CONVEYOR SYSTEMS

ABOUT
Since 1951, FEECO has been designing and supplying custom bulk material handling systems for industries
around the world. Whether you’re looking for a single piece of equipment, or a complete turnkey system, we
can offer you a customized solution, tailored to your handling needs. We can provide handling systems for
both new projects and existing systems. Advantages of a FEECO system include:

RUGGED CONSTRUCTION COMMON MATERIALS:

You can rest assured when you purchase FEECO material handling
- Aggregates
equipment that you’re getting a system that was built with longevity
in mind. Our engineers work closely with our in-house fabricators to - Animal Feeds
ensure everything is crafted just right. We use only the best materials - Biomass Products
to provide you with a dependable solution that will work reliably - Clinker
for years to come. - Coal
- Copper Ore
CUSTOM SOLUTIONS
- Fertilizer Products
What sets FEECO material handling systems apart from our
- Frac Sand
competitors is not just the quality of craftsmanship, but the
customized solutions we offer. We look at our customers’ unique - Grain
needs, from facility layout, to material characteristics, and process - Gypsum
goals, in order to design a system that operates at optimal efficien- - Inorganic Chemicals
cy, and accomplishes exactly what the customer is looking for. Our - Iron Ore
familiarity with hundreds of materials allows us to provide you with - Lignite
the best handling solution possible.
- Limestone
- Nickel
WHO WE WORK WITH
- Organic Chemicals
FEECO’s expertise has been sought by everyone from start-ups
- Petroleum Coke
to Fortune 100 companies seeking innovative solutions in process
design, engineering, and manufacturing for a variety of industries. - Potash
Some of these companies include: - Pulp & Paper Products
- Sulfur
- Woodchips
Custom solutions,
built
“ to last.
The conveyors supplied to us by FEECO are top
notch, heavy-duty, and have had no issues
in our continuously operating facility. FEECO
worked with diligence to meet our timeline and
they are first in class in terms of experience and
compatibility. I would recommend them to “
anyone looking for a conveyor manufacturer.

- George Handler
Nestle-Purina
TROUGHED BELT CONVEYORS
The troughed belt conveyor is one of FEECO International’s most ADDITIONAL COMPONENTS
commonly used pieces of equipment for material handling. Troughed All of FEECO’s belt conveyors
belt conveyors are capable of handling nearly any type of material, are available with a multitude of
and are available in configurations 18” to 72” wide, with capacities up additional components to increase
to 8,000 TPH. Standard troughed belt conveyors are usually comprised customization and flexibility. Some of
of conveyor belting, riding on heavy-duty troughed idlers, ranging in the most common options include:
angles from 20°-45°, each securely mounted to a structural steel frame.
Troughed belt conveyors can be run at various inclined angles, typically - Walkways & Service Platforms
between 0°-20° (30° with cleated/chevron belting). - Belt Cleaners/Scrapers
- Weather Covers
FEECO specializes in large, heavy-duty belt conveyors that are
- Loading Skirtboards
engineered for long-lasting performance. Advantages include:
- Transfer Chutes
CUSTOMIZATION - Safety Cables and Shut-offs
Every conveyor manufactured at FEECO is engineered, designed, and - Belt Scale (Used for tracking
manufactured per each customer’s specifications. This process allows quantity/interval of time)
us to create equipment that will be the exact length and width at the
angle required for your unique scenario.

HANDLING AGAINST THE ELEMENTS

All of FEECO’s troughed belt conveyors can either be equipped with
weather covers, or integrated with gallery enclosures. Both options allow
for material transfer outside of building structures without risking exposure
of the material or equipment to outdoor elements such as wind, rain, sun,
or other elements.

PRECISE ENGINEERING
FEECO relies on precise engineering for creating robust and reliable
material handling equipment. Whether a conveyor is horizontal or at an
incline, curved or straight, our Engineering Department can design a
handling system to meet the needs of both small and large projects.
TROUGHED SIDE WALLS
One of the greatest benefits of the troughed belt conveyor over a flat
belt is increased capacity. The trough design also contains and
arranges the material in one continuous stream, while at the same
time, eliminating spillage. The troughed belt can also help shield the
material from unforeseen forces, such as airflow from other equipment
operating nearby.

