Monthly Monitoring Report: San Francisco Municipal Transportation Agency (SFMTA) San Francisco, CA
Monthly Monitoring Report: San Francisco Municipal Transportation Agency (SFMTA) San Francisco, CA
Monthly Monitoring Report: San Francisco Municipal Transportation Agency (SFMTA) San Francisco, CA
May 2019
EXECUTIVE SUMMARY
Project Description
The Central Subway Project (CSP) involves construction of a 1.7-mile extension of Muni’s T Third
Line along 4th Street and beneath Stockton Street in downtown San Francisco. The CSP is Phase
2 of the San Francisco Municipal Transportation Agency’s (SFMTA) T Third Light Rail Transit
(LRT) Project. The CSP will extend the T Third Line from the 4th Street Caltrain Station to
Chinatown, providing a direct rapid transit link from the Bayshore and Mission Bay areas to South
of Market, Union Square, and downtown.
Four new stations are being constructed as part of the project—an at-grade station at 4th and
Brannan streets and three underground stations at Yerba Buena/Moscone Center (YBM), Union
Square/Market Street (UMS), and Chinatown (CTS). Four light rail vehicles (LRVs) are included
in the budget for the CSP as part of a larger procurement that will expand the LRV fleet and
includes options for replacement of the entire fleet. Average weekday riders are projected to be
43,521 in 2030.
Project Status
The project has been under construction since February 2010. At the end of April 2019, the project
was 85.03% complete based on expenditures. The one active construction contract: 1300 Stations
and Systems/Trackwork being executed by Tutor Perini Corporation (TPC), was 82.52% complete
based on incurred cost. Substantial completion of this contract was originally scheduled for
February 10, 2018, but the latest master program schedule update forecasts substantial completion
on October 14, 2019, which is 91 days later than the substantial completion forecast in the
December 2018 report. SFMTA’s most recent update of the program schedule forecasts the
Revenue Service Date (RSD) to occur on February 27, 2020, which remains the same from the
prior month’s reporting. This is 428 days later than the required RSD of December 26, 2018 in the
Full Funding Grant Agreement (FFGA).
Separation of design and fabrication of the Automated Train Control System (ATCS) from TPC
(Contract Modification (CMod) #93) has been executed based on Board approval on February 19,
2019. SFMTA is finalizing contract terms and conditions with the ATCS contractor. Meanwhile,
SFMTA received the design from the Radio contractor in April 2019. The responsibility for
installation of both systems remains with TPC.
Table 1 - Core Accountability Items
Project Status: (as reported in SFMTA’s April Original at
Current Estimate:
2019 Monthly Progress Report) FFGA:
Cost Cost Estimate $1,578,300,000 $1,578,300,000
Contingency Unallocated Contingency $74,722,000 $11,724,619
Total Contingency
Contingency (Including Approved $185,500,000 $47,624,266
Contract Changes)
Earned Value (EV): $1,338,546,750 an increase of $9.29 million from March 2019.
Planned Value (PV): $1,553,043,166, a planned decrease of $0.42 million from March 2019.
Actual Cost (AC): $1,341,730,994 an increase of $11.46 million from March 2019.
Cost Performance Index (CPI): 1.00, indicating that the value of completed work is consistent
with the incurred cost.
Contingency
Cost Contingency
The total available contingency (approved contingency less approved contract changes) as of April
2019 was $47,624,266, which is above the minimum required contingency of $25 million.
Additional unallocated contingency of $1.4 million should be available as a result of the final close
out price for the Tunnel Contract. Updated trend summary information was not submitted at the
time of this report. The latest available trend summary report estimated a maximum potential
additional cost increase from claims, denied change order requests, and pending changes of more
than $102 million, which is substantially higher than estimated in prior reporting cycles. The
available contingency is insufficient to cover the current estimate of maximum cost exposure from
claims. SFMTA does not include claims in its forecast of Estimate at Completion.
Schedule Contingency
All contingency in the schedule has been consumed, and there are over 12 months of negative float
from the baseline schedule. The schedule dated April 2019 submitted by SFMTA forecasts RSD of
February 27, 2020, which remains unchanged. SFMTA submitted an FFGA Schedule Extension
letter to the Federal Transit Administration (FTA) on December 6, 2018 with a request to extend
the FFGA RSD to May 26, 2020.
In May 2019, a conference call was held between SFMTA and the Project Management Oversight
Contractor’s (PMOC) System Integration Manager to discuss SFMTA’s responses to the PMOC’s
review of the Rail Activation Plan (RAP). The PMOC will review SFMTA’s draft Rail
Activation/Pre-Revenue Service schedule. A monthly recurring call to discuss the required
documentation for the OP#54 (Readiness for Revenue Operation) was set up to take place while
the PMOC conducts the on-site monthly oversight. The PMOC recommends commencement of the
OP#54 review in the third quarter of 2019, which is approximately 6 to 9 months prior to the
forecasted Revenue Service Date.
The potential increase in claims in recent months continues to be a concern for the PMOC. Claims
and pending/potential contract changes now have a maximum potential impact that is approaching
the value of the remaining contingency in the project budget. While SFMTA continues their focus
on the resolution of outstanding claims, the timing and the amount of a global claim settlement
with the contractor is critical for the completion of the project within project budget and for the
achievement of the Revenue Service on or before the projected date. It is the PMOC’s opinion that
the likelihood of project contingency not being adequate has increased.
