Ih-1900 04 2016
Ih-1900 04 2016
Technical Handbook
APRIL 2016 IH-1900
www.Tyco-Fire.com
NOTICE
The TYCO CPVC Pipe and Fittings described herein must be installed and
maintained in compliance with this Installation Handbook and with the
applicable standards of the National Fire Protection Association, in addition
to the standards of any authorities having jurisdiction. Failure to do so may
impair the performance of the TYCO CPVC Pipe and Fittings.
The owner is responsible for maintaining their fire protection system and
devices in proper operating condition. The installing contractor or product
manufacturer should be contacted with any questions.
It is the designer’s responsibility to select products suitable for the intended
service and to ensure that pressure ratings and performance data are not
exceeded. Material selection should be verified to be compatible for the
specific application. Designers and Installers must read and understand the
installation instructions in this handbook.
Never remove any piping component or modify any piping deficiencies
without first depressurizing and draining the system.
WARNING
Never use compressed air or nitrogen in lieu of or to replace the required
hydrostatic system acceptance testing. Any pre-testing performed with
low pressure air or nitrogen should follow the recommendations on p. 61.
System failure when using high-pressure compressed air or nitrogen may
result in property damage, serious injury, or death.
GENERAL DESCRIPTION 5
ADVANTAGES
TYCO CPVC Pipe and Fittings are designed specifically for fire sprinkler
Description
systems and provide the following advantages over traditional sprinkler
General
piping systems:
• Increased hydraulic capabilities (C-Factor =150)
• No pre-cutting and expensive fabrication required
• Pipe/Fittings (slip style only) - NSF-pw listed for use in pressure rated
potable water piping systems
Approvals
Listings /
• Can easily be connected to other sprinkler piping systems
• Flexibility in the piping for greater ease of installation
• Resistant to rust, scale, and foreign contaminant build up
• Inexpensive tools required for installation
Technical
• Easily repaired or modified on site
Data
• Easily transported and handled
• Resists sweating and condensation
Installation
TYCO Fire Protection Products (TFPP) strongly recommends that installers
receive hands on demonstration in the proper procedure(s) for installation
of BlazeMaster fire sprinkler systems. On-site demonstration in proper pipe
preparation, solvent cementing, proper handling of CPVC and installation
instruction are available from TFPP at no charge. Upon completion of the
TYCO demonstration program, TFPP will issue a completion card to the
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persons successfully finishing the required subject matter. This card is to
be carried when working on TYCO CPVC systems. For information about
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on-site demonstration, contact your local TFPP Distribution Center or your
TFPP sales representative.
Description
Protection Equipment Directory, C-UL Products Certified for Canada
General
Directory, Factory Mutual Research Approval Guide, or LPCB List of
Approved Fire Security Products and Services Guide.
TYCO Fire Protection Products manufactures CPVC pipe and fittings using
Lubrizol’s BlazeMaster compound as a licensee of The Lubrizol Corporation.
Approvals
UNDERWRITERS LABORATORIES INC. (UL) AND
Listings /
UNDERWRITERS LABORATORIES INC. (C-UL) FOR USE IN CANADA
TYCO CPVC Pipe and Fittings are UL and C-UL Listed for use in:
• L
ight Hazard and residential occupancies as defined in the Standard for
Installation of Sprinkler Systems, NFPA 13
• R
esidential occupancies as defined in the Standard for the Installation
Technical
of Sprinkler Systems in Low-Rise Residential Occupancies up to Four
Data
Stories in Height, NFPA 13R
• R
esidential occupancies as defined in the Standard for Installation of
Sprinkler Systems in One and Two Family Dwellings and Manufactured
Homes, NFPA 13D
• A
ir plenums, as defined by the Installation of Air Conditioning and
Installation
Ventilating Systems, NFPA 90A
• Underground Water Pressure Service, NFPA 24
• System risers in accordance with NFPA 13, 13R, and 13D
• See UL Fire Protection Equipment Directory, categories VIWT and HFYH.
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• S
ee C-UL Products Certified for Canada Directory, categories VIWT7
and HFYH7. Visit
National Fire Protection Association Standards 13, 13R, 13D and NFPA
A
CPVC Pipe and Fittings. The minimum protection shall consist of either
B
one layer of 3/8 inch (9,5 mm) thick gypsum wallboard, 1/2 inch (12,7 mm)
plywood soffits, or a suspended membrane ceiling with lay-in panels or
tiles having a weight of 0.35 pounds per sq. ft. (1,7 kg per sq. meter) when
installed with metallic grids. For residential occupancies defined in NFPA
13D and 13R, the minimum protection may consist of one layer of 1/2 inch
Information
Important
Description
ceiling. The maximum distance between sprinklers shall not exceed 15
General
feet (4,6 m). The maximum distance from the ceiling to the centerline
of the main run of pipe shall not exceed 7-1/2 inches (190,5 mm). The
distance from the centerline of the sprinkler to the closest hanger shall
be 3 inches (76,2 mm).
- Horizontal Sidewall Sprinklers shall be Listed, Quick Response, 200°F
(93°C) maximum temperature rated, having deflectors within 12 inches
Approvals
Listings /
(305,0 mm) of the ceiling and within 6 inches (152,4 mm) of the side wall.
The maximum distance between sprinklers shall not exceed 14 feet (4,3
m). Piping shall be mounted directly to the side wall.
- Solvent cement joints shall be made with TFP-500 One Step Solvent
Cement.
Technical
• Extended Coverage Sprinklers
Data
- Pendent Sprinklers shall be Listed, Quick Response, 155°F (68°C)
maximum temperature rated, having deflectors installed within 8 inches
(203,2 mm) of the ceiling. The maximum distance between sprinklers
shall not exceed 20 feet (6,1 m) with an application density of at least 0.1
gpm/sq.ft (4,1 mm/min). Piping shall be mounted directly to the ceiling.
Installation
- Horizontal Sidewall Sprinklers shall be Listed, Quick Response, 165°F
(74°C) maximum temperature rated, having deflectors within 12 inches
(305,0 mm) of the ceiling and within 6 inches (152,4 mm) of the side wall.
The maximum lateral distance between sprinklers shall not exceed 18
feet (5,5 m) with an application density of at least 0.1 gpm/ft2 (4,1 mm/
min). Piping shall be mounted directly to the side wall.
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- Horizontal Sidewall Sprinklers shall be Listed, Quick Response, 175°F
(79°C) maximum temperature rated, having deflectors within 12 inches Visit
(305,0 mm) of the ceiling and within 6 inches (152,4 mm) of the side wall.
The maximum lateral distance between sprinklers shall not exceed 16
feet (4,9 m) with an application density of at least 0.1 gpm/ft2 (4,1 mm/
min). Piping shall be mounted directly to the side wall.
- When using fittings 1-1/2 inches (DN40) and larger only Schedule 80
Appendix
- Solvent cement joints shall be made with TFP-500 One Step Solvent
Cement.
• Residential Sprinklers
- P endent Sprinklers when the maximum lateral distance between
Appendix
sprinklers exceeds 15 feet (4,6 m) but does not exceed 20 feet (6,1
m). Sprinklers shall be Listed 155°F (68°C) maximum temperature
rated, having deflectors located in accordance with their Listing and
10 LISTINGS AND APPROVALS
not exceeding 8 inches (203,2 mm) from ceiling. The demand for the
sprinklers shall be the greater of either the minimum flow rates indicated
in individual listing or calculated based on delivering a minimum of 0.1
gpm/sq.ft. (4,1 mm/min) over the design area in accordance with the
provisions of NFPA 13:(2007) Section 11.3.1.2. Piping shall be mounted
directly to the ceiling.
- H orizontal Sidewall Sprinklers when the maximum lateral distance
between sprinklers is 14 feet (4,3 m) or less. Sprinklers shall be Listed
200°F (93°C) maximum temperature rated having deflectors located in
accordance with their Listing. The demand for the sprinklers shall be the
minimum flow rates indicated in individual listing. Piping shall be mounted
directly to the side wall.
- H orizontal Sidewall Sprinklers when the maximum lateral distance
between sprinklers exceeds 14 feet (4,3 m) but does not exceed 18 feet
(5,5 m). Sprinklers shall be Listed 165°F (74°C) maximum temperature
rated having deflectors 12 inches (305,0 mm) from ceiling and within 6
inches (152,4 mm) of the wall. The demand for the sprinklers shall be
the greater of the minimum flow rates indicated in individual listing or
calculated based on delivering a minimum of 0.1 gpm/sq.ft (4,1 mm/
min) over the design area in accordance with the provisions of NFPA
13:(2007) Section 11.3.1.2. The maximum sprinkler area of coverage
shall not exceed 18 x 18 feet (5,5 m x 5,5 m). Piping shall be mounted
directly to the side wall.
- When applying criteria having a minimum 0.1 gpm/sq.ft (4,1 mm/min),
Schedule 80 fittings must be used when sizes are 1-1/2 inch (DN40)
and larger.
- Solvent cement joints shall be made with TFP-500 One Step Solvent
Cement.
Description
of a finished ceiling. (reference NFPA 13D, Section 8.2.4, 2010 Edition)
General
• All system mains shall be run perpendicular to the joists. All branch lines
shall be run parallel to the joists. Schedule 80 fittings in the 1-1/2 inch and
larger sizes shall be used.
• All solvent cement joints shall be made with One Step Solvent Cement
(TFP-500, BM-5, FP-1000, or TFP-401).
Approvals
Listings /
• The maximum length along the joist shall not exceed 32 feet (9,8 m). When
the length exceeds 32 feet (9,8 m), blocking shall be utilized. The blocking
shall be constructed of minimum 1/2 inch (12,7 mm) plywood, minimum
3/8 inch (9,5 mm) gypsum wallboard or batt insulation with a minimum
thickness of 3-1/2 inches (89 mm). These blocking materials shall be the
full depth of the joists. When batt insulation is used as blocking, it must be
Technical
a single piece of insulation. The insulation must be secured in place with
Data
metal wire netting which must encase the insulation on both of the exposed
sides. The metal wire netting is required to hold the insulation in place and
prevent it from being dislodged or repositioned over time. It is acceptable
for items such as piping, wires, ducts, etc. to penetrate the blocking. The
gap between the item penetrating the blocking and the blocking should
be minimized. For installations where the gap exceeds 1/4 inch (6,4 mm),
Installation
the gap shall be filled with insulation, caulking, or other suitable material.
• When installing TYCO CPVC Pipe and Fittings perpendicular (system
mains) to the joists, listed support devices for thermoplastic sprinkler
piping or other listed support devices shall be used which mount the
piping directly to the bottom of the joists. As an alternative to mounting
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the pipe and fittings below the joists, it may be acceptable to cut holes in
the joists at or below the center of the depth of the joist for support. The Visit
holes should be oversized to allow for movement and located as to not
impair the structural integrity of the joists.
NOTICE
When drilling holes in the joists, the structural integrity must be main-
Appendix
for requirements.
• When installing TYCO CPVC pipe and fittings parallel (branch lines) to the
joists, the pipe and fittings shall be installed in the cavity below the bottom
of the ceiling and above the bottom of the joist. The branch lines shall be
located at or below the center of the depth of the joist. The pipe shall be
Appendix
or other listed support devices which mount the piping directly to nominal
2 inch (50,8 mm) wood blocking or listed support devices for thermoplastic
sprinkler piping that offset the pipe a nominal distance of 1-1/2 inches
(38,1 mm) from the joists. Use of TYCO CPVC pipe and fittings is limited
to basements where the quantity and combustibility of contents is low and
Information
fires with relatively low rates of heat release are expected. For additional
Important
MAIN
14'-0"
(4,3 m)
16'-0"
(4,9 m) MAX. BRANCH
MAX. 12" MAX.
(304,8 mm)
8'-0" 7'-0"
(2,4 m) TO CENTER (2,1 m)
MAX. OF RISER MAX.
RISER
2x10 1" MIN. TO
or 2" MAX.
2'-0" MAX.
2x12
(609,6 mm)
16" TO PIPE
(406,4 mm)
1-3/4" SUPPORT
CENTERS
(44,5 mm)
MAX.
32'-0" 1-1/2" MAX.
(9,8 m) MAX. (38,1 mm)
TO WALL OR FROM WALL
BLOCKING TO EDGE OF
RISER
8'-0"
(2,4 m)
14'-0"
MAX. 16'-0" (4,3 m)
(4,9 m)
MAX. BRANCH
MAX.
