TL to TL =

he = 194 2427 he = 194

O/D = 1000
* *
R = 1000 r = 100

1000 968

e = 16
1750
t = 16

Overall length,L =
2815
12
117.72
Operating Wt, W= 2 Ton
3
Actual Volume, V= 2.26 m . Vertical

INPUT OUTPUT
3
Capacity: 2 m . Shell thickness 16 mm
Gas : Nitrogen Dished end thickness 16 mm
Operating pressure: 16 kg/cm2(g) Hydrostatic test pressure: 27.59 kg/cm2(g)
2
Design Pressure: 20 kg/cm (g) Overall length 2815 mm
0
Operating Temperature: 50 C Length of Dished end,he 194 mm
Joint efficiency: 85 % Length TL to TL : 2427.45 mm
Outside Diameter: 1000 mm Actual Volume: 2.26 m3.
Corrosion Allowance : 1.5 mm Operating weight : 2 Ton
Wind Pressure: 194.2 kg/m2 Check for Dimensions: OK
Radiography of Butt Welds: 10 % Plate thickness for dished end: 16 mm
Design Code : BS:5500 Design for Shell thickness: OK
Pressure Range of Cyclic Variation: 10 Check for Combined Loading: TRUE
No. of Cycles: 1,000,000 Cycles. Disgn Check of Shell thickness at Test Condition: OK -
Type of Vessel: Horizontal Check for Principal Stress OK -
INPUT TO BE VARIED BASED ON OUTPUT CONDITION: Inside Diameter of Vessel. I/D 968 mm
Inside knuckle Radius, r 100 mm Empty weight of Vessel: 1.51 Ton
Inside Spherical Radius, R 1000 mm Wheather 100% 0r 10% Radiography Required? 100% RADIOGRAPHY REQD.
Material of Construction: SA 516 GR. 60 SA 516 GR. 70
SA 516 GR. 60
NOZZLE DETAILS:
DESCRIPTION MARK SIZE MATL.STD THICKNESS(mm) RESULT
MANHOLE N1 500 ASTM A 106 26.19 OK
t
PAD PLATE DETAILS for NOZZLE NECK N1:
p
Thickness of shell, t = 16 mm
Thickness of Pad Plate, p = 20 mm
w
Width of Pad Plate , w = 100 mm
Value of H = 119.5397423 mm
Width of Pad Plate , w > H/2 OK
Thickness of Pad Plate, p<40 mm OK
Thickness of Pad plate, p ≥ t/4 OK NOZZLE MARKED AS N1
Test result on thickness & width of Pad Plate TRUE

NOTE : IF TEST RESULT IS APPEARED AS "FALSE" , VARY THE THICKNESS

OF PAD PALTE AND/OR WIDTH OF PAD PLATE.

NOZZLE DETAILS:
DESCRIPTION MARK SIZE MATL.STD THICKNESS(mm) RESULT
I/L,O/L & SPARE N2,N3,N4 100 ASTM A 106 8.56 OK

PAD PLATE DETAILS for NOZZLE NECK N2,N3 & N4:

Thickness of shell, t = 16 mm Size
Thickness of Pad Plate, p = 12 mm thickness
Width of Pad Plate , w = 150 mm

p
Value of H = 41.44 mm

t
w
Width of Pad Plate , w > H/2 OK
Thickness of Pad Plate, p<40 mm OK
Thickness of Pad plate, p ≥ t/4 OK
Test result on thickness & width of Pad Plate TRUE
NOZZLE MARKED AS N2,N3 and N4
NOTE : IF TEST RESULT IS APPEARED AS "FALSE" , VARY THE THICKNESS
OF PAD PALTE AND/OR WIDTH OF PAD PLATE.
NOZZLE DETAILS:
DESCRIPTION MARK SIZE MATL.STD THICKNESS(mm) RESULT
SAFETY RELIEF N5.1&5.2 50 ASTM A 106 3.60 OK

PAD PLATE DETAILS for NOZZLE NECK N5.1 & N5.2:

Thickness of shell, t = 16 mm Size
Thickness of Pad Plate, p = 12 mm thickness
Width of Pad Plate , w = 50 mm

p
Value of H = 19.46 mm

t
w
Width of Pad Plate , w > H/2 OK
Thickness of Pad Plate, p<40 mm OK
Thickness of Pad plate, p ≥ t/4 OK
Test result on thickness & width of Pad Plate TRUE
NOZZLE MARKED AS N2,N3 and N4
NOTE : IF TEST RESULT IS APPEARED AS "FALSE" , VARY THE THICKNESS
OF PAD PALTE AND/OR WIDTH OF PAD PLATE.

