JOIST 1/2 JOIST

DEPTH DEPTH
MAX. MAX.
Information
Important
Branches Branches
Supported with Supported with
Blocking Hangers
1-3/4" 1-3/4"
MAX. MAX.
• The instructions shown here for Unfinished Basements with Exposed Solid
Wood Joists require the use of Schedule 80 fittings when sizes are 1-1/2
inches (DN40) and larger.
Use of TYCO CPVC pipe and fittings is limited to basements where the
quantity and combustibility of contents is low and fires with relatively low
rates of heat release are expected.
Combustible Concealed Spaces (UL)
TYCO CPVC Pipe and Fittings are not approved for installation in combustible
concealed spaces requiring sprinklers, as referenced in NFPA 13 unless
protected by sprinklers specifically Listed for this application. Although NFPA
13R and 13D permit the omission of sprinklers from combustible concealed
spaces, Tyco CPVC Pipe and Fittings can be installed in these areas when
protecting residential occupancies according to these standards.
For installations where sprinkler pipe runs through an attic space that requires
sprinklers per NFPA, CPVC piping shall be protected in order to meet the
requirements of its UL and C-UL Listings. Additionally, the authority having
jurisdiction shall be consulted prior to any installation of CPVC in attic spaces
requiring sprinklers. Protection methods and requirements may vary by
jurisdiction and are subject to interpretation.
• Special Use Sprinklers - Tyco Fire & Building Products Specific Application
Attic Sprinklers
- Product Description - In accordance with the UL Listing, the Tyco Fire &
Building Products, Specific Application Sprinklers for Protecting Attics
are designed to provide protection of specific light hazard combustible, as
well as non-combustible, attic spaces requiring sprinkler protection. The
Specific Application Sprinklers for Protecting Attics allow for the use of
Tyco CPVC Pipe and Fittings within the attic space and to supply the wet
system sprinklers below the ceiling provided the attic space is protected
with Specific Application Sprinklers for Protecting Attics.
- Installation Requirements - When using the Specific Application Sprinklers
for Protecting Attics, reference Technical Data Sheet TFP610.
• Special Use Sprinklers - Tyco Fire & Building Products Specific Application
Model CC1, CC2, and CC3 Combustible Concealed Space Sprinklers
- Product Description - In accordance with the UL Listing, the Tyco Fire
Products Specific Application Model CC1, CC2 and CC3 Combustible
Concealed Space Sprinklers are specific application sprinklers designed
to provide protection of specific light hazard combustible, as well as
non-combustible, concealed spaces requiring sprinkler protection. The
Model CC1, CC2 and CC3 Sprinklers in some cases allow for the use of
Tyco CPVC Pipe and Fittings within concealed spaces requiring automatic
sprinkler protection.
- Installation Requirements - When using the Model CC1, CC2, and CC3
Sprinklers, reference Technical Data Sheet TFP630, TFP632, and TFP633
respectively.
Residential Dry Pipe Systems (UL)

In accordance with the Underwriters Laboratories Inc. (UL) Listing, TYCO
Description
CPVC Fire Sprinkler Pipe and Fittings made with BlazeMaster ® compound
General
may be installed in Dry Pipe Systems for Residential Occupancies when
subject to the additional limitations listed in this section.
• Acceptable Residential Occupancies are defined as follows:
- Concealed (protected) installations in residential sprinkler systems for
one- and two- family dwellings and manufactured homes per NFPA 13D.
Approvals
Listings /
- Residential sprinkler systems for residential occupancies up to and
including four stories in height per NFPA 13R.
- Residential portions of any occupancy per NFPA 13 where calculations
for Dry Pipe System water delivery are based on the hazard shown in
Table A using a calculation program listed by a nationally recognized
laboratory or obtained where the system design specifies that water is
Technical
Data
delivered to the system test connection in not more than 15 seconds for
Residential Occupancies, starting at normal air pressure on the system.
• Residential sprinklers used in conjunction with TYCO CPVC Fire Sprinkler
Pipe and Fittings in Dry Pipe Systems shall be specifically listed for such
use.
Installation
• The TYCO CPVC Sprinkler Head Adapter Tee (P/N 80259) is to be used with
dry-type residential pendent sprinklers in dry pipe system installations.
• Dry Pipe Systems in areas subject to freezing shall be pitched at least
1/4 or 1/2 inch per 10 feet (2 mm/m) in accordance with the appropriate
NFPA standard being utilized.
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• U pon completion of the assembly and cure, the system shall by
hydrostatically tested in accordance with the procedures described in Visit
the CPVC Installation Handbook (IH-1900).
• T YCO CPVC Fire Sprinkler pipe and fittings used in Dry Pipe Systems may
not be used in combination with other thermoplastic piping systems unless
specifically listed for use in Dry Pipe Systems. Combining with steel or
copper piping systems is permitted, where applicable.
Appendix
• The pipe and fittings shall be protected (concealed) in accordance with

A
the specifications outlined in the CPVC Installation Handbook (IH-1900).

• Exposed pipe and fittings have not been evaluated.
• Minimum use temperature shall be -20°F (-29°C).
• 3 /4 to 3 inch pipe and fittings are listed for these applications and are to
Appendix
be assembled with TFP-500 One Step Solvent Cement.

B
• In-service system Air Pressure shall be maintained at a maximum of 15

psi (1 bar).
• Pipe friction loss shall be calculated in accordance with the Hazen-Williams
formula using a C value of 150.
Information
Important
• Air supply to the TYCO CPVC Pipe and Fittings shall be free of oil and oil
vapor. Automatic air compressors shall be of an oil-less type or the air
shall be treated to assure oil or oil vapor is not introduced into the piping.
Table A
Residential Dry Pipe System
Water Delivery
Hazard Residential
Number of
Most Remote Sprinklers 1
Initially Open
Maximum Time of Water
15 Seconds
Delivery
Air Plenums (UL)

TYCO CPVC Pipe and Fittings are UL Listed for use in air plenums. TYCO
CPVC Pipe and Fittings comply with UL1887 combustibility requirements
for thermoplastic sprinkler pipe as described in the Standard for Installation
of Air Conditioning and Ventilating Systems, NFPA 90A, and various model
mechanical codes. TYCO CPVC Pipe and Fittings may be installed in the
plenum adjacent to, but not over, an opening in the ceiling such as ventilation
grills. Return Air Plenum installations may only be made with UL Listed TYCO
CPVC Pipe and Fittings and require the use of Schedule 80 fittings when
sizes are 1-1/2 inch (DN40) and larger.
Garage Installations (UL)

Garage Installation Specifications shall only apply for the installation of
UL Listed TYCO CPVC Pipe and Fittings in garages requiring sprinkler
protection per NFPA 13D and NFPA 13R. These Standards are defined in
NFPA codes entitled “One and Two Family Dwellings and Mobile Homes” and
in “Residential Occupancies up to Four Stories in Height”. As referenced in
NFPA 13D:(2007) Section 8.6.4, “Sprinklers are not required in garages, open
attached porches, carports or similar structures.” The installation of TYCO
CPVC Pipe and Fittings for use in garages requiring sprinkler protection per
NFPA 13R is only applicable to the UL Listing of this product.
Requirements for Pipe, Fittings, Solvent Cement Systems, System Design,
Installation, Freeze Protection, and Penetrating Fire Related Walls and
Partitions are covered in this Installation Handbook. Read these sections
carefully prior to designing or installing TYCO CPVC Pipe and Fittings for
garage installations.
• Installation Requirements
- Protection: TYCO CPVC Pipe and Fittings shall be installed concealed
behind protection consisting of a minimum of one layer of 3/8 inch (9,5
mm) thick gypsum wallboard or 1/2 inch (13 mm) thick plywood.
- Sprinkler Requirements: UL Listed, quick response, standard coverage,
pendent or sidewall sprinklers with a 225°F (107°C ) maximum
temperature rating shall be utilized. All sprinklers shall be installed per
the manufacturer’s published installation instructions.
- Installation Standard: The Listing for Garage Installations shall pertain
to those occupancies defined by NFPA 13R.
System Risers (UL)

In accordance with the UL Listing, TYCO CPVC Pipe and Fittings may be
Description
used as system risers in accordance with NFPA 13, 13D, and 13R when
General
subject to the following additional limitations:
1. When installed protected (concealed) in accordance with NFPA 13, 13D,
and 13R, the minimum protection shall consist of either one layer of 3/8
inch (9,5 mm) thick gypsum wallboard or 1/2 inch (12,7 mm) thick plywood.
2. W hen installed without protection (exposed) in accordance with
Approvals
Listings /
NFPA 13D and 13R, the following limitations shall apply:
- T he riser shall be installed below a smooth, flat, horizontal ceiling
construction. A Listed residential pendent sprinkler is to be installed with
its deflector at the distance from the ceiling specified in the sprinkler
Listing.
or
Technical
The riser shall be installed below a horizontal unfinished basement
Data
ceiling (in accordance with NFPA 13D) constructed utilizing nominal 2”
x 10” (50 x 250) exposed wood joists on maximum 16 inch (406,4 mm)
centers; nominal 2” x 12” (50 x 300) exposed solid wood joists on 16
inch (406,4 mm) centers; or, composite wood I-joists with a nominal
depth of 12 inch (304,8 mm) on maximum 24 inch (609,6 mm) on center.
A Listed residential pendent sprinkler is to be installed with its deflector
Installation
a maximum of 1-3/4 inches (44,5 mm) below the bottom of the solid
wood joist in anticipation of the future installation of a finished ceiling.
hen installing TYCO CPVC Pipe and Fittings in conjunction with 2” x
W
12” (50 x 300) solid wood joists, the maximum system working pressure
under flowing conditions shall not exceed 100 psi (6,9 bar) and the
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maximum system working pressure under static (non flowing) conditions
shall not exceed 175 psi (12,1 bar). Visit
- The Listed residential pendent sprinkler is to have 155°F (68°C) maximum
temperature rating and a minimum K-factor of 3.0, and is to be installed
at a maximum horizontal distance of 12 inches (305,0 mm) from the
center line of the riser. The system is to be designed based upon the
Listed flows for the sprinkler selected except that the flow for a single
Appendix
sprinkler or multiple sprinklers shall not be less than 11 gpm (41,6 lpm)
A
per sprinkler.
- The riser shall be supported vertically within 2 feet (610 mm) of the
ceiling or bottom of the joist.
- The minimum riser diameter shall be 1 inch (DN25) and the maximum
riser diameter shall be 2 inches (DN50).
Appendix
- The maximum distance between the wall(s) and the outside surface of
B
the riser pipe shall be 1-1/2 inches (38,1 mm).

- All solvent cement joints shall be made with TFP-500 One Step Solvent
Cement.
- The instructions shown here for Exposed System Risers require the
Information
Important
use of Schedule 80 fittings when riser sizes are 1-1/2 inches (38,1 mm)
and larger.
3. The system shall be installed per the requirements of NFPA 13:(2010)
Section 9.2.5, Support of Risers.
4. T YCO CPVC Pipe and Fittings shall be installed per the manufacturer’s
Installation Instruction and Technical Handbook.
5. Risers shall be supported by pipe clamps or by hangers located on the
horizontal connection closest to the riser. Only Listed hangers and clamps
shall be used.
6. Vertical lines must be supported at intervals, described in Paragraphs 9
and 10 below to avoid placing excessive load on a fitting at the lower end.
Do this by using riser clamps or double bolt pipe clamps Listed for this
service. The clamps must not exert compressive stresses on the pipe.
If possible, the clamps should be located just below a fitting so that the
shoulder of the fitting rests against the clamp. If necessary, a coupling
can be modified and adhered to the pipe as a bearing support (modified
riser collar) such that the shoulder of the fitting rests on the clamp (Ref.
Figure 6). Follow the cure times in Tables U, V, and W.
Note: A modified riser collar shall only be used to provide support to

the riser and shall not be used to join two pieces of pipe.
7. Do not use riser clamps that squeeze the pipe and depend on compression
of the pipe to support the weight.
8. Hangers and straps shall not compress, distort, cut or abrade the piping
and shall allow for free movement of the pipe to permit thermal expansion
and contraction. The pipe can be damaged, and compression increases
the likelihood of stress cracking.
9. Maintain vertical piping in straight alignment with supports at each floor
level, or at 10 feet (3,1 m) intervals, whichever is less.
10. T YCO CPVC risers in vertical shafts or in buildings with ceilings over 25
feet (7,6 m), shall be aligned straightly and supported at each floor level,
or at 10 feet (3,1 m) intervals, whichever is less.
Figure 6 - Riser Collar
Modify Coupling Collar

Retain Portion of
Collar Adhered
Coupling Without
to Pipe
Seat as Collar
Shoulder of Collar
Cut Above and
Rests on Support
Parallel to Seat
Support
Seat
Support is Snug But
Discard This
Not Tight on Pipe
Portion Pipe
Underground Water Pressure Service (UL & C-UL)

• Pipe - TYCO CPVC Pipe complies with the requirements of ASTM F442 and
Description
standard dimension ratio (SDR) 13.5. TYCO pipe is UL Listed and C-UL
General
Listed for a rated pressure of 175 psi (12,1 bar) for underground service.
• Fittings - TYCO CPVC Fittings comply with the requirements of ASTM
F438 (Schedule 40 socket), ASTM F439 (Schedule 80 socket) and ASTM
F1970 (Transition fittings).
• Solvent Cement - All socket type joints shall be made in accordance with
Approvals
Listings /
TFPP’s Installation Instructions using the TFP-500 One Step Solvent
Cement.
Note: When using TYCO CPVC Pipe and Fittings, pipe and fittings must
be installed in accordance with ASTM D2774, the standard recom-
mended practice for underground installation of thermoplastic pres-
sure piping and ASTM F645, the standard guide for selection, design,
Technical
and installation of thermoplastic water pressure piping systems, and all
Data
TFPP installation instructions contained within this Installation Hand-
book.
• System Design - A TYCO CPVC underground system shall be hydrauli-

cally calculated using a Hazen-Williams C-Factor of 150, and designed
Installation
and installed in accordance with the “Installation of Sprinkler Systems,”
NFPA 13, 2007 edition, and where appropriate the “Standard for Instal-
lation of Private Fire Service Mains and Their Appurtenances,” NFPA 24.
• Installation Procedures - The installation procedures detailed within apply
to TYCO CPVC Pipe that has solvent cemented joints in sizes ranging from
3/4 to 3 inch (DN20 to DN80).
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• Inspection - Before installation, TYCO CPVC Pipe and Fittings should be
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thoroughly inspected for cuts, scratches, gouges, or split ends. Discard
damaged pipe.
• Trenching - The trench should be of adequate width to allow convenient
installation, while at the same time being as narrow as possible. Minimum
trench widths may be utilized by joining pipe outside of the trench and
Appendix
lowering it into the trench after adequate joint strength has been achieved.
A
Note: Refer to TFPP’s instructions for recommended set and cure times
for solvent cemented joints as found in Tables U, V, and W. Where pipe
is joined in the trench, or where thermal expansion and contraction are
factors, trench widths may have to be widened. For additional details
on expansion and contraction, see thermal expansion characteristics
in Tables H1 and H2. Table B shows the trench width and minimum
Appendix
ground cover required for underground installation.

B
All TYCO CPVC Pipe that is water filled should be buried at least 12 inches
(304,8 mm) below the maximum expected frost line. It is recommended that
TYCO piping be run within a metal or concrete casing when it is installed
beneath surfaces that are subject to heavy-weight or constant traffic such
Information
as roadways and railroad tracks.

