QW-482,WELDING PROCEDURE SPECIFICATIONS (WPS)

OW-200.i, Section Vnsel

.,
(Se-e IX, ASME Boiler and Pressure Code)

Company NElms I VEE KAY VIKRAM & CO. VICKY MISTRY

WPS No. : VKVCIVVPS1X70/Q5 Revision No : 0 Dale , 12.05.2011

Supporting paR No : VKVCn;'QR/X70105 Revlslon No : 0 Date 12.05.2011

I
MANUAL
WeldIng Processl&s) GTA,W+SMAW Type{s)
'Automath: M'''l,Ia' Mllchlne or 5eml..Aufo'
JOINTS (QW"'02) Detaff$

Gloove Design As Per Drawing .

Roo! Spacing All Per Drawing
GTAW : With & Without Backing
Bao;kIng 7S'~~
SMAW ; WlIh Backing (Wold Mlltal)
No~

~.~t
~.
ReloW1e~

.
\
~.Melal
(Rele' to both backing and relalners.)
o Nonlusing Meta!
o Non Meltllle o Other
.••••
kelches, Production Orawings, Weld Symbol, or wrillen IS to 2",n,

oC/escdption should shlWi 'he general arrallgemenl of the parts 01 •. x,' J'fl) 1"11'" Thl<. ,17.:l2mm ~t.,.,t.l, 1'\" SI.lC_?U
I
welded. W1lllfe epplleilbla. l/'le fool spacing and the detaUs 01
weld groove may be .pedftGd . .
(AI the option ollhe Mfgr •• Skelches may be etlacnecl to
Iluslrate joinl design, weld layers and bead sequence, &.g. for
nolm toulJhnelis procedures. etc.)
,
BASE METAL IQW-403}
P.No.
I' I Group No. I All To I P.No. , I Group I All
OR
Specification Type and Grade I. To I Specification Type and Glade I.
OR
Chem. Analysis & Mech. Prop.
I Pass ~ %. in (13 MM)
-NA I To I Chem. Analysis'" Mech. Prop. I-

Thickness Range I
.'9se Mela! I Groove I 5.0mm To 44.44mm fillet I AU I Olllers lOla - 7Jmm and Aboye
fiLLER METAL (QW-404)

Process
Size 01 filler Melals
GTAW
1.6mrn, 2.0mm, 2.5mm , SMAW
2.5mm, 3.2mm, 4.0mm, 5.0mm
f_No.
A_No.
•, •,
Classincelion (SfA\ . 5.18 •••
Wilh or wilhout filler metal With FIII.r M.t.1 NA
Consumable Inser1 NA NA
BOfe Solid WI,. Coat~d Ehrct,:,odo
Filler metal croduct form
Weld Melals Thlclmeu Ranne -,
10.8mm (Max.) 33.04mm (M.Il.'
Groove
Fillet All All
AWS No. ER 705.2 IE8016 0
CtllSslllcetlon
Addilionl Oelllion of Flux NA NA
Oth., . ~ ".
.- ~(;;H, "
(<' ~
t:
1
~ ; O:1
-dS .•••. •
':,"l(~
~ ') ;;..---
 --.

"
QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)
(See QW.lOO,i, Section IX, ASME Boller and Pressure Vessel Code)
Company Name I VEE KAY VIKRAM & CO. By VICKY MISTRY
WPS No, : VKVCM'PSfX70f05 Revision No ; 0 Dale , 12.05.2011
Supporting paR No : VKVC/PQR/X70J05 Revtsion No : 0 Dale 12.05.2011
POSITtONS (QW ..••05) POSTWE!:lO HEAT TREATMENT (QW-407J

Posilfon(s) 01 Groove All PWHT NA

Temperature Range NA
WllIding Progression: Uphill and Downhill
Time Range NA
Posilion(s) of Final All GAS (QW-408)
PREHEAT (QW-406) Percent Composlllon

Preheal Temp. Min. Ambient Temperaturo Gas(es) Mixture Flow Rate

Inlalpass Temp. Max. 2500C Shielding Argon SG-A 5.20 LPM

Preheat Maintenance NA Trailing NA NA NA

~onlinUou, or SpedBl tJo,i11ling. Where appnCflble, should be recorded) Backing NA NA NA
'LECRTlCAL CHARACTERISTICS QW-409)
Current A.C. or D.C. D.C. Polerity GTAW - DCEN I SMAW - DCEP
GTAW 70A to 180A Volts (Range) 10V _ 25V 115V _ 4SV
Amps, (Range)
SMAW - 70A 10 150A Pulsing qurrenl .
(Amps and volts range should bl1 recor~~d for each electrode 812;e, position, end thickness, etc. This information may be listed In a
labular form simll<Jr to !hal Shown below.
Tungsten Electrode Size anti Type 2.5mm Ola, EW Th2
Mode of Meta! Tr<Jn&fer for GMAW NA
EleClrode Wire feed Speed Range NA
TECHNIQUE (QW-410
Siring or Weave Bead String I Weav. (Any)
Ori1ice, Cup. or Nozzle Size 6.0mm J 8.0mm I 12.0mm Dla Commie Cup
Method of Cleaning (8urshingGrlnding, elc_) Brushing I Gr'lndlng I ChIpping
Melhod of Back Gouge Brushing' Grinding' Chipping' None-
OScillatiCln NA
~1Ultiple or Single Pass '(Per Side) Multlple Pass
MulUple or Single Electrodes Slnglv
Closed 10 out Chamber NA
Manual or Aulomatic ManaRI
Electrode Spacing NA
Peening NA
Use or Thermal Process NA I
Filler Mel ••.1 Current Welding Olh,r (e.g.,R"mrks.
Weld Type Heat
Proc:;ess Amp Voil Speed C<!mm,nt., Hot W/t"e Addition,
Layer(s) Class Dla. Polar. Input Technique, Torch Angle elc.)
Range Range Range
As Requl'ed OTAW £R 7OS-2. '.S DCEN 70.m 10.ZS -- -- Rootp.u
-- --
,,•..•..,,
Asllequlred (HAW E1I10S.2 '.S DCEN 70.180 IO.~ HollI'"S
As RequlJd DCEP 10.150 - -- flQulI
'MA' EIlO1DG
'"
115 RequIred SMA' E80180
'".., DCEP 10.1511 --
-
--
--
fl'

'''!It
A, Requbed SMA' E8018G O!pP.u
/,
., ....
t::. ~'4Yo. :>: APp<oveS
P"p"eO By' ~ ~~ f1J~
Sign . "'! • Sign : ~
Name ; Vicky ~iS~ (':Z4IJ~, :>- 1\11
~
ABIlO
1.- ,-11
~
Name :~ res lil~1
Date
- " , Date : •
 QW-483 PROCEDURE QUALIFICATION RECORDS (paR)
I QW-200.2. Soelion IX, ASME Boiler and Pressure Vessel Code)
Recortl Aclual Conditions Used 10 Weld Test Coupon
Company Name VEE KAY VIKRAM & CO.
Proposed WPS No. VKVC/PWPSlX70IOS ReviSion No. : 0 Oale.10.04.2011
ProcedlKe Oualiflcalion Reetlld No. VKVC/PQRlX7D/DS Revision No. : 0 Oate: 12_05.2011
WPSNo. VKVCIWPS/X70/05 Revision No. ; 0 Oale; 12.05.2011
Welding P'oee •• (") GTAW+SMAW ,
Trpe (Manu.I, Aulomalle. Seml-Aulo, MANUAL
JOINTS (QW-402)

'~_.
'll'''.I,n''.J_W~
'"' ~~.......... ....k.. ,n.u••,... ",~,"_"••,••"'.:1<-7"

Groove Design 01 Test Coupon

'For CQTIlblnallon uallrrcations lho deooslled weld melal thickness shall bll recorded for each fiUer metal or rocess used.\
_lASE METAL (OW ..••031 POSTWElD HEAT TREATMENT (QW ..••07)
MalerlelSpec. API 6L TO. API 5L Temperature NA
TypeOfGrade GA. X-70 TO GA. X-70 (PSL.2) TJmo NA
P.ND. 1 TO 1 I GroupNo. I 3 TO 3 Other NA
Thlc*ness of Test Coupon 22.22mm GAS (QW"'OIl)
Diameter of Test COupon NA I Percenl ComPO$ilion
Othel NA Gasles) (Mi"lure) Flow Rale
FILLER METAL (QW ..••041 Shielding Argol'l SG-A 14 LPM
Process GTAW SMAW
Trailing NA NA NA
Size of Filler Ml!l.lll 2.5mm 3.2mm & 4.0mm
FUier Metal F-No.

Weld Melal Analysis A.No.

•
1
4

1
Backing

ELECTRICAL
NA
CHARACTERISTICS
NA
(QW-409)
NA

SM Specification 5.18 6.' Currenl D.C.

. '\WS ClBssirlCatlon EA 708-2 E 8018G Pofarlly GTAW.DCEN, SMAW.I)CEP
Wi,Ih or Wilhoul Finer
Mela!
With Filler
metal

B."e Solid
NA

Coated
Amps.
I 110.135A (OTAW)
aQ..120A (SMAW)
15.18 V (OTA")
24-35 V (SMAW)

Finer melaltype Tungslen Eleclrode Size 2.6mm

Weld Melal Thictnen

"'~
10.8mm
EI.ctrode
331.84mm Otner NA
NA NA TECHNIQUE (QW ..••10)
Other
POSITION IQW ..••05) Siring or Weave Bead Root String I OlherW.a.e
Posllion 01 Groove 10 Oscrllation NA
Weld Progression (Uphl., Multipass or SirtgtePass
Dowl'Ihlll
Oownhill) (per side)
Olher NA Single or MultIple Electrode Singi.
PREHEAT iQW ..••06) Closed to out Chambar NA
Preheat T.mp. Min Use 01thermal processes.
Inlerpess Temp, Max
Other
 ---_._----------------------------------_._-- . - I

QW-483 PROCEDURE QUALIFICATION RECORDS (PQR)

(QW.200.2. Section IX, AS ME Boller and Pressure Vessel Code)
Record ~ctu.al ~~ndilions Used to Weld Test Coupon
CompanyName .
VEE KAY VIKRAM & CO.
.- -
Proposed WPS No.
. YKVC/PWP5/X70/05 Revision No. : 0 Dale: 10.04.2011
-
Procedure OualillcaiJonRecord No.
WPS No. . VKYC/PQRlX70105
VKVCIWPS'X70/05
Revision No. : 0
Revision NC). : 0
Date: 12.05.2011
Date. 12.05.2011
-
-
EI.ctrode
WELDING PARAMUERa
Electrical .Data
Po.llIon Heat Input 0 •••
P••• A<c
[p,oc •• 01•• A W.ld
No. Cl •••
mm •• 'OU •.••••
Type. Amp. Yolt. Time Length mmlmln "/m,"
Ava •
1--;-' Min. mm

2
3
GTAW
GTAW
SMAW
ER 705-2
ER 705-2
2.5 10 f DOWNHILL OCEN
25 10 I DOWNHILL OCEN
E 6018G- 3.2 10 IDOWNl-!ILL
110 135 ;5 I.
110 135 15
DeEP .0 110 24 30
,.33.24
26.63
30,78
2740
2746
"54
82.44
95.92
69.47
'471.01
1264.34
1720.13
• SMAW E 8018 0 3.2 10 I DOWNHILL OCEP