DUST CONTROL AT LOAD POINTS

Integrated skirtboard and exhaust ports provide additional control for
each customer’s specific scenario. These are usually located at the
tail section of the conveyor, where the material is loaded onto the
belt. This design has dual functionality; it centers the material on the
belt and contains dust and fines. Oftentimes, a dust pick off point is
also located at the top of the discharge hood.

TRUSS FRAME
Heavy-duty box truss frames are available in several standard depths.
This type of frame construction is utilized when long spans are required
between support points. In addition to span length, other load factors
such as wind, snow, etc., are accounted for in proper truss selection.

CHANNEL FRAME
The channel frame is typically utilized for conveyors that do not require
long spans between supports. They are also often used when located
close to grade, thus not requiring a cantilevered walkway. With that in
mind, the channel frame conveyors get the same precision engineer-
ing that is expected from all FEECO material handling equipment.
REVERSING SHUTTLE CONVEYORS REMOTE / AUTOMATION
Reversing shuttle conveyors can either be controlled from a remote location, such as a control room, by trained
The reversing shuttle conveyor is used for building an in-line, continuous pile, or for feeding multiple fixed personnel, or automatically, through an automated program. This greatly reduces the labor cost of sorting and
discharge points. Similar in form to a troughed belt conveyor, reversing shuttle conveyors are designed with storing materials.
traveling shuttle functionality. The shuttle functionality allows the conveyor to be moved along a track, as well
as convey material in both directions, creating opportunity for extreme flexibility.
DRIVE COMPONENTS
The conveyor is typically half the length of the track rails; for example, a 100’ long shuttle conveyor would have Only heavy-duty, high quality drive components are used for FEECO
the ability to transport material throughout the length of a 200’ storage facility. reversing shuttle conveyors. All of the moving components, from the
trolley wheels to the drive motors, have been engineered to ensure
The most important design advantages of a FEECO reversing shuttle conveyor involve: continued functionality and reliability.

STATIONARY INLET
A stationary material feed chute allows for processed material to be directed to one central location. This
reduces or eliminates the need for complex chute systems or diverters to get the product to the desired locations.
TROUGHED IDLERS
Much like the drive components, only the highest quality CEMA idlers
REVERSIBLE BELT DIRECTION
are selected for FEECO conveyor equipment. A commonly overlooked
The reversing terminology refers to added control of the belt’s conveying direction. The ability to control this
component, idlers can cause substantial belt wear and equipment
means that the reversing shuttle conveyor is not restricted to which end of the conveyor material can
downtime when not functioning properly. Making the investment for
discharge from.
equipment designed and engineered with quality components will
greatly reduce maintenance costs and downtime.
BELT TRIPPERS
FEECO belt trippers are custom designed and built to accommodate your desired specifications, with the same
guidelines you can expect from all of our equipment (i.e., precision engineering, quality components, and
heavy-duty construction). The purpose of the belt tripper, or traveling tripper, is to add versatility and functional-
ity to a troughed belt conveyor, including:

ENHANCED STORAGE CAPABILITIES

The belt tripper’s ability to travel along the length of a conveyor allows for greater storage options. The tripper
can be moved to pre-designated locations and discharge material, or travel continuously at a constant speed
for layered stacking in a large storage structure.

CUSTOM DESIGN FOR SPECIFIC APPLICATIONS

FEECO’s belt trippers are designed to meet the customer’s specific needs; this means the options are based
solely on how each customer wants the material flow re-directed. Some of the more common options are: one,
two, or three way discharge chutes with diverter and/or auxiliary feeders (e.g. screw feeder, reversible
belt feeder, etc.).

ENGINEERED PULLEY LOOP

The conveyor belting travels through a set of pulleys which create the material “trip,” or discharge point and
then redirects the belt back on to the idlers. This “pulley loop” is designed so the conveyor belting will
experience a very limited amount of stress, eliminating the opportunity for premature wear and stretching.

