A Study On Influence of Density and Viscosity of Emulsion Explosive On Its Detonation Velocity
A Study On Influence of Density and Viscosity of Emulsion Explosive On Its Detonation Velocity
A Study On Influence of Density and Viscosity of Emulsion Explosive On Its Detonation Velocity
Abstract
Blast optimization and its study have become more important in mining scenario and attract
more attention than before due to overall increasing economic pressures. Besides environmental
hazards, inadequate and poor blast designs results in reduced efficiencies in various mining
functions such as loading, hauling, crushing and grinding cycles and lead to increase in the unit
cost of overall operation. Evaluation of a blast design is carried out with the assumption that the
explosives have performed as per the specifications, which may not be true in all cases. A
reduction in the VOD will produce a reduction in the detonation pressure as well as in the
availability of the shock energy of the explosive. It is important that the explosive detonates at its
optimum rate and induces sufficient detonation pressure leading to good fragmentation. The
VOD of an explosive can, therefore, be used as one of the indicators of its performance. In other
words, VOD of an explosive can be used to evaluate the performance of the explosive used in
mines, under specific rock and test conditions. Since VOD is a direct measurement of the source
function, it provides valuable information with respect to shock, stress waves, kinetics, ground
vibration, air blast, fragmentation and undesirable noxious fumes. Blasting performance is
directly related to the characteristics and efficiency of the explosives used. Hence a good
knowledge on the influence of explosive parameters on VOD is necessary.
In this project, out of various method available, resistance wire technique, a continuous VOD
measurement system has been being used for evaluation of in-hole VOD of emulsion explosive.
The instrument VODmate from Instantel Inc., Canada made has been used.
This paper deals with monitoring of VOD of explosives at different mines in different
geological conditions using VODmate and study the effect of explosive properties specifically
316
Density and viscosity on VOD of explosives. This work will help the manufacturer and consumer
to design and choose the Density and viscosity of explosive to get the desired performance results
in terms of VOD of explosive.
Key Words
Velocity of detonation (VOD), Density of explosive, Viscosity, Emulsion explosives.
1. Introduction
Blasting plays a very significant role in mining and any other construction work, it is a very
important parameter while designing and for Economics. Blasting is an expensive technique and
also it makes the growth faster. Out of all these benefits it is very danger if not exercised properly
in controlled manner, to maintain its efficiency continuous monitoring and proper study on
different explosives at different condition are very necessary. Lot of work has been done before
to improve the efficiency and to reduce the cost of blasting.
Blast optimization and its study have become more important in mining scenario and attract
more attention than before due to overall increasing economic pressures. Besides environmental
hazards, inadequate and poor blast designs result decreased efficiencies in various mining
functions such as loading, hauling, crushing and grinding cycles and lead to increase in the unit
cost of overall operation. If site-specific blast design is implemented in mines, the objective of
decrease in overall operation cost with provision of safety and elimination of environmental
hazards can be ensured. Evaluation of a blast design is carried out with the assumption that the
explosives have performed as per the specifications, which may not be true in all cases. A
reduction in the VOD will produce a reduction in the detonation pressure as well as in the
availability of the shock energy of the explosive. It is important that the explosive detonates at its
optimum rate and induces sufficient detonation pressure leading to good fragmentation. The
VOD of an explosive can, therefore, be used as one of the indicators of its performance. In other
words, VOD of an explosive can be used to evaluate the performance of the explosive used in
mines, under specific rock and test conditions. Since VOD is a direct measurement of the source
function, it provides valuable information with respect to shock, stress waves, kinetics, ground
vibration, air blast, fragmentation and undesirable noxious fumes. If VOD is not monitored and
an explosive product is assumed to perform as specified, the interpretation of other measurements
(if any) could be erroneous when product malfunction occurs. Thus, it is important to correlate
the product’s VOD characteristics to the rock environment, blast design, and other measurements.
317
Blasting performance is directly related to the characteristics and efficiency of the explosives
used.
2. Literature Review
The velocity of detonation (VOD) is one of the most important properties of explosives. It is
essential that the explosive in the field condition detonates at its optimum rate and induces
sufficient detonation pressure leading to good fragmentation. As the explosive pressure is directly
proportional to the VOD of an explosive, VOD measurements indicate the performance of
explosive in real time.