"""
.0 110 30 29.99 2762 .92.10 1671.01
511 SMAW E 8018 0 3.2 10 I DOWNHill oeEP '0 110 30 29.01 2770 95.49 1611.69
512 SMAW EB018G 3.2 10 I DOWNHILL DeEP 50 110 30 30.39 2770 91.15 1668.43
811 SMAW E 80180 32 10 I DOWNi DCEP .0 110 24 30 30.18 2777 92.02 1672.46
.a SMAW E 8018 G '.0 lG IOOWNHI DCEP .0 120 25 35 32.31 2777 85.96 2093.99
711 SMAW E 8018 G '.0 10 I DOWNHILL DeEP 120 25 35 30.57 2784 91.06
1a SMAW ~ 8018 G '.0 10 I DOWNHILL DeEP '0 .0 120 25 35 28.38 2784 98.11
1976.72
183<4.68
m SMAW E80l8 G '.0 10/ DOWNHILL DeEP 50 120 25 35 27.56 2784 101,01 1782.002
811 SMAW E 8018 G '.0 10 I DOWNHILL oeEP .0 120 25 35 30.78 2791 90.68 1985.002
BI2 SMAW E 6018 0 '.0 10 I OOWNH1L DeEP .0 120 25 35 30.49 2791 91.52 1966.78
813 , SMAW _~BOleo '.0 10 "DOWNHlll DCEP .0 120 25 35 29.24 2791 95.44 1886.002
~- SMAW E 8018 0
lIJ2 SMAW E80180
'.0 10/ DOWNHILL DeEP
'.0 lG/DOWNHll DCEP
.0 120 25 35
.0 120 25 35
31.61
31.04
2835 -69.70 2006.89
2835 91.34 1970.66
9/3 SMAW E8018G '.0 10 I DOWNHILL DCEP .0 120 25 35 28.21 2835 100.50 1791.05
9/' SMAW E 8018 G '.0 '0 I OOWNHll DeEP .0 120 25 35 . 32.43 2835 87.43 2058,79
"'" SMAW
lOa SMAW E80180
E80l80 '.0 10 I DOWNHILL DeEP
'.0 1G/DOWNHILL DeEP
.0 120 25 35
.0 120 25 35
35.05
39.71
2878
2878
82.10
72.46
2192.45
2483.4~
10/3 SMAW
1014, SMAW
ESO'-8 G '.0 lG/OOWNHIL
E 8018 G '.0 to I DOWNHIL DCEP
DCEP .0 120 2. 35
.0 120 25 35
31.96
30.44
2878 .
2878
-
94.55
•••••1999.11
1903.76
T_.II. T •• t (QWo1l50» & (QW ..•• 2 (.)) It•• o'" No. MElLlr05lG3 'or M.tal •• Enterprl ••
Sp.clm.n Width Thlckn ••• Ar •• Uilimat. Tot.1 Ultlm.te Ten.U. Type of F.i1ur.
No. (mm) (mm) (mmJ) Load, (kN) ~tr.ngth. "/mmJ
I 1912 22.90 437.848 275.75 629.78
-&. LOc";Stlon
Al Weld I\rea
2 19.10 22.96 438.536 261.80 596.99 Al Weld Atea
. •• nd T•• ts (QW-1t10) It.port No. MElLE051O~ for Metal •• Enterprl.e
"Idlh (rnm)
.
!W'~p.chn.n "0. Thlt;:".n •• s (mm) M.ndrll DI. (4 X t) Bend Angl. n •• ull
Side Bend SB-l ~. 10.10 23.02 '0 '.0 Salllifact
SIde Bend 58-2- 10.08
Side Bend SB-3 -
10.20
23.00
22.98
'0
'0
'.0
'.0
Salililacl
Satlslael

_ _- .
Side Bend SB~
..
10,02 . 23,06 '0
HARD~E •• ( QW 4152.12:) R.pDrt No. MEILEOSI03 fo!. M.tal.b
LOCAtion
.. 1•
Ent.rprh.
Vlck.rs Hardn ••• (HV10)
SallSl8do

. Top. 1mm (Parent) . 159.154-160

. Top" 1mm (HAl) 185-186-162 ..
TOp.~ 1mm (Weld) 22Q..225-224 .
Top .•.1nim (HAZ)
TOp'" 1mm (Pare~ll
..
. , 175-179.182 .
169.163-164
Middle -+ lmm (Parenl) 169-160-162
- -
Middle'" lmm (HAZ)
Mldd!e.o 1mm (Weld) - 180-181-185
220.223-222
Middle .• lmm (HAl)
o'

179-185-182 --
-_.. MI~f1•.•. 1mm (Parer'll)
Bollom l!"m Up (Parenl)
159-162-165
170-164-169
.
Boltom 1mm Up (HAl) 18Q..182-184

fB
Boltom 1mm U .Id 228.230-232 A
- 0

182-179-180 ~
BOllom~HAZ
-'
a.Oltomlmm U Parer'll
~., - 162.164-169 '"
:> "1Ql£
A
- ~ ~q£; ~6-...,. 1;
- .
 QW-483 PROCEDURE QUALIFICATION RECORDS (PQR)
e QW.20Q.2, Section IX, ASME Boiler and Pressure Vessel Code)
Record Aclual Conditions U.ed 10 Weld Test Coupon
CompSI'IyNam. VEE KAY VIKRAM & CO.
PlOposedWP5 No. VKVCIPWPS/X70J05 RevisIonNo. : 0 Date: 10.04.2011
PrOl;edureQualifiCllUonRecOtd No. VKVCfPQRIX70105 RevisionNo. : 0 O<'lle:12.05.2011
WPSNo.
Ch. 1m eet '"V'"Nvtc..

.p.cn."
YKVCfWP5/X70105
QW 170JT •• tlnl .t Mlnu. 29'C R.port

sIZe
RevisionNo.: 0 Date' 12.05.2011
No. MElLE05103 for Metelab
Energy Obw••.•• d I" .J
Ente ..
~

(rnmJ ~
123 AWl.
WELD 26 28 32 28.67
HAZ 10X10X55L 290 270 290 283.33
PARENT METAL 290 290 290 290
MA.CROT~aT R. ort No. MElLE05ID3 for M.t.lab En,. 11••
Etchon' Solution 2 % NTlIIi
A Visual EltarnlneUon of Cress Section area of Weld & HAZ, There Is a
OhOllrvation Compl.te fU510n between Base Metal and Electrode. Thorn Is a No found
an Inclusion Dnd Crack. So. Macro Etch test 19 Satit;facto and OK.
Krishn. Pend. WL.B
Welder's Name Welder ID
Phool Baden WL-11
e&t Conducted By Vicky
We cerlily that lho &talemenlsln !.hI. record a'. correct lind Ihal the tesl welds Wit"' prepared, worded lind telOtDdIn
accordance with the re ulrements of Section IX Ed.2010 of the ASME Code .

Prep.red By '\ + Approved By

Sign ::I ~ Sign
Nam. : Vlck --; ~ ~ Name : Bhadrest{. :II!e
Dale; ~~.; O.te : 101..09 -.10 I I
tOlun ••.•••IIl.Iv. only lind m.y be modllled
01 record 011•• ls afl 1I1 10 confirm to Ih" type lind numbo. of t•• ts ,.qur,.d by Ihl Code.
 "

--------------------',-----------~-----
QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)
($&e QW.200.1, Section IX, ASME Bollor and Pressure Vessel Code)

Comfl3"Y Name vel'; KAY VIKitAM & CO.

, , By
•
ProposedWPS No., ;,v)(VClASMEi'NPSIX52 Revision N~X~9;," .¥- Dele : 24.1~,~9~1_tL
.~pPOrting
-'.
paR No ': 'TO.bE!Qualified
~_......•. --- - ,.. '. "'",,- Revieiort No~...
O::'t: Oete ; 24.122011
MANUAL
Welding Proceu( •• ' GTAW+ SMAW Type(s)
Aulom.1i ManVIIl. M.d1lne or Sllml-Auto
Detalfs
JOINTS IQW-402J
"'. . - IUJ Per DrawIng
_Groovl!t?'.IIV!!._
B.o~~~ As Per Drawln1l.
75'>5'
'GTAW : With" & Without Backing
Backing -}", :SMAW : WIUI Bacidn(f(Weld Metal)
Nom! ", ":',i;~:;,"(--""""""
Retaine" ''l.
"t
(Rerer to both backing and .":
~titlllfmi:)
, .

EIMolal 0 Nonfuf:lng
Melal
..Q..~e1..!iIJS-_ 0 Other ,
Sketchet. Produdion Orewlngl, Werd Symbols or wrfl eo
Description .hould show lhe generslanengemenl of the parts
Ided. WhMo applicable, 1110root .peclng and the details of
~ 2104mn
weld groove ml'lY be specllied.
(Allhe op1ionof tho Mlgi:, Skolche. may be Gttache~ 10 IUustral0
~- .,.
Thk.: 12.71nrt1 Mlt~iaJ:ItPI5LX.52

