Roughness [ft] C-Factor

Type of pipe
or surface Low High Design Low High Clean
STEEL welded and seamless 0.0001 0.008 0.0002 80 150 140
STEEL corroded 0.0005 0.0133
STEEL riveted 0.003 0.03 139
STEEL Stainless 0.00005
STEEL galvanized, plain 0.0002 0.0008 0.0005
STEEL corrugated 60
MINERAL concrete 0.001 0.01 0.004 85 152 120
MINERAL cement 0.0013 0.004 0.003 140 160 150
MINERAL vitrified clays
MINERAL brick sewer
IRON cast, plain 0.0004 0.0027 0.00085 80 150 130
IRON cast, tar (asphalt) coated 0.0002 0.0008 0.0004 50 145 130
IRON cast, cement lined 0.000008 0.000008 150
IRON
IRON cast, bituminous lined 0.000008 0.000008 130 160 148
IRON cast, centrifugally spun 0.00001 0.00001
IRON wrought, plain 0.0001 0.0003 0.0002 80 150 130
MISC. fiber 150
MISC. copper and brass 0.000005 0.003 0.000005 120 150 140
MISC. wood stave 0.0006 0.003 0.002 110 145 120
MISC. transite 0.000008 0.000008
MISC. lead, tin, glass 0.000005 120 150 140
MISC. plastic 0.000005 120 150 140
TABLE 11.10 Absolute roughness and C-factors of common pipe materials.
 ft to mm 304.8
Roughness [mm] C-Factor

Design Low High Design Low High Clean Design

100 0.03048 2.4384 0.06096
0.1524 4.05384 -
100 0.9144 9.144 -
- - 0.01524
0.06096 0.24384 0.1524
60 - - -
100 0.3048 3.048 1.2192
140 0.39624 1.2192 0.9144
110 - - -
100 - - -
100 0.12192 0.82296 0.25908
100 0.06096 0.24384 0.12192
140 0.0024384 - 0.0024384
- - -
140 0.0024384 - 0.0024384
0.003048 - 0.003048
100 0.03048 0.09144 0.06096
140 - - -
130 0.001524 0.9144 0.001524
110 0.18288 0.9144 0.6096
0.0024384 - 0.0024384
130 - - 0.001524
130 - - 0.001524
Stream No. 439
Description Unit Flotation Concentrate
Solids t/h 47.63
Solution t/h 270
Slurry t/h 318
Solids m3/hr 43.5788231584 43.57882
Solution m3/hr 246.9466645644 246.9467
Slurry m3/hr 290.53 290.5255
Solids SG 2.23
Solution SG 1.00
Slurry SG 1.09 1.09