Given that the VOD is the only measurable magnitude related to an explosive that can be
given a number with certainty, it is easy to comprehend why it has been overemphasized as an
indication of explosive strength. VOD is a function of the explosive properties, explosive
configuration, hole diameter and confinement. Explosive configuration as explained by Cudzilo
et al (2002) emulsion matrix prepared with pure ammonium nitrate as an oxidizer had the highest
performance. Partial substitution of nickel nitrate (AN-NiN) /calcium nitrate (AN-CaN)/sodium
nitrate (AN-NaN) caused a substantial decrease in the VOD or the explosive performance, also it
was observed that the confinement of a charge considerably influences the production of NOx
and CO; this is due to the oxidation of NO to NO2, that depends mainly on the initial
concentration of NO in the environment [1]. Hole diameter and confinement are generic
environment variables for any given blast [2]. The same explosive in different environments will
manifest different VODs. In their literature, manufacturers usually quote the unconfined VOD of
a small sample of explosive in a small diameter. Rather than strength, VOD gives a relative
indication of the energy partitioning between shock and heave. The higher the VOD, the higher
the shock component in relation to the total energy [4]. While low VOD explosives will shift the
energy partition towards a higher proportion of heave. In any case, the VOD would have to be
measured in a real borehole situation in order to be meaningful [5]. In-hole VOD measurements
differ greatly from the values quoted in standard manufacturers literature. [7][8] [9]
Many researchers have earlier studied the effect of various properties of explosives on VOD
of explosives such as, Svensk et al in 2004 [10] studied the impact of diameter on detonation
velocity, Pradhan 2009 studied Effect of charge temperature on the detonation velocity of bulk
emulsion explosives, Pradhan 2010 [11] studied the effect on sleep time on VOD explosives,
Dobrilovic et al in 2014 [12] also studied the effect of explosive charge temperature on VOD of
ANFO explosive, Žganec et al 2016 [13] studied the influence of type primer on VOD of
318
explosive, Mishra et al 2017 studied Influence of Gassing Agent and Density on Detonation
Velocity of Bulk Emulsion Explosives [14].
Here in this paper efforts have been made to understand the influence of density and
viscosity of emulsion explosive on its VOD.
3.1 Density
Density is defined as the mass per unit volume, expressed in g/cc. Density affects sensitivity
and performance of the explosive. An explosive sensitivity can be reduced by too much increase
in density. If the density of explosive exceeds the critical density even a good primer may not
detonate it. A useful expression of density is loading density, which is the weight of the explosive
per unit hole length. This helps in determining the weight of the explosive loaded per running
meter of the blast hole. The density of most explosives varies between 0.8 to 1.35 gm/cc
319
where P is detonation pressure (kilobars), V = velocity of detonation (m/s) & 𝜌 = density (gm/cc).
The values of detonation pressure help in blast design to attain desired fragmentation. It is
also important in priming for effective and reliable initiation that the primer exceeds the
detonation pressure of explosive charge.
Detonation pressure is a function of density and VOD of explosive.
3.4 Sensitivity
Sensitivity of an explosive is its ability to propagate through air at which a primed half
cartridge (donor) will detonate an unprimed half cartridge (receptor), under unconfined
conditions. It is expressed in several forms such as hazard sensitivity, performance sensitivity,
initiation sensitivity, propagation sensitivity, gap sensitivity, etc.
320
water at low pressure will not affect as quickly as dynamic fast-moving water, specially at high
pressure. All slurry and emulsion explosives are having good water resistance. ANFO is having
no water resistance. By mixing emulsion, ANFO is made water resistant.
321
4. VOD Measurement System Used for Study
4.1 Resistance wire continuous VOD measurement systems (Microtrap,
VODSYS-4 from MREL, Canada and VODmate from Instantel, Canada)
The continuous resistance wire method was developed in the early 1960s by the United
States Bureau of Mines (USBM). Operation is based on the basic Ohm's law, (E = RI), where E =
Voltage, R = Resistance and I = Current. When the current is held constant against a shortened
(i.e. detonated) wire of known resistance per unit length, a voltage drop can be measured
instantaneously at any point in time. The voltage drop is equivalent to the length of resistance
wire consumed in the detonation. Resistance wire probes actually consist of two wires which
must be physically shorted out by the detonation through ionization. Some resistance wire probes
consist of just two insulated wires twisted together and other probes consist of one coated wire
placed inside of a small metal tube which acts as the second wire.