-.. '.- :
Joint (leslgn, weld layors and bead .equl:!nt:'e, e.g: fOr no/eh
':~-:
.~
• "j:
loughness procedures; tHe.) - •

~~~~.ETAL1QW=
~ ~o .•••• J 1 ~ Group No. ~P.NO. =0]"_1 1 G~uP No.
OR

¥~fial.~!'i~ ~,~_O_"'_'_. ~~~I BLX52 To Specification Type end GflJ;de API 51.. X52

Chem:ArlslY81s & Mech. rop. To Chem. Ana~y~'s & Mach. Prop.

TPals-;WTnT13 Mf\:'l,) ,.}'t,... .. ~.
ftiieki\iiuiRar;ge
NA,
.iN,
.~ . .
' " ' --

,.~.-,-_. •.
..l~.9.0mm
.,;."
~ese~e~a!__ To 25.4rrim Filiel All 'OUlers Ditl _ 73mrn and Above
fiLLER
'\. .... - METAL
-,--.-(QW404)
~- GTAW 8MAW
.. ~~!?£!IHI_,_ . _
.~lz:e,~!!!..~elall
(Dla. 1.6mm, Z,Omm, 2.Smm 2.5m!!!!3.2mm, 4.0mm, 5.0"';;;--
,F.No. _ 8 4
_AJ'f_~_. 1 .1

I .£!.a!.lJ.!.l!£elion .&FA ",

Wilh or w1UlbUl filler metal
5.18.,J:, ..
With Fllhu'-l\1e'af'
HA ',,-'~'
8,1
,,:t':':..;: , NA
..
,t~,NA
•CDl16un~lJIe ~~ __
Bare Solid Wlm Conted EIMt..ode
. F!D~I ~~~!!uet kirm
. Wekl Met!l~ Thlcbl8S1 Ran e
G~ _ 8.0mm (Max.) 17.4mrn (Mnx.=.)
All _' _ All
.£.~11l_
ER70&'Z E 7018
CIiI~lI::1C811ot1J.AWS No.)
AddiUonlJJ_l!l!t~l!.9f Flux NA NA
.C?~~.!~ ,__ _.- .,~"".. -,
,- . ,"1f': t••" Approved By: ,
~.
;
,
I
Sign
Name ; Bhadresh patel •
Dale :..l.5 -I l. '"i.~\

Docume .: aOEp.VKVC.fl'133.flA;K. .o.C.12.147.0004.D Rllvlslon: 0,0 01110: 30.:09.2011

L _ ..
~--,,;:", ..... . -
,
 .;-' aW~82 'WELDlN$,PROCE~!J!tE~PE'CIFIC~:nONS(W~S. .'
(Soe QW-200.1. se~tldrfix, ASMEEi:;;'Uer and pi':~iul'GVe&~\~j'Code)
-~"--
I J
CompanyNeme
- _.. VEE KAY VIKRAM & CO.
. By RENU SUTHAR

I
Propo.ed WPS No. : VKVClASMEMlPSJXG2
.-._.+ .,.._ .,.. ,Revision No': 0 Date; 24,12.2011
SoPJlOrtfno paR No: TO'be Quali~edr~ ",0, ;Re"lalO~lNo'~.t:,l:J. '[ji:ile , 24.12.~11 :)},,~,.,
.POSI!tO~s'tQ~:4ii'5) ... POSTWELD HEAT" TREATMENT (QW",,07)
','1

POllition{s) 01 Groove All ~~a~!"1ethod HA

-~--~--- -0' ,,'
.HeaUllgRate
":Socklng Temperlilure .'>.e.
HA
NA <.,';";
Welding~resslon: Uphill and bownhl;j, 'SockIng 11me" ""-
CoolingRate NA
POllman(s) of Finet
..-.. All GAS (QW-408)
PREHEAT
._, ......"..,..--,
(QW-408) Peiient Composition
,','
.~!!~\lIat.!!mr'f.:'~. Ambioht Tempcnitii'i:e c::'. GasCa'S}'- MIXI!!n!', FlowR~te
Inl8rpt1e-$ Temp
...
PrehealMalntena~
Mall,
.._-_. 25QOC
NA
Shielding

Trailing
Argoh
NA
99.9%
NA
5-20 LPM
NA
1
,
(COtl\~lIl!1l1SOf Speelalli:ealing.
~1:@~RTI.~A£~!~RACTERISTIl=S.fQW
.•.•og)
Where applicable, ShoUld be reCorded)
-
Backing HA " I
Cunem A.C. or D.C.

Ampll.(Range)
D.C.
GTAW-70A
-M.AW'_ 70A 10 "0' A
to 18QA
Porarll,
Volls (Range)
P , C ":. .
'I
..la~r
.;.. __

.~qrm8.imlla.r IQ l~atshown
q .

{Amps and volls range should be recorded for each e1sctrode size. posItion, and Ihk:kness. elc. TIlls Informallon
below.}
urslngurr~~\,. ..,'t.".
_.
•••.':?',.
may be listed Ina
K"
I
~--_.-_ ..
Modea! MelalTransferfor GMAW
----
-Tun-gstenElaqrode Size and Type
.NA
'2:5';;
_
ora, EW Th2

.Eleet-;~WireF'e~;;rSpe«l Range-41;;r' .;' : HA

TECHNTQjjin~W~1~- ,.
__
SitingO!..W~~ye ~!L. St~n9 I Weave (Any)
Orir~. Cup. or NouleSlze O.Omm'8.0mm I 12.0mm Din C••.amle Cup
!~!li~jn-;jC.'TD~t
ClllJi!lr\lng(BurstllngGrlm:ilng, ele.l,,:. , :Bmshlngl.Otlndlng 1ChlP.plng n.:.'. __.. -io.
,~!thoto! ~ackO~ge' ,. Brushing' Grlndln,! / Chipping I None
.'.
OsCinaliQn
..• ---- --
MultipllJor Sblgle PIISS (Per SIde)
NA
Mu(tlpl. PDl!IiS,

~Ultiple__
~ S~gl~BE'd(odes '.' NA ..
'.C!os~1t~"'~~t
C~~be'r-,~-::; >);1;<;"!7 "HA,. _
'Me~;;I~;;
A~~£~~t!~~ Ma~~RI
Eletlrod~eci~, ' .._ NA
PeenIng ,NA
::~.eo?flJ~h1~'~
P~'s' ~;t;,: ~NA •.....
Filler Metal
Process --, Clan Dla.
Type
Polar. f--- Amp
Current
Volt
Walding
Speltd
Heat
Input
Other lo.v.•~,mrh.
Commont., Hot WI", Addilion.
Tel;:hnlqulI. Torch Anglo ,te.1
R~~J:!e Range Range ~
ER 10S-2 ;;:2.5 I)CEH 70.180 iO.,r ".' ~ ..~ ROOIPus .;
-=---rs
<

ER 10$.2 DCEN 10:180 <;' _'0'25 - •.; ~' •• it;' HotP.,. ',r.'%': ..
_ftn~ 3.15 OCEP
DeEP
70.150
70.150
tS45
154~
." '-' •. Fin tip & Clip PillS
Fni'~•.c.j,- Pan
'
E7018 U 1
. M •••• _.

---- , '''< ~
,::-";i~~
-_.~_... ~.,. .
.-1 '.-

prepare'k
" BY:
Sign: \ ~ . 'I ~. Sigh.. _ "
Neme . ~nu ': har . .;.~ £ "~ ,~ r
•• Name _ 8hadresH P ;
tlAflOOA _ •.
_;yJL
.qa.I~:.•... 't' , . Date :..-15-'L,- Z:" _
Pa e2of2 "li!. . Documont .: BGEP-VKVC.P133.PAXX •. C-'12-141.0004. Revlelon: 0.0 Date: 30.0 -2011
--------------------,..---- •••.-- •• - __.•__ =",.. r=
__•• .,.'.••'=••
_.=:•.• .'__
"
QW-483 PROCEDURE QUALIFICATION RECORDS (PQR)
( QW.200.2, Section IX, ASME Boifor and Pres8ute Vessel CodeJ
Recbtd Actual Conditione Used \0 Weld Test Coupon

Company Name VEE KAY VIKRAM & CO.

Procedure CuatirlcaUon Record No. VKVC/ASMElfJQRlX52 Revision No. : 0 Date: 24.12.2011
WPSNo. VKYC/A8MElWPSfX52
...'
, 'Revision No. : 0
.•.• DBlef_2~. 12.2011

Welding PIOC~S (e&) , '~i.~

GTAW'" SMAW .1
Twe {M<inWii:'A\1tOfllOI!C.Seml- 'MANUAL .~
. I
.!'.~-- _._-
JOINTS (QW-t02)

1 .~.
I
"r ~.i!"J!:~.~;~'";.
~~'.!!1!S!!
> I ".
•'
.-.;, ,~-<;."'. --;;;~:, /::,;
Groove Design ofTaGi Coupon :. .•
.• ..._jfq~_~_birlo.Uon uslifieaUons; the de lied weld melal thickness aheill be recorded for each mler melal or rtiCesa used .
BASE METAL (QW.403) POSTwELD HEAT .. TREATMENT (QW~07), .«t.,

Spec.
Mat~~j.1l API 5L X52 TO API 5L X52 HeetlngMethod NA
Heating Rate NA ".
API SL X52 TO API 5L X!l2
SoCking Temperature NA

P'Ne -1 to 1 ;1 Group No. E 1

sockingTIme
Cooling ~i;-
-_.
NA
NA --_.,_.
Th1cknes.- oIresi 12.07mm GAS (QW408)
f~~Il. _ ~~"
Dlamoler ofTesl OD:27:3.0mm Perce~t ComposlUon
Co1!@ll ..•. _ ~~
Other NA Galiles) (MIxture) j', ",, ~':.' Flow Reto

Stile!dblg.~':-;' Ai1ron .99.9%

.f1.!c!£R, ~~!~..h1qW""04 ':.,'i
P~sa GTAW SMAW' NA NA HA
TrefUng "
~~e of"tnie";Metal 2.5mm 2.5/3.2.;,m
NA
'Iller Mel." F-No
.Weld Metall\naiy&l, 'p;.'
6 •
1
BaCking
I
NA NA

1 ELECTRICAL CHARACTERISTlC"'S!j!1:Q'!W"-4,,O,,'' ' _

No

I
Current . ~. _' . __
SFA S{)ecilicatlon 5.18 5.1
Polarl!y . =-t'].iAW-DCEN. SMAW.OCEP
AWSCia;fjlfl'Cati~ ER 709.2 E 7018
• 110.135A (GTAW) 15.18 V (GTAW)
'With' o~Wilh~ulAller with FlIIer
NA Amps. 80.110A (SMAW) 24.30 V (&NlAW)
_-----
Metal
--'
metal
.
FlI11l'f",ulal type
-,
--.--.-
..
Weld Melt'll Thlokne.sa
---- Ba"', Solid

.,.
Win!
'•• 7mm
-NA NA
2.!)mm 01•••

NA
.... .tu:::,.
R~olSiting'1 Oth., w.~y.
Olher. . ••.. , _.
.POSITION (ciw-c!l_'~l _ NA "C'

"poslllon orOroove 10
Weld Progre<;&lon (UPhill, NA
~!!ill) .
NA ,
. .
'.
~€~EAT(cW.-ioii
-p-rehe-;t r-;mp Min Ambient
'Ini~;:p;$,Tem'p:M;1l-
.
~trm!_..
- ._ ....
Pl'gft 1 of"
- 1950C
NA
Ooeumrml No.: 8GEP-VK
••• 0 Date: 30_09_2011 j
,
I•.
'. , .~ ,." .• , ~ '"
..
•...~.
;;;:'~~
.~.,
«':•.
...
.
' •• ~•••,

.._.'"_.
..•..~ ,. . _. -- ..•_-u
_______________________ ~~~n'~, ~= ~"....,==__ ••• n ~m~r~o~'~
.....
QW"S3 PROCEDURE QUALIFICATION R~CORDS WQR)
, ".' :.,-,""" """.
« QW.200.2, Section IX, ASME Boiler and Pressure Vessel Code)
, ,:$ ••;~-.
: $<,
Record Actual CondlUons Used to Weld Test Coupon
Compar'ly Name VEE KAY VIKRAM & CO.
..'''';;-~.
---.- ..
Proctdure QualirlCallon Record No. 'VKVC/ABMElPQRJX52' .~~.:
•. Revlsio!1ii1o. ; 0 '

.. .Date ::24,122011

..•. - ~--
WPSNd. VKVC/A8MElWP&/XS2 Revision No. : 0 Dete: 24.12.2011
~
WELDING PARAMETI!!RS

': Po.ltlon' • '.~ EleclrlC(l! Data .~\. He.t 1nput O.to ,,;,.,
Dfa. & A •• W.ld
'Amm
mm Prosr ••••
T)'po. A~p. Voll. Tim. L.nglh mmlmln
Min.
-,---,-
,,
---
.-
mm

_.
..,
GTAW EA 706-2
- , ..•.GTAW ERtOS.2
. 2,' 101 NA DeEN 110 135 16 18 33,24
;.- 70' 24.00 &05).1:26

._- • n

'"~ , 1G/N~~~~N 11C1~36 15 11H ~ 28.63 .

••
j . , 819 :.;..428.$0
..
4240.38&
..
0'
3
-
SMAW
~,--E 7018 ',0 10lNA DeEP 80 110 24 30 30.78 27.3& 6si7.067
• ' •.. 6MAW
,~.- •
E 7018
_0-
3,' 10/HA DeEP 80 110 24 30 29.99 "0 28.94 8311.819
-
'" ••...._-., . .
SMAV{ E 7018 3,2 10/NA
---"-- ,DeEP 80 .110 24 30 29.q1 87. 30.29 '50110,185
. -:- .,..""
.

..'"
0" 'SMAW

SMAW
---..."- .. -
e 1018
E 7018
3,2
3,'
',~ 1G I NA

1GI~~
.-,; DeEP

DeEP
80'110
80 110 2••

I
24 aiji
30
30.39.

30.16
870

".-
::" 28.92
28.12
6321.611
8285.021

• TeeT REPORT DETAIL ~~'

~ryiS&AL'tNSPEC;:I~~REPORT:~.~KViWO/15.9,.~1.1211 ..,' ~.>b;.D.le.l0.2;1~. VKVC • SATISFl\bfOR

2 uaUID PENirrRAN-r-iESTlN<3REPORT
- 3 RADIOGRAPHY'INSPECTION REPORTtI
•• CHEMICAL ANALYSIS OF WELD METAl REPORT Nlg8.HD/2011
MSNIRT/111010101
bTD.1S.l0.20il
OTD.19.10.2011
OTO.16.11.2011
VKVC
-- SATISFACTOR
MEl" SIS NOT SATISFACTOR
MET HEAT tsATISFACTOR'
li"~Le TEST~~PORT#16.VRI201 t '(AS ISO 15100>' '.\ peR 01'0.22.11,2011
MET HE~T SATISFA5foR
.:. ~~,!Sl~~ T.ESTREPORT fI.2&l.VPJ2011 (AS PER ASME SF.:C~X) OTO.14.11.2lil1

6 ;~_~~~.
7
;:~=~ 1(7::::~~~~~1~~C
:~~~::~:
NOTCU TOUGHNESS lEST REPORTtl124-VI2.011
.. ~>C)

(AS PER ASTM E.23) , r