SFMTA’s current schedule indicates RSD in February 27, 2020, which is 63 days later than the
RSD forecast, a 2-month slippage mainly due to the delay on the critical path work in CTS for
slurry wall shotcrete at the Headhouse. SFMTA submitted an FFGA Schedule Extension letter to
the FTA on December 6, 2018 with a request to extend the FFGA RSD to May 26, 2020. FTA
issued an approval letter on February 27, 2019. SFMTA is in the process of outlining the detailed
schedule framework of Systems Integration/Testing and Pre-Revenue Services. The Revenue
Service Date may be further revised and go beyond the February 2020 date based on the
development of the Systems schedule fragnet.
The PMOC continued to express concern regarding the on-going unproductive working
relationship between SFMTA and the contractor TPC. SFMTA concurred that the monthly invoice
from TPC continues to be significantly lower than the previous monthly average. This indicates
that TPC is not progressing the work as scheduled, which could be part of TPC’s position on future
claims. Based on the PMOC’s observation of the detailed schedule framework for the Systems
Integration, and the steps required for the Revenue Service outlined in the RAP, as well as the
continuing unproductive relationship between SFMTA and TPC, the likelihood that the RSD may
go beyond the current approved FFGA extension date of May 2020 increases.
SFMTA stated that TPC submitted an offer for a global claim settlement on February 8, 2019 with
an expiration date of February 28, 2019. After a series of meetings and negotiations, SFMTA and
TPC did not reach agreement on a global settlement.
The PMOC continues to be concerned that the time required for SFMTA to make decisions
regarding project issues and to execute contract changes needs improvement. Resolution of issues,
such as approval of traffic control plans (TCPs) for construction at CTS and along 4th Street, are
taking far too long. Also, the execution of planned contract changes for ATCS has taken far too
long. Separation of ATCS from TPC (CMod #93) has been executed based on the Board meeting
on February 19, 2019. SFMTA is finalizing the contract terms and conditions with the ATCS
contractor. Meanwhile, SFMTA received the design from the Radio contractor in April 2019. The
responsibility of installation of both systems are currently with TPC. SFMTA is seeking advice
from the industry and the FTA for review of contract change management and documentation to
develop ways to streamline SFMTA’s process.
An Acting SFMTA Transit Director was appointed in November 2018, who was then appointed
as the new Transit Director in May 2019. The Director of Transportation resigned on April 29,
2019. He will serve out his contract, which will expire on August 14, 2019. The recruitment process
for a new Director of Transportation is continuing. It is the PMOC’s recommendation that SFMTA
present a Succession Plan to the FTA regarding the process of transitioning from the current
Director to the new Director of Transportation. It is critical to ensure the institution knowledge of
the CSP retained in the program, especially for the upcoming global settlement with TPC. SFMTA
indicated the Director of Transportation is prioritizing backfilling the position of the CSP
Director.
SFMTA appointed a full-time Systems Integration and Testing manager in December 2018.,
SFMTA submitted the updated Project Management Plan (PMP) in April 2019, which includes
an updated Rail Activation Plan. The PMOC has reviewed the RAP and is in the process of
discussing the comments with SFMTA.
TABLE OF CONTENTS
A. PROJECT STATUS ......................................................................................................................................... 1
B. PROJECT MANAGEMENT PLAN AND SUB-PLAN IMPLEMENTATION.......................................... 5
C. PROJECT MANAGEMENT CAPABILITY AND CAPACITY ................................................................. 5
D. PROJECT COST STATUS ............................................................................................................................. 6
E. PROJECT SCHEDULE STATUS ................................................................................................................ 12
F. QUALITY ASSURANCE AND QUALITY CONTROL ............................................................................ 16
G. AMERICANS WITH DISABILITIES ACT (ADA) COMPLIANCE ....................................................... 17
H. SAFETY AND SECURITY ........................................................................................................................... 17
I. PROJECT RISK, RISK MANAGEMENT, AND RISK MITIGATION................................................... 18
J. ACTION ITEMS AND RECOMMENDATIONS ....................................................................................... 19
TABLE OF TABLES
TABLE 1 - CORE ACCOUNTABILITY ITEMS .............................................................................................. ES-I
TABLE 2 - FORECAST CONSTRUCTION COMPLETION DATES FOR CSP WORK PACKAGES........... 2
TABLE 3 - BUDGET AND CONTINGENCY STATUS FOR CENTRAL SUBWAY PROJECT1 .................... 9
TABLE 4 - PROJECT FUNDING, AS OF JANUARY 2019................................................................................. 12
TABLE 5 - SCHEDULE MILESTONES ................................................................................................................ 14
TABLE 6 - CONSTRUCTION SAFETY DATA .................................................................................................... 18
TABLE 7 - SFMTA ACTION ITEMS FOR CENTRAL SUBWAY PROJECT ................................................. 20
TABLE 8 - ACTIVE PMOC RECOMMENDATIONS ......................................................................................... 21
APPENDICES
APPENDIX A. LIST OF ACRONYMS ............................................................................................................ A-1
APPENDIX B. SAFETY AND SECURITY CHECKLIST ............................................................................. B-1
APPENDIX C. PROJECT MAP AND OVERVIEW ....................................................................................... C-1
APPENDIX D. TOP PROJECT RISKS ............................................................................................................ D-1
APPENDIX E. ROADMAP TO REVENUE OPERATIONS ......................................................................... E-1
APPENDIX F. LESSONS LEARNED .............................................................................................................. F-1
APPENDIX G. CONTRACT STATUS ............................................................................................................ G-1
A. PROJECT STATUS
Design
Design is complete.
