Operating and Programming

Instructions for the Control Units

for Vibratory Drives

Type ESR 2000

BA
Rhein-Nadel Automation GmbH
1.1 Performance Characteristics
1.2 EC Conformity
This compact control unit has been designed to
operate a bowl or linear feeder. The control unit complies with the following regulations:
The unit has the following performance characteristics:
- a power regulator for vibratory drive unit with EC - EMC Directive 89/336/EEC
variable output frequency, load current max. 6A EC Low voltage equipment directive
- two sensor amplifiers with independently (73/23/EEC)
adjustable time levels (on/off).
- 24V DC remote control input. Applied harmonised standards:
- two relay outputs and two optocouplers for status
messages and further links. EN 60204 T.1
- a membrane keyboard for setting and editing the EC - EMC Directive EN 50081-1
operating values (parameters) in the setting EN 50011, Limit value class B
menus. EC - EMC Directive EN 50082
- plug connections for
- bowl or linear feeder Applied national technical specifications:
- sensors
- communication BGV - A2
- double-pole mains power switch

1.3 Technical Data

Mains voltage: 230 Volt AC, 50/60 Hz, +20 / -15%

110 Volt AC, 50/60 Hz, +10 / -10%
Output voltage: 0 ... 208 Veff / 230 VAC ; 0 ... 98Veff / 110VAC
Load current channel 1: 6 Aeff
Minimum load current: 80 mA
Output frequency 30 to 140 Hertz
Internal fuse: F1 = 10A
Soft start time, soft stop time 0 ... 5 sec., can be selected separately
External setpoint: 0 ... 10V DC
Sensor inputs: 2
Remote control input: 24V DC (10-24 VDC)
Sensor power supply: 24V DC, max. 60 mA (per sensor input)
Sensor delay ON: 0 ... 60 sec.
Sensor delay OFF: 0 ... 60 sec.
Outputs: 2 relays / 2 optocouplers
Status output (optocoupler): max. 30V DC 10mA
Relay contacts: max. 6A 250V AC
Operating temperature: 0 ... 50° C
Type of protection: IP 54

1.4 Accessoires

Label Denomination Type Manufacteur Supplier RNA-Mat-code

XS1, XS2 Power Plug, 7-poles., angular N 6 R FM R Hirschmann 35051146
XS1, XS2 Stop contact, socket RBC 162 Hirschmann 35051217
XS3 Coupler connector, 5-poles, straight 09 0113 70 05 Binder EVG 35051144
XS3 Coupler connector, 5-poles, angular 99 0113 75 05 Binder EVG 35002546
XS4 Coupler connector, 7-poles, straight 09 0126 70 07 Binder EVG 35051153
XS4 Coupler connector, 7-poles, angular 99 0126 75 07 Binder EVG 35002545

It is always necessary to read and understand the

2 Safety Instructions safety instructions. This ensures that valuable material
is not damaged and injuries are avoided.

Rhein-Nadel Automation GmbH Page 2 Control Units for Vibratory Drives ESK2000
Steps must be taken to ensure that all persons working
with this control unit are familiar with the safety 3 Commissioning Instructions
regulations and observe them.
The device described in this manual is a control unit for Before connecting up to the mains and
operating RNA bowl feeders and linear feeders. The switching on the control unit, it is essential
limit values specified in the technical data must be to check the following points:
observed. • Is the control unit in proper working
condition and closed with all screws?
Note! • Are the connector locks clicked
This hand indicates tips on operation in/screwed secure?
of the control unit. • Are all cables and glands intact?
• Is PROPER INTENDED USAGE
ensured?
• Does the mains voltage specification on
the control unit agree with the local
Attention! mains voltage?
This warning triangle indicates safety • Does the mains frequency specification
instructions. Failure to heed this on the vibratory drive agree with the
warning can lead to severe injuries local mains?
or death! • Is the correct operating mode set on the
control unit? (See "Operating Mode"
section)