DIRECT DRIVE
FEECO belt trippers are equipped with direct mounted motor and gear reducers that are separate from the
main conveyor drive components. This allows for the tripper travel to be controlled from either a remote or
local location.
BELT FEEDERS
Belt feeders are used to provide a controlled discharge
rate of material. Commonly used when material that is
either stockpiled or loaded (at an uncontrolled rate) in
a bin or hopper needs to be introduced into the
system at a controlled feed rate.

FEECO belt feeders offer a variety of

beneficial features, some of which include:

- Engineered hopper/feed bin

- Fully enclosed belt skirting
- Manual material leveling gate
- Variable speed

BELT PLOWS
FEECO belt plows are designed to increase a belt conveyor’s material discharge control capabilities. Much like
belt trippers, belt plows can release material on either side of the belt at pre-designated locations. Belt plows
have several features that increase versatility, including:

- Pneumatically actuated plow blades

- Integrated belt flattening system
- UHMW plow blades
STEEP INCLINE CONVEYORS
Steep incline conveyors can be a great substitute for drag chain or
conveyor/bucket elevator configurations, because of the reduced
noise and the elimination of transfer points.

FEECO steep incline conveyors are designed to transport bulk materials

at inclines ranging from 18º to 90º, while still maintaining the feed and
discharge properties of a standard belt conveyor. The advantages of
this unique design include:

REDUCED MATERIAL DEGRADATION

Through “L” and “S” shape designs, transfer points are eliminated,
allowing for smooth, continuous conveying.

HANDLING EFFICIENCY
Corrugated sidewalls contain the material, reducing spillage along the
conveyor path and loading points, while cleats, located at calculated
positions, capture the material and eliminate fallback.

LESS SPACE REQUIREMENTS

Steeper geometric options of the steep incline conveyor
reduce the length requirements to reach the desired
elevation when compared to conventional
conveyors, eliminating wasted space.

BELTING DESIGN
The steep incline conveyor uses flexible corrugated sidewall belting,
which contains the material and permits loose material such as fertil-
izer, coal fines, chemicals, assembly parts, scrap materials, grain, and
other bulk materials to be conveyed without spilling. Cleated belting,
which prevents fallback of the material when conveying at steep
angles up to 90º, is available.
MATERIAL TRANSFER
Loading points remain clean with custom designed inlet hoppers,
which maximize loading capacity for straight incline, horizontal, and
“L” and “S” shape configurations. Turning wheel assemblies are incor-
porated to direct belting up the desired incline. Fully enclosed systems
are available to protect material and reduce dust. This all-in-one
design eliminates transfer points, preventing product degradation
and spillage, and allowing for smooth, continuous conveying.

DRIVE ASSEMBLY
Head and tail sections come fully assembled with shop mounted
pulleys and complete drive systems. The picture at left illustrates a shaft
mounted reducer with a direct mount drive motor. Other drive options
such as belt and chain systems are also available. Back stops can
either be mounted internally to the reducer, or externally on the
conveyor head shaft.
PROJECT PROFILES

WOODCHIP/BIOMASS HANDLING SYSTEM

FEECO supplied a complete material handling system that was used to transfer woodchips/
biomass fuel material from delivery vehicles to a large fuel storage building, and from storage
(We Energies)
to boiler fuel silos in a biomass power facility.

The system included troughed belt conveyors, belt feeders, galleries, transfer towers, feed and
diverter chutes, and a traveling belt tripper for fuel storage.

MAGNESITE ORE CONVEYOR SYSTEM

FEECO supplied several conveyors for handling Magnesite Ore, including receiving hoppers
with vibrating feeders, belt scales, and a magnetic separator.
FRAC SAND CONVEYOR SYSTEM
FEECO supplied several 30” (.8m) wide inclined conveyor belts designed to handle 250
TPH of frac sand, as well as four (4) 30” x 108” (.8 x 33m) long reversing powered shuttle
conveyors.