~~~:~:: ~ ~ :~~_~ ~

.QTD.Z2.11.2011
MET HEAT SATISFACTOA

MET H~T SATISFA"'CTOR

NOTCH TOUGHNE:SS TEST REPORT#340-V12011 (AS PER.SN-:10045-1) OTo.Z3.11.261 t
HAADNESS
"REPORT #22.VIlI2011 (AS PER E.92) Oto.22.11.2011
8 MET HEAT SAnSFACTOR
__ ~DN~S? ~~~.£RT #261,VPI2011 <AS P':R EN~104_3-2& NACE MR 0175 DTO.14.11.Z011
9 MACROTESTru;PQAT#260-VPf2011(ASPER,E,N.1321) ,. OTO,14.11.2011 METHEAT SATISFACTOR

'0 HYt)ROGE'N-iNDUCEO CRACKING TEST REPORT #15

(AS PER NACETM.02B4-03) "
Hzi2~11
.
". ,
010.29.1
1 20.';"1'
.
.. -'i
METHEA sAns;A&oR

11 SULPHIDE STRESS.CORROSION CRACKING TESTREPORT#16MZI2011 DTD2Z 12.2011 M~THEAT SA;SFACTOR'f

,..(~~~~~..9E. TM-0E!:.2005 ME~HOD'A' , , _~ .. .
• ' T.n.n. T•• t Reltort Na. 10.VRl20:t1 DTD.22.11.2011 0' ",n.HEAT I!NOINEERS ~VT. LTD. . ,(.
. .'..
PER 180"1'lJ1"8120ojh~; iA~
~:~~J i<~< ~~

-SP-;Clme~ Width Thickness Ar.. Ultimate Loud Uru••..••

te Tonl!lllo Type of Failure
No. (mm) Cmm) mm t (N) Strength, Mpill & Locntlon
-1G-VR".24~90 12.22 304.2~ - 175000 -- ~ 575.1 \,.- ,;,.~tWcldMelal
_-.~.~~~
~_
..-__
~'
~~j6
-11.9~ .~90.81' 17~OOO ..' 502,9;' . l:;'AtWeld Motal"".
Ton.lI. T•• t R.port Nc). 2S••..
VP/2011 DTD. 14.11.2011 of MET.HEAT ENGINEERS pVT4 LTD.
(AS paR AaME Sl!c.1Xt2010)

.p.ebn;n
No.
1.W'dlh
(mmJ
Thli:kl1o"
(mm)
A~.
'"rtli'~
--UllIm,At. Load
(14)
. "-~mIt1Rt.T,~~~n" ;ryp.
'Strengtb, Mpa
41'
f &'Loc.U!".;;
F.llu",

72si"'"vp-- -
. - 255VP -
20.10
20.00
1iZl46,>
.:~ ""
260."5.
248.40
_ 146000
142000
502.9
571.6 . ••
At
AI pore,
WOlti~QF8;~
'!' ~t~ I

-~~~.~~;:,~:;.n'No.fB~.POVKvc.P"~~
..~"'~;::.
__b: _~~i}J
 -
----_. ------~~-- •• .." :- ora j ••..••
.U. =_......,==""""_
J 'Y -e:
. ** i.
• •••..••••• F an"J:i'n'WCS

,,~,,- >:." -, ,'c.'" ,i~. ./'

----- ._".-
Comp!lnyName
QW-483 PROCEDURE QUALIFICATION RECORDS (PQR)
(QW-200.2, Section IX,ASME_~lleq~:nd Pt8~sure Valisel Code)
Record Attual Co'~dlUon~ Used
VEe KAY VIKftAM & ,co. !.
10 Weld Test COUPO~
:j
ProcedureQuallllco1iooRecord No VKVC/ASMElPQRlX52
RevIsIOn No. : 0 Dale: 24,12.2011
wP$No

...,..
llen.tI y •••• ".port
VKVC/A'GMEIWI!S/XS2

No. 1e~VRl2011,DTD.
~
22.11.2011
(A8 peR 180 1518812001) '~?
.; r,levislon
0' MI!T.HSA'r ENGINESRS
No,':'O Dale: 2'(,2.2011
PVT. LTD.
Ji
"
----.....- ....•... ,1
,
, Sldo Bond 18 VR
Mandril Dla fmm)
38 .", ,
B.ndAngle
,180'
Re.ult
Satisfactory
! ----- - _-.. _.
Side Bend 11 VR
...
Sido Send 20 yt;t
38
'.38
f80' Satisfactory
180' l,
9~;;dZi-yR'-- ""'----". "" SaUsfactory
...-.. - _. -- --_.- '--
'---Slde " ..
38 1IJO' Satisfactory
Bend T•••• R.port No. 2!140vP/20U-DTD. 14.11.2011 ofA.tET4t.T ENU.IMEEASPvt~ LTD•..
(AB PER ASM!! 8EC-"'X:2010)

~ -.0-;,. ,sp~o~~.n
.~o. -MandrUDJn (mm)
~ Result
Side Bend 256 VP 38
Satisfactory
Satiafectory
'n... '. I

Satisfactory
Stl~lsfaclory "',

: -.------
Shear Area :;-

-~--- -_.
(mm)
-- ----
Weld 10x10)(5$ Minus 29(lC 38
II
•..
III;".
. -.......:
'8 53.33 J. 42% 67% 46Y.
10x10xSS 'Minus 29° C 169,33 J 100% ;
.'---
63%. 100%.
Notch Toughn••• T.at •.Ch.rp)' V - Notch R.port No. 348Nl2011 UTD.23.11.2011
_ ,_ '. _ _~' MBT-HEAT ENGINEERS PVT. LTD. (AS PI!n: liN _ 1004S.~~t1090)

'" Energy Absorbod In JoulelJ

Locatlon 81z. mm JfI1p~ctTest :::- Averagd
I III . -Yaluo
Weld 10K10x65 Minus 29° C 44
"
-'-'-'- IIAZ
~
10x10K5S rilnus 29° C 120
'6
110
62
110- '
47.33 J

1HI.00 J
42%
76-/0
48%
82'10'
47%

79%
."'.> ,
-
HARDNES8 n.port No. 22-YR/201,
"(AS
DTD. 22.11.20'1 'of MET •.•.•EA1'ENGINEII~~
pitH I!.S2:i1882 (ita-2003)) -f:,
P~~,I•.To. ,
,
,
, "

Locallon.

.~
 "" QW4g~ PROCEOURE QUALIFICATION RECORbs (PQR)"

~--
Company
... ".-
N9me

Procedure Ouaflfk;atlonReoord No.

(QW-200.2, Sectlon

,',,'EEKAy'vikRAM
VKVC/ASMEJPQRlX52
____
.',
ix, ASME: Boller
Record Actual ConditIons Used to W(fld Test
. ..
&'00. '
and Pressure Vessel Code)
CQUPON

,:.~,
.

'""" '¥,'
~,I
,I
. ~-- ._- "~ _. -~. Revision No. : 0 Osle; 24.12.2011
~KVC/ASMl¥!VPSfX62" _. ..
, Dale ~24.f2.2.011",;

MARONe •• R.port No. 2'lt-VPI20tt DTO.14;11.2011 of MET.HYT I!HOINI!ERS PVT. LTD.

(AS peR 1!N-1043-2J1981 &1NA~E Mit 0171)

Lcieallon
.' !

__ _-"
• 1'"
, VI~!ier.HO~-,n.e.(HViO) '" 1

~" •...
@I W~ld 1 MM FROM SMAW

@ Weld 1 MM FROM GTAW

..
186"185-183

180~179.178
I
@ HAZ HtlM FROM SMAW (Right) API5L'G'R, X52
-----,-,'--_.'_. 'al~18b-179

---..,-.~-
@
...
HAl 1 MM FROM GTAW (Right) API 5L GR. X52
. ., . ,'.' . ' , ,
.. ,
176-175-173
~.@HAl 1 MM FROM'SMAW (LeftrAPI5L GR. X52 1784i7~176 .T

- --.'-' ----------~
,"I
@ HAZ 1 MM FROM GTAW (Left) API 5L GR. X52 175-173--172
- --@I Par.nl1 ~M FROM, SMAW (-RIghi) API 51, (',;,R, X52 170-J 69.168
-,'-'---- 'i'.';"
~,
... _---
--_@!Paml\t1MMFROMGTAW(Rlght)API 5L GR. M2 171-170-169 1"'"'' .

.-~.~-,_.--' -~--
@ Parenti MM FROM SMAW (Leftl ApI SL GR. X52
- '
169~168.161
<" .• _~_P:'..~.~I_'_MM
FROM.:GTAW (Len)'API5t'G.~':X52 J; ",'" 17:2~l7'1;170 "F' , 'l';:>' ..
"
;-tr
R.Ju Prasad WL-14
Wl!I~et't1Name
Chandii.Pre*ndii- . ~;WL-2 '~.

T•• t Conducted By Vicky

'--'.< ..•.
--,-- •
Wo o;1!rtlfy lhat the ststomenls In 1111$
record are correct and that the test welds were prepar:ed, welded end tested In
. a.~~I1.~~ with the requl~ments of Section IX ~rtll(1 ASMEi<::.OdGE:d,2010 '~>:<' ,'.~", .••" __ ~:

,
#,;
,>

-f
1
,~'•..'.
~,

; "t.