Construction
Contract 1250 (UR #1). This completed contract relocated utilities within the footprint of the
proposed Yerba Buena/Moscone Center (YBM) Station.
Contract 1251 (UR #2). This completed contract included the relocation of utility lines within the
footprint of the proposed Union Square/Market Street (UMS) Station and temporarily rerouted
existing trolley coach lines around the construction zone.
Contract 1252 Tunnel. This completed contract included the construction of 1.5 miles of twin
tunnels excavated by tunnel boring machines (TBM) and construction of the tunnel portal, retrieval
shaft, and five cross-passages. Final completion has been achieved, and final contract close out is
now underway. San Francisco Municipal Transportation Agency (SFMTA) presented the final cost
data for the contract at the August 2018 Quarterly Progress Review Meeting (QPRM). Not
including costs of extra work paid from non-project sources, the final cost of the Central Subway
tunneling work is $233,511,253, compared to the most current estimate at completion of
$234,967,069. When SFMTA reconciles the final contract cost with the program budget, about
$1.4 million in additional unallocated contingency should be available as a result of the final cost
of the tunneling work being well below the current allocated budget for the work. The final cost
of the tunnel work was not reflected in SFMTA’s April monthly progress report and is not reflected
in cost tables presented in this report. Final close out of the contract is awaiting receipt of
information from the contractor on how the payments received have been distributed to
subcontractors.
Contract 1300 (Combination of UMS, CTS, YBM, and STS). This contract includes the
construction of three underground stations, one surface station, all surface works required for the
installation of Light Rail Transit (LRT) between 4th and King streets and the tunnel portal, and all
LRT track and systems components. As of the end of April 2019, the construction of the Stations
and Surface, Track, and Systems (STS) Contract was 82.52% complete based on cost and 84.1%
complete based on the value of completed construction.
The forecast date for completion of construction for each work package is shown for the April
2019 and March 2019 schedule updates in Table 2.
Union Square/Market Street Station (UMS): Concrete pours for interior wall and slabs continued
throughout the station. The contractor continued installing corridor ductwork, fire dampers, and
mechanical dampers at the intermediate Strut level. The installation of escalators No. 4, 5, and 6
is underway. The installation of Mechanical, Electrical, and Plumbing (M/E/P) and fire protection
components continued throughout the station. The contractor made progress installing the unistrut
for ceiling panels, overhead conduits, and LED artwork. The contractor restored water and power
to the florist booths on Stockton Street near Geary Street.
Chinatown Station (CTS): The structural concrete work continued at the concourse level inside
the cross-cut cavern. The installation of M/E/P and fire protection components continued
throughout the station. The shotcrete for slurry walls, the drain mat, and waterproofing of the
platform level at the Headhouse continued. The work continued on the platform level. The street
work and monitoring and surveying activities are ongoing. The installation of the lattice girders
and the rebar continued for the north egress tunnel.
Yerba Buena/Moscone Station (YBM): The contractor began installing glass handrails at the
Station Concourse level. The installation of M/E/P components, interior walls, stairs, escalators,
and elevators are underway throughout the station. Installation of escalators No. 3 and 4
continued. The concrete work at the main entrance of the station is underway. Water leaks continue
to be an issue, with repair work ongoing. A report related to mitigation of water leaks is under
review. SFMTA continues managing the ongoing water intrusion into the YBM structure to avoid
further delays to construction of the station.
Surface, Track, and Systems (STS): The traction power conduit and other electrical conduit
installation inside the tunnel continued. The tunnel lighting installation has begun. Installation of
walkways, track, and plinth construction inside the tunnel continued. Very little work is ongoing
on the surface section of the alignment on 4th Street due to continuing issues with unresolved
requirements for traffic control for street restoration. SFMTA is still awaiting an Encroachment
Permit from the California Department of Transportation (Caltrans) for work at the Interstate 80
off-ramp at Bryant Street. However, Caltrans agreed to provide a permit for the rail work separate
from the minor striping work that is awaiting environmental clearance.
Systems and Track
Separation of Automated Train Control System (ATCS) from Tutor Perini Corporation (TPC)
(Contract Modification (CMod) #93) has been executed based on the Board meeting on February
19, 2019. Separation of Radio from TPC (Proposed Contract Change (PCC) #300) was processed
in the March 19, 2019 Board meeting. The responsibility of installation of both systems are
currently with TPC.
Work on track had been suspended pending delivery of new track to replace the non-conforming
track supplied by the contractor. The track was delivered at the end of October and is stored on 4th
Street. Installation of the replacement track continues. SFMTA retained ownership of the non-
conforming rail and is working with project representatives for the Sacramento Streetcar project
to potentially transfer ownership of the rail for use on that project.
Tunnel Work
The electrical subcontractor continues to progress the installation of conduits and Overhead
Contact System (OCS) support equipment in the tunnels.
CPUC
The California Public Utilities Commission (CPUC) is participating in the various safety meetings,
including the Safety and Security Certification Review Committee (SSCRC) and Fire and Life
Safety Committee (FLSC) meetings. Representatives of the CPUC also regularly attend the
SFMTA/Federal Transit Administration (FTA) QPRMs, and were in attendance at the May 16,
2019 QPRM. The FLSC is working to approve items on the certifiable items list for the Stations
Contract. SFMTA has expressed concern that CPUC may have insufficient staff to witness the
required safety tests for CSP, which could further delay the Revenue Service Date (RSD). This
potential risk is being monitored in the risk register, and mitigation strategies have been identified.