Cw 0.150 0.15
Cv 0.0735
Ratio of viscosities (Thomas) mp / mf = 1.25
Dyn Viscosity of Water mw = 1.3E-03
Dyn Viscosity of Slurry 2E-03
 STREAM NO. 439 443
Flotation Flotation
Description concentrate concentrate
MT/HR SOLIDS 47.63 47.63
MT/HR AQUEOUS 269.88 269.88
MT/HR GAS - -
MT/HR TOTAL 317.50 317.50
Percent Solids 15.00 15.00
Sp.Gr.SOLIDS 2.23 2.23
Sp.Gr.AQUEOUS 1.00 1.00
Sp.Gr.GAS - -
Sp.Gr.TOTAL 1.09 1.09
Temperature C 25.11 25.11
Sol/Liq m3/hr 290.53 290.53
Gas Nm3/hr - -
SOLIDS wt.% - -
1 sSiO2 wt.% 50.95 50.95
3 sAg(ref) wt.% 0.00 0.00
6 sAl2O3 wt.% 8.25 8.25
9 sAu(ref) wt.% 0.00 0.00
10 sC(inorg) wt.% 0.79 0.79
17 sCaSO6H4 wt.% - -
24 sCuFeS2 wt.% 0.20 0.20
31 sFe0.947O wt.% 1.86 1.86
38 sFeAsS wt.% 0.27 0.27
41 sFeS2 wt.% 15.04 15.04
46 sHgS wt.% 0.00 0.00
49 sMg2SiO4 wt.% 0.79 0.79
52 sMnSiO3 wt.% 0.00 0.00
62 sZnS wt.% 0.00 0.00
65 cFloc wt.% - -
134 CaMgC2O6 wt.% 21.84 21.84
AQUEOUS wt.% - -
75 aH2O wt.% 99.41 99.41
76 aAl2SO43 wt.% 0.00 0.00
78 aCaSO4 wt.% 0.14 0.14
80 aCl wt.% 0.00 0.00
82 aCuSO4 wt.% 0.01 0.01
84 aFe2SO43 wt.% 0.02 0.02
85 aFeSO4 wt.% 0.00 0.00
89 aHNO3 wt.% 0.00 0.00
91 aHgSO4 wt.% 0.00 0.00
93 aH2SO4 wt.% 0.00 0.00
97 aMgSO4 wt.% 0.15 0.15
98 aMnSO4 wt.% 0.00 0.00
102 aNa2SO4 wt.% 0.22 0.22
104 aAuNa(CN) wt.% 0.00 0.00
109 aFloc wt.% 0.00 0.00
110 aZnSO4 wt.% 0.00 0.00
133 PAX wt.% 0.03 0.03
135 MBT wt.% 0.02 0.02
138 aNaCl wt.% 0.00 0.00
GAS wt.% - -
120 gH2O wt.% - -
SOLIDS mol % - -
1 sSiO2 mol % 66.58 66.58
3 sAg(ref) mol % 0.00 0.00
6 sAl2O3 mol % 6.35 6.35
9 sAu(ref) mol % 0.00 0.00
10 sC(inorg) mol % 5.15 5.15
17 sCaSO6H4 mol % - -
24 sCuFeS2 mol % 0.09 0.09
31 sFe0.947O mol % 2.12 2.12
38 sFeAsS mol % 0.13 0.13
41 sFeS2 mol % 9.84 9.84
46 sHgS mol % 0.00 0.00
49 sMg2SiO4 mol % 0.44 0.44
52 sMnSiO3 mol % 0.00 0.00
62 sZnS mol % 0.00 0.00
65 cFloc mol % - -
134 CaMgC2O6 mol % 9.30 9.30
AQUEOUS mol % - -
75 aH2O mol % 99.90 99.90
76 aAl2SO43 mol % 0.00 0.00
78 aCaSO4 mol % 0.02 0.02
80 aCl mol % 0.00 0.00
82 aCuSO4 mol % 0.00 0.00
84 aFe2SO43 mol % 0.00 0.00
85 aFeSO4 mol % 0.00 0.00
89 aHNO3 mol % 0.00 0.00
 91 aHgSO4 mol % 0.00 0.00
93 aH2SO4 mol % 0.00 0.00
97 aMgSO4 mol % 0.02 0.02
98 aMnSO4 mol % 0.00 0.00
102 aNa2SO4 mol % 0.03 0.03
104 aAuNa(CN) mol % 0.00 0.00
109 aFloc mol % 0.00 0.00
110 aZnSO4 mol % 0.00 0.00
133 PAX mol % 0.00 0.00
135 MBT mol % 0.02 0.02
138 aNaCl mol % 0.00 0.00
GAS mol % - -
120 gH2O mol % - -
Liquid gpl - -
75 aH2O gpl 996.63 996.63
76 aAl2SO43 gpl 0.01 0.01
78 aCaSO4 gpl 1.38 1.38
80 aCl gpl 0.00 0.00
82 aCuSO4 gpl 0.11 0.11
84 aFe2SO43 gpl 0.18 0.18
85 aFeSO4 gpl 0.01 0.01
89 aHNO3 gpl 0.00 0.00
91 aHgSO4 gpl 0.00 0.00
93 aH2SO4 gpl 0.00 0.00
97 aMgSO4 gpl 1.50 1.50
98 aMnSO4 gpl 0.00 0.00
102 aNa2SO4 gpl 2.22 2.22
104 aAuNa(CN) gpl 0.00 0.00
109 aFloc gpl 0.00 0.00
110 aZnSO4 gpl 0.00 0.00
133 PAX gpl 0.31 0.31
135 MBT gpl 0.22 0.22
138 aNaCl gpl 0.01 0.01
SOLIDS wt.% - -
1 H 1 wt.% - -
2 C 6 wt.% 3.63 3.63
4 O 8 wt.% 43.18 43.18
6 Mg 12 wt.% 3.15 3.15
7 Al 13 wt.% 4.37 4.37
8 Si 14 wt.% 23.97 23.97
9 S 16 wt.% 8.16 8.16
12 Ca 20 wt.% 4.75 4.75
13 Mn 25 wt.% 0.00 0.00
14 Fe 26 wt.% 8.58 8.58
17 Cu 29 wt.% 0.07 0.07
18 Zn 30 wt.% 0.00 0.00
19 As 33 wt.% 0.12 0.12
20 Ag 47 wt.% 0.00 0.00
21 Au 79 wt.% 0.00 0.00
22 Hg 80 wt.% 0.00 0.00
AQUEOUS wt.% - -
1 H 1 wt.% 11.13 11.13
2 C 6 wt.% 0.01 0.01
3 N 7 wt.% 0.00 0.00
4 O 8 wt.% 88.56 88.56
5 Na 11 wt.% 0.07 0.07
6 Mg 12 wt.% 0.03 0.03
7 Al 13 wt.% 0.00 0.00
9 S 16 wt.% 0.14 0.14
10 Cl 17 wt.% 0.00 0.00
11 K 19 wt.% 0.01 0.01
12 Ca 20 wt.% 0.04 0.04
13 Mn 25 wt.% 0.00 0.00
14 Fe 26 wt.% 0.01 0.01
17 Cu 29 wt.% 0.00 0.00
18 Zn 30 wt.% 0.00 0.00
21 Au 79 wt.% 0.00 0.00
22 Hg 80 wt.% 0.00 0.00
GAS wt.% - -
1 H 1 wt.% - -
4 O 8 wt.% - -
 444 461 462 475