1-3/4"
16" (44,5 mm)
(406,4 mm) MAX.
CENTERS
2'-0" MAX.
2x10
(609,6 mm)
or
1-1/2" MAX. TO PIPE
2x12
(38,1 mm) SUPPORT
FROM WALL 32'-0"
(9,8 m) MAX.
TO EDGE OF
RISER RISER TO WALL OR
1" MIN. TO BLOCKING
2" MAX.
LISTINGS AND APPROVALS 13
Description
General
8'-0"
(2,4 m)
14'-0"
MAX. 16'-0" (4,3 m)
(4,9 m)
MAX. BRANCH
MAX.
1-3/4"
Approvals
(44,5 mm)
Listings /
MAX. 7'-0"
(2,1 m)
2'-0" (609,6 mm) MAX.
MAX. TO PIPE
SUPPORT
2x10
or MAIN 12" (304,8 mm)
2x12
MAX. TO CENTER
Technical
16" OF RISER
Data
(406,4 mm)
CENTERS RISER
1" MIN. TO
2" MAX. 32'-0"
(9,8 m) MAX.
1-1/2" (38,1 mm) MAX. TO WALL OR
FROM WALL TO EDGE BLOCKING
Installation
OF RISER
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BLOCKING
TO FULL DEPTH
OF JOIST
Branches Branches
Supported with Supported with
Blocking Hangers
1-3/4" 1-3/4"
MAX. MAX.
14 LISTINGS AND APPROVALS
• The instructions shown here for Unfinished Basements with Exposed Solid
Wood Joists require the use of Schedule 80 fittings when sizes are 1-1/2
inches (DN40) and larger.
Use of TYCO CPVC pipe and fittings is limited to basements where the
quantity and combustibility of contents is low and fires with relatively low
rates of heat release are expected.
Combustible Concealed Spaces (UL)
TYCO CPVC Pipe and Fittings are not approved for installation in combustible
concealed spaces requiring sprinklers, as referenced in NFPA 13 unless
protected by sprinklers specifically Listed for this application. Although NFPA
13R and 13D permit the omission of sprinklers from combustible concealed
spaces, Tyco CPVC Pipe and Fittings can be installed in these areas when
protecting residential occupancies according to these standards.
For installations where sprinkler pipe runs through an attic space that requires
sprinklers per NFPA, CPVC piping shall be protected in order to meet the
requirements of its UL and C-UL Listings. Additionally, the authority having
jurisdiction shall be consulted prior to any installation of CPVC in attic spaces
requiring sprinklers. Protection methods and requirements may vary by
jurisdiction and are subject to interpretation.
• Special Use Sprinklers - Tyco Fire & Building Products Specific Application
Attic Sprinklers
- Product Description - In accordance with the UL Listing, the Tyco Fire &
Building Products, Specific Application Sprinklers for Protecting Attics
are designed to provide protection of specific light hazard combustible, as
well as non-combustible, attic spaces requiring sprinkler protection. The
Specific Application Sprinklers for Protecting Attics allow for the use of
Tyco CPVC Pipe and Fittings within the attic space and to supply the wet
system sprinklers below the ceiling provided the attic space is protected
with Specific Application Sprinklers for Protecting Attics.
- Installation Requirements - When using the Specific Application Sprinklers
for Protecting Attics, reference Technical Data Sheet TFP610.
• Special Use Sprinklers - Tyco Fire & Building Products Specific Application
Model CC1, CC2, and CC3 Combustible Concealed Space Sprinklers
- Product Description - In accordance with the UL Listing, the Tyco Fire
Products Specific Application Model CC1, CC2 and CC3 Combustible
Concealed Space Sprinklers are specific application sprinklers designed
to provide protection of specific light hazard combustible, as well as
non-combustible, concealed spaces requiring sprinkler protection. The
Model CC1, CC2 and CC3 Sprinklers in some cases allow for the use of
Tyco CPVC Pipe and Fittings within concealed spaces requiring automatic
sprinkler protection.
- Installation Requirements - When using the Model CC1, CC2, and CC3
Sprinklers, reference Technical Data Sheet TFP630, TFP632, and TFP633
respectively.
LISTINGS AND APPROVALS 15
Description
CPVC Fire Sprinkler Pipe and Fittings made with BlazeMaster ® compound
General
may be installed in Dry Pipe Systems for Residential Occupancies when
subject to the additional limitations listed in this section.
• Acceptable Residential Occupancies are defined as follows:
- Concealed (protected) installations in residential sprinkler systems for
one- and two- family dwellings and manufactured homes per NFPA 13D.
Approvals
Listings /
- Residential sprinkler systems for residential occupancies up to and
including four stories in height per NFPA 13R.
- Residential portions of any occupancy per NFPA 13 where calculations
for Dry Pipe System water delivery are based on the hazard shown in
Table A using a calculation program listed by a nationally recognized
laboratory or obtained where the system design specifies that water is
Technical
Data
delivered to the system test connection in not more than 15 seconds for
Residential Occupancies, starting at normal air pressure on the system.
• Residential sprinklers used in conjunction with TYCO CPVC Fire Sprinkler
Pipe and Fittings in Dry Pipe Systems shall be specifically listed for such
use.
Installation
• The TYCO CPVC Sprinkler Head Adapter Tee (P/N 80259) is to be used with
dry-type residential pendent sprinklers in dry pipe system installations.
• Dry Pipe Systems in areas subject to freezing shall be pitched at least
1/4 or 1/2 inch per 10 feet (2 mm/m) in accordance with the appropriate
NFPA standard being utilized.
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• U pon completion of the assembly and cure, the system shall by
hydrostatically tested in accordance with the procedures described in Visit
the CPVC Installation Handbook (IH-1900).
• T YCO CPVC Fire Sprinkler pipe and fittings used in Dry Pipe Systems may
not be used in combination with other thermoplastic piping systems unless
specifically listed for use in Dry Pipe Systems. Combining with steel or
copper piping systems is permitted, where applicable.
Appendix
• Air supply to the TYCO CPVC Pipe and Fittings shall be free of oil and oil
vapor. Automatic air compressors shall be of an oil-less type or the air
shall be treated to assure oil or oil vapor is not introduced into the piping.
16 LISTINGS AND APPROVALS
Table A
Residential Dry Pipe System
Water Delivery
Hazard Residential
Number of
Most Remote Sprinklers 1
Initially Open
Maximum Time of Water
15 Seconds
Delivery
Description
used as system risers in accordance with NFPA 13, 13D, and 13R when
General
subject to the following additional limitations:
1. When installed protected (concealed) in accordance with NFPA 13, 13D,
and 13R, the minimum protection shall consist of either one layer of 3/8
inch (9,5 mm) thick gypsum wallboard or 1/2 inch (12,7 mm) thick plywood.
2. W hen installed without protection (exposed) in accordance with
Approvals
Listings /
NFPA 13D and 13R, the following limitations shall apply:
- T he riser shall be installed below a smooth, flat, horizontal ceiling
construction. A Listed residential pendent sprinkler is to be installed with
its deflector at the distance from the ceiling specified in the sprinkler
Listing.
or
Technical
The riser shall be installed below a horizontal unfinished basement
Data
ceiling (in accordance with NFPA 13D) constructed utilizing nominal 2”
x 10” (50 x 250) exposed wood joists on maximum 16 inch (406,4 mm)
centers; nominal 2” x 12” (50 x 300) exposed solid wood joists on 16
inch (406,4 mm) centers; or, composite wood I-joists with a nominal
depth of 12 inch (304,8 mm) on maximum 24 inch (609,6 mm) on center.
A Listed residential pendent sprinkler is to be installed with its deflector
Installation
a maximum of 1-3/4 inches (44,5 mm) below the bottom of the solid
wood joist in anticipation of the future installation of a finished ceiling.
hen installing TYCO CPVC Pipe and Fittings in conjunction with 2” x
W
12” (50 x 300) solid wood joists, the maximum system working pressure
under flowing conditions shall not exceed 100 psi (6,9 bar) and the
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maximum system working pressure under static (non flowing) conditions
shall not exceed 175 psi (12,1 bar). Visit
- The Listed residential pendent sprinkler is to have 155°F (68°C) maximum
temperature rating and a minimum K-factor of 3.0, and is to be installed
at a maximum horizontal distance of 12 inches (305,0 mm) from the
center line of the riser. The system is to be designed based upon the
Listed flows for the sprinkler selected except that the flow for a single
Appendix
sprinkler or multiple sprinklers shall not be less than 11 gpm (41,6 lpm)
A
per sprinkler.
- The riser shall be supported vertically within 2 feet (610 mm) of the
ceiling or bottom of the joist.
- The minimum riser diameter shall be 1 inch (DN25) and the maximum
riser diameter shall be 2 inches (DN50).
Appendix
- The maximum distance between the wall(s) and the outside surface of
B
use of Schedule 80 fittings when riser sizes are 1-1/2 inches (38,1 mm)
and larger.
18 LISTINGS AND APPROVALS
3. The system shall be installed per the requirements of NFPA 13:(2010)
Section 9.2.5, Support of Risers.
4. T YCO CPVC Pipe and Fittings shall be installed per the manufacturer’s
Installation Instruction and Technical Handbook.
5. Risers shall be supported by pipe clamps or by hangers located on the
horizontal connection closest to the riser. Only Listed hangers and clamps
shall be used.
6. Vertical lines must be supported at intervals, described in Paragraphs 9
and 10 below to avoid placing excessive load on a fitting at the lower end.
Do this by using riser clamps or double bolt pipe clamps Listed for this
service. The clamps must not exert compressive stresses on the pipe.
If possible, the clamps should be located just below a fitting so that the
shoulder of the fitting rests against the clamp. If necessary, a coupling
can be modified and adhered to the pipe as a bearing support (modified
riser collar) such that the shoulder of the fitting rests on the clamp (Ref.
Figure 6). Follow the cure times in Tables U, V, and W.
Description
standard dimension ratio (SDR) 13.5. TYCO pipe is UL Listed and C-UL
General
Listed for a rated pressure of 175 psi (12,1 bar) for underground service.
• Fittings - TYCO CPVC Fittings comply with the requirements of ASTM
F438 (Schedule 40 socket), ASTM F439 (Schedule 80 socket) and ASTM
F1970 (Transition fittings).
• Solvent Cement - All socket type joints shall be made in accordance with
Approvals
Listings /
TFPP’s Installation Instructions using the TFP-500 One Step Solvent
Cement.
Note: When using TYCO CPVC Pipe and Fittings, pipe and fittings must
be installed in accordance with ASTM D2774, the standard recom-
mended practice for underground installation of thermoplastic pres-
sure piping and ASTM F645, the standard guide for selection, design,
Technical
and installation of thermoplastic water pressure piping systems, and all
Data
TFPP installation instructions contained within this Installation Hand-
book.
Installation
and installed in accordance with the “Installation of Sprinkler Systems,”
NFPA 13, 2007 edition, and where appropriate the “Standard for Instal-
lation of Private Fire Service Mains and Their Appurtenances,” NFPA 24.
• Installation Procedures - The installation procedures detailed within apply
to TYCO CPVC Pipe that has solvent cemented joints in sizes ranging from
3/4 to 3 inch (DN20 to DN80).
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• Inspection - Before installation, TYCO CPVC Pipe and Fittings should be
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thoroughly inspected for cuts, scratches, gouges, or split ends. Discard
damaged pipe.
• Trenching - The trench should be of adequate width to allow convenient
installation, while at the same time being as narrow as possible. Minimum
trench widths may be utilized by joining pipe outside of the trench and
Appendix
lowering it into the trench after adequate joint strength has been achieved.
