Base 4x4 Panther Specification PDF
Base 4x4 Panther Specification PDF
Base 4x4 Panther Specification PDF
ROSENBAUER
AIRPORT - RESCUE and FIRE FIGHTING
RAPID INTERVENTION VEHICLE
"CLASS 4" 4x4
The ARFF vehicle shall consist of a crew cab on a 4x4, custom chassis with
single tires. It is to be all-wheel drive, single engine diesel powered, with an
automatic transmission.
The fire-fighting package shall include a water tank with a minimum capacity of
1500 gallons (5678liters) and a liquid foam agent concentrate tank of a minimum
200 gallons (757 liters) and a 500 lb (225 kg) auxiliary agent system.
The unit shall contain all component parts necessary for a water/foam
proportioning system capable of expelling agent through a cab controlled roof
turret, a bumper turret, gated discharge(s), twin agent hand line and
preconnected handline(s) as detailed hereafter in these specifications.
The vehicle shall also be equipped with an auxiliary agent system. The system
shall be operable from the cab and exterior of the vehicle.
Discharges shall meet all current applicable discharge rate requirements of FAA
Advisory Circular #150-5220-10D and NFPA 414 standards in effect at time of
bid.
This apparatus shall be equipped with various other components as called for in
these specifications.
The ARFF vehicle shall be designed for aircraft fire fighting with on/off road
capabilities, which allow the vehicle to respond to aircraft accident sites across
terrain otherwise inaccessible to standard highway equipment.
The vehicle shall be capable of discharging water only, proportioned water and
foam, or auxiliary agent through the roof turret, bumper turret or handline(s) as
detailed hereafter in these specifications.
The vehicle shall have all-wheel drive to permit the vehicle to perform both on
and off road in all weather conditions.
Unit shall comply with all requirements of FAA Advisory Circular #150-5220-10D
and NFPA 414 standards in effect at time of bid.
All crew space shall be restricted to the interior of a fully enclosed cab with
approved, 3-point restraints.
Instruments and warning lights shall be displayed so that they will be useful,
convenient, and visible to the driver.
The instrument panel(s) shall either be easily removable as units or hinged for
back access. Quick disconnect fittings shall be used for all electrical connections
to the instrument panel. All instruments, except liquid filled gauges, shall be
illuminated. Labels for control and instruments shall be backlit or illuminated.
All rotating or reciprocating parts, all parts with operating temperatures above
120° F (49° C), or that are electrically energized or are of such a nature or so
located as to be a hazard to the safety of operating and maintenance personnel
during their normal duties, shall be insulated, enclosed, or guarded as
appropriate for the specific hazard and its location.
All space that is occupied or from which work is performed during operations,
servicing, and maintenance of the vehicles shall be free from hazardous
protrusions, sharp edges, cracks, or other elements that might reasonably be
expected to cause injury to personnel.
The following radios shall be supplied and installed in the vehicle center console:
The vehicle shall be designed so that the ride quality permits the safe operation
of the vehicle in on/off road conditions and in adverse terrain that may be
encountered on the airfield. If the vehicle is used in an off road environment the
vehicle shall be capable of traveling at speeds up to 35 mph (56 kph) without
causing injury to the operating personnel who are properly seat belted in the
vehicle and without causing damage to the vehicle itself.
3.3 CONTROLS
All the controls necessary for the full operation of the vehicle and for activating
the fire fighting system shall be within reach of the driver.
Controls for the fire extinguishing system(s) shall also be within easy reach of a
second crew station. All cab-mounted controls shall be identified by function
and/or limitation with permanent backlit labels.
Fire fighting equipment and controls located on the vehicle exterior shall be
placed between 24 inches (609 mm) and 72 inches (1,828 mm) above the
ground, catwalks, or deck plates, as applicable.
All controls located on the exterior of the vehicle shall be labeled with an
illuminated permanent label identifying function and/or limitation.
The siren speaker shall be mounted on the front bumper or the turret mounting
platform and shall be protected from firefighting agent dripping from the bumper
turret and water splashed up by the tires.
Two (2) Air horns shall be provided and mounted in accordance with National
Fire Protection Association (NFPA) 1901 so as to achieve optimum sound
projection to the front of the vehicle. A control button or horn ring shall be located
at the steering wheel. The horns shall be a Grover “Stutter-tone” model AL 1510.
3.7 PERFORMANCE
The design objective for the vehicle and the fire extinguishing system shall be
performance in accordance with FAA Advisory Circular #150-5220-10D.
Rosenbauer shall provide a data plate that contains all the information, at a
minimum, presented in Figure 1-4.5 of NFPA 414, Standard for Aircraft Rescue
and Fire-Fighting Vehicles, current edition. This data plate shall be installed in
the cab of the vehicle and visible to the operator.
Primary agent capacity: 1500 gallons (5678 liters) water 200 gallons
(757 liters) foam concentrate
3.7.2 GRADABILITY
Ascend a smooth, dry, paved road having a 20-percent grade and maintain a
speed of at least 8 mph (13 kph).
Ascend, stop, start, and continue ascending and descend, stop, start, and
continue descending on a 20-percent grade at a speed of at least 2 mph (3.2
kph) with extinguishing agents being discharged at maximum-rated capacity from
the primary turret(s).
Ascend and descend a dry, hard surface incline having a 50-percent grade at not
less than 1 mph (1.6 kph).