The system delivers sand to any of the nine (9) product silos from three different
production streams.

GYPSUM CONVEYOR SYSTEM

FEECO supplied a gypsum conveying system, including a dual tripper conveyor system
providing for “under roof” storage of product, and reclaim conveyors to feed a permanent
rail load out system.
 4 3 2 1

D D
BELT WIDTH

O.A.W. = (BELT WIDTH + 12” [25.4])

27.50” [698.5]

COVER DIMENSIONS
BASED ON BELT WIDTH

C C
BELT WIDTH

8” MINIMUM
CHANNEL FRAME
O.A.W = (BELT WIDTH +12”[25.4]) EMERGENCY STOP
SAFETY CABLE

42.00” [1067]
CHANNEL FRAME CONVEYOR
BAR GRATING
TRUSS HEIGHT
BASED ON O.A.L.

B B

30.00” [762]
2/3 (BELT WIDTH) STANDARD WALKWAY

*AVAILABLE UP 36.00” [914.4]

IDLER ANGLE
DEPENDENT ON
5.75” [146]
SKIRTBOARD SEALS TRUSS CONVEYOR

USED ON: STANDARDS

UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE
IN INCHES. THE FOLLOWING TOLERANCES APPLY GREEN BAY, WISCONSIN, U.S.A.
DECIMAL DIMENSIONS - X.X +.1” DRAWN DATE
A FEECO
- X.XX +.03” (920)468-1000 FAX: 469-5110 A
- X.XXX +.010” GREGM 08/12/15
CERTIFIED PRINT FRACTIONAL DIMENSIONS - +1/16” (800)373-9347
ANGULAR DIMENSIONS - +.25º
INTERPRET DIM AND TOL PER TITLE
ASME Y14.5M - 1994 CHECKED DATE
ORDER NO. DATE
THIS DRAWING AND THE INFORMATION CON- LP 08/22/15
TAINED HEREIN IS SUBMITTED CONFIDENTIALLY
SKIRTBOARD SPECS AND IS THE PROPERTY OF FEECO INTERNATIONAL. CONVEYOR TECHNICAL SPECIFICATIONS
BY SERIAL NO. USE, REPRODUCTION, OR DISCLOSURE OF THE
CONTENT OF THIS DRAWING (OR ANY PORTION ENGINEER DATE
THEREOF) FOR ANY PURPOSE MUST BE
APPROVED IN WRITING BY FEECO INTERNATIONAL. JM 08/15/15
THIRD ANGLE PROJECTION WEIGHT(U.S.LBS) SIZE
RELEASED DATE DWG. NO. REV: 0
C
02015128
---- SCALE: FULL SHEET 1 OF 1

4 3 2 1
 5
11
E 30º
LIN 0
11
INC
55

ON 5
H 10
GT
0
LEN 10
50

95

90

LIFT
45

85
ANGLE OF
80
INCLINE 25º
40

75
E
LIN 70
35

INC
ON 65
HORIZONTAL DISTANCE H 20º
GT 60
LEN
30

18º
55

50
LIFT

25

15º
45

40
20

35

30
10º
15

25

20
10

15 5º
10
5

0
0

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

HORIZONTAL DISTANCE

For dimensions greater than the limits of the chart, divide the given dimensions by a figure to bring length within the
range of the chart. Multiply the result by the same figure to restore the proportions. Example: 160 ft. horizontal distance,
52 ft. lift. Dividing by 2 = 80 ft. and 26 ft. Intersection of vertical line from 80 ft. horizontal distance and horizontal line
from 26 ft. lift = length on incline of 84 ft. at the 18º line. Actual incline conveyor length is then 84 x 2, or 168 ft.
ENGINEERING BELT CONVEYOR HORSEPOWER
The conveyor belt capacity charts below show tons per hour (TPH) based on material weighing 100 lbs. per
cubic foot, 20º material surcharge angle with three equal length rolls on troughing idlers.