A
Note: Refer to TFPP’s instructions for recommended set and cure times
for solvent cemented joints as found in Tables U, V, and W. Where pipe
is joined in the trench, or where thermal expansion and contraction are
factors, trench widths may have to be widened. For additional details
on expansion and contraction, see thermal expansion characteristics
in Tables H1 and H2. Table B shows the trench width and minimum
Appendix
All TYCO CPVC Pipe that is water filled should be buried at least 12 inches
(304,8 mm) below the maximum expected frost line. It is recommended that
TYCO piping be run within a metal or concrete casing when it is installed
beneath surfaces that are subject to heavy-weight or constant traffic such
Information
Description
Nominal Ground Cover Minimum
Trench Width
General
Pipe Size Inches (mm)
ANSI Inches Inches
(mm) Light Traffic Heavy Traffic
DN
3
DN80
8 12 - 18 30 - 36
and Under (203,2) (305,0 - 457,2) (762,0 - 914,4)
Approvals
Listings /
Table C1 - U.S. Units
Maximum Temperature Variation, °F
Between Time of Solvent Welding and Final Use
DEFLECTED PIPE
Technical
Data
OFFSET
OFFSET
LOOP LENGTH
2 LOOP LENGTHS
Installation
Temperature Variation, °F
Loop
Length 10° 20° 30° 40° 50° 60° 70° 80° 90° 100°
Feet
Offset- Inches
20 3 4 5 5 6 6 7 7 8 8
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50 7 9 11 13 14 16 17 18 19 20
100 18 18 22 26 29 32 35 37 40 42 Visit
DEFLECTED PIPE
A
OFFSET
OFFSET
LOOP LENGTH
Appendix
2 LOOP LENGTHS
B
Temperature Variation, °C
Loop
Length 5° 10° 15° 20° 25° 30° 35° 40° 45° 50°
Meters
Offset- Millimeters
Information
15 164 219 266 307 343 377 409 440 469 498
30 314 424 522 609 687 758 823 884 943 999
22 LISTINGS AND APPROVALS
such as silt and clay should be compacted by hand or preferably by a
mechanical tamper. The remainder of the back-fill should be placed and
spread in uniform layers in such a manner as to fill the trench completely
so that there will be no unfilled spaces under or about rocks or lumps of
earth in the back-fill. Large or sharp rocks, frozen clods and other debris
greater than 3 inches (76,2 mm) in diameter should be removed. Rolling
equipment or heavy tampers should only be used to consolidate the final
back-fill.
Outdoor Installations
TYCO CPVC Pipe and Fittings are not listed for outdoor applications other
than underground.
FACTORY MUTUAL (FM)
TYCO CPVC Pipe and Fittings are FM Approved for use in:
• Miscellaneous non-manufacturing occupancies as described in FM Loss
Prevention Data Sheet 3-26, “Fire Protection Water Demand for Non-
storage Sprinklered Properties”, Table 2, Section L.
• Residential occupancies as described in FM Loss Prevention Data Sheet
3-26, “Installation of Sprinkler Systems”.
TYCO Fire Sprinkler Systems shall be employed in wet pipe systems
only. (A wet pipe system contains water or water and glycerin [anti-freeze
solution] and is connected to a water supply so that the water or water and
glycerin [anti-freeze solution] will discharge immediately when the sprinkler
is opened.)
Description
In accordance with the FM Approval, TYCO CPVC Pipe and Fittings may
General
be installed without protection (exposed), subject to the following additional
limitations:
Note: Where piping is installed above drop-in ceiling tiles, the piping shall
be considered exposed.
Ceilings may be combustible, or non permanently installed.
Approvals
Listings /
• Standard Coverage Sprinklers
- Pendent sprinklers shall be FM Approved, quick response sprinklers
having deflectors installed within 8 inches (203,2 mm) of the ceiling. The
maximum distance between sprinklers shall not exceed 15 feet (4,6 m).
The maximum ceiling height shall not exceed 10 feet (3,0 m).
- Upright sprinklers shall be FM Approved, quick response sprinklers
Technical
Data
having deflectors installed within 4 inches (101,6 mm) of the ceiling. The
maximum distance between sprinklers shall not exceed 15 feet (4,6 m).
The maximum distance from the ceiling to the centerline of the main
run of pipe shall not exceed 7-1/2 inch (191 mm). The distance from the
centerline of the sprinkler to the closest hanger shall be 3 inches (76,2
mm). The maximum ceiling height shall not exceed 10 feet (3,0 m).
Installation
- Horizontal Sidewall Sprinklers shall be FM Approved, quick response
sprinklers having deflectors installed within 12 inches (304,8 mm) of the
ceiling and within 6 inches (152,4 mm) of the side wall. The maximum
distance between sprinklers shall not exceed 14 feet (4,3 m). The
maximum ceiling height shall not exceed 10 feet (3,0 m).
Tyco-Fire.com
- Solvent cement joints shall be made with TFP-500 One Step Solvent
Cement. Visit
should be based on the density applied over the square area calculated
A
for the largest dimension of the sprinkler spacing. The maximum ceiling
height shall not exceed 10 feet (3,0 m).
- Horizontal Sidewall Sprinklers shall be FM Approved, quick response
sprinklers having deflectors installed within 12 inches (304,8 mm) of the
ceiling and within 6 inches (152,4 mm) of the side wall. The maximum
Appendix
lateral distance between sprinklers shall not exceed 16 feet (4,9 m). The
B
Cement.
Important
24 LISTINGS AND APPROVALS
• Residential Sprinklers
- Pendent sprinklers shall be FM Approved, residential sprinklers having
deflectors installed within 8 inches (203,2 mm) of the ceiling. The
maximum distance between sprinklers shall not exceed 20 feet (6,1 m).
The minimum required discharge from each sprinkler is to be the greater
of either the approved flow rate applied over the square area calculated
for the largest dimension of the sprinkler spacing or a minimum discharge
of 0.1 gpm/sq.ft. (4,1 mm/min) over the actual area (S x L) covered by the
sprinkler. The maximum ceiling height shall not exceed 10 feet (3,0 m).
- Horizontal Sidewall Sprinklers shall be FM Approved, quick response
sprinklers having deflectors installed within 12 inches (304,8 mm) of the
ceiling and within 6 inches (152,4 mm) of the side wall. The maximum
lateral distance between sprinklers shall not exceed 16 feet (4,9 m). The
minimum required discharge from each sprinkler is to be the greater of
either the approved flow rate applied over the area calculated for the
largest dimension of the sprinkler spacing or a minimum discharge of
0.1 gpm/sq.ft. (4,1 mm/min) over the actual area (S x L) covered by the
sprinkler. The maximum ceiling height shall not exceed 10 feet (3,0 m).
- T he minimum flow or pressure established for Residential Sprinkler
Systems shall be per FM Loss Prevention Data Sheet 2-0 and 3-26.
- Solvent cement joints shall be made with TFP-500 One Step Solvent
Cement.
4. Plastic pipe and fittings are suitable for use only with wet pipe systems.
5. Care should be exercised to ensure that joints are adequately cured,
Description
General
in accordance with the manufacturer’s installation instruction, prior to
pressurization.
6. Plastic pipe and fittings shall not be installed outdoors.
7. Where plastic pipe and fittings are exposed (i.e. fire exposure), the system
shall be installed close to a flat ceiling construction.
Approvals
Listings /
8. Sprinkler systems that employ plastic pipe and fittings shall be designed
where possible to ensure no “no flow” sections of pipe work in the event
of sprinkler operation.
9. LPCB maximum ambient temperature of 50°C.
The Loss Prevention Certification Board listing applies to Light Hazard
Classifications BS 5306: Part 2, Section 5.2 fall within the scope of NFPA
Technical
13, 13R and 13D.
Data
In addition, TYCO Fire Sprinkler Systems can be installed in certain ordinary
classification (BS 5306: Part 2, Section 5.3) such as offices, retail shops and
department stores when installed in accordance with Section 22 of LPCB
“List of Approved Products and Services”.
Installation
TYCO CPVC Pipe and Fittings should not be used in high hazard applications
(BS 5306: Part 2, Section 5.4) and ordinary hazard applications where the
fuel load or rate of heat release is high, such as boiler rooms, kitchens,
manufacturing areas, and certain warehouse applications.
Solvent cement joints shall be made with TFP-500 One Step Solvent Cement.
Tyco-Fire.com
ADDITIONAL APPROVALS
(MEA and NSF) Visit
• T YCO CPVC Pipe and Fittings are Listed by MEA in Residential buildings as
defined by NFPA 13D and 13R. The MEA listing number is 434-88-M, Vol. 2.
• T YCO CPVC Pipe and Fittings (slip style only) are tested by NSF for
chemical extraction to Standard 61 and carry the NSF-pw Listing.
Appendix
Solvent cement joints shall be made with TFP-500 One Step Solvent Cement.
A
TECHNICAL DATA
Description
TYCO CPVC SPECIFICATIONS
General
Pipe
TYCO CPVC sprinkler pipe conforms to the requirements of ASTM F442 and
is produced to SDR 13.5. SDR (Standard Dimension Ratio) is the ratio of
the outside pipe diameter to the wall thickness of the pipe. The pipe carries
the NSF International (NSF-pw) mark for use in potable water systems. See
Tables D1 and D2 for dimensions of pipe.
Approvals
Listings /
Table D1 - U.S. Units
Dimensions for TYCO CPVC Pipe
Nominal Empty Water Filled
Nominal Nominal Volume
Pipe Size Weight Weight
O.D. I.D. Gallons /
ANSI Pounds / Pounds / Foot
Inches Inches
Inches Foot Foot
Technical
Data
3/4 1.050 0.874 0.168 0.428 0.031
Installation
1-1/2 1.900 1.598 0.548 1.417 0.104
Tyco-Fire.com
3 3.500 2.950 1.867 4.829 0.355
Visit
DN Millimeters Millimeters
Meter Meter
A
Solvent Cement
TYCO CPVC socket connections shall be joined using TFP-500 One Step
Solvent Cement as indicated in the “Listing and Approvals” section. TFP-500
One Step Solvent Cement meets ASTM F493 and NSF requirements. Review
solvent cementing instructions within this handbook prior to installation.
Pressure Rating
TYCO CPVC Pipe and Fittings are Listed/Approved for a rated pressure
of 175 psi (12,1 bar) and a maximum ambient temperature of 150°F (65°C).
(LPCB maximum ambient temperature of 50°C)
TECHNICAL DATA 29
Friction Loss
TYCO CPVC Pipe has a Hazen-Williams C-Value of 150. Pipe friction
Description
loss calculations shall be made according to NFPA Standards.
General
Tables F1 and F2 show the allowance of friction loss for fittings, expressed
in equivalent feet of pipe.
Table F1
Allowance for Friction Loss in Fittings***
Fitting Size
3⁄4 1 1-1⁄4 1-1⁄2 2 2-1⁄2 3
Approvals
Listings /
ANSI Inches
Tee Branch- ft. 3 5 6 8 10 12 15
Technical
Data
Coupling- ft. 1 1 1 1 1 2 2
Table F2
Allowance for Friction Loss in Fittings***
Installation
Fitting Size DN DN20 DN25 DN32 DN40 DN50 DN65 DN80
Tyco-Fire.com
Elbow 45°- m 0,3 0,3 0,6 0,6 0,6 0,9 1,2
Visit
Listed TYCO CPVC 90° elbows with BlazeMaster products, consult the fitting
manufacturer’s installation and design manuals.
A
** The need for friction loss for a tee run is only referenced in NFPA 13D under the
General Pipe Sizing Method section.
*** Per manufacturer’s test.
Appendix
B
Information
Important
30 TECHNICAL DATA
Thermal Expansion – U.S. Units
TYCO CPVC Pipe, like all piping materials, expands and contracts with
changes in temperature. The coefficient of linear expansion for TYCO CPVC
Pipe is: 0.000034 inch/inch /°F. The coefficient of linear expansion TYCO
CPVC Pipe is the same for all pipe sizes.
To determine the linear expansion of the pipe due to thermal changes use
the following formula:
∆L = 12eL (∆T)
Where:
e = 0.000034 in/in/°F (coefficient of linear expansion)
L = Length of run in feet
∆T = Temperature change in °F
∆L = Inches
Example: How much will a 40 foot run of 3/4 inch TYCO CPVC Pipe
increase in length (or expand) if the expected ambient
temperature ranges from 35°F to 85°F? Changes in length due
to fittings are insignificant relative to the pipe.
∆L = 12eL (∆T)
∆L = 12 (0.000034) x 40 x 50
∆L = 0.82 inch or approximately 13/16 inch
Where:
L = Length of loop, offset, or charge of direction in inches
E = Modulus of elasticity at the maximum temperature (Table L1) in psi
D = Nominal outside diameter of pipe (Table D1) in inches
∆L = Change in length of pipe due to change in temperature in inches
S = Working stress at the maximum temperature (Table L1) in psi
TECHNICAL DATA 31
Example: How much expansion can be expected in a 240 foot run of 2 inch
TYCO CPVC Pipe installed in 40°F given a maximum temperature
Description
change to 100°F? Additionally, how long should the expansion
General
loop be to compensate for this expansion?