Work on electrical equipment of the Operation of the control unit may be commenced only
machine/plant may be carried out only by when all questions asked above can be answered
a trained electrician or by untrained unambiguously with YES.
persons under the leadership and
supervision of a trained electrician in Before you start operation after repair work
accordance with the regulations for has been carried out or control
electrical engineering! units/vibrating drives have been exchanged,
set the output on the control unit to minimum
All safety and danger signs on the before switching on. Check that the system
machine/plant must be observed! is working properly when you increase the
output.
The electrical equipment of a
machine/plant must be inspected and
checked regularly. Defects such as loose
connections or damaged cables must be 3.1 OPERATING MODE
remedied immediately!
To avoid mechanical and/or electrical damage
occurring to the ESR 2000 control or connected
equipment, the parameters listed in the tables below
Before commencing operation, make
must be strictly adhered to. If you cannot find your
sure that the earthing line (power earth,
particular type of drive unit listed in the tables then
PE) is intact and installed at the
contact RNA AUTOMATION for advice.
connecting point. Only test instruments
approved for this purpose may be used
for checking the safety grounding To make shure that the drive unit will
conductor. run smooth and stabel, it is
necessary to use use a good
balanced bowl.
Please refer also to the manuals of
the drive units, to see how the
springs have to be adjusted.

Rhein-Nadel Automation GmbH Page 3 Control Units for Vibratory Drives ESR2000
Table 1
Bowl Feeder max. current max. magnet Frequency Colour of
Type of Drive [Aeff] gap [mm] range Magnet

SRC - N 160 - 2 0,6 0,5 90...120 Hz Black

SRC - N 200 - 2 1,2 0,5 90...120 Hz black
SRC - B 200 - 2 1,2 0,5 90...120 Hz black
SRC - N 250 - 2 2,6 1,2 90...120 Hz black
SRC - B 250 - 2 2,8 1,2 90...120 Hz black
SRC - N 400 - 1 3,8 2,8 45...60 Hz red
SRC - N 400 - 2 4,3 1,2 90...120 Hz black
SRHL 400 - 1 5,7 2,8 45...60 Hz red
SRHL 400 - 2 5,3 1,5 90...120 Hz black
SRC - N 630 - 1 5 2,8 45...60 Hz red

Table 2
Linear Feeder max. current max. magnet Frequency Colour of
Type of Drive [Aeff] gap [mm] range Magnet

SLL 400 0,6 1 90...120 Hz black

SLL 800 1,4 3 45...60 Hz red
SLL 804 <1600 1,4 3 45...60 Hz red
SLL 804 ≥1600 2,8 3 45...60 Hz red
SLF 1000 2,6 2,5 45...60 Hz red
GL 01 0,6 1,0 90...120 Hz black
GL 1 1,1 1,2 90...120 Hz black
SLK - N 6 1,4 2,5 45...60 Hz red
SLK - N 6 G 1,4 2,5 45...60 Hz red

For easy differentiation (recognition of frequency ranges) RNA magnet cables are colour coded as follows:

Cable Colour Netfrequency Variable Frequency

Black 50/(60) Hz 45...60 Hz
Grey 100/(120) Hz 90...120 Hz

WARNING:
To avoid serious mechanical damage to the feeder unit, the maximum magnet gap and
maximum current level MUST NOT be exceeded.

3.1.1 First Running

RNA can supply an adapter for running with easy plug-in between controller and drive unit. The
adapter included a measuring unit for load current and coil voltage with a disconnecting switch.

Please note that all parameters of the controller are tuned up to the bowl feeder if supplied as a package
with an ESR 2000 unit. All settings are stored and retrievable.

