Standar Elektroda PDF
Standar Elektroda PDF
Standar Elektroda PDF
1
AWS A5.1 E6010
APPLICATIONS :
It is used for welding mild steel in pipeline, storage tank, pressure vessels and heavy
construction works.
NOTE ON USAGE :
1. Rebake the electrodes at 70 ~ 80 °C for 30 ~ 60 minutes prior to use.
2. Clean up the base metal to be free from contamination.
WELDING POSITION:
APPROVALS :
-
1-1
AWS A5.1 E6011
APPLICATIONS :
It is suitable for welding mild steel in shipbuilding, pipeline, storage tank, pressure vessel
fittings.
NOTE ON USAGE :
1. Rebake the electrodes at 70 ~ 80°C for 30 ~ 60 minutes prior to use.
2. Clean up the base metal to be free from contamination.
WELDING POSITION:
APPROVALS :
-
1-2
AWS A5.1 E6013
APPLICATIONS :
It is used for welding of steel structures of shipbuilding, railway vehicles and cars. It is
also suitable for thin pipe and other ornamental works.
NOTE ON USAGE :
1. Dry the electrodes at 80 ~ 100°C for 30 ~ 60 minutes prior to use.
2. Clean up the base metal to be free from contamination.
WELDING POSITION:
APPROVALS :
-
1-3
AWS --
SGCP JIS --
EN --
FOR SLOT AND CUTOFF USES
DESCRIPTION AND APPLICATIONS :
SGCP is an electrode can be worked on AC or DC, and is suitable for steel structure
gouging use. Because of the strong spray and high temperature arc, it can melt and cut
various metals such as stainless steel, cast iron, copper and its alloys. It provides a more
safe way for gouging than the general gas.
NOTE ON USAGE :
1.Manipulate the electrode at the degree of 10 or 30ith work piece.
2.Take the weaving motion method, and keep the gouging in the required direction.
3.Dry the electrode at 100°C before use.
Advance operation
15°C
Base Metal
Groove
When slot(三)
When perforate (二)
1-4
AWS A5.1 E7016
APPLICATIONS :
It is suitable for low alloy steels, medium carbon steels, heavy steel plates, cast steels
and steels of poor weldability.
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Take the backstep method to prevent blowholes at the arc starting.
3. Keep the arc as short as possible.
WELDING POSITION:
APPROVALS :
ABS
1-5
AWS A5.1 E7048
APPLICATIONS :
It is suitable for the vertical downward welding of ship buildings, steel structures and bridge.
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Take the backstep method to prevent blowholes at the arc starting.
3. Clean oil, dust and rust from the welding base metal.
4. In vertical downward welding, manipulate the electrode as shown figure instead of balance .
WELDING POSITION:
APPROVALS :
--
1-6
AWS A5.1 E7028
APPLICATIONS :
It is suitable for welding in shipbuilding, bridges, and vehicles with high recovery rate.
NOTE ON USAGE :
1. Dry the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
WELDING POSITION:
APPROVALS :
-
1-7
AWS A5.1 E7018
APPLICATIONS :
It is especially suitable for nuclear power stations, petroleum chemical plants, and heavy
steel plates.
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
WELDING POSITION:
APPROVALS :
-
1-8
AWS A5.1 E7018M
APPLICATIONS :
SL-58M is designed for the welding of 50kgf/mm2 grade high tensile steel. It is especially
suitable for nuclear power stations, petroleum chemical plants, and heavy steel plates.
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Clean oil, rust and dust from the welding base metal.
3. Take the backstep method to prevent blowholes at the arc starting.
WELDING POSITION:
APPROVALS :
-
1-9
AWS A5.1 E7018-1 H4
APPLICATIONS :
This is an iron-powder low hydrogen electrode for all-position welding of 490N/mm2 grade high
tensile steel. It is especially suitable for low alloy steels, medium carbon steels, heavy steel
plates, cast steels, aluminum killed steel of LPG.
NOTE ON USAGE :
1. Rebake the electrodes at 300~350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Take the backstep method to prevent blowholes at the arc starting.
3. Clean oil, dust and rust from the welding base metal.
WELDING POSITION:
APPROVALS :
-
1-10
AWS A5.5 E8016-G
APPLICATIONS :
This electrode is suitable for forging, structural steel, alloy steel, high pressure pipe, pressure
vessel, ASTM A299/302/372, etc..
NOTE ON USAGE :
1. Rebake the electrodes at 300~350°C for 60 minutes and keep at 100~150°C before use.
2. Take the backstep method to prevent blowholes at the arc starting.
3. Clean oil, dust and rust from the welding base metal.
4. Impact value to be reduced while the heat input is excessive
5. Moving range of the electrode should be controlled within 3 times of the electrode’s diameter
while welding with weave method.
WELDING POSITION:
APPROVALS :
-
1-11
AWS A5.5 E9016-G
APPLICATIONS :
It is suitable for shipbuilding, machine fabrication, offshore structure, pressure vessel, high
pressure pipe. The base metal are including forging, cast iron, structural steel, steel pipe for
heat transfer, pressure vessel, alloy steel, ASTM A202/486 Gr90/736 Gr3, etc..
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Take the backstep method to prevent blowholes at the arc starting.
3. Clean oil, dust and rust from the welding base metal.
4. Impact value to be reduced while the heat input is excessive
5. Moving range of the electrode should be controlled within 3 times of the electrode’s
diameter while welding with weave method.
6. Preheating base metals at 100 ~ 150°C.
WELDING POSITION:
APPROVALS :
-
1-12
AWS A5.5 E10018-M
APPLICATIONS :
In addition to the welding before hardfacing, it is suitable for the welding of 640 ~ 735N/mm2
grade high tensile steel.
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Backstep is the welding method to prevent blowholes during the arc starting
4. Preheating the plates at 100°C before welding
WELDING POSITION:
APPROVALS :
-
1-13
AWS A5.5 E11018-M
APPLICATIONS :
It is suitable for the welding of WEL TEN-80 high tensile steel as well.
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Backstep is the welding method to prevent blowholes during the arc starting
4. Preheating the plates at 100°C before welding
WELDING POSITION:
APPROVALS :
-
1-14
AWS A5.5 E11016-G
APPLICATIONS :
It is also used for build-up welding before hardfacing.
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Backstep is the welding method to prevent blowholes during the arc starting
4. Preheating the plates at 100°C before welding
WELDING POSITION:
APPROVALS :
-
1-15
AWS A5.5 E12016-G
APPLICATIONS :
It is used for heat treatable low alloy steels, such as SCM21/4 chrome-molybdenum steel、
SNCM8 Ni-Cr-Mo steel, high tensile steels such as WEL-TEN80/80C/80P/80E、ASTM A486
Gr120/A508 Gr5a.4a/A543 GrB3.C, etc..
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Take the backstep method to prevent blowholes at the arc starting.
3. Clean oil, dust and rust from the welding base metal.
4. Preheating base metals at 150-200°C
5. Moving range of the electrode should be controlled within 3 times of the electrode’s diameter
while welding with weave method.
WELDING POSITION:
APPROVALS :
-
1-16
AWS A5.5 E7010-A1
APPLICATIONS :
It can be used for welding of 0.5%Mo steel used for high temperature and high pressure
boilers, chemical industries, oil refining industries and turbine casting.
NOTE ON USAGE :
1. Rebake the electrodes at 70 ~ 80°C for 30 ~ 60 minutes before use.
2. Clean oil, dust and rust from the welding base metal.
3. Proper preheat at 100 ~ 200°C and PWHT at 620 ~ 680°C.
WELDING POSITION:
HEAT TREATMENT :
620°C X 1hr
APPROVALS :
-
1-17
AWS A5.5 E7016-A1
APPLICATIONS :
It is suitable for welding 0.5%Mo steel used at high temperature and high pressure
(e.g. ATPA12, A335-P1 of Steel Pipes, STBA 12, A209-T1, A161-T1 of heat exchanger,
A217-WCI casting steel and A182-F1, A366-F1 of forging steels).
NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Proper preheat at 100 ~ 200°C and PWHT at 620 ~ 680°C.
WELDING POSITION:
HEAT TREATMENT :
620°C X 1hr
APPROVALS :
-
1-18
AWS A5.5 E7018-A1
APPLICATIONS :
It is suitable for welding 0.5%Mo steel used at high temperature and high pressure
(e.g. ATPA12, A335-P1 of Steel Pipes, STBA 12, A209-T1, A161-T1 of heat exchanger,
A217-WCI casting steel and A182-F1, A366-F1 of forging steels).
NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Proper preheat at 100 ~ 200°C and PWHT at 620 ~ 680°C.
WELDING POSITION:
HEAT TREATMENT :
620°C X 1hr
APPROVALS :
-
1-19
AWS A5.5 E8016-B2
APPLICATIONS :
The weld metal SR-86B2 can be applied for ASTM A193 Gr. B7; A335 Gr. P11 a. P12; A217
Gr. WC6.; A336 Gr. F12.
NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Proper preheat at 150 ~ 300°C and PWHT at 650 ~ 700°C.
WELDING POSITION:
HEAT TREATMENT :
690°C X 1hr
APPROVALS :
ABS
1-20
AWS A5.5 E8018-B2
APPLICATIONS :
As its weld metal contains 1.25%Cr-0.5%Mo, SR-86B2 is suitably applied for ASTM A193 Gr.
B7; A335 Gr. P11 a. P12; A217 Gr. WC6.; A336 Gr. F12.
NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Proper preheat at 150 ~ 300°C and PWHT at 650 ~ 700°C.
WELDING POSITION:
HEAT TREATMENT :
690°C X 1hr
APPROVALS :
-
1-21
AWS A5.5 E9016-B3
APPLICATIONS :
The weld metal of SR-96B3 can be applied for ASTM A335 Gr. P22; A217 Gr. WC 9.
NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Proper preheat at 200 ~ 350°C and PWHT at 680 ~ 730°C.
WELDING POSITION:
HEAT TREATMENT :
690°C X 1hr
APPROVALS :
ABS
1-22
AWS A5.5 E9018-B3
APPLICATIONS :
As its weld metal contains 2.25%Cr-1%Mo, SR-98B2 is suitably applied for ASTM A335 Gr.
P22; A217 Gr. WC 9.
NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Proper preheat at 200 ~ 350°C and PWHT at 680 ~ 730°C.
WELDING POSITION:
HEAT TREATMENT :
690°C X 1hr
APPROVALS :
-
1-23
AWS A5.5 E8016-B6
APPLICATIONS :
As its weld metal contains 5%Cr-0.5%Mo, SR-86B6 is suitably applied for ASTM A213 Gr. T5;
A217 Gr. C5; A335 Gr. P5
NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Proper preheat at 250 ~ 350°C and PWHT at 710 ~ 760°C.
WELDING POSITION:
HEAT TREATMENT :
740°C X 1hr
APPROVALS :
-
1-24
AWS A5.5 E8016-B8
APPLICATIONS :
As its weld metal contains 9%Cr-1%Mo, SR-86B8 is suitably appied for ASTM A217 Gr. C12;
A 234 Gr. WP9; A335 Gr. P9
NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Proper preheat at 250 ~ 350°C and PWHT at 710 ~ 760°C.
WELDING POSITION:
HEAT TREATMENT :
740°C X 1hr
APPROVALS :
-
1-25
AWS A5.5 E8016-C1
APPLICATIONS :
This weld metal comprising 2.5%Ni makes this electrode particularly suited for Aluminum Killer
Steel and 2.5%Ni steel.
NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Set up current in a recommended range to obtain impact value
4. Take the backstep method to start welding
5. Proper preheat at 100 ~ 150°C and PWHT at 600 ~ 630°C.
WELDING POSITION:
HEAT TREATMENT :
610°C X 1hr
APPROVALS :
-
1-26
AWS A5.5 E8018-C1
APPLICATIONS :
This weld metal contains 2.5%Ni so that it makes this electrode particularly suited for
Aluminum Killer Steel and 2.5%Ni steel.
NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Set up current in a recommended range to obtain impact value
4. Adopt the backstep method to start arc
5. Proper preheat at 100 ~ 150°C and PWHT at 600 ~ 630°C.
WELDING POSITION:
HEAT TREATMENT :
610°C X 1hr
APPROVALS :
-
1-27
AWS A5.5 E8016-C2
APPLICATIONS :
This weld metal contains 3.5%Ni so that it makes this electrode particularly suited for
LPG tanks or 3.5%Ni steel.
NOTE ON USAGE :
1. Rebake the electrodes at 3500 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Set up current in a recommended range to obtain impact value
4. Adopt the backstep method to start arc
5. Proper preheat at 100 ~ 150°C and PWHT at 600 ~ 630°C.
WELDING POSITION:
HEAT TREATMENT :
610°C X 1hr
APPROVALS :
-
1-28
AWS A5.5 E8018-C2
APPLICATIONS :
This weld metal contains 3.5%Ni so that it makes this electrode particularly suited for
LPG tanks or 3.5%Ni steel.
NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Set up current in a recommended range to obtain impact value
4. Adopt the backstep method to start arc
5. Proper preheat at 100 ~ 150°C and PWHT at 600 ~ 630°C.
WELDING POSITION:
HEAT TREATMENT :
610°C X 1hr
APPROVALS :
-
1-29
AWS A5.5 E8016-C3
APPLICATIONS :
This weld metal contains 1%Ni so that it makes this electrode particularly suited for high
tensile steel or 1%Ni steel.
NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Set up current in a recommended range to obtain impact value
4. Adopt the backstep method to start arc
5. Proper preheat at 100 ~ 150°C.
WELDING POSITION:
APPROVALS :
-
1-30
AWS A5.5 E8018-C3
APPLICATIONS :
This weld metal contains 1%Ni so that it makes this electrode particularly suited for
LPG tanks or 1%Ni steel.
NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Set up current in a recommended range to obtain impact value
4. Adopt the backstep method to start arc
5. Proper preheat at 100 ~ 150°C.
WELDING POSITION:
APPROVALS :
-
1-31
AWS A5.5 E8018-G
APPLICATIONS :
SN-88G is used for the welding of Aluminum Killed Steel at LPG storage tank,
ASTM A537C2 Steel.
NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. To attain the excellent impact value shall be avoided excessive heat input
WELDING POSITION:
APPROVALS :
-
1-32
AWS A5.5 E9018-G
APPLICATIONS :
SN-98G is suitably applied for low temperature services including LPG storage tank and
Al-Killed steels.
NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. To attain the excellent impact value shall be avoided excessive heat input
WELDING POSITION:
APPROVALS :
-
1-33
AWS A5.5 E7018-W1
APPLICATIONS :
The weld metal of SW-78W1 consists of Cu and Ni which is suitable for 490N/mm2 high tensile
steel (ASTM A588, COR-TEN A, B), and also for SPA-H, SMA 490 steel.
NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Adopt backstep method to start arc to prevent porosity
WELDING POSITION:
APPROVALS :
-
1-34
AWS A5.5 E8018-W2
APPLICATIONS :
The weld metal contains Ni, Cu and Cr. It is suitable for 590N/mm2 grade high tensile steel
ASTM A588, A242 and SMA 570W, P.
NOTE ON USAGE :
1. Rebake the electrodes at 350 ~ 400°C for 60 minutes and keep at 100 ~ 150°C before use.
2. Keep the arc as short as possible.
3. Adopt backstep method to start arc to prevent porosity
WELDING POSITION:
APPROVALS :
-
1-35
AWS A5.4 E307-16
APPLICATIONS :
Typical applications include stainless steel piping in refineries and chemical plants.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
WELDING POSITION:
APPROVALS :
-
1-36
AWS --
SS-307HM JIS --
EN --
COVERED ELECTRODES FOR STAINLESS STEEL
DESCRIPTION :
SS-307HM gives a full nonmagnetic austenite structure containing 6% Mn. Weld metal is
highly resistant to impact, wearing and hot cracking. It is especially suitable for military
usage, such as mine sweepers. Preheating or postweld heat treatment is not required.
APPLICATIONS :
It can be used for 18%Cr-8%Ni stainless steel, 14% Mn steel, the steels with poor
weldability and the buffer layer welding.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
WELDING POSITION:
APPROVALS :
-
1-37
AWS A5.4 E308-16
APPLICATIONS :
Typical applications include stainless steel piping in refineries, oil and gas industries,
and chemical plants.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
WELDING POSITION:
APPROVALS :
-
1-38
AWS A5.4 E308H-16
APPLICATIONS :
Typical applications include chemical, petrochemical industries as well as distillery, dairy and
restaurant equipment.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
WELDING POSITION:
APPROVALS :
-
1-39
AWS A5.4 E308L-16
APPLICATIONS :
Typical applications include stainless steel piping in refineries, oil and gas industries,
and chemical plants.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
WELDING POSITION:
APPROVALS :
CE,LR
1-40
AWS A5.4 E309-16
APPLICATIONS :
Typical applications include stainless steel piping in refineries and chemical plants. Corrosion
resistance overlay on carbon steel, welding of carbon steel of poor weldability.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
4. Use lower current for dissimilar-metal joint.
WELDING POSITION:
APPROVALS :
-
1-41
AWS A5.4 E309L-16
APPLICATIONS :
Typical applications include stainless steel piping in refineries and chemical plants. Corrosion
resistance overlay on carbon steel, welding of carbon steel of poor weldability.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
4. Use lower current for dissimilar-metal joint.
WELDING POSITION:
APPROVALS :
CE,LR
1-42
AWS A5.4 E309LMo-16
APPLICATIONS :
Typical applications include stainless steel piping in refineries and chemical plants.
Corrosion resistance overlay on carbon steel, welding of carbon steel of poor weldability.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
WELDING POSITION:
APPROVALS :
-
1-43
AWS A5.4 E310-16
APPLICATIONS :
Welding or build up analogue heat resisting forged steels used in annealing and hardening
process in marine, re-conditioning and refurbishment industries.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
WELDING POSITION:
APPROVALS :
-
1-44
AWS A5.4 E312-16
APPLICATIONS :
Typical applications include marine, re-conditioning and refurbishment industries.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
4. Use lower current for dissimilar-metal joint.
WELDING POSITION:
APPROVALS :
-
1-45
AWS A5.4 E316-16
APPLICATIONS :
Typical applications include stainless steel piping and vessels in oil and gas industry,
refineries and chemical and petro-chemical plants.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
WELDING POSITION:
APPROVALS :
-
1-46
AWS A5.4 E316L-16
APPLICATIONS :
Typical applications include stainless steel piping and vessels in oil and gas industry,
refineries and chemical and petro-chemical plants.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
WELDING POSITION:
APPROVALS :
CE,LR
1-47
AWS A5.4 E317L-16
APPLICATIONS :
Typical applications include stainless steel piping and vessels in oil and gas industry,
refineries and chemical plants.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
WELDING POSITION:
APPROVALS :
-
1-48
AWS A5.4 E318-16
APPLICATIONS :
Typical applications include corrosion resistant stainless steel piping and vessels in oil
and gas industry, refineries and chemical plants.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
WELDING POSITION:
APPROVALS :
-
1-49
AWS A5.4 E347-16
APPLICATIONS :
Typical applications include stainless steel piping, boiler and gas turbine in steam
generation and power plant industries.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
WELDING POSITION:
APPROVALS :
-
1-50
AWS A5.4 E385-16
APPLICATIONS :
This electrode can have application for tanks and process vessels, piping systems, agitators,
rotors, cast pumps and valves for the use in the fertilizer, phosphoric and sulphuric
environments.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
WELDING POSITION:
APPROVALS :
-
1-51
AWS A5.4 E410-16
APPLICATIONS :
Typical applications include constructions exposed to aggressive sulphuric gases in
refineries, oil and gas industries, and chemical plants.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Preheating 200 ~ 400°C, interpass temperature 180 ~ 250°C and postweld heat treatment
at 700 ~ 760°C.
WELDING POSITION:
HEAT TREATMENT :
730°C X 1hr
APPROVALS :
-
1-52
AWS A5.4 E410NiMo-16
APPLICATIONS :
SS-410NM provides better as-welded toughness than SS-410, used for welding ASTM CA6NM
(JIS SCS6, SCS5) casting, as well as 410, 410S and 405 base metals.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Preheating 100 ~ 150°C and postweld heat treatment at 600 ~ 620°C.
3. Use stainless steel wire brush for cleaning of slags
4. Follow the recommended welding parameters to achieve good sound welds
5. Adopt low current and short arc
WELDING POSITION:
HEAT TREATMENT :
620°C X 1hr
APPROVALS :
-
1-53
AWS A5.4 E2209-16
APPLICATIONS :
Typical applications include pumps, vessels, heat exchanger, chemical equipments
and pipes processing chloride containing solutions.
NOTE ON USAGE :
1. Rebake the electrodes at 250 ~ 300°C for 1 hour and keep it at 100 ~ 150°C prior to use.
2. Use stainless steel wire brush for cleaning of slags
3. Follow the recommended welding parameters to achieve good sound welds
WELDING POSITION:
APPROVALS :
CE
1-54
AWS A5.15 ENiFe-CI
APPLICATIONS :
Typical applications include welding of castings found in many repair and refurbishment shops
of mining equipment, engine blocks, marine equipment and other heavy manufacturing
equipment.
NOTE ON USAGE :
1. Pre-heating and maintainance of interpass temperature of 300°C is normally required
2. Follow the recommended welding parameters and maintain short arc length
3. Rebake the electrodes at 200°C for 1 hour prior to use
WELDING POSITION:
APPROVALS :
-
1-55
AWS A5.15 ENi-CI
APPLICATIONS :
Typical applications include welding of castings found in many repair and refurbishment shops
of mining equipment, engine blocks, marine equipment and other heavy manufacturing
equipment.
NOTE ON USAGE :
1. Follow the recommended welding parameters and maintain short arc length
2. Rebake the electrodes at 200°C for 1 hour prior to use
WELDING POSITION:
APPROVALS :
-
1-56
AWS A5.11 ENiCrFe-1
APPLICATIONS :
It is suitable for the welding of Inconel and dissimilar metals such as Inconel to low alloy steel,
or stainless steel to low alloy steel
NOTE ON USAGE :
1. Follow the recommended welding parameters and maintain short arc length
2. Rebake the electrodes at 350 ~ 400°C for 60 minutes prior to use
WELDING POSITION:
APPROVALS :
-
1-57
AWS A5.11 ENiCrFe-2
APPLICATIONS :
It is suitable for welding INCONEL 600 and similar alloy, cryogenic steels (e.g. 5Ni and 9Ni
steels), martensitic to austenitic steels, dissimilar steels, heat resistant steel casting with
limited weldability and so on.
NOTE ON USAGE :
1. Follow the recommended welding parameters and maintain short arc length
2. Rebake the electrodes at 350 ~ 400°C for 60 minutes prior to use
3. Backstep is the welding method to prevent blowholes during the arc starting
4. Keep the interpass at 150°C
WELDING POSITION:
APPROVALS :
-
1-58
AWS A5.11 ENiCrFe-3
APPLICATIONS :
It is suitable for welding Inconel 600 and similar Inconel alloys, cryogenic steels, martensitic to
austenitic steels, dissimilar steels, heat-resistant steels and castings with limited weldability.
NOTE ON USAGE :
1. Follow the recommended welding parameters and maintain short arc length
2. Rebake the electrodes at 350 ~ 400°C for 60 minutes prior to use
3. Backstep is the welding method to prevent blowholes during the arc starting
WELDING POSITION:
APPROVALS :
-
1-59
AWS A5.11 ENiCrMo-3
APPLICATIONS :
It is suitable for welding nickel alloys of the same or similar type, like Inconel 625, and for
welding 5Ni and 9Ni Steel.
NOTE ON USAGE :
1. Follow the recommended welding parameters and maintain short arc length
2. Rebake the electrodes at 350 ~ 400°C for 60 minutes prior to use
3. Backstep is the welding method to prevent blowholes during the arc starting
WELDING POSITION:
APPROVALS :
-
1-60
AWS A5.11 ENiCrMo-4
APPLICATIONS :
It is suitable for welding Hastelloy C-276 and dissimilar metal.