Step 1. Find the temperature change expressed as ∆T.
∆T = 100°F – 40°F
∆T = 60°F
Approvals
Listings /
Step 2. Calculate the change in length expressed as ∆L.
∆L = 12 e L (∆T)
∆L = 12 (0.000034) x 240 x 60
∆L = 5.88 inches
Technical
Data
L = Length of loop, offset, or charge of direction in inches
E = Modulus of elasticity at maximum temperature (Table L1)
in psi
Installation
D = Nominal outside diameter of pipe (Table D1) in inches
S = Working stress at maximum temperature (Table L1) psi
∆L = Change in length of pipe due to a change in temperature
from Step 2 in inches
Tyco-Fire.com
Visit
L =71.90 inches
Example: How much will a 12 m run of DN20 TYCO CPVC Pipe increase
in length (or expand) if the expected ambient temperature
ranges from 2°C to 32°C? Changes in length due to fittings are
insignificant relative to the pipe.
∆L = eL (∆T)
∆L = (0,061) x 12 x 30
∆L = 22,0 mm
Where:
L = Length of loop, offset, or charge of direction in millimeters
E = Modulus of elasticity at the maximum temperature (Table L2) in bar
D = Nominal outside diameter of pipe (Table D2) in millimeters
∆L = Change in length of pipe due to change in temperature in millimeters
S = Working stress at the maximum temperature (Table L2) in bar
TECHNICAL DATA 33
Description
change to 38°C? Additionally, how long should the expansion
General
loop be to compensate for this expansion?
Step 1. Find the temperature change expressed as ∆T.
∆T = 38°C – 4°C
∆T = 34°C
Approvals
Listings /
Step 2. Calculate the change in length expressed as ∆L.
∆L = e L (∆T)
∆L = 0,061 x 73 x 34
∆L = 151,4 mm
Technical
Data
L = Length of loop, offset, or charge of direction in millimeters
E = Modulus of elasticity at the maximum temperature (Table L2)
in bar
Installation
D = Average outside diameter of pipe (Table D2) in millimeters
S = Working stress at the maximum temperature (Table L2) in bar
∆L = Change in length of pipe due to a change in temperature
from Step 2 in millimeters
Tyco-Fire.com
Visit
L =1838 mm
120 0.98 1.47 1.96 2.45 2.94 3.43 3.92 4.41 4.90
160 1.31 1.96 2.61 3.26 3.92 4.57 5.22 5.88 6.53
TECHNICAL DATA 35
Description
Temperature Change ∆T °C
General
Length
of Run 10 15 20 25 30 35 40 50 55
Meters
Thermal Expansion, ∆L Millimeters
1 0,6 0,9 1,2 1,5 1,8 2,1 2,4 3,1 3,4
Approvals
Listings /
3 1,8 2,7 3,7 4,6 5,5 6,4 7,3 9,2 10,1
Technical
Data
7 4,3 6,4 8,5 10,7 12,8 14,9 17,1 21,4 23,5
Installation
15 9,2 13,7 18,3 22,9 27,5 32,0 36,6 45,8 50,3
Tyco-Fire.com
30 18,3 27,5 36,6 45,8 54,9 64,1 73,2 91,5 100,7
Visit
40 24,4 36,6 48,8 61,0 73,2 85,4 97,6 122,0 134,2
10 11 12 13 14 16 18 19
20 15 17 19 20 22 25 27
30 18 20 23 25 27 30 33
40 21 24 26 28 32 35 38
50 24 26 30 32 35 39 43
60 26 29 32 35 39 43 47
70 28 31 35 38 42 46 51
80 30 33 37 40 45 49 54
90 32 35 40 43 48 52 58
100 33 37 42 45 50 55 61
120 37 41 46 49 55 60 67
140 39 44 50 53 59 65 72
160 42 47 53 57 63 70 77
Description
Loop Length (0°C to 40°C) ∆T = 40°C
General
Nominal Pipe Size – O.D. & DN, mm
Length
DN20 DN25 DN32 DN40 DN50 DN65 DN80
of Run
26,7 33,4 42,2 48,3 60,3 73,0 88,9
Meters
Length of Loop - Meters
Approvals
Listings /
3 0,3 0,3 0,3 0,4 0,4 0,4 0,5
Technical
15 0,6 0,7 0,8 0,8 0,9 1,0 1,1
Data
20 0,7 0,8 0,9 0,9 1,0 1,1 1,3
Installation
30
Tyco-Fire.com
50 1,1 1,2 1,4 1,5 1,6 1,8 2,0 Visit
10 10 12 13 14 16 17 19
20 15 16 18 20 22 24 27
30 18 20 22 25 27 30 33
40 21 23 26 28 31 34 38
50 23 26 29 31 35 38 42
60 25 28 32 34 38 42 46
70 27 31 34 37 41 45 50
80 29 33 37 39 44 48 54
90 31 35 39 42 47 51 57
100 33 37 41 44 49 54 60
120 36 40 45 48 54 59 66
140 39 43 49 52 58 64 71
160 41 46 52 56 62 69 76
Description
Loop Length (15°C to 50°C) ∆T = 35°C
General
Nominal Pipe Size – O.D. & DN, mm
Length
DN20 DN25 DN32 DN40 DN50 DN65 DN80
of Run
26,7 33,4 42,2 48,3 60,3 73,0 88,9
Meters
Length of Loop - Meters
Approvals
Listings /
3 0,3 0,3 0,3 0,4 0,4 0,4 0,5
Technical
15 0,6 0,7 0,8 0,8 0,9 1,0 1,1
Data
20 0,7 0,8 0,9 0,9 1,0 1,1 1,3
Installation
30 0,8 0,9 1,1 1,1 1,3 1,4 1,5
Tyco-Fire.com
50 1,1 1,2 1,4 1,5 1,6 1,8 2,0 Visit
10 14 15 17 18 20 22 25
20 19 21 24 26 29 31 35
30 23 26 29 31 35 39 43
40 27 30 34 36 41 45 49
50 30 34 38 40 45 50 55
60 33 37 41 44 50 55 60
70 36 40 45 48 53 59 65
80 38 43 48 51 57 63 69
90 40 45 51 54 61 67 74
100 43 48 53 57 64 70 78
120 47 52 59 63 70 77 85
140 50 56 63 68 76 83 92
160 54 60 68 72 81 89 98
Description
Loop Length (20°C to 65°C) ∆T = 45°C
General
Nominal Pipe Size – O.D. & DN, mm
Length
DN20 DN25 DN32 DN40 DN50 DN65 DN80
of Run
26,7 33,4 42,2 48,3 60,3 73,0 88,9
Meters
Length of Loop - Meters
Approvals
Listings /
3 0,3 0,4 0,4 0,5 0,5 0,6 0,6
Technical
15 0,8 0,9 1,0 1,0 1,1 1,3 1,4
Data
20 0,9 1,0 1,1 1,2 1,3 1,5 1,6
Installation
30 1,1 1,2 1,4 1,4 1,6 1,8 2,0
Tyco-Fire.com
50 1,4 1,6 1,8 1,9 2,1 2,3 2,5 Visit
Modulus of
Elasticity
4.23 4.14 3.99 3.85 3.70 3.55 3.23 3.08
“E ” x 10 5
(psi)
Working
Stress 2,000 1,875 1,715 1,560 1,415 1,275 1,000 875
“S ” (psi)
Table L2
Modulus of Elasticity & Stress vs Temperature – Metric Units
Temperature
25° 30° 35° 40° 45° 50° 60° 65°
°C
Modulus of
Elasticity 29166 28545 27511 26546 25512 24477 22271 21237
(bar)
Working
Stress 137,9 129,3 118,2 107,6 97,6 87,9 69,0 60,3
“S” (bar)
Figure 7
L
1/2 L L
2/5 L
L
Change of
Loop Offset Direction
Hanger or Guide* Restraint* Expansion
Description
Table M - Physical and Thermal Properties
General
Property CPVC ASTM
Approvals
Listings /
Modulus of Elasticity, @73°F, psi “E” 4.23 x 105 D638
Technical
Poisson’s Ratio “n” .35 -.38 –
Data
Working Stress @ 73°F, psi “S” 2,000 D1598
Installation
Coefficient of Linear Expansion in/(in °F)
Tyco-Fire.com
Electrical Conductivity Non Conductor Visit
L = ft.
D = in.
DEFLECTED PIPE
L=m
Description
General
D = mm
DEFLECTED PIPE
Approvals
Listings /
Table N2 - Metric Units
Permissible Bending Deflections SDR 13.5 at 23°C
“Bending ” (One End Restrained)
Technical
Length
DN20 DN25 DN32 DN40 DN50 DN65 DN80
Data
of Run
Meters
(D) Deflection - Meters
0.5 0,02 0,02 0,01 0,01 0,01 0,01 0,01
Installation
2 0,34 0,27 0,22 0,19 0,15 0,13 0,10
Tyco-Fire.com
5 2,15 1,71 1,36 1,19 0,95 0,78 0,64 Visit
L = ft.
L=m
Description
General
DEFLECTED PIPE D = mm
Approvals
Listings /
Table P2 - Metric Units
Permissible Bending Deflections SDR 13.5 at 23°C
“Snaking” (Both Ends Restrained)
Technical
Length
DN20 DN25 DN32 DN40 DN50 DN65 DN80
Data
of Run
Meters
(D) Deflection - Meters
0.61 0,008 0,006 0,005 0,004 0,004 0,003 0,002
Installation
2 0,086 0,069 0,054 0,048 0,038 0,031 0,026
Tyco-Fire.com
5 0,538 0,429 0,340 0,297 0,238 0,196 0,161 Visit
Description
General
For complete installation and positioning requirements for the TYCO HEAD
SET hangers refer to Technical Data Sheet TFP1920. They are designed for
direct attachment to the side of a structural wood joist or structural composite
wood joist Oriented Strand Board (OSB) web member or equivalent so as
to provide accurate placement of sprinklers.
Approvals
Listings /
Tolco, Inc., Afcon and Erico make hanger/restraining devices that are
available for use with TYCO CPVC Pipe and Fittings.
A One Hole Strap, shown below, can function as a hanger and as a restraining
device. As a restraining device, invert the hanger so that the fastener is
downward. Installation in this manner will prevent upward movement of the
sprinkler during activation.
Technical
Data
A Two Hole Strap, shown below, can function as a hanger and as a restraining
strap. UL Listed CPVC hangers incorporate features that protect the pipe
from sharp edges and ease installation. The hex head self-threading
screw (furnished with most UL Listed CPVC hangers) is easily installed
using a rechargeable electric drill and a 5/8 inch (8,0 mm) socket attachment.
No pre-drilling of a pilot hole is required.
Installation
Local codes have final authority on which types of hangers may be used.
Hanger/Support Spacing
Because TYCO pipe is more rigid than other
types of plastic pipe systems, the support
spacing shown in Table R shall be adhered
Tyco-Fire.com
to when installing the system. For exposed
installations, Listed support devices shall be Visit
used that mount piping directly to the ceiling or
One Hole Strap
side wall, except when using upright sprinklers
per the installation information in the Listings &
Approvals Section of this handbook.
When the piping is supported by wood joists
Appendix
Table Q
B
Nominal
Pipe Size 3⁄4 1 1-1⁄4 1-1⁄2 2 2-1⁄2 3
ANSI Inches DN20 DN25 DN32 DN40 DN50 DN65 DN80
Information
(DN)
Important
The hangers used for vertical restraint can also serve as the hangers for
“Hanger/Support Spacing.”
TECHNICAL DATA 51
Description
Nominal “N” “N”
General
Pipe Size Less than Greater than
ANSI Inches 100 psi 100 psi
DN (6,9 bar) (6,9 bar)
3 ⁄4 0’-9” 0’-6”
DN20 (0,23 m) (0,15 m)
Approvals
Listings /
1 1’-0” 0’-9”
DN25 (0,30 m) (0,23 m)
1-1⁄4 1’-4” 1’-0”
DN32 (0,41 m) (0,30 m)
1-1⁄ 2 - 3 2’-0” 1’-0”
DN40 - DN80 (0,61 m) (0,30 m)
Technical
Data
N N
MAX. MAX.
