Contra Ponto PDF
Contra Ponto PDF
Contra Ponto PDF
Index
Technical information
Page 4/5 Page 6/7 Page 8/9 Page 10 Page 11
LR/LD Series Type LRS Type LRV Type LRE Type LDS
Spring loaded centres. 60° 60°/40° for interchangeable inserts 60°
LR: with pressure indication
for turning, CNC turning, for
multi-spindle machines,
face driver applications
LD: without pressure indication
for turning, CNC turning, with
expansion compensation
Technical information
Page 28/29 Page 30 Page 31 Page 32/33 Page 34
M/MZ Series Types M/MG Types MR/MRG Types MZ/AMZ Type MZR
for heavy-duty machining for Types AM/AMG 60°, 75°, 90° 60°, 75°, 90° 60°, 75°, 90°
turning and cylindrical grinding 60°, 75°, 90° with tailstock sleeve support with tailstock sleeve support
M Series
Centrepoint without spring
loading
MZ Series
Centrepoint with spring loading
and pressure indication
Technical information
Page 42/43 Page 44 Page 45 Page 46/47 Page 46/47
Technical information
Page 54/55 Page 56 Page 57 Page 57 Page 58
Reduction sleeves
Technical information
Page 62 Page 63 Page 64 Page 65 Page 66
2
Katalog SPE11 All dimensions in mm
RUCKNER
®
Index
Type LKV Type LKH BÖKO Series Type 2000 Type 2030
60°/40° 60° with carbide insert Centres without spring 60° 60°/30°
loading for turning and
CNC turning
Page 40
Technical information
60°, 60°/40°
Page 35 Page 36/37 Page 38 and for centering inserts Page 41
Technical information
Page 48/49 Page 50/51 Page 52/53
Form GHV
Form GR
Special designs
Technical information Carbide dead centres
Page 67 Page 68 Page 69 Page 70 Page 71
3
Technical data subject to change without prior notice © Karl Bruckner GmbH
RUCKNER
®
Brochure 1940
In 1918 Karl Bruckner founded his end of 1944 bombs had destroyed the
engineering workshop in Stuttgart and factory, which he rebuilt under the very
laid the cornerstone for a success story difficult conditions of 1945. In the
which continues today – more than 90 following years Karl Georg focused on
years on. Initially the business focused manufacturing and developing both live
on the repair and overhaul of machines and dead centres. Diligently and
but his ability to find innovative solutions ambitiously he expanded the company
to technical problems led him to rapidly and its distribution network.
obtain orders for his own designs of
The founder, Karl Bruckner
pedestal grinders and small lathes. The company’s relocation to its present
premises in Weinstadt-Grossheppach
He commenced manufacture of lathe about 25 kilometers away was an
centres and in 1920 as a pioneer in this important step for the company’s future
field he developed and produced his first growth. In 1979 Karl Georg handed over
rotating tailstock centre. management of the company to his
daughter Hilde and his son Karl-Friedrich.
On the early death of Karl Bruckner in In 1984 the youngest son Manfred joined
1931 his son Karl Georg Bruckner took the company and its management.
over management of the company. By the
Karl-Georg Bruckner
4
RUCKNER
®
Concentricity testing
5
RUCKNER
®
CNC turning
Operation requirements Recommended series/types
Workpiece accuracy ≥ 0.004 mm S Series (9-15) NC Series (18-21) Bokö Series (26/27)
Workpiece accuracy ≤ 0.003 mm S Series 3µm (9-15) LK Series 3µm (22-25)
High workpiece surface finish
Hard workpieces (hard turning) LK Series (22-25)
Elimination of or minimum vibrations during operation
Heavy coolant flow NC Series (18-21)
High r.p.m. (> 5.000 1/min.) NC Series (18-21) LK Series (22-25)
Long shafts
LR Series (28-33) LD Series (34-37)
Thermal expansion of workpiece due to machining
Large workpiece centres/bores ZA Series (48-53) Type LDA (35)
Variable clamping possibilities for different workpieces Types SE/SEG Type NCE Type LRE Type LDE
High rate of wear on the 60° centre point angle (14/15) (20/21) (32/33) (36/37)
Wear reduction on the 60° angle by carbide tipping Types SH/SHG Types SV/SVG Types LKH/LKHG
(12) (13) (25)
Tailstock without hydraulic force adjustment
Controlling the axial force LR Series (28-33)
Face driver application with mechanical tailstock
Face driver application with hydraulic tailstock S Series (9-15) LD Series (34-37) NC Series (18-21)
Compensation for varying centre depths and length tolerances of
the workpiece at fixed preset tailstock and turret positions LR Series (28-33)
LR Reihe T Line (38-41)
T Linie
Centre in second counter spindle
Tailstock sleeve design prevents convenient removal of live centre A Series (16/17) NC Series (18-21) LK Series (22-25)
6
RUCKNER
®
Heavy-duty machining
Characteristics/operation requirements Recommended series/types
Without tailstock sleeve support, without expansion compensation Types M/MG, Types AM/AMG (44)
Without tailstock sleeve support, with expansion compensation and pressure indication Types MZ/AMZ (46/47)
With tailstock sleeve support, without expansion compensation Types MR/MRG (45)
With tailstock sleeve support, with expansion compensation and pressure indication Type MZR (46/47)
High workpiece surface finish Types MR/MRG (45) Type MZR (46/47)
Thermal expansion of workpiece due to machining Types MZ/AMZ (46/47)
Large workpiece centres/bores ZA Series (48-53)
Tailstock sleeve design prevents convenient removal of live centre Types AM/AMG (44) Type AMZ (46/47)
Interrupted cut/out of balance workpiece Types MR/MRG (45) Type MZR (46/47)
Measuring/testing
Operation requirements Recommended series/types
Workpiece accuracy ≤ 0.003 mm and more S Series 3µm (9-15) LD Series 3µm (34-37)
Long shafts S Series 3µm (9-15) LK Series 3µm (22-25)
Large workpiece centres/bores ZA Series 3µm (48-53)
Variable clamping possibilites for different workpieces Type SEG (14/15)
Wear reduction on the 60° angle by carbide tipping Type SHG (12) Type SVG (13) Type LKHG (25)
Tailstock sleeve design prevents convenient removal of live centre A Series 3µm (16/17) LK Series 3µm (22-25)
7
RUCKNER
®
8
RUCKNER
®
4
3
1 2
Centrepoint
S Series – the classic design with head bearings 2 of through-hardened alloy tool steel
The all-rounder of our high performance live centres. The centres
from our S series offer the user an economic solution for almost Seal ring
3 protects the bearings from dirt and
every standard workholding situation. From turning and cylindrical coolant. Optionally available with
grinding to measuring and inspection, centres of the S series fulfil the supplementary seal (page 10)
high requirements of performance, precision and tool life.
Large-dimensioned precision
4 roller bearings
Two types: for supporting the radial and axial
Slim design for light-duty work forces.
Maintenance-free due to permanent
With stronger bearings for normal to high-duty service lubrication
Housing
5 of high tensile alloy tool steel
housing and shank are case-
hardened to protect from damage
9
RUCKNER
®
Types S, SG
Centrepoint 60°
Runout
Type S max. 0.005 mm
DG
D
Type SG max. 0.003 mm
with test report
Application
LA LB
Type S – conventional turning,
CNC turning, roughing, LC
finishing
Type SG – for turning and grinding
operations demanding
high accuracy, measuring
Supplementary seal
For operations involving heavy flows of
coolant or large quantities of dust and dirt
(e. g. cylindrical grinding), a supplementary
seal can be fitted onto the centrepoint.
The seal turns together with the
centrepoint, seals the protection cap and
additionally works as a splash ring. supplementary seal
Type S ID.No. 5001 5001-2 5001-3 5002 5003 5006 5004 5007 5005 5008 5009
Type SG ID.No. 5121 5121-2 5121-3 5122 5123 5126 5124 5127 5125 5128 5129
Morse taper 1 2 3 2 3 3 4 4 5 5 6
D 13 13 13 20 20 25 25 35 45 58 58
DG 32 32 32 45 45 58 58 76 95 120 120
LA 19 19 19 24 24 34 34 43 59 63 63
LB 38 38 38 52 52 58 58 68 89 102 102
LC 63 63 64 82 83 99 101 120 159 178 178
Workpiece weight max. daN* 120 120 120 340 340 525 525 1000 2000 2500 3000
r.p.m. max.* 7000 7000 7000 5500 5500 5000 5000 4000 3500 2300 2300
Radial/axial load graph R1/A1 R1/A1 R1/A1 R2/A2 R2/A2 R3/A3 R3/A3 R4/A4 R5/A5 R6.1/A6 R6.2/A6
Supplementary seal ID.No. V13 V13 V13 V20 V20 V25 V25 V35 V45 V58 V58
With draw-off thread see pages 16/17 *observe the load graphs
▼
Radial and axial loads for a bearing life of 2000 operating hours (calculation example on page 11)
Radial – Types S, SG Axial – Types S, SG
10000 5000 10000
1
daN
2 300
300 150
Werkstückgewicht
Radialbelastung
1
100 50 100
axial
50 25 50
R 40 20 A 40
10000
1000
2000
3000
4000
5000
100
200
300
400
500
40
50
10000
1000
2000
3000
4000
5000
100
200
300
400
500
40
50
r.p.m. 1/min
Drehzahl r.p.m. 1/min
Drehzahl
10
RUCKNER
®
Runout
Type SKOP max. 0.005 mm
DA
DG
D
Type SKOPG max. 0.003 mm
with test report
Application
LA LB
Whenever the working distance between
centre and workpiece is confined. LC
The extended, slim centrepoint can
enlarge this space.
