QUICKSTART BASIC for digital proportionals with analog command QB300-4 OVERVIEW STEP 2 ELECTRICAL

DIRECT OPERATED PROPORTIONAL DIRECTIONAL AND FLOW VALVES - CLOSED LOOP update 11-18 This section considers the different valves options, illustrating the multiple variants of the available electrical connections.
The electrical connections have to be wired according to the selected valve code
Valve model:
DHZO-TEB DKZOR-TEB QVHZO-TEB STEP 1
DLHZO-TEB DLKZOR-TEB QVKZOR-TEB 1 Remove main connector cap P2 2 Select main connector according to valve code and
proceed with wirings operations
Driver model:
E-RI-TEB-N P2 A1 A2
STEP 3
STEP 4
IDENTIFICATION
Valve identification plates and label Valve name plate : N Driver label : L
www.atos.com
3 made in Italy

2 E-RI-TEB-N-NP-01H 10 4
DLHZO-TEB-SN-NP-040-T53/I B: USB
L 1 B 2 3 1: +5V_USB WARNING: remove power supply before any Recommended LiYCY Recommended LiYCY
0123456789
2: ID
3: GND_USB
STEP 2 shielded cables: shielded cable:
N DLHZO-TEB-SN-NP-040-T53/I A 1 1
5
4 4: D-
5: D+
electrical or wiring operations
F
B A: MAIN
E
G
A: V+ ext. fuse 2,5A 5 T-000
7 x 0,75 mm2 max 20 m 12 x 0,75 mm2 max 20 m
C B: V0 E: INPUT-
D
C: AGND F: Q_MONITOR 7 x 1 mm2 max 40 m
3
A D: Q_INPUT+ G: EARTH
0123456789

Connect the valve to the system

1 : valve code 4 : driver code Standard /Z option
2 : valve matrix code 5 : driver serial number A V+ (power supply 24VDC) 1 V+ (power supply 24VDC)
3 : hydraulic symbol B V0 (power supply 0VDC) 2 V0 (power supply 0VDC)

ZM-7P (metallic) C AGND 3 ENABLE (input 24VDC)

7 PIN MAIN CONNECTOR D Q_INPUT+ 4 Q_INPUT+
INSTALLATION OPTIONAL E INPUT-
(±10VDC / 4 ÷ 20mA)
5 INPUT-
(±10VDC / 4 ÷ 20mA)