NOTE ON USAGE :
1. Follow the recommended welding parameters and maintain short arc length
2. Rebake the electrodes at 350 ~ 400°C for 60 minutes prior to use
3. Backstep is the welding method to prevent blowholes during the arc starting
WELDING POSITION:
APPROVALS :
-
1-61
AWS --
SH-26R JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-26R is a rutile electrode whose weld metal is a pearlitic structure easy for machining. It can
be well done in all positions with good machining properties.
APPLICATIONS :
It is suitable for the repair welding of crane wheels, bulldozer blades, crusher jaws, shovel tooth
and dipper tips.
NOTE ON USAGE :
1. Rebake the electrodes at 120°C for 60 minutes before use.
2. Proper preheat and interpass temperature at 150°C when employing multiple-layer bend
welding for low-alloy steel and high-carbon steel.
3. Clean up the contaminations on the steel
WELDING POSITION:
1-62
AWS --
SH-35R JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-35R is a rutile electrode with good performance of machining properties and resistant
abrasion accompanied with impact.
APPLICATIONS :
It is used for repairs of welding crane wheels, buckets, bulldozer blades and shovel tooth.
NOTE ON USAGE :
1. Rebake the electrodes at 120°C for 60 minutes before use.
2. Proper preheat and interpass temperature at 150°C.
WELDING POSITION:
1-63
AWS --
SH-45 JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-45 is low hydrogen electrode whose weld metal is sorbite structure (Ferrite + cementite),
providing good performance of machining properties and resistant abrasion accompanied with
impact.
APPLICATIONS :
It is used for repairs of welding crane wheels, buckets, bulldozer blades and shovel tooth.
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 30 ~ 60 minutes before use.
2. Proper preheat and interpass temperature at 150°C.
3. Clean up the contaminations on the steel.
4. Adopt back-step method and stay for 3-5 seconds before every end-up to prevent arc
starting from blowholes
WELDING POSITION:
1-64
AWS --
SH-45R JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-45R is a rutile electrode with good performance of machining properties and resistant
abrasion accompanied with impact.
APPLICATIONS :
It is used for repairs of welding crane wheels, buckets, bulldozer blades and shovel tooth.
NOTE ON USAGE :
1. Rebake the electrodes at 120°C for 60 minutes before use.
2. Proper preheat and interpass temperature at 150°C.
WELDING POSITION:
1-65
AWS --
SH-50 JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-50 is a low hydrogen electrode whose weld metal is martensite structure to obtain good
corrosion resistance and abrasion resistance.
APPLICATIONS :
It is used for welding agitator propellers and drive sprockets.
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes before use.
2. Proper preheat and interpass temperature at 200°C.
WELDING POSITION:
1-66
AWS --
SH-50N4 JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-50N4 can provide better corrosion resistance, heat resistance and crack resistance than
SH-50 at the high temperature because of its weld metal of martensite structure with the
composition of Ni and Mo.
APPLICATIONS :
It is used for welding dies, blades and agitator propellers.
NOTE ON USAGE :
1. Rebake the electrodes at 150 ~ 200°C for 60 minutes before use.
2. Proper preheat and interpass temperature at 150°C.
WELDING POSITION:
1-67
AWS --
SH-60 JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
The weld metal of SH-60 is self-hardened martensite structure with characteristics of high
hardness and great abrasion resistance. There is no need for PWHT.
APPLICATIONS :
It is used for the welding of pump impeller, soil abrasion, agitator propeller and bulldozer blades.
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes before use.
2. Proper preheat and interpass temperature at 150°C to avoid cracking.
3. Low hydrogen electrode shall be used for buffer layer for multi-layer build-up welding.
4. Backstep is a welding method to prevent blowhole while the arc starts.
WELDING POSITION:
1-68
AWS --
SH-80 JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-80 is an electrode whose weld metal deposits martensite structure with characteristics of
high hardness and great slag removal.
APPLICATIONS :
It is used for the welding of pump impeller and agitator propeller.
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes before use.
2. Proper preheat and interpass temperature above 200°C to avoid cracking.
3. Low hydrogen electrode shall be used for buffer layer for multi-layer build-up welding.
4. Backstep is a welding method to prevent blowhole while the arc starts.
WELDING POSITION:
1-69
AWS --
SH-80W JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-80W is a martensitic structure electrode whose weld metal contains Cr, W, Mo and V to
provide sustainable hardness at high temperature.
APPLICATIONS :
It is used for welding mixer blades and tamping dies.
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 30 ~ 60 minutes before use.
2. Proper preheat and interpass temperature above 200°C to avoid cracking.
3. Low hydrogen electrode shall be used for buffer layer for multi-layer build-up welding.
4. Backstep is a welding method to prevent blowhole while the arc starts.
WELDING POSITION:
1-70
AWS --
SH-90 JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-90 can provide a high hardness and good abrasion resistance because of its self-hardening
martensitic structure containing Cr and B as carbide-forming elements.
APPLICATIONS :
It is used for welding bucket, sand pump and earthwork.
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 60 minutes before use.
2. Proper preheat and interpass temperature above 300°C.
3. Low hydrogen electrode shall be used for buffer layer for multi-layer build-up welding.
4. Backstep is a welding method to prevent blowhole while the arc starts.
WELDING POSITION:
1-71
AWS --
SH-95HC JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-95HC is an austenitic structure electrodes whose weld metal contains 30% Cr to provide
a high hardness, good corrosion resistance and resistance to earth abrasion at high temperature.
APPLICATIONS :
It is used for welding screening machine, agitator and cutter blade.
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 30 ~ 60 minutes before use.
2. Proper preheat above 400°C.
WELDING POSITION:
1-72
AWS --
SH-95HN JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-95HN is an electrode whose weld metal contains a high C and high Cr structure. The
hardness and resistance to earth abrasion at high temperature can be obtained.
APPLICATIONS :
It is used for welding pulverizers blades, pump impellers and agitator propellers.
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 30 ~ 60 minutes before use.
2. Proper preheat above 250°C.
WELDING POSITION:
1-73
AWS --
SH-WM JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-WM deposits the weld metal of wolfram carbide and Mo alloy for improving its toughness.
It can has high hardness and abrasion resistance.
APPLICATIONS :
It is used for welding cutters and pump impellers.
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 30 ~ 60 minutes before use.
2. Proper preheat above 300°C.
WELDING POSITION:
1-74
AWS A5.13 EFeMn-A
SH-MN JIS --
EN --
COVERED ELECTRODES FOR HARDFACING STEEL
DESCRIPTION :
SH-MN deposits an austenitic-manganese steel alloy which work-hardens under impact and
compressive stresses. The excellent machining properties, toughness and work hardening are
obtained.
APPLICATIONS :
It is used for surfacing and building up manganese steel components such as crusher jaws and
hammers.
NOTE ON USAGE :
1. Rebake the electrodes at 300 ~ 350°C for 30 ~60 minutes before use.
2. Water cooling shall be done during welding
3. Remove the hardened zone before the welding if the base metal of 13% Mn Steel is
hardened
WELDING POSITION:
1-75
Flux Cored Wires (FCAW)
•For 490N/mm2 High Tensile Steel........2-1
•For 490N/mm2 High Tensile Steel(EGW)..2-10
•For ≧550N/mm2 High Tensile Steel.....2-11
•For Heat Resistant Steel................2-13
•For Low Temperature Service Steel......2-16
•For Atmospheric Corrosion Resistant
Steel.................................2-20
•For Stainless Steel.....................2-21
•For Hardfacing.........................2-35
2
AWS A5.20 E71T-1C/1M
APPLICATIONS :
It is widely used for shipbuilding, storage vessels, structural fabrication, machinery and
piping,etc.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) : (Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.051
Manganese (Mn) 1.36
Silicon (Si) 0.48
Phosphorus (P) 0.012
Sulphur (S) 0.009
APPROVALS :
ABS, BV, CCS,CE,CR, DNV, GL, LR, NK
2-1
AWS A5.20 E70T-1C
APPLICATIONS :
It is widely used for flat and horizontal fillet welding in shipbuilding, bridges, vehicle,
machinery and structural fabrication etc.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Control the inter-pass temperature below 150°C for multi-layer welding
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) : (Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.047
Manganese (Mn) 1.25
Silicon (Si) 0.42
Phosphorus (P) 0.013
Sulphur (S) 0.009
APPROVALS :
-
2-2
AWS A5.20 E71T-1C/M-J
APPLICATIONS :
It is widely used for welding 490MPa steels in shipbuilding, off-shore platform, low
temperature serving storage tanks, harbor equipment etc.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) : (Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.048
Manganese (Mn) 1.35
Silicon (Si) 0.46
Phosphorus (P) 0.018
Sulphur (S) 0.009
Nickel (Ni) 0.37
APPROVALS :
-
2-3
AWS A5.20 E71T-1C/M-J
APPLICATIONS :
It is widely used for shipbuilding, storage vessels, structural fabrication, machinery and
piping,etc.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) : (Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.045
Manganese (Mn) 1.33
Silicon (Si) 0.42
Phosphorus (P) 0.015
Sulphur (S) 0.009
APPROVALS :
ABS, LR
2-4
AWS A5.18 E70C-3C/3M
APPLICATIONS :
It is widely used for flat and horizontal fillet welding in shipbuilding, bridges, vehicle,
machinery and structural fabrication etc.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Control the inter-pass temperature below 150°C for multi-layer welding
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) : (Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.051
Manganese (Mn) 1.43
Silicon (Si) 0.56
Phosphorus (P) 0.014
Sulphur (S) 0.012
APPROVALS :
ABS,CE
2-5
AWS A5.20 E71T-5C/5M
APPLICATIONS :
It is commonly used for shipbuilding, structural fabrication and machinery.
piping,etc.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.045
Manganese (Mn) 1.30
Silicon (Si) 0.45
Phosphorus (P) 0.021
Sulphur (S) 0.013
APPROVALS :
GL,LR
2-6
AWS A5.20 E70T-4
APPLICATIONS :
It is designed flat, horizontal and downhill positions welding and suitable for steel structural
constructions.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Keep the welding parts clean, out of moisture before welding.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.022
Manganese (Mn) 0.36
Silicon (Si) 0.35
Phosphorus (P) 0.023
Sulphur (S) 0.012
Aluminum (Al) 1.23
APPROVALS :
--
2-7
AWS A5.20 E70T-7
APPLICATIONS :
It is designed flat, horizontal and downhill positions welding and suitable for steel structural
constructions for fillet weld and lap joint.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Keep the welding parts clean, out of moisture before welding.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.23
Manganese (Mn) 0.38
Silicon (Si) 0.2
Phosphorus (P) 0.018
Sulphur (S) 0.015
Aluminum (Al) 1.42
APPROVALS :
--
2-8
AWS A5.20 E71T-G
APPLICATIONS :
This wire is used for mild steel and 490N/mm2 high tensile steel.
NOTE ON USAGE :
1. Use DC - polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.
WELDING POSITION:
APPROVALS :
-
2-9
AWS A5.26 EG72T-1
APPLICATIONS :
It is designed for one pass, vertical up welding of shipbuilding, heavy shop fabrication and
structural welding, boxes.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Keep the welding parts clean, out of moisture before welding.
3. Pre-heat the workpiece and welding zone.
4. Consumable guide tube material chemistry close to deposit metal is recommended.
5. Recommended base metal thickness range 19-100mm.
WELDING POSITION:
APPROVALS :
-
2-10
AWS A5.29 E101T1-GC/GM
SFC-101 JIS --
EN --
FLUX CORED WIRES FOR ≧550N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SFC-101 is a gas-shielded high tensile strength flux cored wire designed for high tensile
steel carries 690N/mm2, suitable for all-positional welding.
APPLICATIONS :
It is designed for petro chemical industry, oil refinery components, pipes.
