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    Joints (Qw-402) Details

    Uploaded by

    Naqqash Sajid
    This welding procedure specification is for groove butt joints using gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW) processes. It specifies the base metals as ASTM A53 A106 API 5L GR. B steel with thicknesses ranging from 1.5mm to 16mm. Filler metals include ER70S-3 wire for GTAW and E7018 electrodes for SMAW, in sizes from 2.0mm to 3.2mm. Welding positions include all positions. Preheating is required at 10°C minimum, with an interpass temperature not exceeding 300°C. Electrical characteristics range from 70-160 amps at 20-35 vol

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    Joints (Qw-402) Details

    Uploaded by

    Naqqash Sajid
    231 views3 pages
    This welding procedure specification is for groove butt joints using gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW) processes. It specifies the base metals as ASTM A53 A106 API 5L GR. B steel with thicknesses ranging from 1.5mm to 16mm. Filler metals include ER70S-3 wire for GTAW and E7018 electrodes for SMAW, in sizes from 2.0mm to 3.2mm. Welding positions include all positions. Preheating is required at 10°C minimum, with an interpass temperature not exceeding 300°C. Electrical characteristics range from 70-160 amps at 20-35 vol

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    WPS for reference

    Original Title

    WPS2

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    This welding procedure specification is for groove butt joints using gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW) processes. It specifies the base metals as ASTM A53 A106 API 5L GR. B steel with thicknesses ranging from 1.5mm to 16mm. Filler metals include ER70S-3 wire for GTAW and E7018 electrodes for SMAW, in sizes from 2.0mm to 3.2mm. Welding positions include all positions. Preheating is required at 10°C minimum, with an interpass temperature not exceeding 300°C. Electrical characteristics range from 70-160 amps at 20-35 vol

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    231 views3 pages

    Joints (Qw-402) Details

    Uploaded by

    Naqqash Sajid
    This welding procedure specification is for groove butt joints using gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW) processes. It specifies the base metals as ASTM A53 A106 API 5L GR. B steel with thicknesses ranging from 1.5mm to 16mm. Filler metals include ER70S-3 wire for GTAW and E7018 electrodes for SMAW, in sizes from 2.0mm to 3.2mm. Welding positions include all positions. Preheating is required at 10°C minimum, with an interpass temperature not exceeding 300°C. Electrical characteristics range from 70-160 amps at 20-35 vol

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    © All Rights Reserved
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    Company Name: Siddique Ice By

    Welding Procedure Specification NO. 002 Date: 28/02/2019


    Supporting PQR NO.(s) Revision No.
    00
    Welding Process(es): GTAW+SMAW Types: Manual

    JOINTS(QW-402) Details
    Joints Design Groove Butt Joint (Shown In Figure)
    Backing: Yes  No 
    Backing materials (Type) None
    (Refer to both backing and retainers)
    □ Metal Non fusing □ Metal
    □ Nonmetallic □ Other
    Sketches, Production Drawings, Weld Symbols, or Written Description
    Should show the general arrangement of the parts to be welded. Where
    Applicable, the root Spacing and the details of weld groove may be
    specified.
    [At the option of the Manufacturer, sketches may be attached to illustrate
    Joint design, weld layers, and bead sequence (e.g., for notch toughness
    Procedures, for multiple process procedures, etc.)]
    *BASE METALS (QW-403)
    P-No. 01 Group No. 01 to P-No. 01 Group No. 01
    OR
    Specification Type and Grade ASTM A53 A106 API 5L GR. B
    To Specification Type and Grade ASTM A53 A106 API 5L GR. B
    OR
    Chem. Analysis and Mech. Prop.
    To Chem. Analysis and Mech. Prop.
    Thickness Range:
    Base Metal: Groove 1.5 mm to 16mm Fillet All
    Other

    *FILLER METALS (QW-404) GTAW SMAW


    Spec. No. (SFA) 5.18 5.1
    AWS No. (Class) ER70S-3 E-7018
    F-No. 6 4
    A-No. 1 1
    Size of Filler Metals 2.0 mm & 2.5 mm 2.5mm & 3.2 mm
    Weld Metal Thickness Range:
    Groove 2-3 mm Remaining Up to Weld reinforcement
    Fillet All All
    Electrode-Flux (Class) None Low Hydrogen iron powder
    Flux Trade Name None None
    Consumable Insert None None
    Other

    Each base metal –filler metal combination should be recorded individually.


    WPS No. 001 Rev.
    00

    POSITIONS (QW -405) Post weld heat treatment (QW-407)


    Position(s) of Groove All Temperature Range N/A
    Welding Progression: Up  Down  Time Range N/A
    Position(s) of Fillet
    GAS (QW-408)
    Preheat (QW-406) Percent Composition
    Preheat Temperature, Minimum 10°C Gas(es) (Mixture) Flow Rate
    Interpass Temperature, Maximum 300°C
    Preheat Maintenance (See Notes below) Shielding Argon
    Notes: (Continuous or special heating, where applicable, Trailing
    should be recorded) Backing

    ELECTRICAL CHARACTERISTICS (QW-409)


    Current AC or DC DC Polarity Positive & Negative
    Amps (Range) 70-160 Amp Volts (Range) 20-35 V
    (Amps and volts range should be recorded for each electrode size,
    Position, and thickness, etc. This information may be listed in a
    Tabular form similar to that shown below.)

    Tungsten Electrode Size and Type Size - 2.4 mm, Type - 2% Thorium
    Mode of Metal Transfer for GMAW N/A
    Electrode Wire Feed Speed Range Manual

    Weld Pass(es) Process Consumables Consumables Polarity Current (Amperes)


    (AWS No.) (Size)
    Root GTAW ER70S-3 2.4 mm DC Negative 70-150
    Hot GTAW ER70S-3 2.4mm DC Negative 70-160
    Filling SMAW E7018 3.2 mm DC Positive 90-160
    Capping SMAW E7018 3.2 mm DC Positive 90-160
    TECHNIQUE (QW-410)
    String or Weave Bead String and Weave Bead
    Orifice or Gas Cup Size 4, 6, 8mm
    Initial and interpass Cleaning (Brushing, Grinding, etc.) Power Brushing & Grinding
    Method of Back Gouging N/A
    Oscillation N/A
    Contact Tube to Work Distance Manual
    Multiple or Single Pass (Per Side) Multipass
    Multiple or Single Electrodes Single
    Travel Speed (Range) Manual

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