Climb a vertical wall at least 18 inches (457 mm) high and negotiate terrain that
will deflect the opposite wheels of the truck in alternatively contrary directions at
least 14 inches (36 cm) without the remaining wheels losing traction.
Operate continuously for 25 miles (40 km) at speeds up to 60 mph (96 kph). The
test route shall include agricultural lands, paved and unpaved roads, and grades
typical of those encountered at the airport. During this performance evaluation,
the vehicle shall operate in all-wheel drive. At least 5 miles (8 km) of this
operation shall be off-road travel.
Negotiate pooled water to a depth of 2 inches (50 mm) for a distance of at least
150 feet (45 meters) at a speed of at least 40 mph (65 kph) without engine
flooding/stalling, loss of directional control, loss of braking, or electrical system(s)
shorting.
Operate for 10 minutes on dry, paved roadway at not more than 2 mph (3.2 kph)
at an engine speed that does not result in rough, irregular operation.
Ascend a dry, paved incline having an 8- percent grade for a distance of 0.25
mile (0.4 km) at a speed of not less than 20 mph (32 kph).
Negotiate (J Turn) a 90°, 150 foot (45 meter) radius turn at 30 mph (48 kph) on
smooth, dry, level pavement without loss of directional control or stability.
The vehicle shall be able to consistently reach a top speed of 65 mph (104 kph)
and maintain a constant speed of at least 60 mph (96 kph) on typical paved, level
(grades of less than 1 percent) highway surfaces for a minimum distance of 20
miles (32 km) without showing overheat symptoms in any portion of the cooling
system or power train.
3.8 FLEXIBILITY
The design objective for the vehicle frame, suspension, and mounting of major
components shall be to provide the capability for diagonally opposite wheel
motion up to 14 inches (355 mm) above the ground without raising the remaining
wheels from the ground or causing interference or parts failure. The vehicle is
designed in such a way as to exceed this requirement. The upper motion of the
vehicle suspension is such that it will travel a minimum of 7 inches (177
millimeters in an upward fashion and exceed the lower travel limit of seven
inches in such a way to maintain tractability and prevent “hanging” of the
suspension when conditions exceed this parameter.
3.9 MAINTAINABLITY
3.9.1 Uses the fewest number of different parts consistent with the specified
performance.
3.9.3 Limits the number of tools and the variety of spare parts required for
maintenance by such design practices as reducing the variety of bolt sizes, light
bulb sizes, wire gauges, tubing, and pipe sizes as consistent with safety and
performance requirements.
3.9.4 The vehicle shall utilize disconnect plugs, receptacles, junction boxes, bus bars,
multiple-line connectors in the electrical systems, and readily detachable fittings
in hydraulic and pneumatic systems, as applicable. All disconnect points shall be
clearly labeled. All hydraulic and pneumatic lines and electrical wires shall be
color-, function, or number coded.
3.9.5 As applicable pilots, guides, slides, carriages, or other features shall be utilized if
it adds to the ease of removal and installation or attachment of components.
3.9.6 The vehicle shall use a fastener system that is easily disassembled and
reassembled for all cabinets and body-work that must be removed for access for
maintenance and removal of components for repair or replacement. Uses
fasteners not limited to brackets, nuts, bolts, washers, screws, and rivets of
stainless steel or other materials resistant to corrosion.
3.9.7 Locates drains, filler plugs, grease fittings, hydraulic line-bleeders, and
checkpoints so that they are readily accessible and do not require special tools
for proper servicing.
3.9.8 The vehicle shall be designed and constructed so that the installation of each
major subsystem or critical part can only be in its proper operating position.
3.9.10 Operates with standard commercial lubricants. Grease and oil seals shall be of a
design and located to provide accessibility for inspection, servicing, and
replacement. Access to lubrication points shall be provided by means of an easy
opening door or hinged panel. Lubrication fittings shall be located in accessible,
protected positions. Parts or assemblies that are not readily accessible for direct
lubrication, or are likely to be overlooked because of inaccessibility shall have
extended fittings. A safety chain shall attach filler caps to lubrication fill points
where practical.
All oil, hydraulic, air, water, foam concentrate, and electrical system conduits,
tubing, and hoses shall be located in protected positions. They shall be secured
to the frame or body structure and, except where a through-frame connector is
necessary, shall be fitted with protective looms or grommets at each point where
these items pass through panels or structural members.
All radiator grills, louvers, lamps, tie rods, drive shafts, piping, and other
vulnerable components shall be protected by component location or by guards
adequate to prevent damage from brush, stones, logs, or any other debris likely
to be encountered by the vehicle during off road performance.
3.11 PAINTING
All seams shall be caulked both inside and along the exterior edges with an
automotive sealant to prevent moisture from entering between any body panels.
All parts to be painted shall be thoroughly sanded, and washed with solvent.
Tacked free of any dust particles, the body and all parts shall be individually
sprayed with a self etching primer and two coats urethane primer to inhibit rust
and provide lasting adhesion, followed by three top coats of acrylic urethane
paint.
3.12 LETTERING
Single color reflective lettering and numerals shall be applied per customer
direction and sized appropriately to the vehicle design as space allows. Lettering
information shall be discussed and designed during pre-construction.