STEP 1 STEP 2 STEP 3 STEP 4 F Q_MONITOR (±10VDC / 4 ÷ 20mA) 6 Q_MONITOR (±10VDC / 4 ÷ 20mA)
A1 G EARTH 7 AGND
MECHANICAL ELECTRICAL HYDRAULICS SOFTWARE 8 R_ENABLE (ouput 24VDC)
STEP 1 MECHANICAL /Q option 9 NC
INSTALLATION TOOLS ACCORDING TO VALVE MODEL - not included A V+ (power supply 24VDC) 10 NC
In case of first commissioning, before the valve installation the whole system must be cor-
ZM-12P (metallic) B V0 (power supply 0VDC) 11 FAULT (output 24VDC)
Fastening bolts Wrenches Main connectors rectly flushed to grant the required cleanliness level
12 PIN MAIN CONNECTOR C ENABLE (input 24VDC) PE EARTH
During the flushing operation use on-off or by-pass valves in place of the proportional valve
std, /Q, /F /Z D Q_INPUT+
(±10VDC / 4 ÷ 20mA)
• remove protection pad P1 located on the valve bottom face only immediately before installation A2
E INPUT-
(do not remove connectors caps) F Q_MONITOR (±10VDC / 4 ÷ 20mA)
or
• check the presence and correct positioning of the seals on valve ports G EARTH
• verify that valve mounting surface is clean and free from damages or burrs /F option
socket head screws for fastening bolts and air bleeding 7 pin - metallic 12 pin - metallic P1 • verify the correct valve orientation according to the pattern of the relevant mounting interface NOTE: the use of above metallic connectors is strongly A V+ (power supply 24VDC)
see STEP 1 and STEP 3 see STEP 2 • lock the fastening bolts respecting below sequence and tightening torque according to valve model recommended in order to fulfill EMC requirements B V0 (power supply 0VDC)
C AGND
PROGRAMMING TOOLS - not included D Q_INPUT+
(±10VDC / 4 ÷ 20mA)
E INPUT-
Software USB connection KIT OR Bluetooth connection KIT DHZO-TEB / DLHZO-TEB DKZOR-TEB / DLKZOR-TEB WARNING: a safety fuse is required in series
F FAULT (output 24VDC)
Mounting surface layout Mounting surface layout to driver power supply - 2,5 A time lag fuse
Cable Isolator Cable Adapter G EARTH
n°1 OR 2025 for option /Y n°1 OR 108 for option /Y
4401-03-02-0-05
y
4401-05-04-0-05 P y
T
4401-03-03-0-05 4401-05-05-0-05 A B ELECTRICAL WIRING EXAMPLES
(for /Y without X port) A B (for /Y without X port) T T
E-SW-BASIC P n°4 OR 108
free basic software download at: Valve size ISO 4401: 06 Valve size ISO 4401: 10 n°5 OR 2050 MAIN CONNECTOR - VOLTAGE MAIN CONNECTOR - CURRENT
www.atos.com E-C-SB-USB/M12 E-A-SB-USB/OPT E-C-SB-M12/BTH E-A-SB-USB/BTH
REFERENCE INPUT - DIFFERENTIAL MODE REFERENCE INPUT - DIFFERENTIAL MODE
Fastening bolts Tightening torque: 8 Nm Fastening bolts Tightening torque: 15 Nm
main connector main connector
socket head screws socket head screws cabinet side pin-out valve internal circuit cabinet side pin-out valve internal circuit

    4÷20 mA
0÷10 VDC std /F /Q /Z std /F /Q /Z Rsh = 500 ohm
DOWNLOAD AREA
Q_INPUT+ 50K Q_INPUT+
Ref. Q D 4 Ref. Q D 4
E-SW-BASIC free basic software can be download upon web registration at www.atos.com INPUT- 50K INPUT-
Upon web registration user receive via email the Activation Code (software free license) and login data to access     Ref. Q E 5 Ref. Q E 5

Atos Download Area.

n°4 M5x50 wrench   n°4 M6x40 wrench  
class:12.9 4 mm class:12.9 5 mm

REFERENCE INPUT - COMMON MODE REFERENCE INPUT - COMMON MODE

QVHZO-TEB QVKZOR-TEB main connector main connector
cabinet side pin-out valve internal circuit cabinet side pin-out valve internal circuit
Mounting surface layout Mounting surface layout
0÷10 VDC std /F /Q /Z 4÷20 mA std /F /Q /Z Rsh = 500 ohm
Q_INPUT+ 50K Q_INPUT+
4401-03-02-0-05 Ref. Q D 4 Ref. Q D 4
4401-05-04-0-05 INPUT- 50K INPUT-
Valve size ISO 4401: 06 E 5 E 5
n°4 OR 108 Valve size ISO 4401: 10 AGND / V0 AGND / V0
(0 V) C B 7 (0 V) C B 7
n°5 OR 2050

Fastening bolts Tightening torque: 8 Nm Fastening bolts Tightening torque: 15 Nm

socket head screws socket head screws MONITOR OUTPUT MONITOR OUTPUT
E-SW-BASIC supports NP (USB), PS (Serial), IR (Infrared) communications
    cabinet side
main connector
pin-out valve internal circuit cabinet side
main connector
valve internal circuit
pin-out
REMARK Atos software is designed for Windows based operative systems - Windows XP SP3 or later
±10 VDC std /Q /Z 4÷20 mA std /Q /Z
Q_MONITOR Q_MONITOR
    Mon. Q F 6 Mon. Q F 6
AGND / V0 AGND / V0
ATTENTION !
n°4 M5x50 wrench   n°4 M6x40 wrench   (0 V) C B 7 (0 V) C B 7
4 mm class:12.9 5 mm Rmax = 500 ohm
class:12.9
The purpose of this quickstart guide is show a logical sequence of basic operations. This guide does not cover all details or
variants of Atos valves. All operations described in this document should be performed only by qualified personnel.
For further information please refer to related documentation.