Radial and axial loads for a bearing life of 2000 operating hours
Radial – Types SKOP, SKOPG Axial – Types SKOP, SKOPG
10000 5000 10000 Determination of admissible load
200 100
load daN
200
capacity of a centre.
workpiece
100 50 100 F
FR = 2W ± radial cutting forces + centrifugal
radial
50 25 50 force**
RK 40 20 AK 40
**for unbalanced workpieces
1000
2000
3000
4000
5000
10000
100
200
300
400
500
1000
2000
3000
4000
5000
100
200
300
400
500
40
50
10000
40
50
11
RUCKNER
®
Runout
Type SH max. 0.005 mm
DG
Type SHG max. 0.003 mm
DA
D
with test report
Application
For cylindrical grinding and turning LA LB
operations during which additional stress
is put on the centrepoint (e.g. large LC
series, change of workpiece when spindle
is turning, hard workpieces, extremely
small workpiece centres).
Type SH ID.No. 5241-2 5241-3 5242 5243 5246 5244 5247 5245 5249
Type SHG ID.No. 5251-2 5251-3 5252 5253 5256 5254 5257 5255 5259
Morse taper 2 3 2 3 3 4 4 5 6
DA 13 13 20 20 25 25 35 45 58
D 7 7 11 11 18 18 18 18 30
DG 32 32 45 45 58 58 76 95 120
LA 19 19 24 24 34 34 43 59 63
LB 38 38 52 52 58 58 68 89 102
LC 63 64 82 83 99 101 120 159 178
Workpiece weight max. daN* 120 120 200 200 400 400 600 1200 2100
r.p.m. max.* 7000 7000 5500 5500 5000 5000 4000 3500 2300
Radial/axial load graph RH1/AH1 RH1/AH1 RH2/AH2 RH2/AH2 RH3/AH3 RH3/AH3 RH4/AH4 RH5/AH5 RH6/AH6
Supplementary seal ID.No. V13 V13 V20 V20 V25 V25 V35 V45 V58
MT1 5241/5251 on request *observe the load graphs
With draw-off thread see pages 16/17
Radial and axial loads for a bearing life of 2000 operating hours (calculation example on page 11)
Radial – Types SH, SHG Axial – Types SH, SHG
10000 5000 10000
4 1
daN
Radialbelastung
1
100 50 100
50 25 50
RH 40 20 AH 40
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
r.p.m. 1/min
Drehzahl r.p.m. 1/min
Drehzahl
12
RUCKNER
®
Runout
Type SV max. 0.005 mm
DG
D
Type SVG max. 0.003 mm
with test report
Application
LA LB
Same as type SH, SHG.
The point angle of 60° up to the large LC
diameter can be utilised for loading
workpieces.
Radial and axial loads for a bearing life of 2000 operating hours (calculation example on page 11)
Radial – Types SV, SVG Axial – Types SV, SVG
10000 5000 10000
4
daN
2
Radialbelastung
1 100 50 100
radial
axial
50 25 50
RV 40 20 AV 40
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
r.p.m. 1/min
Drehzahl r.p.m. 1/min
Drehzahl
13
RUCKNER
®
Runout
DG
DA
K1
Type SE max. 0.005 mm
Type SEG max. 0.003 mm
with test report
LA LB
Application
For one off, small and large series production, LC
measuring.
Advantages
As the centre spindle wears only the insert
has to be changed and once again the high
performance centre is ready for use. Flexibility
in application is made possible by a choice of
eight different insert styles (page 15).
14
RUCKNER
®
d2
B
taper 1:7.5, in gauge accuracy for centreless workpieces,
draw-off thread
K1
K2
D
L
Form A0, 60°
draw-off thread
L
B
d
Form ASL, 60° for centreless workpieces,
d2
D
slim, extended external angle 60° for hollow
LA
draw-off thread parts, spanner flat (SW) L
L
d2
B
draw-off thread spanner flat (SW)
L
L
Form A, 60°
D
d2
with carbide insert
D
spanner flat (SW) L
draw-off thread
L
Basic centre Interchangeable Radial load Insert dimensions Thread Taper dimensions
Types: SE, SEG, ASE inserts max. daN SW
KE (page 66) taper 1:7.5
ID.No. ID.No. D d2 B d L LA K1 K2 l1
482AO 90 11.7 45 M 14x1.5
5482 482ASL 30 6 11.7 55 15 M 14x1.5
5482G 482AKOP 90 5 11.7 50 M 14x1.5
5483 482A 90 17 45 SW14
5483G 11 8 23
482B 90 11.7 4x2 45 M 14x1.5
2952A 482C 90 28 8x3 12 45 SW24
482D 90 28 20x6 45 SW24
482AOHM 60 7 11.7 45 M 14x1.5
484AO 160 15.7 53 M 18x1.5
5484
5484G 484ASL 100 9 15.7 65 17 M 18x1.5
5486 484AKOP 160 6 15.7 58 M 18x1.5
5486G 484A 160 25 60 SW22
5484A 15 11 30
484B 110 15.7 4x2 53 M 18x1.5
5486A
484C 160 44 15x5 24 60 SW41
2953A 484D 160 44 35x12 64 SW41
484AOHM 60 7 15.7 53 M 18x1.5
487AO 300 21.6 74 M 24x1.5
487ASL 100 9 21.6 86 17 M 24x1.5
5487 487AKOP 300 8 21.6 80 M 24x1.5
5487G
5487A 487A 300 32 82 SW27 22 16.4 42
487B 240 21.6 5x2,5 74 M 24x1.5
2954A 487C 300 55 20x6 30 82 SW50
487D 300 55 45x15 85 SW50
487AOHM 200 11 21.6 74 M 24x1.5
485AO 500 27.7 93 M 30x1.5
485ASL 180 13 27.7 110 27 M 30x1.5
5485 485AKOP 500 8 27.7 105 M 30x1.5
5485G
485A 500 45 105 SW41
5485A 28 21 52.5
485B 500 27.7 7x3 93 M 30x1.5
2955A 485C 500 65 25x6 35 105 SW55
485D 500 65 55x20 105 SW55
485AOHM 500 18 27.7 93 M 30x1.5
15
RUCKNER
®
Version A
with draw-off thread Spezialmutter
Special draw-off nut
DM
possibility to remove the centre via a tailstock even if the sleeve diameter is
through hole) or for high precision smaller than the centres housing diameter.
machine tools to protect the spindle
bearings or the tailstock sleeve.
LM
For cylindrical grinding operations we
recommend the use of our supplementary
seal (as shown on page 10).
Runout
Type AS max. 0.005 mm
Type ASG max. 0.003 mm
with test report
Type ASK0P
60°/ 40° centrepoint
extended
Runout
max. 0.005 mm
with test report
Type ASHG
60° centrepoint
with carbide insert
Runout
max. 0.003 mm
with test report
Type ASE
Centre spindle with 1:7.5 internal taper
for interchangeable inserts
Runout
max. 0.005 mm
with test report
16
RUCKNER
®
Morse taper 3 4 4 5 6
ID.No. 5006A 5004A 5007A 5005A 5009A
Type AS
radial/axial load graph R3/A3 R3/A3 R4/A4 R5/A5 R6/A6
ID.No. 5126A 5124A 5127A 5125A 5129A
Type ASG
radial/axial load graph R3/A3 R3/A3 R4/A4 R5/A5 R6/A6
ID.No. 5366A 5364A 5367A 5365A
Type ASKOP
radial/axial load graph RK3/A3 RK3/A3 RK4/A4 RK5/A5
ID.No. 5256A 5254A 5257A 5255A
Type ASHG
radial/axial load graph RH3/A3 RH3/A3 RH4/A4 RH5/A5
ID.No. 5486A 5484A 5487A 5485A
Type ASE
load The load of type ASE is limited by the interchangeable inserts (page 15)
Supplementary seal ID.No. V25 V25 V35 V45 V58
Radial and axial loads for a bearing life of 2000 operating hours (calculation example on page 11)
Radial – Types AS, ASG Radial – Type ASKOP
10000 5000 10000 5000
daN
daN
weight daN
400 200 3 400 200
Radialbelastung
Radialbelastung
workpiece
100 50 100 50
radial
radial
50 25 50 25
R 40 20 RK 40 20
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
10000
1000
2000
3000
4000
5000
100
200
300
400
500
40
50
r.p.m. 1/min
Drehzahl r.p.m. 1/min
Drehzahl
4
daN
Radialbelastung
100 50 100
50 25 50
RH 40 20 A 40
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
10000
1000
2000
3000
4000
5000
100
200
300
400
500
40
50
r.p.m. 1/min
Drehzahl r.p.m. 1/min
Drehzahl
17
RUCKNER
®
1
2 High concentricity accuracy
1 tested under axial load
guaranteed by test report
18
RUCKNER
®
Types NC 33, NC 43
For high r.p.m
Centrepoint 60°/40°
with draw-off thread
DG
DA
G
D
Runout
max. 0.005 mm, with test report
Application
For turning operations requiring LA LB TOP
high r.p.m. LC SEAL
Triple-layer protection of bearings from SYSTEM
penetration of coolant by the
TOP-SEAL-SYSTEM (principle on page 20)
Type NC ID.No. 33.045-2 33.045-3 43.058-3 33.058-4 43.076-4 33.076-5 43.095-5 33.095-6
Draw-off nut ID.No. M45A M45A M60 M60 M80 M80 M100 M100
Morse taper 2 3 3 4 4 5 5 6
DA 20 20 25 25 35 35 45 45
D 6 6 14 14 16 16 20 20
DG 45 45 58 58 76 76 95 95
LA 25 25 35 35 44 44 54 54
LB 57 57 70 70 81 81 103 103
LC 87 88 112 112 132 132 164 164
G M 45x2 M 45x2 M 60x1.5 M 60x1.5 M 80x2 M 80x2 M 100x2 M 100x2
Workpiece weight max. daN* 280 280 500 500 1100 1300 2200 2200
r.p.m. max.* 8000 8000 7000 7000 6000 6000 5000 5000
Radial/axial load graph RC1/AC1 RC1/AC1 RC2/AC2 RC2/AC2 RC3.1/AC3 RC3.2/AC3 RC4/AC4 RC4/AC4
The thread specifications of the ID.Nos. 33.045-2 and 33.045-3 are similar to that of version A, *observe the load graphs
fitting the special nut for version A (page 16).