3.13 STRIPING
An 8” reflective stripe shall be applied to the perimeter of the vehicle to meet the
requirements as outlined in the FAA Advisory Circular #150-5220-10D. Striping
information shall be discussed and designed during pre-construction.
Insulation shall be fire and water resistant and of a type that will not pack or
settle. Provision shall be made to allow the drainage of water from between the
walls by gravity flow. The average heat loss shall not exceed 0.24 BTU/ft2 (0.76
W/m²) per degree Fahrenheit per hour. All insulation that could be exposed to
abrasion or damage from equipment storage or operator activities shall be
provided with a protective covering. All insulation that will be located on the
exterior of the vehicle shall be protected from damage or exposure by a
permanent cover to be constructed to match the vehicle exterior.
All components shall be designed, installed and/or protected so that their normal
function will not be impaired by heavy rains, road splash, formation of
condensation, or the spillage of extinguishing agents from nozzles and fittings,
recharging operations, or leaks in the piping system.
The normal temperature design criteria shall be for vehicle use in a temperature
range of 32° F (0° C) to 115° F (43.5° C).
The vehicle shall incorporate the use of air conditioning and the system shall
meet current automotive/truck and environmental protection standards for vehicle
air conditioning. The air conditioning system shall not change the acceptable
pass/fail criteria for any of the performance tests of the vehicle or the fire fighting
system.
Dissimilar metals shall not be in contact with each other. Metal plating or metal
spraying of dissimilar base metals to prevent electrolysis is acceptable. The use
of dissimilar metals separated by suitable insulating material is permitted, except
in systems where bridging of insulation materials by an electrically conductive
fluid can occur.
The use of proven, nonmetallic materials in lieu of metal is permitted if that use
contributes to reduced weight, lower cost, or less maintenance and there is no
degradation in performance or increase in long-term operations and maintenance
costs.
The weight shall be distributed as equally as practical over the axles and tires of
the fully laden vehicle. The difference in tire load between tires on any axle shall
not exceed 5 percent of the average tire load for that axle. The difference in load
between axles shall not exceed 10 percent of the load on the heaviest axle. The
front axle shall not be the most heavily loaded axle.
The fully loaded vehicle shall be able to meet the side slope stability performance
requirements specified in FAA Advisory Circular #150-5220-10D.
Gradient: 60 %
4.3 DIMENSIONS
The overall height, length, and width of the vehicle shall be the smallest
dimensions consistent with the rated payload for its class and the operational
performance requirements of the vehicle.
The functional load rating of the frame shall equal or exceed the actual gross
vehicle weight (GVW). The GVW includes complete chassis; cab with
attachments, accessories, and equipment; the body with rated agent payload,
including a full complement of crew, fuel, lubricant, coolant, firefighter protective
clothing, equipment, and breathing apparatus in appropriate numbers; and fire
fighting hand tools and appliances.
Weight ratings:
Two tow eyes shall be provided at the front and at the rear of the frame with a
shackle for each tow eye.
Parts shall be fabricated from materials that will provide the lightest weight
consistent with the needs for strength, as well as heat and corrosion resistance.
Safety of the crew shall be a primary consideration in coach work, especially the
protection of occupants during a roll over.
A fully trimmed ROSENBAUER Panther ARFF two door cab providing forward
left center driving position shall be provided. The cab is constructed of welded
aluminum box sections with formed aluminum sheets. Large windows provide
5.2 BUMPER
A heavy duty bumper is provided to protect the lower cab section and provide an
integrated mounting provision for the bumper turret.
Large safety doors are provided on both sides. The doors open 90° to provide
maximum safety for crew members entering and exiting with SCBA. In addition, a
true stair case, not a ladder type entry shall be provided.
The cab door sliding window shall be electrically actuated. Window controls shall
be mounted on the center dash and accessible for operation by both front crew
members (driver and turret operator).
A marine quality roof hatch shall be provided for roof access and as an
emergency exit provision should such an exit be required.
Dual wet arm wipers with jet washers are provided including a 1.8 gallon (6.75
liter) reservoir. The reservoir is mounted within the cab, easy visible and easy
accessible.
A Windshield Deluge system shall be furnished and installed on the chassis cab.
The windshield deluge system shall have four (4) nozzles mounted above the
windshield and have a separate pump assembly with activation switch in the cab.
Minimum pump output shall be three (3) gallons per minute (11 liters per minute).
The windshield deluge system shall be plumbed to direct clear water onto the
windshield. The system shall be provided with a screen to prevent debris from
rendering any nozzles or the pump inoperable.
Vents with a total of at least 10 squares inches (64.5 cm²) of ventilation shall be
supplied where required.
Drains to allow collected water to run out under the vehicle shall be provided.
The floor of all compartments shall be lined with PVC matting (turtle tile).
There shall be an indicator light mounted on the cab dash which will be highly
visible during the day or night. This indicator light shall be wired to an audible
signal to advise the operator when a compartment door is open. This warning
indicator light shall be interlocked with the vehicle’s parking brake and shall
operate whenever the parking brake is released.
Under-tank compartment shall be supplied with a roll-out tray. The roll-out tray
shall be lined with PVC matting (turtle tile).
5.8 HANDRAILS
Handrails or a guardrail shall be provided for personnel safety at all steps and
walkways including along the top of the vehicle. The rail material shall be heat
and corrosion-resistant and shall be provided with a low-maintenance, durable,
and sunlight, weather, heat, and corrosion resistant finish. The finish shall be slip
resistant.