Operations and images could be subject to change without notice

STEP 3 HYDRAULICS
RELATED DOCUMENTATION - www.atos.com - section Catalog on-line
F003 Commissioning and troubleshooting - tech. table GS208 TEB/LEB basic drivers - tech. table V
Air bleeding - only DHZO, DLHZO, DKZOR and DLKZOR:
FS165 DHZO, DKZOR positive spool overlap - tech. table GS500 Programming tools - tech. table
V
• release 2 or 3 turns the air bleed screw V
FS168 DHZO, DKZOR zero spool overlap - tech. table K500 Electric / electronic connectors - tech. table • cycle the valve at low pressure until the oil leaking from the V port
is exempted from air bubbles
FS180 DLHZO, DLKZOR servoproportional - tech. table STARTUP-BASIC Software startup guide
• lock the air bleed screw V
FS412 QVHZO, QVKZOR flow controls - tech. table STARTUP-BTH Bluetooth adpter startup guide
P005 Mounting surfaces - tech. table E-MAN-RI-LEB TEB/LEB - driver operating manual Wrenches types
P007 Functional safety - tech. table Tightening NOTE: to facilitate bleeding operations, apply a light backpressure
DHZO torque (1 or 2 bar) by adding a check valve on T line for standard valves or
P010 O-Ring size - tech. table DLHZO
3 mm 4 Nm on Y line for valves with /Y option

CONTACT US Tightening
DKZOR or torque
Atos spa - Italy - 21018 Sesto Calende DLKZOR Consult tech table F003 for general guidelines about component’s
4 mm 13 mm 8 Nm commissioning
ü www.atos.com  support@atos.com
STEP 4 SOFTWARE BIAS AND SCALE - 2 POSITION VALVES and FLOW CONTROL VALVES WIZARD REFERENCE - E-SW level 2 functionality

REMARK proportional valves with integral electronics are factory preset with default parameter and ready to use after piping Bias setting: supply input signal just over the Threshold value; increase the Bias until the actuator is start moving, then Reference input signal is factory preset according to selected valve code, defaults are ±10 VDC for standard and 4 ÷ 20 mA for /I option.
and electrical connections. Play with parameters is optional, not mandatory! lightly reduce the Bias just to stop the actuator Input signal can be reconfigured via software selecting between voltage and current, browsing to Reference Analog Range page:
Scale setting: supply the max input signal; adjust the Scale to obtain the max actuator speed

PROGRAMMING PC press Voltage Standard button

to automatically set the analog input
4.1 4.2 4.3 4.4 signal to voltage
CONNECTION CONFIGURATION STORE BACK UP

4.1 CONNECTION

In order to access valve parameterization:

1 • Install E-SW-BASIC software on PC
press Current 4..20 mA button
to automatically set the analog input
• Insert main connector to the valve and power on with 24VDC signal to current

2 Remove USB plastic protection cap P3 and connect valve to the PC as shown below

REMARK: Voltage Standard or Current 4..20 mA buttons do not act on Monitor output signal configuration!
B For Monitor output signal configuration browse to page Others - Monitor Outputs
E-C-SB-USB/M12 E-SW-BASIC
B
USB CABLE - cable lenght 4m installed on PC
P3
BIAS AND SCALE - 3 POSITION VALVES 4.3 STORE
E-A-SB-USB/OPT
isolator adapter Follow the same indications reported for 2 position valves for both valve’s solenoids Parameters modifications will be stored into driver permanent memory

WARNING: During valve parameters storing operations, the driver automatically shuts down the solenoid power
supply for a short time. Do not perform any storing commands while the system is working.