CCD5 u/f Flocc dilution Diluted flocc CCD5 o/f

47.64 0.01 0.01 -
71.46 8.13 8.93 207.28
- - - -
119.09 8.14 8.94 207.28
40.00 0.11 0.10 -
2.23 2.68 2.68 -
1.00 1.03 1.03 1.00
- - - -
1.29 1.03 1.03 1.00
25.33 37.82 36.65 25.33
92.56 7.91 8.70 206.59
- - - -
- - - -
50.95 51.36 51.36 -
0.00 0.00 0.00 -
8.25 8.32 8.32 -
0.00 0.00 0.00 -
0.79 0.79 0.79 -
0.00 12.39 12.39 -
0.20 0.21 0.21 -
1.86 1.87 1.87 -
0.27 0.27 0.27 -
15.04 15.16 15.16 -
0.00 0.00 0.00 -
0.79 0.80 0.80 -
0.00 0.00 0.00 -
0.00 0.00 0.00 -
0.01 0.02 0.02 -
21.83 8.80 8.80 -
- - - -
99.31 96.20 96.46 99.31
0.00 0.06 0.05 0.00
 0.14 0.15 0.15 0.14
0.00 0.00 0.00 0.00
0.01 0.02 0.02 0.01
0.05 1.05 0.95 0.05
0.00 0.04 0.04 0.00
0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00
0.21 2.22 2.04 0.21
0.00 0.00 0.00 0.00
0.22 0.20 0.20 0.22
0.00 0.00 0.00 0.00
- - 0.03 -
0.00 0.00 0.00 0.00
0.03 0.04 0.04 0.03
0.02 0.02 0.02 0.02
0.00 0.00 0.00 0.00
- - - -
- - - -
- - - -
66.58 66.56 66.56 -
0.00 0.00 0.00 -
6.35 6.35 6.35 -
0.00 0.00 0.00 -
5.15 5.15 5.15 -
0.00 5.60 5.60 -
0.09 0.09 0.09 -
2.12 2.12 2.12 -
0.13 0.13 0.13 -
9.84 9.84 9.84 -
0.00 0.00 0.00 -
0.44 0.44 0.44 -
0.00 0.00 0.00 -
0.00 0.00 0.00 -
0.00 0.00 0.00 -
9.30 3.72 3.72 -
- - - -
99.89 99.53 99.56 99.89
0.00 0.00 0.00 0.00
0.02 0.02 0.02 0.02
0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00
0.00 0.05 0.04 0.00
0.00 0.01 0.00 0.00
0.00 0.00 0.00 0.00
 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00
0.03 0.34 0.31 0.03
0.00 0.00 0.00 0.00
0.03 0.03 0.03 0.03
0.00 0.00 0.00 0.00
- - 0.00 -
0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00
0.02 0.02 0.02 0.02
0.00 0.00 0.00 0.00
- - - -
- - - -
- - - -
996.48 989.25 989.97 996.48
0.03 0.59 0.53 0.03
1.39 1.54 1.54 1.39
0.00 0.00 0.00 0.00
0.11 0.24 0.22 0.11
0.48 10.75 9.77 0.48
0.02 0.46 0.42 0.02
0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00
0.00 0.02 0.02 0.00
2.11 22.87 20.91 2.11
0.00 0.00 0.00 0.00
2.21 2.01 2.05 2.21
0.00 0.00 0.00 0.00
- - 0.27 -
0.00 0.00 0.00 0.00
0.31 0.38 0.38 0.31
0.22 0.16 0.16 0.22
0.01 0.01 0.01 0.01
- - - -
0.00 0.29 0.29 -
3.63 1.95 1.95 -
43.18 43.57 43.57 -
3.15 1.44 1.44 -
4.37 4.40 4.40 -
23.97 24.17 24.17 -
8.16 10.53 10.53 -
4.75 4.80 4.80 -
0.00 0.00 0.00 -
8.58 8.65 8.65 -
0.07 0.07 0.07 -
 0.00 0.00 0.00 -
0.12 0.12 0.12 -
0.00 0.00 0.00 -
0.00 0.00 0.00 -
0.00 0.00 0.00 -
- - - -
11.12 10.77 10.80 11.12
0.01 0.01 0.02 0.01
0.00 0.00 0.00 0.00
88.53 87.36 87.46 88.53
0.07 0.06 0.06 0.07
0.04 0.45 0.41 0.04
0.00 0.01 0.01 0.00
0.16 0.97 0.89 0.16
0.00 0.00 0.00 0.00
0.01 0.01 0.01 0.01
0.04 0.04 0.04 0.04
0.00 0.00 0.00 0.00
0.01 0.31 0.28 0.01
0.00 0.01 0.01 0.00
0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00
- - - -
- - - -
- - - -
 477 530 2450
CCD5 o/f to flotation
plant Gland water CCD5 o/f
- - -
207.28 1.50 207.28
- - -
207.28 1.50 207.28
- - -
- - -
1.00 1.00 1.00
- - -
1.00 1.00 1.00
25.33 25.00 25.33
206.59 1.50 206.59
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
99.31 99.98 99.31
0.00 - 0.00
 0.14 0.01 0.14
0.00 0.00 0.00
0.01 - 0.01
0.05 - 0.05
0.00 0.00 0.00
0.00 - 0.00
0.00 - 0.00
0.00 - 0.00
0.21 0.01 0.21
0.00 0.00 0.00
0.22 0.00 0.22
0.00 - 0.00
- - -
0.00 0.00 0.00
0.03 - 0.03
0.02 - 0.02
0.00 - 0.00
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
99.89 100.00 99.89
0.00 - 0.00
0.02 0.00 0.02
0.00 0.00 0.00
0.00 - 0.00
0.00 - 0.00
0.00 0.00 0.00
0.00 - 0.00
 0.00 - 0.00
0.00 - 0.00
0.03 0.00 0.03
0.00 0.00 0.00
0.03 0.00 0.03
0.00 - 0.00
- - -
0.00 0.00 0.00
0.00 - 0.00
0.02 - 0.02
0.00 - 0.00
- - -
- - -
- - -
996.48 997.11 996.48
0.03 - 0.03
1.39 0.14 1.39
0.00 0.00 0.00
0.11 - 0.11
0.48 - 0.48
0.02 0.00 0.02
0.00 - 0.00
0.00 - 0.00
0.00 - 0.00
2.11 0.08 2.11
0.00 0.00 0.00
2.21 0.00 2.21
0.00 - 0.00
- - -
0.00 0.00 0.00
0.31 - 0.31
0.22 - 0.22
0.01 - 0.01
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
 - - -
- - -
- - -
- - -
- - -
- - -
11.12 11.19 11.12
0.01 - 0.01
0.00 - 0.00
88.53 88.80 88.53
0.07 0.00 0.07
0.04 0.00 0.04
0.00 - 0.00
0.16 0.01 0.16
0.00 0.00 0.00
0.01 - 0.01
0.04 0.00 0.04
0.00 0.00 0.00
0.01 0.00 0.01
0.00 - 0.00
0.00 0.00 0.00
0.00 - 0.00
0.00 - 0.00
- - -
- - -
- - -
 2452 2454 2492

