Procedure for carrying out amendments

1. Total no. of sheets, pertaining to a Drawing No. is mentioned only on Sheet No. 1 and on last sheet.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
2. (4) - - - -

Alphabet in the 1st square, of the 4th Block of squares, indicates latest amendment or the status of the issue of the drawing.
3. In case of changes, the amendment to Drawing No. will be carried out only on those sheet, in which changes have taken place
and on Sheet No. 1 for the purpose of summary of amendments. The same procedure will continue for subsequent changes
but every additional change will be indicated by use of next alphabet.
E.g. Say amendment ‘A’ takes place in Sheet No. 3,4,7. Then alphabet ‘A’ will appear in 1st square of 4th Block of Drawing
No. Written on Sheet No. 3,4,7 & 1. Further, say, next amendment takes place in Sheet No. 3,5,9. Then alphabet ‘B’ will
appear in 1st square of the 4th Block of Drawing No. Written on Sheet No. 3,5,9 & 1. Even though Sheet No. 5 & 9 does not
have amendment ‘A’ earlier, they directly will have amendment ‘B’.

4. Separate tabular form of amendment column does not appear on Sheet No. 1 but does appear on all remaining sheets. The
brief description in these columns indicates the reference of Client’s/Sales Office’s/Work’s letter or actual changes done in the
drawing. The date-column indicates when the amendment has been carried out. The actual and latest changes are
highlighted by drawing a circular shape around them and by writing amendment-alphabet in a triangle near this circular form.
5. Reference Drawing Nos. wherever mentioned, shows basic Drawing Nos. without any amendment. The information about the
latest issue of any drawing can be obtained only from latest copy of ‘List of Documents’ which is sent along with set of
drawings for every drawing submission
Index Summary of Amendments Date Drawn Checked

A Customer comments are incorporated 13.08.16 RGK NBP

B Customer comments are incorporated 02.09.16 RGK NBP

C Customer comments are incorporated 07.09.16 RGK NBP

D Customer comments are incorporated 23.09.16 RGK NBP

Client :- M/S. APOLLO TYRES LTD., ORAGADAM P.O. No. 2900064264 Dated: 11.08.2016
Project Name:- IV PHASE 9K EXPANSION Item No: 2 Sr. No. 2 Qty.: 8 Nos.
Consultants- SM ENGINEERS & CONSULTANTS, LT 850KVAr 440V 7% CSC APFC Panel
CHENNAI
D REVISION 23.09.16 RGK Date: 13.08.16 Description: - APFC Panel Sh. No.
C REVISION 07.09.16 RGK
B REVISION 02.09.16 RGK Prep: RGK
A REVISION 13.08.16 RGK Ckd. : NBP Work :-Floor standing , Non- 1
Compartmentalized, Fixed
Type LV Board
O ORIGINAL 14.06.16 RGK EPCOS INDIA Details :- DESIGN BASIS
Issue Remarks Date Name NA/PQS/LV/DESIGN/FO/10-00
Original/Replacement for No. of Sh
Replaced by :- (1) EIPL-A – 160605 - D002- D 10
Since irrelevant points are deleted, Sr.No.may not be in sequence.
 DESIGN BASIS
Automatic power factor control system with following details
Rating : 850 kVAR, 440 V AC
Type : Contactor Switched Capacitors (CSC)
Configuration : Delta connected
No. of steps : 17 Steps equal
Step size : 50x12 (Auto) + (50x5) (Fix)

PhaseCap Gas filled Capacitor 525V:

Rating Steps
(33x2) kVAr For 50kVAr steps

Capacitor Duty Contactor, 240V Coil voltage:

Rating Steps
60kVAr For 50kVAr steps

Detuning Reactor 7 % 440V:

Rating Steps
50kVAr For 50kVAr steps

The Design of system and the panel is further based on the following parameters and technical data
SYSTEM PARAMETERS
1.01.00 Ambient temperature

1.01.01 Maximum ambient air temperature : As per IS: 8623, as detailed below

1.01.02 Reference ambient temperature for design : 45°C Max

B
1.02.00 Main System : 3-Phase, 5 - Wire AC,50Hz (R, Y, B, N + PE)