NOZZLE DETAILS:
DESCRIPTION MARK SIZE MATL.STD THICKNESS(mm) RESULT
VENT, PG & TG N6 25 ASTM A 106 4.55 OK

PAD PLATE DETAILS for NOZZLE NECK N 6:

Thickness of shell, t = 16 mm Size
Thickness of Pad Plate, p = 12 mm thickness
Width of Pad Plate , w = 20 mm

p
Value of H = 7.95 mm

t
w
Width of Pad Plate , w > H/2 OK
Thickness of Pad Plate, p<40 mm OK
Thickness of Pad plate, p ≥ t/4 OK
Test result on thickness & width of Pad Plate TRUE
NOZZLE MARKED AS N2,N3 and N4
NOTE : IF TEST RESULT IS APPEARED AS "FALSE" , VARY THE THICKNESS
OF PAD PALTE AND/OR WIDTH OF PAD PLATE.
1.00 TECHNICAL DATA & DESIGN PARAMETERS:

1.0 No. of Vessel required : 2 Nos. INPUT

2.0 Fluid medium : N2 INPUT
3
3.0 Water capacity of vessel : 2 m . INPUT
4.0 Type of construction : Horizontal INPUT
5.0 Operating pressure : 16 kg/cm2.g 1.6 N/mm
2
INPUT
6.0 Design pressure : 20 kg/cm2.g 2 N/mm
2
INPUT
7.0 Hydrulic test pressure : 27.59 kg/cm2.g OUTPUT
8.0 Operating temperautre : Ambient
0
9.0 Design temperature : 50 C. INPUT
10.0 Corrosion allowance : 1.5 mm INPUT
11.0 Weld joint efficiency : 0.85 85 % INPUT
12.0 Radiography of butt welds : 100 %
13.0 Stress relieving : Yes
14.0 Wind Pressure : 194.2 kg/m2.
15.0 Seismic co-efficient : 0.0624 [As per IS : 1893]
16.0 Design code : BS:5500
17.0 Relieving capacity of safety relief valve : Nm3/hr.
18.0 Size limitation (Diameter of vessel) : 1000 mm INPUT
2
19.0 Pressure range of cyclic variation : 10 to 16 kg/cm .g
20.0 No. of Cycles : 1000000 cycles

2.00 MATERIAL OF CONSTRUCTION AND ALLOWABLE STRESS VALUE: SL.NO. Description Remarks
1.0 Check for Dimensions: OK
ALLOWABLE
STRESS VALUE
0
COMPONEN MATERIAL YIELD AT 50
SL.NO. T SPEC. STRESS(N/mm2) C(N/mm2) i) 0.002D≤e≤0.12D TRUE
SA 516 GR.
1.0 Shell 60 260 105 ii)r≥0.062D TRUE
SA 516 GR.
2.0 Dished ends 60 260 105 iii)r≥2e TRUE
SA 516 GR.
3.0 Skirt Shell 60 260 105 iv)R≤D TRUE
4.0 Skirt Base IS: 2062 120 2.0 Design of Shell Thickness i) e = Pdi/2f-P&ii)e =Pdo/2f+P OK
ASTM-A-106
5.0 Nozzle pipe Gr. B 105 3.0 Check for Shell Thickness under combined loading TRUE
Nozzle ANSI B 16.5,
6.0 Flange 600# - 4.0 Check for Principal Stress: OK
Reinforceme
nt pad, lifting SA 516 Gr.
7.0 lug 70 - 5.0 Design Check of Shell thickness under test condition OK
SA -193-
B7/SA -194-
8.0 Fasteners 2h -
SS 316 Spiral
9.0 Gasket wound -

