QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)

(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name : Mechanical Engineering, Faculty of engineering - unpatti By : Rizaldi Sabar (NIM : 2017-71-019)
Tugas Mata Kuliah : Teknologi Las (Semester 6)

Welding Procedure Specification No. : WPS-SMAW-01 Supporting PQR No.(s) : PQR-SMAW-01

Revision No : 0 Date : 04 March 2020

Welding Process(es) : SMAW Type(s)(Automatic, Manual, Machine, or Semi-Automatic) : Manual

JOINTS (QW-402) Details

Joint Design : single V butt joint
Root Spacing : 2.5 - 3.5 mm
70° - 80
Backing: No
Backing Material (Type) : NA
(Refer to both backing and retainers) 10 mm

Metal
Nonmetallic Nonfusing Metal

Other
Sketches, Production Drawings, Weld Symbols, or Written Description
should show the general arrangement of the parts to be welded. Where
applicable, the details of weld groove may be specified. 1.2 - 1.6 mm

[At the option of the manufacturer, sketches may be attached to

illustrate joint design, weld layers, and bead sequence (e.g., for notch 2.5 - 3.5 mm
toughness procedures, for multiple process procedures, etc.)]

*BASE METALS (QW-403)

P-No.8 Group No.1 to P-No.8 Group No.1
OR
Specification and type/grade or UNS Number SA 240 TYPE 304
to Specification and type/grade or UNS Number SA 240 TYPE 304
OR
Chem. Analysis and Mech. Prop. NA

to Chem. Analysis and Mech. Prop. NA

Thickness Range:
Base Metal: Groove 4.76 mm to 20.00 mm Fillet ALL
pipe dia range : Groove NA Fillet ALL
Other : joint design is non-essential, if change in any joint design thereis no need of preparing the PQR

*FILLER METALS (QW-404)

Spec. No. (SFA) 5.4
AWS No. (Class) E 308-15
F-No. 5
A-No. 8
Size of Filler Metals 2.5 mm & 3.15 mm
deposited Weld Metal NA
Thickness Range:
Groove MAX. 10.00 mm
Fillet ALL SIZES
Electrode-Flux (Class) NA
Flux Trade Name NA
Consumable Insert NA
Other NA

*Each base metal-filler metal combination should be recorded individually.

(03/08)
 QW-482 (Back)
WPS No. SMAW-01 Rev. 0

POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)

Position(s) of Groove : 3G Temperature Range : NA

Time Range : NA

Welding Progression : UP HILL GAS (QW-408)

Position(s) of Fillet : ALL Percent Composition

PREHEAT (QW-406) Gas(es) (Mixture) Flow Rate

Preheat Temperature, Minimum : 26 C ° Shielding NA NA NA

Trailing NA NA NA
Interpass Temperature, Maximum : 150 °C Backing NA NA NA

Preheat Maintenance : NA

(Continuous or special heating, where applicable, should be

recorded)

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC DC Polarity DCEP
Amps (Range) See Below Volts (Range) See Below
(Amps and volts range should be recorded for each electrode size, position, and thickness etc. this information may be listed in a tabular form similar to
that shown below.)
Tungsten Electrode Size and Type NA
Mode of Metal Transfer for GMAW NA
Electrode Wire feed speed range NA

Filler Metal Other

(e.g., Remarks,
Current Travel Speed (Range) Com- ments, Hot
Weld Classifi- Type and Amps (Range) Volts Wire Addition,
Pass(es) Process cation Diameter Polarity (Range) Technique, Torch
Angle, etc.)
1 SMAW E-308-15 2.5 DCEP 60-80 14-18 50-70 mm/min
2 SMAW E-308-15 3.15 DCEP 70-110 18-23 65-120 mm/min
3 SMAW E-308-15 3.15 DCEP 80-140 22-28 100-140 mm/min
4 SMAW E-308-15 3.15 DCEP 100-140 24-30 120-150 mm/min