1.03.00 Rated operational voltage : 440 V AC

1.04.00 Dry Frequency withstand voltage : 2.5 kV

1.05.00 Neutral system : Effectively Earthed

Client :- M/S. APOLLO TYRES LTD., ORAGADAM P.O. No. 2900064264 Dated: 11.08.2016
Project Name:- IV PHASE 9K EXPANSION Item No: 2 Sr. No. 2 Qty.: 8 Nos.
Consultants- SM ENGINEERS & CONSULTANTS, LT 850KVAr 440V 7% CSC APFC Panel
CHENNAI
D REVISION 23.09.16 RGK Date: 13.08.16 Description: - APFC Panel Sh. No.
C REVISION 07.09.16 RGK
B REVISION 02.09.16 RGK Prep: RGK
A REVISION 13.08.16 RGK Ckd. : NBP Work :-Floor standing , Non- 2
Compartmentalized, Fixed
Type LV Board
O ORIGINAL 14.06.16 RGK EPCOS INDIA Details :- DESIGN BASIS
Issue Remarks Date Name NA/PQS/LV/DESIGN/FO/10-00
Original/Replacement for No. of Sh
Replaced by :- (1) EIPL-A – 160605 - D002- D 10
Since irrelevant points are deleted, Sr.No.may not be in sequence.
1.06.00 Altitude : Less than 1000 metres

1.07.00 Humidity : ≤60%, non -condensing

1.08.00 System fault level : 65kA through Breaker

2.00.00 CONSTRUCTION

2.01.00 Type of switchboard : Fixed type , Non-compartmentalized

2.02.00 Installation

2.02.01 Location : Indoor

2.02.02 Mounting : Floor (Free standing)

2.02.03 Lifting arrangement : Lifting arrangement provided; Lifting must be done with the
use of Slings covered in both the sides of panel from bottom
to the top.

2.02.05 Front access : Hinged door

2.02.06 Rear access : Hinged door

2.02.07 Future extension : NA

2.02.08 Alignment with existing board : None

2.03.00 Degree of protection for enclosure : IP52 for front and IP41 for rear & fan

2.04.00 Painting

2.04.01 Procedure : Pre-treatment & painting as per standard practice ( Seven

Tank Process )

.04.02 Material : Alkyd melamine epoxy base Powder Coating

2.04.03 Shade inside : RAL 7032 Texture Finish

2.04.04 Shade outside : RAL 7032 Texture Finish

2.04.05 Paint thickness : 60-120 micron

Client :- M/S. APOLLO TYRES LTD., ORAGADAM P.O. No. 2900064264 Dated: 11.08.2016
Project Name:- IV PHASE 9K EXPANSION Item No: 2 Sr. No. 2 Qty.: 8 Nos.
Consultants- SM ENGINEERS & CONSULTANTS, LT 850KVAr 440V 7% CSC APFC Panel
CHENNAI
D REVISION 23.09.16 RGK Date: 13.08.16 Description: - APFC Panel Sh. No.
C REVISION 07.09.16 RGK
B REVISION 02.09.16 RGK Prep: RGK
A REVISION 13.08.16 RGK Ckd. : NBP Work :-Floor standing , Non- 3
Compartmentalized, Fixed
Type LV Board
O ORIGINAL 14.06.16 RGK EPCOS INDIA Details :- DESIGN BASIS
Issue Remarks Date Name NA/PQS/LV/DESIGN/FO/10-00
Original/Replacement for No. of Sh
Replaced by :- (1) EIPL-A – 160605 - D002- D 10
Since irrelevant points are deleted, Sr.No.may not be in sequence.
2.05.00 Name plate

