305 PR Jusnl
305 PR Jusnl
305 PR Jusnl
TRANSMISSION DEPARTMENT
SL DESCRIPTION PAGE
2. TENDER CONDITIONS 10
7. CONTRACTS FORMATS 81 – 90
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Sealed tenders are invited in duplicate from reputed financially sound and experienced manufacturers
only having adequate facility for Design, Manufacturing, Testing and Commissioning of (a) 220/132 kV
Transformer panel with all relays and meters (b) 220 kV Feeder panel with all relays and meters (c)
132/33 kV Transformer panel with all relays and meters (d) 33 kV bus coupler panel (e) AC
Distribution Panel and (f) DC Distribution Panel as per specifications attached, Offers of only those
tenderers will be considered who will furnish valid ISO 9001 certificate, relevant type test certificate,
whichever required, for the above materials on the date of opening of tender (Part – I).
1. Quantity
1) 220/132 kV Transformer panel with all relays and meters – 01 Set
2) 220 kV Feeder panel with all relays and meters – 01 Set
3) 132/33 kV Transformer panel with all relays and meters – 01 Set
4) 33 kV bus coupler panel – 02 Sets
5) AC Distribution Panel – 01 Set
6) DC Distribution Panel – 01 Set
(Actual quantity may increase or decrease)
2. The tender should be submitted in the prescribed enclosed proforma only in two parts i.e. Part –
I (Technical & Commercial Part) and Part – II (Price Part) in two separate envelops duly sealed
and super scribed on the top of the envelops as Technical and Commercial Part – I/ Price Part –
II and addressed to Chief Engineer (Transmission), JUSNL Ranchi – 4. The name of the firm,
NIT No., Due date, Name of materials offered, amount of earnest money deposited with money
receipt no. and date should be clearly indicated on the cover of the envelop.
3. Both parts of the sealed tenders will be received upto 13.30 hrs. of 15.02.2015 in the office of
Chief Engineer (Transmission), JUSNL Ranchi and the Part – I will be opened at 15.30 hrs. on
the due date in presence of such of those tenderers or their authorized representatives as may
desire to be present. The undersigned may extend the due date of opening of Part – I with
intimation to all tenderers.
The Price Part (Part–II) of those tenderers whose offers are found technically and
commercially acceptable will be opened later on. The exact date will be intimated to the
successful tenderers. No offers/ tenders will be accepted after due date and time.
4. The desirous tenderers can purchase tender documents including terms and conditions, B.O.Q.
and technical specification from the office of Chief Engineer (Transmission), JUSNL Ranchi on
payment of Rs. 10,000/- (Rupees Ten Thousand only) in cash or in shape of demand draft
issued by any Nationalized Bank in favour of Accounts Officer, JUSNL, Ranchi payable at
Ranchi. No tenders will be accepted/ considered unless the tenderer buy at least one copy of the
tender documents by the prescribed date.
5. Earnest money:
1.0 GENERAL
The specification covers design, manufacture, assembly, testing at manufacturer’s works, supply,
delivery and commissioning of C & R panels including protection relays for 132KV /33KV system
comprising transformer bays & 33 kV feeder bays.
The quantity of different type of C/R panels has been indicated in schedule of quantities.
The bidder should be an original manufacturer of all the protection relays involved in this
package. Bidders should have manufacturing facility in India for protection relays. The
manufacturer whose control & relay panels and protective relays are offered should have
designed, manufactured, tested, supplied and commissioned C & R panel and protection relays
which should be in successful operation in 132KV and 33 KV systems for at least 5 years as on
the dates of bid opening.
1.1 Standards
Equipment covered by this specification shall conform to the applicable requirements of Indian
Electricity Rules and Factory's Act.
The equipment shall conform to any of the following relevant standards or equivalent.
i) British Standard Specification (BSS)
ii) Indian Standard Specification (ISS)
iii) American Standard Association (ASA)
iv) International Electro Technical Commission (IEC)
Equipment meeting any other authoritative standard, which ensures equal or better
quality than the standards mentioned above shall also be acceptable. However, where
the equipment offered conforms to any other standards, the salient points of difference
between the standard adopted and the provision of the above stated standards, shall be
clearly brought out in the comparative statement to be attached with the tender.
1.2. DRAWING :
Overall General arrangement drawing along with literature for type of relays and meters offered
should be submitted in four copies along-with the tender .
The successful tender shall have to submit twelve copies of detailed drawing consisting of two /
three phase schematics A.C & D.C circuits, foundation plan , cable schedule etc based on which
erection and commissioning can be done tracing of these drawings for future reproduction shall
also be submitted .
The tenderer may submit any other drawings found necessary in addition to the
drawings stated above .
PANEL BOARDS :
Duplex (for 33 KV Bus Coupler panels): Duplex control panel shall be of walk in
tunnel type comprising two vertical, stationary front (control ) side and rear ( Relay) side
panel sections connected back to back by formed sheet steel roof tie members .
The panels shall be bolted together and shall permit removal and relocation of front /rear
panels without disturbing the remainder. Both ends of the control board assembly shall
be provided with door fitted to the switchboard with locks. Cable entries shall be from
the bottom. Access space and facility for conductor terminations shall be provided
between the rows of panels. No primary switching devices shall be located inside the
panels. Inter panel wiring / front to rear panel wiring shall be done through trough /
channel to be fixed at the top of the panels.
The control panels shall be fabricated out of stretched leveled finished cold rolled sheet
of minimum thickness of 2mm and necessary stiffening members. They shall form rigid,
unyielding, free standing, completely assembled enclosures, neat in appearance. All
joints shall be made flush and all edges shall be bent at right angles and rounded. All
structural members shall be bolted or welded together. Necessary arrangements shall be
provided for bolting together the adjacent panels as well as for fastening them to the
floor. Suitable vibration absorption devices shall be provided for all panels. The panels
shall have suitable kick plates along the base. The opening required for mounting the
equipment shall be punched or cut and filed smooth. All doors, removable covers etc.
shall be provided with neoprene gasket . Ventilation louvers if provided shall have
screen filters. Screen shall be made from brass or G.I wire
Unless matching is involved the control panels shall be of the following approximate
dimensions:-
Duplex 2250 mm (Height) x 1970 mm (Depth) x width as per requirement.
However, the successful tenderer shall supply control panels with exact dimensions to be
decided in consultation with and after approval of the purchaser.
In case, matching with the existing control and relay panels is involved the panels shall
be matched with the existing panels the details of which shall be furnished to the
successful tenderer.
Easy access to the inside of boards shall be provided with lockable doors. Preferably, the
relays shall not be mounted on any moving pats of panels, to ensure proper and efficient
operation. The panels shall be of vermin roof and suitable for tropical climate. All holes
shall be blanked and doors shall be linked with suitable compressible lining at the edges.
The panels shall be supplied complete with wire troughs, wring supports interior lights,
device wiring, terminal blocks, space heaters, channel base, grounding bolts, nuts
washers etc.
All control cables will be laid in a cable gallery or trench under the relay room and
control room and brought up through entry holes in concrete floor. Necessary foundation
drawing showing cable entry position and foundation bolt locations shall be supplied by
the tenderer.
The control wiring inside the CRP shall be with FRLS cables.
All the terminal blocks shall have at least 20% spare terminals.
Nameplates shall be black engraved letters. Preliminary list of nameplates for control panels shall be
given in front view drawings. Each equipment on the protection panels shall also have an appropriate
nameplate. Name for relays shall be marked with their function and standard code number. The
inscription and sizes of nameplates and letters shall be subject to the approval of the purchaser.
On top of each panel, on front as well as rear sides, large and bold name plates shall be provided or
circuit / feeder designation. These circuit labels shall be larger than the other nameplates.
Each device shall also be suitable marked for identification on the inside o the panels. Name plates with
full and clear inscriptions shall be provided the inside of the panels for all isolating switches, links, fuse
blocks , test blocks and cable terminals.
Each instrument and meter shall be prominently marked with the quantity measure, e.g KV, MW, etc.
All relays and other devices shall be clearly marked with manufacturer’s name; manufacturer’s type,
serial number and electrical rating data.
Each switch shall bear inscription, identifying its function, e.g. “ Breaker Control” Isolator control”
synchronizing “Ammeter Switch”, etc similar inscriptions shall also be provided on each device whose
functions is not otherwise identified if any switch device does not bear this inscription separate name
giving its function shall be provided for it . Switches shall also have clear inscriptions for each position
indication e.g.
The tenders shall specifically mention in the tender whether his equipments bears inscriptions specified
above, or additional nameplates are provided.
INDICATING LAMPS:
Any other suitable arrangement for visual indication of breaker and isolator positions may also be
quoted as alternative , but its acceptance shall be at the discretion of the purchaser .
