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Cariboo Pulp Paper Company

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The document provides an overview of the Cariboo Pulp & Paper Company mill located in Quesnel, BC, including its location, products, equipment, and environmental performance.

The mill is located in Quesnel, BC, Canada. It is about 610km north of Vancouver by rail and 680km by highway.

The main product is NBSK-ECF (Northern Bleached Softwood Kraft Pulp - Elemental Chlorine Free). Production is 336,000ADt/year. About 50% of products are sold to Asia and 50% to Europe and North America.

Cariboo Pulp & Paper Company

General Information
Company Name : Cariboo Pulp & Paper Company
Location : Quesnel, BC Canada
Mill Area : approx. 2,729,000m2
Products
NBSK-ECF
• Northern Bleached Softwood Kraft Pulp – ECF
• It is called NBKP in some Asian area.

Production
336,000ADt/y, Ave.950ADt/d
50% of products is sold to Asia by DMI
Other 50% is sold to Europe and USA etc. by West Fraser
Mill Employees : 328 people (as of Dec. 2006)
Starting Operation : November 1972
Location
British Columbia
Canada

Quesnel
-North latitude Vancouver – Quesnel
53degree BC Rail 610km
-East latitude Highway 680km
122degree30minutes Prince George
-Elevation – Quesnel
475m above sea level BC Rail 120km
-Population : 20,000 Highway 120km
Mill organization

50%
50%

50% 50%

President (WF) , V P ( DMI) Assistant

Resident Manager

Human Wood Maintenance


Accounting Technical Fiberline Utility
Resources Supply & Planning

Cariboo Pulp is the biggest mill in Quesnel.


History
Dec. 1969 DMI and Weldwood of Canada (now West Fraser) established
Cariboo Pulp & Paper Company
– [Design Capacity] NBSK 680 ADt/d
Nov. 1972 Started Mill Operation
1988 - 89 Mill Optimization Project (Production increased 800 to 900 t/d)
– Recovery boiler capacity was increased by 20%.
Oct. 1991 Environmental improvement project
– Installed oxygen delignification system, Installed #2 Effluent Lagoon
Aug. 1992 Started ECF production
– Increased ClO2 generator capacity 14 to 28t/d
Jan. 1993 ISO9001Certification
Apr. 1996 Installed New Chip Screen
Apr. 1997 Installed Tall Oil Plant
Nov. 1998 ISO14001Certification
Aug. 1999 Converted to Lo-Solids Cooking at Digester
Jan. 2000 100% ECF production
Whole View

Chip Pile Hog Pile


(3 piles)
Landfill
Steam & Recovery

Fiber Line Pulp Machine

Quesnel River
Warehouse
Spill Basin

Effluent Treatment Lagoon


(4 lagoons)
Main Equipment - Fiberline
Chip Yard Chip Screen
3 Chip Piles
Maximum Strage : 100,000BDt

Bar Screen Liwell Screen


Main Equipment – Fiberline2
Digester
Kamyr 1 vessel continuous digester
• Height : 54.2m , Capacity : Approx.1400m3
• Cooking temperature : 165oC
• Blow k# : 22.5
• Blow k# : Standard deviation : 1.2
• Capability : 1,150UKPt/d
*1999 Implementation of Lo-Solids Cooking

Digester
Main Equipment – Fiberline3
Screen MCO2
Knotter SUNDS Medium consistency
• Hole size:10mmφ oxygen delignification
Centrisorter Screen • 1st O2Mixer
• Hole size:1.5mmφ :Komax Static MIxer
Tale Screen • 2nd O2Mixer
• Sidehill Reject Screen :SUNDS Hi-shear Mixer
• Reactor
– Capability : 1,200 UKPt/d
– Capacity:400m3
• Twin Roll Press ×2

Centrisorter screens
Main Equipment – Fiberline4
Bleaching
2 Modified Mathieson CIO2
Generators
• Capability : 28 ClO2 t/d
5 Stage Bleach Plant – Canron
Washers
• ECF Bleaching
• Bleaching sequence Bleaching Washers
: D0-EOP-D1-EP-D2
– D: Chlorine Dioxide
– E: Alkali Extraction
– O: Oxygen , P: Peroxide
– ECF: Elemental Chlorine Free
• Capability
: 1,100BKPt/d
• Typical Brightness
EOP : 50-55 ISO%
D1 : 77-81 ISO%
EP : 82-84 ISO%
D2 : 88+ ISO% Cleaners
Main Equipment – Fiberline5
Pulp Machine
Beloitt Wet End
Ross Dryer
-Width 5,700mm 7sheets Max speed 170m/min
-Sheet 895g/m2 Bale weight 250kg

Pulp Machine
Main Equipment – Fiberline6
Baling Line Warehouse
Main Equipment - Utility
Evaporator
Unitech Evaporator
-5 effects & 1 concentrator
Recovery Boiler
Babcock & Wilcox (Main)
Götaverken (Bottom furnace)
Recovery Boiler
• Combustion 1,900 solid t/d
• Steam production 270t/h
Power Boiler
Foster Wheeler
Power Boiler
-Hog fuel / gas/ Tall oil
-Steam production 218t/h

Recovery Boiler & Power Boiler


Main Equipment – Utility2
Causticizing, Lime Kiln
Eimco, F. L. Smidth
-White liquor production 4,360m3/d
- Lime production 270t/d

Lime Kiln
Turbine Generator
-Toshiba 32,000 kW (Upgraded to Turbo Care Rotor & Blade)
-Power self-sufficiency 80%
Process Flow
Quality
Cariboo NBSK Quality System
– ISO 9001-2000 Certified
Characteristics
Low dirt, High Brightness,
High Tear, Low deviation
Bale Characteristics
( Typical)
Bale Size
• 83×86×39cm
Weight
• 250kg/bale
Fiber (Typical)
LWAFL 2.44mm
Coarseness 0.157mg/100m
Environment
Cariboo Environmental System –
ISO 14001 Certified

Effluent Treatment
Primary Clarification, Secondary
Biological Treatment (7 days)
City and CRD Sewage, Spill
Collection-Containment

Air Treatment
NCG Gas Incineration, Scrubbers
Precipitators – recovery boiler,
Condensate Steam Stripping
Environment-2
Unit Permit CPP
Current
Effluent
Effluent Flow m3/day 118,200 94,917
BOD kg/day 7,250 1,961
TSS kg/day 10,900 3,328
pH 6.5-8.5 7.9
AOX kg/ADt 0.60 0.27
Dioxin/Furan ppq 15/50 0/0
Toxicity 100%pass 100%pass
Air
Particulate Recovery Boiler kg/hr 80.3 39.0
Emission Power Boiler mg/m3 230 134
Kiln mg/m3 230 145
TRS Emission-Conbined Total kg/day 205 115.9
TRS - Recovery Boiler STI mg/m3 8.3 2.3

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