One-Point
Vertical
Installation
Restraint
RESTRAINT RESTRAINT
ONE-POINT ONE-POINT
Tyco-Fire.com
Nominal “M” “M” Visit
Pipe Size Less than Greater than
ANSI Inches 100 psi 100 psi
DN (6,9 bar) (6,9 bar)
3 ⁄4 4’-0” 3’-0”
DN20 (1,22 m) (0,91 m)
Appendix
A
1 5’-0” 4’-0”
DN25 (1,52 m) (1,22 m)
1-1⁄4 6’-0” 5’-0”
DN32 (1,83 m) (1,52 m)
1-1⁄ 2 - 3 7’-0” 7’-0”
Appendix
M
MAX.
ANY DISTANCE
Two-Point
Vertical
Information
Important
Restraint
RESTRAINT
TWO-POINT
52 TECHNICAL DATA
CHEMICAL COMPATIBILITY
NOTICE
Products coming in contact with CPVC systems must be chemically
compatible. Products commonly used in construction, including materials
ancillary to the assembly of fire sprinkler systems, may contain chemicals
that are incompatible with CPVC, including but not limited to: hydrocarbons
(for example, such as non-CPVC compatible cutting oils), termiticides and
insecticides, surfactants, cooking oils, plasticizers (for example, such as
in flexible wire or hose), building caulks, and certain paints. This list is not
meant to be exhaustive. Contact between CPVC and incompatible chemicals
should be avoided; failure to avoid contact with incompatible chemicals may
cause damage to/failure of the system. Consult The Lubrizol Corporation’s
FBC System Compatible Program at www.fbcsystemcompatible.com. If the
product in question is not identified in the FBC System Compatible Program,
Lubrizol recommends, as does TYCO, that the chemical compatibility be
confirmed with the manufacturer of the product in question. As set forth in
TYCO’s Limited Warranty, TYCO does not provide a warranty for products
or components which have been subject to deterioration from exposure to
incompatible chemicals/materials.
NOTICE
PAINT
The Listings and Approvals do not cover any (to be installed or existing)
painted CPVC fire sprinkler products.
Water-based acrylic latex paint is the preferred and recommended paint to
be used on TYCO CPVC Pipe and Fittings. OIL OR SOLVENT-BASED PAINTS
MAY BE CHEMICALLY INCOMPATIBLE WITH TYCO CPVC.
The installation contractor must take responsibility for obtaining approval
from the authority having jurisdiction to cover the markings on the product
(i.e. product identification, listing marks, etc.) and to change color of the pipe
and fittings from its identifiable orange. Application of oil or solvent-based
paints must be individually reviewed, as there are certain types of paints
and stains that contain drying oils and should not be used at all on CPVC.
Contact the manufacturer of the paint for verification of compatibility of
paints other than water-based acrylic latex.
INSTALLATION 53
INSTALLATION
Description
NOTICE
General
The “Notification to Jobsite Building Trades” placard (Page 91) is to be posted
from start to finish of a TYCO CPVC Fire Sprinkler System installation in a
location where building trades can take notice. Upon completion of a TYCO
CPVC fire sprinkler installation, the placard is to be posted in a conspicuous
space adjacent to the water supply to the sprinkler system.
Approvals
Sprinklers shall be installed only after all the CPVC pipe and fittings, including
Listings /
the sprinkler adapters, are solvent welded to the piping and allowed to cure
for a minimum of 30 minutes. Sprinkler fittings should be visually inspected
and probed with a wooden dowel to ensure that the water way and threads
are clear of any excess cement that may restrict the flow of water before
installing the sprinkler. Once installation is complete and cured per Tables
U, V and W, the system shall be hydrostatically tested. It is an unacceptable
Technical
practice to install sprinklers into the sprinkler adapter fittings and then solvent
Data
cement to the drop. Failure to allow sprinkler fitting joint to cure before
installing sprinklers may result in cement in sprinkler waterway.
Assembly or disassembly of a threaded connection requires extreme care
to avoid twisting of the CPVC pipe (for example, removal of a sprinkler from
a CPVC pipe drop). A hold back device, approved for use with CPVC pipe
Installation
and fittings, must be used on the threaded adapter to prevent damage to
the CPVC piping.
Tyco-Fire.com
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Appendix
A
Appendix
B
Information
Important
54 INSTALLATION
HANDLING & STORAGE OF TYCO CPVC
Handling - Pipe and Fittings
TYCO CPVC Pipe is protectively wrapped and fittings are packaged for
ease of handling and storage, minimizing the potential damage of pipe and
fittings due to transit handling and storage.
NOTICE
CPVC piping products have a lower impact strength as compared to metal
piping products. Pipe fittings, packaged or loose, should never be tossed
or thrown to the ground. Pipe should never be dropped or dragged on the
ground (e.g., when unloaded from a truck) and should remain boxed until
ready for use. Impact cracks, splits or scratches can weaken or damage
the pipe and fittings. Heavy or sharp objects should not be thrown into or
against CPVC pipe or fittings. When handling CPVC pipe, ensure that the
pipe is well supported and sagging is minimized. Failure to comply could
result in damage of the CPVC pipe and in property damage due to leaks.
Very cold weather will make plastic pipe and fittings brittle. Extra care during
handling should be taken to prevent damage.
TYCO CPVC Pipe and Fittings should always be inspected for damage
before actual installation. Pipe or fittings with cuts, gouges, scratches, splits
or other signs of damage from improper handling or storage should not be
used. Damaged sections on lengths of pipe can easily be cut out using
proper techniques for cutting TYCO CPVC Pipe.
Special care shall be taken to avoid contamination of TYCO CPVC Pipe and
Fittings. (Refer to the Notice located on page 52, Chemical Compatibility
Description
section)
General
Handling - Solvent Cements
Prior to using CPVC solvent cements, review and follow all precautions
found on the container labels, material safety data sheet, and Standard
Practice for Safe Handling ASTM F 402. Failure to follow precautions may
Approvals
Listings /
result in injury.
Cements contain volatile solvents that evaporate rapidly. Avoid breathing
the vapors and provide ventilation. If necessary, use a fan to keep the work
area clear of fumes. Avoid skin contact. Keep the cement can closed when
not in use. If the cement thickens beyond its original consistency, discard
it. Do not attempt to dilute it with primer or thinner, as this may change the
Technical
character of the cement and make it ineffective. Primers and thinners may
Data
also not be compatible with the TYCO CPVC and could cause failures. (Refer
to the Notice located on page 52, Chemical Compatibility section)
Before applying solvent cement, appropriate safety precautions should be
taken. Cement must be stored between 40°F (4,4°C) and 90°F (32,2°C) and
should be kept in the shade. Eliminate all ignition sources and do not smoke
Installation
when using. Explosion proof general mechanical ventilation or local exhaust
is recommended to maintain vapor concentrations below recommended
exposure limits. In confined of partially enclosed areas, a NIOSH approved
organic vapor cartridge respirator with full face piece is recommended.
Containers of solvent cement should be closed when not in use. Wearing
PVA coated protection gloves and an impervious apron are recommended.
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Splash proof chemical goggles are recommended. For further information
refer to Technical Data Sheet TFP1990 that provides the MSDS (Material Visit
Safety Data Sheet) for TFP-500 Solvent Cement.
Note: TYCO’s CPVC solvent cement has a shelf life of approximately one
to two years.
Appendix
Cutting
CPVC can easily be cut with a ratchet cutter,
Description
General
a wheel-type plastic tubing cutter, a power
saw or a fine toothed saw. Tools used to cut
CPVC must be designed for plastic use and
must be in good condition in accordance with
the tool manufacturer’s recommendations. It is
important to cut the pipe square. A square cut
provides the surface of the pipe with maximum
Approvals
Listings /
bonding area.
NOTICE
Avoid splitting the pipe when using ratchet
cutters. Failure to do so may result in pipe
failure or leakage.
Technical
• Only use ratchet cutters that contain a sharp
Data
blade (blades dull quickly).
• Only use ratchet cutters at temperatures of
50°F (10°C) or warmer.
• Only use well-maintained, good quality
Installation
ratchet cutters capable of consistently
cutting the pipe squarely.
If any indication of damage or cracking is
evident at the pipe end, cut off at least 2 inches
(50 mm) beyond any visible crack.
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De-burring and Beveling
Burrs and filings can prevent proper contact Visit
between pipe and fitting during assembly,
and must be removed from the outside and
the inside of the pipe. A chamfering/reaming
tool or a file is suitable for this purpose. A
slight bevel (approximately 10° to 15°) shall be
Appendix
NOTICE
Too much solvent cement can cause clogged waterways or weaken the
wall of the pipe or fitting and result in pipe failure or leakage, which may not
appear until after the pipe and/or fitting is in service.
• Do not allow excess cement to puddle in the pipe and fitting assembly.
To prevent this puddling, apply a lighter coating of solvent cement to the
inside of the fitting socket than the outside of the pipe.
• Wipe off excess cement on the outside of the joint. The solvents will
evaporate, but the solvent cement inside the fitting will stay there.
Special care shall be exercised when assembling CPVC fire sprinkler systems
in temperatures below 40°F (4°C). In colder temperatures extra time must be
allowed for the solvent cement to set and cure. Extra care should be taken
to prevent damaging the pipe during handling. (Refer to the Notice located
on page 54, Handling - Pipe and Fittings section.) When solvent cementing
pipe and fittings in colder temperatures, make certain that the cement has
not become lumpy or has not “gelled”. Gelled cement must be discarded.
At temperatures above 80°F (27°C) make sure both surfaces to be joined
are still wet with cement during assembly. Higher temperatures and/or wind
accelerate the evaporation of the volatile solvents in the cement. Pipe stored
in direct sunlight may have surface temperatures 20°F to 30°F above the air
temperature. If possible, store the pipe and fittings, or, at least the ends to be
solvent welded, out of the direct sunlight prior to cementing. The solvents will
penetrate hot surfaces more deeply. In such conditions, it is very important
to avoid puddling the solvent cement inside the fitting socket.
INSTALLATION 59
Assembly
After applying cement, immediately insert the pipe into the fitting socket,
Description
while rotating the pipe one-quarter turn until the pipe bottoms out at the
General
fitting stop. Rotate the pipe as it is inserted into the fitting, not after it has
bottomed out in the fitting. Properly align the fitting for the installation at this
time. Pipe must bottom to the stop. Hold the assembly for 30 seconds to
ensure initial bonding. A bead of solvent cement should be evident around
the pipe and fitting juncture. If this bead is not continuous around the
socket shoulder, it may indicate that insufficient cement was applied.
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If insufficient cement is applied, the fitting must be cut out and discarded.
Cement in excess of the bead should be wiped off with a clean, dry rag.
NOTICE
Failure to allow sprinkler fitting joints to cure before installing sprinklers may
result in cement in the sprinkler waterway.
Technical
• Install sprinklers only after all the CPVC pipe and fittings, including
Data
the sprinkler adapters, are solvent cemented and allowed to cure for a
minimum of 30 minutes.
• Do not install sprinklers in the fittings prior to the fittings being cemented
in place.
Exercise care when installing sprinklers. Allow sprinkler head fittings and
Installation
previously joined fittings to cure for a minimum of 30 minutes prior to installing
the sprinkler. When installing sprinklers, be sure to anchor or hold the pipe
drop securely to avoid rotating the pipe in previously cemented connections.
NOTICE
Too much solvent cement can cause clogged waterways.
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• Visually inspect sprinkler fittings to ensure that the waterway and threads Visit
are clear of any excess cement.
• Once the installation is complete and cured per Table U, V or W,
hydrostatically test the system.
Set and Cure Times
Appendix
NOTICE
A
Inadequate curing of solvent cement joints may cause pipe failure or leakage.
Solvent cement set and cure times are a function of pipe size, temperature,
relative humidity, and tightness of fit.