Important
The trench bottom should be continuous, relatively smooth and free

of rocks. Where ledge rock, hardpan or boulders are encountered, it is
necessary to pad the trench bottom using a minimum of 4 inches (102,0
mm) of tamped earth or sand beneath the pipe as a cushion and to protect
the pipe from damage. Sufficient cover must be maintained to keep external
stress levels below maximum design stress. Reliability and safety of service
is of major importance in determining minimum cover. Local, state and
national codes may also govern.
• M aintenance - Maintenance of TYCO CPVC Pipe and Fittings for
underground water service shall be in accordance with the Standard
for Inspection, Testing and Maintenance of Water Based Extinguishing
Systems as defined by NFPA 25.
• Snaking of Pipe - After TYCO CPVC pipe has been solvent cemented, it is
advisable to snake the pipe according to the following recommendations
beside the trench during its required drying time. BE ESPECIALLY
CAREFUL NOT TO APPLY ANY STRESS THAT WILL DISTURB THE
UNDRIED JOINT. Snaking is necessary to allow for any anticipated thermal
contraction that will take place in the newly joined pipe line. Snaking is
particularly necessary on the lengths of pipe that have been solvent
cemented during the afternoon hours of a hot summer day because
the drying time will extend through the cool of the night when thermal
contraction of the pipe could stress the joints to the point of pull out. This
snaking is also especially necessary with pipe that is laid in its trench
(necessitating wider trenches than recommended) and is back-filled with
cool earth before the joints are thoroughly dry. Tables C1 and C2 show
the Pipe Snaking and the Loop Offset dimensions to compensate for
contraction.
• Back-Filling - Ideally, back-filling should only be done early in the morning
during hot weather when the line is fully contracted so that there is no
chance of insufficiently dried joints being subject to contraction stresses.
The pipe should be uniformly and continuously supported over its entire
length with firm, stable material. Blocking should not be used to change
pipe grade or to intermittently support pipe across excavated sections.
Pipe is installed in a wide range of sub soils. These soils should not only
be stable, but applied in such a manner so as to physically shield the pipe
from damage. Attention should be given to local pipe laying experience
that may indicate particular bedding problems.
Back-filled material free of rocks with a size of 1/2 inch (12,7 mm) or less
should be used to surround the pipe with 6-8 inches (152,4 mm - 203,2 mm)
of cover. The back-filled material should be placed in layers. Each soil layer
should be sufficiently compacted uniformly to develop laterally passive
soil forces during the back-fill operation. It may be advisable to have the
pipe under water pressure, 15-25 psi (1,0-1,7 bar) during the back-filling.
Vibratory methods are preferred when compacting sand or gravel. Best
results are obtained when the soils are in a nearly saturated condition.
Where water flooding is used, the initial back-fill should be sufficient to
ensure complete coverage of the pipe. Additional material should not be
added until the water flooded back-fill is firm enough to walk on. Care
should be taken to avoid floating the pipe.
Sand and gravel containing a significant portion of fine-grained material
Table B - Ground Cover
Description
Nominal Ground Cover Minimum
Trench Width
General
Pipe Size Inches (mm)
ANSI Inches Inches
(mm) Light Traffic Heavy Traffic
DN
3
DN80
8 12 - 18 30 - 36
and Under (203,2) (305,0 - 457,2) (762,0 - 914,4)
Approvals
Listings /
Table C1 - U.S. Units
Maximum Temperature Variation, °F
Between Time of Solvent Welding and Final Use
DEFLECTED PIPE
Technical
Data
OFFSET
OFFSET
LOOP LENGTH
2 LOOP LENGTHS
Installation
Temperature Variation, °F
Loop
Length 10° 20° 30° 40° 50° 60° 70° 80° 90° 100°
Feet
Offset- Inches
20 3 4 5 5 6 6 7 7 8 8
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50 7 9 11 13 14 16 17 18 19 20
100 18 18 22 26 29 32 35 37 40 42 Visit
Table C2 - Metric Units

Maximum Temperature Variation, °C
Between Time of Solvent Welding and Final Use
Appendix
DEFLECTED PIPE
A
OFFSET
OFFSET
LOOP LENGTH
Appendix
2 LOOP LENGTHS
B
Temperature Variation, °C
Loop
Length 5° 10° 15° 20° 25° 30° 35° 40° 45° 50°
Meters
Offset- Millimeters
Information
5 65 83 95 105 114 123 133 143 154 164

Important
15 164 219 266 307 343 377 409 440 469 498
30 314 424 522 609 687 758 823 884 943 999
such as silt and clay should be compacted by hand or preferably by a
mechanical tamper. The remainder of the back-fill should be placed and
spread in uniform layers in such a manner as to fill the trench completely
so that there will be no unfilled spaces under or about rocks or lumps of
earth in the back-fill. Large or sharp rocks, frozen clods and other debris
greater than 3 inches (76,2 mm) in diameter should be removed. Rolling
equipment or heavy tampers should only be used to consolidate the final
back-fill.
Outdoor Installations
TYCO CPVC Pipe and Fittings are not listed for outdoor applications other
than underground.
FACTORY MUTUAL (FM)
TYCO CPVC Pipe and Fittings are FM Approved for use in:
• Miscellaneous non-manufacturing occupancies as described in FM Loss
Prevention Data Sheet 3-26, “Fire Protection Water Demand for Non-
storage Sprinklered Properties”, Table 2, Section L.
• Residential occupancies as described in FM Loss Prevention Data Sheet
3-26, “Installation of Sprinkler Systems”.
TYCO Fire Sprinkler Systems shall be employed in wet pipe systems
only. (A wet pipe system contains water or water and glycerin [anti-freeze
solution] and is connected to a water supply so that the water or water and
glycerin [anti-freeze solution] will discharge immediately when the sprinkler
is opened.)
Concealed Installations (FM)

In accordance with the FM Approval, protection shall be provided for TYCO
CPVC Pipe and Fittings as follows:
• The minimum protection shall consist of either a permanently installed
non-combustible barrier from any area protected by the system.
Note: A permanently installed barrier is one that cannot be removed

without substantial cosmetic damage. Drop in ceiling tiles, as used in
suspended ceilings are specifically considered not be permanently in-
stalled for the purposes of this definition. Non-combustible is defined as
having a minimum finish fire rating of 15 minutes when tested per ASTM
E119.
• A s an alternative to the protection of a permanently installed non-
combustible barrier, FM has approved the use of TYCO CPVC with the
SOFFI-STEELTM covering system manufactured by Grice Engineering.
• FM Approved quick response, standard or extended coverage, or FM
Approved residential sprinklers installed in accordance with their approval
limitations may be used.
• Solvent cement joints shall be made with TFP-500 One Step Solvent
Cement.
Exposed Installations - Smooth, Flat, Horizontal Ceilings

(FM)
Description
In accordance with the FM Approval, TYCO CPVC Pipe and Fittings may
General
be installed without protection (exposed), subject to the following additional
limitations:
Note: Where piping is installed above drop-in ceiling tiles, the piping shall
be considered exposed.
Ceilings may be combustible, or non permanently installed.
Approvals
Listings /
• Standard Coverage Sprinklers
- Pendent sprinklers shall be FM Approved, quick response sprinklers
having deflectors installed within 8 inches (203,2 mm) of the ceiling. The
maximum distance between sprinklers shall not exceed 15 feet (4,6 m).
The maximum ceiling height shall not exceed 10 feet (3,0 m).
- Upright sprinklers shall be FM Approved, quick response sprinklers
Technical
Data
The maximum distance from the ceiling to the centerline of the main
run of pipe shall not exceed 7-1/2 inch (191 mm). The distance from the
centerline of the sprinkler to the closest hanger shall be 3 inches (76,2
mm). The maximum ceiling height shall not exceed 10 feet (3,0 m).
Installation
- Horizontal Sidewall Sprinklers shall be FM Approved, quick response
sprinklers having deflectors installed within 12 inches (304,8 mm) of the
ceiling and within 6 inches (152,4 mm) of the side wall. The maximum
distance between sprinklers shall not exceed 14 feet (4,3 m). The
maximum ceiling height shall not exceed 10 feet (3,0 m).
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Cement. Visit
• Extended Coverage Sprinklers

- Pendent sprinklers shall be FM Approved, quick response sprinklers
When the sprinklers are not on square spacings, the flow for a sprinkler
Appendix
should be based on the density applied over the square area calculated
A
for the largest dimension of the sprinkler spacing. The maximum ceiling
height shall not exceed 10 feet (3,0 m).
Appendix
lateral distance between sprinklers shall not exceed 16 feet (4,9 m). The
B
maximum ceiling height shall not exceed 10 feet (3,0 m).

- T he minimum flow or pressure established for Extended Coverage
Systems shall be per FM Loss Prevention Data Sheet 2-0 and 3-26.
Information
Cement.
Important
• Residential Sprinklers
- Pendent sprinklers shall be FM Approved, residential sprinklers having
deflectors installed within 8 inches (203,2 mm) of the ceiling. The
The minimum required discharge from each sprinkler is to be the greater
of either the approved flow rate applied over the square area calculated
for the largest dimension of the sprinkler spacing or a minimum discharge
of 0.1 gpm/sq.ft. (4,1 mm/min) over the actual area (S x L) covered by the
sprinkler. The maximum ceiling height shall not exceed 10 feet (3,0 m).
lateral distance between sprinklers shall not exceed 16 feet (4,9 m). The
minimum required discharge from each sprinkler is to be the greater of
either the approved flow rate applied over the area calculated for the
largest dimension of the sprinkler spacing or a minimum discharge of
0.1 gpm/sq.ft. (4,1 mm/min) over the actual area (S x L) covered by the
sprinkler. The maximum ceiling height shall not exceed 10 feet (3,0 m).
- T he minimum flow or pressure established for Residential Sprinkler
Systems shall be per FM Loss Prevention Data Sheet 2-0 and 3-26.
Cement.
System Risers (FM)

In accordance with the FM Approval, TYCO CPVC Pipe and Fittings may be
installed without protection (exposed) as a vertical riser when subject to the
following additional limitations:
• An automatic sprinkler (of the same type as in the area being protected)
shall be located adjacent to and no further than 1 foot (0,3 m) from the riser.
• The automatic sprinkler protecting the riser shall not be considered when
determining protection criteria for the floor area. The design flow for the
sprinkler protecting the riser must be the same as for the other sprinklers,
and must be added to the hydraulic calculation.
• Solvent cement joints shall be made with TFP-500 One Step Solvent
Cement.
THE LOSS PREVENTION COUNCIL (LPCB)
Use of TYCO CPVC Fire Sprinkler Systems in Accordance with The Loss
Prevention Council (LPCB) “List of Approved Products and Services”, Part
5, “Automatic Sprinkler, Water Spray, and Deluge Systems” Section 21.1
“Plastic Pipes and Fittings” and Section 5 of BS 5306: Part 2.
The Loss Prevention Certification Board Listing is as follows:
1. The ‘scope of use’ of plastic pipe should be agreed upon between the
purchaser, authority having jurisdiction, and/or insurer.
2. Use of plastic pipe and fittings is subject to water authority agreement
for the territory concerned.
3. LPCB Approved quick response sprinklers shall be used with exposed
(i.e., fire exposure) plastic pipe and fittings.
4. Plastic pipe and fittings are suitable for use only with wet pipe systems.
5. Care should be exercised to ensure that joints are adequately cured,
Description
General
in accordance with the manufacturer’s installation instruction, prior to
pressurization.
6. Plastic pipe and fittings shall not be installed outdoors.
7. Where plastic pipe and fittings are exposed (i.e. fire exposure), the system
shall be installed close to a flat ceiling construction.
Approvals
Listings /
8. Sprinkler systems that employ plastic pipe and fittings shall be designed
where possible to ensure no “no flow” sections of pipe work in the event
of sprinkler operation.
9. LPCB maximum ambient temperature of 50°C.
The Loss Prevention Certification Board listing applies to Light Hazard
Classifications BS 5306: Part 2, Section 5.2 fall within the scope of NFPA
Technical
13, 13R and 13D.
Data
In addition, TYCO Fire Sprinkler Systems can be installed in certain ordinary
classification (BS 5306: Part 2, Section 5.3) such as offices, retail shops and
department stores when installed in accordance with Section 22 of LPCB
“List of Approved Products and Services”.
Installation
TYCO CPVC Pipe and Fittings should not be used in high hazard applications
(BS 5306: Part 2, Section 5.4) and ordinary hazard applications where the
fuel load or rate of heat release is high, such as boiler rooms, kitchens,
manufacturing areas, and certain warehouse applications.
Solvent cement joints shall be made with TFP-500 One Step Solvent Cement.
Tyco-Fire.com
ADDITIONAL APPROVALS
(MEA and NSF) Visit
• T YCO CPVC Pipe and Fittings are Listed by MEA in Residential buildings as
defined by NFPA 13D and 13R. The MEA listing number is 434-88-M, Vol. 2.
• T YCO CPVC Pipe and Fittings (slip style only) are tested by NSF for
chemical extraction to Standard 61 and carry the NSF-pw Listing.
Appendix
A
ORDINARY HAZARD INSTALLATIONS

NFPA 13:(2007) Section 6.3.6.2 permits the use of pipe or tube listed for light
hazard occupancies to be installed in ordinary hazard rooms of otherwise
light hazard occupancies where the room does not exceed 400 sq. ft. (37
sq. m). TYCO CPVC sprinkler pipe and fittings can be installed in these
Appendix
installations in accordance with the manufacturer’s Installation Instructions

B
and Technical Handbook. The local authority having jurisdiction should be

consulted for additional information in regards to a specific situation.
Information
Important

TECHNICAL DATA 27
TECHNICAL DATA
Description
TYCO CPVC SPECIFICATIONS
General
Pipe
TYCO CPVC sprinkler pipe conforms to the requirements of ASTM F442 and
is produced to SDR 13.5. SDR (Standard Dimension Ratio) is the ratio of
the outside pipe diameter to the wall thickness of the pipe. The pipe carries
the NSF International (NSF-pw) mark for use in potable water systems. See
Tables D1 and D2 for dimensions of pipe.
Approvals
Listings /
Table D1 - U.S. Units
Dimensions for TYCO CPVC Pipe
Nominal Empty Water Filled
Nominal Nominal Volume
Pipe Size Weight Weight
O.D. I.D. Gallons /
ANSI Pounds / Pounds / Foot
Inches Inches
Inches Foot Foot
Technical
Data
3/4 1.050 0.874 0.168 0.428 0.031
1 1.315 1.101 0.262 0.675 0.049
1-1/4 1.660 1.394 0.418 1.079 0.079
Installation
1-1/2 1.900 1.598 0.548 1.417 0.104
2 2.375 2.003 0.859 2.224 0.164
2-1/2 2.875 2.423 1.257 3.255 0.239
Tyco-Fire.com
3 3.500 2.950 1.867 4.829 0.355
Visit
Table D2 - Metric Units

Dimensions for TYCO CPVC Pipe
Empty Water Filled
Nominal Nominal Nominal Volume
Weight Weight
Pipe Size O.D. I.D. Liters /
Kilograms/ Kilograms/ Meter
Appendix
DN Millimeters Millimeters
Meter Meter
A
DN20 26,7 22,0 0,250 0,637 0,102
DN25 33,4 28,0 0,390 1,000 0,161
DN32 42,4 35,4 0,622 1,606 0,260

Appendix
B
DN40 48,3 40,6 0,816 2,109 0,342
DN50 60,3 50,9 1,278 3,310 0,538
DN65 73,0 61,5 1,871 4,844 0,786

Information
Important
DN80 88,9 75,0 2,778 7,186 1,166

28 TECHNICAL DATA
Fittings
TYCO CPVC sprinkler fittings conform to the requirements of ASTM F438
(Schedule 40 dimensions from 3/4 to 1-1/2 inches, DN20 to DN32), ASTM
F439 (Schedule 80 dimensions for 1-1/2 to 3 inches, DN40 to DN80) and
ASTM F1970 (Transition Fittings). Female threaded adapters for sprinkler
connections contain brass inserts. Slip style fittings carry the NSF
International (NSF-pw) mark for use in potable water systems. See Appendix
A for sprinkler fittings types, sizes, socket and take-out dimensions.
Solvent Cement
TYCO CPVC socket connections shall be joined using TFP-500 One Step
Solvent Cement as indicated in the “Listing and Approvals” section. TFP-500
One Step Solvent Cement meets ASTM F493 and NSF requirements. Review
solvent cementing instructions within this handbook prior to installation.
PRODUCT RATINGS AND CAPABILITIES

Ambient Temperature and Heat Sources
TYCO CPVC Pipe and Fittings shall be installed in areas where the ambient
temperature does not exceed 150°F (65°C). (LPCB maximum ambient
temperature of 50°C)
Before penetrating fire rated walls and partitions, consult building codes and
authorities having jurisdiction in your area. TYCO CPVC systems should be
designed and installed so that the piping is not closely exposed to high heat
producing sources, such as incandescent light, ballasts, and steam lines.
Pressure Rating
TYCO CPVC Pipe and Fittings are Listed/Approved for a rated pressure
of 175 psi (12,1 bar) and a maximum ambient temperature of 150°F (65°C).
(LPCB maximum ambient temperature of 50°C)
TECHNICAL DATA 29
Friction Loss
TYCO CPVC Pipe has a Hazen-Williams C-Value of 150. Pipe friction
Description
loss calculations shall be made according to NFPA Standards.
General
Tables F1 and F2 show the allowance of friction loss for fittings, expressed
in equivalent feet of pipe.
Table F1
Allowance for Friction Loss in Fittings***
Fitting Size
3⁄4 1 1-1⁄4 1-1⁄2 2 2-1⁄2 3
Approvals
Listings /
ANSI Inches
Tee Branch- ft. 3 5 6 8 10 12 15
Elbow 90°*- ft. 4 5 6 7 9 12 13
Elbow 45°- ft. 1 1 2 2 2 3 4
Technical
Data
Coupling- ft. 1 1 1 1 1 2 2
Tee Run**- ft. 1 1 1 1 1 2 2
Table F2
Allowance for Friction Loss in Fittings***
Installation
Fitting Size DN DN20 DN25 DN32 DN40 DN50 DN65 DN80
Tee Branch- m 0,9 1,5 1,8 2,4 3,1 3,7 4,6
Elbow 90°*- m 1,2 1,5 1,8 2,1 2,7 3,7 4,0
Tyco-Fire.com
Elbow 45°- m 0,3 0,3 0,6 0,6 0,6 0,9 1,2
Visit
Coupling- m 0,3 0,3 0,3 0,3 0,3 0,6 0,6
Tee Run**- m 0,3 0,3 0,3 0,3 0,3 0,6 0,6

* The above stated friction loss values are for TYCO fittings only. When using other
Appendix
Listed TYCO CPVC 90° elbows with BlazeMaster products, consult the fitting
manufacturer’s installation and design manuals.
A
** The need for friction loss for a tee run is only referenced in NFPA 13D under the
General Pipe Sizing Method section.
*** Per manufacturer’s test.
Appendix
B
Information
Important
30 TECHNICAL DATA
Thermal Expansion – U.S. Units
TYCO CPVC Pipe, like all piping materials, expands and contracts with
changes in temperature. The coefficient of linear expansion for TYCO CPVC
Pipe is: 0.000034 inch/inch /°F. The coefficient of linear expansion TYCO
CPVC Pipe is the same for all pipe sizes.
To determine the linear expansion of the pipe due to thermal changes use
the following formula:
∆L = 12eL (∆T)
Where:
e = 0.000034 in/in/°F (coefficient of linear expansion)
L = Length of run in feet
∆T = Temperature change in °F
∆L = Inches
Example: How much will a 40 foot run of 3/4 inch TYCO CPVC Pipe
increase in length (or expand) if the expected ambient
temperature ranges from 35°F to 85°F? Changes in length due
to fittings are insignificant relative to the pipe.
∆L = 12eL (∆T)
∆L = 12 (0.000034) x 40 x 50
∆L = 0.82 inch or approximately 13/16 inch
TYCO CPVC exhibits a relatively high coefficient of thermal expansion.