--""""-- .. _.- .•....~ .,. .._.~. ~_-

•..
 •..------------
--------------~----.,....,--~"~-~--------------

" (,:erR~t~~~ect'o~
~~~_s-!,:m~
"Q"~,~TIO"''~::
Qw_m,~:~''' __
~~.~-;.~~Eo~~~. IX!, Pressure V::~e: ••COde)
II
. _. . TEST DESCRIPTION
VKVCfASMEt'N!'.~~~ Tesi;;)up;n- 1...9 prod~l
.1~~~II~I~ of WP~,!l?lIow~
O!' bB~e'!1~.!!!! AfOISt-GR. )(52 TOAPI5l. OR. :JtS2
~p'!ctll<:8~~
21
Thickness , 12.7mm
weld
, !
.-fesT
CONomONS AND QUAiIFicATIO--.-L-'-M-'T-".-- -- F I
, -_.,- _ .•.. WELDIN".-V'-.-'-'".-LE-.-('Q"W'3!50) AcTGA"lVALUES RANGE QUALIFIED
:~ei!fulJ!~?£~~j~}.'--- GTAW ClAW
T _lJ!~ ,!!!"~~I.lI..e:~l:i!lI~OfI'allc)
used , M ~U.A~ ~NUAt.: ~ _,
~¥\Il (m~l, w:e1um.~a~OUble-welded etc; ',," _WI__HOUL~_~CKING WITH & WITHOUT BACKINO
.Q~'~'!
.1:J f.iE.e_(£~terdiameter irpipe Of'lube) .~ PIPEJ!,!~B PIPE;: 73MM 0.0; & OVER
': . '",,~;gi;'j~~"" PNo;"1 THROUGHTPNo. 11,
Bun metsl p. or 5.Nutnber to p. or $.Number ,"'!,~.:.~t./,'. p NO.1 P No; 34; $. P No,,41 TWROUGH
,., :••;-",l' P No. 49 t';J",.<,",' '. '
.5~t,'e~,a!
l!.e~i.Od~}lJ!!c1ncatlon(s)(SFA)
-;I'~,.;:-'.",•.:- .SFA5.18 SFA!U8 ~~.","'A
Fl~ermetalor electrodec1a!lslrJeatiofl
5 705-2 All. F 6 ~.
FU:er m1""tai: 'f.NumblifS ". F6 A LF6
~~iit(~f~worPA.~__ WITHFiiI'ER WITHFIUER
'. ~ma~!.'r:'~I1.(~TA'!y.OfPAW) _ NONE NONE
_Iller !>'.E~,~ldIm,!!!l.~.!J!-'.Il..£?redlpowCler) (GTAW Or PAW -SOLiD 'WIRE SOLID WIRE
!!!p!!II,t 1~lekIKlI!, fo!. each process
.f~~1 '" .0 -Umm

,.
3 layers minimum 0 YeG 9.4mmMcu.
P,oce8S:J 31a ers minimum 0 Yes ONo ~N.A. N.A.
GROOye.F'(PLATE & PIPE
OYER 610 MM 0-0.). GROOVE-
Petillo" qualffied (2G. GG, 3F, etc,)
F(PIPE ::..610 MM 0.0.1 & '
FILLlli(PLATE,AND PIPE)
--Vef~..!.l?roar~~~ u--;moi'dOWfihnl oowrtHiiI. DOWNHILL
TW~!.lu.I9!~{QfWJ._ If.A, N.A.
WITH OR WITHOUT INERT
Inert ga:s ookI'lIlIGTAW. PAW, GMAW) NONE GAS
J~;;-:,!!r~ej!?-:8y~!obular or pulse 10..!.hart c1;~i1-GMAW N.!.. ' N.A.
9Jlo'!!~!tw:'polarityIAC,DCEP,[}CENL:' "';;;¥:'~ .. -OCEN'-- peEN'
~__ ~. ,_ . ". ," ,-:':1~•• ~: .. RESULT ;, ,><,~:,
of C~"p'lolo WeldjQW-,302,~~,}~"r;;'"~:;,.,,~'.
.y"~~Al.lJ~J'!II1.~U1?~ "" ~et61Y & Aceeplabl~ --".:,:; ",'(,'.,.:{':
~y~,I.,_.t ~£!rallsverse rool & hiCl!l[OW-462~3(8)J "b _9..!-ongftudlnDI ~ot & face (aW.4(J2~ b) 1 "~Skl'~ QW.0462.2)
a .I~i~b~~ seeC/O)t"., ~~l!"resistDnl cive,IBt.lQW--4~:~L.~ _0 Plate lJe,:,d~peclman, com:islon-rel:lf9tan( overlay [QW.462,5(d)
~ Macro t~l for fUSIOn IOW-462.5(bll '~.: !.,,-'" 0 Matro lest for fusion (QW-462,5(el" ~.':..'",,-
..,.. -- ."'--,- ....,---.~.. :-..-,~._.---===
TYPE RESULT TYPE "RESULT
_. ~-Skle eenc.-s"a:l- SaUslaclo Side Bend S8.2 ~ SaUsfa
SIcIe Bend SB:3 . -- SaUsfaclo -- SIde Bend SB-4 ' SallsfaCl:o
-Ait~li~ r~d~r~PhIC ~y-~r_~alian_r:e~uus
(OW-1!!l:'~P.!.e:l?I~_ Re ort.~o: MSNJt1!£!.1.!£~ METSIS NOT
Filletwelt:f.fraclurelest OW-180 'N.A, ,. LEn Ih 8!lE percenl of ~efects N.A. ._~ - _.--
_~~O!':'l~~'TI.on(OW-18~ N.A. FHlelslze n, ~.~. ConC8vl fconvexlt In. N.A.
O\hf!t tests N,A.
"E~~of.p;e~!O~lU~:~:bJ.
N.A. cOmpa'!L ~8N.A. -
.M!cl'Snical!,Kt!JCO!1d~J.~d
by Mel-Heal Engineers Pv1, ltd: L9baraJ~~'l'~I~e~"~n~o~. ~ 16.YRI2011 & 254-'VPi2ii'i1
Y"eklil19.
!I':!2!:.M~b Mr.Vicky
ORGANIZATU)N"-
-,-_._. ..
?IR":I~D~!.~:
'
---;-VEEKAY
-U:'~G
VIKRAM & COMPAN'y

•• !
,
Name: Raju Pr88sd
--
NAME ~ R VI WL No. Wl_14
--, - . ~
SIGNATURE : . ".-'
tI DATE - -- .~- : 24 12.2 .••••.• ,j;.
•••• >. ,~

,
-----------------------_ .•".'..--. -----~-.------_.-'.,------------

"", ,',

RANGE QUALIFIED1;:
'" .
SMAW
MANUAL
WITH SACKING
PIPE 73 NlNJO.D. '&'OVER-
'> 'PNo.1 THROUGHT P No. 11,
13tl'"l'ImeiHl p. or S-Number to p. or-S-Nulflber it P No. 34, &,P No. 41 THROUGH
'PNo.49

1
"
"
Filler m:~t .t?r electro.<!~_~~~!~!io"(s)
SFA S"FAS.1 SFA 5.1 ,
Fl~er metal or electrode dasslflcaUon s E701S- F1 TO F4 WITH BACKING'
Filler' metal F.Number','--- F4 F1 TO F4 WITH BACKING
C~~\!d9E..V[Oi.!"~"W>'~-, --' ' ", ' :N.A. ',," , ;N,A. 'o'~

,~!_~aE!!!
fllSl!.rt(GTAW or PAW)

Oep£!l! 1.~l.!£!I.,,!,~1I.!.
fO!!!£!!J~rocess
• ".
,!!~r!lP!t.•(~tid/me~t or nUll" co~edJpowder)(OTAW or PAW
,N;A.
,A.
";1- ,N,A.
N.A. j
f'.~!!.~!J3Iayer$ minimum0 Ves el No N.". N.A. I
~{?.E!"2,~. •. 31lillers.!!!!!timUM elVes Gl'No ,8.8mm 17.6mm Max.,
';,'~: '
• "

GROOVE"FIPLATE & PIPE' "

OVER 610 HIM 0.0.), GROOVE.
PatitiOn qualified (20, 60, 3F. etc.) '0 F(PIPE ~610 MM 0.0 .• &
FILlET.:fJ.PLATE AND PIPE)
yei~~~.!,~l~n {uphill or downhm DOWNHILL DOWNHILL
(OF'ffl; -
1j~ of rl!fll9~s . N.A. -N.A.
,lne:rt9!s~':1.a(<<;;Thyv.-PAW!•.~~AWJ ~;-, ~t N,A. N.A. j" ','

Tr~~r !"~" lsp~aI!globU~!E':pUlse 10short clrcull-GMA~ N.A- N.A.

QTAW.CU[!~I.!l'P!l~arily (AC. DeEP, OCENl NA N.A.
'RESULT
:sAiiffFACTO Y & ACCEPTABLE ,~,
;0 Longitudlnal'rool & face (OW'-462.3{b)] . ~,0 Sloe (QWc162,2) '\
'0 Plate bend speclmen.cortoslon~resistantQvertayraW-4'62.5(dJl
,0Mac,:?_lesl for r~~lon(OW.-462.5(e)'L
TYPE RESULT
Side Bend SB-.2 "SetlSfaclOf)' ,
Z I< SittEI Band SB-4 ._'," ''''SatiSfactory .f!<'
ReportNo. MSNIRT/111010/01 MET SISNDT "
Length and percent of defects' N.A.
ti.'~l£?r;C<)Yfly'con\lexilY (lit' N.A:-
:N.A. ~"'"
N.A,' -,:.o" , :-cOfiiPany .'(. N.A. .' ~~" ",if'
MQt-H&al Engineers Pvl. Ltd. laboratQry Test No. 1SNRlzo11 & 2S"-VPt201;
Mr. Vicky "._.-
-.-','~-'-
ORG~N1ZATlON : .vEE KAY VI~M & COMPANY
ceRtifiED BY : WELDING ENGINEER'.'
i" '
Nsme_:Chandu P~~d
, tit'
, ~;

bATE
.""ft: '
:'~~~;E.~
_--;;;. ••• , __ C'O
: 2-4.12.2
Wl No,WL'2

;','
>,'

"
Doc:uMen' No,: BO

, .
"I"~
" ,~'

/
 , QW-482 WELDING PROCEDURE SPECIFICATIONS
(See QW-200.1. Se~tlon IX.ASME Boller and Pressure
(WPS)
Vessel Code)

Company Name IVKVC VEE KAY VIKRAM & CO. By VINey

WPSNo. ; VKVC/ASMElllVPS/04 Revision No: 0 Date: 30.01.2011

,Supporting PQR No. : VKVC/ASMElPQRJ04 Revision No: 0 Date: 30.01.2011

.; MANUAL'
Welding Process(es) GTAW+SMAW Type(s)
Automatic Manual Machine or Seml-Auto)
JOINTS (QW-402) . Det8lla

Groove Design As per Drawing

RoolSpaclng As Per Drawing

GTAW : ~Ith & Wlth0':lt Backing
Backlng. , ., ...., •'.~'.'>~-",
SMAW : With Backing tWeid'Me~ii" .
None ,

,
Retainers

~ Metal
(Refer 10both backing and retalnelli,)
o Nonfusing Metal
!
AS PER FABRICATION DRAWING
o Non Metallc o Other .

Ske!-~es, Production Drawin!1" ~?!dSymbols ~r written HeV'S'O'l Nl,: J .~,~

Description should show the general arrangement of the parts
lwelded. Where applicable, the root spacing and the details of
weld groove may be specified.
(At the opllon of the Mfgr" Sketches may be attached to illustrate
joinl design, weld layers and bead sequence, e,g. for nolch
loughness procedures. etc.) .

BASE METAL (QW-403)

P.No. I , I Group No. I All I To I P.No, 1 I Group No, T All

OR
SpedfieeUon Type and I. I To 1 Specification Type and Grade I .
OR,
I . I T9. I Chern An,~I. Is,&_ M~h •.Prop •. . I .
Chem. Analysis & Mach. PtC1P.
t Pass'" }S,~.ln.(13 MM) . ,., ••..•
".,-. INA
,
I
,
Ttdckness Range
Base Melal Groove 11.5mm To 11.12mm I Fillet , All I Othe,s Pipe Dla ~All

FILLER METAL (QW-404)

GTAW SMAW
Process
.1.6mm, 2.0ma:n, 2.5mm. 2.5mm, 3.2mm. 4.0mm, 5.0mm
Size of filler Metals
FooNo.
A-No.
,
8
,
4

5.18 8.'
Classification (SFA)
With Filler Melal NA
With or without filler meta!
NA NA
Consumable Insert
Bare Solid Wlr. Coated Electrode
Fine' metal product form
Weld Melals Thickness Range
7.0mm (Max.) 4.1Zmm (Max.)
Groo'Ve
All All
Fillel
Classification (AWS No.)
Addition! Delillon of Ault
ER70S-Z
NA
, E 7018
NA

Other
,
,
Exhibit No.: 10,05 Revision: 0 Date: 15~10.2010
 QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)
(See QW-200.1, Sedion IX, ASME Boiler and Pressure Vessel Code)
Company Name I VKVC VEE KAY VIKRAM & CO. By VINey