CCD 5 u/f to preacidulation CCD 5 off gases Flocc

47.64 - -
72.96 - 0.80
- 0.06 -
120.59 0.06 0.80
39.50 - -
2.23 - -
1.00 - 1.01
- 0.00 -
1.28 0.00 1.01
25.33 25.33 25.00
94.07 - 0.79
- 79.57 -
- - -
50.95 - -
0.00 - -
8.25 - -
0.00 - -
0.79 - -
0.00 - -
0.20 - -
1.86 - -
0.27 - -
15.04 - -
0.00 - -
0.79 - -
0.00 - -
0.00 - -
0.01 - -
21.83 - -
- - -
99.33 - 99.14
0.00 - -
 0.14 - 0.15
0.00 - 0.00
0.01 - -
0.05 - -
0.00 - 0.00
0.00 - -
0.00 - 0.00
0.00 - -
0.21 - 0.13
0.00 - 0.00
0.22 - 0.24
0.00 - 0.00
- - 0.30
0.00 - 0.00
0.03 - 0.03
0.02 - 0.01
0.00 - 0.00
- - -
- 100.00 -
- - -
66.58 - -
0.00 - -
6.35 - -
0.00 - -
5.15 - -
0.00 - -
0.09 - -
2.12 - -
0.13 - -
9.84 - -
0.00 - -
0.44 - -
0.00 - -
0.00 - -
0.00 - -
9.30 - -
- - -
99.90 - 99.91
0.00 - -
0.02 - 0.02
0.00 - 0.00
0.00 - -
0.00 - -
0.00 - 0.00
0.00 - -
 0.00 - 0.00
0.00 - -
0.03 - 0.02
0.00 - 0.00
0.03 - 0.03
0.00 - 0.00
- - 0.00
0.00 - 0.00
0.00 - 0.00
0.02 - 0.01
0.00 - 0.00
- - -
- 100.00 -
- - -
996.49 - 996.65
0.03 - -
1.36 - 1.51
0.00 - 0.00
0.11 - -
0.47 - -
0.02 - 0.00
0.00 - -
0.00 - 0.00
0.00 - -
2.07 - 1.26
0.00 - 0.00
2.17 - 2.43
0.00 - 0.00
- - 3.01
0.00 - 0.00
0.30 - 0.33
0.21 - 0.12
0.01 - 0.01
- - -
0.00 - -
3.63 - -
43.18 - -
3.15 - -
4.37 - -
23.97 - -
8.16 - -
4.75 - -
0.00 - -
8.58 - -
0.07 - -
 0.00 - -
0.12 - -
0.00 - -
0.00 - -
0.00 - -
- - -
11.12 - 11.11
0.01 - 0.14
0.00 - 0.00
88.53 - 88.47
0.07 - 0.08
0.04 - 0.03
0.00 - -
0.16 - 0.13
0.00 - 0.00
0.01 - 0.01
0.04 - 0.04
0.00 - 0.00
0.01 - 0.00
0.00 - -
0.00 - 0.00
0.00 - 0.00
0.00 - 0.00
- - -
- 11.19 -
- 88.81 -
 Stream no.439
Data
Flow m3/h 290.5254877228
Slurry SG t/m3 1.09
Solids SG t/m3 2.23
Solution SG t/m3 1.0025726593
% solids % 15
Slurry Mass t/h 48
d50 micron 150
Suction head m 1
Static head m 25
Pipe length m 650
Pipe ID mm 196.7
Valves
Fittings

Quantity to be pumped
Weight of solids 47.6 t

Weight of volume 21.3 t

of water equal to
solids volume
Weight of water in 269.9 t
slurry

Total weight of 291.2 t

equal volume of
water
Total weight of 317.5 t
slurry mixture

Slurry SG (Sm) 1.09 t/m3

Concentration of 7.33 %
solids by volume
(Cv)
Slurry flow 290.5 m3/h

Slurry flow 80.7 l/s

Size of pipeline - suitability

Velocity 2.66 m/s

Limiting settling 2.13 m/s

Velocity

If the limiting settling velocity is lower than the actual

slurry mixture velocity then the pipe size is suitable.
 If the limiting settling velocity is lower than the actual
slurry mixture velocity then the pipe size is suitable.

Pipeline Sizing
Pipe size PN ID Flow Rate Velocity Limiting Set
110 10 96 290.5 11.16 2.13
125 10 109.3 290.5 8.61 2.13
140 10 122.4 290.5 6.86 2.13
160 10 139.9 290.5 5.25 2.13
180 10 157.4 290.5 4.15 2.13
200 10 174.9 290.5 3.36 2.13
225 10 196.7 290.5 2.66 2.13
250 10 218.8 290.5 2.15 2.13
280 10 245 290.5 1.71 2.13
Friction Los≈ TDH
High Velocity
High Velocity
High Velocity
High Velocity
High Velocity
High Velocity
Slighly high velocity
Not commercial size
Velocity is lower than settling velocity
Pipe Length 100 m

Pipe Dia 0.1967 m

Pipe Dia 196.7 mm
Friction Coff 0.00001
FrictionFactor 0.0053
Transistion Region Fricti #DIV/0!

g 9.81 m/s2
Static head 25 m
Pipe CSA 0.030388 m2
Pi 3.142

Fluid Density, r = 1092.848 kg/m3 Polishing plant slurry

Fluid Viscosity, m = 0.001619 N-s/m2

RLs
Pump suction
Tank Low level 1m
Tank Mid Level m
Tank High level 4.5 m
 0.000278 0.28