Radial and axial loads for a bearing life of 2000 operating hours (calculation example on page 11)
Radial – Type NC Axial – Type NC
10000 5000 10000
1
Radialbelastung
100 50 100
radial
50 25 50
RC 40 20 AC 40
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
r.p.m. 1/min
Drehzahl r.p.m. 1/min
Drehzahl
19
RUCKNER
®
DG
DA
with draw-off thread
K1
G
Runout
max. 0.005 mm, with test report
Application LA LB TOP
Variable clamping possibilities for LC SEAL
CNC turning through interchangeable SYSTEM
inserts. In the case of a collision or insert
wear, type NCE offers the advantage that,
simply by changing the insert, the high
performance centre is immediately ready
for use again.
Multiple use is made possible by eight
different insert styles (page 21).
Type NCE ID.No 34.045-2 34.045-3 44.058-3 34.058-4 44.076-4 34.076-5 44.095-5 34.095-6
Draw-off nut ID.No. M45A M45A M60 M60 M80 M80 M100 M100
Morse taper 2 3 3 4 4 5 5 6
DA 20 20 25 25 35 35 45 45
DG 45 45 58 58 76 76 95 95
K1 11 11 15 15 22 22 28 28
LA 9 9 11 11 13 13 14 14
LB 57 57 70 70 81 81 103 103
LC 72 73 88 88 101 101 124 124
G M 45x2 M 45x2 M 60x1,5 M 60x1,5 M 80x2 M 80x2 M 100x2 M 100x2
SW (spanner flat) 16 16 22 22 30 30 41 41
r.p.m. max. 8000 8000 7000 7000 6000 6000 5000 5000
Suitable insert (page 21) 482.. 482.. 484.. 484.. 487.. 487.. 485.. 485..
Load The load of type NCE is limited by the interchangeable inserts (page 21)
The thread structure of the ID.Nos. 34.045-2 and 34.045-3 is similar to that of version A,
fitting the special nut for version A (page 16).
BRUCKNER TOP-SEAL-SYSTEM
TOP
SEAL
SYSTEM
20
RUCKNER
®
d2
B
taper 1:7.5, in gauge accuracy for centreless workpieces,
draw-off thread
K1
K2
D
L
Form A0, 60°
draw-off thread
L
B
d
Form ASL, 60° for centreless workpieces,
d2
D
slim, extended external angle 60° for hollow
LA
draw-off thread parts, spanner flat L
L
d2
B
draw-off thread spanner flat
L
L
Form A, 60°
D
d2
with carbide insert
D
spanner flat L
draw-off thread
L
Basic centre Interchangeable Radial load Insert dimensions Thread Taper dimensions
Type: NCE inserts max. daN SW
taper 1:7.5
ID.No. ID.No. D d2 B d L LA K1 K2 l1
482AO 90 11.7 45 M 14x1.5
482ASL 30 6 11.7 55 15 M 14x1.5
482AKOP 90 5 11.7 50 M 14x1.5
34.045-2 482A 90 17 45 SW14
34.045-3 11 8 23
482B 90 11.7 4x2 45 M 14x1.5
482C 90 28 8x3 12 45 SW24
482D 90 28 20x6 45 SW24
482AOHM 60 7 11.7 45 M 14x1.5
484AO 160 15.7 53 M 18x1.5
484ASL 100 9 15.7 65 17 M 18x1.5
484AKOP 160 6 15.7 58 M 18x1.5
44.058-3 484A 160 25 60 SW22
34.058-4 15 11 30
484B 110 15.7 4x2 53 M 18x1.5
484C 160 44 15x5 24 60 SW41
484D 160 44 35x12 64 SW41
484AOHM 60 7 15.7 53 M 18x1.5
487AO 300 21.6 74 M 24x1.5
487ASL 100 9 21.6 86 17 M 24x1.5
487AKOP 300 8 21.6 80 M 24x1.5
44.076-4 487A 300 32 82 SW27 22 16.4 42
34.076-5 487B 240 21.6 5x2,5 74 M 24x1.5
487C 300 55 20x6 30 82 SW50
487D 300 55 45x15 85 SW50
487AOHM 200 11 21.6 74 M 24x1.5
485AO 500 27.7 93 M 30x1.5
485ASL 180 13 27.7 110 27 M 30x1.5
485AKOP 500 8 27.7 105 M 30x1.5
44.095-5 485A 500 45 105 SW41 28 21 52.5
34.095-6 485B 500 27.7 7x3 93 M 30x1.5
485C 500 65 25x6 35 105 SW55
485D 500 65 55x20 105 SW55
485AOHM 500 18 27.7 93 M 30x1.5
21
RUCKNER
®
5
4
3
2
High concentricity accuracy
1 tested under axial load
guaranteed by test report
LK Series – with superior stiffness
Through-hardened alloy tool steel
This high performance live centre was developed for use 2 centrepoint
with advanced turning and grinding technology.
Seal ring
With a short design, the bearings and pitch of the bearings distance 3 protects the bearings from dirt
are matched so that this high performance centre withstands and coolant
vibrations in all machining situations.
Precision bearings
The bearings are designed for higher r.p.m. 4 bearings seats of housing and
centre spindle are precision ground
Result and matched to the bearings.
Maintenance-free due to permanent
Excellent surface quality lubrication
Longer tool life
Improved machine tool efficiency Housing
5 of high tensile alloy tool steel.
Housing head and shank are
Two types for MT4 and MT5 case-hardened for protection against
damage
Slim design for light machining
With stronger bearings for normal to heavy machining
Runout
Type LKS max. 0.005 mm
DG
G
D
Type LKSG max. 0.003 mm
with test report
Application
LA LB
High performance turning, hard turning,
fine turning, cylindrical grinding. LC
Nut 4x90°
Optimum workpiece surface finish due to
the short stable anti-vibration design.
Draw-off nut
ID.No. G LM DM
G
M55L M55x1.5 10 68
DM
M68L(MT4) M68x1.5 15 80
M68L-5 (MT5) M68x1.5 15 80
M92L M92x1.5 18 110
M127L M127x1.5 18 145
LM
Type LKS ID.No. 750S 055003A 750S 055004A 750S 068004A 750S 068005A 750S 092005A 750S 127006A
Type LKSG ID.No. 751S 055003A 751S 055004A 751S 068004A 751S 068005A 751S 092005A 751S 127006A
Morse taper 3 4 4 5 5 6
D 26 26 36 36 51 71
DG 55 55 68 68 92 127
LA 26 26 35 35 47 65
LB 41 41 51,5 51,5 60 80
LC 71 72 92 92 113 152
G M55x1.5 M55x1.5 M68x1.5 M68x1.5 M92x1.5 M127x1.5
Workpiece weight max. daN* 420 420 1200 1200 2000 4400
r.p.m. max.* 7000 7000 6000 6000 5000 3000
Radial/axial load graph RL1/AL1 RL1/AL1 RL2/AL2 RL2/AL2 RL3/AL3 RL4/AL4
Draw-off nut M55L M55L M68L M68L-5 M92L M127L
*observe the load graphs
Radial and axial loads for a bearing life of 2000 operating hours (calculation example on page 11)
Radial – Types LKS/LKSG Axial – Types LKS/LKSG
10000 5000 10000
Radialbelastung
100 50 100
radial
50 25 50
RL 40 20 AL 40
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
r.p.m. 1/min
Drehzahl r.p.m. 1/min
Drehzahl
23
RUCKNER
®
DA
DG
G
Type LKVG max. 0.003 mm
with test report
Application
High performance turning, hard turning, LA LB
fine turning, cylindrical grinding. The LC
working space is enlarged due to the
extended, slim centrepoint.