WPSNo. : VKVC/ASMEllNPSf04 RevisIon No: 0 Date: 30,01.2011
Suppor1ing paR No. : VKVC/ASMElPQRl04 Revision No: 0 Dale: 30.01.2011
POSITIONS (QW-405)
POSTWELD HEAT TREATMENT (Q":V-407J
All
,
Position(s) of Groove PWl<T

T emperalure Range NA
NA

Welding Progression: Uphill I Downhill

Time Range NA
POSltion(s) ofFillel ---:- All GAS (QW-408)
PREHEAT (QW-4061
Percenl Composition
!Preheat Temp. Min. Ambient Temper.lure Gas(es) Mixture Aow Rate
Inlerpass Temp. Max. 2500C Shielding Argon SO-A 5-20 LPM
Preheat Maintenance NA Trailing NA NA NA
(Conijnuous(lr Spedal heeling, where applicable, should be.
_ded) Backing NA NA NA
ELECRTlCAl CHARACTERISTICS (QW-409)

CUlTenl AC. 01 D.C. D.C. Polarity GTAW - DCEN I SMAW - DCEP

GTAW - 70A to 180A Volts (Range) 10V'- 25V' 15V - 45V
Amps. (Range)
SMAW - BOA to 200A Pulsing Current -
(~:uf:r and volls range should be recorded for each electrode size, pos!Uon, and ttllckness. etc. This lnfonnation may be Dsted in a
lab r form similar 10 that shown below.) . .
Tungsten Electrode Size and Type 2.5mm 01., EW Th2
Mode of Metal Transfer for GMAW NA
Ete~e Wire Feed'Speed Range NA ..
TECHNIQUE (QW-410)
SIring orWeave Bead String I W •• vo (Any)
Orifice, CUP. or Nozzle Size 6.0mm' 8.0mm' 12.0mm Dla C ••.• mle Cup
Melhod of Cl,eaning (BurshIngGrinding. etc.) Brushing I Grinding' Chipping
Method of Back Gouge Brushing I Grinding' Chipping' Hone
OsciDation NA
.
Multiple or SIngle Pass (Per Side) MulUple PaS.
Mumple or Single Electrodes NA
Closed to oul Chamber NA
Manual or Automatic . Manual
Ele •••ft"WieSpacing NA
Peening
. NA
Use of Thermal Process NA
FiI1erMetal Current
Welding Other (u_ll .•Reamtks,
WE. Process Type Amp Volt Heat
Cclmmenls. Hot Wire Addhlon.
Speed
, layer(s) Class Dia. Polar.
Range Rangs Range
Input Technique; Tord! Angle etc.)

••,., -- -
,,...
AI RequlTl!ll GTAW ER705-2 DC'. 70.1BD 10-25 RootPus
A5Required GTAW ER70S.2 DCON 70.180 10-25
.. - •••••••
AI Required
AI Requlred
'MAW
'MAW
E 701B
El0tB
2.2
<0
DCEP
DC'P
' '90-200
90.200 •.•, -- -- FItIerAnd C. PI"
flJlt,AndClpPnl

..--
p,.pa"dB~ REVIEWED Approved By: ~
Sign : Sign: ••.
I'>.-'-I~' Name : Bhadres~el
Name :VJncy
A •••• '?."-/l-I1
Date Date : 30'OI..Ja"
ASME xhiblt No.: 10.05 Revision: 0 Date~ 15.10-2010
~
 QW-483 PRO~EOURE QUALIFICA:nON ~ECORDS (PQR)
( QW-200.2. Section IX, ASME Boller and Pressure Vessel Code)
Record Actual Conditions Used Ito Weld Test Coupon
Company Nilln. VKYC VEE KAY VIKRAM & CO.
Proposed WPS No. YKVC/ASMElWPSf04 R.vI910~No. : 0- Oat.: 10.01.2011
Procedure QualincaUon Record No. VKVC/ASMElPQRl04 RevIsion No. : 0 Date: 30.01.2011
WPSNo. YKVCfASMElWPS/04 Revision No. : 0 Date: 30.0t.20tt
WeldingProcess(es) GTAW+SMAW
Type (Manual,Automatic. Semi-Auto) MANUAL
JOI"rS (QW...o2)

. . Groove.Deslgn of Test Coupon

(For combinationnuallrlC8lions the de""slted weld melallhickne~lI be recorded for eadl filler melal Of nxess used.'
BASEMETAL(QW-403) ~1WELD HEATTREATMENT(QW-407)
Malerial Spec. ' SA 108 TO SA 105 . . Temperature. ~,.. NA'
Typeor Grade GR. B TO SA 105 TIme NA
P.No. 1 to 1 Group No. 1 to 2 other NA
Thicknessof Tesl Coupon S.SGmm GAS IQW-408)
Diamelerof Test Coupon OD 60.3mm Perc.entComposition
Gas(es) (Mixture) Flow Rate
Olt\e. NA
Shielding Argon SG-A 8-10 LPM
FtLlER- METAL (QW-404)
GTAW 8MAW TrailIng NA NA NA
Process
2.6mm 3.2mm B~mg NA HA NA
SiZe of Fnler Melal
6 4 ELECTRICAL CHARACTERISTICS IQW-409)
FillerMela! F.No.
1 1 Currenl D.C.
Weld MetalAnalysis A.No.
OTAW-DCEN.
SFA Specification 5.18 r
. .~',(':.Ocslgr:~.
5.1. • ~PI~~~pc~ .MAW-DCI!P
9().130A (GTAW) 14-17 Y (GTAW)
E 7018
AWS Classification ER 708-2 1
Amps. 90_100 (SMAW) 1~17 Y (SMAW)

With FIII.r NA 1ungsten Electrode SIze 2.6mm

Wlttl or WrthoutFiller Metal metal
8.,. Solid Coated Olher NA
Fillerme1altype . Wire Eloctrode
2.06mm TECHNIQUE (QW-410)
Weld Metal ThIckneu 3.5mm
Root String /
NA NA String or Weave Beed OtherWe •• n
01he<

POSITION (QW--405) NA
10 Oscinatlon
posilJonof Gloove
Mu11lpassor SlnglePass MuIUp •••
fNeld progression(Uphm.DowohlH) Downhand-. (per sIde)
SIngle orMulUple Electrode NA
Othe' NA
Closed to oul Chamber NA
PREHEAT (QW-406)
Use of thermal processes NA
Preheal Temp.Min Ambient
Interpe55 Temp. Mall 2500C

Other NA
\ .. ~ __ .. .

Exhibit No.: 10.06 Revision: 0 Date: 15-10-2010

,
 QW-.483 PROCEDURE QUALIFICATION RECORDS (PQRJ
(QW.20D.2, Section IX, ASME Boller and Pressure Ven.1 Code)
Record Actual Conditions Used to Weld Test Coupon
COfl1panyName
VKVC VEl! kAy VlKRAM •• CO.
Proposed WPS No.
VKVC/ASMetWPSI04 RevisIon No. : 0
Proudu,. OuallncaUon Record No. Date: 10.01.2011
VKVC/ASMElPQRJ04 RevisIon No. : 0
WPSNo. Date: 30.01.2011
VKVC/ASM~PS/04 RevIsion No. : 0 Date: 30.01.2011
,

,-
WELDING PARAMETI!R8-',.
Electrod.
Pa •• Po.lllon Electrlca' Dat. H••• Input Oat.
N•. Proc •••
c,••• D".
mm "
Ty~. Amp. Yolt.
A,. Wold
.rogr •••• nmo "'ngth mmlm"
1 Min. mm A•••
2
GTAW
GTAW
ER 705.2
ER 705.2
2.• 1G/Downhlnd oeEN 90 13'
.,
17 2.03. •• t., 93.60 10,92.95
3 SMAW E 7018
2.' 1G/Downhntd OCEN
3.2 1G/Oownh.-lcl OCEP tOO 11.
120 1. 17
17
2.17
,. t •• BT.58 1150.95

...
3.T8 t •• 51.59 11153.87
T ••••• I. T •• t (QW-1SO) •• (QW •••.•2 (.)) R.port No. MI!ILA2112D for ••••• ,•• lint. rpm.
Specimen WIdth Thle:kn ••• " UlUmat. To"" Ultimate T.n.n. Type of FaUu,..
No.
, (mm)
111.10
(mm)
5.56
mm'
106.196
Load, (kN)
59.25
Strength,
55T.93
N/mm:l & Lac.non
19.05 At Parent Metal
5.58 106.299 57.60 541.87 At Panent Mebil
B.nd T •••• (QW.180) •• (QW..ce2.3 (a)) R.port No. ME!1LA21120 for M.taJab IIntarpri ••
S~lm.nNo. Width (mm) Thlckn ••• (mm) . MandrU.Ola.(4 X t) B.nd Angl.
Face Bend FB.1 19.04 R •• ult
5.55 20 18'
,.,
SaU.factory

..
Face Bond FB.2 19.02 5.54 2. SatiSfactory
. Root Bsnd RB-1 19.08 5.56 20 t ••
Root Bend RB.2 19.10
Note:h Toughn ••• T •• t - Ch.rpy V - Notch
5.54 20
(QW-t70) R.port No. MI!ILA21120 fo •. M.tal •• Ent ••.•• rta.
,SaU.'actory
Satisfactory

Sp.clm.n No.
, • , S~.clm.'!~~'~~;'":N ' 90 Tf'~t. T.~p:
Energy Ob •• rved In .I
7..n.
t "' " (Slngl.'Vatu.

,.
10 X 3.3 X 55mm Minus 30 C
2 2S
10 X 3.3 X 55mm Mlnu. 30 C
3 2.
10 X 3.3 X 55mm Minus 30 C ,
Avg In J (Min 10 J) 24.33
HARONES. ( QW 482.12) R.port No. MI!iLA2t120 far M.t.lab Ent.rp ••••
. Loe:allon
Vle:k.rs H.rdn ••• (HVi0)
MlddJe-(Parent) SA 106 Gr. B
158 -163 - 157
Middle (HAZ) SA 106 Gr. B
183 -189
.
.. MIddle (Weld) SA 106 Gr. B 208-204
Middle (HAZJ SA 105
185 -169
Middle (Parent) SA 105 150-154_153
MACRO TEST R.port No. ME1LA2'1120 for Met.I." Enterprl ••
Ete:hant Solution
2 % Nltal
A VI.ual Examlnatlon.of eros. section area of Wald & KAZ. There Is a
Observation
Complete fusion between Base Metal and Electrode. There Is a No found
a.!!l.lnclualon and Crack. So. Macro Etch test I. SaUSfactory .nd Ot<.
K. Panda I ,,
Welder'. Nam.
Satycf.y W.ldarlD I WL-8
_L I WL.7
Tut Conducted By Vlncy

rc
We certify that the .tatement. In this record are co •.•.•ct .nd that the test welda were preparod, wolded and tested In
accordanc. with the requirements of section IX of the.ASME.Code.. . U :.,
.. .
PreJt,ared By
-c' Approved By ~
Sign : Sign .
Name : Viney Name ; 8hadre~atel
Date Data : .30 -0 "jo II
(DtUIlof ;"COrdO~"" IlluslreUve only .nd m.y be modln.d 10connnn to the type .nd number or t•• te ~ulred ~ "'- Code.)

. ~~~ '3.0...;i_" Exhibit No.: 10.06 Ravlslon; 0 Date: 15.10.2010

ANILKUMAR DHANWANI
A;SMEAuthorl~ed l!JspE!ctor
 .. . .. .. ..... " ..
QW-4S4A FOR WELDER PERFORMANCE QUALIFICATIONS (WPQ)
(See QW-301, Section IX, ASME Soller and Pressure Vessel COde)
Welde(s name
K. Pande Identification No. - I WL _ 8
TEST DESCRIPTION
Idenliticatlon of WPS folowed IVKVC/ASMElWPSlQ.4
Spedlicallon of base metal{s)
I,m Test coupon a Production weld