NOTE ON USAGE :
1. Use DC (+) polarity. CO2 gas (min. 99.8%) G.F.R: 15~25 l/min
2. Keep the welding parts clean, out of moisture before welding.
3. Pre-heat the workpiece at temp. 220~350℃
4. Proper protection from wind during welding, reduce the H2 and N pick up.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.06
Manganese (Mn) 1.2
Silicon (Si) 0.45
Phosphorus (P) 0.021
Sulphur (S) 0.012
Nickel (Ni) 0.63
Chromium (Cr) 0.35
Molybdenum (Mo) 0.41
APPROVALS :
--
2-11
AWS A5.29 E111T1-GC/GM
SFC-110 JIS --
EN --
FLUX CORED WIRES FOR ≧550N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SFC-110 is a gas-shielded high tensile strength flux cored wire designed for high tensile
steel carries 780N/mm2, suitable for all-positional welding.
APPLICATIONS :
It is designed for petro chemical industry, oil refinery components, pipes.
NOTE ON USAGE :
1. Use DC (+) polarity. CO2 gas (min. 99.8%) G.F.R: 15~25 l/min
2. Keep the welding parts clean, out of moisture before welding.
3. Pre-heat the workpiece at temp. 220~350℃
4. Proper protection from wind during welding, reduce the H2 and N pick up.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.047
Manganese (Mn) 1.42
Silicon (Si) 0.32
Phosphorus (P) 0.014
Sulphur (S) 0.009
Nickel (Ni) 2.76
Molybdenum (Mo) 0.47
APPROVALS :
--
2-12
AWS A5.29 E81T1-A1
APPLICATIONS :
It is suitable for welding high-strength and matching creep-resisting steels.
NOTE ON USAGE :
1. Use 100%CO2.
2. Proper preheat at 100 ~ 200°C and PWHT at 620 ~ 680°C.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.051
Manganese (Mn) 1.05
Silicon (Si) 0.46
Phosphorus (P) 0.018
Sulphur (S) 0.009
Molybdenum (Mo) 0.55
HEAT TREATMENT :
620°C X 1hr
APPROVALS :
-
2-13
AWS A5.29 E81T1-B2
APPLICATIONS :
It is suitable for welding Cr-Mo steel pipe and Cr-Mo steel with requirement of high creep
resistance.
NOTE ON USAGE :
1. Use 100%CO2.
2. Proper preheat at 150 ~ 300°C and PWHT at 650 ~ 700°C.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.055
Manganese (Mn) 0.92
Silicon (Si) 0.42
Phosphorus (P) 0.021
Sulphur (S) 0.010
Chromium (Cr) 1.12
Molybdenum (Mo) 0.61
HEAT TREATMENT :
690°C X 1hr
APPROVALS :
-
2-14
AWS A5.29 E91T1-B3
APPLICATIONS :
It is suitable for welding Cr-Mo steel pipe and Cr-Mo steel with requirement of high creep
resistance.
NOTE ON USAGE :
1. Use 100%CO2.
2. Proper preheat at 200 ~ 350°C and PWHT at 680 ~ 730°C.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.06
Manganese (Mn) 0.950
Silicon (Si) 0.310
Phosphorus (P) 0.018
Sulphur (S) 0.090
Chromium (Cr) 2.360
Molybdenum (Mo) 1.110
HEAT TREATMENT :
690°C X 1hr
APPROVALS :
-
2-15
AWS A5.29 E81T1-Ni1
APPLICATIONS :
It is suitable for welding of 550N/mm2 high tensile strength steel on bridge structure, storage
tanks and construction machinery.
NOTE ON USAGE :
1. Use 100%CO2.
2. Proper heat input can obtain required impact value
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.053
Manganese (Mn) 1.26
Silicon (Si) 0.45
Phosphorus (P) 0.018
Sulphur (S) 0.012
Nickel (Ni) 0.93
APPROVALS :
-
2-16
AWS A5.29 E81T1-Ni2
APPLICATIONS :
It is suitable for welding of 550N/mm2 low temperature steel on bridge structure, storage
tanks and construction machinery.
NOTE ON USAGE :
1. Use 100%CO2.
2. Proper heat input can obtain required impact value
3. Interpass temperature under 150°C being kept in multipass welding is good for
machanical property
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.052
Manganese (Mn) 1.15
Silicon (Si) 0.35
Phosphorus (P) 0.021
Sulphur (S) 0.012
Nickel (Ni) 2.34
APPROVALS :
-
2-17
AWS A5.29 E91T1-Ni2
APPLICATIONS :
It is suitable for welding 2-3% Ni steel and 620N/mm2 high tensile steel used for storage
tank, structural fabrication, machinery, bridges, shipbuilding, piping etc.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Control the heat input during welding to meet the required impact value.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.054
Manganese (Mn) 1.21
Silicon (Si) 0.52
Phosphorus (P) 0.018
Sulphur (S) 0.015
Nickel (Ni) 2.39
APPROVALS :
-
2-18
AWS A5.29 E81T1-K2
APPLICATIONS :
It is suitable for butt or fillet welding application for LNG and LPG carriers, storage tanks and
low temperature service steels.
NOTE ON USAGE :
1. Use 100%CO2.
2. Proper heat input can otbain the required impact value.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.04
Manganese (Mn) 1.46
Silicon (Si) 0.43
Phosphorus (P) 0.021
Sulphur (S) 0.012
Nickel (Ni) 1.21
APPROVALS :
-
2-19
AWS A5.29 E81T1-W2
APPLICATIONS :
It is suitable for butt or fillet MAG welding application for ASTM A588、A242 without painting
and 550N/mm2 weather-proof steel.
NOTE ON USAGE :
1. Use 100%CO2.
2. Proper heat input can obain the required impact value.
3. Preheat and interpass temperature between 50~150°C
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.04
Manganese (Mn) 1.18
Silicon (Si) 0.55
Phosphorus (P) 0.018
Sulphur (S) 0.012
Nickel (Ni) 0.48
Chromium (Cr) 0.55
Copper (Cu) 0.41
APPROVALS :
-
2-20
AWS A5.22 E308HLT1-1
APPLICATIONS :
Suitable for welding 18%Cr-8%Ni stainless steels. Typical applications include corrosion
resistance overlay, joining of common austenitic stainless steel types 301, 302, 304
stabilised 321, CF-8 and CF-3.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.049
Manganese (Mn) 0.87
Silicon (Si) 0.65
Phosphorus (P) 0.028
Sulphur (S) 0.013
Nickel (Ni) 9.62
Chromium (Cr) 19.61
APPROVALS :
-
2-21
AWS A5.22 E308LT1-1
APPLICATIONS :
Suitable for welding 18%Cr-8%Ni stainless steels. Typical applications include corrosion
resistance overlay, joining of common austenitic stainless steel types 301, 302, 304, 304L,
stabilised 321, CF-8 and CF-3.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.031
Manganese (Mn) 1.55
Silicon (Si) 0.52
Phosphorus (P) 0.021
Sulphur (S) 0.013
Nickel (Ni) 9.83
Chromium (Cr) 19.72
APPROVALS :
ABS,BV,CCS,CE,DNV,GL,LR
2-22
AWS A5.22 E309LT1-1
APPLICATIONS :
Suitable for welding dissimilar metals such as ferritic and austenitic stainless steels, as well
as for joining ferritic martensitic steels. It is also used for buffer layers of clad steels.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.031
Manganese (Mn) 1.56
Silicon (Si) 0.51
Phosphorus (P) 0.018
Sulphur (S) 0.013
Nickel (Ni) 12.62
Chromium (Cr) 23.62
APPROVALS :
ABS,BV,CCS,CE,DB,DNV,GL,LR
2-23
AWS A5.22 E309LMoT1-1
APPLICATIONS :
Suitable for welding 22%Cr-12%Ni-2.5%Mo stainless steels and dissimilar metals such
as ferritic and austenitic stainless steels, as well as for joining ferritic martensitic steels.
It is also used for buffer layers of clad steels.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.030
Manganese (Mn) 0.89
Silicon (Si) 0.71
Phosphorus (P) 0.021
Sulphur (S) 0.012
Nickel (Ni) 13.60
Chromium (Cr) 23.4
Molybdenum (Mo) 2.43
APPROVALS :
ABS
2-24
AWS A5.22 E316LT1-1
APPLICATIONS :
Suitable for welding 18%Cr-12%Ni-2% Mo stainless steels. Typical applications include
corrosion resistance overlay, joining of type 316, 316L, CF-8M, and CF-3M stainless
steels pipe and tube in chemical, oil and gas refineries.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.028
Manganese (Mn) 1.56
Silicon (Si) 0.43
Phosphorus (P) 0.018
Sulphur (S) 0.012
Nickel (Ni) 12.03
Chromium (Cr) 17.83
Molybdenum (Mo) 2.59
APPROVALS :
ABS,BV,CCS,CE,DNV,GL,LR
2-25
AWS A5.22 E317T1-1
APPLICATIONS :
Suitable for welding 18%Cr-12%Ni-2%Mo stainless steels. Typical applications include
corrosion resistance overlay, joining of type 316, 316L, CF-8M, and CF-3M stainless
steels pipe and tube in chemical, oil and gas refineries.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.030
Manganese (Mn) 0.85
Silicon (Si) 0.58
Phosphorus (P) 0.021
Sulphur (S) 0.014
Nickel (Ni) 13.11
Chromium (Cr) 18.94
Molybdenum (Mo) 3.61
APPROVALS :
ABS
2-26
AWS A5.22 E347T1-1
APPLICATIONS :
Designed for welding stabilized stainless steels such as type 347 and 321, resistance
overlay, joining of common austenitic stainless steel types 301, 302, 304, 304L and CF-8.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.031
Manganese (Mn) 0.93
Silicon (Si) 0.54
Phosphorus (P) 0.019
Sulphur (S) 0.014
Nickel (Ni) 10.28
Chromium (Cr) 19.28
Niobium (Nb) 0.48
APPROVALS :
ABS
2-27
AWS A5.22 E410T1-1
APPLICATIONS :
SFC-410 is utilized to weld straight 410 stainless steel. It provides good corrosion and oxidation
resistance at high temperature.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Proper preheat at 200 ~ 400°C and PWHT at 730 ~ 760°C.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.061
Manganese (Mn) 0.41
Silicon (Si) 0.45
Phosphorus (P) 0.021
Sulphur (S) 0.012
Nickel (Ni) 0.21
Chromium (Cr) 11.43
HEAT TREATMENT :
750°C X 1hr
APPROVALS :
-
2-28
AWS A5.22 E410NiMoT1-1
APPLICATIONS :
The weld metal contains nickel to eliminate ferrite microstructure as ferrite has a deleterious
effect on mechanical property. It is generally used for welding of ASTM CA6NM castings,
materials, with similar composition, and turbines of hydro plant.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Weld with pure CO2 shielding gas and suitable gas flow is 20 ~25 l/min.
3. Proper preheat at 150 ~ 300°C and PWHT at 600 ~ 620°C.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.040
Manganese (Mn) 0.31
Silicon (Si) 0.43
Phosphorus (P) 0.014
Sulphur (S) 0.012
Nickel (Ni) 4.39
Chromium (Cr) 11.31
Molybdenum (Mo) 0.49
HEAT TREATMENT :
620°C X 1hr
APPROVALS :
-
2-29
AWS A5.22 E2209T1-1
APPLICATIONS :
Typical applications include pumps, vessels, heat exchanger, chemical equipments
and pipes processing chloride containing solutions.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Maintain a higher welding speed in order to get enough penetration in the down hand
welding position.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.031
Manganese (Mn) 0.85
Silicon (Si) 0.53
Phosphorus (P) 0.025
Sulphur (S) 0.015
Nickel (Ni) 8.75
Chromium (Cr) 22.25
Molybdenum (Mo) 3.25
Nitrogen (N) 0.11
APPROVALS :
ABS,BV,CCS,CE,DNV
2-30
AWS --
SFC-2509 JIS --
EN --
FLUX CORED WIRES FOR STAINLESS STEEL
DESCRIPTION :
SFC-2509 is designed to weld super duplex stainless steels contains austenite-ferrite duplex
steel. 25%Cr-9%Ni-4%Mo-N with excellent pitting corrosion resistance, stress corrosion
resistance and crack than 2209.
