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Voltage Is Sensed Using A Resistor Divider and Op-Amp Circuitry

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Vadc 3.3 V ADC Ref.

Voltage
Voltage is sensed using a resistor divider and Op-amp circuitry
Vbus
Ra 3000000 Ohms R8+R11+R15
Rb 11000 Ohms R16
Resitor Divider
Gain 0.003653
Opamp Gain 2
Vbus_max_sense 451.65 Volts
Vac
Rc 3001000 Ohms R2+R5+R3+R60
Rd 11000 Ohms R61, R55
Resitor Divider
Gain 0.003665
Offset 1.65 Volts
Vac_max_sense 450.15 Volts
Current is sensed using a hall effect sensor LTSR-6-NP
Iinv
Nominal Range of
Vnominal 0.625 Volts Sensor in Volts
Nominal Range
Inominal_rms 3 Irms RMS Current
Nominal Range
Inominal_max 4.242 Imax Max Current
Re 500000 Ohms R67
Rf 330000 Ohms R68
Imax_sense 16.968 Amps
Vsense_max 0.3125 Volts AMC1304 SDFM Sensor Max Range

AMC1304 has fully differential Opamp,


with 50Kohm feedback resistor and
12.5Kohm input resistorof R3 and
Rdiff 12500 Ohms 12.5Kohm
Vlinear_range 0.25 Volts
Voltage is sensed using a resistor divider circuitry
Vbus/ Vac
Rg 4000000 Ohms R32+R37
Rh 2400 Ohms R52
Second end of the modultaor is grounded
the effective resistance is a parallel
Reffective 2013.42282 Ohms combination
Effective Reistor
Divider Gain 0.0005031
Vmax_sensed 621.145833 Volts
Vlinear_sensed 496.916667 Volts
Current is sensed using a shunt resistor
Iout, If
Rsh 0.02 Ohms
Imax_sensed 15.625 Amps
Ilinear_sensed 12.5
sistor divider circuitry

a shunt resistor
Power Rating 600 VA
Switching Frequency 20000 Hz
Current at 110Vrms 5.454545 Irms 7.71273 Ipeak 1.54255 delta I
Current at 220Vrms 2.727273 Irms 3.85636 Ipeak 1.54255 delta I
DC Bus 380 V

Inductance Li Calculation
Ripple Toerable at 110 20 percent
Li (min) 0.003079 H VDC _ bus * Ts
i pp 
Ripple Tolerable at 220 40 percent max 4 * Li
Li (min) 0.003079 H
Capacitance Li Calculation
Cf 20 uF
LC Filter Cuttoff 641.649 Hz
Power Rating 600 VA
Switching Frequency 20000 Hz
Current at 110Vrms 5.45454545 Irms 7.71273 Ipeak 1.54255 delta I
Current at 220Vrms 2.72727273 Irms 3.85636 Ipeak 1.54255 delta I
DC Bus 380 V
f at 110 60 Hz
f at 220 50 Hz
Inductance Li Calculation
Ripple Toerable at 110 20 percent
V DC
Li (min) at 0.00307933 H L
Ripple Tolerable at 220 40 percent 4 * Fsw *  i pp
max
Li (min) 0.00307933 H
Capacitance Cf Calculation
VAR at 110 0.76 percent
Cf at 110Vrms for rated VAR
exchange in CAP 1.00015792 uF P rated
VAR at 220 2.6 percent C f  VAR %
Cf at 110Vrms for rated VAR 2  fV 2
rated
exchange in CAP 1.02647786 uF
LC Filter Cuttoff 2869.31512 Hz
Inductance Lg Calculation
Fsw/6 3333.33333 uF
1 (L i  L g )
Lg 0.00094 H f res 
2 LiL g C f
LCL Filter Resonance 5933.22647 Hz
DC Bus Calculation
% DC Bus Ripple Tolerable 5 percent
DC Bus Ripple 19 V Pac
Minimum Bus Voltage (V) 361 V C
4 * f * (V  (V  V )2 )
2

Cbus at 110 Vrms 177.56943 uF


Cbus at 220 Vrms 213.083316 uF
Switching Ripple Attenuation
RAFsw 0.06742552
RAFsw in dB -23.423514
Inverter current sw
attenuation (factor of the
ripple tolerated in the
inductor) at 110Vrms -13.9794 1
Inverter current sw
RAFsw 
attenuation (factor of the
 sw2 Lg C f  1
ripple tolerated in the
inductor) at 220Vrms -7.9588002
Total Switching Ripple at
110Vrms -37.402914
Total Switching Ripple at
220Vrms -31.382314
i  L g )
i L g C f
Inductance Specification
Desired Inductance Value 3 mH
DC Current 5 Amps
Ripple 20 %
Delta I 1.414 Amps
Vdc_Bus 380 V
Max energy stored in the inductor 2.999094 W

Wire Selection
Wire Gauge 18 AWG
Diameter Complete of the 1.07 mm
Cross Section Area 0.8987465 mm^2
Conductor resistance 22.4 Ohm/Km

Core Specification
Core C055439A2 http://www.mag-inc.com/
Permeance of the core 135 nH/N^2
Window Area of the core selected 427 mm^2

Inductor Design Check & Specification


Winding Factor 0.6
Max. No of Turns Possible 285.063697049
N: Turns Required for the desired
inductance , must be less than the
Max. No of Turns allowed with the
core selection 149.0711985
Winding Factor 31.3763976353 %
Winding Length for Winding Factor
percentage for the core selected 68.2 mm
Length of wire needed for N Turns 10166.6557377 mm
Resistance (DCR) 0.22773308852 Ohms
Current Density (J) 5.56330400174 A/mm^2
Faraday's Law d
V  N
dt

Ampere's Law mmf  Ni

d
mmf *  watts
dt


 B
Ac

1 lm lg
   
  o  r Ac  o Ac
B
  permeabili
ty
H

Ni
H 
lm

1 2
  LI m I m  Aw Ac 
2 K c K w JBm
mmf
   mmf 

Ac
L  N  2
N2
lm
SPLL Specification
For tuning of the SPLL, the PLL is assumed to be a second order system and the settling time and damping ratio equation o
second order system are used to tune the loop
kp
v grid ( k p s  )
 (s) LF ( s ) Ti
Simplified PLL TF is given as H o ( s )  out  
 in ( s ) s  LF ( s ) kp
s 2  v grid k p s  v grid
Ti

Compare this with generic second order 2 n s   n2


H ( s) 
equation s 2  2 n s   n2

v grid K v grid T i K p
Where n  p
 
Ti 4
Analog Coefficients
First get the values for natural frequency from an assumption of setlling time
Setlling Time ts 0.04 ms
Damping Ratio  0.7
Error Band  0.05
c=wn/wd 1.40028008402801
ln(c/delta) 3.33240455018587
 83.3101137546468
wn 119.014448220924
Substituting we get Kp and Ki
Ti 0.011763277660215
Kp 166.620227509294
Ki 14164.438885331
Digital Coefficients
 2 * K p  K i * T   2 * K p  K i * T  1
     z
ylf ( z )  2   2 
Comparing this with digital  1
implementation of PI controller ynotch ( z ) 1 z
Assuming vgrid=1
Fs 20000 Hz
Ts 5E-05
B0 166.974338481427
B1 -166.26611653716
nd damping ratio equation of a

kp
v grid ( k p s  )
Ti
kp
 v grid k p s  v grid
Ti

s   n2
n

 n s   n2

v grid T i K p
 
4

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