The indicating lamps with resistors shall withstand 120% of rated voltage on a continuous basis .
1.6 SWITHCES
All switches shall be of rotary operated type preferable with silver to silver contacts of adequate
making, carrying and breaking current ratings and shall be provided with easily removable protective
terminal covers. The contacts of all switches shall preferably open and close with snap action to
minimize arcing. Stay put type switches shall be provided with positive means for maintaining contact
positions. Handles for different shapes and suitable inscriptions on sisthces as per specification shall be
provided as an aid to switch identification. Escutcheon plates for switches with spring return shall
preferably be of the target type with the targets coloured the same as the indicating lights. The target
shall indicate the last operation of the switch. Switches shall be capable of accommodation additional
number of contacts, if required subsequently, and this point shall be brought out in tender. The tenderer
shall clearly state the continuous current ratings and interrupting rating for D.C and A.C indicative and
non inductive circuits. The corresponding ratings for two contacts in series shall also be mentioned. The
type of switches used shall be subject to approval of the purchaser. The contractor shall ensure that the
number and type of contracts provided on each switch are adequate to meet the requirement of its
connection scheme. He shall also ensure and clearly state in the tender that making, carrying and
breaking ratings of contracts are sufficient for the circuits in which they are used.
The ammeter and voltmeter transfer switches will be of maintained contact type (Stay put) with suitable
handles. Ammeter switches shall have contacts arranged to provide three independent circuits with
made before break type contacts as to prevent open circuiting of the current transformer secondary
circuit, when changing the position of the switch. Voltmeter transfer switches for A.C shall be suitable
for reading all line voltages for effectively earthed systems and line to line volgages for effectively
earthed systems and line to neutral voltages for non-effectively earthed system. Trapped in “ON”
position and with drawable in” OFF” position. Two removable handles or keys one of which shall be
spare shall be furnished for each control room. One contact of each switch shall be connected in the
closing circuit of the respective breaker so that the breaker can not be closed unless the switch is turned
to the “ON” position switches shall be arranged so that the handle or key will be removable only in the
“ off “ position.
The synchroscope provided on synchronizing panel shall be capable of withstanding large difference in
voltage / frequency and rated for continuous duty.
Other switches shall be of the type and have number and type of contracts as indicated below:-
ii) Synchronizing switches Oval, Black- Keyed handle cone common removable handle for a group
of synchronizing switches .
Break
a) Resistive load 3 7
b) Inductive load
with L/R= 40 2 7
Instruments, meters and recorders shall be enclosed in dust proof, moisture resistant, black finished
cases and shall be suitable for tropical use. They shall be calibrated to read directly the primary
quantities. Their ranges and the ration of associated instrument. These shall be accurately adjusted and
calibrated at works and shall have means of calibration, check and adjustment at site. All accessories
including test switches and test plugs, where applicable, shall be furnished. They shall be capable of
with standing over currents due to faults in primary circuits and shall bear making according to
specification elements shall be shock resistant and shielded form external magnetic fields.
Indicating instruments shall be flush type with antiparallax white circular scales with black pointer and
black markings. The size of the instruments shall be 144 x144 mm with 2400C scale. The dials shall be
free from wrapping, fading and discolouring. Spring controlled instruments shall be provided with front
of board zero adjuster, capable of being safely handled while the instrument is in service. It shall have
sufficient friction to keep the adjustment in position. The instruments shall conform to applicable
standards and accuracy rating shall be 1.5 or better. Cover shall be of shadow proof design, utilizing all
available light. The indicating instruments shall have red marks on dial corresponding to rated valued of
the associated primary equipment Numerals and lettering shall be black.
1.7 AMMETERS:
All ammeters shall be provided with direct reading double range scale, one on each side of the dial of
alternatively two scales for two ranges. The scale value of A.C ammeters shall be equal to 1 to 1.3 times
the rated primary current of the current transformers feeding it. The rated current of the ammeter
element shall be 1.0 Amp and shall be capable of withstanding 120% or rated current continuously and
10 times the rated current for 05. Secs.
1.8 VOLTMETERS:
All voltmeters shall be provided with direct reading scales. The maximum value of the voltage scale
shall be 15% in excess of the normal circuit voltage. The rated voltage of the voltmeters shall be 110
volts. The voltmeters shall preferably be supplied with suppressed zero scales with suppression of 50%
1.9 WATTMETERS:
Indicating wattmeter’s shall be 3 phase, 3 wire, two element type provided with direct reading scales.
The current coil shall be rated for 1.0 Amp and the voltage coil for 110V.
The wattmeter’s shall be suitable for circuits with unbalanced to be usually met within commercial
service. Centre zero type of wattmeter’s shall be supplied wherever specified.
2.0 VARMETER:
Indicating varmeter shall be 3 phase, 3 phase, 3 wire two element type provided with direct reading
scales. The current rating shall be 1.0 Amp and the voltage rating shall be 110 volts . The varmeter shall
be suitable for circuits with the unbalanced loads. Centre zero type varmeters shall be supplied wherever
specified.
2.1 ABT COMPATIBLE TRIVECTOR METERS : ( 3 Phase 4 Wire Accuracy class 0.2s)
The trivector meters (ABT Compatible) of static / Electronic type CT/PT operated
microprocessor based 3-phase 4-wire metering system with 0.2s accuracy class energy
meters with accessories should must be provided.
APPLICABLE STANDARDS
The meters shall conform to the relevant Indian/International standards with latest amendments
thereof unless otherwise specified.
i) IEC 687 (1992) - Alternating Current Static watt-hour meters for measurement of active
energy, class 0.2.
ii) CBIP Technical Report No. 88 (with latest amendments issued –June 2000) – specifications
for AC Static Electricity Energy Meters.
iii) IEC 1268 * - Alternating Current Static Var hour meters for reactive energy (Class 2 & 3).
* Errors in reactive measurement in all quadrants shall not exceed 1/10th of the limits
those permitted in IEC 1268 for Class 2.0.
iv) IS 14697 (1999) - AC static transformer operated Watt-hour and VAR-hour meters for class
0.2s and 0.5s.
Meters matching with requirements of other national or international standard, which ensure equal
or better performance than the standards mentioned above also is considered.
PRINCIPAL PARAMETERS
TECHNICAL REQUIREMENTS
The metering system shall be suitable for full power factor range from zero (lagging)
through unity to zero (leading). The metering module should work as an active energy
import and export and reactive (lag and lead) energy meter of the measurement should be
true four quadrants.
The metering system should be suitable for working with following supply system variations
as per clause 4.6.2 of IEC-687:
ACCURACY:
Class of accuracy of the metering system shall be 0.2S. The accuracy should not drift with
time.
STARTING CURRENT:
The metering module should start registering the energy at 0.1% Ib and unity power factor.
MAXIMUM CURRENT:
The rated maximum current of the metering module shall be 120% of basic current (Ib)
Minimum two seals on each metering module shall be provided to make it tamper proof.
MARKING OF METER:
The marking on every meter shall be in accordance with IS 14697/IEC 687. The basic
marking on the meter nameplate shall be as follows:
The active energy measurement shall be carried out on 3 phases, 4-wire principle with
accuracy as per class 0.2 of IEC –687. The meters shall compute the active energy
and load import, active energy and load export from the substation bus bars during
each successive 15 minutes block, and store it in its memory. It shall also display on
demand last 15 - minute energy (import & export shall be displayed in separate
registers).
Meters shall be suitable for working under balanced / unbalanced loads at all power
factor i.e. Zero lag-Unity-Zero lead. Main and check meters shall be mounted
separately on the same enclosure. The display shall indicate direct values without
having to apply any multiplying factor.
The meter shall continuously compute the average of the RMS values of the three line-
to-neutral PT secondary voltages as a percentage of 63.51 V, and display the same on
demand.
The meters shall be able to measure and display parameters like instantaneous phase
wise voltages, instantaneous line currents, instantaneous average three-phase power
factor, average frequency and time.
Errors shall comply with CBIP recommendations for all power factor angles from 0 to
360 degrees.
However for reactive power and reactive energy measurement, limits of errors for both
active as well as reactive energy in all the four quadrants shall be in accordance to IEC
687.
Each meter shall have a test output device (visual) for checking the accuracy of active
energy measurement. Optionally it shall be possible to switch over the test output
device to reactive energy via suitable means.
The three line-to-neutral voltages shall be continuously, monitored. In case any of these
falls below about 70%, (or below a value likely to cause malfunctioning of the meter) a
visual indication shall appear, which shall go off if all three voltages become normal.
The time blocks in which such a voltage failure occurs/persist shall also be recorded in
the meters memory
The meters shall be supplied duly fitted with the batteries, which shall not require to be
changed for at least ten years, as long as total PT supply interruption does not exceed
two years.
