Parts Compair Cylon-Range
Parts Compair Cylon-Range
105 – 222
AIR COMPRESSORS
PARTS LIST
Serial numbers from:-
WARRANTY
Conditions of CompAir BroomWade warranty are stated in our standard conditions of sale. Details of warranty for a particular
product may be obtained from the supplying Distributor
CAUTION
Use only CompAir BroomWade Genuine Parts when carrying out routine maintenance or repair.
The use of replacement parts or lubricating oils not supplied or approved by CompAir BroomWade can lead to expensive
failures which will not be covered by warranty.
To ensure continued trouble-free operation of the unit it is important that periodic servicing is carried out in accordance with
the information given in the ‘Maintenance’ section of the User Manual.
Consult your CompAir BroomWade Distributor for advice if any doubt exists.
CONTENTS
NOTES
1. Indication of sub-assemblies.
Where a part or assembly includes other parts or assemblies, the component parts follow immediately in the list with their descriptions
indented. For example:
1 C27150-216 Duct, Inlet
2 C27150-211 Support
3 C27150-212 Support, Angle
4 C26150-200 Baffle, Inlet Duct
5 C26150-282 Baffle, Long
6 C26150-212 Insulation, Sound
7 C26050-122 Pin, Location
An order for the part number of item 1 would also include items 2, 3, 4, 5 & 6; an order for items 2 or 3 would not include any other item;
an order for item 4 would also include items 5 & 6; an order for item 5 would also include item 6. Item 7 would not be included with any of
the preceding items.
2. Common Fastenings
Some normal screws, nuts, washers etc. are not illustrated. Their location is indicated by a reference number on the illustration which
includes a letter code, with the quantity required given in brackets, e.g.:
S12(4)
WS5(4)
The codes are listed in the section 'Common Fastenings', specifying type, size and CompAir BroomWade part number.
3. Non-specific Quantities
Items such as sealing strip, nylon tube etc., are supplied to Distributors in standard length packs. Users should specify part number
and length required when ordering from Distributors.
4. Service Kits
105/107/111: Minor Kit CK2001-1 Major Kit CK8001-3
215/218/222: Minor Kit CK2002-1 Major Kit CK8002-3
GENUINE PARTS
PI/98/104
CONTENTS
Section Page
Baseframe & Acoustic Enclosure 6
Air-End & Drive, 50Hz 8
Air-End & Drive, 60Hz 10
Suction Regulator 12
Minimum Pressure Valve 13
Air & Oil Pipework 14
Filter Manifold 16
Regulation Pipework 17
Starter 18
Controller and Electrical Connections 22
16
22
20
21 18
S1 (3)
W11 (3)
19
PI/98/336
X3 (2)
34
37
S1 (2)
W11 (2)
33 S1 (6)
W11 (6)
26
27
S1 (3)
X3 (2)
W11 (3)
29 PI/98/337
32 31
X2 (8) 30
B4 (4)
W8 (4)
8 W4 (4)
W4 (4) N4 (4)
7
9
PI/98/338
B2 (4)
W8 (4)
27
25
26
PI/98/339
B4 (4)
W8 (4)
8 W4 (4)
W4 (4) N4 (4)
7
9
PI/98/338
B2 (4)
W8 (4)
27
25
26
PI/98/339
2
9
10
3
11
12
16
PI/98/340
5
4
3
2
14
1
PI/98/341
5 11
10 5
12 14
PI/98/342
39
38
42 37
S1 (1) 40
S9 (3)
W11 (1)
W12 (3)
W13 (3)
41
43
PI/98/343
15 7
11
13 2
8
21
20
14 9
10
12
PI/98/344
17
20
19
18
PI/98/345
PI/98/346
5 16 11,12 7,9,10 6 2 3 1 13 14
PI/98/347
