Description Aindri Biogas Plant Traditional OWC

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Process The process is called Anaerobic Digestion/ The process is Aerobic Digestion.
Biomethanation.

Input materials Organic materials like kitchen waste. Organic materials like kitchen waste.

Output materials The Aindri Plant generates Biogas which Organic waste composters generate
can further be converted to cooking gas or compost, which can be used as a natural
electricity. Additionally the plant generates a fertiliser for plants.
nutrient-rich byproduct called digestate,
which can be used as fertiliser.

Maintenance and Lower OPEX, less labour-intensive Higher OPEX, labour-intensive

Operations Cost
AMC provided by us AMC provided

Odour Management Odourless process Potential odour concerns

Area Requirement Compact in size Process involves racking systems and

● 500 KG/Day - 400 Sq. Ft. may require some additional area
● 1000 KG/DAY - 800 Sq. Ft.

Environment Meets the Solid Waste Management and Meets Solid Waste Management Mandate
Clearance and Green Renewable Energy Mandate, therefore only
Building Certifications saves additional CAPEX cost for Solar
Panels

Environmental impact 1. Effective Waste Management OWC cannot capture the gases released
2. Avoid Waste from going to landfills into the environment, thus leading to
3. Reduce Carbon Footprint emissions into the environment.
4. Use biogas for cooking or produce
green electricity

Costs 500 Kg Plant (Electricity Variant) 500 Kg Excel Industries OWC machine
= Rs. 20 lakhs + GST = Rs. 15 Lakhs
(Automatic - Heating element involved)
500 Kg Plant (Gas Variant)
= Rs. 16 lakhs + GST

1000 Kg Plant (Electricity Variant) 1000 Kg Excel Industries OWC

= Rs. 32 lakhs + GST machine
(With Scrubber & 15kva Genset) = Rs. 23.5 Lakhs
(Automatic - Heating element involved)
1000 Kg Plant (Gas Variant)
= Rs. 22.5 lakhs + GST
 Saving on Solar Panel Electricity Generated from 1000 Kg Aindri 0 Savings
(Required as per Plant each day
Environment ➢ 100 Units
Clearance Mandate)
Cost of 1kW Solar Panel to generate
Electricity
➢ Rs 70,000

Electricity Generated from 1 kW Solar Panel

per day
➢ 4 Units

Cost Saving on Solar Panel

➢ Rs 17,50,000

Additional savings compared to OWC Setup

Labour Requirement Less labour-intensive: Continuous feeding More labour-intensive:

process with minimal manual intervention
Minimum 2 operators required to
2 labours required segregate, shred, add Bioculum
absorbent to waste, and place raw
compost in curing racks

Operation Time Continuous processing allows for Waste is treated batch-wise, requiring 5
uninterrupted operation. (2-3 hrs per day) hours per day of operation time

Waste Accumulation Continuous processing prevents waste Batch processing results in accumulation
accumulation and minimises odour concerns of waste for longer periods, potentially
leading to odour issues

Electricity Generation Produces electricity as a byproduct Electricity generation may not be a feature

500 KG plant produces 50 units a day

1000 KG plant produces 100 units a day

Qualitative advantages of the Aindri Biogas Plant:

1. Sustainability and Environmental Impact
2. Green Building Certification
3. Enhanced ESG Score (Environmental, Social, and Governance)
4. Local and Community Benefits
5. Circular Economy and Resource Recovery
6. Reputation and Brand Image
★ Showcase a commitment to environmental stewardship and responsible business practices.

Impact
Description Aindri Plant with 500 KG Aindri Plant with 1000 KG Waste
Waste processing processing capacity per Day
capacity per Day

Quantity of waste prevented from reaching the

182500 KG 365000 KG
landfill every year

Quantity of Carbon Emission abetted per year 887 KG 1774 KG

Quantity of Electricity generated per year 18250 KWh 36500 KWh

Quantity of Cooking Gas generated per year 5475 KG 10950 KG

Quantity of Organic Fertilizer Generated per 182500 KG 365000 KG

year (Liquid Manure) (Liquid Manure)
 Plant OPEX Details (Electricity)
Opex details (500 Kg Plant)

Component Crusher Pump (Slurry) Blower Compressor Pump (Liquid

Manure)

Rating 3HP 3HP (3φ) 1HP 2HP 3HP (3φ)

Run Time per 15 mins 5 mins 20 mins 10 mins 15 mins

day

Electricity 0.6 units 0.2 units 0.25 units 0.25 units 0.6 units
Consumption
per day
Per day Unit Consumption = 1.9 kWh

Opex details (1000 Kg Plant)

Component Crusher Pump Blower Compressor Pump (Liquid

Manure)

Rating 3HP 3HP (3φ) 1HP 2HP 3HP (3φ)

Run Time per 30 mins 10 mins 40 mins 10 mins 30 mins

day

Electricity 1.2 units 0.4 units 0.5 units 0.25 units 1.2 units
Consumption
per day
Per day Unit Consumption = 3.55 kWh

COMPONENTS DESCRIPTION

Segregation Table DImensions - “1.75m X 1.1m”

Waste is segregated on this table.

Crusher 3 HP crusher
Crusher is used to make a slurry.
Wet waste along with equal amounts of water (1:1) is
added into the crusher.

For 500kg waste = 500 litres of water is required

For 1000kg waste = 1000 litres of water is required

Feed Tank with Pump After crushing, the slurry is collected in the feed tank and
a pump which is inside the tank is used to transfer the
slurry into the digester.

Compressor Power - 2 HP
Used to aerate the digester for 10-15 mins each day

Digester Digester is made up of Mild steel with EPOXY coating on

the inner walls and FRP coating on the outer walls.

Volume of Digester (500kg) = 500kg*2*21 days

= 21000 Litres

Volume of Digester (1000kg) = 1000kg*2*21 days

= 42000 Litres
 Gas Storage Balloon with Blower The biogas produced in the digester is stored into the
balloon which comes with a balloon room shed.
Volume of balloon = 30 to 60 cubic metre

1 HP blower is installed to transfer biogas into the

generator

Generator 5 KVA & 15 KVA generators specially made for

converting biogas into electricity.

Changeover Switch + Control Panel with VFD Regulate the current generated for captive consumption

Slurry Overflow Tank with Pump This system includes a solid-liquid separator that
effectively separates solid manure, which is in the form of
a paste, from the liquid portion. The solid manure is
collected on top and can be easily scooped.
Approximately 18-25 kg of solid manure is generated
each day..
Pump is used to transfer the liquid back into the crusher
which forms a cyclic process.