All step surfaces, ladder rungs, walkways, and catwalks shall be anti-skid. Anti-
skid deck plating shall be provided on the top of the vehicle.
The height between steps shall be less than 20 inches (508 mm). The lower
steps shall be 24 inches (609 mm) or less from the ground in the loaded
condition. The tread of the bottom steps shall be at least 8 inches (203 mm) in
width and succeeding steps at least 16 inches (406 mm) in width. The full width
of all steps shall have at least 6 inches (152 mm) of unobstructed toe room or
depth when measured from and perpendicular to the front edge of the weight-
bearing surface of the step.
The following cab-mounted controls shall be provided for the safe and efficient
operation of the vehicle:
6.1 CONTROLS
a) PTO engaging
b) Engine goes to preset pump rpm (1800 rpm)
c) Foot throttle pedal switches to power divider
d) Water tank suction valve opens
e) Foam System engaging (RVMA-500)
f) Priming pump starts working (till pump pressure reaches approx. 2 bar)
The firefighting system switch provides three positions and allows the vehicle to
operate in Road (driving) mode, Pump and Roll (crash mode), and Stationery
Pump (structural mode) which locks out the drivetrain and allows control of the
vehicle firefighting system from the structural pump panel located in the pump
compartment.
The following switches shall be supplied in the cab and shall be of a design that
is one touch activated, backlit, color coded to function and containing an LED
light to advise that the switch is energized. Some switches are programmed to
contain multiple functions activated by “toggling” the switch through its function.
A low floor and a wide door on each side of the cab allow rapid entry and exit.
The ergonomically laid out instrument panel is equipped with a full set of
instruments, weatherproof illuminated switches and a complete warning system
with indicator lights and audible alarms. All substantial fire fighting functions
including the turret controls are within reach of driver and co-driver on a center
console.
• Heavy duty non-slip “diamond plate” flooring that meets NFPA 1901 shall
be provided in the cab.
• Instrument panel, with integral dash mounted controls.
• Heater/defroster; fresh air and re-circulating type, outlets spread evenly
across the dash.
• Two (2) grab handles for passenger entry assistance, on dash and door
frame.
• Windshield, one piece, high visibility, shatter proof laminated safety glass.
One (1) high back adjustable (fore, aft, up & down) driver’s seat with hard back,
covered in grey Dura-Wear material and integrated seat belt system shall be
installed. The integrated seat belt shall be red in color to provide contrast.
One (1) high back adjustable (fore, aft, up & down) turret operator’s seat with
integrated SCBA bracket, covered in grey Dura-Wear material and integrated
seat belt system shall be installed. The integrated seat belt shall be red in color
to provide contrast.
A removable insert to cover the SCBA unit when mounted in seat back shall be
supplied.
One (1) high back adjustable fixed position fire-fighter crew seat with integrated
SCBA bracket, covered in grey Dura-Wear material and integrated seat belt
A removable insert to cover the SCBA unit when mounted in seat back shall be
supplied.
An air conditioning system shall be installed in the cab. The evaporator shall be
integrally installed with the heater/defroster unit.
Solar control film shall be applied to the vehicle windshield to reduce the ratio of
incident solar radiation that directly passes through the windshield to
approximately 35 percent. All other windows shall be tinted to reduce solar heat
gain inside the cab.
Two (2) interior sun visors of a roller type design shall be installed on the upper
portion of the cab windshield.
One (1) dash mounted 12V power point (cigarette lighter style) shall be installed
Two (2) dash mounted map lights shall be installed, one on each side of the cab
dash.
6.2.10 MIRRORS
Large, heated, four-way power adjustable and remotely operated mirrors shall be
mounted on the front of the cab, providing excellent visibility. Mirrors shall
provide a minimum of 60 square inches viewing and incorporate a wide angle
convex mirror. The mirror controls shall be located on the left side for ease of
use by the driver.
One (1) NFPA 1901 compliant SCBA bracket mounted on the rear wall of the cab
for driver’s SCBA.
The following instruments and warning indicators shall be supplied (note: some
instruments and warning indicators may have been described in the above
sections and may be duplicated here)
The system provides the ability to set an alarm threshold for the vehicle. The
alarm includes an advisory light at each 10% of the threshold up to 70%, and
then increases the level of advising lights and audio alarms at the 80%, 90% and
100% levels.
The warning device filters out suspension and road ‘noise’ inputs higher than 1
Hz.
6.5.2 The FLIR camera shall have pan and tilt capabilities. The FLIR system shall be
capable of operation as a driver’s aid during low visibility driving conditions (FLIR
Systems PathFinderIRTM Vehicle Vision System or equal).
6.5.3 A 10.4” (264 mm) LCD 1042x768 resolution flat screen monitor shall be provided
for the FLIR camera. The viewing angle shall be 45° or more. The monitor case
shall be durable aluminum construction capable of mounting on cab dash. This
monitor may be the same as used for the color camera with a selector switch if a
color camera has been specified elsewhere in these specifications.
The axles shall be rated and certified as being suited for the intended use. The
axle manufacturer's approved rating shall not be raised to conform to the
requirements of this specification.
Front axles shall be equipped with steering drive ends designed to eliminate
fluctuations in angular velocity of the wheels when cramped either left or right at
all normal operating speeds.