When designing TYCO sprinkler systems, expansion of long runs must
be considered if temperature variations will be encountered (i.e.; summer
to winter extremes). Methods of compensating for thermal expansion are
expansion loops, offsets and change of direction of the pipe run shown in
Figure 7.
Loop Lengths “L” for use in Figure 7 are shown in Tables H1, J1, and K1.
If the change in temperature and the maximum working temperature are
lower than those used to derive the tables, the numbers will be conservative
in nature. For example, for a temperature change from 60°F to 125°F use
Table J1 because the maximum temperature is greater than those shown
in Tables G1 and H1.
For conditions that are not covered in the Loop Length Tables, use the
following formula:
Where:
L = Length of loop, offset, or charge of direction in inches
E = Modulus of elasticity at the maximum temperature (Table L1) in psi
D = Nominal outside diameter of pipe (Table D1) in inches
∆L = Change in length of pipe due to change in temperature in inches
S = Working stress at the maximum temperature (Table L1) in psi
TECHNICAL DATA 31
Example: How much expansion can be expected in a 240 foot run of 2 inch
TYCO CPVC Pipe installed in 40°F given a maximum temperature
Description
change to 100°F? Additionally, how long should the expansion
General
loop be to compensate for this expansion?
Step 1. Find the temperature change expressed as ∆T.
∆T = 100°F – 40°F
∆T = 60°F
Approvals
Listings /
Step 2. Calculate the change in length expressed as ∆L.
∆L = 12 e L (∆T)
∆L = 12 (0.000034) x 240 x 60
∆L = 5.88 inches
Step 3. Find the length of the expansion loop or offset in inches
Technical
Data
L = Length of loop, offset, or charge of direction in inches
E = Modulus of elasticity at maximum temperature (Table L1)
in psi
Installation
D = Nominal outside diameter of pipe (Table D1) in inches
S = Working stress at maximum temperature (Table L1) psi
∆L = Change in length of pipe due to a change in temperature
from Step 2 in inches
Tyco-Fire.com
Visit
L =71.90 inches
Step 4. Refer to Figure 7.

a- For loop length: 1/5 L = 1⁄5 x 71.90 = 14.38 inches
2⁄5 L = 2⁄5 x 71.90 = 28.76 inches
Appendix
b- For offset length: 1 ⁄4 L = 1⁄4 x 71.90 = 17.98 inches

A
1⁄2 L = 1⁄2 x 71.90 = 35.95 inches

c- For change of direction length: L= 71.90 inches
Appendix
B
Information
Important
32 TECHNICAL DATA
Thermal Expansion – Metric Units
TYCO CPVC Pipe, like all piping materials, expands and contracts with
changes in temperature. The coefficient of linear expansions TYCO CPVC
Pipe is: 0,062 mm/m/°C. The coefficient of linear expansion TYCO CPVC
Pipe is the same for all pipe sizes.
To determine the linear expansion of the pipe due to thermal changes use
the following formula:
∆L = eL (∆T)
Where:
e = 0,061 mm/m C° (coefficient of linear expansion)
L = Length of run in meters
∆T = Temperature change in °C
Example: How much will a 12 m run of DN20 TYCO CPVC Pipe increase
in length (or expand) if the expected ambient temperature
ranges from 2°C to 32°C? Changes in length due to fittings are
insignificant relative to the pipe.
∆L = eL (∆T)
∆L = (0,061) x 12 x 30
∆L = 22,0 mm
TYCO CPVC exhibits a relatively high coefficient of thermal expansion (see

Table H2). When designing TYCO sprinkler systems, expansion of long
runs must be considered if temperature variations will be encountered
(i.e.; summer to winter extremes). Methods of compensating for thermal
expansion are expansion loops, offsets and change of direction of the pipe
run shown in Figure 7.
Loop Lengths “L” for use in Figure 7 are shown in Tables H2, J2, and K2.
If the change in temperature and the maximum working temperature are
lower than those used to derive the tables, the numbers will be conservative
in nature. For example, for a temperature change from 16°C to 52°C use
Table J2 because the maximum temperature is greater than those shown
in Tables G2 and H2.
For conditions that are not covered in the Loop Length Tables, use the
following formula:
Where:
L = Length of loop, offset, or charge of direction in millimeters
E = Modulus of elasticity at the maximum temperature (Table L2) in bar
D = Nominal outside diameter of pipe (Table D2) in millimeters
∆L = Change in length of pipe due to change in temperature in millimeters
S = Working stress at the maximum temperature (Table L2) in bar
TECHNICAL DATA 33
Example: How much expansion can be expected in a 73 m run of DN50

TYCO CPVC Pipe installed in 4°C given a maximum temperature
Description
change to 38°C? Additionally, how long should the expansion
General
loop be to compensate for this expansion?
Step 1. Find the temperature change expressed as ∆T.
∆T = 38°C – 4°C
∆T = 34°C
Approvals
Listings /
Step 2. Calculate the change in length expressed as ∆L.
∆L = e L (∆T)
∆L = 0,061 x 73 x 34
∆L = 151,4 mm
Step 3. Find the length of the expansion loop or offset in millimeters
Technical
Data
L = Length of loop, offset, or charge of direction in millimeters
E = Modulus of elasticity at the maximum temperature (Table L2)
in bar
Installation
D = Average outside diameter of pipe (Table D2) in millimeters
S = Working stress at the maximum temperature (Table L2) in bar
∆L = Change in length of pipe due to a change in temperature
from Step 2 in millimeters
Tyco-Fire.com
Visit
L =1838 mm
Step 4. Refer to Figure 7.

a- For loop length: 1/5 L = 1⁄5 x 1838 mm = 368 mm
Appendix
2⁄5 L = 2⁄5 x 1838 mm = 735 mm

b- For offset length: 1 ⁄4 L = 1⁄4 x 1838 mm = 460 mm
A
1⁄2 L = 1⁄2 x 1838 mm = 919 mm

c- For change of direction length: L= 1838 mm
Appendix
B
Information
Important
34 TECHNICAL DATA
Table G1 - Thermal Expansion U.S. Units
Temperature Change ∆T °F
Length
of Run 20 30 40 50 60 70 80 90 100
Feet
Thermal Expansion, ∆L Inches
5 0.04 0.06 0.08 0.10 0.12 0.14 0.16 0.18 0.20
10 0.08 0.12 0.16 0.20 0.24 0.29 0.33 0.37 0.41
15 0.12 0.18 0.24 0.31 0.37 0.43 0.49 0.55 0.61
20 0.16 0.24 0.33 0.41 0.49 0.57 0.65 0.73 0.82
25 0.20 0.31 0.41 0.51 0.61 0.71 0.82 0.92 1.02
30 0.24 0.37 0.49 0.61 0.73 0.86 0.98 1.10 1.22
35 0.29 0.43 0.57 0.71 0.86 1.00 1.14 1.29 1.43
40 0.33 0.49 0.65 0.82 0.98 1.14 1.31 1.47 1.63
45 0.37 0.55 0.73 0.92 1.10 1.29 1.47 1.65 1.84
50 0.41 0.61 0.82 1.02 1.22 1.43 1.63 1.84 2.04
70 0.57 0.86 1.14 1.43 1.71 2.00 2.28 2.57 2.86
90 0.73 1.10 1.47 1.84 2.20 2.57 2.94 3.30 3.67
120 0.98 1.47 1.96 2.45 2.94 3.43 3.92 4.41 4.90
160 1.31 1.96 2.61 3.26 3.92 4.57 5.22 5.88 6.53
TECHNICAL DATA 35
Table G2 - Thermal Expansion Metric Units
Description
Temperature Change ∆T °C
General
Length
of Run 10 15 20 25 30 35 40 50 55
Meters
Thermal Expansion, ∆L Millimeters
1 0,6 0,9 1,2 1,5 1,8 2,1 2,4 3,1 3,4
2 1,2 1,8 2,4 3,1 3,7 4,3 4,9 6,1 6,7
Approvals
Listings /
3 1,8 2,7 3,7 4,6 5,5 6,4 7,3 9,2 10,1
4 2,4 3,7 4,9 6,1 7,3 8,5 9,8 12,2 13,4
5 3,1 4,6 6,1 7,6 9,2 10,7 12,2 15,3 16,8
Technical
Data
7 4,3 6,4 8,5 10,7 12,8 14,9 17,1 21,4 23,5
9 5,5 8,2 11,0 13,7 16,5 19,2 22,0 27,5 30,2
12 7,3 11,0 14,6 18,3 22,0 25,6 29,3 36,6 40,3
Installation
15 9,2 13,7 18,3 22,9 27,5 32,0 36,6 45,8 50,3
20 12,2 18,3 24,4 30,5 36,6 42,7 48,8 61,0 67,1
25 15,3 22,9 30,5 38,1 45,8 53,4 61,0 76,3 83,9
Tyco-Fire.com
30 18,3 27,5 36,6 45,8 54,9 64,1 73,2 91,5 100,7
Visit
40 24,4 36,6 48,8 61,0 73,2 85,4 97,6 122,0 134,2
50 30,5 45,8 61,0 76,3 91,5 106,8 122,0 152,5 167,8

Appendix
A
Appendix
B
Information
Important
36 TECHNICAL DATA
Table H1 - U.S. Units

Loop Length (30°F to 100°F) ∆T = 70°F
Nominal Pipe Size – O.D. & ANSI Inches

Length 3/4 1 1-1/4 1-1/2 2 2-1/2 3
of Run
Feet 1.050 1.315 1.660 1.900 2.375 2.875 3.500
Length of Loop - Inches
10 11 12 13 14 16 18 19
20 15 17 19 20 22 25 27
30 18 20 23 25 27 30 33
40 21 24 26 28 32 35 38
50 24 26 30 32 35 39 43
60 26 29 32 35 39 43 47
70 28 31 35 38 42 46 51
80 30 33 37 40 45 49 54
90 32 35 40 43 48 52 58
100 33 37 42 45 50 55 61
120 37 41 46 49 55 60 67
140 39 44 50 53 59 65 72
160 42 47 53 57 63 70 77
Note: Table based on Stress and Modulus of Elasticity at 100°F.

Refer to Table K1.
∆T = 70°F, S = 1560 psi, E = 3.85 x 10 5 psi
TECHNICAL DATA 37
Table H2 - Metric Units
Description
Loop Length (0°C to 40°C) ∆T = 40°C
General
Nominal Pipe Size – O.D. & DN, mm
Length
DN20 DN25 DN32 DN40 DN50 DN65 DN80
of Run
26,7 33,4 42,2 48,3 60,3 73,0 88,9
Meters
Length of Loop - Meters
Approvals
Listings /
3 0,3 0,3 0,3 0,4 0,4 0,4 0,5
5 0,3 0,4 0,4 0,5 0,5 0,6 0,6
10 0,5 0,5 0,6 0,7 0,7 0,8 0,9
Technical
15 0,6 0,7 0,8 0,8 0,9 1,0 1,1
Data
20 0,7 0,8 0,9 0,9 1,0 1,1 1,3
25 0,8 0,9 1,0 1,0 1,2 1,3 1,4
0,9 1,0 1,1 1,1 1,3 1,4 1,6
Installation
30
35 0,9 1,0 1,2 1,2 1,4 1,5 1,7
40 1,0 1,1 1,2 1,3 1,5 1,6 1,8
45 1,0 1,2 1,3 1,4 1,6 1,7 1,9
Tyco-Fire.com
50 1,1 1,2 1,4 1,5 1,6 1,8 2,0 Visit
55 1,2 1,3 1,5 1,5 1,7 1,9 2,1
60 1,2 1,3 1,5 1,6 1,8 2,0 2,2

Appendix
Note: Table based on Stress and Modulus of Elasticity at 40°C.

A
Refer to Table K2.

∆T = 38,9°C, S = 107,6 bar, E = 26546 bar
Appendix
B
Information
Important
38 TECHNICAL DATA
Table J1 - U.S. Units


Length 3/4 1 1-1/4 1-1/2 2 2-1/2 3
of Run
Feet 1.050 1.315 1.660 1.900 2.375 2.875 3.500
10 10 12 13 14 16 17 19
20 15 16 18 20 22 24 27
30 18 20 22 25 27 30 33
40 21 23 26 28 31 34 38
50 23 26 29 31 35 38 42
60 25 28 32 34 38 42 46
70 27 31 34 37 41 45 50
80 29 33 37 39 44 48 54
90 31 35 39 42 47 51 57
100 33 37 41 44 49 54 60
120 36 40 45 48 54 59 66
140 39 43 49 52 58 64 71
160 41 46 52 56 62 69 76

Refer to Table K1.
∆T = 60°F, S = 1275 psi, E = 3.55 x 10 5 psi
TECHNICAL DATA 39
Table J2 - Metric Units
Description
General
Length
of Run
26,7 33,4 42,2 48,3 60,3 73,0 88,9
Meters
Approvals
Listings /
3 0,3 0,3 0,3 0,4 0,4 0,4 0,5
5 0,3 0,4 0,4 0,5 0,5 0,6 0,6
10 0,5 0,5 0,6 0,7 0,7 0,8 0,9
Technical
15 0,6 0,7 0,8 0,8 0,9 1,0 1,1
Data
20 0,7 0,8 0,9 0,9 1,0 1,1 1,3
25 0,8 0,9 1,0 1,0 1,2 1,3 1,4
Installation
30 0,8 0,9 1,1 1,1 1,3 1,4 1,5
35 0,9 1,0 1,2 1,2 1,4 1,5 1,7
40 1,0 1,1 1,2 1,3 1,5 1,6 1,8
45 1,0 1,2 1,3 1,4 1,6 1,7 1,9
Tyco-Fire.com
50 1,1 1,2 1,4 1,5 1,6 1,8 2,0 Visit
55 1,1 1,3 1,4 1,5 1,7 1,9 2,1
60 1,2 1,3 1,5 1,6 1,8 2,0 2,2

Appendix

A
Refer to Table K2.

∆T = 33,4°C, S = 87,9 bar, E = 24477 bar
Appendix
B
Information
Important
40 TECHNICAL DATA
Table K1 - U.S. Units


Length 3/4 1 1-1/4 1-1/2 2 2-1/2 3
of Run
Feet 1.050 1.315 1.660 1.900 2.375 2.875 3.500
10 14 15 17 18 20 22 25
20 19 21 24 26 29 31 35
30 23 26 29 31 35 39 43
40 27 30 34 36 41 45 49
50 30 34 38 40 45 50 55
60 33 37 41 44 50 55 60
70 36 40 45 48 53 59 65
80 38 43 48 51 57 63 69
90 40 45 51 54 61 67 74
100 43 48 53 57 64 70 78
120 47 52 59 63 70 77 85
140 50 56 63 68 76 83 92
160 54 60 68 72 81 89 98

Refer to Table K1.
∆T = 80°F, S = 875 psi, E = 3.08 x 10 5 psi
TECHNICAL DATA 41
Table K2 - Metric Units
Description
General
Length
of Run
26,7 33,4 42,2 48,3 60,3 73,0 88,9
Meters
Approvals
Listings /
3 0,3 0,4 0,4 0,5 0,5 0,6 0,6
5 0,4 0,5 0,6 0,6 0,7 0,7 0,8
10 0,6 0,7 0,8 0,8 0,9 1,0 1,1
Technical
15 0,8 0,9 1,0 1,0 1,1 1,3 1,4
Data
20 0,9 1,0 1,1 1,2 1,3 1,5 1,6
25 1,0 1,1 1,2 1,3 1,5 1,6 1,8
Installation
30 1,1 1,2 1,4 1,4 1,6 1,8 2,0
35 1,2 1,3 1,5 1,6 1,7 1,9 2,1
40 1,2 1,4 1,6 1,7 1,9 2,1 2,3
45 1,3 1,5 1,7 1,8 2,0 2,2 2,4
Tyco-Fire.com
50 1,4 1,6 1,8 1,9 2,1 2,3 2,5 Visit
55 1,5 1,6 1,8 2,0 2,2 2,4 2,7
60 1,5 1,7 1,9 2,1 2,3 2,5 2,8

Appendix

A
Refer to Table K2.

∆T = 44,5°C, S = 60,3 bar, E = 21237 bar
Appendix
B
Information
Important
42 TECHNICAL DATA
Table L1
Modulus of Elasticity & Stress vs Temperature – U.S. Units
Temperature
73° 80° 90° 100° 110° 120° 140° 150°
°F
Modulus of
Elasticity
4.23 4.14 3.99 3.85 3.70 3.55 3.23 3.08
“E ” x 10 5
(psi)
Working
Stress 2,000 1,875 1,715 1,560 1,415 1,275 1,000 875
“S ” (psi)
Table L2
Modulus of Elasticity & Stress vs Temperature – Metric Units
Temperature
25° 30° 35° 40° 45° 50° 60° 65°
°C
Modulus of
Elasticity 29166 28545 27511 26546 25512 24477 22271 21237
(bar)
Working
Stress 137,9 129,3 118,2 107,6 97,6 87,9 69,0 60,3
“S” (bar)
Figure 7
Expansion Loop and Offset Configurations

6" Min. 6" Min. 1/4 L 1/4 L
(150 mm) 1/5 L (150 mm) Long Run
of Pipe
L
1/2 L L
2/5 L
L
Change of
Loop Offset Direction
Hanger or Guide* Restraint* Expansion
* Hangers should only be placed in the loop, offset, or change of direction

as indicated. Piping supports should restrict lateral movement and shall
direct axial movement into the expansion loop.
TECHNICAL DATA 43
PHYSICAL AND THERMAL PROPERTIES
Description
Table M - Physical and Thermal Properties
General
Property CPVC ASTM
Specific Gravity “Sp.Gr.” 1.53 D792
IZOD Impact Strength (ft.lbs./inch, notched) 3.0 D256A
Approvals
Listings /
Modulus of Elasticity, @73°F, psi “E” 4.23 x 105 D638
Ultimate Tensile Strength, psi 8,000 D638
Compressive Strength, psi “o” 9,600 D695
Technical
Poisson’s Ratio “n” .35 -.38 –
Data
Working Stress @ 73°F, psi “S” 2,000 D1598
Hazen Williams “C” Factor “C” 150 –
“e” 3.4 x 10 -5 D696
Installation
Coefficient of Linear Expansion in/(in °F)
Thermal Conductivity BTU/hr/ft 2 /°F/in “k” 0.95 C177
Flash Ignition Temperature °F 900 D1929
Limiting Oxygen Index “LOI” 60% D2863
Tyco-Fire.com
Electrical Conductivity Non Conductor Visit
Permissible Bending Deflections

TYCO CPVC fire sprinkler piping while classified as a rigid piping material
Appendix
is inherently flexible. This flexibility allows piping to be deflected within

A
permissible limits around or away from objects during installation.