m3/hr m3/s l/s v Reynold Tran Re Fric FRepeat Calcs Repeat again
0 0 0.00 0.00 0.00 0.0000 0.0000 0.0000
5 0.001389 1.39 0.05 6069.89 0.3203 0.0254 0.0374
10 0.002778 2.78 0.09 12139.78 0.1782 0.0228 0.0305
15 0.004167 4.17 0.14 18209.67 0.1350 0.0213 0.0273
20 0.005556 5.56 0.18 24279.56 0.1133 0.0203 0.0254
25 0.006944 6.94 0.23 30349.45 0.0998 0.0195 0.0240
30 0.008333 8.33 0.27 36419.34 0.0905 0.0189 0.0230
35 0.009722 9.72 0.32 42489.23 0.0837 0.0184 0.0221
40 0.011111 11.11 0.37 48559.12 0.0783 0.0179 0.0215
45 0.0125 12.50 0.41 54629.00 0.0740 0.0176 0.0209
50 0.013889 13.89 0.46 60698.89 0.0705 0.0172 0.0204
55 0.015278 15.28 0.50 66768.78 0.0675 0.0170 0.0200
60 0.016667 16.67 0.55 72838.67 0.0649 0.0167 0.0196
65 0.018056 18.06 0.59 78908.56 0.0627 0.0165 0.0192
70 0.019444 19.44 0.64 84978.45 0.0607 0.0163 0.0189
75 0.020833 20.83 0.69 91048.34 0.0589 0.0161 0.0186
80 0.022222 22.22 0.73 97118.23 0.0574 0.0159 0.0184
85 0.023611 23.61 0.78 103188.12 0.0559 0.0157 0.0181
90 0.025 25.00 0.82 109258.01 0.0547 0.0156 0.0179
95 0.026389 26.39 0.87 115327.90 0.0535 0.0154 0.0177
100 0.027778 27.78 0.91 121397.79 0.0524 0.0153 0.0175
105 0.029167 29.17 0.96 127467.68 0.0514 0.0152 0.0173
110 0.030556 30.56 1.01 133537.57 0.0505 0.0150 0.0172
115 0.031944 31.94 1.05 139607.46 0.0496 0.0149 0.0170
120 0.033333 33.33 1.10 145677.35 0.0488 0.0148 0.0169
125 0.034722 34.72 1.14 151747.24 0.0480 0.0147 0.0167
130 0.036111 36.11 1.19 157817.13 0.0473 0.0146 0.0166
135 0.0375 37.50 1.23 163887.01 0.0467 0.0145 0.0165
140 0.038889 38.89 1.28 169956.90 0.0460 0.0144 0.0164
145 0.040278 40.28 1.33 176026.79 0.0454 0.0143 0.0162
150 0.041667 41.67 1.37 182096.68 0.0449 0.0143 0.0161
155 0.043056 43.06 1.42 188166.57 0.0443 0.0142 0.0160
160 0.044444 44.44 1.46 194236.46 0.0438 0.0141 0.0159
165 0.045833 45.83 1.51 200306.35 0.0433 0.0140 0.0158
170 0.047222 47.22 1.55 206376.24 0.0429 0.0140 0.0157
175 0.048611 48.61 1.60 212446.13 0.0424 0.0139 0.0156
180 0.05 50.00 1.65 218516.02 0.0420 0.0138 0.0155
185 0.051389 51.39 1.69 224585.91 0.0416 0.0138 0.0155
190 0.052778 52.78 1.74 230655.80 0.0412 0.0137 0.0154
195 0.054167 54.17 1.78 236725.69 0.0408 0.0136 0.0153
200 0.055556 55.56 1.83 242795.58 0.0405 0.0136 0.0152
205 0.056944 56.94 1.87 248865.47 0.0401 0.0135 0.0152
210 0.058333 58.33 1.92 254935.36 0.0398 0.0135 0.0151
215 0.059722 59.72 1.97 261005.25 0.0395 0.0134 0.0150
220 0.061111 61.11 2.01 267075.14 0.0392 0.0134 0.0149
225 0.0625 62.50 2.06 273145.02 0.0389 0.0133 0.0149
230 0.063889 63.89 2.10 279214.91 0.0386 0.0133 0.0148
235 0.065278 65.28 2.15 285284.80 0.0383 0.0132 0.0148
240 0.066667 66.67 2.19 291354.69 0.0380 0.0132 0.0147
245 0.068056 68.06 2.24 297424.58 0.0377 0.0131 0.0146
250 0.069444 69.44 2.29 303494.47 0.0375 0.0131 0.0146
255 0.070833 70.83 2.33 309564.36 0.0372 0.0131 0.0145
260 0.072222 72.22 2.38 315634.25 0.0370 0.0130 0.0145
265 0.073611 73.61 2.42 321704.14 0.0368 0.0130 0.0144
270 0.075 75.00 2.47 327774.03 0.0365 0.0129 0.0144
275 0.076389 76.39 2.51 333843.92 0.0363 0.0129 0.0143
276 0.076667 76.67 2.52 335057.90 0.0363 0.0129 0.0143
277 0.076944 76.94 2.53 336271.88 0.0362 0.0129 0.0143
278 0.077222 77.22 2.54 337485.85 0.0362 0.0129 0.0143
279 0.0775 77.50 2.55 338699.83 0.0361 0.0129 0.0143
280 0.077778 77.78 2.56 339913.81 0.0361 0.0129 0.0143
281 0.078056 78.06 2.57 341127.79 0.0361 0.0128 0.0143
282 0.078333 78.33 2.58 342341.76 0.0360 0.0128 0.0142
283 0.078611 78.61 2.59 343555.74 0.0360 0.0128 0.0142
284 0.078889 78.89 2.60 344769.72 0.0359 0.0128 0.0142
285 0.079167 79.17 2.61 345983.70 0.0359 0.0128 0.0142
286 0.079444 79.44 2.61 347197.68 0.0358 0.0128 0.0142
287 0.079722 79.72 2.62 348411.65 0.0358 0.0128 0.0142
288 0.08 80.00 2.63 349625.63 0.0358 0.0128 0.0142
289 0.080278 80.28 2.64 350839.61 0.0357 0.0128 0.0142
290 0.080556 80.56 2.65 352053.59 0.0357 0.0128 0.0142
291 0.080833 80.83 2.66 353267.57 0.0356 0.0128 0.0142
292 0.081111 81.11 2.67 354481.54 0.0356 0.0128 0.0142
293 0.081389 81.39 2.68 355695.52 0.0356 0.0128 0.0141
294 0.081667 81.67 2.69 356909.50 0.0355 0.0128 0.0141
295 0.081944 81.94 2.70 358123.48 0.0355 0.0127 0.0141
296 0.082222 82.22 2.71 359337.45 0.0354 0.0127 0.0141
297 0.0825 82.50 2.71 360551.43 0.0354 0.0127 0.0141
 Q'ty 1 2 32
K 0.5 0.13 0.08 0.68 0.9