SA 106 Gr. B TO SA 105 J Thlckrfess IS.56mm
TEST CONOmONS AND QUALIFICATION LIMITS
WELDING VARIABLES (QW-350) ACTUAL VALUES RANGE QUALIFIED
Weldin rooess as\
GTAW GTAW
T i.e.; manual, semi.automatlc used MANUAL MANUAL
Boo metal, weld metal. double-welded, etc, WITHOUT BACKINQ WITH & WITHOUT BACKING
ltl PIa 9 o Pipe (enter diameter If pipe or-lube) PIPE (60.30 MM 0.0.) PIPE 25 MM 0.0, & OVER
P No.1 THROUGHT P No. ii,
Base melal p. or S-Number 10 p. or S-Number PNo.1 P No. 34, & P No. 41 THROUGH
P No. 49
FiRer metal or electrode speclflcaUon{s) SFA) SFA6.18 SFAS.18
~er metal or electrode classification IS ER70S-2 ALLF6
iller metal F-NU~& F6 ALL F6
Fnler GTAWot PA: WITH FILLER WITH FILLER
Con&umable Insert GTAWor PA NONE NONE
FO" solldlmetal or flux cored' de, GTAW or PAWl SOI:.lDWlRE'-'" SOLlDWlRE;
Deposit thickness for each process
Process 1 3 IBVers minimum DYes "No 3.5mm 7mmMax.
Process 2 310 minimum DYes ONo N.A. N.A.
GROOVE-F(PLATE & PIPE
PosItion quaHlJed (2G, 6G. 3F. etc.) I OVER 610 MM 0.0.), GROOVE_
'G 'F(PIPE~610 MMO.D.)&
FILLET -F(PLATE AND PIPE)
Vertical resslon u II or downhill NA NA
T ffuel as 0 N.A. N.A.
Inert gas baking (GTAW, PAW. GMAW) NONE WITH OR WITHOUT INERT
GAS
Transfer mode (s ra I lobular or pulse 10 short circuil-GMA N.A. N.A.
GTAWcurren1iVP6IooIarttviAC. OCEP, OCEN DCEN DCEN
RESULT
~ual examination of complete weld (OW-302.4) Satisfactory & Acceptable
. Bend test '0 Transverse root & face [QW-462,3{a) b Longttudinal rool & face IOW-462.3(b)J To Side (QW-462.2)
o Pipe bend specimen. COfTOSioflores!s!ant overlay [QW-462.5(C)] o Plate bend specimen. corroslorweslstant overlay (QW-462.5(dl)
a Macro test for fusion (OW.462.5{b)J o Macro test for fusion (OW-462.5(e»)
TYPE RESULT TYPE RESULT
Face Bend FB-1 Satisfactory Face Bend FB-2 Satisfactory
Root Bend RB-1 Satisfactory Root Bend RB-2 Satisfactory
AIlemative radiographic examinatlon results (OW.191)- Acoepttbte Report No. MSNIRTI110120/06 MET SIS NDT
Fillet weJd.frecture test (QW-180) N.A. Length and percent of dotects N.A.
MaQ"o examination (OW-1B4) N.A. I Fillet size (In.) N.A. Concavity/convex! (In.) N.A.
Other tests N.A.
Firm;1iM specimen evaluated bv N.A. Company N.A.
Mechan1ea1tests conducted bv Metalab EnterprIse laboratory test no. MElLA21f20
WeldlOO supervised by Mr. Viney
ORGANIZATION : VKVC VEE KAY VIKRAM & COMPANY
CERTIFIEO BY ,WELDING ENi"
.
NAME
SIGNATURE
-DATE
:MR.ViNCY
.
: 30,01.2011

EXHIBIT NO: 10.07' REVISION: 0 DATE: 15.10.2010

IllIEVIJE\\iED • . ,
4.,..:A ~ ':-.)I,nLKUMAR DHANWANI
I'l.--e-L -f IASHE Authorised l!"specto('
,.
 QW-484A FOR WELDER PERFORMANCE QUALIFICATIONS (WPQ)
(See QW-301, Section IX, ASME Boller and Pressure Vessel Code)
Welcser-s name r Satydev Identification No. wt.-7
TEST DESCRIPTION
ldentifrcalion ofWPS followed I VKVC/ASMElWPSf04 Ii) Test coupon o Production weld
Specificalkm of base melal{s) SA 106 Gr. B TO SA 105 Thickn 55 5.5Gmm
TEST CONDITIONS AND QUALIFICATION LIMITS .
WELDING VARIABLES (QW-360) ACTUAL VALUES RANGE QUALIFIED
W,,. sees) SMAW SMAW
7 I.e.; mllflual, semi-automatic used MANUAL MANUAL
Baetl.inQ (metal, weld melal, double-welded. ele.) WITH BACKING WITH BACKING
12IPlate o Pipe (enler diameter if i or lube PIPE (60.30 MM 0,0.) PIPE 25 MM 0,0. & OVER
P NO.1 THROUGHT P No. 1,.
Base metal p- or S.Number to p. Of S.Number P NO.1 P No. 34, & P No. ~1 THROUGH

FRier melal or eleetrode specfficaliOn{s) (SFA) SFA 5.1 . P No. 49

SFA 5.1
Filler metal or e1edrode dsssificaliOn(s)
Filler metal F-Number(s
FlIIer (GTAW or PAWj
,.
E 7018

N.A.
F1 TO F4 WITH BACKING
F1 TO F4 WITH BACKING
N.A.
Consumable i'lsert GTAW or PAW) N.A. N.A.
Filler type (solid/melal or nux cored' er (GTAWor PAW) N.A. N.A.
OItp081t thlc/l.n&tIs for .ach process
Process 1
Process 2
3'ers minimum 0 Yes
" No N.A. N.A.
31B ers minimum 0 Yes oNo 2.08mm 4.12mmMlix.
GROOVE.f(PLATE & PIPE
Position qualmed (2G. 6G. 3F. elc,) lG OVER 610 MM 0.0.). GROOVE.
I
F(PIPE ~~10 MM 0.0.) &
FILLET of' PLATE AND PIPE)
Vertical r resslon (uphill Of downt1lll) N.A. N.A.
T po of luel gas (OFW) N.A. N.A.
'''''' s mode
Transfet
baking (GTAW. PAW. GMAW)
s y/globular 01'pulse 10 shor1 circuil-GMA
N.A.
N.A.
N.A.
N.A.
GTAWcurrent polarity (AC. DeEP. DCEN) N.A. N.A.
ReSULT
Visual e)(emination of complete weld (QW.302.4) Satlsfacto & Acceptable
eJ Bend lest I E] Tr8flsvetse root & face (QW-462.3(al) o LongItudinal rool & face (QW462.3{b)J o Side (QW-452.2)
OPi bend specimen, COf'roslon-lesislant overla OW-462.5(c)1 o Plale bend specimen, ccrroslon~esistanl overlay (QW-462.5(d
o Macro teslfOf fusion IQW-462.5(b») o Mao-o lest for fusIon (OW-462.5(e»)
"'PE RESULT 7VPE RESULT
Face Bend FB-1 SatisfactOfy Face Bend FB.2 saUsfaelory
Root Bend RB-' Satisfactory Rool Bend RB-2 Sallsfactory
Alternative radiographIc examination results (QW-191). Acceptable Report No. MSNIRT/11012010S MeT SIS NOT
Fillet \lYekl-fradure test (QW-160) N.A. Length and percent of defects N.A.
Macro examination (QW-164) N.A. T Flliet size (in.) N.A. Concavity/convexity
(In.) I N.A.
Othertesls N.A. I
Films or 5 men evaluated by N.A. Company I N.A.
Mechanicallesls conducted by Metal.ab Enterprise Laboreto tesll'lo. I MefLA21fZO
Welding supervised by Mr. VIney
ORGANIZATION : VKVC vee KAY VIKRAM & COMPANY
CERTIFIED BY : WELDING ENGINEER
NAME :MR.VINCY ~
SIGNATURE
DATE ; 30.01.2011

EXHIBIT NO; 10.07 REVISION: 0 DATE: 15.10-2010

 QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)
(See QW-200.1, Section IX, ASME Boller and Pressure Vessel Code)
Na~!~~
C~I!lpa~y VIKRAM
& co. 8, -
VICKY MISTRY
WPS No.
- -- ; VKVCMIPSlX70107 Revision No : 0
.- _. Dale 12.05.2011
.
SUIJPorting POR No : VKVClPORIX70107 Revision No ; 0
.. .
Dale 12.05.201.1
.
Welding Processlesl MANUAL
GTAWtSMAW Type(s)
Aulomatlc, Manual Ms(,;hine Of Seml.Aulol
jOiNTS (QW-402) Details
.------
Groove Design As Per DrawIng
"Rool Spacing As Per Drawlng-
~ .
GTAW : Wilh & Without Backing I
Backing

..
~~i
SMAW • : With Bal:klng (Weld Melal,
._. .
None
Relainers '.
(Refer 10both backing and retainers.)
t:1 Metal o Nonrusirlg Melal
~ ~
o Non Melalic o Other ~~"\..'\\,.~=r"
-ketches, ProduCtion Drawings, Weld Symbols or wrillen
'""uescriplion should show (he general arrangement of the parts
welded. Where applicable. the root spacing and Ihe delails of
~~ ~'::";L~"'" .
weld groove may be specirted.
(AI VIe oplion oflhe Mlgr .• Skelches may be attached to
n1uslralejOlnl design, weld layers and bead sequence, e.g. for
nolch toughness procedures. etc.)
. ~SEMETAL IQW-'403)
_.
PNO ....y. [QOUPNO. I All ._.

011
I To ( P.No.
I' I Group I All
'Spedllcciilon Type and Grade I. I To I Specllicalicm Type and Grade... I•
OR-
Chern, Analysis Ii'Mach. Prop.
.
. I To I Chern. Analysis & Mech. Prop. I.
"1 Pass->'Win (1'3 MM) NA
Thle"iin-essRange
I ..
,ase M~a' I
Groov: _I • I Fillet All I Olhers I Dla - 73mm
..

_ .. .
FILLER METAL (QW~04)

. Proce,s.s GTAW
._.- -- SMAW
and Aboye

Size l.:!~1iI1erMelals 1.6mm, 2.0mm, 2.Gmm 2.Gmm, 3.2mm, 4.0mm, 5.0mm

,F-No. _
•, 4
,
-:-.-.-_. .
A-No.
.-
. Classi'rrcaUon(SFAl 5.18 5.' .._-
=-:; --_.
With Filler Metal NA
Will) 2.f\yilhoullilier metal .. -_ .
---
..Cons~,mable Insert NA NA
Filler '!Ietal oroduct form Bare Solid WIre I Coated Eloctrode
"Ye~~!:Iars Thickness Range .
Groov.! . _. - .
All All .. _~-
Fillel
---
~;S~inC8lion (AWS No.) ER 708-2 ...•.,..
._-_.
~~D
. ~ddi,lio,!, Delilion of Flux NA NA 1~\'\~:Z::'\.
._.
Other .~.,~\\
~~~
'e ,_.~. . 'II.' HJ~;!;'Jj
~ • 1t5.)0" .,.., rdI"~A"
'.;'1'--
... t.. I"''''''''
>...)
I
li~ ..•.•.
 QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)
(See QW.200.1, Seellon IX, A$ME Boller and Pressure Vessel Code)