Type LKV ID.No. 750V 055003A 750V 055004A 750V 068004A 750V 068005A 750V 092005A
Type LKVG ID.No. 751V 055003A 751V 055004A 751V 068004A 751V 068005A 751V 092005A
Morse taper 3 4 4 5 5
DA 26 26 36 36 51
D 12 12 14 14 17
DG 55 55 68 68 92
LA 33 33 45,5 45,5 64
LB 41 41 51,5 51,5 60
LC 78 79 102 103 130
G M55x1.5 M55x1.5 M68x1.5 M68x1.5 M92x1.5
Workpiece weight max. daN* 320 320 900 900 1400
r.p.m. max.* 7000 7000 6000 6000 5000
Radial/axial load graph RD1/AD1 RD1/AD1 RD2/AD2 RD2/AD2 RD3/AD3
Draw-off nut (page 23) M55L M55L M68L M68L-5 M92L
*observe the load graphs
Radial and axial loads for a bearing life of 2000 operating hours (calculation example on page 11)
Radial – Types LKV/LKVG Axial – Types LKV/LKVG
10000 5000 10000
1
Radialbelastung
100 50 100
radial
50 25 50
RD 40 20 AD 40
40
50
100
200
300
400
500
40
50
1000
2000
3000
4000
5000
100
200
300
400
500
10000
1000
2000
3000
4000
5000
10000
r.p.m. 1/min
Drehzahl r.p.m. 1/min
Drehzahl
24
RUCKNER
®
DG
DA
D
G
Type LKHG max. 0.003 mm
with test report
Application
LA LB
High performance turning, hard turning,
fine turning, cylindrical grinding. LC
For operations in which additional stress is
put on the centrepoint (e.g. large series,
workpiece change when spindle is
running, hard workpieces, extremely small
workpiece centres).
Type LKH ID.No. 750H 055003A 750H 055004A 750H 068004A 750H 068005A 750H 092005A
Type LKHG ID.No. 751H 055003A 751H 055004A 751H 068004A 751H 068005A 751H 092005A
Morse taper 3 4 4 5 5
DA 26 26 36 36 51
D 14 14 18 18 18
DG 55 55 68 68 92
LA 26 26 35 35 47
LB 41 41 51,5 51,5 60
LC 71 72 92 92 113
G M55x1.5 M55x1.5 M68x1.5 M68x1.5 M92x1.5
Workpiece weight max. daN* 240 240 450 450 500
r.p.m. max.* 7000 7000 6000 6000 5000
Radial/axial load graph RE1/AE1 RE1/AE1 RE2/AE2 RE2/AE2 RE3/AE3
Draw-off nut (page 23) M55L M55L M68L M68L-5 M92L
*observe the load graphs
Radial and axial loads for a bearing life of 2000 operating hours (calculation example on page 11)
Radial – Types LKH/LKHG Axial – Types LKH/LKHG
10000 5000 10000
3
load daN daN
300
Radialbelastung
300 150
Axialbelastung
1
200 100 200
workpiece
100 50 100
radial
axial
50 25 50
RE 40 20 AE 40
1000
2000
3000
4000
5000
1000
3000
4000
5000
10000
10000
100
200
300
400
500
2000
100
200
300
400
500
40
50
40
50
r.p.m.
Drehzahl 1/min r.p.m.
Drehzahl 1/min
25
RUCKNER
®
Type 2000
Centrepoint 60°
Runout
max. 0.005 mm
DG
D
Hardened housing, through-hardened
alloy tool steel centrepoint. Sealed with
seal ring.
Maintenance-free due to permanent
lubrication. LA LB
Application LC
For normal to high-duty work.
For all turning operations, roughing,
finishing and CNC turning.
Radial and axial loads for a bearing life of 2000 operating hours (calculation example on page 11)
Radial – Type 2000 Axial – Type 2000
10000 5000 10000
3 2
1000 500 1 1000
daN
2
workpiece weight daN
Radialbelastung
100 50 100
50 25 50
RB 40 20 AB 40
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
Drehzahl 1/min
r.p.m. Drehzahl
r.p.m.1/min
26
RUCKNER
®
Type 2030
Centrepoint 60°/30° extended
Runout
max. 0.005 mm
DA
DG
D
Hardened housing, through-hardened
alloy tool steel centrepoint. Sealed
construction.
Maintenance-free due to permanent
lubrication. LA LB
Application LC
Use when the workspace between live
centre and workpiece end is confined.
The extended slim centrepoint allows
improved access for cutting tools.
Radial and axial loads for a bearing life of 2000 operating hours (calculation example on page 11)
Radial – Type 2030 Axial – Type 2030
10000 5000 10000
300
Radialbelastung
300 150
Axialbelastung
100 50 100
50 25 50
RO 40 20 AO 40
40
50
40
50
100
200
300
400
500
100
200
300
400
500
1000
2000
3000
4000
5000
1000
2000
3000
4000
5000
10000
10000
r.p.m. 1/min
Drehzahl r.p.m. 1/min
Drehzahl
27
RUCKNER
®
axial force per coloured ring example of function for design line LR
Morse
taper axial force daN
3 0 - 250 250 - 500 500 - 850
4 0 - 350 350 - 620 620 - 850
5 0 - 570 570 - 1000 1000 - 1360
6 0 - 1700 1700 - 3200 3200 - 4600
Reduction of spring force through soft spring low clamping force medium clamping force high clamping force
on request
Draw-off nut
ID.No. for centre with LM DM G
housing diameter ∅
M45L 45 9 55 M 45x1.5
G
DM
M55L 55 10 68 M 55x1.5
M68L 68 15 80 M 68x1.5
M92L 92 18 110 M 92x1.5
M127L 127 18 145 M 127x1.5
LM
28
RUCKNER
®
4 6
3
5
The ideal arrangement of the high precision roller bearings prove the Precision bearings
strength of the LR types for higher speed.
4 with precision ground bearing seats
of housing and on the centre spindle.
The bearing seats are matched to the
bearings. Maintenance-free due to
permanent lubrication
5 Spring loading
Housing
6 of high tensile tool steel.
Housing head and shank are case
Produced according to BRUCKNER WORKS STANDARD (page 8) hardened for protection against
damage
29
RUCKNER
®
Runout
DG
D
Type LRS max. 0.005 mm
Type LRSG max. 0.003 mm
with test report
Application
Turning, CNC turning with multi-spindle LA LB
machines or CNC lathes with twin tool LC
turrets.
As a tailstock centre when using face
drivers
Type LRS ID.No. 700S 055003 700S 068004 700S 092005 700S 127006
Type LRSG ID.No. 701S 055003 701S 068004 701S 092005 701S 127006
Morse taper 3 4 5 6
D 25 35 50 70
DG 55 68 92 127
LA 28 40 57 74
LB 51 63 82 109
LC 84 108 145 190
Max. workpiece weight max daN* 420 1200 2000 4400
Spring travel 2.7 4.2 5.4 8.4
r.p.m. max.* 5000 4000 3500 2300
Radial/axial load graph RR1/AR1 RR2/AR2 RR3/AR3 RR4/AR4
Axial force per coloured ring page 28
Available with draw-off thread and draw-off nut (design A, page 28) *observe the load graphs
Radial and axial loads for a bearing life of 2000 operating hours (calculation example on page 11)
Radial – Types LRS, LRSG Axial – Types LRS, LRSG
10000 5000 10000
Radialbelastung
100 50 100
radial
axial
50 25 50
RR 40 20 AR 40
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
r.p.m. 1/min
Drehzahl r.p.m.
Drehzahl 1/min
30
RUCKNER
®
Type LRV
Centrepoint 60°/40° extended
spring loaded with pressure indication
by coloured rings
DG
DA
Runout
D
max. 0.005 mm with test report
max. 0.003 mm high precision design
on request
Application LA LB
Turning, CNC turning.
LC
With multi-spindle machines or CNC lathes
with twin tool turrets.
As a tailstock centre when using face
drivers. The extended slim centrepoint
allows improved access for cutting tools
Radial and axial loads for a bearing life of 2000 operating hours (calculation example on page 11)
Radial – Type LRV Axial – Type LRV
10000 5000 10000
1
Radialbelastung
100 50 100
radial
axial
50 25 50
RF 40 20 AF 40
10000
1000
2000
3000
4000
5000
10000
100
200
300
400
500
1000
2000
3000
4000
5000
40
50
100
200
300
400
500
40
50
r.p.m. 1/min
Drehzahl r.p.m. 1/min
Drehzahl
31
RUCKNER
®
Type LRE
Spring loaded centre spindle
with 1:7.5 internal taper
for interchangeable inserts.
Pressure indication by coloured rings
DG
DA
K1
Runout
max. 0.005 mm with test report
max. 0.003 mm high precision design
on request
LA LB
LC
Application
Turning, CNC turning with multi-spindle
machines or CNC lathes with twin tool
turrets.
As a tailstock centre when using face
drivers.
Advantages
As the centrepoint wears only the insert Depending on the style the insert can be
has to be changed and once again the high removed by its draw-off thread and draw-
performance centre is ready for use. off nut or with spanners applied to the
Flexibility in application is made possible spanner flats.
by a choice of eight different insert styles
(page 33).