TECHNIQUE (QW-410)
String or Weave Bead : Both
Orifice, Nozzle, or Gas Cup Size :
Initial and Interpass Cleaning (Brushing, Grinding, etc.) : Brushing, Grinding

Method of Back Gouging : Grinding

Oscillation : NA

Contact Tube to Work Distance : NA

Multiple or Single Pass (Per Side) : Multiple

Multiple or Single Electrodes : Single

Peening : NA

Other : : NA

Checked by : V. D. Waas ST. MT. Approved by : Ir. W. M. E. Wattimena Ms.Eng

 QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)
(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)
Record Actual Variables Used to Weld Test Coupon

Company Name : Mechanical Engineering, Faculty of engineering - unpatti

Procedure Qualification Record No. PQR-SMAW-01 Date 04 March 2020
WPS No. WPS-SMAW-01
Welding Process(es) : SMAW
Types (Manual, Automatic, Semi-Automatic) : Manual

JOINTS (QW-402) 70° - 80°

10 mm

1.2 - 1.6 mm
2.5 - 3.5 mm
Groove Design of Test Coupon
(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.)
BASE METALS (QW-403)

Material Spec. : SA 240 Other : NA

POSTWELD HEAT TREATMENT (QW-407)

Type/Grade, or UNS Number : TYPE 304 Temperature : NA
Time : NA
P-No. 8 Group No. 1 to P-No. 8 Group No. 1 Other : NA

Thickness of Test Coupon : 10 mm

Diameter of Test Coupon : NA

GAS (QW-408)
Percent Composition
Gas(es) (Mixture) Flow Rate

FILLER METALS (QW-404)

Shielding NA NA NA
SFA Specification : 5.4
Trailing NA NA NA
AWS Classification : E 308-15
Backing NA NA NA
Filler Metal F-No. :5
Weld Metal Analysis A-No. : 8
ELECTRICAL CHARACTERISTICS (QW-409)
Size of Filler Metal : 2.5mm & 3.15mm
Current : DC
Weld Metal Thickness : 14 mm
Polarity Straight
Other : NOT APPLICABLE Amps. : 80-150
Volts : 16-18
Tungsten Electrode Size : NA
Other : NOT APPLICABLE

POSITION (QW-405)
Position of Groove : 3G
Interpass Temperature : 150 C° Other :
Weld Progression (Uphill, NOT APPLICABLE
Downhill) : UPHILL

Other : NOT APPLICABLE

PREHEAT (QW-406)
Preheat Temperature : 26 ° C
TECHNIQUE (QW-410)
Travel Speed : 84 mm/min
Single or Multiple Electrodes : SINGLE
String or Weave Bead : Both Oscillation
Other : NOT APPLICABLE
Multipass or Single Pass

07/10
 QW-483 (Back)

PQR No. PQR-SMAW-01

Tensile Test (QW-150)

Ultimate Type of
Specimen Ultimate Unit Stress, Failure
No. Width mm Thickness mm Area mm 2
Total Load KN (psi or MPa) and
Location
T1 19.59 9.48 185.71 113.22 609.65 Weld

T2 19.64 9.30 185.65 113.30 620.31

Guided-Bend Tests (QW-160)

Type and Figure No. Result

RB1 Satisfactory
RB2 "

FB1 "

FB2 "

Toughness Tests (QW-170)

Specimen Notch Specimen Test Impact Values

No. Location Size Temperature ft-lb or J % Shear Mils (in.) or Drop Weight Break (Y/N)
mm

Comments

Fillet-Weld Test (QW-180)

Result — Satisfactory: Yes No Penetration into Parent Metal: Yes No

Macro — Results : NA

Other Tests
Type of Test
Deposit Analysis
Other

Welder’s Name : RIZALDI SABAR Clock No. Stamp No.

Tests Conducted by Laboratory Test No. : 01
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with
the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

Manufacturer or Contractor : Mechanical Engineering, Faculty of engineering - unpatti

 Checked by : V. D. Waas ST. MT. Approved by : Ir. W. M. E. Wattimena Ms.Eng
03/08