SA 516 GR.
70 170 N/mm2.
SA 516 GR.
60 140 N/mm2.
IS: 2002
GR.2 130 N/mm2.
3.00 SIZE OF VESSEL AND CONSTRUCTION

Knucle radius,r= 14.285 %

Knucle radius,r= 100.0 INPUT 48 mm

Dished end
Thickness,e (mm) = 16 1300
Inside spherical
radius,R= 1000 INPUT

Outside Dia, Do= 1000 mm

Inside Dia, Di = 968 mm

16.00 mm
h= 194 h= 194
TL to TL = 2331.45
Total Length = 2815 mm
4.0 CALCULATION OF WATER VOLUME CAPACITY
V = V1 +2V2
V1 = VOLUME OF CYLINDRICAL SHELL.
V2 = VOLUME OF DISHED ENDS.
V = p R2 H +2 (0.13D3)
H = Length of shell = 2719 mm = 2.719 mtr
R = Shell radius = 484 mm = 0.484 mtr
D = ID of dished ends = 1000 mm = 1 mtr

3
V= 2.26 m OUTPUT

5.0 STANDARD TEST PRESSURE:

P = Design pressure = 2 N/mm2
2
fa = Nominal design stress at amb. Temp = 105 N/mm
2
ft = Design stress at disgn temp = 105 N/mm
t= Nominal thickness under consideration 16.00 mm
c=Corrosion allowance= 1.5 mm
2
Pt = Hydraulic test pressure = 2.759 N/mm
2
27.59 kg/cm .g OUTPUT
2
Pt = Hydraulic test pressure =1.3 X P= 26.00 kg/cm .g

6.0 DESIGN OF DISHED END:

D = Outside Dia = 1000 mm e= 16 mm
R = Inside spherical radius = 1000 mm
r = Inside knucle radius = 100 mm r=
h1 = Inside head height = 194 mm [h= R-{(R-D)*(R+D/2-2*r)}^0.5] 100 R=
1000 mm
he/D = 0.20 & P/t = 0.01905

e/D = 0.013357903 I/D = 968 mm

e= 13.35790299 mm O/D = 1000 mm
Corrected "e="
Adding corrosion
allowance, e = 14.85790299 mm
16 mm OUTPUT

7.0 CHECK FOR DIMENSIONS:

I) 0.002D = 2 mm
0.12D = 120 mm
e= 13.35790299 mm
0.002D≤e≤0.12D TRUE

II) r= 100 mm
0.06D = 60 mm
r ≥ 0.062 D TRUE

III) r= 100 mm
2e = 26.71580597 mm
r ≥ 2e TRUE

IV) R= 1000 mm
D= 1000 mm
R≤D TRUE
 I,II,III & IV -TRUE OK OUTPUT

8.0 PIERCED END:

Di =2R(for torrispherical heads) 2000 mm

h/D = 0.20
Do = D x factor(from table) 2250 mm
Minimum thickness required =
i) e = Pdi/4f-1.2P 9.58 mm
ii)e =Pdo/4f+0.8P 10.67 mm

Minimum thick.after corrosion allowance 14.85790299 mm

Adding thinning allowance = 16 mm
Plate thickness = 16 mm

9.0 DESIGN OF SHELL THICKNESS:

i) e = Pdi/2f-P 9.31 mm
ii)e =Pdo/2f+P 9.43 mm
Therefore, minimum thickness = 9.43 mm
Adding corrosion allowance = 10.93 mm
Thickness of shell taken = 16.00 mm
Remarks OK OUTPUT

10. WEIGHT OF THE VESSEL:

Empty weight of vessel : 1513.30 kg = 2 Ton Blank Dia = 2221 mm

Weight of Structures : 30.27 kg = 1 Ton
Weight of valves &fittings : 15.13 kg = 1 Ton
Total weight of errection : 1558.70 kg = 2 Ton
Weight of water : 2260.00 kg = 3 Ton
Test weight with full of water : 3818.70 kg = 4 Ton
Total weight considered for calculation : 3818.70 kg = 4 Ton
Operating weight with nitrogen : 1556.39 kg = 2 Ton

11.0 CHECK FOR COMBINED LOADING:

2
Q =( W/pDi ) ± (4Mw/pDi ) Q = Equivalent weight per unit length
W = Weight of Vessel at test condition = 3818.70 kg.
M=Longitudinal bending moment due to wind load = 285.7588 kg-m
Q= -0.87 kg/mm 8.68 N/mm
-1.64 kg/mm 16.45 N/mm