Reconfigurations, exchange of controllers or mechanical alterations may cause damages to

springs, vibrating plate, tooling or transfer devices, when putting the feeder into operation

Rhein-Nadel Automation GmbH Page 4 Control Units for Vibratory Drives ESR2000
3.1.2 Initial Set Up
Procedure:
1. Check the feeder type against the ones shown in Table 1 and 2 for correct magnet gap settings, correct current
settings and the frequency range.
2. Connect the ESR2000 control without feeder to the mains supply and switch on.
3. Do not connect the feeder unit to the ESR2000 at this stage.
4. Select Code 001:
Select code KANAL l
KANAL 2
CODE
Set code

Code C001 KANAL l

KANAL 2
CODE

4. Set Amplitude to 50 % :
Set Amplitude KANAL l
KANAL 2
CODE
0 - 100 %

5. Set the frequency. Refer to table 1 or 2

Frequency KANAL l
KANAL 2
CODE 45 - 120
6. Save settings:
Store and return to
Return KANAL l
KANAL 2
CODE main menu
7. Switch off the controller
8. Connect the feeder to the controller
9. Switch on the controller

The drive unit must run now!

10. Select again Code 001

Select code KANAL l
KANAL 2
CODE
Set code

Code C001 KANAL l

KANAL 2
CODE

11. Set Amplitude to 90 % :

Set Amplitude KANAL l
KANAL 2
CODE
0 - 100 %

12. Reduce the frequency until the correct speed and vibration is achieved.
Operating Frequency KANAL l
KANAL 2
CODE 45 - 120

13. Check the current load is below the maximum level indicated in Table 1 and 2!
For easy running and to determine the load current, RNA can supply a plug adapter.
14. Save your settings
Store and return to
Return KANAL l
KANAL 2
CODE main menu
With Code C210 you can reset to factory settings or restoring the stored user parameters

Failure to heed above mentioned warnings can be lead to destroy the feeding equipment or parts
thereof. In this case all waranty claimes cease to exist.

After the first adjustment is succesfull, you can set the sensor inputs and the soft run or stopping time.

Rhein-Nadel Automation GmbH Page 5 Control Units for Vibratory Drives ESR2000
3.2 Sensor Inputs and Sensor Links
Gehäuse

The control unit has two built-in sensor inputs. They

can be used for XSchecking
3/ the back pressure, the level,
for cycle control and other monitoring functions. The
Y - Kabel als Verteiler
following basic rules apply:

Sensor input 1 acts on channel 1, in case nothing else

has been programmed in menu C006.Sensor input 2
has been provided for additional functions. See sensor
links.XSThe
3.2 / sensor inputs can only
XS 3.1 / be evaluated when
they are activated. See the connecting diagram for the
sensor connections (XS3 plug connection).

0 Volt Bezugspotenial / reference

Sensor 1, Eingang / input
Verstärkerlose Fotozellen
+24 Volt, mitmA
max 120 externem Vorwiderstand 1,8 kOhm, 0.25W
Widerstand im Stecker eingelötet.
Sensor 2, Eingang / input
Amplifierless photocell with externally preresistor 1.8 kOhms, 0.25W
Vorwiderstand
resistor soldered into plug.
1,8 kOhm
Fig.: Connecting diagram for photocell without
Gehäuse Gehäuse amplifier on the 2-way distributor

XS 3 / XS 3 /
3.3 Status Outputs and Relays
+ A
The status outputs are used for remote diagnostics of
the control unit operating mode or for linking several
control units together. They are unassigned NPN-
-
doped transistor routes and are potential-free.
Näherungsgeber allgemein Optischer Sensor ohne Verstärker
The transistor route is always connected at the
proximity switch normal optically sensor without amplifier STANDBY status output when the control unit is
connected to the mains and switched on with the mains
Fig.: Connecting diagram for direct sensors power switch.
The ON ACTION status output requires the same
conditions as STANDBY. Channel 1 must also be
active as the transistor will block if it is set to BACK
PRESSURE, OFF or STOP. The status outlet and the
remote control should be wired via the XS4 plug
connection.
Gehäuse
The two relays have different functions. K1 works as a
status relay parallel to the ON ACTION back pressure
XS 3 / output. K2 is either used for the delayed switch-off of
blow-off air or for a cycle control function for one of the
Y - Kabel als Verteiler
two sensor channels.
The connections and the cable inlets are on the right-
hand side of the control unit. The terminal strip is
behind the control unit panel.