APPLICATIONS :
Typical applications for petro-chemical industry include pumps, vessels, heat exchanger,
such as UNS S31803(Alloy 2505).
NOTE ON USAGE :
1. DC (+); CO2 gas (min. 99.8%) or (80% Ar + 20% CO2); G.F.R: 20-25l/min
2. Use stainless steel wire brush for cleaning of slags and make sure the surface is clean.
3. Follow the recommended welding parameters to achieve good sound welds
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.033
Manganese (Mn) 0.87
Silicon (Si) 0.45
Phosphorus (P) 0.022
Sulphur (S) 0.015
Nickel (Ni) 8.51
Chromium (Cr) 23.91
Molybdenum (Mo) 4.11
Nitrogen (N) 0.15
APPROVALS :
--
2-31
AWS A5.22 EC409
APPLICATIONS :
SFC-409Ti is designed for flat and horizontal fillet welding of AISI 409 ferrite stainless steel.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Weld with mix gas shielding gas and suitable gas flow is 20~25 l/min.
WELDING POSITION:
APPROVALS :-
-
2-32
AWS A5.22 EC409Nb
APPLICATIONS :
It is designed and suitable for Ferrite stainless steel AISI409 or similar alloy steel, especially
good at exhaust pipe system welding.
NOTE ON USAGE :
1. DC (+); 80% Ar + 20% CO2; G.F.R: 15-20 l/min
2. Use stainless steel wire brush for cleaning of slags
WELDING POSITION:
APPROVALS :-
-
2-33
AWS A5.22 EC439
SFC-439Ti JIS --
EN --
FLUX CORED WIRES FOR STAINLESS STEEL
DESCRIPTION :
SFC-439Ti is a flux cored wire for welding automotive exhaust systems and mufflers. While
welded with mix gas (80%Ar+20%CO2) as a shielding gas, its welding performance can be
obtained less spatter and few slag. In addition, it can have an excellent deposition rate and
corrosion resistance.
APPLICATIONS :
SFC-439Ti is designed for flat and horizontal fillet welding of AISI 439 ferrite stainless steel.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Weld with mix gas shielding gas and suitable gas flow is 20~25 l/min.
WELDING POSITION:
APPROVALS :-
-
SUGGESTED WELDING PARAMETERS (DC <+>)
Diameter (mm)
1.2mm
Parameters
Welding Position F, HF
Voltage (Volt) 28 ~ 32
Current (Amp) 200 ~ 240
2-34
AWS --
SFH-12S XSF80 JIS --
EN --
SUBMERGED ARC WELDING FOR HARDFACING STEEL
DESCRIPTION :
SFH-12S is a submerged arc flux cored wire with low alloy steel composition. It is used
for build-up on mild and low alloy steel components before final overlay, and as a final
surface for metal-to-metal wear with moderate impact. The weld metal has compressive
strength, making it an excellent base for surfacing.
APPLICATIONS :
It is used for work rollers, pinch rollers and surfaces subjected to the sliding metal to
metal wear.
NOTE ON USAGE :
1. Use DC (+) polarity
2. The preheat temperatures for massive workpiece is recommended 200~250°C, and
300~400°C for interpass temperatures.
3. Recommended flux SF-80
2-35
AWS --
SFH-17S XSF80 JIS --
EN --
SUBMERGED ARC WELDING FOR HARDFACING STEEL
DESCRIPTION :
SFH-17S is a submerged arc flux cored wire with low alloy steel composition. It is used
for build-up and hardsurfacing on mild and low alloy steel components before final overlay,
and as a final surface for metal-to-metal wear with moderate impact. Good resistance to
compression and cold work deformation with excellent impact resistance and crack
susceptibility.
APPLICATIONS :
It is used for work rollers, idlers, carbon steel crane wheels, mine car wheels, and
surfaces subjected to the sliding metal to metal wear. Weld deposition could be flame cut
or machined.
NOTE ON USAGE :
1. Use DC (+) polarity
2. Application recommendations for high thickness, big angle curvature of workpiece surface
to avoid cracks.
*Preheat and interpass temperatures 200~400°C
*Control low cooling speed.
*Stress relieving temperatures less than 480°C
3. Recommended flux SF80
2-36
AWS --
SFH-31S XSF80 JIS --
EN --
SUBMERGED ARC WELDING FOR HARDFACING STEEL
DESCRIPTION :
SFH-31S is a submerged arc flux cored wire with low alloy steel composition.
Weld metal hardness is low carbon, low alloy martensite structure with hardness HRC 31.
The weld deposit can be machined for build-up carbon steel and low alloy steel components.
APPLICATIONS :
It is used for root-pass on steel mill rollers, casting rollers, idlers before final hardsurfacing,
or middle hardness workpieces like railroads, shafts as final surfacing.
NOTE ON USAGE :
1. Use DC (+) polarity
2. The preheat and interpass temperatures at 200~250°C.
3. Recommended flux SF-80
2-37
AWS --
SFH-42S XSF80 JIS --
EN --
SUBMERGED ARC WELDING FOR HARDFACING STEEL
DESCRIPTION :
SFH-42S is a submerged arc flux cored wire with stainless steel martensite structure.
It produces excellent crack resistance, and slag detachability is good, and suitable for
multi layers build-up.
APPLICATIONS :
It is used for maintenance steel mill rollers, continuous casting rollers, printing rollers etc.
NOTE ON USAGE :
1. Use DC (+) polarity
2. The preheat and interpass temperatures at 300~400°C for base metal carbon content
of 0.8% or low alloy steel carbon content more than 0.35%
3. Application recommendations for high thickness, big Angle curvature of workpiece surface
to avoid cracks.
*Preheat and interpass temperatures 200~400°C
*Control low cooling speed.
4. Recommended flux SF-80
2-38
AWS --
SFH-52S XSF80 JIS --
EN --
SUBMERGED ARC WELDING FOR HARDFACING STEEL
DESCRIPTION :
SFH-52S is a submerged arc flux cored wire contains Cr. Ni alloy elements provides excellent
resistance to extreme abrasive wear and hardness even att high temperature.
APPLICATIONS :
It is used for build-up pinch rollers subjected to sliding metal to metal wear.
NOTE ON USAGE :
1. Use DC (+) polarity
2. Recommended preheat temperature: 200~250°C;
Recommended interpass temperature: 300-400°C
3. Slow down the cooling speed after weld before post heat treatment.
4. PWHT temperature recommended 520°C x 6hr; heating speed 100°C/hr,
cooling speed 50°C/hr down to 300°C from oven.
5. SW-M12K/SF-65 is recommended as buffer layer followed root-pass layer by
SFH-31S/SF-80
2-39
AWS --
SFH-45G JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-45G is a gas-shielded flux cored designed primarily for the build-up of steel parts or as a
buttering layer prior to hardfacing. It can produce a low alloyed hardfacing deposit of about 450
HB. SFH-45G has low spatter levels and excellent slag removal.
APPLICATIONS :
SFH-45G has a wear resistant deposit with a hardness range of 35-45 HRC depending on
material dilution and number of layers. It is aimed at the hardfacing of Cable rolls, rails,
couplings, back up rolls of caterpillars crane wheel rims, shafts, tool-joints etc.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Proper preheat and interpass temperatures shall be kept over 300°C.
3. CO2 as a shielding gas and 15~25 l/min for gas flow
4. Welding parts is required to be clean from dust, oil and rusty
2-40
AWS --
SFH-58G JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-58G is a gas-shielded flux cored wire with great performance of stable arc, resistant
blow-hold and smooth welding bead. With usage of wide range of welding parameter, it can
obtain the good resistance of weld metal for repair.
APPLICATIONS :
SFH-58G is aimed at the hardfacing of bunper threau, bucket lip, bulldozer blade, and the parts of
impellers employed for soil abrasion.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Proper preheat and interpass temperatures shall be kept over 300°C.
3. CO2 as a shielding gas and 15~25 l/min for gas flow
4. Welding parts is required to be clean from dust, oil and rusty
2-41
AWS --
SFH-61G JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-61G is a gas-shielded flux cored wire whose deposit hardness could reach around HRC60.
Its weld metal contains carbide forming ingredients, such as Cr, Nb for providing great
resistance to severe abrasion wear. Good bead appearance and stable arc could be obtained.
APPLICATIONS :
SFH-61G has a great resistant abrasion for repairing bucket, pulverizer rings and dipper teeth.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Proper preheat and interpass temperatures shall be kept over 300°C.
3. CO2 as a shielding gas and 15~25 l/min for gas flow
4. Welding parts is required to be clean from dust, oil and rusty
2-42
AWS --
SFH-35-O JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-35-O is an open arc flux cored wire whose hardness of its weld metal is around HRC 35
suitable for the build-up or hardfacing of impaired or percussive workpieces. It can be
processed by carbide tools.
APPLICATIONS :
It is used for the repair of gear, mine car wheel and tractor roll.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Proper preheat and interpass temperatures 200°C.
2-43
AWS --
SFH-41-O JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-41-O is a self-shielded flux cored wire with low Cr alloy carrying medium hardness
and high deposition rate and excellent application is a design for metal to metal abrasion.
APPLICATIONS :
It is designed for metal to metal abrasion, suitable for tractor rollers, mining car wheels,
shaft, gear and workpiece build up and repair which requires medium hardness
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Dry the workpiece surface before welding to prevent from porosity caused by
remnant moisture.
3. Preheat and interpass temperatures shall be kept at 150~250°C for the base
metals are high carbon steel, alloy steel.
4. PWHT at about 450°C will help to release internal stress
2-44
AWS --
SFH-51-O JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-51-O is a self-shielded flux cored wire deposit high carbon austenite steel giving
excellent wear resistance and high hardness.
APPLICATIONS :
General purpose hardfacing electrode suitable for low carbon steel, medium carbon
steel, low alloy steel, stainless steel, etc., including coal pulverizer, shovel and dragline
Buckets and teeth, etc.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Preheat temperature be kept up to 200°C for the base metals are carbon steel,
low alloy steel, or cast iron steel.
3. Only sand grinding wheel machine is recommended.
2-45
AWS --
SFH-56-O JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-56-O is an open arc flux cored wire whose hardness of its weld metal is around HRC 56
providing excellent abrasion and resistance. It can rise HRC about three degree by
work-hardened.
APPLICATIONS :
It is used for the repair of pulverizer rings, bucket and dipper teeth. Preheat shall be done
while the deposition is over two layers.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Proper preheat and interpass temperatures between 150~250°C.
2-46
AWS --
SFH-61-O JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-61-O is a self-shielded flux cored wire whose deposition is primary carbide surface
alloy contains high hardness and wear resistance to serve abrasion wear
Good bead appearance and stable arc could be obtained.
APPLICATIONS :
SFH-61-O has a great resistant abrasion for repairing coal pulverizer, bucket, and
dipper teeth.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Proper preheat and interpass temperatures shall be kept over 200°C for the base
metals are carbon steel, low alloy steel, and cast iron steel.
3. Only sand grinding wheel machine is recommended.
4. Build-up is recommended no more than 2 layers.
2-47
AWS --
SFH-65-O JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-65-O is a self-shielded flux cored wire that deposits a primary chromium-carbide
surfacing alloy.
APPLICATIONS :
It can be used on components subject to severe abrasion with low or
moderate impact i.e. slag ladles conveyor, pipe bends ball, mill scoop lips,
teeth, crushing mills
NOTE ON USAGE :
1. Use DC (+) polarity.
2. Remove the old surface build up layer of workpiece before welding
3. PWHT on weld metal is NOT recommended
4. Only sand grinding wheel machine is recommended.
2-48
AWS --
SFH-67-O JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-67-O is a self-shielded flux cored wire that contains ledeburite structure with a great
amount of embedded chromium carbides
APPLICATIONS :
It is designed for the components subject to severe abrasion with low or
moderate impact i.e. bucket teeth, coke oven screen, shovel, blast furnace bell.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. To use austenite stainless steel for build-up layer onto high carbon steel or low
alloy steel.