12.0 CHECK FOR SHELL THICKNESS UNDER COMBINED LOADING:

e1 = 4.45 mm
e2 = 4.56 mm
e >e1&e2 TRUE

13.0 CHECK FOR PRINCIPAL STRESS:

2
sq = pRi/e 72.47 N/mm .
sz = pRi2/(2Ri+e)e+W/p((2Ri+e)e ± 4M/p((2Ri+e)2e
2
sz1 = 14.13 N/mm .
2
sz1 = 14.08 N/mm .
T= 0
 f1=0.5(sq +sz+{(sq-sz)2+4T2}0.5)
2
f1= 72.47 N/mm .
f2=0.5(sq +sz-{(sq-sz)2+4T2}0.5)
2
f2= 14.13 N/mm .
Membrane Stress Intencity:
2
i) F1= f1-f2 58.33 N/mm .
2
ii)F2= f1+0.5p 73.47 N/mm .
2
iii)F3= f2+0.5p 15.13 N/mm .
2
F= Maximum of F1, F2 & F3 73.47 N/mm .
F< Allowable Stress Value OK

14.0 DESIGN CHECK FOR SHELL THICKNESS AT TEST CONDITIONS:

Inside Dia , Di= 968 mm
Outside Dia, Do = 1000 mm
2
Hydrotest pressure, Pt = 27.59 kg/cm .g
Hydrostatic Head , Ph = 2815 mm
2
= 0.28 kg/cm .g
2
Total Pressure, P=Pt+Ph 27.87 kg/cm .g
2
= 2.79 N/mm .
2
f=PDi/2e+P/2 102.37 N/mm .
2
Yield Stress of Material = 260 N/mm .
2
90% of Yield Stress = 234 N/mm .
f<90% OF Yield Stress OK
Thickness of dished end is OK
 120
110
100
90
80
75
63
56
50 Calculated thickness with corrosion allowance =
45 12.598779 mm
40 Actual thickness
36 16 mm
32 calculated Shell thickness without corrosion allowance
30 11.098779 mm
28 Calculated thickness without corrosion allowance =
25 11.098779 mm
22 100% Radiography reqd or not
20 13.6 mm
18 100% RADIOGRAPHY REQD.
16
12
10
8
6
5

h/D D' -factor

0.18 2.52
0.192 2.36
0.208 2.17
0.227 1.98
0.25 1.8
0.278 1.63
0.313 1.46
0.357 1.3
0.417 1.14
0.5 1

y = 0.5129x -0.9161
y= 2.25

h/D vs 'D'-factor

3
 2.5

2
'D'-factor

1.5

1
y = 0.5129x-0.916
0.5

0
0 0.1 0.2 0.3 0.4 0.5 0.6
h/D

WIND PRESSURE LOADING CALCULATION SHEET:

FOR VERTICAL VESSEL: FOR HORIZONTAL VESSEL:
1

2.82

2
Projected area : 2.8150026 m Projected area :
Wind load = 546.67351 kg Wind load =
Moment , M = 584.77719 kg-m Moment , M =
Type of Vessel : Horizontal Horizontal
Actual Moment = 285.75879 Vertical

W/3.14*Di = 1.25634931
4M/3.14*Di2 = 0.38848945
 he/D = 0.20 P/t =

e/d x 10 3 = 13.36

P/t =
he/D = 0.001 0.0015 0.0025 0.004 0.006
1 0.34 2.1
2 0.33 6.4 2.2
3 0.32 6.7 2.3
4 0.31 6.9 2.41
5 0.3 7.1 2.54
6 0.29 7.5 2.73
7 0.28 8.0 2.12 2.93
8 0.27 8.5 2.25 3.12
9 0.26 9.2 2.4 3.34
10 0.25 9.7 2.58 3.56
11 0.24 10.6 2.76 3.83
12 0.23 11.3 2.08 2.95 4.12
13 0.22 12.0 2.22 3.2 4.45
14 0.21 12.7 2.39 3.42 4.75
15 0.2 13.4 2.55 3.64 5
16 0.19 14.3 2.77 3.95 5.43
17 0.18 15.1 2.11 2.99 4.23 5.8
18 0.17 16.1 2.3 3.24 4.58 6.3
19 0.16 17.1 2.5 3.5 4.9 6.7
20 0.15 18.3 2.13 2.7 3.73 5.22 7.2