5 16 11,12 7,9,10 6 2 3 1 13 14
KM103
T101 Q101 KM102 KM101 13 98601-104 3 Terminal, Straight Through
14 98601-111 1 Terminal, Earth
15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
PI/98/348
17 98153-86 1 Contact, Auxiliary
18 98601-162 3 Terminal
5 16 11,12 7,9,10 6 2 17 3 1 13 14
1 C20606-160 1 Controller
2 C27312-98 1 Cable, Earth – Baseframe
3 C11608-6 1 Cable, Earth – Starter Box
4 C27312-199 1 Harness, Control Wiring
5 98524-50 1 Button, Emergency Stop
– 98524-51 – Contacts
6 C27312-95 1 Conduit, Motor (220V)
5 6 6 C27312-96 1 Conduit, Motor (380/415/440V)
4
P2
T1 °C
D1
P1 bar B1
L1 P1 bar
B2
L2 T1 °C
L3 x10
B3
L4 x10
L5 P2
B4
L6
L7 B5
L8
L9 B6
PI/98/353
CYCLON 111
CONTENTS
Section Page
Baseframe & Acoustic Enclosure 24
Air-End & Drive, 50Hz 26
Air-End & Drive, 60Hz 28
Suction Regulator 30
Minimum Pressure Valve 31
Air & Oil Pipework 32
Filter Manifold 34
Regulation Pipework 35
Starter 36
Controller and Electrical Connections 37
14
20
18
19 16
S1 (3)
W11 (3)
17
PI/98/354
X3 (2)
32
35
S1 (2)
W11 (2)
31 S1 (6)
W11 (6)
24
25
S1 (9)
X3 (2)
W11 (9)
27
30 29
X2 (8) 28 PI/98/355
B4 (4)
W8 (4) B6 (4)
W4 (4) W5 (4)
W9 (4)
B2 (4) PI/98/356
W8 (4)
7
19 C27312-154 1 Guard
20 98517-10 3 Spacer
21 98447-8 1 Pulley, Air-End (7·5 bar)
21 98447-9 1 Pulley, Air-End (8·2 bar)
21 98447-10 1 Pulley, Air-End (10 bar)
19 21 98447-27 1 Pulley, Air-End (13 bar)
21 98447-12 1 Pulley, Air-End (14 bar)
22 98089-8 1 Bush, Taper
23 98447-7 1 Pulley, Motor
S6 (2)
W9 (2) 24 98089-9 1 Bush, Taper
W5 (2) 25 98080-165 2 Belt (7·5/8·2/10 bar)
25 98080-170 2 Belt (13/14 bar)
20 21 22
24
23
25
PI/98/357
B4 (4)
W8 (4) B6 (4)
W4 (4) W5 (4)
W9 (4)
B2 (4) PI/98/356
W8 (4)
7
19 C27312-154 1 Guard
20 98517-10 3 Spacer
21 98447-10 1 Pulley, Air-End (7·5 bar)
21 98447-51 1 Pulley, Air-End (8·2 bar)
21 98447-27 1 Pulley, Air-End (10 bar)
21 98447-32 1 Pulley, Air-End (13 bar)
19
21 98447-61 1 Pulley, Air-End (14 bar)
22 98089-8 1 Bush, Taper (7·5/8·2/10/13 bar)
22 98089-2 1 Bush, Taper (14 bar)
S6 (2) 23 98447-7 1 Pulley, Motor
W9 (2) 24 98089-9 1 Bush, Taper
W5 (2) 25 98080-173 2 Belt (7·5/8·2 bar)
25 98080-170 2 Belt (10 bar)
20 21 22 25 98080-174 2 Belt (13/14 bar)
24
23
25
PI/98/357
2
9
10
3
11
12
16
PI/98/340
5
4
3
2
14
1
PI/98/341
5 11
10 5
12 14
PI/98/342
39
38
42 37
S1 (1) 40
S9 (3)
W11 (1)
W12 (3)
W13 (3)
41
43
PI/98/343
PI/98/344
17
20
19
18
PI/98/345
KM103
13 98601-105 3 Terminal, Straight Through
T101 Q101 KM102 KM101
14 98601-111 1 Terminal, Earth
15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
17 98153-86 1 Contact, Auxiliary
PI/98/349 18 98601-162 3 Terminal
5 16 11,12 7,9,10 6 2 17 3 1 13 14
1 C20606-160 1 Controller
2 C27312-98 1 Cable, Earth – Baseframe
3 C11608-6 1 Cable, Earth – Starter Box
4 C27312-199 1 Harness, Control Wiring
5 98524-50 1 Button, Emergency Stop [S101]
– 98524-51 – Contacts
6 C27312-95 1 Conduit, Motor (220V)
6 C27312-96 1 Conduit, Motor (380/415/440V)
5 6
4
P2
T1 °C
D1
P1 bar B1
L1 P1 bar
B2
L2 T1 °C
L3 x10
B3
L4 x10
L5 P2
B4
L6
L7 B5
L8
L9 B6
PI/98/353
CONTENTS
Section Page
Baseframe & Acoustic Enclosure 40
Air-End & Drive, Cyclon 215/218, 50Hz 42