The design should enable the auxiliary supply to be switched automatically between the
AC and DC voltage, depending upon, which is available. Typically auxiliary voltages
available are 110V DC and 220V DC to power up the unit. The system shall have a
provision for power supply back up and shall continue to work even if any one of the
above is present. No data loss shall take place between supply changes over and
supply failure events shall also be logged.
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Each meter shall have a built in calendar and clock, having an accuracy of 1 minute per
month or better. The calendar and clock shall be correctly set at the manufacturer’s
works. Clock adjustment shall be possible at site using Hand Held Data collection
device.
Each of the metering system shall measure and display on demand the following
quantities/parameters on demand:
A key pad shall be provided on the meter front for switching on the display and for
Changing from one indication to the next.
Each meter shall have a non-volatile memory in which the following shall be
automatically stored:
· Active energy import.
· Active energy export.
· Average load for each successive 15-minute block.
· Average System voltage.
15-minute average of the above parameters shall be available for last 35 days. The load survey
data should be available in the form of bar charts as well as in spreadsheets. The BCS shall
have the facility to give complete time synchronized load survey data both in numeric and
graphic form.
The offered meter shall indicate Maximum Demand (Active and Apparent).
The offered metering module shall store the midnight values of the following electrical
parameters:
· Active energy import
· Active energy export
Billing parameters the metering modules shall store following parameters corresponding to
defined bill dates:
· Active energy import
Data Communication Capability: Each meter shall have an optical port on its front for
tapping all data stored in its memory. Portable or hand held data collection devices
shall be used for this purpose to serve as the interface between the meters specified
above and the local personal computers (PC). The overall intention is to tap the data
stored in the meter’s memories once a week/month, and transmit the same to a central
computer. It shall also be possible to obtain a print out (hard copy} of all data collected
from the meters, using the local PC.
Additionally, the metering system shall have a serial RS232 port for transferring
the meter data to a remoter location using PSTN infrastructure.
The meters shall safely withstand the usual fluctuations arising during faults etc. In
particular, PT secondary voltage 115% of rated voltage applied continuously and 190%
of rated voltage applied for 3.0 seconds, and 30 times of rated applied for 0.5 seconds
shall not cause any damage to or mal-operation of the meters. The immunity to external
magnetic field shall be strictly as per latest CBIP recommendations.
ii. Non Linear Transformer correction facility to apply compensation to the CT/PT
errors. This shall allow multiple ratios and phase adjustments to be applied for
different load points per phase input of each meter.
The metering modules may preferably be draw out type with automatic CT shorting
feature so as to ease the testing/replacement of meters without disturbing the system.
The meters shall also withstand without any damage or mal operation, reasonable
mechanical shocks, earthquake forces, ambient temperature variations, relative
humidity etc. They shall have an IP-51 category dust-tight construction, and shall be
capable of satisfactory operation in an indoor, non-air-conditioned installation.
The meters shall continue to function, as specified above, in case of failure of one or
two phases of PT supply. In case of a complete supply failure, the computation of
average frequency shall be done only for the period during which the PT supply was
available in the 15-minute block. Any time block contraction or elongation for clock
correction shall also be duly accounted for.
Each of the meters shall have built – in facility (e.g. Test links in their terminals) for in-
site testing, or a separate test block shall be provided for each meter.
The meters shall have an appropriate display system by which any attempt of tampering the
meter is promptly displayed with date and time tagging. It should be able to display the
following information about tampering events that have occurred since last demand reset.
Snapshots of voltage, current, power factor and energy (active) readings as well
as date and time of logging of occurrence and restoration of all anomaly events
shall be logged into the meter memory and available for retrieving through the
meter’s optical port via Data collection device and down loading to BCS.
iv. Power On/Off: If all the voltages are not available, power off event should be
detected and power on event should be logged when supply is available. The
power on and off event should be logged with date and time
Last 100 such events in total with date and time shall be stored in the meter
memory on first in first out basis.
There shall be four separate compartments for logging of different type of
anamolies as follows:
Compartment No.1: 20 events of CT polarity reversal
Compartment No.2: 20 events of missing potential
Compartment No3: 40 events shall be allocated for current/voltage unbalance
Compartment No.4: 20 events of power On/Off
The logging of various anomalies in each compartment should be as under:
Once one or more compartments have become full, the last anomaly event pertaining to the
same compartment will be entered and the earliest (first one) anomaly event should
disappear. Thus, in this manner each succeeding anomaly event will replace the earliest
recorded event, compartment wise. Events of one compartment/category should overwrite the
events of their own compartment/ category only.
Bidders may indicate alternate proposals for the above anomaly detection and logging
scheme.
Anomaly count should increase as per occurrence (not restoration) of anomaly events. The
total No. of anomaly counts should also be provided on the meter display as well as at the
BCS end.
HARMONIC MEASUREMENT
The meter should be capable of measuring fundamental energy as well total energy i.e.
fundamental plus harmonics energy. Fundamental energy should be made available on meter
display and the same only shall be used for billing purpose.
The values of total energy shall be made available on Data collection device with proper
resolution.
SELF DIAGNOSTIC FEATURE
The meter shall be capable of performing complete self-diagnostic check to monitor the
circuits for any malfunctioning to ensure integrity of data memory location all the time. The
meter shall have indications for unsatisfactory/nonfunctioning/malfunctioning of the following:
a) Time and date and
b) All display segments as per the requirement under G 19 of
IS 14697.
The details of malfunctioning of time and date should be recorded in the meter memory. The
details of self-diagnostic capability feature should be furnished by the bidder.
The frequency meters shall be flush mounting digital type they shall have range of 45-55 Hz. Their
performance characteristics shall conform to the relevant standard.
2.3 RELAYS
The type of relays to be used in the Control & Relay Panels shall be strictly as per the description given
below, otherwise tender will not be considered:
All relays shall be back connected draw-out type or plug in type in modular flush mounting dust tight
cases and in dull black enamel finish. Front of the relays shall be covered with transparent cover.
Test blocks for secondary injection test shall be incorporated in the relay. Flag type operating indicators
reset devices suitable for operation from the front of the relay case without opening the cover, shall be
provided. There should be an interlock so that no modules can be removed without isolating supplies,
inhibiting all output contacts, and short circuiting current transformer connections.
The relays shall comply in all respect the requirements; of IS - 3213 - 1965 or equivalent standards and
shall be suitable for operation under the climatic condition specified. The current coils shall be rated for
a continuous current of 1A/5A depending on relevant CT Secondary current and the voltage coil for
110/63.5V normal. The contacts of the relays shall be silvered and precaution shall be taken to prevent
or minimize damage due to arcs which have to be successfully broken against 250 Volts D.C. When
open, the contacts shall withstand voltage of 115% of the normal circuit voltage.
The auxiliary relays shall be designed for continuous operation at 250 V.D.C. and shall withstand 110%
rated voltage continuously. This shall also be suitable for satisfactory operation at 80% rated Voltage.
The relays must be suitable for protective scheme described below. The tenderers shall submit along-
with the tender detailed operational sequence, relay characteristics, circuit diagrams and descriptive
literatures.
Ø The offered relay shall have a comprehensive local MMI for interface. It shall have the following
minimum elements so that the features of the relay can be accessed and setting changes can be done
locally.
Ø The relays should have two communication ports viz. Front RS232 port for local communication for
relay settings, modifications, extraction and analysis of fault/event/disturbance records from a laptop
and a Rear RS485 for remote communication to SCADA system.
The relays shall have the following tools for fault diagnostics
· Fault record – The relay shall have the facility to store atleast 5 last fault records with information
on cause of trip, date, time, trip values of electrical parameters.
· Event record – The relay shall have the facility to store at least 250 event records with 1ms
resolution.
· Disturbance records – The distance protection relay shall have capacity to store at least 10 records
each with 10 secs. duration.
Ø It shall be possible to store these informations in the event of an auxiliary supply failure with the
help of a battery back up.
Ø The relay settings shall be provided with two levels of password protection.
Ø It shall be possible to change the relay setting from the front panel using the key pads.
Ø The relay shall have comprehensive self-diagnostic feature. This feature shall continuously monitor
the healthiness of all the hardware and software elements of the relay. Any failure detected shall be
annunciated through a output watchdog contact. The fault diagnosis information shall be displayed
on the LCD and also through the communication port.
Ø The Numerical Relays shall be provided with 1 Set of common support software compatible with
both Windows 98 and NT 4.0 which will allow easy settings of relays in addition to uploading of
Ø All protective relays, auxiliary relays and timers except the lock out relays and interlocking relays
specified shall be provided with self-reset type contacts. All protective relays and timers shall be
provided with externally hand reset positive action operation indicators with inscription subject to
Purchaser's approval. All protective relays which do not have built-in hand-reset operation
indicators shall have additional auxiliary relays with operating indicators (Flag relays) for this
purpose. Similar separate operating indicator (auxiliary relays) shall also be provided in the trip
circuits of protections located outside the board such as buchholz relays, oil and winding
temperature protection, sudden pressure devices, fire protection etc.