Table No. 1 - H.P. to Drive Empty Conveyor for each 100 FPM Belt Speed*

18 .3 .4 .5 .6 .7 .8 .9 1.1 1.3 1.5 1.6 2.0

20 .4 .5 .6 .7 .8 .9 1.0 1.2 1.4 1.6 1.8 2.2 - -
24 .5 .6 .7 .8 .9 1.0 1.3 1.5 1.7 1.9 2.2 2.6
30 .6 .7 .9 1.0 1.2 1.3 1.6 1.9 2.2 2.5 2.8 3.3 3.9
36 .7 .9 1.1 1.3 1.5 1.6 2.0 2.4 2.7 3.1 3.5 4.2 4.9 -
42 .9 1.1 1.3 1.6 1.8 2.0 2.5 2.9 3.3 3.8 4.2 5.1 6.0
48 1.1 1.3 1.6 1.9 2.1 2.4 3.0 3.5 4.0 4.6 5.1 6.2 7.2 8.3
54 1.3 1.6 1.9 2.2 2.5 2.8 3.5 4.1 4.7 5.3 6.0 7.2 8.5 9.7
60 1.5 1.8 2.2 2.6 2.9 3.3 4.1 4.8 5.5 6.3 7.0 8.5 9.9 11.4

Table No. 2 - H.P. to Convey Material Horizontally - Any Speed, Any Material
Tons per Center to Center Length “L” (feet)
Hour
50 100 150 200 250 300 400 500 600 700 800 1000 1200 1400
“T”
50 .3 .4 .5 .5 .6 .7 .8 1.0 1.1 1.3 1.4 1.7 2.0 2.3
100 .6 .8 .9 1.1 1.2 1.4 1.7 2.0 2.3 2.6 2.9 3.5 4.1 4.7
150 .9 1.1 1.4 1.6 1.8 2.0 2.5 3.0 3.4 3.9 4.3 5.2 6.1 7.0
200 1.2 1.5 1.8 2.1 2.4 2.7 3.3 3.9 4.5 5.2 5.8 7.0 8.2 9.4
250 1.5 1.9 2.3 2.7 3.0 3.4 4.2 4.9 5.7 6.4 7.2 8.7 10.2 11.7
300 1.8 2.3 2.7 3.2 3.6 4.1 5.0 5.9 6.8 7.7 8.6 10.5 12.3 14.1
350 2.1 2.7 3.2 3.7 4.2 4.8 5.8 6.9 8.0 9.0 10.1 12.2 14.3 16.4
400 2.4 3.0 3.6 4.2 4.8 5.5 6.7 7.9 9.1 10.3 11.5 13.9 16.4 18.8
450 2.7 3.4 4.1 4.8 5.5 6.1 7.5 8.9 10.2 11.6 13.0 15.7 18.4 21
500 3.0 3.8 4.5 5.3 6.1 6.8 8.3 9.8 11.4 12.9 14.4 17.4 20 23
550 3.3 4.2 5.0 5.8 6.7 7.5 9.2 10.8 12.5 14.2 15.8 19.2 22 26
600 3.6 4.5 5.5 6.4 7.3 8.2 10.0 11.8 13.6 15.5 17.3 21 25 28
650 3.9 4.9 5.9 6.9 7.9 8.9 10.8 12.8 14.8 16.7 18.7 23 27 31
700 4.2 5.3 6.4 7.4 8.5 9.5 11.7 13.8 15.9 18.0 20 24 29 33
800 4.8 6.1 7.3 8.5 9.7 10.9 13.3 15.8 18.2 21 23 28 33 38
900 5.5 6.8 8.2 9.5 10.9 12.3 15.0 17.7 20 23 26 31 37 42
1000 6.1 7.6 9.1 10.6 12.1 13.6 16.7 19.7 23 26 29 35 41 47
1100 6.7 8.3 10.0 11.7 13.3 15.0 18.3 22 25 28 32 38 45 52
1200 7.3 9.1 10.9 12.7 14.5 16.4 20 24 27 31 35 42 49 56
1300 7.8 9.8 11.8 13.8 15.8 17.7 22 26 30 33 37 45 53 61
1400 8.5 10.6 12.7 14.8 17.0 19.1 23 28 32 36 40 49 57 66
1500 9.1 11.4 13.6 15.9 18.2 20 25 29 34 39 43 52 61 70
1600 9.7 12.1 14.5 17.0 19.4 22 27 32 36 41 46 56 65 75
1700 10.3 12.9 15.5 18.0 21 23 28 33 39 44 49 59 70 80
1800 10.9 13.6 16.4 19.1 22 25 30 35 41 46 52 63 74 85
1900 11.5 14.4 17.3 20 23 26 32 37 43 49 55 66 78 89
2000 12.1 15.2 18.2 21 24 27 33 39 45 52 58 70 82 94