An all wheel drive axle system is provided. The well proven design is widely used
in commercial and military applications. An extensive testing cycle applied to pre
series vehicles ensures reliability and longevity in this specific ARFF application.
The usage of torque increasing planetary hub ends reduces the size of the
differential housings and improves the ground clearance for extensive off road
operation.
Front Axle
Model: AL7
Rear Axle
Model: HD/HL7
A pneumatically actuated brake system shall be provided that has been tested
and certified. The system shall include an all-wheel, split-circuit, power-assisted
service brake, a modulation capable emergency brake, a parking brake, and an
engine brake (engine brake specifications are located in the engine section).
The braking system meets or exceeds FAA, NFPA, ICAO and the Federal Motor
Vehicle Standard (FMVSS) 121 requirements. An ABS braking system is
provided as standard for improved safety. Brake drums are directly mounted to
hub and wheel. In case of a major drive shaft failure, the vehicle can still be
stopped safely.
External Air Tank drains: Provisions for draining the air tanks from a
centralized remote point on the vehicle shall be
provided eliminating the need for a person to
go under the vehicle. The drain points shall be
labeled.
An 110V AC Kussmaul air compressor shall be installed at the rear of the vehicle
in the left engine access compartment. The 110 VAC air compressor shall be
wired to the 110V shoreline connection. The air compressor shall maintain the
air brake system at operating pressure to allow immediate start-up and
operational readiness.
7.3 STEERING
The power assisted steering shall have sufficient capacity so no more than 15
pounds (6.8 kg) pull is necessary on the steering wheel rim to turn the vehicle
wheels from lock to lock of the fully loaded vehicle when stationary.
The design of the steering mechanism shall permit manual steering to bring the
fully loaded vehicle to a safe stop after power-assist failure.
The vehicle shall perform as follows when driven on a steering pad around a
100-foot (30 m) radius circle:
(1) With increasing speed, the steering angle shall increase; over steer
shall not be acceptable.
The wall-to-wall turning diameter shall be no greater than three times the length
of the vehicle.
7.4 SUSPENSION
The axles and suspension system shall be such that the total un-sprung weight
of the vehicle will not be greater than 20 percent of the in-service GVW.
Double-acting hydraulic shock absorbers shall be provided for all axles or bogies,
as applicable.
The vehicle utilizes a high performance coil spring system (HPCSS). A variable
rate coil spring in combination with a 4 link V-rod / trailing rod system w/ anti-roll
bar over live rigid axle provides superior off/on road capabilities that comply with
all current regulations including FAA, NFPA and ICAO. The system incorporates
a high performance variable rate coil spring and dual acting shock absorber
mounted on each wheel. The live rigid axle provides strength and is tied to a
torsion bar and V-link rod allowing the rigid axle to move in an independent
manner. Each wheel will be supplied with an energy absorbing bump stops to
prevent the suspension from contacting the chassis. The system allows for a
minimum of 16 inches of wheel travel with lower wheel travel exceeding all
applicable standards to prevent the wheel from “carrying” in asymmetrical travel
conditions. Wheel travel and tractability exceed all applicable standards. The
HPCSS system shall provide ride capabilities that reduce road shock, protect the
The progressive coil spring over live rigid axle system has by design a lower roll
moment than a half shaft driven independent suspension system, and provides
positive control in on road / high speed cornering situations and provides a safe
controllable ride in off road conditions. The suspension system combines the
best features of independent coil spring suspensions and rigid axle systems,
allows for independent movement of the wheels, and has a minimum of moving
parts, extreme strength and weight carrying capacity.
Front Suspension
Rear Suspension
The transfer case shall be certified as suitable for the intended service
7.6 TRANSMISSION
The main transmission is remotely mounted in the center of the chassis, low in
the frame rails. The low mounting position while still providing excellent ground
clearance allows for a lower center of gravity, thus increasing the dynamic
stability of the vehicle.
The input section of the transmission consists of two gear-driven clutch shafts.
Each shaft contains two 7-inch clutch packs of the orifice type. When the clutch is
engaged, output is from gear and drive rings on the clutch shafts and through
gears on the compound shaft. This shaft contains two 9-inch clutch packs
equipped with individual feedback dump valves. The front 9-inch clutch is an LD
type clutch and the rear is an S type clutch. A spline-connected output gear on
the 9-inch clutch shaft is meshed with the input gear on the inter-axle differential.
The differential includes two independent output shafts connected through the
inter-axle differential. The differential has a clutch that when applied, locks up the
differential providing a solid drive through the differential to the outputs.
Single tires for optimal off road performance are provided on all axles. The tires
have high mobility non-directional tread. All tires are interchangeable without
restrictions.
Front Wheels
Rear Wheels
Mud Flaps shall be installed behind each wheel well to reduce damage from
stones, brush etc. being thrown off the tires.
One (1) (EDIT QUANTITY) spare wheel and tire assembly interchangeable with
front or rear axle shall be provided.
The engine will be provided with an AC 115 V block heater. The engine heater
will keep the cooling water preheated to enable full engine power immediately
after startup.
The vehicle shall have a custom integrated warning light system that conforms to
the parameters of NFPA 414 section B.10, NFPA 1901, FAA Advisory Circular
#150-5220-10D and shall consist of the following:
Rosenbauer will provide an upper and lower emergency lighting system custom
designed for the vehicle that is integrated into the body structure to provide
illumination in a 360 pattern around the vehicle. The lighting system shall consist
of high intensity LED flashers set in a varying flashing pattern. The lighting
system shall be red in color.