Ø Additional timers with sufficient Nos. of contacts shall be provided in the main protective numerical
relays for purchaser’s use.
Ø No control relay, which shall trip the power circuit breaker when the relay is de-energized, shall be
employed in the circuits.
Ø Provision shall be made for easy isolation of trip circuits of each relay for the purpose of testing and
maintenance.
Ø Auxiliary seal-in-units provided on the protective relays shall preferably be of shunt reinforcement
type.
The Numerical relays in general shall conform to the following specifications of IEC towards
atmospheric environment
Self reset auxiliary voltage relays rated for specified D.C voltage shall be provided for use in the
interlocking schemes for multiplication of contacts suiting contact duties of protective relays and for
monitoring of control supplies and circuits. Monitoring relays for lockout relay circuits shall be
connected in series with lockout relays coils. The tenderer shall be responsible to ensure that the
monitoring relay ratings are such that they shall positively pick-up through the breaker coils / lockout
relays coils monitored, but the breakers / lockout relays shall not operate with such a connection.
The supply and circuit monitoring relay shall be connected to initiate an alarm upto failure of respective
supply / circuit. They shall preferable have reverse flags. Which drop when relay is deenergised.
Otherwise, an indicating lamp shall be provided with each monitoring relay for indication of its
operation.
Close positions relays of main supply circuit beakers initiating automatic closure of stand by supply
breakers shall have adequate time delay on drop out so that complete closure of stand by supply breaker
is ensured. This feature will be used for obtaining limitation of duration of impulse for automatic
closure of stand by supply breakers. In case the close position relays with such time delay are not
available , additional slugged D.C auxiliary with adequate time delay on drop out be supplied for
automatic reverse closure . The exact arrangement will depend on the actual control schemes and shall
be subject to the approval of purchaser.
The lockout trip relays shall be multi contact, hand reset type. The latching mechanism shall be positive
and insensitive to vibration and shock. The reset devices on the front of the relay panel shall not permit
The use of materials of hygroscopic nature (leather, paper, fibre, cotton and like) shall be a voided as far
as possible in no case these materials shall be employed where an electrical insulating functions is
involved. All welding, casing twine, felt ,etc. shall be treated with fungicides and insecticides no fabric
treated with linseed oil or linseed oil varnish shall be used .
All instruments and devices on and in the panels whether furnished by the tenderer or others shall be
mounted and completely wired to terminal blocks ready for external connections.
The small wiring carried out shall be of an adequate cross section and not less that 2.5mm2 copper wire
for C.T circuit and 1.5 mm2 copper wire for the P.T and other circuits, each wire shall be continuous
from and to end shall not have any joint within itself.
All wires shall have PVC insulation grade 650 volts super flexible multistrand and shall be suitable for
switchboard wiring and comply with the requirements of relevant standards. Each wire shall bear an
identifying ferule or tag at each end or connecting point.
All the operating coils, wires and secondary circuits shall withstand as erected power frequency teet
voltage as per the relevant standard for one minute.
One set of fuses for each fuser circuit with individual branch circuits, if any not separately fused. Fuses
and terminals shall be provided for tapping of control supply for equipment located elsewhere.
Necessary arrangement must be made for receiving/ distributing /isolating and fusing of DC control and
signaling supply , details for which shall be furnished to the successful tenderer .
A copper bar ground bus extending the entire length of panels shall be provided. Suitable arrangement
shall be for connecting both ends of each bus to the station ground. All ground connection of devices
and circuits shall be connected to the panel ground bus.
3.2 TROPICALISATION
Control room will be normally air cooled but all equipment shall be suitable for installation in a tropical
monsoon area, having a hot humid climate and dry and dusty season with ambient conditions as per
section –III. All control wiring equipment and accessories shall be pointed by means of spray or dip
coating, be protected against fungus growth condensation, vermin and other harmful effects due to
tropical environments.
3.3 PAINTING
All the unfinished surfaced of the steel panels and frame work shall be sand blasted to remove dust
scale, foreign adhering matter of grease. A suitable rust resisting primer paint shall be applied on the
interior and exterior surfaces of the steel, which shall be followed by application of an under coat
suitable to serve as base and binder for the finishing coat. The finishing coat shall be stove enamel
painted on the exterior of the panels and shall be shade no .631 of IIS-5 for new substation and for
existing substations it shall be similar to that used for switch boards already installed . The paint shall be
of cellulose enamel equivalent evenly sprayed to present a delightful appearance , while on the interiors
surfaces , the finishing coat shall be of light grey white to give a contrasting effect with the cubicle
wiring. Sufficient quantity of finishing paint shall be supplied with each consignment of the panels to
enable the purchaser to restore at site any finish which may have got damaged during transit. The switch
boards may alternatively be given a plastic durable covering coat for protection of the finish which can
be peeled off after installation at site. Details of painting process including surface pretreatment details
may be indicated in offer.
The experience on various power system in India has shown the a great majority of system faults
originate as earth faults, the number of phase faults being comparatively small special attention shall
therefore be given to the problem of providing a reliable and high speed earth fault protection the phase
faults should also be cleared in the minimum possible time in order to minimize fault damage and to
maintain system stability.
All relays shall be suitable for matching with other equipments installed in the grid sub-station, details
of which are given below:-
Current transformers: The relays shall be connected to C.Ts (Conforming to IS-2027) having following
salient particulars.
33KV 132KV Circuits
1. Ratio 1200-600-300 600-300-150
1-1-1-1-1 1-1-1-1-1
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2. Maxm. Secondary resistance :-
Core-II 1 Ohm
Core-III 0.3 ohm 4 ohm
Core-iv -- 4.Ohm
Core-v - 4 Ohm
3. Minm knee point Voltage :
Core –ii 75 (RCT+150) >450V
Core –iii do 1200v
Core – iv do
Core – v do
6. Class of Accuracy
Core –I 0.5 0.5
Core – II 5P 5P
Core – III PS PS
Core- IV - PS
Core-V - PS
7. Purpose of
Core – I Metering Metering
Core – II Protective protection
Core- III do do
Core IV do do
Core V do do
The bidders are requested to enclose detailed calculation to show that C.T burden and knee point
voltage requirement of their relays are fully net by these C.Ts under all possible conditions of system
The figures given above may be applicable for each grid sub-station but are indicative of maximum and
minimum fault level in Jharkhand State Electricity Board. All relays must operate satisfactorily for such
fault levels.
Each relay shall be provided with dust-tight removable front cover with full glass window. The relays
operation of relays shall be practically free from errors due to nominal variations of frequency and
ambient temperatures given in general requirement of specification.
All relay coils shall be vacuum impregnated with suitable insulation compound which
shall be moisture resistant. The design shall be such that the settings and calibration will not get out of
adjustment unless intended to.
All contacts shall be made of pure silver or palladium and shall be readily renewable, self cleaning and
self aligning type. The contact rating shall be liberal so that they may give satisfactory service without
mush attention .Time delay features like dash or other devices which are appreciably affected by
variations in temperatures and humidity shall not be acceptable. Permanent management shall be of
managing type.
All the relays shall be provided with operation indicators which shall be secured against unwanted
operation. The indicators shall show all types of faults and the phase or phases on which fault had
occurred. All indictors and hand resetting relays must be capable of being reset without opening the
relays case. All measuring, stating and tripping relays shall be provide with operation and indicator.
For testing the relay while it is in service, every relay scheme namely distance protection, differential
protection etc shall be provided with rotary switch with position test / service. One of them shall be sued
in the circuit of main protection and the other with back up protection. When the relay is in service, both
these switches shall be kept in service position During testing , one of the switches in turn shall be
For the 132/33 KV sub-stations 50MVA or 20 MVA. Three winding transformers are to be installed.
Brief technical particulars of these transformers are also indicated in the table below:-
4.1 TESTS
ROUTINE TESTS :
All equipment shall be subjected to routine tests according to the relevant standards and to such other
tests as may be required to ensure that all equipment is satisfactory and in accordance with this
specification . The purchaser reserves the right to witness all the tests and advance intimation shall be
given to him regarding those tests. Five copies of the reports of all such tests shall be submitted to the
purchaser for approval. Any modification required in the testing procedure shall be made as directed by
the purchaser at no additional cost to the purchaser. No equipment shall be dispatched form the
manufacture’s work before the relevant tests reports have been approved by the purchaser. The
contractor shall supply 6 (six), copies of the certified final test reports of all factory tests carried out on
each panel, relays, meter, switch, instrument transformer and other devices, which shall furnish
complete information including the method of application and duration of tests . List of minimum
routine tests to be performed on the equipment is indicated below:-
Physical Inspection.