Providing that the wires are adequately shorted during the detonation, the resistance wire
method does provide a truly continuous VOD along the explosive column due to the high
sampling rates ranging from 1.25 MHz to over 10 MHz If the wires are not adequately shorted in
a continuous and reliable fashion, erroneous results, excessive electronic noise and severe drop
outs are the norm.
a) VODmate by Instantel:
The VODmate analyses the performance of an explosive's velocity of detonation and helps
optimize blasting efficiency. [3][4]
• Affordable, Easy-to-Use, and Highly Accurate
• Records multiple holes; measures up to 1 000 ft. (300 m) of VOD measuring cable
• Compatible with coaxial resistive VOD measuring cable from other manufacturers
• Up to 2 MHz Sampling Rate and 14 Bit Resolution – for precise recording
• Minimum trigger level of just 0.4% of cable length
• Automatic Setup – adjusts to sensor cable length
• Easy Cable Connecting – with self-test to ensure reliability
• Small, Portable, Rugged, and Lightweight
• Timer Mode – to record only when you want.
• Multiple Event Storage – in 4 MB permanent memory
322
Fig. 1. VODmate by Instantel
Fig. 2. VODmate Setup in a Single Hole Kept for the Continuous Monitoring
323
Fig. 3. Location of Rajapur mines on google map
324
Fig. 5. Analysis on Blast Ware
Table 1. Details of Blast Conducted at Rajapur Mines with VOD, Density and Viscosity of
Emulsion Explosive
Density
Diameter Blast design parameters (m) Explosive Charging
Sl (gm/cc) Viscosity VOD
of hole per hole Temperature
No Before After (CPA) (m/s)
(mm) Spacing Burden Depth (Kg) (oC)
gassing gassing
1 150 3.5 3.0 7.0 68 1.34 1.24 58 54400 3541
2 150 3.5 3.0 7.1 70 1.30 1.15 59 55200 3900
3 150 3.5 3.0 6.8 65 1.35 1.05 59 54600 3760
4 150 3.5 3.0 6.8 65 1.30 1.20 59 54900 3791
5 150 3.5 3.0 6.2 60 1.30 1.01 58 54200 3720
4. Result:
• The in-Hole VOD of explosive used in Rajapur mine found to be 3541 m/s.
• The initial density and final density of explosives was as following:
Initial – 1.34 g/cc
Final (after gassing) – 1.24 g/cc
325
• The gassing of emulsion was not sufficient resulting into insufficient oxygen supply for proper
reaction in explosive. Hence, lesser VOD than standard VOD of emulsion (4500-5500m/s).
Similarly, total 5 number of blasts were monitored at Rajapur mine and the VOD of emulsion
explosive at different densities and viscosities were calculated using VODmate and Blastware III
software. The data collected is as shown in Table 1.
326
Fig. 7. Analysis on Blastware for Jamunia Mines
4. Result:
• The In-hole VOD of explosive used in Jamunia mine found to be 4358 m/s.
• The gassing was good as the densities were:
Density Before gassing: 1.30 gm/cc
Density After gassing: 1.07 gm/cc
• The gassing was sufficient resulting in VOD at range of emulsion explosive which is 4500-
5500m/s.
Table 2. Details of blast conducted at Jamunia mines with VOD, Density and Viscosity of
emulsion explosive.
Density
Diameter Blast design parameters (m) Explosive Charging
Sl (gm/cc) Viscosity VOD
of hole per hole Temperature
No Before After (CPA) (m/s)
(mm) Spacing Burden Depth (Kg) (oC)
gassing gassing
1 150 2.5 2.0 6.0 60 1.30 1.07 58 54900 4358
2 150 2.5 2.0 5.8 55 1.28 1.13 59 54700 4401
3 150 2.5 2.0 5.9 55 1.35 1.1 59 54600 4330
4 150 2.5 2.0 6.0 53 1.35 1.2 59 54400 4021
Similarly, total 4 number of blasts were monitored at Jamunia mine and the VOD of
327
emulsion explosive at different densities and viscosities were calculated using VODmate and
Blastware III software. The data collected is as shown in Table 2.
328
Fig. 9. Wet hole VOD Measurement using VODmate at Chasnalla OCP
3. Conditions of patch
• Watery patch with wet holes.
• Weak Strata condition.
4. Results:
• The In-hole VOD of cartridge explosive comes out to be 3701m/s.