*Example problem on next page.

Table No. 3 - Additional Horsepower Required for Each Tripper

Width of Belt (inches)

18 20 24 30 36 42 48 54 60
H.P. to add for fixed or hand propelled Tripper 1.00 1.40 1.70 2.50 3.20 4.50 6.00 7.50 9.00
H.P. to add for self-propelling Tripper 1.10 1.50 2.00 2.80 3.60 5.00 7.00 8.00 10.00
ENGINEERING BELT CONVEYOR HORSEPOWER
Table No. 4 - H.P. to Elevate and Lower Material - Any Speed, Any Material
Tons per Lift or Drop “H” (feet)
Hour
5 10 15 20 25 30 40 50 60 80 100 125 150 200
“T”
25 .2 .3 .4 .5 .6 .8 1.0 1.3 1.5 2.0 2.5 3.2 3.8 5.1
50 .3 .5 .8 1.0 1.3 1.5 2.0 2.5 3.0 4.0 5.1 6.3 7.6 10.1
75 .4 .8 1.1 1.5 1.9 2.3 3.0 3.8 4.5 6.1 7.6 9.5 11.4 15.2
100 .5 1.0 1.5 2.0 2.5 3.0 4.0 5.1 6.1 8.1 10.1 12.6 15.2 20
125 .6 1.3 1.9 2.5 3.2 3.8 5.1 6.3 7.6 10.1 12.6 15.8 18.9 25
150 .8 1.5 2.3 3.0 3.8 4.5 6.1 7.6 9.1 12.1 15.2 18.9 23 30
175 .9 1.8 2.7 3.5 4.4 5.3 7.1 8.8 10.6 14.1 17.7 22 27 35
200 1.0 2.0 3.0 4.0 5.1 6.1 8.1 10.1 12.1 16.2 20 25 30 40
225 1.1 2.3 3.4 4.5 5.7 6.8 9.1 11.4 13.6 18.2 23 28 34 45
250 1.3 2.5 3.8 5.1 6.3 7.6 10.1 12.6 15.2 20 25 32 38 51
300 1.5 3.0 4.5 6.1 7.6 9.1 12.1 15.2 18.2 24 30 38 45 61
350 1.8 3.5 5.3 7.1 8.8 10.6 14.1 17.7 21 28 35 44 53 71
400 2.0 4.0 6.1 8.1 10.1 12.1 16.2 20 24 32 40 51 61 81
450 2.3 4.5 6.8 9.1 11.4 13.6 18.2 23 27 36 45 57 68 91
500 2.5 5.1 7.6 10.1 12.6 15.2 20 25 30 40 51 63 76 101
550 2.8 5.6 8.3 11.1 13.9 16.7 22 28 33 44 56 69 83 111
600 3.0 6.1 9.1 12.1 15.2 18.2 24 30 36 48 61 76 91 121
700 3.5 7.1 10.6 14.1 17.7 21 28 35 42 57 71 88 106 141
800 4.0 8.1 12.1 16.2 20 24 32 40 48 65 81 101 121 162
900 4.5 9.1 13.6 18.2 23 27 36 45 55 73 91 114 136 182
1000 5.1 10.1 15.2 20 25 30 40 51 61 81 101 126 152 202
1100 5.6 11.1 16.7 22 28 33 44 56 67 89 111 139 167 222
1200 6.1 12.1 18.2 24 30 36 48 61 73 97 121 152 182 242
1300 6.6 13.1 19.7 26 33 39 53 66 79 105 131 164 197 263
1400 7.1 14.1 21 28 35 42 57 71 85 113 141 177 212 283
1500 7.6 15.2 23 30 38 45 61 76 91 121 152 189 227 303
1600 8.1 16.2 24 32 40 48 65 81 97 129 162 202 242
1700 8.6 17.2 26 34 43 52 69 86 103 137 172 215 258
1800 9.1 18.2 27 36 45 55 73 91 109 145 182 227 273 -
1900 9.6 19.2 29 38 48 58 77 96 115 154 192 240 288
2000 10.1 20 30 40 51 61 81 101 121 162 202 253 303
2100 10.6 21 32 42 53 64 85 106 127 170 212 265 -
2200 11.1 22 33 44 56 67 89 111 133 178 222 278
2300 11.6 23 35 46 58 70 93 116 139 186 232 290
2400 12.1 24 36 48 61 73 97 121 145 194 242 303 - -
2500 12.6 25 38 51 63 76 101 126 152 202 253
2600 13.1 26 39 53 66 79 105 131 158 210 263
2800 14.1 28 42 57 71 85 113 141 170 226 283 - - -
3000 15.2 29 45 61 76 91 121 152 182 242 303