2.05.01 Name plate material : Traffolyte

2.05.02 Colour of lettering : White letters on black background

2.05.03 Size of lettering/nameplate : As per details given in nameplate list

2.05.04 Identification of equipments mounted inside : Equipment designation with Sticker

panel

2.05.05 Feeder Name plate : On front door

2.06.00 Sheet steel thickness of various parts : As per standard (Refer Annexure-II)

2.07.00 Ventilation Louvers/cooling fans : As indicated in the GAD

3.00.00 BUSBARS/CONNECTIONS

3.01.00 Main Busbars

3.01.01 System : 3 Ph. 5W R, Y, B, N, E

B
3.01.02 Rated current : 2000A

3.01.03 Material : Aluminium

3.01.04 Cross-section for each phase : 100x12 mm AL 3 runs

3.01.05 Insulation (except at joints & tap-offs) : Heat shrunk PVC sleeves(coloured)

3.01.06 Location/arrangement of main bus bars : In busbar chamber at Vertical formation

3.01.07 Colour coding : As per IS 375

3.01.00 Vertical Busbars

3.01.01 System : 3 Ph. 4W R, Y, B

B
3.01.02 Rated current : 2000 A

3.01.03 Material : Aluminum

Client :- M/S. APOLLO TYRES LTD., ORAGADAM P.O. No. 2900064264 Dated: 11.08.2016
Project Name:- IV PHASE 9K EXPANSION Item No: 2 Sr. No. 2 Qty.: 8 Nos.
Consultants- SM ENGINEERS & CONSULTANTS, LT 850KVAr 440V 7% CSC APFC Panel
CHENNAI
D REVISION 23.09.16 RGK Date: 13.08.16 Description: - APFC Panel Sh. No.
C REVISION 07.09.16 RGK
B REVISION 02.09.16 RGK Prep: RGK
A REVISION 13.08.16 RGK Ckd. : NBP Work :-Floor standing , Non- 4
Compartmentalized, Fixed
Type LV Board
O ORIGINAL 14.06.16 RGK EPCOS INDIA Details :- DESIGN BASIS
Issue Remarks Date Name NA/PQS/LV/DESIGN/FO/10-00
Original/Replacement for No. of Sh
Replaced by :- (1) EIPL-A – 160605 - D002- D 10
Since irrelevant points are deleted, Sr.No.may not be in sequence.
3.01.04 Cross-section for each phase : 100x12 mm AL 3 runs

3.01.05 Insulation (except at joints & tap-offs) : Heat shrunk PVC sleeves(coloured)

3.01.06 Location/arrangement of main bus bars : In busbar chamber at Vertical formation

3.01.07 Colour coding : As per IS 375

3.02.00 Neutral Bus bar

3.02.01 Material : AL. (It is run in both incomer and Vertical Busbar chamber)

3.02.02 Rated current / Size : Size AL 50x6 mm x 1run for bus connector used for Neutral

3.02.03 Location : In Incomer and Vertical busbar chamber

3.03.00 Earth busbar

3.03.01 Material / Size : AL / 50x6mm PE Bus is Isolated from Sec. Earth

3.03.03 Location : At bottom of panel for earth Bus B

At top of panel for PE bus

3.03.04 Extension of earth busbar outside the : To be provided on both sides

switchboard

3.03.05 Material : Aluminum

3.03.06 Insulation : Air

3.03.07 Size : 50x6 mm Al

4.00.00 AUXILIARY SUPPLY

4.01.00 CB Tripping

4.01.01 Voltage : 240V AC

4.01.02 Source for above : Between Phase and Neutral from control transformer
secondary.

4.01.03 Arrangement for distribution : Aux. wiring

Client :- M/S. APOLLO TYRES LTD., ORAGADAM P.O. No. 2900064264 Dated: 11.08.2016
Project Name:- IV PHASE 9K EXPANSION Item No: 2 Sr. No. 2 Qty.: 8 Nos.
Consultants- SM ENGINEERS & CONSULTANTS, LT 850KVAr 440V 7% CSC APFC Panel
CHENNAI
D REVISION 23.09.16 RGK Date: 13.08.16 Description: - APFC Panel Sh. No.
C REVISION 07.09.16 RGK
B REVISION 02.09.16 RGK Prep: RGK
A REVISION 13.08.16 RGK Ckd. : NBP Work :-Floor standing , Non- 5
Compartmentalized, Fixed
Type LV Board
O ORIGINAL 14.06.16 RGK EPCOS INDIA Details :- DESIGN BASIS
Issue Remarks Date Name NA/PQS/LV/DESIGN/FO/10-00
Original/Replacement for No. of Sh
Replaced by :- (1) EIPL-A – 160605 - D002- D 10
Since irrelevant points are deleted, Sr.No.may not be in sequence.
4.02.00 Capacitor Feeders