Wiring continuity test.
Various A.C, D.C, C.T & V.T circuits with each other and ground.
Power frequency 2KV for one minute withstand test.
Operating D.C sequence test of scheme
Secondary injection test in C.T & V.T circuits, to check operating time and operating value.
Stability test
Direction test.
The tenderer may however indicate any other test deemed necessary to be performed in addition to the
above .
TYPE TESTS:
It shall be certified by the contractor that the type tests in accordance with the relevant standard have
been successfully carried out on all types of relays , meters , switches and other devices being supplied
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by him . Certified reports of all type test shall provide sufficient data to substantiate that the equipment
offered meets the requirements of the standards.
The details of inscriptions for the window block for different panels will be intimated at the time of
approval of drawings.
The annunciation shall be of visual and audible type. The visual annunciation shall be provided by
annunciation facia, mounted flush on the top of the control panels. Alarm buzzer or bell shall provide
the audible alarm. Separate bells/buzzer with different tones shall be provided for 132KV and 33KV
sides.
The annunciator facia shall be provided with translucent plastic window for alarm point with minimum
size of 35 mm x 50 mm. The facia plates shall be engraved in black lettering with respective
inscription, which will be approved by the Purchaser. Alarm inscriptions shall be engraved on each
window in not more than three lines and size of the lettering shall not be less than 5 mm. At the
existing substation control rooms, annunciation scheme shall be engineered as an extension to the
existing scheme.
Each annunciation window shall be provided with two white lamps in parallel to provide safety against
lamp failure. Long life lamps shall be used. The lamp circuit shall include series resistor of adequate
rating. The cover plate of the facia windows shall be flush with the panel and shall be capable of easy
removal to facilitate replacement of lamps. The transparency of cover plates and wattage of the lamps
provided in the facia windows shall be adequate to ensure clear visibility of the inscriptions in the
control room having high illumination intensity (500 Lux), from the location of the Operator's desk.
TRIP and NONTRIP facia shall be differentiated. All TRIP facia shall have red colour and all
NONTRIP facia shall have white colour.
Visual and audible annunciation for the failure of DC supply to the annunciation system shall also be
provided and this annunciation shall operate on 230 Volts AC supply with separate fuses. On failure of
the power supply to the annunciation system for more than 2 or 3 sec. (adjustable setting) a facia shall
light up and a bell shall sound. A separate push button shall be provided for the cancellation of this
audible alarm alone but the facia window shall remain steadily lighted till the supply to the annunciation
system is restored. The sound of the audible alarm (bell horn) provided for this annunciation shall be
different from the audible alarm provided for the annunciation system.
A separate voltage check relay shall be provided to monitor the failure of AC supply (230 V AC) to the
scheme mentioned in the above Clause. If the failure of supply exists for more than 2 or 3 sec. this
relay shall initiate visual and audible annunciation (bell/horn) which shall have distinctly separate tone
than that of D.C. fail.
The annunciation system described above shall meet the following additional requirements:
a) The annunciation system shall be capable to cater at least 30 simultaneous signals at a time.
b) One self-resetting push button shall be provided on each panel for testing the facia window lamps.
Push buttons for testing flasher and audible alarm circuit of annunciation system and for testing the
annunciation supply failure monitoring circuit shall also be provided. These testing circuits shall be so
connected that while test is being done it shall not prevent the registering of any new annunciation that
may land during the test.
c) One set each of the following push buttons shall be provided on each panel as shown in the front
view drawing:
i) Reset push button for annunciation system.
ii) Accept push button for annunciation system.
d) The annunciation shall be repetitive type and shall be capable of registering the fleeting signal.
Minimum duration of the fleeting signal registered by the system shall be 15 milli secs.
e) Auxiliary relay for annunciation system shall have adequate auxiliary potential free contacts for use
in event logger.
f) The annunciation shall be suitable for operation with normally open fault contacts, which close on
fault. For fault contacts, which open on a fault, it shall be possible at site to change annunciators from "
close to fault" and vice versa.
g) Special precaution shall be taken by Contractor to ensure that spurious alarm condition does not
appear due to influence of external electromagnetic/electrostatic interference on the annunciator wiring
and switching disturbances from the neighboring circuits within the panels.
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h) The annunciation system to be supplied for existing sub-stations have to be matched with the existing
scheme in coordination with the Purchaser during detail engineering stage.
The 50 MVA, 132/33KV & 150 100 MVA 220/132/33 kV transformers are equipped with on load tap
changing gear for plus or minus ten percent voltage variation from nominal ratio.
1.02.01 Circuit shall be wired for Buchholz alarm and trip (both for Main Tank & Diverter tank),
PRV alarm and trip, high winding Temperature alarm & trip, oil temperature alarm and trip, low
oil level alarm and annunciation devices.
The transformers shall be protected by static type differential relays. The differential relays shall have
such 'percent slope' characteristics that no change in setting will be needed when the transformer taps
are changed. There shall be no mal-operation at maximum through fault current and the relays shall be
suitable for through fault current upto 15 times full load current.
The relays shall have means to restrain operation on transient inrush of magnetizing current during
switching either from HV or LV side. The relay shall also be stable in the event of sudden loss of
complete load. To maintain differential protection stability under over excitation conditions, relay
should also be incorporated with 5th harmonic current based blocking.,The characteristics shall take care
of the unbalance between the current of CTs on HV and LV side and shall be adjustable.
The current transformer's magnetization and ratio error curves shall be taken into consideration to co-
ordinate the characteristics of CTs and relays. Suitable interposing CTs are to be included in the offer.
Instantaneous high stability circulating current type restricted earth fault protection relay shall be
provided in the HV side. It shall be electromechanical type tuned to system frequency. The relay shall
also have suitable non-linear resistor to limit the peak voltage to 1000 volts.
The back-up protection as outlined below on both sides of the transformer shall be provided.
a) The single-pole electromechanical type back-up over-current relay having IDMT characteristics shall
be connected to each phase as back-up protection on primary and secondary sides . The relays shall
have instantaneous high set unit.
b) Single pole electromechanical type back-up Earth fault relay having IDMT characteristic with high-
set instantaneous unit shall be provided on the primary side.
One number instantaneous Earth Fault relay with timer shall be provided for tripping of the LV side
circuit breaker of both the transformers. This relay will be energised from the neutral C.T /C.T.s of the
Zig-Zag type Grounding transformer.
1.03.01 All the 220 & 132KV breakers and shall be provided with either independent or
Inbuilt local breaker back up protection in numerical main protection relay itself
1.03.03 All the protections that trip directly or indirectly the circuit breaker shall initiate the local
back up protection which after a suitable time delay shall initiate bus-bar clearance after
further check that fault current is still flowing.
1.03.04 The protection would trip and lock out all circuit breakers connected to the bus to which
circuit with failed breaker is connected.
Suitable hand reset type trip relay with sufficient number of contacts ( to include all bays
including future bays) shall be provided to effect the above LBB Scheme.
1.03.05 Separate alarm and indication from the local back up protection shall be provided for
each circuit.
1.03.06 The protective scheme shall comprise of the current check relay, timer with delay in pick
up and the necessary auxiliary relays etc. required for the above tripping functions.
1.03.07 One number supervision relay for the LBB lock-out relay shall be provided.
1.04.00 SYNCHRONISATION
1.04.01 Trolley mounted synchronizing panel with necessary equipment and accessories
complete with necessary flexible connecting cables shall be provided for synchronizing
132KV feeders, 132/33KV Power transformer from 132KV side.
1.04.02 The bus potential reference is to be obtained from the respective bus PTs through the
voltage selection relay (or switch). The incoming line potential reference is obtained
from the C.V.T. of the coupling capacitor of the power line carrier equipment. The
potential available will be 110 /¨ 3 volt and in phase with line to ground potential
vector. Operation of the synchronizing switch (removable plug) shall simultaneously
connect the incoming & running potential to the respective instruments through the
incoming and running bus.
1.04.03 The synchronizing receptacles shall have sufficient number of contacts for synchronizing
purpose and one set of contact for breaker closing circuit.
1.04.04 For synchronizing a feeder/ transformer through bus coupler breaker, feeder selection
switch/switches are to be provided in Bus coupler panels.
1.05.01 The layout envisages provision of no C.T. in Bus coupler, since the C.T.s are located on
the incoming side of the bays for 132KV Switchyard. This feature necessitates diversion
of all protective commands to the bus coupler breaker through the protection transfer
switch in the event of transfer of a feeder/transformer. During transition it should
supervise both the breakers. Necessary mechanical interlock (key operated) should be
provided so as to allow the diversion of one feeder to Bus Coupler at a time.