The maximum allowable deflections for TYCO CPVC piping can be found in
Tables N1 and N2 and Table P1 and P2.
Appendix
B
Information
Important
44 TECHNICAL DATA
L = ft.
D = in.
DEFLECTED PIPE
Table N1 - U.S. Units (1 of 2)

Permissible Bending Deflections SDR 13.5 at 73°F
“Bending ” (One End Restrained)
Nominal Pipe Size – ANSI Inches

(L)
Length
3/4 1 1-1/4 1-1/2 2 2-1/2 3
of Run
Feet
(D) Deflection - Inches
2 1.3 1.0 0.8 0.7 0.6 0.5 0.4
5 7.8 6.3 5.0 4.3 3.5 2.9 2.4
7 15.4 12.3 9.7 8.5 6.8 5.6 4.6
10 31.3 25.0 19.8 17.3 13.9 11.4 9.4
12 45.1 36.0 28.5 24.9 20.0 16.5 13.5
15 70.5 56.3 44.6 39.0 31.2 25.8 21.2
17 90.6 72.3 57.3 50.1 40.0 33.1 27.2
20 125.4 100.1 79.3 69.3 55.4 45.8 37.6
25 195.9 156.4 123.9 108.2 86.6 71.5 58.8
30 282.1 225.2 178.4 155.9 124.7 103.0 84.6
35 383.9 306.6 242.8 212.2 169.7 140.2 115.2
40 - 400.4 317.2 277.1 221.7 183.1 150.4
45 - - 401.4 350.7 280.6 231.8 190.4
50 - - - 433.0 346.4 286.2 235.1

TECHNICAL DATA 45
L=m
Description
General
D = mm
DEFLECTED PIPE
Approvals
Listings /
Table N2 - Metric Units
Permissible Bending Deflections SDR 13.5 at 23°C
“Bending ” (One End Restrained)
Nominal Pipe Size – DN

(L)
Technical
Length
Data
of Run
Meters
(D) Deflection - Meters
0.5 0,02 0,02 0,01 0,01 0,01 0,01 0,01
1 0,09 0,07 0,05 0,05 0,04 0,03 0,03
Installation
2 0,34 0,27 0,22 0,19 0,15 0,13 0,10
3 0,77 0,62 0,49 0,43 0,34 0,28 0,23
4 1,37 1,10 0,87 0,76 0,61 0,50 0,41
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5 2,15 1,71 1,36 1,19 0,95 0,78 0,64 Visit
6 3,09 2,47 1,96 1,71 1,37 1,13 0,93
7 4,21 3,36 2,66 2,33 1,86 1,54 1,26
8 5,50 4,39 3,48 3,04 2,43 2,01 1,65

Appendix
A
9 6,96 5,55 4,40 3,84 3,08 2,54 2,09
10 8,59 6,86 5,43 4,75 3,80 3,14 2,58
11 - 8,30 6,57 5,74 4,59 3,80 3,12

Appendix
13 - - 9,18 8,02 6,42 5,30 4,35

B
15 - - - 10,68 8,54 7,06 5,80

Information
Important
46 TECHNICAL DATA
L = ft.
DEFLECTED PIPE D = in.
Table P1 - U.S. Units (1 of 2)

Permissible Bending Deflections SDR 13.5 at 73°F
“Snaking” (Both Ends Restrained)
Nominal Pipe Size – ANSI Inches

(L)
Length
3/4 1 1-1/4 1-1/2 2 2-1/2 3
of Run
Feet
(D) Deflection - Inches
2 0.3 0.3 0.2 0.2 0.1 0.1 0.1
5 2.0 1.6 1.2 1.1 0.9 0.7 0.6
7 3.8 3.1 2.4 2.1 1.7 1.4 1.2
10 7.8 6.3 5.0 4.3 3.5 2.9 2.4
12 11.3 9.0 7.1 6.2 5.0 4.1 3.4
15 17.6 14.1 11.2 9.7 7.8 6.4 5.3
17 22.6 18.1 14.3 12.5 10.0 8.3 6.8
20 31.3 25.0 19.8 17.3 13.9 11.4 9.4
25 49.0 39.1 31.0 27.1 21.6 17.9 14.7
30 70.5 56.3 44.6 39.0 31.2 25.8 21.2
35 96.0 76.6 60.7 53.0 42.4 35.1 28.2
40 125.4 100.1 79.3 69.3 55.4 45.8 37.6
45 158.7 126.7 100.4 87.7 70.1 57.9 47.6
50 195.9 156.4 123.9 108.2 86.6 71.5 58.8

TECHNICAL DATA 47
L=m
Description
General
DEFLECTED PIPE D = mm
Approvals
Listings /
Table P2 - Metric Units
Permissible Bending Deflections SDR 13.5 at 23°C
“Snaking” (Both Ends Restrained)
Nominal Pipe Size – DN

(L)
Technical
Length
Data
of Run
Meters
(D) Deflection - Meters
0.61 0,008 0,006 0,005 0,004 0,004 0,003 0,002
1 0,022 0,017 0,014 0,012 0,010 0,008 0,006
Installation
2 0,086 0,069 0,054 0,048 0,038 0,031 0,026
3 0,194 0,155 0,122 0,107 0,086 0,071 0,058
4 0,344 0,275 0,218 0,190 0,152 0,126 0,103
Tyco-Fire.com
5 0,538 0,429 0,340 0,297 0,238 0,196 0,161 Visit
6 0,774 0,618 0,490 0,428 0,342 0,283 0,232
7 1,054 0,842 0,667 0,582 0,466 0,385 0,316
8 1,377 1,099 0,871 0,761 0,609 0,503 0,413

Appendix
A
9 1,742 1,391 1,102 0,963 0,770 0,636 0,523
10 2,151 1,718 1,361 1,189 0,951 0,786 0,645
11 - 2,078 1,646 1,438 1,151 0,951 0,781

Appendix
13 - - 2,299 2,009 1,607 1,328 1,091

B
15 - - - 2,675 2,140 1,768 1,452

Information
Important
48 TECHNICAL DATA
SUPPORT AND HANGER REQUIREMENTS
Special care must be exercised when selecting the appropriate hanger or
support method for TYCO CPVC Fire Sprinkler Systems.
TYCO CPVC Fire Sprinkler Systems may be supported as follows:
• U sing the same hangers as metal piping systems that meet the
requirements of this section
• Using hangers specifically listed for thermoplastic sprinkler piping
• Using any other support method acceptable to the local authority having
jurisdiction
When using hangers/restraining devices, ensure that the hangers are clean,
free of burrs, and free of all surface oils. Any foreign substance must be
removed from the hanger.
When plumbers tape or J hooks are permitted by the authority having
jurisdiction, for example NFPA 13D applications, rough edges are to be
shielded.
Avoid using hangers of the incorrect size for the pipe being fastened/hung
as the hanger can pinch, crush, and damage the piping system causing it
to leak or crack under pressure. Leaks may not appear until after the pipe
is in service.
The pipe size of the hanger shall be the same size as the supported pipe,
and the hanger shall be applied to the pipe (i.e., not the fittings). Horizontal
runs of piping must be braced so that stress loads (caused by bending or
snaking the pipe) will not be placed on a fitting or joint. In jurisdictions that
do not allow plastic to metal contact, rigid plastic sleeves should be used to
isolate the materials. Strapping pipe overly tight to a structural member may
cause damage to the pipe when pressurized. The pipe should be held snugly
by the hanger, but cannot be pinched or crushed in any way. Pipe hangers
must comply NFPA 13, NFPA 13D, NFPA 13R, or the standard recognized
by the applicable Approval Agency, as appropriate.
Exception: In installations where TYCO CPVC Pipe is attached tight to a
continuous ceiling with a “strap” style hanger, undue stress may be placed
on the pipe. The outside dimension of the fitting is greater than that of the
pipe and this size difference can create an unacceptable deflection of the
pipe when the strap is located directly adjacent to the fitting. In this case
only, and when the fitting is tight to the ceiling, it would be acceptable to use
a hanger that is one size larger than the pipe. The use of such an oversized
hanger would avoid the stress on the pipe.
Some hangers designed for metal pipe are
suitable for use with TYCO CPVC Fire Sprinklers
Systems. Hangers must not have rough or sharp
edges that can come in contact with the pipe. Pipe
hangers must have a load bearing surface at least
1/2 inch (12,7 mm) wide.
There are several types of hangers, that have
been specifically listed as “Support Devices For
Thermoplastic Piping,” such as Tolco (Model 22,
23, 24), Afcon (# 510, 511, 512) and Erico (No. SHB1 Head Set
107, 108, 109). Consult the specific manufacturer
TECHNICAL DATA 49
for information on the appropriateness of these devices as hangers and/

or vertical restraining devices for use with TYCO CPVC Pipe and Fittings.
Description
General
For complete installation and positioning requirements for the TYCO HEAD
SET hangers refer to Technical Data Sheet TFP1920. They are designed for
direct attachment to the side of a structural wood joist or structural composite
wood joist Oriented Strand Board (OSB) web member or equivalent so as
to provide accurate placement of sprinklers.
Pipe Bracing with Standard Band Hanger
Approvals
Listings /
Tolco, Inc., Afcon and Erico make hanger/restraining devices that are
available for use with TYCO CPVC Pipe and Fittings.
A One Hole Strap, shown below, can function as a hanger and as a restraining
device. As a restraining device, invert the hanger so that the fastener is
downward. Installation in this manner will prevent upward movement of the
sprinkler during activation.
Technical
Data
A Two Hole Strap, shown below, can function as a hanger and as a restraining
strap. UL Listed CPVC hangers incorporate features that protect the pipe
from sharp edges and ease installation. The hex head self-threading
screw (furnished with most UL Listed CPVC hangers) is easily installed
using a rechargeable electric drill and a 5/8 inch (8,0 mm) socket attachment.
No pre-drilling of a pilot hole is required.
Installation
Local codes have final authority on which types of hangers may be used.
Hanger/Support Spacing
Because TYCO pipe is more rigid than other
types of plastic pipe systems, the support
spacing shown in Table R shall be adhered
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to when installing the system. For exposed
installations, Listed support devices shall be Visit
used that mount piping directly to the ceiling or
One Hole Strap
side wall, except when using upright sprinklers
per the installation information in the Listings &
Approvals Section of this handbook.
When the piping is supported by wood joists
Appendix
or trusses by laying the pipe directly on top of

A
the structural members, the structure provides

the support, assuming that the center spacing
Two Hole Strap of the structural member does not exceed the
requirements of Table Q.
Appendix
Table Q
B
Maximum Support Spacing “L ” (Feet) CPVC SDR 13.5
Nominal
Pipe Size 3⁄4 1 1-1⁄4 1-1⁄2 2 2-1⁄2 3
ANSI Inches DN20 DN25 DN32 DN40 DN50 DN65 DN80
Information
(DN)
Important
Support 5-1⁄2 6 6-1⁄2 7 8 9 10

Spacing
in Feet (m) (1,7) (1,8) (2,0) (2,1) (2,4) (2,7) (3,0)
50 TECHNICAL DATA
Vertical Restraint
When a sprinkler activates, a significant reactive force is exerted on the pipe,
especially at system static pressures greater than 100 psi (6,9 bar). The
reactive force will cause the pipe to lift vertically if it is not properly secured,
especially if the sprinkler drop is from a small diameter pipe.
When a sprinkler drop is 3/4 (DN19) to 1-1/4 inch (DN32) pipe, the closest
hanger should brace the pipe against vertical lift. A number of techniques
can be used to brace the pipe
such as a standard band hanger
positioning the threaded support
rod to 1/16 inch (1,6 mm) above
the pipe or using a split ring or a
wrap-around hanger for restraint.
Note: Threaded rod shall not

come in contact with CPVC
when installed. It is advisable
to use lift restraint devices such
as those produced by Tolco and
Afcon that prevent the threaded
rod from coming in contact with
the CPVC pipe (as shown above).
Branch lines shall be braced at a distance from a tee or elbow to prevent

lift of sprinklers as shown in Tables R or S.
The hangers used for vertical restraint can also serve as the hangers for
“Hanger/Support Spacing.”
TECHNICAL DATA 51
Table R - One Point of Restraint
Description
Nominal “N” “N”
General
Pipe Size Less than Greater than
ANSI Inches 100 psi 100 psi
DN (6,9 bar) (6,9 bar)
3 ⁄4 0’-9” 0’-6”
DN20 (0,23 m) (0,15 m)
Approvals
Listings /
1 1’-0” 0’-9”
DN25 (0,30 m) (0,23 m)
1-1⁄4 1’-4” 1’-0”
DN32 (0,41 m) (0,30 m)
1-1⁄ 2 - 3 2’-0” 1’-0”
DN40 - DN80 (0,61 m) (0,30 m)
Technical
Data
N N
MAX. MAX.
One-Point
Vertical
Installation
Restraint
RESTRAINT RESTRAINT
ONE-POINT ONE-POINT
Table S - Two Points of Restraint
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Nominal “M” “M” Visit
Pipe Size Less than Greater than
ANSI Inches 100 psi 100 psi
DN (6,9 bar) (6,9 bar)
3 ⁄4 4’-0” 3’-0”
DN20 (1,22 m) (0,91 m)
Appendix
A
1 5’-0” 4’-0”
DN25 (1,52 m) (1,22 m)
1-1⁄4 6’-0” 5’-0”
DN32 (1,83 m) (1,52 m)
1-1⁄ 2 - 3 7’-0” 7’-0”
Appendix
DN40 - DN80 (2,13 m) (2,13 m)

B
M
MAX.
ANY DISTANCE
Two-Point
Vertical
Information
Important
Restraint
RESTRAINT
TWO-POINT
52 TECHNICAL DATA
CHEMICAL COMPATIBILITY
NOTICE
Products coming in contact with CPVC systems must be chemically
compatible. Products commonly used in construction, including materials
ancillary to the assembly of fire sprinkler systems, may contain chemicals
that are incompatible with CPVC, including but not limited to: hydrocarbons
(for example, such as non-CPVC compatible cutting oils), termiticides and
insecticides, surfactants, cooking oils, plasticizers (for example, such as
in flexible wire or hose), building caulks, and certain paints. This list is not
meant to be exhaustive. Contact between CPVC and incompatible chemicals
should be avoided; failure to avoid contact with incompatible chemicals may
cause damage to/failure of the system. Consult The Lubrizol Corporation’s
FBC System Compatible Program at www.fbcsystemcompatible.com. If the
product in question is not identified in the FBC System Compatible Program,
Lubrizol recommends, as does TYCO, that the chemical compatibility be
confirmed with the manufacturer of the product in question. As set forth in
TYCO’s Limited Warranty, TYCO does not provide a warranty for products
or components which have been subject to deterioration from exposure to
incompatible chemicals/materials.
NOTICE
PAINT
The Listings and Approvals do not cover any (to be installed or existing)
painted CPVC fire sprinkler products.
Water-based acrylic latex paint is the preferred and recommended paint to
be used on TYCO CPVC Pipe and Fittings. OIL OR SOLVENT-BASED PAINTS
MAY BE CHEMICALLY INCOMPATIBLE WITH TYCO CPVC.
The installation contractor must take responsibility for obtaining approval
from the authority having jurisdiction to cover the markings on the product
(i.e. product identification, listing marks, etc.) and to change color of the pipe
and fittings from its identifiable orange. Application of oil or solvent-based
paints must be individually reviewed, as there are certain types of paints
and stains that contain drying oils and should not be used at all on CPVC.
Contact the manufacturer of the paint for verification of compatibility of
paints other than water-based acrylic latex.
INSTALLATION 53
INSTALLATION
Description
NOTICE
General
The “Notification to Jobsite Building Trades” placard (Page 91) is to be posted
from start to finish of a TYCO CPVC Fire Sprinkler System installation in a
location where building trades can take notice. Upon completion of a TYCO
CPVC fire sprinkler installation, the placard is to be posted in a conspicuous
space adjacent to the water supply to the sprinkler system.
Approvals
Sprinklers shall be installed only after all the CPVC pipe and fittings, including
Listings /
the sprinkler adapters, are solvent welded to the piping and allowed to cure
for a minimum of 30 minutes. Sprinkler fittings should be visually inspected
and probed with a wooden dowel to ensure that the water way and threads
are clear of any excess cement that may restrict the flow of water before
installing the sprinkler. Once installation is complete and cured per Tables
U, V and W, the system shall be hydrostatically tested. It is an unacceptable
Technical
practice to install sprinklers into the sprinkler adapter fittings and then solvent
Data
cement to the drop. Failure to allow sprinkler fitting joint to cure before
installing sprinklers may result in cement in sprinkler waterway.
Assembly or disassembly of a threaded connection requires extreme care
to avoid twisting of the CPVC pipe (for example, removal of a sprinkler from
a CPVC pipe drop). A hold back device, approved for use with CPVC pipe
Installation
and fittings, must be used on the threaded adapter to prevent damage to
the CPVC piping.
Tyco-Fire.com
Visit
Appendix
A
Appendix
B
Information
Important
54 INSTALLATION
HANDLING & STORAGE OF TYCO CPVC
Handling - Pipe and Fittings
TYCO CPVC Pipe is protectively wrapped and fittings are packaged for
ease of handling and storage, minimizing the potential damage of pipe and
fittings due to transit handling and storage.
NOTICE
CPVC piping products have a lower impact strength as compared to metal
piping products. Pipe fittings, packaged or loose, should never be tossed
or thrown to the ground. Pipe should never be dropped or dragged on the
ground (e.g., when unloaded from a truck) and should remain boxed until
ready for use. Impact cracks, splits or scratches can weaken or damage
the pipe and fittings. Heavy or sharp objects should not be thrown into or
against CPVC pipe or fittings. When handling CPVC pipe, ensure that the
pipe is well supported and sagging is minimized. Failure to comply could
result in damage of the CPVC pipe and in property damage due to leaks.
Very cold weather will make plastic pipe and fittings brittle. Extra care during
handling should be taken to prevent damage.
TYCO CPVC Pipe and Fittings should always be inspected for damage
before actual installation. Pipe or fittings with cuts, gouges, scratches, splits
or other signs of damage from improper handling or storage should not be
used. Damaged sections on lengths of pipe can easily be cut out using
proper techniques for cutting TYCO CPVC Pipe.
Storage - Pipe & Fittings