32
RUCKNER
®
d2
B
taper 1:7.5, in gauge accuracy for centreless workpieces,
draw-off thread
K1
K2
D
L
Form A0, 60°
draw-off thread
L
B
d
Form ASL, 60° for centreless workpieces,
d2
D
slim, extended external angle 60° for hollow
LA
draw-off thread parts, spanner flat (SW) L
L
d2
B
draw-off thread spanner flat (SW)
L
L
Form A, 60°
D
d2
with carbide insert
D
spanner flat (SW) L
draw-off thread
L
Basic body Interchangeable Radial load Insert dimensions Thread Taper dimensions
Type: LRE inserts max. daN SW
taper 1:7.5
ID.No ID.No D d2 B d L LA K1 K2 l1
484AO 160 15.7 53 M 18x1.5
484ASL 100 9 15.7 65 17 M 18x1.5
484AKOP 160 6 15.7 58 M 18x1.5
700E 055003 484A 160 25 60 SW22 15 11 30
484B 110 15.7 4x2 53 M 18x1.5
484C 160 44 15x5 24 60 SW41
484D 160 44 35x12 64 SW41
484AOHM 60 7 15.7 53 M 18x1.5
487AO 300 21.6 74 M 24x1.5
487ASL 100 9 21.6 86 17 M 24x1.5
487AKOP 300 8 21.6 80 M 24x1.5
700E 068004 487A 300 32 82 SW27 22 16.4 42
487B 240 21.6 5x2,5 74 M 24x1.5
487C 300 55 20x6 30 82 SW50
487D 300 55 45x15 85 SW50
487AOHM 200 11 21.6 74 M 24x1.5
485AO 500 27.7 93 M 30x1.5
485ASL 180 13 27.7 110 27 M 30x1.5
485AKOP 500 8 27.7 105 M 30x1.5
485A 500 45 105 SW41
700E 092005 28 21 52.5
485B 500 27.7 7x3 93 M 30x1.5
485C 500 65 25x6 35 105 SW55
485D 500 65 55x20 105 SW55
485AOHM 500 18 27.7 93 M 30x1.5
33
RUCKNER
®
Type LDS
Centrepoint 60°
Spring loaded for expansion
compensation,
without pressure indication
DG
D
Runout
max. 0.005 mm, with test report
max. 0.003 mm high precision design
on request
LA LB
Application
Turning, CNC turning, precision design LC
for cylindrical grinding and measuring
Type LDS ID.No. 710S 045002 710S 055003 710S 068004 710S 092005 710S 127006
Morse taper 2 3 4 5 6
D 19 26 36 51 71
DG 45 55 68 92 127
LA 24 26 35 47 65
LB 45 51 63 82 109
LC 72 82 103 135 181
Workpiece weight max. daN* 320 420 1200 2000 4400
Spring travel 0.85 0.95 1.4 1.8 2.8
r.p.m. max.* 5500 5000 4000 3500 2300
Radial/axial load graph RS1/AS1 RS2/AS2 RS3/AS3 RS4/AS4 RS5/AS5
Available with draw-off thread and draw-off nut (design A, page 28) *observe the load graphs
Radial and axial loads for a bearing life of 2000 operating hours (see calculation example on page 11)
Radial – Type LDS Axial – Type LDS
10000 5000 10000
1
Radialbelastung
100 50 100
radial
50 25 50
RS 40 20 AS 40
10000
1000
2000
3000
4000
5000
100
200
300
400
500
10000
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
40
50
r.p.m. 1/min
Drehzahl r.p.m. 1/min
Drehzahl
34
RUCKNER
®
Type LDA
Centre spindle with 1:5 external taper
for interchangeable tapered caps.
Spring loaded for expansion
compensation,
DG
K2
K1
without pressure indication
Runout
max. 0.005 mm, with test report
Application LA LB
Workpieces with large bores.
LC
Retaining and extraction screws are
included with these centres.
Type LDA ID.No. 710A 045002 710A 055003 710A 068004 710A 092005 710A 127006
Morse taper 2 3 4 5 6
K1 18 23 28 38 48
K2 14.3 18.4 22.3 30.4 37.6
DG 45 55 68 92 127
LA 22 26 31 42 58
LB 45 51 63 82 109
LC 70 82 99 129 173
Workpiece weight max. daN* 280 320 900 1400 3600
Spring travel 0.85 0.95 1.4 1.8 2.8
r.p.m. max.* 5500 5000 4000 3500 2300
Radial/axial load graph RA1/AA1 RA2/AA2 RA3/AA3 RA4/AA4 RA5/AA5
Available with draw-off thread and draw-off nut (design A, page 28) *observe the load graphs
L
Basic body Tapered cap KA
Type LDA internal taper 1:5
ID.No. through hardened alloy tool steel
ID.No. D d K1 L
710A 045002 7KA2.056 56 15 18 44
7KA3.068 68 18 23 51
710A 055003
7KA3.110 110 60 23 53
7KA4.080 80 20 28 60
710A 068004
60°
K1
D
d
7KA4.130 130 70 28 62
7KA5.110 110 30 38 80
710A 092005
7KA5.175 175 95 38 80
7KA6.150 150 45 48 101
710A 127006
7KA6.225 225 120 48 101
Special dimensions on request
Radial and axial loads for a bearing life of 2000 working hours (see calculation example page 11)
Radial – Type LDA Axial – Type LDA
10000 5000 10000
2
300
Radialbelastung
300 150
1
Axialbelastung
100 50 100
radial
axial
50 25 50
RA 40 20 AA 40
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
r.p.m. 1/min
Drehzahl r.p.m. 1/min
Drehzahl
35
RUCKNER
®
Type LDE
Centre spindle with 1:7.5 internal taper
for interchangeable inserts.
Spring loaded for expansion
compensation,
DA
DG
K1
without pressure indication
Runout
max. 0.005 mm, with test report
max. 0.003 mm high precision design
on request LA LB
Application LC
Turning, CNC turning
Advantages
As the centrepoint wears only the insert
has to be changed and once again the high
performance centre is ready for use.
Flexibility in application is made possible
by a choice of eight different insert styles
(page 37).
Depending on the style the insert can be
removed by its draw-off thread and draw-
off nut or with spanners applied to the
spanner flats.
Type LDE ID.No. 710E 045002 710E 055003 710E 068004 710E 092005
Morse taper 2 3 4 5
DA 19 26 36 51
K1 11 15 22 28
DG 45 55 68 92
LA 9 14 18 20
LB 45 51 63 82
LC 57 70 86 107
Spring travel 0.85 0.95 1.4 1.8
r.p.m. max. 5500 5000 4000 3500
Suitable inserts 482.. 484.. 487.. 485..
Load The radial load of type LDE is restricted by the interchangeable inserts (page 37)
Available with draw-off thread and draw-off nut (design A, page 28)
36
RUCKNER
®
d2
B
taper 1:7.5, in gauge accuracy for centreless workpieces,
draw-off thread
K1
K2
D
L
Form A0, 60°
draw-off thread
L
B
d
Form ASL, 60° for centreless workpieces,
d2
D
slim, extended external angle 60° for hollow
LA
draw-off thread parts, spanner flat (SW) L
L
d2
B
draw-off thread spanner flat (SW)
L
L
Form A, 60°
D
d2
with carbide insert
D
spanner flat (SW) L
draw-off thread
L
Basic Centre Interchangeable Radial load Insert dimensions Thread Taper dimensions
Types: LDE, TRE Inserts max. daN SW
taper 1:7.5
ID.No. ID.No. D d2 B d L LA K1 K2 l1
482AO 90 11.7 45 M 14x1.5
482ASL 30 6 11.7 55 15 M 14x1.5
482AKOP 90 5 11.7 50 M 14x1.5
710E 045002 482A 90 17 45 SW14
11 8 23
482B 90 11.7 4x2 45 M 14x1.5
482C 90 28 8x3 12 45 SW24
482D 90 28 20x6 45 SW24
482AOHM 60 7 11.7 45 M 14x1.5
484AO 160 15.7 53 M 18x1.5
710E 055003 484ASL 100 9 15.7 65 17 M 18x1.5
484AKOP 160 6 15.7 58 M 18x1.5
700E 055VDI30
700E 055CO4 484A 160 25 60 SW22 15 11 30
700E 055Zyl25,4 484B 110 15.7 4x2 53 M 18x1.5
700E 055Zyl25 484C 160 44 15x5 24 60 SW41
700E 055Zyl32 484D 160 44 35x12 64 SW41
484AOHM 60 7 15.7 53 M 18x1.5
487AO 300 21.6 74 M 24x1.5
710E 068004 487ASL 100 9 21.6 86 17 M 24x1.5
487AKOP 300 8 21.6 80 M 24x1.5
700E 068VDI40
700E 068CO5 487A 300 32 82 SW27 22 16.4 42
700E 068CO6 487B 240 21.6 5x2,5 74 M 24x1.5
700E 068Zyl32 487C 300 55 20x6 30 82 SW50
700E 068Zyl40 487D 300 55 45x15 85 SW50
487AOHM 200 11 21.6 74 M 24x1.5
485AO 500 27.7 93 M 30x1.5
485ASL 180 13 27.7 110 27 M 30x1.5
485AKOP 500 8 27.7 105 M 30x1.5
485A 500 45 105 SW41
710E 092005 28 21 52.5
485B 500 27.7 7x3 93 M 30x1.5
485C 500 65 25x6 35 105 SW55
485D 500 65 55x20 105 SW55
485AOHM 500 18 27.7 93 M 30x1.5
37
RUCKNER
®
Technical features:
Spring loaded centres with pressure
indication by yellow, green, red rings.
Designed for high radial and axial loads
and for higher speeds.