Cure times should be increased when moisture is present, such as during
cut-ins to live sprinkler lines. (NOTE: A specific procedure for modifications
Appendix
Table U
Nominal Minimum Cure Time Table for
Pipe Size Pressure Test up to 100 psi (6,9 bar)
ANSI Ambient Temperature During Cure Period
Inches 60°F to 120°F 40°F to 59°F 0°F to 39°F
DN (16°C to 49°C) (4°C to 15°C) (-18°C to 3°C)
3/4 / DN20 15 minutes 15 minutes 30 minutes
1 / DN25 15 minutes 30 minutes 30 minutes
1-1/4 / DN32 15 minutes 30 minutes 2 hours
Table V
Nominal Minimum Cure Time Table for
Pipe Size Pressure Test up to 200 psi (13,8 bar)
ANSI Ambient Temperature During Cure Period
Inches 60°F to 120°F 40°F to 59°F 0°F to 39°F
DN (16°C to 49°C) (4°C to 15°C) (-18°C to 3°C)
3/4 / DN20 45 minutes 1-1/2 hours 24 hours
1 / DN25 45 minutes 1-1/2 hours 24 hours
1-1/4 / DN32 1-1/2 hours 16 hours 120 hours
1-1/2 / DN40 1-1/2 hours 16 hours 120 hours
2 / DN50 6 hours 36 hours *
2-1/2 / DN65 8 hours 72 hours *
3 / DN80 8 hours 72 hours *
Table W
Nominal Minimum Cure Time Table for
Pipe Size Pressure Test up to 225 psi (15,5 bar)
ANSI Ambient Temperature During Cure Period
Inches 60°F to 120°F 40°F to 59°F 0°F to 39°F
DN (16°C to 49°C) (4°C to 15°C) (-18°C to 3°C)
3/4 / DN20 1 hour 4 hours 48 hours
1 / DN25 1-1/2 hours 4 hours 48 hours
1-1/4 / DN32 3 hours 32 hours 10 days
1-1/2 / DN40 3 hours 32 hours 10 days
2 / DN50 8 hours 48 hours *
2-1/2 / DN65 24 hours 96 hours *
3 / DN80 24 hours 96 hours *
* For this size pipe and fitting, the solvent cement can be applied at temperatures
below 40°F (4,4°C), however, the sprinkler system temperature must be raised to
a temperature of 40°F (4,4°C) or above and allowed to cure per the requirements
listed above prior to pressure testing.
INSTALLATION 61
Description
General
Never use compressed air or notrogen in lieu of or to replace the required
hydrostatic system acceptance testing. Any pre-testing performed with
low pressure air or nitrogen should follow the recommendations on p. 65.
System failure when using high-pressure compressed air or nitrogen may
result in property damage, serious injury, or death.
Once an installation is completed and joints are properly cured per the above
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instructions, the system shall be pressure tested with water at 200 psi (13,8
bar) for 2 hours. See Table V for curing conditions at 200 psi (13,8 bar).
The system shall be pressure tested with water at 50 psi (3,4 bar) in excess of
maximum pressure when the maximum system pressure is to be maintained
in excess of 150 psi (10,3 bar). See Table W for curing conditions at 225
psi (15,5 bar). This requirement is in accordance with the requirements
Technical
established by NFPA Standard 13, Section 24.2.1 (2013 Edition).
Data
Sprinkler systems in one- and two-family dwellings and mobile homes may
be pressure tested with water at line pressure, after following Table U curing
conditions, in accordance with the requirements established by NFPA 13D,
Section 4.3 (2013 Edition).
When pressure testing, the sprinkler system shall be slowly filled with water
Installation
and the air bled from the highest and farthest sprinklers before pressure
testing begins. Air must be removed from piping systems (plastic or metal)
to prevent it from being locked in the system when pressure is applied.
Entrapped air can generate excessive surge pressures that can result in
bodily injury and/or property damage, regardless of the piping materials
used.
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If a leak is found, the leaking pipe and/or fitting must be cut out and Visit
discarded. A new section of piping can be installed using couplings or a
union. Unions should be used in accessible areas only.
1. Maximum pressure (air or nitrogen) must never exceed 15 psig and must
be regulated using the appropriate air maintenance device.
2. Air or nitrogen introduced into the system must not contain oils, lubricants,
or other chemicals. Use an oil-less compressor. (Information regarding
chemical and substance compatibility with TYCO BlazeMaster CPVC can
Information
Important
be found at www.fbcsystemcompatible.com.)
3. Proper use of Personal Protective Equipment (PPE), including but not
limited to safety glasses, hard hats, and protective gloves, must be worn
62 INSTALLATION
while performing any air test. Prior to pressurization and for the duration
of the test, all personnel must be evacuated from the test area.
NOTICE
Extra care must be exercised if using ratchet cutters as they may split the pipe
if not properly used and maintained. Refer to the Cutting section on Page 57.
When working in cold weather, take special note that solvents penetrate and
soften the surfaces more slowly than in warm weather. Colder temperatures
require greater cure times due to the slower evaporation of primer in solvent
cements.
Cure charts are found in Tables U, V and W. The following requirements
should be followed when cementing during cold weather:
1. Carefully read and follow all instructions before installation.
2. Prefabricate as much of the system as possible in a heated working area.
3. Store cements in a warm area when not in use and make sure they remain
fluid. Do not allow the cement to freeze or become “jelly-like.” Gelled
cement shall be discarded.
4. Take special care to remove moisture, including ice and snow.
5. When using TFP-500 One Step Solvent Cement, primer shall never be
used.
6. Allow a longer cure period before the system is used.
In Hot Weather
CPVC solvent cements contain volatile solvents. Higher temperatures and/
or wind accelerate evaporation. Pipe stored in direct sunlight may have
surface temperatures of 20°F to 30°F (11°C to 17°C) above air temperatures.
Solvents attack these hot surfaces deeper; therefore, it is very important to
avoid puddling the cement inside the fitting socket. Always ensure that the
excess cement is wiped from the outside of the joint.
Follow the standard installation instructions and take special note of the
tips and cautions below:
1. Refer to Tables G1 & G2 for the appropriate temperature related expansion
and contraction information.
INSTALLATION 63
Description
General
in a shady area before cementing.
4. Make sure both surfaces to be joined are still wet with cement when
putting them together. With larger size pipe more people may be required
to complete the application successfully.
5. Carefully read and follow all instructions before installation.
Approvals
Listings /
TRANSITION TO OTHER MATERIALS
Male and female brass insert thread adapters, grooved pipe adapters, or
flanges shall be used when connecting a TYCO system to other piping
materials. Special brass threaded adapters are used for connection to
sprinklers.
When TYCO CPVC Pipe and Fittings are used in combination systems with
Technical
steel pipe, compliance with 2013 NFPA 13 sections 6.3.7 and 6.4.3, and 2013
Data
NFPA 13R sections 5.2.3 and 5.2.12.2 is required.
The instructions for transitioning to other materials are specifically for TYCO
CPVC Fittings. Should other Listed BlazeMaster CPVC Fittings be used in
conjunction with TYCO CPVC products, consult the fitting manufacturer’s
installation and design manuals.
Installation
NOTICE
Care must be taken when transition is made to dissimilar materials. Brass
inserts used in male and female threaded and grooved CPVC adapters may
create galvanic reaction with steel and iron drop nipples, pipe, and cast
fittings in certain water conditions. If you are unsure of the potential for
galvanic reaction to occur, verify the water condition and conductivity of the
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water being used in the sprinkler system piping prior to installation. Brass
Visit
threaded nipples are recommended when using brass inserted threaded
TYCO CPVC Fittings to reduce the potential of galvanic reaction caused by
dissimilar metals.
Care must be taken when transition is made from metallic pipe, fittings and
flanges. When transitioning from metallic pipe system to a TYCO CPVC
Appendix
piping system via grooved adapter, male or female thread adapter or flanges,
caution must be taken to insure that all hydrocarbons and/or cutting oils are
A
thoroughly removed from both inside and outside of the metallic pipe, fittings
and flanges prior to assembly with TYCO CPVC Pipe and Fittings. (Refer to
Notice located on page 52, Chemical Compatibility section.)
Appendix
B
Information
Important
64 INSTALLATION
Threaded Connections
A thread sealant shall be used in making threaded connections. TEFLON
thread tape is the recommended sealant. Some thread sealants other
than TEFLON thread tape contain solvents or other materials that may be
damaging to CPVC. For other types of thread sealants, which have been
specifically investigated and confirmed to be “System Compatible,” refer to
the FBC System Compatible Program at www.fbcsystemcompatible.com,
Underwriters Laboratory and FM Global Approvals.
Note: The use of any other thread sealant may result in damage to the
TYCO CPVC and/or the brass insert. DO NOT use a combination of tape
and thread sealant on the same joint.
When using TEFLON thread tape, TFPP recommends a thickness of 0.003
inch (3 mils) ±0.005" and the tape must meet or exceed military specification
MIL-T-27730A. The tape should be wrapped in the direction of the threads.
Generally 2 to 3 wraps are sufficient to obtain a leak free seal.
When using OATEY GREAT WHITE Thread Sealant, it should be applied to
the male threads only. Make sure all the threads are covered and DO NOT
clog the waterway with excess sealant.
Care must be taken to avoid over-torquing - usually 1 to 2 turns beyond finger
tight is all that is required to make up a threaded connection. For sprinkler
torque requirements refer to the appropriate sprinkler technical data sheets.
NOTICE
A hold back device, approved for use with CPVC pipe and fittings, must be
used when torquing the body of the sprinkler adapter. Failure to so may re-
sult in damage to the brass threaded connector and void the TFPP warran-
ty. Additionally, the CPVC system may also fail or leak, resulting in prop-
erty damage.
NOTICE
Products coming in contact with CPVC systems (e.g., coupling gaskets,
coupling lubricants, etc.) must be chemically compatible. (Refer to the Notice
located on Page 52, Chemical Compatibility section.)
INSTALLATION 65
Use of rigid style couplings may damage the grooved coupling adapter.
Consult the grooved coupling manufacturer for proper selection and in-
Description
stallation instructions.
General
Use of petroleum based lubricants will damage the gasket and may dam-
age the adapter, resulting in stress failure of the CPVC housing that could
cause property damage.
Approvals
Listings /
penetrating fire rated walls and partitions. Several through-penetration
firestop systems are UL Classified for use with CPVC pipe. TFPP
recommends the use of BlazeMaster Caulk and Walk for use with TYCO
CPVC Pipe and Fittings, as this caulking product contains a water based
intumescent that will not harm the CPVC compound as verified by The
Lubrizol Corporation. The use of fire-stopping materials incompatible
Technical
with TYCO CPVC Pipe and Fittings may cause damage to and/or failure
Data
of the CPVC system. (Refer to the Notice located on Page 52, Chemical
Compatibility section.)
TYCO CPVC piping systems shall be designed and installed so that the
piping is not closely located to heat producing sources, such as light
fixtures, ballasts and steam lines. Pipe must not be positioned directly over
Installation
open ventilation grills. Finally, during periods of remodeling or ceiling repair,
appropriate steps must be taken to shield the piping from the protected
occupancy.
Because TYCO CPVC Pipe is much more flexible than metallic sprinkler pipe,
it has greater capacity to withstand earthquake damage. In areas subject to
earthquakes, TYCO CPVC piping systems should be designed and braced
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in accordance with local codes and NFPA Standard 13. For information
regarding Bending Deflections and Snaking Deflections for given lengths Visit
of CPVC SDR 13.5 pipe, refer to Tables N1, N2, P1, and P2.
Use extreme care when passing TYCO CPVC Pipe and Fittings through
metal studs, as the sharp cut edges of these studs can scar or puncture
thermoplastic pipe. TFPP recommends the use of chemically compatible
rubber or plastic grommets such as those commonly used in the plumbing
Appendix
industry for protection of the pipe when passing through such spaces.
A
NOTICE
Products coming in contact with CPVC systems (e.g., anti-freeze, alcohol
based cleaners, etc.) must be chemically compatible. (Refer to the Notice
located on Page 52, Chemical Compatibility section.)
• The use of glycol based antifreeze solutions is specifically prohibited
for use with TYCO CPVC systems.
• Prior to using Glycerin Antifreeze, consult the local authority having
jurisdiction on the use of antifreeze solutions in fire sprinkler applications.
• Prior to using Glycerin antifreeze solutions, consult the NFPA 13 standard
for rules and guidelines.
• Do not hydro test Glycerin antifreeze designed sprinkler systems with water
only prior to introducing Glycerin antifreeze as the potential for freezing in
the drops is increased. The Glycerin solution will not fully mix with trapped
water in sprinkler drops and sprinkler system low points.
• A Glycerin antifreeze sprinkler system is more prone to leakage than a water
only sprinkler system. Glycerin characteristics increase the capacity for
leakage and can be successfully addressed by using care when making
threaded connections by ensuring sufficient torque is applied to the male
and female threads being mated. A thread sealant shall be used in making
threaded connections. TEFLON thread tape is the recommended sealant.