Velocity
Static Suct head loss Suction Inlet ExpansionContraction Valve Bend 90°
Head Head pipe
24.0000 0 0 0 0 0 0
24.0000 0.002023 0 0 8.52E-06 0.0001448031 0.003066
24.0000 0.006601 0 0 3.41E-05 0.0005792123 0.012266
24.0000 0.013311 0 0 7.67E-05 0.0013032277 0.027598
24.0000 0.021976 0 0 0.000136 0.0023168492 0.049063
24.0000 0.032481 0 0 0.000213 0.0036200768 0.07666
24.0000 0.044749 0 0 0.000307 0.0052129106 0.110391
24.0000 0.058715 0 0 0.000417 0.0070953506 0.150254
24.0000 0.074331 0 0 0.000545 0.0092673967 0.196251
24.0000 0.091556 0 0 0.00069 0.0117290489 0.24838
24.0000 0.110354 0 0 0.000852 0.0144803073 0.306642
24.0000 0.130694 0 0 0.001031 0.0175211719 0.371037
24.0000 0.15255 0 0 0.001227 0.0208516426 0.441564
24.0000 0.175898 0 0 0.00144 0.0244717194 0.518225
24.0000 0.200716 0 0 0.001669 0.0283814024 0.601018
24.0000 0.226985 0 0 0.001917 0.0325806915 0.689944
24.0000 0.254686 0 0 0.002181 0.0370695868 0.785003
24.0000 0.283804 0 0 0.002462 0.0418480882 0.886195
24.0000 0.314322 0 0 0.00276 0.0469161958 0.993519
24.0000 0.346228 0 0 0.003075 0.0522739095 1.106977
24.0000 0.379508 0 0 0.003407 0.0579212293 1.226567
24.0000 0.414149 0 0 0.003756 0.0638581553 1.35229
24.0000 0.45014 0 0 0.004123 0.0700846875 1.484146
24.0000 0.48747 0 0 0.004506 0.0766008258 1.622135
24.0000 0.526129 0 0 0.004906 0.0834065702 1.766257
24.0000 0.566108 0 0 0.005324 0.0905019208 1.916511
24.0000 0.607395 0 0 0.005758 0.0978868776 2.072899
24.0000 0.649984 0 0 0.006209 0.1055614405 2.235419
24.0000 0.693866 0 0 0.006678 0.1135256095 2.404072
24.0000 0.739032 0 0 0.007163 0.1217793847 2.578858
24.0000 0.785475 0 0 0.007666 0.130322766 2.759776
24.0000 0.833187 0 0 0.008186 0.1391557535 2.946828
24.0000 0.882163 0 0 0.008722 0.1482783471 3.140012
24.0000 0.932394 0 0 0.009276 0.1576905469 3.339329
24.0000 0.983874 0 0 0.009847 0.1673923528 3.544779
24.0000 1.036597 0 0 0.010434 0.1773837648 3.756362
24.0000 1.090557 0 0 0.011039 0.187664783 3.974078
24.0000 1.145749 0 0 0.011661 0.1982354074 4.197926
24.0000 1.202166 0 0 0.0123 0.2090956379 4.427908
24.0000 1.259803 0 0 0.012956 0.2202454745 4.664022
24.0000 1.318655 0 0 0.013629 0.2316849173 4.906269
24.0000 1.378717 0 0 0.014318 0.2434139663 5.154649
24.0000 1.439983 0 0 0.015025 0.2554326214 5.409161
24.0000 1.502449 0 0 0.015749 0.2677408826 5.669807
24.0000 1.566111 0 0 0.016491 0.28033875 5.936585
24.0000 1.630964 0 0 0.017249 0.2932262235 6.209496
24.0000 1.697002 0 0 0.018024 0.3064033032 6.488541
24.0000 1.764223 0 0 0.018816 0.319869989 6.773717
24.0000 1.832622 0 0 0.019625 0.333626281 7.065027
24.0000 1.902195 0 0 0.020451 0.3476721791 7.36247
24.0000 1.972938 0 0 0.021295 0.3620076833 7.666045
24.0000 2.044847 0 0 0.022155 0.3766327938 7.975753
24.0000 2.117918 0 0 0.023032 0.3915475103 8.291594
24.0000 2.192147 0 0 0.023927 0.406751833 8.613568
24.0000 2.267532 0 0 0.024838 0.4222457619 8.941675
24.0000 2.344068 0 0 0.025766 0.4380292969 9.275915
24.0000 2.359513 0 0 0.025954 0.4412207566 9.343498
24.0000 2.375004 0 0 0.026143 0.4444238006 9.411328
24.0000 2.390541 0 0 0.026332 0.4476384288 9.479402
24.0000 2.406124 0 0 0.026521 0.4508646413 9.547722
24.0000 2.421753 0 0 0.026712 0.454102438 9.616287
24.0000 2.437427 0 0 0.026903 0.457351819 9.685097
24.0000 2.453147 0 0 0.027095 0.4606127842 9.754153
24.0000 2.468913 0 0 0.027287 0.4638853336 9.823454
24.0000 2.484725 0 0 0.027481 0.4671694673 9.893
24.0000 2.500582 0 0 0.027674 0.4704651853 9.962792
24.0000 2.516485 0 0 0.027869 0.4737724875 10.03283
24.0000 2.532433 0 0 0.028064 0.4770913739 10.10311
24.0000 2.548427 0 0 0.02826 0.4804218446 10.17364
24.0000 2.564467 0 0 0.028457 0.4837638995 10.24441
24.0000 2.580552 0 0 0.028654 0.4871175387 10.31543
24.0000 2.596683 0 0 0.028852 0.4904827621 10.38669
24.0000 2.612859 0 0 0.029051 0.4938595698 10.4582
24.0000 2.629081 0 0 0.02925 0.4972479617 10.52996
24.0000 2.645349 0 0 0.02945 0.5006479379 10.60196
24.0000 2.661661 0 0 0.029651 0.5040594983 10.6742
24.0000 2.678019 0 0 0.029852 0.5074826429 10.74669
24.0000 2.694423 0 0 0.030054 0.5109173718 10.81943
 9 1 0 Head Slurry Head Water
0.23 0.9 2.5 1 HR = 0.94