TYCO CPVC Pipe and Fittings can be stored in their original packaging to
keep them free from dirt and reduce the possibility of damage. TYCO pipe
(un-packaged) must be covered with a non-transparent material when stored
outdoors for extended periods of time. Brief exposure to direct sunlight on
the job site may result in color fade, but will not affect physical properties.
Long term exposure to direct sunlight will increase color fading and can make
the pipe and fittings more brittle. Avoid long term exposure to ultra-violet
light and/or direct sun exposure.
When storing inside, TYCO CPVC Pipe and Fittings should be kept in a well
ventilated area, away from steam-lines or other types of heat sources. TYCO
CPVC Pipe and Fittings should always be stored in the original packaging
until needed for use to keep them free from dirt and other contaminants,
eliminate color fading, and reduce the possibility of damage.
Pipe should be stored on a clean, flat surface that provides an even support
for the entire length of the pipe. When palletized pipe is stored, ensure that
the wooden pallet bracings are in full contact with each other. Loose pipe
should be stored in original packaging. When storing pipe on racks, the
racks should have continuous or close support arms to prevent the pipe
from sagging. Pipe racks should be free of oil/dirt and sharp edges that can
damage the pipe when stored.
Plastic pipe fittings should be stored on pallets in their original cartons.
The cartons should then be wrapped with thin plastic sheeting to prevent
moisture from causing the packaging to collapse. To avoid hydrocarbon
contamination and failure of the CPVC fittings under pressure, TYCO CPVC
Fittings should never be stored with metal fittings.
INSTALLATION 55
Special care shall be taken to avoid contamination of TYCO CPVC Pipe and
Fittings. (Refer to the Notice located on page 52, Chemical Compatibility
Description
section)
General
Handling - Solvent Cements
Prior to using CPVC solvent cements, review and follow all precautions
found on the container labels, material safety data sheet, and Standard
Practice for Safe Handling ASTM F 402. Failure to follow precautions may
Approvals
Listings /
result in injury.
Cements contain volatile solvents that evaporate rapidly. Avoid breathing
the vapors and provide ventilation. If necessary, use a fan to keep the work
area clear of fumes. Avoid skin contact. Keep the cement can closed when
not in use. If the cement thickens beyond its original consistency, discard
it. Do not attempt to dilute it with primer or thinner, as this may change the
Technical
character of the cement and make it ineffective. Primers and thinners may
Data
also not be compatible with the TYCO CPVC and could cause failures. (Refer
to the Notice located on page 52, Chemical Compatibility section)
Before applying solvent cement, appropriate safety precautions should be
taken. Cement must be stored between 40°F (4,4°C) and 90°F (32,2°C) and
should be kept in the shade. Eliminate all ignition sources and do not smoke
Installation
when using. Explosion proof general mechanical ventilation or local exhaust
is recommended to maintain vapor concentrations below recommended
exposure limits. In confined of partially enclosed areas, a NIOSH approved
organic vapor cartridge respirator with full face piece is recommended.
Containers of solvent cement should be closed when not in use. Wearing
PVA coated protection gloves and an impervious apron are recommended.
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Splash proof chemical goggles are recommended. For further information
refer to Technical Data Sheet TFP1990 that provides the MSDS (Material Visit
Safety Data Sheet) for TFP-500 Solvent Cement.
Note: TYCO’s CPVC solvent cement has a shelf life of approximately one
to two years.
Appendix
Storage - Solvent Cements

Cement must be stored between 40°F (4,4°C) and 90°F (32,2°C) and should
A
be kept in the shade. Eliminate all ignition sources.
Solvent - Cement Spills

The best protection from accidental spills of cement is to protect the work
area with drop cloths. If cement comes in contact with fiberglass tub/
Appendix
shower enclosures, carpet or furniture, the excess cement must be wiped

B
up immediately. Once the cement is dry, it is almost impossible to remove.

The use of solvents such as alcohol, M.E.K. or acetone will usually work on
tile sinks or floors but can do more damage than good on some synthetic
materials. Care should be used when trying any solvent to remove cement
from any surface. Always protect the work area before starting, both under
Information
Important
and around where cement spills can cause irreparable damage.

Whatever method is used, it should first be tested on a small hidden area, if
it removes the shine or color or softens the surface, do not use.
56 INSTALLATION
JOINING CPVC PIPE AND FITTINGS WITH ONE-STEP SOLVENT
CEMENT
NOTICE
Read and understand all instructions prior to assembly. Follow all instruc-
tions. Failure to follow instructions during joining and testing may result in
pipe failure, clogged waterways, or leakage.
Solvent cementing is the only method of joining rigid CPVC pipe and fittings
that provides a chemically fused joint. Solvent cementing procedures must be
carefully followed. Field experience has shown that problems can occur with
improperly solvent cemented joints. Follow the instructions presented below
carefully. Do not omit any steps and ensure that all facets of installation are
fully understood prior to commencing work. Note the specific instructions
and cure times for the TFP-500 One Step Solvent Cement provided within
this handbook. These instructions and cure times must be carefully followed.
TFPP offers a demonstration program for installers that is described on
Page 5 of this handbook.
NOTICE
Use of solvent cement products other than TFP-500 One Step Solvent Ce-
ment will void TYCO’s warranty on TYCO CPVC Pipe and Fittings.
Avoid applying too much cement. Do not allow the cement to drip be-
yond the bottom of fitting socket. Do not allow the cement to puddle in
the pipe and fitting assembly. Excessive cement on the pipe and/or fit-
ting can weaken the wall of the pipe and/or fitting and may cause cracks
when pressure is applied. Failure to comply could result in property dam-
age due to leaks. Leaks may not appear until after the pipe and/or fitting
is in service.
Estimating Cement Requirements

Guidelines to allow estimation of TYCO CPVC Cement quantities needed
are provided in Table T.
Table T - Estimated Cement Requirements

Fitting Size
3/4 1 1-1/4 1-1/2 2 2-1/2 3
ANSI Inch
DN
One Step
Solvent
Cemented 260 170 125 95 65 40 30
Joints
per Quart
INSTALLATION 57
Cutting
CPVC can easily be cut with a ratchet cutter,
Description
General
a wheel-type plastic tubing cutter, a power
saw or a fine toothed saw. Tools used to cut
CPVC must be designed for plastic use and
must be in good condition in accordance with
the tool manufacturer’s recommendations. It is
important to cut the pipe square. A square cut
provides the surface of the pipe with maximum
Approvals
Listings /
bonding area.
NOTICE
Avoid splitting the pipe when using ratchet
cutters. Failure to do so may result in pipe
failure or leakage.
Technical
• Only use ratchet cutters that contain a sharp
Data
blade (blades dull quickly).
• Only use ratchet cutters at temperatures of
50°F (10°C) or warmer.
• Only use well-maintained, good quality
Installation
ratchet cutters capable of consistently
cutting the pipe squarely.
If any indication of damage or cracking is
evident at the pipe end, cut off at least 2 inches
(50 mm) beyond any visible crack.
Tyco-Fire.com
De-burring and Beveling
Burrs and filings can prevent proper contact Visit
between pipe and fitting during assembly,
and must be removed from the outside and
the inside of the pipe. A chamfering/reaming
tool or a file is suitable for this purpose. A
slight bevel (approximately 10° to 15°) shall be
Appendix
placed at the end of the pipe to ease entry of

A
the pipe into the socket. This will also minimize

the chance that the edges of the pipe will wipe
solvent cement from the fitting socket during
the insertion of the pipe.
Solvent Cement Application

Appendix
B
Prior to using TFP-500 One Step Solvent

Cement, review and follow all precautions
found on the container labels, material safe-
ty data sheet, and Standard Practice for Safe
Handling ASTM F 402. Failure to follow pre-
Information
Important
cautions may result in injury.

58 INSTALLATION
Using a clean, dry rag, wipe loose dirt and moisture from the fitting socket
and pipe end. Moisture can slow the cure time and at this stage of assembly,
and excessive water can reduce joint strength.
The pipe should easily enter the fitting socket one-third to two-thirds of the
way. Contact between the pipe and fitting is essential in making a good joint.
This contact allows the solvent cement (which is applied in the next step) to
effectively join the pipe and fitting.
Use a dauber that is properly sized for the pipe. For 3/4 inch (DN20) and 1
inch (DN25) pipe, use a dauber that is 3/4 inch (19,1 mm) in size. For 1-1/4
inch (DN32) through 3 inch (DN80) pipe, use a dauber that is 1-1/2 inch
(12,7 mm) in size.
Pint cans are furnished with 3/4 inch (DN20) daubers. Quart cans are
furnished with 1-1/2 inch daubers. Additional daubers can be obtained
through Customer Service.
All solvent cement joints shall be made with TFP-500 One Step Solvent
Cement, as applicable (refer to LISTINGS/APPROVALS).
Apply a heavy, even coat of cement to the outer wall of the pipe end. Apply a
medium coat to the inside of the fitting socket. Pipe sizes 1-1/4 inch (DN32)
and above shall always receive a second cement application. FIRST APPLY
CEMENT ON THE PIPE END, THEN IN THE FITTING SOCKET, AND, FINALLY,
ON THE PIPE END AGAIN.
NOTICE
Too much solvent cement can cause clogged waterways or weaken the
wall of the pipe or fitting and result in pipe failure or leakage, which may not
appear until after the pipe and/or fitting is in service.
• Do not allow excess cement to puddle in the pipe and fitting assembly.
To prevent this puddling, apply a lighter coating of solvent cement to the
inside of the fitting socket than the outside of the pipe.
• Wipe off excess cement on the outside of the joint. The solvents will
evaporate, but the solvent cement inside the fitting will stay there.
Special care shall be exercised when assembling CPVC fire sprinkler systems
in temperatures below 40°F (4°C). In colder temperatures extra time must be
allowed for the solvent cement to set and cure. Extra care should be taken
to prevent damaging the pipe during handling. (Refer to the Notice located
on page 54, Handling - Pipe and Fittings section.) When solvent cementing
pipe and fittings in colder temperatures, make certain that the cement has
not become lumpy or has not “gelled”. Gelled cement must be discarded.
At temperatures above 80°F (27°C) make sure both surfaces to be joined
are still wet with cement during assembly. Higher temperatures and/or wind
accelerate the evaporation of the volatile solvents in the cement. Pipe stored
in direct sunlight may have surface temperatures 20°F to 30°F above the air
temperature. If possible, store the pipe and fittings, or, at least the ends to be
solvent welded, out of the direct sunlight prior to cementing. The solvents will
penetrate hot surfaces more deeply. In such conditions, it is very important
to avoid puddling the solvent cement inside the fitting socket.
INSTALLATION 59
Assembly
After applying cement, immediately insert the pipe into the fitting socket,
Description
while rotating the pipe one-quarter turn until the pipe bottoms out at the
General
fitting stop. Rotate the pipe as it is inserted into the fitting, not after it has
bottomed out in the fitting. Properly align the fitting for the installation at this
time. Pipe must bottom to the stop. Hold the assembly for 30 seconds to
ensure initial bonding. A bead of solvent cement should be evident around
the pipe and fitting juncture. If this bead is not continuous around the
socket shoulder, it may indicate that insufficient cement was applied.
Approvals
Listings /
If insufficient cement is applied, the fitting must be cut out and discarded.
Cement in excess of the bead should be wiped off with a clean, dry rag.
NOTICE
Failure to allow sprinkler fitting joints to cure before installing sprinklers may
result in cement in the sprinkler waterway.
Technical
• Install sprinklers only after all the CPVC pipe and fittings, including
Data
the sprinkler adapters, are solvent cemented and allowed to cure for a
minimum of 30 minutes.
• Do not install sprinklers in the fittings prior to the fittings being cemented
in place.
Exercise care when installing sprinklers. Allow sprinkler head fittings and
Installation
previously joined fittings to cure for a minimum of 30 minutes prior to installing
the sprinkler. When installing sprinklers, be sure to anchor or hold the pipe
drop securely to avoid rotating the pipe in previously cemented connections.
NOTICE
Too much solvent cement can cause clogged waterways.
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• Visually inspect sprinkler fittings to ensure that the waterway and threads Visit
are clear of any excess cement.
• Once the installation is complete and cured per Table U, V or W,
hydrostatically test the system.
Set and Cure Times
Appendix
NOTICE
A
Inadequate curing of solvent cement joints may cause pipe failure or leakage.
Solvent cement set and cure times are a function of pipe size, temperature,
relative humidity, and tightness of fit.
Cure times should be increased when moisture is present, such as during
cut-ins to live sprinkler lines. (NOTE: A specific procedure for modifications
Appendix
or repairs to existing CPVC fire sprinkler lines is included in this manual.)

The assembly must be allowed to set, without any stress on the joint, for 1
B
to 5 minutes, depending on pipe size and temperature. Following the initial

set period, the assembly can be handled carefully, avoiding significant
stresses to the joint.
Refer to Tables U, V, and W for minimum cure times prior to pressure testing.
Information
Important
60 INSTALLATION
TFP-500 Solvent Cement Cure Times
Table U
Nominal Minimum Cure Time Table for
Pipe Size Pressure Test up to 100 psi (6,9 bar)
ANSI Ambient Temperature During Cure Period
Inches 60°F to 120°F 40°F to 59°F 0°F to 39°F
DN (16°C to 49°C) (4°C to 15°C) (-18°C to 3°C)
3/4 / DN20 15 minutes 15 minutes 30 minutes
1 / DN25 15 minutes 30 minutes 30 minutes
1-1/4 / DN32 15 minutes 30 minutes 2 hours
Table V
DN (16°C to 49°C) (4°C to 15°C) (-18°C to 3°C)
3/4 / DN20 45 minutes 1-1/2 hours 24 hours
1 / DN25 45 minutes 1-1/2 hours 24 hours
1-1/4 / DN32 1-1/2 hours 16 hours 120 hours
1-1/2 / DN40 1-1/2 hours 16 hours 120 hours
2 / DN50 6 hours 36 hours *
2-1/2 / DN65 8 hours 72 hours *
Table W
DN (16°C to 49°C) (4°C to 15°C) (-18°C to 3°C)
3/4 / DN20 1 hour 4 hours 48 hours
1 / DN25 1-1/2 hours 4 hours 48 hours
1-1/4 / DN32 3 hours 32 hours 10 days
1-1/2 / DN40 3 hours 32 hours 10 days
2-1/2 / DN65 24 hours 96 hours *
* For this size pipe and fitting, the solvent cement can be applied at temperatures
below 40°F (4,4°C), however, the sprinkler system temperature must be raised to
a temperature of 40°F (4,4°C) or above and allowed to cure per the requirements
listed above prior to pressure testing.
INSTALLATION 61
System Acceptance Testing (Hydrostatic Pressure Test)
Description
General
Never use compressed air or notrogen in lieu of or to replace the required
hydrostatic system acceptance testing. Any pre-testing performed with
low pressure air or nitrogen should follow the recommendations on p. 65.
System failure when using high-pressure compressed air or nitrogen may
result in property damage, serious injury, or death.
Once an installation is completed and joints are properly cured per the above
Approvals
Listings /
instructions, the system shall be pressure tested with water at 200 psi (13,8
bar) for 2 hours. See Table V for curing conditions at 200 psi (13,8 bar).
The system shall be pressure tested with water at 50 psi (3,4 bar) in excess of
maximum pressure when the maximum system pressure is to be maintained
in excess of 150 psi (10,3 bar). See Table W for curing conditions at 225
psi (15,5 bar). This requirement is in accordance with the requirements
Technical
established by NFPA Standard 13, Section 24.2.1 (2013 Edition).
Data
Sprinkler systems in one- and two-family dwellings and mobile homes may
be pressure tested with water at line pressure, after following Table U curing
conditions, in accordance with the requirements established by NFPA 13D,
Section 4.3 (2013 Edition).
When pressure testing, the sprinkler system shall be slowly filled with water
Installation
and the air bled from the highest and farthest sprinklers before pressure
testing begins. Air must be removed from piping systems (plastic or metal)
to prevent it from being locked in the system when pressure is applied.
Entrapped air can generate excessive surge pressures that can result in
bodily injury and/or property damage, regardless of the piping materials
used.
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If a leak is found, the leaking pipe and/or fitting must be cut out and Visit
discarded. A new section of piping can be installed using couplings or a
union. Unions should be used in accessible areas only.
Limited Pressurized Air or Nitrogen Testing Allowance

Appendix
Extreme caution must be exercised when applying pressurized air or nitro-

A
gen to TYCO BlazeMaster CPVC systems. System failure caused by high-

pressure compressed air or nitrogen can casue property damage, severe
personal injury, or death.
If it is necessary to pre-test a TYCO BlazeMaster CPVC piping system
with air or nitrogen prior to the required hydrostatic test, the following
Appendix
recommendations must be followed:

B
1. Maximum pressure (air or nitrogen) must never exceed 15 psig and must
be regulated using the appropriate air maintenance device.
2. Air or nitrogen introduced into the system must not contain oils, lubricants,
or other chemicals. Use an oil-less compressor. (Information regarding
chemical and substance compatibility with TYCO BlazeMaster CPVC can
Information
Important
be found at www.fbcsystemcompatible.com.)
3. Proper use of Personal Protective Equipment (PPE), including but not
limited to safety glasses, hard hats, and protective gloves, must be worn
62 INSTALLATION
while performing any air test. Prior to pressurization and for the duration
of the test, all personnel must be evacuated from the test area.
Note: This recommendation applies only when the pre-testing of a sys-

tem has been deemed necessary. Pre-testing with low pressure air or
nitrogen is not a substitute for hydrostatic testing, which is required by
the installation standard (i.e., NFPA).
JOINING PIPE AND FITTINGS IN ADVERSE CONDITIONS

In Cold Weather
TFP-500 One Step Solvent Cement is suitable for cold weather usage down
to 0°F (-18°C). (Assembly temperatures below 0°F (-18°C) are not permitted.)
The bonding of TYCO CPVC Pipe and Fittings is a function of temperature
and time; therefore, very cold weather requires extra time be taken in
joining the pipe and fittings. Very cold weather will make TYCO CPVC Pipe
and Fittings brittle. Extra care should be taken to prevent damage during
handling, cutting, de-burring, beveling, and assembly.
NOTICE
Extra care must be exercised if using ratchet cutters as they may split the pipe
if not properly used and maintained. Refer to the Cutting section on Page 57.
When working in cold weather, take special note that solvents penetrate and
soften the surfaces more slowly than in warm weather. Colder temperatures
require greater cure times due to the slower evaporation of primer in solvent
cements.
Cure charts are found in Tables U, V and W. The following requirements
should be followed when cementing during cold weather:
1. Carefully read and follow all instructions before installation.
2. Prefabricate as much of the system as possible in a heated working area.
3. Store cements in a warm area when not in use and make sure they remain
fluid. Do not allow the cement to freeze or become “jelly-like.” Gelled
cement shall be discarded.
4. Take special care to remove moisture, including ice and snow.
5. When using TFP-500 One Step Solvent Cement, primer shall never be
used.
6. Allow a longer cure period before the system is used.
In Hot Weather
CPVC solvent cements contain volatile solvents. Higher temperatures and/
or wind accelerate evaporation. Pipe stored in direct sunlight may have
surface temperatures of 20°F to 30°F (11°C to 17°C) above air temperatures.
Solvents attack these hot surfaces deeper; therefore, it is very important to
avoid puddling the cement inside the fitting socket. Always ensure that the
excess cement is wiped from the outside of the joint.
Follow the standard installation instructions and take special note of the
tips and cautions below:
1. Refer to Tables G1 & G2 for the appropriate temperature related expansion
and contraction information.
INSTALLATION 63
2. Store solvent/cements and primers in a cool or shaded area prior to use.