3. It is recommended to apply bead of rib or waffle pattern in case of multi layer welding.
2-49
AWS --
SFH-70-O JIS --
EN --
FLUX CORED WIRES FOR HARDFACING STEEL
DESCRIPTION :
SFH-70-O is a self-shielded flux cored wire that contains ledeburite structure with a great
amount of embedded chromium carbides
APPLICATIONS :
It is designed for the components subject to severe abrasion with low or
moderate impact i.e. bucket teeth, coke oven screen, shovel, blast furnace bell.
NOTE ON USAGE :
1. Use DC (+) polarity.
2. To use austenite stainless steel for build-up layer onto high carbon steel or low
alloy steel.
3. It is recommended to apply bead of rib or waffle pattern in case of multi layer welding.
2-50
Solid Wires (MAG、MIG、TIG)
•For 490N/mm2 High Tensile Steel........3-1
•For ≧550N/mm2 High Tensile Steel.....3-8
•For Heat Resistant Steel................3-10
•For Stainless Steel.....................3-12
•For Nickel and Nickel Alloy..............3-29
3
AWS A5.18 ER70S-4
APPLICATIONS :
It is for welding of general fabrication, pressure vessels, structural work and light to medium
gauge sheet, pipe and tubular steels.
NOTE ON USAGE :
1. Wire-stick-out must be kept between 15 ~ 25mm.
2. Use 100% CO2 as shielding gas.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.10
Manganese (Mn) 1.36
Silicon (Si) 0.70
Phosphorus (P) 0.013
Sulphur (S) 0.006
APPROVALS :
-
3-1
AWS A5.18 ER70S-6
APPLICATIONS :
It is for welding of general fabrication, pressure vessels, structural work and light to medium
gauge sheet, pipe and tubular steels.
NOTE ON USAGE :
1. Wire-stick-out must be kept between 15 ~ 25mm.
2. Use 100% CO2 as shielding gas.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.08
Manganese (Mn) 1.53
Silicon (Si) 0.88
Phosphorus (P) 0.018
Sulphur (S) 0.008
APPROVALS :
-
3-2
AWS A5.18 ER70S-G
APPLICATIONS :
It is for welding of buildings, vehicles and bridges.
NOTE ON USAGE :
1. Wire-stick-out must be kept between 15 ~ 25mm.
2. Use 100% CO2 as shielding gas.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.07
Manganese (Mn) 1.48
Silicon (Si) 0.75
Phosphorus (P) 0.015
Sulphur (S) 0.008
APPROVALS :
-
3-3
AWS A5.18 ER70S-2
APPLICATIONS :
Suitable for pressure vessels, petro and chemical industry for root pass welding.
NOTE ON USAGE :
1. Wire-stick-out must be kept between 15 ~ 25mm.
2. Use 100% CO2 as shielding gas.
WELDING POSITION:
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (wt%) :(Shielding Gas: 100% CO2)
Weld Metal Analysis :
Carbon (C) 0.038
Manganese (Mn) 1.21
Silicon (Si) 0.51
Phosphorus (P) 0.015
Sulphur (S) 0.008
Aluminum(Al) 0.06
Titanium(Ti) 0.08
Zirconium(Zr) 0.04
APPROVALS :
3-4
AWS A5.18 ER70S-G
APPLICATIONS :
It is for all-position tig welding especially on root pass of pipe.
NOTE ON USAGE :
1. Use pure Ar as shielding gas and DC <-> polarity.
2. Clean the surface of base metal to prevent contamination.
WELDING POSITION:
APPROVALS :
ABS
3-5
AWS A5.18 ER70S-2
APPLICATIONS :
Suitable for pressure vessels, petro and chemical industry for root pass welding.
NOTE ON USAGE :
1. Use pure Ar as shielding gas and DC <-> polarity.
2. Clean the surface of base metal to prevent contamination.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE, LENGTH :
Size (mm) 1.2 1.6 2.0 2.4 3.2 4.0
Length (mm) 1000
3-6
AWS A5.18 ER70S-6
APPLICATIONS :
It is used for welding mild and high tensile steel, such as shipbuilding, pressure vessels,
vehicles, petro chemical, pipes of nuclear plant and other high pressure equipment.
NOTE ON USAGE :
1. Use pure Ar as shielding gas and DC <-> polarity.
2. Clean the surface of base metal to prevent contamination.
WELDING POSITION:
APPROVALS :
ABS
3-7
AWS A5.28 ER80S-G
APPLICATIONS :
It is used for welding high tensile strength steel, such as steel construction, pressure vessels,
vehicles and bridges.
NOTE ON USAGE :
1. Wire-stick-out must be kept between 15 ~ 25mm.
2. Use 100% CO2 as sheilding gas.
WELDING POSITION:
APPROVALS :
-
3-8
AWS A5.28 ER80S-G
APPLICATIONS :
It is used for welding high tensile strength steel, such as steel construction, pressure vessels,
vehicles and bridges.
NOTE ON USAGE :
1. Use pure Ar as shielding gas and DC <-> polarity.
2. E.S.O. must be kept between 15 ~ 25mm
3. Proper welding parameter shall be adopted for better welding performance
WELDING POSITION:
APPROVALS :
-
3-9
AWS A5.28 ER80S-B2
APPLICATIONS :
It is used for welding low alloy steels with high tensile strength and creep resistant steels, such
as ASTM type including A199-76, A200-75, A213-76d, A333-76, A369-76, A387-76.
NOTE ON USAGE :
1. welding current : DC-
WELDING POSITION:
HEAT TREATMENT :
690°C X 1hr
APPROVALS :
-
SIZES AVAILABLE, LENGTH :
Size (mm) 1.2 1.6 2.0 2.4 3.2 4.0
Length (mm) 1000
3-10
AWS A5.28 ER90S-B3
APPLICATIONS :
It is used for creep resistant steels like SA 387 Grade 22, A355 Grade P22 or similar materials.
NOTE ON USAGE :
1. welding current : DC-
WELDING POSITION:
HEAT TREATMENT :
690°C X 1hr
APPROVALS :
-
3-11
AWS --
SMG-307Si STG-307Si JIS --
EN --
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
307Si austenitic stainless steel solid MIG wires and TIG rods are suitable for work hardening
steels, armour plates, manganese steels, heat resistance steel and dissimilar metals
APPLICATIONS :
Typical applications include stainless steel in armour vehicle, refurbishment and repair
and marine industries.
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-12
AWS A5.9 ER308L
SMG-308L STG-308L JIS Z3321 YS308L
EN ISO 14343-A G/W 19 9 L
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is designed with lower range carbon to help prevent intergranular corrosion, used
to weld types 301, 302, 304 and 308 stainless steels. It is also used for joining some
dissimilar 300 series stainless steels.
APPLICATIONS :
Typical applications include welding of AISI 301, 302 and 308 in chemical, oil and gas
refineries, stainless steel sheet metal works and rail car fabrication industry
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-13
AWS A5.9 ER308LSi
SMG-308LSi STG-308LSi JIS Z3321 YS308LSi
EN ISO 14343-A G/W 19 9 L Si
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
A 308L type austenitic stainless steel with modified higher silicon level to increase weld
puddle fluidity, ensuring better tie-ins and potentially higher welding speed.
APPLICATIONS :
Typical applications include welding of AISI 308L in chemical, oil and gas refineries,
stainless steel sheet metal works and rail car fabrication industry
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-14
AWS A5.9 ER309L
SMG-309L STG-309L JIS Z3321 YS309L
EN ISO 14343-A G/W 23 12 L
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is used to join similar 309L alloys or join 300 series stainless steels to carbon or low
alloy steels. The lower carbon content designed to prevent intergranular corrosion when
it is used to weld 300 series stainless steels.
APPLICATIONS :
Typical applications include welding of AISI 309 type stainless steel in chemical, oil and gas
refineries, and welding of dissimilar base metals of stainless and carbon steels.
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-15
AWS A5.9 ER309LSi
SMG-309LSi STG-309LSi JIS Z3321 YS309LSi
EN ISO 14343-A G/W 23 12 L Si
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
A 309L type austenitic stainless steel with modified higher silicon level to increase weld
puddle fluidity, ensuring better tie-ins and potentially higher welding speed.
APPLICATIONS :
Typical applications include welding of AISI 304L, 316L in chemical, oil and gas refineries,
and welding of dissimilar base metals of stainless and carbon steels.
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-16
AWS A5.9 ER310
SMG-310 STG-310 JIS Z3321 YS310
EN ISO 14343-A G/W 25 20
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is an austenitic stainless steel filler metal with excellent corrosion and heat resistance,
ideal for welding and building up parts for heat treatment and case hardening furnaces,
cement kilns and other burners subject to high temperature oxidation in a non-sulphurous
atmosphere.
APPLICATIONS :
Typical applications include marine, re-conditioning and refurbishment industries.
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-17
AWS A5.9 ER312
SMG-312 STG-312 JIS Z3321 YS312
EN ISO 14343-A G/W 29 9
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is an austenitic stainless steel filler metal for welding 29Cr9Ni stainless cast steel or
dissimilar metal to join 300 series stainless steels to carbon or low alloy steels.
APPLICATIONS :
Typical applications include marine, re-conditioning and refurbishment industries.
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-18
AWS A5.9 ER316L
SMG-316L STG-316L JIS Z3321 YS316L
EN ISO 14343-A G/W 19 12 3 L
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is a molybdenum bearing alloy for increased pitting corrosion resistance. The carbon is
limited to the lower range for better intergranular corrosion resistance.
APPLICATIONS :
Typical applications include welding of 18Cr-12Ni-2Mo stainless steel in chemical, oil and
gas refineries. Excellent creep strength, and resistance to pitting corrosion
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-19
AWS A5.9 ER316LSi
SMG-316LSi STG-316LSi JIS Z3321 YS316LSi
EN ISO 14343-A G/W 19 12 3 L Si
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
A 316L type austenitic stainless steel with modified higher silicon level to increase weld
weld puddle fluidity, ensuring better tie-ins and potentially higher welding speed.
APPLICATIONS :
Typical applications include welding of 18Cr-12Ni-2Mo stainless steel in chemical, oil and
gas refineries. Excellent creep strength, and resistance to pitting corrosion
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-20
AWS A5.9 ER317L
SMG-317L STG-317L JIS Z3321 YS317L
EN ISO 14343-A G/W 18 15 3 L
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
A continuous, solid, corrosion-resistant, chromium-nickel-molybdenum wire for welding
austenitic stainless alloys of the 19% Cr, 13% Ni, 3%Mo types. This wire has a low carbon
content which makes it particularly recommended where there is a risk of intergranular
corrosion. It has a good resistance to general corrosion and pitting due to its high content of
molybdenmum.
APPLICATIONS :
It is used in severe corrosion conditions, such as in the petrochemical, pulp and paper
industries.
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-21
AWS A5.9 ER347
SMG-347 STG-347 JIS Z3321 YS347
EN ISO 14343-A G/W 19 9 Nb
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is stabilized with columbium (Niobium) to prevent intergranular corrosion. Better
corrosion resistance than type 308 . It is used for welding type 321 and 347 stainless
steels. It provides good corrosion resistance in service temperature up to 760 degrees C.
APPLICATIONS :
Typical applications include welding of corrosion resistance steels in high temperature
services found in chemical refineries, smelter and power plants.
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-22
AWS A5.9 ER409Cb
APPLICATIONS :
This is a ferritic stainless steel welding alloy used to weld types 409 and 409Ti base metals. The
addition of columbium leads to a preferential reaction with carbon which interrupts chromium from
forming carbides.
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
3-23
AWS A5.9 ER410
SMG-410 STG-410 JIS Z3321 YS410
EN ISO 14343-A G/W 13
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is a hardening stainless steel filler metal for welding 13Cr stainless steels. It deposits
heat-treatable weld metal. Pre-heating and Post Weld Heat Treatment may be required.