XS 3.2 / XS 3.1 /

+ -

Fig.: Connecting diagram

A for sensors on 2-way
distributor
Anschluß eines Sensors und eines Kontaktes mit Adapter.
Termination of a sensor and a contact by adapter.

Rhein-Nadel Automation GmbH Page 6 Control Units for Vibratory Drives ESR2000
4. Operation

4.1 General

ON/ OFF Cursor up

Return Cursor down

XS 3

XS 4
Main power
switch
Channel 1

Control unit plug connections

Mains power The control unit is isolated from the mains with a double-pole switch.
switch
Plug connector for sensors
XS 3
Plug connector for bowl feeder or linear feeder ( < 10A)
Channel 1
Plug connector for optocoupler outputs and remote control input
XS 4

The control unit display (membrane keyboard)

On/off
This key switches all connected devices off. "OFF" will appear in the display. The
control unit is still ready for operation.
Cursor up and cursor down
Use these keys to page through the control unit menu or to set parameters.
Enter
Use this key to confirm the parameters entered with the cursor.
Decimal point in display
If the decimal point is not flashing, you cannot make an entry.

If the decimal point is flashing, you can make an entry.

Rhein-Nadel Automation GmbH Page 7 Control Units for Vibratory Drives ESR2000
4.2 Switching on the Control Unit
Switch on the control unit with the mains power switch. The main menu will appear in the display showing the last
setpoint set in channel 1 (Bowl feeder or linear feeder feed rate).

KANALl
KANAL2
CODE

The following displays may also appear depending on the circuit state of the unit.

KANAL l The remote control has been activated but is currently not available on the unit.
KANAL 2
CODE

KANAL l
The unit has been switched off with the upper left-hand key on the membrane keyboard, all
KANAL 2
CODE
functions are blocked.

KANAL l
The back pressure monitoring sensor has been assigned thus switching off channel 1
KANAL 2
CODE (Bowl feeder).

4.3 Main Menu/Setting and Displaying Setpoints for Channel 1

Display of setpoint or the channel 1 KANALl
No entries possible
output (Bowl feeder) KANAL2
CODE
Alternatively: STOP, OFF or BACK
PRESSURE
(see above)

Enter code to change or make KANALl

Enter code.
required settings. KANAL2 See section 4.4 for
CODE
description of code.

Setpoint preset for channel 1 KANALl

Entry in %; return to
(Bowl feeder or linear feeder) KANAL2
CODE
display mode to store

From these three basic displays you can page through the main menu using the cursor keys (UP/DOWN). Press the
ENTER key in the main menu to activate a menu item for setting or adjustment. The decimal point will flash once you
have pressed the ENTER key. Changes can now be made using the cursor keys (UP/DOWN). Confirm the entries by
pressing the ENTER key again. The decimal point will no longer flash. You can scroll further through the menu using
the cursor keys. This procedure is also used in the code menus described below.

All displays shown in the following section represent the factory settings. If the actual display on the control unit differs,
the factory setting has been changed in the individual codes for a specific application.

Rhein-Nadel Automation GmbH Page 8 Control Units for Vibratory Drives ESR2000
4.4 Description of the Individual Codes for Programming the Control Unit

KANAL l
Settings for channel 1
KANAL 2
CODE The following functions can be set or limited for channel 1 in this submenu:
- vibration amplitude - signal direction of the remote control
- remote control - soft start time and soft stop time
KANAL l
Lock setpoint
KANAL 2
CODE This submenu allows the setpoints (oscillation amplitude) to be blocked in the main menu. The
setpoints for channel 1 can no longer be changed in the main menu. This prevents the output
values being accidentally changed. Changes can only be made using code C001.
KANAL l Setting sensor input 1
KANAL 2
CODE
Sensor input 1 is activated in this submenu. The following functions can also be set.
- invert input signal direction - time before switch-on
- time before switch-off
KANAL l Setting sensor input 2
KANAL 2
CODE
Sensor input 2 is activated in this submenu. The following functions can also be set.
- invert input signal direction - time before switch-on
- time before switch-off
KANAL l Selecting the sensor links
KANAL 2
CODE
The sensors activated with codes C004 and C005 can be linked to each other in this submenu.