3. If possible, store pipe and fittings, or at least the ends to be solvent welded,
Description
General
in a shady area before cementing.
4. Make sure both surfaces to be joined are still wet with cement when
putting them together. With larger size pipe more people may be required
to complete the application successfully.
5. Carefully read and follow all instructions before installation.
Approvals
Listings /
TRANSITION TO OTHER MATERIALS
Male and female brass insert thread adapters, grooved pipe adapters, or
flanges shall be used when connecting a TYCO system to other piping
materials. Special brass threaded adapters are used for connection to
sprinklers.
When TYCO CPVC Pipe and Fittings are used in combination systems with
Technical
steel pipe, compliance with 2013 NFPA 13 sections 6.3.7 and 6.4.3, and 2013
Data
NFPA 13R sections 5.2.3 and 5.2.12.2 is required.
The instructions for transitioning to other materials are specifically for TYCO
CPVC Fittings. Should other Listed BlazeMaster CPVC Fittings be used in
conjunction with TYCO CPVC products, consult the fitting manufacturer’s
installation and design manuals.
Installation
NOTICE
Care must be taken when transition is made to dissimilar materials. Brass
inserts used in male and female threaded and grooved CPVC adapters may
create galvanic reaction with steel and iron drop nipples, pipe, and cast
fittings in certain water conditions. If you are unsure of the potential for
galvanic reaction to occur, verify the water condition and conductivity of the
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water being used in the sprinkler system piping prior to installation. Brass
Visit
threaded nipples are recommended when using brass inserted threaded
TYCO CPVC Fittings to reduce the potential of galvanic reaction caused by
dissimilar metals.
Care must be taken when transition is made from metallic pipe, fittings and
flanges. When transitioning from metallic pipe system to a TYCO CPVC
Appendix
piping system via grooved adapter, male or female thread adapter or flanges,
caution must be taken to insure that all hydrocarbons and/or cutting oils are
A
thoroughly removed from both inside and outside of the metallic pipe, fittings
and flanges prior to assembly with TYCO CPVC Pipe and Fittings. (Refer to
Notice located on page 52, Chemical Compatibility section.)
Appendix
B
Information
Important
64 INSTALLATION
Threaded Connections
A thread sealant shall be used in making threaded connections. TEFLON
thread tape is the recommended sealant. Some thread sealants other
than TEFLON thread tape contain solvents or other materials that may be
damaging to CPVC. For other types of thread sealants, which have been
specifically investigated and confirmed to be “System Compatible,” refer to
the FBC System Compatible Program at www.fbcsystemcompatible.com,
Underwriters Laboratory and FM Global Approvals.
Note: The use of any other thread sealant may result in damage to the
TYCO CPVC and/or the brass insert. DO NOT use a combination of tape
and thread sealant on the same joint.
When using TEFLON thread tape, TFPP recommends a thickness of 0.003
inch (3 mils) ±0.005" and the tape must meet or exceed military specification
MIL-T-27730A. The tape should be wrapped in the direction of the threads.
Generally 2 to 3 wraps are sufficient to obtain a leak free seal.
When using OATEY GREAT WHITE Thread Sealant, it should be applied to
the male threads only. Make sure all the threads are covered and DO NOT
clog the waterway with excess sealant.
Care must be taken to avoid over-torquing - usually 1 to 2 turns beyond finger
tight is all that is required to make up a threaded connection. For sprinkler
torque requirements refer to the appropriate sprinkler technical data sheets.
NOTICE
A hold back device, approved for use with CPVC pipe and fittings, must be
used when torquing the body of the sprinkler adapter. Failure to so may re-
sult in damage to the brass threaded connector and void the TFPP warran-
ty. Additionally, the CPVC system may also fail or leak, resulting in prop-
erty damage.
Grooved Coupling Adapter Connections

The following procedures are recommended for proper assembly of the
Grooved Coupling Adapter:
Inspect the fittings and pipe to ensure that they are sufficiently free of
indentations, projections or roll-marks on the gasket seating areas of the
fitting and pipe. The pipe should be squarely cut. Any loose scale, paint
and/or dirt must be removed from the groove and seating surfaces prior
to assembly.
Use a standard grade EPDM-A (See manufacturer for temperature ratings)
gasket that is suitable for wet fire sprinkler service. A flexible coupling shall
be used with grooved coupling adapters such as the Grinnell Figure 705 or
707 Grooved Flexible Coupling.
NOTICE
Products coming in contact with CPVC systems (e.g., coupling gaskets,
coupling lubricants, etc.) must be chemically compatible. (Refer to the Notice
located on Page 52, Chemical Compatibility section.)
INSTALLATION 65
Use of rigid style couplings may damage the grooved coupling adapter.
Consult the grooved coupling manufacturer for proper selection and in-
Description
stallation instructions.
General
Use of petroleum based lubricants will damage the gasket and may dam-
age the adapter, resulting in stress failure of the CPVC housing that could
cause property damage.
PENETRATING FIRE RATED WALLS & PARTITIONS

Consult the authority having jurisdiction and building codes prior to
Approvals
Listings /
penetrating fire rated walls and partitions. Several through-penetration
firestop systems are UL Classified for use with CPVC pipe. TFPP
recommends the use of BlazeMaster Caulk and Walk for use with TYCO
CPVC Pipe and Fittings, as this caulking product contains a water based
intumescent that will not harm the CPVC compound as verified by The
Lubrizol Corporation. The use of fire-stopping materials incompatible
Technical
with TYCO CPVC Pipe and Fittings may cause damage to and/or failure
Data
of the CPVC system. (Refer to the Notice located on Page 52, Chemical
Compatibility section.)
TYCO CPVC piping systems shall be designed and installed so that the
piping is not closely located to heat producing sources, such as light
fixtures, ballasts and steam lines. Pipe must not be positioned directly over
Installation
open ventilation grills. Finally, during periods of remodeling or ceiling repair,
appropriate steps must be taken to shield the piping from the protected
occupancy.
Because TYCO CPVC Pipe is much more flexible than metallic sprinkler pipe,
it has greater capacity to withstand earthquake damage. In areas subject to
earthquakes, TYCO CPVC piping systems should be designed and braced
Tyco-Fire.com
in accordance with local codes and NFPA Standard 13. For information
regarding Bending Deflections and Snaking Deflections for given lengths Visit
of CPVC SDR 13.5 pipe, refer to Tables N1, N2, P1, and P2.
Use extreme care when passing TYCO CPVC Pipe and Fittings through
metal studs, as the sharp cut edges of these studs can scar or puncture
thermoplastic pipe. TFPP recommends the use of chemically compatible
rubber or plastic grommets such as those commonly used in the plumbing
Appendix
industry for protection of the pipe when passing through such spaces.
A
Consult your local authority having jurisdiction for additional information

regarding the protection of thermoplastic pipe when passed through metal
studs. (Refer to the Notice located on Page 52, Chemical Compatibility
section.)
Appendix
B
Information
Important
66 INSTALLATION
FREEZE PROTECTION
Use of Dry Type Sprinklers
When dry type sprinklers are connected to a water filled TYCO CPVC piping
system protecting areas subject to freezing temperature, consideration
must be given to the appropriate length of the sprinkler that will prevent
freezing of the water in the connecting pipes due to conduction, as well as
the compatibility of the fitting to which the dry type sprinkler will be attached.
Refer to the sprinkler manufacturers’ installation instructions for specific
guidance on the minimum recommended lengths between the face of the
sprinkler fitting and the outside surface of the protected area, as well as the
appropriate fitting types for use with dry type sprinklers.
Use and Cautions with Glycerin Antifreeze

Whenever possible, TYCO CPVC systems are recommended to be protected
by using batt insulation and building construction techniques that ensure
adequate freeze protection and wind blocking. Batt insulation guidelines are
provided by most local authorities having jurisdiction with recommendations
for NFPA 13D installations provided in the Appendix of that Standard. Local
building code and authorities having jurisdiction requirements must be
followed carefully, as misplaced or inadequate insulation and wind blocking
can create localized freeze of the system piping that can result in damage
to the structure and piping system. When adequate insulation and wind
blocking are not available, TYCO CPVC Pipe and other Listed TYCO CPVC
Fittings can be protected with Glycerin antifreeze solutions only as outline
by NFPA 13 in areas that are subject to freezing. The guidelines provided
below must be followed when providing freeze protection for TYCO CPVC
Pipe and Fittings.
NOTICE
Products coming in contact with CPVC systems (e.g., anti-freeze, alcohol
based cleaners, etc.) must be chemically compatible. (Refer to the Notice
located on Page 52, Chemical Compatibility section.)
• The use of glycol based antifreeze solutions is specifically prohibited
for use with TYCO CPVC systems.
• Prior to using Glycerin Antifreeze, consult the local authority having
jurisdiction on the use of antifreeze solutions in fire sprinkler applications.
• Prior to using Glycerin antifreeze solutions, consult the NFPA 13 standard
for rules and guidelines.
• Do not hydro test Glycerin antifreeze designed sprinkler systems with water
only prior to introducing Glycerin antifreeze as the potential for freezing in
the drops is increased. The Glycerin solution will not fully mix with trapped
water in sprinkler drops and sprinkler system low points.
• A Glycerin antifreeze sprinkler system is more prone to leakage than a water
only sprinkler system. Glycerin characteristics increase the capacity for
leakage and can be successfully addressed by using care when making
threaded connections by ensuring sufficient torque is applied to the male
and female threads being mated. A thread sealant shall be used in making
threaded connections. TEFLON thread tape is the recommended sealant.
Some thread sealants other than TEFLON thread tape contain solvents or
other materials that maybe damaging to CPVC. For other types of thread
INSTALLATION 67
sealants, which have been specifically investigated and confirmed to be

“System Compatible,” refer to the FBC System Compatible Program at
Description
www.fbcsystemcompatible.com.
General
TYCO recommends between 14 and 21 ft.-lbs. (19,0 - 28,5 Nm) of torque
to achieve a leak free 1/2 inch (DN15) NPT seal. Do not use fittings or
sprinklers with damaged threads in glycerin systems, as the damaged
threads create increased leakage potential.
• Glycerin antifreeze can be cleaned with alcohol based cleaners. Prior
Approvals
Listings /
to using any cleaner on a surface, ensure compatibility with the surface
material to be cleaned. If compatibility with the surface to be cleaned is
questionable, a small section of the surface should be spot cleaned prior
to wide spread application of the cleaner.
Batt Insulation Requirements and Suggestions

Many jurisdictions recommend the use of batt insulation for freeze protection
Technical
in place of antifreeze solutions. These jurisdictions typically publish
Data
recommended batt insulation guidelines that provide the minimum thickness
of insulation to be utilized. These minimum insulation recommendations
should be followed. Insulation requirements may vary by geographic area
given climate conditions. Batt insulation is used to maintain a minimum
water temperature in the sprinkler piping of 40°F (4,4°C). The minimum
insulation recommendations pictured in the Appendix of NFPA 13D are
Installation
shown primarily for piping wood frame ceilings with an unheated attic or
an un-insulated roof above. Many jurisdictions do not allow the installation
of water filled sprinkler piping in unheated outside walls. Consult the local
authority having jurisdiction prior to installing batt insulation for freeze
protection with BlazeMaster CPVC products.
Tyco-Fire.com
NOTICE
Products coming in contact with CPVC systems (e.g. insulation) must be Visit
chemically compatible. (Refer to the Notice located on Page 52, Chemical
Compatibility section.)
Batt Insulation Installation Recommendations

The 2007 edition of NFPA 13D, The Standard for the Installation of Sprinkler
Appendix
Systems in One and Two-Family Dwellings and Manufactured Homes,

Appendix A.8.3.1 recommends the following guidelines for use of batt
A
insulation:
In areas subject to freezing, care should be taken to cover sprinkler piping
completely in unheated attic spaces with insulation. Installation should follow
the guidelines of the insulation manufacturer. (Figures A.8.3.1 (a) through (e)
show several installation methods that can be considered.)
Appendix
B
• A .8.3.1 (a) “It is important that the insulation be installed tight against the
joists. In unheated areas, any spaces or voids between the insulation and
the joists causes the water in the fire sprinkler piping to freeze”
• A .8.3.1 (b) “For areas having temperatures of 0°F (-18°C) or lower, an
additional batt of insulation covering the joist and the fire sprinkler piping
Information
Important
should be used. If this is not done, localized freeze-ups can occur in the
sprinkler piping.”
• A .8.3.1 (c) “Boring holes in the joist is one of the methods for locating the
fire sprinkler piping in the ceiling. As an alternative, when temperatures
68 INSTALLATION
are expected to be 0°F (-18°C) or lower, loose pieces on insulation should
be stuffed in the bored holes around the piping.”
• A .8.3.1 (d) (e) ”Care should be taken to avoid compressing the insulation.
This reduces its R value. To prevent potential freeze-ups of the sprinkler
piping, the insulation should be tight against the joists.”
Minimum insulation R value requirements are typically between R19 and
R30; however, the minimum requirements must be verified with the authority
having jurisdiction.
CUT-IN PROCEDURE FOR SYSTEM MODIFICATION AND REPAIR

At times it may become necessary to make modifications to existing CPVC fire
sprinkler systems. Cut-ins can be done safely when the proper procedures
are followed. The following procedure has been developed to assure that the
modifications are done successfully.
Prior to making cut-ins to existing systems, care should be used to review proper
joining procedures and to follow cut-in cure schedules (Tables U, V and W) to
ensure system integrity. Several methods can be utilized to tie into an existing
system using a socket style tee fitting in combination with the use of socket
unions, grooved coupling adapters, and flanges. Regardless of the method
used, the following points must be followed to ensure system integrity:
• Using proper tools, the cut-in should be made on the smallest diameter
pipe section (that is capable of adequately supplying the system changes)
in close proximity to the modification being made. This approach will
expedite cure times prior to pressure testing.
• The cut-in connection to the existing system should be made first, prior
to proceeding with additional work.
• Existing lines must be drained adequately prior to solvent cementing. Use
a Drain Vac unit to be sure all water is removed from the system. Moisture
can slow the cure time and will reduce joint strength.
• Carefully review and follow the solvent cementing procedures for proper
joining techniques prior to commencing the cut-in (pipe must be cut square
to proper length, de-burred, beveled and dry to ensure proper insertion depth
and system integrity).
• Carefully measure and cut pipe to proper length to ensure complete
insertion during assembly (first check the interference fit of the
components being joined).
Note: During assembly of the cut-in tee (and other components), it is

important to make a one-quarter turn when inserting the pipe into the
fitting per the installation instructions. This may require the use of sev-
eral components assembled in combination with the cut-in tee to cre-
ate a short spool piece assembly. This can be accomplished by using
socket unions, flanges, or grooved coupling adapters that will ensure
that a one-quarter turn can be obtained on all pipe connections being
joined.
• Prior to applying the solvent cement, use a clean dry rag to wipe moisture
and dirt from the fitting socket and the pipe end (the presence of moisture
on the joining surfaces will reduce joint integrity).
• Use a new can of solvent cement when making cut-in connections (verify
expiration dates stamped on can prior to use).
INSTALLATION 69
• After all work is completed, the cut-in joints must be allowed to cure properly
prior to pressure testing as shown in the Tables U, V, and W.
Description
General
• After work is completed and the cut-in cure times are met, inspect work
for proper alignment and hanger placement prior to pressure testing.
• After cut-in cure times are met, the system must be slowly filled with
water and the air bled from the farthest and highest sprinklers before
test pressure is applied. (Refer to instructions regarding pressure testing
the system.)
Approvals
Listings /
• After cut-in cure times are met and the air is bled from the system, pressure
testing of the portion of the sprinkler system containing the cut-in tee is
recommended. Prior to pressure testing, the system must be isolated
off to its smallest area using floor valves, etc., to isolate the cut-in area.
Additionally, the recommended test pressure to be applied is a maximum
of 50 psi (3,4 bar) over the system operating pressure. Should a leak occur,
this approach will minimize the potential for water damage.
Technical
Data
• When tying into a TYCO CPVC piping system that has been painted with
water based latex paint, the paint on the end of the piping should be
removed with a fine grain sand paper approximately 1/4 to 1/2 inches (6,4
to 12,7 mm) beyond the make-in of the fitting being added. Care should
be exercised to assure that material is evenly removed from the entire
circumference of the piping. The outside diameter of the piping should
Installation
be measured and compared to Tables D1 and D2. If too much material is
removed at one location along the circumference, it could result in a leak
point once the fitting is solvent welded to the piping. Special care should
be made when selecting the fitting that will be attached to the recently
cleaned piping. Check the dry fit of the pipe and fitting. The pipe should
enter the fitting socket easily 1/4 to 3/4 of the way. If the pipe bottoms in
Tyco-Fire.com
the fittings with little interference, select a different fitting. All other criteria
outlined in “Installation- Cut-In Procedure for System Modification and Visit
Repair” on Page 69 should be followed to assure system integrity.
Appendix
A
Appendix
B
Information
Important
70 INSTALLATION