Real Estate
SFMTA has acquired all project right-of-way, and all commercial and residential relocations are
complete.
Agency Staff
The CSP Program Director, John Funghi, left the project effective February 1, 2018. Albert Hoe,
the Deputy Program Director was appointed as the Acting Program Director. Recruiting for this
key project staff position is continuing. SFMTA reports that this position will also be in charge of
ongoing planning efforts regarding possible extension of the T-line to the north and/or west. The
PMOC will continue to monitor agency efforts to fill the Program Director position.
The director of SFMTA Operations has retired and an acting Director has been assigned. The CSP
management staff is working with the Acting Transit Director to identify staff resources to work
on the start-up and testing process. SFMTA also intends to secure support services from a
consultant to supplement the assigned Operations Division staff. In December 2018, SFMTA
appointed a full-time Systems Integration and Testing manager, which is critical to complete the
plan for testing, commissioning, training, and start-up activities for the project.
Contractor Staff
There were no changes in the contractor’s management staff.
In the April 2019 Monthly Progress Report (MPR), SFMTA estimates the total cost impact of
potential changes to the 1300 Contract at $19.9 million, compared with $18.7 million in March
2019, an increase of about $1.2 million. The resulting contingency of just under 2% of
potential remaining cost on the 1300 Contract after potential changes are accounted for is
likely insufficient, and additional contingency will probably need to be allocated to this
contract prior to completion. The available unallocated contingency and excess contingency
for other elements of the program will be sufficient to allow on-budget completion of the CSP
if SFMTA’s estimate of pending changes is accurate. However, numerous claims from TPC
may consume the available contingency if not settled for less than the claimed amounts.
Table 3 shows the overall budget, trends, and contingency status for the entire Central Subway
program. The Budget Forecast Variance, which reflects the total remaining contingency after the
cost of trends is accounted for, is 13.3% of the potential remaining spending. In the opinion of
the PMOC, this contingency would be sufficient to provide a reasonable confidence in an on-
budget completion of the project if contractor claims were in the typical range of costs for
projects of this size. Note that the values in Table 3 reflect the project status as of the end of April
2019 as reported in SFMTA’s latest MPR. Claims and denied CORs are not included in the cost
forecast in Table 3. As of June 12, 2019, SFMTA estimated the cost exposure from claims at $47.4
million.
program contingency. Unless the claims are settled for less than the claimed amount, there is a risk
that the program budget could be exceeded.
The Trend Log showed the following trend items with potential cost increases in excess of
$250,000.
1. # 24 - Change to grade 50 steel from specified grade 70 steel (due to availability issues) -
$572,884
2. # 36 - Extra trucking costs for contaminated soil at CTS - $2,274,225
3. # 39 - Harder rock than anticipated for CTS slurry wall excavation - $2,290,471
4. # 61 - Delays to installation of tangent piles at UMS - $627,081
5. # 176 - UMS Garage underpinning requirements - $732,157
6. # 192 - 12-inch waterline at UMS, added scope - $336,236
7. # 193 - Sewer line conflict at UMS - $495,001
8. # 246 - UMS art glass installation requirements - $270,001
9. # 272 - Obstructions to jet grout placement at UMS - $3,1,35,764
10. # 341 - Change in track switch machine manufacturer at STS - $347,670
11. # 399 - Additional monitoring instruments at CTS - $429,777
12. # 466 - Extra work to prepare existing tunnel - $399,000
13. # 528 - Additional traffic control requirements for STS work package - $1,032,302
14. # 537 - Cost of changes to the design of CTS to accommodate the plaza requested by the
community - $2,759,569 (paid from non-project funds)
15. # 543 - Change in construction sequence at CTS - $250,001
16. # 546 - Additional 12-inch water line work at YBM - $254,106
17. # 580 - Missing conduit between manholes at UMS - $250,001
18. # 592 - Extra excavation costs for rock at CTS - $450,001
19. # 636 - Changes in emergency vent design (all stations) - $500,001
20. # 644 - Contractor-claimed change in contract requirements for pre-loading permanent
struts at UMS - $1,853,352
21. # 695 - Change in scope for slip-lining of 78-inch sewer on 4th Street - $800,016
22. # 840 - Change in drain piping details at UMS - $313,854
23. # 892 - Temporary drainage to re-direct water off new ramps at UMS - $261,851
24. # 1052 - Change in design for BART elevator at UMS - $400,000
25. # 1099 - Extra costs for Sequential Excavation Method (SEM) excavation at CTS due to
tunnel segments being 5 feet long - $1,480,001
26. # 1117 - Extra costs due to concrete obstruction at CTS south platform cavern - $451,688
27. # 1152 - Extra costs for tying wall reinforcing into invert slab at UMS - $359,905
28. # 1175 - Time impacts due to power pole conflict during demolition at CTS - $520,000
29. # 1268 - Revised reinforcing steel for headhouse invert at CTS - $1,147,356
30. # 1378 - General claimed extra costs for SEM work at CTS - $3,520,001
31. # 1424 - Extra work due to changes in form-savers and couplers at roof to wall
connection at YBM - $250,001
32. # 1479 - Large volume of water inflow at end of probe - $300,000
33. # 1485 - Conflict between YBM headhouse column reinforcing steel and temporary struts
- $298,912
34. # 1509 - unidentified duct bank removal at YBM - $264,013
35. # 1571 - Increase in allowance for Dispute Review Board (DRB) costs - $1,296,364
36. # 1606 - Claim of defective specifications at YBM - $2,500,001
37. # 1669 - Extra quantity of compensation grouting material all stations - $775,000
38. # 1670 - Differing site conditions at CTS - $2,280,001
39. # 1766 - Changes in finishes at UMS Ellis Street entrance - $300,001
40. # 1785 - Extra costs for design changes at UMS - $2,668,575
41. # 1885 - Change in structural reinforcement requirements in CTS headhouse - $1,000,001
42. # 1886 - Addition of horn and strobe lights for fire alarm at UMS - $288,976
43. # 1914 - Extra costs to transport excavated soil to Ox Mountain - $1,621,173
44. # 1936 - CTS COR 1568 Elevators 1 and 2 Rotunda - $258,279
45. # 1971 - STS CCC 107 UCMOD 093 ATCS - $14,600,000
46. # 1993 - CTS COR 1717 All Stations – Exterior - $3,638,400
47. # 2028 - CTS CMod 092 – Delay PCC 233 - $1,000,001
48. # 2055 - CTS COR 1743 Stair 1 & Escalators 1 - $542,484
49. # 2061 - UMS CMod 116 COR 1788 - $899,852
The estimated cost impacts of several large trends have been revised downwards by SFMTA since
2018.