Company Name I VEE KAY VIKRAM & CO. By --- VICKY MISTRY
WPS No. : VKVClWPSIX70107' RevisIon No: 0 Dale 12.05.2011
-
Supporting paR No : VKVClPQRlX70!07 Revision No: 0 Oale 12.05.2011

POSITIONS (QW-4051 POSTWElD HEAT TREATMENT (QW-4011

-- -' -_.'.'
Posilioo(s) of Groove All PWHT NA

Temperature Range NA
Welding Progression: Uphill and Downhill
TIme Range NA

Position(s) of Fillet All GAS (QW-40B)

P~EHEAT (QW-406) Percent Composition

Gas(es) Mixlure Flow Rale

Preheat Temp. Min.

2500e Shielding Argon SG-A 5-20 LPM

Interpass Temp. Max.

Preheat Maintenance NA Trailing NA NA NA

Backing NA NA NA
'Continuous or Speclal healing. where applicable. should be reCOfded)

,LECRTICAL CHARACTERISTICS (QW-409)

Polarity GTAW - DCEM I SMAW - DeEP
CuuentA.C. or D.C. D.C ••
Volls (Range) 10V 25V 115V 45V
GTAW -70A to 180A
Amps. (Range) PulsIng Current
SMAW - 70A to 150A
(Amps and voila range should be recorded for eCK:h eledrode size, position, and lhicknoss, etc. This information may be listed in a
labular form similar to thaI shown below.! .' .
2.5mm DI., EW Th2
Tungsten Electrode SLze and Type
Mode of Metst Transfer for GMAW NA
Eleclrode Wire Feed Speed Range
NA
TECHNIQUE QW-410)
String 1 Wellye «Any)
Slrtng or Weave Bead
e.omm 18.0mm I 12.0mm Ola Ceramic Cup
Orillce, Cup. or Nozzle Size •
Bru.hlng I Grinding t Chipping
Melhod of Cleaning (BurshingGrlnding. etc.)
Brushing f Grinding 1Chipping 1None
Melhod of Back Gouge
NA
Oscillalion
MuiUpl. Pass
'-' ~ultiple Of Singte Pass (Per Side)
Single
Multiple Of Single Electrodes
NA
Closed to oul Chamber
Monual
Manuat or Automatic
NA
Electrode Spacing
NA
Peening
NA
Use of Thermal Process Othu (e.'ll••Reamrkl.
Current Welding
Filler Metal Heat Comment". Hot Wire AddlUon.
Typo
Weld
Layer(s)
Process
Class 01 •• Polar.
Amp
Range
Volt
Range
Speed
Range ,
Input technique. Torch Angle elc.1

RGOI pan
DC" To-1lO 1G-25

..•
ER llIS.Z
Ai Requlled GTAW
mroSo2 '" OCEH TO.1llO 11).25
Holp'''
As Rrqulfld
A, Requited ,,MA.
GTAW
E10U "
32 DCEP
DCEP
10-\50
Til-ISO
\~5
1$045
FlOup & ClP pISS
Flllull&CIllpan
AS Rrquked e 1018 32

~"'.' ....•
APprovedBIl~
Sign ::a~
.~.~.
Name :~~~ .
. .-0
 -------------------

QW-483 PROCEDURE QUALlFIc!:ATION RECORDS (PQR)

( QW.200.2, Sec::UonIX, ASME Boller and Pressure Vessel Code)
"""
.
Record Actual Conditions Used to Weld Test Coupon
.C~p~nxName VEE KAY VIKRAM & CO.
P~opo~ed_WPS No.
VKVClPWPS/X70/07 ----- ..-
_.
.Procedure
_.. --
QualifrcaUon Record No. VKVC/PQRfX70/07
Revision
Revision No. : 0
No. : 0
-- -
-
Dale: 10.04.2011
Dale: 12.05,2011
WPS No.
VKYCIWPSfX7Df07 RevisIon No. : 0 Dale: 12.05.2011 --
WeldIng Process (as)

Type (Ml'Inual. Automatic, Seml.Auto)

GTAW+SMAW
MANUAL
.,,-- .. - _._-
J.BiNTS (QW-402) ..... ~
.. . .._----~---._-
I
• m._ .
.~
k'0
I

,
)7i'i'UB

Ui ~~; ••.
I
1.ll102.s-.
~-
~

RUII PIpe:
I,
I•
I
.Jr," /'ID '" 22.22,,,,,,
(iy'

Thk.
'. ----<1>
-~~~

11\t'1 51. X-1ill

I \V"'d"l~r ,;;f' NO" E;CII flU ("STM A 10$1

Groove Design of Tesl COupon

--
(For combination nualificalions the denosi(ed weld melalthlckness shaJl be recorded for each filler metal or nrocess used.'
JASE METAL (QW-403)
POSTWELD HEAT TREATMENT (QW-4D7)
Material Spec. API I5L TO ASTM A 105 Temperature NA
T~pe or Grade GR. X.70 TO GR. A8TM A 105 TIme NA
P.No. 1 T01 r Group No. 13T02 Other NA
Thickness of Test Coupon 22.2Zmm TO 19.B4mm GAS (QW..o1D8)
--
- ---- --
Diameter of Test Coupon NA
-- Percent Composition
_ .•... -
Other NA Gas(as) (Mixture) Flow Rate
FILLER METAL (QW...w ••)
~ Shielding Argon SG.A __
. • ..
14 LPM
Process GTAW
-- - SMAW
Trailing NA , NA
Size 01 Filler Metal 2.5mm NA
-- 3.Zmm

_.-
Filler Melal FoNo. G 4 Backing NA NA NA
Weld Metal Analysis A-No. 1 1 ELECTRICAL CHARACTERISTICS (QW-4091
SFA Specflicalion 5.18 G.' Current D.C.
'- .\W~ .~Iasslficatlon ER 709.2 E 7018 Polarity GTAW.OCEN, SMAW.OCEP
With or Withoul Filler With FIII.r 100.130A (GTAW) 15.18 V (GTAW)
Metal NA Amps.
meta' 80.120A (SMAW)
--- 23.29 V (SMAW.
-
Filter metal typo
Bare Solid Coated
Tungsten Eloctrode Size 2.5mm
Wlr. Eloelrod.
---
Weld Metal Thickness '10.4mm 34.04mm Other NA
NA NA TECHNIQUE (QW ..••101
.Other
- _.-
POSITION (QW ..••051 Siring or Weave Bead Root String I Other
-Woove
1--
Posl1ion of Groove
'G Oscillation . 'loA
Weld Progression (UphUl, Muillpass or SingtePass
Downhill) Oownhlll Multipass
(per side)
Other NA Single or Mulllple ':.Ie~c~~. Single
PREHEAT (QW-406) - Closed to oul Chamber NA
-- -
Pfeheat Temp. Min Ambient 1Use of thermal processes NA
- /~\IO"W
Inlerpass Temp. Mall 250°C ~ ASsr.;
--
Other NA
~.
r;/llliiO"''i'
I.' '. OM,tO ;;,

-
PkV
.-\0..5-pI! - 1';;~i'-I~iJ!
 QW-483 PROCEDURE QUALIFICATION RECORDS (PQR)
(aW-200.2, Section IX, ASME Boller and Pressure Vessel Code)
Record Actual Conditions Used to Weld Test Coupon
Company.Name
VEE KAY VIKRAM & CO.
Proposed WPS No.
--- VKVCIPWPS/X70/07 Revision No. : 0
Procedure Dale: 10.04.2011
-~_.-.~Qualiftcalion Record No. VKVC/PQRlX70/07 Revision No. : 0
wPSNo. Dale: 12.05.2011
• VKVCIWPS/X70/07 Revision No. : 0
- Dale. 12.05.2011

"i]"" " WELDINGPARAMETI!RS

Electrode
Po.IUon Eloctrlcal Data
Pass Heat Input Data
Proc ••• Dis.
No. Class & A<c Weld
mm Progress. Type, Amp, Volt, Time "{mm
L.•ngth rnm!mln
Min. mm Ave,
Bpeclmen -1
1 GTAW ER 705-2 2.5 !1GIOOWNHILL DCEN 100 130 15 18
2 SMAW 5.10 192 37.65 3023.90
E 7018 .3.2 IGfOOWNHILL DCEP 8S 110 23 28 3.56 205
3 SMAW E 7018 3.2 57.58 2590.74
4
5
SMAW
SMAW
E 7018
E 7018
3.2
3.2
1GIDOWNHILL DeEP
1G/OOWNHILL DCEP
1GJOOWNHILL DCEP
85
85
8S
100
110
120
23
23
24
29
29
28
3.'l0
3.52
3.90
21.
22.
64.12
64.77
2:~
2348.31
235
L SMAW E 7018 3.2 1GfOOWNHILL DCEP 80 120 24 29 5.60 252
60.26 2653.50
45.00 3533.33
, 1 'GTAVii"""
ER 70S.2 2.5 G f DOWNHIL
Specimen -2
DCEN 100 130 15 18 3.50 . 188
2 SMAW 53.71 2119.72
E 7018 3.2 G/DOWNHIL DCEP 80 110 23 28 3.44 203
3 59.0.1 2403.14
3.82 .-
SMAW
E 7018 3.2 G'/DOWNHIL DeEP 80 110 23 29 223
4 SMAW 58.38 253~~
E 7018 3.2 G I DOWNHJL DeEP 80 110 23 29 -4.02 243
5 SMAW 60.45 2451.61
E 7018 3.2 G / DOWNHIL DCEP 80 100 23 28 4.18 252
6 SMAW 60.29 2283.96
E 7018 '3.2 G' DOWNHIL DCEP 80 110 23 28 6.05 260
42.98 3381.81
Nick B,...k T•• t R.port No. MEIW/41118
for M.tDIDb Enterprt ••
Specimen No.
Width (mm) Thlckne •• (mm) Length (mm)
-Face
~-
Bernt
- FB.1 25.0-4 22.20 235
Result
Face Bend FB.2 --- .. _~~t;sfacle>ry
__
25.02 . 22.20 240
_.
RoolBenifRB-1
---
Root Bend R8.2
25.00 22.24 230
Satisfaclory . __
..Sallsfaclory __
25.04 22.22 . 235 .
.~tOry
~ARDNI!15S( QW482.12) R.port No. MlElW/4188for Met.l.b Ent.rp~ ••
Location. Vickers Hardness (HVi0)
Middle + 1mm Parent) 154-156.155
Middle + 1mm (HAZ 18()..184.165
Middle + 1mm (Weld 239-233-236
•.... . Middle + 1mm HAZ ! 184.185.166
Middle + 1mm (Parent .150-154-152
Middle + 1mm Parent 154-156-155
MACROTEaT R.port No. MElWf4i88r for M~~.'.b Ent.rprl~ .•
Etch.nt Solution 2 % Nltal _.~ __ . __ ..
A Visual Examination of Cress Seclion area of Weld & HAZ, There Is a
Observation Complete fusion between Base Metal and Electrode. There Is a No found
any Inclusion and Crack. So. Macro Etch test Is Sallsfactory and OK.(Two
Sample)
W~lder's Name Krishna Pande
WL.O
Welder ID
Rit •• h
WL-15
Test Conducted By Vicky

.We certify Ihal tf1estatements

In this record are correct and that Ihe test welds were prepared, welded and test~"h
accordance with the requirements of Section IX of the ASME Code. L-?'\IIDI~
~~II
~4it-'~-;-h~.'12l~11
- --- - ,{:~?""'f-YO.9

p,ep.;edBY1-:'.' . APP<OV~d
Sign
Name
: • 1"'1 \1~
: VICk~:~!stry .:V. Sign
Name
. \:..
: Bhadresh Pat411
l)lf~- '. "
rM ~ \x
Date : kl.O,5~tMJ . Date : Id-~S -.J.o I \ _ . _
{Detail of record of lests are illustrative (lnl, and may bit modrned (0 connnn to tho type and number of te~ts required by Ihe Code'