APPLICATIONS :
Typical applications are welding of 410 types stainless steels in marine industries,
oil and gas drilling and power plant equipment manufacturing industries.
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
HEAT TREATMENT :
750°C X 1hr
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-24
AWS A5.9 ER420
SMG-420 STG-420 JIS Z3321 YS420
EN --
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is a stronger 13% Cr steel wire with higher strength and hardness and better wear
resistance than ER410 wire. This filler metal is similar to ER410, except for the higher carbon
content. It requires preheat and interpass temperature of not less than 204°C , followed by slow
cooling.
APPLICATIONS :
It is often used for surfacing applications that call for superior resistance to abrasion.
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-25
AWS A5.9 ER430
SMG-430 STG-430 JIS Z3321 YS430
EN ISO 14343-A G/W 17
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is a ferrite stainless steel with good ductility in heat-treated condition. It is used for welding
17% Cr steels , overlays and thermal spraying.
APPLICATIONS :
Typical applications are welding of 409 and 430 types stainless steels used in automotive
mufflers.
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
o
4. Preheating of the joint to a minimum of 150 C is recommended before welding.
WELDING POSITION:
HEAT TREATMENT :
780°C X 2hr
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-26
AWS A5.9 ER439
SMG-439Ti STG-439Ti JIS --
EN --
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is designed for welding AISI 439 ferrite stainless steel or other 18% Cr steels.
APPLICATIONS :
Typical application is welding of automotive exhaust system.
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
3-27
AWS A5.9 ER630
SMG-630 STG-630 JIS Z3321 YS630
EN --
MIG WIRES & TIG RODS FOR STAINLESS STEEL
DESCRIPTION :
It is a precipitation hardening stainless steel used for welding of materials of similar chemical
composition. Mechanical properties of this alloy are greatly influenced by the heat treatment.
APPLICATIONS :
It is used for welding ASTM A564 Type 630 (17%Cr and 4%Ni) and precipitation-hardening
stainless steel.
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-28
AWS A5.14 ERNiCr-3
SMG-751 STG-751 JIS Z3334 YNiCr-3
EN ISO 18274 SNi6082
MIG WIRES & TIG RODS FOR NICKEL ALLOY STEEL
DESCRIPTION :
A nickel-based wire contains 20%Cr, 3%Mo and 2.5%Nb, suitable for welding of high-alloyed
steel, heat-resistant steel, corrosion-resistant steel, 9% Ni and similar steels with high notch
toughness at low temperatures. It is also suitable for joining dissimilar metals of the type
mentioned above.
APPLICATIONS :
It is used for nickel and nickel alloys, low-temperature steels up to X8Ni9, unalloyed and
alloyed, high-temperature, creep resisting, high-alloy Cr- and CrNiMo-steels particularly for joint
welding of dissimilar steels, and nickel to steel combinations; also recommended for Alloy
800 (H).
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-29
AWS A5.14 ERNiCrMo-3
SMG-625 STG-625 JIS Z3334 YNiCrMo-3
EN ISO 18274 SNi6625
MIG WIRES & TIG RODS FOR NICKEL ALLOY STEEL
DESCRIPTION :
A nickel-based wire contains 22%Cr, 9%Mo and 3.5%Nb, suitable for welding of high-alloyed
steel, heat-resistant steel, corrosion-resistant steel, 9% Ni and similar steels with high notch
toughness at low temperatures. It is also suitable for joining dissimilar metals of the type
mentioned above.
APPLICATIONS :
It is applied for 2.4856 NiCr 22 Mo 9 Nb, 2.4858 NiCr 21 Mo, 2.4816 NiCr 15 Fe,
1.4583 X10CrNiMoNb18-12, 1.4876 X 10 NiCrAlTi 32 20 H, 1.4876 X 10 NiCrAlTi 32 20,
1.4529 X1NiCrMoCuN25-20-7, X 2 CrNiMoCuN 20 18 6, 2.4641 NiCr 21 Mo 6 Cu joint welds of
listed materials with non alloy and low alloy steels, e.g. P265GH, P285NH, P295GH, 16Mo3,
S355N, X8Ni9, ASTM A 553 Gr.1, Alloy 600, Alloy 625, Alloy 800, 9 % Ni-steels
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-30
AWS A5.14 ERNiCrMo-4
SMG-276 STG-276 JIS Z3334 YNiCrMo-4
EN ISO 18274 SNi6276
MIG WIRES & TIG RODS FOR NICKEL ALLOY STEEL
DESCRIPTION :
This wire is used for welding of similar alloyed Ni base steel grades, e.g. N10276, 2.4819,
NiMo16Cr15 W, as well as for joining these grades with low alloyed and stainless steels. It is
employed primarily for welding components in plants for chemical processes with highly
corrosive media, but also for surfacing press tools, punches etc. which operate at high
temperatures.
APPLICATIONS :
It is applied for NiMo16Cr15W (2.4819), Alloy C-276, UNS N10276, B575, B626, joint welds
of listed materials with low alloy and stainless steels
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-31
AWS A5.14 ERNiCrMo-10
SMG-622 STG-622 JIS --
EN ISO 18274 SNi6022
MIG WIRES & TIG RODS FOR NICKEL ALLOY STEEL
DESCRIPTION :
This wire can be obtained good resistance to pitting and crevice corrosion because of high
chromium content and molybdenum. In addition to the welding of Inconel alloy 22, Inconel
alloy 625,Incoloy alloy 25-6Mo and Incoloy alloy 825, it is also an excellent dissimilar metal
welding product that offers protection against preferential weld metal corrosion when used
for joining molybdenum containing stainless steels, Inconel alloy C-276, and Inconel alloy 625.
APPLICATIONS :
It is applied for welding of Inconel alloys 22 and 625, Incoloy alloy 25-6Mo and Incoloy alloy
825
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-32
AWS A5.14 ERNiCu-7
SMG-400 STG-400 JIS Z3334 YNiCu-7
EN ISO 18274 SNi4060
MIG WIRES & TIG RODS FOR NICKEL ALLOY STEEL
DESCRIPTION :
This wire is used for joining and surfacing of nickel-copper alloys and of nickel-copper-clad
steels. It is also used for joining different materials, such as steel to copper and copper alloys,
steel to nickel-copper alloys. It can give excellent corrosion resistance to chloride included
stress corrosion cracking and a wide range of marine and chemical requirements.
APPLICATIONS :
It is suitable for welding of alloy 400, N04400, 2.4360 NiCu30Fe, 2.4375 and NiCu30Al.
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-33
AWS A5.14 ERNi-1
SMG-200 STG-200 JIS Z3334 YNi-1
EN ISO 18274 SNi2061
MIG WIRES & TIG RODS FOR NICKEL ALLOY STEEL
DESCRIPTION :
A nickel-based wire alloyed with 3% Ti for the welding of high-purity nickel (min. 99.6% Ni),
ordinary wrought nickel and nickel with a reduced carbon content. The weld metal has a good
corrosion resistance, particularly in alkalies.
APPLICATIONS :
It is suitable for welding of Nickel 200 and 201, as well as surfacing of steel.
NOTE ON USAGE :
1. For GTAW process, use DC-EN, Argon Shield and Tungsten Electrode
2. For GMAW process, Spray Transfer or Short Circuit Transfer mode can be used
3. 98% Argon - 2% O2 shielding gas is recommended in GMAW process.
WELDING POSITION:
APPROVALS :
-
SIZES AVAILABLE
MIG Solid Wires (mm) 0.9, 1.0, 1.2, 1.6
TIG Rods (mm) 1.0, 1.2, 1.6, 2.0, 2.4, 3.2
3-34
Fluxes / Wires (SAW)
•For 490N/mm2 High Tensile Steel........4-1
•For ≧550N/mm2 High Tensile Steel.....4-4
•For Stainless Steel.....................4-5
•For Stainless Steel Strip Electrode.......4-9
•For Stainless Steel Electroslag Welding...4-10
4
AWS A5.17 F7A2-EM12K
SF-38 x SW-M12K JIS Z3183 S502-H
EN --
SUBMERGED ARC WELDING WIRE AND FLUX FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SF-38 is an active flux designed for butt or fillet welding on sheet metal with nice bead
appearance, porosity resistance and good slag removal. It is recommended for single
pass welding steel plate under 25mm thick.
APPLICATIONS :
Typical applications include pressure vessels, H beam, pipe-mill applications, shipbuilding
and general steel structure.
NOTE ON USAGE :
1. Re-dry the flux at 350°C for 60 minutes prior to use.
2. Welding more than two passes is not recommended.
APPROVALS :
-
4-1
AWS A5.17 F7A2-EM12K
SF-65 x SW-M12K JIS Z3183 S502-H
EN --
SUBMERGED ARC WELDING WIRE AND FLUX FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SF-65 is a neutral flux designed for multi-pass groove welds with excellent bead appearance,
easy slag removal good porosity resistance and in deep groove applications. It produces
good impact property and minimum 500 N/mm2 tensile when used with SW-M12K wire.
APPLICATIONS :
Typical applications include pressure vessels, shipbuilding and steel structures.
NOTE ON USAGE :
1. Re-dry the flux at 350°C for 60 minutes prior to use.
2. Lower current is recommended for welding first pass.
3. It can be used for either single arc AC or DC welding or multiple arc DC lead, AC trail arc.
APPROVALS :
-
4-2
AWS A5.17 F7A2-EH14
SF-65 x SW-H14 JIS Z3183 S502-H
EN --
SUBMERGED ARC WELDING WIRE AND FLUX FOR 490N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SF-65 is a neutral flux for butt or fillet submerged arc welding in combination with SW-H14. It
can provide nice bead appearance, easy slag removal and good porosity resistance.
APPLICATIONS :
Typical applications include pressure vessels, shipbuilding, boilers, bridges and steel
structures.
NOTE ON USAGE :
1. Re-dry the flux at 350°C for 60 minutes prior to use.
2. Lower current is recommended for welding first pass.
3. It can be used for either single arc AC or DC welding or multiple arc DC lead, AC trail arc.
APPROVALS :
-
4-3
AWS A5.23 F8A2-EG-G
SF-68 x SW-60G JIS Z3183 S584-H
EN --
SUBMERGED ARC WELDING WIRE AND FLUX FOR ≧550N/mm2 HIGH TENSILE STEEL
DESCRIPTION :
SF-68 is a high basic agglomerated flux for submerged arc welding of 550N/mm2 high tensile
steel.It is suitable for multi-layers submerged arc welding of thick plates. While welded with
SW-60G, SF-68 can provide easy slag removal, smooth bead appearance, high welding
efficiency and excellent mechanical property.
APPLICATIONS :
It is used for the joint welding of 550N/mm2 high tensile steel and pressure vessel.
NOTE ON USAGE :
1. Use of low electric current during the welding of the bottom layer so as to avoid the crack
2. Rebake flux at 350°C for 1hours after opening use
3. Appropriate new flux is required to add with the recycling used flux for maintaining the welding
quality
4-4
AWS A5.9 ER308/308L
SF-30 x SW-308/308L JIS Z3324 S308/308L
EN ISO 14343-A S 19 9 L
SUBMERGED ARC WELDING WIRE AND FLUX FOR STAINLESS STEEL
DESCRIPTION :
SF-30 is an agglomerated flux adding proper contents of alloying element to
maintain the stability of the contents of ferrite in weld metal. It is designed for
welding with stainless steel 308/308L to gain characteristics of great crack
and corrosion resistibility and mechanical property, but also good weldability
involved excellent slag removal, stable arc, smooth bead appearance and welding
efficiency.
APPLICATIONS :
It is applied in submerged arc welding with stainless steel 308/308L.
NOTE ON USAGE :
1. Use of low heat input to get the corrosion resistibility and mechanical properties on
heat-affected zone.
2. Rebake flux at 350°C for 1hours after opening use
4-5
AWS A5.9 ER309/309L
SF-30 x SW-309/309L JIS Z3324 S309/309L
EN ISO 14343-A S 23 12 L
SUBMERGED ARC WELDING WIRE AND FLUX FOR STAINLESS STEEL
DESCRIPTION :
SF-30 is an agglomerated flux adding proper contents of alloying element to
maintain the stability of the contents of ferrite in weld metal. It is designed for
welding with stainless steel 309/309L to gain characteristics of great crack
and corrosion resistibility and mechanical property, but also good weldability
involved excellent slag removal, stable arc, smooth bead appearance and welding
efficiency.