High precision bearings in the head of
the housing and within the taper.
The bearing seats of housing and centre
spindle are matched to the bearings and
ground to precise tolerances.
High concentricity accuracy tested
under axial load and guaranteed with
test report.
Housings and centre spindles are
hardened.
Rotary seals protect bearings from dirt
and coolant.
Maintenance-free due to permanent
lubrication.
Applications:
Multi-spindle machines
CNC lathes without tailstock
CNC lathes with opposed spindle
Range of axial force per coloured ring Example of function for T Line
Housing ∅
DG axial force daN
55 0-250 250-500 500-850
68 0-350 350-620 620-850
38
RUCKNER
®
DG
D
DF
inserts (page 37)
Runout
max. 0.005 mm with test report
max. 0.003 mm high precision design
on request LA LB
LC
K1
DA
DA
D
Radial and axial loads for a bearing life of 2000 operating hours (see calculation example page 11)
Radial – Types TRS/TRV VDI Axial – Types TRS/TRV VDI
10000 5000 10000
Radialbelastung
100 50 100
axial
50 25 50
RT 40 20 AT 40
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
r.p.m. 1/min
Drehzahl r.p.m. 1/min
Drehzahl
39
RUCKNER
®
DG
D
inserts (page 37)
Runout
max. 0.005 mm with test report
max. 0.003 mm high precision design
on request LA LB
LC
K1
DA
DA
D
Radial and axial loads for a bearing life of 2000 operating hours (see calculation example page 11)
Radial – Types TRS/TRV Capto Axial – Types TRS/TRV Capto
10000 5000 10000
Radialbelastung
100 50 100
radial
axial
50 25 50
RT 40 20 AT 40
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
40
50
100
200
300
400
500
1000
2000
3000
4000
5000
10000
r.p.m. 1/min
Drehzahl r.p.m. 1/min
Drehzahl
40
RUCKNER
®
Cylindrical shank
Type TRE – centre spindle with internal Clamping flat
taper 1:7.5 for interchangeable
d1
inserts (page 37)
centrepoint 60° on request
DA
DG
K1
Runout
max. 0.005 mm with test report
L1
max. 0.003 mm high precision design on
request.
LA LB
LC
Type TRE ID.No. 700E 055Zyl25.4 700E 055Zyl25 700E 055Zyl32 700E 068Zyl32 700E 068Zyl40
Shaft size d1 25.4 (1“) 25 32 32 40
DG 55 55 55 68 68
DA 25 25 25 35 35
K1 15 15 15 22 22
LA 13 13 13 21 21
LB 74 74 74 89 89
LC 87 87 87 110 110
L1 55 55 65 65 80
Spring travel 2.7 2.7 2.7 4.2 4.2
r.p.m. max. 5000 5000 5000 4000 4000
Suitable inserts 484.. 484.. 484.. 487.. 487..
Load The radial load of type TRE is limited by the interchangeable inserts (page 37)
41
RUCKNER
®
Housing
3 high quality material, forged,
therefore uniform grain structure,
tensile strength
approx. 1000 N/mm2
Head and shank hardened
Safety spigot
Tailstock sleeve
Heavy workpieces – safe clamping, precision machining Load capacity of live centres for
The live centre is an important element in a load system of a heavy-duty heavy-duty machining
The data for workpiece weight and load
machine tool and plays a decisive role in the final machining result. given in our tables and diagrams are
The BRUCKNER design is especially suited to the high requirements of based on the dynamic state of the live
centre. Taper and centrepoint cross
heavy-duty machining.
sections are designed for actual operating
The maximum admissible load depends on the mounting taper diameter criteria and not for static conditions. The
and we therefore offer a choice of two different designs: load figures are calculated for the average
diameter of the 60° angle.
Load carried only on the taper
▼ ▼
Load carried on the taper with additional tailstock-sleeve support The radial load measured on the clamping
diameter of workpiece and centrepoint is
relevant. The load can be determined by
the following approximation formula:
The formula is applicable when the
workpiece weight FW is equally divided
between headstock and tailstock. If the
component has an irregular shape, the
FR = FW ± FS + FF
weight has to be split up correspondingly. 2
The radial cutting force FS has to be either
FR – radial load
a positive or negative figure, depending
FW – workpiece weight
on the direction of rotation. Any
FS – Radial cutting forces
unbalance of the workpiece has to be
FF – centrifugal force
allowed for with the centrifugal force FF.
42
RUCKNER
®
www.KISSsoft.AG
Load values
The load values given in our tables
are calculated with the world wide
acknowledged software KISSsoft.
When used in keeping with currently
valid standards DIN and ISO, this
software guarantees a safe and reliable
load calculation.
43
RUCKNER
®
DG
∝
D
Centrepoint 60°, 75°, 90°
for machines with tailstock sleeves without
through bore
Runout
Type M, AM max. 0.008 mm
LA LB
Type MG, AMG max. 0.004 mm
Types MG, 141006, 141006A max. 0.003 mm LD
Type AM/AMG
Application
For turning and grinding of heavy components,
e.g. turbines, rolls, crankshafts for large
engines, heavy transmission components
DM
For operations with heavy coolant flows we
recommend the use of our supplementary
seal (page 10)
LM
Type M ID.No. 140006 140081 180007 180080 180081 180100 180101 230120 230121
Type MG ID.No. 141006 141081 181007 181080 181081 181100 181101 231120 231121
Type AM ID.No. 140006A 140081A 180007A 180080A 180081A 180100A 180101A
on request
Type AMG ID.No. 141006A 141081A 181007A 181080A 181081A 181100A 181101A
Taper 80 Metr. 80 Taper 80 Metr. 100 Taper 100 Metr. 120 Taper 120
Taper size MT 6 MT 7
1:10 1:20 1:10 1:20 1:10 1:20 1:10
D 62 62 80 80 80 80 80 100 100
DG 140 140 180 180 180 180 180 230 230
standard 60° 60 60 77 77 77 77 77 88 88
LA
for a ∝ 75° 47 47 60 60 60 60 60 68 68
optional
90° 38 38 49 49 49 49 49 54 54
LB 124 124 146 146 146 146 146 183 183
LD 135 142 164 164 164 164 164 201 201
Workpiece weight max. daN* 6000 6000 10000 10 000 10000 15000 15 000 25 000 25000
r.p.m. max.* 1600 1600 1200 1200 1200 1200 1200 1100 1100
Radial/axial load graph RM1/AM1 RM1/AM1 RM2/AM2 RM2/AM2 RM2/AM2 RM3/AM2 RM3/AM2 RM4/AM3 RM4/AM3
Supplementary seal ID.No. V60 V60 V80 V80 V80 V80 V80 V100 V100
Draw-off nut
for Typ AM, AMG ID.No. M140A M140A M180A M180A M180A M180A M180A
3
3
radial load daN daN
2
Werkstückgewicht
1
Axialbelastung
1
5000 2500 5000
4000 2000 4000
3000 1500 3000
2000 1000 2000
RM 1500 750 AM 1500
20
30
40
50
100
200
300
400
500
1000
2000
20
30
40
50
100
200
300
400
500
1000
2000
r.p.m. 1/min
Drehzahl r.p.m. 1/min
Drehzahl
44
RUCKNER
®
Runout
∝
DG
DF
D
Type MR max. 0.008 mm
Type MRG max. 0.004 mm
Application
If, for very high workpiece weights the
load capacity on the mounting taper is LA
insufficient, the centre is additionally safety spigot
supported on the tailstock sleeve with a
support ring. A patented safety spigot
safeguards the screw fastening of the
centre housing to the support ring.
DP
The support also diminishes vibration and
enhances the centre life.
LD
Radial and axial loads for a bearing life of 2000 operating hours (see calculation example page 11)
Radial – Types MR, MRG Axial – Types MR, MRG
30000 15000 30000
3 20000 10000 20000
workpiece weight daNdaN
daN
2
2
radial load daN daN
1
Werkstückgewicht
load daN
100
200
300
400
500
1000
2000
20
30
40
50
100
200
300
400
500
1000
2000
r.p.m. 1/min
Drehzahl r.p.m. 1/min
Drehzahl
45
RUCKNER
®
Type MZ Type MZ
with expansion compensation
and pressure indication by graduated dial
Centrepoint 60°, 75°, 90°
Runout
max. 0.008 mm
∝
DG
D
max. 0.004 mm on request
Application
If the axial pressure must not exceed or
fall below a defined value to clamp the
component safely or to avoid workpiece LB
deformation.
LA LD
When machining heavy workpieces prone
to heat expansion.