KANAL l
Setting the cycle control system
KANAL 2
CODE Set the sensor input to be monitored and how the control will react when there is a fault.

KANAL l
Display status
KANAL 2
CODE This submenu is used to check the set vibration frequency and the sensor inputs.

KANAL l
KANAL 2 To call software version
CODE
Determinat. 411. 59. 10. 23.11.99 type:
date 59 = ESK 2001
version -no. 58 = ESG 2001
type 57 = ESK 2000
internal no. 56 = ESG 2000
KANAL l
KANAL 2 Programmed application examples
CODE
Call memorized settings P1-10 based on application examples.

(ask for our catalogue fax 0241/5109-219 or by Internet www.rna.de)

KANAL l
Output preset with an external voltage
KANAL 2
CODE

KANAL l
Store parameters
KANAL 2
CODE If the values (user parameters) previously set in the different submenus are to be stored, call
this submenu.
KANAL l
Block all setting functions
KANAL 2
CODE This code blocks all entry options on the control unit. The values can no longer be changed.
The menu can now only be enabled using this code.
KANAL l
Reset parameters
KANAL 2
CODE This submenu allows the user to reset the control unit to the factory settings. If user parameters
have been stored, the control unit can also be set to these settings.

Rhein-Nadel Automation GmbH Page 9 Control Units for Vibratory Drives ESR2000
4.5 Application-specific Changes to the Factory Settings

4.5.1 Code C001 for Channel 1

Aim: Setting and limiting the vibration amplitude, the remote control, the soft start time and the soft stop time.

Select code KANAL l

Set code
KANAL 2
CODE

Code C001 KANAL l

KANAL 2
CODE

Set vibration amplitude KANAL l

KANAL 2
CODE
0 - 100 %
Limit vibration amplitude KANAL l
KANAL 2
CODE
50 - 100 % (*)
Remote control KANAL l I = active
KANAL 2
CODE
0 = inactive
Remote control signal direction KANAL l
I = start = 24V DC
KANAL 2
CODE 0 = stop = 24V DC
Soft start time KANAL l 0 - 5 sec.
KANAL 2
CODE

Soft stop time KANAL l

0 - 5 sec.
KANAL 2
CODE

Return KANAL l Store and return to

KANAL 2
CODE
main menu
* RNA-Feeder with 200 V = 90 %

4.5.2 Code C003 Lock Setpoint

Aim: Blocking the setpoints in the main menu. The values can no longer be changed directly. Changes can only be
made using code C001.

Select code KANAL l

Set code
KANAL 2
CODE

Code C003 KANAL l

KANAL 2
CODE

Setpoint (vibration amplitude) KANAL l 1 = can be set

KANAL 2
CODE 0 = entry blocked
Return KANAL l Store and return to
KANAL 2
CODE
main menu

4.5.3 Code C004 Sensor Input 1 and Code C005 Sensor Input 2
Aim: Activating and setting the sensor inputs

Select code KANAL l

Set code
KANAL 2
CODE

Code C004 KANAL l

KANAL 2
CODE

Sensor 1 input KANAL l

I = active
KANAL 2
CODE 0 = inactive
Invert input signal direction KANALl
I = start = 24V DC
KANAL2
CODE 0 = stop = 24V DC
Sensor state delay KANAL l 0 -60 sec.
KANAL 2
FREE, time before switch on. CODE

0 -60 sec.
Sensor state delay KANALl
KANAL2
CODE
ASSIGNED, time before switch-off.
Store and return to
Return KANAL l
KANAL 2
CODE
main menu
Code C005 is used for sensor input 2 in the same way.

Rhein-Nadel Automation GmbH Page 10 Control Units for Vibratory Drives ESR2000
4.5.4 Code C006 Sensor Links
Aim: Linking two previously activated sensor inputs.