VISIT WWW.TYCO-FIRE.COM 71
For more information about:

• BlazeMaster CPVC and other TYCO products/services; and
Description
General
• The terms and conditions of sale including the BlazeMaster Limited Ten
Year Warranty,
Visit TYCO Fire Products website at http://www.tyco-fire.com.
Approvals
Listings /
Technical
Data
Installation
Tyco-Fire.com
Visit
Appendix
A
Appendix
B
Information
Important
72 APPENDIX A - PIPE FITTINGS
ASTM CPVC Fitting Socket Dimensions
U.S. Units
C
D F E B A
Nominal Inches
Nominal
Pipe
Size A B C D Minimum
ANSI Socket Socket Minimum Minimum Wall Thicknesses
Entrance Bottom Socket Inside
Inches Diameter Diameter Depth Diameter E F
3/4 1.058 1.046 0.719 0.740 0.113 0.141
1 1.325 1.310 0.875 0.990 0.133 0.166
1-1/4 1.670 1.655 0.938 1.335 0.140 0.175
1-1/2 1.912 1.894 1.375 1.446 0.220 0.250
2 2.387 2.369 1.500 1.881 0.218 0.275
2-1/2 2.889 2.868 1.750 2.250 0.276 0.345
3 3.516 3.492 1.875 2.820 0.300 0.375
ASTM CPVC Fitting Socket Dimensions

Metric Units
C
D F E B A
Nominal Millimeters
Nominal
Pipe A B C D Minimum
Size Socket Socket Minimum Minimum Wall Thicknesses
DN Entrance Bottom Socket Inside
Diameter Diameter Depth Diameter E F
DN20 26,88 26,60 18,30 18,80 2,90 3,60
DN25 33,70 33,30 22,23 25,15 3,40 4,22
DN32 42,42 42,04 23,82 33,91 3,60 4,50
DN40 48,60 48,11 34,93 36,73 5,60 6,40
DN50 60,63 60,20 38,10 47,80 5,54 7,00
DN65 73,40 72,90 44,45 57,20 7,00 8,80
DN80 89,31 88,70 47,63 71,63 7,62 9,53
APPENDIX A - PIPE FITTINGS 73
TEE
T/O
T/O T/O
Nominal Nominal Approx.

Pipe Size Take-Out Pipe Weight
P/N
ANSI Inches Inches Schd. Lbs.
DN (mm) (kg.)
3/4 0.625 0.11
40 80000
DN20 (15,9) (0,05)
1 0.687 0.19
40 80001
DN25 (17,4) (0,09)
1-1/4 0.875 0.26
40 80002
DN32 (22,2) (0,11)
1-1/2 1.062 0.51
80 80003
DN40 (27,0) (0,23)
2 1.375 0.90
80 80004
DN50 (34,9) (0,41)
2-1/2 1.562 1.59
80 80005
DN65 (39,7) (0,72)
3 1.812 2.41
80 80006
DN80 (46,0) (1,09)
REDUCING TEE — 1 of 2
T/O Z
X
Y
Z
T/O X T/O Y
Nominal Pipe Size Nominal Take-Out Approx.

ANSI Inches Inches Pipe Weight
DN (mm) P/N
Schd. Lbs.
X Y Z X Y Z (kg.)
3/4 3/4 1 0.750 0.750 0.625 0.14
40 80132
DN20 DN20 DN25 (19,0) (19,0) (15,9) (0.06)
1 3/4 3/4 0.562 0.562 0.750 0.14
40 80133
DN25 DN20 DN20 (14,3) (14,3) (19,0) (0.06)
1 3/4 1 0.750 0.687 0.750 0.17
40 80134
DN25 DN20 DN25 (19,0) (17,4) (19,0) (0,07)
1 1 3/4 0.625 0.625 0.812 0.16
40 80260
DN25 DN25 DN20 (15,9) (15,9) (20,6) (0,07)
1-1/4 1 3/4 0.625 0.625 0.937 0.21
40 80135
DN32 DN25 DN20 (15,9) (15,9) (23,8) (0,09)
1-1/4 1 1 0.750 0.750 0.937 0.22
40 80136
DN32 DN25 DN25 (19,0) (19,0) (23,8) (0,09)
1-1/4 1 1-1/4 0.937 0.937 0.875 0.26
40 80137
DN32 DN25 DN32 (23,8) (23,8) (22,2) (0,11)
1-1/4 1-1/4 3/4 0.625 0.625 0.875 0.23
40 80261
DN32 DN32 DN20 (15,9) (15,9) (22,2) (0,10)
1-1/4 1-1/4 1 0.750 0.750 0.875 0.26
40 80262
DN32 DN32 DN25 (19,0) (19,0) (22,2) (0,11)
1-1/4 1-1/4 1-1/2 1.000 1.000 1.000 0.43
80 80138
DN32 DN32 DN40 (25,4) (25,4) (25,4) (0,19)
1-1/2 1-1/4 3/4 0.562 0.562 1.000 0.36
80 80140
DN40 DN32 DN20 (14,3) (14,3) (25,4) (0,16)
1-1/2 1-1/4 1 0.562 0.562 1.062 0.38
80 80141
DN40 DN32 DN25 (14,3) (14,3) (27,0) (0,17)
1-1/2 1-1/2 3/4 0.562 0.562 1.000 0.36
80 80263
DN40 DN40 DN20 (14,3) (14,3) (25,4) (0,16)
REDUCING TEE — 2 of 2
T/O Z
Description
General
X
Y
Z
T/O X T/O Y
Approvals
Listings /
Nominal Pipe Size Nominal Take-Out Approx.
DN (mm) P/N
Schd. Lbs.
X Y Z X Y Z (kg.)
1-1/2 1-1/2 1 0.562 0.562 1.062 0.38
80 80264
Technical
DN40 DN40 DN25 (14,3) (14,3) (27,0) (0,17)
Data
1-1/2 1-1/2 1-1/4 0.875 0.875 1.000 0.45
80 80275
DN40 DN40 DN32 (22,2) (22,2) (25,4) (0,20)
2 2 3/4 0.750 0.750 1.375 0.61
80 80265
DN50 DN50 DN2 (19,0) (19,0) (34,9) (0,28)
2 2 1 0.875 0.875 1.375 0.66
80 80266
Installation
DN50 DN50 DN25 (22,2) (22,2) (34,9) (0,30)
2 2 1-1/4 1.125 1.125 1.375 0.74
80 80274
DN50 DN50 DN32 (28,6) (28,6) (34,9) (0,33)
2 2 1-1/2 0.750 0.687 0.750 0.78
80 80267
DN50 DN50 DN40 (19,0) (17,4) (19,0) (0,35)
2-1/2 2-1/2 1 1.562 1.562 1.562 1.43
Tyco-Fire.com
80 80271
DN65 DN65 DN25 (39,7) (39,7) (39,7) (0,65)
2-1/2 2-1/2 1-1/4 1.562 1.562 1.562 1.46 Visit
80 80272
DN65 DN65 DN32 (39,7) (39,7) (39,7) (0,66)
2-1/2 2-1/2 1-1/2 1.562 1.562 1.562 1.48
80 80273
DN65 DN65 DN40 (39,7) (39,7) (39,7) (0,67)
2-1/2 2-1/2 2 1.562 1.562 1.562 1.50
80 80276
DN65 DN65 DN50 (39,7) (39,7) (39,7) (0,68)
Appendix
3 3 1-1/2 1.812 1.812 1.812 2.28

80 80270
A
DN80 DN80 DN40 (46,0) (46,0) (46,0) (1,03)

3 3 2 1.812 1.812 1.750 2.25
80 80268
DN80 DN80 DN50 (46,0) (46,0) (44,4) (1,02)
3 3 2-1/2 1.812 1.812 1.812 2.44
80 80269
DN80 DN80 DN65 (46,0) (46,0) (46,0) (1,11)
Appendix
B
Information
Important
CROSS
T/O
T/O
T/O T/O

P/N
DN (mm) (kg.)
3/4 0.562 0.13
40 80009
DN20 (14,3) (0,06)
1 0.687 0.23
40 80010
DN25 (17,4) (0,10)
1-1/4 0.937 0.34
40 80011
DN32 (23,8) (0,15)
1-1/2 1.062 0.67
80 80012
DN40 (27,0) (0,30)
2 1.312 1.00
80 80013
DN50 (33,3) (0,45)
2-1/2 1.562 1.91
80 80014
DN65 (39,7) (0,87)
3 1.812 2.89
80 80008
DN80 (46,0) (1,31)
REDUCING CROSS
Y
T/O Y
X X
T/O Y
Y
T/O X T/O X
Nominal Nominal
Pipe Size Take-Out Approx.
P/N
DN (mm) Schd. Lbs.
(kg.)
X Y X Y
1 3/4 0.875 0.875 0.28
40 80015
DN25 DN20 (22,2) (22,2) (0,13)
90° ELBOW
Description
T/O
General
Approvals
T/O
Listings /
P/N
DN (mm) (kg.)
3/4 0.625 0.09
Technical
40 80025
DN20 (15,9) (0,04)
Data
1 0.750 0.14
40 80026
DN25 (19,0) (0,06)
1-1/4 1.000 0.21
40 80027
DN32 (25,4) (0,09)
1-1/2 1.062 0.40
Installation
80 80028
DN40 (27,0) (0,18)
2 1.312 0.79
80 80029
DN50 (33,3) (0,36)
2-1/2 1.562 1.14
80 80030
DN65 (39,7) (0,52)
3 1.812 1.82
Tyco-Fire.com
80 80031
DN80 (46,0) (0,82)
Visit
90° REDUCING ELBOW

T/O Y
X
Appendix
A
Y
T/O X
Nominal Nominal
Pipe Size Take-Out Approx.
Appendix

P/N
B
DN (mm) Schd. Lbs.

(kg.)
X Y X Y
1 3/4 0.687 1.812 0.16
40 80032
DN25 DN20 (17,4) (46,0) (0,07)
Information
Important
45° ELBOW
T/O
T/O

P/N
DN (mm) (kg.)
3/4 0.375 0.08
40 80050
DN20 (9,5) (0,04)
1 0.375 0.11
40 80051
DN25 (9,5) (0,05)
1-1/4 0.750 0.20
40 80052
DN32 (19,0) (0,09)
1-1/2 0.500 0.31
80 80053
DN40 (12,7) (0,14)
2 0.750 0.56
80 80054
DN50 (19,0) (0,25)
2-1/2 1.812 0.89
80 90055
DN65 (46,0) (0,40)
3 1.000 1.19
80 90056
DN80 (25,4) (0,54)
COUPLING
Description
T/O
General
Approvals
Listings /
P/N
DN (mm) (kg.)
3/4 0.125 0.08
40 80075
DN20 (3,2) (0,04)
1 0.125 0.11
40 80076
DN25 (3,2) (0,05)
Technical
Data
1-1/4 0.187 0.20
40 80077
DN32 (4,7) (0,09)
1-1/2 0.500 0.31
80 80078
DN40 (12,7) (0,14)
2 0.750 0.56
80 80079
DN50 (19,0) (0,25)
Installation
2-1/2 0.812 0.89
80 80080
DN65 (20,6) (0,40)
3 1.000 1.19
80 80081
DN80 (25,4) (0,54)
Tyco-Fire.com
REDUCING COUPLING
X Visit
T/O
Y
Appendix
Nominal
A
Pipe Size Nominal Approx.

ANSI Inches Take-Out Pipe Weight
P/N
DN Inches Schd. Lbs.
(mm) (kg.)
X Y
Appendix
1 3/4 0.125 0.08

40 80220
DN25 DN20 (3,2) (0,04)
B
Information
Important
REDUCING BUSHING
Y T/O
Nominal
Pipe Size Nominal Approx.
ANSI Inches Take-Out Pipe Weight
P/N
DN Inches Schd. Lbs.
(mm) (kg.)
X Y
1 3/4 0.437 0.04
40 80200
DN25 DN20 (11,1) (0,06)
1-1/4 3/4 0.500 0.11
40 80201
DN32 DN20 (12,7) (0,05)
1-1/4 1 0.312 0.12
40 80202
DN32 DN25 (7,9) (0,05)
1-1/2 3/4 0.625 0.16
80 80203
DN40 DN20 (15,9) (0,07)
1-1/2 1 0.500 0.14
80 80204
DN40 DN25 (12,7) (0,06)
1-1/2 1-1/4 0.375 0.17
80 80205
DN40 DN32 (9,5) (0,08)
2 3/4 0.812 0.27
80 80206
DN50 DN20 (20,6) (0,12)
2 1 0.687 0.26
80 80207
DN50 DN25 (17,4) (0,12)
2 1-1/4 0.562 0.24
80 80208
DN50 DN32 (14,3) (0,11)
2 1-1/2 0.437 0.19
80 80209
DN50 DN40 (11,1) (0,11)
2-1/2 1 0.937 0.42
80 80215
DN65 DN25 (23,8) (0,19)
2-1/2 1-1/4 0.812 0.45
80 80214
DN65 DN32 (20,6) (0,20)
2-1/2 1-1/2 0.687 0.46
80 80213
DN65 DN40 (17,4) (0,21)
2-1/2 2 0.625 0.29
80 80211
DN65 DN50 (15,9) (0,13)
3 2 0.750 0.72
80 80210
DN80 DN50 (19,0) (0,33)
3 2-1/2 0.500 0.47
80 80212
DN80 DN65 (12,7) (0,21)
CAP
Description
General
T/O
Approvals
Listings /
P/N
DN (mm) (kg.)
3/4 0.312 0.04
40 80100
DN20 (7,9) (0,02)
1 0.375 0.06
40 80101
Technical
DN25 (9,5) (0,03)
Data
1-1/4 0.437 0.10
40 80102
DN32 (11,1) (0,04)
1-1/2 0.687 0.20
80 80103
DN40 (17,4) (0,09)
2 0.687 0.31
80 80104
Installation
DN50 (17,4) (0,14)
2-1/2 0.875 0.58
80 80105
DN65 (22,2) (0,26)
3 1.000 0.88
80 80106
DN80 (25,4) (0,40)
Tyco-Fire.com
SPRINKLER ADAPTER 90° ELBOW
Visit
T/O Y
Y
Appendix
T/O X
A
Nominal Nominal
Pipe Size Thread Take-Out Approx.
ANSI Inches Size Inches Pipe Weight
P/N
DN (mm) Schd. Lbs.
(kg.)
Appendix
X Y X Y
B
3/4 0.562 1.000 0.20

1/2 NPT 40 80199
DN20 (14,3) (25,4) (0,09)
1 0.750 1.250 0.26
1/2 NPT 40 80198
DN25 (19,0) (31,7) (0,12)
1 1.062 1.437 0.26
Information
3/4 NPT 40 80196

Important
DN25 (27,0) (36,5) (0,12)

GROOVED COUPLING ADAPTER
T/O
PIPE
O.D.
Nominal Nominal Take-Out Approx.