4.02.01 Voltage (Auxiliary) : 240 VAC

4.02.02 Source for above : Between Phase and Neutral from control transformer
secondary.

4.02.03 Arrangement for distribution : Aux. wiring

4.03.00 Power Factor Controller

4.03.01 Current : 1 / 5 Amps Programmable

4.03.02 Source for above : From the Main source (Incoming feeder of the PCC which is
feeding power to this APFC panel 1 CT input from R Phase)

4.03.03 Aux. supply : 240 V AC.

4.03.04 Source for above : Derived From control transformer secondary.

5.00.00 WIRING

5.01.00 Power Circuits (PVC insulated copper stranded flexible of grey colour)

5.01.01 Insulation grade : 1100 V

5.01.02 Size/Connection : 1x35 sqmm from VBB Chamber to MCCB

1 x35 Sqmm from MCCB to Contactor

B
1x35 sqmm from Contactor to Reactor

2 x16 Sqmm from Reactor to Capacitor

5.01.03 Colour coding for identification : Coloured sleeves at termination

5.01.04 Terminations : With crimping type copper lugs

5.02.00 Auxiliary Circuits (PVC insulated copper stranded flexible of grey colour)

5.02.01 Insulation grade : 1100 V (HRFR Type)

5.03.00 Size of wire (Control & auxiliary circuits)

Client :- M/S. APOLLO TYRES LTD., ORAGADAM P.O. No. 2900064264 Dated: 11.08.2016
Project Name:- IV PHASE 9K EXPANSION Item No: 2 Sr. No. 2 Qty.: 8 Nos.
Consultants- SM ENGINEERS & CONSULTANTS, LT 850KVAr 440V 7% CSC APFC Panel
CHENNAI
D REVISION 23.09.16 RGK Date: 13.08.16 Description: - APFC Panel Sh. No.
C REVISION 07.09.16 RGK
B REVISION 02.09.16 RGK Prep: RGK
A REVISION 13.08.16 RGK Ckd. : NBP Work :-Floor standing , Non- 6
Compartmentalized, Fixed
Type LV Board
O ORIGINAL 14.06.16 RGK EPCOS INDIA Details :- DESIGN BASIS
Issue Remarks Date Name NA/PQS/LV/DESIGN/FO/10-00
Original/Replacement for No. of Sh
Replaced by :- (1) EIPL-A – 160605 - D002- D 10
Since irrelevant points are deleted, Sr.No.may not be in sequence.
5.03.01 CT circuit : 2.5 mm.²

5.03.02 PT / control / annunciation circuit : 1.5 mm²

5.03.03 Auxiliary circuit : 1.5 mm²

5.03.04 Circuit identification : Normal PVC ferrules at terminations as per “Local

Dependant End Marking”