APPLICATIONS :
It is applied in submerged arc welding with stainless steel 309/309L.
NOTE ON USAGE :
1. Use of low heat input to get the corrosion resistibility and mechanical properties on
heat-affected zone.
2. Rebake flux at 350°C for 1hours after opening use
4-6
AWS A5.9 ER316/316L
SF-30 x SW-316/316L JIS Z3324 S316/316L
EN ISO 14343-A S 19 12 3 L
SUBMERGED ARC WELDING WIRE AND FLUX FOR STAINLESS STEEL
DESCRIPTION :
SF-30 is an agglomerated flux adding proper contents of alloying element to
maintain the stability of the contents of ferrite in weld metal. It is designed for
welding with stainless steel 316/316L to gain characteristics of great crack
and corrosion resistibility and mechanical property, but also good weldability
involved excellent slag removal, stable arc, smooth bead appearance and welding
efficiency.
APPLICATIONS :
It is applied in submerged arc welding with stainless steel 316/316L.
NOTE ON USAGE :
1. Use of low heat input to get the corrosion resistibility and mechanical properties on
heat-affected zone.
2. Rebake flux at 350°C for 1hours after opening use
4-7
AWS A5.9 ER2209
SF-33 x SW-2209 JIS --
EN ISO 14343-A S 22 9 3 N L
SUBMERGED ARC WELDING WIRE AND FLUX FOR STAINLESS STEEL
DESCRIPTION :
SF-33 is a basic agglomerated flux for the submerged arc welding of high-alloyed CrNiMo
steel such as duplex stainless steel. While welded with SW-2209, SF-33 can provide great
corrosion resistance and crack resistance. Good bead appearance, easy slag removal and
excellent mechnical property can be obtained.
APPLICATIONS :
It is applied in submerged arc welding with 22%Cr duplex stainless steels such as UNS
S31803 / Alloy 2205.
NOTE ON USAGE :
1. Use of lower current during the first pass welding so as to avoid the cracking
2. Rebake flux at 350°C for 1hours after opening use
3. Appropriate new flux is required to add with the recycling used flux for maintaining the welding
quality
4-8
SB-308L AWS --
SFB-S300 X SB-309L
SB-316L
JIS --
EN --
SUBMERGED ARC WELDING WIRE AND FLUX FOR STAINLESS STEEL
DESCRIPTION :
SFB-S300 is an agglomerated flux designed for submerged arc welding with strips whose
dimension consists of 0.5×30-0.5×90, 0.4×30-0.4×60. In combination with SB-308L, SB-309L
and SB-316L, this flux can provide excellent weldability, easy slag removal, smooth bead
appearance and low dilution.
APPLICATIONS :
This flux is used for surfacing service in combination with stainless steel strip SB-308L,
SB-309L and SB-316L by submerged arc welding in petrochemical, urea and nuclear
equipment.
NOTE ON USAGE :
1. Re-mix with new flux properly while recycling old flux so as to secure the smooth bead
appearance.
2. Rebake flux at 350°C for 1hours after opening use
3. Thickness of build up layer between 4 ~ 5mm.
Dia. (mm)
0.5 x 60 0.4 x 50
Parameters
Voltage (Volt) 28 ~ 32 28 ~ 32
Current (Amp) 700 ~ 1000 550 ~ 800
W.F.S. (mm/min) 140 ~ 220 140 ~ 220
Stick out (mm) 30 ~ 40 30 ~ 40
4-9
SB-308L AWS --
SFB-E300 X SB-309L
SB-316L
JIS --
EN --
ELECTROSLAG WELDING WIRE AND FLUX FOR STAINLESS STEEL
DESCRIPTION :
SFB-E300 is an agglomerated flux designed for electro slag welding (ESW) with strips
whose dimension consists of 0.5×30-0.5×90, 0.4×30-0.4×60. In combination with SB-308L,
SB-309L and SB-316L, this flux can provide excellent weldability, easy slag removal, smooth
bead appearance and low dilution.
APPLICATIONS :
This flux is used for surfacing service in combination with stainless steel strip SB-308L,
SB-309L and SB-316L by electroslag welding (ESW) in petrochemical, urea, offshore
platform and nuclear equipment.
NOTE ON USAGE :
1. Re-mix with new flux properly while recycling old flux so as to secure the smooth bead
appearance.
2. Rebake flux at 350°C for 1hours after opening use
3. Thickness of build up layer between 4 ~ 5mm.
Dia. (mm)
0.5 x 60 0.4 x 50
Parameters
Voltage (Volt) 24 ~ 30 24 ~ 30
Current (Amp) 700 ~ 1000 550 ~ 800
W.F.S. (mm/min) 140 ~ 220 140 ~ 220
Stick out (mm) 30 ~ 40 30 ~ 40
Flux height (mm) 20 ~ 30 15 ~ 25
4-10
Supplemental Information
•Storage and Drying......................5-1
•Approvals of Sorex Products...............5-2
•Hardness Conversion Table...............5-4
•Ferrite content measuring methods for
austenitic stainless weld metal.............5-6
•MAG Welding / Flux Cored Wire...........5-8
5
Recommended drying condition for covered electrodes and SAW flux
Steel Type of coating Product Name Drying Temp (℃) Drying period(min)
5-1
Approvals of Sorex Products
SS-2209 -- EN 1600 E 22 9 3 N L R 1 2
SFC-71 C 3YSA H10 3YSMH10 3YS H10 EN ISO 17632-A T42 2 P C 1 H10 3YSH10 IIIYMS(H10) 3YH10S 3YSH10 KSW53G(C)H10
SFC-71 M 3YSA H10 S3YSMH10 EN ISO 17632-A T42 2 P M 1 H10 3YH10S 3YSH10
SFC-308L C AWS A5.22 E308LT1-1 308L 304L EN ISO 17633-A T 19 9 L P M 2 308L 4306 304L S
SFC-309L C AWS A5.22 E309LT1-1 309L 309L EN ISO 17633-A T 23 12 L P M 2 EN ISO 17633-A T 23 12 L P C 2 309L 4332 SS/CMn S
SFC-316L C AWS A5.22 E316LT1-1 316L 316L EN ISO 17633-A T 19 12 3 L P M 2 316L 4435 316L S
Stainless Flux Cored Wire
SFC-317L C AWS A5.22 E317LT1-1
SFC-2209 C AWS A5.22 E2209T0-1 2205 2205 EN ISO 17633-A T 22 9 3 N L P M 2 Duplex Steel
Remark:
ABS: American Bureau of Shipping GL: Germanischer Lloyd
BV: Bureau Veritas LR: Lloyd's Register Asia
CCS: China Classification Society NK:Nippon Kaiji Kyokai
CE : European Community (CE) Product C : CO2
CR: China Corporation Register of Shipping M : 75-80%Ar/bal CO2
DB: German Railway Authority A : Ar Gas
DNV: Det Norske Veritas
5-2 5-3
Hardness Conversion Table
Remarks : (1) Approximate values are from JIS Z 8413 conversion table
(2) Values in the parentheses are rarely referred
5-4
Brinell Hardness Rockwell Hardness Tensile
Vickers 10mm Ball 3000kg Load B Scale C Scale Shore Strength
Hardness Standard Tungsten 100kg Load 150kg Load Hardness kgf/mm2
(DPH) Ball Carbide 1/16" Ball Brale Ball Approx.(1)
Ball
370 350 350 -- 37.7 -- 120
360 341 341 (109.0) 36.6 50 115
350 331 331 -- 35.5 -- 112
340 322 322 (108.0) 34.4 47 109
330 313 313 -- 33.3 -- 105
90 86 86 48.0 -- -- --
85 81 81 41.0 -- -- --
Remarks : (1) Approximate values are from JIS Z 8413 conversion table
(2) Values in the parentheses are rarely referred
5-5
Ferrite content measuring methods for austenitic stainless steel weld metal
30
28
26
Ni Equivalent = %Ni+30x%C+0.5x%Mn
Austenite
24
22 0%
5%
20
%
10
18
A+M %
16 20
%
40
5-6
14
A+ F
12
80%
10
Fig. 1 Schaeffler's diagram
8
Martensite A+M+F 100%
6
4
M+F Ferrite
2
0
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
Cr Equivalent = %Cr+Mo+1.5x%Si+0.5x%Cb(Nb)
Fig. 2 DeLong's diagram
Nitrogen is included in Ni-equivalent. A ferrite content is given in FN (Ferrite Number)
related to the ferrite percentage.
Ni Equivalent = %Ni+30x%C+30x%N+0.5x%Mn
10
11
12
13
14
15
16
17
18
19
20
21
16
A
+ M flar
Sc
17
ha
Li
ef
ne
Austenite
18
Cr Equivalent = %Cr+Mo+1.5x%Si+0.5x%Cb
Magnetic
Percent
Ferrite
Prior
19
0%
2%
4%
20
6%
7. 2%
6%
9. %
10 .3%
.7
Number
12
Ferrite
21
WRC
13 .3%
.8
15
%
22
0
2
23
4
6
8
10
Austenite + Ferrite
12
24
14
16
18
25
26
27
5-7
Fig. 3 WRC diagram (1992)
This diagram can be used for a high-ferrite stainless weld metal such as duplex
stainless. The solidification mode is useful to estimate the hot-crack sensibility.
Ni Equivalent = %Ni+35x%C+20x%N
10
12
14
16
18
18
A
FA
AF
20
Cr Equivalent = %Cr+Mo+0.7x%Cb(Nb)
0
6
22
10
4
14
8
24
18
22
12
26
16
20
30
26
40
24
50
28
60
35
70
80
45
90
10
28
55
0
65
75
85
95
30
5-8
MAG Welding / Flux Cored Wire
Stainless flux cored wire, “SFC” stainless wire can weld stainless steel with high efficiency
and this is gas-shielding arc welding wire with excellent usability.
Features :
(1) Economical welding wire, because deposition rate is much higher than stick electrode
(2-4 times), and deposition efficiency is quite high (about 90%).
(2) Wide range of proper current and voltage makes condition setting easier than solid
wire, which enables semi-automatic welding and automatic welding.
(3) Spatter generation is very low, slag removability is excellent and bead is bright and
beautiful. Arc stability is excellent and X-ray property is also good.
Notes on usage :
(1) Welding power source :
Use DC power source with constant voltage characteristics. Polarity is DC-EP.
Inverter type welding power source can also be used. When spatter generation
increases by use of pulse power source, use with turning off pulse switch.
(2) Shielding gas :
Usually, use CO2 gas for welding. Ar+20-50%CO2 can be also used, but compared
with CO2 gas, porosity such as pit or blowhole is apt to occur. The flow rate of shielding
gas should be 20-50l/min.
(3) Wire stick-out :
Keep the distance between tip and base metal at about 15mm for 0.9mm diameter,
and at 15-20mm for 1.2mm diameter, and 1.6mm diameter. When wire stick-out is
shorter than above mentioned length, porosity such as pit and gas hole is apt to occur.
When use Ar+CO2 gas, wire stick-out should be 5mm longer than in use of CO2 gas
(4) Protection against wind :
When wind velocity near an arc is more than 1m/sec, blowhole is apt to occur and the
ferrite content of weld metal reduces on account of N from the air. As this result, there
is a danger of occurring hot crack. Therefore protect a weld free from wind.
(5) Weld fumes :
As the amount of generated fumes is more than that of covered electrodes, wear a
protection mask and make sufficient ventilation.
(6) Storage of wire
Once SFC stainless wire picked up moisture, it can not be dried with high temperature
such as stick electrode. When wire is exposed at high humidity atmosphere or wet
environment for a long time, pit or blowhole is apt to occur. Once package is opened,
the wire should be stored at low humidity place with care in order not the wire to catch
water or dust.
5-9