Integrating the lighting system into the body structure eliminates the need to
position varying styles of light bars on the vehicle and the utilization of LED
flashing units assures high visibility, minimal maintenance and long bulb life.
The emergency warning light system shall be controlled from a single switch on
the cab dash and shall function as follows:
• If the emergency lighting is desired the operator depresses the switch one
time and the upper and lower systems become active.
• Pressing the switch a second time shall turn off the upper and lower
emergency lighting system.
• Pressing the switch a third time shall return the system to the amber
“default” ON.
• If the vehicle is powered down the system shall default to the amber ON
position.
Four (4) Whelen rectangular, red LED high intensity flashers shall be mounted an
integrated panel mounted on top of the cab of the vehicle. Two (2) shall face
forward and one (1) facing each right and left side. Lights shall be programmed
to provide maximum flashing effect.
Two (2) Whelen rectangular, red LED lights shall be mounted in the lower rear
bumper area of the vehicle.
Two (2) Whelen rectangular, red LED lights with clear lens shall be mounted on
the front bumper.
Two (2) Whelen amber strobe lights shall be mounted on top of the vehicle, one
(1) at the left front and one (1) at the right rear.
Four (4) Front high intensity head lamps (Hella Brand) w/ high/low beam (two
pairs).
Two (2) high intensity marine quality driving lights shall be supplied and mounted
in a protected position below the front bumper.
Two (2) interior cab dome lights selectable between red and white lens
illumination and capable of manual or automatic operation shall be installed.
Two (2) red LED lights with reflector shall be installed. These lights shall function
as stop lights and tail lights.
Four (4) additional high mounted red LED lights and shall be installed for safety.
Two (2) shall function solely as stop lights and Two (2) shall function solely as tail
lights.
Two (2) LED white, reversing lights shall be installed. These lights shall
illuminate when the vehicle transmission is placed in reverse.
Six (6) LED directional (signal) indicators front, mid and rear shall be installed.
These lights shall also function as road hazard warning lights.
Each compartment will be supplied with weather proof LED lights that are
switched to automatically light when compartment doors are opened and the
vehicle master switch is in the “on” position. This includes pump, undertank, and
engine compartments.
Upper deck and work surface lighting around the doors and compartments shall
be provided. The system shall be wired to the vehicle’s parking brake to activate
whenever the parking brake is set.
A 110 VAC Kussmaul Model 12DV battery conditioner shall be furnished and
installed on the vehicle. The battery conditioner shall be wired to maintain the
chassis battery system when the vehicle is parked.
One (1) 30 amp Kussmaul Super 30 Auto-Eject quick disconnect plug/socket for
the required on-board electrical components shall be installed at the rear left side
of the vehicle.
8.7.1 The engine coolant heater and transmission oil pre-heater shall be wired to the
auto-eject plug/socket.
8.7.2 The vehicle’s on-board air compressor shall be wired to the auto-eject
plug/socket.
8.7.3 The vehicle’s on-board battery charger shall be wired to the auto-eject
plug/socket.
8.9 WIRING
All connections shall be made with lugs or terminals mechanically secured to the
conductors.
Wiring shall be secured in place and protected from heat, oil, lubricants, fire
fighting agents, and physical damage. Appropriate circuit breakers shall be
provided. Circuit breaker panels shall be easily accessible for service. A copy of
this diagram shall also be included in the maintenance manual.
Hoses and Connectors: All hoses associated with the coolant system
(radiator and heater) shall be made of a
silicone material and shall be secured with
constant torque clamps.
The vehicle will be supplied with a stainless steel pipe and muffler. The muffler
shall be mounted on top of engine compartment. The exhaust is terminated in
such a way as to minimize noise on the interior and exterior of the vehicle.
The exhaust shall terminate with a straight (horizontal) chrome exhaust tip that
directs all exhaust away from the vehicle.
9.5 GOVERNOR
An engine governor that will not adversely affect the automotive or extinguishing
agent system performance shall be provided. The governor shall be set to limit
An engine high idle switch shall be supplied and shall maintain the engine idle at
approximately 1200 rpm when engaged. The switch will be tied to activate only
when the transmission is placed in neutral and the park brake is set.
9.7 LUBRICATION
The engine and transmission shall operate efficiently and without detrimental
effect to any drive train components when lubricated with standard, commercially
available lubricants in accordance with the recommendations of the engine and
transmission manufacturers.
The engine oil and transmission fluid filters shall be of the full-flow type with a
replaceable spin-on element.
All moving parts requiring lubrication shall have a means of providing for such
lubrication. There shall be no pressure lubrication fittings where their normal use
would damage grease seals or other parts.
The vehicle shall be serviced prior to delivery with lubricants, brake and hydraulic
fluids, and a cooling system fluid suitable for use in the temperature range
expected at the airport.
A Fire Combat 500 lb. (225 kg) Dry Chemical system shall be furnished and
installed on the vehicle complete with nitrogen cylinder(s), dry chemical reservoir,
hose reel and all necessary plumbing components. Controls for the charging of
the dry chemical system shall be located in the cab and shall incorporate gauges
to indicate nitrogen vessel storage pressure and system charged pressure.