• The gassing was improper as the densities were:
Density Before gassing: 1.35 gm/cc
Density After gassing: 1.20 gm/cc
• Less gassing and less final density resulting in VOD lesser than standard VOD of emulsion
(4500-5500m/s).
• Presence of water may be the reason of lesser final density.
B. Blast- II
1. Blast design parameter
• Hole depth: 9.50m
• Decking: 0.8 m
• Hole diameter: 100mm
• Burden: 3 m
• Spacing: 4m
• Stemming: 3.0 m
• Explosive type: Emulsion (IDL explosives) Star Gel
• Temperature of Emulsion while charging: 56oC
• Viscosity (As given by manufacturer) : 56100 CPA
329
• Total charge = 52.8 kg.
Fig. 10. Dry hole VOD Measurement Using VODmate at Chasnalla OCP
2. Conditions of patch.
• The holes were dry.
• The strata were compact with less crack and voids.
• The charging was good due to absence of water.
3. Results:
• The In-hole VOD of cartridge explosive found to be 4343m/s.
• The gassing and the densities were:
Density Before gassing: 1.30 gm/cc
Density After gassing: 1.05 gm/cc
• VOD found to be better than the wet holes and near to standard which is 4500-5500/s.
• Cracks were less and better confinement also contributed in better gassing resulting in higher
VOD.
Similarly, total 5 number of blasts were monitored at Chasnalla mine and the VOD of
emulsion explosive at different densities and viscosities were calculated using VODmate and
Blastware III software. The data collected is as shown in Table 3 below:
330
Table 3. Details of Blast Conducted at Chasnalla Mines with VOD, Density and Viscosity of
Emulsion Explosive
Density
Diameter Blast design parameters (m) Explosive Charging
Sl (gm/cc) Viscosity VOD
of hole per hole Temperature
No Before After (CPA) (m/s)
(mm) Spacing Burden Depth (Kg) (oC)
gassing gassing
1 100 4 3 9.70 47.2 1.35 1.20 56 54700 3701
2 100 4 3 9.50 52.8 1.30 1.05 56 56100 4343
3 100 4 3 9.50 46.0 1.35 1.12 58 55200 4390
4 100 4 3 9.70 48.5 1.30 1.10 59 55300 4358
5 100 4 3 9.60 47.0 1.35 1.22 57 55000 3906
331
• Temperature of Emulsion while charging: 60oC
• Viscosity (As given by manufacturer): 55100 CPA
• Manufacturer: Keltech Explosive Limited
3. Conditions of face:
• High joints and cracks were present.
• Holes were horizontal.
• No stemming was done.
4. Results:
• The VOD found to be 4305 m/s.
• The gassing and the densities were:
Density Before gassing: 1.51 gm/cc
Density After gassing: 1.15 gm/cc
• Final density of 1.15 with sufficient gassing lead to VOD of 4305 m/s .
332
Similarly total 6 number of blasts were monitored at Underground cavern at Padur,
Karnataka (ISPRL project) and the VOD of emulsion explosive at different densities and
viscosities were calculated using VODmate and Blastware III software. The data collected is as
shown in Table 4 below:
Table 4. Details of at Blast Conducted Underground Cavern at Padur, Karnataka (ISPRL Project
with VOD, Density and Viscosity of Emulsion Explosive
Density
Diameter Charging
Sl Depth of Explosive (gm/cc) Viscosity VOD
of hole Temperature
No hole (m) per hole (Kg) Before After (CPA) (m/s)
(mm) (oC)
gassing gassing
1 45 4.0 30.0 1.51 1.15 60 55100 4305
2 45 3.8 28 1.35 1.05 61 55350 4270
3 45 3.9 28 1.42 1.20 61 54980 4108
4 45 4.1 32 1.38 1.22 60 54900 4256
5 45 3.6 26 1.45 1.25 59 54210 3980
6 45 4.0 31 1.50 1.10 61 54700 4100
6. Analysis
Data collected at four different mines/geology is analyzed and compared on the same scale
to know the pattern of variation of VOD with the density and viscosity of explosive.
333
Fig. 13. VOD Plotted Against Density of Emulsion for 4 Different Mines/Geology
Figure 14: VOD of Emulsion Explosive Plotted Against Viscosity for 4 DifferentMines/Geology
334
The viscosity of the emulsion determines the rate of Movement of micro balloons through
the emulsion, as, in time, the low-density micro balloons would begin to separate out. The
behavior of the emulsion under shock loading, to a certain degree, is also determined by the
viscosity of the emulsion.