5.04.00 Inter-module / Inter-panel wiring

5.04.01 Within shipping section : Complete wiring will be done for both control & power circuits

5.04.02 Between shipping sections : N.A. (for our Supplies the complete panel is shipped fully
assembled & bolted)

6.00.00 TERMINATION ARRANGEMENTS

6.01.00 Cables

6.01.01 Power cable entry from : Top ( Bust duct) – All 8 nos.
B
6.01.02 Control cable entry from : Top

6.01.03 Glands / lugs : Not applicable in this case due to bus duct

6.01.04 Drilling of gland plate : Not applicable in this case. 3.0 mm thick CRCA gland plate

6.01.05 Size/material of gland plates : 3.0 mm/CRCA

6.02.00 Power terminal

6.02.01 Type : Fixed

6.03.00 Control terminals for Control Chamber

6.03.01 Type of terminals : Fixed terminals

6.03.03 Type of fixed terminals : Stud type 1100V grade, 10A or equivalent ( 20% spare
terminals in control chamber)

6.03.04 Suitable for wire size (Control) : up to 1.5 mm²

Client :- M/S. APOLLO TYRES LTD., ORAGADAM P.O. No. 2900064264 Dated: 11.08.2016
Project Name:- IV PHASE 9K EXPANSION Item No: 2 Sr. No. 2 Qty.: 8 Nos.
Consultants- SM ENGINEERS & CONSULTANTS, LT 850KVAr 440V 7% CSC APFC Panel
CHENNAI
D REVISION 23.09.16 RGK Date: 13.08.16 Description: - APFC Panel Sh. No.
C REVISION 07.09.16 RGK
B REVISION 02.09.16 RGK Prep: RGK
A REVISION 13.08.16 RGK Ckd. : NBP Work :-Floor standing , Non- 7
Compartmentalized, Fixed
Type LV Board
O ORIGINAL 14.06.16 RGK EPCOS INDIA Details :- DESIGN BASIS
Issue Remarks Date Name NA/PQS/LV/DESIGN/FO/10-00
Original/Replacement for No. of Sh
Replaced by :- (1) EIPL-A – 160605 - D002- D 10
Since irrelevant points are deleted, Sr.No.may not be in sequence.
6.03.05 Type of fixed terminals : Stud type 1100V grade, 10A or equivalent

6.03.06 Suitable for wire size (Power) : 1x 1.5 mm²

6.04.00 Earthing terminals

6.04.01 Arrangement for connection to external earthing : One hole with bolt & nut on earth busbar at each end
grid

6.04.02 Earthing of meters and relays mounted on door : All metal parts connected to door through mounting screw

6.04.03 Earthing of doors with equipment mounted : With 2.5mm2 PVC (Green / Green Yellow Colour) insulated
copper wire to the frame

7.00.00 EQUIPMENT

7.01.00 Main Switching unit (ACB)

7.01.01 Mechanical ON/OFF indication on Front : Provided

7.01.02 Mechanical spring charged indication on front : Provided

7.01.03 Mechanical TRIP button on Front : Electrically Trip Emergency Push Button provided

7.01.04 Manual spring charging facility on Front : Provided

7.02.00 Feeder Protection (MCCB)

7.02.01 Padlocking arrangement : Provided

7.02.02 Door interlocking feature : Provided

7.02.03 Defeat feature for door interlock : Provided

8.00.00 ADDITIONAL POINTS

8.00.01 For make of Main Equipments refer Annexure-I

8-00-01 Min Clearance required around panel

Front : 1000/1500 mm

Rear : More than 750 mm Side : Min 500mm

Client :- M/S. APOLLO TYRES LTD., ORAGADAM P.O. No. 2900064264 Dated: 11.08.2016
Project Name:- IV PHASE 9K EXPANSION Item No: 2 Sr. No. 2 Qty.: 8 Nos.
Consultants- SM ENGINEERS & CONSULTANTS, LT 850KVAr 440V 7% CSC APFC Panel
CHENNAI
D REVISION 23.09.16 RGK Date: 13.08.16 Description: - APFC Panel Sh. No.
C REVISION 07.09.16 RGK
B REVISION 02.09.16 RGK Prep: RGK
A REVISION 13.08.16 RGK Ckd. : NBP Work :-Floor standing , Non- 8
Compartmentalized, Fixed
Type LV Board
O ORIGINAL 14.06.16 RGK EPCOS INDIA Details :- DESIGN BASIS
Issue Remarks Date Name NA/PQS/LV/DESIGN/FO/10-00
Original/Replacement for No. of Sh
Replaced by :- (1) EIPL-A – 160605 - D002- D 10
Since irrelevant points are deleted, Sr.No.may not be in sequence.
 ANNEXURE – I
MAKES OF EQUIPMENT
Description QTY Make
Sheet Metal Enclosure POWDER COATED SHADE RAL 7032, front
1 EPCOS – EIPL-A-160605-F003-B
IP52 , rear & fan IP42
BR6000- R12 controller - 12 Step Relay with RS485 1 EPCOS
Capacitor duty Contactor 60kVAR, 240V AC Coil Voltage 17 EPCOS
Reactor 50 kVAr, 7%, 440V, 50Hz, Copper 17 EPCOS C
ACB MDO Microprocessor based 65kA, O/C, S/C, E/F Protection , SCHNEIDER – NW20H13PMDO6.0A
1
3Pole 2000Amp ( NW series)
Shunt release 240V AC 1 SCHNEIDER
MCCB 160A, 3P, 65kA, Thermal Magnetic Release (Compact NSX SCHNEIDER LV430670
17 B
Series)
Extended operating rotary Handle 17 SCHNEIDER LV429338 B
SHD Resin Filled 33kVAr 525V 3Ph 50Hz capacitor B25675l MKK 34 EPCOS
As
AL Busbar 100x12mm 3 runs for MBB
required SUDAL
As
AL Busbar 100x12mm 3 runs for VBB
required SUDAL
As
Busbar 50x6mm 1 run Aluminum for Earth Busbar
required SUDAL
As
AL Busbar 50x6mm 1 Aluminum for Neutral Busbar SUDAL
required
COOLING FAN 10“ 5 NISIKI
CT 2000/5A, Class 1,10 VA 3 Rishabh
CT 160/5A, Class 1, 5VA 17 Rishabh
Analog Ammeter (0-1600)A, Class 1, 96x96mm 1 Rishabh
B
Analog Ammeter (0-160)A, Class 1, 96x96mm 17 Rishabh
Analog Voltmeter (0-440)V, Class 1, 96x96mm 1 Rishabh
Ammeter Selector Switch 18 SALZER
Voltmeter Selector Switch 1 SALZER
Control Switch (Auto / Manual Control) 12 SALZER
D
Emergency Push Button 1 L&T / SIEMENS
As L&T / SIEMENS
ON OFF Push Buttons
required
ON OFF Indication
As L&T / SIEMENS B
required
On-delay timer 17 L&T / SIEMENS D
As
Auxiliary Contactors
Required L&T / SIEMENS
As
PVC copper flexible Power & Control cables(HRFR) POLYCAB
required
As L&T / SIEMENS
2A, 4A MCB for all control circuit protection B
required
As
Control Circuit Terminals Elmex / Connectwell
required