Blow-down and re-servicing valves shall be supplied and incorporated in the
system plumbing. A fill opening shall be supplied on the top of the vehicle
allowing the dry chemical reservoir to be filled without the need to remove any
piping or accessory.
The dry chemical hose reel discharge shall be supplied with a Williams
HYDROCHEM hand-line nozzle capably of discharging chemical agent
concentrically entrained with-in the water or water/foam solution.
The roof turret shall have the capability to discharge dry chemical through the
roof turret nozzle and shall be plumbed to meet this requirement. Controls for
operating this part of the dry chemical system shall be located in the cab,
accessible to the driver and turret operator positions.
10.1.7 NAMEPLATE
Two (2) fully charged nitrogen cylinders shall be supplied with integral pressure
gauges. One (1) nitrogen cylinder shall be mounted in the pump compartment
and allow for servicing by a single firefighter standing on the ground. One (1)
nitrogen cylinder shall be a spare and supplied with the vehicle.
Five hundred pounds (500 Lbs) (226 kg) of Chem-Guard Purple K potassium
based dry chemical shall be provided with the vehicle.
A hydraulic lift table system shall be provided to assist in installation and change
of the agent propellant cylinder. The lift table shall have a bracket to hold one full
cylinder or one empty cylinder. The lift table shall be equipped with a fold-down
ramp to aid in placing the agent propellant cylinder onto table and into vehicle
compartment. There shall be a lock system to connect the lift table to the vehicle
when agent propellant cylinder is being loaded into vehicle compartment.
The equipment is to be suitable for operation with all current foam concentrates
including AFFF.
All pipe work is manufactured from heavy gauge corrosion resistant (galvanized)
steel pipe and tubing to minimize corrosion. Each pipe is pressure tested prior to
assembly and the complete system is pressure tested during pumping tests.
Manufacturer: ROSENBAUER
Depending on the rate of discharge (GPM) from the water pump, the check valve
in the control unit is activated and transfer rods adjust the metering valve to
deliver foam concentrate to the eductor on the intake side of the water pump.
The metering valve regulates the exact quantity of foam concentrate to be added.
During all stages of operation, a non-return valve in the foam concentrate suction
line prevents water from entering into the foam concentrate tank.
The unit operates within pump output ranges from 100 – 1850 gpm (378-7000
lpm). The water jet is not diverted. The system works with high precision and a
minimum of pressure loss.
The FOAMATIC RVMA 500 is equipped with control discs for admixing rates of
1%, 3% and 6%. Other percentage rates between 1% and 8% are available at no
extra cost. A maximum of three (3) different discs can be combined. Customer
shall specify at pre-construction meeting the percentage discs desired.
The system is designed for use of protein and synthetic foam concentrates as
well as AFFF.
In addition to the foam main line from the foam tank there is an outside source
connection, which can be used to draft foam concentrate from a container,
directly into the proportioning system bypassing and preserving the onboard
foam tank if needed.
If the vehicle is re-circulating water back to the tank and the foam system is
activated, the recirculation valve automatically closes to prevent foam
concentrate from entering the water tank.
A system flushing mode is provided in order to clean foam concentrate from the
fire fighting piping system by means of inducing clean water downstream of the
foam tank suction valve and discharging through the monitor or other discharge
lines. An interlock system is incorporated to ensure that the flushing valve is in
the closed position when the main foam valve is open.
Design features:
Two hundred gallons (200 gallons) (757 liters) of Chem-Guard 3% AFFF Mil-F-
24385 shipped in 5 gallon (19 liter) pails shall be provided with the vehicle.
The ROSENBAUER R600 fire pump meets and exceeds the stringent
requirements of NFPA and is listed by Underwriters Laboratories (UL).
Make: ROSENBAUER
Model: R 600
Automatic Overheat
Protection: The pump shall be equipped with an automatic
overheat protection device to prevent the pump
from overheating when running the pump
without discharging water (dead heading). The
automatic overheat system shall monitor the
water temperature inside the pump and
automatically open a valve to discharge water
and cool the pump. The overheat protection
system will automatically reset after the water
temperature has reached normal operating
temperature. A water pump temperature gauge
and warning light/buzzer are provided in the
cab.
Make: ROSENBAUER
Model: KAP
13.4 SUCTIONS
One (1) 5” NSTM (125 mm) un-gated suction inlet on the left side with 5” (125
mm) NST rocker lug cap shall be installed.
The main suction intake shall be provided with a 5” x 2 ½” female swivel NST
adapter complete with cap and chain to be used as an auxiliary inlet.
13.5 DISCHARGES
One (1) 2 ½” (65 mm) NSTM discharge shall be installed on the left side.
The discharge shall be equipped with a chrome 2 ½” (65 mm) NST 30° elbow.
The discharge shall be equipped with a chrome 2 ½” (65 mm) NST cap.
The discharge shall be equipped with a liquid filled 2 ½” (65 mm) gauge installed
adjacent to the discharge or discharge control.
A drain for bleeding air and water from the lines shall be installed
Foam metering for this discharge shall be provided by the RVMA 500 around the
pump foam proportioner.
One (1) 2 ½” (65 mm) NSTM discharge shall be installed on the right side.
The discharge shall be equipped with a chrome 2 ½” (65 mm) NST 30° elbow.
The discharge shall be equipped with a chrome 2 ½” (65 mm) NST cap.