Table No. 5 - Additional Horsepower for Drive Losses

Cast Tooth Gears Cut Tooth Gears, Roller Chain, or “V” Belt Drives Speed Reducers, Spur, or Helical Type
Add 10% for each Reduction Add 5% for each Reduction Add 5%

HORSEPOWER CALCULATION
With the information given in Tables 1-5 inclusive, the total horsepower required can be determined.

Example: Assume a 24” belt conveyor with 300 horizontal centers, a 40 foot rise, and a belt speed of 400 feet per minute.
Conveyor to handle 195 tons of coal per hour. Anti-friction idlers and terminal bearings to be used throughout.

Table No. 1 shows that we will require 1.0 H.P. for each 100 feet per minute belt speed to drive empty conveyor, or a total of
4.0 H.P. for a conveyor traveling 400 FPM. Table No. 2 shows that approximately 2.7 H.P. will be required to convey 195 tons
over a horizontal distance of 300 feet. Table No. 4 shows that approximately 8 H.P. is required to elevate 195 TPH of material
40 feet. Table No. 3 gives the additional H.P. required to drive the tripper, but as no tripper would be required on the convey-
or, we are considering this figure is omitted.

By adding the horsepowers determined from Tables 1, 2, and 4, we get an effective H.P. of 14.7. Table No. 5 gives the addi-
tional horsepower required for the power loss in various types of drives. Assume the conveyor we have under consideration
is driven by a helical gear reducer and roller chain drive. We would then have to add 10% of the effective H.P. to take care
of the power loss, or 1.5 H.P. This would give us a motor H.P. of 16.2 in which case, we would recommend a 20 H.P. motor.
Where conveyor is to be started under load, a high starting torque motor should be used.
CAPACITY CHARTS
The conveyor belt capacity charts below show tons per hour (TPH) based on material weighing 100 lbs. per
cubic foot, 20º material surcharge angle with three equal length rolls on troughing idlers.

TPH WITH 20º TROUGHING IDLERS

Belt Width Cross Load Belt Speed in Feet per Minute (FPM)
(inches) Section
100 150 200 250 300 350 400 450 500 550 600 650
(Sq. Ft.)
18 .180 54 80 110 135 160 190 218 243 270 - - -
24 .333 100 150 200 250 300 350 400 450 500 550 600 -
30 .533 160 240 320 400 480 560 640 720 800 880 960 1040
36 .780 235 350 470 585 700 820 935 1050 1170 1290 1400 1520
42 1.100 330 495 660 825 980 1155 1320 1485 1650 1815 1980 2140
48 1.467 440 660 880 1100 1320 1540 1760 1980 2200 2420 2640 2860
54 1.900 570 855 1140 1420 1710 2000 2280 2560 2850 3130 3420 3700
60 2.400 720 1080 1440 1800 2160 2520 2880 3240 3600 3960 4320 4680
Note: Capacities of flat belts are taken at one-half of those listed above.