In addition to these large potential cost increases, the Trend Log includes the following major cost
savings:
1. Deletion of compensation grouting bid items at YBM - ($1,833,869)
2. Deletion of the Air Replenishment System (ARS) - ($4,689,000)
3. Replace specified Closed Circuit Television (CCTV) equipment with alternate for all
stations - ($1,600,000)
Funding
Federal, state, and local project funding and expenditures are shown in Table 4. The awarded
funding now represents 96.1% of the project budget.
Table 4 - Project Funding, as of April 2019
Committed Awarded
Source
($1,000) ($1,000)
Federal
New Starts 942,200 942,200
Congestion Mitigation 41,025 41,025
Federal Subtotal 983,225 983,225
State
TCRP 14,000 14,000
State RIP 88,000 12,498
Prop. 1B / PTMISEA 307,792 307,792
Prop. 1A / HSR 61,308 61,308
State Subtotal 471,100 395,598
Local
MTA 0 475
Prop. K Sales Tax 123,975 137,727
Local Subtotal 123,975 138,202
Project Total: 1,578,300 1,517,025
additional time from May 20, 2018 to the forecast substantial completion date of October 14, 2019
is the subject of disputes and claims, which are being addressed through a DRB.
Thus far, resolution on the claims has not been reached. The contractor is pushing for a “global
settlement” that awards it significant additional time and associated extended overhead costs.
SFMTA is considering the contractor’s latest offer of a global settlement, which includes a firm
commitment to complete the project on an agreed date.
The schedule for installation and testing of the ATCS is the subject of major delay claims, and it
is uncertain how delays to the ATCS work could impact the project critical path. SFMTA received
an updated schedule from the train control supplier and added other activities to produce a
preliminary ATCS schedule. This schedule indicates that the ATCS work can be completed in
October 2019, leaving about four months for ATCS testing and over four months for SFMTA
commissioning work prior to the February 27, 2020 forecast for RSD.
The critical path for the construction work still flows through the CTS headhouse concrete work,
electrical activities, STS start-up and testing, commissioning, and pre-revenue activities. Work at
UMS is close to the critical path so that any delays at UMS or time-savings at CTS may cause a
change in the critical path.
SFMTA and TPC have been establishing Big Hairy Audacious Goals (BHAGs) as a way to focus
the project team’s attention on advancing project work and to encourage teamwork among SFMTA
and TPC staff to removing barriers to completion of the work. In the opinion of the PMOC, the
BHAGs continue to be missed and are of questionable value in mitigating delays.
Schedule Contingency Management criteria were developed from the FTA Risk Assessment prior
to entry into Final Design (FD). Minimum schedule contingency levels at various project
milestones or “Hold Points” were agreed to with SFMTA at Risk Workshop #4, held in 2009. The
FTA recommended schedule contingency for the current stage of the project is 4.0 months. The
current schedule reflects about 13 months of negative buffer float. Applying the recommended
schedule float to SFMTA’s current RSD forecast yields a RSD estimate of May 2020. SFMTA has
requested to extend the FFGA RSD to May 26, 2020.
1300 Contract
UMS
• Complete installation of sidewalks and pedestrian ramps north of Market Street
SFMTA Central Subway Project Page 14
PMOC Monthly Monitoring Report May 2019
CTS
• Complete rail installation at the platform cavern
• Completion of concourse-level, intermediate, and mezzanine level slabs in the headhouse
• Complete placement of final linings in the crossover and platform caverns
• Complete concourse slab at crosscut cavern interior walls and floors
• Continue construction of crosscut cavern headwall and slab
• Install M/E/P at headhouse and platform levels
• Complete collar and upper lid for north egress shaft
• Complete electrical vault and ductbanks
• Begin street utility work on Washington Street
• Complete sewer tie-ins on Stockton Street
• Abandon dewatering wells on Stockton Street
YBM
• Continue installation of mechanical and electrical equipment throughout station
• Continue construction of stairs and concrete work within the station box and emergency
egress stairs
• Continue interior finishes work throughout the station
• Complete installation of artwork in headhouse concourse
• Install sculpture at surface level
• Complete escalators 3 and 4
• Install cabs for elevators 1and 2
STS
• Complete OCS pole installation
• Complete street reconstruction, installation of trolley coach OCS, and traction power
equipment at the 4th and Bryant intersection
• Complete pavement renovation work at the intersections of 4th Street at the Brannan
Street and 4th Street and King Street
• Continue track work installation
• Construct tunnel walkways
• Continue construction of surface level station at Brannan Street
• De-assign ATCS subcontract work from the 1300 Contract and finalize detailed schedule
for ATCS completion
• De-assign Radio System subcontract work from the 1300 Contract
• Continue installation of electrical conduits in tunnels
• Continue pulling traction power cables along 4th Street
The PMOC expects to attend the following meetings:
• Weekly Management (June 10, 2019, July 8, 2019, and August 5, 2019)
• Weekly Contract 1300 Construction Progress Meetings (June 11/12, July 9/10, and
August 6/7, 2019)
• CSP PMOC Status Meetings (June 12, July 9, and August 6, 2019)
• CSP Risk Management Meeting (June 12, July 9, August 6, 2019)
• FTA/QPRM (August 7, and November 9, 2019)
The quality concerns for the 1300 Stations Contract identified in the SFMTA June 2018 monthly
report included issues identified in the previous month. A key activity for SFMTA is to determine
the causes for acceptance of non-conforming rail during the submittal review process and at
delivery of the rail to the project site.