1.07.00 TRIP CIRCUIT SUPERVISION RELAY
The relay shall be capable of monitoring the healthiness of each 'phase' trip-coil (s) and associated
circuit of circuit breaker during 'ON' and 'OFF' conditions. The relay shall have adequate contacts for
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providing connection to alarm and event logger. The relay shall have time delay on drop-off not less
than 200 milliseconds and be provided with operation indications for each phase.
The relay shall be capable of monitoring the failure of D.C. supply to which, it is connected. It shall
have adequate potential free contacts to meet the scheme requirement. The relay shall have a 'time
delay on drop-off' of not less than 100 milli-seconds and be provided with operation indicator/flag.
1.13.01 Current free metallic parts or metallic bodies of equipment shall be earthed with soft
drawn single conductor bare copper. Tail connection shall have minimum area of 16 sp. mm and main
connection 60 sq. mm. These wires shall be connected by Ross-Courtney terminals and clamp junctions.
Soldered connections shall not be employed.
1.13.02 The neutral point of star connected LV winding of instrument transformers and one
corner of the delta/open delta connected LV side of instrument transformers shall be similarly earthed
by tail connected with the main earth wire of the switchboard earthing system. Multiple earthing of any
instrument transformer circuit shall be avoided.
1.13.03 The main earth connection for each panel shall be brought out to terminals for
connection to the station earthing system.
1.15.01 Triplicate copies of the following drawing and literature shall be submitted
along with the tender.
One set of velographs for all drawings (as erected) and ten sets of print of such drawings printed on 90
GSM paper and mounted on cloth shall be supplied as contract drawings.
a) Dimensioned detail drawings of the panels showing front view, rear view and side view.
c) Elementary diagrams of all control, metering, protection, annunciation and other circuits. All
devices shall be numbered according to ASA or International usage, which shall be separately
coded.
d) Cabling and wiring diagram of the front and rear cubicles and inter-connections between them.
Ferrule number, device numbers grouping for cable take off etc. shall be distinctly shown.
e) Inter-connection diagram between switchboard and switch gear equipment, power transformers,
instrument transformers etc. showing clearly the connection between the terminal blocks of the
switchgear and control panel.
f) Dimensional outline, drilling diagram and special mounting arrangement, if any of each type of
various devices on the switchboard.
g) Internal wiring diagram of all devices and elementary wiring of relay where internal wiring is
intricate.
1.15.03 In the event of a contract being awarded ten copies of each set of the following
literatures shall be supplied :
a) Literature describing construction, operation, adjustment and rating specifications of all the
protective and auxiliary relays recording instruments, metering instrument, control switches etc.
b) List of spare parts, identification number of renewable parts of relays, instruments and
switches to enable the Purchaser to procure spare parts correctly at a later date.
The scope of this section covers manufacture, supply, installation, testing and commissioning of AC
Distribution Panels.
The following Indian Standards (IS/BIS) shall be applicable. The list shown here may be outdated
hence the manufacturer to make sure they use the latest or superseded BIS standards.
IS 4237 of 1982 General requirements for switch gear and control-gear for voltage
not exceeding 1000 Volts.
IS 5578-1985 Guide for marking of insulated conductors.
IS 11353-85 Guide for uniform system of marking and identification of
conductors and apparatus terminals.
IS 2516 AC Circuit Breakers. (Part I) Sec. I 1989.
IS 4064-1978 Heavy Duty Air Break Switches for voltage not exceeding 1000
Volts.
IS 2147-1962 Degree of protection provided by enclosure for low voltage switch
gear and control gear.
IS 2675-1983 Enclosed distribution fuse boards and cutouts for voltages not
exceeding 1000V.
IS 2551-1982 Danger notice plates.
IS 1818-1972 Alternating current isolators (disconnectors) and earthing switches.
IS 8828-78 Miniature air break circuit breakers for voltages not exceeding
1000V.
IS 3202-1965 Code of practice for climate proofing of electrical equipment.
IS 722-1977 AC Electric Meters.
IS 2705-1964 Current Transformers (Part 1 to 4).
IS 9224-1979 HRC fuse upto 650 V.
IS 649-19 PVC insulated cables upto 1100V.
IS 8623-77 Factory built assemblies of switch gear and control gear.
IS 8544-1979 Motor Starters for voltage not exceeding1000 Volt AC or 1200 Volt
DC.
IS 2959-1985 Contactors for voltages not exceeding 1000 volt AC or 1200 volts
DC
IS 12640-1989 Residual current operated circuit breakers.
IS 1248-1983 Direct acting indicating (all parts) analogue electrical measuring
instruments & and their accessories.
IS 4201-1983 Application guide for voltage transformers.
1. Sheet Steel 2 mm thick for frames, cable glands plates and equipment mounting plates and 1.6
mm thick for front and rear doors and covers.
2. Welded construction, with shipping section bolted together. All such joints to be gasketted.
Lifting lugs to be provided.
3. The cubicles shall be totally dust and vermin proof conforming to IP 54 of IS 2147.
4. All doors to be hinged type except busbar chamber covers which shall be bolted type. The panel
shall be of flush front design, suitable for access from front and rear.
6. The design shall be such as to have individual feeders in separate compartments, with proper
barriers between adjacent feeders, busbar chamber and cable box chambers.
All sheet steel work shall be properly cleaned and degreased. Rust and scale shall be removed by
pickling and phosphatising. After phosphatising, two coats of finishing synthetic enamel paint of
approved shade as per IS-5. The painting shall be stove enameled or epoxy paint as called for.
1. The circuit breaker shall be air-break, conform to IS 2516 (I,II,III) & shall be air-break,
horizontal drawout feature shall show 3 positions viz.: SERVICE, TEST and ISOLATED. These
positions along with "OPEN" and "CLOSE" positions shall be visibly marked.
2. All positions shall have provisions for locking. The ACB shall have shutter assembly and arc-
chutes and mechanical trip features.
5. The ACB door shall not have any lamps or instruments. All such accessories shall be mounted
on a separate compartment.
6. The ACB shall have proper interlocks such that it cannot be 'plugged in or out ' 'SERVICE'
position, if the breaker is in 'ON' condition. It shall not be possible to operate as circuit breaker
unless it is properly engaged in any of the three positions.
8. The operating mechanism shall be independent, manual spring charged stored energy type. The
mechanism shall ensure quick-break, quick make action and the ACB shall be trip-free in
operation.
1. The air break switches shall be of AC23, (heavy) duty, quick make-quick break, fault-make type
as per IS 4047.The contacts shall be silver plated.
2. The switches shall be capable of withstanding the mechanical and thermal stresses produced by
overloads and short-circuits.
3. All switches of all ratings shall have interlocks with the compartment doors. Switches of 250 A
and above shall be lockable in the 'OFF' position. All live parts shall be shrouded. It shall be
possible to intentionally defeat the interlocks if required.
7. Fuses
All fuses shall be of HRC cartage fuse-link type having a certified rupturing capacity of not less than 46
KA at 415 volts AC. The HRC fuses shall conform to IS 9224 1979. All fuses shall have visible
indication to indicate "Blown" condition. The rupturing capacity of fuses shall be as per IS 2000-1962.
1. The HRC fuse carriers/bases shall be of high grade phenolic moldings. The contacts shall be
silver plated and the contact blocks shall be suitable to receive the rated conductors of
aluminum, through lugs.
2. The fuse carriers shall have an aperture to view the conditions of HRC fuse mounted inside.
9. Contactors
1. The motor starter contactors shall be of the electromagnetic, double-break, non-gravity type
rated for uninterrupted duty suitable for operation under AC-3 utilization category as per IS
2959. The contacts shall be silver plated.
3. The operating coils shall have class 'E' insulation of wire and shall be suitable for operation of
any specified control supply system.
1. The thermal overload relays shall be provided where specified, having 3 element, positive
action, ambient temperature compensated with a time lag and adjustable settings. The setting
range shall be selected in accordance with the ratings of the motor.
3. The relay shall have atleast one 'NC' and one 'NO' or one change-over contact.
1. The molded case circuit breakers, MCCBs shall be provided where specified. The MCCBs shall
conform to the latest applicable IS 2516-1977.
2. For AC Circuits the MCCBs shall be triple pole construction and shall have independent
manual opening and closing mechanism. The mechanism shall be quick-make and quick-break
type and the breakers shall be trip-free in operation. The 'ON', 'OFF' and 'TRIP' mechanism shall
be clearly indicated.
4. It shall be possible to mount accessories on the MCCBs like shunt-trip and under voltage
release, alarm contacts, etc.