TPH WITH 35º TROUGHING IDLERS

Belt Width Cross Load Belt Speed in Feet per Minute (FPM)
(inches) Section
100 150 200 250 300 350 400 450 500 550 600 650
(Sq. Ft.)
18 .225 66 100 135 170 200 235 270 305 338 - - -
24 .416 125 187 250 310 380 435 500 560 625 685 750 -
30 .666 200 300 400 500 600 700 800 900 1000 1100 1200 1300
36 1.000 300 450 600 750 900 1050 1200 1350 1500 1650 1800 1950
42 1.410 420 635 845 1060 1270 1480 1690 1900 2120 2320 2540 2750
48 1.875 560 845 1125 1400 1690 1970 2250 2530 2810 3090 3370 3660
54 2.470 740 1110 1480 1850 2220 2600 2960 3340 3700 4080 4450 4820
60 3.120 935 1400 1870 2340 2800 3280 3740 4200 4680 5150 5610 6100

TPH WITH 45º TROUGHING IDLERS

Belt Width Cross Load Belt Speed in Feet per Minute (FPM)
(inches) Section
100 150 200 250 300 350 400 450 500 550 600 650
(Sq. Ft.)
24 .483 145 217 290 360 435 508 580 650 725 795 870 -
30 .773 232 348 465 580 695 810 930 1040 1160 1270 1390 1500
36 1.130 335 510 680 850 1020 1190 1360 1530 1700 1860 2040 2200
42 1.595 478 720 960 1200 1440 1680 1910 2150 2390 2630 2870 3110
48 2.127 640 955 1275 1600 1910 2230 2550 2870 3190 3500 3820 4150
54 2.760 830 1240 1655 2070 2480 2900 3310 3720 4140 4550 4960 5380
60 3.480 1040 1570 2090 2610 3130 3660 4180 4700 5220 5740 6260 6800

Belt Width Maximum Size of *Lumps (inches) MAXIMUM BELT SPEEDS - Feet Per Minute (FPM)
(inches)
Equal Size Lumps Mixed with 90% Fines Light, Free-Flowing Material Average Material (Sand, Abrasive Material (Coal,
(Grain, Pulverized Coal) Gravel, Stone, Coal, Fine Ore) Screened Lump Coke)
50 lb./cu. ft. 100 lb./cu. ft. 30 to 50 lb./cu. ft.
18 3 5 500 500 400
24 5 8 600 600 450
30 6 11 700 650 500
36 8 15 800 650 500
42 10 18 800 650 500

48 12 21 800 650 500

54 14 24 800 650 500
60 16 28 800 650 500

*Due to different characteristics of some materials, the above table is based on general conformities.
THE FEECO COMMITMENT TO QUALITY
FEECO International, Inc. was founded in 1951 as an engineering and equipment manufacturer. FEECO is rec-
ognized globally as an expert in providing industry-leading process design, a range of engineering capabilities,
including everything from process development and sample generation, feasibility studies, to detailed plant
engineering, as well as manufacturing to a variety of industries, including: fertilizer and agriculture, mining and
minerals, power/utility, paper, chemical processing, forest products and more. As the leading manufacturer of
processing and handling equipment in North America, no company in the world can move or enhance a con-
cept from process development to production like FEECO International, Inc.

The choice to work with FEECO means a well-rounded commitment to quality. From initial feasibility testing, to
engineering, manufacturing, and aftermarket services, we bring our passion for quality into everything we do.
FEECO International follows ISO 9001:2015 standards and procedures.

3913 Algoma Rd. Green Bay, WI 54311, USA • Phone: (920)468.1000 • Fax: (920)469.5110 • FEECO.com/contact