The PMOC continues to recommend that SFMTA complete its review of its QA procedures
and process to determine how the non-conforming rail was accepted and installed for a
significant portion of the alignment before the issue was identified. The PMOC also
recommends that SFMTA assess its design control procedures to identify how to avoid
conflicting requirements for specified materials in different portions of the specification.
The previous Quality Assurance Manager (QAM) was conducting a surveillance of quality control
related to the water leaks that have appeared in the YBM station. The status of that surveillance
has not been reported. The PMOC recommends that the new QAM follow up on the status of
this audit.
As of April 30, 2019, TPC’s Quality Manager had filed 455 CNCRs (eight new since March). Five
new items were under review (three less than March), 18 other items had responses identified but
not yet approved (two less than March), the proposed responses to 27 items were disapproved
(nine more than March), and 34 items had approved responses that were not yet implemented (one
more than March). In addition, 323 items were closed (no change from March) and 47 items had
been voided (two more than March).
Security Conformance Checklist were approved and 31 items required follow-up responses from
the SFMTA construction team. Twelve items were under review by the committee. The San
Francisco Fire Department (SFFD) regularly attends the now combined FLSC and SSCRC
meetings.
Construction Safety
There were no recordable incidents on the project in the month of April. The performance metrics
relating to accidents per working hour remain well below the OSHA goals for similar construction.
The current incident statistics for the project are shown in Table 6.
Table 6 - Construction Safety Data
Through April 2019 No. of Incidents Incident Rate2 Goal
1300 Contract
OSHA Recordable Accidents 20 1.11 <3.4
Job Transfer/Restricted Duty Incidents 0 0.00 NA
Lost Time Incidents 5 0.28 <1.6
Total Incidents 25 1.39 NA
Hours Worked 3,588,789
2
OSHA incident rate = incidents x 200,000/hours worked.
work that includes changes to the contract documents without an executed CMod, which
may delay future work. SFMTA noted that its standard procedures for contract
modifications lead to delays in execution of all changes.
• The meeting proceeded with routine updates to previously identified risks. Risks
associated with underground mining at CTS are nearing retirement, pending completion
of the final lining of the platform and cross-cut caverns.
• CSP’s new quality manager noted that there has been an increase in NCNs, which are
issued when the contractor fails to issue a CNCR.
• Initial ratings were developed for a new risk that had been identified at previous risk
mitigation meetings:
o Systems elements not working properly – rated high for probability and cost
impact and medium for schedule impact, resulting in a rating of 8.
The PMOC encourages SFMTA to continue to identify new risks associated with the
coordination of design and installation of upcoming building finishes and M/E/P and systems
work, as the major risks associated with civil work and related differing site conditions are
being retired.
SFMTA has been applying updated schedule risks to a Monte Carlo analysis of the program
schedule in order to establish a range of likely construction completion dates and revenue service
dates. SFMTA provided an updated report on the schedule risk assessment to the PMOC as part
of the schedule workshop conducted in November. SFMTA finalized its risk assessment and
submitted a letter to the FTA requesting an extension to the RSD to May 26, 2020.
(Note: All closed items are removed a month after being closed. Changes to open items since last update are indicated in italics.)
Category Key:
C – Cost PMP – Project Management Plan S - Schedule
CH – Change Management QA – Quality Assurance SC - Scope
FMP – Fleet Management Plan RA – Risk SS - Safety
IRP – Independent Review Panel RE – Real Estate T – Tech. Cap. & Cap.
Does the grantee update the Y The PMOC found the revised matrix in
safety and security responsibility the SSMP, Rev. 1, 02/08/11, to be
matrix/organizational chart as compliant.
necessary?
Has the grantee allocated Y
sufficient resources to oversee or
carry out safety and security
activities?
Scope
Description: The CSP will extend the Third Street Light Rail line from the Caltrain
station at Fourth and King streets to Chinatown. It was incorporated in
the FEIS/FEIR on the Third Street Light Rail project published in
December 1998, but FTA did not include the CSP in the Record of
Decision (ROD) issued in March 1999. A ROD for the CSP, however,
was issued by FTA on November 26, 2008, and the U.S. Department
of Transportation and FTA determined that the requirements of the
National Environmental Policy Act (NEPA) of 1969 were satisfied for
the CSP. The environmental record for the CSP is included in the
Final Supplemental Environmental Impact Statement (SEIS), Volume
II, dated July 11, 2008 and the Final SEIS, Volume I, dated September
23, 2008. These documents present the detailed statement required by
NEPA and U.S.C. 5324 (b). SFMTA requested authority to enter
Preliminary Engineering (PE) in March 2002 and submitted a Project
Management Plan (PMP) in June 2002. FTA approved entry into PE
in July 2002. Approval to enter Final Design (FD) was granted by
FTA on January 7, 2010. The Full Funding Grant Agreement (FFGA)
was signed on October 11, 2012.