6. The MCCBs shall have rupturing capacities as specified in BOQ/Single Line Diagram.
The MCBs shall be of single pole, double pole, triple pole or four pole as required. The CBS shall be of
magnetic type with a maximum rupturing capacity of 9KA at 415V. The CBS shall conform to BS 3871
(Part I) 1965 and IS 8825.
1. The CT's shall be of dry type and shall have short-time withstand rating equal to the short-time
withstand rating of the associated switch gear for 1 second.
2. The measuring instrument CT's shall be of 15 VA, minimum accuracy class 1.0 and an
instrument safety factor of 5.
3. The protection relay CT's shall be of 15 VA, minimum accuracy class 5P and an accuracy limit
factor of 10.
1. Electrical indicating instruments shall be 72 mm/96mm/ 144 mm square size, suitable for flush
mounting.
1. The control and selector switches shall be of rotary type, adequately rated for the application but
with a minimum rating of 10 Amps at 240 V AC and 1 Amp at 220 V DC. The plates shall have clear
position markings.
2. The control switches shall have pistol grip handles spring return to normal. The selector
switches shall have oval knobs and shall be contact stay-put type.
1. The push buttons shall be of the momentary contact, push to actuate rated for 10 A at 240V AC
and 1 A 220 V DC. The 'START' push buttons shall be green and shrouded. The 'STOP' push button
shall be red and unshrouded. All other push buttons shall be black.
2. The elements shall be enclosed with 1 'NO' and1 'NC' contacts. It should be possible to add on
easily extra elements to increase the number of 'NO' and 'NC' contacts.
1. The busbars shall be of high conductivity aluminium alloy of E91E, grade. The busbar shall be
of uniform cross-section throughout the length of the panels.
2. All main and auxiliary busbars shall be insulated with sleeves. The sleeves shall be of high
dielectric strength, non-corrosive and of phase and neutral colours.
3. The busbars shall be supported on cast epoxy/resin/DMC/SMC Fiberglass insulators and the
spacing of the supports shall be such as to withstand the stresses of the short circuit currents. The
busbar spacings shall be adequate for 3 phase voltage upto 600V.
4. The busbar shall be as chosen for specific current ratings with a minimum density of 1 amp for
sq. mm area.
1. All internal wiring shall be carried out with 1100 V/650 V grades PVC insulated, stranded
conductor copper wires. The minimum size of wires shall be 2.5 sq. mm copper and for CTs also
2.5 sq. mm copper.
2. All individual control and CTs wiring shall be labeled with engraved identifications ferrules,
yellow in colour with black letters.
3. All wiring shall be terminated on stud type terminal blocks through crimping sockets. No more
than 2 connection shall be made on any one terminal block.
4. All spare auxiliary contacts of contactors and relays shall be wired to control terminal blocks.
1. Terminal blocks for power and control shall be of reputed make stud type, with washers, nuts
and locknuts. All adjacent terminals shall have insulating barriers.
2. All power terminal blocks shall be appropriately rated for current with a minimum of 30 Amps.
The control terminal blocks shall be rated for a minimum of 10 A and suitable for atleast 2
conductors each of 2.5 sq. mm
3. All sets of power and control power terminal blocks shall be identified with engraved plastic
labels, black background and white letters.
All labels shall be black plastic with white engravings of letters of minimum 6 mm sizes.
22. Earthing
All switchgears shall have continuous run of earth busbar. The size and materials of the earth busbar
shall be specified.
Each vertical cubicle shall be having a Space Heater of 60 watts with thermostat wherever necessary.
The switch gear shall be approved by the Tariff Advisory Committee(for Fire Insurance), and CPRI
tested for short circuit test and enclosure test.
25. Tests
4. Operational Test.
26. Drawings
Three sets of general arrangement drawings and wiring diagrams of all types of feeders shall be
submitted.
400 / 440 Volts, 3 Phase, 4 Wire, 50 Hz, supply with neutral solidly grounded for Lighting Distribution
panels and supply voltage as required for D.C. Distribution panels.
3.0 STANDARDS
Lighting & DC distribution panels shall be manufactured in accordance with the latest
edition/amendment of Indian standard specification at the time of order, including amendments & in
particular the following:
IS 694 : PVC insulated cables for working voltages upto and including 1100 V
IS 2147 : Degrees of Protection provided by enclosures for low voltage switchgear and control gear
IS 8828 : Electrical accessories – circuit breakers for overcurrent protection for household and similar
installations.
4.0 CONSTRUCTION
4.1 ENCLOSURE
Indoor Type - 14 guage sheet Steel, dust - damp - vermin - proof, with minimum degree of protection
IP 52 in accordance with IS 2147.
4.2 GASKETS
4.3 MOUNTING
Three separate compartments to be provided, one for incoming MCB / Switch, one for outgoing MCBs,
and one for outgoing terminal blocks. Door for each compartment to be hinged type with quick release
fasteners. The incomer can be a switch (door interlocked) or MCB without thermal and magnetic
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releases. Outgoing MCBs shall be provided with thermal and magnetic releases. Outgoing MCBs
should be mounted on a bracket covered with sheet steel barrier plate with only opening for dollies.
Dollies of MCB should be accessible only after opening the outer door. Barrier plate shall be hinged
type / bolted with fixing screws.
Suitable for bottom entry. Separate undrilled removable gland plates to be provided at top/bottom for
incoming/outgoing compartments. The clear space (minimum 150 mm) between terminal block and
gland plate shall be provided for ease of termination and connection of cables / wires.
Arrangement for keeping 'tabular form circuit card' on the inside of outgoing compartment door shall
be provided.
Electrolytic quality copper / aluminium busbars of adequate size for the required current rating.
Triple pole & neutral quick make and break, heavy duty type as per IS 13947 (Part 3). Incoming
terminals of isolating switch shall be shrouded. Alternatively TP MCB and bolted link shall be
provided.
MCBs, Single / Double / Triple pole with thermal and magnetic releases, as required.
6.4 Wiring between incoming switch / MCB & busbars shall be with stranded copper PVC wires of
suitable size, colour coded. Wiring for outgoing circuits with 2.5 sq.mm. single conductor copper PVC
wires colour coded red, yellow, blue, black with suitable identification ferrules.
a) For incoming: Stud / clamp type, suitable for incoming cable size and rating required.
b) For outgoing: Clamp type complete with spring washer, suitable for connection with 6 sq.mm.
aluminium conductors rated for 30A including neutral terminals for each circuit.
7.0 EARTHING
Two Numbers 6mm external earthing terminals complete with two plain and one spring/ lock washer
and a nut on opposite side of the panels shall be provided. Earth bus of size 32 x 6 mm. to be provided
in outgoing terminal box with no. of tinned copper crimping type lugs equal to no. of outgoing circuits.
8.0 PAINTING
All metal surfaces shall be thoroughly cleaned and degreased to remove scale, rust, grease and dirt.
Fabricated structures shall be pickled and then rinsed to remove any trace of acid. The surface shall be
After preparation of the surfaces, the switchboard shall be powder coated with two coats of epoxy
based final paint. Colour shade of final paint shall be 632 as per IS.
The finished panels shall be dried in stoving ovens in dust free atmosphere. Panel finish shall be free
from imperfections like pinholes, orange peels, runoff paint etc.
All unpainted steel parts shall be cadmium plated or suitably treated to prevent rust formation. If these
parts are moving elements then they shall be greased.
Rear engraved perspex with white letters on black background. The inscription on nameplates shall be
as per requirement. A separate transparent acrylic or equivalent caution nameplate 'LIVE TERMINALS'
in red letters on white background shall be provided above the main incoming terminals to prevent
accidental contact.
Labels giving circuit designation (R1, Y4, B6 etc) shall be provided for various components such as
fuses, switches, terminal blocks inside the panel.
Copies of drawings and test certificates shall be furnished as per Vendor Document Requirement
enclosed elsewhere.
11.1 Minimum following tests shall be carried out during the inspection:
e) Functional Test.
11.2 The purchaser reserves the right to inspect the Distribution Panels and witness the tests before
despatch at Manufacturer's works.
12.0 SPARES
The Bidder shall provide with his quotation, separate priced list of recommended operation and
maintenance spares.
13.1 Quality assurance shall follow the requirements of JUSNL documents, as applicable.
14.0 DEVIATIONS
14.1 Deviation from specification must be stated in writing at the bid stage.
14.2 In absence of such statement, it will be assumed that the requirements of the specification are met
without exception.
14) Any other item required for implementation of the respective scheme.