The measured VOD at different viscosity of emulsion explosive of all 4 mines/geology were
plotted on a same graph below (Figure 14).
It can be observed that in all the 4 conditions/mines the curve between VOD and viscosity of
emulsion explosive is showing similar pattern, the VOD of explosive is increasing with the
increase in viscosity but certainly after the value of viscosity increases to a high the VOD will not
change significantly.
Conclusion
In this study, monitoring of velocity of detonation (VOD) of the explosives have been done
using in-hole continuous resistance wire technique of VOD measurement to evaluate the
performance of the explosives. The field trials have been conducted at Rajapur mines, Jamunia
mine (Block II), Chasnalla OCP and HCC Padur crude oil storage project at Mangalore,
Karnataka. Monitoring and analysis of VOD of explosive have been done using VODmate and
Blast ware series III software with varying density and Viscosity of emulsion at almost constant
charging temperature.
The study conducted with emulsion explosives at different sites of different density and
viscosity. The following conclusion have been made from above study:
• The VOD of an emulsion explosive is maximum when the density of emulsion explosive
lies in the range of 1.12 to 1.18 gm/cc and then start reducing with higher densities. Therefore,
for optimum result the density of bulk explosive should be kept between 1.12 to1.18 gm/cc to
achieve highest velocity of detonation.
• The VOD of emulsion increases with its viscosity but certainly after the value of viscosity
increases to a high the VOD will not change significantly.
Reference
1. R. Borchiellini, M. Cardu, F. Colella, et al., A prevention through design approach for the
environmental s&h conditions and the ventilation system at an italian underground quarry,
2013, Chem Eng Trans., vol. 32, pp. 181-186.
335
2. R.F. Chiappetta, Continuous velocity of detonation measurements in full scale blast
environments, 1993, Proceedings of the International Congress on Mine Design, Kingston,
Ontario, Canada, Rotterdam: Alkema, pp. 759-785.
3. R.F. Chiappetta, Blast monitoring instrumentation and analysis techniques, with an emphasis
on field applications, 1998, FRAGBLAST International Journal of Blasting and
Fragmentation, vol. 2, no. 1, pp. 79-122.
4. H.S. Venkatesh, G.R. Adhikari, A.I. Theresa, In-the-hole detonation velocity measurement -
a case study, 1998, National Seminar on Outlook for Fossil fuels & Non-Metallic Mining and
Mineral Based Industries, Chennai, April.
5. Partha Das Sharma, B. Tech (Hons.) in Mining Engineering, Appraisal of explosive
performance by measurement of velocity of detonation (VOD) in mines – discussion.
6. N.T. Moxon, M.L. Hopkins, R.E. Danell, Portable continuous velocity of detonation recorder
systems, 1992, Explosive Engineering, December, pp. 34-40.
7. A.K. Ghosh, Bulk explosive system in Indian mining industry – A survey, 1991, Indian
Mining ang Engineering Journal, pp. 21-24.
8. Roy Piyush pal, New techniques for improved performance in surface blsting operation and
optimization of blast design parameters, 1999, Journal of Mines, Metal & Fuel, pp. 3-16.
9. R.K. Singh, Determination of velocity of detonation and detonation of pressure of explosive,
1996, M.tech. project thesis unpublished, Indian School of Mines, Dhanbad.
10. S. Svensk, B. Forskning, S. Rock, The diameter effect on detonation properties of cylinder
test experiments with emulsion e682. 2004.
11. M. Pradhan, Sleep time: Its consequences on performance of bulk emulsion explosive, 2010,
J Sci Ind Res (India), vol. 69. no. 2, pp. 125-128.
12. M. Dobrilović, V. Bohanek, S. Žganec, Influence of explosive charge temperature on the
velocity of detonation of ANFO explosives, 2014, Cent Eur J Energ Mater, vol. 11, no. 2, p.
191-197.
13. M. Dobrilović, V. Bohanek, S. Žganec, Influence of explosive charge temperature on the
velocity of detonation of ANFO explosives, 2014, Cent Eur J Energ Mater, vol. 11, no. 2, pp.
191-197.
14. Mishra, Arvind, Rout, Manamohan Singh, Deepanshu, Pada Jana, Sakti, Influence of gassing
agent and density on detonation velocity of bulk emulsion explosives, 2017, Geotechnical and
Geological Engineering.
336