Non Return Exit Loss Dyn Head TOTAL TOTAL

Bend 45° Tee HEAD Tank HWL Tank LWL Tank HWL
HEAD

0 0 0 0 0 24.00 19.50 23.00 25.53191 20.74468

0.00022 9.58E-05 0 0 0.005559 24.01 19.51 23.01 25.53783 20.7506
0.000882 0.000383 0 0 0.020744 24.02 19.52 23.02 25.55398 20.76675
0.001984 0.000862 0 0 0.045135 24.05 19.55 23.05 25.57993 20.7927
0.003526 0.001533 0 0 0.078551 24.08 19.58 23.08 25.61548 20.82825
0.00551 0.002396 0 0 0.120881 24.12 19.62 23.12 25.66051 20.87328
0.007934 0.00345 0 0 0.172043 24.17 19.67 23.17 25.71494 20.92771
0.0108 0.004695 0 0 0.231977 24.23 19.73 23.23 25.7787 20.99147
0.014106 0.006133 0 0 0.300633 24.30 19.80 23.30 25.85174 21.0645
0.017852 0.007762 0 0 0.377969 24.38 19.88 23.38 25.93401 21.14678
0.02204 0.009583 0 0 0.46395 24.46 19.96 23.46 26.02548 21.23824
0.026668 0.011595 0 0 0.558546 24.56 20.06 23.56 26.12611 21.33888
0.031737 0.013799 0 0 0.661729 24.66 20.16 23.66 26.23588 21.44865
0.037247 0.016195 0 0 0.773476 24.77 20.27 23.77 26.35476 21.56753
0.043198 0.018782 0 0 0.893765 24.89 20.39 23.89 26.48273 21.69549
0.04959 0.021561 0 0 1.022576 25.02 20.52 24.02 26.61976 21.83253
0.056422 0.024531 0 0 1.159892 25.16 20.66 24.16 26.76584 21.97861
0.063695 0.027694 0 0 1.305697 25.31 20.81 24.31 26.92095 22.13372
0.071409 0.031047 0 0 1.459974 25.46 20.96 24.46 27.08508 22.29785
0.079564 0.034593 0 0 1.622711 25.62 21.12 24.62 27.2582 22.47097
0.08816 0.03833 0 0 1.793893 25.79 21.29 24.79 27.44031 22.65308
0.097196 0.042259 0 0 1.973509 25.97 21.47 24.97 27.63139 22.84416
0.106673 0.04638 0 0 2.161546 26.16 21.66 25.16 27.83143 23.0442
0.116591 0.050692 0 0 2.357995 26.36 21.86 25.36 28.04042 23.25319
0.12695 0.055196 0 0 2.562844 26.56 22.06 25.56 28.25835 23.47111
0.137749 0.059891 0 0 2.776085 26.78 22.28 25.78 28.4852 23.69796
0.14899 0.064778 0 0 2.997707 27.00 22.50 26.00 28.72096 23.93373
0.160671 0.069857 0 0 3.227702 27.23 22.73 26.23 28.96564 24.17841
0.172793 0.075127 0 0 3.466061 27.47 22.97 26.47 29.21921 24.43198
0.185355 0.080589 0 0 3.712777 27.71 23.21 26.71 29.48168 24.69444
0.198359 0.086243 0 0 3.967842 27.97 23.47 26.97 29.75302 24.96579
0.211803 0.092088 0 0 4.231248 28.23 23.73 27.23 30.03324 25.24601
0.225688 0.098125 0 0 4.502989 28.50 24.00 27.50 30.32233 25.53509
0.240014 0.104354 0 0 4.783058 28.78 24.28 27.78 30.62027 25.83304
0.254781 0.110774 0 0 5.071447 29.07 24.57 28.07 30.92707 26.13984
0.269989 0.117386 0 0 5.368152 29.37 24.87 28.37 31.24272 26.45548
0.285637 0.12419 0 0 5.673166 29.67 25.17 28.67 31.5672 26.77996
0.301726 0.131185 0 0 5.986483 29.99 25.49 28.99 31.90051 27.11328
0.318256 0.138372 0 0 6.308097 30.31 25.81 29.31 32.24266 27.45542
0.335227 0.145751 0 0 6.638003 30.64 26.14 29.64 32.59362 27.80639
0.352638 0.153321 0 0 6.976196 30.98 26.48 29.98 32.9534 28.16617
 0.37049 0.161083 0 0 7.322671 31.32 26.82 30.32 33.32199 28.53476
0.388783 0.169036 0 0 7.677422 31.68 27.18 30.68 33.69939 28.91215
0.407517 0.177181 0 0 8.040445 32.04 27.54 31.04 34.08558 29.29835
0.426692 0.185518 0 0 8.411736 32.41 27.91 31.41 34.48057 29.69334
0.446308 0.194047 0 0 8.791289 32.79 28.29 31.79 34.88435 30.09712
0.466364 0.202767 0 0 9.179101 33.18 28.68 32.18 35.29692 30.50968
0.486861 0.211679 0 0 9.575166 33.58 29.08 32.58 35.71826 30.93103
0.507799 0.220782 0 0 9.979482 33.98 29.48 32.98 36.14838 31.36115
0.529178 0.230077 0 0 10.39204 34.39 29.89 33.39 36.58728 31.80005
0.550997 0.239564 0 0 10.81285 34.81 30.31 33.81 37.03494 32.24771
0.573257 0.249242 0 0 11.24189 35.24 30.74 34.24 37.49137 32.70414
0.595958 0.259112 0 0 11.67916 35.68 31.18 34.68 37.95656 33.16932
0.6191 0.269174 0 0 12.12467 36.12 31.62 35.12 38.4305 33.64326
0.642683 0.279427 0 0 12.5784 36.58 32.08 35.58 38.91319 34.12596
0.666706 0.289872 0 0 13.04036 37.04 32.54 36.04 39.40464 34.6174
0.671564 0.291984 0 0 13.13374 37.13 32.63 36.13 39.50397 34.71674
0.676439 0.294104 0 0 13.22744 37.23 32.73 36.23 39.60366 34.81643
0.681332 0.296231 0 0 13.32148 37.32 32.82 36.32 39.7037 34.91646
0.686243 0.298366 0 0 13.41584 37.42 32.92 36.42 39.80409 35.01685
0.691171 0.300509 0 0 13.51053 37.51 33.01 36.51 39.90482 35.11759
0.696116 0.302659 0 0 13.60555 37.61 33.11 36.61 40.00591 35.21868
0.70108 0.304817 0 0 13.7009 37.70 33.20 36.70 40.10735 35.32011
0.706061 0.306983 0 0 13.79658 37.80 33.30 36.80 40.20913 35.4219
0.711059 0.309156 0 0 13.89259 37.89 33.39 36.89 40.31127 35.52403
0.716076 0.311337 0 0 13.98893 37.99 33.49 36.99 40.41375 35.62652
0.72111 0.313526 0 0 14.08559 38.09 33.59 37.09 40.51659 35.72935
0.726161 0.315722 0 0 14.18258 38.18 33.68 37.18 40.61977 35.83254
0.73123 0.317926 0 0 14.2799 38.28 33.78 37.28 40.7233 35.93607
0.736317 0.320138 0 0 14.37755 38.38 33.88 37.38 40.82719 36.03995
0.741422 0.322357 0 0 14.47553 38.48 33.98 37.48 40.93142 36.14418
0.746544 0.324584 0 0 14.57384 38.57 34.07 37.57 41.036 36.24877
0.751683 0.326819 0 0 14.67247 38.67 34.17 37.67 41.14093 36.3537
0.756841 0.329061 0 0 14.77144 38.77 34.27 37.77 41.24621 36.45898
0.762016 0.331311 0 0 14.87073 38.87 34.37 37.87 41.35184 36.56461
0.767208 0.333569 0 0 14.97035 38.97 34.47 37.97 41.45782 36.67058
0.772418 0.335834 0 0 15.0703 39.07 34.57 38.07 41.56415 36.77691
0.777646 0.338107 0 0 15.17057 39.17 34.67 38.17 41.67082 36.88359
Tank LWL
m3/hr 2xParrelle 2200 RPM 2400 RPM 2600 RPM 2800 RPM
24.46809 0 0 42.5 50.5 59.26736 69
24.474 5 10 42.625 51.25 60.14757 69
24.49015 10 20 42.75 51 59.85417 69
24.5161 15 30 42.825 51 59.85417 69.55
24.55165 20 40 43 51 59.85417 69.5
24.59668 25 50 42.75 50.9 59.73681 69.45
24.65111 30 60 42.5 50.8 59.61944 69.4
24.71487 35 70 42.25 50.75 59.56076 69.2
24.78791 40 80 42 50.5 59.26736 69
24.87018 45 90 41.75 50 58.68056 68.5
24.96165 50 100 41.5 49.85 58.50451 68.2
25.06228 55 110 41.125 49 57.50694 67.75
25.17205 60 120 41 48.75 57.21354 67.5
25.29093 65 130 40 48.25 56.62674 67.25
25.4189 70 140 39.5 47.5 55.74653 66.7
25.55593 75 150 38.25 47.25 55.45313 66
25.70201 80 160 38 46.7 54.80764 65
25.85712 85 170 36.75 46 53.98611 64.25
26.02125 90 180 36.5 45 53.5 63.5
26.19437 95 190 35.9 44.5 53 63
26.37648 100 200 35 43.5 52.5 62.5
26.56756 105 210 34 43 51.3 61.25
26.7676 110 220 33.8 42 51 60.5
26.97659 115 230 50 59.5
27.19452 120 240 49 58.5
27.42137 125 250 57.5
27.65713 130 260 56.5
27.90181 135 270 55.7
28.15538 140 280 54.7
28.41785 145 290
28.68919 150 300
28.96941
29.2585
29.55644
29.86324
30.17889
30.50337
30.83668
31.17883
31.52979
31.88957
32.25816
32.63556
33.02175
33.41674
33.82052
34.23309
34.65443
35.08456
35.52345
35.97111
36.42754
36.89273
37.36667
37.84936
38.34081
38.44014
38.53983
38.63987
38.74026
38.84099
38.94208
39.04352
39.1453
39.24744
39.34992
39.45276
39.55594
39.65947
39.76336
39.86759
39.97217
40.0771
40.18238
40.28801
40.39399
40.50032
40.60699
40.00