Some thread sealants other than TEFLON thread tape contain solvents or
other materials that maybe damaging to CPVC. For other types of thread
INSTALLATION 67
Description
www.fbcsystemcompatible.com.
General
TYCO recommends between 14 and 21 ft.-lbs. (19,0 - 28,5 Nm) of torque
to achieve a leak free 1/2 inch (DN15) NPT seal. Do not use fittings or
sprinklers with damaged threads in glycerin systems, as the damaged
threads create increased leakage potential.
• Glycerin antifreeze can be cleaned with alcohol based cleaners. Prior
Approvals
Listings /
to using any cleaner on a surface, ensure compatibility with the surface
material to be cleaned. If compatibility with the surface to be cleaned is
questionable, a small section of the surface should be spot cleaned prior
to wide spread application of the cleaner.
Technical
in place of antifreeze solutions. These jurisdictions typically publish
Data
recommended batt insulation guidelines that provide the minimum thickness
of insulation to be utilized. These minimum insulation recommendations
should be followed. Insulation requirements may vary by geographic area
given climate conditions. Batt insulation is used to maintain a minimum
water temperature in the sprinkler piping of 40°F (4,4°C). The minimum
insulation recommendations pictured in the Appendix of NFPA 13D are
Installation
shown primarily for piping wood frame ceilings with an unheated attic or
an un-insulated roof above. Many jurisdictions do not allow the installation
of water filled sprinkler piping in unheated outside walls. Consult the local
authority having jurisdiction prior to installing batt insulation for freeze
protection with BlazeMaster CPVC products.
Tyco-Fire.com
NOTICE
Products coming in contact with CPVC systems (e.g. insulation) must be Visit
chemically compatible. (Refer to the Notice located on Page 52, Chemical
Compatibility section.)
insulation:
In areas subject to freezing, care should be taken to cover sprinkler piping
completely in unheated attic spaces with insulation. Installation should follow
the guidelines of the insulation manufacturer. (Figures A.8.3.1 (a) through (e)
show several installation methods that can be considered.)
Appendix
B
• A .8.3.1 (a) “It is important that the insulation be installed tight against the
joists. In unheated areas, any spaces or voids between the insulation and
the joists causes the water in the fire sprinkler piping to freeze”
• A .8.3.1 (b) “For areas having temperatures of 0°F (-18°C) or lower, an
additional batt of insulation covering the joist and the fire sprinkler piping
Information
Important
should be used. If this is not done, localized freeze-ups can occur in the
sprinkler piping.”
• A .8.3.1 (c) “Boring holes in the joist is one of the methods for locating the
fire sprinkler piping in the ceiling. As an alternative, when temperatures
68 INSTALLATION
are expected to be 0°F (-18°C) or lower, loose pieces on insulation should
be stuffed in the bored holes around the piping.”
• A .8.3.1 (d) (e) ”Care should be taken to avoid compressing the insulation.
This reduces its R value. To prevent potential freeze-ups of the sprinkler
piping, the insulation should be tight against the joists.”
Minimum insulation R value requirements are typically between R19 and
R30; however, the minimum requirements must be verified with the authority
having jurisdiction.
• After all work is completed, the cut-in joints must be allowed to cure properly
prior to pressure testing as shown in the Tables U, V, and W.
Description
General
• After work is completed and the cut-in cure times are met, inspect work
for proper alignment and hanger placement prior to pressure testing.
• After cut-in cure times are met, the system must be slowly filled with
water and the air bled from the farthest and highest sprinklers before
test pressure is applied. (Refer to instructions regarding pressure testing
the system.)
Approvals
Listings /
• After cut-in cure times are met and the air is bled from the system, pressure
testing of the portion of the sprinkler system containing the cut-in tee is
recommended. Prior to pressure testing, the system must be isolated
off to its smallest area using floor valves, etc., to isolate the cut-in area.
Additionally, the recommended test pressure to be applied is a maximum
of 50 psi (3,4 bar) over the system operating pressure. Should a leak occur,
this approach will minimize the potential for water damage.
Technical
Data
• When tying into a TYCO CPVC piping system that has been painted with
water based latex paint, the paint on the end of the piping should be
removed with a fine grain sand paper approximately 1/4 to 1/2 inches (6,4
to 12,7 mm) beyond the make-in of the fitting being added. Care should
be exercised to assure that material is evenly removed from the entire
circumference of the piping. The outside diameter of the piping should
Installation
be measured and compared to Tables D1 and D2. If too much material is
removed at one location along the circumference, it could result in a leak
point once the fitting is solvent welded to the piping. Special care should
be made when selecting the fitting that will be attached to the recently
cleaned piping. Check the dry fit of the pipe and fitting. The pipe should
enter the fitting socket easily 1/4 to 3/4 of the way. If the pipe bottoms in
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the fittings with little interference, select a different fitting. All other criteria
outlined in “Installation- Cut-In Procedure for System Modification and Visit
Repair” on Page 69 should be followed to assure system integrity.
Appendix
A
Appendix
B
Information
Important
70 INSTALLATION
Description
General
• The terms and conditions of sale including the BlazeMaster Limited Ten
Year Warranty,
Visit TYCO Fire Products website at http://www.tyco-fire.com.
Approvals
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Technical
Data
Installation
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Visit
Appendix
A
Appendix
B
Information
Important
72 APPENDIX A - PIPE FITTINGS
ASTM CPVC Fitting Socket Dimensions
U.S. Units
C
D F E B A
Nominal Inches
Nominal
Pipe
Size A B C D Minimum
ANSI Socket Socket Minimum Minimum Wall Thicknesses
Entrance Bottom Socket Inside
Inches Diameter Diameter Depth Diameter E F
3/4 1.058 1.046 0.719 0.740 0.113 0.141
1 1.325 1.310 0.875 0.990 0.133 0.166
1-1/4 1.670 1.655 0.938 1.335 0.140 0.175
1-1/2 1.912 1.894 1.375 1.446 0.220 0.250
2 2.387 2.369 1.500 1.881 0.218 0.275
2-1/2 2.889 2.868 1.750 2.250 0.276 0.345
3 3.516 3.492 1.875 2.820 0.300 0.375
D F E B A
Nominal Millimeters
Nominal
Pipe A B C D Minimum
Size Socket Socket Minimum Minimum Wall Thicknesses
DN Entrance Bottom Socket Inside
Diameter Diameter Depth Diameter E F
DN20 26,88 26,60 18,30 18,80 2,90 3,60
DN25 33,70 33,30 22,23 25,15 3,40 4,22
DN32 42,42 42,04 23,82 33,91 3,60 4,50
DN40 48,60 48,11 34,93 36,73 5,60 6,40
DN50 60,63 60,20 38,10 47,80 5,54 7,00
DN65 73,40 72,90 44,45 57,20 7,00 8,80
DN80 89,31 88,70 47,63 71,63 7,62 9,53
APPENDIX A - PIPE FITTINGS 73
TEE
T/O
T/O T/O
REDUCING TEE — 1 of 2
T/O Z
X
Y
Z
T/O X T/O Y
REDUCING TEE — 2 of 2
T/O Z
Description
General
X
Y
Z
T/O X T/O Y
Approvals
Listings /
Nominal Pipe Size Nominal Take-Out Approx.
ANSI Inches Inches Pipe Weight
DN (mm) P/N
Schd. Lbs.
X Y Z X Y Z (kg.)
1-1/2 1-1/2 1 0.562 0.562 1.062 0.38
80 80264
Technical
DN40 DN40 DN25 (14,3) (14,3) (27,0) (0,17)
Data
1-1/2 1-1/2 1-1/4 0.875 0.875 1.000 0.45
80 80275
DN40 DN40 DN32 (22,2) (22,2) (25,4) (0,20)
2 2 3/4 0.750 0.750 1.375 0.61
80 80265
DN50 DN50 DN2 (19,0) (19,0) (34,9) (0,28)
2 2 1 0.875 0.875 1.375 0.66
80 80266
Installation
DN50 DN50 DN25 (22,2) (22,2) (34,9) (0,30)
2 2 1-1/4 1.125 1.125 1.375 0.74
80 80274
DN50 DN50 DN32 (28,6) (28,6) (34,9) (0,33)
2 2 1-1/2 0.750 0.687 0.750 0.78
80 80267
DN50 DN50 DN40 (19,0) (17,4) (19,0) (0,35)
2-1/2 2-1/2 1 1.562 1.562 1.562 1.43
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80 80271
DN65 DN65 DN25 (39,7) (39,7) (39,7) (0,65)
2-1/2 2-1/2 1-1/4 1.562 1.562 1.562 1.46 Visit
80 80272
DN65 DN65 DN32 (39,7) (39,7) (39,7) (0,66)
2-1/2 2-1/2 1-1/2 1.562 1.562 1.562 1.48
80 80273
DN65 DN65 DN40 (39,7) (39,7) (39,7) (0,67)
2-1/2 2-1/2 2 1.562 1.562 1.562 1.50
80 80276
DN65 DN65 DN50 (39,7) (39,7) (39,7) (0,68)
Appendix
CROSS
T/O
T/O
T/O T/O
REDUCING CROSS
Y
T/O Y
X X
T/O Y
Y
T/O X T/O X
Nominal Nominal
Pipe Size Take-Out Approx.
ANSI Inches Inches Pipe Weight
P/N
DN (mm) Schd. Lbs.
(kg.)
X Y X Y
1 3/4 0.875 0.875 0.28
40 80015
DN25 DN20 (22,2) (22,2) (0,13)
APPENDIX A - PIPE FITTINGS 77
90° ELBOW
Description
T/O
General
Approvals
T/O
Listings /
Nominal Nominal Approx.
Pipe Size Take-Out Pipe Weight
P/N
ANSI Inches Inches Schd. Lbs.
DN (mm) (kg.)
3/4 0.625 0.09
Technical
40 80025
DN20 (15,9) (0,04)
Data
1 0.750 0.14
40 80026
DN25 (19,0) (0,06)
1-1/4 1.000 0.21
40 80027
DN32 (25,4) (0,09)
1-1/2 1.062 0.40
Installation
80 80028
DN40 (27,0) (0,18)
2 1.312 0.79
80 80029
DN50 (33,3) (0,36)
2-1/2 1.562 1.14
80 80030
DN65 (39,7) (0,52)
3 1.812 1.82
Tyco-Fire.com
80 80031
DN80 (46,0) (0,82)
Visit
Y
T/O X
Nominal Nominal
Pipe Size Take-Out Approx.
Appendix
45° ELBOW
T/O
T/O
COUPLING
Description
T/O
General
Nominal Nominal Approx.
Approvals
Listings /
Pipe Size Take-Out Pipe Weight
P/N
ANSI Inches Inches Schd. Lbs.
DN (mm) (kg.)
3/4 0.125 0.08
40 80075
DN20 (3,2) (0,04)
1 0.125 0.11
40 80076
DN25 (3,2) (0,05)
Technical
Data
1-1/4 0.187 0.20
40 80077
DN32 (4,7) (0,09)
1-1/2 0.500 0.31
80 80078
DN40 (12,7) (0,14)
2 0.750 0.56
80 80079
DN50 (19,0) (0,25)
Installation
2-1/2 0.812 0.89
80 80080
DN65 (20,6) (0,40)
3 1.000 1.19
80 80081
DN80 (25,4) (0,54)
Tyco-Fire.com
REDUCING COUPLING
X Visit
T/O
Y
Appendix
Nominal
A
REDUCING BUSHING
Y T/O
Nominal
Pipe Size Nominal Approx.
ANSI Inches Take-Out Pipe Weight
P/N
DN Inches Schd. Lbs.
(mm) (kg.)