Select code KANAL l

KANAL 2
CODE
set code

Code C006 KANAL l

KANAL 2
CODE

Only one of the eight sensor links can be set active.

And (And) link with blow-off of the KANAL l
I = active
outlet tracks KANAL 2
CODE 0 = inactive
I = active
And (und) link without blow-off of the KANAL l
KANAL 2
CODE 0 = inactive
outlet tracks (since Versions-No. 10)
I = active
Or link KANAL l
KANAL 2
CODE 0 = inactive
I = active
Min/Max link KANAL l
KANAL 2
CODE 0 = inactive
I = active
And / S2 link (since Versions-No. 10) KANAL l
KANAL 2
CODE 0 = inactive
I = active
Level control for the hopper controller KANAL l
KANAL 2
CODE 0 = inactive
(since Versions-Nr. 10)
I = active
Level control KANAL l
KANAL 2
CODE 0 = inactive
I = active
Single link KANAL l
KANAL 2
CODE 0 = inactive
Return KANAL l
KANAL 2
CODE
Store and return to the
main menue
A brief description of the individual links
And (AND) link of the two sensor inputs with blow-off of the outlet tracks.
Example:
Application: Two-track feeding system with back pressure control
Solution: Track 1 (Sensor 1) full = blow-off track 1 (Relais K1)
Track 2 still free
Track 2 (Sensor 2) full = blow-off track 2 (Relais K2)
Track 1 still free
Track 1 + Track 2 full = bowl feeder (chanal 1) stop blow-off air after approx. 4 sec
And (UND) link of the two sensor inputs without blow-off of the outlet track.
The bowl feeder (chanal 1) switches off, if both sensors are assigned. The air for sorting may be
de-energizes later (4 sec) through relay K2.

Or link of both sensor inputs.

The bowl feeder switches off (chanal1), if one of both sensors is assigned. The air for sorting may be
de-energizes later (4 sec) through relay K2.

Min/Max link of both sensor inputs.

The bowl feeder (chanal 1) switches off, if both sensors are assigned. Only when both sensors become
free, the bowl feeder (chanal 1) switches on again. Relay K1 connects, with the switch off of the bowl
feeder. Relay K2 connects 4 sec later (to switch off the blow-off air)

And / S2 link
The bowl feeder (chanal 1) switches off, when both sensors are assigned. When the sensor 2 is free,
the system is switched on. The air for sorting can be switched off later (4sec) through relay K2.

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 Level control for the hopper
Sensor 2 switches relay K1 according to the entered delay time (C005). When the sensor 1 is
darkened, relay K1 releases (looking of the hopper).
Application: Sensor 1 = Staukontrolle
Sensor 2 = Füllstandskontrolle
Relay K1 = Ansteuerung Bunker

Level control
Sensor 2 switches relay K1 according to the entered delay time (C005).
Application: Sensor 2 will be used as a level control (z.B. LC-N 24V DC). Relais K1 switches with a
level controller: Bowl feeder or linear feeder empty.

4.5.5 Code C008 Cycle Control

Aim: Control sensors 1 (back pressure control) and/or 2.
The links "AND, SOL" must not be activated in code C006 when the cycle control system is activated.

Select code KANAL l

Set code
KANAL 2
CODE

Code C008 KANAL l

KANAL 2
CODE

Sensor input 1 is monitored KANALl

I = active
KANAL2
CODE 0 = inactive
Sensor input 2 is monitored KANAL l
I = active
KANAL 2
CODE 0 = inactive
Monitoring dependent on KANAL l
I = active
KANAL 2
channel 1 CODE 0 = inactive
Time until alarm signal KANAL l
3 - 240 sec.
KANAL 2
CODE

Switch off channel 1 KANALl

I = see below
KANAL2
CODE 0 = see below
I = warning at relay K1
Switch (Relay K1) KANAL l
KANAL 2
CODE 0 = warning at relay K2
Return KANAL l Store and return to
KANAL 2
CODE
main menu

The cycle control system monitors the FREE sensor state. The time (A 180) is used to set the
maximum time which a sensor may be free before an alarm signal is issued.
Relay K1 is picked up when an alarm signal is issued. The fault is cleared by covering the sensor.