715 3000 0.24 0.24

10.612086

Calclation of Allowable Stress(Cluase no. K 3.2 of BS: 5500):

Grade of Material : Unit Rm[UTS (Min)] Re(T)[Yield(Min)]
SA 516 GR. 70 Psi 70000 38000
SA 516 GR. 60 Psi 60000 32000
 Allowable Stress , fe =Re(T)/1.5 or 25333.33 Psi or
Rm/2.35 for SA 516 Gr.70

Actual allowable Strees, fe = 25333.33 Psi

2
1781.11 Kg/cm .
2
17.81 Kg/mm
2
174.73 N/mm

Allowable Stress , fe =Re(T)/1.5 or 21333.33 Psi or

Rm/2.35 for SA 516 Gr.60

Actual allowable Strees, fe = 21333.33 Psi

2
1499.88 Kg/cm .
2
15.00 Kg/mm
2
147.14 N/mm

ZONTAL VESSEL:

Blank Dia = 2221 mm

1.743485 m2
338.58479 kg
285.75879 kg-m
285.75879 kg-m
584.77719 kg-m
 0.019047619

/t =
0.01 0.015 0.025 0.05

3.5 y=325x+0.25
3.65 y=337.5x +0.275
3.8 y=347.5x+0.325
3.95 y=352.5x+0.425
4.2 y=367.5x+0.525
4.5 6.45 y=393.07+0.5606
4.8 6.8 y=41318x+0.6272
5.15 7.35 y=449.33x+0.6284
5.5 7.8 y=474.63x+0.707
5.9 8.5 13.6 y=515.74x+0.7291
6.3 9.1 14.5 y=551.36x+0.765
6.84 9.7 15.4 y=583.49x+0.8903
7.3 10.4 16.2 y=613.17x+1.0228
7.7 11 17.3 33 y=639.14x+1.1839
8.3 11.8 18.5 35 y=676.2x+1.3825
8.8 12.6 19.7 37 y=717.57x+1.4284
9.6 13.5 21 39.2 y=758.3x+1.6592
10.2 14.3 22.2 41.5 y=801.25x+1.8072
10.9 15.4 24 44.5 y=864.41x+1.8192

fe(N/mm2)
174.73
147.14
29787.23404 Psi

25531.91489 Psi
 CALCULATION OF DENSITY OF A GAS

Gas density =
rg =Mw/V
=(P*Mw)/(R*T)

where, rg = Gas Density in kg/m3

Type of Gas Oxygen
Mw = Mean Molecular weight 32
V= Molar Volume 0
P= Pressure in Bar 16
T= Temperature of Gas in 0C 50
Temperature of Gas in Kelvin 323
R= Universal gas Constant = 0.083143

OUTPUT RESULTS

Gas Density =
3
rg 19.0652 kg/m

Gas
Ammonia
Argon
Carbon dioxide
Carbon monoxide
Chlorine
Ethane
Ethylene
Fluorine
Hydrogen
Hydrochloric acid fume
Hydrogen fluoride
Hydrogen sulphide
Methane
Nitric oxide
Nitrogen
Nitrous oxide
Oxygen
Sulphur dioxide
Sulphuric acid fume
OF DENSITY OF A GAS
Gas
Ammonia
Argon
Carbon dioxide
Carbon monoxide
Chlorine
INPUT Ethane
Nil Ethylene
Nil Fluorine
Bar INPUT Hydrogen
0
C INPUT Hydrochloric acid fume
0
K Hydrogen fluoride
bar m3/kmol K Hydrogen sulphide
Methane
Nitric oxide
Nitrogen
Nitrous oxide
Oxygen
Sulphur dioxide
Sulphuric acid fume
Mol Wt.(Mw)
17.03
39.91
44
28
70.91
30.05
28.03
38
2.016
36.47
20.01
34.08
16.03
30.01
28.02
44.02
32
64.06
98