Guideway: The length of the CSP will be 1.7 miles of double-tracked line.
Stations: The CSP includes three subway stations and one surface station.
Additional Facilities: The CSP does not include any ancillary facilities.
Vehicles: The CSP Service Plan dated October 2009 clarified that four vehicles will
be required. Vehicle manufacturing is underway and SFMTA has
identified the four vehicles that will be considered to have been partially
funded with CSP grant funds.
Ridership: 43,521 Average Weekday Riders are projected in 2030.
Schedule
07/02 Approval Entry to PE 2016 Estimated Rev Ops at Entry to PE
01/10 Approval Entry to FD 2018 Estimated Rev Ops at Entry to FD
10/11/12 FFGA 2018 Estimated Rev Ops at FFGA
02/27/2020 Revenue Operations Date at date of this report
84.2% Percent Complete Based on Progress (April 30, 2019 data)
Cost
$764 million Total Project Cost ($YOE) at Approval Entry to PE
$1,578 million Total Project Cost ($YOE) at Approval Entry to FD
$1,578 million Total Project Cost ($YOE) at FFGA signed
$TBD million Total Project Cost ($YOE) at Revenue Operations
$1,578 million Total Project Cost ($YOE) at date of this report including $0.00 in Finance
Charges
$1,330.3 million Amount of Expenditures at date of this report from Total Project Budget of
$1,578 million
84.3% Percent Complete based on Expenditures at date of this report
$11.74 million Unallocated Contingency remaining
$47.86 million Total Project Contingency (allocated and unallocated contingency as
reported by CSP)
$25 million Minimum Total Project Contingency revised on September 5, 2012 PMOC
review of Contingency Management Plan
Minimum
Revised
AT HOLD POINTS QTR Contingency
Levels
Levels
Risk 253 – Insufficient resources are available to complete the work as planned. Thus far, crew
shortages have not been experienced. However, there are concerns about the adequacy of the
electrical subcontractor’s resources. As M/E/P work ramps up at UMS and CTS, resources for the
work may become a concern.
Risk 238 – Quality program is ineffective in processing non-conformance items causing schedule
impacts. The SFMTA QAM conducted a review of potential causes of water leaks at YBM and
concluded that there is no evidence of a failure in the QA/QC process. There is a concern that TPC
is refusing to issue CNCRs when non-conforming work is identified. This or a similar risk was
realized when it was discovered that non-conforming rail for the project had been approved
through the submittal process, delivered to the project, and installed over portions of the alignment.
SFMTA’s new QAM has started an effort to reduce the time for CNCRs to be issued, dispositioned,
approved, and closed. The QAM also noted that there has been an increase in issuance of NCNs,
which raises a concern about the effectiveness of the contractor’s quality program.
Risk 205 – Prolonged time to execute contract modifications may lead to poor relations between
the REs and the contractor. This risk continues to be a concern. A few additional CMods, including
some large cost increases, have been issued over the past two months. SFMTA continues to focus
on speeding up the process of evaluating the justification for CMods and completing the
negotiation process on price and time impacts with TPC. Additional staff has been assigned to
processing CMods, and the agency is reviewing its procedures for modifying all contracts to
identify opportunities to streamline the process. However, internal SFMTA procedures continue
to extend the time required to execute CMods.
Risk 229 and 230 – Risk that contractor and SFMTA systems testing and commissioning will take
longer than currently planned. SFMTA has delivered to the PMOC a more detailed schedule for
ATCS, which includes the contractor’s system tests. SFMTA still needs to complete a more
detailed commissioning schedule that includes identification of required testing and the
responsibilities for witnessing and approving the tests. SFMTA is working to bring on a Testing
and Commissioning Manager to lead this effort and is coordinating with Muni’s Operations
department on the job description and hiring process, which has taken much longer than planned.
SFMTA also plans to obtain consultant support for the testing and commissioning process in
addition to the services of staff assigned from SFMTA Operations. The Start-up and Testing staff
members have not started work on the project.
Risk 254 – CPUC has insufficient staff to witness required testing. This risk of delays due to
insufficient CPUC staffing continues to be a concern. SFMTA has identified having CPUC audit
tests conducted by others as a possible mitigation measure. SFMTA is working with CPUC to
advance the certification process that must be completed in advance of testing.
The PMOC recommends that SFMTA focus on updating the risks and mitigation strategies
to reflect the transition of the work from excavation and major structural supports to M/E/P
and systems installation and testing. A specific risk of delays due to contractual issues with the
ATCS system would also appear to be a concern.
Testing
Finalize/update TBD 05/15/2019 TBD Project is in construction, with RSD about 1.5 years in
Systems Integration the future. This item is critical.
Test (SIT) Plan
Prepare Schedule for 06/01/2018 10/01/2018 11/07/2018 Initial testing, commissioning, and start-up schedule
Testing (update) has been completed. An updated Rail Activation Plan
with more detailed testing plans and schedules is
being prepared by the Rail Activation Manager in
conjunction with the newly appointed Start-up and
Testing Manager. This item is becoming critical.
