Project Report Poclain

Sixth Sense Robotics And
Automations Pvt Ltd

No ; 3A, KSR Nagar, MTH Road, Ambattur,
Chennai – 600 053
Tamil Nadu, India.
Technical Feasibility concept report
CUSTOMER NAME : POCLAIN HYDRAULICS PVT. LTD.
OFFER NO : SSR/TC/POCLAIN/13052019
DATE : 04-06-2019
KIND ATTN : Imthiyas S Project Leader
PROJECT NAME : Automation of shuffle Stacking of Ring variant Aand B

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Table of Contents
1. Introduction
2. Scope of Work
3. Customer Needs
4. Target Specification
5. Cell requirement
6. Process
7. Layout
8. Confidential
2|Page
GENERAL
Dear Sir,
We are very thankful for the opportunity you have provided to study your requirement and
submit herewith our proposal for Robotic Grinding of Door seam weld
Sixth Sense Robotics And Automations Pvt Ltd, herein after referred as Sixth Sense Robotics can
change without notice, make any change in Sixth Sense Robotics And Automations Pvt Ltd ‘s own
discretion. Any contract to sell the subject matter of the proposal shall be subject to prior mutual
agreement , schedule, scope of work and terms.
1. Introduction
Sixth Sense Robotics is uniquely qualified to provide the integrated Robotic Automation Systems and
Services for Customer's automation system program. Sixth Sense Robotics has numerous successful
application experiences in the field of Factory Automations.
The information and descriptions in this proposal are provided to define SSR’s approach to developing
a clear Customer understanding of SSR's products and services to satisfy Customer's requested
automation needs. Based on the information provided, Sixth Sense Robotics meet the requirements of
Customer's robotic application, and has proposed the best solution available from both functional and
economic standpoint.
2. Scope of Work
Sixth Sense Robotics will set up the AUTOMATIC SHUFFLE STACKING OF RING VARIANT A &B
3.Customer Needs:
1.Stacking by shuffle of two types of RINGS A & B
2.Integration of Robot for stacking
3.Three Different variants to be shuffle stacked
4.Target Specification
1.The cycle time for shuffle stacking <60 sec
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2.Automatic Line should handle different variants
3.Shuffle Stacking count to be precise
5.Cell Requirement
Sl.no Item Description Qty Remarks
1 Robot system 1 SCARA Robot reach radius 500mm
2 Industrial PC 1 For Vision Integration
3 Robot with Bin mount table 1 1000 x1000 x800mm
4 Robot Mount column 1
5 Vacuum gripper set For different variant
6 PLC system 1 Siemens
7 Sensor , Relay and Power supply module set
8 Cables and wiring system set
9 Operating Panel HMI 7.1” 1
10 Light curtain 2set
11 Vision system with software 1 set 2 cameras
12 Enclosure 1
13 Load sensor 1 For double sheet detection

programmable
14 Input/output bin 3set
15 Stabilizer for Scara Robot 1
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6.Operation and Process
1.The Ring variant A are placed in the right side bin and ring variant B are placed at left side bin
2.The Shuffling are placed at front bin
3. The program is selected thru HMI operating panel based on the ring variant
4.The Scara Robot pick- up Ring A from right side bin and places on the output bin
5.After the right placement , robot pick up Ring B from left side bin and places over the front bin (output)
6.Based on the stacking quantity the robot shuffles the rings from right and left bins on to the front bin.
7.The pick up position from right and left are monitored by the vision camera
8.The total system is monitored and secured by sensors
9.There is also Light curtain so as to avoid the worker getting into robot envelope
10.The systems caters for different variant of ring sizes
11.The total system is controlled thru a PLC
12.The vision system is controlled by a IPC
13.The Load Cell monitors the double sheet pick up , if any double sheet detected , it gets quarantined
Anticipated Cycle time of shuffle stacking <55sec
7. Layout
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8. Confidentiality
The Purchaser undertakes to keep strictly confidential of all the information of this documents which
includes Technical Data and design concept.
Yours Faithfully
Sixth Sense Robotics and Automations Pvt Ltd
James CR Chandru
Managing Director
+91-9840993262
chandru@sixthsenserobotics.com
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Sixth Sense Robotics And

Automations Pvt Ltd

Technical Feasibility concept report

CUSTOMER NAME : POCLAIN HYDRAULICS PVT. LTD.

KIND ATTN : Imthiyas S Project Leader

PROJECT NAME : Automation of shuffle Stacking of Ring variant Aand B

1.Stacking by shuffle of two types of RINGS A & B

2.Integration of Robot for stacking

3.Three Different variants to be shuffle stacked

1.The cycle time for shuffle stacking <60 sec

3.Shuffle Stacking count to be precise

Sl.no Item Description Qty Remarks

1 Robot system 1 SCARA Robot reach radius 500mm

2 Industrial PC 1 For Vision Integration

3 Robot with Bin mount table 1 1000 x1000 x800mm

4 Robot Mount column 1

5 Vacuum gripper set For different variant

6 PLC system 1 Siemens

7 Sensor , Relay and Power supply module set

8 Cables and wiring system set

9 Operating Panel HMI 7.1” 1

10 Light curtain 2set

11 Vision system with software 1 set 2 cameras

13 Load sensor 1 For double sheet detection

14 Input/output bin 3set

15 Stabilizer for Scara Robot 1

2.The Shuffling are placed at front bin

8.The total system is monitored and secured by sensors

10.The systems caters for different variant of ring sizes

11.The total system is controlled thru a PLC

12.The vision system is controlled by a IPC

Anticipated Cycle time of shuffle stacking <55sec

Sixth Sense Robotics and Automations Pvt Ltd

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