Type AMZ
Type MZ without draw-off thread
Type AMZ with draw-off thread
for machines with tailstock sleeve
without through bore (draw-off nut page 44)
DF
46
RUCKNER
®
Type MZ ID.No. MZ164006 MZ194M080 MZ194 K080 MZ194 M100 MZ194K100 MZ224 M100 MZ224K100
Type AMZ ID.NO. MZ164006A MZ194M080A MZ194K080A MZ194M100A MZ194K100A on request on request
Metr. 80 Taper 80 Metr. 100 Taper 100 Taper 100 Taper 100
Taper size MT 6
1:20 1:10 1:20 1:10 1:20 1:10
D 65 90 90 90 90 100 100
DG 160 190 190 190 190 220 220
standard 60° 62 86 86 86 86 95 95
LA
for a ∝ 75° 48.5 67.5 67.5 67.5 67.5 74 74
optional
90° 39 54 54 54 54 60 60
LB 157 169 169 169 169 187 187
LD 168 187 187 187 187 205 205
Workpiece weight max. daN* 6000 10000 10 000 10000 10000 15 000 15000
r.p.m. max.* 1600 850 850 850 850 750 750
Initial pressure daN* 800 1200 1200 1200 1200 1500 1500
Final pressure daN* 8000 12000 12000 12000 12000 16 200 16200
Max. travel of spring system mm 2.3 2.8 2.8 2.8 2.8 2.9 2.9
Radial/axial load graph RX1/AX1 RX2/AX2 RX2/AX2 RX2/AX2 RX2/AX2 RX3/AX3 RX3/AX3
Draw-off nut
ID.No. M140 A M180 A M180 A M180 A M180 A
for Type AMZ**
**dimensions of draw-off nut page 44 *observe the load graphs
Type MZR ID.No. MZR194 006 MZR194M080 MZR194 K080 MZR224 M080 MZR224K080
Metr. 80 Taper 80 Metr. 80 Taper 80
Taper size MT 6
1:20 1:10 1:20 1:10
D 90 90 90 100 100
DG 190 190 190 220 220
DF 230 230 230 230 230
DP 100-180 100-180 100-180 100 -180 100-180
LD 180 187 187 205 205
Workpiece weight max. daN* 10 000 10 000 10 000 15 000 15000
Radial/axial load graph RX2/AX2 RX2/AX2 RX2/AX2 RX3/AX3 RX3/AX3
**All other dimensions see similar type MZ *observe the load graphs
Radial and axial loads for a bearing life of 2000 operating hours (see calculation example page 11)
Radial – Types MZ, AMZ, MZR Axial – Types MZ, AMZ, MZR
30000 15000 30000
20000 10000 3 20000
weight daNdaN
daN
3 2
load daN daN
Werkstückgewicht
1
load daN
1
5000 2500 5000
4000 2000 4000
workpiece
2000
1000
2000
100
200
300
400
500
100
200
300
400
500
20
30
40
50
20
30
40
50
r.p.m. 1/min
Drehzahl r.p.m. 1/min
Drehzahl
47
RUCKNER
®
48
RUCKNER
®
4
5
2
1
Taper shank
5 case hardened for protection from
damage
49
RUCKNER
®
Runout
Type ZA max. 0.007 mm
Type ZAG max. 0.003 mm
with test report
D
d
Application
For turning and grinding tubes
and workpieces with large bores
Mechanical engineering
Main spindles for machine tools,
hollow shafts, paper rolls, rings
and gears LB
LC
Car industry/Motor construction
Truck axial tubes, pistons,
cylinder liners, crankshafts, wheel hubs
Aircraft industry/Shipbuilding
Engine main shafts and transmission
components, turbines, drive shafts
D
LB
LC
Radial and axial loads for a bearing life of 2000 operating hours (see calculation example page 11)
Radial – Types ZA, ZAG without draw-off-thread Axial – Types ZA, ZAG without draw-off-thread
10000 5000 5 10000
7
5000 2500 5000
4000 2000 4 4000
6 3000 1500 3000
5
2000 1000 2000
3
4 2
1000 500 1 1000
3
weight daN daN
Radialbelastung
100 50 100
radial
axial
50 25 50
RO 40 20 AO 40
10000
10000
1000
2000
3000
4000
5000
1000
2000
3000
4000
5000
100
200
300
400
500
100
200
300
400
500
40
50
40
50
r.p.m.1/min
Drehzahl r.p.m. 1/min
Drehzahl
50
RUCKNER
®
51
RUCKNER
®
Runout
Type ZA max. 0.007 mm
Type ZAG max. 0.003 mm
with test report
D
G
d
Application
As for types ZA/ZAG on page 50, but for
machine tools with tailstock sleeves
without through bores (without the
possibility to eject centres) or for high
precision machine tools for the protection
of the spindle bearings or the tailstock
sleeve LB
LC
D
LB G
LC
Radial and axial loads for a bearing life of 2000 operating hours (see calculation example page 11)
Radial – Types ZA, ZAG with draw-off thread Axial – Types ZA, ZAG with draw-off thread
10000 5000 10000
g
Radialbelastung
100 50 100
axial
50 25 50
RG 40 20 A AG 40
10000
1000
2000
3000
4000
5000
10000
100
200
300
400
500
1000
2000
3000
4000
5000
40
50
100
200
300
400
500
40
50
r.p.m.1/min
Drehzahl r.p.m. 1/min
Drehzahl
52
RUCKNER
®
Types ZA, ZAG 60° with draw-off thread and draw-off nut
ID.No. Workpiece Load graph
Morse r.p.m.
weight
taper max.* radial axial
ZA ZAG D d LC LB G max. daN*
2 1920:60A 2120:60A 45 15 86 70 M 22x1.5
2 1821:60A 2021:60A 60 1 101 85 M 22x1.5
2 1921:60A 2121:60A 60 20 82 66 M 22x1.5 230 5 000 RG1 AG1
2 1922:60A 2122:60A 80 25 78 62 M 22x1.5
3 1930:60A 2130:60A 45 15 86 70 M 28x1.5
3 1831:60A 2031:60A 60 1 120 104 M 28x1.5
3 1931:60A 2131:60A 60 20 104 88 M 28x1.5
3 1932:60A 2132:60A 80 25 104 88 M 28x1.5
450 4 300 RG2 AG2
3 1933:60A 2133:60A 100 35 104 88 M 28x1.5
4 1841:60A 2041:60A 60 1 120 104 M 35x1.5
4 1941:60A 2141:60A 60 20 104 88 M 35x1.5
4 1942:60A 2142:60A 80 25 119 100 M 35x1.5
4 1943:60A 2143:60A 100 35 119 100 M 35x1.5
1 000 3 600 RG4 AG3
4 1944:60A 2144:60A 125 40 119 100 M 35x1.5
4 1945:60A 2145:60A 150 50 119 100 M 35x1.5
4 1947:60A 2147:60A 200 75 141 122 M 35x1.5 800 3 600 RG3 AG3
5 1952:60A 2152:60A 80 25 129 100 M 48x1.5
1 000 3 600 RG4 AG3
5 1953:60A 2153:60A 100 35 129 100 M 48x1.5
5 1954:60A 2154:60A 125 40 158 130 M 50x1.5
5 1955:60A 2155:60A 150 50 150 122 M 50x1.5
5 1957:60A 2157:60A 200 75 150 122 M 50x1.5 2 000 2 000 RG5 AG4
5 1958:60A 2158:60A 250 130 150 122 M 50x1.5
5 1959:60A 2159:60A 300 180 150 122 M 50x1.5
6 1964:60A 2164:60A 125 40 159 130 M 68x1.5
6 1965:60A 2165:60A 150 50 151 122 M 68x1.5
6 1967:60A 2167:60A 200 75 151 122 M 68x1.5
3 000 2 000 RG6 AG4
6 1968:60A 2168:60A 250 130 151 122 M 68x1.5
6 1969:60A 2169:60A 300 180 151 122 M 68x1.5
6 1970:60A 2170:60A 350 230 151 122 M 68x1.5
Bullnose centres with other shanks on request *observe the load graphs
Types ZA, ZAG 75° with draw-off thread and draw-off nut
ID.No. Workpiece Load graph
Morse r.p.m.
weight
taper max.* radial axial
ZA ZAG D d LC LB G max. daN*
5 1953:75A 2153:75A 100 25 125 96 M 48x1.5 1 000 3 600 RG4 AG3
5 1954:75A 2154:75A 125 30 158 130 M 50x1.5
5 1955:75A 2155:75A 150 50 148 120 M 50x1.5
5 1957:75A 2157:75A 200 75 138 110 M 50x1.5 2000 2 000 RG5 AG4
5 1958:75A 2158:75A 250 110 138 110 M 50x1.5
5 1959:75A 2159:75A 300 160 138 110 M 50x1.5
6 1964:75A 2164:75A 125 30 159 130 M 68x1.5
6 1965:75A 2165:75A 150 50 149 120 M 68x1.5
6 1967:75A 2167:75A 200 75 139 110 M 68x1.5
3 000 2 000 RG6 AG4
6 1968:75A 2168:75A 250 110 139 110 M 68x1.5
6 1969:75A 2169:75A 300 160 139 110 M 68x1.5
6 1970:75A 2170:75A 350 190 151 122 M 68x1.5
Bullnose centres with other shanks on request *observe the load graphs
53
RUCKNER
®
Extract from DIN 806, DIN 228 and BRUCKNER WORKS STANDARD
Taper size d1 d2 d3 d4 d5 l1 l2 l3 l4 a V V Z
0 9.045 9.2 6.4 6 0.5 50 53 70 4 3 0.01 0.003 0.002
1 12.065 12.2 9.4 9 0.5 53.5 57 80 5 3.5 0.01 0.003 0.003
Morse taper
54
RUCKNER
®
6
5
2
Roundness
1 out-of-roundness on carbide
≤ 0.8 µm
4
1 2 High concentricity accuracy
of the 60° point to the taper shank
according to BRUCKNER works
standard = the eccentricity has been
reduced by up to 70% compared
3 with DIN 806
55
RUCKNER
®
d2
3 2803H 11 24.1 44 125
D
E
4 2804H 14 31.6 57.5 160
5 2805H 18 44.7 70.5 200 LC
6 2806H 18 63.8 88 270
L
Form V
Form Morse
taper
ID.-No. D LC L •
solid carbide point with safety core sa co ®,
length to DIN and extended
*1 2801.12V-080 12 26.5 80
*2 2802.18V-110 18 46 110
2 2802.24V-110 24 46 110
D
sa co
®
3 2803.24V-150 24.1 69 150
V 4 2804.32V-160 31.6 57.5 160 LC
4 2804.32V-180 31.6 77.5 180 L
4 2804.32V-200 31.6 97.5 200
5 2805.45V-200 44.7 70.5 200
5 2805.45V-250 44.7 120.5 250
** 6 2806.64V-270 63.8 88 270
* without safety core, carbide brazed in tapered seating
** without safety core, carbide outer shell with base material core
Short grinding length, wide Larger centrebore, carbide Small diameter or short Small to large centres.