If OUT = 1 and a fault occurs, the bowl feeder or linear feeder will also be switched off in addition to
relay K1 (indicator lamp: fault) and an ERROR message will appear in the display.
The fault is cleared with the cursor key at the bottom right.
If OUT = 0 and a fault occurs, only relay K1 is energized (indicator lamp: fault). The fault is cleared
automatically when sensor 1 is assigned.
If A.I. = 1 Relay K1 is checked on breakdown (switch changed over from relay K2 to K1)

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4.5.6 Code C009 Display Status
Aim: Checking the set vibration frequency and the sensor inputs.

Select code KANAL l

Set code
KANAL 2
CODE

Code C009 KANAL l

KANAL 2
CODE

Remote control signal KANALl

I = active
channel 1 KANAL2
CODE 0 = inactive
I = 50 Hz
Vibration frequency channel 1 KANALl
KANAL2
CODE 0 = 100 Hz
I = active
Signal at sensor input 1 KANALl
KANAL2
CODE 0 = inactive
I = active
Signal at sensor input 2 KANALl
KANAL2
CODE 0 = inactive
Return KANAL l
KANAL 2
CODE
Store and return to
main menu
With the menu item HA = half-wave you can check whether the operating mode (100–50Hz) has been
correctly selected.

4.5.7 Code C200 Blocking all Setting Functions

Aim: The user can no longer (accidentally) change the set values.(4.3 available)

Select code KANAL l

Set code
KANAL 2
CODE

Code C200 KANALl

KANAL2
CODE

Block the setting functions KANALl

I = enabled
KANAL2
CODE 0 = block
Return KANAL l Store and return to
KANAL 2
CODE
main menu

Now only code C200 will be accepted!!!

It is possible to change the setpoint for chanel 1 and 2 in the main menu (see 4.3)

4.5.8 Code C100 Output Preset with an External Voltage

Aim: Setpoint adjustment with external voltage

Select code KANAL l

Select code
KANAL 2
CODE

Code C100 KANALl

KANAL2
CODE

External supply channel 1 KANALl

I = active
KANAL2
CODE 0 = inactive
Return KANAL l Store and return to
KANAL 2
CODE
main menu

If the external supply is activated, the last set digital output value (%) will be the minimum output for 0
volt. The maximum output for 10 volts should be set with the parameter P in C001.

The external voltage supply should be connected to terminal 31, 32 and 33 in the control unit. The
connection is potential-free.
Terminal 31 = +10V
Terminal 32 = E
Terminal 33 = 0V

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4.5.9 Code C143 Store Parameters
Aim: Storing user parameters.

Select code KANAL l

Select code
KANAL 2
CODE

Code C143 KANALl

KANAL2
CODE

Store KANALl KANALl

KANAL2 KANAL2
CODE CODE

Return KANALl
Store and return to
KANAL2
CODE
main menu

Once PUSH has been confirmed with ENTER, the selected parameters will be stored separately
by pressing a cursor key.

4.5.10 Code C210 Reset Parameters

Aim: Resetting to factory settings or restoring the stored user parameters.

Select code KANAL l

Set code
KANAL 2
CODE

Code C210 KANALl

KANAL2
CODE

Factory setting KANALl KANALl

KANAL2 KANAL2
CODE CODE

User parameters KANALl KANALl

KANAL2 KANAL2
CODE CODE

Return KANAL l Store and return to

KANAL 2
CODE
main menu

FAC Selection and confirmation of FAC. applies the factory settings.

US.PA. Selection and confirmation of US.PA restores the user parameters previously stored
under C143.