(These information are also to be furnished in the form of soft copy (EXCEL FORMAT) alongwith Part-1)
Volt Watt Var Frequency
Ammeter meter meter meter meter
I. INSTRUMENTS
a) Maker's name
b) Type of instrument
c) Size of case
d) Whether magnetically
Shielded or not
e) Type of case
h) Whether Tropicalised
k) VA Burden
a) Current coil
b) Potential coil
l) Power consumption
a) Current coil
b) Potential coil
n) Grade of accuracy
o) Descriptive leaflet
Submitted
a) Maker's name
b) Type of Recorder
d) Type of case
e) Paper width
g) Flush or semi-flush
h) Overload capacity
j) Accuracy
k) VA Burden:
a) Current coil
b) Potential coil
a) Spring
a) Maker's name
b) Type of switch
d) Rating
i) Maker's name
ii) Type
v) Tap range
a) Highest tap
b) Lowest tap
i) Maker's Name
ii) Type
v) Tap range
a) Highest tap
b) Lowest tap
i) Maker's name
ii) Type/Model
a) Current coil
1) Highest tap
2) Lowest tap
b) Voltage coil
a) Definite time :
b) IDMT :
a) o/c unit :
D] DISTANCE RELAY: -
i) Maker’s Name :
ii) Model/Type :
iii) Input circuits :
a) Rated Current :
b) Rated Voltage :
c) Rated frequency :
d) Thermal overload capacity
in P.T. circuit :
v) input/output modules :
a) Operating interface :
b) Baud rate :
c) System interface :
d) Baud Rate :
e) Fiber optic connection :
f) Optical wavelength :
g) Permissible line
attenuation :
h) Transmission distance :
i) Standard :
a) Housing / dimensions :
b) Weight :
c) Type of mounting :
d) Degree of protection :
a) High frequency :
b) Electrostatic discharge :
c) Radio Frequency
electromagnetic field,
non-modulated :
d) Radio frequency
electromagnetic field,
amplitude modulated :
e) Power frequency
magnetic field. :
f) Radio frequency
electromagnetic field,
g) Fast transient :
h) Conducted disturbance
induced by radio
frequency field, amplitude
modulated :
a) Radio interference
Voltage :
a) Permissible ambient
temperature during
operation :
b) Permissible ambient
temperature during storage :
c) Permissible ambient
temperature during
transport. :
d) Permissible humidity :
a) Permissible mechanical
stress during operation :
b) Permissible mechanical
stress during transport :
a) Characteristic :
b) Forward reach :
c) Reverse reach :
d) Resistance tolerance :
a) Characteristic :
b) Distance zones :
c) Reactance reach :
d) Resistance tolerance
for phase to phase fault :
f) Time stage :
g) Timer range :
h) Residual compensation
XE , RL :
XL RL
XM RM
___ ___ :
XL RL
k) Direction detection :
l) Directional sensitivity :
m) Operating time :
n) Reset time :
r) Timer accuracy :
b) Start signal :
f) Measuring tolerance :
a) Permissible scheme :
b) Comparison method :
a) Detection principle :
b) Modes :
d) Rate of change :
e) Operating time :
a) Mode :
a) Number of automatic
reclosure :
b) Mode :
e) Reclaim time :
b) Permissible voltage
difference :
c) Permissible frequency
difference :
a) Deasured values :
b) Starting signal :
c) Recording management :
d) Maximum number of
simultaneously available
record :
f) Pre-fault time :
g) Post-fault time :
b) Application :
1) High set :
2) Over current :
3) Shortest command
time :
1) High set :
2) Over current :
3) Time multiplier :
4) Pick-up threshold :
5) Characteristic :
e) Measuring tolerance in
current pick-up value :
f) Measuring tolerance in
time delay :
a) Operational measured
values for :-
1) Currents :
2) Voltages :
3) Power :
4) Frequency :
5) Effective range :
b) Tolerance :
c) Reference standards
f) Operating principle
h) Thermal rating
i) Number of contacts
a) Normally open
b) Normally closed
l) Weight in Kgs.
n) Burden
p) Contact ratings
q) Operating time
s) Setting ranges
i) Current
ii) Time
F) ANNUNCIATOR
e) Finish
f) Weight in Kgs.
i) A.C. Supply
h) Reference Standard.
i) Type of hardware.
j) Alarm sequence.
k) Switching time
l) Flash rate
G) SWITCH BOARD
a) Maker's name
Each section of all switchboards shall have independent supporting and uniting
arrangements.
_________________________
Signature of Tenderer with seal
Date :
Section - IV
2. Name of Materials :
3. Name of Manufacturer :
4. Quantity offered :
7. Delivery period :
13. Guarantee :
24. Remarks :
Designation:……………………….
Seal:………………………………..
2. Name of Manufacturer :
3. Name of Materials :
5. Quantity offered :
a) Ex – factory price :
b) Excise Duty :
c) Sales Tax :
h) Insurance :
(will be arranged by the Board)
7. Discount, if any
Designation:……………………….
Seal:………………………………..
Note: Breakup in the schedule of price attached must be filled up.
leviable at present
Unit Ex-works
leviable if any
Unit sales tax
Unit Freight
price in Rs.
charge Rs.
Qty. (Set)
including including
(Rs.)
(Rs.)
(Rs.)
Sl sales tax, sales tax,
Item Description
No. entry tax, entry tax,
excise duty excise duty
and freight and freight
(Rs.) (Rs.)
1 Duplex type, 220/132 kV 01
Transformer panel with all
relays and ABT compatible
Energy Meter complete as per
the specification and enclosed
Bill of Materials
2 Duplex type, 220 kV Feeder 01
panel with all relays and ABT
compatible Energy Meter
complete as per the
specification
3 Duplex type, 132/33 kV 01
Transformer panel with all
relays and ABT compatible
Energy Meter complete as per
the specification
4 Duplex type, 33 kV Bus 02
Coupler Control & Relay
Panel with Numerical
Distance protection scheme
and ABT compatible Energy
Meter complete as per the
specification
5 AC Distribution Panel 01
6 DC Distribution Panel 01
A Indicate whether sales tax will be extra or is included in the price quoted. State: - Extra/ included
B If extra over the price quoted, indicate percentage of quoted price. State: Percent
C Indicate whether excise duty will be extra or is included in the price quoted. State: - Extra/ included
D If extra to the price quoted indicate percentage of quoted price State: Percent
E INDICATE PRICE State: - Firm price
Note: - Any vagueness in the answers to the questionnaire will disqualify the tender.
Signature:
Name:
Designation:
Date: - Name of the Company:
Place: -
Signature:
Name:
Designation:
Date: - Name of the Company:
Place: -
SCHEDULE – ‘D’
Schedule of Deviations for Supply and Delivery
We/ I have carefully gone through the Technical specification and We/ I have satisfied our selves/
myself and hereby confirm that our/ my offer strictly conforms to the requirements of the technical
specification except for the deviation which are given below: -
Signature:
Name:
Designation:
Date: - Name of the Company:
Place: -
SCHEDULE – ‘E’
Schedule of Erection & Maintenance tools
The tenderer shall furnish below a list of special tools, accessories and equipments required for
installation, testing and maintenance and their prices.
Signature:
Name:
Designation:
Date: - Name of the Company:
Place: -
SCHEDULE – ‘F’
SCHEDULE OF SPARES QUOTED
The tenderer shall furnish below a list of spare parts quoted in the price bid. This should be strictly as
per the quantity mentioned in the specification.
Signature:
Name:
Designation:
Date: - Name of the Company:
Place: -
SCHEDULE – ‘G’
SCHEDULE OF PAST EXPERIENCE
Signature:
Name:
Designation:
Date: - Name of the Company:
Place: -
SCHEDULE – ‘H’
SCHEDULE OF DRAWINGS
The tenderer shall furnish below the list of drawings, which shall be furnished by them.
Signature:
Name:
Designation:
Date: - Name of the Company:
Place: -
SCHEDULE – ‘I’
SCHEDULE OF DELIVERY
Guaranteed delivery completion period counted from the date of issue of letter of intent for: -
Signature:
Name:
Designation:
Date: - Name of the Company:
Place: -
1. Witness 1. Witness
2. Witness 2. Witness
Dear Sir,
As per terms of the following Purchase Order we have to advise you to please arrange insurance
of the following consignment under the JUSNL’s Open Marine Policy.
Purchase Order No. ……………………………. Dated ……………………… and address of the
Officer placing the order …………………………………………………………………………...
……………………………………………………………………………………………………….. Full
description of goods …………………………………………………………………………...
………………………………………………………………………………………………………..
Invoice value (rounded to nearest rupees/ kg. …………………………………………………………
……………………………………………………………………………………………… (in words)
Rupees ……………………………………………….. a printed copy of the invoice to be enclosed)
Name and Address of consignee ……………………………………………………………………….
…………………………………………………………………………………………………………..
Name and Address for Consignor ………………………………………………………………….
…………………………………………………………………………………………………………..
Mode of transit ……………………………………………………………/ Rail/ Truck.
Signature