Finalize Test TBD 05/15/2019 TBD Project is in construction, with RSD about 1.5 years in
Procedures the future.
Conduct System 08/13/2019 12/15/2019 TBD Project is in construction, with RSD about 1.5 years in
Integrated Testing the future.
with trains, including
procedures and reports
Complete Testing 12/01/2019 12/15/2019 TBD Project is in construction, with RSD about 1.5 years in
Reports the future.
Operating Plan, Rules, and Training
Finalize Operating 03/15/2019 03/29/2019 TBD Project is in construction, with RSD about 1.5 years in
Plan the future. SFMTA’s latest two-year operating budget
includes start-up of CSP.
Finalize/revise SOPs, 03/27/2019 06/09/2019 TBD Project is in construction, with RSD about 1.5 years in
manuals, and rulebook the future.
as applicable
Operations Manuals 05/11/2019 06/09/2019 TBD Project is in construction, with RSD about 1.5 years in
the future.
Staffing and 3/ TBD TBD Project is in construction, with RSD about 1.5 years in
Operations Plan the future.
Roadmap to Revenue Operations - Central Subway Project, San Francisco Municipal Transportation
Agency – DRAFT
Actual
Estimated Start Estimated
Description Completion Notes
Date Completion Date
Date
Training of O&M 10/23/2019 10/29/2019 TBD Project is in construction, with RSD about 1.5 years in
personnel the future.
Emergency response 10/23/2019 10/29/2019 TBD Project is in construction, with RSD about 1.5 years in
plan, training, and the future.
drills
Facility and Right-of-way Maintenance Plan, Equipment, Facilities, and Training
Maintenance 06/10/2019 06/29/2019 TBD Project is in construction, with RSD about 1.5 years in
Schedules and the future.
Procedures
Spare Parts 05/01/2019 07/30/2019 TBD Project is in construction, with RSD about 1.5 years in
Requirements the future.
Maintenance Manuals 10/22/2019 11/05/2019 TBD Project is in construction, with RSD about 1.5 years in
the future.
Maintenance Training 11/06/2019 11/15/2019 TBD Project is in construction, with RSD about 1.5 years in
the future.
Pre-Revenue Operations
Finalize and/or update 04/02/2015 03/01/2019 TBD The second draft with additional detail and a schedule
RAP and/or Pre- for testing and pre-revenue activities was submitted
Revenue Operations with the 2017 update of the PMP. An updated plan is
Plan being prepared by the Rail Activation Manager in
conjunction with the newly appointed Start-up and
Testing Manager.
Implement Rail 01/01/2019 12/25/2019 TBD Project is in construction, with RSD about 1.5 years in
Activation Committee the future.
Develop/revise SSPP Ongoing 10/31/2015 10/31/2015 CPUC triennial review conducted in October 2015
& Security Plan concluded that SFMTA “has a comprehensive System
(approved by State Safety Program Plan (SSPP) and has made significant
Safety Oversight progress in executing that plan.”
(SSO))
Roadmap to Revenue Operations - Central Subway Project, San Francisco Municipal Transportation
Agency – DRAFT
Actual
Estimated Start Estimated
Description Completion Notes
Date Completion Date
Date
FTA Office of Safety TBD TBD TBD Project is in construction, with RSD about 1.5 years in
& Security Readiness the future.
Review
PMOC OP-54 TBD TBD TBD Project is in construction, with RSD about 1.5 years in
Readiness for Revenue the future.
Operations Review
Report, Phase I
Conduct Operational TBD TBD TBD Project is in construction, with RSD about 1.5 years in
Hazard Analysis the future.
(OHA) and resolve
other hazards/
vulnerabilities
Pre-Revenue 11/16/2019 12/26/2019 TBD Project is in construction, with RSD about 1 year in
Operations the future.
Public Outreach
Develop Safety 01/07/2019 02/15/2019 TBD Project is in construction, with RSD about 1.5 years in
Outreach Plan the future.
Provide Community 03/22/2019 12/10/2019 TBD Project is in construction, with RSD about 1.5 years in
Outreach the future.
Grand Opening Plan 11/08/2018 09/15/2019 TBD Project is in construction, with RSD about 1.5 years in
the future.
Construction Close Out
Close Out of Non- Ongoing 12/25/2019 TBD NCRs are tracked and closed prior to follow-on work.
Conformance Reports Final closure of NCRs expected as of final completion
date of 1300 Contract.
Punch List Complete 07/26/2019 12/25/2019 TBD Punch list completion expected at final completion of
1300 Contract.
Certificates of 06/01/2019 07/28/2019 TBD
Occupancy/Substantial
Completion
Roadmap to Revenue Operations - Central Subway Project, San Francisco Municipal Transportation
Agency – DRAFT
Actual
Estimated Start Estimated
Description Completion Notes
Date Completion Date
Date
Roadmap to Revenue Operations - Central Subway Project, San Francisco Municipal Transportation
Agency – DRAFT
Actual
Estimated Start Estimated
Description Completion Notes
Date Completion Date
Date
Document 07/29/2019 12/25/2019 TBD
Workarounds/Open
Items List
Verify emergency 11/25/2019 12/25/2019 TBD
drills, tabletops,
training, etc. are
completed
SSO final 11/13/2019 12/24/2019 21 days before RSD - Check against latest regulations.
certification/signature
Revenue Service
Target Revenue - 2/27/2020 Current forecast RSD.
Service Date
FFGA Revenue - 12/26/2018
Service Date