Pipe Size & Pipe O.D. Pipe Weight
Inches (mm) P/N
ANSI Inches Schd. Lbs.
DN (kg.)
T/O Pipe O.D.
1-1/4 1-1/4 0.875 1.660 0.78
40 80160
DN32 Groove (22,2) (42,4) (0,35)
1-1/2 1-1/2 1.125 1.900 0.95
80 80161
DN40 Groove (28,6) (48,3) (0,43)
2 2 0.750 2.375 1.42
80 80162
DN50 Groove (19,0) (60,3) (0,64)
2-1/2 2-1/2 1.562 2.875 2.28
80 80163
DN65 Groove (39,7) (73,0) (1,03)
2-1/2 76,1mm 1.562 76,1mm 2.28
80 80169
DN65 Groove (39,7) 3.000 (1,03)
3 3 1.562 3.500 3.00
80 80164
DN80 Groove (39,7) (88,9) (1,36)
SPRINKLER ADAPTER
Description
T/O T/O T/O
General
WL W E
Approvals
Listings /
Pipe Size Thread Take-Out Pipe Weight
P/N
ANSI Inches Size Inches Schd. Lbs.
DN (mm) (kg.)
3/4 0.437 0.20
1/2 NPT 80 80175E
DN20 (11,1) (0,09)
Technical
1 0.437 0.22
Data
1/2 NPT 80 80176E
DN25 (11,1) (0,10)
3/4 0.437 0.16
1/2 NPT 40 80175WL
DN20 (11,1) (0,07)
1 0.812 0.43
3/4 NPT 40 80179
DN25 (20,6) (0,19)
Installation
3/4 0.500 0.19
1/2 NPT 40 80175W
DN20 (12,7) (0,09)
1 0.500 0.18
1/2 NPT 40 80176W
DN25 (12,7) (0,08)
SPRINKLER ADAPTER (SPIGOT)
Tyco-Fire.com
T/O T/O Visit
X (Not LPCB Approved)

Appendix
A

P/N
DN (mm) (kg.)
3/4 0.500 0.16
Appendix
1/2 NPT 40 80177L

DN20 (12,7) (0,07)
B
1 0.562 0.20
1/2 NPT 40 80178
DN25 (14,3) (0,09)
1 0.875 0.40
3/4 NPT 40 80180
DN25 (22,2) (0,18)
1 0.625 0.20
Information
Important
1/2 NPT 40 80178X

DN25 (15,9) (0,09)
FEMALE ADAPTER
T/O

P/N
DN (mm) (kg.)
3/4 0.812 0.41
3/4 NPT 80 80142
DN20 (20,6) (0,19)
1 0.875 0.63
1 NPT 80 80145
DN25 (22,2) (0,28)
1-1/4 1.125 1.03
1-1/4 NPT 40 80146
DN32 (28,6) (0,47)
1-1/2 1.375 1.42
1-1/2 NPT 80 80147
DN40 (34,9) (0,64)
2 1.687 2.66
2 NPT 80 80148
DN50 (42,8) (1,18)
MALE ADAPTER
T/O

P/N
DN (mm) (kg.)
3/4 1.312 0.33
3/4 NPT 40 80157
DN20 (33,3) (0,15)
1 1.375 0.56
1 NPT 40 80158
DN25 (34,9) (0,25)
SPRINKLER ADAPTER TEE

T/O Z
Description
X
General
Y
Z
T/O X T/O Y
Approvals
Listings /
Nominal Nominal
P/N
DN (mm) Schd. Lbs.
(kg.)
X Y Z X Y Z
Technical
3/4 3/4 0.562 0.562 1.000 0.22
Data
1/2 NPT 40 80250
DN20 DN20 (14,3) (14,3) (25,4) (0,10)
1 1 0.687 0.687 1.187 0.29
1/2 NPT 40 80251
DN25 DN25 (17,4) (17,4) (30,1) (0,13)
1 1 0.937 0.937 1.562 0.73
1 NPT 40 80249
DN25 DN25 (23,8) (23,8) (39,7) (0,33)
Installation
1-1/4 1 0.437 0.562 1.312 0.30
1/2 NPT 40 80256
DN32 DN25 (11,1) (14,3) (33,3) (0,14)
1-1/4 1-1/4 0.437 0.437 1.312 0.31
1/2 NPT 40 80252
DN32 DN32 (11,1) (11,1) (33,3) (0,14)
1-1/2 1-1/4 0.500 0.687 1.437 0.43
1/2 NPT 40 80257
DN40 DN32 (12,7) (17,4) (36,5) (0,19)
Tyco-Fire.com
1-1/2 1-1/2 0.500 0.500 1.437 0.46
1/2 NPT 80 80254
DN40 DN40 (12,7) (12,7) (36,5) (0,21) Visit
2 1-1/2 0.500 0.625 1.687 0.56
1/2 NPT 80 80258
DN50 DN40 (12,7) (15,9) (42,8) (0,25)
2 2 0.500 0.500 1.687 0.62
1/2 NPT 80 80253
DN50 DN50 (12,7) (12,7) (42,8) (0,28)
Appendix
DRY SPRINKLER ADAPTER TEE

A
T/O Z
Y
X
Appendix
Z
B
T/O X T/O Y
Nominal Nominal
P/N
Schd. Lbs.
Information
DN (mm)
Important
(kg.)
X Y Z X Y Z
1 1 0.90 0.90 0.86 0.71
1 NPT 40 80259
DN25 DN25 (22,9) (22,9) (21,8) (0,32)
BACK TO BACK TEE

T/O X
Y
Z
X
T/O Y T/O Z
Nominal Nominal
P/N
DN (mm) Schd. Lbs.
(kg.)
X Y Z X Y Z
1 0.562 1.312 0.48
1/2 NPT 1/2 NPT 40 80459
DN25 (14,3) (33,3) (0,22)
1 0.687 1.187 0.46
1/2 NPT 1/2 NPT 40 80460
DN25 (17,4) (30,1) (0,21)
BACK TO BACK CROSS

X
T/O X
T/O Y
Z
W
Y
T/O Z T/O W
Nominal Nominal
P/N
DN (mm) Schd. Lbs.
(kg.)
X Y Z W X Y Z W
1 1 1/2 1/2 0.625 1.187 0.46
40 80462
DN25 DN25 NPT NPT (15,9) (30,1) (0,21)
1 1 1/2 1/2 0.625 1.312 0.47
40 80463
DN25 DN25 NPT NPT (15,9) (33,3) (0,21)
87
RAVEN STUDIO SPRINKLER ADAPTER 90º ELBOW

T/O Y
Y
T/O X
Nominal Nominal
P/N
DN (mm) Schd. Lbs.
(kg.)
X Y X Y
1 ISO 228 0.750 1.750 0.26
40 82198
DN25 G3/8 (19,0) (44,5) (0,12)
RAVEN STUDIO SPRINKLER ADAPTER TEE

T/O Z
X
Y
Z
T/O X T/O Y
Nominal Nominal
P/N
DN (mm) Schd. Lbs.
(kg.)
X Y Z X Y Z
1 1 ISO 228 0.687 0.687 1.625 0.29
40 82251
DN25 DN25 G3/8 (17,4) (17,4) (41,3) (0,13)
88 APPENDIX B - DO’S AND DON’TS
DO’S
• Install TYCO CPVC Pipe and Fittings according to this Installation
Handbook.
• Follow recommended safe work practices.
• Make certain that any materials coming in contact with TYCO CPVC
Pipe and Fittings are chemically compatible with BlazeMaster CPVC.
(Refer to the Notice located on page 52, Chemical Compatibility
section.)
• If painting is required, use only latex based paints.
• Keep pipe and fittings in original packaging until needed and away from
sources of heat.
• If stored outdoors, cover the pipe and fittings with an opaque tarp.
• Follow proper handling procedures.
• Inspect TYCO CPVC Pipe and Fittings for damage before installation.
• Use tools specifically designed for use with CPVC pipe and fittings.
• Use only TFP-500 One Step Solvent Cement and follow application
instructions.
• Use a drop cloth to protect interior finishes.
• Cut the pipe ends square.
• Before solvent cementing, de-burr and bevel the pipe end.
• When solvent cementing, rotate the pipe 1/4 turn when bottoming pipe
in fitting socket.
• Carefully follow instructions for applying solvent cement. Do not apply
too much cement.
• Avoid puddling of solvent cement in pipe and fittings. Do not allow
cement to plug the sprinkler adapter or sprinkler orifice.
• Follow the recommended cure times prior to pressure testing.
• Fill lines slowly and bleed the air from the system at the farthest
sprinklers prior to pressure testing.
• Use water to pressure test the CPVC system. If low-pressure air or
nitrogen pre-testing is deemed necessary, guidelines can be found on
p. 63 of this installation manual and must be followed.
• Support sprinkler properly to prevent excessive movement of the
sprinkler when activated.
• Install TYCO CPVC Pipe and Fittings in wet systems only or specially
listed dry systems.
• Use only chemically compatible insulation and/or glycerin & water
solutions for freeze protection.
• When glycerine solutions are used, provide an expansion chamber or
allow for thermal expansion of the solution.
APPENDIX B - DO’S AND DON’TS 89
• Allow for movement due to expansion and contraction.

• Renew your TYCO CPVC Pipe and Fittings installation training every two
Description
General
years.
DON’TS
• Do not use cutting oils other than those represented by the cutting oil
manufacturer as safe for use in conjunction with CPVC. (Refer to the
Notice located on page 52, Chemical Compatibility section.)
Approvals
Listings /
• Do not use edible oils such as CRISCO as a gasket lubricant.
• Do not use petroleum or solvent-based paints, sealants,
lubricants or fire stop materials that are chemically incompatible with
TYCO CPVC Pipe and Fittings.
• Do not use any glycol-based solutions as an antifreeze.
• Do not use glycerin-based antifreeze solutions without consulting the
Technical
Data
rules and guidelines outlined in the NFPA 13 Standard.
• Do not use both TEFLON tape and thread sealants simultaneously.
• Do not use solvent cement that exceeds its shelf life or has become
discolored or gelled.
• Do not allow threaded rod within 1⁄16 inches of the pipe.
Installation
• Do not allow solvent cement to plug the sprinkler orifice.
• Do not connect rigid metal couplers to TYCO CPVC grooved adapters.
• Do not thread or groove TYCO CPVC Pipe.
• Do not use solvent cement near sources of heat, open flame, or
Tyco-Fire.com
when smoking.
Visit
• Do not pressure test until recommended cure times are met.
• Do not use dull or broken cutting tool blades when cutting pipe.
• Do not use TYCO CPVC Pipe that has been stored outdoors,
unprotected and is faded in color.
Appendix
• Do not install TYCO CPVC Pipe in cold weather without

allowing for expansion.
A
• Do not install TYCO CPVC Pipe and Fittings in dry systems,
unless specifically listed for such use.
Appendix
B
Information
Important
90 IMPORTANT INFORMATION
IMPORTANT INFORMATION WITH REGARDS TO YOUR TYCO CPVC
FIRE SPRINKLER SYSTEM
CONGRATULATIONS, your building structure contains a state-of-the-art life safety
system. Your TYCO CPVC fire sprinkler system will enhance the safety and security
of your building when properly maintained. TYCO CPVC Fire Sprinkler Products resist
attack from a wide range of chemicals that are corrosive to metallic piping. As with any
piping material, there are, however, certain chemicals that can be detrimental to CPVC.
Occasionally some of these chemicals may be found in some construction products,
site preparations and building maintenance. There are certain things that you need to
be mindful of in caring for or working around your TYCO CPVC fire sprinkler system.
Keep your system clear from contact with the following products and chemicals
unless product labels state materials are compatible with CPVC:
NOTICE
Property maintenance
Ordinary considerations
services
Fungicides,
Cleaning Products Detergents, Oils/Lubricants/
Mold Remediation Chemicals,
Greases, Rubbery Materials
Termiticides/Insecticides
For hired contractors & do-it-yourselfers
Corrosion Inhibitors, Glycol-based antifreezes,

Solder Flux, Thread Sealants
Flexible Cable/Wiring
(especially communications cabling)
Caulks/Mastics, Adhesive,
Vinyl/Electrical Tape
Non-Approved Spray Foam Insulation
Non-Water Based Paint, Paint Thinners
Wood Finishes / Varnishes
You should also avoid the following:

• Sitting, standing, hanging, leaning, or resting anything on the pipe, fittings, and
sprinklers
• Grounding electrical wiring to the pipe or fittings
• Ambient temperatures below 40°F (4,4°C) where your fire sprinkler system is located.
(Unless an approved compatible antifreeze or insulation method is installed.)
• Hot work around the pipe, i.e. blow torches, soldering, etc.
Be certain that this document is reviewed and understood by anyone working on or

around your CPVC life safety system. If you have any questions or need assistance
on chemical compatibility with your TYCO CPVC fire sprinkler system, contact the
manufacturer of the chemical or non-CPVC product in question.
Proper care will help your TYCO CPVC fire sprinkler system provide protection
for years to come.
FOR ADDITIONAL INFORMATION VISIT
TYCO FIRE PROTECTION PRODUCTS AT WWW.TYCO-FIRE.COM
NOTICE
THIS BUILDING CONTAINS A CPVC FIRE SPRINKLER SYSTEM. THIS CPVC FIRE SPRINKLER SYSTEM IS A LIFE SAFETY
ASSEMBLY AND MUST BE TREATED CAREFULLY. READ THE FOLLOWING BEFORE ANY ACTIVITY WHICH COULD
CONTACT THIS SYSTEM:
CPVC piping components may be damaged by certain substances and construction practices.
• DO NOT stack, support, hang equipment, or hang flexible wire/cable, especially communications cable, or other material on the
fire sprinkler system.
• ONLY system compatible materials should be used in contact with this system. For a list of products that have been tested and
verified as compatible, consult the FBC™ System Compatible Program information at www.fbcsystemcompatible.com. If the
product in question is not identified in the System Compatibility Program, Lubrizol recommends, as does TYCO, that the chemical
compatibility be verified with the manufacturer of the product in question.
• DO NOT expose CPVC products to incompatible substances, such as cutting oils, non-water based paints, packing oils, tradi-
tional pipe thread paste and dope, fungicides, termiticides, insecticides, detergents, building caulks, adhesive tape, solder flux,
flexible wire/cable (with special consideration for communications cabling), and non-approved spray foam insulation materials.
• DO NOT expose CPVC products to edible oils, solvents, or glycol-based anti-freeze fluids.
• DO NOT expose CPVC products to open flame, solder, and soldering flux.
• DO NOT drop, distort, or impact CPVC products or allow objects to be dropped on them.
NOTIFICATION TO JOBSITE BUILDING TRADES
• DO NOT handle CPVC products with gloves contaminated with oils (hydrocarbons) or other incompatible materials.
Failure to follow this notice may cause cracks or fractures to develop in CPVC products resulting in property damage
IMPORTANT INFORMATION
due to leaks or flooding. The presence of any visible cracks may require partial or full system replacement. For ad-
ditional information contact the general contractor or the fire sprinkler system installer.
FOR ADDITIONAL INFORMATION CONTACT “TYCO FIRE PROTECTION PRODUCTS” AT 1-800-381-9312

Rev 3.0 Jan 21, 2008_distribu1
91
Important Appendix Appendix Visit Technical Listings / General

Installation Approvals
Information B A Tyco-Fire.com Data Description
92
93
94
95
96

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Installation Instructions &

Copyright © 2016 Tyco Fire Products, LP. All rights reserved.

Handling & Storage of TYCO CPVC . . . . . . . . . . . . . . . . . . . . . . . . . . 54

TRAINING AND DEMONSTRATION

TRADEMARKS APPEARING IN THIS MANUAL

HEAD SET . . . . . . . . . . . . registered trademark of Tyco Fire ProtectionProducts

BlazeMaster. . . . . . . . . . . . . . registered trademark of The Lubrizol Corporation

GREAT WHITE ������������������������������������������������������ registered trademark of Oatey

CRISCO �������������������������������������������� registered trademark of J.M. Smucker Co.

THIS PAGE INTENTIONALLY LEFT BLANK

LISTINGS/APPROVALS (WHERE TO USE)

TYCO Fire Sprinkler Systems shall be employed in wet-pipe systems only. (A

24, in addition to the standards of any other authorities having jurisdiction,

Concealed Installations (UL)

(12,7 mm) plywood.

Concealed Installations (C-UL)

Exposed Installation - General (UL & C-UL)

Smooth, Flat, Horizontal, Fixed Ceilings -

- U pright Sprinklers shall be Listed, Quick Response, 155°F (68°C)

fittings may be used.

sprinklers is 15 feet (4,6 m) or less. Sprinklers shall be Listed 170°F (77°C)

maximum temperature rated, having deflectors located in accordance

Unfinished Basements - Exposed Installations

sprinklers are to be installed with their deflectors a maximum of 1-3/4 inch

tained. Consult the authority having jurisdiction (AHJ) or building code

installed utilizing listed support devices for thermoplastic sprinkler piping

information regarding the assembly and installation of TYCO CPVC pipe

Figure 2 - Unfinished Basement, Soild Wood Joists, Center Wall

12" (304,8 mm)

Figure 3 - Unfinished Basement, Soild Wood Joists, Riser in Corner

Figure 4 - Unfinished Basement, Soild Wood Joists, Blocking

BLOCKING JOIST CEILING

Figure 5 - Unfinished Basement, Branch Line Support

1/2 JOIST 1/2 JOIST

Residential Dry Pipe Systems (UL)

• The pipe and fittings shall be protected (concealed) in accordance with

the specifications outlined in the CPVC Installation Handbook (IH-1900).

be assembled with TFP-500 One Step Solvent Cement.

• In-service system Air Pressure shall be maintained at a maximum of 15

Air Plenums (UL)

Garage Installations (UL)

System Risers (UL)

the riser pipe shall be 1-1/2 inches (38,1 mm).

Note: A modified riser collar shall only be used to provide support to

Modify Coupling Collar

Underground Water Pressure Service (UL & C-UL)

• System Design - A TYCO CPVC underground system shall be hydrauli-

ground cover required for underground installation.

as roadways and railroad tracks.

The trench bottom should be continuous, relatively smooth and free

Table B - Ground Cover

Table C2 - Metric Units

5 65 83 95 105 114 123 133 143 154 164

Concealed Installations (FM)

Note: A permanently installed barrier is one that cannot be removed

Exposed Installations - Smooth, Flat, Horizontal Ceilings

• Extended Coverage Sprinklers

maximum ceiling height shall not exceed 10 feet (3,0 m).

System Risers (FM)

ORDINARY HAZARD INSTALLATIONS

installations in accordance with the manufacturer’s Installation Instructions

and Technical Handbook. The local authority having jurisdiction should be

THIS PAGE INTENTIONALLY LEFT BLANK

GREAT WHITE �� registered trademark of Oatey

CRISCO �� registered trademark of J.M. Smucker Co.

- U pright Sprinklers shall be Listed, Quick Response, 155°F (68°C)

Figure 2 - Unfinished Basement, Soild Wood Joists, Center Wall

• The pipe and fittings shall be protected (concealed) in accordance with

• In-service system Air Pressure shall be maintained at a maximum of 15

• System Design - A TYCO CPVC underground system shall be hydrauli-

Note: A permanently installed barrier is one that cannot be removed

b- For offset length: 1 ⁄4 L = 1⁄4 x 71.90 = 17.98 inches

Example: How much expansion can be expected in a 73 m run of DN50

Note: Table based on Stress and Modulus of Elasticity at 100°F.

Note: Table based on Stress and Modulus of Elasticity at 40°C.