Air-End & Drive, Cyclon 215/218, 60Hz 44
Air-End & Drive, Cyclon 222, 50Hz 46
Air-End & Drive, Cyclon 222, 60Hz 48
Suction Regulator 50
Minimum Pressure Valve 51
Air & Oil Pipework 52
Filter Manifold 54
Regulation Pipework 55
Starter 56
Controller and Electrical Connections 62
21
18
S1 (3)
W11 (3)
19
PI/98/358
S1 (2)
W11 (2)
34
26
29
S3 (2) 27
W12 (2)
S1 (6)
33 W13 (2)
W11 (6)
X5 (4)
30 S1 (9) PI/98/359
W11 (9)
32
X3 (16) 31
7 W5 (4)
N7 (4)
PI/98/360
B2 (4) 20
W8 (4) 8
AIR-END & DRIVE – CYCLON 215/218, 50Hz (2 of 2) Ref. Part No. Qty. Description
25
26
27
PI/98/361
7 W5 (4)
N7 (4)
PI/98/360
B2 (4) 20
W8 (4) 8
AIR-END & DRIVE – CYCLON 215/218, 60Hz (2 of 2) Ref. Part No. Qty. Description
25
26
27
PI/98/361
8
9
B6 (4)
W5 (4)
PI/98/362
W9 (4)
B2 (4)
W8 (4)
10
AIR-END & DRIVE – CYCLON 222, 50Hz (2 of 2) Ref. Part No. Qty. Description
24
25
28
26
27
PI/98/363
8
9
B6 (4)
W5 (4)
PI/98/362
W9 (4)
B2 (4)
W8 (4)
10
AIR-END & DRIVE – CYCLON 222, 60Hz (2 of 2) Ref. Part No. Qty. Description
28
26
27
PI/98/363
11
3 12
13
14
4
15
19
PI/98/364
4
3
2
5 1
PI/98/365
PI/98/366
40
39
44 38
S3 (4)
W12 (4)
W13 (4)
41
42
PI/98/367
45 43
18 3 16
2 11
11
PI/98/368
22
21
PI/98/369
KM103
KM102
T101 Q101 KM101 14 98601-112 1 Terminal, Earth
15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
17 98153-86 2 Contact, Auxiliary
18 98601-163 3 Terminal
PI/98/352
5 16 11 7,9,10 6 17 2 17 3 1 13 14
STARTER (2 of 6) – CYCLON 215 (380/415/440V, 50/60Hz) Ref. Part No. Qty. Description
KM103
14 98601-111 1 Terminal, Earth
T101 Q101 KM102 KM101
15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
17 98153-86 1 Contact, Auxiliary
18 98601-162 3 Terminal
PI/98/348
5 16 11,12 7,9,10 6 2 17 3 1 13 14
KM103
KM102
T101 Q101 KM101 14 98601-113 1 Terminal, Earth
15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
17 98153-86 2 Contact, Auxiliary
18 98601-164 3 Terminal
PI/98/352
5 16 11 7,9,10 6 17 2 17 3 1 13 14
STARTER (4 of 6) – CYCLON 218 (380/415/440V, 50/60Hz) Ref. Part No. Qty. Description
KM103
T101 Q101 KM102 KM101
12 98601-93 3 Jumper, Terminal Block
13 98601-105 3 Terminal, Straight Through
14 98601-111 1 Terminal, Earth
15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
PI/98/348 17 98153-86 1 Contact, Auxiliary
5 16 11,12 7,9,10 6 2 17 3 1 13 14 18 98601-162 3 Terminal
KM103
KM102
– 98153-101 1 Contacts (set)
T101 Q101 KM101
4 98475-47 1 Overload, Thermal [F101]
STARTER (6 of 6) – CYCLON 222 (440V, 60Hz) Ref. Part No. Qty. Description
KM103
T101 Q101 KM102 KM101 14 98601-111 1 Terminal, Earth
15 98601-145 1 Bar, Earthing
16 98241-16 1 Rail (DIN)
17 98153-86 2 Contact, Auxiliary
18 98601-162 3 Terminal
PI/98/348
5 16 11,12 7,9,10 6 2 17 3 1 13 14
1 C20606-160 1 Controller
2 C27323-98 1 Cable, Earth – Baseframe
3 C27323-97 1 Cable, Earth – Starter Box
4 C27323-209 1 Harness, Control Wiring
5 98524-50 1 Button, Emergency Stop [S101]
– 98524-51 – Contacts
5 6 6 C27323-95 1 Conduit, Motor, 222 (220V)
4 6 C27323-96 1 Conduit, Motor, 215/218
(220-440V); 222 (380-440V)
P2
T1 °C
D1
P1 bar B1
L1 P1 bar
B2
L2 T1 °C
L3 x10
B3
L4 x10
L5 P2
B4
L6
L7 B5
L8
L9 B6
PI/98/353