grinding wheel, extended centre with large truncated grinding length or face Carbide centre with solid
carbide centre carbide body grinding. Extended carbide half carbide 60° point
Form L Form Z, R, GR centre with extra small flat Form V, GV
height
Form HS, GHS, HV, GHV
56
RUCKNER
®
d2
D
d
4 2804.32x10 32 10 38 57.5 160
sa co
®
5 2805.32x10 32 10 44.7 70.5 200
LC
L
D
d
2 2802.70x50 70 50 41 105
3 2803.40x20 40 20 44 125
3 2803.50x30 50 30 44 125
3 2803.60x40 60 40 44 125
LC
3 2803.70x50 70 50 44 125
L
4 2804.40x20 40 20 57.5 160
R 4 2804.50x30 50 30 57.5 160
4 2804.60x40 60 40 57.5 160
4 2804.70x50 70 50 57.5 160
4 2804.80x60 80 60 57.5 160
4 2804.100x75 100 75 57.5 160
5 2805.40x20 40 20 70.5 200
5 2805.60x40 60 40 70.5 200
5 2805.70x50 70 50 70.5 200
5 2805.80x60 80 60 70.5 200
5 2805.100x75 100 75 70.5 200
57
RUCKNER
®
H
HE 3 2813H 11 24.1 6 38 44 125
D
d2
4 2814H 14 31.6 7.5 50 57.5 160
5 2815H 18 44.7 9.5 63 70.5 200
LC
L
H
3 2813.14-150 14 24.1 7.5 63 69 150
d2
D
HL 3 2813.18 18 28 9.5 40 47 128
4 2814.18 18 31.6 9.5 50 57.5 160
LC
4 2814.18-180 18 31.6 9.5 70 77.5 180
4 2814.18-200 18 31.6 9.5 90 97.5 200 L
5 2815.18-250 18 44.7 9.5 113 120.5 250
sa co
®
LC
L
58
RUCKNER
®
d2
G
D
4 2854 14 31.6 72.5 175 M 36x1.5
4 2854.18 18 31.6 72.5 175 M 36x1.5 LC
GE
4 2854.18-200 18 31.6 97.5 200 M 36x1.5
L
5 2855 18 44.7 87.5 217 M 48x1.5
5 2855.18-250 18 44.7 120.5 250 M 48x1.5
6 2856 18 63.8 108 290 M 68x1.5
6 2856.35 35 63.8 108 290 M 68x1.5
G
GV 4 2854.32V-200 31.6 97.5 200 M 36x1.5 D
5 2855.45V 44.7 87.5 217 M 48x1.5
sa co
®
G
D
d
sa co
®
LC
L
LC
L
59
RUCKNER
®
H
GHS 4 2854/4.0-200 14 31.6 4.0 76.5 97.5 200 M 36x1.5
G
D
d2
5 2855/6.0-217 18 44.7 6.0 64.5 87.5 217 M 48x1.5
5 2855/6.0-250 18 44.7 6.0 97.5 120.5 250 M 48x1.5
LC
L
G
D
sa co
®
LC
L
„Roundness achieves roundness“ – Grinding test with standard centres from BRUCKNER
test conditions
BRUCKNER 2804H in the headstock
Out-of-roundness 0.42 µm cylindrical grinding machine STUDER S33
workpiece 100Cr6, 62 HRC, ∅ 35 mm,
un-ground centre DIN 332A
workpiece
out-of-roundness 0.36 µm
Result:
Out-of-roundness achieved
with standard centres from
BRUCKNER 0.36 µm.
BRUCKNER 2814H in the tailstock
Out-of-roundness 0.48 µm
60
RUCKNER
®
> INESH
The interactive system for the generation of enquiry drawings
for special designs of carbide dead centres
61
RUCKNER
®
Material
High quality tool steel,
through-hardened
Runout
See table on page 54
Taper shank
Manufactured in gauge accuracy to
DIN 228 ≤AT4. This means a precise
seating of the centre in the tailstock sleeve
(see table on page 54)
62
RUCKNER
®
G
MT 3 2553-150 24.1 M 27x1.5 22 69 150 M253
2553-170 24.1 M 27x1.5 22 89 170 M253
2554 31.6 M 36x1.5 27 72.5 175 M254 LC
MT 4 2554-190 31.6 M 36x1.5 27 87.5 190 M254 L
255 2554-230 31.6 M 36x1.5 27 127.5 230 M254
2555 44.7 M 48x1.5 41 87.5 217 M255
MT 5
2555-250 44.7 M 48x1.5 41 120.5 250 M255
MT 6 2556 63.8 M 68x1.5 55 108 290 M256
Metr. 80
2557.20 80 M 85x2 – 134 330 M257
1:20
Taper 80 2557.10 80 M 85x2 – 130 330 M257
1:10
Form 256
Form Taper ID.No. D d2 G SW LC L Draw-off copying centre 60°/40°
size nut
MT 2 2562 6 18 M 22x1.5 16 48 112 M252 d2
G
MT 3 2563 8 24.1 M 27x1.5 22 57 138 M253 D
256 MT 4 2564 10 31.6 M 36x1.5 27 72.5 175 M254
MT 5 2565 12 44.7 M 48x1.5 41 87.5 217 M255 LC
MT 6 2566 15 63.8 M 68x1.5 55 136 318 M256 L
G
d
63
RUCKNER
®
D
MT 3 2503 24.1 44.0 125
MT 4 2504 31.6 57.5 160
250 MT 5 2505 44.7 70.5 200 LC
MT 6 2506 63.8 88.0 270 L
Metr. 80
2507.20 80.4 124.0 320
1:20
Taper 80
2507.10 80.8 120.0 320
1:10
64
RUCKNER
®
D
D
LC LA
L LC
L
d
D
LC
L
LC
L
65
RUCKNER
®
K1
G
hardened, with draw-off thread,
internally and externally precision-ground
LC
Runout L
max. 0.003 mm
Application
For regrinding interchangeable inserts.
Combined with the inserts (page 15)
use as a dead centre in the headstock
and tailstock for special applications.
Runout
Max. 0.003 mm LC
L
Draw-off nut to DIN 807, see page 59
Taper size
Type SPHA
external internal
Draw-off nut LC G L
ET IT ID.No. ID.No.
MT 3 MT 2 6032A M253 17.5 M 27x1.5 91.5
MT 2 6042A M254 16.5 M 36x1.5 110
MT 4
MT 3 6043A M254 16.5 M 36x1.5 110
MT 2 6052A M255 16.5 M 48x1.5 132
MT 5 MT 3 6053A M255 16.5 M 48x1.5 132
MT 4 6054A M255 16.5 M 48x1.5 132
MT 4 6064A M256 21.5 M 68x1.5 166
MT 6
MT 5 6065A M256 21.5 M 68x1.5 166
Metr. 80 MT 5 6805A M80* 20 M 80x2 192
1:20 MT 6 6806A M80* 20 M 80x2 192
Taper 80
MT 6 6806.1A M80* 20 M 80x2 192
1:10
*Similar to DIN 1804
66
RUCKNER
®
CARBIDOR® features
Permanent connection with the
carrier material, impact resistant
CARBIDOR® coated tool steel dead centres for gear cutting, fine turning,
finishing, measuring/inspection
CARBIDOR® surface structure
67
RUCKNER
®
D
LC
L
G
4 2554CA 31.6 M36x1.5 27 72.5 175 M254
LC
L
G
2 2572.11-120CA 11 18 M22x1.5 16 21 56 120 M252
3 2573.09-150CA 9 24.1 M27x1.5 19 17 69 150 M253
257CA
3 2573.13-150CA 13 24.1 M27x1.5 19 25 69 150 M253 LA
4 2574.09-190CA 9 31.6 M36x1.5 27 17 87.5 190 M254
LC
4 2574.13-190CA 13 31.6 M36x1.5 27 27 87.5 190 M254
4 2574.19-190CA 19 31.6 M36x1.5 27 53 87.5 190 M254 L
LC
L
68
RUCKNER
®
for hard turning for vertical turning machines with internal taper 1:7.5
for interchangeable inserts
with carbide cap and flange mounting with carbide triple contact pads
69
RUCKNER
®
70
RUCKNER
®
flange mounted carbide centres with flat and full carbide 12° driving ring
71
RUCKNER
®