X Y
1 3/4 0.437 0.04
40 80200
DN25 DN20 (11,1) (0,06)
1-1/4 3/4 0.500 0.11
40 80201
DN32 DN20 (12,7) (0,05)
1-1/4 1 0.312 0.12
40 80202
DN32 DN25 (7,9) (0,05)
1-1/2 3/4 0.625 0.16
80 80203
DN40 DN20 (15,9) (0,07)
1-1/2 1 0.500 0.14
80 80204
DN40 DN25 (12,7) (0,06)
1-1/2 1-1/4 0.375 0.17
80 80205
DN40 DN32 (9,5) (0,08)
2 3/4 0.812 0.27
80 80206
DN50 DN20 (20,6) (0,12)
2 1 0.687 0.26
80 80207
DN50 DN25 (17,4) (0,12)
2 1-1/4 0.562 0.24
80 80208
DN50 DN32 (14,3) (0,11)
2 1-1/2 0.437 0.19
80 80209
DN50 DN40 (11,1) (0,11)
2-1/2 1 0.937 0.42
80 80215
DN65 DN25 (23,8) (0,19)
2-1/2 1-1/4 0.812 0.45
80 80214
DN65 DN32 (20,6) (0,20)
2-1/2 1-1/2 0.687 0.46
80 80213
DN65 DN40 (17,4) (0,21)
2-1/2 2 0.625 0.29
80 80211
DN65 DN50 (15,9) (0,13)
3 2 0.750 0.72
80 80210
DN80 DN50 (19,0) (0,33)
3 2-1/2 0.500 0.47
80 80212
DN80 DN65 (12,7) (0,21)
APPENDIX A - PIPE FITTINGS 81
CAP
Description
General
T/O
Approvals
Listings /
Pipe Size Take-Out Pipe Weight
P/N
ANSI Inches Inches Schd. Lbs.
DN (mm) (kg.)
3/4 0.312 0.04
40 80100
DN20 (7,9) (0,02)
1 0.375 0.06
40 80101
Technical
DN25 (9,5) (0,03)
Data
1-1/4 0.437 0.10
40 80102
DN32 (11,1) (0,04)
1-1/2 0.687 0.20
80 80103
DN40 (17,4) (0,09)
2 0.687 0.31
80 80104
Installation
DN50 (17,4) (0,14)
2-1/2 0.875 0.58
80 80105
DN65 (22,2) (0,26)
3 1.000 0.88
80 80106
DN80 (25,4) (0,40)
Tyco-Fire.com
SPRINKLER ADAPTER 90° ELBOW
Visit
T/O Y
Y
Appendix
T/O X
A
Nominal Nominal
Pipe Size Thread Take-Out Approx.
ANSI Inches Size Inches Pipe Weight
P/N
DN (mm) Schd. Lbs.
(kg.)
Appendix
X Y X Y
B
T/O
PIPE
O.D.
SPRINKLER ADAPTER
Description
T/O T/O T/O
General
WL W E
Approvals
Listings /
Nominal Nominal Approx.
Pipe Size Thread Take-Out Pipe Weight
P/N
ANSI Inches Size Inches Schd. Lbs.
DN (mm) (kg.)
3/4 0.437 0.20
1/2 NPT 80 80175E
DN20 (11,1) (0,09)
Technical
1 0.437 0.22
Data
1/2 NPT 80 80176E
DN25 (11,1) (0,10)
3/4 0.437 0.16
1/2 NPT 40 80175WL
DN20 (11,1) (0,07)
1 0.812 0.43
3/4 NPT 40 80179
DN25 (20,6) (0,19)
Installation
3/4 0.500 0.19
1/2 NPT 40 80175W
DN20 (12,7) (0,09)
1 0.500 0.18
1/2 NPT 40 80176W
DN25 (12,7) (0,08)
Tyco-Fire.com
T/O T/O Visit
1 0.562 0.20
1/2 NPT 40 80178
DN25 (14,3) (0,09)
1 0.875 0.40
3/4 NPT 40 80180
DN25 (22,2) (0,18)
1 0.625 0.20
Information
Important
FEMALE ADAPTER
T/O
MALE ADAPTER
T/O
Description
X
General
Y
Z
T/O X T/O Y
Approvals
Listings /
Nominal Nominal
Pipe Size Thread Take-Out Approx.
ANSI Inches Size Inches Pipe Weight
P/N
DN (mm) Schd. Lbs.
(kg.)
X Y Z X Y Z
Technical
3/4 3/4 0.562 0.562 1.000 0.22
Data
1/2 NPT 40 80250
DN20 DN20 (14,3) (14,3) (25,4) (0,10)
1 1 0.687 0.687 1.187 0.29
1/2 NPT 40 80251
DN25 DN25 (17,4) (17,4) (30,1) (0,13)
1 1 0.937 0.937 1.562 0.73
1 NPT 40 80249
DN25 DN25 (23,8) (23,8) (39,7) (0,33)
Installation
1-1/4 1 0.437 0.562 1.312 0.30
1/2 NPT 40 80256
DN32 DN25 (11,1) (14,3) (33,3) (0,14)
1-1/4 1-1/4 0.437 0.437 1.312 0.31
1/2 NPT 40 80252
DN32 DN32 (11,1) (11,1) (33,3) (0,14)
1-1/2 1-1/4 0.500 0.687 1.437 0.43
1/2 NPT 40 80257
DN40 DN32 (12,7) (17,4) (36,5) (0,19)
Tyco-Fire.com
1-1/2 1-1/2 0.500 0.500 1.437 0.46
1/2 NPT 80 80254
DN40 DN40 (12,7) (12,7) (36,5) (0,21) Visit
2 1-1/2 0.500 0.625 1.687 0.56
1/2 NPT 80 80258
DN50 DN40 (12,7) (15,9) (42,8) (0,25)
2 2 0.500 0.500 1.687 0.62
1/2 NPT 80 80253
DN50 DN50 (12,7) (12,7) (42,8) (0,28)
Appendix
T/O Z
Y
X
Appendix
Z
B
T/O X T/O Y
Nominal Nominal
Pipe Size Thread Take-Out Approx.
ANSI Inches Size Inches Pipe Weight
P/N
Schd. Lbs.
Information
DN (mm)
Important
(kg.)
X Y Z X Y Z
1 1 0.90 0.90 0.86 0.71
1 NPT 40 80259
DN25 DN25 (22,9) (22,9) (21,8) (0,32)
86 APPENDIX A - PIPE FITTINGS
X
T/O Y T/O Z
Nominal Nominal
Pipe Size Thread Take-Out Approx.
ANSI Inches Size Inches Pipe Weight
P/N
DN (mm) Schd. Lbs.
(kg.)
X Y Z X Y Z
1 0.562 1.312 0.48
1/2 NPT 1/2 NPT 40 80459
DN25 (14,3) (33,3) (0,22)
1 0.687 1.187 0.46
1/2 NPT 1/2 NPT 40 80460
DN25 (17,4) (30,1) (0,21)
Y
T/O Z T/O W
Nominal Nominal
Pipe Size Thread Take-Out Approx.
ANSI Inches Size Inches Pipe Weight
P/N
DN (mm) Schd. Lbs.
(kg.)
X Y Z W X Y Z W
1 1 1/2 1/2 0.625 1.187 0.46
40 80462
DN25 DN25 NPT NPT (15,9) (30,1) (0,21)
1 1 1/2 1/2 0.625 1.312 0.47
40 80463
DN25 DN25 NPT NPT (15,9) (33,3) (0,21)
87
Y
T/O X
Nominal Nominal
Pipe Size Thread Take-Out Approx.
ANSI Inches Size Inches Pipe Weight
P/N
DN (mm) Schd. Lbs.
(kg.)
X Y X Y
1 ISO 228 0.750 1.750 0.26
40 82198
DN25 G3/8 (19,0) (44,5) (0,12)
Z
T/O X T/O Y
Nominal Nominal
Pipe Size Thread Take-Out Approx.
ANSI Inches Size Inches Pipe Weight
P/N
DN (mm) Schd. Lbs.
(kg.)
X Y Z X Y Z
1 1 ISO 228 0.687 0.687 1.625 0.29
40 82251
DN25 DN25 G3/8 (17,4) (17,4) (41,3) (0,13)
88 APPENDIX B - DO’S AND DON’TS
DO’S
• Install TYCO CPVC Pipe and Fittings according to this Installation
Handbook.
• Follow recommended safe work practices.
• Make certain that any materials coming in contact with TYCO CPVC
Pipe and Fittings are chemically compatible with BlazeMaster CPVC.
(Refer to the Notice located on page 52, Chemical Compatibility
section.)
• If painting is required, use only latex based paints.
• Keep pipe and fittings in original packaging until needed and away from
sources of heat.
• If stored outdoors, cover the pipe and fittings with an opaque tarp.
• Follow proper handling procedures.
• Inspect TYCO CPVC Pipe and Fittings for damage before installation.
• Use tools specifically designed for use with CPVC pipe and fittings.
• Use only TFP-500 One Step Solvent Cement and follow application
instructions.
• Use a drop cloth to protect interior finishes.
• Cut the pipe ends square.
• Before solvent cementing, de-burr and bevel the pipe end.
• When solvent cementing, rotate the pipe 1/4 turn when bottoming pipe
in fitting socket.
• Carefully follow instructions for applying solvent cement. Do not apply
too much cement.
• Avoid puddling of solvent cement in pipe and fittings. Do not allow
cement to plug the sprinkler adapter or sprinkler orifice.
• Follow the recommended cure times prior to pressure testing.
• Fill lines slowly and bleed the air from the system at the farthest
sprinklers prior to pressure testing.
• Use water to pressure test the CPVC system. If low-pressure air or
nitrogen pre-testing is deemed necessary, guidelines can be found on
p. 63 of this installation manual and must be followed.
• Support sprinkler properly to prevent excessive movement of the
sprinkler when activated.
• Install TYCO CPVC Pipe and Fittings in wet systems only or specially
listed dry systems.
• Use only chemically compatible insulation and/or glycerin & water
solutions for freeze protection.
• When glycerine solutions are used, provide an expansion chamber or
allow for thermal expansion of the solution.
APPENDIX B - DO’S AND DON’TS 89
Description
General
years.
DON’TS
• Do not use cutting oils other than those represented by the cutting oil
manufacturer as safe for use in conjunction with CPVC. (Refer to the
Notice located on page 52, Chemical Compatibility section.)
Approvals
Listings /
• Do not use edible oils such as CRISCO as a gasket lubricant.
• Do not use petroleum or solvent-based paints, sealants,
lubricants or fire stop materials that are chemically incompatible with
TYCO CPVC Pipe and Fittings.
• Do not use any glycol-based solutions as an antifreeze.
• Do not use glycerin-based antifreeze solutions without consulting the
Technical
Data
rules and guidelines outlined in the NFPA 13 Standard.
• Do not use both TEFLON tape and thread sealants simultaneously.
• Do not use solvent cement that exceeds its shelf life or has become
discolored or gelled.
• Do not allow threaded rod within 1⁄16 inches of the pipe.
Installation
• Do not allow solvent cement to plug the sprinkler orifice.
• Do not connect rigid metal couplers to TYCO CPVC grooved adapters.
• Do not thread or groove TYCO CPVC Pipe.
• Do not use solvent cement near sources of heat, open flame, or
Tyco-Fire.com
when smoking.
Visit
• Do not pressure test until recommended cure times are met.
• Do not use dull or broken cutting tool blades when cutting pipe.
• Do not use TYCO CPVC Pipe that has been stored outdoors,
unprotected and is faded in color.
Appendix
• Do not install TYCO CPVC Pipe and Fittings in dry systems,
unless specifically listed for such use.
Appendix
B
Information
Important
90 IMPORTANT INFORMATION
IMPORTANT INFORMATION WITH REGARDS TO YOUR TYCO CPVC
FIRE SPRINKLER SYSTEM
CONGRATULATIONS, your building structure contains a state-of-the-art life safety
system. Your TYCO CPVC fire sprinkler system will enhance the safety and security
of your building when properly maintained. TYCO CPVC Fire Sprinkler Products resist
attack from a wide range of chemicals that are corrosive to metallic piping. As with any
piping material, there are, however, certain chemicals that can be detrimental to CPVC.
Occasionally some of these chemicals may be found in some construction products,
site preparations and building maintenance. There are certain things that you need to
be mindful of in caring for or working around your TYCO CPVC fire sprinkler system.
Keep your system clear from contact with the following products and chemicals
unless product labels state materials are compatible with CPVC:
NOTICE
Property maintenance
Ordinary considerations
services
Fungicides,
Cleaning Products Detergents, Oils/Lubricants/
Mold Remediation Chemicals,
Greases, Rubbery Materials
Termiticides/Insecticides
• DO NOT handle CPVC products with gloves contaminated with oils (hydrocarbons) or other incompatible materials.
Failure to follow this notice may cause cracks or fractures to develop in CPVC products resulting in property damage
IMPORTANT INFORMATION
due to leaks or flooding. The presence of any visible cracks may require partial or full system replacement. For ad-
ditional information contact the general contractor or the fire sprinkler system installer.