The discharge shall be equipped with a liquid filled 2 ½” (65 mm) gauge installed
adjacent to the discharge or discharge control.
A drain for bleeding air and water from the lines shall be installed.
Foam metering for this discharge shall be provided by the RVMA 500 around the
pump foam proportioner.
Over pressure safety device: Built into the fill tower cover.
Drain cock: 2" (50 mm) actuation from the side of the
vehicle.
Direct tank fill: One (1) 4” gated tank fill located within the left
side of the pump module next to the main
pump intake with 4” (100 mm) NST male by 5”
(125 mm) STORZ adapters reduced to 2 ½”
male NST with cap and chain.
The water tank assembly shall be directly attached to the chassis with flexible
rubber-steel elements. Bending and torsion loads transmitted from the vehicle
frame are absorbed in those rubber steel elements.
The tank is mounted with stress isolating rubber cone bearings on the chassis
frame rails. It provides optimum weight distribution on the axles assuring the
required soft soil mobility and maximum traction for cross-country travel.
14.0 PRE-CONNECTS
14.1 LEFT SIDE PRE-CONNECTED SOFT JACKET HANDLINE
One (1) 200’ (60 m) 1¾” (44 mm) quick attack, pre-connected soft jacketed
handline shall be provided. Handline shall be capable of flowing a minimum of
125 gpm (475 lpm).
The handline shall be installed on the left side of the vehicle in an enclosed
compartment for easy access.
The handline shall be equipped with an adjustable gallonage Task Force Tips
QUADRAFOG nozzle (Model #FQS-125PF).
The handline will be equipped with an “auto-charge” device that will allow a
single firefighter to safely deploy the handline without needing to return to the
vehicle to charge the handline.
The vehicle will not be equipped with an Auto throttle device as the operation of
the Rosenbauer Panther fire-fighting system does not warrant this application.
Pre-connected handline shall be capable of flowing 125 gpm (475 lpm) minimum.
Make: AKRON
16.1.1 The nozzle sweep assembly shall consist of a double swivel joint allowing the
nozzle to sweep in both horizontal and vertical planes. Internal turning vanes
shall be cast into the assembly for more efficient flow. The elevation axis shall
allow the nozzle to be elevated 90° or depressed 45° either side of center for a
135° vertical sweep (plus 180° rotation to park position).
16.1.2 The horizontal axis rotation shall allow the nozzle to be directed either side of
center for up to 180° sweep.
16.1.3 Both horizontal and vertical drive motors shall be electric with current limiting
motor protection.
16.1.4 The nozzle sweep assembly shall be low profile, not extending above the supply
pipe in the stowed position.
16.1.5 The nozzle attachment shall place the nozzle forward off the windshield for
improved visibility and to lesson the effects of foam overspray.
16.2.1 The nozzle shall have an automatic flow mechanism that maintains consistent
pressure and includes a self draining baffle mechanism with a water/foam dual
flow range of 375/750 gpm (1420/2840 lpm) secondary or 600/1200 (2271/4542)
primary (calibrated to primary turret flow requirements specified by NFPA 414 –
latest edition). The nozzle must maintain a constant flow throughout the flow
range in straight stream through wide fog patterns.
16.2.2 The nozzle shall be a non-air aspirating type with a 12 VDC electric pattern
actuation to select straight stream or dispersed pattern discharge. The dispersed
pattern shall be a flat fog type to provide improved operator visibility and agent
application. The nozzle shall meet or exceed the straight stream distance and
pattern spray as specified by NFPA 414 – latest edition.
16.2.4 One (1) High Intensity Discharge (HID) light shall be attached to the nozzle
assembly. The HID light shall be shock and vibration resistant with a service life
of approximately 5,000 hours and shall operate on a 12 VDC system. Light shall
be remotely switched at the joystick box. The complete system shall be
weatherproof. Lights shall rotate and elevate with nozzle movement to provide
illumination of the water/foam stream.
16.3.1 A multi-function remote nozzle control shall be provided, joystick type. The
controller shall have dual axis motion plus soft touch switches for discharge
functions. Left and right motion shall control horizontal sweep. Forward and
back motion shall control vertical sweep.
Thumb Switches
Water/Foam Discharge “ON” and “OFF”
“FOG/STRAIGHT STREAM” selection
Auxiliary Agent Discharge “ON” and “OFF”
Finger Switches
“HIGH/LOW” Flow selection
For ground fire control system, six (6) under-truck nozzles are fitted on the
vehicle. The water/foam under-truck nozzles shall be provided so that the
combined spray pattern will cover the total under-truck area as well as the inner
sides of the wheels and tires.
Each water/foam agent handline shall deliver finished foam of a quality that
meets the applicable standards of Table 4.
Each water/foam agent turret shall deliver a finished foam of a quality that meets
the applicable standards of Table 4.
Rosenbauer will fully comply with all items regarding quality assurance, test and
technical service and training as defined in NFPA 414 2007 edition.
20.0 DELIVERY
21.0 FAMILIARIZATION
22.0 WARRANTIES
Rosenbauer shall supply a warranty statement that will include the following as a
minimum:
• Manufacturer's obligations
• Duration of warranty period for vehicle, engine, transmission, and
water/foam tanks
• Warranty procedure
• Disclaimers
Rosenbauer shall support the vehicle with factory trained technicians to perform
warranty repairs during the warranty period