WARNING: drivers USB port is not isolated!

The use of USB isolator adapter is highly recommended for PC protection (see GS500)
1 Press Memory Store button to access
Driver - Memory Store window 2 Press Store User button to store parameters

3
Launch the software using E-SW icon:
• software does NOT detect valid connection
communication is not established, please follow wizard procedure 4
• software detects valid connection
communication automatically established - valve is ON-LINE see 5

4 Press buttons according the below sequence:

5 Communication established, valve is ON-LINE and it is
possible change parameters
a : ON-LINE - Recommended
Wizard procedure for standard connection
b : CONNECT TO NP, PS, IR

CONNECT TO
NP, PS, IR
OFFSET AND SCALE – 3 POSITION VALVES, ZERO OVERLAP
a b Offset setting: supply the input signal equal to 0%; adjust the Offset until the actuator is stopped
4.4 BACK UP
Scale setting: supply the max input signal (positive/negative); adjust the Scale to obtain the max actuator speed in both directions
Parameter modifications will be saved into PC memory

1 Press Save button to access Computer SW

Archive - Setting Files page 2 Setting File Name pop-up appears.
Input a valid name and press Ok button

NOTE: Bluetooth adapter available!

For more info please refer to STARTUP-BTH guide

REMARK: once removed the USB cable E-C-SB-USB/M12, P3 Tightening

screw the plastic protection cap P3 applying the correct torque
tightening torque, in order to preserve valve's IP protection
characteristics 0,6 Nm

4.2 CONFIGURATION RAMPS TROUBLESHOOTING

Single solenoid directional Double solenoid directional Single or double solenoid directional Ramps setting: select the required ramp configuration and adjust the ramp time to optimize the actuator’s acceleration and Valve vibration or noise
control valve, 2 positions control valve, 3 positions control valve, 3 positions deceleration • presence of air in the solenoid; perform air bleeding procedure – see STEP 3
with positive overlapping with positive overlapping with zero overlapping
and flow control valve No Ramp : no ramps selected Double Ramp : setup Ramp 1 and 2 The valve does not follow the reference signal
Single Ramp : setup Ramp 1 Four Ramps : setup Ramp 1, 2, 3 and 4 (only 3 way) • valve is powered off, verify presence of 24 Vdc power supply
• valve is disabled, verify presence of 24 Vdc on enable pin - only for /Q and /Z options
Spool position [%] Spool position [%] Spool position [%] • flow/pressure values exceeding the valve’s performance limits, verify that hydraulic operating conditions are incompliance
BiasP BiasP
Threshold with the valve's characteristics
BiasP BiasP • spool sticking, contact Atos service center
Threshold Offset
BiasN Software parameters modifications are lost when valve is switched off
ScaleP ScaleP ScaleP
• parameter store operation was not performed, check store procedure – see STEP 4, section 4.3
Reference [%] Reference [%] Reference [%]
ScaleN ScaleN Software parameters modifications have no effect on the valve
• valve is OFF LINE, check connection procedure – see STEP 4, section 4.1
BiasN
After the modifications of software parameters the valve does not work properly
• restore valve factory parameters using ‘Restore Factory’ button, located in ‘Driver - Memory Store’ window:
BiasP positive bias BiasP positive bias ScaleP positive scale - during restore, the current to the solenoid(s) will be temporarily switched to off!
ScaleP positive scale ScaleP positive scale ScaleN negative scale - factory parameters will be applied at next driver restart or after power off-on sequence!
BiasN negative bias Offset
ScaleN negative scale

Threshold = 2% Threshold = 2%
(200mV or 0,32mA for /I option) (±200mV or ±0,16mA for /I option)