4.5.11 Failure

In case of failure, the controller shut-off automatically showing a flashing „ERROR“ text. The error signal is stored even
on disconnecting the line up to the momemt when the error indication is cleared in C009.
Overload limiting ERROR KANAL l
KANAL 2
KANAL l
KANAL 2
CODE CODE

The output power is beyond allowable limit

Short circuit break KANAL l
KANAL 2
KANAL l
KANAL 2
CODE CODE

A short circuit occurs when in operation

Overvoltage circuit break KANAL l
KANAL 2
KANAL l
KANAL 2
CODE CODE

Voltage is or was to high

Peak current limiting KANAL l
KANAL 2
KANAL l
KANAL 2
CODE CODE

An excessive peak current occurred

Rhein-Nadel Automation GmbH Page 14 Control Units for Vibratory Drives ESR2000
5 Scale Drawing

132

180

F1

ON SENSOR CHANNEL 1

Sicherung F1 = Kanal 1 = M 10 A
156

Fuse F1 = channel 1 = M 10 A 192

6 Connecting Diagram

Q1

XK1 4 3 5 6

F1

K1
Steuerelektronik K2

24

K1
XK1 1 2 7 22 23 21 27 28 26 25 13 14 15 16

XS1 PE 1 2 3 4 5 6 XS3 1 2 3 4 5 XS4 1 2 3 4 5 6 7

Relais K1 "STATUS"
Sensor 2, Eingang/input
+24 Volt, max 120 mA
+20 mA
Sensor 1, Eingang/input
0 Volt Bezugspot./reference

remote control
+24 V DC, Freigabe extern
0 Volt
status "ON ACTION"
Status "AKTIV"
status "STANDBY"
Status "BEREIT"

relais K1 "STATUS"

Relais K2 "BLASLUFT/ALARM"
relais K2 "BLOW-AIR/ALARM"

L N PE

Netzanschluss Last/load Kontaktbelastung max 6 A, 250 V AC

Mains - supply max 6 A contact - load max 6 A, 250 V AC
230 V; 50/60 Hz

Rhein-Nadel Automation GmbH Page 15 Control Units for Vibratory Drives ESR2000
 Rhein-Nadel Automation GmbH
Reichsweg 19/42 y D - 52068 Aachen
Tel (+49) 0241/5109-159 y Fax +(49) 0241/5109-219
Internet www.rna.de y Email vertrieb@rna.de
Rhein-Nadel Automation GmbH
Zweigbetrieb Lüdenscheid
Nottebohmstraße 57 y D - 58511 Lüdenscheid
Tel (+49) 02351/41744 y Fax (+49) 02351/45582
Rhein-Nadel Automation GmbH
Zweigbetrieb Ergolding
Ahornstraße 122 y D - 84030 Ergolding
Tel (+49) 0871/72812 y Fax (+49) 0871/77131
Rhein-Nadel Automation GmbH
Zweigbetrieb Ohrdruf
Suhler Straße 2a y D - 99885 Ohrdruf
Tel (+49) 03624/312214 y Fax (+49) 03624/312215

HSH Handling Systems

Wangenstr. 96 y CH - 3360 Herzogenbuchsee
Tel +(41) 062/95610-00 y Fax (+41) 062/95610-10
Internet www.rna.de y Email info@handling-systems.ch

RNA AUTOMATION LTD

Hayward Industrial Park
Tameside Drive, Castle Bromwich
GB - Birmingham, B 35 7 AG
Tel (+44) 0121/749-2566 y Fax (+44) 0121/749-6217
Internet www.rna-uk.com y Email rna@rna-uk.com

Vibrant S.A.
Pol. Ind. Famades C/Energia Parc 27
E - 08940 Cornelia Llobregat (Barcelona)
Tel (+34) 09/377-7300 y Fax (+34) 093/77-6752
Internet www.vibrant-rna.com y Email info@vibrant-rna.com

RNA Automated Systems Inc.

P.O.Box 560, Paris, Ontario, Canada, N3L 3T6
Tel (+1) 519/442-2018 y Fax (+1) 519/442-2385
Email sales@rna-can.com
VT-BA-ESR2000-GB 05.05.03

Rhein-Nadel Automation GmbH Page 16 Control Units for Vibratory Drives ESR2000