35.00
TOT
Tan
30.00

25.00

20.00

15.00

10.00

5.00

0.00
0 50 100 150 200 250 300
 TOTAL HEAD
Tank LWL

250 300
 Q 200 WEIR CALCm3/hr
Flow Rate Q 55.56 55.56 55.56 55.56 L/s
Total Dynamic Head (Water) H 29.98 29.98 29.98 39.40 m
Specific Gravity Sm 1.09 1.22 Err:509 1.14
Pump Efficienty em 0.45 0.61 0.639 0.742 From pump manufacture

Pump power required (P2) 39.65072 32.65381 Err:509 32.97042 KW

Seal loss factor 0.97 0.97 0.97 0.97

Drive loss factor 0.97 0.97 0.97 0.97
Factor 1 1 1 1

Selected Motor 42.14127 34.70487 Err:509 35.04137 KW

Selected Motor 45 45 30 KW

Motor Effcienty 0.945 0.945 0.945 0.945 Eta total / Eta Pump or m
Current Draw P2 63.82481 52.56205 Err:509 53.0717 A
Cos Phi (Power factor) 0.875 0.875 0.875 0.875 motor nameplate
Current Draw P1 72.94264 60.07092 Err:509 60.65337

Input power (P1) 41.95843 34.55429 Err:509 34.88933 Kw

Input Current Draw (P1) 72.94264 60.07092 Err:509 60.65337 Amp
From pump manufacturer

Calculated 23.48299

Eta total / Eta Pump or motor name plate

motor nameplate

24.84972
43.2