Client :- M/S. APOLLO TYRES LTD., ORAGADAM P.O. No. 2900064264 Dated: 11.08.2016
Project Name:- IV PHASE 9K EXPANSION Item No: 2 Sr. No. 2 Qty.: 8 Nos.
Consultants- SM ENGINEERS & CONSULTANTS, LT 850KVAr 440V 7% CSC APFC Panel
CHENNAI
D REVISION 23.09.16 RGK Date: 13.08.16 Description: - APFC Panel Sh. No.
C REVISION 07.09.16 RGK
B REVISION 02.09.16 RGK Prep: RGK
A REVISION 13.08.16 RGK Ckd. : NBP Work :-Floor standing , Non- 9
Compartmentalized, Fixed
Type LV Board
O ORIGINAL 14.06.16 RGK EPCOS INDIA Details :- DESIGN BASIS
Issue Remarks Date Name NA/PQS/LV/DESIGN/FO/10-00
Original/Replacement for No. of Sh
Replaced by :- (1) EIPL-A – 160605 - D002- D 10
Since irrelevant points are deleted, Sr.No.may not be in sequence.
 ANNEXURE – II

SHEET METAL DETAILS FOR APFC PANELS

PART THICKNESS (CRCA)

Base frame 75 mm height ( 3mm thick)

Load bearing frame members (Structure) 2.0 mm
Top cover/Bottom cover plate or top sheet 1.6 mm
Blank Gland plate 3.0 mm
Side sheet /walls 1.6 mm
Circuit Breaker compartment door 1.6 mm
Other Compartment doors 1.6 mm
Equipment mounting plate 1.6 mm
Side covers 1.6 mm

Client :- M/S. APOLLO TYRES LTD., ORAGADAM P.O. No. 2900064264 Dated: 11.08.2016
Project Name:- IV PHASE 9K EXPANSION Item No: 2 Sr. No. 2 Qty.: 8 Nos.
Consultants- SM ENGINEERS & CONSULTANTS, LT 850KVAr 440V 7% CSC APFC Panel
CHENNAI
D REVISION 23.09.16 RGK Date: 13.08.16 Description: - APFC Panel Sh. No.
C REVISION 07.09.16 RGK
B REVISION 02.09.16 RGK Prep: RGK
A REVISION 13.08.16 RGK Ckd. : NBP Work :-Floor standing , Non- 10
Compartmentalized, Fixed
Type LV Board
O ORIGINAL 14.06.16 RGK EPCOS INDIA Details :- DESIGN BASIS
Issue Remarks Date Name NA/PQS/LV/DESIGN/FO/10-00
Original/Replacement for No. of Sh
Replaced by :- (1) EIPL-A – 160605 - D002- D 10
Since irrelevant points are deleted, Sr.No.may not be in sequence.